Dangote Integrated Manual Refinery
Dangote Integrated Manual Refinery
Dangote Integrated Manual Refinery
[Type here]
DANGOTE LTD
INTERGRATED
Dangote Lt
APPROVAL
Drafted by
Reviewed By
Approved By
Effective date
Revision
Copy number
1
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Revision History
Date Description of Page Approval Issuing Revision
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Table of Contents
Clause Content Description Page
I Quality System Manual Revision Index 2
Ii Quality System Manual Hard Copy Distribution Index 2
Iii Table of Contents 3-4
Iv Introduction 5
V Quality Management Principles 5
Vi Process Approach 5-6
Vii Risk-Based Thinking 6
1 Scope 6
2 Normative References 7
3 Terms & Conditions 7
4 Context of the Organization 7
4.1 Understanding the Organization and its Context 7
4.2 Understanding Requirements and Expectations of Interested Parties 7-8
4.3 Determining the Scope of the Quality Management System 8
4.4 Quality Management System and its Processes 8
5 Leadership 9
5.1 Leadership and commitment
5.1.1 General
5.1.2 Customer Focus 9
5.2 Establishing and Communicating the Quality Policy 9
Quality Policy 9
5.3 Organizational Roles, Responsibilities and Authorities 9-10
Organization Chart 10
6 Planning 10
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7.3 Awareness 13
7.4 Communication 13
7.5 Documented Information 13
7.5.1 General
7.5.2 Creating and Updating 14
7.5.3 Control of Documented Information 14
8 Operation 14
8.1 Operational Planning and Control 14-15
8.2 Requirements for products and services
8.2.1 Customer Communication 15
8.2.2 Determination of Requirements Related to Products and Services 15-16
8.2.3 Review of Requirements Related to Products and Services 16
8.2.4 Changes to Requirements for Products and Services 16
8.3 Design and Development Exclude
d
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1.0 Introduction
Dangote Oil Refinery is a 650,000 barrels per day (BPD) integrated refinery project under construction in the Lekki
Free Zone near Lagos, Nigeria. It is expected to be Africa’s biggest oil refinery and the world’s biggest single-train
facility.
The Pipeline Infrastructure at the Dangote Petroleum Refinery is the largest anywhere in the world, with 1,100
kilometers to handle 3 Billion Standard Cubic Foot of gas per day. The Refinery alone has a 435MW Power Plant that
is able to meet the total power requirement of Ibadan DisCo.
The Refinery will meet 100% of the Nigerian requirement of all refined products and also have a surplus of each of
these products for export. Dangote Petroleum Refinery is a multi-billion dollar project that will create a market for $21
Billion per annum of Nigerian Crude. It is designed to process Nigerian crude with the ability to also process other
crudes.
Dangote Ltd has made the “Strategic Business Decision” to develop and implement an effective
integrated Management Systems (Integrated Management System) across all areas of the
Company. The implementation of the Management System is intended to improve and sustain
the overall performance of our business, products and services. Examples of the benefits
include:
• the ability to consistently provide products and services that meet customer and applicable
Statutory and Regulatory requirements;
• the ability to plan our processes and their interactions by employing the Plan-Do-
Check-Act (PDCA) cycle and risk-based thinking in our daily operations;
• the facilitating of opportunities to enhance customer satisfaction;
• addressing risks and opportunities associated with its context and objectives.
The Management System Manual is considered the normative basis of reference to the
International Standards and shall be used internally to provide an overview of ISO 9001:2015
(E) ISO 14001:2015 & ISO 45001:2018 requirements and how they apply at Dangote Ltd. The
Management System Manual is used externally to introduce the elements of our Management
System to our customers and other external organizations to the extent necessary.
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daily activities. The intent of the Quality Management Principles is to provide a foundation to
continually improve upon the Company’s performance. Subsequent sections of the Management
System Manual will provide our commitments of the following QMP elements:
customer focus;
leadership;
communications and the engagement of our people;
process approach;
improvement;
risk & opportunity as well as evidence-based decision making;
relationship management.
1.2. Process Approach
Dangote Ltd has adopted the “Process Approach” into our daily operations including the PDCA
Cycle. We have considered the utilization of Risk-Based Thinking Philosophy when
developing, implementing, and improving the effectiveness of our Quality Management
System. This approach will enable Dangote Ltd to enhance the overall performance of the
Company by effectively controlling the interrelationships and the interdependencies among the
Management System processes. The implementation of the “Process Approach” in our
Management System enables;
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2.0 Scope
The scope and intent of our Management System is to define and communicate our
commitment to continually enhance customer satisfaction through:
• effective process improvements to all systems of the business;
• to assure conformity to our customer’s and applicable statutory and regulatory
requirements;
• provide policies, procedures developed and implemented with the primary focus to
assure the continual compliance of the requirements of the International Standard
ISO 9001:2015(E). ISO 14001:2015 & ISO 45001:2018
• The IMS describes how the company requirements are to be addressed throughout its
operations and addresses the requirements of ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018.
