PLC IO LIST

1 A FOR APPROVAL 13.03.2024 ST RA SMK

SL.NO REV DESCRIPTION DATE PRE. BY CHKD. BY APP. BY

: 2X4 MTPA PELLET PLANT,10 MTPA
TITLE: PROJECT BENEFICIATION PLANT & 10 MTPA SLURRY
PIPELINE FOR LMEL
SYSTEM : LUFFING STACKER (PPY-022)
: M/S.LLOYDS METALS & ENERGY
CUSTOMER
LIMITED(LMEL), MUMBAI
ENGG. & TECH.
PLC IO LIST : M/S. NewFer GmbH
CONSULTANT
BASIC DESIGN
: M/S. ESSAR CONSTRUCTIONS INDIA LIMITED
&
VENDOR : M/S. TAKRAF INDIA PVT. LTD.

DOC NO: :POC-851-E-B-LST-1-006 REV :A

REVISION: A DATE 13.03.2024

 : 2X4 MTPA PELLET PLANT,10 MTPA
PROJECT
BENEFICIATION PLANT & 10 MTPA SLURRY
SYSTEM : LUFFING STACKER (PPY-022)
: M/S.LLOYDS METALS & ENERGY
CUSTOMER
LIMITED(LMEL), MUMBAI
PLC IO LIST ENGG. & TECH. CONSULTANT FOR
: M/S. NewFer GmbH
FOR LUFFING STACKER (STC-1) INDURATION
BASIC DESIGN & ENGINEERING CONSULTANT : M/S. ESSAR CONSTRUCTIONS INDIA LIMITED
VENDOR
REV :A

DATE 13.03.2024

IO/INSTRUMENT I/O TYPE NORMAL

SL NO. REV. DEVICE/PANEL FROM TO SERVICE SIGNAL DESCRIPTION REMARKS
TAG NUMBER DI DO AI AO STATUS

HT ISOLATOR
For Interlock /
1 A STC1-MVIP-101 HT Isolator Panel 1 HT Board PLC Panel HT Isolator ON Feedback 0
Indication
For Interlock /
2 A STC1-MVIP-102 HT Isolator Panel 1 HT Board PLC Panel HT Isolator Trip Feedback 1
Indication
3 A STC1-MVIP-103 HT Isolator Panel 1 PLC Panel HT Board Trip Command HT Isolator Trip Command 0

4 A STC1-MVIP-104 HT Isolator Panel 1 PLC Panel HT Board Close Command HT Isolator Close Command 0

TRANSFORMER

5 A STC1-TRF-105 Transfromer 1 Transformer PLC Panel For Interlock /triping Winding temp alarm 1

6 A STC1-TRF-106 Transfromer 1 Transformer PLC Panel For Interlock /triping Winding temp trip 1
Transformer -Door
7 A STC1-TRF-107 Transfromer 1 Transformer PLC Panel Transformer -Door limit switch acted 1
limit switch acted
Transformer -
8 A STC1-TRF-108 Transfromer 1 Transformer PLC Panel Transformer -Temperature Winding Temperature (4-20)mA
WindingTemperature
LT INCOMER
MCC Cum VFD Panel - For Interlock /
9 A STC1-MCC-109 MCC Panel 1 PLC Panel MCC Incomer ON Feedback 0
Incomer Indication
MCC cum VFD Panel - For Interlock /
10 A STC1-MCC-110 MCC Panel 1 PLC Panel MCC Incomer Trip Feedback 1
Incomer Indication
MCC cum VFD Panel - For Interlock /
11 A STC1-MCC-111 MCC Panel 1 PLC Panel MCC Incomer Control supply ON Feedback 1
Incomer Indication
MCC cum VFD Panel - For Interlock /
12 A STC1-MCC-112 MCC Panel 1 PLC Panel MCC Incomer ACB Off Feedback 1
Incomer Indication
MCC cum VFD Panel - For Interlock /
13 A STC1-MCC-113 MCC Panel 1 PLC Panel Incomer ACB in Test Position Feedback 1
Incomer Indication
MCC cum VFD Panel - For Interlock /
14 A STC1-MCC-114 MCC Panel 1 PLC Panel Incomer ACB in serivce Position Feedback 1
Incomer Indication
MCC cum VFD Panel -
15 A STC1-MCC-115 MCC Panel 1 PLC Panel Open Command MCC Incomer Open Command 0
Incomer
MCC cum VFD Panel -
16 A STC1-MCC-116 MCC Panel 1 PLC Panel Open Command MCC Incomer Close Command 0
Incomer
MCC cum VFD Panel -
17 A STC1-XPB-117 Field 1 PLC Panel For Incomer Trip Safety Emergency Stop Circuit healthy 1
Incomer
MCC cum VFD Panel -
18 A STC1-XZS-118 Field 1 PLC Panel For Incomer Trip Luff(Up/Down) Safety Feedback 1
Incomer
MCC cum VFD Panel -
19 A STC1-XZS-119 Field 1 PLC Panel For Incomer Trip Travel FWD/REV Safety Feedback 1
Incomer
MCC cum VFD Panel -
20 A STC1-XZS-120 Field 1 PLC Panel For Incomer Trip Pile contact Safety Feedback 1
Incomer
MCC cum VFD Panel -
21 A STC1-XZS-121 Field 1 PLC Panel For Incomer Trip Wind Speed High FB 1
Incomer
MCC cum VFD Panel -
22 A STC1-MCC-122 MCC Panel 1 PLC Panel Local Command Local Mode Selected Command 0
Incomer

