Carbon-Based Materials
Carbon-Based Materials
Carbon-Based Materials
Science &
Technology
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Carbon materials such as activated carbons and graphitic materials and nanomaterials have been used for
Received 28th August 2015, decades in heterogeneous catalysis as catalyst supports. The physical and chemical properties of these ma-
Accepted 13th January 2016
terials, such as their tunable porosity and surface chemistry, allow the anchoring and dispersion of the ac-
tive phases, and make them suitable for application in many catalytic green processes. In this review, we
DOI: 10.1039/c5cy01437a
summarize relevant applications and limitations of metal-supported carbons and nanocarbons in the syn-
www.rsc.org/catalysis thesis of valuable products and the recent advances in this field.
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characterized by low dimensionality and morphology-defined organic chemistry. Among them, the Heck C–C coupling reac-
properties, such as fullerene (zero dimension), CNTs (one di- tions are of growing interest in the fine chemical industries.
mension), graphene (two dimensions) and mesoporous car- In 1972, Heck et al.11 found that heterogeneous palladium
bons (three dimensions) and their derivatives; ii) the 2nd catalysts supported on AC (Pd/C) could perform the substitu-
generation, in which heteroatoms are introduced; and iii) the tion of vinyl derivatives with aryl halides, although with infe-
3rd generation, including the designing of hybrid and/or hi- rior yields to those obtained using homogeneous palladium
erarchical systems. catalysts. Later, it was demonstrated that there is a close cor-
Depending on the preparation and functionalization, nano- relation between the properties of the Pd/C catalysts and the
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carbons can show a rich functional surface activity, with differ- reaction efficiency, and it depends mostly on the type of reac-
ent types of surface groups, showing themselves a rich catalytic tion.12 One of the most critical parameters for the Pd/C cata-
chemistry. Thus, the electronic structure is tailored by introduc- lysts is the palladium distribution. Thus, Pd/C catalysts are
ing heteroatoms, their physical properties are tuned by control- classified into “eggshell”, “thickshell” and “uniform”. In the
ling the pore structures, and their chemical properties are case of the “eggshell” catalysts, palladium is distributed
changed by specific surface functional groups. In other words, a closely to the surface within 50–150 nm depths, whereas in
level of control in the characteristics of the nanocarbon is intro- the “thickshell” catalysts, palladium is distributed to depths
duced during the synthesis or by post‐synthesis treatments. In of 200–500 nm from the surface. In contrast, palladium is
addition, a further level of control in the properties of nano- dispersed homogeneously in the “uniform” catalyst. Arai
carbons can be reached by designing hybrid and/or hierarchical et al.13 elucidated the mechanism of the palladium supported
systems. These materials are nano‐architectured, e.g. the reactiv- on AC catalyzed Heck coupling reaction. In the reaction of
ity properties depend critically on the nano‐architecture, not iodobenzene with methyl acrylate in the presence of Pd/C, tri-
only in terms of mass transfer, the classical motivation to realize ethylamine and sodium carbonate, at 160 °C, triethylamine
hierarchical structured catalysts. seemed to reduce PdIJII) to Pd(0), while the role of sodium car-
The synthesis and application of carbon-supported catalysts bonate was to neutralize the acid formed during the reaction.
have been the subject of several reviews.1a,10 However, the goal On the other hand, the use of trimethylamine, besides so-
of this paper consists of an update addressed to review the ap- dium carbonate, led to a high rate acceleration and a major
plications of metal-supported carbons and nanocarbons, partic- recovery of palladium. Moreover, the reaction seemed to take
ularly in the synthesis of valuable products. This contribution place when the colloidal palladium, which is obtained by par-
pays special attention to the use of ACs as their unique proper- tial aggregation of the dissolved palladium, was redissolved
ties make them one of the most preferred supports. catalyzing again the reaction.
Köhler et al.14 found that oxidic uniform Pd/C catalysts
2. Activated carbons with a high water content (55%) were active catalysts in the
Heck coupling of bromobenzene with styrene, affording
ACs are the most studied carbon-based material as supports trans-stilbene in high yield and selectivity (Scheme 1). It
for noble metals. The high dispersion and stability of the me- seemed that the water content in the Pd/C catalysts acceler-
tallic phases on ACs are possible mainly due to their large ated the reaction, inhibiting the precipitation of the inor-
surface areas.5a In some cases, the presence of functionalities ganic species on the surface of the metal. In addition, the
over their surface is especially relevant for anchoring the me- palladium dissolved in the solution appeared to catalyse the
tallic phases even as coordination complexes. Both the tex- reaction, increasing also its average size with the reaction
ture and surface chemistry of ACs influence the catalytic per- time. Thus, the Pd/C catalysts changed their morphology
formance of AC supported catalysts. ACs are used from uniform to eggshell, with palladium deposited mostly
commercially in many catalytic formulations, particularly for on the surface of the support. Therefore, Pd leaching of
hydrogenation catalysts, for the excellent properties of disper- heterogeneous catalysts was required for high activity and se-
sion of metal particles (particularly based on noble metals) lectivity in the Heck reactions.15
and the absence or (limited) presence of sites, which may ca- Later, Fan et al.16 carried out the continuous multi-step
talyse side reactions. In addition, they are less expensive com- synthesis of 1,2-diphenylethane in a structured compact
pared to alumina and silica supports and the active phase multichannel reactor. The reaction involved a Heck C–C cou-
can be recovered by eliminating the support through burning pling reaction followed by the reduction (alkene hydrogena-
away the carbon. In the subsequent sections we review the tion) of the intermediate obtained (Scheme 2). Microspheri-
types of metal-supported ACs involved in the catalytic pro- cal AC-supported Pd catalysts catalysed both steps. The flow
cesses of fine chemicals.
