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999819702 - 12/2021

en-GB

The Formwork Experts.

Framed formwork ReFormaX


User Information
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten

© by Doka GmbH, A-3300 Amstetten


98197-200-01
User Information Framed formwork ReFormaX

2 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX

Contents
4 Introduction
4 Elementary safety warnings
7 Services
8 Framed formwork ReFormaX
9 Areas of use

10 Wall formwork
11 Instructions for assembly and use (Method
statement)
14 ReFormaX panel in detail
16 Panel sizes
18 Inter-panel connections
19 Bracing the panels
20 Vertical stacking of panels
26 Tie rod system
29 Length adjustment using closures
31 90 degree corners
34 Inter-panel connections for increased tensile
loads
36 Acute & obtuse-angled corners
39 Shaft formwork / stripping aid
42 Stop-end formwork
44 Connecting to existing walls
46 Plumbing accessories
49 Pouring platforms with single brackets
51 Opposing guardrail
52 Lifting by crane
54 Transporting, stacking and storing

57 Column formwork
58 Design of column formwork
59 with ReFormaX universal panels
61 with ReFormaX outside corners and
ReFormaX panels
62 Pouring platform with ReForma bracket

63 Foundation formwork
64 Tying the panels
66 Design of the foundation formwork

68 General
68 Using as downturned-beam formwork
69 Fall-arrest systems on the structure
70 Cleaning and care of your equipment

72 Article list

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 3


Introduction User Information Framed formwork ReFormaX

Introduction
Elementary safety warnings
User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This document can be used as general Instructions
ing with the Doka product or system that it describes. for Assembly and Use (Method Statement) or be
It contains information on the standard design for incorporated into site-specific Instructions for
setting up this system, and on correct, compliant uti- Assembly and Use (Method Statement).
lisation of the system. ▪ The graphics, animations and videos in this doc-
▪ All persons working with the product described ument or app sometimes depict partially assem-
herein must be familiar with the contents of this bled assemblies and may require additional
booklet and with all the safety instructions it contains. safety equipment and/or measures to comply
▪ Persons who are incapable of reading and under- with safety regulations.
standing this booklet, or who can do so only with dif- The customer must ensure all applicable regulations
ficulty, must be instructed and trained by the cus- are complied with, even if they are not shown or
tomer. implied in the graphics, animations and videos pro-
▪ The customer is to ensure that the information mate- vided.
rials provided by Doka (e.g. User Information book- ▪ Individual sections contain further safety
lets, Instructions for Assembly and Use, Operating instructions and/or special warnings as applica-
Instruction manuals, plans etc.) are up to date and ble.
available to all users, and that they have been made
aware of them and have easy access to them at the
usage location. Planning
▪ In the relevant technical documentation and form-
work utilisation plans, Doka shows the workplace ▪ Provide safe workplaces for those using the form-
safety precautions that are necessary in order to use work (e.g. for when it is being erected/dismantled,
the Doka products safely in the usage situations modified or repositioned etc). It must be possible to
shown. get to and from these workplaces via safe access
In all cases, users are obliged to ensure compliance routes!
with national laws, standards and regulations ▪ If you are considering any deviation from the
throughout the entire project and to take appropriate details and instructions given in this booklet, or
additional or alternative workplace safety precau- any application which goes beyond those
tions where necessary. described in the booklet, then revised static cal-
culations must be produced for checking, as well
as supplementary assembly instructions.
Hazard assessment
▪ The customer is responsible for drawing up, docu- Regulations; industrial safety
menting, implementing and continually updating a
hazard assessment at every job-site. ▪ All laws, Standards, industrial safety regulations and
This booklet serves as the basis for the site-specific other safety rules applying to the utilisation of our
hazard assessment, and for the instructions given to products in the country and/or region in which you
users on how to prepare and utilise the system. It are operating must be observed at all times.
does not substitute for these, however.
▪ If a person or object falls against, or into, the side-
guard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.

4 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Introduction

Rules applying during all phases of Assembly


the assignment
▪ The equipment/system must be inspected by the
customer before use, to ensure that it is in an accept-
▪ The customer must ensure that this product is able condition. Steps must be taken to exclude com-
erected and dismantled, reset and generally used for ponents that are damaged, deformed, or weakened
its intended purpose in accordance with the applica- due to wear, corrosion or rot (e.g. fungal decay).
ble laws, standards and rules, under the direction
and supervision of suitably skilled persons.
▪ Using our safety and formwork systems together
with those of other manufacturers can create risks
These persons' mental and physical capacity must
that may lead to injury and damage to property. This
not in any way be impaired by alcohol, medicines or
requires separate verification by the user.
drugs.
▪ Doka products are technical working appliances ▪ The equipment/system must be assembled and
erected in accordance with the applicable laws,
which are intended for industrial / commercial use
standards and rules by trained customer personnel
only, always in accordance with the respective Doka
whilst maintaining any applicable safety inspections
User Information booklets or other technical docu-
that may be required.
mentation authored by Doka.
▪ The stability and load-bearing capacity of all compo- ▪ It is not permitted to modify Doka products; such
modifications constitute a safety risk.
nents and units must be ensured during all phases of
the construction work!
▪ Do not step on or apply strain to cantilevers, clo- Closing the formwork
sures, etc. until suitable measures to ensure their
stability have been correctly implemented (e.g. by
tie-backs). ▪ Doka products and systems must be set up so that
▪ Strict attention to and compliance with the functional all loads acting upon them are safely transferred!
instructions, safety instructions and load specifica-
tions are required. Non-compliance can cause acci-
dents and severe injury (risk of fatality) and consid-
Pouring
erable damage to property.
▪ Sources of fire in the vicinity of the formwork are pro- ▪ Do not exceed the permitted fresh-concrete pres-
hibited. Heaters are permissible only when used cor- sures. Over-high pouring rates overload the form-
rectly and situated a correspondingly safe distance work, cause greater deflection and risk breakage.
from the formwork.
▪ Customer must give due consideration to any and all
Stripping the formwork
effects of the weather on the equipment and regards
both its use and storage (e.g. slippery surfaces, risk
of slipping, effects of the wind, etc.) and implement ▪ Do not strip out the formwork until the concrete has
appropriate precautionary measures to secure the reached sufficient strength and the person in charge
equipment and surrounding areas and to protect has given the order for the formwork to be stripped
workers. out!
▪ All connections must be checked at regular intervals ▪ When stripping out the formwork, never use the
to ensure that they are secure and in full working crane to break concrete cohesion. Use suitable tools
order. such as timber wedges, special pry-bars or system
In particular threaded connections and wedged con- features such as Framax stripping corners.
nections have to be checked and retightened as nec- ▪ When stripping out the formwork, do not endanger
essary in accordance with activity on the jobsite and the stability of any part of the structure, or of any
especially after out-of-the-ordinary occurrences (e.g. scaffolding, platforms or formwork that is still in
after a storm). place!
▪ It is strictly forbidden to weld Doka products – in par-
ticular anchoring/tying components, suspension
components, connector components and castings
etc. – or otherwise subject them to heating.
Welding causes serious change in the microstruc-
ture of the materials from which these components
are made. This leads to a dramatic drop in the failure
load, representing a very great risk to safety.
It is permissible to cut individual tie rods to length
with metal cutting discs (introduction of heat at the
end of the rod only), but it is important to ensure that
flying sparks do not heat and thus damage other tie
rods.
The only articles which are allowed to be welded are
those for which the Doka literature expressly points
out that welding is permitted.

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 5


Introduction User Information Framed formwork ReFormaX

Transporting, stacking and storing Symbols used


▪ Observe all country-specific regulations applying to The following symbols are used in this document:
the handling of formwork and scaffolding. For system
formwork the Doka slinging means stated in this DANGER
booklet must be used – this is a mandatory require- This is a notifier drawing attention to an
ment. extremely dangerous situation in which non-
If the type of sling is not specified in this document, compliance with this notifier will lead to death
the customer must use slinging means that are suit- or severe, irreversible injury.
able for the application envisaged and that comply
with the regulations.
▪ When lifting, always make sure that the unit to be WARNING
lifted and its individual parts can absorb the forces This is a notifier drawing attention to a dan-
that occur. gerous situation in which non-compliance
▪ Remove loose parts or secure them so that they can- with this notifier can lead to death or severe,
not slip out of position and drop. irreversible injury.
▪ When lifting formwork or formwork accessories with
a crane, no persons must be carried along, e.g. on
working platforms or in multi-trip packaging. CAUTION
▪ All components must be stored safely, following all This is a notifier drawing attention to a dan-
the special Doka instructions given in the relevant gerous situation in which non-compliance
sections of this document! with this notifier can lead to slight, reversible
injury.
Maintenance
NOTICE
▪ Only original Doka components may be used as This is a notifier drawing attention to a situa-
spare parts. Repairs may only be carried out by the
tion in which non-compliance with this noti-
manufacturer or authorised facilities.
fier can lead to malfunctions or damage to
property.
Miscellaneous
The weights as stated are averages for new material; Instruction
actual weights can differ, depending on material toler- Indicates that actions have to be performed
ances. Dirt accretions, moisture saturation, etc. can by the user.
also affect weight.
We reserve the right to make alterations in the interests
of technical progress. Sight-check
Indicates that you need to do a sight-check
to make sure that necessary actions have
Eurocodes at Doka been carried out.

The permissible values stated in Doka documents


(e.g. Fperm = 70 kN) are not design values (e.g. FRd = Tip
105 kN)! Points out useful practical tips.
▪ It is essential to avoid confusing permissible values
with design values!
▪ Doka documents will continue to state the permissi-
ble values. Reference
Allowance has been made for the following partial fac- Cross-references other documents.
tors:
▪ γF = 1.5
▪ γM, timber = 1.3
▪ γM, steel = 1.1
▪ kmod = 0.9
Consequently, all the design values for an EC design
calculation can be determined from the permissible val-
ues.

6 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Introduction

Services
Support in every stage of the project High performance, in all stages of the project

▪ Project success assured by products and services


from a single source.
▪ Competent support from planning through to assem-
bly directly on site. Operations Construction Project close-
Tender
scheduling work out
Project assistance from start to finish
Every single project is unique and calls for individual- Engineering
ised solutions. When it comes to the forming opera- ▪ Execution planning
tions, the Doka team can help you with its consulting, ▪ Cycle planning
planning and ancillary services in the field, enabling ▪ Structure modelling/3D-planning
you to carry out your project effectively, safely and reli- ▪ Assembly drawings
ably. Doka assists you with individual consulting ser- ▪ Statics calculation
vices and customised training courses. ▪ Concremote

Efficient planning for a safe project sequence Consulting and training

Efficient formwork solutions can only be developed


▪ Project processing on-site

economically if there is an understanding of project


▪ Formwork instructor

requirements and construction processes. This under-


▪ Training & consulting

standing is the basis of Doka engineering services.


