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Welcome to
PIRT
PCN GEN Issue 8 (Based on ISO 9712:2012)
Level I Level II
Training (PSL 57A) NA 56 hrs
Experience (PSL 30) NA 6 months
(randomly verified)
Vision Requirements (PSL 44): Near Vision – J1/N 4.5 Colour
Vision: OK
Definition:
• Penetrant Testing
• Magnetic Particle Testing
• Eddy Current Testing
• Ultrasonic Testing
• Radiographic Testing
OTHER METHODS
• Visual Testing
• Acoustic Emission
• Magnetic Flux Leakage
• Infrared Testing
• Other methods
NDT APPLICATIONS
NDT applications are carried out at almost any stage
in the production or life cycle of a component:
•Cost
•Material type
•Equipment availability
•Qualified Personnel availability
•Types of Defects sought
•Sensitivity required
•Component location/position
•Quantity of components
•Condition of component- surface
ADVANTAGES of NDT
• Capable of testing 100% of products
• Capable of testing before, during, and after production
of components
• Capable of testing parts or components in service/ in
operation/ on site
• Capable of retesting the products
• Various materials, sizes, geometries may be tested using
specific NDT methods.
Prevention is Better Than Cure
Mechanical Disasters
• Costly
• May be injurious or deadly
• May cause hazards to environment
• May cause damage to reputation of the company
• Central Certification
Part 1.
Principles of Radiography
Radiographic Testing
recorded on a film.
DIAPHGRAM
Disadvantages FLUORESCENT
SCREEN
LEAD
GLASS
• Examination of thick, dense, or high-
atomic-number specimens is impractical
• Poor sensitivity LEAD GLASS
• No permanent record VIEWING WINDOW
MIRROW
LEAD CABINET
X-Ray Radiography
X-Rays are produced from electrical equipment
referred to as x-ray tubes or x-ray tube heads
Gamma Ray Radiography
Gamma rays are produced from artificial isotopes,
example Cobalt 60, Iridium 192.
Gamma Ray Radiography
Source
Image quality
Radiation beam Indicator (IQI)
Test specimen
Permanent record
Internal flaws
Can be used on most materials
Direct image of flaws
Real - time imaging
Disadvantages of Radiography
Health hazard
Sensitive to defect orientation
Access to both sides required
Limited by material thickness
Skilled interpretation required
Relatively slow
High capital outlay and running costs
What is radiation?
Electromagnetic Radiation
Electromagnetic Spectrum
Industrial
radiography Electric
Microwaves Waves
Ultra
violet Infra red TV
10-10 10-8 10-6 10-4 10-2 1cm 102 104 106 108
Wavelength
Electromagnetic Spectrum
• There are all sorts of Electromagnetic energy, including light and
heat.
• Gamma rays (like X-rays and Cosmic rays) are high frequency
electromagnetic radiation
NUMERICAL
Prefixes Definition Symbol
1012 Tera T
109 Giga G
106 Mega M
103 Kilo K
102 Hecto h
10 Deca da
10-1 Deci d
10-2 Centi c
10-3 Mili m
10-6 Micro µ
10-9 Nano n
10-12 Pico p
Penetration of Ionizing Radiation
• Each type of Ionizing Radiation has a different ability to
penetrate
• Alpha and Beta particles will not pass through the
encapsulation of a sealed source
Penetrating Power of Radiation
Alpha
Beta
Gamma
Or X-ray
Neutron
Shortening Wavelength
Natural Background Radiation
Terrestrial = about
28 mrem/year
Cosmic = about
28 mrem /year
Internal Sources =
about 40 mrem /year
Radon = about
200 mrem /year
Man-Made Radiation
Properties of x-ray and gamma rays
They have no effect on the human sense
They have adverse effects on the body
They penetrate matter
They travel at the speed of light
They obey the inverse square law
They may be scattered
They affect photographic emulsion
They may be refracted and diffracted
Radiography
X-ray production
X-Ray Production
X-rays are produced by bombarding a surface with high
speed electrons (in a vacuum).
Filament
Fin
Vacuum (heat dissipated)
Cathode Anode
- ve +ve (Kv)
(mA)
Berrylium
Electron X-rays window
accelerated
Production of X-Ray
Nearly all anodes are „hooded‟ the hood is a high conductivity
copper shroud which is designed to intercept stray electrons and
to prevent them from hitting the tube walls.
„window‟
In the form of a beryllium insert or a thinned section of copper
which permits x-rays to exit without unduly increasing „inherent
filtration‟.
Inherent filtration
Term used to describe removal of x-rays from the primary beam
due to absorption by the materials used in x-ray head
construction.