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Dangote Ltd management has determined relevant external and internal issues and
items that may become relevant to the company's purpose and strategic direction, and
may affect our ability to achieve the intended results of the Management System.
DANGOTE Ltd internal issues are considered in the context our strategy, vision, mission and
our values which are detailed in relevant documents
These internal issues are analyzed by a SWOT analysis combined with a PEST analysis of
external issues are used in determining our context as an organization and are
continuously being monitored and reviewed by DANGOTE management.
This has provided us with the ability to determine who those interested parties are, both
internal and external, and their potential or actual effect on our ability to consistently
provide products and services which meet customer expectations and any regulatory or
legal obligations. This information then allows for the understanding of the needs and
expectations of those parties and is periodically reviewed by the management team.
Dangote monitors and reviews information about external and internal issues during
(but not limited to) audits and management review meeting
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The effect or potential effect on our organizations ability to consistently provide products and
services that meet our customer and applicable statutory and regulatory requirements,
Dangote Ltd has determined the following:
the interested parties relevant to the Management System;
the requirements of the identified interested parties relevant to the Management System;
The table below illustrates the needs and expectations of DANGOTE s interested parties
DANGOTE monitor and review information about these interested parties and their relevant
requirements. Consider feedback from these interested parties at our management review
meetings.
Dangote Ltd is committed to continually monitoring, reviewing and analyzing information
and relevant requirements of the interested parties to assure their requirements are
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effectively managed in the Management System.
Dangote Ltd has determined the boundaries and the applicability of the Management System
and how it relates to our Business Core Competency.
In determining the scope of the Management System applied and the products and services
provided we have considered the internal and external issues relevant to our considered
purpose and strategic direction to establish the boundaries and applicability of the
Management System applied.
Dangote Ltd has established, documented and implemented our Quality Management System
(Management System) in accordance with the requirements of ISO 9001:2015 (E)., ISO
14001:2015 & ISO 45001:2018 The Management System is maintained and continually
improved through the use of the quality policy, quality objectives, audit results, analysis of
data, corrective and preventive action and management review
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• The processes needed;
• Their sequence of interactions;
• Performance indicators;
• Resources needed;
• Responsibilities/authorities;
• How risk and opportunities are determined;
• How processes and changes implemented achieve their intended results; and
• How Management System processes are improved.
All processes are maintained to support the operation of the processes applied and inputs,
output, sequencing and interactions are established. Systems are regularly reviewed for
improvement and assuring resources are adequate. Process documents are available
throughout to indicate the methods applied.
Dangote Ltd utilizes System Procedures (SP) to provide our employees and external
providers (Suppliers), with detailed “How To” instructions and requirements. The
documents support the achievement of quality compliance for each of the process steps.
We retain System Forms (SF) which provide documented information substantiating the
process inputs and outputs have been accomplished as planned.
The sequence and interaction of the processes is depicted in process interaction diagram
in appendix1
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5.0Leadership
5.1 Leadership and Commitment
5.1.1 General
The Managing Director and Chief Operating Officer have initiated and fully support the Quality
Environment and Occupational Health and Safety Policy and Quality Environment and
Occupational Health and Safety Objectives. Management is committed to the development and
implementation of the Management System and to support continually improving its
effectiveness. Management provides direction to the integration of the Management System
requirements into each business process of the organization and is committed to promoting the
use of the Process Approach and Risk-Based Thinking, as well as the engagement and
motivation of our employees throughout our Management System.
5.1.2 Customer Focus
Dangote Ltd ensures customer requirements and expectations are clearly defined, understood and
achieved at all levels of the organization. We are committed to achieving 100% customer
satisfaction and will accomplish this by understanding and mitigating risks and opportunities that
may affect the conformity of products and services and to assure Statutory and Regulatory
requirements are identified and achieved according to the applicable Clauses of the Management
System Manual, System Procedures and System Forms.
5.2 Policy
Dangote top management has established and is implementing a quality policy that is
a) is appropriate to the purpose and context of the organization and supports its strategic direction;
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b) provides a framework for setting quality objectives;
c) includes a commitment to satisfy applicable requirements;
d) includes a commitment to continual improvement of the quality management system.
Signature………………………… Date…………………….
Complying with applicable ISO 14001, legal requirements and other requirements to
which we subscribe to and which relate to our environmental aspects
To include the consideration of environmental issues in all business strategies and
initiatives.