Page 2 of 10
 : 2X4 MTPA PELLET PLANT,10 MTPA
PROJECT
BENEFICIATION PLANT & 10 MTPA SLURRY
SYSTEM : LUFFING STACKER (PPY-022)
: M/S.LLOYDS METALS & ENERGY
CUSTOMER
LIMITED(LMEL), MUMBAI
PLC IO LIST ENGG. & TECH. CONSULTANT FOR
: M/S. NewFer GmbH
FOR LUFFING STACKER (STC-1) INDURATION
BASIC DESIGN & ENGINEERING CONSULTANT : M/S. ESSAR CONSTRUCTIONS INDIA LIMITED
VENDOR
REV :A

DATE 13.03.2024

IO/INSTRUMENT I/O TYPE NORMAL

SL NO. REV. DEVICE/PANEL FROM TO SERVICE SIGNAL DESCRIPTION REMARKS
TAG NUMBER DI DO AI AO STATUS
MCC cum VFD Panel -
23 A STC1-MCC-123 MCC Panel 1 PLC Panel Remote Command Remote Mode Selected Command 0
Incomer
CONTROL TRANSFORMER

MCC cum VFD Panel -

24 A STC1-YA-124 Field 1 PLC Panel Start Up Warning Warning Siren & Lamp ON Command 0
Control Transformer

BOOM CONVEYOR
MCC Cum VFD Panel -
25 A STC1-MCC-125 MCC Cum VFD Panel 1 PLC Panel For Interlock Boom Conveyor Ready to Start Feedback 0
Boom Conveyor Feeder
MCC Cum VFD Panel -
26 A STC1-MCC-126 MCC Cum VFD Panel 1 PLC Panel For Interlock Boom Conveyor ON Feedback 0
Boom Conveyor Feeder
MCC Cum VFD Panel -
27 A STC1-MCC-127 MCC Cum VFD Panel 1 PLC Panel For Interlock Boom Conveyor Trip Feedback 1
Boom Conveyor Feeder
28 A STC1-ZPS-128 Field 1 Field Switch PLC Panel For Interlock Boom Conveyor Beltsway switches- 1 Feedback 1

29 A STC1-ZPS-129 Field 1 Field Switch PLC Panel For Interlock Boom Conveyor Beltsway switches- 2 Feedback 1
MCC Cum VFD Panel - For Interlock /
30 A STC1-HPS-130 Field 1 PLC Panel Boom Conveyor Pull Cord switches- 1 Feedback 1
Boom Conveyor Feeder Indication
MCC Cum VFD Panel - For Interlock /
31 A STC1-HPS-131 Field 1 PLC Panel Boom Conveyor Pull Cord switches- 2 Feedback 1
Boom Conveyor Feeder Indication
For Interlock /
32 A STC1-SS-132 Field 1 Field Switch PLC Panel Boom Conveyor Zero Speed Switch Feedback 1
Indication
33 A STC1-ZS-132A Field 1 Field Switch PLC Panel For Interlock No material proximity switch Feedback 1

34 A STC1-CLS-133 Field 1 Field Switch PLC Panel For Interlock Chute Clog Sensor 1
MCC Panel - Boom
35 A STC1-MCC-134 MCC Panel 1 PLC Panel Start Command Boom Conveyor ON Command 0
Conveyor Feeder
36 A STC1-ZS-135 Ultra Sonic Sensor 1 Ultrasonic Sensor PLC Panel Pile hieght Ultrasonic sensor Pile hight (4-20)mA

TRAVEL DRIVE
MCC Panel -Travel VFD
37 A STC1-MCC-136 MCC Panel 1 PLC Panel For Interlock Travel Drive Ready to Start Feedback 0
Feeder
MCC Panel -Travel VFD
38 A STC1-MCC-137 MCC Panel 1 PLC Panel For Interlock Travel Drive VFD Healthy FB 0
Feeder
MCC Panel -Travel VFD
39 A STC1-MCC-138 MCC Panel 1 PLC Panel For Interlock Travel Drive VFD Run Feedback 0
Feeder
MCC Panel -Travel VFD
40 A STC1-MCC-139 MCC Panel 1 PLC Panel For Interlock Travel Drive VFD Trip Feedback 1
Feeder
MCC Panel -Travel VFD
41 A STC1-MCC-140 MCC Panel 1 PLC Panel For Interlock Travel Drive Brake On Feedback 0
Feeder
42 A STC1-ZS-141 Field 1 Field Switch PLC Panel For Interlock Travel Forward Operating Proximity Feedback 1

