Grounding: in This Section
Grounding: in This Section
Grounding: in This Section
Grounding
Grounding Connectors and Accessories Quick Reference ....C-52 E-Z-Ground Grounding Connectors ...............................C-53C-66 Cast Copper Connectors for Grounding.....................................C-67 Ground Rod Clamps and Ground Rod Accessories ..........C-68C-71 Ground Plates ..........................................................................C-72 Mechanical Grounding Connectors .................................C-73C-75 Ground Clamps...............................................................C-76C-84 Flexible Braid ...........................................................................C-85 Flexible Braid Selection Guide ..................................................C-86 Grounding Accessories ...................................................C-87C-88
Grounding
Grounding
C-Taps
C-Crimp
Type GR
Grounding Plate
Grounding Studs
I-Beam
Two-Way Connector
Type DGC
Couplings
Ground Plate
Type GTC
Type SP
Type GUV
Ground Clamp
Type CH
Conduit Hubs
Type FB
Control Mat
Type FJ
Flexible Ground Clamp See Page C-88 Technical Services Tel: 888.862.3289
C-52
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Grounding
Thomas & Betts introduces a method of compression to replace exothermic welding and its associated disadvantages. This compression method is designed to provide quick, reliable connections for grid grounding at significantly lower installed costs because compression connectors install in less time, in any weather, and are unaffected by moisture, reducing downtime. In addition, our compression connectors for grid grounding require no special training for installation. They are made of high-conductivity wrought and cast copper, and are used for connecting and tapping cross grid, loop lines and ground rods for direct burial or concrete embedded ground grid systems. The Thomas & Betts compression system uses standard electrical connector installation tools.
This installation method results in a long-lasting low installed cost connection. You can install it and forget it. Before compression, typical cable connector cross section of cable and connector consists of about 75% metal and 25% air. After Thomas & Betts method compression, the cross section shows 100% metal with virtually no air spaces.
350 C current cycling Freeze-thaw test Accelerated aging nitric acid/salt spray Mechanical, tensile and electromagnetic force (EMF) criteria Install in any weather cut downtime Enhance safety Easy to install no special training
The Thomas & Betts method, utilizing compression tools with matching dies, forms the connector and conductor into a solid, homogeneous mass to provide an optimum electrical bond between connector and conductor. The dies are designed to produce a circumferential, hex-shaped compression rather than a simple indent. The circumferential compression creates a large area of high-pressure contact between cable and connector which, in turn, ensures high conductivity, low resistance and high pullout values exceeding all industry requirements.
C-53
Grounding
3 12 2 1 5 10 4 12 6 4 9
5 5 8 5 4
Thomas & Betts offers its complete line of grid-ground compression connectors. Our E-Z-Ground connectors are designed for direct burial and offer a safe, efficient alternative to exothermic welding products. Grid ground installations do not require explosive charges, and can be installed in various climate conditions. These range-taking products will reduce the number of connectors and dies needed for your installation.
Thomas & Betts E-Z-Ground products meet all applicable standards (IEEE837, UL467, CSA 22.2). Connectors are prefilled with oxide inhibitors and sealed.
1 2 3 4
C-Taps Figure 8 Connector Steel Grounding Stud TBG Series Figure 68 Connectors
5 6 7 8
Grounding Plate
C-54
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Main
H MEETS
Tap
IEEE
DIMENSIONS (IN.) T
3
Grounding
837 REQUIREMENTS
APPLICATION
DIES FOR
TBM 14M, 13100A OR TBM15I
CAT. NO. 54855 54860 54865-CK 54875 54885 54890 54895 54900
MAIN
1/0 Str..250 kcmil or 12"58" ROD 1/0 Str..250 kcmil or 12"58" ROD 1/0 Str.250 kcmil or 12"58" ROD #6 Sol.#2 Str. 250 kcmil500 kcmil or 58"34" ROD 250 kcmil500 kcmil or 58"34" ROD 250 kcmil500 kcmil or 58"34" ROD 250 kcmil500 kcmil or 58"34" ROD
#4 Sol.#2 Str. 1/0 Str.2/0 Str. 3/0 Str.250 kcmil #6 Sol.#2 Str. #4 Sol.#2 Str. 1/0 Str.2/0 Str. 3/0 Str.250 kcmil 350 kcmil500 kcmil
#3 Rebar 38 thru 12 #4 Rebar #3 Rebar 38 thru 12 #4 Rebar #3 Rebar 38 thru 12 #4 Rebar #5 Rebar 58 thru 34 #6 Rebar #5 Rebar 58 thru 34 #6 Rebar #5 Rebar 5/8 thru 34 #6 Rebar #5 REBAR 58 thru 34 #6 Rebar
#4 Sol.#2 Str. 1/0 Str.2/0 Str. 3/0 Str..250 kcmil #4 Sol.#2 Str. 1/0 Str.2/0 Str. 3/0 Str.250 kcmil 350 kcmil500 kcmil
1 16"
15
1 16"
15
138"
IEEE
CAT. NO. GR12-202 GR58-202 GR34-202 GR1-202 GR12-40250 GR58-40250 GR34-40250 GR1-40250 GR58-300500 GR34-300500 GR1-300500
Tooling: p. B74B90
T A GROUND ROD B CABLE RANGE DIMENSIONS (IN.) T H
837 REQUIREMENTS
B H A
2" 8" 3 4" 1" 1 2" 5 8" 3 4" 1" 5 8" 3 4" 1"
1 5
2 AWG2/0 AWG 2 AWG2/0 AWG 2 AWG2/0 AWG 2 AWG2/0 AWG 3/0 AWG250 kcmil 3/0 AWG250 kcmil 3/0 AWG250 kcmil 3/0 AWG250 kcmil 300500 kcmil 300500 kcmil 300500 kcmil
8" 8" 7 8" 7 8" 7 8" 7 8" 7 8" 7 8" 7 8" 7 8" 7 8"
7 7
11516" 13132" 2316" 2916" 11516" 218" 2316" 2716" 218" 2716" 21116"
15G121R 15G121R 15G121R 15G121R 15G121R 15G121R 15G121R 15G121R 15G121R 15G121R 15G121R
C-55
Grounding
Element A TT L D
Element B T L
MEETS
IEEE
L DIES FOR TBM14M, 13100A OR TBM15I ELEMENT A ELEMENT B
837 REQUIREMENTS
DIMENSIONS (IN.)
