Saes y 103
Saes y 103
Saes y 103
Contents
1 Scope ................................................................ 2
2 Conflicts and Deviations.................................... 2
3 References........................................................ 2
4 Definitions and Abbreviations............................ 6
5 General Requirements .................................... 11
6 Application Requirements ............................... 20
7 Equipment Requirements................................ 24
8 Testing and Inspection .................................... 38
9 Shipping Requirements ................................... 39
10 Documentation ................................................ 41
Revision Summary.................................................. 43
1 Scope
This standard describes the minimum mandatory requirements governing the design,
construction, and installation of metering stations for royalty and custody transfer
measurement of hydrocarbon liquids.
This standard does not apply to static measurement using radar tank gauging (RTG)
systems and weigh scale. SAES-Y-301 and 34-SAMSS-180 shall be referred
respectively for these applications.
This entire standard or part of it may be attached to and made a part of purchase orders.
2.1 Any conflicts between this document and other applicable Mandatory Saudi
Aramco Engineering Requirements (MSAERs) shall be addressed to the
EK&RD Coordinator.
2.2 Any deviation from the requirements herein shall follow internal company
procedure SAEP-302.
2.3 Direct all requests for interpretation of this standard in writing to the company
or buyer representative who shall forward them to the Chairman, Custody
Measurement Standards Committee for resolution. The Chairman, Custody
Measurement Standards Committee shall be solely responsible for determining
whether a proposed installation meets the requirements of this standard.
3 References
The selection of material and equipment, and the design, construction, maintenance, and
repair of equipment and facilities covered by this standard shall comply with the latest
edition of the references listed below, unless otherwise noted.
Commission Directive
2004/30/EC Directive 2014/30/EU of the European Parliament
and of the Council of 26 February 2014 on the
Harmonization of the Laws of the Member States
Relating to Electromagnetic Compatibility and
Repealing Directive 2004/108/EU
4.1 Definitions
Bulk Plant: A distribution operations plant that stores refined product and
distributes it to domestic customers, contract haulers, and/or other plants. For
the purpose of this standard, the pipeline receiving and shipping metering
system(s), marine unloading metering system(s), truck and rail car loading and
unloading meters are considered a part of the bulk plant.
Buyer: The company (Saudi Aramco, Aramco Overseas Co., Aramco Far East
Business Services, or Aramco Services Co.) actually placing the order for the
material. The buyer can be a third party metering customer.
Buyer's Representative: The person acting on behalf of the buyer, who may be
from the Engineering, Inspection, Purchasing, or user organization.
the extent that they explain mandatory requirements contained in this standard.
Delivery: A custody transfer from a bulk plant, fractionating center, gas plant,
refinery or terminal to a customer, marine vessel, pipeline or contract hauler.
Densitometer: A device that measures the density of the liquid’s passing through.
Dual Devices: Two identical devices that perform the same function
independent of each other.
Extractor: A device that removes a sample (grab) from a pipeline or fast loop.
Fast Loop: The probe, piping and pump used to withdraw a representative portion
of a stream from the mainline piping and re-inject it back into the mainline.
Fast Loop Sampling: Sampling performed from a low volume bypass diverted
from the main pipeline.
Field Proven: A system shall be considered to be field proven when it has been
installed, commissioned, and operational in a customer facility for a period of
six months or longer (excluding beta test periods). It shall be possible for Saudi
Gas Plant: Berri Gas Plant, Haradh Gas Plant, Hawiyah Gas Plant,
Khursaniyah Gas Plant, Shedgum Gas Plant, and Uthmaniyah Gas Plant.
Isokinetic Sampling: Sampling in such a manner that the linear velocity of the
liquid through the opening of the sampling probe is equal to the linear velocity
of the liquid in the pipeline at the sampling location and is in the same direction
as the bulk of the liquid in the pipeline approaching the sampling probe.
Jet Mixer: A power mixer in which a portion of the stream is withdrawn and
re-injected into the main stream through one or more jet nozzles.
Meter Run: A single pipeline meter and its associated inlet block valve, check
valve, strainer, flow conditioning sections, control valve, outlet block valve,
prover inlet valve, and instrumentation.
Meter Skid: The field portion of a metering system consisting of the meters,
strainers, density meter, flow-conditioning sections, block valves, control
valves, piping, instruments, electrical equipment, and associated structural steel.
Power Mixer: A device that uses an external source of power to achieve stream
conditioning.
Probe: A specially designed section of pipe that is inserted into the main stream
for the purpose of directing a representative portion of the stream into a fast loop
or sample container.
Prover Skid: The field portion of a metering system consisting of the meter
prover, outlet block valve, control valve, piping, instruments, electrical
equipment, and associated structural steel.
Sample Receiver: A fixed or portable vessel in which the sample from the
extractor is collected.
Sampling Rate: The volume of hydrocarbon transferred for which each grab taken
by sample extractor is representative (cubic meters per grab or barrels per grab).
Static Mixer: A device that utilizes the kinetic energy of the flowing fluid to
achieve stream conditioning.
Vendor: The party that supplies or sells integrated metering systems, metering
equipment, or components, sometimes called Integrators.