Process optimisation

Optimise construction workflows with Doka


▪ Concremote
▪ myDoka
Doka offers special tools that help you in designing ▪ Planning software
transparent processes. This is the way to speed up ▪ Yard management
pouring processes, optimise inventories and create
more efficient formwork planning processes. Pre-assembly and assembly
▪ Pre-assembly service
Custom formwork and on-site assembly ▪ Pre-assembly on site service
To complement its system formwork range, Doka
offers customised formwork units. And specially Logistics
trained personnel assemble load-bearing towers and ▪ Organisation of transport & freight
formwork on site.
Rental and reconditioning service
Just-in-time availability ▪ Rental service
Formwork availability is a crucial factor in realising ▪ Formwork returns
your project on time and on budget. The worldwide ▪ Reconditioning & service fixed rates
logistics network puts the necessary formwork quanti-
ties on site at the agreed time.
upbeat construction
digital services for higher productivity
Rental and reconditioning service
From planning through to completion - with
The formwork material needed for any particular pro-
upbeat construction we’ll be moving construc-
ject can be rented from Doka’s high-performing rental
tion forward and upping the beat for more pro-
park. Doka Reconditioning cleans and overhauls both
ductive building with all our digital services.
client-owned equipment and Doka rental equipment.
Our digital portfolio covers the entire construc-
tion process and is being extended all the time.
To find out more about our specially developed
solutions go to doka.com/upbeatconstruction.

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 7


Introduction User Information Framed formwork ReFormaX

Framed formwork ReFormaX


Steel-framed formwork for the construction of con- Quick, easy assembly
crete and reinforced-concrete structures such as
walls, columns and shafts. ReFormaX is an eco-
nomical solution for the formwork of residential ▪ Optimised panel heights of 3.30m, 3.00m and 1.50m
and commercial buildings. for all use cases
▪ Optimum adaptability to every structure layout
▪ Easy planning with the Tipos planning software
Economical ▪ Many different fixing options:
- Universal head for secure attachment of the
▪ High load-bearing capacity: panel strut to the panel frame
- up to 70 kN/m2 fresh-concrete pressure for walls - Holes in the cross profile of the frame for con-
in accordance with DIN 18218, where the sur- structing formwork for corners, stop-ends and
face planeness tolerances to DIN 18202 Table 3 columns
Line 6 are observed ▪ Conical form-tie sleeves ensure rapidity and flexibil-
- up to 80 kN/m2 fresh-concrete pressure for col- ity
umns in accordance with DIN 18218, where the ▪ Quick-acting clamps for quick and easy progress on
surface planeness tolerances to DIN 18202 the jobsite
Table 3 Line 6 are observed
▪ Lifting edges for fast, easy stripping
▪ Doka ReFormaX stripping corner for fast, easy and Reliable and durable
safe repositioning of shaft formwork
▪ Tipos for easy and understandable project planning ▪ Robust, powder-coated steel frames prevent defor-
▪ Crane-handled formwork for all areas of application mation of the panels
(foundations, walls, columns, etc.) ▪ Compliance with Austrian quality standards ensured
by Doka Engineering and know-how

Safety
Reduced injury risk by providing safe working condi-
tions
▪ smart combination of pouring platforms
▪ safe formwork assembling and -setting due to cor-
rect usage of panel strut
98197-200-01

8 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Introduction

Areas of use
Wall formwork Foundation formwork

98197-218-01

98197-208-01

Column formwork

98197-216-01

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 9


Wall formwork User Information Framed formwork ReFormaX

Wall formwork

J F E

D
I B
98197-225-01

Section:
A ReFormaX panel in detail
B Inter-panel connections
C Vertical stacking of panels
D Tie rod system
E Length adjustment using closures
F 90 degree corners
G Acute and obtuse-angled corners
H Stop-end formwork
I Plumbing accessories
J Pouring platforms with single brackets
K Lifting by crane

70 kN/m2 pressure of fresh concrete acting on whole


area, to DIN 18218, where the surface planeness tol-
erances to DIN 18202 Table 3 Line 6 are observed.

10 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Instructions for assembly and use (Method statement)


The sequence shown here is based on a straight wall.
However, you should always start to form from the cor- CAUTION
ner outwards. Never use a sledge-hammer to plumb and align
Ladders must be located so as to create viable 'traffic the panels!
routes' in the horizontal. (On a straight wall, for exam- This would damage the profiles of the gangs.
ple, one ladder on the first element and another on the ➤ Use only proper plumbing tools (e.g. a spe-
last). cial pry-bar) that cannot cause any damage.
➤ Fix the panel struts firmly to the ground (see the sec-
Transporting / handling the panels tion headed 'Plumbing accessories').

➤ For offloading panels from a truck, or lifting them on-


site a stack at a time, use the Framax transport gear
(see 'Transporting, stacking and storing').
➤ To separate the panels, use Framax transport bolts
and the Doka 4-part chain 3.20m (see 'Transporting,
stacking and storing').

Pre-assembly
➤ Pre-assemble gang-forms 'flat on their backs' on an
assembly bench (see the section headed 'Inter-
panel connections').
➤ With the gang-form still flat, mount panel struts to it 98197-201-02
(see the section headed 'Plumbing accessories').
The gang-form is now stable and can be plumbed
and aligned exactly, with no need for the crane.

WARNING
There is not yet an opposing guard-rail on the
formwork!
Danger to life from fatal falls!
➤ Either use personal protective equipment to
98197-201-01
protect against falls (e.g. safety harness)
or
mount an opposing guardrail to the gang-
Closing the formwork form while this is still being pre-assembled in
a flat position.
➤ Attach the crane lifting tackle to the ReForma lifting ➤ Detach the gang-form from the crane. The crew can
hook (see the section headed 'Lifting by crane'). reach the slinging points by standing on a step stool.
Max. load:
Spread angle β up to 30°:
1500 kg / ReForma lifting hook

98197-201-01

➤ Raise the gang-form by crane.


➤ Spray the formwork sheet with release agent (see
the section headed 'Cleaning and care of your equip-
ment').
➤ Fly the gang-form to its new location.

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 11


Wall formwork User Information Framed formwork ReFormaX

➤ Continue lining up further gang-forms in this way,


and link them together (see the section headed Before disconnecting from the crane:
'Inter-panel connections'). ➤ If there are no panel struts on the opposing
formwork, do not disconnect the panel from
the crane until a large enough number of
form ties have been installed to keep it safely
in the upright.
➤ Detach the gang-form from the crane (wherever pos-
sible, operate the lifting hook from the opposite pour-
ing platform).
➤ Continue lining up further gang-forms in this way,
and link them together (see the section headed
'Inter-panel connections').

Pouring

70 kN/m2 pressure of fresh concrete acting on whole


area, to DIN 18218, where the surface planeness tol-
erances to DIN 18202 Table 3 Line 6 are observed.

Observe the following guidelines:


98197-201-03
▪ The section headed 'Pressure of fresh concrete on
vertical formwork – DIN 18218' in the Calculation
➤ Attach the the end-of-platform sideguards (see the Guide 'Doka formwork engineering'
section headed 'Pouring platforms with single brack-
ets').
▪ DIN 4235 Part 2 - 'Compacting of concrete by vibrat-
ing'

Erecting the opposing formwork: NOTICE


➤ Do not exceed the maximum permissible
Once the reinforcement has been placed, the form- rate of placing.
work can be closed.
➤ Mount the opposing guard-rail to the (laid-flat) gang- ➤ Pour the concrete.
form of the opposing formwork (see the section ➤ Make only moderate use of vibrators, carefully co-
headed 'Opposing guard-rail'). ordinating the times and locations of vibrator use.
➤ Spray the formwork sheet with release agent (see
the section headed 'Cleaning and care of your equip-
ment').
➤ Lift the opposing formwork by crane to its next loca-
tion.

98197-201-05

98197-201-04

➤ Fit the form ties (see the section headed 'Tie rod sys-
tem').

12 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Stripping the formwork ➤ Where the gang-form has panel struts and a pouring
platform attached to it, first attach this gang-form to
the crane, and only then detach the floor anchorages
of the panel struts.
NOTICE
➤ Comply with the stipulated stripping times.
➤ Remove any loose items from the formwork and plat-
forms, or secure them firmly.
➤ Attach the gang-form of the opposing formwork to
the crane (wherever possible, operate the lifting
hook from the opposite pouring platform).
➤ Take out the form ties and undo the connectors to
the adjacent panels.

98197-201-07

98197-201-06

In order to speed up operations when lifting


and repositioning by crane, most of the form
ties can be taken out in advance.
Important!
There must be at least as many form ties left in
place as are needed to keep the elements
safely in the upright.

WARNING
The formwork tends to adhere to the concrete.
When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the gang-form away and to its next location.
If the gang-form is 'parked' prior to its next use, it
must have sufficient stability (see the section headed
'Plumbing accessories').
Gang-forms with only one panel strut must not be
'parked' upright, but placed face-down.
➤ Clean residual concrete off the formwork sheet (see
the section headed 'Cleaning and care of your equip-
ment').

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 13


Wall formwork User Information Framed formwork ReFormaX

ReFormaX panel in detail


High load-bearing capacity Strong, hollow-profile steel frame,
powder-coated

D
A

B
98146-201-06

a ... 120 mm
A Frame profile
B Continuous hardware slot for inter-panel connectors
C Dokaplex sheet ReFormaX
D Silicone sealing strip

▪ Dimensionally stable frame profiles


▪ Strong cross profiles
▪ Powder-coated, so easy to clean
▪ Edges are easy to clean - panels always butt tightly
▪ All-round hardware slot for fastening the inter-panel
connectors at any point
▪ Formwork sheet is edge-protected by the frame pro-
file
▪ Cross-holes in panels of certain widths - for corners
and stop-ends

WARNING
98197-202-05 ➤ It is forbidden to climb on the cross-profiles.
The cross-profiles are NOT a substitute for a
70 kN/m2 pressure of fresh concrete acting on whole ladder.
area, to DIN 18218, where the surface planeness tol-
erances to DIN 18202 Table 3 Line 6 are observed.
Clean concrete surfaces
▪ Plywood sheet 18 mm thick, with 220g/m2 film coat-
ing
▪ Damaged formwork sheeting can be repaired or
replaced

14 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Holes in the cross profile for easy Form-tie sleeves


installation of the accessories
Tie rods are very easy to insert through the large, con-
ical form-tie sleeves
a
A B C

98146-202-01
98197-203-02

A ReFormaX panel
c
B ReForma fixing clamp
C ReForma universal waling a ... diameter 25 mm
b ... 42 mm
c ... 32 mm
Note:
The panels of widths 1.00m and 1.20m and the univer-
sal panels have an extra hole for fixing of panel strut Lifting edge
and bracket.

B
98197-202-07

B Lifting edge

▪ Practical lifting edge, as an insertion point for the


98146-201-10
plumbing tool

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 15


Wall formwork User Information Framed formwork ReFormaX

Panel sizes
ReFormaX panels Panel heights

Panel size-grid in 15 cm increments. The heights


and widths of the ReFormaX panels together result in
an advantageous increment-grid that makes this form-

104
work highly flexible and economical.

