2021 12 Online
2021 12 Online
2021 12 Online
en-GB
Contents
4 Introduction
4 Elementary safety warnings
7 Services
8 Framed formwork ReFormaX
9 Areas of use
10 Wall formwork
11 Instructions for assembly and use (Method
statement)
14 ReFormaX panel in detail
16 Panel sizes
18 Inter-panel connections
19 Bracing the panels
20 Vertical stacking of panels
26 Tie rod system
29 Length adjustment using closures
31 90 degree corners
34 Inter-panel connections for increased tensile
loads
36 Acute & obtuse-angled corners
39 Shaft formwork / stripping aid
42 Stop-end formwork
44 Connecting to existing walls
46 Plumbing accessories
49 Pouring platforms with single brackets
51 Opposing guardrail
52 Lifting by crane
54 Transporting, stacking and storing
57 Column formwork
58 Design of column formwork
59 with ReFormaX universal panels
61 with ReFormaX outside corners and
ReFormaX panels
62 Pouring platform with ReForma bracket
63 Foundation formwork
64 Tying the panels
66 Design of the foundation formwork
68 General
68 Using as downturned-beam formwork
69 Fall-arrest systems on the structure
70 Cleaning and care of your equipment
72 Article list
Introduction
Elementary safety warnings
User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This document can be used as general Instructions
ing with the Doka product or system that it describes. for Assembly and Use (Method Statement) or be
It contains information on the standard design for incorporated into site-specific Instructions for
setting up this system, and on correct, compliant uti- Assembly and Use (Method Statement).
lisation of the system. ▪ The graphics, animations and videos in this doc-
▪ All persons working with the product described ument or app sometimes depict partially assem-
herein must be familiar with the contents of this bled assemblies and may require additional
booklet and with all the safety instructions it contains. safety equipment and/or measures to comply
▪ Persons who are incapable of reading and under- with safety regulations.
standing this booklet, or who can do so only with dif- The customer must ensure all applicable regulations
ficulty, must be instructed and trained by the cus- are complied with, even if they are not shown or
tomer. implied in the graphics, animations and videos pro-
▪ The customer is to ensure that the information mate- vided.
rials provided by Doka (e.g. User Information book- ▪ Individual sections contain further safety
lets, Instructions for Assembly and Use, Operating instructions and/or special warnings as applica-
Instruction manuals, plans etc.) are up to date and ble.
available to all users, and that they have been made
aware of them and have easy access to them at the
usage location. Planning
▪ In the relevant technical documentation and form-
work utilisation plans, Doka shows the workplace ▪ Provide safe workplaces for those using the form-
safety precautions that are necessary in order to use work (e.g. for when it is being erected/dismantled,
the Doka products safely in the usage situations modified or repositioned etc). It must be possible to
shown. get to and from these workplaces via safe access
In all cases, users are obliged to ensure compliance routes!
with national laws, standards and regulations ▪ If you are considering any deviation from the
throughout the entire project and to take appropriate details and instructions given in this booklet, or
additional or alternative workplace safety precau- any application which goes beyond those
tions where necessary. described in the booklet, then revised static cal-
culations must be produced for checking, as well
as supplementary assembly instructions.
Hazard assessment
▪ The customer is responsible for drawing up, docu- Regulations; industrial safety
menting, implementing and continually updating a
hazard assessment at every job-site. ▪ All laws, Standards, industrial safety regulations and
This booklet serves as the basis for the site-specific other safety rules applying to the utilisation of our
hazard assessment, and for the instructions given to products in the country and/or region in which you
users on how to prepare and utilise the system. It are operating must be observed at all times.
does not substitute for these, however.
▪ If a person or object falls against, or into, the side-
guard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.
