DME 2 Design of Worm Gear
DME 2 Design of Worm Gear
DME 2 Design of Worm Gear
If not given choose steel as Worm material & Phosphor Bronze as Worm wheel material
Select a design stress (𝝈𝒚 ) for both Gear and Pinion from (DB Pg 234 Table 12.7)
𝐚𝟎.𝟖𝟕𝟓
Diameter of worm, 𝐝𝟏 = (DB Pg 228 Eq 12.68a)
𝟏.𝟒𝟔𝟔
Diameter of worm wheel, 𝐝𝟐
𝐝𝟏 +𝐝𝟐
using centre distance, a = (DB Pg 222 Eq 12.47a)
𝟐
Step 4: Find the Module
To Find the module of the gear, use the below equation
Find the standard value of module from (DB Pg 245 Table 12.29)
Step 5: Lead Angle (𝜰)
𝐳𝟏 𝐦𝟐
𝐝𝟏 = (DB Pg 221 Eq 12.46h)
𝒕𝒂𝒏 𝜰
Step 8: Efficiency:
𝒄𝒐𝒔𝜭−µ𝒕𝒂𝒏 𝜰
𝛈= (DB Pg 225 Eq 12.57d)
𝒄𝒐𝒔𝜭+µ𝒄𝒐𝒕 𝜰
Or
𝒕𝒂𝒏 𝜰(𝟏−µ𝒕𝒂𝒏 𝜰)
𝛈= (DB Pg 225 Eq 12.57b)
µ+ 𝒕𝒂𝒏 𝜰
𝟎.𝟎𝟒𝟐𝟐
µ= , for 0.2≤𝐯𝐫 ≤2.7 m/s (DB Pg 226 Eq 12.60a)
𝐯𝐫 𝟎.𝟐𝟖
𝟑.𝟐𝟖𝟏
µ = 0.025 + 𝐯 , for 𝐯𝐫 ≥ 𝟐. 𝟕𝟓𝟖 𝐦/𝐬 (DB Pg 226 Eq 12.60b)
𝟏𝟎𝟎𝟎 𝐫
𝚷 𝐝𝟏 𝐧𝟏
𝐯𝐫 = (DB Pg 226 Eq 12.60b)
𝟏𝟎𝟎𝟎 𝐜𝐨𝐬 𝚼
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