CAT. NO. 54855LR12* 54885LR12* 54865LR58* 54895LR58* 54875LR34* 54900LR34* 54910LR100 54920LR100
A GROUND ROD
B CABLE RANGE
2 AWG250 kcmil 250 kcmil500 kcmil 2 AWG250 kcmil 250 kcmil500 kcmil 2 AWG250 kcmil 250 kcmil500 kcmil 2 AWG250 kcmil 250 kcmil500 kcmil
T-T
MEETS
IEEE
CAT. NO. 54855L 54865L 54875L 54885L 54895L 54900L
ELEMENT A ELEMENT B CABLE TO CABLE ELEMENT B TO GROUND ROD ELEMENT B TO REBAR DIMENSIONS (IN.) D T T-T
#6 Sol.#2 Str. #1 Str.250 kcmil #2 Str.250 kcmil 250 kcmil500 kcmil 250 kcmil500 kcmil 250 kcmil500 kcmil
#6 Sol.#2 Str. #6 Sol.#2 Str. #2 Str.250 kcmil #6 Sol.#2 Str. #2 Str.250 kcmil 250 kcmil500 kcmil
812" #3#4 Rebar 3 1 8 2" #3#4 Rebar 5 3 8 4" #5#6 Rebar 5 3 8 4" #5#6 Rebar 5 3 8 4" #5#6 Rebar
3
C-56
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Grounding
CAT. NO. GG21-21 GG10-10 GG2030-21 GG2030-10 GG2030-2030 GG40250-21 GG40250-10 GG40250-2030 GG40250-40250 GG350-350 GG500-40250 GG500-500 GG500-350 GG500-2030
g: p. B74B90 Die Selector Chart: p. B91B93
MAIN
DIE CODE
GROUND ROD
DIE CODE
DIE CODE
#2 or #1 1/0 2/0 or 3/0 2/0 or 3/0 2/0 or 3/0 4/0 or 250 4/0 or 250 4/0 or 250 4/0 or 250 350 kcmil 500 kcmil 500 kcmil 500 kcmil 500 kcmil
#2 or #1 1/0 #2 1/0 #1 #2 #1 1/0 2/0 or 3/0 4/0 or 250 350 4/0 or 250 500 350 2/0 or 3/0
45 54 45 54 50 45 50 54 60 71 80H 71 87 80 60
1 2" 5 8" 1 2" 5 8" 1 2" 5 8" 1 2" 5 8" 5 8" 3 4" 3 4" 5 8" 3 4" 5 8" 3 4"
#2 or #1 #2 or #1 1/0 2/0 or 3/0 2/0 or 3/0 4/0 or 250 4/0 or 250 500 500 500 350 2/0 or 3/0
45 50 65 60 60 71 71 87 87 87 80H 60
C-57
CONDUCTOR SIZE
MAX.
TAP MIN. 2 (MM ) MAX. MIN. MAX. 2 (MM ) MIN. 2 (MM ) GROUND ROD
DIMENSIONS (IN.) B C
11 13
33.6 53 53 107
1 1 2 2
16 16 16 16
11
16 8
8 8
11
13
16 16
11
13
For connecting perpendicular runs of stranded copper cable to ground rod Two Cables-to-Ground Rod Connector Heavy-Duty Cast Copper
L1 Nom. L1 Nom. L2 Nom.
CABLE SIZE
MAIN
TAP
87H 87H
41516 41516
314 334
87H 106H
Installs with Hydraulic Tools with hex crimp dies. Does not meet IEEE837
C-58
www.tnb.com
L1 Nom.
L1 Nom. L2 Nom.
2, 1 AWG 1/0, 2/0 AWG 4/0, 250 kcmil 300350 500 kcmil
#3 #4 #5 #6
3 #8 or 3 #6 8 (7 #8) or 716 (7 #7) 7 16 (19 #9) or (7 #5) 21 32 (19 #8) or 58 (7 #4) 13 16 (19 #6)
3
Grounding
* Reg. Trademark Copperweld Corporation UL Listed for use with cast copper connectors. Tooling: pp. B74-B90 Die Selector Chart: pp. B91B93
L2 Nom. L1 Nom.
53055 53065
CAT. NO. 53055 53059 53060 53065 53069 53071 53073 53075 53080
ROD TO CABLE INSTALLING DIE CODE FOR TBM14M, 13100A OR TBM15I ROD BARREL CABLE BARREL
258 1 5 2 8 1 5 2 8 3 4 3 4 3 4 1 1
1
21 AWG 1/02/0 AWG 4/0250 kcmil 1/02/0 AWG 4/0250 kcmil 1/02/0 AWG 4/0250 kcmil 500 kcmil
1/02/0 AWG 4/0250 kcmil 4/0250 kcmil 4/0250 kcmil 300350 kcmil 300350 kcmil 500 kcmil 500 kcmil 500 kcmil
1/02/0 AWG 21 AWG 1/02/0 AWG 4/0250 kcmil 1/02/0 AWG 4/0250 kcmil 1/02/0 AWG 4/0250 kcmil 500 kcmil
Cat. No. 15500 adapter as required for all 15500 Series dies, not for 15600 Series.