Ensuring that protection of the environment is firmly embedded in both the company’s
and all employees culture and will endeavor to influence its suppliers and customers in
a similar strategic environmental manner
Prevent pollution, reduce waste and minimize the consumption of resources
Consider the wider global impact of all our activities including those of our supplier’s
customers and other stakeholders
Educate, train and motivate employees to carry out tasks in an environmentally
responsible manner and ensure that a continuous professional development strategy
remains core to our business goals
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Encourage environmental protection among suppliers and subcontractors.
To investigate the feasibility of influencing its suppliers, customers and third parties
with consideration to life cycle impacts of their aspects. and activities
Encourage and enhance biodiversity and ecology The Company is committed to
continual improvement of environmental performance.
This Policy is communicated to all staff, contractors and suppliers, and be available to
the public through selected media.
Endorsed by (Signature) ___________________ (Name and Title of Top Management).
Dangote Ltd is committed to preventing and reducing the risk of injury or occupational hazards to
our employees and the accidental loss of any of its resources and physical assets.
In fulfilling this commitment to protect both workers and property, management provides and
maintains a safe and healthy work environment, in accordance with industry standards and in
compliance with the Occupational Health and Safety Assessment series ISO 45001.We strive to
eliminate any foreseeable hazards that may result in personal injury/illness or property damage
and loss of production.
Signature……………………….. Date…………………..
We recognize while Dangote Ltd and supervisors are directly responsible for health and safety in
the workplace, that health and safety culture is created and shared between all workplace parties.
All employees are expected to help us create a positive safety culture and help to minimize
accidents within our facilities and on our worksites. Safe work practices and job procedures are
clearly defined in the company’s Health and Safety Manual for all employees to follow.
Accidents can be prevented through good management in combination with active employee
involvement. Safety is the direct responsibility of all managers, supervisors, and outside
contractors.
All management activities comply with company safety requirements as they relate to planning,
operation, and maintenance of facilities and equipment. All employees perform their jobs properly
in accordance with established procedures and safe work practices.
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5.2.2 Communicating the Quality, Environmental and Occupational health and safety
policy
The Managing Director and Chief Operating officer have initiated and communicated the
Quality, environment and Occupational health and Safety Policy throughout the organization and
made it available to relevant interested parties as appropriate. The Policies are appropriate to the
purpose and context of the company and supports its strategic direction. It provides the
framework for setting quality, environmental and Occupational Health and Safety objectives,
satisfying applicable requirements and supports the Company’s commitment for continual
improvement of the Management System.
The Organization Chart has been established to provide the interrelation and reporting structure
of personnel within the organization. The Chief Operating Officer has been appointed by the
Managing Director to oversee and manage the overall effectiveness and compliance of the
Management System. The Chief Operating Officer has the following responsibility and
authority to:
The Chief Operating officer has the organizational freedom and unrestricted access to resolve
matters pertaining to Quality Management System as well as to be the Company liaison with
external parties, including our customers and vendors on all matters relating to the Management
System
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6.0 Planning
6.1 Actions to Address Risks and Opportunities
When planning our Management System, Dangote Ltd has taken into consideration potential
issues and has determined the risks and opportunities that need to be addressed to:
provide assurance that the Management System can achieve its intended result;
enhance desirable effects;
prevent, or reduce, undesired effects;
achieve improvement;
Dangote Ltd has planned actions to address the above risks and opportunities and has initiated
appropriate procedures to integrate and implement appropriate actions into our Management
System including the evaluation of the effectiveness our Management System processes.
Any actions taken to address risks and opportunities shall be proportionate to the potential
impact on the conformity of products and services The controls for risk and opportunities
management are detailed in Dangote procedure for risk management
Dangote identifies the significant Environmental aspects related to its activities as specified
in its procedures for Environmental aspects identification and ranking. The identification of
the environmental aspects takes into account the inputs and outputs (both intended and
unintended) that are associated with Dangote work activities including but not limited to:
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6.1.3 (H&S) Hazard identification
Dangote carries out hazard identification and assessment of health and safety risks for all work
activities through a risk assessment process; this process involves participation of personnel as
applicable.
• The risk assessment process is pro-active and takes into account, but is not limited to,
the following considerations; routine and non-routine activities and situations,
including consideration of infrastructure e, plant/equipment, materials, substances,
physical conditions of the workplace; hazards that arise as a result of the work activities
• Emergency situations
• People access to the workplace and their activities, including workers, contractors and
visitors and
• those in the vicinity of the workplace who could be affected by our works
• Dangote work activities, including work areas, including exclusion zones, processes,
plant/equipment, operating procedures and work organization/allocation, including their
adaptation to human capabilities;
• Situations not controlled by the organization and occurring in the vicinity of the
workplace that can cause injury or ill health to persons in the workplace, generally when
working in a 'live' environment
When carrying out risk assessments and selecting methods of work, use of plant/equipment and
allocation of duties, cognizance will be taken of the principles of prevention detailed within the
Management of Health & Safety at Work Regulations.
