Eaton 93e g2 Ups 100 200 Kva User and Installation Guide en
Eaton 93e g2 Ups 100 200 Kva User and Installation Guide en
Eaton 93e g2 Ups 100 200 Kva User and Installation Guide en
guide
© Eaton Corporation plc 2019. All rights reserved. Revision: 002 Document ID: P-164000848 2 (118)
Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Contents
2 Safety instructions..................................................................................10
2.1 Audience................................................................................... 12
2.2 CE marking............................................................................... 12
2.3 User precautions.......................................................................12
2.4 Environment..............................................................................13
2.5 Symbols on the UPS and accessories......................................13
2.6 For more information.................................................................14
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
6 Communication interfaces......................................................................73
6.1 MiniSlot cards........................................................................... 73
6.2 Signal input (Building alarm) monitoring................................... 74
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
9 Technical data......................................................................................107
9.1 Model numbers....................................................................... 107
9.2 UPS system input................................................................... 107
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
10 Warranty...............................................................................................111
10.1 General................................................................................... 111
10.2 Whom to contact in case of Warranty..................................... 112
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Note: Notes are used to indicate important information and useful tips.
Battery hazard
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
1.4 Glossary
This document uses the following acronyms to refer to Eaton UPS products or
their parts.
Table 1: Glossary of acronyms
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
2 Safety instructions
DANGER
Important safety instructions!
Save these instructions!
This document contains important instructions that must be followed during the
installation, operation and maintenance of the UPS and the batteries. Read all of
the instructions before operating the equipment. Keep this manual for future
reference. These instructions are also available for download at www.eaton.eu.
DANGER
Operations inside the UPS must be performed by an authorized Eaton Field
Service Engineer or by other qualified service personnel authorized by Eaton.
There are no user-serviceable parts inside the UPS.
The UPS operates with mains, battery or bypass power. It contains components
that carry high currents and voltage. A properly installed enclosure is earthed
and IP20 rated against electrical shock and foreign objects. However, the UPS
is a sophisticated power system and only qualified personnel are allowed to
install and service it.
DANGER
This UPS carries lethal voltages. All repairs and service must be performed
by authorized personnel only. There are no user-serviceable parts inside the
UPS.
WARNING
The UPS is powered by its own energy source (batteries). The output
terminals may be energized even when the UPS is disconnected from an AC
source. To reduce the risk of fire or electric shock, install this UPS in a
temperature and humidity controlled, indoor environment that is free of
conductive contaminants.
The ambient temperature must not exceed 40°C (104°F) non-condensing
conditions. Do not operate the UPS near water or excessive humidity (95%
relative humidity maximum). The system is not intended for outdoor use.
Before you start any installation or service work, make sure that all AC and
DC power sources are disconnected. Power may come from multiple sources.
Also ensure system grounding / PE continuity.
In a parallel system, the output terminals may be energized even when the
UPS is turned off.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
WARNING
Batteries present a risk of electrical shock or burn from high short-circuit
current. Observe proper precautions.
Electric energy hazard. Do not attempt to alter any battery wiring or
connectors. Attempting to alter wiring can cause injury.
Do not open or mutilate batteries. Released electrolyte may be toxic and is
harmful to the skin and eyes.
Batteries may contain HIGH VOLTAGES, and CORROSIVE, TOXIC and
EXPLOSIVE substances. Because of the battery string the output receptacles
may carry high voltage even when the AC supply is not connected to the
UPS. Read the shutdown instructions carefully.
IMPORTANT: The battery may consist of multiple parallel strings. Make sure
that you disconnect all strings before installation.
CAUTION
Only qualified service personnel knowledgeable of batteries and the required
precautions are allowed to perform installation or service work on batteries.
Keep unauthorized personnel away from the batteries. Before you install or
replace batteries, consider all the warnings, cautions, and notes concerning
appropriate handling. Do not disconnect the batteries when the UPS is in the
stored energy mode.
Make sure that your replacement batteries are of the same number and type
as the battery that was originally installed in the UPS. See more accurate
instructions on the UPS.
Before you connect or disconnect battery terminals, disconnect the charging
source by opening the corresponding battery circuit breaker.
Check if the battery is inadvertently grounded. If it is, remove the source of
the ground. Contacting any part of a grounded battery can cause a risk of
electric shock. If you disconnect the grounding connection before you work on
the batteries, the risk of an electric shock is less likely.
Dispose of batteries according to your local disposal requirements. Do not
dispose of batteries in a fire. When exposed to flame, batteries may explode.
To reduce the risk of a fire, connect only to a circuit that has a circuit breaker
that is rated in accordance with the national and local installation rules and
UPS installation instructions.
To ensure proper cooling airflow and to protect personnel from dangerous
voltages inside the unit, keep the UPS door closed and the front panels
installed.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Do not install or operate the UPS system close to gas or electric heat
sources. Keep the operating environment within the parameters stated in this
document.
CAUTION
Keep the surroundings of the UPS uncluttered, clean, and free from excess
moisture.
Observe all DANGER, CAUTION, and WARNING notices affixed to the inside
and outside of the equipment.
2.1 Audience
The intended audience of this document are as follows:
• People who plan and perform the installation of the UPS
• People who use the UPS
This document provides guidelines for how to check the UPS delivery and how
to install and operate the UPS.
The reader is expected to know the fundamentals of electricity, wiring, electrical
components and electrical schematic symbols. This document is written for a
global reader.
CAUTION
Read this document before you start to operate or perform work on the UPS.
2.2 CE marking
The product has a CE marking in compliance with the following European
directives:
• LVD Directive (Safety) 2014/35/EU
• EMC Directive 2014/30/EU
• RoHS Directive 2011/65/EU
Declarations of conformity with UPS harmonized standards and directives EN
62040-1 (Safety), EN 62040-2 (EMC) and EN 50581 (RoHS) are available at
www.eaton.eu or by contacting your nearest Eaton office or authorized partner.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
• Use of the LCD control panel and the maintenance bypass switch (MBS).
• Use of optional connectivity modules and their software.
Follow the precautions and only perform the described operations. Any deviation
from the instructions can be dangerous to the user or cause accidental load
loss.
DANGER
Do not open any other screws in the unit than those holding the cover plates
of the MiniSlots and the MBS locking plate. Failure to recognize the electrical
hazards can prove fatal.
2.4 Environment
The UPS must be installed according to the recommendations in this document.
Never install the UPS in an airtight room, in the presence of flammable gases, or
in an environment exceeding the specifications.
Excessive amount of dust in the operating environment of the UPS may cause
damage or lead to malfunction. Always protect the UPS from the outside
weather and sunshine. In order to maximize internal battery service lifetime, the
recommended operating temperature range is from +20ºC to +25ºC.
WARNING
During charge, float charge, heavy discharge, and overcharge, hydrogen and
oxygen gases are emitted from lead-acid and NiCd batteries into the
surrounding atmosphere. Explosive gas mixture may be created if the
hydrogen concentration exceeds 4% by volume in air. Ensure the necessary
air flow rate for the ventilation of the UPS location.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
This symbol indicates that you may not discard the UPS or the UPS
batteries in the trash. This product involves sealed, lead-acid batter-
ies and they must be disposed of properly. For more information,
contact your local recycling / reuse or hazardous waste center.
This symbol indicates that you may not discard waste electrical or
electronic equipment (WEEE) in the trash. For proper disposal, con-
tact your local recycling / reuse or hazardous waste center.
Note: For more information about the installation space, safe operation and
working, see IEC 62485-2: Safety requirements for secondary batteries and
battery installations.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
load from the battery supply. If the unit requires service, applied loads are
transferred to the internal bypass either automatically or manually. With the
exception of an optional external battery cabinet, no other cabinets or equipment
are required for the single UPS to successfully support its applied loads.
The UPS supports a critical load in 4 different modes of operation.