Ground rods 4/0-250 wire barrels suitable for 12" smf 58" rod
500 kcmil wire barrels suitable for 1" rods 300500 kcmil wire barrels suitable for 58" rods Hydraulic tools only
Does not meet IEE837
C-59
MEETS
IEEE
CAT. NO. CTP22 CTP202 CTP2020 CTP25020 CTP250250 CTP50020 CTP500250 CTP500500
MAIN TAP DIMENSIONS (IN.) H L DIES FOR TBM14M, 13100A OR TBM15I *
837 REQUIREMENTS
CRIMPS
#6 Sol.#2 Str. #1 Str.2/0 Str. #1 Str.2/0 Str. 3/0 Str.250 kcmil 3/0 Str.250 kcmil 300500 kcmil 300500 kcmil 300500 kcmil
#6 Sol.#2 Str.** #6 Sol.#2 Str.** #1 STR.2/0 Str. #6 Sol.2/0 AWG** 3/0 Str.250 kcmil #6 Sol.2/0 AWG** 3/0 Str.250 kcmil 300500 kcmil
1 1 1 1 1 2 2 3
CAT. NO. BC48 BC46-BB BC44 BC24 BC22 BC202 BC2020-BB BC402 BC4020 BC4040
RUN
TAP
DIE INDEX
DIMENSIONS (IN.) L H
6 Sol.4 Str. 6 Sol.4 Str. 6 Sol.4 Str. 2 Sol.2 Str. 2 Sol.2 Str. 1/0 Sol.2/0 Str. 1/0 Sol.2/0 Str. 3/0 Str.4/0 Str. 3/0 Str.4/0 Str. 3/0 Str.4/0 Str.
8 Sol.8 Str. 6 Sol.6 Str. 4 Sol.4 Str. 8 Sol.4 Str. 2 Sol.2 Str. 8 Sol.2 Str. 1/0 STR.2/0 Str. 6 Sol.2 Str. 1/0 Sol.2/0 Str. 3/0 Sol.4/0 Str.
BG OR 58 BG OR 58 BG OR 58 C C E or O E or O F or D3 F or D3 F or D3
C-60
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Grounding
When connecting cable to ground rod for direct burial or in concrete, the connector shall be wrought copper with minimum conductivity of 99% I.A.C.S., such as Thomas & Betts series GR12-306. Hex compression with die code embossing shall be used.
CAT. NO. GR12-306
CABLE RANGE GROUND ROD
1
MEETS
IEEE
One Cable: 3/0 to 6 AWG Two Cables: 2 to 6 AWG GR58-406 One Cable: 4/0 to 6 AWG Two Cables: 2 to 6 AWG GR34-4010 One Cable: 4/0 to 1/0 AWG
Tooling: p. B74B90 Die Selector Chart: p. B91B93
837 REQUIREMENTS
Ground Plates
CAT. NO. GP2250-2 GP2250-4 GP250500-2 GP250500-4
FIG. CABLE RANGE H
MEETS
IEEE
DIES
837 REQUIREMENTS
1 2 1 2
134
2 52532
3
Fig. 1
Fig. 2
C-61
Grounding
.235" Dia
.610" Dia
Minimum flat contact surface WIDTH 0.530 LENGTH 1.125 TBGS-14 TBGS-58
45
45
.360" Dia
.735" Dia
45
TBGS-34
C-62
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Grounding
IEEE
CAT. NO. IBG2-10 IBG20-40 IBG350-500
WIRE RANGE
2 thru 1/0 AWG 2/0 thru 4/0 AWG 350MCM thru 500 MCM
71 87 115
Satisfies requirements of NEC250-81 and 250-91 for connecting to grounding electrode system. Cast Copper Two-Way Connector Heavy-Duty
CAT. NO. 53504 53505 53506 53507 53508 53509 53510 53511 53512 53513 53515 53518 53523
DIE SIZE
DIE CODE
8AWG 6AWG 4AWG 2AWG 1AWG 1/0AWG 2/0AWG 3/0AWG 4/0AWG 250 kcmil 350 kcmil 500 kcmil 750 kcmil
29 29 29 45 45 45 66 66 66 76 99 99 112
C-63
Grounding
Crimps to cable Clamps to ground rod and rebar Uses standard Color-Keyed hand and hydraulic tools Color-coded for easy installation die selection Made from high-conductivity wrought copper Furnished with stainless steel hardware, 1 4" washers, bolts and nuts UL467 approved for direct burial
CAT. NO. CC2C-45R CC1C-45R CC10C-56R CC20C-56R CC40C-56R
WIRE SIZE GROUND ROD DIAMETER (IN.) REBAR # (IN.) BOLT SIZE (IN.) DIE CODE
2 or 58 2 or 58 5 8 or 334 5 8 or 334 5 8 or 34
1 1
5 5 5 6 5 6 5 6
4 4
4 4 3 8 3 8 3 8
1 1
Terminate or connect continuous runs of copper cable to flat surfaces. Flat-Surface Ground Clamp
H
Captivated keeper bar design extends cable range and helps hold cable prior to crimping, facilitating installation Saddles marked with conductor size and die code Conductor can be assembled to saddle with standard dies and hydraulic tools Made from high-conductivity cast copper
CAT. NO.
WIRE RANGE DIE BOLT CODE HOLE NO.*
3 3
C G Bolt size D
UNIT QUAN.
STD. PKG.
HEX DIE WT. PER DIE CODE 100 CAT. NO. NO.
L1 L2
3 21
INCHES D C
9 3
8" 8
66 87H
2 2
10 10
75 112
*15534 **15506
66 87H
1 1
* TM14M, 13100A, TBM15I with hex crimp dies. **TBM15I with hex crimp dies only.