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nanoparticle formation after Pd leaching from the surface of affected by the support, the platinum loading and the condi-
the supported catalysts. To this end, Kçhler et al.22 reported a tions used during the deposition, keeping the same metal
highly active and robust heterogeneous Pd-based catalyst (Pd/ precursor. The Pt/C catalysts were active in the isopropyl alco-
C, Pd/metal oxides and Pd/zeolite) for the Suzuki reactions hol oxidation probe reaction showing an almost total alcohol
leading to the corresponding biaryls with total selectivity conversion and a TOF of 80 000 h−1.
without exception, in quantitative yields and with short reac- Halttunen et al.27 explored the stability of Rh and Ru cata-
tion times. The catalysts were reusable several times by the lysts supported on AC in the hydrocarbonylation of methanol
addition of iodine as an oxidizing agent. The authors con- in the liquid phase. The metal dispersion was related to the
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cluded that the Pd concentration in solution during the reac- stability of the Rh-supported catalysts, with the stability
tion correlates clearly with the progress of the reaction (con- worse when the dispersion was higher. The catalytic activity
version) indicating that the dissolved molecular Pd is the showed by the Rh supported on AC catalysts was related to
catalytically active species; after the end of the reaction, the the amount of metal leached from the support. They con-
dissolved Pd is deposited onto the support. cluded that these heterogeneous catalysts were not appropri-
Hermans et al.23 prepared palladium carbon (Pd/C) ate for the methanol hydrocarbonylation in the liquid phase
supported catalysts using precursors of grafting carboxylate but they could be in the gaseous phase. Then, Wettstein
on functionalized carbon. The carbon supports were func- et al.28 prepared RuSn supported on AC as catalysts varying
tionalized by treatment with HNO3 and H2O2, and the corre- the tin content for the levulinic acid hydrogenation to
sponding oxygenated functionalities formed were used as an- γ-valerolactone. The addition of Sn to the Ru/C catalysts sig-
chors for the Pd precursors, Pd carboxylate complexes nificantly influenced the catalytic properties, improving the
(PdIJO2CR)2IJN-ligand)x), by covalent bonding. The Pd/C cata- selectivity and stability in the studied reaction. The catalyst
lysts were used in the 2-methyl-2-nitropropane hydrogenation containing only Ru was the most active catalyst but
to obtain t-butylamine. Apparently, there was a correlation be- underwent deactivation with the time on stream. However,
tween the catalytic activity and both the initial carbon acidity the catalyst containing the same amounts of Ru and Sn
and Pd dispersion, in the case of the HNO3-modified sam- showed a lower activity but improved stability and selectivity
ples. This was not the case for the H2O2-modified samples, with the time on stream. Increasing the Sn content triggered
probably due to the presence of different types of oxygenated the formation of an additional phase (β-Sn) that was not ac-
surface groups. They served as anchors for the Pd precursors tive under the reaction conditions. From all the RuSn
playing an important role during the catalytic process. Then, supported on AC catalysts prepared, the RuSn4/C catalyst was
Okhlopkova24 studied the influence of the acidity of the solu- the most active and stable catalyst to produce γ-valerolactone.
tion on the dispersion of platinum supported on an AC cata- Recently, Zhao et al.29 carried out the chemoselective reduc-
lyst and its activity in the hydrogenation of cyclohexene. An tion of different substituted nitroarenes to obtain different
acidic solution indeed influenced the platinum dispersion, functionalized arylamines using supported Co-promoted Mo
decreasing the activity of Pt/C in the cyclohexene hydrogena- carbide catalysts on modified AC (Co–Mo2C/AC) (Scheme 5).