150
▪ Easy planning and forming
▪ Height and width can be adjusted in 10 cm incre-
ments

43
▪ Very few closures needed
▪ Clear joint pattern
▪ 3 form ties in the vertical
This is all you need to form any layout.

70
Panel widths

43
120

107

107
100

330
90

300
75 1)

107

107
60 1)

45 1)
43

43
98197-202-02
30
98197-202-01 Dimensions in cm
1) Panel with cross boreholes for corner configurations and stop-ends

16 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

ReFormaX universal panels Panel heights

The special hole pattern makes these panels particu-

20
larly suitable for efficient forming of:
▪ corners
▪ wall junctions

104
▪ stop-ends

150
110
20

32
▪ columns

75
35

43

43
Panel width

20

20
120

30 20

74
90

20

43
98197-202-04

110

110
107

107
330
300
40

40
107

107
110

110
43

43
20

20
98197-202-03
Dimensions in cm

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 17


Wall formwork User Information Framed formwork ReFormaX

Inter-panel connections
with ReForma quick acting clamp

ReForma quick acting clamp:


Permitted tensile force: 15.0 kN
Permitted shear force: 6.0 kN
Permitted moment: 0.5 kNm

98146-203-04
98197-204-01

Attributes of the panel connectors:


▪ tension-proof inter-panel connections
▪ have no loose parts which might get lost
▪ dirt-resistant and hard-wearing for site use
▪ easy to fix, with a formwork hammer
NOTICE
▪ Use a formwork hammer weighing max. 98146-203-03

800 g.
NOTICE
▪ Do not oil or grease wedged connections.
Do not position a quick acting clamp over a
Panels upright: cross borehole (A) !
Panel height Number of clamps
1.50 m 2
3.00 m 3
A
3.30 m 3
A

Panels on their sides:


98197-204-05

Panel width Number of clamps


0.30 - 0.60 m 1
0.75 - 1.20 m 2

Note:
▪ For details regarding extra inter-panel connections
on outside corners and stop-ends (for increased ten-
sile loads) see the section headed 'Inter-panel con-
nections for increased tensile loads'.
▪ For details on the position of the ReForma quick act-
ing clamps needed in vertical stacking, see the sec-
tion headed 'Vertical stacking of panels'.

18 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Bracing the panels


ReForma universal waling Vertical stacking with upright panels:
▪ ReForma universal waling 1.50m
▪ Permitted moment: 4.2 kNm

a
A

98197-205-04
C
a ... 60 cm

Vertical stacking with horizontal panels:


▪ ReForma universal waling 0.85m or 1.50m
▪ Permitted moment: 2.1 kNm
98197-205-02

98197-206-06 b
98197-205-01
b ... 30 cm
A ReForma universal waling 1.50m
B ReForma fixing clamp How to attach
C ReForma quick acting clamp
D ReFormaX panel
E Cross profile as bearing surface for universal waling
with ReForma fixing clamp

With closures, the universal walings bring the gang- A


forms firmly into alignment and transfer the form-tie
B
forces to the framed panels.
Using additional universal walings gives gang-forms
better rigidity, especially in higher vertically stacked
configurations. This makes it possible to pick up and
set down large gang-forms by crane without any prob-
lems. The additional universal walings are also useful
for transferring the loads from platforms.
98146-204-03
Note:
Instead of the universal waling, it is also possible to use A ReForma universal waling
a Multi-purpose waling WS10 Top50. B ReForma fixing clamp

Note:
When panels are braced with Multi-purpose walings
WS10 Top50: Instead of the ReForma fixing clamp,
use the ReForma fixing bolt + Super plate 15.0!

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 19


Wall formwork User Information Framed formwork ReFormaX

Vertical stacking of panels

Positions of the interconnecting and form-tie ReFormaX panel 3.00m


components and accessories needed for:
▪ Lifting and setting down Formwork height: 330 cm
▪ Crane-handling
▪ Pouring platform

30
▪ Pouring

ReForma quick acting clamp:


Permitted tensile force: 15.0 kN
Permitted shear force: 6.0 kN

300
Permitted moment: 0.5 kNm

ReForma universal waling:


Permitted moment
▪ vertical stacking with upright panels: 4.2 kNm 98197-233-01
▪ vertical stacking with horizontal panels: 2.1 kNm
Formwork height: 345, 360, 375 and 390 cm

45-90
A B C D

98146-211-01

300
A Tie rod + Super plate
B ReForma quick acting clamp
C ReForma universal waling
D ReForma fixing clamp

98197-233-02

Formwork height: 400 and 420 cm


100-120
300

98197-233-03

20 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Formwork height: 450 cm Formwork height: 540 cm

30

120
120

120
300

300
98197-235-01

Formwork height: 465 and 480 cm


98197-235-04
45-60

Formwork height: 450 cm


120

150
300

300
98197-235-02

98197-234-01
Formwork height: 520 cm
Formwork height: 480 cm
75-100

30
120

150
300

300

98197-235-03
98197-234-02

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 21


Wall formwork User Information Framed formwork ReFormaX

Formwork height: 495, 510, 525 and 540 cm Formwork height: 600 cm

45-90

300
150
300

300
98197-234-03

Formwork height: 550 and 570 cm 98197-236-01


100-120
150
300

98197-234-04

22 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

ReFormaX panel 3.30m Formwork height: 480 cm

30
Formwork height: 360 cm

120
30
330

330
98197-237-01

98197-239-01
Formwork height: 375, 390 and 405 cm
Formwork height: 495, 510, 525 and 540 cm
45-75

45-90
120
330

330
98197-237-02

Formwork height: 420, 430 and 450 cm


90-120

98197-239-02
330

98197-237-03

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 23


Wall formwork User Information Framed formwork ReFormaX

Formwork height: 550 and 570 cm Formwork height: 510 cm

100-120

30
150
120

330
330

98197-238-02

98197-239-03
Formwork height: 525, 540 and 555 cm
Formwork height: 480 cm

45-75
150

150
330

330

98197-238-01

98197-238-03

24 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Formwork height: 570, 580 and 600 cm

90-120
150
330

98197-238-04

Formwork height: 630 and 660 cm


300-330
330

98197-236-02

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 25


Wall formwork User Information Framed formwork ReFormaX

Tie rod system


Placing form ties in the frame profile Note:
Doka also offers economical solutions for creating
watertight wall-ties.

The Doka tie rod system 15.0

A C D B

98146-205-03

A Tie rod 15.0mm


B Super plate 15.0
C Plastic tube 22mm
D Universal cone 22mm

Note:
The Plastic tubes 22mm left behind in the concrete are
sealed off with Plugs 22mm.
98197-207-01

Tie rod 15.0mm:


Permitted capacity, allowing a 1.6 : 1 factor of safety
against failure: 120 kN
Basic rule:
▪ Fix a form tie in every form-tie sleeve that is not The friction-type ratchet SW27 or Box spanner
covered by a super plate. 27 0.65m can be used for low-noise releas-
▪ Always tie in the bigger (wider) of the two panels. ing and tightening of the following anchoring
components:
For exceptions, see the sections headed 'Length
adjustment using closures' and 'Vertical stacking of ▪ Super plate 15.0
panels'. ▪ Wing nut 15,0
▪ Star grip nut 15.0
98146-205-02

WARNING
Sensitive rod steel!
➤ Never weld or heat tie rods.
➤ Tie rods that are damaged or have been
weakened by corrosion or wear must be
withdrawn from use.

Note:
Seal off un-used anchoring sleeves with Universal
plugs R20/25.

Tie-rod wrench 15.0/20.0


For turning and holding the tie rods.

26 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Inclined and height-mismatched


positioning
The large, conical form-tie sleeves allow the panels to
be inclined on one or both sides, and be offset verti-
cally.

98146-205-04

Limit-values when super plates are used

Conical on both
Conical on one side Height mismatch
sides

max. 1.9 cm per


max. 4° max. 2 x 4.5° 10 cm of wall thick-
ness

98197-207-05 98197-207-06 98197-207-07

Note:
Secure inclined panels against uplift.
Inclined and mismatched positioning are not possible
with panels placed longside horizontal.

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 27


Wall formwork User Information Framed formwork ReFormaX

Form-tie positions
The form-tie positions of the panels are matched to
each other. This means that combinations of different
panel heights in the inside and outside formwork are
possible.

Pour heights of up to 3.00 m Pour heights of up to 3.30 m Pour heights of up to 4.80 m

150
480
150

330
330

330
300
300

300
150

98197-224-01 98197-224-02 98197-224-03 98197-224-04 98197-224-05

Note:
For detailed information on form-tie positions for inter-
mediate heights, see the section headed 'Vertical
stacking of panels'.

28 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Length adjustment using closures


Closures: 0 - 10 cm

Tie through frame profile:


E a C E

D
A

a ... max. 10 cm
A Doka tie rod system
B ReForma universal waling 0.85m
C Squared timber (height 12 cm)
D ReForma adjustable clamp
98197-208-02
E ReFormaX panel (panel width max. 0.75m)

ReForma universal waling 0.85m:


Permitted moment: 4.2 kNm Closures: 0 - 20 cm

NOTICE
Tie through closure:
Form tie seated against universal waling: for
statics reasons, use ReForma universal wal- E a C E
ing 0.85m.

ReForma adjustable clamp:


Permitted tensile force: 10.0 kN B

D
Note: A
Install ReForma adjustable clamp at the same position
a ... max. 20 cm
as ReForma quick acting clamp.
A Doka tie rod system
B ReForma universal waling 0.85m (for closures of up to 5 cm in
width, no universal walings are needed)
C Squared timber (height 12 cm)
D ReForma adjustable clamp
E ReFormaX panel (panel width max. 0.75m)

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 29


Wall formwork User Information Framed formwork ReFormaX

30 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

90 degree corners
with ReFormaX universal panels

b
B

D
a
98197-211-01

a ... 0 to 45 cm, in 5 cm increments


b ... 30 cm
A ReFormaX universal panel 0,90m
98197-208-03
B ReFormaX inside corner
The corner solutions are based on the strong, torsion- C Framax universal fixing bolt + Super plate 15.0
proof ReFormaX inside corner. D ReForma quick acting clamp
E ReFormaX panel with cross boreholes (panel widths 0.45 -
a
0.75m) or ReFormaX universal panel 0.90m

Required numbers of universal fixing bolts +


Super plates 15.0:
a

Universal panel 1.50m 2


Universal panel 3.00m 4
98146-206-09
Universal panel 3.30m 5
a ... 30 cm
The hole drilled in the inside corner enables a vertical stacking con- If the entire outside corner is raised or repo-
nection to be made using universal fixing bolts + super plates. sitioned by crane, then no universal walings
There are 2 ways of forming right-angled outside cor- are needed for height-bracing the panels.
ners:
▪ with a ReFormaX universal panel Note:
▪ with a ReFormaX outside corner Seal off the unused holes in the formwork sheet of the
universal panels with ReForma plugs R24.5.
Note:
For details regarding extra inter-panel connections on
outside corners (for increased tensile loads) see 'Inter-
panel connections for increased tensile loads'.