Services
Support in every stage of the project High performance, in all stages of the project
Safety
Reduced injury risk by providing safe working condi-
tions
▪ smart combination of pouring platforms
▪ safe formwork assembling and -setting due to cor-
rect usage of panel strut
98197-200-01
Areas of use
Wall formwork Foundation formwork
98197-218-01
98197-208-01
Column formwork
98197-216-01
Wall formwork
J F E
D
I B
98197-225-01
Section:
A ReFormaX panel in detail
B Inter-panel connections
C Vertical stacking of panels
D Tie rod system
E Length adjustment using closures
F 90 degree corners
G Acute and obtuse-angled corners
H Stop-end formwork
I Plumbing accessories
J Pouring platforms with single brackets
K Lifting by crane
Pre-assembly
➤ Pre-assemble gang-forms 'flat on their backs' on an
assembly bench (see the section headed 'Inter-
panel connections').
➤ With the gang-form still flat, mount panel struts to it 98197-201-02
(see the section headed 'Plumbing accessories').
The gang-form is now stable and can be plumbed
and aligned exactly, with no need for the crane.
WARNING
There is not yet an opposing guard-rail on the
formwork!
Danger to life from fatal falls!
➤ Either use personal protective equipment to
98197-201-01
protect against falls (e.g. safety harness)
or
mount an opposing guardrail to the gang-
Closing the formwork form while this is still being pre-assembled in
a flat position.
➤ Attach the crane lifting tackle to the ReForma lifting ➤ Detach the gang-form from the crane. The crew can
hook (see the section headed 'Lifting by crane'). reach the slinging points by standing on a step stool.
Max. load:
Spread angle β up to 30°:
1500 kg / ReForma lifting hook
98197-201-01
Pouring
98197-201-05
98197-201-04
➤ Fit the form ties (see the section headed 'Tie rod sys-
tem').
Stripping the formwork ➤ Where the gang-form has panel struts and a pouring
platform attached to it, first attach this gang-form to
the crane, and only then detach the floor anchorages
of the panel struts.
NOTICE
➤ Comply with the stipulated stripping times.
➤ Remove any loose items from the formwork and plat-
forms, or secure them firmly.
➤ Attach the gang-form of the opposing formwork to
the crane (wherever possible, operate the lifting
hook from the opposite pouring platform).
➤ Take out the form ties and undo the connectors to
the adjacent panels.
98197-201-07
98197-201-06
WARNING
The formwork tends to adhere to the concrete.
When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the gang-form away and to its next location.
If the gang-form is 'parked' prior to its next use, it
must have sufficient stability (see the section headed
'Plumbing accessories').
Gang-forms with only one panel strut must not be
'parked' upright, but placed face-down.
➤ Clean residual concrete off the formwork sheet (see
the section headed 'Cleaning and care of your equip-
ment').
D
A
B
98146-201-06
a ... 120 mm
A Frame profile
B Continuous hardware slot for inter-panel connectors
C Dokaplex sheet ReFormaX
D Silicone sealing strip
WARNING
98197-202-05 ➤ It is forbidden to climb on the cross-profiles.
The cross-profiles are NOT a substitute for a
70 kN/m2 pressure of fresh concrete acting on whole ladder.
area, to DIN 18218, where the surface planeness tol-
erances to DIN 18202 Table 3 Line 6 are observed.
Clean concrete surfaces
▪ Plywood sheet 18 mm thick, with 220g/m2 film coat-
ing
▪ Damaged formwork sheeting can be repaired or
replaced
98146-202-01
98197-203-02
A ReFormaX panel
c
B ReForma fixing clamp
C ReForma universal waling a ... diameter 25 mm
b ... 42 mm
c ... 32 mm
Note:
The panels of widths 1.00m and 1.20m and the univer-
sal panels have an extra hole for fixing of panel strut Lifting edge
and bracket.
B
98197-202-07
B Lifting edge
Panel sizes
ReFormaX panels Panel heights
104
work highly flexible and economical.
150
▪ Easy planning and forming
▪ Height and width can be adjusted in 10 cm incre-
ments
43
▪ Very few closures needed
▪ Clear joint pattern
▪ 3 form ties in the vertical
This is all you need to form any layout.
