K.C. LTD.

DRAWING TITLE FINAL DRAWING & OPERATION MANUAL

ITEM ANTI-FOULING SYSTEM (M.G.P.S)

SHIPYARD HYUNDAI MIPO DOCKYARD CO.,LTD

HULL No. S053

S046

VESSEL TYPE 56K BULK CARRIER

K.C. LTD. REF. No. 5711/A

0 ORIGINALLY PREPARED H.J.S. SEP.06,11

REV DESCRIPTION DWN. APP. DATE

K.C. LTD.
1589-6, Songjung-dong, Kangsu-ku, CAUTION
THIS DOCUMENT CONTAINS CONFIDENTIAL
Busan 618-818, Korea AND PROPRIETARY INFORMATION OF
K.C. LTD.
THIS DOCUMENT ALWAYS REQUIRES PRIOR
Tel : +82 51 831 7720 WRITTEN CONSENT OF K.C. LTD.
FOR
Fax : +82 51 831 7726 (1)ITS REPRODUCTION BY ANY MEANS,
(2)ITS DISCLOSURE TO A THIRD PARTY,
E-mail : kcind@iccp-mgps.com (3)ITS USE FOR ANY PURPOSE OTHER THAN

Web : http://www.iccp-mgps.com THOSE FOR WHICH IT IS SUPPLIED

K.C. LTD.
DRAWING TITLE FINAL DRAWING & OPERATION MANUAL
ITEM ANTI-FOULING SYSTEM (M.G.P.S)
SHIPYARD HYUNDAI MIPO DOCKYARD CO., LTD
HULL No. S053
S046/47/48/49/50/51/52/53
K.C. LTD. REF.No. 5711

Description Page No
List of contents 1
Introduction Sheet 2 2
Instructions for Control Panel Sheet 3 3
Instructions for fitting Anode Sheet 4 4
Wiring of System Sheet 5 5
Troubleshooting Sheet 6 6
In-service Instructions & current setting Sheet 7-9 7-9
Maintenance instuctions Sheet 10 10
Instruction of anode renewal Sheet 11 11
Specification Sheet 12-13 12-13
System wiring diagram Drg No. MW50-1 14
Detail of Control Panel Drg No. ISWT13-1 15
Detail of Control Panel Drg No. COM640A 16
Detail of Plug & receptacle Drg No. MJ05 17
Detail of Anode assembly Drg No. MAKF14 18
Position of Anodes in Strainer Drg No. MAPST02 19
Onboard spares list Drg No. MSPR07-1A 20
Log sheet Sheet 21 21

K.C. LTD.
1589-6, Songjung-dong,Kangsu-ku,
Busan 618-818,Korea
Tel : +82 51 831 7720
Fax : +82 51 831 7726
E-mail : kcind@iccp-mgps.com
Web : http://www.iccp-mgps.com

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K.C. LTD. MGPS DOCUMENT
REV(0) : 14/10/05

INTRODUCTION FOR M.G.P.S

The system is based on the electrolytic principle consisting of copper and aluminium anodes which
are fed with a fixed impressed electrical current from control panel.

The System is designed to give continuous protection with the minimum maintenance against
marine growth and corrosion caused by marine growth in seawater service line. It will provide
complete protection through the full designated anode life.

Excessive anode current will result in an excessive rate of consumption of the anodes, and then
reducing their life and possibly leaving the water system unprotected if the anodes are worn out.

SYSTEM PRINCIPLE

The system produces anti-fouling ion using specially alloyed anodes.

There are two types known as the CU(copper) anodes and AL(aluminium) anodes.

CU Anodes are manufactured from copper as major part for system. The copper anode produces
ions which are transported by the seawater and carried into the pipework system to prevent marine
growth.
They release ions during electrolysis as following reactions.

Anodic reaction Cu → Cu2+ + 2e

Cathodic reaction 2H2O + 2e → H2 + 2OH-

AL Anodes are manufactured from aluminium as supplementary part for system. The slow
dissolution of the aluminium anode produces ions which spread throughout the system and produce
an anti-corrosive layer on the internal surface of sea water cooling lines.
They release ions during electrolysis as following reactions.

Anodic reaction Al → Al3+ + 3e

Cathodic reaction 3H2O + 3e → 3/2H2 + 3OH-
Product of Al(OH)3 Al3+ + 3OH- → Al(OH)3

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 K.C. LTD. MGPS DOCUMENT
REV(D) : 05/08/09

COMBI

INSTRUCTION FOR CONTROL PANEL

(KCAF/NM TYPE)

DISPLAY

The panel contains digital display according to the quantity of anode. Current setting for each
anode can be easily adjusted by up-down button and is shown in the digital display.
The alarm lamp will be ‘ON’ when improper current to each anode is set and any failure of system
operation. This alarm can be connected to vessel’s alarm system externally.