Table 2: UPS operating modes
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Figure 3. Path of current through the UPS in the double conversion mode
The battery converter derives its input from the regulated DC output of the
rectifier and provides regulated DC voltage and charge current to the battery.
The battery is always connected to the UPS and ready to support the inverter
should the utility input become unavailable, or supporting rectifier in the low
input mains (power share) and in the overload situations.
The inverter produces a three-phase AC output to a customer's load without the
use of a transformer. The inverter derives regulated DC from the rectifier, or the
battery converter, and uses IGBT devices and pulse-width modulation (PWM) to
produce a regulated and filtered AC output. The AC output of the inverter is
delivered to the system output through the output contactor.
If the utility AC power is interrupted or is out of specification, the UPS
automatically switches to the stored energy mode to support the critical load
without interruption. When utility power returns, the UPS returns to the double
conversion (normal) mode.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
If the UPS becomes overloaded or unavailable, the UPS switches to the bypass
mode. The UPS automatically returns to the double conversion (normal) mode
when the overload condition is cleared and system operation is restored within
specified limits.
If the UPS suffers an internal failure, it switches automatically to the bypass
mode and remains in that mode until the failure is corrected and the UPS is
back in service.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
In the bypass mode, the output of the system is provided with three-phase AC
power directly from the system input. While in this mode, the output of the
system is not protected from voltage or frequency fluctuations or power outages
from the source. Some power line filtering and transient protection is provided to
the load, but no active power conditioning or battery support is available to the
output of the system in the bypass mode.
The internal bypass is comprised of a solid-state, silicon-controlled rectifier
(SCR) continuous static switch, and an internal backfeed protection contactor.
The static switch is used instantaneously anytime the inverter is unable to
support the applied load. The continuous static switch is wired in series with the
backfeed protection contactor, and together they are wired in parallel with the
rectifier and inverter.
The static switch, being an electronically-controlled device, can be turned on
immediately to pick up the load from the inverter while inverter output contactor
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Figure 5. Path of current through the UPS in the stored energy mode
During a utility power failure, the rectifier no longer has an AC utility source from
which to supply the DC output voltage required to support the inverter. The input
contactor opens and the battery instantaneously supplies energy to the battery
converter. The converter boosts the voltage so that the inverter can support the
customer's load without interruption. If bypass is common with the rectifier input,
the backfeed protection contactor also opens. The opening of the input and the
internal backfeed protection contactors prevent system voltages from bleeding
backwards through the static switch and rectifier snubber components to the
utility source.
If the input power fails to return or is not within the acceptance windows required
for normal operation, the battery continues discharging until a DC voltage level
is reached where the inverter output can no longer support the connected loads.
When this event occurs, the UPS issues another set of audible and visual
alarms indicating Shutdown imminent. Unless the rectifier has a valid AC input
soon, the output can be supported for a maximum of two minutes before the
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
output of the system shuts down. If the bypass source is available, the UPS
transfers to bypass instead of shutting down.
If at any time during the battery discharge the input power becomes available
again, the input and the backfeed protection contactors close and the rectifier
begins to supply DC current to the converter and inverter. At this point, the unit
returns to the double conversion (normal) mode. Depending on the total load
and the duration of the battery discharge, battery-related alarms may be seen
for a short time due to the current required to recharge the battery.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
protecting the load. See Chapter 7 for additional information on setting the UPS
to work in the high-efficiency mode.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Oneline drawing UPS model Input voltage Output voltage System type
See Figure 6 93E G2 100/100 380/400/415 VAC 380/400/415 VAC Single reverse trans-
fer UPS with external
93E G2 120/120 battery
93E G2 200/160
93E G2 200/200
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Figure 6. UPS system oneline diagram for Eaton 93E 100-200 kVA
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
*The fuse location depends on the UPS configuration. In 160-200 kVA units, the
fuse locates between the contactor and the rectifier.
See also UPS external power cable terminations in Table 9 .
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Note: If the UPS cabinet has suffered damage during the transportation,
do not continue the installation. Contact your local Eaton representatives
for further actions.
4. Unload and install the UPS cabinet and wire the system.
5. Install features, accessories, or options, as applicable.
6. Complete the installation checklist provided in Section 4.2.
7. Have authorized service personnel perform the preliminary operational
checks and startup.
CAUTION
Make sure that no power source AC or DC can accidentally be connected to
the UPS during installation.
WARNING
Installation may only be carried out by qualified technicians and in conformity
with the applicable safety standards.
The UPS unit is not applicable to the IT (Isolated Terra), TT, or corner
grounded power distribution system.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Action Yes / No
All packing materials and restraints are removed from each cabinet.
The UPS cabinet is placed in its installed location.
A readily accessible disconnect device is installed between the UPS in-
put and utility power, in the immediate vicinity of the UPS.
All conduits and cables are properly routed to the UPS and any ancillary
cabinets.
All power cables are properly sized and terminated.
Neutral conductors are installed.
Battery connection polarity is correct.
Ground conductors are properly installed.
(OPTIONAL) Signal inputs are wired appropriately.
(OPTIONAL) OVT output and feedback inputs are correctly installed in
external battery breaker.
(OPTIONAL) LAN drops are installed.
(OPTIONAL) LAN connections have been completed.
(OPTIONAL) The remote EPO device is mounted in its installed location
and its wiring is terminated inside the UPS cabinet.
(OPTIONAL) A jumper wire is connected between pins 3 and 4 on the
remote EPO terminal block if using a normally-closed remote EPO
switch.
All terminal cover plates are installed.
(OPTIONAL) Accessories are mounted in installed locations and wiring
is terminated inside the UPS cabinet.
Air conditioning equipment is installed and operating correctly.
The area around the installed UPS system is clean and dust-free. (Eaton
recommends that the UPS be installed on a level floor suitable for com-
puter or electronic equipment.)
Adequate workspace exists around the UPS and other cabinets.
Adequate lighting is provided around all UPS equipment.
A 230 Vac service outlet is located within 7.5 metres (25 feet) of the UPS
equipment.
Startup and operational checks are performed by an authorized Eaton
Customer Service Engineer or by a service engineer from an agent au-
thorized by the manufacturer.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Action Yes / No
All packing materials and restraints have been removed from each cabi-
net.
Each cabinet in the UPS system is placed in its installed location.
Cable lengths from mains to UPS and from UPS to load are equal.
All conduits and cables are properly routed to the UPSs and to the paral-
lel tie cabinet.
A readily accessible disconnect device is installed between the UPS in-
put and utility power, in the immediate vicinity of the UPS.
All power cables are properly sized and terminated.
Neutral conductors are installed between cabinets as required.
Ground conductors are properly installed.
Battery terminal polarity is correct.
CAN wiring between the UPSs is properly installed.
Pull chain wiring between the UPSs is properly installed.
Adequate workspace exists around the UPSs, parallel tie cabinet, and
other cabinets.
Startup and operational checks are performed by an authorized Eaton
Customer Service Engineer or by a service engineer from an agent au-
thorized by the manufacturer, for parallel systems.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
• Do not expose the UPS to overly aggressive environments, like salt mist or
corrosive gases. High relative humidity will accelerate the effects of
contaminants. The UPS should be installed in a G1 environment (based on
ANSI/ISA S-71.04 classifications). Use in a more aggressive environment
can lead to reduced product life and possibly early failure. If the installation
location does not meet the recommended environment, contact Eaton
service representative for further information.
• The UPS should not be placed near a source of dust or sand. Excessive
amount of dust or sand can cause damage or lead to malfunction.
Failure to follow guidelines may void your warranty.
The UPS equipment operating environment must meet the weight requirements
in Table 6 .
Table 6: UPS cabinet weights
The UPS cabinet uses forced air cooling to regulate the internal component
temperature. Air inlets are in the front of the cabinet and outlets are in the back
of the cabinet. Allow clearance in the front and back of the cabinet for proper air
circulation. The clearances required around the UPS cabinet are listed in Table
7.