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 31


Wall formwork User Information Framed formwork ReFormaX

with a ReFormaX outside corner

The ReFormaX outside corner is an easy way of form-


ing corners in narrow trench situations.

98197-209-01

E D

A H F H
b

G
B

a ... 40 cm
b ... 30 cm
A ReFormaX outside corner
B ReFormaX inside corner
C ReForma quick acting clamp
D ReForma adjustable clamp
E ReForma universal waling
F Squared timber (max. 10 cm)
G ReFormaX panel (panel width max. 0.90m)
H ReFormaX panel (panel width max. 0.60m)

Required number of connectors for fresh-concrete


pressure of 70 kN/m²:
Wall thickness Height of outside corner Quick acting clamp
1.50m 6
up to 60cm 3.00m 12
3.30m 14

32 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Example: T-junction

98197-210-01

C
a

B
a

98197-211-02

a ... 30cm
A ReFormaX inside corner
B ReForma quick acting clamp
C ReFormaX panel 0.90m

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 33


Wall formwork User Information Framed formwork ReFormaX

Inter-panel connections for increased tensile loads


Near stop-ends
For wall thickness up to 40 cm, only 3 clamps are
needed per 3.00 and 3.30 m formwork height as a ten-
sion link between the panels.
However, where increased tensile loads need to be
sustained near stop-ends, extra inter-panel connec-
tors are needed.
Wall thickness up to 50 cm:
For each panel joint up to 1.20 m:
▪ 1 additional clamp

Wall thickness up to 60 cm:


For each panel joint up to 1.20 m:
▪ 2 additional clamps
For each panel joint between 1.20 m and 2.40 m:
▪ 1 additional clamp

b
X1
a

98197-211-07

a ... up to 50 cm
b ... 1.20 m
X1 ... 1 additional clamp

b b
X1 X2
a

98197-211-08

a ... up to 60 cm
b ... 1.20 m
X1 ... 2 additional clamps
X2 ... 1 additional clamp

34 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Near outside corners Wall thickness up to 50 cm:


For each panel joint up to 1.20 m:
For wall thickness up to 30 cm, only 3 clamps are
needed per 3.00 and 3.30 m formwork height as a ten-
▪ 2 additional clamps
sion link between the panels. For each panel joint between 1.20 m and 2.40 m:
However, where increased tensile loads need to be ▪ 1 additional clamp
sustained near outside corners, extra inter-panel con-
nectors are needed.
Wall thickness up to 60 cm:
Wall thickness up to 40 cm:
For each panel joint up to 1.20 m:
For each panel joint up to 1.20 m: ▪ 3 additional clamps
▪ 1 additional clamp For each panel joint between 1.20 m and 2.40 m:
▪ 2 additional clamps
For each panel joint between 2.40 m and 3.60 m:
▪ 1 additional clamp

b
X1
a

a ... up to 40 cm
b ... 1.20 m
X1 ... 1 additional clamp

b b
X1 X2
a

a ... up to 50 cm
b ... 1.20 m
X1 ... 2 additional clamps
X2 ... 1 additional clamp

b b b
X1 X2 X3
a

98197-211-09

a ... up to 60 cm
b ... 1.20 m
X1 ... 3 additional clamps
X2 ... 2 additional clamps
X3 ... 1 additional clamp

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 35


Wall formwork User Information Framed formwork ReFormaX

Acute & obtuse-angled corners

NOTICE
With closures, provide additional universal
walings in accordance with the section headed
'Length adjustment using closures'.

Number of clamps needed in the hinged outside


corner:
Panel height Number of clamps
1.50 m 6
3.00 m 12
3.30 m 14

NOTICE
For details regarding extra inter-panel connec-
tions on outside corners (for increased tensile
98197-212-01 loads) see 'Inter-panel connections for
increased tensile loads'.

Acute and obtuse angles are solved using the hinged


inside and outside corners.

ReFormaX hinged inside corner I


a b
a
b

98146-216-04

a ... 0.7 cm
b ... 29.3 cm

ReForma hinged outside corner A:


a b
a
b

98146-216-05

a ... 6.4 cm
b ... 0.2 cm

Number of universal walings in outside and inside


corners:
Panel height Number of universal walings
1.50 m 4
3.00 m 8
3.30 m 10
Position of the universal walings:
In every support level of the hinged inside corner I.

Note:
For angles of less than 120°, no universal walings are
needed in inside corners.

36 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

70° (60°) - 135° angles, with hinged 3D view, outside corner:

corners I + A

Fresh-concrete pres- max. width of panel + closure (b)


sure Pk beside hinged outside corner A
60 kN/m2 70 cm
70 kN/m2 60 cm

D C 70°
a

b
E

a 98197-228-01

F
A

a ... 30 cm
A ReForma hinged outside corner A 135
D C
°
a
B ReFormaX hinged inside corner I
C ReFormaX panel 0.60m B

D ReFormaX panel (panel width max. 0.75m)


E ReForma quick acting clamp

a
F ReForma universal waling F G E
G ReForma fixing clamp

Where universal fixing bolts are used instead of the


quick acting clamp in the inside corner, an angle of 60°
is also possible. a ... 30 cm
A ReForma hinged outside corner A
B ReFormaX hinged inside corner I
H I B
C ReFormaX panel 0.30m
D ReFormaX panel (panel width max. 0.75m)
E ReForma quick acting clamp
F ReForma universal waling
60

G ReForma fixing clamp


°

B ReFormaX hinged inside corner I


H Framax universal fixing bolt
I Star grip nut 15.0 G
J ReFormaX panel with cross boreholes
(panel width 0.45 - 0.75m)

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 37


Wall formwork User Information Framed formwork ReFormaX

90° - 180° angles, with hinged inside 3D view, inside corner:

corner I only

Fresh-concrete pres- max. width of panel + closure (b)


sure Pk beside hinged inside corner I (outside)
60 kN/m2 51 cm
70 kN/m2 43 cm

G
F

D C
90°
a

98197-229-01
E

a ... 30 cm
B ReFormaX hinged inside corner I D B 180°
a

C ReFormaX panel 0.30m


D ReFormaX panel (panel width max. 0.75m)
E ReForma quick acting clamp

a
F ReForma universal waling
G ReForma fixing clamp
F E

The hinged inside corner I can be fixed at an angle of a ... 30 cm


90° using universal fixing bolts and Super plates 15.0. B ReFormaX hinged inside corner I
D ReFormaX panel (panel width max. 0.75m)
E ReForma quick acting clamp
F ReForma universal waling
B
G ReForma fixing clamp

B ReFormaX hinged inside corner I


H Framax universal fixing bolt
K Super plate 15.0

38 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Shaft formwork / stripping aid


Shaft formwork with Stripping corner Formwork-stripping clearance:

I
With the Stripping corner I, the entire shaft formwork
unit is detached from the wall, in one piece, before
being lifted and reset by crane.
Product features:
▪ No negative impression in the concrete.
▪ Formwork set-up and stripping function integrated in
the inside corner (no need for crane – uses stripping
spindles).
▪ Entire shaft formwork unit is lifted and reset in one
piece (with lifting hooks and four-part lifting chain).

B
A
98146-227-01

A
98146-252-01

a
a
C

b
a

98146-227-02
98146-218-03 a ... 3.0 cm
b ... 6.0 cm
a ... 30.0 cm

98197-213-02

A ReFormaX stripping corner I


B Framax stripping spindle I
C Steel form-facing
D Slinging point (to be used exclusively for lifting only one strip-
ping corner on its own!)

Required number of ReForma quick acting clamps:


Height of the stripping corner I Number of clamps
1.50 m 4
3.00 m 6
3.30 m 8

NOTICE
In order to obtain the full available stripping-
play, make sure that the quick acting clamps
are mounted at staggered heights (i.e. not
opposite one another).
Position of closures (squared timbers) in the inside
shaft formwork:
▪ whenever possible, not directly next to the stripping
corners

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 39


Wall formwork User Information Framed formwork ReFormaX

Vertical stacking of ReFormaX stripping Mounting the Framax stripping spindles I


corners I
1) Pull out the U-bolt from the stripping spindle.
➤ Connect the bottom stripping corner to the framed 2) Place the stripping spindle on the centring stud of
formwork panel. the stripping corner.
➤ Pull the coupling bolt out of the top stripping corner. 3) Twist the stripping spindle clockwise until fully
➤ Remove the two hexagon bolts from the bottom strip- engaged.
ping corner. 4) Position the spindle nut between the holes in the
➤ Engage the top stripping corner flush on the bottom push-rod.
stripping corner. 5) Fix the stripping spindle with the U-bolt.
➤ Push the coupling bolt back in.
➤ Bolt the stripping corners together with the 2 hexa- 1
gon bolts and hexagon nuts removed beforehand.
A
➤ Vertically stack the next framed formwork panel and
connect it to the stripping corner. 2 B 5

C 3
B E
D

D
98146-217-04 98146-217-05 98146-217-06

A Framax stripping spindle I


A B U-bolt
C Centring stud of stripping corner
D Spindle nut
E Push-rod
A Bottom stripping corner I
B Top stripping corner I Operating the Framax stripping spindle I
C Coupling bolt
D Hexagon bolt ISO 4019 M16x45 8.8 galv. + ➤ Push a Tie rod 15.0mm through one of the holes in
Hexagon nut ISO 4032 M16 8 galv. the spindle nut.
➤ Closing the formwork: Twist the spindle nut clock-
Animation: https://player.vimeo.com/video/256373947 wise.
➤ Opening the formwork: Twist the spindle nut anti-
clockwise.

B
98146-217-03

A Tie rod 15.0mm


B Spindle nut

40 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Lifting by crane

ReForma lifting hook

Follow the Operating Instructions!

98197-213-01

β ... max. 15°


A ReForma lifting hook
B Four-part lifting chain

Do not use the slinging point on the Stripping


corner I for lifting the shaft formwork.
➤ The shaft formwork may only be reset
using lifting hooks.

Permitted weight of the shaft formwork:


4000 kg with 4 lifting hooks

Use a lifting beam for repositioning large gang-


forms.

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 41


Wall formwork User Information Framed formwork ReFormaX

Stop-end formwork
with universal walings
Universal walings make it possible to form stop-ends
continuously across any thickness of wall.

ReForma universal waling:


Permitted moment: 4.2 kNm

There are 2 possible ways of fastening the universal


walings:
▪ with universal fixing bolts
▪ with stop-end ties

Universal fixing bolts


The universal walings are mounted using universal fix-
ing bolts and Super plates 15.0 fixed through the cross
boreholes in the panels.
98197-208-05
C B D
NOTICE
For details regarding extra inter-panel connec-
tions on stop-ends (for increased tensile
loads) see 'Inter-panel connections for
A
increased tensile loads'.