MAIN POWER SUPPLY CABLE

Run cable from available power source .... via gland to terminal marked 'Mains In'.
Be sure to connect correct cable to terminal.

SETTING UP

Once the cables have been run and connected, the System is ready to be switched on.
NOTE - the following procedure can only be carried out with the anodes in seawater.

1. Switch on the main power.

2. Set all anodes currents by pressing the buttons unless the readings of digital display
correspond to each current specified in Operation Manual.

3. Switch off until ship starts engine(s) up and switch on when sea water pumps are running.

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 K.C. LTD. MGPS DOCUMENT
REV(C) : 09/07/02

For Strainer
INSTRUCTION FOR FITTING ANODES
(JIS 5K-150A FLANGE WITH PIPE UPSTAND TYPE)

Before work, make sure of anode overhaul height by the length of anode & mounting sleeve over
the strainer top.

1. Pipe upstand (150A #40) to be supplied and fitted by client. Pipe to have minimum bore of
145mm inside after coating or lining to ensure clearance of anode mounting assembly.
Flange to be JIS 5K-150A.

If K.C. Ltd. have supplied drawings for specific system.

Burn a hole in the strainer top plate to suit outside diameter of pipe in position stated on
drawing.

If K.C. Ltd. have not supplied drawings.

Determine the position of the pipe upstand and burn a hole in the top plate of the strainer to
suit pipe outside diameter.
Recommended minimum dimensions for anode positioning 300mm between anode centers
and 120mm between anode center and the nearest steel works.

Weld pipe upstand in position, ensuring:-

1.1 Pipe is welded to the strainer top plate on both top and bottom surfaces.
1.2 Flange top surfaces must be horizontal unless otherwise stated.
1.3 We recommend that any special paint or coating applied to the strainer be also applied to the
pipe upstand.

2. Bolt flange mounting complete with anode to mating flange on pipe upstand.
Remember to fit gasket between flanges and ensure no mechanical load is applied to cable.

Check after anode installation

Measure the readings of megger value between each anode cable end(tester "+") and
hull(tester "-") by megger tester.
=> If the megger value is above "0", the installation of anode is O.K.
=> If the megger value is "0", please check if the anode gets in touch with any steel works(hull)

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 K.C. LTD. MGPS DOCUMENT
REV(D) : 18/11/05

WIRING OF SYSTEM

Client to supply all cables and connection boxes between :-

1. Power isolation switch and control panel.

2. Control panel and anodes including earth return leads.

Minimum Recommended Cable Specification

Marine rubber double insulated. Use one core per anode and one core per earth return.
The minimum core size for all cable is as follows : -

0 - 25 metre cable run Use 2.5 sq mm core.

25 - 50 metre cable run Use 4.0 sq mm core.
50 - 100 metre cable run Use 6.0 sq mm core.

Each anode is assembled with different cable color for easy identification as follows;

CU (Copper) Anode Cable - Red

AL (Aluminium) Anode Cable - Blue

WIRING UP

An earth (-ve) return must be installed at each separate anode location i.e. if the system supplied is
designed for 2 sea chests/strainers then 2 earth returns must be used. Use a min of 1 earth return for
every 4 Anodes. Ensure that a separate core of a multicore cable or a completely separate cable is
used for this purpose. Use cable as specified above. Connect to the terminals available in the
rear of the control unit marked 'earth returns'.
We suggest the cable connections are made by welding a bolt on to the strainer or sea chest close to
the anodes (but no nearer than 250mm).
Fit junction box close to anodes and wire to control panel using recommended cable as per
attached wiring diagram and control box drawing.

After switching on, check the polarity of the anodes in relation to the hull.
All anodes are to be positive, relative to a negative hull.

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K.C. LTD. M.G.P.S. (HSY)
REV(D)20/07/10

Anti-fouling System (M.G.P.S)

TROUBLE SHOOTING (NEWMO)

NO. FAILURE POSSIBLE REASON REQUIRED ACTION

01 Control panel 1) Main fuse got damaged. 1) Check main fuse.

doesn’t work
2) Main power is not supplied. 2) Check circuit breaker in vessel’s
distribution board.
Check power switch of control
panel.

02 ‘0’ reading or 1) Anodes are not immersed in the 1) Fill sea water.
no display on sea water.
display key pad
2) Anode cable has been severed. 2) Check anode cable and connect
of control panel
tightly.