Table 7: UPS cabinet clearances
Clearance
From top of cabinet 300 mm working space
From front of cabinet 900 mm working space
From back of cabinet > 600 mm working space recommended
From right side of cabinet > 50 mm working space recommended
From left of cabinet > 50 mm working space recommended
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Note:
The newer, more energy efficient data center cooling methods (such as air
side economization) can create much wider ranges of temperature and
relative humidity (RH) in the UPS room and/or data center.
There are two aspects of this increased operating environment that can, if
ignored, create issues:
One is the creation of microclimates, which are persistent variations of
temperature and/or RH within a single room; for example one side of the
room is always cooler than the other side, no matter what the actual
temperature is.
The other aspect is the rate of change of temperature and/or RH, which can
occur during transitions within the cooling system. Examples: changing the
mixture ratio of inside versus outside air, or external changes in the outside
air when going from nighttime into day, and back to night.
If ignored, either one of these aspects can create an undesirable microclimate
at the UPS location. If the environment created by this microclimate exceeds
the Eaton UPS operating specification, the UPS reliability, over time, will be
reduced. These same environmental extremes will also create reliability
concerns for any servers that are exposed to them.
The UPS equipment operating environment must meet the size requirements in
the figures below. The dimensions are in mm(inch) format.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Figure 7. UPS cabinet dimensions 93E UPS 100-120 kVA (front and left side views)
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Figure 8. UPS cabinet dimensions 93E UPS 100-120 kVA (back and right side views)
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Figure 9. UPS cabinet dimensions 100-120 kVA (top and bottom views)
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Figure 10. UPS cabinet dimensions 93E UPS 160-200 kVA (front and left side views)
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Figure 11. UPS cabinet dimensions 93E UPS 160-200 kVA (back and right side views)
Figure 12. UPS cabinet dimensions 160-200 kVA (top and bottom views)
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Eaton 93E Generation 2 UPS 100-200 kVA
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CAUTION
If battery systems are located in the same room as the UPS, the
environmental requirements of the battery manufacturer must be followed, if
they are more stringent than the UPS requirements. Operating temperatures
above the recommended range will result in decreased battery life and
performance, and may reduce or void the battery warranty.
WARNING
HIGH TOUCH CURRENT. EARTH CONNECTION ESSENTIAL BEFORE
CONNECTING SUPPLY. As a result of the connected loads high leakage
current is possible. Connection of the earth (ground) is required for proper
product operation. Do not check UPS operation by removal of the Earth
(ground) connection.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
The UPS unit is not applicable to the IT (Isolated Terra), TT, or corner
grounded power distribution systems.
WARNING
Before working on the circuit, isolate the UPS by disconnecting all inputs and
output and check for hazardous voltage between all terminals, including the
protective earth.
When you plan and perform the installation, read and understand the following
notes:
• Refer to the national and local electrical codes for acceptable external wiring
practices.
• To allow for future kVA upgrades (software), consider using conductors that
are sized for the full bypass rating of the UPS.
• For external wiring, use copper cable rated for 90°C. Wire sizes listed in
Table 11 are for copper wiring only. If wire is run in an ambient temperature
greater than 40°C, higher temperature wire and/or larger size wire may be
necessary. Wire sizes are based on using the specified breakers.
• Material and labor for external wiring requirements must be provided by
designated personnel.
• If installing an external maintenance bypass, all feeds to the UPS including
the rectifier input switch (if installed) must have a service disconnect
independent of the maintenance bypass power path. Most maintenance
bypass solutions provide UPS input feeds derived from but isolated from the
maintenance bypass power path. If the maintenance bypass solution being
installed does not provide such functionality, DO NOT use a single feeder
switch to supply both the UPS and the maintenance bypass.
• The bypass feed into this equipment uses five wires. The rectifier feed into
this equipment uses five wires. The phases must be symmetrical about
ground (from a Wye/Star source) for proper equipment operation.
• Parallel UPS input wiring size requirements and output wiring size
requirements from the UPSs to the tie cabinet are the same as those for
single systems.
• Install a proper three-pole overcurrent disconnect device before connecting
to the UPS, the disconnect device shall disconnect simultaneously all line
conductors of the AC MAINS SUPPLY.
• The UPS requires an input neutral connection. Ensure that an input neutral
is connected prior to energizing the UPS. If a 4-pole automatic transfer
switch is installed upstream of the UPS, it must work with a break before
making transition with a minimum transfer time of 50 ms.
• Do not disconnect neutral, neutral required for system operation. If a
disconnect device interrupts the neutral conductor, it shall simultaneously
interrupt all line conductors.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Terminal function Termi- Func- Bus landing Tighten- Bolt size and type
nal tion ing tor-
que Nm
(lb in)
AC input to UPS L1 Phase M8 bolt mounting 12 50.264 mm2 (M8
rectifier A (106) Hex bolt)
L2 Phase M8 bolt mounting 12 50.264 mm2 (M8
B (106) Hex bolt)
L3 Phase M8 bolt mounting 12 50.264 mm2 (M8
C (106) Hex bolt)
N Neutral M8 bolt mounting 12 50.264 mm2 (M8
(106) Hex bolt)
AC input to by- L1 Phase M8 bolt mounting 12 50.264 mm2 (M8
pass A (106) Hex bolt)
L2 Phase M8 bolt mounting 12 50.264 mm2 (M8
B (106) Hex bolt)
L3 Phase M8 bolt mounting 12 50.264 mm2 (M8
C (106) Hex bolt)
N Neutral M8 bolt mounting 12 50.264 mm2 (M8
(106) Hex bolt)
AC output to criti- L1 Phase M8 bolt mounting 12 50.264 mm2 (M8
cal load A (106) Hex bolt)
L2 Phase M8 bolt mounting 12 50.264 mm2 (M8
B (106) Hex bolt)
L3 Phase M8 bolt mounting 12 50.264 mm2 (M8
C (106) Hex bolt)
N Neutral M8 bolt mounting 12 50.264 mm2 (M8
(106) Hex bolt)
DC input from ex- + Battery M8 bolt mounting 12 50.264 mm2 (M8
ternal battery (+) (106) Hex bolt)
– Battery M8 bolt mounting 12 50.264 mm2 (M8
(–) (106) Hex bolt)
Customer ground Ground Ground M8 bolt mounting 12 50.264 mm2 (M8
(106) Hex bolt)
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Table 10: UPS external power cable terminations for the Eaton 93E 160-200 kVA
Terminal function Termi- Func- Bus landing Tighten- Bolt size and type
nal tion ing tor-
que Nm
(lb in)
AC input to UPS L1 Phase M10 bolt mount- 14 78.540 mm2 (M10
rectifier A ing (124) Hex bolt)
L2 Phase M10 bolt mount- 14 78.540 mm2 (M10
B ing (124) Hex bolt)
L3 Phase M10 bolt mount- 14 78.540 mm2 (M10
C ing (124) Hex bolt)
N Neutral M10 bolt mount- 14 78.540 mm2 (M10
ing (124) Hex bolt)
AC input to by- L1 Phase M10 bolt mount- 14 78.540 mm2 (M10
pass A ing (124) Hex bolt)
L2 Phase M10 bolt mount- 14 78.540 mm2 (M10
B ing (124) Hex bolt)
L3 Phase M10 bolt mount- 14 78.540 mm2 (M10
C ing (124) Hex bolt)
N Neutral M10 bolt mount- 14 78.540 mm2 (M10
ing (124) Hex bolt)
AC output to criti- L1 Phase M10 bolt mount- 14 78.540 mm2 (M10
cal load A ing (124) Hex bolt)
L2 Phase M10 bolt mount- 14 78.540 mm2 (M10
B ing (124) Hex bolt)
L3 Phase M10 bolt mount- 14 78.540 mm2 (M10
C ing (124) Hex bolt)
N Neutral M10 bolt mount- 14 78.540 mm2 (M10
ing (124) Hex bolt)
DC input from ex- + Battery M10 bolt mount- 14 78.540 mm2 (M10
ternal battery (+) ing (124) Hex bolt)
– Battery M10 bolt mount- 14 78.540 mm2 (M10
(–) ing (124) Hex bolt)
Customer ground Ground Ground M10 bolt mount- 14 78.540 mm2 (M10
ing (124) Hex bolt)
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(380/400/415V) User's and installation guide
(Mains/Load: Non-
linear lad)
Backfeed protection Clearance distance: ≥ 2.0 mm
device
Break time ≤ 15 s
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(380/400/415V) User's and installation guide
CAUTION
Overcurrent protection is not provided by this product, but is required by
codes. Refer to Table 11 for wiring requirements. If an input/output lockable
disconnect is required, it is to be supplied by the user.