Water Cut Meter: A device that measures the water content in the liquid’s
passing through.
Worst Case Conditions: The operating flow rate, viscosity and density that
produce the most non-uniform dispersion of the stream’s constituents at the
sample probe or extractor. The combination of lowest flow rate, density, and
viscosity normally pose the worst case conditions.
4.2 Abbreviations
API American Petroleum Institute
LUFM Liquid Ultrasonic Flow Meter
MSC Metering Supervisory Computer
PLC Programmable Logic Controller
SAPMT Saudi Aramco Project Management Team
UPS Uninterrupted Power Supply
Vela-Bahri Vela-Bahri Int’l Marine Ltd. Holding
5 General Requirements
SAPMT is responsible for ensuring the design and construction contractors provide a
fully operational metering system that meets both the provisions of this standard and the
approved project functional specifications. Project execution shall conform to the
requirements of SAEP-21 or SAEP-50, as applicable.
The following general requirements apply to all categories of royalty and custody
transfer measurement.
Note: Specific requirements for each measurement application and measurement equipment
are provided in Section 6 and Section 7.
Depending upon the facility and the application, either the U.S. Customary
(USC) or International System (SI) system of units shall be used per Table 1.
Notes:
1. Preferred units do not preclude the use of other multiples or submultiples, as the
choice of such unit-multiple is governed by the magnitude of the numerical value.
Decimal multiples and submultiples of the units may be indicated by the prefixes
as below for convenience when expressing very large or small quantities.
2. Centipoise (cP) and centistokes (cSt) are acceptable as names for millipascal
seconds (mPa · s) and square millimeters per second (mm²/s), respectively.
All truck loading crude oils received from refineries and refined
products (e.g., gasoline, diesel, kerosene, Jet A1, JP8, and fuel oil)
shall be measured using equipment registering in International System
(SI) units.
Crude oil received from refineries and refined product volumes shall be
expressed in liters, dekaliters or cubic meters. Asphalt, Aviation
Gasoline, Jet A1, and JP8 sales quantities may also be expressed in
kilograms.
All refined products (e.g., gasoline, diesel, kerosene, Jet-A1, JP8, and
fuel oil) shall be measured using equipment registering in International
System (SI) units.
All observed liquid volumes shall be corrected to the reference temperature and
pressure appropriate for the system of units per Table 2.
5.6.3 Flow meters, meter provers, sampling systems, if included, and control
equipment shall be purchased as integrated systems. The metering
system shall be designed from off-the-shelf components which are field
proven in the intended application.
5.6.4 As a minimum, the following data shall be provided and used to design
the measurement system:
Type of meter operation (pipeline; marine loading or unloading; truck
loading or unloading; aircraft refueling, defueling or dispensing)
Minimum and maximum fluid properties (e.g., specific gravity,
viscosity, vapor pressure from the Saudi Aramco product specification
or other source)
Minimum and maximum operating temperature and pressure
System maximum and minimum flow rate
Maximum and minimum batch size
Available utilities (e.g., electrical power, instrument air)
Pipe I.D. and line pressure at sample point (for crude oil systems)
Meter proving method
Allowable pressure drop across meter skid
Pipe layout upstream of sample take-off point
5.6.5 Provisions for meter proving shall be considered as part of the design
of each meter station. Metering system design shall permit proving of
meters and associated equipment in-situ with permanent or portable
provers. Prover inlet and outlet piping shall be sized to permit proving
of each meter at its maximum flow rate (capacity).
5.7 Layout
5.7.1 The meter skid shall be designed to discharge to only one downstream
delivery point.
5.7.3 Distances between meters and meter provers shall be kept as short as
possible. Where a fixed meter proving station is provided to service
multiple meters (e.g., truck loading) or meter skids, it shall be centrally
located to minimize the distance between the meters and the prover.
5.7.4 Sufficient Space shall be provided adjacent to each fixed prover for
positioning of prover calibration equipment.
5.7.7 For meter runs with turbine meters, no connections, instruments or other
devices shall be located within the upstream (10 outside pipe nominal
diameters) except the flow conditioning section of a turbine meter and
downstream (5 outside pipe nominal diameters). All distances are
measured from the nearest flange.
5.7.8 Density meters, automatic samplers and manual sample probes shall be
located in accordance with instructions provided in Sections 7.3.3,
7.3.4, and 7.3.5, respectively.
5.7.9 Sampling
5.7.9.4 Each sample extractor, fast loop probe and sample probe
shall be mounted in the horizontal plane for in-line
sampling systems. Fast loop system orientation shall be per
manufacturer recommendations.
5.7.9.7 The probe shall be equipped with safety chains and stops to
prevent blowout if probe is to be removed during operation
conditions.
5.8 Piping
5.8.4 If the metering skid will be used both for deliveries and receipts, cross-
over piping with double block-and-bleed valves and check valves shall
be installed between the upstream and downstream piping to ensure the
flow through the meters and prover is always in the same direction.
5.8.6 Provision shall be made to isolate and drain each individual meter,
without affecting the operation of adjacent meters.