Whilst 'avoiding risk' - elimination is always preferable to risk reduction, by the nature of
demolition activities, this is not always possible; implementation of our hierarchy of
control l measures, detailed below, enables review and implementation of appropriate
control measures:
i) Elimination
If possible, avoid the risk altogether - change method (s) of work, taking c a r e n o t to
i n t r o d u c e new hazards;
ii. Substitution
iii. Control the risk at source: Using manual handling aids when lifting heavy objects
eliminates and controls the risk at source, changing the method(s) of work to one which
involves less manual handling.
Ensure that Company personnel understand the risks and their responsibility to work safely
in accordance with designated control measures. The assessments an control measures are
identified and explained at Risk Assessment/Method Statement (RAMS) Induction prior
to works commencing and reinforced by weekly toolbox talks on health issues
v. Personal Protective Equipment
As it is the least reliable form of protection, this is only used as a last resort; where PP i s
provided, it will be provided free of charge, will be suitable for the individual and suitable
storage, cleaning arrangements and regularly inspect ion/checking arrangements will be in
place.to ensure that collective protective measures take priority over individual l protection,
while at the workplace, and everyone who works there are given priority
Dangote has determined and has access to the comp alliance obligations related to
its safety, health and environmental responsibilities.
As part of our risk-based approach and related planning, we determine how these compliance
obligations apply to our activities and takes these determinations into account when establishing
implementing, maintaining and continually improving the IMS. Compliance Obligations are
reviewed and monitored informally on an ongoing basis and formally on an annual basis, this is
documented
In addition, due to the nature of our work activities and relate statutory requirements,
ongoing inspection, audits and monitoring carried out by Company personnel contributes
ensuring that our compliance obligations are met.
Quality Objectives have been established at all corresponding levels and processes throughout the
organization to implement the quality policy, meet and exceed requirements for product and
processes, and to improve the Management System and its performance.
6.2.2 Objectives:
Objectives are strategic, apply to the entire Company and are
Consistent with the Quality, Environment and Occupational Health and safety Policy;
Measurable and monitored;
Take into account applicable requirements;
Communicated; updated as appropriate;
Relevant to conformity of products, services and enhance customer satisfaction
6.2.3 Quality Environmental and Occupational Health and Safety Performance Objectives;
Are measurable targets for improving operational performance to ensure process conformity
and customer satisfaction. They apply to all departments and functions having direct
responsibility for activities that require improvement. Performance objectives and goals are
established by management and through employee involvement and monitored within the
framework of management review.
Dangote Ltd retains documented information on the status of our quality, Environment and
Occupational Health and Safety objectives. If shortfalls are identified, management may
revise objectives, issue corrective action requests, or take other appropriate actions to
address the issue.
When changes to the management system are deemed necessary, Dangote Ltd shall ensure the
change will comply with the requirements of ISO 9001:2015 (E), ISO 14001: 2015 and ISO
45001:2018and shall consider:
the purpose of the changes and their potential consequences;
the integrity of the management system
the availability of resources;
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the allocation or reallocation of responsibilities and authorities. A Dangote
change request form is maintained to ensure changes to the Management System does
not compromise the integrity of the Management System.
7.0 Support
7.1.1 General
Dangote Ltd is fully committed to providing adequate resources required for the
establishment, implementation, maintenance and continual improvement of our Management
System. Our committed resources include: competent employees, state of the industry
equipment, well maintained work environment and financial resources. The process for
determining and communicating resource requirements is an integral part of our management
review process. Our infrastructure resource considerations include:
7.1 management review meeting inputs and outputs;
7.2 capabilities and constraints on existing internal and external resources;
7.3 requirements and expectations provided by our external providers/vendors
7.1.2 People
Dangote Ltd identifies personnel training needs, provides required training, and evaluates the
effectiveness of the training provided. Personnel assigned to perform specific tasks, operations
and processes are qualified on the basis of appropriate education, experience or training.
Employees are made aware of the relevance and importance of their activities and how they
contribute to the achievement of quality objectives. Records of personnel qualifications and
training are maintained
.
7.1.3 Infrastructure
Dangote Ltd has determined and provided resources necessary for the establishment,
implementation, maintenance and continual improvement of the Management System. Our
infrastructure resource considerations include:
buildings, workspace and associated utilities;
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equipment including (hardware and software);
transportation resources;
information and communication technology.
As new infrastructure requirements are determined to be necessary, they will be documented in
quality plans and other documents as required.
Management identifies and manages the human and physical factors of the work environment
considered to be important to control processes and to achieve conforming of products and
services. Evaluations include:
Assessment of product requirements to identify where human and/or physical factors
will affect product quality this is also conducted during advanced product quality
planning,
Assessment of current working environment conditions to determine if the work
environment is suitable to achieve conforming product.