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Table 13: Recommended external fuse ratings for Rated conditional short-circuit current
(Icc) of 65 kA
The battery wiring used between the battery and the UPS should not allow a
voltage drop of more than 1% of nominal DC voltage at rated battery current.
WARNING
Do not directly connect contactor contacts to the mains related circuits.
Reinforced insulation is required before connecting to the mains.
Read and understand the following notes while planning and performing the
installation:
• Interface wiring should be rated for 24V, 1A minimum.
• For interface wiring from 30V to 600V, the wire should be rated for 600V, 1A
minimum.
• Because of the remote EPO and signal input wiring route in the UPS
cabinet, the wire should be rated for a minimum of 300V.
• Use twisted-pair wires for each input and return or common.
• All interface wiring and conduit is to be supplied by the customer.
• When installing external interface wiring between a remote EPO or signal
input and the UPS interface terminals, conduit must be installed between
each device and the UPS cabinet.
• If using the power terminal wiring channel, keep interface wiring separate
from power wiring or use shielded wire.
• Interface wiring circuits are PELV circuits.
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(380/400/415V) User's and installation guide
• If using conduit, install the interface wiring in separate conduit from the
power wiring.
• All signal inputs require an isolated normally-open, or normally-closed,
contact or switch (rated at 24Vdc, 20 mA minimum) connected between the
alarm input and common terminal. All control wiring and switch contacts are
customer-supplied.
• LAN and telephone drops for use with MiniSlot connectivity cards must be
supplied by the customer.
• The remote EPO feature opens all contactors in the UPS cabinet and
isolates power from your critical load. Local electrical codes may also require
tripping upstream protective devices to the UPS.
• The remote EPO switch must be a latching-type switch not tied to any other
circuits.
• A jumper wire must be connected between pins 3 and 4 on the remote EPO
terminal block if using a normally-closed remote EPO switch.
• Remote EPO wiring should be a minimum of 0.5 mm² and a maximum of 2.0
mm².
• The remote EPO switch wiring must be in accordance with local regulations.
• The maximum distance between the remote EPO and the UPS cannot
exceed 150 meters.
WARNING
The UPS cabinet is heavy. If you do not obey the unpacking instructions, the
cabinet may tip over and cause serious injury.
Do not tilt the UPS cabinet more than 10 degrees from the vertical or the
cabinet may tip over.
CAUTION
Lift the cabinets only with a forklift or damage may occur.
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(380/400/415V) User's and installation guide
Note: Verify that the forklift is rated to handle the weight of the cabinet.
For transportation purposes, the UPS cabinet is bolted onto a wooden pallet.
1. Before you unload the cabinet from the pallet, use a forklift or a pallet
jack to move the cabinet to the installation area. Insert the forks of the
forklift between the skids on the bottom of the unit.
2. Make a visual inspection and check that there are no signs of shipping
damages.
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5. Remove the inner protective packaging. Retain the parts kit and ramp
brackets packed at the top of the cabinet.
6. Recycle the remainder of the outer shipping container and the inner
protective packaging in a responsible manner.
7. Inspect the contents for any evidence of physical damage, and compare
each item with the Bill of Lading. If damage has occurred or shortages
are evident, contact an Eaton service representative immediately to
determine the extent of the damage and its impact on further installation.
Note: If you do not install the UPS immediately, protect the unpacked cabinet
from moisture, dust, and other harmful contaminants. Failure to store and
protect the UPS properly may void your warranty.
8. Remove four bolts securing the front shipping bracket to the cabinet and
four bolts securing the bracket to the pallet.
9. Remove the front shipping bracket.
If installing the cabinet permanently, retain the shipping bracket and
securing hardware for later use.
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11. If the leveling feet are not fully retracted, turn them until they are
retracted.
12. Remove the four bolts securing the rear shipping bracket to the cabinet
and four bolts securing the bracket to the pallet.
13. Remove the rear shipping bracket.
If installing the cabinet permanently, retain the shipping bracket and
securing hardware for later use. Otherwise, recycle the pallet, ramp, and
shipping brackets in a responsible manner.
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WARNING
Do not stand directly in front of the pallet while unloading the cabinet. If
unloading instructions are not closely followed, the cabinet may cause serious
injury.
The UPS cabinet is heavy. Two persons are needed to safely roll the cabinet
down the ramp.
14. Slowly roll the cabinet toward the ramp edge. Be careful not to push the
cabinet too much or too fast since it may cause the cabinet to tip over.
15. Continue rolling the cabinet down the ramp until the cabinet is clear of
the ramp.
16. Roll the cabinet to its final installation location.
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18. If you are installing the cabinet permanently, reinstall the shipping
brackets to the front and rear of the UPS cabinet to provide extra
support.
Install the shipping brackets with the angle facing outward.
19. Secure the cabinet to the floor with customer-supplied hardware.
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CAUTION
To avoid physical injury or death, or damage to the UPS or the load
equipment, follow these instructions during the UPS system installation.
WARNING
Only qualified personnel are allowed to perform the installation. See the
installation instructions before connecting to the supply.
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Cable entries to the UPS are on the lower back wall, and at the bottom of the
cabinet.
External DC input overcurrent protection and disconnect switch for a remote
battery location is to be provided by the user and installed in the immediate
vicinity of the UPS.
Note: 24Vdc Shunt Trip signal wiring from the UPS should be connected to
the auxiliary signal connection of the battery breaker.
WARNING
In the event of malfunction, the battery cabinet chassis or battery cabinet
frames may become live!
Special care should be taken when working with the battery cabinet
associated with the equipment. Ensure the battery number is suited to the
setting of the battery charging voltage before installing the battery. When the
battery cabinet is connected the overall voltage exceeds nominal voltage. It is
very important to ensure that the batteries are installed separately, in a
dedicated battery cabinet.
Battery back-up time does not exceed one hour. If the battery setting must
exceed one hour, consult the UPS manufacturer.
CAUTION
The most common battery type used in UPS installations is the valve
regulated battery. Valve regulated cells are not sealed. The amount of gas
given off is less than for flooded cells, but when planning the battery
installation, allowance must be made for adequate ventilation and heat
dissipation. Valve-regulated cells are not completely maintenance-free. They
must be kept clean and their connections checked periodically to ensure they
are tight, and that there is no evidence of corrosion. It is inevitable that the
batteries will lose charge during transportation and storage; before attempting
to carry out an autonomy test, ensure that the batteries are fully charged as
this may take several hours. Cell performance typically improves after a few
discharge/recharge cycles.
The requirements of the EC directives are satisfied when battery cabinets are
used with original accessories. If alternative batteries are used, you must
ensure that the applicable EC directives are met and declare conformity.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
4. Route cables from positive (+) and negative (-) terminals in the first battery
into the UPS cabinet through the conduit (back or bottom entry) and
connect the cables to terminals BAT+ and BAT-.
5. If the external battery cabinet has a control circuit, route control/feedback
wires from the external battery cabinet to the UPS tripping circuit terminals.
93E-100-200kVA units support 24 V OVT functionality.