70
Panel widths
43
120
107
107
100
330
90
300
75 1)
107
107
60 1)
45 1)
43
43
98197-202-02
30
98197-202-01 Dimensions in cm
1) Panel with cross boreholes for corner configurations and stop-ends
20
larly suitable for efficient forming of:
▪ corners
▪ wall junctions
104
▪ stop-ends
150
110
20
32
▪ columns
75
35
43
43
Panel width
20
20
120
30 20
74
90
20
43
98197-202-04
110
110
107
107
330
300
40
40
107
107
110
110
43
43
20
20
98197-202-03
Dimensions in cm
Inter-panel connections
with ReForma quick acting clamp
98146-203-04
98197-204-01
800 g.
NOTICE
▪ Do not oil or grease wedged connections.
Do not position a quick acting clamp over a
Panels upright: cross borehole (A) !
Panel height Number of clamps
1.50 m 2
3.00 m 3
A
3.30 m 3
A
Note:
▪ For details regarding extra inter-panel connections
on outside corners and stop-ends (for increased ten-
sile loads) see the section headed 'Inter-panel con-
nections for increased tensile loads'.
▪ For details on the position of the ReForma quick act-
ing clamps needed in vertical stacking, see the sec-
tion headed 'Vertical stacking of panels'.
a
A
98197-205-04
C
a ... 60 cm
98197-206-06 b
98197-205-01
b ... 30 cm
A ReForma universal waling 1.50m
B ReForma fixing clamp How to attach
C ReForma quick acting clamp
D ReFormaX panel
E Cross profile as bearing surface for universal waling
with ReForma fixing clamp
Note:
When panels are braced with Multi-purpose walings
WS10 Top50: Instead of the ReForma fixing clamp,
use the ReForma fixing bolt + Super plate 15.0!
30
▪ Pouring
300
Permitted moment: 0.5 kNm
45-90
A B C D
98146-211-01
300
A Tie rod + Super plate
B ReForma quick acting clamp
C ReForma universal waling
D ReForma fixing clamp
98197-233-02
98197-233-03
30
120
120
120
300
300
98197-235-01
150
300
300
98197-235-02
98197-234-01
Formwork height: 520 cm
Formwork height: 480 cm
75-100
30
120
150
300
300
98197-235-03
98197-234-02
Formwork height: 495, 510, 525 and 540 cm Formwork height: 600 cm
45-90
300
150
300
300
98197-234-03
98197-234-04
30
Formwork height: 360 cm
120
30
330
330
98197-237-01
98197-239-01
Formwork height: 375, 390 and 405 cm
Formwork height: 495, 510, 525 and 540 cm
45-75
45-90
120
330
330
98197-237-02
98197-239-02
330
98197-237-03
100-120
30
150
120
330
330
98197-238-02
98197-239-03
Formwork height: 525, 540 and 555 cm
Formwork height: 480 cm
45-75
150
150
330
330
98197-238-01
98197-238-03
90-120
150
330
98197-238-04
98197-236-02
A C D B
98146-205-03
Note:
The Plastic tubes 22mm left behind in the concrete are
sealed off with Plugs 22mm.
98197-207-01
WARNING
Sensitive rod steel!
➤ Never weld or heat tie rods.
➤ Tie rods that are damaged or have been
weakened by corrosion or wear must be
withdrawn from use.
Note:
Seal off un-used anchoring sleeves with Universal
plugs R20/25.
98146-205-04
Conical on both
Conical on one side Height mismatch
sides
Note:
Secure inclined panels against uplift.
Inclined and mismatched positioning are not possible
with panels placed longside horizontal.
Form-tie positions
The form-tie positions of the panels are matched to
each other. This means that combinations of different
panel heights in the inside and outside formwork are
possible.
150
480
150
330
330
330
300
300
300
150
Note:
For detailed information on form-tie positions for inter-
mediate heights, see the section headed 'Vertical
stacking of panels'.
D
A
a ... max. 10 cm
A Doka tie rod system
B ReForma universal waling 0.85m
C Squared timber (height 12 cm)
D ReForma adjustable clamp
98197-208-02
E ReFormaX panel (panel width max. 0.75m)
NOTICE
Tie through closure:
Form tie seated against universal waling: for
statics reasons, use ReForma universal wal- E a C E
ing 0.85m.
D
Note: A
Install ReForma adjustable clamp at the same position
a ... max. 20 cm
as ReForma quick acting clamp.
