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Eaton 93e g2 Ups 100 200 Kva User and Installation Guide en

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User's and installation

guide

Eaton 93E Generation 2 UPS


100-200 kVA (380/400/415V)
P-164000848
Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Copyright © 2018 Eaton Corporation plc. All rights reserved.


This manual contains important instructions that you should follow during installation and
maintenance of the UPS and batteries. Please read all instructions before operating the
equipment and save this manual for future reference.
This is a product for commercial and industrial application in the second environment.
Installation restrictions or additional measures may be needed to prevent disturbances.
The contents of this manual are the copyright of the publisher and may not be reproduced
(even extracts) without the written approval of Eaton Corporation. Every care has been
taken to ensure the accuracy of the information contained in this manual, but no liability
can be accepted for any errors or omission. The right to make design modifications is
reserved.
Unauthorized copying and lending are prohibited.

Eaton Power Quality Oy


Address: Koskelontie 13
FI-02920 Espoo
FINLAND
Internet: www.eaton.eu
Approvals and version history

Revision Date Description of change Approved by


001 13.11.2018 First issue Otto Asunmaa
002 8.11.2019 Second issue Otto Asunmaa

Original instructions _X_ / Translation of the original instructions __

© Eaton Corporation plc 2019. All rights reserved. Revision: 002 Document ID: P-164000848 2 (118)
Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Contents

1 How to read this manual.......................................................................... 7


1.1 Safety-related signs.................................................................... 7
1.2 Safety symbols............................................................................7
1.2.1 Hazard symbols............................................................. 7
1.2.2 Prohibited action symbols..............................................7
1.2.3 Mandatory action symbols............................................. 8
1.3 Conventions used in this document............................................ 8
1.4 Glossary......................................................................................8

2 Safety instructions..................................................................................10
2.1 Audience................................................................................... 12
2.2 CE marking............................................................................... 12
2.3 User precautions.......................................................................12
2.4 Environment..............................................................................13
2.5 Symbols on the UPS and accessories......................................13
2.6 For more information.................................................................14

3 Introduction to Eaton 93E 100-200 kVA generation 2 UPS................... 15


3.1 UPS system overview............................................................... 17
3.2 Single UPS operating modes....................................................18
3.2.1 Double conversion (normal) mode...............................19
3.2.2 High-efficiency mode................................................... 21
3.2.3 Bypass mode............................................................... 21
3.2.4 Stored energy mode.................................................... 23
3.3 UPS features.............................................................................25
3.3.1 Installation features......................................................25
3.3.2 Control panel............................................................... 25
3.3.3 Customer interface...................................................... 25
3.3.4 High-efficiency mode................................................... 25
3.3.5 Advanced Battery Management.................................. 26
3.3.6 Power conditioner........................................................ 26
3.3.7 Frequency converter....................................................26
3.4 Options and accessories...........................................................27
3.4.1 External battery cabinet............................................... 27
3.4.2 Tie cabinet (system parallel module)........................... 27
3.4.3 Parallel system............................................................ 27
3.4.4 Monitoring and communication....................................27
3.4.5 Maintenance bypass switch.........................................28
3.4.6 24 V Battery shunt trip (OVT) ..................................... 28
3.5 Battery system.......................................................................... 28
3.6 Basic system configurations..................................................... 28

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

3.7 Single UPS unit system oneline configurations........................ 28

4 UPS installation plan and unpacking......................................................31


4.1 Creating an installation plan......................................................31
4.2 Installation checklist.................................................................. 32
4.3 Site preparations.......................................................................33
4.3.1 Environmental and installation considerations.............33
4.3.2 UPS system power wiring preparations.......................41
4.3.3 UPS system interface wiring preparation.....................47
4.4 Unpacking and unloading the UPS........................................... 48

5 UPS system installation......................................................................... 55


5.1 Installing UPS external battery cabinet and battery power
cabling............................................................................................. 55
5.2 External power wiring installation..............................................57
5.3 Installing interface connections.................................................62
5.3.1 Installing signal input connections............................... 62
5.3.2 Installing parallel pull chain and CAN control
wiring and connections....................................................... 64
5.3.3 Installing MiniSlot interface connections......................67
5.3.4 Installing external battery breaker and +24 V
battery shunt trip (OVT)...................................................... 68
5.4 Installing a remote EPO switch................................................. 68
5.5 Initial startup..............................................................................71
5.6 Completing the installation checklist......................................... 71

6 Communication interfaces......................................................................73
6.1 MiniSlot cards........................................................................... 73
6.2 Signal input (Building alarm) monitoring................................... 74

7 UPS operating instructions.....................................................................75


7.1 UPS controls and indicators......................................................75
7.2 Using the control panel............................................................. 77
7.2.1 Status indicators.......................................................... 78
7.2.2 System events............................................................. 79
7.2.3 Using the LCD and push buttons.................................80
7.2.4 Using the menu............................................................81
7.2.5 Mimic screen................................................................81
7.2.6 Display menu operation............................................... 82
7.2.7 System controls........................................................... 86
7.3 Operating a single UPS ........................................................... 88
7.3.1 Starting the UPS system in the double conversion
(default) mode.................................................................... 88

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

7.3.2 Starting the UPS in the bypass mode..........................89


7.3.3 Transferring from the double conversion mode to
the bypass mode................................................................ 90
7.3.4 Transferring from the bypass mode to the double
conversion mode ............................................................... 90
7.3.5 Transferring from the double conversion mode to
the HE mode.......................................................................91
7.3.6 Transferring from the HE mode to the double
conversion mode ............................................................... 91
7.3.7 Transferring from normal operation modes to
internal maintenance bypass (optional on 100-120 kVA)... 91
7.3.8 Transferring from internal maintenance bypass to
normal mode (optional on 100-120 kVA)............................92
7.3.9 Shutting down the UPS system and critical load......... 92
7.3.10 Charger control............................................................ 93
7.3.11 Battery test...................................................................93
7.3.12 Using the UPS LOAD OFF command......................... 94
7.3.13 Using the remote emergency power-off switch............94
7.4 Multiple UPS parallel operation.................................................95
7.4.1 Starting the parallel UPS in the double conversion
mode (default mode).......................................................... 96
7.4.2 Starting the parallel UPS in the bypass mode............. 97
7.4.3 Transferring from the double conversion mode to
the bypass mode................................................................ 98
7.4.4 Transferring from the bypass mode to the double
conversion (normal) mode..................................................98
7.4.5 Shutting down a single UPS........................................ 98
7.4.6 Starting a single UPS...................................................99
7.4.7 Shutting down the UPS system and critical load....... 100
7.4.8 Using the UPS LOAD OFF command....................... 100

8 UPS maintenance................................................................................ 102


8.1 Important safety instructions................................................... 102
8.2 Performing preventive maintenance....................................... 103
8.2.1 Daily maintenance..................................................... 103
8.2.2 Monthly maintenance.................................................103
8.2.3 Periodic maintenance................................................ 104
8.2.4 Annual maintenance.................................................. 104
8.2.5 Battery maintenance..................................................105
8.3 Recycling the used UPS or batteries...................................... 105
8.4 Maintenance training...............................................................106

9 Technical data......................................................................................107
9.1 Model numbers....................................................................... 107
9.2 UPS system input................................................................... 107

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

9.3 UPS system output................................................................. 108


9.4 UPS environmental specifications.......................................... 109
9.5 Directives and standards........................................................ 110

10 Warranty...............................................................................................111
10.1 General................................................................................... 111
10.2 Whom to contact in case of Warranty..................................... 112

11 Appendix A: Recommended secure hardening guidelines.................. 113

© Eaton Corporation plc 2019. All rights reserved. Revision: 002 Document ID: P-164000848 6 (118)
Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

1 How to read this manual


1.1 Safety-related signs
The following table explains the safety-related signs used in this document.

DANGER indicates a hazard with a high level of risk which, if


DANGER not avoided, will result in serious injury or death.

WARNING indicates a hazard with a medium level of risk which,


WARNING if not avoided, could result in serious injury or death, or damage
to your machine.
CAUTION indicates a hazard with a low level of risk which, if not
CAUTION avoided, could result in minor or moderate injury, or damage to
your machine.

Note: Notes are used to indicate important information and useful tips.

1.2 Safety symbols

1.2.1 Hazard symbols


These symbols indicate a hazardous situation or action. Symbols are used to
warn of situations, which may cause environmental damage and personal injury.

General warning sign Explosion and fire hazard

Electrical hazard Corrosive hazard

Battery hazard

1.2.2 Prohibited action symbols


These symbols are used to indicate an action that should not be taken.

© Eaton Corporation plc 2019. All rights reserved. Revision: 002 Document ID: P-164000848 7 (118)
Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

General symbol for pro- No smoking


hibited action

Limited or restricted ac-


cess

1.2.3 Mandatory action symbols


These symbols are used to indicate an action that must be taken.

General symbol for man- Disconnect from power


datory action source

Read the manual or in-


structions

1.3 Conventions used in this document


This document uses the following type conventions:
• Bold type highlights important concepts in discussions, key terms in
procedures and menu options, or represents a command or option that you
type or enter at a prompt.
• Italic type highlights notes and new terms when they are defined.
• Screen type represents information that appears on the screen or LCD.

1.4 Glossary
This document uses the following acronyms to refer to Eaton UPS products or
their parts.
Table 1: Glossary of acronyms

ABM Advanced Battery Management


BIB Bypass Input Breaker
BIS Bypass Input Switch
EBC External Battery Cabinet

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

EMBS External Maintenance Bypass Switch


EPO Emergency Power-off
HE High-efficiency mode
IPM Intelligent Power Manager
IPP Intelligent Power Protector
MBP Maintenance Bypass
MBS Maintenance Bypass Switch
MCB Miniature Circuit Breaker
MIS Maintenance Isolation Switch
MOB Module Output Breaker
REPO Remote Emergency Power-off terminals
RIB Rectifier Input Breaker
RIS Rectifier Input Switch
SCR Silicon-controlled Rectifier
STSW Static Switch
UPS Uninterruptible Power Supply

© Eaton Corporation plc 2019. All rights reserved. Revision: 002 Document ID: P-164000848 9 (118)
Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

2 Safety instructions
DANGER
Important safety instructions!
Save these instructions!

This document contains important instructions that must be followed during the
installation, operation and maintenance of the UPS and the batteries. Read all of
the instructions before operating the equipment. Keep this manual for future
reference. These instructions are also available for download at www.eaton.eu.

DANGER
Operations inside the UPS must be performed by an authorized Eaton Field
Service Engineer or by other qualified service personnel authorized by Eaton.
There are no user-serviceable parts inside the UPS.

The UPS operates with mains, battery or bypass power. It contains components
that carry high currents and voltage. A properly installed enclosure is earthed
and IP20 rated against electrical shock and foreign objects. However, the UPS
is a sophisticated power system and only qualified personnel are allowed to
install and service it.

DANGER
This UPS carries lethal voltages. All repairs and service must be performed
by authorized personnel only. There are no user-serviceable parts inside the
UPS.

WARNING
The UPS is powered by its own energy source (batteries). The output
terminals may be energized even when the UPS is disconnected from an AC
source. To reduce the risk of fire or electric shock, install this UPS in a
temperature and humidity controlled, indoor environment that is free of
conductive contaminants.
The ambient temperature must not exceed 40°C (104°F) non-condensing
conditions. Do not operate the UPS near water or excessive humidity (95%
relative humidity maximum). The system is not intended for outdoor use.
Before you start any installation or service work, make sure that all AC and
DC power sources are disconnected. Power may come from multiple sources.
Also ensure system grounding / PE continuity.
In a parallel system, the output terminals may be energized even when the
UPS is turned off.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

WARNING
Batteries present a risk of electrical shock or burn from high short-circuit
current. Observe proper precautions.
Electric energy hazard. Do not attempt to alter any battery wiring or
connectors. Attempting to alter wiring can cause injury.
Do not open or mutilate batteries. Released electrolyte may be toxic and is
harmful to the skin and eyes.
Batteries may contain HIGH VOLTAGES, and CORROSIVE, TOXIC and
EXPLOSIVE substances. Because of the battery string the output receptacles
may carry high voltage even when the AC supply is not connected to the
UPS. Read the shutdown instructions carefully.
IMPORTANT: The battery may consist of multiple parallel strings. Make sure
that you disconnect all strings before installation.

CAUTION
Only qualified service personnel knowledgeable of batteries and the required
precautions are allowed to perform installation or service work on batteries.
Keep unauthorized personnel away from the batteries. Before you install or
replace batteries, consider all the warnings, cautions, and notes concerning
appropriate handling. Do not disconnect the batteries when the UPS is in the
stored energy mode.
Make sure that your replacement batteries are of the same number and type
as the battery that was originally installed in the UPS. See more accurate
instructions on the UPS.
Before you connect or disconnect battery terminals, disconnect the charging
source by opening the corresponding battery circuit breaker.
Check if the battery is inadvertently grounded. If it is, remove the source of
the ground. Contacting any part of a grounded battery can cause a risk of
electric shock. If you disconnect the grounding connection before you work on
the batteries, the risk of an electric shock is less likely.
Dispose of batteries according to your local disposal requirements. Do not
dispose of batteries in a fire. When exposed to flame, batteries may explode.
To reduce the risk of a fire, connect only to a circuit that has a circuit breaker
that is rated in accordance with the national and local installation rules and
UPS installation instructions.
To ensure proper cooling airflow and to protect personnel from dangerous
voltages inside the unit, keep the UPS door closed and the front panels
installed.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Do not install or operate the UPS system close to gas or electric heat
sources. Keep the operating environment within the parameters stated in this
document.

CAUTION
Keep the surroundings of the UPS uncluttered, clean, and free from excess
moisture.
Observe all DANGER, CAUTION, and WARNING notices affixed to the inside
and outside of the equipment.

2.1 Audience
The intended audience of this document are as follows:
• People who plan and perform the installation of the UPS
• People who use the UPS
This document provides guidelines for how to check the UPS delivery and how
to install and operate the UPS.
The reader is expected to know the fundamentals of electricity, wiring, electrical
components and electrical schematic symbols. This document is written for a
global reader.

CAUTION
Read this document before you start to operate or perform work on the UPS.

2.2 CE marking
The product has a CE marking in compliance with the following European
directives:
• LVD Directive (Safety) 2014/35/EU
• EMC Directive 2014/30/EU
• RoHS Directive 2011/65/EU
Declarations of conformity with UPS harmonized standards and directives EN
62040-1 (Safety), EN 62040-2 (EMC) and EN 50581 (RoHS) are available at
www.eaton.eu or by contacting your nearest Eaton office or authorized partner.

2.3 User precautions


The only permitted user operations are as follows:
• Startup and shutdown of the UPS, excluding the commissioning startup.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

• Use of the LCD control panel and the maintenance bypass switch (MBS).
• Use of optional connectivity modules and their software.
Follow the precautions and only perform the described operations. Any deviation
from the instructions can be dangerous to the user or cause accidental load
loss.

DANGER
Do not open any other screws in the unit than those holding the cover plates
of the MiniSlots and the MBS locking plate. Failure to recognize the electrical
hazards can prove fatal.

2.4 Environment
The UPS must be installed according to the recommendations in this document.
Never install the UPS in an airtight room, in the presence of flammable gases, or
in an environment exceeding the specifications.
Excessive amount of dust in the operating environment of the UPS may cause
damage or lead to malfunction. Always protect the UPS from the outside
weather and sunshine. In order to maximize internal battery service lifetime, the
recommended operating temperature range is from +20ºC to +25ºC.

WARNING
During charge, float charge, heavy discharge, and overcharge, hydrogen and
oxygen gases are emitted from lead-acid and NiCd batteries into the
surrounding atmosphere. Explosive gas mixture may be created if the
hydrogen concentration exceeds 4% by volume in air. Ensure the necessary
air flow rate for the ventilation of the UPS location.

2.5 Symbols on the UPS and accessories


The following are examples of symbols used on the UPS or its accessories. The
symbols are used to alert you of important information.

RISK OF ELECTRIC SHOCK


Indicates that a risk of electric shock is present and the associated
warning should be observed.

CAUTION: REFER TO OPERATOR'S MANUAL


Refer to your operator's manual for additional information, such as
important operating and maintenance instructions.

© Eaton Corporation plc 2019. All rights reserved. Revision: 002 Document ID: P-164000848 13 (118)
Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

This symbol indicates that you may not discard the UPS or the UPS
batteries in the trash. This product involves sealed, lead-acid batter-
ies and they must be disposed of properly. For more information,
contact your local recycling / reuse or hazardous waste center.

This symbol indicates that you may not discard waste electrical or
electronic equipment (WEEE) in the trash. For proper disposal, con-
tact your local recycling / reuse or hazardous waste center.

2.6 For more information


Address any inquiries about the UPS and the battery cabinet to the local office
or an agent authorized by the manufacturer. Quote the type code and the serial
number of the equipment.
Contact your local service representative if you need help with any of the
following:
• scheduling initial startup
• regional locations and telephone numbers
• a question about any of the information in this manual
• a question that this manual does not answer

Note: For more information about the installation space, safe operation and
working, see IEC 62485-2: Safety requirements for secondary batteries and
battery installations.