Bond copper conductors to steel or aluminum fence post or top rail of round fence posts. Grid-to-Fence Ground Clamp
STEEL & ALUMINUM LINE POST RANGE (IN.)
DIE CODE
Provide quick, dependable installation at low installed cost Use no incendiary materials Body made from cast copper alloy with steel U-bolt
United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354
76 76 76 66 66 66
2 212 3 2 212 3
C-64
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Grounding
E-Z-Ground Bus Bar Connectors install in less than 2 minutes with one easy crimp! The connector attaches directly to the bus, saving the labor-intensive process of drilling and tapping. The unique jaw interface of the E-Z-Ground Bus Bar Connector grips the copper bus, resulting in a low-resistance, high-conductivity connection. The E-Z-Ground Bus Bar Connector can be used in OEM applications or telecom applications cellular, PCS and others. It provides a continuous ground to the copper bus bar, making it ideal for hut and tower applications. The design enables installation in virtually any position, horizontal or vertical, and is suitable for inside and outside plant use. Installation can be completed using any T&B compression tool that accepts U-shaped die sets and is rated 12-ton or higher.
CONDUCTOR RANGE
4 4
#2 AWG#2AWG #6 AWG#2AWG
1 1
Use this side of the connector when using only one wire.
Use this side of the connector only when using two wires.
1.03"
1.03" 1.40"
1
1.40"
1
4 Bus GBBC22
4 Bus GBBC26
C-65
Installation
1. Strip the insulation from each conductor. Be careful not to nick the conductor. Clean the conductor ends with a wire brush or emery cloth if necessary. 2. Place each conductor into the grooves in BODY piece. Press conductors with pliers to align and seat into grooves (see Fig. 2). 3. Hold the conductors and BODY piece until it stops. Use parallel jaw pliers and grip the SNAP and BODY pieces as shown (see Fig. 3). Apply pressure until connector snaps into place. Visually inspect snap to verify full insertion. The connection is now complete (see Fig. 4).
FIG. 1
Removal
The connector can be disassembled using a flat-head screwdriver to pry the SNAP piece from BODY piece.
INSTALL
Body piece
CAT. NO.
FIG. 2
Body piece
Snap piece
FIG. 3
Pivot groove
FIG. 4
JP62 #2 AWG Sol. Copper JP66 #6 AWG Sol. Copper 1 JP146 4" Steel Strand 5 JP5166 16" Steel Strand 3 JP386 8" Steel Strand 1 JP126 2" Steel Strand 1 JP126G 2" Ground Rod 1 JP2614 4" Steel Strand JP26516 516" Steel Strand 3 JP2638 8" Steel Strand JP2612G* 12" Ground Rod
No. 6 AWG Sol. Copper No. 6 AWG Sol. Copper No. 6 AWG Sol. Copper No. 6 AWG Sol. Copper No. 6 AWG Sol. Copper No. 6 AWG Sol. Copper No. 6 AWG Sol. Copper Two-No. 6 AWG Sol. Copper Two-No. 6 AWG Sol. Copper Two-No. 6 AWG Sol. Copper Two-No. 6 AWG Sol. Copper
20 20 20 20 20 20 20 20 20 20 20
200 200 200 200 200 200 200 200 200 200 200
200 200 200 200 200 200 200 200 200 200 200
NOTE: All Toolless Connectors are UL listed. Only items with (*) are CSA listed.
C-66
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Grounding
DIMENSIONS (IN.) B
GFL10-20
GFL40-250
GFL350 GFL5001
1 1
GFL7501, 2
#2-#1 150/24 175/24 1/0 2/0 AWG 225/24 275/24 4/0-250 kcmil 325/24 450/24 550/24 350 kcmil 650/24 775/24 500 kcmil 925/24 750 kcmil 1100/24 1325/24 1600/24
PINK PINK BLACK BLACK ORANGE ORANGE BLACK BLACK BLACK RED RED
42 45 50 45 45 71
32
358
2516
32
358
2516
32
414
414
2716
80 94
2 2
32 32
414 514
412 478
238 238
BLACK BLACK
106
32
858
434
258
NOTES:
1 2
TBM15I only.
Both U barrels must be crimped to a single, continuous out length of conductor. It is not to be used as a splice.
Installing tools: T&B Cat. No. TBM15I, TBM15BSCR, 13100A, TBM14M, and TBM14BSCR hydraulic tools only.
3 " 8
Fig. 1
Fig. 2
C-67
Grounding
UL Listed for direct burial in earth/concrete Constructed from bronze alloy and high-performance stainless steel bolt Provides wide range of connection sizes More than 300 lbs. torque capacity
DIMENSIONS (IN.) A (MAX.) BOLT B
CAT. NO.
MAX. (MM2)
MIN. (MM2)
JWR
8* 1 2 5 8 3 4
Long bearing surface of clamp on ground wire secures ground connection. Type JAB Ground Rod Clamps
Cast of high-strength corrosion-resistant copper alloy Both hex head bolts and socket set screws available UL Listed for direct burial
CAT. NO.
SOCKET SET HEX HEAD SCREW BOLT NOMINAL ROD DIA. (IN.) (MM) WIRE RANGE DIMENSIONS (IN.) MAX. MIN. A (MAX.) A (MAX.) SCREW THREAD 2 2 MIN. (MM ) (MM ) SOCKET SCREW HEX BOLT SIZE UNC-2A
MAX.
C
7
D
19
2 5 8 3 4
2 Str. 10 Sol. 33.6 1/0 Str. 8 Sol. 53.4 1/0 Str. 8 Sol. 53.4 4/0 Str. 8 Sol. 95.0 4/0 Str. 8 Sol. 107.1
11932 12732 2 2 4
1
32 29 32 11 16
27
8 1 1
32 16 51 64
11
1614 1614
118 1 32
11
1132 1 16
1
13
16
A dependable ground connection offered at a substantial savings. Type G Budget-Line Ground Clamps
E
Cast of high-strength corrosion-resistant copper alloy Furnished with hex head bolts Simplified, compact design makes lasting, trouble-free connection UL Listed for direct burial
D
MAX.