A Doka tie rod system
B ReForma universal waling 0.85m (for closures of up to 5 cm in
width, no universal walings are needed)
C Squared timber (height 12 cm)
D ReForma adjustable clamp
E ReFormaX panel (panel width max. 0.75m)
90 degree corners
with ReFormaX universal panels
b
B
D
a
98197-211-01
98197-209-01
E D
A H F H
b
G
B
a ... 40 cm
b ... 30 cm
A ReFormaX outside corner
B ReFormaX inside corner
C ReForma quick acting clamp
D ReForma adjustable clamp
E ReForma universal waling
F Squared timber (max. 10 cm)
G ReFormaX panel (panel width max. 0.90m)
H ReFormaX panel (panel width max. 0.60m)
Example: T-junction
98197-210-01
C
a
B
a
98197-211-02
a ... 30cm
A ReFormaX inside corner
B ReForma quick acting clamp
C ReFormaX panel 0.90m
b
X1
a
98197-211-07
a ... up to 50 cm
b ... 1.20 m
X1 ... 1 additional clamp
b b
X1 X2
a
98197-211-08
a ... up to 60 cm
b ... 1.20 m
X1 ... 2 additional clamps
X2 ... 1 additional clamp
b
X1
a
a ... up to 40 cm
b ... 1.20 m
X1 ... 1 additional clamp
b b
X1 X2
a
a ... up to 50 cm
b ... 1.20 m
X1 ... 2 additional clamps
X2 ... 1 additional clamp
b b b
X1 X2 X3
a
98197-211-09
a ... up to 60 cm
b ... 1.20 m
X1 ... 3 additional clamps
X2 ... 2 additional clamps
X3 ... 1 additional clamp
NOTICE
With closures, provide additional universal
walings in accordance with the section headed
'Length adjustment using closures'.
NOTICE
For details regarding extra inter-panel connec-
tions on outside corners (for increased tensile
98197-212-01 loads) see 'Inter-panel connections for
increased tensile loads'.
98146-216-04
a ... 0.7 cm
b ... 29.3 cm
98146-216-05
a ... 6.4 cm
b ... 0.2 cm
Note:
For angles of less than 120°, no universal walings are
needed in inside corners.
corners I + A
D C 70°
a
b
E
a 98197-228-01
F
A
a ... 30 cm
A ReForma hinged outside corner A 135
D C
°
a
B ReFormaX hinged inside corner I
C ReFormaX panel 0.60m B
a
F ReForma universal waling F G E
G ReForma fixing clamp
corner I only
G
F
D C
90°
a
98197-229-01
E
a ... 30 cm
B ReFormaX hinged inside corner I D B 180°
a
a
F ReForma universal waling
G ReForma fixing clamp
F E
I
With the Stripping corner I, the entire shaft formwork
unit is detached from the wall, in one piece, before
being lifted and reset by crane.
Product features:
▪ No negative impression in the concrete.
▪ Formwork set-up and stripping function integrated in
the inside corner (no need for crane – uses stripping
spindles).
▪ Entire shaft formwork unit is lifted and reset in one
piece (with lifting hooks and four-part lifting chain).
B
A
98146-227-01
A
98146-252-01
a
a
C
b
a
98146-227-02
98146-218-03 a ... 3.0 cm
b ... 6.0 cm
a ... 30.0 cm
98197-213-02
NOTICE
In order to obtain the full available stripping-
play, make sure that the quick acting clamps
are mounted at staggered heights (i.e. not
opposite one another).
Position of closures (squared timbers) in the inside
shaft formwork:
▪ whenever possible, not directly next to the stripping
corners
C 3
B E
D
D
98146-217-04 98146-217-05 98146-217-06
B
98146-217-03
Lifting by crane
98197-213-01
Stop-end formwork
with universal walings
Universal walings make it possible to form stop-ends
continuously across any thickness of wall.