© Eaton Corporation plc 2019. All rights reserved. Revision: 002 Document ID: P-164000848 14 (118)
Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

3 Introduction to Eaton 93E 100-200 kVA


generation 2 UPS
The Eaton® 93E 100-200 kVA generation 2 uninterruptible power supply (UPS)
is a true online, continuous-duty, transformerless, double-conversion, solid-
state, three-phase system that supplies conditioned and uninterruptible AC
power to critical load and protects it from power failures.
The UPS is used to prevent loss of valuable electronic information, minimize
equipment downtime, and minimize the adverse effect on production equipment
due to unexpected power problems.
The Eaton UPS continually monitors incoming electrical power and removes the
surges, spikes, sags, and other irregularities that are inherent in commercial
utility power. Working with a building’s electrical system, the UPS system
supplies clean, consistent power that sensitive electronic equipment require for
reliable operation. During brownouts, blackouts, and other power interruptions,
batteries provide emergency power to safeguard operation.
The UPS system is housed in a single, free-standing cabinet with safety shields
behind the door for protection against hazardous voltage.
Figure 1 shows the 93E 100-200 kVA generation 2 UPS.

© Eaton Corporation plc 2019. All rights reserved. Revision: 002 Document ID: P-164000848 15 (118)
Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 1. Eaton 93E 100-200 kVA UPS

A single UPS operates independently to support an applied load from the


inverter, providing conditioned and uninterruptible AC power to the critical load
from the output of the module. During an outage, the inverter continues to
operate, supporting power to the load from the battery supply. If the unit requires
service, applied loads are transferred to the internal bypass either automatically
or manually. With the exception of an optional external battery cabinet, no other
cabinets or equipment are required for the single UPS to successfully support its
applied loads.

Note: Startup and operational checks must be performed by an authorized


Eaton Field Service Engineer or by other qualified service personnel
authorized by Eaton, or the terms specified in the Warranty (see Chapter 10)
become void. This service is offered as part of the sales contract for the UPS.
Contact service in advance (usually a two-week notice is required) to reserve
a preferred startup date.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

3.1 UPS system overview


The basic UPS system consists of a rectifier, battery converter, inverter,
monitoring/operation control panel, integrated communication server, and digital
signal processor (DSP) logic. Figure 2 shows the main elements of the UPS
system.
If utility power is interrupted or falls outside the parameters specified in Chapter
9, the UPS uses a backup battery supply to maintain power to the critical load
for a specified period of time or until the utility power returns. For extended
power outages, the UPS allows you to either transfer to an alternative power
system (such as a generator) or shut down your critical load in an orderly
manner.

© Eaton Corporation plc 2019. All rights reserved. Revision: 002 Document ID: P-164000848 17 (118)
Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 2. Main elements of the UPS system

1 Battery breaker 11 Digital metering


2 Battery 12 AC input to bypass
3 Battery converter power module 13 Bypass input switch (BIS) (optional
100-120 kVA)
4 AC input to rectifier/charger 14 Backfeed contactor
5 Switch (optional 100-120 kVA) 15 Static switch
6 Input contactor 16 Output switch (optional 100-120 kVA)
7 Rectifier 17 AC output to critical load
8 Inverter 18 Maintenance bypass switch (MBS)
(optional 100-120 kVA)
9 Output contactor 19 UPS cabinet
10 Power module

The emergency bypass consists of a continuous static switch, and an internal


backfeed contactor is installed to all 93E generation 2 units sold in the EMEA
market area. The backfeed protection is located in series with the static switch.
The static switch is armed and ready during normal operation.

3.2 Single UPS operating modes


A single UPS operates independently to support an applied load from the
inverter, providing conditioned and uninterruptible AC power to the critical load.
During an outage, the inverter continues to operate, supporting power to the

© Eaton Corporation plc 2019. All rights reserved. Revision: 002 Document ID: P-164000848 18 (118)
Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

load from the battery supply. If the unit requires service, applied loads are
transferred to the internal bypass either automatically or manually. With the
exception of an optional external battery cabinet, no other cabinets or equipment
are required for the single UPS to successfully support its applied loads.
The UPS supports a critical load in 4 different modes of operation.
Table 2: UPS operating modes

UPS operating mode Description


Double conversion mode Critical load is supplied by the inverter,
which derives its power from rectified utility
AC power. In this mode, the battery charg-
er also provides charging current for the
battery. Double conversion mode is the de-
fault operation mode.
High-Efficiency (HE) mode Commercial AC power is supplied directly
to the critical load through the internal stat-
ic bypass switch and transfers automatical-
ly to the double-conversion mode if an ab-
normal condition is detected.
Bypass mode Critical load is supported directly by utility
power through the UPS static switch.
Stored energy mode The battery provides DC power, which
maintains inverter operation. Batteries do
not support the load directly. Battery con-
verter supplies the DC-link which provides
supply for the inverter to support the critical
load.

3.2.1 Double conversion (normal) mode


During the double conversion (normal) mode, power for the system is derived
from a utility input source through the rectifier input contactor. Three-phase AC
input power is converted to DC using IGBT devices to produce a regulated DC
voltage to the inverter. When the battery contactor is closed, the battery is
charged directly from the regulated rectifier output by buck/boost DC/DC
converter, depending on the system voltage and the size of the battery string
attached to the unit.
Figure 3 shows the path of electrical power through the UPS system when the
UPS is operating in the double conversion (normal) mode.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 3. Path of current through the UPS in the double conversion mode

A Static 1 Bypass in- Main power flow


switch put
B Rectifier 2 Rectifier in- Energized
put
C Inverter 3 Output De-energized
D Battery con- 4 Battery Trickle current
verter breaker
E Battery Closed Open

The battery converter derives its input from the regulated DC output of the
rectifier and provides regulated DC voltage and charge current to the battery.
The battery is always connected to the UPS and ready to support the inverter
should the utility input become unavailable, or supporting rectifier in the low
input mains (power share) and in the overload situations.
The inverter produces a three-phase AC output to a customer's load without the
use of a transformer. The inverter derives regulated DC from the rectifier, or the
battery converter, and uses IGBT devices and pulse-width modulation (PWM) to
produce a regulated and filtered AC output. The AC output of the inverter is
delivered to the system output through the output contactor.
If the utility AC power is interrupted or is out of specification, the UPS
automatically switches to the stored energy mode to support the critical load
without interruption. When utility power returns, the UPS returns to the double
conversion (normal) mode.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

If the UPS becomes overloaded or unavailable, the UPS switches to the bypass
mode. The UPS automatically returns to the double conversion (normal) mode
when the overload condition is cleared and system operation is restored within
specified limits.
If the UPS suffers an internal failure, it switches automatically to the bypass
mode and remains in that mode until the failure is corrected and the UPS is
back in service.

3.2.2 High-efficiency mode


When the UPS is operating in the high-efficiency (HE) mode, commercial AC
power is supplied directly to the critical load through the internal bypass with the
power module in a standby state. If a commercial power brownout, blackout,
overvoltage, undervoltage, or out-of-tolerance frequency condition occurs the
system forward transfers to the double-conversion (normal) mode, or stored
energy mode. When the input line returns to normal operating range, the UPS
returns to HE operation. For charging batteries in HE mode, the UPS will revert
to the double-conversion (normal) mode to charge the batteries, then return to
the HE mode when the charge cycle is complete.
HE mode, if selected, is a normal operating mode, and not an alarm condition.
While the UPS is in this mode, the NORMAL light on the front display
illuminates.

3.2.3 Bypass mode


CAUTION
The critical load is not protected from voltage or frequency fluctuations or
power outages while the UPS is in the bypass mode.

The UPS automatically switches to the bypass mode if it detects an overload,


load fault, or internal failure. The bypass source supplies the commercial AC
power to the load directly. The UPS can also be commanded to transfer to the
bypass mode manually.
Figure 4 shows the path of electrical power through the UPS system when
operating in the bypass mode.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 4. Path of current through the UPS in the bypass mode

A Static 1 Bypass in- Main power flow


switch put
B Rectifier 2 Rectifier in- Energized
put
C Inverter 3 Output De-energized
D Battery con- 4 Battery Trickle current
verter breaker
E Battery Closed Open

In the bypass mode, the output of the system is provided with three-phase AC
power directly from the system input. While in this mode, the output of the
system is not protected from voltage or frequency fluctuations or power outages
from the source. Some power line filtering and transient protection is provided to
the load, but no active power conditioning or battery support is available to the
output of the system in the bypass mode.
The internal bypass is comprised of a solid-state, silicon-controlled rectifier
(SCR) continuous static switch, and an internal backfeed protection contactor.
The static switch is used instantaneously anytime the inverter is unable to
support the applied load. The continuous static switch is wired in series with the
backfeed protection contactor, and together they are wired in parallel with the
rectifier and inverter.
The static switch, being an electronically-controlled device, can be turned on
immediately to pick up the load from the inverter while inverter output contactor

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

opens to isolate the inverter. The backfeed protection contactor is normally-


closed, ready to support the static switch, unless the bypass input source
becomes unavailable.
If the UPS transfers to the bypass mode from the double conversion (normal)
mode due to any reason other than operator intervention, the UPS automatically
attempts to transfer back to the double conversion (normal) mode (up to 3 times
within a 10-minute period). The 4th transfer locks the critical load to the bypass
source and requires operator intervention to transfer.

3.2.4 Stored energy mode


The UPS automatically transfers to the stored energy mode if a utility power
outage occurs, or if the utility power does not conform to specified parameters.
In the stored energy mode, the battery provides emergency DC power that the
inverter converts to AC power.
Figure 5 shows the path of electrical power through the UPS system when
operating in the stored energy mode.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 5. Path of current through the UPS in the stored energy mode

A Static 1 Bypass in- Main power flow


switch put
B Rectifier 2 Rectifier in- Energized
put
C Inverter 3 Output De-energized
D Battery con- 4 Battery Trickle current
verter breaker
E Battery Closed Open

During a utility power failure, the rectifier no longer has an AC utility source from
which to supply the DC output voltage required to support the inverter. The input
contactor opens and the battery instantaneously supplies energy to the battery
converter. The converter boosts the voltage so that the inverter can support the
customer's load without interruption. If bypass is common with the rectifier input,
the backfeed protection contactor also opens. The opening of the input and the
internal backfeed protection contactors prevent system voltages from bleeding
backwards through the static switch and rectifier snubber components to the
utility source.
If the input power fails to return or is not within the acceptance windows required
for normal operation, the battery continues discharging until a DC voltage level
is reached where the inverter output can no longer support the connected loads.
When this event occurs, the UPS issues another set of audible and visual
alarms indicating Shutdown imminent. Unless the rectifier has a valid AC input
soon, the output can be supported for a maximum of two minutes before the

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(380/400/415V) User's and installation guide

output of the system shuts down. If the bypass source is available, the UPS
transfers to bypass instead of shutting down.
If at any time during the battery discharge the input power becomes available
again, the input and the backfeed protection contactors close and the rectifier
begins to supply DC current to the converter and inverter. At this point, the unit
returns to the double conversion (normal) mode. Depending on the total load
and the duration of the battery discharge, battery-related alarms may be seen
for a short time due to the current required to recharge the battery.

3.3 UPS features


The Eaton UPS has many standard features that provide cost-effective and
consistently reliable power protection. The descriptions in this section provide a
brief overview of the UPS standard features.

3.3.1 Installation features


Power wiring can be routed to the bottom or rear of the cabinet with connections
made to easily accessible terminals. Control wiring is routed through the right
side of the cabinet and must be installed in accordance with Class 1 wiring
methods.

3.3.2 Control panel


The control panel, located on the front of the UPS, contains a liquid crystal
display (LCD), and push-button switches to control the operation of the UPS and
to display the status of the UPS system. See Chapter 7 for more information.

3.3.3 Customer interface


• Signal input monitoring – Up to 3 inputs in the UPS are available to connect
the alarm system contacts of the facility. Some system configurations may
limit the number of inputs available. The UPS uses these inputs to monitor
the signal inputs in addition to the UPS status. See Chapter 6 for additional
information.
• MiniSlot communication bays – 2 communication bays are standard
equipment. 1–2 optional MiniSlot connectivity cards can be installed in the
UPS module at any time. MiniSlot cards are quickly installed at the front
(behind the door) of the UPS and are hot-pluggable. See Chapter 6 for
additional information.

3.3.4 High-efficiency mode


The 93E Series UPS offers a high-efficiency (HE) normal mode with double-
conversion on demand that allows the UPS to operate in the standby bypass
mode. This mode allows the 93E UPS to achieve 99% efficiency while still

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

protecting the load. See Chapter 7 for additional information on setting the UPS
to work in the high-efficiency mode.

3.3.5 Advanced Battery Management


A 3-stage charging system increases the battery service life by optimizing the
recharge time. It also protects the batteries from damage due to high current
charging and inverter ripple currents.

3.3.6 Power conditioner


The Power Conditioner mode is characterized by the UPS running in the double-
conversion mode without batteries connected. In the Power Conditioner mode,
the UPS provides conditioned output voltage and frequency. The UPS can also
support high, nonlinear loads without ITHD on the input. The UPS meets the
qualifications outlined in this product specification, except for the conditions
below.
When in the Power Conditioner mode, the UPS has the following functionality
and limitations:
1. The UPS runs in the double-conversion mode.
2. Because there is no battery, loss of utility power results in the UPS losing
power and shutting down.
3. The UPS sustains load until input voltage of 115 V, unless the current limit
is reached.
4. If the rectifier is turned off, the UPS attempts a transfer to the bypass
mode.
5. The HE mode is not available.

3.3.7 Frequency converter


The Frequency Converter mode is characterized by the UPS running without the
bypass mode available. The output frequency can be configured to be different
from the standard input frequency (e.g. 60 Hz output, 50 Hz input). The UPS
can also support high, nonlinear loads without ITHD on the input. The UPS
meets the qualifications outlined in this product specification, except for the
conditions below.
When in the Frequency Converter mode, the UPS has the following functionality
and limitations:
1. Operation is the same as when in the double-conversion mode with no
bypass available.
2. Bypass alarms are suppressed.
3. Configurable output frequency range is from 50 Hz up to 60 Hz.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

3.4 Options and accessories


Contact your Eaton sales representative for more information about the
available options and accessories.

3.4.1 External battery cabinet


Battery backup protection is provided by equipping the UPS system with up to 4
external battery cabinets (EBCs) containing sealed lead-acid, maintenance-free
batteries. An EBC is a single, free-standing cabinet designed to be installed as a
part of a UPS system, but may be installed separate from the UPS cabinet.

3.4.2 Tie cabinet (system parallel module)


A tie cabinet provides the ability to parallel up to 4 UPSs together for increased
capacity and/or redundant capability and may also include a system bypass
switch. The tie cabinet is a free-standing cabinet designed to be installed
separate from the UPS cabinet.

3.4.3 Parallel system


A parallel UPS system with up to 4 UPSs can be installed to provide a parallel
capacity and/or N+1 redundant system. This load sharing system provides more
capacity than a single UPS, and can provide backup, depending on the load and
configuration. In addition, when one UPS is taken out of service for maintenance
or is not operating properly, a redundant UPS continues to supply uninterrupted
power to the critical load. A controller area network (CAN) bridge provides
connectivity for system metering and operational mode control. The parallel
system consists of 2 to 4 UPSs each with a parallel CAN bridge, and a tie
cabinet or system parallel module to act as a tie point and to control the output.
The tie cabinet must contain module output breakers (MOBs) for each parallel
UPS with dual auxiliary contacts for the control of the system. Without dual
auxiliary MOBs, UPSs are not allowed to go to bypass individually during
servicing. All UPSs will go to bypass instead of just the UPS needing service,
decreasing critical load protection. With dual auxiliary MOBs, one UPS can be
bypassed while the remaining UPSs support the load as long as the remaining
UPMs have the capacity to do so. The MOBs must disconnect all 3 phases and
neutral.

3.4.4 Monitoring and communication


Optional MiniSlot cards support several protocols, such as SNMP, HTTP,
Modbus® and RS232. See Chapter 6 for additional information on monitoring
and communication features.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

3.4.5 Maintenance bypass switch


The optional internal maintenance bypass switch (MBS) for 100-120 kVA units
consists of input and bypass input switches, an output switch and a
maintenance bypass switch. The input and bypass input switches are used to
control the AC input to the UPS. The output switch is used to control the inverter
output. The MBS enables partial isolation of the UPS so that a limited number of
components can be serviced without interrupting power critical systems.

3.4.6 24 V Battery shunt trip (OVT)


93E units are able to trip external battery breakers through 24 VDC OVT control.

3.5 Battery system


The battery system is in an external cabinet. The battery system provides
emergency short-term backup power to safeguard operation during brownouts,
blackouts, and other power interruptions. The battery system is equipped with
lead-acid batteries.

3.6 Basic system configurations


The following basic UPS system configurations are possible:
• Single UPS with 1-4 external battery cabinets
• Single UPS with external batteries and accessory cabinets
The UPS system configuration can be enhanced by adding optional accessories
such as a remote emergency power-off (remote EPO) control, or MiniSlot
communication cards.