43 A STC1-ZS-142 Field 1 Field Switch PLC Panel For Interlock Travel Reverse Operating Proximity Feedback 1
Travel Drive-1 Brake Limitswitch Feedback
44 A STC1-ZS-143 Field 1 Field Switch PLC Panel For Interlock 0
(Inbuilt Brake)
Page 3 of 10
 : 2X4 MTPA PELLET PLANT,10 MTPA
PROJECT
BENEFICIATION PLANT & 10 MTPA SLURRY
SYSTEM : LUFFING STACKER (PPY-022)
: M/S.LLOYDS METALS & ENERGY
CUSTOMER
LIMITED(LMEL), MUMBAI
PLC IO LIST ENGG. & TECH. CONSULTANT FOR
: M/S. NewFer GmbH
FOR LUFFING STACKER (STC-1) INDURATION
BASIC DESIGN & ENGINEERING CONSULTANT : M/S. ESSAR CONSTRUCTIONS INDIA LIMITED
VENDOR
REV :A

DATE 13.03.2024

IO/INSTRUMENT I/O TYPE NORMAL

SL NO. REV. DEVICE/PANEL FROM TO SERVICE SIGNAL DESCRIPTION REMARKS
TAG NUMBER DI DO AI AO STATUS
Travel Drive-2 Brake Limitswitch Feedback
45 A STC1-ZS-144 Field 1 Field Switch PLC Panel For Interlock 0
(Inbuilt Brake)
Travel Drive-3 Brake Limitswitch Feedback
46 A STC1-ZS-145 Field 1 Field Switch PLC Panel For Interlock 0
(Inbuilt Brake)
Travel Drive- 4 Brake Limitswitch Feedback
47 A STC1-ZS-146 Field 1 Field Switch PLC Panel For Interlock 0
(Inbuilt Brake)
48 A STC1-MCC-147 MCC CUM VFD Panel 1 Field Switch PLC Panel For Interlock Travel Drive-1 MPCB healthy Feedback 0

49 A STC1-MCC-148 MCC CUM VFD Panel 1 Field Switch PLC Panel For Interlock Travel Drive- 2 MPCB healthy Feedback 0

50 A STC1-MCC-149 MCC CUM VFD Panel 1 Field Switch PLC Panel For Interlock Travel Drive-3 MPCB healthy Feedback 0

51 A STC1-MCC-150 MCC CUM VFD Panel 1 Field Switch PLC Panel For Interlock Travel Drive-4 MPCB healthy Feedback 0

52 A STC1-ZS-153 Field 1 Field Switch PLC Panel For Interlock Travel check proximity switch Feedback 1

53 A STC1-ZS-154 Field 1 Field Switch PLC Panel For Interlock Travel Parking Position switch Feedback 1

54 A STC1-ZS-155 Field 1 Field Switch PLC Panel For Interlock Rail-A side manual rail Clamp released switch 1

55 A STC1-ZS-156 Field 1 Field Switch PLC Panel For Interlock Rail-B side manual rail Clamp released switch 1

56 A STC1-MCC-157 MCC CUM VFD Panel 1 PLC Panel Travel VFD Feeder Fwd. Command Travel Drive Forward On Command 0

57 A STC1-MCC-158 MCC CUM VFD Panel 1 PLC Panel Travel VFD Feeder Rev. command Travel Drive Reverse On Command 0
MCC Panel - Travel
58 A STC1-MCC-161 MCC CUM VFD Panel 1 PLC Panel Start Command Travel Drive Pair-1 MPCB feedback Bypass 0
Drive VFD Feeder
MCC Panel - Travel
59 A STC1-MCC-162 MCC CUM VFD Panel 1 PLC Panel Start Command Travel Drive Pair-2 MPCB feedback Bypass 0
Drive VFD Feeder
MCC Panel - Travel
60 A STC1-MCC-163 MCC CUM VFD Panel 1 PLC Panel Travel Speed Travel Drive Speed FB (4-20)mA
Drive VFD Feeder
MCC Panel - Travel
61 A STC1-MCC-164 MCC CUM VFD Panel 1 PLC Panel Travel Speed Travel speed reference (4-20)mA
Drive VFD Feeder
Travel Absolute
62 A STC1-ZT-165 Field PLC Panel Travel Position Travel Position Feedback Profibus DP
Encoder
LUFF HYDRAULIC DRIVE
MCC Panel - Luff Hyd.
63 A STC1-MCC-166 MCC Panel 1 PLC Panel For Interlock Luff Hydraulic Drive Ready to Start Feedback 0
Driver Feeder
MCC Panel - Luff Hyd.
64 A STC1-MCC-167 MCC Panel 1 PLC Panel For Interlock Luff Hydraulic Drive ON Feedback 0
Driver Feeder
MCC Panel - Luff Hyd.
65 A STC1-MCC-168 MCC Panel 1 PLC Panel For Interlock Luff Hydraulic Drive Trip Feedback 1
Driver Feeder
For Interlock /
66 A STC1-ZS-169 Field 1 Field Switch PLC Panel Luff UP Operating Proximity Feedback 1
Indication
For Interlock /
67 A STC1-ZS-170 Field 1 Field Switch PLC Panel Luff Down Operating Proximity Feedback 1
Indication
MCC Panel - Luff Hyd.
68 A STC1-MCC-1471 MCC Panel 1 PLC Panel Start Command Luff Hydraulic Drive ON Command 0
Driver Feeder