Size cables according to cable size recommendations in Table 11 , and
protective device specification in Table 12 .
If you are installing more than one battery cabinet, the first battery cabinet will
be the only cabinet directly connected to the UPS.
WARNING
HIGH TOUCH CURRENT. EARTH CONNECTION ESSENTIAL BEFORE
CONNECTING SUPPLY. As a result of the connected loads, high leakage
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Note: If there is an input ATS for dual source input or a generator as the
UPS input source, the ATS should be 3-pole. If a 4-pole ATS is used, the
neutral interruption time should be less than 10 minutes.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Figure 18. Power terminal locations 100-120 kVA with MBS (front view without the
terminal cover plate)
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(380/400/415V) User's and installation guide
Figure 19. Power terminal locations 100-120 kVA without MBS (front view without the
terminal cover plate)
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
When you have finished the cable routing, use fireproof mud to block the space
between the cable and cabinet.
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(380/400/415V) User's and installation guide
Figure 21. Blocking the space between the cable and cabinet
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Figure 23. Signal input (building alarm) terminal block connector assignments
5.3.2 Installing parallel pull chain and CAN control wiring and
connections
To install wiring:
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(380/400/415V) User's and installation guide
1. Make sure that the UPS system is turned off and all power sources are
removed. See Chapter 7 for shutdown instructions.
2. For installing the parallel system, see Figure 27 .
CAUTION
In a parallel system, the combined input and output cable length should
be in accordance with the following rule. It should be designed to ensure
that wiring impedance from the point of supply to the UPS input and from
the UPS output to the load connection for each UPS module in a multi-
module system is equal, or within a tolerance of approximately ±10%.
This is to ensure approximately equal current sharing when in the static
bypass mode and to restrain input/output high frequency loop current of
a parallel system.
Total length: 1A + 1B = 2A + 2B = 3A + 3B = 4A + 4B (see Figure 27 )
If you are installing only two UPS modules (redundant), this requirement
is no longer required, as each UPS is capable of supporting the full
bypass requirement. However, this would preclude future expansion.
Make sure that each UPS static bypass and the external bypass switch
(if installed) is fed from a single common source. If each UPS is fed with
a separate rectifier source, consult Eaton for advice on compatibility.
3. To locate the appropriate terminals and review the wiring and termination
requirements, see Section 4.3.3, Table 15 , Figure 22 , and Figure 24 .
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Figure 25. UPS paralleling wiring diagram – with parallel tie cabinet
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
Figure 26. UPS paralleling wiring diagram – without parallel tie cabinet
A UPS 1 D UPS 4
B UPS 2 E Terminating jumper
C UPS 3
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Eaton 93E Generation 2 UPS 100-200 kVA
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5.3.4 Installing external battery breaker and +24 V battery shunt trip
(OVT)
See Figure 22 for the UPS terminal for the external battery breaker OVT-relay
and breaker state information.
The battery shunt trip signals from up to down are +24V, BAT_OVT, FD_A and
FD_B. The +24V OVT output should connect to a battery breaker +24 V input.
The BAT_OVT output should connect to a battery breaker Trip/GND input.
External battery breaker state information should be connected to the shunt trip
terminals FD_A, FD_B.
Note: Before you install a remote EPO switch, make sure that the UPS was
installed according to the instructions in Sections 4.4 through 5.3.
When you install the remote EPO switch, install a conduit between the device
and the UPS cabinet for wiring the switch.
The remote EPO switch must be a normally-open or normally-closed latching-
type switch that is not tied to any other circuits.
This procedure is intended for installing the Eaton-supplied remote EPO
switch. If you are installing another manufacturer's switch, use this procedure,
and Figure 29 and Figure 30 as a guide.
Make sure that the wiring of the remote EPO switch is in accordance with
local regulations.
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Eaton 93E Generation 2 UPS 100-200 kVA
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terminal
1 Input: a normally-closed dry contact used to activate UPS EPO
2 from a remote switch.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
remote EPO switch for this function. Make sure that the wiring of the
remote EPO switch is in accordance with local regulations.
Table 17: Normally-open remote EPO wire connections
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Note: The installation checklist must be completed prior to starting the UPS
system for the first time.
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Eaton 93E Generation 2 UPS 100-200 kVA
(380/400/415V) User's and installation guide
6 Communication interfaces
This section describes the communication features of Eaton 93E UPS -
generation 2. For terminal wiring information, see Sections 4.3.3 and 5.2. For
the location of the customer interface panel and terminals, see Figure 22 .
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(380/400/415V) User's and installation guide
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Eaton 93E Generation 2 UPS 100-200 kVA
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CAUTION
Before you operate the UPS, make sure that all the installation tasks are
completed and a preliminary startup has been performed by authorized
service personnel. The preliminary startup verifies all the electrical
interconnections to make sure that the installation was successful and the
system operates properly.
Before you operate any of the controls, read these instructions and have a
thorough understanding of the UPS operation.
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Yellow symbol for battery On The UPS is in the stored energy mode. Because
mode the stored energy mode is a normal condition of
the UPS, the green indicator for normal operation
also remains illuminated.
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Eaton 93E Generation 2 UPS 100-200 kVA
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Red symbol for active On The UPS has an active alarm and requires imme-
alarm diate attention. The screen shows the highest pri-
ority active alarms. All alarms are accompanied by
an audible horn. To silence the horn, press any
control panel button once. The alarm indicator may
be illuminated along with other indicators.
Flash- There is a new UPS alarm condition. The indicator
ing flashes until acknowledged by pressing any control
panel push button once.
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Eaton 93E Generation 2 UPS 100-200 kVA
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• UPS status
The UPS status area automatically scrolls between the Eaton model
number, current date and time, active alarms, UPS status, load percent, and
battery runtime for the UPS. The top line of display blinks while scrolling
when the system needs attention. Some notices and alarms may be
accompanied by an audible horn. To silence the horn, press any control
panel push button once. Shown is a typical alarm message. For more
information about alarms and notices, see Section 7.2.2.
• Information area
The information area contains information about UPS status and operations.
• Menu bar
The menu bar shows the symbols of the available screens. To select a
screen, highlight the screen symbol using the navigation push buttons and
then press the Enter push button.
• Navigation push buttons
The navigation push buttons function depending on the screen displayed.
Use the Up, Down, Left and Right push buttons to scroll through available
screens and the Esc and Enter push buttons to select menu screens and
functions.
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Eaton 93E Generation 2 UPS 100-200 kVA
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You can use the LCD and the push buttons to:
• Look at a log of UPS events (alarms, notices, and commands), see Section
7.2.6
• Monitor UPS operation, see Section 7.2.6
• Set UPS parameters, see Section 7.2.6
• Control UPS operation, see Sections 7.2.6 and 7.2.7.
After approximately 10 minutes, the display screen darkens. To restore the
screen, press any push button once.
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Eaton 93E Generation 2 UPS 100-200 kVA
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Note: The UPS is not a measuring device. All displayed measurements on the
meter screen are only approximate values.
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Use the or push button to highlight the desired command screen, then
press the push button to display the command menu screen.
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Note: This is only necessary for the 100/120 kVA units with the optional
MBS and input switches installed.
3. If the UPS contains a bypass input switch (BIS) (100-120 kVA), verify that
the BIS is open.
4. If the UPS contains an internal maintenance bypass switch (MBS)
(100-120 kVA), verify that the MBS and BIS are open and the neutral
switch is closed.
5. Close the UPS input feeder circuit breaker.
6. If the UPS is fed from two input sources, close the UPS bypass input
feeder circuit breaker.
7. If the UPS contains an input switch, close the input switch.
8. If the UPS contains a bypass input switch (BIS), close the BIS.
9. If the UPS contains an output switch, close the output switch.
10. Close the door and secure the latch.
11. Close the external battery breakers.
Observe the UPS control panel display becoming active, indicating logic
power.