3.7 Single UPS unit system oneline configurations


The system oneline drawings provided in this section show the simplified
internal structure of the UPS, battery supply, and basic maintenance bypass.
Table 3: Oneline configurations

Oneline drawing UPS model Input voltage Output voltage System type
See Figure 6 93E G2 100/100 380/400/415 VAC 380/400/415 VAC Single reverse trans-
fer UPS with external
93E G2 120/120 battery
93E G2 200/160
93E G2 200/200

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 6. UPS system oneline diagram for Eaton 93E 100-200 kVA

1 AC input to UPS rec- 11 Input switch (option- 21 Output switch (op-


tifier (X1) al 100-120 kVA) tional 100-120 kVA)
2 AC input to bypass 12 Bypass input switch 22 L1, L2, L3, N, Pe
(X4) (BIS) (optional
100-120 kVA)
3 Pull chain 13 Backfeed contactor 23 AC output to critical
load (X2)
4 Remote EPO 14 Static switch 24 Maintenance bypass
switch (MBS) (option-
al 100-120 kVA)
5 Parallel CAN 15 Fuse* 25 Battery contactor
6 Signal inputs (build- 16 Input contactor 26 Battery converter
ing alarm)
7 MiniSlot interface 17 Rectifier 27 Fuse
8 Customer interface 18 Inverter 28 X3
9 L1, L2, L3, N, Pe 19 Output contactor 29 Battery breaker
10 L1, L2, L3, N, Pe 20 Fuse 30 External battery cabi-
net

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

*The fuse location depends on the UPS configuration. In 160-200 kVA units, the
fuse locates between the contactor and the rectifier.
See also UPS external power cable terminations in Table 9 .

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

4 UPS installation plan and unpacking


Use the following basic sequence of steps to install the UPS:
1. Create an installation plan for the UPS system.
2. Prepare your site for the UPS system.
3. Inspect and unpack the UPS cabinet.

Note: If the UPS cabinet has suffered damage during the transportation,
do not continue the installation. Contact your local Eaton representatives
for further actions.
4. Unload and install the UPS cabinet and wire the system.
5. Install features, accessories, or options, as applicable.
6. Complete the installation checklist provided in Section 4.2.
7. Have authorized service personnel perform the preliminary operational
checks and startup.

Note: Startup and operational checks must be performed by an authorized


Eaton Field Service Engineer or by other qualified service personnel
authorized by Eaton, or the terms specified in the Warranty (see Chapter 10)
become void. This service is offered as a part of the sales contract for the
UPS. Contact service in advance (usually a two-week notice is required) to
reserve a preferred startup date.

CAUTION
Make sure that no power source AC or DC can accidentally be connected to
the UPS during installation.

WARNING
Installation may only be carried out by qualified technicians and in conformity
with the applicable safety standards.
The UPS unit is not applicable to the IT (Isolated Terra), TT, or corner
grounded power distribution system.

4.1 Creating an installation plan


Before you install the UPS system, read and understand how these instructions
apply to the system that you are going to install. Use the procedures and
illustrations in Section 4.3 and Chapter 5 to create a logical plan for installing the
system.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

4.2 Installation checklist


Table 4: Single unit installation checklist

Action Yes / No
All packing materials and restraints are removed from each cabinet.
The UPS cabinet is placed in its installed location.
A readily accessible disconnect device is installed between the UPS in-
put and utility power, in the immediate vicinity of the UPS.
All conduits and cables are properly routed to the UPS and any ancillary
cabinets.
All power cables are properly sized and terminated.
Neutral conductors are installed.
Battery connection polarity is correct.
Ground conductors are properly installed.
(OPTIONAL) Signal inputs are wired appropriately.
(OPTIONAL) OVT output and feedback inputs are correctly installed in
external battery breaker.
(OPTIONAL) LAN drops are installed.
(OPTIONAL) LAN connections have been completed.
(OPTIONAL) The remote EPO device is mounted in its installed location
and its wiring is terminated inside the UPS cabinet.
(OPTIONAL) A jumper wire is connected between pins 3 and 4 on the
remote EPO terminal block if using a normally-closed remote EPO
switch.
All terminal cover plates are installed.
(OPTIONAL) Accessories are mounted in installed locations and wiring
is terminated inside the UPS cabinet.
Air conditioning equipment is installed and operating correctly.
The area around the installed UPS system is clean and dust-free. (Eaton
recommends that the UPS be installed on a level floor suitable for com-
puter or electronic equipment.)
Adequate workspace exists around the UPS and other cabinets.
Adequate lighting is provided around all UPS equipment.
A 230 Vac service outlet is located within 7.5 metres (25 feet) of the UPS
equipment.
Startup and operational checks are performed by an authorized Eaton
Customer Service Engineer or by a service engineer from an agent au-
thorized by the manufacturer.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Table 5: Parallel system installation checklist

Action Yes / No
All packing materials and restraints have been removed from each cabi-
net.
Each cabinet in the UPS system is placed in its installed location.
Cable lengths from mains to UPS and from UPS to load are equal.
All conduits and cables are properly routed to the UPSs and to the paral-
lel tie cabinet.
A readily accessible disconnect device is installed between the UPS in-
put and utility power, in the immediate vicinity of the UPS.
All power cables are properly sized and terminated.
Neutral conductors are installed between cabinets as required.
Ground conductors are properly installed.
Battery terminal polarity is correct.
CAN wiring between the UPSs is properly installed.
Pull chain wiring between the UPSs is properly installed.
Adequate workspace exists around the UPSs, parallel tie cabinet, and
other cabinets.
Startup and operational checks are performed by an authorized Eaton
Customer Service Engineer or by a service engineer from an agent au-
thorized by the manufacturer, for parallel systems.

4.3 Site preparations


For the UPS system to operate at peak efficiency, the installation site must meet
the environmental parameters outlined in these instructions. If the UPS needs to
be operated at an altitude higher than 1,000 m, contact your service
representative for important information about high altitude operation. The
operating environment must meet the height, clearance, and environmental
requirements specified.

4.3.1 Environmental and installation considerations


The UPS system installation must meet the following guidelines:
• The system must be installed on a level, non-combustible floor suitable for
computer or electronic equipment. The floor must be suitable for heavy
weight and wheeling of the UPS.
• The system must be installed in a temperature and humidity-controlled
indoor area free of conductive contaminants.
• The UPS system can only be installed where there is a TN power distribution
system.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

• Do not expose the UPS to overly aggressive environments, like salt mist or
corrosive gases. High relative humidity will accelerate the effects of
contaminants. The UPS should be installed in a G1 environment (based on
ANSI/ISA S-71.04 classifications). Use in a more aggressive environment
can lead to reduced product life and possibly early failure. If the installation
location does not meet the recommended environment, contact Eaton
service representative for further information.
• The UPS should not be placed near a source of dust or sand. Excessive
amount of dust or sand can cause damage or lead to malfunction.
Failure to follow guidelines may void your warranty.
The UPS equipment operating environment must meet the weight requirements
in Table 6 .
Table 6: UPS cabinet weights

Model Shipping (kg) Weight (kg) installed Point loading


Eaton 93E G2 351 283 35 kg per wheel (to-
100/100 without bat- tal 8 wheels)
teries
Eaton 93E G2 379 311 39 kg per wheel (to-
120/120 without bat- tal 8 wheels)
teries
Eaton 93E G2 525 457 57 kg per wheel (to-
200/160 without bat- tal 8 wheels)
teries
Eaton 93E G2 525 457 57 kg per wheel (to-
200/200 without bat- tal 8 wheels)
teries

The UPS cabinet uses forced air cooling to regulate the internal component
temperature. Air inlets are in the front of the cabinet and outlets are in the back
of the cabinet. Allow clearance in the front and back of the cabinet for proper air
circulation. The clearances required around the UPS cabinet are listed in Table
7.
Table 7: UPS cabinet clearances

Clearance
From top of cabinet 300 mm working space
From front of cabinet 900 mm working space
From back of cabinet > 600 mm working space recommended
From right side of cabinet > 50 mm working space recommended
From left of cabinet > 50 mm working space recommended

The basic environmental requirements for operation of the UPS are:

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

• Ambient temperature range: 0-40°C


• Recommended operating range: 20-25°C
• Maximum relative humidity: 95%, noncondensing

Note:
The newer, more energy efficient data center cooling methods (such as air
side economization) can create much wider ranges of temperature and
relative humidity (RH) in the UPS room and/or data center.
There are two aspects of this increased operating environment that can, if
ignored, create issues:
One is the creation of microclimates, which are persistent variations of
temperature and/or RH within a single room; for example one side of the
room is always cooler than the other side, no matter what the actual
temperature is.
The other aspect is the rate of change of temperature and/or RH, which can
occur during transitions within the cooling system. Examples: changing the
mixture ratio of inside versus outside air, or external changes in the outside
air when going from nighttime into day, and back to night.
If ignored, either one of these aspects can create an undesirable microclimate
at the UPS location. If the environment created by this microclimate exceeds
the Eaton UPS operating specification, the UPS reliability, over time, will be
reduced. These same environmental extremes will also create reliability
concerns for any servers that are exposed to them.

The UPS equipment operating environment must meet the size requirements in
the figures below. The dimensions are in mm(inch) format.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 7. UPS cabinet dimensions 93E UPS 100-120 kVA (front and left side views)

A Left side view C Knock out holes for cable entry


B Front view CG Center of gravity

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 8. UPS cabinet dimensions 93E UPS 100-120 kVA (back and right side views)

A Right side view C Rear cable access


B Back view CG Center of gravity

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 9. UPS cabinet dimensions 100-120 kVA (top and bottom views)

A Top view D Front


B Bottom view E Bottom cable access
C Back

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 10. UPS cabinet dimensions 93E UPS 160-200 kVA (front and left side views)

A Left side view C Knock out holes for cable entry


B Front view CG Center of gravity

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 11. UPS cabinet dimensions 93E UPS 160-200 kVA (back and right side views)

A Right side view C Rear cable access


B Back view CG Center of gravity

Figure 12. UPS cabinet dimensions 160-200 kVA (top and bottom views)

A Top view D Front


B Bottom view E Bottom cable access
C Back

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

CAUTION
If battery systems are located in the same room as the UPS, the
environmental requirements of the battery manufacturer must be followed, if
they are more stringent than the UPS requirements. Operating temperatures
above the recommended range will result in decreased battery life and
performance, and may reduce or void the battery warranty.

Table 8: Air conditioning or ventilation requirements during full load operation

Model Rating Input/output Heat rejection


voltage
BTU/hr x1000 (kg-cal/hr)
Eaton 93E G2 100/100 100 kVA 380/380 VAC 23.11 (5826)
400/400 VAC
415/415 VAC
Eaton 93E G2 120/120 120 kVA 380/380 VAC 27.74 (6991)
400/400 VAC
415/415 VAC
Eaton 93E G2 200/160 160 kVA 380/380 VAC 36.99 (9322)
400/400 VAC
415/415 VAC
Eaton 93E G2 200/200 200 kVA 380/380 VAC 46.23 (11651)
400/400 VAC
415/415 VAC

4.3.2 UPS system power wiring preparations


The UPS system installation must meet the following guidelines:
• The system must be installed on a level, non-combustible floor suitable for
computer or electronic equipment.
• The system must be installed in a temperature and humidity controlled
indoor area free of conductive contaminants.
Failure to follow guidelines may void your warranty.
The UPS equipment operating environment must meet the weight requirements
shown in Table 6 , and the size requirements shown in Figure 7 . The
dimensions are in millimeters.

WARNING
HIGH TOUCH CURRENT. EARTH CONNECTION ESSENTIAL BEFORE
CONNECTING SUPPLY. As a result of the connected loads high leakage
current is possible. Connection of the earth (ground) is required for proper
product operation. Do not check UPS operation by removal of the Earth
(ground) connection.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

The UPS unit is not applicable to the IT (Isolated Terra), TT, or corner
grounded power distribution systems.

WARNING
Before working on the circuit, isolate the UPS by disconnecting all inputs and
output and check for hazardous voltage between all terminals, including the
protective earth.

When you plan and perform the installation, read and understand the following
notes:
• Refer to the national and local electrical codes for acceptable external wiring
practices.
• To allow for future kVA upgrades (software), consider using conductors that
are sized for the full bypass rating of the UPS.
• For external wiring, use copper cable rated for 90°C. Wire sizes listed in
Table 11 are for copper wiring only. If wire is run in an ambient temperature
greater than 40°C, higher temperature wire and/or larger size wire may be
necessary. Wire sizes are based on using the specified breakers.
• Material and labor for external wiring requirements must be provided by
designated personnel.
• If installing an external maintenance bypass, all feeds to the UPS including
the rectifier input switch (if installed) must have a service disconnect
independent of the maintenance bypass power path. Most maintenance
bypass solutions provide UPS input feeds derived from but isolated from the
maintenance bypass power path. If the maintenance bypass solution being
installed does not provide such functionality, DO NOT use a single feeder
switch to supply both the UPS and the maintenance bypass.
• The bypass feed into this equipment uses five wires. The rectifier feed into
this equipment uses five wires. The phases must be symmetrical about
ground (from a Wye/Star source) for proper equipment operation.
• Parallel UPS input wiring size requirements and output wiring size
requirements from the UPSs to the tie cabinet are the same as those for
single systems.
• Install a proper three-pole overcurrent disconnect device before connecting
to the UPS, the disconnect device shall disconnect simultaneously all line
conductors of the AC MAINS SUPPLY.
• The UPS requires an input neutral connection. Ensure that an input neutral
is connected prior to energizing the UPS. If a 4-pole automatic transfer
switch is installed upstream of the UPS, it must work with a break before
making transition with a minimum transfer time of 50 ms.
• Do not disconnect neutral, neutral required for system operation. If a
disconnect device interrupts the neutral conductor, it shall simultaneously
interrupt all line conductors.

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Eaton 93E Generation 2 UPS 100-200 kVA
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• A readily accessible disconnect device must be incorporated in all fixed input


wiring.
• When single-phase current exceeds 100A, switches of protective
atmosphere should be equipped with arc-control device.
Figures 18 and 19 show the location of the UPS power cable terminals.
Table 9: UPS external power cable terminations for the Eaton 93E 100-120 kVA

Terminal function Termi- Func- Bus landing Tighten- Bolt size and type
nal tion ing tor-
que Nm
(lb in)
AC input to UPS L1 Phase M8 bolt mounting 12 50.264 mm2 (M8
rectifier A (106) Hex bolt)
L2 Phase M8 bolt mounting 12 50.264 mm2 (M8
B (106) Hex bolt)
L3 Phase M8 bolt mounting 12 50.264 mm2 (M8
C (106) Hex bolt)
N Neutral M8 bolt mounting 12 50.264 mm2 (M8
(106) Hex bolt)
AC input to by- L1 Phase M8 bolt mounting 12 50.264 mm2 (M8
pass A (106) Hex bolt)
L2 Phase M8 bolt mounting 12 50.264 mm2 (M8
B (106) Hex bolt)
L3 Phase M8 bolt mounting 12 50.264 mm2 (M8
C (106) Hex bolt)
N Neutral M8 bolt mounting 12 50.264 mm2 (M8
(106) Hex bolt)
AC output to criti- L1 Phase M8 bolt mounting 12 50.264 mm2 (M8
cal load A (106) Hex bolt)
L2 Phase M8 bolt mounting 12 50.264 mm2 (M8
B (106) Hex bolt)
L3 Phase M8 bolt mounting 12 50.264 mm2 (M8
C (106) Hex bolt)
N Neutral M8 bolt mounting 12 50.264 mm2 (M8
(106) Hex bolt)
DC input from ex- + Battery M8 bolt mounting 12 50.264 mm2 (M8
ternal battery (+) (106) Hex bolt)
– Battery M8 bolt mounting 12 50.264 mm2 (M8
(–) (106) Hex bolt)
Customer ground Ground Ground M8 bolt mounting 12 50.264 mm2 (M8
(106) Hex bolt)

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Table 10: UPS external power cable terminations for the Eaton 93E 160-200 kVA

Terminal function Termi- Func- Bus landing Tighten- Bolt size and type
nal tion ing tor-
que Nm
(lb in)
AC input to UPS L1 Phase M10 bolt mount- 14 78.540 mm2 (M10
rectifier A ing (124) Hex bolt)
L2 Phase M10 bolt mount- 14 78.540 mm2 (M10
B ing (124) Hex bolt)
L3 Phase M10 bolt mount- 14 78.540 mm2 (M10
C ing (124) Hex bolt)
N Neutral M10 bolt mount- 14 78.540 mm2 (M10
ing (124) Hex bolt)
AC input to by- L1 Phase M10 bolt mount- 14 78.540 mm2 (M10
pass A ing (124) Hex bolt)
L2 Phase M10 bolt mount- 14 78.540 mm2 (M10
B ing (124) Hex bolt)
L3 Phase M10 bolt mount- 14 78.540 mm2 (M10
C ing (124) Hex bolt)
N Neutral M10 bolt mount- 14 78.540 mm2 (M10
ing (124) Hex bolt)
AC output to criti- L1 Phase M10 bolt mount- 14 78.540 mm2 (M10
cal load A ing (124) Hex bolt)
L2 Phase M10 bolt mount- 14 78.540 mm2 (M10
B ing (124) Hex bolt)
L3 Phase M10 bolt mount- 14 78.540 mm2 (M10
C ing (124) Hex bolt)
N Neutral M10 bolt mount- 14 78.540 mm2 (M10
ing (124) Hex bolt)
DC input from ex- + Battery M10 bolt mount- 14 78.540 mm2 (M10
ternal battery (+) ing (124) Hex bolt)
– Battery M10 bolt mount- 14 78.540 mm2 (M10
(–) ing (124) Hex bolt)
Customer ground Ground Ground M10 bolt mount- 14 78.540 mm2 (M10
ing (124) Hex bolt)

See also Figure 6 .