tion when the dispersion is increased. This fact was due to The addition of a small amount of a transition metal such as
the localization of the metal species in the narrow pores of Co seemed to promote considerably the formation of the mo-
the support blocking the access of reagents. This effect lybdenum carbide crystal phase. This resulted in an improve-
seemed to be larger on those supports containing smaller ment in the catalytic activity of the supported molybdenum
pores and a higher concentration of the oxygen functional carbide catalyst due to a synergistic effect, affording a total
groups. Later, Davis et al.25 reported supported bimetallic Pt– conversion and selectivity in all the cases. The Co–Mo2C/AC
Re nanoparticles on Norit AC for the glycerol hydrogenolysis catalyst could be considered for industrial applications re-
reaction. The bimetallic Pt–Re clusters on AC were more ac- lated to the production of functionalized arylamines. Lately,
tive than either monometallic Pt or Re. Catalysts containing Gallegos-Suárez et al.30 supported Ru on different carbon ma-
Re could only be reduced under hydrogen when coexisting terials (AC, graphite and multi-walled carbon nanotubes) for
with Pt, apparently by spillover dissociated hydrogen atoms use as catalysts (Ru/AC, Ru/HSAG and Ru/CNT) in the hydro-
from Pt to Re. The Pt–Re/C catalyst achieved a better catalytic genolysis of glycerol in the liquid phase. The CO microcalo-
performance when sintered at high temperatures, enhancing rimetry results showed that the graphite and carbon nano-
the atomic mixing of Pt and Re and not decreasing consider- tube supports possess electron donor properties capable of
ably the metal dispersion. More recently, Kaprieloba et al.26
prepared Pt/C catalysts by reductive deposition in the aque-
ous phase. The AC support worked as an effective nucleating
agent and ensured the formation of small Pt particles
avoiding the formation of aggregated Pt particles. This fact
was probably due to the oxide nucleus formation on the AC
surface. The high deposition rate provides Pt nanoparticles Scheme 5 Chemoselective reduction of various substituted
in the narrow pores and outside of the micropores (eggshell nitroarenes to the corresponding functionalized arylamines over the
Pt distribution). Thus, the catalytic properties could be developed supported metal carbide catalysts on AC.
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promoting the formation of an electron-rich metal species and pharmaceuticals, among other applications.33 This pro-
(Ruδ−). Thus, Ru supported on graphite and carbon nanotube cess often requires the use of stoichiometric amounts of
catalysts promote 1,2-propanediol formation from glycerol, highly contaminant inorganic oxidants such as chromiumIJVI)
and improve the consecutive C–C cleavage forming undesired salts. Therefore, the development of new methodologies with
products, such as methane (Ru/CNT > RuHSAG). On the other reduced environmental impact using clean oxidants, H2O2, or
hand, Ru supported on AC showed ethylene glycol as the main even operating under aerobic conditions is a challenge of
product in the conversion of glycerol on the metal sites. prime importance.
Kim et al.31 studied palladium and copper supported on In this sense, manganese oxide and vanadium oxide-
supported AC catalysts have been reported by Chen et al.34
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Scheme 6 Synthesis of mono phenylcarbonate-ended oligomers (denoted as MpC(n)) over palladium catalysts.
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octene, in the presence of aqueous H2O2, has been reported supported iron catalysts. These catalysts were prepared by im-
by Lin et al. (Scheme 8).37 pregnating a carbon support with aqueous solutions of iron
CMK-3 and CMK-1, as carbon replicas of the mesoporous nitrate. In the case of the carbon-supported iron catalysts co-
silicas SBA-15 and MCM-48, respectively, exhibited higher cat- loaded with an alkali metal and an alkaline earth metal, they
alytic performance, excellent selectivity and recyclability than were prepared by either successive impregnation of a carbon
tantalum oxide supported on AC and also over mesoporous support with solutions of an iron nitrate and alkali metal or
silica SBA-15. While all of the investigated catalysts supported alkaline earth metal nitrates, or by co-impregnation using so-
on carbon showed high epoxide selectivities (around 85%), lutions containing both salts. The investigated carbon-
the use of the tantalum oxide supported on SBA-15 catalyst supported iron catalysts afforded a high ST yield (up to 50%)
afforded the corresponding epoxide with a lower selectivity in the presence of excess CO2. The increased loading of lith-
(65%). This catalytic behavior could be attributed to the use ium nitrate (0.1 to 0.3 mol to 1 mol of the iron catalyst) par-
of carbon supporting metal oxides that provide an adequate ticularly resulted in a significant increase in the catalytic ac-
hydrophobic environment for the catalytic sites, thus facilitat- tivity. In this case, under pretreatment of the catalyst with
ing the adsorption of olefins for selective epoxidation. CO2, at 973 K, iron and lithium on the carbon surface were
Metal oxide supported ACs have been also reported for converted into magnetite and lithium ferrite. Then, it seems
interesting reduction reactions, such as the synthesis of ani- that the lithium ferrite phase was found to be the active
lines from nitro arenes or dehydrogenation of alkyl benzenes. phase in the reaction of EB to ST. The authors proposed the
It is important to note that anilines are key intermediates for following redox catalytic cycle: i) the lattice oxygen of iron ox-
the synthesis of pharmaceuticals, herbicides, polymers, and ide in lithium ferrite abstracts the hydrogen from EB to give
other fine chemicals. Fluoroanilines (FA) are particularly im- ST and ii) CO2 oxidizes the oxygen defects in the iron oxide
portant building blocks involved in the synthesis of a great phase in lithium ferrite.