Page 4 of 10
 : 2X4 MTPA PELLET PLANT,10 MTPA
PROJECT
BENEFICIATION PLANT & 10 MTPA SLURRY
SYSTEM : LUFFING STACKER (PPY-022)
: M/S.LLOYDS METALS & ENERGY
CUSTOMER
LIMITED(LMEL), MUMBAI
PLC IO LIST ENGG. & TECH. CONSULTANT FOR
: M/S. NewFer GmbH
FOR LUFFING STACKER (STC-1) INDURATION
BASIC DESIGN & ENGINEERING CONSULTANT : M/S. ESSAR CONSTRUCTIONS INDIA LIMITED
VENDOR
REV :A

DATE 13.03.2024

IO/INSTRUMENT I/O TYPE NORMAL

SL NO. REV. DEVICE/PANEL FROM TO SERVICE SIGNAL DESCRIPTION REMARKS
TAG NUMBER DI DO AI AO STATUS

69 A STC1-ZT-172 Field 1 Luff inclinometer PLC Panel Boom angle position Luff Angle Position Feedback

LUBRICATION SYSTEM- WHEEL

MCC Panel - Lub. For
70 A STC1-MCC-173 MCC Panel 1 PLC Panel For Interlock Wheel Lubrication Feeder Supply On Feedback 0
Wheel Feeder
Lubrication Panel Lubrication Panel
71 A STC1-LUB-174 1 PLC Panel For Interlock Wheel Lubrication Emergency Stop Feedback 0
(For Wheel) (For Wheel)
Lubrication Panel Lubrication Panel
72 A STC1-LUB-175 1 PLC Panel For Interlock Wheel Lubrication Control ON Feedback 0
(For Wheel) (For Wheel)
Lubrication Panel Lubrication Panel Wheel Lubrication Local/Remote selected
73 A STC1-LUB-176 1 PLC Panel For Interlock 0
(For Wheel) (For Wheel) Feedback Number of IOs Shall Be finalized
Lubrication Panel Lubrication Panel after finalizing Vendor
74 A STC1-LUB-177 1 PLC Panel For Interlock Wheel Lubrication Pump ON Feedback 0
(For Wheel) (For Wheel)
Lubrication Panel Lubrication Panel
75 A STC1-LUB-178 1 PLC Panel For Interlock Wheel Lubrication System Fault 1
(For Wheel) (For Wheel)
Lubrication Panel Lubrication Panel
76 A STC1-LUB-179 1 PLC Panel For Interlock Wheel Lubrication Reservoir Low Level Feedback 1
(For Wheel) (For Wheel)
Lubrication Panel Lubrication Panel
77 A STC1-LUB-180 1 PLC Panel For Interlock Wheel Lubrication ON Command 0
(For Wheel) (For Wheel)
HYDRAULIC RAIL CLAMP
MCC Panel - Hyd.Rail
78 A STC1-MCC-181 MCC Panel 1 PLC Panel For Interlock Hydraulic Rail Clamp Ready to Start Feedback 0
Clamp Feeder
MCC Panel - Hyd.Rail
79 A STC1-MCC-182 MCC Panel 1 PLC Panel For Interlock Hydraulic Rail Clamp-1&2 ON Feedback 0
Clamp Feeder
MCC Panel - Hyd.Rail
80 A STC1-MCC-183 MCC Panel 1 PLC Panel For Interlock Hydraulic Rail Clamp-1 Trip Feedback 1
Clamp Feeder
MCC Panel - Hyd.Rail
81 A STC1-MCC-184 MCC Panel 1 PLC Panel For Interlock Hydraulic Rail Clamp-2 Trip Feedback 1
Clamp Feeder
MCC Panel - Hyd.Rail
82 A STC1-MCC-185 MCC Panel 1 PLC Panel Start Command Hydraulic Rail Clamp-1 ON Command 0
Clamp Feeder
MCC Panel - Hyd.Rail
83 A STC1-MCC-186 MCC Panel 1 PLC Panel Start Command Hydraulic Rail Clamp-2 ON Command 0
Clamp Feeder
HYDRAULIC RAIL CLAMP POWER PACK
Hydraulic Rail Clamp Hydraulic Rail Clamp Rail A Side Hydraulic Rail Clamp-1 Relased Limt
84 A STC1-LS-187 1 PLC Panel For Interlock 1
Power Pack Power Pack-JB Switch Feedback
Hydraulic Rail Clamp Hydraulic Rail Clamp Rail B Side Hydraulic Rail Clamp-2 Released Limit
85 A STC1-LS-188 1 PLC Panel For Interlock 1
Power Pack Power Pack-JB Switch Feedback
Hydraulic Rail Clamp Hydraulic Rail Clamp Rail A Side Hydraulic Rail Clamp-1 Pressure Switch
86 A STC1-PS-189 1 PLC Panel For Interlock 1
Power Pack Power Pack-JB Feedback Number of IOs Shall Be finalized
Hydraulic Rail Clamp Hydraulic Rail Clamp Rail B Side Hydraulic Rail Clamp-2 Pressure Switch after finalizing Vendor
87 A STC1-PS-190 1 PLC Panel For Interlock 1
Power Pack Power Pack-JB Feedback
Hydraulic Rail Clamp Hydraulic Rail Clamp
88 A STC1-SV-191 1 PLC Panel On command Rail-A side Hydraulic Solienoid value on command 0
Power Pack Power Pack-JB
Hydraulic Rail Clamp Hydraulic Rail Clamp
89 A STC1-SV-192 1 PLC Panel On command Rail-B side Hydraulic Solienoid value on command 0
Power Pack Power Pack-JB