Implementation of work environment improvements needed to achieve conforming product.
Continual assessment of work environment to ensure that adequate human and
physical factors are maintained.
Calibrated or verified, or both at specified intervals or prior to use, against measurement standards
traceable to international or national measurement standards. Where no such standards exist, the
basis for calibration or verification is retained as documented information.
Identified in order to determine their status.
Safeguarded from adjustments, damage or deterioration that would invalidate the calibration status
and subsequent measurement results.
When measuring equipment is found to be unfit for its intended purpose, the validity o previous
results obtained are assessed, recorded and appropriate actions taken on both equipment and any
affected product/service. Calibration records are maintained
7.2 Competence
Dangote Ltd has determined to the extent necessary the below elements of competence for
people performing work that may affect the effectiveness of the Management System.
Ensure employees are competent on the basis of their education, training and experience;
Initiate job descriptions including specific competency provisions;
Measure job performance for each employee on an annual basis;
Provide job and career training programs to the extent necessary;
Take actions when necessary to assist employees that exhibit less than desirable results.
7.3 Awareness
Dangote Ltd has determined to the extent necessary persons performing work are:
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aware of the Quality Policy;
aware of relevant quality objectives;
aware of their contribution to the Management System effectiveness, including improved
performance;
implications of noncompliance to our Management System requirements
7.4 Communication
Dangote Ltd management has determined internal and external communication relevant to
Management System, including the subject of the communication, when communication occurs,
participant and ways of effective communication
7.5.1 General
Dangote Ltd maintains a documented Management System as a means to ensure that products
and services conform to specified requirements. The Management System consists of the
following three levels of documented information:
Level 1 Integrated Manual: provides the scope of the Management System and the
applicable ISO 9001:2015 (E), ISO 14001:2015 and ISO 45001:2018 Clauses
contained and supported by our Management System.
Level II System Procedures (ISP): provides detailed requirements for each of our processes
with the intent to specify who does what, when, where, how the process or action/task is
performed, and what documentation is used to verify that all required quality related
activities had been executed as required.
Level III: System Forms (QSF): provides objective evidence that required product or service
quality and customer requirements were achieved, and that the company's quality
management system has been implemented as stated. ISF refers to tags, labels, stickers,
preprinted sheets, stamps, and other means to identify the status of materials, products,
equipment, gauges, and other devices used in the company to achieve the specified
requirements.
7.5.2 Creating and Updating
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When creating and updating documented information Dangote Ltd ensures the following:
8.0 Operation
8.1 Operational Planning and Control
Dangote Ltd defines the expectation and implements controls for each of our Management
System processes. The planning of controls is required to ensure consistent acceptability
of products and services. Planning processes include the definition of quality objectives,
development for required processes, establishment for appropriate verification programs
and the requirement for records necessary to demonstrate the process and products
conform to intended requirements. Operational planning and control is required prior to
new and/or revised products or processes being implemented. During the planning phase,
management will identify:
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a. Requirements for the products and services;
b. Criteria for the processes and the acceptance of products and services;
c. Resources needed to achieve conformity to the product and service requirements;
d. Control of the processes in accordance with the criteria;
e. Documented information to the extent necessary to have confidence that the
processes have been carried out as planned and to demonstrate the conformity
of products and services to their requirements.
The output of operational planning and control includes documented quality plans, resource
requirements, processes, equipment requirements, procedures, test data, and design outputs
Operational Planning and Control
8.2.1Customer Communication
Dangote Ltd has implemented an effective system for communicating with customers the
system includes but is not limited to:
Dangote Ltd requires that all customer specific requirements for products and services are
clearly defined by the customer including but not limited to:
e. applicable statutory and regulatory requirements;
f. requirements considered necessary by Dangote Ltd;
g. acceptance that Dangote Ltd can meet the products and services provided.
In Dangote, Manufacturing procedures, job travelers, inspection plans, and other documents
deemed necessary, define the acceptance for manufacturing and service operations. The plans
provide detailed instruction and guidance for all production and service phases including the
methods and equipment to be used and workmanship criteria. Records for each job number of
products produced provide unique traceability and identify the quantity manufactured and
released for delivery. This record is maintained as required by customer contract
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requirements.
We retain applicable documented information of the initial review and on any new/revised
customer or applicable external party requirements for the products and services provided
Dangote Ltd ensures that relevant documented information is amended, and that relevant
persons are made aware of the changed requirements, when the requirements for products and
services are changed.
8.3 Design and development of products and services
8.3.1 General
In determining, the stages and controls for design and development, DANGOTE
considers the following:
a. the nature, duration and complexity of the design and development activities;
e. the internal and external resource needs for the design and development of
products and services.
f. the need to control interfaces between persons involved in the design and
development process.