MIN. (MM )
A (MAX.) BOLT
G3* G4 G5 G6
*Not UL Listed
8 1 2 5 8 3 4
3
138
16 27 32 29 32 1116
11
2 3 8 3 8 3 8
1
64 37 64 43 64 13 16
27
8 2 1 2 1 2
3 1
C-68
www.tnb.com
Grounding
Type GG
Type GGH
-
CAT. NO.*
SOCKET SET HEX HEAD SCREW BOLT
MAX.
MIN. (MM2)
DIMENSIONS (IN.) A (MAX.) A (MAX.) SCREW THREAD SOCKET SCREW HEX BOLT SIZE UNC-2A
C
15 15
GG12 GG58
2 5 8 3 4
1
12.7 2 Str. 8 Sol. 15.8 2 Str. 8 Sol. 19.0 4/0 Str. 8 Sol.
11364 15164
11316 2732 3
32 61 64 138
27
16 16 114
Drive-on design provides easy, tool-free installation, high-reliability compression-fit connection and room for one or two ground leads.
RUS Listed
Grounding Connector
Malleable iron construction For use on cable tray up to 5 32" thick
10102-TB
10103-TB
16"18 8"16
C-69
Grounding
Clamps onto pedestal posts up to 1" diameter square and 114" round Can be used as an X or T configuration cable to post High-conductivity wrought-copper construction
CONDUCTOR RANGE
INSTALLING TOOLS AND DIE CODES TBM14M AND TBM15I DIE CODE
COLOR CODE
29 33 42 50 54
Secures signal reference grid wire to raised-floor support posts. Signal Reference Grid Clamp
Range-taking design accepts #8 to #4 AWG grid wire and fits 1" round and 34" square trade size support posts Lay-in feature means no kinks or bends Quick, easy installation Only one screw to tighten Enables grid wire to make direct, low-resistance contact with support posts Stamped-steel construction, zinc plated
DESCRIPTION
WIRE RANGE
#8#4 #8#4
1180 1200
536.3 545.4
5 5
C-70
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THREAD SIZE
2"13 UNS 16"12 UNS 5 8"11 UNS 3 4"10 UNS 1"8 UNS
Grounding
CSA lists rods 12" and larger, 10' and longer. RUS Listed.
THREAD SIZE
2"13 UNS 16"12 UNS 5 8"11 UNS 3 4"10 UNS 1"8 UNS
CSA lists rods 12" and larger, 10 and longer. REA Listed.
For joining non-threaded, copper-bonded steel ground rods. Threadless Couplings and Driving Cap
Couplings manufactured of high-strength corrosion-resistant copper alloy High-strength hardened steel driving cap prevents mushrooming of ground rod while driving to ensure proper fit of coupling
DESCRIPTION
2" L threadless coupling 5 8" threadless coupling 3 4" threadless coupling 5 8" threadless driving cap
C-71
Ground Plates
As efficient as two 10-ft. x " ground rods. Galvanized Ground Plates
5 8
Grounding
14" thick, hot-dipped galvanized Must be buried at least 600mm (24") below finish grade level, according to CEC Rule 10-702
-
DESCRIPTION
CONDUCTOR RANGE
More efficient than butt-wrapping poles. Type GP Copper Pole Bottom Ground Plates for Multigrounded Neutral Construction
Made of electrolytic sheet copper Built-in high-pressure connector for ground lead, or supplied with #6 AWG copper pigtail pre-attached Plates are grooved for trapping moisture
CAT. NO. GP100 GP110 GP114 GP1003 GP1008 GP1108
MIN. PIGTAIL WIRE RANGE MIN. 2 MAX. (MM ) MAX. 2 (MM ) DIAMETER OF PLATE (IN.) (MM)
8 2 Sol. 8 2 Sol. 8 2 Sol. #6 AWG solid CU Pigtail with 18" conductor #6 AWG solid CU Pigtail with 8-ft. conductor #6 AWG solid CU Pigtail with 8-ft. conductor
Installed cost considerably less than butt-wrapped poles. Type PB Copper Pole Ground Plates
Installed on butt end of utility poles to provide an economical, low-resistance neutral ground Plate portion fabricated of .025" pure copper PBGW connector is eye-bolt type, cast of corrosion-resistant aluminum bronze alloy, with silicon bronze nut and lockwasher PBH connector features riveted all-copper terminal lug for connecting to grounding conductor
CAT. NO. PBGW PBH
FINISHED SIZE
10 Sol. 14 Sol.
7 x 758 7 x 738
56 56
RUS Listed.
C-72
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Grounding
MAX.
CHANNEL THICKNESS
DIMENSION (IN.) D E G
9
H
3
4 1 4 1 4 1 4
1
7 16 5 8
16 3 4 9 16 3 4
8 1 2 3 8 1 2
32 16
7 5
For use with aluminum or copper conductors. CTG250 Wide-Range Tower Ground Clamp
May be used in aluminum or galvanized-steel cable tray Ribbed neck on the bolt prevents rotation during tightening if .440" dia. hole is used
3
8" nut
Split Washer Flat Washer 8" Bolt with Ribbed neck and Phillips recessed head
3
HEIGHT
WIDTH
DEPTH
NUT (FLATS)
1.95
2.00
1.13
.560
C-73
Grounding
Fig. 1
Fig. 2
Manufactured from 6061-T6 aluminum alloy for maximum strength and conductivity Open-faced design enables installer to quickly lay-in grounding conductor as jumper to multiple conduits with no break in ground conductor
FIG. NO.