Page 5 of 10
 : 2X4 MTPA PELLET PLANT,10 MTPA
PROJECT
BENEFICIATION PLANT & 10 MTPA SLURRY
SYSTEM : LUFFING STACKER (PPY-022)
: M/S.LLOYDS METALS & ENERGY
CUSTOMER
LIMITED(LMEL), MUMBAI
PLC IO LIST ENGG. & TECH. CONSULTANT FOR
: M/S. NewFer GmbH
FOR LUFFING STACKER (STC-1) INDURATION
BASIC DESIGN & ENGINEERING CONSULTANT : M/S. ESSAR CONSTRUCTIONS INDIA LIMITED
VENDOR
REV :A

DATE 13.03.2024

IO/INSTRUMENT I/O TYPE NORMAL

SL NO. REV. DEVICE/PANEL FROM TO SERVICE SIGNAL DESCRIPTION REMARKS
TAG NUMBER DI DO AI AO STATUS

COMPOSITE CABLE REELING DRUM

MCC Panel - CCRD
90 A STC1-MCC-193 MCC Panel 1 PLC Panel For Interlock CCRD Ready to Start Feedback 0
Feeder
MCC Panel - CCRD
91 A STC1-MCC-194 MCC Panel 1 PLC Panel For Interlock CCRD Motor On Feedback 0
Feeder
MCC Panel - CCRD
92 A STC1-MCC-195 MCC Panel 1 PLC Panel For Interlock CCRD Motor Trip Feedback 1
Feeder Number of IOs Shall Be finalized
MCC Panel - CCRD after finalizing Vendor
93 A STC1-MCC-196 MCC Panel 1 PLC Panel For Interlock CCRD Cable Over tension Feedback 0
Feeder
MCC Panel - CCRD
94 A STC1-MCC-197 MCC Panel 1 PLC Panel For Interlock CCRD Cable Slackness Feedback 0
Feeder
MCC Panel - CCRD
95 A STC1-MCC-198 MCC Panel 1 PLC Panel For Interlock CCRD Chain Snap Operated Feedback 0
Feeder
HYDRAULIC POWER PACK-LUFF
Luff. Hyd. Power Pack-
96 A STC1-HPP-199 Luff Hyd. Power Pack 1 PLC Panel For Interlock HPP Pressure Line Filter 0
JB
Luff. Hyd. Power Pack-
97 A STC1-HPP-200 Luff Hyd. Power Pack 1 PLC Panel For Interlock HPP Returen Line Filter 0
JB
Luff. Hyd. Power Pack-
98 A STC1-HPP-201 Luff Hyd. Power Pack 1 PLC Panel For Interlock Luff Main Solenoid 0
JB
Luff. Hyd. Power Pack-
99 A STC1-HPP-202 Luff Hyd. Power Pack 1 PLC Panel For Interlock HPP Oil Temp High Alarm/Trip (4-20)mA
JB
Luff. Hyd. Power Pack-
100 A STC1-HPP-203 Luff Hyd. Power Pack 1 PLC Panel For Interlock HPP Oil Level High Alarm/Trip (4-20)mA
JB Number of IOs Shall Be finalized
Luff. Hyd. Power Pack- after finalizing Vendor
101 A STC1-HPP-204 Luff Hyd. Power Pack 1 PLC Panel For Interlock Manifold Cylinder-1 Pressure Transducer-1 (4-20)mA
JB
Luff. Hyd. Power Pack-
102 A STC1-HPP-205 Luff Hyd. Power Pack 1 PLC Panel For Interlock Manifold Cylinder-1 Pressure Transducer-2 (4-20)mA
JB
Luff. Hyd. Power Pack-
103 A STC1-HPP-206 Luff Hyd. Power Pack 1 PLC Panel For Interlock Manifold Cylinder-1 Pressure Transducer-1 (4-20)mA
JB
Luff. Hyd. Power Pack-
104 A STC1-HPP-207 Luff Hyd. Power Pack 1 PLC Panel For Interlock Manifold Cylinder-1 Pressure Transducer-2 (4-20)mA
JB
Luff. Hyd. Power Pack-
105 A STC1-HPP-208 Luff Hyd. Power Pack 1 PLC Panel For Interlock Luff Speed Refference (4-20)mA
JB
PLAIN WATER DUST SUPPRESSION SYSTEM