Table 11: Input/Output ratings and external wiring recommendations for the Eaton 93E
100-200 kVA

Units Rating 50/60 Hz


Basic unit rating Cross kVA 100 120 160 200
sections kW 90 108 144 180

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Units Rating 50/60 Hz


Input and output Volts 400/400 400/400 400/400 400/400
voltage
AC input to UPS A 150 180 240 300
rectifier (0.99 Mini-
mum pF)
Full load current
plus battery re-
charge current (3)
Phases, (1) Neutral,
(1) Ground
Conductor size (L1, min. mm2 35 50 70 95
L2, L3 and N) max. mm2 95 120 150 240
AC input to UPS by- A 144 173 231 289
pass (Five Wire, Du-
al-Feed)
Full load current
(3) Phases, (1) Neu-
tral
Conductor size (L1, min. mm2 35 50 95 185
L2, L3 and N) max. mm2 95 120 240 240
DC input from exter- A 206 247 330 412
nal battery (1) Posi-
tive, (1) Negative
Conductor size min. mm2 50 70 185 300
max. mm2 120 150 400 400
AC output to critical A 144 173 231 289
load (Five Wire)
Full load current
(3) Phases, (1) Neu-
tral
Conductor size (L1, min. mm2 35 35 50 70
L2, L3 and N) max. mm2 95 95 150 150
Grounding: min. mm2 35 50 70 95

- Conductor size max. mm2 95 120 150 240


(PE)
Neutral (N) 1.7 times

(Mains/Load: Non-
linear lad)
Backfeed protection Clearance distance: ≥ 2.0 mm
device
Break time ≤ 15 s

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

See also Figure 6 .

CAUTION
Overcurrent protection is not provided by this product, but is required by
codes. Refer to Table 11 for wiring requirements. If an input/output lockable
disconnect is required, it is to be supplied by the user.

Rectifier input and bypass input overcurrent protection is to be provided by the


user and installed in the immediate vicinity of the UPS. A readily accessible
disconnect device must be incorporated in all fixed input wiring. If the optional
input and bypass input switches are not chosen, input and bypass input
disconnect devices are to be provided by the user and installed in the immediate
vicinity of the UPS.
Output overcurrent protection and bypass and output disconnect devices are to
be provided by the user and installed in the immediate vicinity of the UPS.
Table 12 lists the recommended rating for input, bypass input and output circuit
breakers for rated conditional short-circuit current of 10 kA. Table 13 lists the
recommended fuse types to be installed with supplies capable of providing
conditional short-circuit current up to 65 kA.
Battery voltage is computed at 2 volts per cell. Rated battery current is
computed at 2 volts per cell.
There is no DC disconnect device within the UPS. A battery disconnect switch is
recommended, and may be required by local codes when batteries are remotely
located. The battery disconnect switch should be installed between the battery
and the UPS in the immediate vicinity of the UPS.
External DC input overcurrent protection and disconnect switch for a remote
battery location is to be provided by the user. Table 12 lists the recommended
rating for continuous-duty rated circuit breakers satisfying the criteria for both.
Table 12: Recommended external circuit breaker ratings for rated conditional short-circuit
current (Icc) of 10 kA

Rated Rated Rectifier input UPS Output/Bypass Battery


power voltage
Rated Circuit Rated Circuit Rated Circuit
current breaker current breaker current breaker
rating rating rating
100 kVA 400 V 150 189 144 180 206 257
120 kVA 400 V 180 225 173 216 247 309
160 kVA 400 V 240 300 231 289 330 412
200 kVA 400 V 300 375 289 361 412 515

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Table 13: Recommended external fuse ratings for Rated conditional short-circuit current
(Icc) of 65 kA

Rated power Rectifier input /Bypass/MBS (Icc: Battery (Icc: 22 kA)


65 kA)
100 kVA 170M3420, 170M3470, 170M3418, 170M3468,
170M3520, 150M3570 (450 A/ 170M3518, 150M3568 (350 A/
690 V) 690 V)
120 kVA 170M3422, 170M3472, 170M3420, 170M3470,
170M3522, 150M3572 (550 A/ 170M3520, 150M3570 (450 A/
690 V) 700 V)
160 kVA 170M4417, 170M4467, 170M4417, 170M4467,
170M4517, 150M4567 (700 A/ 170M4517, 150M4567 (700 A/
690 V) 690 V)
200 kVA 170M4417, 170M4467, 170M4417, 170M4467,
170M4517, 150M4567 (700 A/ 170M4517, 150M4567 (700 A/
690 V) 690 V)

The battery wiring used between the battery and the UPS should not allow a
voltage drop of more than 1% of nominal DC voltage at rated battery current.

4.3.3 UPS system interface wiring preparation


Control wiring for features and options should be connected at the customer
interface terminal blocks located inside the UPS.

WARNING
Do not directly connect contactor contacts to the mains related circuits.
Reinforced insulation is required before connecting to the mains.

Read and understand the following notes while planning and performing the
installation:
• Interface wiring should be rated for 24V, 1A minimum.
• For interface wiring from 30V to 600V, the wire should be rated for 600V, 1A
minimum.
• Because of the remote EPO and signal input wiring route in the UPS
cabinet, the wire should be rated for a minimum of 300V.
• Use twisted-pair wires for each input and return or common.
• All interface wiring and conduit is to be supplied by the customer.
• When installing external interface wiring between a remote EPO or signal
input and the UPS interface terminals, conduit must be installed between
each device and the UPS cabinet.
• If using the power terminal wiring channel, keep interface wiring separate
from power wiring or use shielded wire.
• Interface wiring circuits are PELV circuits.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

• If using conduit, install the interface wiring in separate conduit from the
power wiring.
• All signal inputs require an isolated normally-open, or normally-closed,
contact or switch (rated at 24Vdc, 20 mA minimum) connected between the
alarm input and common terminal. All control wiring and switch contacts are
customer-supplied.
• LAN and telephone drops for use with MiniSlot connectivity cards must be
supplied by the customer.
• The remote EPO feature opens all contactors in the UPS cabinet and
isolates power from your critical load. Local electrical codes may also require
tripping upstream protective devices to the UPS.
• The remote EPO switch must be a latching-type switch not tied to any other
circuits.
• A jumper wire must be connected between pins 3 and 4 on the remote EPO
terminal block if using a normally-closed remote EPO switch.
• Remote EPO wiring should be a minimum of 0.5 mm² and a maximum of 2.0
mm².
• The remote EPO switch wiring must be in accordance with local regulations.
• The maximum distance between the remote EPO and the UPS cannot
exceed 150 meters.

Note: The harness between OVT/feedback coil of external battery breaker


and related terminal in UPS should be twisted-pair and double insulated.

4.4 Unpacking and unloading the UPS


Before you start to unpack and unload the UPS, carefully inspect the outer
packaging for evidence of damage during transit. Do not install a damaged
cabinet. Report any damage to the carrier and contact an Eaton service
representative immediately.

WARNING
The UPS cabinet is heavy. If you do not obey the unpacking instructions, the
cabinet may tip over and cause serious injury.
Do not tilt the UPS cabinet more than 10 degrees from the vertical or the
cabinet may tip over.

CAUTION
Lift the cabinets only with a forklift or damage may occur.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Note: Verify that the forklift is rated to handle the weight of the cabinet.

For transportation purposes, the UPS cabinet is bolted onto a wooden pallet.

Figure 13. UPS cabinet as shipped on pallet (wood container removed)

To remove the pallet, do the following:

1. Before you unload the cabinet from the pallet, use a forklift or a pallet
jack to move the cabinet to the installation area. Insert the forks of the
forklift between the skids on the bottom of the unit.

2. Make a visual inspection and check that there are no signs of shipping
damages.

3. Set the pallet on a firm, level surface, allowing a minimum clearance of 3


m on each side for removing the cabinet from the pallet.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

4. Remove the protective wood container from the cabinet.


For the following steps, use pincer type pliers or a large flat blade screw
driver to straighten the securing tabs.
a) Straighten the tabs securing the top panel of the wooden container
to the side panels of the container.
b) Remove the top panel.
c) Straighten the tabs securing the side panels of the container to the
front and back panels of the container.
d) Remove the side panels. The side panel with sloped support blocks
is designed to be used as a ramp. Retain it for later use.
e) Straighten the tabs securing the front and back panels of the
container to the bottom of the container.
f) Remove the front and back panels.

5. Remove the inner protective packaging. Retain the parts kit and ramp
brackets packed at the top of the cabinet.
6. Recycle the remainder of the outer shipping container and the inner
protective packaging in a responsible manner.

7. Inspect the contents for any evidence of physical damage, and compare
each item with the Bill of Lading. If damage has occurred or shortages
are evident, contact an Eaton service representative immediately to
determine the extent of the damage and its impact on further installation.

Note: If you do not install the UPS immediately, protect the unpacked cabinet
from moisture, dust, and other harmful contaminants. Failure to store and
protect the UPS properly may void your warranty.

8. Remove four bolts securing the front shipping bracket to the cabinet and
four bolts securing the bracket to the pallet.
9. Remove the front shipping bracket.
If installing the cabinet permanently, retain the shipping bracket and
securing hardware for later use.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 14. Removing the shipping brackets (front)

1 Front door 4 Shipping bracket bolts


2 Pallet 5 Shipping bracket bolts
3 Shipping bracket

10. Attach the ramp to the front of the pallet


a) Locate the ramp (side panel with sloped support blocks from wood
container), ramp extension, and ramp brackets with M10 bolts.
b) Place the ramp against the front of the pallet.
c) Attach the ramp extension to the front of the ramp by inserting the
tabs on the extension into the slots at the bottom of the ramp.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 15. Attaching the ramp to the pallet

1 UPS cabinet 3 Ramp


2 Pallet

11. If the leveling feet are not fully retracted, turn them until they are
retracted.

12. Remove the four bolts securing the rear shipping bracket to the cabinet
and four bolts securing the bracket to the pallet.
13. Remove the rear shipping bracket.
If installing the cabinet permanently, retain the shipping bracket and
securing hardware for later use. Otherwise, recycle the pallet, ramp, and
shipping brackets in a responsible manner.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 16. Removing the shipping brackets (back)

1 Pallet 3 Shipping bracket bolts


2 Shipping bracket

WARNING
Do not stand directly in front of the pallet while unloading the cabinet. If
unloading instructions are not closely followed, the cabinet may cause serious
injury.
The UPS cabinet is heavy. Two persons are needed to safely roll the cabinet
down the ramp.

14. Slowly roll the cabinet toward the ramp edge. Be careful not to push the
cabinet too much or too fast since it may cause the cabinet to tip over.
15. Continue rolling the cabinet down the ramp until the cabinet is clear of
the ramp.
16. Roll the cabinet to its final installation location.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 17. Rolling the cabinet down the ramp

17. To secure the UPS cabinet in


position, lower the leveling feet
until the cabinet is not resting on
the casters and the cabinet is
level.

18. If you are installing the cabinet permanently, reinstall the shipping
brackets to the front and rear of the UPS cabinet to provide extra
support.
Install the shipping brackets with the angle facing outward.
19. Secure the cabinet to the floor with customer-supplied hardware.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

5 UPS system installation


The operator has to supply the wiring to connect the UPS to the local power
source. The installation of the UPS must be made by a locally qualified
electrician. The electrical installation procedure is described in the following
section. The installation inspection and the initial start-up of the UPS and
installing an external battery cabinet must be carried out by an authorized Eaton
Field Service Engineer or by other qualified service personnel authorized by
Eaton.

CAUTION
To avoid physical injury or death, or damage to the UPS or the load
equipment, follow these instructions during the UPS system installation.

WARNING
Only qualified personnel are allowed to perform the installation. See the
installation instructions before connecting to the supply.

Refer to the following while installing the UPS system:


• Chapter 4 for cabinet dimensions, equipment weight, cabling and terminal
data, and installation notes.
• Do not tilt the cabinets more than ±10° during the installation.
• If perforated floor tiles are required for ventilation, place them in front of the
UPS.
• The UPS unit is not suitable for IT, TT or corner-earthed power distribution
systems.
• Suitable for mounting on concrete or other non-combustible surfaces only.

5.1 Installing UPS external battery cabinet and battery


power cabling
For 93E 100-200 kVA UPS, in stored energy mode, the power is provided by
external batteries. The UPS can be equipped with up to four External Battery
Cabinets (EBCs) containing sealed lead-acid, maintenance-free batteries. A
single EBC can contain 36, 38 or 40 batteries. Power and control wiring are not
supplied with the UPS.
When installing Eaton External Battery Cabinets (EBCs), refer to the
manufacturer’s installation manual for installation instructions.
If installing a customer-supplied battery system, install the battery system
according to the battery and battery system manufacturer’s instructions and all
applicable codes and regulations.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Cable entries to the UPS are on the lower back wall, and at the bottom of the
cabinet.
External DC input overcurrent protection and disconnect switch for a remote
battery location is to be provided by the user and installed in the immediate
vicinity of the UPS.

Note: 24Vdc Shunt Trip signal wiring from the UPS should be connected to
the auxiliary signal connection of the battery breaker.

WARNING
In the event of malfunction, the battery cabinet chassis or battery cabinet
frames may become live!
Special care should be taken when working with the battery cabinet
associated with the equipment. Ensure the battery number is suited to the
setting of the battery charging voltage before installing the battery. When the
battery cabinet is connected the overall voltage exceeds nominal voltage. It is
very important to ensure that the batteries are installed separately, in a
dedicated battery cabinet.
Battery back-up time does not exceed one hour. If the battery setting must
exceed one hour, consult the UPS manufacturer.

CAUTION
The most common battery type used in UPS installations is the valve
regulated battery. Valve regulated cells are not sealed. The amount of gas
given off is less than for flooded cells, but when planning the battery
installation, allowance must be made for adequate ventilation and heat
dissipation. Valve-regulated cells are not completely maintenance-free. They
must be kept clean and their connections checked periodically to ensure they
are tight, and that there is no evidence of corrosion. It is inevitable that the
batteries will lose charge during transportation and storage; before attempting
to carry out an autonomy test, ensure that the batteries are fully charged as
this may take several hours. Cell performance typically improves after a few
discharge/recharge cycles.
The requirements of the EC directives are satisfied when battery cabinets are
used with original accessories. If alternative batteries are used, you must
ensure that the applicable EC directives are met and declare conformity.

To connect the battery cabinet:


1. Turn off the UPS.
2. Check that all the external battery breakers are open.
3. Connect PE-wire (earth) first.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

4. Route cables from positive (+) and negative (-) terminals in the first battery
into the UPS cabinet through the conduit (back or bottom entry) and
connect the cables to terminals BAT+ and BAT-.
5. If the external battery cabinet has a control circuit, route control/feedback
wires from the external battery cabinet to the UPS tripping circuit terminals.
93E-100-200kVA units support 24 V OVT functionality.
Size cables according to cable size recommendations in Table 11 , and
protective device specification in Table 12 .
If you are installing more than one battery cabinet, the first battery cabinet will
be the only cabinet directly connected to the UPS.

5.2 External power wiring installation


Note: Without accessory cabinets, conduit and wiring enter from the bottom or
rear of the UPS conduit landing plate. These accessory cabinets are to be
supplied by the customer.

To install the wiring:


1. Route the wiring to the UPS terminal blocks in the UPS. See Figure 20 for
wiring access information and terminal locations.
2. Ground the UPS according to local and national electrical wiring codes by
routing and connecting the ground wire to the input ground lug. See Figure
20 for UPS terminal locations. For a detailed view of the UPS ground
terminals, see Figures 18 , 19 and 20 .
3. Connect phase L1, L2, L3, and neutral rectifier input power wiring from the
utility source to the rectifier input and neutral terminals. See Section 4.3.2
for wiring and termination requirements. For a detailed view of the UPS
terminal block, see Figures 18 , 19 and 20 .
4. Connect L1, L2, L3, and neutral bypass input power wiring from the utility
source to the bypass input terminals and neutral terminals. For a single
feed installation, jumpers between the input and bypass terminals must be
installed. Mains input N and bypass input N are connected together inside
UPS. See Figure 22 for wiring and termination requirements. For a detailed
view of the UPS terminal block, see Figures 18 , 19 and 20 .
5. Connect phase L1, L2, L3, and neutral (if required) power wiring from
output terminals and neutral terminals to the critical load. See Tables 9 and
11 for wiring and termination requirements. For a detailed view of the UPS
terminal block, see Figures 18 , 19 and 20 .
6. If wiring interface connections, proceed to Section 5.3.

WARNING
HIGH TOUCH CURRENT. EARTH CONNECTION ESSENTIAL BEFORE
CONNECTING SUPPLY. As a result of the connected loads, high leakage

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

current is possible. Connection to earth/ground is required for safety and


proper product operation. Do not install or operate the UPS without an earth/
ground connection.