variety of biochemical products.38 The industrial production In a similar way, Saito et al.41 described the role of lattice
of anilines from nitroaromatics often is carried out in the oxygen in V, Cr, and Fe oxide-loaded catalysts in the dehydro-
presence of Pd/C catalysts, which exhibit a high intrinsic ac- genation of EB applying a transient response technique, an
tivity but also low selectivity to the desired product. efficient method for analyzing the performance in an un-
Zhao et al.39 synthesized and characterized a novel highly steady state catalytic reaction. As in the other cases, the cata-
selective and active carbon-supported Pd/SnO2 catalyst for lysts were prepared by impregnation of the support with an
the hydrogenation reaction of 2,4-difluoronitrobenzene aqueous solution of the corresponding metallic salts and sub-
(DFNB) to the corresponding 2,4-difluoroaniline (DFAN) in sequent calcination at different temperatures depending on
the presence of ethanol. The Pd/SnO2/C catalysts were pre- the used support. The best catalytic results were found for
pared by first deposition of the SnO2 onto the carbon sup- the dehydrogenation process catalyzed by the V, Cr, and Fe
port, followed by the deposition of Pd. The notable synergis- oxide/AC catalysts. In order to study the promoting effect of
tic effect of the Pd and SnO2 nanoparticles and significant CO2, the reaction was carried out using a fix bed flow type
performance and selectivity enhancements (Table 1) were quartz reactor operating at atmospheric pressure and the de-
reported. These results are probably because of the coordina- hydrogenation of EB was carried out under Ar and CO2 atmo-
tion action between the NH2 groups and the Sn2+ or Sn4+ spe- spheres. While in the presence of Ar, the lattice oxygen of the
cies at the surface of SnO2, produced under a H2 reductive at-
mosphere, forming Pd–Snn+ ion pairs.
One of the other most important basic chemicals in the Table 1 Hydrogenation of DFNB promoted by Pd catalystsa
petrochemical industry is styrene (ST). It is industrially
Catalyst Conversion (%) Selectivityb (%) Reaction ratec
Pd/C 100 96.47 1.99
Pd/SnO2 100 99.96 0.84
Pd/SnO2/C 100 100 3.72
a
Reaction conditions: 0.1 g of catalyst, 20.0 g of DFNB, 15 mL of
EtOH, PH2 = 1.0 MPa, T = 353 K, stirring rate = 1000 rpm. b Only
aminodiphenylaniline and nitrodiphenylamine were detected among
Scheme 8 Epoxidation of cyclooctene, in the presence of aqueous the other by-products. c Expressed in mol of substrates per mol of
H2O2, catalyzed by supported tantalum oxide. Pd.
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vanadium and iron oxides was transferred to EB at the begin- precursors, respectively. The combined materials are rich in
ning of the reaction; under CO2, the transferred lattice oxy- MgO and revealed a bimodal, microporous–mesoporous char-
gen was supplied partially from CO2 to keep the vanadium or acter. These materials were investigated in the Friedländer
iron oxides as higher valence state oxides. The plausible condensation46 of 2-amino-5-chloro-benzaldehyde and
mechanism for the dehydrogenation of EB over V, and Fe ox- acetylacetone (R1 = R2 = Me), under solvent-free and mild
ide/AC, under CO2, is summarized in Scheme 9. In contrast, conditions, affording the corresponding quinoline in good to
when using the Cr2O3-loaded catalysts, no significant oxygen excellent yields (up to 76%) with total regioselectivity
transfer from the lattice oxygen of Cr2O3 to EB was observed (Scheme 10). The results reported demonstrated that MgO is
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and, hence, no promoting effect of CO2 was observed. the main catalytically active species. The activity of the cata-
Biodiesel fuel prepared from renewable sources is consid- lysts apparently did not correspond to the MgO loading, but
ered as an alternative to diesel fuel. It is produced by the depended on the available catalytically active surface of the
transesterification reaction of triglycerides from oils and fats MgO crystals on the hybrid materials.
with low-molecular-weight alcohols; CaO exhibits high activ- The scope of the methodology was demonstrated by
ity for this transformation. However, the main disadvantage reacting different 2-aminoaryl aldehydes and also different
of using CaO as a catalyst in the biodiesel production is the 1,3-dicarbonyl compounds leading to the corresponding bio-
formation of the CaO–glycerin complex42 acting then as a logically active heterocyclic compounds, such as
homogeneous catalyst. To overcome this drawback, Zu naphthyridines and acridones.
et al.43 selected different porous carbon materials, such as On the basis of the DFT calculations, a reaction mecha-
carbon molecular sieves, AC, and the nanoporous carbons nism was postulated.45 This analysis suggested a dual activa-
NC-2 and CMK-3, as supports in the synthesis of active and tion by the catalyst, as both carbonyl compounds are acti-
stable CaO-based catalysts for the transesterification of vated for the condensation (Scheme 11).