E
98197-211-04
a
A
E
98197-211-05
C B D
E
98197-211-06
D B
B A C C A D
98146-209-03
with ReformaX panel and pressure plate 6/15 with ReFormaX panel and squared timber
C
a
B
F
E A
B D A
98146-209-02
C
98146-209-05
A ReFormaX panel a ... max. 5 cm
B Framax pressure plate 6/15 A ReFormaX panel
C Hexagon nut 15.0 B Squared timber
E Doka tie rod system C ReForma adjustable clamp
F In-place timber brace D Doka tie rod system
B E A
A ReFormaX panel
B Squared timber (min. 3.5 cm up to max. 20 cm)
C ReForma universal waling (not necessary with squared timbers
up to 5 cm wide)
D ReForma fixing clamp
E Doka tie rod system
F In-place timber brace
Corner connections
without closure
C
B
I
E A H
F
G
D 98146-209-07
A ReFormaX panel
B Framax pressure plate 6/15
C Hexagon nut 15.0
D Super plate 15.0
E Doka tie rod system 15.0mm
F Squared timber
G ReForma adjustable clamp
H Doka tie rod system
I In-place timber brace
with closure
B F A
C
D
E
A ReFormaX panel
B Squared timber (min. 3.5 cm up to max. 20 cm)
C ReFormaX panel 0.30m
D ReForma universal waling (not necessary with squared timbers
up to 5 cm wide)
E ReForma fixing clamp
F Doka tie rod system
G In-place timber brace
Plumbing accessories
h
A A
a
b
98197-233-04
c
Connection
Basic panel Formwork Perm. spac-
height, prop
Height (a) height (h) ing (c)
head (b)
98197-208-04
Plumbing accessories brace the formwork against wind 1.50m 1.50 m 1.20 m 3.50 m
Panel strut 290 (A)
loads and make it easier to plumb and align. 3.00m 3.00 m 2.40 m 3.30 m
3.00m 3.30 m 2.40 m 3.30 m
Product features: 3.00m 3.40 - 3.60 m 2.40 m 2.80 m
▪ Fine adjustment by screw-thread
3.30m 3.30 m 2.40 m 3.30 m
▪ All parts are captive, including the telescopic tube 3.30m 3.60 m 2.40 m 2.80 m
which has a safety stop to prevent dropout
3.30m 3.70 - 3.90 m 2.70 m 2.80 m
- place the formwork against a wall 3.00m 5.50 - 5.70 m 3.90 m 2.10 m
- anchor the formwork to the ground (e.g. 3.00m 6.00 m 4.50 m 2.20 m
with ReForma floor fixing plates)
3.30m 5.25 - 5.70 m 4.35 m 2.30 m
The values apply where the wind pressure we = 3.30m 5.05 - 6.00 m 4.50 m 2.20 m
0.65 kN/m2. This results in an impact pressure qp = 3.30m 5.10 - 5.80 m 3.90 m 2.00 m
0.5 kN/m2 (102 km/h) where cp, net = 1.3. The greater 3.30m 6.00 - 6.15 m 4.20 m 1.90 m
wind loads encountered at exposed formwork-ends 3.30m 6.30 - 6.60 m 4.50 m 1.90 m
must be restrained by additional plumbing accessories Max. anchoring load:
(e.g. struts or pipe-braces). In cases where higher wind Fexist = 13.5 kN (actual load)
pressure is encountered, the number of struts must be Example: Where the formwork height is 4.65 m with
determined by statical calculation! basic panel 3.00m, the following are needed for every
For more information, see the Calculation 4.80 m wide gang-form:
Guide 'Wind loads to the Eurocodes', or con- ▪ 2 Panel struts 400 at connection height 3.15 m
sult your Doka technician! or
▪ 2 Panel struts 500 at connection height 4.05 m
Note:
Every gang-form must be supported by at least 2
plumbing accessories.
Footplate:
A a
98146-202-05
1 98146-202-07
a ... diam. 22 mm (suitable for Doka express anchors)
A
98146-202-04
98146-202-03
A
A Head of the ReForma panel strut
B
98146-202-06
c
a
A
98146-228-01
α C
a
b
98146-228-03
A ReForma panel strut 290
α
B
98146-228-02
b
a
98197-208-06
98197-208-01 a ... 80 cm
b ... 110 cm
Precondition for use
Permitted service load: 1.5 kN/m2 (150 kg/m2)
Observe all applicable safety regulations. Load Class 2 to EN 12811-1:2003
Only fit pouring platforms to formwork structures of Max. influence width: 1.50 m
adequate stability ensuring that the expected loads
can be taken.