Note: If there is an input ATS for dual source input or a generator as the
UPS input source, the ATS should be 3-pole. If a 4-pole ATS is used, the
neutral interruption time should be less than 10 minutes.

BAT+/BAT- are terminals connected to the battery cabinet. Battery+ polarity


should use a red cable, battery- polarity should use a black or blue cable.
The external battery cabinet must be earthed to the UPS.
If the UPS is not fitted with the optional internal mains disconnection device, it
is essential to install an external mains disconnection device.
Input neutral line should be directly connected to the input “N” terminal of the
UPS wire connection terminal bay at all times.
There are protective earthing terminals on the UPS for mains supply, load
supply and battery. The battery cabinet earth protection can be connected
either to the UPS or to a common earthing terminal outside the UPS.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 18. Power terminal locations 100-120 kVA with MBS (front view without the
terminal cover plate)

1 Earth/Ground 8 AC input to UPS bypass, Phase B (L2)


2 AC output to critical load, Phase A (L1) 9 AC input to UPS bypass, Phase C (L3)
3 AC output to critical load, Phase B (L2) 10 AC input to UPS rectifier, Phase A (L1)
4 AC output to critical load, Phase C (L3) 11 AC input to UPS rectifier, Phase B (L2)
5 DC input from external battery + 12 AC input to UPS rectifier, Phase C (L3)
6 DC input from external battery - 13 Neutral (N)
7 AC input to UPS bypass, Phase A (L1) 14 Earth/Ground

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 19. Power terminal locations 100-120 kVA without MBS (front view without the
terminal cover plate)

1 Earth/Ground 8 AC input to UPS bypass, Phase B (L2)


2 DC input from external battery + 9 AC input to UPS bypass, Phase C (L3)
3 DC input from external battery - 10 AC input to UPS rectifier, Phase A (L1)
4 AC output to critical load, Phase A (L1) 11 AC input to UPS rectifier, Phase B (L2)
5 AC output to critical load, Phase B (L2) 12 AC input to UPS rectifier, Phase C (L3)
6 AC output to critical load, Phase C (L3) 13 Neutral (N)
7 AC input to UPS bypass, Phase A (L1) 14 Earth/Ground

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 20. Power terminal detail 160-200 kVA

1 AC input to UPS rectifier, Phase A (L1) 8 Earth/Ground


2 AC input to UPS rectifier, Phase B (L2) 9 DC input from external battery +
3 AC input to UPS rectifier, Phase C (L3) 10 DC input from external battery -
4 AC input to UPS bypass, Phase C (L3) 11 Neutral (N)
5 AC input to UPS bypass, Phase B (L2) 12 AC output to critical load, Phase A (L1)
6 AC input to UPS bypass, Phase A (L1) 13 AC output to critical load, Phase B (L2)
7 Earth/Ground 14 AC output to critical load, Phase C (L3)

When you have finished the cable routing, use fireproof mud to block the space
between the cable and cabinet.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 21. Blocking the space between the cable and cabinet

1 Space to be blocked with fireproof mud

5.3 Installing interface connections

5.3.1 Installing signal input connections


To install wiring:
1. Make sure that the UPS system is turned off and all power sources are
removed. See Chapter 7 for shutdown instructions.
2. To locate the appropriate terminals and review the cabling and termination
requirements, see Section 4.3.3, Table 14 , Figure 22 and Figure 23 .
3. Route the interface cables to the UPS via the right side panel or the
knockout at the top (front right corner) of the cabinet.
4. Connect the signal input interface cabling as shown in Table 14 and Figure
23 .
5. If you are cabling parallel connections, proceed to Section 5.3.2. If you are
cabling MiniSlot connections, proceed to Section 5.3.3.

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 22. Interface terminal locations

1 +24V 8 Parallel CAN output port (PAR OUT)


2 BAT OVT 9 Parallel CAN input port (PAR IN)
3 FD_A 10 Pull chain terminals (PUL CH)
4 FD_B 11 Remote Emergency Power-off terminals
(REPO)
5 Top wiring access 12 MiniSlot communication bay 2
6 Front middle cover plate 13 Signal input/Building alarm terminals
(BA1-3)
7 MiniSlot communication bay 1

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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide

Figure 23. Signal input (building alarm) terminal block connector assignments

Table 14: Signal input connections

Signal Name Description


input
terminal
1 BA1: Signal input 1+ Input: Programmable UPS command/alarm,
2 BA1: Signal input 1- activated by a remote dry contact closure.

3 BA2: Signal input 2+ Input: Programmable UPS command/alarm,


4 BA2: Signal input 2- activated by a remote dry contact closure.

5 BA3: Signal input 3+ Input: Programmable UPS command/alarm,


6 BA3: Signal input 3- activated by a remote dry contact closure.

5.3.2 Installing parallel pull chain and CAN control wiring and
connections
To install wiring:

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1. Make sure that the UPS system is turned off and all power sources are
removed. See Chapter 7 for shutdown instructions.
2. For installing the parallel system, see Figure 27 .

CAUTION
In a parallel system, the combined input and output cable length should
be in accordance with the following rule. It should be designed to ensure
that wiring impedance from the point of supply to the UPS input and from
the UPS output to the load connection for each UPS module in a multi-
module system is equal, or within a tolerance of approximately ±10%.
This is to ensure approximately equal current sharing when in the static
bypass mode and to restrain input/output high frequency loop current of
a parallel system.
Total length: 1A + 1B = 2A + 2B = 3A + 3B = 4A + 4B (see Figure 27 )
If you are installing only two UPS modules (redundant), this requirement
is no longer required, as each UPS is capable of supporting the full
bypass requirement. However, this would preclude future expansion.
Make sure that each UPS static bypass and the external bypass switch
(if installed) is fed from a single common source. If each UPS is fed with
a separate rectifier source, consult Eaton for advice on compatibility.
3. To locate the appropriate terminals and review the wiring and termination
requirements, see Section 4.3.3, Table 15 , Figure 22 , and Figure 24 .

Figure 24. Pull chain terminal block connector assignments

Table 15: Pull chain connections

Pull Name Description


chain
terminal
+ Pull chain + Output: Backup control for parallel oper-
- Pull chain - ation.

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4. Route the wiring to the terminal block.


a. Remove the small parts from the knockout in the right side plate.
b. Route the wiring to the wiring access, see Figure 22 . Secure the
wiring to the four mounting clips provided using Zip ties.
c. Reinstall the cover panels.
d. Install the power terminal cover up and down sides using the provided
hardware.
5. Route and install the RJ-45 Controller Area Network (CAN) cables between
the UPS cabinets. See Figures 21 and 27 for wiring information.
6. Route and install pull chain wiring (twisted wires 0.5-2.0 mm2) between the
UPS cabinets and cabinet MOBs. See Figures 22 and 27 for wiring
information.
7. If you are wiring MiniSlot connections, proceed to Section 5.3.3.
8. Install the power terminal cover right and left sides using the provided
hardware.

Figure 25. UPS paralleling wiring diagram – with parallel tie cabinet

A Tie cabinet F UPS 4


B Terminating jumper G Building alarm (BA)
C UPS 1 H Pull chain (PUL CH)
D UPS 2 I Twisted pairs
E UPS 3 J Customer terminal block connections

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Figure 26. UPS paralleling wiring diagram – without parallel tie cabinet

A UPS 1 D UPS 4
B UPS 2 E Terminating jumper
C UPS 3

Figure 27. Parallel UPS system connections

1 Cabling to UPS bypass input 3 Cabling to UPS rectifier input


2 Outputs from UPSs 4 External battery cabinet(s)

5.3.3 Installing MiniSlot interface connections


For the installation and setup of a MiniSlot card, contact your Eaton
representative.
To install wiring:
1. If not already installed, install the LAN drops. The LAN drop is to be
supplied by the customer.
2. Route and install the LAN and other cables to the appropriate MiniSlot
cards. See Figure 22 .
3. For operator instructions, refer to the manual supplied with the MiniSlot
card.

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5.3.4 Installing external battery breaker and +24 V battery shunt trip
(OVT)
See Figure 22 for the UPS terminal for the external battery breaker OVT-relay
and breaker state information.
The battery shunt trip signals from up to down are +24V, BAT_OVT, FD_A and
FD_B. The +24V OVT output should connect to a battery breaker +24 V input.
The BAT_OVT output should connect to a battery breaker Trip/GND input.
External battery breaker state information should be connected to the shunt trip
terminals FD_A, FD_B.

5.4 Installing a remote EPO switch


A latching-type remote emergency power-off (remote EPO) switch can be used
in an emergency to shut down the UPS and remove power to the critical load
from a location away from where the UPS is installed.

Note: Before you install a remote EPO switch, make sure that the UPS was
installed according to the instructions in Sections 4.4 through 5.3.
When you install the remote EPO switch, install a conduit between the device
and the UPS cabinet for wiring the switch.
The remote EPO switch must be a normally-open or normally-closed latching-
type switch that is not tied to any other circuits.
This procedure is intended for installing the Eaton-supplied remote EPO
switch. If you are installing another manufacturer's switch, use this procedure,
and Figure 29 and Figure 30 as a guide.
Make sure that the wiring of the remote EPO switch is in accordance with
local regulations.

To install a remote EPO switch:


1. Make sure that the UPS system is turned off and all power sources are
removed. See Chapter 7 for shutdown instructions.
2. Mount the remote EPO switch securely. Recommended locations for the
remote EPO switch include the operator's consoles or near exit doors.
3. To locate the appropriate terminals and review the wiring and termination
requirements, see Section 4.3.3, Table 16 , and Figures 22 and 28 .

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Figure 28. Remote EPO (REPO) terminal block connector assignments

Table 16: Remote EPO connections

Remote EPO Description

terminal
1 Input: a normally-closed dry contact used to activate UPS EPO
2 from a remote switch.

3 Input: a normally-open dry contact used to activate UPS EPO


4 from a remote switch.
4. Route the remote EPO wiring to the terminal block, see Figure 22 .
5. Connect the wiring as shown in Table 17 and Figure 29 for a normally-open
remote EPO or Table 18 and Figure 30 for a normally-closed remote EPO.
6. If you are using a normally-closed remote EPO switch, connect a jumper
wire between pins 3 and 4 on the remote EPO terminal block.
7. If you are installing multiple remote EPO switches, wire the additional
switches in parallel with the first remote EPO.
8. If required, install wiring from the remote EPO switch to the trip circuitry of
the upstream protective devices. A second contact block is provided on the

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remote EPO switch for this function. Make sure that the wiring of the
remote EPO switch is in accordance with local regulations.
Table 17: Normally-open remote EPO wire connections

From remote EPO To remote EPO Wire size Tightening torque


station(s) switch terminal block
contact block on the back of UPS
(either contact) cabinet
3 N.O. 3 See Figure 29 for Twisted wires (2) 0.8 Nm
4 N.O. 4 wiring (0.5 -2.0 mm2)

Figure 29. Normally-open remote EPO switch wiring

A Remote EPO switch (N.O.) C UPS Remote EPO terminal (REPO)


B Twisted wires

Table 18: Normally-closed remote EPO wire connections

From remote EPO To remote EPO Wire size Tightening torque


station(s) switch terminal block
contact block on the back of UPS
(either contact) cabinet
1 N.C. 1 See Figure 30 for Twisted wires (2) 0.8 Nm
2 N.C. 2 wiring (0.5 -2.0 mm2)

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Figure 30. Normally-closed remote EPO switch wiring

A Remote EPO switch (N.C.) C UPS Remote EPO terminal (REPO)


B Twisted wires

5.5 Initial startup


Startup and operational checks for a single UPS installation must be performed
by an authorized Eaton Customer Service Engineer or other qualified service
personnel such as a licensed service engineer from an agent authorized by the
manufacturer.
Startup and operational checks for parallel systems or installations with
accessory cabinets must be performed by an authorised Eaton Customer
Service Engineer, or the warranty terms specified in Chapter 10 become void.
This service is offered as part of the sales contract for the UPS. Contact an
Eaton service representative in advance (usually a two-week notice is required)
to reserve a preferred startup date.

5.6 Completing the installation checklist


The final step in installing the UPS system is completing the installation
checklist, see Section 4.2. This checklist ensures that you have completely
installed all the hardware, cables, and other equipment. Complete all the items
listed in the checklist to ensure a smooth installation. Make a copy of the
installation checklist before filling it out, and retain the original.
After the installation is completed, an Eaton Customer Service Engineer must
verify the operation of the UPS system and commission it to support the critical
load. The service representative cannot perform any installation tasks other than
verifying the software and the operating setup parameters. Service personnel
may request a copy of the completed installation checklist to verify that all the
applicable equipment installations have been completed.

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Note: The installation checklist must be completed prior to starting the UPS
system for the first time.

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6 Communication interfaces
This section describes the communication features of Eaton 93E UPS -
generation 2. For terminal wiring information, see Sections 4.3.3 and 5.2. For
the location of the customer interface panel and terminals, see Figure 22 .

6.1 MiniSlot cards


The UPS is compatible with the following MiniSlot cards:
• Gigabit Network Card (NETWORK-M2)
Enhances the capabilities and protection provided by the UPS by enabling
Web and SNMP based remote monitoring and e-mail alarms. The card also
enables shutdown of servers and migration of virtual machines through IPM
and IPP software. Supports 10/100 Mbit and Gigabit Ethernet.

Figure 31. Gigabit Network Card

• Industrial Gateway Card (INDGW-M2)


This card has all the features and capabilities of the Gigabit Network Card.
In addition, it also provides direct integration of system level UPS information
(meters and status) to a Building Management System (BMS) using the
Modbus RTU and Modbus/TCP.

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Figure 32. Industrial Gateway Card

6.2 Signal input (Building alarm) monitoring


This standard feature lets you connect additional monitoring to the UPS, such as
smoke detectors or over-temperature alarms to your signal inputs. The user
interface terminals for external connections are located inside the UPS. Use
twisted-pair wires for each alarm input and common.
The signal inputs can be programmed to display the alarm functional name.

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7 UPS operating instructions


This section describes how to operate the UPS.

CAUTION
Before you operate the UPS, make sure that all the installation tasks are
completed and a preliminary startup has been performed by authorized
service personnel. The preliminary startup verifies all the electrical
interconnections to make sure that the installation was successful and the
system operates properly.
Before you operate any of the controls, read these instructions and have a
thorough understanding of the UPS operation.

7.1 UPS controls and indicators


The controls and indicators identified and described in this section are used to
control and monitor the UPS operation. Figure 33 shows the controls and
indicators and Figure 34 shows the UPS switches.

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Figure 33. UPS controls and indicators

1 Control panel 2 Door latch

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Figure 34. UPS switches (100-120 kVA units)

1 Output switch (optional) 4 Input switch (optional)


2 Maintenance bypass switch (MBS) 5 Neutral switch (optional)
(optional)
3 Bypass switch (optional)

7.2 Using the control panel


The following sections describe the UPS control panel, including the controls
and indicators, and how to monitor the UPS operation. The control panel is
located in the front door of the UPS.

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Figure 35. UPS control panel

1 Status indicators 3 Navigation push buttons


2 LCD display

The control panel consists of:


• A liquid crystal display (LCD)
• Menu navigation push buttons switches
• A vertical column of status indicators. See Section 7.2.1.
The following sections describe how to use the UPS control panel to monitor the
UPS.
When the unit powers up, the screen displays the Eaton logo. To advance to the
main menu and the Mimic screen, press any control panel push button once.

7.2.1 Status indicators


The four symbols below the display are status indicators. They are colored light
emitting diode (LED) lamps, and they work in conjunction with the alarm horn to
let you know the operating status of the UPS.
Table 19: Status indicators

Indicator Status Description


Green symbol for normal On The UPS is in the Double conversion (Normal),
operation HE, or stored energy mode. The UPS is operating
normally and supplying power to the critical load.
Off The UPS is turned off.

Note: The UPS could still be in the bypass


mode when the LED is off.

Yellow symbol for battery On The UPS is in the stored energy mode. Because
mode the stored energy mode is a normal condition of
the UPS, the green indicator for normal operation
also remains illuminated.

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Indicator Status Description


Yellow symbol for bypass On The UPS is in the bypass mode. The critical load is
mode supported by the bypass source. The green indica-
tor for normal operation is not illuminated when the
system is in the bypass mode.

Note: In the HE mode, the bypass LED in-


dicator is not illuminated.

Red symbol for active On The UPS has an active alarm and requires imme-
alarm diate attention. The screen shows the highest pri-
ority active alarms. All alarms are accompanied by
an audible horn. To silence the horn, press any
control panel button once. The alarm indicator may
be illuminated along with other indicators.
Flash- There is a new UPS alarm condition. The indicator
ing flashes until acknowledged by pressing any control
panel push button once.