triacetin with methanol. Among the investigated supports, Carbon is known as a very efficient absorber of microwave
NC-2 with mesoporous and/or microporous characteristics, (MW) energy as it effectively transforms the energy into heat.
showed very high activity, stability, and recyclability. In this context, the use of alkaline carbons such as alkaline
In the same way, carbon-supported MgO nanocomposites metal oxides supported over Norit carbon has been widely ex-
based on the NC-2 carbon material were investigated in the plored in our research group by combining alternative energy
synthesis of ethyl methyl carbonate (EMC) prepared by the sources (MW and ultrasound). Thus, basic carbons are able
transesterification reaction of dimethyl carbonate (DMC) with to catalyze selectively the N-alkylation of imidazole with
diethyl carbonate (DEC).44 It was observed that MgO/NC-2 propargyl bromide, under MW irradiation.47 The activity of
with different MgO loadings (1.6 to 20 wt%) exhibited a re- the catalysts increased with the irradiation power, yielding
markably higher transesterification activity than the other N-propargyl imidazole in the highest conversion values when
carbon-supported MgO catalysts. The presence of a high con- using Cs+-Norit carbon (an almost quantitative yield, with
centration of oxygen functionalities over the surface of the 100% selectivity, in 3 min of reaction time). In addition, the
NC-2 support probably favored the high dispersion of the selective N-alkylation of imidazole and 2-methylimidazole
MgO particles. In this case, MgO/NC-2 showed high stability with long-chain and medium-chain alkyl bromides, yielding
against leaching of the active species under the test reaction imidazole derivatives exhibiting valuable pharmacological
conditions, indicating the truly heterogeneous nature of this properties, such as antiparasitic, antifungal, and antimicro-
catalyst. bial, was also reported (Scheme 12).48 The N-alkylation of
Some members of our research group reported MgO- benzimidazole was also effectively performed, under MW ac-
supporting carbon materials, PET/MAG, for the synthesis of tivation, over basic carbon catalysts selectively yielding the
relevant nitrogen heterocyclic compounds, as a highly effi- corresponding alkylated heterocyclic compound in a high
cient sustainable alternative to the amino-grafted and bifunc- yield in very short reaction times (75% in only 5 min of reac-
tional mesoporous silicas.45 These hybrid basic materials, tion time).49 Furthermore, the imidazole alkylation reaction,
containing different MgO loadings, were synthesized by ther- under ultrasound activation, was also investigated by some of
mal calcination of homogeneous mixtures of polyIJethylene
terephthalate) and magnesite, both as carbon and MgO
Scheme 9 Proposed reaction courses for the dehydrogenation of EB Scheme 10 Friedländer condensation of 2-aminobenzaldehydes and
to ST under CO2. 1,3-dicarbonyl compounds.
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Scheme 12 N-Alkylation of imidazoles with long-chain and medium- Scheme 14 N-substitution of 2-pyrrolidinone with 1-heptanal under
chain alkyl halides. MW activation over basic carbon catalysts.
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ligands and the APTES amine. The immobilized iron salts loading.74 In addition, the deactivation of the catalyst oc-
were active heterogeneous catalysts in the oxidation of cyclo- curred during the recycling due to the leaching of the HPA
hexane and n-hexane with hydrogen peroxide at room from the support.
temperature. Tungstophosphoric acid (PW) supported on AC catalysts
were used to synthetize β-acetamido ketones by the Dakin–
West reaction (Scheme 19).75 PW/C catalysts, prepared by the
2.4 Heteropolyacid supported ACs
pore filling impregnation technique, showed high yields and
Catalysis based on heteropolyacids (HPAs) and their related better reusability versus the other supports used. Then, the
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compounds is an important field in which new and promis- PW/C catalysts were used under solvent-free conditions to
ing developments are being carried out both at the research synthetize 1,4-dihydropyridines from various aldehydes,
and technological levels. Their highly acidic nature is very β-dicarbonyl compounds and amines,76 and in the condensa-
interesting in industrial reactions. Thus, they are used as an tion of aniline with ethyl acetoacetate to afford
industrial catalyst in alcohol dehydration, alkylation or esteri- β-enaminones.77 The PW/AC catalysts have also been used in
fication reactions. In the past decades, HPAs have attracted the acetylation of glycerol.78 In this last study, the catalytic
great interest of catalyst researchers because their acid–base activity increased with the amount of PW immobilized on the
and redox properties are widely used in heterogeneous cataly- AC, except for high loading of PW, likely due to some hin-
sis. HPAs are used as catalysts for organic synthesis processes drance in the porous system of the AC.