12. Verify that no alarms are active. Notices are not to be misinterpreted as
alarms.
13. Select the CONTROLS symbol on the main menu bar. The System Control
screen is displayed.
14. If not already selected, select UPS on the System Control screen.
15. On the UPS System Control screen, select the LOAD OFF -> NORMAL
command, then press the Enter push button.
16. If requested, enter the Level 1 password. The default password is 1111.
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At first, the UPS turns to the bypass mode. Simultaneously, the DC-link is
charged. When the appropriate DC-link voltage level has been reached,
the rectifier turns on. A few seconds from this, the inverter turns on.
It takes approximately one minute for the UPS to achieve the double
conversion (normal) mode.
Once the inverter reaches full voltage, the UPS output contactor closes and
the static switch turns off. Power is now supplied to the critical load in the
double conversion mode.
The normal status indicator is illuminated.
17. If there is an external output switch, close the external output switch.
CAUTION
In the bypass mode, the critical load is not protected from commercial power
interruptions and abnormalities.
1. Open the UPS front door by lifting the latch from the bottom and turning it
counterclockwise. Swing the door open.
2. If the UPS contains input and output switches, verify that the input and
output switches are open.
Note: This is only necessary for the 100/120 kVA units with the optional
MBS and input switches installed.
3. If the UPS contains a bypass input switch (BIS) (100-120 kVA), verify that
the BIS is open.
4. If the UPS contains an internal maintenance bypass switch (MBS)
(100-120 kVA), verify that the MBS and BIS are open and the neutral
switch is closed.
5. Close the UPS input feeder circuit breaker.
6. If the UPS is fed from two input sources, close the UPS bypass input
feeder circuit breaker.
7. If the UPS contains an input switch, close the input switch.
8. If the UPS contains a bypass input switch (BIS), close the BIS.
9. If the UPS contains an output switch, close the output switch.
10. Close the door and secure the latch.
11. Close the external battery breakers.
Observe the UPS control panel display becoming active, indicating logic
power.
12. Verify that no alarms are active. Notices are not to be misinterpreted as
alarms.
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13. Select the CONTROLS symbol on the main menu bar. The System Control
screen is displayed.
14. If not already selected, select UPS on the System Control screen.
15. On the UPS System Control screen, select the LOAD OFF -> BYPASS
command, then press the Enter push button.
16. If there is an external output switch, close the external output switch.
To transfer the critical load to the bypass mode, perform the following
procedure:
1. In the home screen, press Controls.
The System Control screen appears.
2. If not already selected, select UPS on the System Control screen.
3. In the System Control screen, select the NORMAL -> BYPASS command.
Confirm your selection.
The UPS system transfers to the bypass mode. The BYPASS status
indicator is illuminated. The inverter contactor opens, but the rectifier and
inverter stay on.
WARNING
Power is present inside the UPS cabinet.
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WARNING
Power is present inside the UPS cabinet.
Figure 40. 100-120 kVA Optional internal maintenance bypass switch arrangement
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1. Turn off all the equipment that is powered by the UPS system.
2. Perform the LOAD OFF procedure in Section 7.3.12.
The output contactor opens and the inverter is turned off.
3. Perform the battery charger off procedure in Section 7.3.10.
The input and battery contactors open.
DANGER
Power is still present inside each UPS cabinet until the upstream feeder
circuit breaker is opened, and in case of a parallel system, the output is
isolated or parallel units are shut down as well.
4. Open the UPS input switch.
5. If the UPS contains a bypass input switch (BIS), open the BIS.
6. If the UPS contains a maintenance bypass switch (MBS), verify that the
MBS is open.
7. Open the UPS input and bypass feeder circuit breakers.
8. Open all external battery breakers.
Note: This UPS has a user initiated battery test that is intended to determine if
the batteries are able to support the load.
The battery test can only be initiated when the battery is fully charged. This
normally occurs within 72 hours of the start of a charging cycle. The
command is not shown if the test cannot be run.
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CAUTION
All power to the critical load is lost when the LOAD OFF command is
confirmed in the following step. You should use this feature only when
you want to de-energize the critical load.
4. Select Yes or No and press the push button.
Selecting Yes immediately shuts down the UPS and de-energizes the
critical load. Selecting No aborts the shutdown.
5. To restart the UPS after pressing the LOAD OFF push button, follow the
procedure in Sections 7.3.1 or 7.3.2.
WARNING
Power is present inside the UPS cabinet after the upstream input feeder
circuit breakers are opened because of the installed external battery
cabinet.
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remote EPO switch de-energizes the critical load and powers down the UPS
immediately without asking for verification. The UPS, including bypass, remains
off until it is restarted.
CAUTION
When the EPO switch is activated, all power to the critical load is lost. Use
this feature only when there is an emergency and the critical load must be de-
energized immediately.
Note: The following instructions are for the EPO switch supplied by Eaton
Corporation. If you are using a customer-supplied EPO switch, it may not
activate in the same way. For operating instructions, see the documentation
provided with the switch.
CAUTION
Do not attempt to restart the system after using the EPO switch until the
conditions for safe start-up have been confirmed.
2. To deactivate the remote EPO switch in preparation for restarting the UPS,
insert the supplied key and rotate it clockwise until the remote EPO push
button releases. To remove the key, rotate the key back to the vertical
position.
3. To restart the UPS, follow the procedure in Section 7.3.1 or 7.3.2.
WARNING
Hazardous voltages might be present inside the UPS cabinet after the
upstream input feeder circuit breakers are opened if the OVR type tripping is
not used for opening the external battery breaker.
Note: Refer to the External Battery Cabinet Installation Manual for the EBC
battery breaker location.
Start and control the system wide function from UPS 1.
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Note: This is only necessary for the 100/120 kVA units with the optional
MBS and input switches installed.
3. If the UPSs contain a maintenance bypass switch (MBS), make sure that
the MBS is open.
4. Close all module output breakers (MOBs).
5. Close the UPS input feeder circuit breakers.
6. If the UPSs are wired for dual input, close all of the UPSs bypass input
feeder circuit breakers.
7. Close all input switches.
8. Close the neutral switch in 100/120 kVA units.
9. If the UPSs contain a bypass input switch (BIS), close the BIS.
10. Close the door and secure the latch.
11. Close the external battery breakers.
12. Wait until the UPS control panel display becomes active and indicates logic
power.
13. Verify that no alarms are active. Notices are not to be misinterpreted as
alarms.
14. Select the CONTROLS symbol in the main menu bar.
The System Control screen is displayed.
15. If not already selected, select UPS in the System Control screen.
16. In the UPS System Control screen, select the LOAD OFF → NORMAL
command and press the push button.
17. If requested, enter the Level 1 password. The default Level 1 password is
1111.
After the password is entered, the system goes to the bypass at first and
simultaneously charges the DC-link. When the DC-link is at the appropriate
level, the rectifier and inverter start up.
Once all inverters reach full voltage, the UPS output contactor closes and
the static switch turns off. Power is now supplied to the critical load in the
double conversion (normal) mode. It takes approximately one minute for
the UPS to achieve the double conversion (normal) mode.
The green normal status indicator is illuminated.
18. If the UPS contains an output switch, close the output switch.
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CAUTION
In the bypass mode, the critical load is not protected from commercial power
interruptions and anomalies.
1. Open the front door by lifting the latch from the bottom and turning it to the
right (counterclockwise). Swing the door open.
2. Make sure that all input and bypass input switches are open.
Note: This is only necessary for the 100/120 kVA units with the optional
MBS and input switches installed.
3. If the UPSs contain a maintenance bypass switch (MBS), verify that the
MBS is open.
4. Close all module output breakers (MOBs).
5. Close all UPS input feeder circuit breakers.
6. If the UPSs are wired for dual input, close all of the UPS bypass input
feeder circuit breakers.