E
98197-211-04

A ReForma universal waling


B Framax universal fixing bolt
C Super plate 15.0
D ReFormaX panel with cross boreholes (panel widths 0.45 -
0.75m) or ReFormaX universal panel 0.90m
E Doka tie rod system

Framax universal fixing bolt:


Permitted tensile force in the cross borehole of the
ReFormaX panel: 25.0 kN

42 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Stop-end ties with ReFormaX universal panels


The universal walings are fastened using ReForma The integral 5 cm hole-grid of the universal panel pan-
stop-end ties and super plates. This enables you to els permits stop-ends across walls up to 55 cm thick.
form stop-ends continuously, even across large
thicknesses of wall. Fix to the ReFormaX panel with universal fixing bolts
and Super plates 15.0.
C B D
D
C B

a
A

E
98197-211-05

A ReForma universal waling


98197-211-03
B ReForma stop-end tie
C Super plate 15.0 a ... max. 55 cm
D ReFormaX panel A ReFormaX universal panel 0.90m
E Doka tie rod system B Framax universal fixing bolt
C Super plate 15.0
D ReFormaX panel with cross boreholes (panel widths 0.45 -
Position of the stop-end ties:
0.75m) or ReFormaX universal panel 0.90m
To ensure uniform load transfer, the stop-end ties
should be as close as possible to the centre point Required numbers of universal fixing bolts +
between two cross profiles. Super plates 15.0:
Universal panel 1.50m 4
Universal panel 3.00m 8
ReForma stop-end tie: Universal panel 3.30m 10
Permitted tensile force: 15.0 kN
Note:
Required number of universal walings for fresh- Seal off the unused holes in the formwork sheet of the
concrete pressure 70 kN/m²: universal panels with ReForma plugs R 24.5.
Panel height:
wall thickness 1.50 m 3.00 m or 3.30 m
up to 50 cm 2 4 Stop-ends with joint-sealing tapes
up to 60 cm 2 5

C B D

E
98197-211-06

A ReForma universal waling


B Framax universal fixing bolt or ReForma stop-end tie
C Super plate 15.0
D ReFormaX panel
E Doka tie rod system

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 43


Wall formwork User Information Framed formwork ReFormaX

Connecting to existing walls


Right-angled connections In-line connections

with a ReFormaX universal panel with a ReFormaX universal panel


a a

D B

B A C C A D

98146-209-03

a ... max. 12.5 cm a ... max. 20.0 cm


A ReFormaX universal panel A ReFormaX universal panel
B Doka tie rod system 15.0 B ReForma universal waling 0.85m
(one form tie needed in each perforated profile of the universal C Doka tie rod system 15.0
panels) (one form tie needed in each perforated profile of the universal
C Doka tie rod system panels)
D In-place timber brace D Doka tie rod system

with ReformaX panel and pressure plate 6/15 with ReFormaX panel and squared timber
C
a
B
F

E A
B D A
98146-209-02

C
98146-209-05
A ReFormaX panel a ... max. 5 cm
B Framax pressure plate 6/15 A ReFormaX panel
C Hexagon nut 15.0 B Squared timber
E Doka tie rod system C ReForma adjustable clamp
F In-place timber brace D Doka tie rod system

with ReFormaX panel and squared timber


D C

B E A

A ReFormaX panel
B Squared timber (min. 3.5 cm up to max. 20 cm)
C ReForma universal waling (not necessary with squared timbers
up to 5 cm wide)
D ReForma fixing clamp
E Doka tie rod system
F In-place timber brace

44 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Corner connections

without closure

C
B
I

E A H

F
G
D 98146-209-07

A ReFormaX panel
B Framax pressure plate 6/15
C Hexagon nut 15.0
D Super plate 15.0
E Doka tie rod system 15.0mm
F Squared timber
G ReForma adjustable clamp
H Doka tie rod system
I In-place timber brace

with closure

B F A

C
D
E

A ReFormaX panel
B Squared timber (min. 3.5 cm up to max. 20 cm)
C ReFormaX panel 0.30m
D ReForma universal waling (not necessary with squared timbers
up to 5 cm wide)
E ReForma fixing clamp
F Doka tie rod system
G In-place timber brace

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 45


Wall formwork User Information Framed formwork ReFormaX

Plumbing accessories

h
A A

a
b
98197-233-04
c

Connection
Basic panel Formwork Perm. spac-
height, prop
Height (a) height (h) ing (c)
head (b)
98197-208-04

Plumbing accessories brace the formwork against wind 1.50m 1.50 m 1.20 m 3.50 m
Panel strut 290 (A)

loads and make it easier to plumb and align. 3.00m 3.00 m 2.40 m 3.30 m
3.00m 3.30 m 2.40 m 3.30 m
Product features: 3.00m 3.40 - 3.60 m 2.40 m 2.80 m
▪ Fine adjustment by screw-thread
3.30m 3.30 m 2.40 m 3.30 m
▪ All parts are captive, including the telescopic tube 3.30m 3.60 m 2.40 m 2.80 m
which has a safety stop to prevent dropout
3.30m 3.70 - 3.90 m 2.70 m 2.80 m

WARNING 3.00m 3.75 - 4.50 m 3.15 m 2.70 m


Risk of the formwork tipping over! 3.00m 4.50 m 3.30 m 2.70 m
Panel strut 400 (A)

3.00 m 4.65 m 3.15 m 2.40 m


➤ Formwork elements must be held stable in
3.00m 4.80 m 3.30 m 2.40 m
every phase of construction work!
3.00m 4.90 - 5.40 m 3.60 m 2.10 m
➤ Observe all applicable safety regulations!
➤ If high wind speeds are likely, and when 3.30m 4.05 - 4.65 m 3.45 m 2.70 m
work finishes for the day or before prolonged 3.30 m 4.80 m 3.60 m 2.60 m
work-breaks, always take extra precautions 3.30m 4.80 - 5.10 m 3.45 m 2.20 m
to fix the formwork in place.
Suitable precautions: 3.00m 4.60 - 5.70 m 4.05 m 2.40 m
- set up the opposing formwork 3.00m 4.75 - 5.70 m 4.20 m 2.30 m
Panel strut 500 (A)

- place the formwork against a wall 3.00m 5.50 - 5.70 m 3.90 m 2.10 m
- anchor the formwork to the ground (e.g. 3.00m 6.00 m 4.50 m 2.20 m
with ReForma floor fixing plates)
3.30m 5.25 - 5.70 m 4.35 m 2.30 m
The values apply where the wind pressure we = 3.30m 5.05 - 6.00 m 4.50 m 2.20 m
0.65 kN/m2. This results in an impact pressure qp = 3.30m 5.10 - 5.80 m 3.90 m 2.00 m
0.5 kN/m2 (102 km/h) where cp, net = 1.3. The greater 3.30m 6.00 - 6.15 m 4.20 m 1.90 m
wind loads encountered at exposed formwork-ends 3.30m 6.30 - 6.60 m 4.50 m 1.90 m
must be restrained by additional plumbing accessories Max. anchoring load:
(e.g. struts or pipe-braces). In cases where higher wind Fexist = 13.5 kN (actual load)
pressure is encountered, the number of struts must be Example: Where the formwork height is 4.65 m with
determined by statical calculation! basic panel 3.00m, the following are needed for every
For more information, see the Calculation 4.80 m wide gang-form:
Guide 'Wind loads to the Eurocodes', or con- ▪ 2 Panel struts 400 at connection height 3.15 m
sult your Doka technician! or
▪ 2 Panel struts 500 at connection height 4.05 m
Note:
Every gang-form must be supported by at least 2
plumbing accessories.

46 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Fixing in the cross profile Fixing to the ground


➤ Anchor the plumbing accessories in such a way as to
Head of the ReForma panel strut: resist tensile and compressive forces!

Footplate:
A a

98146-202-05
1 98146-202-07
a ... diam. 22 mm (suitable for Doka express anchors)

Connection with panels Connection with panels


longside vertical (1) longside horizontal (2)
Anchoring the footplate
The Doka express anchor can be re-used many times
over.

A
98146-202-04
98146-202-03

A
A Head of the ReForma panel strut
B
98146-202-06

A Doka express anchor 16x125mm


B Doka coil 16mm

Characteristic cube compressive strength of the con-


crete (fck,cube):
min. 15 N/mm2 (C12/15 grade concrete)

Follow Fitting Instructions!

Required safe working load of alternative anchors


for footplates:
Rd ≥ 20.3 kN (Fpermissible ≥ 13.5 kN)
Follow the manufacturers' applicable fitting instruc-
tions.

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 47


Wall formwork User Information Framed formwork ReFormaX

Panel struts ReForma panel strut 500

ReForma panel strut 290

c
a

A
98146-228-01

α C

a
b

a ... 214.0 - 296.0 cm


b ... 123.3 - 184.3 cm
Connection area c ... 210.0 - 270.0 cm
α ... approx. 60°

98146-228-03
A ReForma panel strut 290
α

ReForma panel strut 400 b

a ... 424.0 - 506.0 cm


b ... 228.3 - 269.3 cm
Connection area c ... 390.0 - 450.0 cm
α ... approx. 60°
C ReForma panel strut 500
c
a

B
98146-228-02

a ... 318.0 - 400.0 cm


b ... 175.3 - 216.3 cm
Connection area c ... 315.0 - 360.0 cm
α ... approx. 60°
B ReForma panel strut 400

48 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Pouring platforms with single brackets


ReForma bracket
ReForma brackets can be used to assemble 80 cm
wide pouring platforms that are easy to mount by hand.

b
a

98197-208-06
98197-208-01 a ... 80 cm
b ... 110 cm
Precondition for use
Permitted service load: 1.5 kN/m2 (150 kg/m2)
Observe all applicable safety regulations. Load Class 2 to EN 12811-1:2003
Only fit pouring platforms to formwork structures of Max. influence width: 1.50 m
adequate stability ensuring that the expected loads
can be taken.
NOTICE
Ensure that the formwork gang is sufficiently rigid. The brackets must be secured against acci-
Brace the formwork in a windproof manner when dental lift-out.
erecting it or when it is temporarily placed in the Deck-boards and guardrail boards: Per 1 metre
standing position. length of platform, 0.8 m2 of deck-boards and 0.45 m2
of guardrail boards are needed (site-provided).
Note: Board thicknesses for centre-to-centre spans up to
The plank and board thicknesses given here comply 2.00 m:
with EN 1995. ▪ Deck-boards min. 20/5 cm
Observe all national regulations applying to deck and ▪ Guardrail boards min. 15/3 cm
guardrail boards.
Threaded-fastener material required for securing
the deck-boards (fasteners per bracket):
▪ 4 square bolts M10x110
▪ 4 spring washers A10
▪ 4 hexagon nuts M10
Fixing the guardrail boards: use nails

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 49


Wall formwork User Information Framed formwork ReFormaX

Possible ways of fixing to upright panels Sideguards on exposed platform-


ends
On pouring platforms that do not completely encircle
the structure, suitable sideguards must be placed
across exposed end-of-platform zones.