in industries related to fine chemicals, such as the flavor, More recently, HPAs have been supported on AC fibers
pharmaceutical and food industries. However, they are highly (ACF) as catalysts in the biodiesel synthesis.79 The use of ACF
soluble in polar media and it is often difficult to separate as a catalytic support in liquid reactions is more suitable
them from the reaction media. Therefore, a new series of cat- than conventional AC due to their particular features, such as
alysts have been developed by supporting HPAs on various smaller hydrodynamic resistance, fibrous shape, high mass
supports such as ACs. The impregnation of these supports transfer rates and easy removal from the reaction medium.
with HPAs significantly increases their surface area, which is On the other hand, Abdullah et al.80 implemented an
very important for heterogeneous catalysis processes. Izumi ultrasound-assisted biodiesel production process catalyzed by
and Urabe were pioneers in supporting HPAs on ACs to be AC-supported tungstophosphoric acid catalysts.
used as catalysts in the intermolecular dehydration of buta-
nol and t-butyl alcohol in the liquid phase.69 They proposed
that there is no loss of the active component during the reac- 2.5 Gold ACs
tion proving that AC is an excellent carrier to entrap HPAs. In the past two decades, gold catalysis has seen an exponen-
Later, Chimienti et al.70 prepared tungstophosphoric acid tial growth leading to the development of many synthetic
(TPA) and tungstosilicic acid (TSA) supported on AC catalysts transformations of considerable importance for the build-up
by equilibrium and incipient wetness impregnation tech- of complex molecular systems, both under homo- and hetero-
niques and tested them in the dehydration of isopropanol. geneous conditions. Supported gold-based catalysts have
The samples prepared by the incipient wetness method were proven important for both environmental requirements and
almost inactive for the isopropanol dehydration due to the chemical industrial applications and, in particular, for fine
presence of an HPA fraction weakly attached to the support chemical applications.81 Specifically, ACs are the most stud-
surface. Subsequent studies performed for the dehydration of ied carbon-based material as supports and several research
several alcohols over TPA and molybdophosphoric acid groups have demonstrated the activity of AC-supported Au
supported on AC catalysts showed that the alcohol conver- catalysts in various chemical reactions. Therefore, due to
sion depended on their molecular size.71 Moreover, selectivity their relevance and the growing number of publications in
to alkenes depended on the cyclodimer molecular size, whose the past years, this field deserves a separated subsection.
formation decreased with a larger dimer size. One of the pioneers in the preparation of gold supported AC
DuPont et al.72 showed that the acidic properties are catalysts was García et al.82 This research group carried out the
retained in heteropolyacid supported ACs. They proved that benzannulation reaction between 2-phenylethynylbenzaldehyde
HPA supported ACs are efficient catalysts for esterification re- and phenylacetylene over gold nanoparticles supported on AC
actions in the liquid phase.73 They realized that the activity (Au/AC) catalysts. The Au/AC catalysts had high selectivity at
loss increases with the surface area of the carbon support full conversion under the same reaction conditions as the
and, for a particular support, it decreases with the polyanion homogeneous catalysis with soluble AuCl3. The catalyst could
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be reused up to four times without loss of activity or selectivity Gold supported AC catalysts have also been used in the oxi-
with minor leaching of the inactive gold species. dation reactions of carbohydrates and alcohols, among others.
The catalytic performance of gold supported on AC (Au/C) Okatsu et al.88 have reported for the first time that highly dis-
catalysts in hydrochlorination reactions has been widely in- persed Au nanoparticles on AC exhibited a relatively high cata-
vestigated. Several strategies have been considered in order lytic activity on the glucose oxidation reaction. They described
to improve the catalytic performance of the Au/C catalysts in that the Au nanoparticles could be deposited on AC directly
this reaction. Thus, Wittanadecha and coworkers83 prepared from the gold precursor compounds by a deposition reduction
Au/C catalysts by different methods, such as ultrasonic- method and, more effectively, by a solid grinding method.
Hermans et al.89 prepared Au/C and Au–Pd/C catalysts by an ad-
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carbon for liquid phase oxidations and hydrogenations, as these characteristics together with its high specific surface
displayed below. It was shown that alloying Pd to Au nano- area and the possibility to interact with organic molecules
particles led to a significant enhancement of the catalytic ac- through π-stacking interactions make graphene as the cur-
tivity in the selective oxidation of glycerol, also increasing the rent support key material in the development of superior
durability of the catalyst.94 Dimitratos et al.95 carried out the heterogeneous catalytic systems.97 However, stabilization and
liquid phase oxidation of glycerol over gold–palladium nano- functionalization of graphene via modification of materials
particles supported on AC. The control of selectivity could be are necessary to avoid the known undesired aggregation
possible when the appropriate reaction conditions were se- (stacked graphitic structures), which in turn extend its appli-
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lected, while the activity was strongly dependent on the cata- cations. These materials have been successfully tested,
lyst amount and the concentration of the base. Szumelda mainly, in catalytic hydrogenation, oxidation, and coupling
et al.96 performed the hydrogenation of cinnamaldehyde in reactions.