3) Cable disconnection. 3) Check cable connection tightly

inside junction box or terminal
block of control panel.
Also secure the earth return
inside junction box.

4) Some air pocket inside sea chest / 4) Purge out air pocket.
strainer.

5) Anode has been consumed. 5) Change over two anode cables

(Impossible to adjust current by (one in fault and the other in
the adjusting button) normal operation) of terminal
block inside panel for the
identification of faulty anode.
Replace with new genuine anode.
6) Power module got damaged. 6) Replace with new power module.
(When any one of two led on
power module behind middle
plate of control panel turned
“OFF” or “Orange led”.
See the drawing of control panel.)

03 Alarm led light 1) Current has been set zero or max. 1) Adjust normal current.
(red) on
2) Anode cable has been severed. 2) Check anode cable connection
tightly.

04 Alarm led light 1) System got faulty. 1) Contact K.C.ltd. for remedy.
(red) blinking

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 K.C. LTD. MGPS DOCUMENT
REV(A) : 99/06/18

IN-SERVICE INSTRUCTIONS

DESCRIPTION

Once the System has been installed it will perform two functions : -

1. Eliminate marine growth and reduce the corrosion rate in the seawater service lines.

2. The System uses impressed current sacrificial anodes which last to designed life.
Once in service the anodes will require renewal within designed life.
Refer to instruction of anode renewal as specified separately.
Please ensure a reasonable dispatch time when ordering replacement anodes.

You will require the following : -

ANODE PART No. Q’TY ANODE LOCATION

CU (Copper) KFCU 700 2

STRAINER
AL (Aluminium) KFAL 570 2

When ordering, inform of maker's reference number specified on the cover sheet of this drawing.

ADJUSTMENTS
The control panel is fully automatic and therefore does not require any adjustments in service.

CHECKING
We suggest that as a matter of course the Control Panel should be checked every week.

When checking, see that all the digital display ammeters are working, this will determine all is
correct. When the anodes have nearly wasted, the digital display above the corresponding anode
will start to fall. When this happens, turn the anode current knob back to zero and leave it until
the anode renewal.
Reset once again at sea after renewal to current settings given previously.

WARNING (In case anodes are installed in strainer)

When opening the strainer lid for regular check inside strainer, do not fail to remove all anodes
mounted onto the lid. Lifting up strainer lid without anodes removal and lifting it down gives
serious stress to stud and results in anode breakage.

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 K.C. LTD. MGPS DOCUMENT
REV(B) : 08/07/30

UNEVEN WEARING OF COPPER ANODE

When anodes are positioned at strainer (filter box) or independent tank, anodes should be regularly
checked for the wear down.
Regarding uneven wearing (particularly wear down in the middle) of copper anode you may spray
with tar epoxy paint about 3~4 times except 300mm long from the anode bottom after complete
dry up of copper anode surface, which can help anode dissolved from bottom. Refer to the below
drawing.

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 K.C. LTD. MGPS DOCUMENT
REV(A) : 99/06/18

IN-SERVICE ADJUSTMENT AND CURRENT SETTINGS

The effective working of the system can only be determined by inspection and it is suggested that
if after some 6 months of operation the opportunity to examine a strainer, length of pipe or heat
exchanger, presents itself, this should be done.

In the event of there being signs of infestation, the current to each anode in this section should be
increased by a maximum of 0.4 amps, but if no fouling is present the current to each anode within
this section may be reduced by a maximum of 0.2 amps.

This routine can be repeated at intervals, the current being adjusted accordingly.

NOTE : The higher the current setting the shorter the anode life.
The lower the current setting the greater the anode life.

ANODE POSITION : STRAINER

ANODE REF CURRENT SETTINGS

PORT
CU 1 0.9 Amps
AL 1 1.1 Amps

STB’D
CU 2 0.9 Amps
AL 2 1.1 Amps

NOTE : Turn the current setting down to 0.4 Amp for the strainer not in use but be sure to
return to operating current as above when the strainer comes in use.

CAUTION

Customers are recommended for the purchase of genuine parts from us.
Imitated parts make the system get fatally damaged.

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K.C. LTD. MGPS DOCUMENT
REV(A) : 08/08/28

MAINTENANCE INSTRUCTIONS

▷ For Long Term Preservation

- Control panel : to be Installed in Engine room (dry space)

- Anode ass’y (working): to be installed on the strainer
- Anode ass’y (spare) : to be stored in inner space where free from impact and moisture

▷ For Maintenance System

1) Every Day
- Open the air vent every day to prevent air pocket inside strainer.
2) Every Week
- Record the current of digital display on the log sheets provided.
3) Every Month
- Fill out the log sheet and return to K.C.LTD. for professional diagnosis/comment.