7. Close all input and bypass input switches.
8. Close the neutral switches in 100/120 kVA units.
9. Close the door and secure the latch.
10. Close the external battery breakers.
11. Wait until the UPS control panel display becomes active and indicates logic
power.
12. Verify that no alarms are active. Notices are not to be misinterpreted as
alarms.
13. Select the CONTROLS symbol in the main menu bar.
The System Control screen is displayed.
14. If not already selected, select UPS in the System Control screen.
15. In the UPS System Control screen, select the LOAD OFF → BYPASS
command and press the push button.
The critical load is immediately supplied by the bypass source in the
bypass mode from all the UPSs.
The bypass status indicator is illuminated.
16. If the UPS contains an output switch, close the output switch.
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WARNING
Power is present inside the UPS cabinet.
WARNING
Power is present inside the UPS cabinet.
Note: Make sure that the load level is at a level that can be supported without
the UPSs which will be turned off.
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WARNING
Power is present inside the UPS cabinet until the upstream input feeder
circuit breaker is opened.
5. Open the UPS input switch and, if installed, the bypass feeder circuit
breakers for the UPS being shut down.
6. If EBCs are installed, open all battery breakers.
The UPS is now completely shut down.
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13. If requested, enter the Level 1 password. The default password is 1111.
Once all inverters reach full voltage, the UPS output contactor closes. The
unit will not go to the bypass mode, because otherwise the pull chain will
turn the whole system to the bypass mode. Power is now supplied to the
critical load in the double conversion (normal) mode along with the other
UPSs online. It takes approximately one minute for the UPS to achieve the
double conversion (normal) mode.
The green normal status indicator is illuminated.
WARNING
Power is still present inside each UPS cabinet until the upstream feeder
circuit breaker is opened, and in case of a parallel system, the output is
isolated or parallel units are shut down as well.
4. Open all of the UPS input swithes.
5. If the UPSs contain bypass input switches (BIS), open the BISs.
6. If the UPSs contain an output switch, open the output switch.
7. Open all of the MOBs.
8. Open the UPS input and bypass feeder circuit breakers.
9. Open all external battery breakers.
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3. In the UPS System Control screen, select the NORMAL → LOAD OFF or
BYPASS → LOAD OFF command, depending on the UPS mode, and press
the push button.
The Verify Action screen is displayed, providing you a choice to proceed or
abort the shutdown.
CAUTION
When the LOAD OFF is confirmed in the following step, all power to the
critical load is lost. Only use this feature when you want to de-energize
the critical load.
4. Select Yes or No and press the push button.
Selecting Yes immediately shuts down the UPS and de-energizes the
critical load. Selecting No aborts the shutdown.
5. To restart the UPS after the LOAD OFF, follow the procedure in Section
7.4.1 or 7.4.2.
WARNING
Power is present inside the UPS cabinet after the upstream input feeder
circuit breakers are opened because of the installed external battery
cabinet.
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8 UPS maintenance
The components inside the UPS cabinet are secured to a sturdy metal frame. All
repairable parts and assemblies are located for easy removal with very little
disassembly. This design allows authorized service personnel to perform routine
maintenance and servicing quickly. Schedule periodic performance checks of
your UPS system to keep it running properly. Regular routine checks of the
operation and system parameters enable your system to function efficiently for
many trouble-free years.
DANGER
LETHAL VOLTAGE. Do not operate the UPS system without the cabinet
doors or protective panels secured. Do not make any assumptions about the
electrical state of any cabinet in the UPS system.
WARNING
All service and maintenance work must be performed only by service
personnel qualified and authorized by Eaton.
Since each battery string is an energy source in itself, opening the battery circuit
breaker does not de-energize the voltage within the battery string.
DANGER
Do not attempt to access any internal area of the battery string yourself.
Voltages are always present in the battery strings. If you suspect that a
battery string needs service, contact your Eaton service representative.
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b. Remove the upper and lower foam filters from the frame on the front
door.
c. Install the washed or new foam filters into the frame on the front door.
d. Close the UPS front door and secure the latch.
3. Record the check results and any corrective actions in a service log.
1 Air filter
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WARNING
Only authorized personnel are allowed to remove the batteries due to the risk
caused by high energy and voltage.
Do not discard waste electrical or electronic equipment in the trash. For proper
disposal, contact your local collecting/recycling/reuse or hazardous waste center
and follow the local legislation.
The following symbols indicate a product requiring special handling:
When handling waste from electrical and electronic equipment, use proper local
collecting centers that meet local legislation.
WARNING
HAZARDOUS MATERIALS.
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Batteries may contain high voltages and caustic, toxic and flammable
substances. If used improperly, batteries can injure or kill people and damage
equipment.
Do not discard of unwanted batteries or battery material in the public waste
disposal system. Follow all the applicable local regulations regarding the
storage, handling and disposal of batteries and battery materials.
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9 Technical data
For a complete technical specification, contact your Eaton representative. Due
to continuous product improvement programs, specifications are subject to
change without notice.
Item Value
Number of input phases (rectifier & bypass) 3 phases + N
Operating input voltage 380/400/415 Vac
Input voltage range 196/330–276/478V at 100% load
126/201-276/478V at 50% load
Operating input frequency range 50/60 Hz
Input frequency range 40-72 Hz
Operating input current See Table 11 .
Input current distortion, iTHD < 3% at load range 80% to 100%
Power factor > 0.99 at rated load
Back feed protection Yes, for rectifier and bypass lines
Line surges 6 kV OC, 3 kA SC per ANSI 62.41 and IEC
801 4
Item Value
Battery voltage 432 VDC (36 blocks), 456 VDC (38 blocks)
or 480 VDC (40 blocks)
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Item Value
Battery charging capacity 20 A/100 kVA
Item Value
Number of output phases 3 phases, N
Output voltage regulation ± 1% (10% to 100% load)
Nominal output voltage 380 Vac, 400 Vac and 415 Vac nominal
Output voltage distortion, uTHD < 2% maximum THD (linear load)
Output current See Table 11 .
Output voltage balance < 1% for 100% maximum load imbalance
(linear load)
Output voltage phase displacement < 1.5° for 100% maximum load imbalance
(linear load)
Rated output frequency 50 or 60 Hz, user configurable
Frequency variation ± 0.1 Hz free running
Synchronous to bypass ± 4 Hz (default setting)
Frequency slew rate 3 Hz per second (default setting)
Load power factor (permitted range) 0.9 p.f. Leading
0.7 p.f. Lagging
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Item Value
Load power factor (rated) nominal 0.9
Overload capability in double conversion ≤ 125% for 10 minutes
(normal) mode
≤ 150% for 1 minute
≥ 150% for 500 milliseconds
Overload capability in the stored energy 102 - 125% for 1 minute
mode
126 - 150% for 30 seconds
> 150% for 150 milliseconds
Overload capability in the bypass mode < 115% continuous of nominal line current
Transient 10 x peak current for 20 millisec-
onds
Output current limitation, short circuit capa- 100 kVA UPS: 350 A
bility (rms)
120 kVA UPS: 440 A
160 kVA UPS: 720 A
200 kVA UPS: 720 A
Item Value
Operating temperature 0 to 40 °C without derating. The recom-
mended operating temperature is 20 to 25
°C.
Operating altitude 1000 m without derating, up to 2000 m with
derating
Storage temperature - 25 to 55 °C, excluding batteries (pro-
longed storage above 40 °C causes rapid
battery selfdischarge)
Relative humidity (operating and storage) 5% to 95% maximum noncondensing, rec-
ommended range* 20% to 60%
Pollution degree min PD2
Protective class Protective class I
IP class IP20
Earthing systems TN-s, TN-C, or TN-C-S
Electrical (overvoltage category) OVCIII
Acoustical noise ≤ 62 dB (100-120kVA) and 70 dB (160-200
kVA) at a 1 m distance, at 75% load, per
ISO 7779
EMC IEC 62040-2 ed.3 C3
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Item Value
Maximum rate of temperature change** 1.67 °C/ 5 min
*Note: For a maximum lifetime for the UPS and batteries, keep the environment
in the recommended range.