106 A STC1-MCC-209 MCC Panel 1 MCC Panel PLC Panel For Interlock DSS -Feeder supply on feedback 0
For Interlock /
107 A STC1-DSS-210 DSS panel 1 DSS panel PLC Panel DSS ready to start 0
Indication
For Interlock /
108 A STC1-DSS-211 DSS panel 1 DSS panel PLC Panel DSS Pump Trip 1
Indication
For Interlock / Number of IOs Shall Be finalized
109 A STC1-DSS-212 DSS panel 1 PLC Panel DSS panel DSS Tank Inlet SOV ON command feedback 0
Indication after finalizing Vendor
For Interlock /
110 A STC1-DSS-213 DSS panel 1 PLC Panel DSS panel DSS ON command feedback 1
Indication
For Interlock /
111 A STC1-DSS-214 DSS panel 1 DSS panel PLC Panel DSS Tank Water Low Level 0
Indication

Page 6 of 10
 : 2X4 MTPA PELLET PLANT,10 MTPA
PROJECT
BENEFICIATION PLANT & 10 MTPA SLURRY
SYSTEM : LUFFING STACKER (PPY-022)
: M/S.LLOYDS METALS & ENERGY
CUSTOMER
LIMITED(LMEL), MUMBAI
PLC IO LIST ENGG. & TECH. CONSULTANT FOR
: M/S. NewFer GmbH
FOR LUFFING STACKER (STC-1) INDURATION
BASIC DESIGN & ENGINEERING CONSULTANT : M/S. ESSAR CONSTRUCTIONS INDIA LIMITED
VENDOR
REV :A

DATE 13.03.2024

IO/INSTRUMENT I/O TYPE NORMAL

SL NO. REV. DEVICE/PANEL FROM TO SERVICE SIGNAL DESCRIPTION REMARKS
TAG NUMBER DI DO AI AO STATUS
For Interlock /
112 A STC1-DSS-215 DSS panel 1 DSS panel PLC Panel DSS Tank Water High Level 0
Indication
TRIPPER CONVEYOR

113 A STC1-HPS-216 MCC Panel 1 Field Switch PLC Panel For Interlock Tripper Conveyor Pullcord Switch-1 Feedback 1

114 A STC1-HPS-217 MCC Panel 1 Field Switch PLC Panel For Interlock Tripper Conveyor Pullcord Switch-2 Feedback 1
For Interlock /
115 A STC1-ZPS-218 Field 1 Field Switch PLC Panel Tripper Conveyor Beltsway switches-1 Feedback 1
Indication
For Interlock /
116 A STC1-ZPS-219 Field 1 Field Switch PLC Panel Tripper Conveyor Beltsway switches-2 Feedback 1
Indication
For Interlock /
117 A STC1-ZPS-220 Field 1 Field Switch PLC Panel Tripper Conveyor Beltsway switches-3 Feedback 1
Indication
For Interlock /
118 A STC1-ZPS-221 Field 1 Field Switch PLC Panel Tripper Conveyor Beltsway switches-4 Feedback 1
Indication
UPS-1

119 A STC1-UPS-225 UPS Panel 1 UPS Panel PLC Panel For Interlock Inverter Trip 0

120 A STC1-UPS-226 UPS Panel 1 UPS Panel PLC Panel For Interlock Battery Low Prealarm 0

121 A STC1-UPS-227 UPS Panel 1 UPS Panel PLC Panel For Interlock Load on Battery 0

122 A STC1-UPS-228 UPS Panel 1 UPS Panel PLC Panel For Interlock Load on Static Bypass 0

123 A STC1-UPS-229 UPS Panel 1 UPS Panel PLC Panel For Interlock Common Fault 1

UPS-2

124 A STC1-UPS-230 UPS Panel 1 UPS Panel PLC Panel For Interlock Inverter Trip 0

125 A STC1-UPS-231 UPS Panel 1 UPS Panel PLC Panel For Interlock Battery Low Prealarm 0

126 A STC1-UPS-232 UPS Panel 1 UPS Panel PLC Panel For Interlock Load on Battery 0

127 A STC1-UPS-233 UPS Panel 1 UPS Panel PLC Panel For Interlock Load on Static Bypass 0

128 A STC1-UPS-234 UPS Panel 1 UPS Panel PLC Panel For Interlock Common Fault 1

LIGHTING DISTRIBUTION BOARD (LDB)