CAUTION
1. Purge air pocket fully before opening strainer lid.
2. Keep wearing gloves and mask during strainer cleaning.
3. When opening the strainer lid for regular check inside strainer, lift up strainer lid without
anodes removal and laying it down as per the below picture for proper treatment.

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 K.C. LTD. MGPS DOCUMENT
REV(B) : 09/12/15

INSTRUCTIONS OF ANODE RENEWAL

Life of anodes is designed on specification and the time of anode exchange will be noticed from
falling down of digital display of each anode on control panel. Exchange of anodes can be
carried out as following procedures.
K.C. Ltd. provides renewal anodes in a complete assembled set including all accessories, flange
and cable. So customer is required to disconnect anode cable and flange bolts only for
replacement.

NOTE

Anode(s) positioned in sea chest : Renewal to be done during dry dock.

Anode(s) positioned in strainer : Renewal to be done while ship is afloat.
Prior to works secure sea valves are firmly closed.

1. Switch off main power supply on the control unit.

2. Disconnect anode cable in junction boxes.

3. Remove anode flange together with used anode from sea chest or strainer.

4. Mark anode kind on counter flange.

5. Install new anodes and connect up anode cables.

Be sure to connect correct anode and to put gaskets between anode flanges.

6. Connect anode cable in junction box at the correct position and switch on control panel when
sea water pumps are running.

7. Ensure current on control panel showing setting value given previously.

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 K.C. LTD.
SPECIFICATION FOR M.G.P.S

Client HMD
Project No S046/47/48/49/50/51/52/53

Sea water to be treated 1,000 ㎥/h from either of 2 strainers

Weight required for system Cu(Copper) : 2ppb x1,000 ㎥/h x 5 years x 24 hours
per strainer x 365 days x 10-6 = 87.6 kg
Al(Aluminium) : 0.5ppb x 1,000 ㎥/h x 5 years x 24 hours
x 365 days x 10-6 = 21.9 kg

Weight provided Cu(Copper) : 700 mm x 135ø = 89.8 kg

by K.C. LTD. Al(Aluminium) : 570 mm x 135ø = 22.0 kg
per strainer

Anode location 1 Cu x 1Al in each of 2 strainers

Anode mounting type JIS 5K-150A flange mounting sleeve

Scope of supply 2 x KFCU 700 Anodes assembly

2 x KFAL 570 Anodes assembly

1 x KC1T COM 640/4WNM combined control panel

2 x Plug & Receptacle
1 x Set standard spares

Painting colour Control panel to RAL 7032

Electric source AC 440V, 60HZ, 1PH
Electric power consumption Max 12.0 KW (Including I.C.C.P SYSYTEM)

Life time of anodes 5 years

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 K.C. LTD.
SCOPE OF SUPPLY AND WEIGHTS PER HULL

S/N Item Type Q’ty Wt. Each Total weight

① Cu(Copper) anode ass’y KFCU 700 2pc 114.8 kg 229.6 kg

② Al(Aluminium) anode ass’y KFAL 570 2pc 47.0 kg 94.0 kg
③ Control Panel KCIT COM 640/4WNM 1pc 250.0 kg 250.0 kg
④ Plug & Receptacle MJ05 2pc 2.0 kg 4.0 kg
⑤ On board spares - 1set

Total net weight of system 577.6 kg

ON BOARD SPARES

Refer to the separate spare part list.

For replacement anodes required after 5 years, See list above (only anodes required).

Replacement anode or guarantee work if required contact :

K.C. LTD. (see first page)

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K.C. LTD.
1589-6, Songjung-dong, Kangsu-ku, Busan 618-818, Korea
Tel)+82 51 831 7720 Fax)+82 51 831 7726 Web : http://www.iccp-mgps.com E-mail : kcas@iccp-mgps.com

Vessel Name Owner

Project No. Anode Change Over Period : year Logging Month

Area of Draft Sea temp AMP SEA CHEST IN USE

date operation °C
m CU1 AL1 CU2 AL2 PORT/HIGH ST'BD/LOW
1

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

OBSERVATIONS Strainer inspected on

(v) as observed Nil Light Medium Heavy - -
PORT
Fouling in Strainer
ST'BD
Fouling in Pipeline
Fouling in Heat Exch.
PORT
Corrosion in Strainer
ST'BD
Corrosion in Pipeline
Corrosion in Heat Exch.

Remark
Submitted by Chief Engineer

Customers are recommended for the purchase of genuine parts from us.
CAUTION
Imitated parts make the system get fatally damaged.
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