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g. the need for involvement of customers and users in the design and development
process;
i. the level of control expected for the design and development process by
customers and other relevant interested parties;
These include:
DANGOTE ensures inputs are adequate for design and development purposes,
complete and unambiguous.
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8.3.4 Design and development controls
b. reviews are conducted to evaluate the ability of the results of design and
development to meet requirements;
d. validation activities are conducted to ensure that the resulting products and
services meet the requirements for the specified application or intended use;
e. any necessary actions are taken on problems determined during the reviews,
or verification and validation activities.
b. are adequate for the subsequent processes for the provision of products and
services;
d. specify the characteristics of the products and services that are essential for
their intended purpose and their safe and proper provision.
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8.3.6 Design and Development Changes
Dangote Ltd maintains responsibility for the quality of all products purchased from external
providers, including customer designated sources. A Procedure for control of external service
provision is maintained to ensure products and services being provided by external sources
conform to our customers’ requirements. Examples of our controls include:
Dangote Ltd ensures that externally provided processes, products and services do not adversely
affect our ability to consistently deliver conforming products and services to our customers.
Vendors demonstrating inadequate performance will be required to implement corrective
actions. Poor performing vendors will be replaced.
Dangote Ltd uses purchase orders to define the product or services to be purchased. Purchase
orders are created in the company purchasing System, by designated individuals within the
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Company. Purchasing documents are reviewed for adequacy and approved by purchasing
personnel prior to release. Purchasing documents clearly describe the product or service to be
provided
Dangote Ltd shall review and control changes for production or service operations to
the extent necessary to ensure continuing conformity of customer or internal
requirements. Changes for production may be initiated as a result of:
a. modernization based on the context of the organization analysis results;
b. needs of interested parties, or customer feedback;
c. manufacturing department when vulnerability is detected and (or)
opportunities for improvement are identified.
Management reviews and monitors changes that affect production or outside services and
ensures change documentation and information is distributed and controlled. Records of
results of the review are maintained.
Dangote Ltd identifies parts and products by suitable means throughout production. Marking
methods will be described in the applicable operations procedures for affected departments.
Where traceability is a requirement, the Company controls and records the unique identification
of the outputs. According to the level of traceability required by contract, regulatory or other
established requirement, our procedures provides for:
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a. identification to be maintained throughout the processes including delivery and
post-delivery;
b. identification of sub-components and those of the next higher assembly;
8.5.3 Property Belonging to Customers or External Providers
Dangote Ltd exercises care with property belonging to customers or external providers while it
is under our control or being used. Procedures are established for the control, storage,
maintenance and accounting of Customer/Government furnished materials, tooling and
equipment including data used for design, production and/or inspection provided to the
Company for the performance of work under a specific contract or contracts
8.5.4 Preservation
Dangote Ltd preserves the conformity of parts and products during internal processing and
delivery to the intended destination including outside services. Procedures include instructions
for identification, handling, packaging, storage and protection. Preservation of outputs also
includes, where applicable:
a. Cleaning;
b. Prevention, detection and removal of foreign objects;
c. Special handling for sensitive outputs;
d. Marking and labeling including safety warnings;
e. Special handling for hazardous materials.
The shipping department ensures that documents required by the contract/order to accompany
the product are present at delivery and are protected against loss and deterioration.
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Dangote Ltd monitors and measures the characteristics of the product in receiving
inspection, in- process inspection, and final inspection to verify that requirements have
been met. Documented procedures have been established for product inspection.
Documented Records and information of inspection include evidence of conformity with
the acceptance criteria and traceability to the person authorizing the release. Records of
inspection are maintained.
8..7 Control of Nonconforming Process Outputs, Products and Services
Dangote Ltd ensures that products or services that do not conform to established
requirements are identified and controlled to prevent their unintended use or delivery.
Records of nonconformities are maintained as required and include:
a. description of nonconformity;
b. description of actions taken;
c. description of concessions obtained;
d. identification of the authority deciding the action in respect of the nonconformity.
When nonconforming product is corrected, it is re-inspected to the original specifications
and requirements to ensure it conform to customer stated requirements. When a
nonconforming product is detected after delivery, Dangote Ltd will take action
appropriate to the effects or potential effects of the nonconformity.
The objectives of monitoring, measurement, analysis and evaluation are: process criteria,
product
characteristics, performance and effectiveness of the Management System. Results from
monitoring and measurement are evaluated. Informational reports are presented to management
for general review and making decision on opportunities for improvement.
9.3.1 General
Dangote Ltd Management Review process is planned and includes the following considerations:
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9.3.2 Management Review Inputs:
Management Review Outputs include decisions and actions related to the following:
a. opportunities for improvement;
b. changes needed to the Management System;
c. resource needs.
10.0 Improvement
10.1 General
Dangote Ltd determines and selects opportunities for improvement and implements
necessary actions to meet customer requirements and enhance customer satisfaction.