the liquid phase on AC PdAu catalysts (Scheme 21). Appar- The activity and selectivity of Au-based catalysts for a variety
ently, the Au content affected both the activity and selectivity of important synthetic reactions are widely recognized. This
of the activated carbon PdAu catalysts for cinnamaldehyde fact combined with the unique properties of graphene has
hydrogenation. The surface composition of these catalysts contributed to the development of new Au nanocomposites
and the geometric and electronic modifications of the Pd with improved catalytic behavior. In this respect, Xie et al.98
sites due to the Pd–Au interactions seemed to influence the reported the synthesis of Au-based graphene catalysts for the
activity and selectivity of the reaction. oxidation of alcohols to aldehydes/ketones. Au nanoparticles
(2–4 nm) were deposited on nitrogen-doped graphene nano-
3. Miscellaneous sheets (NG) via the direct simple reduction method. The nitro-
gen atom doped graphene nanosheets (NG) play an essential
As anticipated, the application of different nanocarbon gener- role in stabilizing the Au nanoparticles serving as the anchor-
ations in catalysis is a hot topic. In the following sections, we ing sites for the Au seeds. Based on the studies carried out by
have summarized the most relevant advances in this promis- some authors, a plausible mechanism was proposed for gold
ing research field. We have focused on significant members formation on NG where tetrachloroaurate(III) ions, AuCl4−, are
of a group of carbon nanoallotropes with sp2 carbon atoms firstly adsorbed at the N doping sites, and then reduced to
arranged in a hexagonal network. This common structure Au(0) nuclei by using NaBH4. The remaining AuCl4− could be
means that they all have some common properties, although adsorbed endlessly on the surface of the as-formed gold nuclei
they also have significant differences due to their different and reduced to Au(0), leading to the growth of a gold nucleus,
sizes and shapes. The simplest and most basic representative or adsorbed on a new reactive site and directly reduced to
of this group is graphene, whereas carbon nanofibers (CNFs) Au(0), forming a new nucleus (Fig. 3). In general, the average
and carbon nanotubes (CNTs) consist of stacked and curved size of the gold supported nanoparticles did not vary with in-
graphene sheets arranged in various ways. creasing gold loading. The catalytic behavior of this composite
was evaluated in the aerobic selective oxidation of benzylic al-
3.1 Graphene cohols, at 343 K under aerobic conditions, in the presence of
Graphene has recently attracted much more attention in the H2O. The initial reaction of benzyl oxidation catalyzed by the
scientific community due to its exceptional properties. In Au/NG composites was notably higher than that over the Au/
comparison with the other carbon allotropes, this nano- graphene catalysts.
material offers the greatest intrinsic carrier mobility at room Porous graphene oxide (p-GO) as a metal-free catalyst was
temperature, with a perfect atomic lattice and excellent me- recently reported by Su et al.99 for the oxidative coupling of pri-
chanical, thermal, electrical and optical properties. All of mary amines under aerobic conditions in tandem to produce a
series of valuable products such as α-aminophosphonates,
α-aminonitriles, and polycyclic heterocompounds. The authors
described for the first time a bifunctional catalyst, Pd@p-GO,
in which p-GO was decorated with Pd nanoparticles, able to si-
multaneously activate molecular oxygen and hydrogen for the
tandem oxidation and hydrogenation reactions in the
N-alkylation of primary amines, under mild conditions
(Scheme 22).
The tentative mechanism for the tandem catalysis by
Pd@p-GO consisted of i) the oxidative coupling reaction of
the primary amine on the active defect sites producing the
imine intermediates, and ii) the activation of the molecular
hydrogen, in the presence of the Pd nanocatalyst, and the
Scheme 21 Hydrogenation of cinnamaldehyde over PdAu supported transfer to the imine intermediates leading to the secondary
on carbonaceous material catalysts. amine products (Fig. 4) with good to excellent yields.
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system.
Fig. 3 Proposed mechanism of gold formation on nitrogen doped
graphene. Reprinted with permission from ref. 98. Copyright © 2012
RSC.
Scheme 22 Simultaneous activation of molecular oxygen and Scheme 23 Oxidative cyanation of tertiary amines catalyzed by a
hydrogen. iron–graphene nanocomposite.
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Scheme 25 Immobilization of Pd and Ru complexes, prepared from an imidazolium salt substituted with pyrene moieties, onto the graphene
oxide (rGO) surface.
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3.2 Nanofibers
Carbon nanofibers (CNFs) are a noncontinuous 1D carbon
nanoallotrope of cylindrical or conical shape, consisting of
stacked and curved graphene sheets arranged in various
ways.109 They were identified and extensively studied long
back before the discovery CNTs. They are frequently de-
scribed as sp2-based linear filaments with a diameter ranging
Scheme 29 Heck and Sonogashira coupling reactions catalyzed by from 50 to 200 nm and a high aspect ratio exceeding 100.