7.2.2 System events


When the UPS system is running in normal operation modes, it continually
monitors itself and the incoming utility power. In the stored energy mode, the
UPS may issue alarms to let you know exactly what event caused the change
from the normal operation modes. System events on the UPS can be indicated
by horns, lights, messages, or all three.
Select Events symbol from the menu bar on the main menu screen to display
the active events screen. This screen shows any currently active alarms,
notices, or commands. For more information on using the events screen, see
Section 7.2.6.
• System event horn
The system event horn beeps to alert the user that an event requiring
attention is taking place. To silence the horn beeps, press any push button.
• System event indicators
The status indicators on the UPS control panel and the event horn let you
know when the UPS system is operating in any mode other than the double
conversion mode. Only the green indicator for normal operation is visible
during normal UPS system operation. The other indicators illuminate to
indicate alarms or events. When an alarm occurs, first check these indicators
to see what type of event has taken place. For descriptions of the status
indicators, see Section 7.2.1.
• System event messages
When a system event occurs, a message appears in the status bar of the
display. This message is also written to the Events log and may be added to
the History log. The messages are divided into four categories: alarms,
notices, status, and commands.

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7.2.3 Using the LCD and push buttons


The LCD on the control panel provides an operator interface with the UPS
system. Figure 36 below identifies the display areas discussed in the following
sections.

Figure 36. Parts of the LCD

A UPS status area 1 Meter


B Information area 2 Events
C Menu bar 3 History
D Navigation push buttons 4 Controls
5 Setup

• UPS status
The UPS status area automatically scrolls between the Eaton model
number, current date and time, active alarms, UPS status, load percent, and
battery runtime for the UPS. The top line of display blinks while scrolling
when the system needs attention. Some notices and alarms may be
accompanied by an audible horn. To silence the horn, press any control
panel push button once. Shown is a typical alarm message. For more
information about alarms and notices, see Section 7.2.2.
• Information area
The information area contains information about UPS status and operations.
• Menu bar
The menu bar shows the symbols of the available screens. To select a
screen, highlight the screen symbol using the navigation push buttons and
then press the Enter push button.
• Navigation push buttons
The navigation push buttons function depending on the screen displayed.
Use the Up, Down, Left and Right push buttons to scroll through available
screens and the Esc and Enter push buttons to select menu screens and
functions.

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You can use the LCD and the push buttons to:
• Look at a log of UPS events (alarms, notices, and commands), see Section
7.2.6
• Monitor UPS operation, see Section 7.2.6
• Set UPS parameters, see Section 7.2.6
• Control UPS operation, see Sections 7.2.6 and 7.2.7.
After approximately 10 minutes, the display screen darkens. To restore the
screen, press any push button once.

7.2.4 Using the menu


The UPS menu bar allows you to display data in the information area to help
you monitor and control the UPS operation.
Table 20: Display function menu map

Menu option Description


METERS Displays performance meters for the system or critical load.
EVENTS Displays the list of active system events.
HISTORY Displays a historical log of system events.
CONTROLS Displays the System Control screen.
SETUP Allows you to set the date and time for the time stamp, the display
language, the unit name, and meter subscripts. Also allows you to
change the password, and view the firmware version numbers.
ESC (push button) Returns to the main menu and the Mimic screen from the Meters,
Events, History, Controls, or Setup screens. Returns to the main
System Setup Level screen from a setup submenu.
The enter arrow acknowledges or executes a command, or saves a
setting.
The up and down arrows scroll through the screens and lists or
highlight settings.
The left and right arrows select or adjust settings displayed on the
screen.

7.2.5 Mimic screen


To select the Mimic screen from the Meters, Events, History, Controls, or Setup
screens, press the ESC push button on the current menu bar.
The Mimic screen shows the internal components of the UPS cabinet and a
real-time graphical representation of the operating status of the system.

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Figure 37. Main menu and the Mimic screen

7.2.6 Display menu operation


Table 21 describes the menu functions and how to use them.

Note: The UPS is not a measuring device. All displayed measurements on the
meter screen are only approximate values.

Table 21: Display menu operation

Function Sub-func- Operation


tion
Meters – The Meters screens show the UPS meter readings for the
UPS unit. The default voltage displayed on these screens is phase-
to-neutral. These can be changed to display the voltage
phase-to-phase (A-B, B-C, C-A). Use the or push but-
tons to select the METERS symbol on the main menu bar to
display the Meter screens. To scroll through the Meter

screens, press the or push button. The current UPS


readings are displayed in the information area of the screen.
Output – The Output screen shows the output voltage (phase to neu-
UPS tral), output current (each phase), and frequency being sup-
plied by the UPS, as well as the kVA, kW, and power factor
measurements.
Input – The Input screen shows the input voltage (phase to neutral),
UPS input current (each phase), and frequency of the incoming
utility source, as well as the kVA, kW, and power factor meas-
urements.
Bypass The Bypass screen shows the bypass input voltage (phase to
neutral), input current (each phase), and frequency of the in-
coming utility source, as well as the kVA, kW, and power fac-
tor measurements.
Battery – The Battery screen displays the battery voltage (Vdc), the
UPS battery current (Idc) and battery time remaining (BTR).

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Function Sub-func- Operation


tion
Events
Use the or push buttons to select the EVENTS sym-
bol on the main menu bar to display the Events screens. A
listing of all the system events that are currently active is dis-
played. The most recent event is listed first. As the events
clear, they are removed from the events listing. To scroll

through the events, press the or push button.


History
Use the or push buttons to select the HISTORY sym-
bol on the main menu bar to display the History screen. The
history log lists up to 1024 events in chronological order, with
the most recent event listed last (once 1024 is reached, the
earliest event is overwritten). The end of the log (the most re-
cent events) is displayed first. Scroll upward to view older

event listings. To scroll through the events, press the or


push button.
Setup – Function This screen can be used to display user information and show
User Selection
the installed firmware versions. Use the or push but-
tons to select the SETUP symbol on the main menu bar to

display the Setup screen. Use the or push button to


highlight the desired function, then press the push button
to display the function screen. See Figure 38 for a typical
screen display.
User Info The User Info screen provides the model, CTO and serial
numbers of the UPS, the output voltage, frequency, and kVA
rating, the input voltage rating, and the battery run time rating.
Use the or push buttons to select USER on the Setup

menu bar. Use the or push button to select Info, then


press the push button to display the function screen. To
return to the System Setup screen, press the ESC push but-
ton.
About The About screen provides the installed firmware version
numbers on the UPS. Use the or push buttons to se-

lect USER on the Setup menu bar. Use the or push


button to select About. To return to the System Setup screen,
press the ESC push button.

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Function Sub-func- Operation


tion
Setup – Password
To enter a password if required, use the or push but-
Config
(System ton to select the password character position. Use the or
Level 1 Set-
up) push button to change the password character. Once the
password is entered, select DONE and then press the
push button. The System Setup Level 1 menu screen is dis-
played. The default System Setup Level 1 password is 0101.
Function This screen can be used to set the date and time, change the
Selection display language, enter a unit name, change the meter style,
perform a lamp test, clear the history log, and enter a pass-
word to access level 1 functions. Use the or push but-
tons to select the SETUP symbol in the main menu bar to dis-
play the Setup screen. Use the or push button to se-
lect CONFIG on the Setup menu bar. Enter a password, if re-
quired.
Clock The Clock screen allows the selection of either month/day/
year or day/month/year formats and daylight savings time for
display on the screen and for logging events in the Event and

History Logs. Use the or push button to select CLOCK

to display the Clock screen. Use the or push button to


highlight the desired format, then press the push button
to display the Set Date and Time screen. To return to the
System Setup screen, press the ESC push button.
Set Date The Set Date and Time MM/DD/YYYY screen allows the in-
and Time ternal date and time of the UPS to be set in the month/day/
year format. The date and time information is used for display
MM/DD/
on the screen and for logging events in the Event and History
YYYY
Logs. Use the or push button to highlight the setting

to be changed. Use the or push button to make the


change. When finished making changes, use the or

push button to highlight SAVE and the or push button


to select YES. To complete the save function and return to
the System Setup screen, press the push button.
Language The Language Setup screen allows you to select the display

menu language. Use the or push button to highlight


Language, then press the push button to display the Lan-

guage screen. Use the or push button to highlight the


desired language, then press the push button. To return
to the System Setup screen, press the ESC push button.

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Function Sub-func- Operation


tion
Setup – Unit Name The Unit Name Setup screen allows you to enter a unit name.
Config
(System Use the or push button to highlight Unit Name, then
Level 1 Set- press the push button to display the Unit Name screen.
up)
Use the or push button to highlight the character to

be changed. Use the or push button to make the


change. When finished making changes, use the or

push button to highlight SAVE and the or push button


to select YES. To complete the save function and return to
the System Setup screen, press the push button. To re-
turn to the System Setup screen, press the ESC push button.
Meters The Meters Setup screen allows you to select the Meters

Screen display style. Use the or push button to high-


light Meters, then press the push button to display the

Meters screen. Use the or push button to highlight the


desired style, then press the push button. To return to
the System Setup screen, press the ESC push button.
Lamp Test The Lamp Test screen allows you to test the control panel

status lamps. Use the or push button to highlight Lamp


Test, then press the push button to illuminate the status
lamps. To return to the System Setup screen, press the ESC
push button.
Clear Log The Clear Log screen allows you to clear the history log. Use

the or push button to highlight Clear Log, then press


the push button to clear the log. To return to the System
Setup screen, press the ESC push button.
P/W The P/W screen is used to change the System Setup Level 1

password. Use the or push button to highlight P/W,


then press the push button to display the P/W screen.
Use the or push button to select the password char-

acter position. Use the or push button to change the


password character. Once the password is entered, select
CHANGE and then press the push button.
Controls See Section 7.2.7 for details.

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Figure 38. Typical initial setup screen

7.2.7 System controls


To display the Controls screen, select the CONTROLS symbol in the main menu
bar and press the push button. Use the Controls screen to control the
normal operation, transfer to bypass, load off, and charger control commands. In
addition, the screen displays the current status of the UPS. Figure 39 shows the
System Control screen.

Use the or push button to highlight the desired command screen, then
press the push button to display the command menu screen.

Use the or push button to highlight the desired command.


Table 22 describes the control functions and provides instructions on how to
access and use the command menu screens.
For detailed information about using the System Controls, see Section 7.3.

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Figure 39. Typical system control screen

Table 22: Command menu operation

Function Sub-func- Operation


tion
UPS Con-
trol Com- Use the or push button to highlight the desired com-
mands mand function, then press the push button to execute the
command or proceed to further command screens.
Normal Starts the UPS in the double conversion (normal) mode, or
Mode transfers the UPS from the bypass mode to the double conver-
sion (normal) mode.
Bypass Starts the UPS in the bypass mode, or transfers the UPS to
Mode the bypass mode from double conversion, stored energy or HE
modes.
High-Effi- Transfers the UPS from the double conversion (normal) mode
ciency to the HE mode. Transfers the UPS from the HE mode to the
(HE) Mode double conversion (normal) mode. Transfer to the HE mode
will not happen instantly. Charging current needs to be at an
appropriate level so that the HE mode can be supported.
Load off When the unit is in the double conversion mode, the load off
command turns off the inverter, but the rectifier and charger
will stay on. In the bypass mode, the load off command turns
off the SCRs and stops the load supply.
Battery
Control Use the or push button to highlight the desired com-
Com- mand function, then press the push button to execute the
mands command.
Charger Turns the battery charger on.
Resting Turns the battery charger off.
Testing When the charger is turned off, the testing command is availa-
ble for performing battery capacity testing.

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7.3 Operating a single UPS


Note:
Switch operation nomenclature: Open = O = Off, Closed = I = On.
Refer to the External Battery Cabinet Installation Manual for EBC battery
breaker location.

7.3.1 Starting the UPS system in the double conversion (default)


mode
To start the UPS system:
1. Open the UPS front door by lifting the latch from the bottom and turning it
counterclockwise. Swing the door open.
2. If the UPS contains input and output switches, verify that the input and
output switches are open.

Note: This is only necessary for the 100/120 kVA units with the optional
MBS and input switches installed.

3. If the UPS contains a bypass input switch (BIS) (100-120 kVA), verify that
the BIS is open.
4. If the UPS contains an internal maintenance bypass switch (MBS)
(100-120 kVA), verify that the MBS and BIS are open and the neutral
switch is closed.
5. Close the UPS input feeder circuit breaker.
6. If the UPS is fed from two input sources, close the UPS bypass input
feeder circuit breaker.
7. If the UPS contains an input switch, close the input switch.
8. If the UPS contains a bypass input switch (BIS), close the BIS.
9. If the UPS contains an output switch, close the output switch.
10. Close the door and secure the latch.
11. Close the external battery breakers.
Observe the UPS control panel display becoming active, indicating logic
power.
12. Verify that no alarms are active. Notices are not to be misinterpreted as
alarms.
13. Select the CONTROLS symbol on the main menu bar. The System Control
screen is displayed.
14. If not already selected, select UPS on the System Control screen.
15. On the UPS System Control screen, select the LOAD OFF -> NORMAL
command, then press the Enter push button.
16. If requested, enter the Level 1 password. The default password is 1111.

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At first, the UPS turns to the bypass mode. Simultaneously, the DC-link is
charged. When the appropriate DC-link voltage level has been reached,
the rectifier turns on. A few seconds from this, the inverter turns on.
It takes approximately one minute for the UPS to achieve the double
conversion (normal) mode.
Once the inverter reaches full voltage, the UPS output contactor closes and
the static switch turns off. Power is now supplied to the critical load in the
double conversion mode.
The normal status indicator is illuminated.
17. If there is an external output switch, close the external output switch.

7.3.2 Starting the UPS in the bypass mode


If the inverter output of the UPS is not available and the critical load needs to be
energized, perform the following procedure:

CAUTION
In the bypass mode, the critical load is not protected from commercial power
interruptions and abnormalities.

1. Open the UPS front door by lifting the latch from the bottom and turning it
counterclockwise. Swing the door open.
2. If the UPS contains input and output switches, verify that the input and
output switches are open.

Note: This is only necessary for the 100/120 kVA units with the optional
MBS and input switches installed.

3. If the UPS contains a bypass input switch (BIS) (100-120 kVA), verify that
the BIS is open.
4. If the UPS contains an internal maintenance bypass switch (MBS)
(100-120 kVA), verify that the MBS and BIS are open and the neutral
switch is closed.
5. Close the UPS input feeder circuit breaker.
6. If the UPS is fed from two input sources, close the UPS bypass input
feeder circuit breaker.
7. If the UPS contains an input switch, close the input switch.
8. If the UPS contains a bypass input switch (BIS), close the BIS.
9. If the UPS contains an output switch, close the output switch.
10. Close the door and secure the latch.
11. Close the external battery breakers.
Observe the UPS control panel display becoming active, indicating logic
power.
12. Verify that no alarms are active. Notices are not to be misinterpreted as
alarms.

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(380/400/415V) User's and installation guide

13. Select the CONTROLS symbol on the main menu bar. The System Control
screen is displayed.
14. If not already selected, select UPS on the System Control screen.
15. On the UPS System Control screen, select the LOAD OFF -> BYPASS
command, then press the Enter push button.
16. If there is an external output switch, close the external output switch.

7.3.3 Transferring from the double conversion mode to the bypass


mode
CAUTION
In the bypass mode, the critical load is not protected from mains power
interruptions and abnormalities.

To transfer the critical load to the bypass mode, perform the following
procedure:
1. In the home screen, press Controls.
The System Control screen appears.
2. If not already selected, select UPS on the System Control screen.
3. In the System Control screen, select the NORMAL -> BYPASS command.
Confirm your selection.
The UPS system transfers to the bypass mode. The BYPASS status
indicator is illuminated. The inverter contactor opens, but the rectifier and
inverter stay on.

WARNING
Power is present inside the UPS cabinet.

7.3.4 Transferring from the bypass mode to the double conversion


mode
To transfer the critical load to the double conversion mode, perform the following
procedure:
1. In the home screen, press the Controls symbol.
The System Control screen appears.
2. If not already selected, select UPS on the System Control screen.
3. In the System Control screen, select the BYPASS -> NORMAL command.
Confirm your selection.
The UPS system transfers to the double conversion mode. If the power
module is not available, the system remains on bypass and an alarm
sounds.
The green normal status indicator is illuminated.

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(380/400/415V) User's and installation guide

7.3.5 Transferring from the double conversion mode to the HE mode


To transfer the load to the HE mode, perform the following procedure:
1. In the home screen, press Controls.
The System Control screen appears.
2. If not already selected, select UPS on the System Control screen.
3. In the System Control screen, select the HE: DISABLE -> ENABLE
command. Confirm your selection.
The UPS transfers to the HE mode if no abnormal power conditions are
detected. If abnormal power conditions are detected, the UPS will wait and
transfer to the HE mode when conditions are cleared. Also the charging
current causes delay in the transfer to the HE mode.
The green normal status indicator is illuminated.

7.3.6 Transferring from the HE mode to the double conversion mode


To transfer the load to the double conversion (normal) mode, perform the
following procedure:
1. In the home screen, press Controls.
The System Control screen appears.
2. If not already selected, select UPS on the System Control screen.
3. In the System Control screen, select the HE: ENABLE -> DISABLE
command. Confirm your selection.
The UPS transfers to the double conversion (normal) mode.
The green normal status indicator is illuminated.