129 A STC1-LDB-235 LDB 1 PLC Panel LDB ON Command LDB Outdoor Lighting ON Command 0

CONTROL DESK

130 A STC1-HS-236 Control Desk 1 Control Desk PLC Panel For Interlock Local Selector Switch 0

131 A STC1-HS-237 Control Desk 1 Control Desk PLC Panel For Interlock Remote Selector Switch 0

Page 7 of 10
 : 2X4 MTPA PELLET PLANT,10 MTPA
PROJECT
BENEFICIATION PLANT & 10 MTPA SLURRY
SYSTEM : LUFFING STACKER (PPY-022)
: M/S.LLOYDS METALS & ENERGY
CUSTOMER
LIMITED(LMEL), MUMBAI
PLC IO LIST ENGG. & TECH. CONSULTANT FOR
: M/S. NewFer GmbH
FOR LUFFING STACKER (STC-1) INDURATION
BASIC DESIGN & ENGINEERING CONSULTANT : M/S. ESSAR CONSTRUCTIONS INDIA LIMITED
VENDOR
REV :A

DATE 13.03.2024

IO/INSTRUMENT I/O TYPE NORMAL

SL NO. REV. DEVICE/PANEL FROM TO SERVICE SIGNAL DESCRIPTION REMARKS
TAG NUMBER DI DO AI AO STATUS

132 A STC1-HS-238 Control Desk 1 Control Desk PLC Panel For Interlock Auto Selector Switch 0

133 A STC1-HS-239 Control Desk 1 Control Desk PLC Panel For Interlock Manual Selector Switch 0

134 A STC1-HS-240 Control Desk 1 Control Desk PLC Panel For Interlock Auto Desk Selector Switch 0

135 A STC1-HS-241 Control Desk 1 Control Desk PLC Panel For Interlock Auto CCR Selector Switch 0

136 A STC1-HS-242 Control Desk 1 Control Desk PLC Panel For Interlock Bypass selection PB 0

137 A STC1-HS-243 Control Desk 1 Control Desk PLC Panel For Interlock Fault Accept selection PB 0

138 A STC1-HS-244 Control Desk 1 Control Desk PLC Panel For Interlock Fault Reset selection PB 0

139 A STC1-HS-245 Control Desk 1 Control Desk PLC Panel For Interlock Auto Start PB 0

140 A STC1-HS-246 Control Desk 1 Control Desk PLC Panel For Interlock Auto Stop PB 0

141 A STC1-HS-247 Control Desk 1 Control Desk PLC Panel For Interlock Travel Forward Direction Selection (Joystick) 0

142 A STC1-HS-248 Control Desk 1 Control Desk PLC Panel For Interlock Travel Reverse Direction Selection (Joystick) 0

143 A STC1-HS-249 Control Desk 1 Control Desk PLC Panel For Interlock Travel Dead Man Switch (Joystick) 0

144 A STC1-HS-250 Control Desk 1 Control Desk PLC Panel For Interlock Travel speed (Joystick) -

145 A STC1-HT-251 Control Desk 1 Control Desk PLC Panel For Interlock Siren ON PB -

ANEMOMETER

146 A STC1-HS-252 Anemometer Controller 1 Anemometer Controller PLC Panel For Interlock Wind Speed Alarm 0

SLIPRING CONTROL

147 A STC1-YI-253 CCRD Control Slipring 1 CCRD Control Slipring PLC Panel For Interlock Yard Conveyor Runing (From Client DCS) 0

148 A STC1-YI-254 CCRD Control Slipring 1 CCRD Control Slipring PLC Panel For Interlock Auto Start (From Client DCS) 0

149 A STC1-YI-255 CCRD Control Slipring 1 CCRD Control Slipring PLC Panel For Interlock Auto Stop (From Client DCS) 0

150 A STC1-YI-256 CCRD Control Slipring 1 CCRD Control Slipring PLC Panel For Interlock Reserved (From Client DCS) 0

151 A STC1-YI-257 CCRD Control Slipring 1 PLC Panel CCRD Control Slipring For Interlock Luffing Stacker Healthy (To Client DCS) 0

152 A STC1-YI-258 CCRD Control Slipring 1 PLC Panel CCRD Control Slipring For Interlock CCR Auto Mode Selected (To Client DCS) 0
Boom Conveyor Running Feedback (To Client
153 A STC1-YI-259 CCRD Control Slipring 1 PLC Panel CCRD Control Slipring For Interlock 0
DCS)
154 A STC1-YI-260 CCRD Control Slipring 1 PLC Panel CCRD Control Slipring For Interlock Reserved (To Client DCS) 0