5.8.8 High point vents shall be installed at the highest points in the piping
system to facilitate the venting of trapped air or vapor.
5.8.10 Number of vents, drains and thermal relief valves on the piping between
a meter(s) and a prover (connections) and between a meter(s) and the
point of custody transfer shall be kept to a minimum. Each vent, drain,
or thermal relief shall be provided with a means to permit examination
for, or prevention of, leakage. Each vent shall discharge to an open
funnel or be plugged. Each drain connection shall be furnished with a
spectacle blind on the discharge side of the drain valve.
5.8.12 Piping shall be fabricated and installed, and pipe supports provided to
prevent external stresses on and distortion of the meter body.
5.8.13 The piping around meter skid components, i.e., flow meters, block or
control valves, filters, etc., shall be self-supporting or shall be
permanently supported so that when the component is removed, the
lines will remain in place without the need for temporary supports.
If required, a support directly under the body of the component shall be
provided where the weight of the component will add significant stress
to the piping system. No support is permitted to be installed under the
flow meter body.
5.8.14 When gate valve is used as block valve in the relieving path, it shall be
installed with the stem horizontal or sloping down away from the relief
valve to keep the gate from falling off and blocking the flow.
5.9.3 The system design shall include provisions to ensure that pressure
pulsation and surges are minimized. Installation of a pressure surge
tank, expansion chamber and/or surge relief system may be provided to
meet this requirement.
5.10 Instrumentation/Electrical
5.10.1 Field instruments and electrical equipment shall be designed for the
electrical area classification as determined by SAES-B-068.
5.10.6 The original physical structure of each cable shall extend at least 50 cm
above the entry point of a junction box or marshaling cabinet. The cable
shall be centered at the entry point.
6 Application Requirements
This section outlines specific requirements for particular categories of royalty and
custody transfer measurement.
The liquid metering systems are classified into two categories as defined below
based on number of meter runs (including spare) which are provided on in the
meter skid(s):
Small Liquid Metering System: A metering system designed to have six
meter runs (including spares) or less.
Large Liquid Metering System: A metering system designed to have more
than six meter runs (including spares).
If two meter skids having total meter runs more than six (including spares) share
the same metering supervisory computer and PLC, metering system shall be
classified as Large Liquid Metering System.
6.1.1 General
Blind flange connections shall be provided on the inlet and outlet header
of each meter skid to permit the future addition of at least one meter.
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Document Responsibility: Custody Measurement Standards Committee SAES-Y-103
Issue Date: 20 November 2018
Next Planned Update: 20 May 2023 Royalty/Custody Metering of Hydrocarbon Liquids
6.1.2 Meters
Flow meters selection and sizing requirements for all pipeline and
marine applications shall be as per Section 7.1.
A. Operational meters
I. For marine loading metering systems, a minimum of two
operational meters shall be provided.
II. For marine unloading metering systems, a minimum of three
operational meters shall be provided.
III. For pipeline metering systems, one operational meter run is
acceptable.
B. Backup Meters
In addition to the operational meters, a fully operational installed
Backup meter shall be furnished as part of each pipeline, or
marine loading or unloading metering system.
6.1.4 Sampling
Two liquid metering skids can share the same metering supervisory
computer and PLC.
6.2.1 Meters
Meters Copper and copper bearing alloy material shall not make-up
more than 10% of the total wetted surface.
6.2.3.3 Digital Set-Stop Valves shall be provided for all Air Fueling,
Dispensing, and Defueling systems.
See Appendix C for automation requirements for rail car and refueler
loading meters and Appendix D for the automation Requirements for
Rail Car and Refueler Unloading Meters.
The truck loading and unloading metering systems and its control system shall be
designed, fabricated, assembled, and tested in accordance with 34-SAMSS-167
and AA-036146.
7 Equipment Requirements
The number and size of meters shall be determined based on the process and
operational data outlined in Section 5 and the requirements of the specific
application as specified in Section 6.
Turbine (Helical),
Pipeline (Continuous)
LUFM(2)
Arab Heavy Pipeline (intermittent) Positive Displacement
Marine Turbine (Helical),
Loading/Unloading LUFM(2)
Pipeline (Continuous) Coriolis
Reduced Crude
Pipeline (intermittent) Coriolis
Specification
Liquid Application Type of Meter
of the Liquid
Marine Positive Displacement/
Loading/Unloading Coriolis/LUFM
Truck Positive Displacement/
Loading/Unloading Coriolis(3)
Positive Displacement/
Pipeline (Continuous)
Coriolis/LUFM
Positive Displacement/
Pipeline (intermittent)
Coriolis
Fuel Oil
Marine Positive Displacement/
Loading/Unloading Coriolis/LUFM
Truck Positive Displacement/
Loading/Unloading Coriolis(3)
Positive Displacement/
Pipeline (Continuous)
Coriolis
Lube Oils, Lube
Positive Displacement/
Oil Blending Pipeline (intermittent)
Coriolis
Stocks
Marine Positive Displacement/
Loading/Unloading Coriolis
Asphalt (1) None
Turbine
Pipeline (Continuous)
Butane, Propane, (Rim)/LUFM/Coriolis(2)
Natural Gasoline, Pipeline (intermittent) Turbine (Rim)/Coriolis(2)
& Condensate Marine Turbine
(Rim)/LUFM/Coriolis(2)
LPG
Loading/Unloading
Mixed LPG Turbine (Rim)/
Pipeline (Continues)
(Butane & Coriolis(2)
Propane) Turbine (Rim)/
Pipeline (intermittent)
Coriolis(2)
Truck Loading Weigh Scale(1)
Turbine
Pipeline (Continuous)
(Rim)/LUFM/Coriolis(2)
NGL
Turbine
NGL Pipeline (intermittent)
(Rim)/Coriolis(2)
Marine Turbine
Loading/Unloading (Rim)/LUFM/Coriolis(2)
Notes:
1. For custody measurement of Asphalt and truck loading of mixed LPG, weigh
scale shall be used in accordance with 34-SAMSS-180.