IN.
H (MM)
L IN. (MM)
1 1 2 2
IN.
4-14 4-14
16-1.5 16-1.5
.22 .22
5.59 5.59
.78 .78
19.81 19.81
.38 .38
9.65 9.65
1.07 1.07
27.18 27.18
C-74
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Grounding
CAT. NO.
CONDUCTOR DOUBLE SINGLE
SP0DS SP0SS SP1DS SP1SS SP2DS SP2SS SP3DS SP3SS SP4DS SP4SS SP5DS SP5SS SP6DS SP6SS SP8DS SP8SS SP9DS SP9SS SP10DS SP10SS
8 7 10mm2 5 16mm2 3 25mm2 1 35mm2 1/0 50mm2 2/0 70mm2 4/0 95mm2 350 500 240mm2
12 6mm2 10 6mm2 10 6mm2 10 6mm2 8 6mm2 2 35mm2 2 35mm2 1 35mm2 1/0 150mm2 3/0 95mm2
.146.080 4mm2 .170.102 .217.102 .271.102 .332.128 .385.259 .443.258 .570.289 .715.373 .840.464
3
20 x 12 420 x 2
1
CAT. NO.
CONDUCTOR DOUBLE SINGLE
RANGE (IN.)
5 16
18 x 58 816 x 58
38
58
410 x 114
SP10DL SP10SL
8 6mm2 7 10mm2 5 16mm2 3 25mm2 1 35mm2 1/0 50mm2 2/0 70mm2 4/0 95mm2 350 150mm2 500 240mm2
12 4mm2 10 6mm2 10 6mm2 10 6mm2 8 6mm2 2 35mm2 2 35mm2 1 35mm2 1/0 70mm2 3/0 95mm2
.146.080 .170.102 .217.102 .271.102 .332.128 .385.259 .443.258 .570.289 .715.373 .840.464
20 x 1 420 x1
5 16
18 x 1
816 x 118 816 x 118 213 x 114 13 x 114 811 x 112 11 x 112 410 x 134
12
58
C-75
Ground Clamps
Excellent for connecting multiple electrodes with a single cable, such as in substation grounding. U-Bolt Ground Clamps
A
Grounding
CAT. NO.* GUV584 GUV5821 GUV5825 GUV784 GUV7821 GUV7825 GUV1184 GUV11821 GUV1384 GUV13821 GUV13825 GUV1584 GUV15821 GUV15825 GUV204 GUV2021 GUV2025 GUV21221 GUV21225 GUV3021 GUV3025 GUV31221 GUV4021 GUV4025
DIMENSIONS (IN.) A B C
For connecting copper or copper-clad steel grounding conductor to ground rod or pipe Specially designed spacer provides proper alignment between cable and electrode and affords more positive contact area All components cast or forged from copper alloy UL467 Listed for direct burial
4 2/0 250 4 2/0 250 4 2/0 4 2/0 250 4 2/0 250 4 2/0 250 2/0 250 2/0 250 2/0 2/0 250
4" 4" 3 4" 1" 1" 1" 114" 114" 112" 112" 112" 178" 178" 178" 238" 238" 238" 278" 278" 312" 312" 4" 412" 412
3 3
8" 8" 5 8" 7 8" 7 8" 7 8" 118" 118" 138" 138" 138" 158" 158" 158" 2" 2" 2" 212" 212" 3" 3" 312" 4" 4"
5 5
8" 8" 3 8" 3 4" 3 4" 3 4" 1" 1" 114" 114" 114" 112" 112" 112" 2" 2" 2" 212" 212" 3" 3" 3112" 4" 4"
3 3
21316 21316 211316 234 234 234 3516 3516 3716 3716 3716 31516 31516 31516 4716 4716 4716 41516 41516 5916 5916 6116 6516 6516
1916 1916 1916 1916 1916 1916 1916 1916 19916 1916 1916 19916 1916 1916 1916 1916 1916 1916 19916 1916 1916 1916 1916 1916
214 214 214 258 258 258 234 234 21516 21516 21516 3316 3316 3316 31116 31116 31116 4316 4316 41316 41316 512 51116 51116
* For tin plating add suffix P to Cat. No. Contact factory for price and availability.
C-76
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Ground Clamps
Waterpipe Ground Clamps
#6, #4, #2 #6, #4, #2 #6, #4, #2 #6, #4, #2 #6, #4, #2
2", 34", 1" or rebar 4-10 114", 112" or 2" 212", 3" or 312" 4", 412" or 5" 6"
Grounding
CAT. NO. 3902BU* 3903BU* 3904BU* 3905BU* 3906BU* 3907BU* 3908BU* 3909BU*
#44/0 AWG #44/0 AWG #44/0 AWG #44/0 AWG #44/0 AWG #44/0 AWG #44/0 AWG #44/0 AWG
#44/0 AWG #44/0 AWG #44/0 AWG #44/0 AWG #44/0 AWG #44/0 AWG #44/0 AWG #44/0 AWG
For connecting grounding conductor to either steel or copper pipe, rod or tubing. Aluminum Water Pipe Clamp
For use with copper or aluminum conductor Tin plated for corrosion resistance
Type AJ Type AJ2
DIMENSIONS (IN.) A B C
#14 Sol. #6 #6
8 8 7 8
5 7
UL listed for both copper and aluminum conductors to steel pipe and copper water tubing
C-77
Ground Clamps
Economically priced clamps. Die-Cast Clamps Grounding
Made of die-cast zinc alloy with zinc-plated screws Model BJA for use with armored cable
2-1 1 2-1
1
#2 Str. #6 AWG
C-78
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Ground Clamps
Connects copper ground wire to water pipe, copper tubing or ground rods.