7.3.7 Transferring from normal operation modes to internal


maintenance bypass (optional on 100-120 kVA)
To transfer the load to maintenance bypass, perform the following procedure:
1. Loosen the screws that fix the cover over the maintenance bypass switch.
Slide the cover to the right.
This action will signal the UPS to transfer to the bypass mode. Refer to
Figure 40 for the switch arrangement.
2. Verify that the LCD display and status indication LED indicate that the UPS
is in the bypass mode.
3. Close the maintenance bypass switch.
4. Open the UPS output switch. The UPS is now bypassed, with the load
powered directly by utility power.
5. Open the UPS input and bypass input switches (BIS).
6. Loosen the screws that fix the cover over the neutral switch and push the
cover to the left, then open the neutral switch.

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Note: The maintenance bypass operation must be performed by an Eaton


authorized Customer Service Engineer.

WARNING
Power is present inside the UPS cabinet.

Figure 40. 100-120 kVA Optional internal maintenance bypass switch arrangement

1 Output switch 4 Input switch


2 Maintenance bypass switch 5 Neutral switch
3 Bypass input switch

7.3.8 Transferring from internal maintenance bypass to normal mode


(optional on 100-120 kVA)
To transfer the load to the normal mode, perform the following procedure:
1. Close the neutral switch, slide the cover plate right, and tighten the screws.
2. Close the input and bypass input switches.
3. Restart the UPS in bypass mode by performing the procedure in Section
7.3.2.
4. Verify that the UPS is in the bypass mode.
5. Close the output switch.
6. Open the maintenance bypass switch (MBS), slide the cover plate left, and
tighten the screws.
7. Transfer the load to the double conversion (normal) mode. For instructions,
see Section 7.3.1 or 7.3.4.

7.3.9 Shutting down the UPS system and critical load


To perform maintenance or service on the critical load, shut down the power to
the load by performing the following procedure:

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1. Turn off all the equipment that is powered by the UPS system.
2. Perform the LOAD OFF procedure in Section 7.3.12.
The output contactor opens and the inverter is turned off.
3. Perform the battery charger off procedure in Section 7.3.10.
The input and battery contactors open.

DANGER
Power is still present inside each UPS cabinet until the upstream feeder
circuit breaker is opened, and in case of a parallel system, the output is
isolated or parallel units are shut down as well.
4. Open the UPS input switch.
5. If the UPS contains a bypass input switch (BIS), open the BIS.
6. If the UPS contains a maintenance bypass switch (MBS), verify that the
MBS is open.
7. Open the UPS input and bypass feeder circuit breakers.
8. Open all external battery breakers.

7.3.10 Charger control


To turn the battery charger on:
1. Select the CONTROLS symbol in the main menu bar.
The System Control screen is displayed.
2. Select Battery in the System Control screen.
3. In the Battery System Control screen, select the RESTING → CHARGING
command and press the push button.
To turn the battery charger off:
1. Select the CONTROLS symbol in the main menu bar.
The System Control screen is displayed.
2. Select Battery in the System Control screen.
3. In the Battery System Control screen, select the CHARGING → RESTING
command and press the push button.

7.3.11 Battery test

Note: This UPS has a user initiated battery test that is intended to determine if
the batteries are able to support the load.
The battery test can only be initiated when the battery is fully charged. This
normally occurs within 72 hours of the start of a charging cycle. The
command is not shown if the test cannot be run.

To start the battery test:

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(380/400/415V) User's and installation guide

1. Select the CONTROLS symbol in the main menu bar.


The System Control screen is displayed.
2. Select Battery in the System Control screen.
3. In the Battery System Control screen, select the RESTING → TESTING
command and press the push button.

7.3.12 Using the UPS LOAD OFF command


A UPS Load Off is initiated by selecting the Load Off command in the UPS
Control screen. The UPS LOAD OFF controls the UPSs output by powering
down the UPS and de-energizing the critical load.
The UPSs (including bypass) remains off until restarted.
To use the LOAD OFF command:
1. Select the CONTROLS symbol in the main menu bar on the UPS to be
shut down.
The System Control screen is displayed.
2. Select UPS in the System Control screen.
3. In the UPS System Control screen, select the NORMAL → LOAD OFF or
BYPASS → LOAD OFF command depending on the UPS mode, then press
the push button.
The Verify Action screen is displayed, providing you with a choice to
proceed or abort the shutdown.

CAUTION
All power to the critical load is lost when the LOAD OFF command is
confirmed in the following step. You should use this feature only when
you want to de-energize the critical load.
4. Select Yes or No and press the push button.
Selecting Yes immediately shuts down the UPS and de-energizes the
critical load. Selecting No aborts the shutdown.
5. To restart the UPS after pressing the LOAD OFF push button, follow the
procedure in Sections 7.3.1 or 7.3.2.

WARNING
Power is present inside the UPS cabinet after the upstream input feeder
circuit breakers are opened because of the installed external battery
cabinet.

7.3.13 Using the remote emergency power-off switch


A UPS emergency power-off is initiated by the remote EPO push-button switch.
In case of an emergency, you can use this switch to control the UPS output. The

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(380/400/415V) User's and installation guide

remote EPO switch de-energizes the critical load and powers down the UPS
immediately without asking for verification. The UPS, including bypass, remains
off until it is restarted.

CAUTION
When the EPO switch is activated, all power to the critical load is lost. Use
this feature only when there is an emergency and the critical load must be de-
energized immediately.

Note: The following instructions are for the EPO switch supplied by Eaton
Corporation. If you are using a customer-supplied EPO switch, it may not
activate in the same way. For operating instructions, see the documentation
provided with the switch.

To use the remote EPO switch:


1. Firmly press the EPO push-button switch.
The switch latches into the activated state. The input, output, battery, and
bypass backfeed contactors open, and the power module is turned off
immediately, without asking for verification.

CAUTION
Do not attempt to restart the system after using the EPO switch until the
conditions for safe start-up have been confirmed.
2. To deactivate the remote EPO switch in preparation for restarting the UPS,
insert the supplied key and rotate it clockwise until the remote EPO push
button releases. To remove the key, rotate the key back to the vertical
position.
3. To restart the UPS, follow the procedure in Section 7.3.1 or 7.3.2.

WARNING
Hazardous voltages might be present inside the UPS cabinet after the
upstream input feeder circuit breakers are opened if the OVR type tripping is
not used for opening the external battery breaker.

7.4 Multiple UPS parallel operation


This section provides operating instructions for a UPS system containing
multiple UPSs.

Note: Refer to the External Battery Cabinet Installation Manual for the EBC
battery breaker location.
Start and control the system wide function from UPS 1.

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(380/400/415V) User's and installation guide

7.4.1 Starting the parallel UPS in the double conversion mode


(default mode)
To start the UPS system:
1. Open the front door by lifting the latch from the bottom and turning it to the
right (counterclockwise). Swing the door open.
2. Make sure that all input and bypass input switches are open.

Note: This is only necessary for the 100/120 kVA units with the optional
MBS and input switches installed.

3. If the UPSs contain a maintenance bypass switch (MBS), make sure that
the MBS is open.
4. Close all module output breakers (MOBs).
5. Close the UPS input feeder circuit breakers.
6. If the UPSs are wired for dual input, close all of the UPSs bypass input
feeder circuit breakers.
7. Close all input switches.
8. Close the neutral switch in 100/120 kVA units.
9. If the UPSs contain a bypass input switch (BIS), close the BIS.
10. Close the door and secure the latch.
11. Close the external battery breakers.
12. Wait until the UPS control panel display becomes active and indicates logic
power.
13. Verify that no alarms are active. Notices are not to be misinterpreted as
alarms.
14. Select the CONTROLS symbol in the main menu bar.
The System Control screen is displayed.
15. If not already selected, select UPS in the System Control screen.
16. In the UPS System Control screen, select the LOAD OFF → NORMAL
command and press the push button.
17. If requested, enter the Level 1 password. The default Level 1 password is
1111.
After the password is entered, the system goes to the bypass at first and
simultaneously charges the DC-link. When the DC-link is at the appropriate
level, the rectifier and inverter start up.
Once all inverters reach full voltage, the UPS output contactor closes and
the static switch turns off. Power is now supplied to the critical load in the
double conversion (normal) mode. It takes approximately one minute for
the UPS to achieve the double conversion (normal) mode.
The green normal status indicator is illuminated.
18. If the UPS contains an output switch, close the output switch.

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7.4.2 Starting the parallel UPS in the bypass mode


If the inverter output of the parallel UPS is not available and the critical load
needs to be energized:

CAUTION
In the bypass mode, the critical load is not protected from commercial power
interruptions and anomalies.

1. Open the front door by lifting the latch from the bottom and turning it to the
right (counterclockwise). Swing the door open.
2. Make sure that all input and bypass input switches are open.

Note: This is only necessary for the 100/120 kVA units with the optional
MBS and input switches installed.

3. If the UPSs contain a maintenance bypass switch (MBS), verify that the
MBS is open.
4. Close all module output breakers (MOBs).
5. Close all UPS input feeder circuit breakers.
6. If the UPSs are wired for dual input, close all of the UPS bypass input
feeder circuit breakers.
7. Close all input and bypass input switches.
8. Close the neutral switches in 100/120 kVA units.
9. Close the door and secure the latch.
10. Close the external battery breakers.
11. Wait until the UPS control panel display becomes active and indicates logic
power.
12. Verify that no alarms are active. Notices are not to be misinterpreted as
alarms.
13. Select the CONTROLS symbol in the main menu bar.
The System Control screen is displayed.
14. If not already selected, select UPS in the System Control screen.
15. In the UPS System Control screen, select the LOAD OFF → BYPASS
command and press the push button.
The critical load is immediately supplied by the bypass source in the
bypass mode from all the UPSs.
The bypass status indicator is illuminated.
16. If the UPS contains an output switch, close the output switch.

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7.4.3 Transferring from the double conversion mode to the bypass


mode
CAUTION
In the bypass mode, the critical load is not protected from mains power
interruptions and abnormalities.

To transfer the critical load to the bypass mode:


1. On any UPS, press the Controls symbol on the main menu bar.
The System Control screen appears.
2. If not already selected, select UPS on the System Control screen.
3. On the System Control screen, select the NORMAL -> BYPASS command,
then press the Enter push button.
All the UPSs transfer to the bypass mode.
The BYPASS status indicator is illuminated. The power module remains
on.

WARNING
Power is present inside the UPS cabinet.

7.4.4 Transferring from the bypass mode to the double conversion


(normal) mode
To transfer the critical load to the double conversion mode:
1. On any UPS, select the CONTROLS symbol on the main menu bar.
The System Control screen appears.
2. If not already selected, select UPS on the System Control screen.
3. On the UPS System Control screen, select the BYPASS -> NORMAL
command, then press the Enter push button.
All of the UPSs transfer to the normal mode. If some of the UPSs are not
available, the system remains on bypass and an alarm sounds.
The NORMAL status indicator is illuminated.

WARNING
Power is present inside the UPS cabinet.

7.4.5 Shutting down a single UPS

Note: Make sure that the load level is at a level that can be supported without
the UPSs which will be turned off.

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To shut down a single UPS:


1. Open the MOB for the UPS being shut down.
2. Select the CONTROLS symbol on the main menu bar.
The System Control screen is displayed.
3. If not already selected, select UPS on the System Control screen.
4. On the UPS System Control screen, select the NORMAL -> UPS OFF
command, then press the Enter push button.
The output contactor opens and the inverter is turned off on the UPS
commanded to shut down.

Note: Rectifier and logic power remains on.

WARNING
Power is present inside the UPS cabinet until the upstream input feeder
circuit breaker is opened.
5. Open the UPS input switch and, if installed, the bypass feeder circuit
breakers for the UPS being shut down.
6. If EBCs are installed, open all battery breakers.
The UPS is now completely shut down.

7.4.6 Starting a single UPS


To restart a single UPS from a shutdown state:
1. Close the MOB for the UPS being restarted.
2. Close the UPS input, and if installed, bypass feeder circuit breakers for the
UPS being restarted.
3. Close the input switch in the 100/120 kVA units.
4. Close the neutral switch in the 100/120 kVA units.
5. If the UPS contains a bypass input switch (BIS), close the BIS.
6. If the UPS contains an output switch, close the output switch.
7. Close the external battery breakers.
8. On the UPS being restarted, observe the UPS control panel display
becoming active, indicating logic power.
9. Make sure that there are no active alarms on the display of the UPS being
restarted. Notices are not to be misinterpreted as alarms.
10. On the UPS being restarted, select the CONTROLS symbol on the main
menu bar.
The System Control screen is displayed.
11. If not already selected, select UPS on the System Control screen.
12. On the UPS System Control screen, select the UPS OFF -> NORMAL
command, then press the Enter push button.

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Eaton 93E Generation 2 UPS 100-200 kVA
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13. If requested, enter the Level 1 password. The default password is 1111.
Once all inverters reach full voltage, the UPS output contactor closes. The
unit will not go to the bypass mode, because otherwise the pull chain will
turn the whole system to the bypass mode. Power is now supplied to the
critical load in the double conversion (normal) mode along with the other
UPSs online. It takes approximately one minute for the UPS to achieve the
double conversion (normal) mode.
The green normal status indicator is illuminated.

7.4.7 Shutting down the UPS system and critical load


To perform maintenance or service on the critical load, shut down the power to
the load by performing the following procedure:
1. Turn off all the equipment that is powered by the UPS system.
2. Perform the LOAD OFF procedure, see Section 7.4.8.
The output and bypass backfeed contactors open, and the inverters are
turned off.
3. Perform the battery charger off procedure, see Section 7.3.10.

WARNING
Power is still present inside each UPS cabinet until the upstream feeder
circuit breaker is opened, and in case of a parallel system, the output is
isolated or parallel units are shut down as well.
4. Open all of the UPS input swithes.
5. If the UPSs contain bypass input switches (BIS), open the BISs.
6. If the UPSs contain an output switch, open the output switch.
7. Open all of the MOBs.
8. Open the UPS input and bypass feeder circuit breakers.
9. Open all external battery breakers.

7.4.8 Using the UPS LOAD OFF command


A UPS Load Off is initiated when the Load Off command is selected in the UPS
Control screen. The UPS LOAD OFF controls the UPS output by powering down
the UPS and de-energizing the critical load.
The UPS (including bypass) remains off until restarted.
To use the LOAD OFF command:
1. Select the CONTROLS symbol in the main menu bar on the UPS to be
shut down.
The System Control screen is displayed.
2. Select UPS in the System Control screen.

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3. In the UPS System Control screen, select the NORMAL → LOAD OFF or
BYPASS → LOAD OFF command, depending on the UPS mode, and press
the push button.
The Verify Action screen is displayed, providing you a choice to proceed or
abort the shutdown.

CAUTION
When the LOAD OFF is confirmed in the following step, all power to the
critical load is lost. Only use this feature when you want to de-energize
the critical load.
4. Select Yes or No and press the push button.
Selecting Yes immediately shuts down the UPS and de-energizes the
critical load. Selecting No aborts the shutdown.
5. To restart the UPS after the LOAD OFF, follow the procedure in Section
7.4.1 or 7.4.2.
WARNING
Power is present inside the UPS cabinet after the upstream input feeder
circuit breakers are opened because of the installed external battery
cabinet.

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8 UPS maintenance
The components inside the UPS cabinet are secured to a sturdy metal frame. All
repairable parts and assemblies are located for easy removal with very little
disassembly. This design allows authorized service personnel to perform routine
maintenance and servicing quickly. Schedule periodic performance checks of
your UPS system to keep it running properly. Regular routine checks of the
operation and system parameters enable your system to function efficiently for
many trouble-free years.

8.1 Important safety instructions


Remember that your UPS system is designed to supply power EVEN WHEN IT
IS DISCONNECTED FROM THE UTILITY POWER. The UPS module interiors
are unsafe until the DC power source is disconnected and the electrolytic
capacitors are discharged.
After disconnecting the utility power and the DC power, authorized service
personnel must wait at least 5 minutes for capacitor bleed-off before attempting
internal access to the UPS module.

DANGER
LETHAL VOLTAGE. Do not operate the UPS system without the cabinet
doors or protective panels secured. Do not make any assumptions about the
electrical state of any cabinet in the UPS system.

WARNING
All service and maintenance work must be performed only by service
personnel qualified and authorized by Eaton.

Since each battery string is an energy source in itself, opening the battery circuit
breaker does not de-energize the voltage within the battery string.

DANGER
Do not attempt to access any internal area of the battery string yourself.
Voltages are always present in the battery strings. If you suspect that a
battery string needs service, contact your Eaton service representative.

Observe these precautions when working on or around batteries:


• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear rubber gloves and boots.
• Do not lay tools or metal parts on top of batteries or battery cabinets.

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• Prior to connecting or disconnecting terminal, disconnect the charging


source.
• Determine if the battery is inadvertently grounded. If it is, remove the source
of the ground. Contact with any part of a grounded battery can result in an
electrical shock. The likelihood of such a shock is reduced if such grounds
are removed during installation and maintenance.
• When replacing batteries, use the same number of the same type of
batteries.
• Dispose of batteries according to your local codes for disposal requirements.
• Do not dispose of batteries in a fire. Batteries may explode when exposed to
flame.
• Do not open or mutilate batteries. Released electrolyte is harmful to the skin
and eyes. It may be toxic.