Examples:
a. improving products and services to meet requirements as well as to address
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future needs and expectations;
b. correcting, preventing or reducing undesired effects;
c. improving the performance and effectiveness of the Management System.
Dangote Ltd initiates actions to eliminate the cause of nonconformities in order to prevent
recurrence. Corrective actions are appropriate to the effects of the nonconformities
encountered. When nonconformity occurs, corrective action procedures are initiated and
implemented.
Examples of actions taken include:
a. taking action to control and correct it;
b. reviewing and analyzing the nonconformity;
c. determining the causes of the nonconformity;
d. determining if similar nonconformities exist, or could potentially occur;
e. implementation of any action needed;
f. review of the effectiveness of any corrective action taken;
g. updating risks and opportunities determined during planning, if necessary;
h. making changes to the Management System, if necessary. Dangote maintains a
documented procedure for the control of non-conformity and corrective action.
i. The control of non-conforming output is schematically conducted as shown in
figure below;
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Dangote Ltd initiates actions to continually improve the suitability, adequacy and
effectiveness of the Management System. Continual improvement techniques and processes
are applied to areas of the business that have an impact on the quality of our products and
services. We analyze and take necessary actions on results of improvement projects as well as
from the Management Review outputs.
The implementation of the “Process Approach” including the PDCA Cycle provides
verifications that our Management System is robust, and the achievement of effective process
performance. Dangote considers the results of analysis and evaluation, internal audits, non-
conforming outputs and corrective actions, customer satisfaction and the outputs from
management review, to determine if there are needs or opportunities that are addressed as part
of continual improvement
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49
4.2 Understanding the needs 4.2 Understanding the needs 4.2 Understanding the needs
and expectations of and expectations of and expectations of interested
interested parties interested parties parties
4.3 Determining the scope of 4.3 Determining the scope of 4.3 Determining the scope of
the OH & S management the QMS the EMS
system
Corresponding Clause does 4.4 QMS and its processes Corresponding Clause does not
not exist (Title) exist
Corresponding Clause does 4.4.1 (paragraph-2 about Corresponding Clause does not
not exist processes of QMS) exist
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50
Corresponding Clause does 4.4.2 (about documented Corresponding Clause does
not exist information on processes) not exist
5.2 OH & S policy, 5.2.1 Establishing the quality 5.2 Environmental policy,
paragraph-1 policy paragraph-1
6.1 Actions to address risks 6.1 Actions to address risks 6.1 Actions to address risks &
& opportunities (Title) & opportunities (Title) opportunities (Title)
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6.1.1 General 6.1.1 (about requirements 6.1.1 General
when planning QMS)
Corresponding Clause does 6.1.2 (about addressing risks Corresponding Clause does
not exist & opportunities) not exist
6.2 OH & S objectives and 6.2 Quality objectives and 6.2 Environmental objectives
planning to achieve them planning to achieve them and planning to achieve them
(Title) (Title) (Title)
Corresponding Clause does 7.1.4 Environment for the Corresponding Clause does
not exist operation of processes not exist
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7.4.3 External 7.4.3 External Communication
Communication
7.5.2 Creating and updating 7.5.2 Creating and updating 7.5.2 Creating and updating
Corresponding Clause does 7.5.3 Control of documented Corresponding Clause does not
not exist information (Title) exist
8.1 Operational planning and 8.1 Operational planning and 8.1 Operational planning and
control control control
Corresponding Clause does 8.2 Requirements for products Corresponding Clause does not
not exist & services (Title) exist
54
Corresponding Clause does 8.2.1 Customer Corresponding Clause does
not exist communication not exist
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services
Corresponding Clause does 8.2.3.1 & 8.2.3.2 (about Corresponding Clause does
not exist review, documented info) not exist
Corresponding Clause does 8.3 D & D of products and Corresponding Clause does