Handrail clamp S
98197-203-08

In the frame profile A

B
98197-203-10

Anti-liftout guard B
98197-203-09

In the cross profile C


A ReForma bracket
B Spring cotter
A Guardrail board min. 15/3 cm (site-provided)
Possible ways of fixing to horizontally placed pan- B Handrail clamp S
els C ReForma bracket

The sideguard consists of:


▪ 2 Handrail clamps S
A ▪ 3 guardrail boards, min. 3x15 cm, (site-provided)
B
Assembly:
➤ Fasten the handrail clamps onto the decking of the
pouring platform, by tightening the wedges (clamp-
98197-203-11

ing range 2 to 43 cm).


➤ Fix guardrail boards to the handrail post plates with
98197-203-12
one nail 28x65 per plate.
In the cross profile Anti-liftout guard
Follow the directions in the 'Handrail clamp S'
A ReForma bracket User Information booklet.
B Spring cotter

50 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Opposing guardrail
If there are working scaffolds mounted on one side of
the formwork only, the holes in the cross profiles of the
panels make it possible to attach squared timbers.

B
A

A C

C
C
98197-201-09

C
98197-201-08

a ... 110 cm
A Squared timbers 8x10x190cm (WxHxL), with drilled hole
D=22mm (by site)
B Guardrail board (site-provided)
C ReForma fixing bolt + Super plate 15.0

Installation:
➤ Secure squared timber to the cross profiles of the
panels with ReForma fixing bolts and super plates.

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 51


Wall formwork User Information Framed formwork ReFormaX

Lifting by crane
Safe crane-handling of ReFormaX is possible using the Position of the lifting hooks
Doka 4-part chain 3.20m and the ReForma lifting
hook. The lifting hook locks automatically after being
hung into place. Note:
The positions of the lifting hooks shown here also apply
for vertically stacked gang-forms.
Doka 4-part chain 3.20m
Single panel:
Panels up to 60cm wide Panels over 60cm wide
β

98197-214-02
98197-214-01
➤ Attach the Doka 4-part chain 3.20m to the ReForma
lifting hooks.
➤ Hang the remaining chain-lengths back in place.
A Stiffening profile
Max. load-bearing capacity (as 2-part chain):
Up to 30° spread angle β 2400 kg. Gang-form - two panels upright:
β
Follow the Operating Instructions!
B

ReForma lifting hook


98197-214-03

B Frame profile

Gang-form - three (or more) panels upright:


Max. load-bearing capacity: β

Spread angle β up to 30°: A A


1500 kg / ReForma lifting hook

Follow the Operating Instructions!

Securing the lifting hooks against sliding from


side to side
98197-215-01

NOTICE
Position the lifting hooks so that they are
secured against sideways slippage. A Stiffening profile
For suitable positions see the section headed
‘Position of the lifting hooks'’.

52 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Gang-form - panel on its side (vertically stacked): Assembling tool



D D
For operation of the lifting hook on upright formwork by
operator on ground level.

CAUTION
Risk of the lifting hook falling when oper-
ated with assembling tool!
➤ With the crane, position the lifting hook level
with the lifting point.
98197-215-02

D Cross profile

98146-246-07
A

Formwork height
A Framax telescopic assembling tool
3.00 - 5.40m
(telescopes from 230 to 400 cm)
Framax assembling tool 2.50 - 3.30m

In addition to operation of the lifting hook, the


Framax assembling tool also offers the fol-
lowing functions:
▪ Pulling out double-headed nails
▪ Plumbing and aligning the formwork

9230-210-03

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 53


Wall formwork User Information Framed formwork ReFormaX

Transporting, stacking and storing


Bundling the panels Transporting the panels
1) Position hardwood blocking approx. 8.0 x 10.0
(W x H) underneath the cross profile.
Framax transport gear
2) Strap the sleepers (hardwood blocking) and the For safe crane transport of stacked panels at construc-
bottom panel together with metal banding. tion sites, depots etc.
WARNING
The smooth surface of the powder-coated pan-
els reduces the sticking friction.
➤ It is strictly forbidden to lift stacks of panels
without inserting Framax stacking cones
(2 cones per layer) first!
Exception: Stacking cones are not required if
the stack is lifted using the Framax transport
gear. B

3) Insert Framax stacking cones.


A

9727-246-01
98146-248-02
A Framax stacking cone

A Framax transport gear (consisting of 4 round slings)


The stacking cones stop the panels slipping. B Chain suspension gear or Doka 4-part chain 3.20m
4) Strap the whole stack together tightly with strapping
tape. The four round slings of the transport gear hold the
stack together on all four sides, in such a way that it is
impossible for individual panels to slip out.
Advantages:
A
▪ Spring-loaded slinging hooks reach from underneath
into the beads of the panel frame and prevent the
transport gear accidentally detaching itself when the
cable tension slackens.
▪ The automatic length compensation feature of the
B Framax transport gear ensures that the load is dis-
tributed evenly.
C
▪ The Framax transport gear can easily be suspended
and detached by just one person working on their
A Framax stacking cone
own.
B Strapping tape
C Sleeper
▪ There is no need for anti-slippage protection using
Framax stacking cones here.
Max. number of panels in a stack:
Max. number of panels Max. load-bearing capacity: 2000 kg / 4 round slings
Stacking height
Panel (width) stacked on top of one
incl. sleepers
another
up to 1.20m 8 approx. 108 cm NOTICE
Max. stacking height: 8 panels (incl. sleepers)

54 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Wall formwork

Precondition for use


Framax transport bolts with Doka 4-part chain
3.20m
The bottom layer of the stack may only consist of one
panel. The Framax transport bolts (A) , in combination with the
The stacks must always be of panels of equal width. Doka 4-part chain 3.20m (B) , are for moving panels
either individually or in stacks.
The top layers may also consist of 'half-width' panels.
The important thing here is that every panel must be Lifting a bundled stack of panels Lifting panels off the stack
held by at least two round slings and that no 'gaps’
may be left open between panels. B

It is forbidden to transport stacks where the edges of


the panels are not all in alignment! A

60
90 B
98146-248-05

90
90 30
120 A
B

Follow the Operating Instructions!

Doka 4-part chain 3.20m

The Doka 4-part chain 3.20m is a multi-functional sling- A 98146-248-03 98146-248-04


ing means:
▪ used with the integrated eye-hooks for hoisting
formwork, platforms and multi-trip packaging con- WARNING
tainers. ➤ It is strictly forbidden to lift stacks of panels
For further information, see the section headed 'Lift- without inserting Framax stacking cones
ing by crane'. (2 cones per layer) first!
▪ used in conjunction with Framax transport bolts for
hoisting stacks of panels and individual panels. Max. load-bearing capacity:
800 kg / Framax transport bolt
Framax transport bolts manufactured until 2015, with
a given load capacity of 500 kg, are also capable of a
carrying capacity of 800 kg.

Follow the Operating Instructions!

The Doka 4-part chain 3.20m can be adjusted to the


centre-of-gravity position by shortening the length of
individual chains.

Max. load-bearing capacity Pmax:


spread angle β
0° 0°-30° 30°-45° 45°-60°
Using one chain 1400 kg - - -
Using two chains - 2400 kg 2000 kg 1400 kg
Using all four chains - 3600 kg 3000 kg 2120 kg

Follow the Operating Instructions!

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 55


Wall formwork User Information Framed formwork ReFormaX

Lifting panels upright / turning panels


over
➤ Use Framax transport bolts to lay the framed panel
flat on squared timbers 20x20 cm

B
B

A A

98197-226-02

98197-226-01

A Framax transport bolt


B Doka 4-part chain 3.20m
C Squared timber 20x20 cm

WARNING
Using Framax transport bolts to lift the framed
panels upright or turn them over is prohibited!
➤ Use ReForma lifting hooks!
➤ Position the ReForma lifting hooks. Lift the framed
panel upright with ReForma lifting hooks and, if
applicable, lay flat with the sheeting side down.

B
B

D
98197-227-02

98197-227-01

B Doka 4-part chain 3.20m


C Squared timber 20x20 cm
D ReForma lifting hook

Follow the Operating Instructions!

56 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Column formwork

Column formwork

98197-216-01

80 kN/m2 pressure of fresh concrete acting on whole


area, to DIN 18218, where the surface planeness tol-
erances to DIN 18202 Table 3 Line 6 are observed.

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 57


Column formwork User Information Framed formwork ReFormaX

Design of column formwork


Erecting and striking the formwork

Erecting:
➤ Position the first panel and brace it with panel struts.
➤ Join the second panel to the first, and attach a panel
strut.
➤ Plumb and align this formwork-half with the panel
struts.
➤ Add two more panels to close the formwork.
Striking:
➤ First remove the panels that are not attached to a
panel strut, and place them face-down for intermedi-
ate storage.
➤ Undo the inter-panel connections of the formwork-
half.
➤ Undo the ground anchors of the panel struts.
➤ Place the panels face-down for intermediate stor-
age.

98197-216-02

NOTICE
▪ To achieve exact plumbing & aligning of the
column formwork, the best arrangement of
the panel struts is as illustrated here.
▪ Always attach panel struts to free-standing
formwork halves to prevent them from fall-
ing over.

58 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Column formwork

with ReFormaX universal panels


with a ReFormaX universal panel with a ReFormaX universal panel
0.90m 1.20m
The practical 5 cm hole-grid is ideal for forming col- The practical 5 cm hole-grid is ideal for forming col-
umns. Cross-sections of up to 75 x 75 cm. umns. Cross-sections of up to 105 x 105 cm.

cross-sections in 5 cm increments cross-sections in 5 cm increments


75 105
70 100
65 95
B C A 60 B C 90
85
55 A 80
50 75
45 70
40 65
35 60
30 55
50
a

a 25
D 45
20
40

a
35
a
30
25
D
20
98197-216-03

Example: column 40 x 65 cm

98197-216-04
a ... 20 to 75 cm, in 5 cm increments
A ReFormaX universal panel 0.90m
B Framax universal fixing bolt
Example: column 70 x 95 cm
C Super plate 15.0 a ... 20 to 105 cm, in 5 cm increments
D Triangular ledge A ReFormaX universal panel 1.20m
B Framax universal fixing bolt
Note: C Super plate 15.0
Seal off the unused holes in the formwork sheet of the D Triangular ledge
universal panels with ReForma plugs R 24.5.
Note:
Seal off the unused holes in the formwork sheet of the
universal panels with ReForma plugs R 24.5.