2. Coriolis meter and Liquid Ultrasonic Flow Meter (LUFM) can be used in
Royalty Measurement (Marine Loading, Pipeline Transfer, and Truck Loading
application) after prior approval from MEIM for each installation.
3. Coriolis meter shall not be used for truck unloading.
7.1.4.3 Only dual pulses shall be used from Coriolis meter in volume
calculation unless specified differently in functional
specification document.
Base prover volumes shall be sufficient to allow the metered (and proving)
Base prover volumes shall be expressed in the appropriate units at the reference
conditions (temperature and pressure) in accordance with Section 5.2.
PD X X(3) X(8)
Bunker Diesel
LUFM X -- --
Fuel Oil
Coriolis X X --
Turbine
X(4) -- --
(Helical)
PD X -- --
Fuel Oil
LUFM X -- --
Coriolis X -- --
Turbine
Lube Oils, X(4) X(4) --
(Helical)
Lube Oil
Blending PD X X(3) --
Stocks Coriolis X X --
Mixed LPG Turbine (Rim) X X --
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Document Responsibility: Custody Measurement Standards Committee SAES-Y-103
Issue Date: 20 November 2018
Next Planned Update: 20 May 2023 Royalty/Custody Metering of Hydrocarbon Liquids
(5) The tank prover shall be cleaned after completion of the proving activity.
(6) LUFM type master meter. The master meter shall be used with stationary
displacement pipe prover. For Royalty Measurement applications, MEIM prior
approval shall be obtained for each installation.
(7) The Coriolis type meter master meter.
(8) The Positive displacement type master meter.
Commentary Notes:
Tank provers are generally less desirable for the following reasons:
1) The proving process cannot be automated;
2) Errors may result from evaporation of the product during the proving process;
3) Personnel may be exposed to hazardous vapors.
A tank prover is not appropriate for proving meters in crude oil or fuel oil service
because clingage to the walls of the prover may create errors in the proving result and
these opaque liquids may coat the interior of the site glasses, making reading of the
level difficult.
Master meters are generally less desirable for the following reasons:
1) The overall measurement uncertainty is greater because the meter factors are
less directly traceable to the volumetric standard at a recognized national
standards agency [e.g., U.S. National Institute of Standards and Technology
(NIST)].
2) Each master meter must be calibrated at least as often as the operational meters
for which it will be used.
3) A pipe or Piston Prover is required to develop the calibration curves for each
master meter.
A master meter is not appropriate for proving meters in heated liquid service because
the conditions during the proving of the operating meter cannot be readily duplicated
during the calibration of the master meter.
Each portable tank prover shall be mounted on a trailer that meets the
requirements of the U.S. Department of Transportation. A leveling
jack shall be provided on each of the four corners of the trailer.
Each portable tank prover shall be furnished with inlet hose adapter
and outlet hose coupler for connection of the prover to the metering
system; and tank truck, refueler, or product return system, respectively.
7.2.5.12 Inlet and outlet hoses with quick connecting couplings, and a
drain valve shall be provided.
7.3.3.5 The entrance to the fast loop shall consist of a probe with
45 degree chamfer or 90 degree short radius elbow inlet
facing upstream and positioned in the center one-third of the
piping upstream of the metering system. The probe design
shall conform to API Manual of Petroleum Measurement
Standards, Chapter 8.2, Figure 6, Design B or C, respectively.
7.3.6 Strainers
PD, Coriolis,
PD & Coriolis Turbine
Product & Turbine
3” & 4” 3” & 4”
> 4”
Premium Gasoline 60 60 60
Jet A-1, Kerosene, JP8 60 60 60
Diesel 60 60 60
Fuel Oil 40 40 40
Crude Oil 40 40 40
7.3.6.4 Strainers with nominal inlet and outlet size of greater than 6
inches shall be furnished with a rolled 304 stainless steel
perforated plate basket with 5/16-inch diameter holes on
3/8-inch staggered centers.
Air eliminator sizing and design shall be determined based on the type
of problem anticipated (e.g., entrained air vs. air pockets or slugs).
All air eliminators shall have a soft-seated check valve in the vent line,
and shall be vented to a safe location.
The valve shall fail closed upon loss of power to the solenoids and
upon loss of hydraulic pressure.