NOTICE
Ensure that the formwork gang is sufficiently rigid. The brackets must be secured against acci-
Brace the formwork in a windproof manner when dental lift-out.
erecting it or when it is temporarily placed in the Deck-boards and guardrail boards: Per 1 metre
standing position. length of platform, 0.8 m2 of deck-boards and 0.45 m2
of guardrail boards are needed (site-provided).
Note: Board thicknesses for centre-to-centre spans up to
The plank and board thicknesses given here comply 2.00 m:
with EN 1995. ▪ Deck-boards min. 20/5 cm
Observe all national regulations applying to deck and ▪ Guardrail boards min. 15/3 cm
guardrail boards.
Threaded-fastener material required for securing
the deck-boards (fasteners per bracket):
▪ 4 square bolts M10x110
▪ 4 spring washers A10
▪ 4 hexagon nuts M10
Fixing the guardrail boards: use nails
Handrail clamp S
98197-203-08
B
98197-203-10
Anti-liftout guard B
98197-203-09
Opposing guardrail
If there are working scaffolds mounted on one side of
the formwork only, the holes in the cross profiles of the
panels make it possible to attach squared timbers.
B
A
A C
C
C
98197-201-09
C
98197-201-08
a ... 110 cm
A Squared timbers 8x10x190cm (WxHxL), with drilled hole
D=22mm (by site)
B Guardrail board (site-provided)
C ReForma fixing bolt + Super plate 15.0
Installation:
➤ Secure squared timber to the cross profiles of the
panels with ReForma fixing bolts and super plates.
Lifting by crane
Safe crane-handling of ReFormaX is possible using the Position of the lifting hooks
Doka 4-part chain 3.20m and the ReForma lifting
hook. The lifting hook locks automatically after being
hung into place. Note:
The positions of the lifting hooks shown here also apply
for vertically stacked gang-forms.
Doka 4-part chain 3.20m
Single panel:
Panels up to 60cm wide Panels over 60cm wide
β
98197-214-02
98197-214-01
➤ Attach the Doka 4-part chain 3.20m to the ReForma
lifting hooks.
➤ Hang the remaining chain-lengths back in place.
A Stiffening profile
Max. load-bearing capacity (as 2-part chain):
Up to 30° spread angle β 2400 kg. Gang-form - two panels upright:
β
Follow the Operating Instructions!
B
B Frame profile
NOTICE
Position the lifting hooks so that they are
secured against sideways slippage. A Stiffening profile
For suitable positions see the section headed
‘Position of the lifting hooks'’.
CAUTION
Risk of the lifting hook falling when oper-
ated with assembling tool!
➤ With the crane, position the lifting hook level
with the lifting point.
98197-215-02
D Cross profile
98146-246-07
A
Formwork height
A Framax telescopic assembling tool
3.00 - 5.40m
(telescopes from 230 to 400 cm)
Framax assembling tool 2.50 - 3.30m
9230-210-03
9727-246-01
98146-248-02
A Framax stacking cone
60
90 B
98146-248-05
90
90 30
120 A
B
B
B
A A
98197-226-02
98197-226-01
WARNING
Using Framax transport bolts to lift the framed
panels upright or turn them over is prohibited!
➤ Use ReForma lifting hooks!
➤ Position the ReForma lifting hooks. Lift the framed
panel upright with ReForma lifting hooks and, if
applicable, lay flat with the sheeting side down.
B
B
D
98197-227-02
98197-227-01
Column formwork
98197-216-01
Erecting:
➤ Position the first panel and brace it with panel struts.
➤ Join the second panel to the first, and attach a panel
strut.
➤ Plumb and align this formwork-half with the panel
struts.
➤ Add two more panels to close the formwork.
Striking:
➤ First remove the panels that are not attached to a
panel strut, and place them face-down for intermedi-
ate storage.
➤ Undo the inter-panel connections of the formwork-
half.
➤ Undo the ground anchors of the panel struts.