**Note: The limit is based on ASHRAE 90.1-2013. Rapidly increasing
temperature can cause condensation on colder surfaces.
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10 Warranty
10.1 General
The product is warranted against defects in materials and workmanship for a
period of twelve (12) months from its original date of purchase. The local office
or distributor may grant a warranty period different to the above. Please refer to
local terms of liability as defined in the supply contract.
The UPS manufacturer is not responsible for:
• Any costs resulting from a failure if the installation, commissioning, repair,
alternation, or ambient conditions of the equipment do not fulfill the
requirements specified in the documentation delivered with the unit and
other relevant documentation.
• Equipment subjected to misuse, negligence or accident.
• Equipment comprised of materials provided or designs stipulated by the
purchaser.
The warranty is only valid if the installation inspection and initial startup of the
UPS unit is carried out by an authorized Eaton Field Service Engineer or by
other qualified service personnel authorized by Eaton. Service and maintenance
of the UPS shall also be performed only by an authorized Eaton Field Service
Engineer or by other qualified service personnel authorized by Eaton. Otherwise
the warranty will be voided.
If the product fails to meet its published specifications due to a defect in material
and workmanship, covered by this warranty, the seller will repair or replace the
warranted product. Such repair or replacement will be made by Eaton or by a
service provider approved by Eaton. Repair or replacement during the warranty
period does not extend the original warranty. Warranty does not cover taxes,
which will be due in connection with replacement or repair of the product.
Batteries are warranted against failures in material and workmanship, not
against the normal aging and reduction of ampere-hour capacity. The product
storage environment has to meet manufacturer's specifications, failure to do this
will cause the warranty to be voided.
Under no circumstances shall the manufacturer, its suppliers or subcontractors
be liable for special, indirect, incidental or consequential damages, losses or
penalties.
The technical data, information and specifications are valid at the time of
printing. The UPS manufacturer reserves the right to modifications without prior
notice.
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Category Description
Asset identification and in- Keeping track of all the devices in the system is a pre-
ventory requisite for effective management of cybersecurity of a
system. Make sure that you maintain an inventory of all
the components in your system in a manner in which you
uniquely identify each component. To facilitate this, the
UPS supports the following identifying information: manu-
facturer, type, serial number, f/w version number, and lo-
cation.
Users can extract device information at locations men-
tioned below:
• Product number, serial number and UPS name are lis-
ted on the Information screen
• Firmware versions can be found on the About screen
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Category Description
Physical protection Industrial Control Protocols do not offer cryptographic pro-
tections at protocol level, at physical ports and at control-
ler mode switches, leaving them exposed to cybersecurity
risk. Physical security is an important layer of defense in
such cases. The UPS is designed with the consideration
that it would be deployed and operated in a physically se-
cure location.
• Physical access to the communication lines should be
restricted to prevent any attempts of wiretapping or
sabotage. It is a best practice to use metal conduits
for the communication lines running from one cabinet
to another cabinet.
• An attacker with unauthorized physical access to the
device could cause serious disruption of the device
functionality. A combination of physical access con-
trols to the location should be used, such as locks,
card readers, and/or guards.
• The UPS supports the following physical access ports:
RS232, USB and slots for communication cards. Ac-
cess to them must be restricted.
• Do not connect an unauthorized USB device, CD/DVD
or SD card for any operation (for example, firmware
upgrade, configuration change and boot application
change).
• Before connecting any portable device through USB,
CD/DVD or SD card slot, scan the device for mal-
wares and viruses.
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Category Description
Authorization and access It is extremely important to securely configure the logical
control access mechanisms provided in the UPS to safeguard the
device from unauthorized access. Our company recom-
mends that the available access control mechanisms be
used properly to ensure that access to the system is re-
stricted to legitimate users only. And, such users are re-
stricted to only the privilege levels necessary to complete
their job roles/functions.
• Ensure that default credentials are changed upon first
login. The UPS should not be commissioned for pro-
duction with default credentials. It is a serious cyber-
security flaw as the default credentials are published
in the manuals.
• No password sharing - Make sure that each user gets
their own password for that desired functionality in-
stead of sharing the passwords. Security monitoring
features of the UPS are created with the view of each
user having their own unique password. Security con-
trols will be weakened as soon as the users start shar-
ing the password.
• Restrict administrative privileges - Threat actors are
increasingly focused on gaining control of legitimate
credentials, especially those associated with highly
privileged accounts. Limit privileges to only those nee-
ded for a user’s duties.
• Perform periodic account maintenance (remove un-
used accounts).
• Change passwords and other system access creden-
tials whenever there is a personnel change.
Access to service screen and configuration screen is ac-
cess-controlled. Access to UPS features is restricted
based on roles:
1. Configuration screen can be accessed by the User
role.
2. Service screen can be accessed only by the Service
engineer role.
The following are the access levels in the UPS:
• Level 1: Control password for User
• Level 2: Configure password for User
• Level 3: Service password for an authorized Eaton
Customer Service Engineer or qualified service per-
sonnel authorized by Eaton
Users are recommended to change default passwords on
first use of the system. The default session timeout is 10
minutes.
The UPS does not enforce any account policies. Custom-
ers need to enforce their account policies.
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Category Description
Logging and event manage- Best practices:
ment
• Our company recommends that all administrative and
maintenance activities are logged.
• Ensure that logs are backed up. Retain the backups
for a minimum of 3 months or as per the organiza-
tion’s security policy.
• Perform log review at a minimum every 15 days.
The UPS supports the following logging mechanisms:
• The UPS logs all active events, alarms and notices
• Configuration changes made are logged (language
change, modify UPS name, etc.)
Secure maintenance Best practices:
Apply firmware updates and patches regularly.
Due to increasing cyber attacks on industrial control sys-
tems, our company implements a comprehensive patch
and update process for its products. Users are encour-
aged to maintain a consistent process to promptly monitor
for fresh firmware updates, implement patching and up-
dates as and when required or released.
Our company will upgrade the UPS firmware from time to
time. If any site needs to upgrade firmware, they can con-
tact the service center for upgrade.
Our company also has a robust vulnerability response
process. In the event of any security vulnerability getting
discovered in its products, our company patches the vul-
nerability and releases an information bulletin through its
cybersecurity web site: http://eaton.com/cybersecurity.
Conduct regular cybersecurity risk analyses of the organi-
zation/system.
Our company has worked with third-party security firms to
perform system audits, both as part of a specific custom-
er’s deployment and within our company’s own develop-
ment cycle process. Our company can provide guidance
and support to your organization’s effort to perform regular
cybersecurity audits or assessments.
Plan for business continuity/cybersecurity disaster recov-
ery.
It is a cybersecurity best practice for organizations to plan
for business continuity. Establish an OT business continui-
ty plan, periodically review and, where possible, exercise
the established continuity plans. Make sure offsite back-
ups include:
• A backup of the most current configurations
• Documentation of the most current user list
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References:
1. Cybersecurity Considerations for Electrical Distribution Systems
(WP152002EN):
http://www.eaton.com/ecm/groups/public/@pub/@eaton/@corp/
documents/content/pct_1603172.pdf
2. Cybersecurity Best Practices Checklist Reminder (WP910003EN):
http://www.cooperindustries.com/content/dam/public/powersystems/
resources/library/1100_EAS/WP910003EN.pdf
3. NIST SP 800-82 Rev 2, Guide to Industrial Control Systems (ICS) Security,
May 2015.
https://ics-cert.us-cert.gov/Standards-and-References
4. National Institute of Technology (NIST) Interagency “Guidelines on
Firewalls and Firewall Policy, NIST Special Publication 800-41”, October
2009.
http://nvlpubs.nist.gov/nistpubs/Legacy/SP/
nistspecialpublication800-41r1.pdf
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