Check valves shall be spring actuated, double single disk valves that
meet the requirements of SAES-L-108.
8.2 Metering system components (meters, valves, provers, sampling systems, etc.)
shall undergo tests as specified in the relevant Saudi Aramco Material Supply
System specification.
8.3 Each complete metering system shall be flow tested as part of the Factory
Acceptance Test (FAT) and witnessed by the concerned organizations in
accordance with SAEP-21 or SAEP-50, as applicable. This test shall ensure the
system meets all functional and operational requirements. The minimum skid
flow rate during flow test shall be such that at least one stream shall operate at
maximum flow rate and other streams will operate near or above minimum
operating flow rate. The corrosion inhibitor shall be used in the test fluid as per
inhibitor manufacturer’s guideline. The vendor shall provide simulators that
perform the functions of any missing components.
8.4 A Site Acceptance Test (SAT) similar to the FAT shall be performed after the
metering system is permanently installed at the field location. Refer to SAEP-21
or SAEP-50, as applicable.
8.5 Each conventional pipe prover, Piston Prover and tank prover shall be calibrated
by the waterdraw method in the vendor's shop prior to the FAT in accordance
with SAEP-36. Prover calibrations shall conform to API Manual of Petroleum
Measurement Standards, Chapters 4, 11, and 12.
8.6 In crude oil applications, a water injection test shall be performed for each
automatic sampling system prior to placing the system in service. The test shall
be conducted in accordance with API Manual of Petroleum Measurement
Standards, Chapter 8.2.
8.7 Functional tests shall be witnessed and approved by Saudi Aramco or their
approved representatives.
9 Shipping Requirements
The vendor shall be responsible for ensuring the equipment is properly prepared for
shipment, including, but not limited to, the requirements specified hereafter.
9.1 General
All equipment and internals being shipped shall be braced and temporary
supports shall be provided, if required, to prevent damage during shipment.
Equipment shall be marked with water-soluble materials that will not attack or
damage the equipment at either ambient or operating temperatures.
Marking materials shall be free of lead, sulfur, zinc, cadmium, mercury,
chlorine, and all other halogens.
Markings for export shall conform to the requirements specified on the purchase
order.
All external surfaces shall be prepared and coated in the shop with the
complete Saudi Aramco coating system (primer and final coatings) as
specified in SAES-H-001.
All bolts and nuts shall be coated with a temporary protective coating.
10 Documentation
10.1 All vendor drawings, data sheets, specifications, operating manuals and other
documents shall be provided in Electronic Files (CD-ROM) and hard copy
format.
10.2 The vendor shall supply all the necessary engineering drawings, P&IDs, block
diagrams, layout drawings, wiring diagrams, piping details, specification sheets,
data sheets, operating manuals, maintenance manuals, list of special tools and
equipment, etc., as outlined in the project documents, NMR SA-7907,
NMR SA-7925 including but not limited:
Instrumentation including but not limited to:
- Differential switches
- Resistance temperature detector
- Transmitters
- Thermowell
- Flow Meters
- Pressure and differential pressure gauges
- Limit switches
- Local flow instrument
- Flow straightener
- Prover and detector switches
- Strainers
Valves
- Solenoid operated valves
- Control valves
- Block valves
- Double Block & Bleed valves
- Digital set-stop valves, if required
- Check valves
- Thermal Relief valves
Fabricated Structural Steel
10.3 The vendor shall provide the following documents that consist of at least:
P & I Diagram
System Architecture Diagram
General Arrangement drawing
Instrument Data sheets
Instrument index
Sizing calculations for major component such as flow meters, proving
system, strainers, valves, etc.
Noise calculation and results for the system
Utility Consumption list
Functional Design Specification
Cable block diagram
Loop wiring diagram
Panel general arrangement drawing
Panel wiring drawing
PLC and flow computer logic diagram
Sampling system Schematic diagram
Uncertainty calculation
Completed and signed factory acceptance test
Completed and signed site acceptance test
Operation and maintenance manual
10.5 The vendor shall provide a list of recommended spare parts for start-up and first
routine maintenance.
10.6 In addition to documentation required in the purchase order, vendor shall furnish
the following documentation:
a. Operation Manual, describing system's operation and calibration procedures
allowing field personnel to start-up, operate and safely shut down the
metering system.
b. Installation Manual.
c. Trouble Shooting Manual, containing trouble shooting diagrams that allow
field personnel to identify a fault by means of a simple step-by-step procedure.
10.8 Each strainer and air eliminator shall be assigned a tag number. The vendor
shall provide data sheet that specifies the maximum operating pressure and other
design data shall be provided for each strainer and air eliminator.
Revision Summary
4 December 2012 Major revision.
26 September 2013 Editorial revision to change the primary contact persons
27 June 2016 Major revision to introduced Coriolis meters.
1 January 2018 Editorial revision to modify and/or delete paragraph Table 7: WA, 7.3.4.4, 9.2.1, Appendix
A, and Appendix B.
20 May 2018 Major revision to support (1) Liquid Ultrasonic Flow Meter technology (2) Master meter
technology (2) Extend range of Coriolis meter technology for truck loading.