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 59


Column formwork User Information Framed formwork ReFormaX

Schedule of materials

Example H = 4.50 m Example H = 4.80 m


(3.00m+1.50m): (1.50m+3.30m):

C C
D D

H
H

A A

B
98197-231-01

98197-231-02

universal panel (A)


fixing bolt (C)
quick acting

Super plate
Formwork
height (H)

clamp (B)

universal

15.0 (D)

3.30m 3.00m 1.50m 0.75m

1.50 m 4 8 8
2.25 m 4 4 8 16 16
3.00 m 4 16 16
3.30 m 4 20 20
3.75 m 4 4 8 24 24
4.05 m 4 4 8 28 28
4.50 m 4 4 8 24 24
4.80 m 4 4 8 28 28
6.00 m 8 8 32 32
6.60 m 8 8 40 40
Table gives number of items needed

60 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Column formwork

with ReFormaX outside corners and ReFormaX panels


The column formwork can also be constructed with Schedule of materials
ReFormaX outside corners and ReFormaX panels.
Cross-sections of up to 75 x 75 cm.

B
C

D
C

H
B

98197-217-01

A ReFormaX panel (max. 75 cm)


B ReFormaX outside corner
C ReForma quick acting clamp
A
D Triangular ledge

NOTICE 98197-217-02

▪ For columns measuring 75 cm along one or Example: ReFormaX outside corners 3.00m with ReFormaX panels
both sides, use wedge bolts and tensioning 0.45 x 3.00m
wedges instead of quick acting clamps.
ReFormaX outside
Quick act-
▪ Do not oil or grease the components of Panel
ReFormaX panel (A)
corner (B)
ing
wedge-clamped joints. height (H) clamp*)
3.30 3.00m 1.50m 3.30m 3.00m 1.50m (C)
1.50 m 4 4 24
B 3.00 m 4 4 48
3.30 m 4 4 56
Table gives number of items needed.
C
A
D

98146-225-03

A ReFormaX panel 0.75m


B ReFormaX outside corner
C Framax wedge bolt RA 7.5
D Framax tensioning wedge R

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 61


Column formwork User Information Framed formwork ReFormaX

Pouring platform with ReForma bracket

B
C

98197-216-01

A ReForma bracket (deck-boards and guardrail boards site-pro-


vided)
B Handrail clamp S (guardrail boards site-provided)
C Board for screwing the platform decking onto

Note:
Where the two planks meet, a joining board must be
screwed onto the underside.

For more information on constructing pouring plat-


forms, see the section headed 'Pouring platforms with
single brackets'.

62 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Foundation formwork

Foundation formwork
The ReFormaX panels can also be used for founda-
tions.
This is particularly advantageous where it is intended to
continue using the same panels for the walls. Founda-
tions can quickly be formed with any of the ReFormaX
panels, either upright or horizontal. Quick acting
clamps and a blow with the hammer are all it takes to
join the panels. Length closures and corners are just as
easy to solve here as they are on "normal" walls. A
range of practical accessories makes this work easier.

98197-218-01

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 63


Foundation formwork User Information Framed formwork ReFormaX

Tying the panels


Note: Tying at bottom
Seal off unneeded form-tie sleeves with Universal
plugs R20/25.
Foundation clamp and perforated tape
Tying at top ▪ Wall thicknesses can be formed in 5 cm grid

Note: A
2 ties above the panel are needed for each panel 3.00m
or 3,30m turned longside horizontal!
B
9727-207-01
Tie-holder bracket
A Framax foundation clamp
▪ Tie rod is held above panel (not in the concrete) B Doka perforated tape 50x2.0mm 25m (expendable)
▪ Form-tie spacing freely selectable
Permissible load for a form-tie point with the Framax
B C A D foundation clamp and Doka perforated tape is 12 kN.

Doka perforated tape 50x2.0mm 25m


a b

b
98090-200-05
9731-224-01 Z
A Framax tie-holder bracket a ... 18 mm
B Tie rod 15.0mm b ... 50 mm
Z ... Length of tape cut: Wall thickness + 40 cm
C Super plate 15.0
D Wooden spacer Number of foundation clamps and perforated
tapes:
Framax tie-holder bracket: Foundation clamp
Panel length Pour height
and perforated tape
Permitted capacity: 15 kN up to 1.20 m 3
3.00m
up to 0.90 m 2
To prevent soiling of the tie rods placed across up to 1.20 m 4
3.30m
the top of the concrete, we recommend using up to 0.90 m 2
Plastic tubes 22mm.
Horizontal bracing (site-provided)
In very narrow trenches, the bottom tie can be replaced
by a horizontal bracing.

A
98197-222-05

A Horizontal bracing

64 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Foundation formwork

Floor fixing plate and express anchor Structural design

▪ No site-provided distance protector


▪ No ties in the concrete Fv A
▪ No form ties in the area of the perforated tape Fh
▪ Block foundations possible
NOTICE

a
Use ReForma floor fixing plates only on foun-
dation slabs and concrete floor-slabs.
a ... min. 20 cm
Distance from outside edge of panel: min. 15 cm
A ReForma floor fixing plate
C

7.0

Vertical load Fv in frame profile [kN]


B
6.0
D
5.0
A 4.0
98197-222-03

A ReForma floor fixing plate 3.0 A B C

B Doka express anchor 16x125mm 2.0


C ReFormaX panel
1.0
D Foundation slab / concrete floor-slab
0
➤ Engage the ReForma floor fixing plate in the frame 0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0
profile and fix with Doka express anchor 16x125mm. Horizontal load Fh in frame profile [kN]

Follow the directions in the 'Doka express Max. anchoring load


Characteristic cube compressive
anchor 16x125mm' Fitting Instructions! strength of the concrete (fck,cube): Fexist Fd
10 N/mm2 (C8/10 grade con-
(A) 9.2 kN 13.8 kN
crete)
Before drilling the holes for the express
15 N/mm2 (C12/15 grade con-
anchors, temporarily secure the ReForma (B)
crete)
11.2 kN 16.8 kN
floor fixing plates (8x12 mm slots integrated), 20 N/mm2 (C16/20 grade con-
for example with steel nails or bolts set with a (C)
crete)
12.9 kN 19.4 kN
compressed-air nailing gun or a bolt-setting
tool.

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 65


Foundation formwork User Information Framed formwork ReFormaX

Design of the foundation formwork


Pour heights of up to 0.90 m Pour heights of up to 1.20 m
With panels of up to 0.90 m in width, the foundation The foundation clamps are secured to the cross profiles
clamp allows you to tie the panels above the concrete. of the panels with ReForma clamps.

Panel, width 0.90 m, longside horizontal: Panel, width 1.20 m, longside horizontal:
B C B C D

A
A

G
98197-219-01 E

98197-220-01

B C
E

B C
A
F D
D
E

98197-219-02 A
E
A Framax foundation clamp F
B Tie rod 15.0mm
C Super plate 15.0 98197-220-02
D Doka perforated tape
E Wooden spacer A Framax foundation clamp
B Tie rod 15.0mm
Example: Panel width 0.45 + 0.30m C Super plate 15.0
D Framax tie-holder bracket
E Doka perforated tape
F Wooden spacer
G ReForma fixing clamp

98197-219-06
Shoring the panel
With the aid of a connecting timber and an in-place tim-
ber brace, you can brace the panels so that they stand
firmly.

A
B

98197-221-01

A Connecting timber
B ReForma fixing bolt + Super plate 15,0 or Framini form-tie nut
15.0
C Timber brace

66 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Foundation formwork

Variant with floor fixing plates and


express anchors

D
E

A B

A B
98197-222-01
98197-222-02

A ReForma floor fixing plate


B Doka express anchor 16x125mm
C ReFormaX panel
D Wooden spacer
E Tie-holder bracket
F Foundation slab / concrete floor-slab

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 67


General User Information Framed formwork ReFormaX

General
Using as downturned-beam formwork
Number of ties, ReFormaX panel longside horizon-
tal:
Downturned Top form Bottom
Panel length
beam height ties form ties
up to 0.90 m 2 2
3.00m to 3.30m
up to 1.20 m 2 3

Framax tie-holder bracket:


Permitted capacity: 15 kN

Example with 1.20x3.00m panel


B C D
E A

F B

98197-223-01

Shown here without ladderways.


A ReFormaX panel 1.20x3.00m
B Framax tie-holder bracket
C Tie rod 15.0mm
D Super plate 15.0
E Wooden spacer
F Formwork sheet
G Load-bearing tower (e.g. Staxo 100)

68 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX General

Fall-arrest systems on the structure


Handrail clamp S
▪ Attached with integral clamp
▪ Guard-rail boards or scaffold tubes can be used as
the safety barrier

a
9756-206-01

a ... > 1.00 m

Follow the directions in the “Handrail clamp S”


User information!

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 69


General User Information Framed formwork ReFormaX

Cleaning and care of your equipment


Release agents Cleaning
Doka-Trenn or Doka-OptiX is applied using the Doka NOTICE
release-agent sprayer.
▪ Immediately after pouring:
- Remove any blobs of concrete from the
back-face of the formwork, using water
(without any added sand).
▪ Immediately after stripping out the formwork
- Clean the formwork with a high-pres-
sure washer and a concrete scraper.
▪ Do not use any chemical cleaning agents!
Follow the directions in the 'Doka release-
agent sprayer' Operating Instructions and on
the containers of release agent.

NOTICE
▪ Before every pour:
- Apply release agent to the formwork
sheet and the end faces extremely
thinly, evenly and in a continuous Cleaning high formwork:
layer. Provide a service tower at a suitable cleaning
▪ Make sure there are no drips of release- location.
agent running down the formwork sheet. ▪ Wheel-around scaffold DF
▪ Applying too much release agent will spoil (up to a formwork height of 3.90 m)
the concrete finish. ▪ Working scaffold Modul
(up to a formwork height of 6,70 m)
To determine the right dosage and to make ▪ Load-bearing tower Staxo 40
sure that you are using the agent correctly, test (for formwork of over 6.70 m in height)
it on less important parts of the structure first.
Cleaning equipment

High-pressure spray cleaner

NOTICE
▪ Appliance pressure rating: 200 to max.
300 bar
▪ Keep the water-jet the correct distance from
the formwork, and move it at the right
speed:
- The higher the pressure, the further
away from the formwork you must keep
the jet and the faster you must move it
across the surface.
▪ Do not aim the jet at one place for too long.
▪ Make only moderate use of the jet around
the silicone sealing strip:
- If the pressure is too high, this will dam-
age the silicone sealing strip.
- Do not aim the jet at one place for too
long.

70 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX General

Concrete scraper Care


For removing any concrete remnants, we recommend
using a Double scraper Xlife and a spatula. ▪ No hammer-blows to the frame profiles

9727-013

▪ Do not use nails on the formwork that are longer than


60 mm
9727-015

Functional description:
A

9727-012

A max. l=60 mm

Tr741-200-02
▪ Never push over panels or allow them to fall

A B

Tr741-200-01

A Blade for dealing with heavy soiling


98030-335-01
B Blade for dealing with slight soiling
▪ Only stack panel gangs on top of one another with
timber battens (A) between each layer.
NOTICE
Do not use pointed or sharp objects, wire
brushes, abrasive disks or cup brushes. A

9764-243-01

9727-009
This prevents the formwork sheets from being dam-
aged by the connector components.