Beryllium
has a very low absorption factor and this minimises inherent
filtration whilst still affording the tube walls protection from stray
electrons.
Atomic structure of Tungsten ( Anode)
99 % will changed into
Lower velocity electron heat and light
(Bremsstrahlung)
Polychromatic ray
Characteristic X-ray
Current
X-Ray Production
2. Accelerating Electron : Potential
Difference
-ve +ve
-ve +ve
X-rays / Bremsstrahlung
Focal spot size
Is a measurement of the resolution
250 mm
DETERMINED BY
FILM AND CASSETTE
Image Dimension minus (2 X Hole Size)
4 mm - (2 X 0.25) = 3.5 mm
DEVELOPED FILM
LARGEST IMAGE
DIMENSION e.g. 4mm
Measurement of the longest linear dimension of the image
Problems
• Electrons travel for only short distances through gasses
• Kinetic Energy converted into 97% heat and 3% X-rays
• Tungsten has a very high melting point (3370°C). This reduces
the chances that it will be vaporised by the large amount of
heat generated.
• Sometimes the target is constructed from Tantalum (melting
point 2996°C)
Directional Type
X-Ray Production - Anodes
PANORAMIC
X-Ray Production - Anodes
ROD-ANODE
X-Ray Production - Anodes
ROTATING-ANODE
Beta +
NUCLEUS
CHARGED
PARTICLE
CHARGED PARTICLE LOSES
g
ENERGY IN THE FORM OF
ELECTROMAGNETIC
RADIATION AS A RESULT OF
CHANGE IN VELOCITY and
DIRECTION OF TRAVEL.
A.C. Circuit
+
Advantages Advantages
High output/unit time More commonly used on site
100% duty cycle More robust
Shorter exposure times Portable/lighter
Disdavantages Disdavantages
Bulky equipment Low output/unit time
Expensive Longer exposure times
Low duty cycle 50%
Consideration for Exposures
X-ray Equipment
Source assembly
and remote control
cable connectors
Sealed source in
transit mode
Sealed source in
the exposure
mode
Atomic structure
All atoms are composed of the 3 basic particles:
Proton
* In nucleus * In nucleus
* +1 charge * No charge
* Number of * Needed for
protons stability in
determines nucleus
the element
Electron
* Outside of
nucleus
* -1 charge
The Nucleus consists mainly of Protons
(positive charge) and Neutrons (no
charge)
Proton
– Hydrogen has one proton and
(positive charge) one electron
Neutron no charge
Proton + ve charge
Electron –ve charge
Atomic Structure
Atomic Number
• No. of electrons
• No. of protons 2
Element/Symbol He
4
Atomic Mass
(AMU)
1 Protons
0 Neutrons
2 Protons
1 Electrons
2 Neutrons
2 Electrons
Hydrogen Helium
4 Protons
3 Protons
5 Neutrons
4 Neutrons
4 Electrons
3 Electrons
Lithium Beryllium
Atomic structure
ELECTRONS: -Ve Charge
Helium Atom
NEUTRONS: No Charge
Electrons = 3
A Negative Charge
Protons =2
Ionization
Definitions:
The removal of electrons from an atom.
Ionising Radiation
Ejected electron
8 +ve protons
8+ 8+ 8 +ve protons
7 -ve electrons
9 -ve electrons
1 +ve charge
1 -ve charge
Ionizing Radiation
Ion Pair
Non-Ionizing
Radiation
NON-IONIZING RADIATION
– Microwaves
– Radio waves
– Visible light
– Heat
– Infrared
Production Of Artificial Isotopes
Inserted Removed
Alpha (particles)
Beta (particles)
Gamma (rays)
Particulate / Corspulscular Radiation
2+
Gamma Ray
• A forms of excess energy emitted during
disintegrations of a radio nuclide
ALPHA PARTICLES
2 NEUTRONS AND 2 PROTONS
VERY LOW PENETRATING
ISOTOPE
RADIOACTIVE AREAS
THE GREATER THE
AMOUNT THE GREATER
THE SPECIFIC ACTIVITY
NEUTRONS
THERMAL & FAST
BETA PARTICLES
EJECTED AS ELECTRONS
GAMMA RAYS
-Ve CHARGE
EMMITTED AFTER
BETA OR ALPHA
PARTICLES.
Photons of energy they
are not particles.
Rate of Decay
The amount of gamma radiation – the number of photons,
produced by an isotope is controlled by the number of
disintegrations (atomic fissions) per unit time.