not exist services (Title) not exist
Corresponding Clause does 8.4.2 Type and extent of Corresponding Clause does
not exist control not exist
55
Corresponding Clause does 8.4.3 Information for Corresponding Clause does
not exist external providers not exist
Corresponding Clause does 8.5 Production and service Corresponding Clause does
not exist provision (Title) not exist
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Corresponding Clause does 8.5.1 Control of production Corresponding Clause does
not exist and service provision not exist
Corresponding Clause does 8.6 Release of products and Corresponding Clause does
not exist services not exist
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9.1 Monitoring, measuring, 9.1 Monitoring, measuring, 9.1 Monitoring, measuring,
analysis and evaluation analysis and evaluation analysis and evaluation (Title)
(Title) (Title)
9.2 Internal audit (Title) 9.2 Internal audit (Title) 9.2 Internal audit (Title)
9.2.2 Internal audit 9.2.2 (about audit 9.2.2 Internal audit programme
programme programmes)
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9.3 Management review, 9.3.3 Management review 9.3 Management review,
paragraph-3 outputs paragraph-3
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CORELATION MATRIX BETWEEN ISO 9001:2015; ISO 14001:2015, ISO 45001:2018 AND DANGOTE INTEGRATED MANAGEMENT SYSTEM
Annexures
5.1 Leadership and commitment Clause 5.1 Clause 5.1 Clause 5.1
5.1.1 General Clause 5.1.1
5.1.2 Customer focus Clause 5.1.2
5.2 IMS (QHSE) Policy Clause 5.2 Clause 5.2 Clause 5.2
Quality Management System Manual
CORELATION MATRIX BETWEEN ISO 9001:2015; ISO 14001:2015, ISO 45001:2018 AND DANGOTE INTEGRATED MANAGEMENT SYSTEM
5.2.1 Establishing the IMS (QHSE) policy Clause 5.2.1
5.2.2 Communication IMS (QHSE) policy Clause 5.2.2
5.3 Organizational roles, responsibilities, and authorities Clause 5.3 Clause 5.3 Clause 5.3
5.4 Participation & Consultation of workers Clause 5.4
Quality Management System Manual
CORELATION MATRIX BETWEEN ISO 9001:2015; ISO 14001:2015, ISO 45001:2018 AND DANGOTE INTEGRATED MANAGEMENT SYSTEM
6 Planning Clause 6 Clause 6 Clause 6
6.1 Actions to address IMS risks and opportunities Clause 6.1 Clause .6.1 Clause .6.1
6.1.1 General - Clause 6.1.1 Clause 6.1.1
6.1.2 a) Environmental aspects - Clause 6.1.2 -
6.1.2 b) Hazards Identification and assessment of OH&S Risks - - Clause 6.1.2
6.1.3 a) Compliance obligation - Clause 6.1.3 -
6.1.3 b) D e t e r m i n a t i o n of applicable legal requirements
- - Clause 6.1.3
and other requirements
6.1.4 Planning to take action - Clause 6.1.4 Clause 6.1.4
6.2 IMS (QHSE) objectives and planning to achieve them Clause 6.2 Clause 6.2 Clause 6.2
6.2.1 IMS (QHSE) Objectives - Clause 6.2.1 Clause 6.2.1
6.2.2 Planning actions to achieve QHSE objectives - Clause 6.2.2 Clause 6.2.2
6.3 Planning of changes Clause 6.3 - -
CORELATION MATRIX BETWEEN ISO 9001:2015; ISO 14001:2015, ISO 45001:2018 AND DANGOTE INTEGRATED MANAGEMENT SYSTEM
7.2 Competence Clause 7.2 Clause 7.2 Clause 7.2
7.3 Awareness Clause 7.3 Clause 7.3 Clause 7.3
7.4 Information & Communication Clause 7.4 Clause 7.4 Clause 7.4
CORRELATION MATRICES BETWEEN ISO 9001:2015, ISO 14001:2015, ISO DIS2 45001:2017 &
7.4.1 General XYZ INTEGRATED MANAGEMENT SYSTEM - Clause 7.4.1 -
7.4.2 Internal communication - Clause 7.4.2 -
7.4.3 External communication - Clause 7.4.3 -
7.5 Documented information Clause 7.5 Clause 7.5 Clause 7.5
7.5.1 General Clause 7.5.1 Clause 7.5.1 Clause 7.5.1
7.5.2 Creating & updating Clause 7.5.2 Clause 7.5.2 Clause 7.5.2
7.5.3 Control of Documented Information Clause 7.5.3 Clause 7.5.3 Clause 7.5.3
8.1 Operational planning and control Clause 8.1 Clause 8.1 Clause 8.1
8.1.1 General Clause 8.1.1
8.1.2 Eliminating hazards and reducing OH&S risks Clause 8.1.2
8.2 a) Requirements for products and services Clause 8.2 - -
8.2a.1 Customer communication Clause 8.2.1 - -
8.2a.2 Determining of requirements for products and services Clause 8.2.2 - -
8.2a.3 Review of the requirements for products and services Clause 8.2.3 - -
8.2a.4 Changes to the requirements for products and services Clause 8.2.4 - -
8.2 b) Emergency preparedness and response - Clause 8.2 8.2
8.3 Design and development of products and services Clause 8.3 - -
8.4 Control of externally provided processes, products and 8.1,4/8.1.5/
services/out sourcing, procurement and contractors
Clause 8.4 - 8.1.6
8.4.1 General Clause 8.4.1 - -
8.4.2 Type and extent of control Clause 8.4.2 - -
8.4.3 Information for external providers Clause 8.4.3 - -
8.5 Production and service provision Clause 8.5 - -
8.5.1 Control of production and service provision Clause 8.5.1 - -