20 November 2018 Editorial revision.
This appendix describes the requirements for metering and control systems for large metering
system for pipeline and marine applications
A.1 General
All flow computers, auxiliary counters, indicating lights, etc. shall be mounted in a
cabinet designed and constructed to meet the requirements of 34-SAMSS-820.
A.2 Architecture
1. The system shall be designed such that a single equipment failure will not result in
loss of control or degrade the functional capabilities of the system. This requirement
does not apply to field equipment such as transmitters and I/O modules unless
specified as redundant or dual.
2. The metering control system shall be arranged in functional blocks. The functional
blocks used to construct the system are flow computers, programmable logic
controllers (PLCs) and metering supervisory computers (MSCs).
3. Redundant flow computers shall be furnished for each meter, or group of parallel
meters.
4. The A and B pulse transmitter channels from each meter shall be connected to the
primary and secondary flow computers in a crisscross fashion. For each meter, the
signal from pulse transmitter A shall be wired to the pulse input A of the primary
flow computer and pulse input B of the secondary flow computer. The signal from
pulse transmitter B shall be wired to the pulse input B of the primary flow
computer and pulse input A of the secondary flow computer.
5. PLC with redundant CPUs and communications, shall be provided to operate all
metering system MOVs. Single I/Os shall be provided to operate all the valves.
6. Redundant MSCs shall be provided. Each MSC shall include a graphical user
interface (GUI) to the metering system for operator interface. Each GUI shall
provide operator control selection, report printing, alarming, metering and system
graphics, data archiving, and trending capabilities.
7. The MSCs shall have no direct interface to field devices.
8. Redundant communication links shall be provided between the flow computers and
the MSCs with either link selectable at each MSC. The vendor shall design a
metering control system (MCS) with MSCs, FCs, and PLCs being integrated as a
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Document Responsibility: Custody Measurement Standards Committee SAES-Y-103
Issue Date: 20 November 2018
Next Planned Update: 20 May 2023 Royalty/Custody Metering of Hydrocarbon Liquids
full network system. The MSCs shall be masters, and flow computers and PLC's
shall be slaves on their respective communication ports.
9. If an automatic sampling system is provided as part of the metering system, a
single communications link shall be provided between the PLC and the sampling
system controller.
10. Redundancy must be established between flow computers, PLCs and MSCs at their
level using a direct communication link.
11. Interconnection of metering equipment using RS-232-C, RS-485, RS-422, or
Ethernet is permitted. The preferred is Ethernet connectivity. Industry standard
protocols (e.g., MODBUS, MODBUS Plus, OPC, TCP/IP, or other standard
protocols) shall be used for communication between system components in the
metering system and higher level computer system.
12. All communication links in the system shall support error correction and multiple
retries.
13. A discrete (on/off) output for operation of the prover 4-way valve or interchange
shall be hardwired from each flow computer to a common set of PLC inputs.
The prover detector switches shall be hardwired to the flow computers.
14. The system shall permit the addition of meters simply through the purchase of flow
computers (if required), PLC I/O cards and reconfiguration of the MSCs, PLCs and
flow computers, as applicable.
15. In the event of failure in the MSCs, the primary flow computer in combination with
PLC shall be able to perform proving.
5. The PLC shall include interlock logic for sequential control of the metering system
MOVs. The logic provided shall include, but not be limited to provisions for
preventing the following:
Opening of the prover inlet valve on more than one meter run at a time
Closing of a meter run outlet valve prior to opening of the prover inlet and
outlet valves
Closing of a prover inlet or outlet valve prior to opening of the meter run outlet
valve
6. The PLC shall set an alarm flag if an MOV is operated locally.
7. The PLC shall refuse a sequential operation and set an alarm flag if any of the
affected valves is in the LOCAL position.
8. In response to a “Prove Meter Run” command from the MSC, the PLC shall
sequence the valves for proving as follows:
Open prover outlet MOV.
Open prover inlet MOV for the meter to be proved.
Close the meter run outlet MOV.
9. If a bi-directional prover is provided, the PLC shall “home” the prover sphere in
the left chamber (as observed from the chamber end of the prover) by operating the
prover 4-way valve after configuration of the MOVs for proving.
10. In response to a command from the primary flow computer, the PLC shall initiate
operation of the prover 4-way valve or interchange. The PLC shall monitor the
status of the prover during proving, including the 4-way valve limit switches if a
bi-directional prover is provided. The status shall be made available to the MSC
via the communications link
11. Upon receipt of a command from the MSC, the PLC shall reconfigure the metering
system MOVs using the following sequence:
Open the meter run outlet MOV.
Close the prover inlet MOV for the meter proved.
Close the prover outlet MOV.
12. The PLC shall sequence the valves for an “Open Meter Run” command from the
MSC as follows:
Ensure the prover inlet MOV on the meter run is closed.
Ensure the inlet MOV for the meter run.