➤ Place the panels face-down for intermediate stor-
age.
98197-216-02
NOTICE
▪ To achieve exact plumbing & aligning of the
column formwork, the best arrangement of
the panel struts is as illustrated here.
▪ Always attach panel struts to free-standing
formwork halves to prevent them from fall-
ing over.
a 25
D 45
20
40
a
35
a
30
25
D
20
98197-216-03
Example: column 40 x 65 cm
98197-216-04
a ... 20 to 75 cm, in 5 cm increments
A ReFormaX universal panel 0.90m
B Framax universal fixing bolt
Example: column 70 x 95 cm
C Super plate 15.0 a ... 20 to 105 cm, in 5 cm increments
D Triangular ledge A ReFormaX universal panel 1.20m
B Framax universal fixing bolt
Note: C Super plate 15.0
Seal off the unused holes in the formwork sheet of the D Triangular ledge
universal panels with ReForma plugs R 24.5.
Note:
Seal off the unused holes in the formwork sheet of the
universal panels with ReForma plugs R 24.5.
Schedule of materials
C C
D D
H
H
A A
B
98197-231-01
98197-231-02
Super plate
Formwork
height (H)
clamp (B)
universal
15.0 (D)
1.50 m 4 8 8
2.25 m 4 4 8 16 16
3.00 m 4 16 16
3.30 m 4 20 20
3.75 m 4 4 8 24 24
4.05 m 4 4 8 28 28
4.50 m 4 4 8 24 24
4.80 m 4 4 8 28 28
6.00 m 8 8 32 32
6.60 m 8 8 40 40
Table gives number of items needed
B
C
D
C
H
B
98197-217-01
NOTICE 98197-217-02
▪ For columns measuring 75 cm along one or Example: ReFormaX outside corners 3.00m with ReFormaX panels
both sides, use wedge bolts and tensioning 0.45 x 3.00m
wedges instead of quick acting clamps.
ReFormaX outside
Quick act-
▪ Do not oil or grease the components of Panel
ReFormaX panel (A)
corner (B)
ing
wedge-clamped joints. height (H) clamp*)
3.30 3.00m 1.50m 3.30m 3.00m 1.50m (C)
1.50 m 4 4 24
B 3.00 m 4 4 48
3.30 m 4 4 56
Table gives number of items needed.
C
A
D
98146-225-03
B
C
98197-216-01
Note:
Where the two planks meet, a joining board must be
screwed onto the underside.
Foundation formwork
The ReFormaX panels can also be used for founda-
tions.
This is particularly advantageous where it is intended to
continue using the same panels for the walls. Founda-
tions can quickly be formed with any of the ReFormaX
panels, either upright or horizontal. Quick acting
clamps and a blow with the hammer are all it takes to
join the panels. Length closures and corners are just as
easy to solve here as they are on "normal" walls. A
range of practical accessories makes this work easier.
98197-218-01
Note: A
2 ties above the panel are needed for each panel 3.00m
or 3,30m turned longside horizontal!
B
9727-207-01
Tie-holder bracket
A Framax foundation clamp
▪ Tie rod is held above panel (not in the concrete) B Doka perforated tape 50x2.0mm 25m (expendable)
▪ Form-tie spacing freely selectable
Permissible load for a form-tie point with the Framax
B C A D foundation clamp and Doka perforated tape is 12 kN.
b
98090-200-05
9731-224-01 Z
A Framax tie-holder bracket a ... 18 mm
B Tie rod 15.0mm b ... 50 mm
Z ... Length of tape cut: Wall thickness + 40 cm
C Super plate 15.0
D Wooden spacer Number of foundation clamps and perforated
tapes:
Framax tie-holder bracket: Foundation clamp
Panel length Pour height
and perforated tape
Permitted capacity: 15 kN up to 1.20 m 3
3.00m
up to 0.90 m 2
To prevent soiling of the tie rods placed across up to 1.20 m 4
3.30m
the top of the concrete, we recommend using up to 0.90 m 2
Plastic tubes 22mm.
Horizontal bracing (site-provided)
In very narrow trenches, the bottom tie can be replaced
by a horizontal bracing.