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 71


Article list User Information Framed formwork ReFormaX

[kg] Article N° [kg] Article N°


ArticleN°
Article
[kg] list

ReFormaX panel 1.20x3.30m 172.0 587420000 ReFormaX outside corner 3.30m 58.2 587465000
ReFormaX panel 1.00x3.30m 152.7 587421000 ReFormaX outside corner 3.00m 52.2 587466000
ReFormaX panel 0.90x3.30m 142.8 587422000 ReFormaX outside corner 1.50m 26.3 587467000
ReFormaX panel 0.75x3.30m 130.4 587423000 ReFormaX-Außenecke
ReFormaX panel 0.60x3.30m 114.0 587424000 Powder-coated grey
ReFormaX panel 0.45x3.30m 97.6 587425000
ReFormaX panel 0.30x3.30m 79.9 587426000
ReFormaX panel 1.20x3.00m 158.2 587427000
ReFormaX panel 1.00x3.00m 140.5 587428000
ReFormaX panel 0.90x3.00m 131.2 587429000
ReFormaX panel 0.75x3.00m 119.6 587430000
ReFormaX panel 0.60x3.00m 106.3 587431000
ReFormaX panel 0.45x3.00m 89.1 587432000
ReFormaX panel 0.30x3.00m 74.7 587433000
ReFormaX panel 1.20x1.50m 88.4 587434000
ReFormaX panel 1.00x1.50m 78.2 587435000
ReFormaX panel 0.90x1.50m 72.8 587436000
ReFormaX panel 0.75x1.50m 66.1 587437000 ReFormaX hinged inside corner I 3.30m 138.5 587458000
ReFormaX panel 0.60x1.50m 56.5 587438000 ReFormaX hinged inside corner I 3.00m 127.3 587459000
ReFormaX panel 0.45x1.50m 46.9 587439000 ReFormaX hinged inside corner I 1.50m 66.0 587460000
ReFormaX panel 0.30x1.50m 37.9 587440000 ReFormaX-Scharnierecke I
ReFormaX-Element
Powder-coated grey
Powder-coated grey

ReForma hinged outside corner A 3.30m 73.3 587046000


ReForma hinged outside corner A 3.00m 66.9 587047000
ReFormaX universal panel 1.20x3.30m 207.4 587447000 ReForma hinged outside corner A 1.50m 34.3 587048000
ReFormaX universal panel 1.20x3.00m 190.8 587448000 ReForma-Scharnierecke A
ReFormaX universal panel 1.20x1.50m 106.6 587449000 Powder-coated grey
ReFormaX universal panel 1.20x0.75m 61.4 587450000
ReFormaX universal panel 0.90x3.30m 172.2 587451000
ReFormaX universal panel 0.90x3.00m 157.6 587452000
ReFormaX universal panel 0.90x1.50m 86.2 587453000
ReFormaX universal panel 0.90x0.75m 51.0 587454000
ReFormaX-Uni-Element
Powder-coated grey

ReFormaX stripping corner I 3.30m 206.0 587461000


ReFormaX stripping corner I 3.00m 184.5 587462000
ReFormaX stripping corner I 1.50m 98.8 587463000
ReFormaX-Ausschalecke I
Powder-coated grey
ReFormaX inside corner 3.30m 110.2 587455000
ReFormaX inside corner 3.00m 100.8 587456000
ReFormaX inside corner 1.50m 53.0 587457000
ReFormaX-Innenecke
Powder-coated grey

Framax stripping spindle I 3.2 588618000


Framax-Ausschalspindel I
Galvanised
Height: 25 cm

ReForma quick acting clamp 2.5 587052000


ReForma-Schnellspanner
Length: 20 cm

72 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Article list

[kg] Article N° [kg] Article N°

ReForma adjustable clamp 4.1 587053000 Handrail clamp S 11.5 580470000


ReForma-Ausgleichsspanner Schutzgeländerzwinge S
Length: 51 cm Galvanised
Height: 123 - 171 cm

ReForma fixing bolt 0.70 587054000


ReForma-Klemmbolzen
Galvanised
Length: 26 cm

ReForma panel strut 500 67.9 587070000


ReForma panel strut 400 44.1 587069000
ReForma panel strut 290 26.7 587068000
ReForma fixing clamp 1.2 587055000 ReForma-Elementstütze
ReForma-Klemme Powder-coated blue
Galvanised Delivery condition: folded closed
Length: 26 cm

ReForma universal waling 1.50m 12.7 587057000


ReForma universal waling 0.85m 7.3 587056000
ReForma-Klemmschiene
Powder-coated blue

Framax universal fixing bolt 10-16cm 0.60 588158000 Doka express anchor 16x125mm 0.31 588631000
Framax-Universalverbinder 10-16cm Doka-Expressanker 16x125mm
Galvanised Galvanised
Length: 26 cm Length: 18 cm
Follow the directions in the "Fitting
instructions"!

ReForma stop-end tie 1.6 587060000


ReForma-Stirnanker
Doka coil 16mm 0.009 588633000
Galvanised Doka-Coil 16mm
Length: 29 cm Galvanised
Diameter: 1.6 cm

ReForma lifting hook 9.9 587063000


ReForma floor fixing plate 0.90 587061000 ReForma-Umsetzbügel
ReForma-Bodenhalter Powder-coated blue
Powder-coated blue Height: 23 cm
Length: 19 cm Follow the directions in the "Opera-
Width: 8 cm ting Instructions"!

ReForma bracket 8.3 587062000 Framax stacking cone 0.01 588234000


ReForma-Konsole Framax-Stapelkonus
Powder-coated blue Blue
Length: 82 cm Diameter: 2.3 cm
Height: 180 cm

Framax transport gear 13.3 588232000


Framax-Transportgehänge
Galvanised
Follow the directions in the "Opera-
ting Instructions"!

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 73


Article list User Information Framed formwork ReFormaX

[kg] Article N° [kg] Article N°

Framax transport bolt 1.9 588621000 Tie rod 15.0mm galvanised 0.50m 0.72 581821000
Framax-Transportbolzen Tie rod 15.0mm galvanised 0.75m 1.1 581822000
Follow the directions in the "Opera- Tie rod 15.0mm galvanised 1.00m 1.4 581823000
ting Instructions"! Tie rod 15.0mm galvanised 1.25m 1.8 581826000
Tie rod 15.0mm galvanised 1.50m 2.2 581827000
Tie rod 15.0mm galvanised 1.75m 2.5 581828000
Tie rod 15.0mm galvanised 2.00m 2.9 581829000
Tie rod 15.0mm galvanised 2.50m 3.6 581852000
Tie rod 15.0mm galvanised .....m 1.4 581824000
Tie rod 15.0mm non-treated 0.50m 0.73 581870000
Universal plug R20/25 0.003 588180000 Tie rod 15.0mm non-treated 0.75m 1.1 581871000
Kombi-Ankerstopfen R20/25 Tie rod 15.0mm non-treated 1.00m 1.4 581874000
Blue Tie rod 15.0mm non-treated 1.25m 1.8 581886000
Diameter: 3 cm Tie rod 15.0mm non-treated 1.50m 2.1 581876000
Tie rod 15.0mm non-treated 1.75m 2.5 581887000
Tie rod 15.0mm non-treated 2.00m 2.9 581875000
Tie rod 15.0mm non-treated 2.50m 3.6 581877000
ReForma plug R24.5 0.003 587058000 Tie rod 15.0mm non-treated 3.00m 4.3 581878000
ReForma-Abdeckstopfen R24,5 Tie rod 15.0mm non-treated 3.50m 5.0 581888000
Dark brown Tie rod 15.0mm non-treated 4.00m 5.7 581879000
Diameter: 2.5 cm Tie rod 15.0mm non-treated 5.00m 7.2 581880000
Tie rod 15.0mm non-treated 6.00m 8.6 581881000
Tie rod 15.0mm non-treated 7.50m 10.7 581882000
Tie rod 15.0mm non-treated .....m 1.4 581873000
Framini form-tie nut 15.0 0.92 589476000 Ankerstab 15,0mm
Framini-Ankermutter 15,0
Galvanised
Height: 5.5 cm
Diameter: 11 cm
Width-across: 27 mm

Super plate 15.0 1.1 581966000


Superplatte 15,0
Galvanised Plastic tube 22mm 2.50m 0.45 581951000
Height: 6 cm Kunststoffrohr 22mm 2,50m
Diameter: 12 cm PVC
Width-across: 27 mm Grey
Diameter: 2.6 cm
Hexagon nut 15.0 0.23 581964000
Sechskantmutter 15,0
Galvanised
Plug 22mm 0.003 581953000
Length: 5 cm Verschlussstopfen 22mm
Width-across: 30 mm PE
Grey
Framax pressure plate 6/15 0.80 588183000
Framax-Druckplatte 6/15
Galvanised
Universal cone 22mm 0.005 581995000
Universal-Konus 22mm
Grey
Diameter: 4 cm

Star grip nut 15.0 G 0.43 587544000


Sternmutter 15,0 G
Galvanised
Width: 10 cm Tie-rod wrench 15.0/20.0 1.8 580594000
Height: 5 cm Ankerstabschlüssel 15,0/20,0
Width-across: 26 mm Galvanised

Friction type ratchet SW27 0.49 581855000


Freilaufknarre SW27
Manganese-phosphated
Length: 30 cm

Box spanner 27 0.65m 1.9 581854000


Steckschlüssel 27 0,65m
Galvanised

74 © by Doka GmbH, A-3300 Amstetten 999819702 - 12/2021


User Information Framed formwork ReFormaX Article list

[kg] Article N° [kg] Article N°

Framax tie-holder bracket 1.4 588188000 Framax assembling tool 4.2 588678000
Framax-Ankerhaltewinkel Framax-Montagestange
Painted blue Galvanised
Width: 9 cm Length: 193 cm
Height: 13 cm

Framax foundation clamp 0.90m 4.9 588141000


Framax-Fundamentspanner 0,90m
Galvanised

Double scraper Xlife 100/150mm 1.40m 2.8 588674000


Doppelschaber Xlife 100/150mm 1,40m

Doka perforated tape 50x2.0mm 25m 17.0 588206000


Doka-Lochband 50x2,0mm 25m

Connecting timber 0.70 176030000


Anklemmholz
Varnished yellow
Width: 10 cm

Framax wedge bolt RA 7.5 0.34 588159000


Framax-Keilbolzen RA 7,5
Galvanised
Length: 15 cm

Framax tensioning wedge R 0.20 588155000


Framax-Spannkeil R
Galvanised
Height: 11 cm

Doka 4-part chain 3.20m 15.0 588620000


Doka-Vierstrangkette 3,20m
Follow the directions in the "Opera-
ting Instructions"!

Framax telescopic assembling tool 4.5 588651000


Framax-Teleskop-Montagestange
Aluminium
Length: 230 - 400 cm

999819702 - 12/2021 © by Doka GmbH, A-3300 Amstetten 75


Near to you, worldwide

Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and

www.doka.com/reformax

Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999819702 - 12/2021

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