High strength, high conductivity copper alloy (over 80% copper) UL467 Listed for direct burial
Grounding
JD J2D
2"1" 114"2"
1
32 16 1 1
C-79
Ground Clamps
Similar to aluminum water pipe clamp but lighter in construction. Budget Price Cast Bronze Clamp Grounding
DIMENSIONS (IN.) B
25
C
17
2 to 1
#4 Str.
#10 Sol.
21532
32
32
Lay-in feature reduces installation time for difficult bends or continuous loops of ground wire. Type JDLI Direct-Burial Ground Clamp
UL Listed for direct burial in earth/concrete UL Listed for connection to ground rod, pipe or rebar up to 1" Constructed from bronze alloy and high performance stainless steel bolts Designed for easy installation of difficult bends or continuous loops
CAT. NO. JDLI
1
PIPE SIZE
REBAR SIZE
3
CONDUCTOR RANGE
2"1"
8"1"
4"1"
(2) #8 Sol.
C-80
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Ground Clamps
For connecting armored cable to water pipe.
Cast Bronze Clamps
CAT. NO. JA JA-2 JA-2124
WATER PIPE SIZE CONDUCTOR RANGE MAX. MIN. A B DIMENSIONS (IN.) C D E G
2 to 1 114 to 2 212 to 4
1
234 334 6
32 13 16 1
25
32 15 32 15 32
15
Grounding
Clamping portion similar to standard J clamp Special pressure bar grips armor or outer cable insulation to reduce chance of grounding conductor being pulled out Furnished with zinc-plated screws
2 1 2 1 2 3 4 3 4 3 4 1 1 1
1
#6 sol. #6 sol. #6 sol. #2/0 str. #2/0 str. #2/0 str. #3/0 str. #3/0 str. #3/0 str.
#10 sol. #10 sol. #10 sol. #10 sol. #10 sol. #10 sol. #10 sol. #10 sol. #10 sol.
32 13 16 1 23 32 13 16 1 23 32 13 16 1
23
C-81
Ground Clamps
Hub swings 360 for ease of alignment.
Pipe clamping portion identical to JA clamp
Grounding
Pressure-bar type conduit hub adjusts to fit 12" or 34" EMT or 12" rigid conduit Brass washer provides positive contact with grounding conductor Furnished with zinc-plated screws
CONDUIT SIZE
JPT2 JPT4
Conduit Hubs
CAT. NO. 3930 3940 3950 3951
Material: Malleable iron
GROUND WIRE SIZE AWG CONDUIT SIZE
#8 to #2 #8 to #2 #8 to #3/0 #8 to #4/0
2 4 1
C-82
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Ground Clamps
Ground Clamp
CAT. NO. 3826 3846 3849 3840-TB*
MATERIAL
2"1" 2"1"
3849
3826
For copper and aluminum conductors; for 14 thru 2 cu. unarmored copper wire corrosive and outdoor use. UL approved for direct burial.
Grounding
#8-#4 #8-#4 #8 #8 #8
DESCRIPTION/CABLE SIZE
3840-TB
Strain Relief Grounding Lug, #6 2 Grounding Clamp, 1" Hook-Type, #6 2 Grounding Clamp, 1-1 2" Hook-Type, #6 2 Ground Clamp, 1" Straight-Type, #6 2 Grounding Clamp, 1-1 2" Straight-Type, #6 2 Wing Screw only
** With Bronze Screws, Not CSA Certified or UL Listed
31215 Disconnect static ground clamp and lug, straight-type (cable not supplied), UL not applicable
DESCRIPTION
For Single Conductors #4 sol. to 2/0 str. For Single Conductors 2/0 sol. to 4/0 str.
* UL Listed #4 to 2/0 AWG copper ** UL Listed 2/0 to 4/0 AWG copper/aluminum CSA File No. 2884
C-83
Ground Clamps
For aluminum and steel cable trays with regular or reinforced flanges.
Grounding
Serrations and biting teeth on clamping saddle provide a high-quality bond between conduit and clamp Can be clamped to any position in a 90 arc Hardened steel screws bite into tray and provide positive bond Malleable iron hub and steel U-bolt accept conduit from any angle
Efficiently grounds trailer frames, cable trays, CATV and telephone pedestals.
Connects #6 to #14 solid copper conductor to metal frames where continuity of grounding can be assured 7 16" silicon bronze hex-head bolt installs with cam-wrench, socket or crescent wrench Tin-plated square-head bolt enables installation with pliers when tighter ground connection is needed Ground wire hole access from four directions minimizes need to bend ground wire Designed so ground wire may be installed on clamp prior to mounting clamp on metal frame, reducing installation time Beam and ground wire connection can be tightened separately with disconnecting integrity of ground circuit
CAT. NO. TGC
Listed to UL467
DESCRIPTION CONDUCTOR SIZE (AWG)
High-strength copper alloy (91% nom.) provides greater conductivity, durability and corrosion resistance without the need for plating High-strength anchoring bolt penetrates paint or metal oxide
#6 to #14 sol.
C-84
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Flexible Braid
Flexible copper braids for use in substation and grounding applications.