Saudi Aramco: Company General Use
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Document Responsibility: Custody Measurement Standards Committee SAES-Y-103
Issue Date: 20 November 2018
Next Planned Update: 20 May 2023 Royalty/Custody Metering of Hydrocarbon Liquids
The Metering Supervisory Computers (MSCs) shall comply with requirements specified
in 34-SAMSS-851.
Redundant MSCs shall be furnished to support the metering system. The MSCs shall be
interconnected to provide data transparency in their operation to the metering system.
Any changes in one MSC shall automatically be updated and displayed in the other MSC.
Acknowledgement of alarms on one MSC shall cause them to be acknowledged on the
other MSC.
If a desk type TFT-LCD (Thin Film Transistor- Liquid Crystal Display) is provided, the
vendor shall supply the desk, if requested.
A.6. Reports
A.6.1 The MSC shall provide appropriate reports for the type of liquid for which it is
designed from the list of reports in 34-SAMSS-851.
A.6.2 Meter Ticket and Proving Report for Metering systems with Coriolis meters
shall be developed in accordance with API MPMS Chapter 5.6.
A.6.3 In case of MSC failure, the flow computer shall be capable to generate the
Meter Ticket and the proving Report.
This appendix describes the requirements for metering and control systems for small scale
metering system for pipeline and marine applications.
B.1 General
All flow computers, auxiliary counters, indicating lights, etc., shall be mounted in a
cabinet designed and constructed to meet the requirements of 34-SAMSS-820.
B.2 Architecture
B.2.1 The MCS shall be arranged in functional blocks. The functional blocks used
to construct the system are a pair of redundant flow computers and metering
supervisory computer (MSC).
B.2.2 One pair of redundant flow computers in a hot duty-standby arrangement shall
be configured for the metering system.
B.2.3 The A and B pulse transmitter channels from each meter shall be connected to
the primary and secondary flow computers in a crisscross fashion. For each
meter, the signal from pulse transmitter A shall be wired to the pulse input A
of the primary flow computer and pulse input B of the secondary flow
computer. The signal from pulse transmitter B shall be wired to the pulse
input B of the primary flow computer and pulse input A of the secondary flow
computer.
B.2.4 A single MSC shall be provided. The MSC shall include a graphical user
interface (GUI) to the metering system for operator interface. The GUI shall
provide operator control selection, report printing, alarming, metering and
system graphics, data archiving, and trending capabilities. A separate full data
backup shall be provided for the MSC including but not limited to a copy of
all system software provided by vendor with installation and testing
procedures for rebuilding another from scratch.
B.2.5 The flow computer shall provide a flow proportional pulse or flow rate pulse
output signal or flow rate (4-20mA) to the sampling system controller.
B.2.6 Redundant communication links shall be provided between the MSC and each
flow computer. The MSC shall be master, and flow computers shall be slaves
on their respective communication ports.
B.2.8 Redundancy must be established between flow computers at their level using a
direct communication link.
B.2.10 All communication links in the system shall support error correction and
multiple retries.
B.2.11 The prover 4-way valve or interchange shall be controlled by the flow
computers. The prover detector switches shall be connected to the redundant
flow computers.
B.2.12 In the event of failure of the MSC, the primary flow computer shall have
capability to enable daily metering operations and measurement functionality
including valves control, proving and measurement reports.
The Metering Supervisory Computer (MSC) shall meet the functional requirements of
34-SAMSS-851 except functions related to MSC redundancy.
A desk type TFT-LCD (Thin Film Transistor- Liquid Crystal Display) is provided; the
vendor shall supply the desk, if stated in the project scope.
B.4.1 The flow computers shall provide logic functions and sequential control for
the following operations:
Valve line-up for meter proving
Opening and closing meter runs
Proving operation including operation of the 4-way valve or interchange
B.4.2 The flow computer shall provide Open/Close logic with completion alarm
timers, Remote/Local status, and the ability to reverse travel before
completion of a command for each MOV.
B.4.3 The flow computer shall include interlock logic for sequential control of the
metering system MOVs. The logic provided shall include, but not be limited
to provisions for preventing the following:
Opening of the prover inlet valve on more than one meter run at a time
Closing of a meter run outlet valve prior to opening of the prover inlet and
outlet valves
Closing of a prover inlet or outlet valve prior to opening of the meter run
outlet valve
B.4.4 The flow computer shall generate alarm and set an event log if an MOV is
operated locally.
B.4.5 The flow computer shall refuse a sequential operation and set an alarm flag if
any of the affected valves are in the LOCAL position.
B.4.6 In response to a “Prove Meter Run” command from the MSC or at the flow
computer, the flow computer shall command the valves for prover lineup:
Open prover outlet MOV.
Open prover inlet MOV for the meter to be proved.
Close the meter run outlet MOV.
B.4.7 If a bi-directional prover is provided, the flow computer shall “home” the
prover sphere in the left chamber (as observed from the chamber end of the
prover) by operating the prover 4-way valve after configuration of the MOVs
for proving.
B.4.8 The primary flow computer shall perform proving operation. The flow
computer shall monitor the status of the prover during proving, including the
4-way valve limit switches if a bi-directional prover is provided. The status
shall be made available to the MSC via the communications link.