8.2 Performing preventive maintenance


The battery cabinets require very little preventive maintenance. However,
inspect the system when the UPS is serviced or at least once a year to verify
that the units are operating normally and that the batteries are in good condition.

8.2.1 Daily maintenance


Perform the following steps every day:
1. Check the area surrounding the UPS system. Make sure that the area is
not cluttered, allowing free access to the unit.
2. Check that the air intakes (vents on the front doors) and exhaust opening
(the back of the UPS cabinet sections) are not blocked.
3. Make sure that the operating environment is within the parameters
specified in Section 4.3.1 and Chapter 9 .
4. Check that the UPS is in the double conversion (normal) or HE-mode
(green normal status indicator is illuminated). If the red alarm status
indicator is illuminated, or the green status indicator for normal operation is
not illuminated, contact your service representative.

8.2.2 Monthly maintenance


Perform the following steps once a month:
1. Check the system parameters on the control panel (see Section 7.2).
2. Check the UPS air filters (located behind the front door) and wash or
replace as necessary. See Figure 41 for filter location. Contact an Eaton
service representative for replacement filters. To remove the filters:
a. Open the UPS front door by lifting the latch from the bottom and
turning to the right (counterclockwise) and swing the door open.

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b. Remove the upper and lower foam filters from the frame on the front
door.
c. Install the washed or new foam filters into the frame on the front door.
d. Close the UPS front door and secure the latch.
3. Record the check results and any corrective actions in a service log.

Figure 41. Air filter location

1 Air filter

8.2.3 Periodic maintenance


Inspect the UPS periodically to determine if components, wiring, and
connections exhibit evidence of overheating. Pay particular attention to bolted
connections. Bolted connections must be re-torqued periodically.

8.2.4 Annual maintenance


WARNING
Only authorized personnel that are familiar with the maintenance and
servicing of the UPS system are allowed to perform annual preventive

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maintenance. Contact your service representative for more information about


service offerings.

8.2.5 Battery maintenance


WARNING
Only authorized personnel are allowed to perform battery replacement and
maintenance. Contact your service representative for battery maintenance.

8.3 Recycling the used UPS or batteries


Remove the battery bank before disposing of the UPS or its battery cabinet.
Follow the local requirements regarding battery recycling or disposal.

WARNING
Only authorized personnel are allowed to remove the batteries due to the risk
caused by high energy and voltage.

Do not discard waste electrical or electronic equipment in the trash. For proper
disposal, contact your local collecting/recycling/reuse or hazardous waste center
and follow the local legislation.
The following symbols indicate a product requiring special handling:

Figure 42. WEEE symbol (left) and battery recycling symbol

When handling waste from electrical and electronic equipment, use proper local
collecting centers that meet local legislation.

WARNING
HAZARDOUS MATERIALS.

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Batteries may contain high voltages and caustic, toxic and flammable
substances. If used improperly, batteries can injure or kill people and damage
equipment.
Do not discard of unwanted batteries or battery material in the public waste
disposal system. Follow all the applicable local regulations regarding the
storage, handling and disposal of batteries and battery materials.

8.4 Maintenance training


For more information about training and other services, contact your Eaton
representative.

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9 Technical data
For a complete technical specification, contact your Eaton representative. Due
to continuous product improvement programs, specifications are subject to
change without notice.

9.1 Model numbers


The UPS is housed in a free-standing cabinet with safety shields behind the
door. The UPS is available in 50 or 60 Hz with various output power ratings.
Table 23: Model numbers

Models Power rating Frequency


Eaton 93E G2 100/100 100 kVA 50/60 Hz
Eaton 93E G2 120/120 120 kVA 50/60 Hz
Eaton 93E G2 200/160 160 kVA 50/60 Hz
Eaton 93E G2 200/200 200 kVA 50/60 Hz

9.2 UPS system input


Table 24: UPS input

Item Value
Number of input phases (rectifier & bypass) 3 phases + N
Operating input voltage 380/400/415 Vac
Input voltage range 196/330–276/478V at 100% load
126/201-276/478V at 50% load
Operating input frequency range 50/60 Hz
Input frequency range 40-72 Hz
Operating input current See Table 11 .
Input current distortion, iTHD < 3% at load range 80% to 100%
Power factor > 0.99 at rated load
Back feed protection Yes, for rectifier and bypass lines
Line surges 6 kV OC, 3 kA SC per ANSI 62.41 and IEC
801 4

Table 25: Battery specification

Item Value
Battery voltage 432 VDC (36 blocks), 456 VDC (38 blocks)
or 480 VDC (40 blocks)

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Item Value
Battery charging capacity 20 A/100 kVA

Note: The input voltage has also


impact to the maximum charging
current. With the input voltage level
of 220 V and 100% load the maxi-
mum charging current is lower than
20 A.

Battery type VRLA (valve regulated lead acid), 12 VDC


Battery quantity 36 (216 cells), 38 (228 cells) or 40 (240
cells) blocks

Note: Do not connect battery


strings with different battery quanti-
ty and voltage in parallel!

Recharge profile ABM or float charge


End of discharge voltage 1.85 V/cell for 36 blocks
1.75 V/cell for 38 blocks
1.67 V/cell for 40 blocks

9.3 UPS system output


Table 26: UPS output

Item Value
Number of output phases 3 phases, N
Output voltage regulation ± 1% (10% to 100% load)
Nominal output voltage 380 Vac, 400 Vac and 415 Vac nominal
Output voltage distortion, uTHD < 2% maximum THD (linear load)
Output current See Table 11 .
Output voltage balance < 1% for 100% maximum load imbalance
(linear load)
Output voltage phase displacement < 1.5° for 100% maximum load imbalance
(linear load)
Rated output frequency 50 or 60 Hz, user configurable
Frequency variation ± 0.1 Hz free running
Synchronous to bypass ± 4 Hz (default setting)
Frequency slew rate 3 Hz per second (default setting)
Load power factor (permitted range) 0.9 p.f. Leading
0.7 p.f. Lagging

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Item Value
Load power factor (rated) nominal 0.9
Overload capability in double conversion ≤ 125% for 10 minutes
(normal) mode
≤ 150% for 1 minute
≥ 150% for 500 milliseconds
Overload capability in the stored energy 102 - 125% for 1 minute
mode
126 - 150% for 30 seconds
> 150% for 150 milliseconds
Overload capability in the bypass mode < 115% continuous of nominal line current
Transient 10 x peak current for 20 millisec-
onds
Output current limitation, short circuit capa- 100 kVA UPS: 350 A
bility (rms)
120 kVA UPS: 440 A
160 kVA UPS: 720 A
200 kVA UPS: 720 A

9.4 UPS environmental specifications


Table 27: UPS environmental specifications

Item Value
Operating temperature 0 to 40 °C without derating. The recom-
mended operating temperature is 20 to 25
°C.
Operating altitude 1000 m without derating, up to 2000 m with
derating
Storage temperature - 25 to 55 °C, excluding batteries (pro-
longed storage above 40 °C causes rapid
battery selfdischarge)
Relative humidity (operating and storage) 5% to 95% maximum noncondensing, rec-
ommended range* 20% to 60%
Pollution degree min PD2
Protective class Protective class I
IP class IP20
Earthing systems TN-s, TN-C, or TN-C-S
Electrical (overvoltage category) OVCIII
Acoustical noise ≤ 62 dB (100-120kVA) and 70 dB (160-200
kVA) at a 1 m distance, at 75% load, per
ISO 7779
EMC IEC 62040-2 ed.3 C3

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Item Value
Maximum rate of temperature change** 1.67 °C/ 5 min

*Note: For a maximum lifetime for the UPS and batteries, keep the environment
in the recommended range.
**Note: The limit is based on ASHRAE 90.1-2013. Rapidly increasing
temperature can cause condensation on colder surfaces.

9.5 Directives and standards


Safety IEC 62040-1: Uninterruptible power systems (UPS) - Part
1: General and safety requirements for UPS
IEC 62447-1: Information technology equipment - Safety -
Part 1: General requirements (as referred through the IEC
62040-1)
EMC IEC 62040-2: Uninterruptible power systems (UPS) - Part
2: Electromagnetic compatibility (EMC) requirements / Ed.
3
• Emissions: category C3
• Immunity: category C3
Environmental IEC62040-4: Uninterruptible Power Systems (UPS) - Part
4: Environmental Aspects - Requirements and Reporting
IEC 62430: Environmentally conscious design for electrical
and electronic products
RoHS 2011/65/EU on the restriction of the use of certain hazard-
ous substances in electrical and electronic equipment
WEEE 2012/19/EU on waste electrical and electronic equipment
(WEEE)
Batteries 2006/66/EC on batteries and accumulators and waste bat-
teries and accumulators
Packaging 94/62/EC on packaging and packaging waste

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10 Warranty
10.1 General
The product is warranted against defects in materials and workmanship for a
period of twelve (12) months from its original date of purchase. The local office
or distributor may grant a warranty period different to the above. Please refer to
local terms of liability as defined in the supply contract.
The UPS manufacturer is not responsible for:
• Any costs resulting from a failure if the installation, commissioning, repair,
alternation, or ambient conditions of the equipment do not fulfill the
requirements specified in the documentation delivered with the unit and
other relevant documentation.
• Equipment subjected to misuse, negligence or accident.
• Equipment comprised of materials provided or designs stipulated by the
purchaser.
The warranty is only valid if the installation inspection and initial startup of the
UPS unit is carried out by an authorized Eaton Field Service Engineer or by
other qualified service personnel authorized by Eaton. Service and maintenance
of the UPS shall also be performed only by an authorized Eaton Field Service
Engineer or by other qualified service personnel authorized by Eaton. Otherwise
the warranty will be voided.
If the product fails to meet its published specifications due to a defect in material
and workmanship, covered by this warranty, the seller will repair or replace the
warranted product. Such repair or replacement will be made by Eaton or by a
service provider approved by Eaton. Repair or replacement during the warranty
period does not extend the original warranty. Warranty does not cover taxes,
which will be due in connection with replacement or repair of the product.
Batteries are warranted against failures in material and workmanship, not
against the normal aging and reduction of ampere-hour capacity. The product
storage environment has to meet manufacturer's specifications, failure to do this
will cause the warranty to be voided.
Under no circumstances shall the manufacturer, its suppliers or subcontractors
be liable for special, indirect, incidental or consequential damages, losses or
penalties.
The technical data, information and specifications are valid at the time of
printing. The UPS manufacturer reserves the right to modifications without prior
notice.

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10.2 Whom to contact in case of Warranty


In case of Warranty, or while unsure if the unit in question is covered by
warranty, contact the respective sales organization where the unit was
purchased. Have the following information available:
• Purchase order number and purchase order date
• Installation date
OR
• Serial number and part number of the unit (information available on the unit's
label)

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11 Appendix A: Recommended secure hardening


guidelines
The UPS has been designed with cybersecurity as an important consideration.
Number of cybersecurity features are now offered in the product which, if
implemented as per the recommendations in this section, would minimize the
cybersecurity risk to the UPS. The “secure configuration” or “hardening”
guidelines provide information to the users to securely deploy and maintain their
product to adequately minimize the cybersecurity risks to their system.
Our company is committed to minimizing the cybersecurity risk in its products
and deploys cybersecurity best practices and latest cybersecurity technologies
in its products and solutions, making them more secure, reliable and competitive
for our customers. Our company also offers Cybersecurity Best Practices
whitepapers to its customers that can be referenced at www.eaton.com/
cybersecurity.
Table 28: Secure configuration guidelines

Category Description
Asset identification and in- Keeping track of all the devices in the system is a pre-
ventory requisite for effective management of cybersecurity of a
system. Make sure that you maintain an inventory of all
the components in your system in a manner in which you
uniquely identify each component. To facilitate this, the
UPS supports the following identifying information: manu-
facturer, type, serial number, f/w version number, and lo-
cation.
Users can extract device information at locations men-
tioned below:
• Product number, serial number and UPS name are lis-
ted on the Information screen
• Firmware versions can be found on the About screen

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Category Description
Physical protection Industrial Control Protocols do not offer cryptographic pro-
tections at protocol level, at physical ports and at control-
ler mode switches, leaving them exposed to cybersecurity
risk. Physical security is an important layer of defense in
such cases. The UPS is designed with the consideration
that it would be deployed and operated in a physically se-
cure location.
• Physical access to the communication lines should be
restricted to prevent any attempts of wiretapping or
sabotage. It is a best practice to use metal conduits
for the communication lines running from one cabinet
to another cabinet.
• An attacker with unauthorized physical access to the
device could cause serious disruption of the device
functionality. A combination of physical access con-
trols to the location should be used, such as locks,
card readers, and/or guards.
• The UPS supports the following physical access ports:
RS232, USB and slots for communication cards. Ac-
cess to them must be restricted.
• Do not connect an unauthorized USB device, CD/DVD
or SD card for any operation (for example, firmware
upgrade, configuration change and boot application
change).
• Before connecting any portable device through USB,
CD/DVD or SD card slot, scan the device for mal-
wares and viruses.

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Category Description
Authorization and access It is extremely important to securely configure the logical
control access mechanisms provided in the UPS to safeguard the
device from unauthorized access. Our company recom-
mends that the available access control mechanisms be
used properly to ensure that access to the system is re-
stricted to legitimate users only. And, such users are re-
stricted to only the privilege levels necessary to complete
their job roles/functions.
• Ensure that default credentials are changed upon first
login. The UPS should not be commissioned for pro-
duction with default credentials. It is a serious cyber-
security flaw as the default credentials are published
in the manuals.
• No password sharing - Make sure that each user gets
their own password for that desired functionality in-
stead of sharing the passwords. Security monitoring
features of the UPS are created with the view of each
user having their own unique password. Security con-
trols will be weakened as soon as the users start shar-
ing the password.
• Restrict administrative privileges - Threat actors are
increasingly focused on gaining control of legitimate
credentials, especially those associated with highly
privileged accounts. Limit privileges to only those nee-
ded for a user’s duties.
• Perform periodic account maintenance (remove un-
used accounts).
• Change passwords and other system access creden-
tials whenever there is a personnel change.
Access to service screen and configuration screen is ac-
cess-controlled. Access to UPS features is restricted
based on roles:
1. Configuration screen can be accessed by the User
role.
2. Service screen can be accessed only by the Service
engineer role.
The following are the access levels in the UPS:
• Level 1: Control password for User
• Level 2: Configure password for User
• Level 3: Service password for an authorized Eaton
Customer Service Engineer or qualified service per-
sonnel authorized by Eaton
Users are recommended to change default passwords on
first use of the system. The default session timeout is 10
minutes.
The UPS does not enforce any account policies. Custom-
ers need to enforce their account policies.

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Category Description
Logging and event manage- Best practices:
ment
• Our company recommends that all administrative and
maintenance activities are logged.
• Ensure that logs are backed up. Retain the backups
for a minimum of 3 months or as per the organiza-
tion’s security policy.
• Perform log review at a minimum every 15 days.
The UPS supports the following logging mechanisms:
• The UPS logs all active events, alarms and notices
• Configuration changes made are logged (language
change, modify UPS name, etc.)
Secure maintenance Best practices:
Apply firmware updates and patches regularly.
Due to increasing cyber attacks on industrial control sys-
tems, our company implements a comprehensive patch
and update process for its products. Users are encour-
aged to maintain a consistent process to promptly monitor
for fresh firmware updates, implement patching and up-
dates as and when required or released.
Our company will upgrade the UPS firmware from time to
time. If any site needs to upgrade firmware, they can con-
tact the service center for upgrade.
Our company also has a robust vulnerability response
process. In the event of any security vulnerability getting
discovered in its products, our company patches the vul-
nerability and releases an information bulletin through its
cybersecurity web site: http://eaton.com/cybersecurity.
Conduct regular cybersecurity risk analyses of the organi-
zation/system.
Our company has worked with third-party security firms to
perform system audits, both as part of a specific custom-
er’s deployment and within our company’s own develop-
ment cycle process. Our company can provide guidance
and support to your organization’s effort to perform regular
cybersecurity audits or assessments.
Plan for business continuity/cybersecurity disaster recov-
ery.
It is a cybersecurity best practice for organizations to plan
for business continuity. Establish an OT business continui-
ty plan, periodically review and, where possible, exercise
the established continuity plans. Make sure offsite back-
ups include:
• A backup of the most current configurations
• Documentation of the most current user list

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References:
1. Cybersecurity Considerations for Electrical Distribution Systems
(WP152002EN):
http://www.eaton.com/ecm/groups/public/@pub/@eaton/@corp/
documents/content/pct_1603172.pdf
2. Cybersecurity Best Practices Checklist Reminder (WP910003EN):
http://www.cooperindustries.com/content/dam/public/powersystems/
resources/library/1100_EAS/WP910003EN.pdf
3. NIST SP 800-82 Rev 2, Guide to Industrial Control Systems (ICS) Security,
May 2015.
https://ics-cert.us-cert.gov/Standards-and-References
4. National Institute of Technology (NIST) Interagency “Guidelines on
Firewalls and Firewall Policy, NIST Special Publication 800-41”, October
2009.
http://nvlpubs.nist.gov/nistpubs/Legacy/SP/
nistspecialpublication800-41r1.pdf

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