Tin-plated copper braids and ferrules for high conductivity and corrosion resistance Enables linear expansion, equipment vibration and offset connections
C D
yy PP @@
C THICKNESS WIDTH
Certified C22.2 No. 41 Grounding & Bonding Equipment Listed UL467 and UL486A Grounding & Bonding Equipment
Grounding
24000 48000 76800 76800 153600 153600 230400 230400 105600 105600 211200 211200 316800 316800 168000 168000 336000 336000 504000 672000 230400 460800 691200 921600 307200 614400 921600 1228800
4 7 16 7 16 7 16 7 16 7 16 7 16 7 16 9 16 9 16 9 16 9 16 9 16 9 16 9 16 9 16 9 16 9 16 9 16 9 16 9 16 9 16 9 16 9 16 9 16 9 16 9 16 9 16
1
1 1 1 1 2 2 3 3 1 1 2 2 3 3 1 1 1 2 3 4 1 2 3 4 1 2 3 4
0.140 0.148 0.200 0.200 0.250 0.250 0.350 0.350 0.250 0.250 0.350 0.350 0.400 0.400 0.500 0.250 0.500 0.500 0.750 1.000 0.300 0.450 0.600 0.750 0.380 0.630 0.850 1.000
0.625 1.000 1.000 1.000 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.500 1.500 1.625 1.625 1.500 1.625 1.625 1.880
0.750 1.300 1.300 2.500 1.500 2.500 1.500 2.500 1.500 2.500 1.500 2.500 1.500 2.500 2.500 3.500 2.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500
N/A N/A N/A 1.25 N/A 1.25 N/A 1.25 N/A 1.25 N/A 1.25 N/A 1.25 N/A 1.75 N/A 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75
Catalog number shown in 12" lengths. Standard lengths offered in 6, 12, 18, 24, 30 and 36 inches (end to end). Change the 12 in the above catalog numbers to the desired length. (-1) indicates 1 bolt hole per ferrule. See amperage tables on next page as a reference for grounding and bonding, or continuous current applications. FB4 series is not listed/certified. For custom flexible braids, contact Customer Service.
C-85
Grounding
CAT. NO. FBE12-1 FBE12 FB2E12-1 FB2E12 FB3E12 FB4E12 FBF12 FB2F12 FB3F12 FB4F12 FBG12 FB2G12 FB3G12 FB4G12
CIRCULAR MILS
AMPERAGE CAPACITY
24000 48000 76800 76800 153600 153600 230400 230400 105600 105600 211200 211200 316800 316800
95 145 190 190 330 630 470 470 235 235 400 400 600 600
16800 16800 336000 336000 504000 672000 230400 460800 691200 921600 307200 614400 921600 1228800
340 340 530 530 700 805 360 600 820 1000 415 700 960 1200
200 300 400 500 600 800 1 000 1 200 1 600 2 000 2 500 3 000 4 000 5 000 6 000
Based on table 16 C.E.C.
26 240 (6 AWG) 41 740 (4 AWG) 52 620 (3 AWG) 66 360 (2 AWG) 83 690 (1 AWG) 105 600 (1/0) 133 100 (2/0) 167 800 (3/0) 211 600 (4/0) 250 000 350 000 400 000 500 000 700 000 800 000
5 000 10 000 15 000 20 000 25 000 35 000 40 000 50 000 60 000 70 000 80 000 90 000 100 000
Based on table 51 C.E.C.
26 240 52 620 83 690 105 600 133 100 211 600 211 600 250 000 300 000 350 000 400 000 500 000 500 000
41 740 83 690 105 600 167 800 211 600 250 000 300 000 350 000 500 000 600 000 600 000 700 000 700 000
C-86
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Grounding Accessories
Meets 2008 NEC Section 250.94 requirements for intersystem bonding termination! Intersystem Bonding Termination Ground Clamps
NEW!
Convenient, reliable grounding for communications, satellite, CATV and utility services Accepts the full range of #14 to #6 AWG ground wire commonly used in the CATV and telephone industries Meets or exceeds industry requirements, Bellcore standards and 2008 NEC Section 250.94 requirements UL Listed to UL467, CSA Certified to C22.2 No. 41-07
Meter Box Clamps Two-piece clamp mounts vertically on the side or horizontally across the top of a meter box without interfering with cover removal Steel clamp brackets mechanically galvanized to ASTM B695 with stainless steel hardware for superior corrosion resistance Single, shallow, pointed bolt enables fast and easy installation and positive ground connection Dual steel points on slotted bracket penetrate painted surfaces, also ensuring a positive ground connection
IBT1
Grounding
Available in two adjustable sizes to fit any meter box Wall/Pipe Clamps Mounts easily on walls (wood, aluminum, brick, mortar or composite material), water pipes or conduit (metallic or plastic) for versatility Patent-pending design enables form fit and alignment with wall or pipe for effective ground and neat, clean appearance to finished installation Available in two versions: tin-plated aluminum or bare copper, both with stainless steel screws
CAT. NO.
DESCRIPTION
Intersystem Bonding Termination Ground Clamps for Meter Boxes IBT1 Meter Box Clamp, 7" 101 4" Adjustment Range #14 #6 IBT2 Meter Box Clamp, 11-1 2" 151 4" Adjustment Range #14 #6
IBT3CB IBT3C
Intersystem Bonding Termination Ground Clamps for Wall or Pipe Mounting (includes U-bolt clamp for pipe mounting) IBT3A Wall or Pipe Clamp, Aluminum #14 #6 IBT3C Wall or Pipe Clamp, Copper #14 #6 Intersystem Bonding Termination Ground Bars for Wall Mounting IBT3AB Bar only, Aluminum #14 #6 IBT3CB Bar only, Copper #14 #6
C-87
Grounding Accessories
Avoid ground potential differences. Grounding
Reduces risk and prevents build-up of dangerous potential differences between high-voltage equipment or structures and user standing on ground surface CEC Rule 36-308 compliant
DESCRIPTION
LB
KG
3,000 2,900
1,363 1,318
1 1
4 ft. x 6 ft. hot-dip galvanized mat is made from 6" x 6" welded mesh, 1/4" diameter. Silicone bronze connector, bolt, nut and lockwasher.
22-gauge soft copper strap with unique locking slots Hex head nuts may be tightened with standard wrench or special telephone company hex head driver
Accommodates copper ground wire #18 through #12 Specially designed T bolt
12
18
114
114
C-88
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