After One
Half Life
-0.693t
At = Aoe
T1/2
The activity is
At = Source strength after time t now half of what
it was
Ao = Initial strength
217
0.121, 0.136, (low energy beam
Selenium (Se) 75 118.5 days 30
0.265, 0.28, 0.401 components
improve sensitivity)
Intensity Mev. Wavelengths
Co 60
Relative
Rayleigh scattering.
Pair production
ABSORPTION AND SCATTERING
• object,
• film holder,
θ
Soft radiation
Ejected electron
Low Energy X-ray (total energy beam
absorbed by this
electron)
Absorption process
1. Compton Effect
Energy level-(0.6 - 3.0 Mev)
Ejected electron
photon
X-ray
Scattered
radiation
Scattered
radiation
Ejected
positron
The half value thickness (HVT) of a material may be used as a
guide for determining the thickness of a material to be used
for shielding from radiation
HVT
HVT
4R 1R 8R 4R
Figure A Figure B
200kV - steel 250kV - steel
Side A of the specimen has 4 times the Side A of the specimen has 2 times the
intensity of radiation emerging from it in intensity of radiation emerging from it in
comparison with side B comparison with side B.
SRDs
• Thermoluminescent Dosimeter (TLD)
source activity
specific activity =
weight of the source.
D2
Formulae:
I1 D22
=
I2 I2 D12
Inverse Square Law
Source
a
2d
a
a
intensity is ¼
a
intensity is 1/9
a
a
a
a
a
a
Inverse Square Law Calculations
Example: 1 An x-ray tube emits 40 msv/h of radiation at
an auto-monitored distance of 1m. What is
the distance where safety barriers are to be
erected at 7.5 sv/h?
I1 = 40 msv/h (X 1000)
I2 = 7.5 µsv/h
D1 = 1m
D2 = ?
D2 = I1
I1 D22 X D12
Formulae: = I2
I2 D12
D2 = 40000
X 12
7.5
Answer D2 = 73 m
Example: 2 An emergency is when an unshielded isotope
emits 6.4 sv/h at the barriers at 45m
distance. What will be the exposure at 1m?
I1 = 6.4 µsv/h
I2 = ?
D1 = 45m
D2 = 1m
I1 D22 D12
Formulae: = I2 = D22 X I1
I2 D12
452
I2 = 2 X 6.4
1
Answer I2 = 12960µsv/h
Determine the intensity of radiation at a distance of 1m if a
survey meter reveals 0.02 mr/h at 35m.
I1 = ?
I2 = 0.02 mr/h
D1 = 1m
D2 = 35m
I1 D22 D22
Formulae: = I1 = D12 X I2
I2 D1 2
352
I1 = 2 X 0.02
1
D2 = I1 D2 = 333
X D12 X 15
I2 75000
Answer D2 = 0.999 m
Exposure Control
Exposure control
E1 D1 2
=
E2 D2 2
E1 = New exposure time
E2 = Original exposure time
D1 = New FFD
D2 = Original FFD
Exposure control
For FFD/SFD change
Example: Calculate new exposure time for FFD = 300mm
Original exposure at 250mm was 5 min
E1 D1 2 5min. 2502mm
=
=
E2 3002mm
E2 D2 2
5Mins. X 3002
E1 = 5min. E2 =
E2 = ?
2502
D1= 250mm
E2 = 7.2mins.
D2 = 300mm
If a good radiograph was produced using an exposure of 100 curie minutes at a
source to film distance of 850 mm what exposure will produce a good radiograph if
the source to film distance is changed to 550 mm (assuming that all other factors
remain equal)?
E1 D1 2 E1 5502mm
=
=
100ciMins. 8502mm
E2 D2 2
100ciMins. X 5502
E1 =
E1 = ? 8502
E2 = 100ciMins.
D12 = 550mm
2
E1 = 42 ciMins.
D2 = 850mm
An exposure chart for iridium 192 that has been constructed for SFD = 500
mm gives an exposure of 100 Ci-min for 25 mm of steel. The specification
calls for a minimum SFD = 800 mm. If all other factors remain equal what
exposure is needed at the specified minimum SFD?
E1 D1 2 100ciMins. 5002mm
=
=
E2 8002mm
E2 D2 2
100ciMins. X 800 2
E2 =
E1 = 100ciMins. 5002
E2 = ?
D12 = 500mm
2
E2 = 256 ciMins.
D2 = 800mm
A radiographic technique produces a good radiograph, the settings are:
kV =175, mA = 5, FFD = 440 mm and Exposure time = 2 mins 12 secs
What exposure time will be required if the settings are changed as follows?
kV = 175,mA = 3.5, FFD = 500
E = exposure (mA.min)
I = Tube current (mA)
T = Exposure time (min)
Exposure calculation