B.4.9 Upon receipt of a command from the MSC or at the flow computer, the flow
computer shall reconfigure the metering system MOVs as follows:
Open the meter run outlet MOV.
Close the prover inlet MOV for the meter proved.
Close the prover outlet MOV.
Saudi Aramco: Company General Use
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Document Responsibility: Custody Measurement Standards Committee SAES-Y-103
Issue Date: 20 November 2018
Next Planned Update: 20 May 2023 Royalty/Custody Metering of Hydrocarbon Liquids
B.4.10 The flow computer shall command the valves for an “Open Meter Run” as
commended from the MSC or at the flow computer as follows:
Ensure the prover inlet MOV on the meter run is closed.
Open the inlet MOV for the meter run.
Open the outlet MOV for the meter run.
B.4.11 The flow computer shall command the valves for a “Close Meter Run” as
commended from the MSC or at the flow computer as follows:
Ensure the prover inlet valve on the meter run is closed.
Close the meter run outlet MOV.
Close the meter run inlet MOV.
B.4.12 Following the completion of proving, the flow computer shall command the 4-
way valve to open to an unseated position.
B.4.13 The flow computer shall receive input from each strainer’s differential
pressure transmitter and set an alarm when the strainer is being plugged.
B.4.14 In the event the sequential logic for any valve operations fails to complete it
commanded request, an appropriate alarm shall be raised within a specified
time, the logic sequence shall reset to its original state prior to any new
command being accepted. This is to avoid any logic hang-up which may be
activated at a later date when the failed condition is satisfied.
B.5 Reports
B.5.1 The MSC shall provide appropriate reports for the type of liquid for which it is
designed from the list of reports in 34-SAMSS-851. In case of MSC failure,
the flow computer shall be capable to generate the Meter Ticket and the
proving Report.
B.5.2 Meter Ticket and Proving Report for Metering systems with Coriolis meters
shall be developed in accordance with API MPMS Chapter 5.6.
B.5.3 In case of MSC failure, the flow computer shall be capable to generate the
Meter Ticket and the proving Report.
Appendix C - Automation Requirements for Rail Car and Refueler Loading Meters
This appendix describes the basic automation requirements for required for rail car and refueler
loading meters.
Each meter shall be furnished with an electronic preset controller that meets the
requirements of 34-SAMSS-847.
Electronic preset controllers having multiple meter capability may be used provided that
control of the meters is independent from one another.
Each preset controller shall provide Level B pulse security as defined in the API Manual
of Petroleum Measurement Standards, Chapter 5.5 using the dual inputs provided by each
assigned meter.
C.1.1 Software
Each electronic preset controller shall calculate meter factors, volume and mass
totals for each meter in accordance with API Manual of Petroleum Measurement
Standards, Chapter 12.2, and the applicable requirements specified in Section 5.
C.1.2 Inputs
The electronic preset controller shall be wired and configured to receive the
following input signals as a minimum:
Frequency inputs for the A & B pickup coil from each meter.
A temperature input for each meter controlled by the preset controller.
A pressure input for meter controlled by the preset controller (if specified).
Local interlock permissive.
System shall support the later addition of additive injection pump status and
volume data.
C.1.3 Outputs
The electronic preset controller shall be wired and configured to allow outputs
System shall support the later addition of additive injection pump, start signals.
C.1.4 Communication
Through this interface it shall be possible to upload and download the entire
operating configuration of the electronic preset controller from a portable
computer (IBM Compatible), or through TMS.
Information available for upload over the communication link to the TMS shall
include but not be limited to:
All dynamic data
I/O status
System configuration/diagnostics data
Data input by the driver/operator
Delivery ticket data from the last 20 transactions shall be retained in non-volatile
memory, for later recall by TMS or through the local display and keypad.
It shall be possible to set operating parameters and control limits within the unit,
as required to support safe operation. This shall include but not be limited to
such items as maximum flow rate per meter, low flow start, normal, and ramped
shutdown flow rates.
It shall be possible to stop flow at any time, by depressing the stop button on the
electronic preset controller. Interruption of flow by this method shall not cause
the transaction counters to reset, and it shall be possible at any time to restart the
flow by depressing the start button once again.
Status of the load in progress shall be shown during the loading operation. This
shall take the form of an incremental or decremental counter in conjunction with
the total batch size.
It shall be possible through the local keypad, to access and change all
configuration and calibration data contained within the unit.
The following information shall be furnished on the bills of lading and/or other
accounting documentation associated with the volumes loaded:
General Information
Plant
Date and Time
Customer or Contract Hauler (as applicable)
Account Number
Driver Identification
Trailer Identification
Load/Unload Bay Number
Transaction Number
Saudi Aramco: Company General Use
Page 55 of 57
Document Responsibility: Custody Measurement Standards Committee SAES-Y-103
Issue Date: 20 November 2018
Next Planned Update: 20 May 2023 Royalty/Custody Metering of Hydrocarbon Liquids
Product
Total Gross Standard Volume Delivered/Received (L or U.S. gal)
For the automation requirements for rail car and refueler unloading, and aircraft refueling,
defueling and dispensing meters please refer to 34-SAMSS-847.