Page 8 of 10
 : 2X4 MTPA PELLET PLANT,10 MTPA
PROJECT
BENEFICIATION PLANT & 10 MTPA SLURRY
SYSTEM : LUFFING STACKER (PPY-022)
: M/S.LLOYDS METALS & ENERGY
CUSTOMER
LIMITED(LMEL), MUMBAI
PLC IO LIST ENGG. & TECH. CONSULTANT FOR
: M/S. NewFer GmbH
FOR LUFFING STACKER (STC-1) INDURATION
BASIC DESIGN & ENGINEERING CONSULTANT : M/S. ESSAR CONSTRUCTIONS INDIA LIMITED
VENDOR
REV :A

DATE 13.03.2024

IO/INSTRUMENT I/O TYPE NORMAL

SL NO. REV. DEVICE/PANEL FROM TO SERVICE SIGNAL DESCRIPTION REMARKS
TAG NUMBER DI DO AI AO STATUS

MEDIA CONVERTER

155 A STC1-YI-261 PLC Panel 1 Media Converter-1 PLC Panel For Interlock Media Converter-1 Alarm Feedback. 0

156 A STC1-YI-262 PLC Panel 1 Media Converter-2 PLC Panel For Interlock Media Converter-2 Alarm Feedback. 0

ANTI COLLISION SYSTEM

157 A STC1-ACS-263 Anti Collision System 1 Anti Collision System PLC Panel For Interlock Reserved 0

158 A STC1-ACS-264 Anti Collision System 1 Anti Collision System PLC Panel For Interlock Reserved 0

159 A STC1-ACS-265 Anti Collision System 1 Anti Collision System PLC Panel For Interlock Reserved 0

160 A STC1-ACS-266 Anti Collision System 1 Anti Collision System PLC Panel For Interlock Reserved 0

161 A STC1-ACS-267 Anti Collision System 1 PLC Panel Anti Collision System For Interlock Reserved 0

162 A STC1-ACS-268 Anti Collision System 1 PLC Panel Anti Collision System For Interlock Reserved 0

163 A STC1-ACS-269 Anti Collision System 1 PLC Panel Anti Collision System For Interlock Reserved 0

164 A STC1-ACS-270 Anti Collision System 1 PLC Panel Anti Collision System For Interlock Reserved 0

165 A STC1-ACS-271 Anti Collision System 1 Anti Collision System PLC Panel For Interlock Reserved 0

166 A STC1-ACS-272 Anti Collision System 1 Anti Collision System PLC Panel For Interlock Reserved 0

167 A STC1-ACS-273 Anti Collision System 1 PLC Panel Anti Collision System For Interlock Reserved 0

168 A STC1-ACS-274 Anti Collision System 1 PLC Panel Anti Collision System For Interlock Reserved 0

FDA SYSTEM

169 A STC1-FDA-275 FDA System 1 FDA System PLC Panel For Interlock Fire Alarm feedback 0

170 A STC1-FDA-276 FDA System 1 FDA System PLC Panel For Interlock Reserved 0

SUMMARY OF I/Os LIST

TOTAL IO'S SPARE 20% TOTAL

DI 126 25 151

DO 32 6 38

AI 14 3 17

Page 9 of 10
 : 2X4 MTPA PELLET PLANT,10 MTPA
PROJECT
BENEFICIATION PLANT & 10 MTPA SLURRY
SYSTEM : LUFFING STACKER (PPY-022)
: M/S.LLOYDS METALS & ENERGY
CUSTOMER
LIMITED(LMEL), MUMBAI
PLC IO LIST ENGG. & TECH. CONSULTANT FOR
: M/S. NewFer GmbH
FOR LUFFING STACKER (STC-1) INDURATION
BASIC DESIGN & ENGINEERING CONSULTANT : M/S. ESSAR CONSTRUCTIONS INDIA LIMITED
VENDOR
REV :A

DATE 13.03.2024

IO/INSTRUMENT I/O TYPE NORMAL

SL NO. REV. DEVICE/PANEL FROM TO SERVICE SIGNAL DESCRIPTION REMARKS
TAG NUMBER DI DO AI AO STATUS

AO 4 1 5

Tag Name Definition: AA-BB-No.

AA Group Designation

STC1 = Luffing Stacker-1

-BB Location Designation

HRC-Hydraulic Rail
MVIP- Medium Voltage Isolatoe Panel ZS-Position switch
Clamp
DSS- Dust Suppression
TRF-Transformer HS-Hand Actuated Switch
System
MCC-Motor Control Centre ZT-Absolute Encoder BS- Belt Scale
LDB-Lighting
WS-Warning Siren LUB-Lubrication Unit
Distribution Board
ZPS-Safety Switches
HPP-Hydraulic Power Pack SR-Slipring Panel
(Pull Cord & Belt Sway)
Notes:

1. PLC Module voltage shall be 24VDC and Interrogation voltage for DI & DO shall be 110VAC with interposing relay.
2. All Analog signals are 4-20mA, as power 24 V DC Supply.
3. IO signals for Electro-Mechanical package shall be finalized after vender finalization.

Page 10 of 10