Pd/PRGO. Depending on the internal structure of the CNF (i.e., the way
the graphene sheets are arranged), the types of CNF are i)
platelet-type (p-CNF), ii) ribbon or tubular-type (t-CNF), and
iii) fishbone-type CNF (f-CNF)110 with the graphite layers per-
pendicular, parallel, and tilted to the principal axis, respec-
tively (Fig. 7).
Moreover, three topological structures have been proposed
to represent the f-CNF morphology: i) the stacked-up and ii)
cone-stacked CNFs, with a similar structure composed of
truncated cones arranged to leave a hollow core, and iii)
cone-helix CNFs with a graphite layer forming a continuous
helix–spiral architecture and with an internal hollow core.
The orientation of the graphite layers, and hence the basal-
to-edge surface area ratio, has been found to have significant
effects on the catalytic activity and selectivity of CNFs.111 α is
defined as the position of the graphene sheet near the
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3.3 Carbon Nanotubes most common examples.144 As a result of the differences be-
tween the ratios of the edge planes to the basal planes, CNTs
CNTs and CNFs show notably different nanostructures and are thus differentiated from CNFs in key electronic properties
properties, despite both containing curved sp2-hybridized car- and surface (re)activity behavior.145
bon atoms. The main difference involves the configuration of Since the discovery of multi-wall carbon nanotubes
the underlying planes that are created by the alignment of the (MWNT) by Iijima,146 CNTs have become one of the most ac-
carbon atoms. CNTs display an axial alignment of the concen- tive fields of nanoscience and nanotechnology due to their
tric cylindrical planes that are mainly composed of hexagonal exceptional properties that make them suitable for many po-
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substructures. In this sense, CNTs can be sub-classified into tential applications as polymer reinforcements for compos-
single-walled carbon nanotubes (SWCNTs, diameters of around ites or breakthrough materials for energy storage, electronics
0.4–2 nm and are several micrometers long, with an empty and catalysis.
internal space), and multi-walled carbon nanotubes (MWCNTs) Due to the high strength of the covalent CC bonds be-
by considering the number of axially aligned cylindrical tubes. tween adjacent sp2 carbon atoms, CNTs are the strongest yet
The aspect ratio (i.e., length-to-diameter ratio) of carbon nano- known materials with a high flexibility. SWNTs have shown re-
tubes frequently exceeds 10 000, and thus, they are regarded as markable superplasticity, becoming nearly 280% longer and 15
the most anisotropic materials ever produced. Apart from the times narrower before breaking, which is explained in terms
diameter and the length, chirality (the angle between the hexa- of the nucleation and motion of kinks in the structure.147,148
gons and the nanotube axis) is another key parameter of the The electronic properties of SWNTs are mainly governed
carbon nanotubes. Depending on the chirality, the carbon by two factors: the tube diameter and the helicity, which is
atoms around the nanotube circumference can be arranged in defined by the way in which the graphene layer is rolled
several ways: the armchair, zigzag, and chiral patterns are the up149 (armchair, zigzag or chiral). In particular, armchair
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SWNTs are metallic and the zigzag ones display a semi- use. Therefore, CNTs generally need to undergo chemical
conductor behavior. The rolling up of the graphene layers functionalization to enhance their solubility in various sol-
can vary along the different walls of a single MWNT, so a fine vents and to produce novel hybrid materials for practical
prediction of the electronic properties is more difficult. applications.157
CNTs present specific adsorption properties when com- Doping of CNTs with nitrogen improves the physical prop-
pared to graphite or to AC, mainly due to their peculiar mor- erties of CNTs by introducing surface defects into the
phology, the role of defects, opening/closing of the tubes, graphene structure of N-CNTs. Such surface defects promote
chemical purification or the presence of impurities as catalyst N-CNT surface wetting resulting in increased catalytic activ-
ity.158 However, it should be noted that the available types of
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On other hand, it is known that the well-defined channels on the catalytic performance. Recent results have shown that
of CNTs can be used to introduce metallic and metal oxide encapsulated nanoparticles inside CNT channels have better
nanoparticles into the CNT cavity and investigate their effects catalytic performance compared to those on conventional
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synthesis of highly dispersed metal catalysts depends on the an issue in comparison with “conventional” catalysts, as well
appropriate control of the surface chemistry. as the possibility to maximize their concentration to improve
The small-size limit of the supported metal particles is the catalyst productivity. Nowadays their production pro-
then a relevant aspect to be investigated in heterogeneous ca- cesses are more controlled, but it is still very difficult to
talysis. In this context, the single-atom catalysts (SAC) are maintain homogeneity in all the features, and a better under-
constituted by isolated metal atoms dispersed on supports.203 standing of the growth processes and catalyst synthesis are
SACs offer great potential by giving rise to high activity and needed. Moreover, critical aspects concerning standardiza-
selectivity while showing well-defined and uniform single- tion and toxicity206 should be addressed.
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