A
98197-222-05
A Horizontal bracing
a
Use ReForma floor fixing plates only on foun-
dation slabs and concrete floor-slabs.
a ... min. 20 cm
Distance from outside edge of panel: min. 15 cm
A ReForma floor fixing plate
C
7.0
Panel, width 0.90 m, longside horizontal: Panel, width 1.20 m, longside horizontal:
B C B C D
A
A
G
98197-219-01 E
98197-220-01
B C
E
B C
A
F D
D
E
98197-219-02 A
E
A Framax foundation clamp F
B Tie rod 15.0mm
C Super plate 15.0 98197-220-02
D Doka perforated tape
E Wooden spacer A Framax foundation clamp
B Tie rod 15.0mm
Example: Panel width 0.45 + 0.30m C Super plate 15.0
D Framax tie-holder bracket
E Doka perforated tape
F Wooden spacer
G ReForma fixing clamp
98197-219-06
Shoring the panel
With the aid of a connecting timber and an in-place tim-
ber brace, you can brace the panels so that they stand
firmly.
A
B
98197-221-01
A Connecting timber
B ReForma fixing bolt + Super plate 15,0 or Framini form-tie nut
15.0
C Timber brace
D
E
A B
A B
98197-222-01
98197-222-02
General
Using as downturned-beam formwork
Number of ties, ReFormaX panel longside horizon-
tal:
Downturned Top form Bottom
Panel length
beam height ties form ties
up to 0.90 m 2 2
3.00m to 3.30m
up to 1.20 m 2 3
F B
98197-223-01
a
9756-206-01
NOTICE
▪ Before every pour:
- Apply release agent to the formwork
sheet and the end faces extremely
thinly, evenly and in a continuous Cleaning high formwork:
layer. Provide a service tower at a suitable cleaning
▪ Make sure there are no drips of release- location.
agent running down the formwork sheet. ▪ Wheel-around scaffold DF
▪ Applying too much release agent will spoil (up to a formwork height of 3.90 m)
the concrete finish. ▪ Working scaffold Modul
(up to a formwork height of 6,70 m)
To determine the right dosage and to make ▪ Load-bearing tower Staxo 40
sure that you are using the agent correctly, test (for formwork of over 6.70 m in height)
it on less important parts of the structure first.
Cleaning equipment
NOTICE
▪ Appliance pressure rating: 200 to max.
300 bar
▪ Keep the water-jet the correct distance from
the formwork, and move it at the right
speed:
- The higher the pressure, the further
away from the formwork you must keep
the jet and the faster you must move it
across the surface.
▪ Do not aim the jet at one place for too long.
▪ Make only moderate use of the jet around
the silicone sealing strip:
- If the pressure is too high, this will dam-
age the silicone sealing strip.
- Do not aim the jet at one place for too
long.
9727-013
Functional description:
A
9727-012
A max. l=60 mm
Tr741-200-02
▪ Never push over panels or allow them to fall
A B
Tr741-200-01
9764-243-01
9727-009
This prevents the formwork sheets from being dam-
aged by the connector components.
ReFormaX panel 1.20x3.30m 172.0 587420000 ReFormaX outside corner 3.30m 58.2 587465000
ReFormaX panel 1.00x3.30m 152.7 587421000 ReFormaX outside corner 3.00m 52.2 587466000
ReFormaX panel 0.90x3.30m 142.8 587422000 ReFormaX outside corner 1.50m 26.3 587467000
ReFormaX panel 0.75x3.30m 130.4 587423000 ReFormaX-Außenecke
ReFormaX panel 0.60x3.30m 114.0 587424000 Powder-coated grey
ReFormaX panel 0.45x3.30m 97.6 587425000
ReFormaX panel 0.30x3.30m 79.9 587426000
ReFormaX panel 1.20x3.00m 158.2 587427000
ReFormaX panel 1.00x3.00m 140.5 587428000
ReFormaX panel 0.90x3.00m 131.2 587429000
ReFormaX panel 0.75x3.00m 119.6 587430000
ReFormaX panel 0.60x3.00m 106.3 587431000
ReFormaX panel 0.45x3.00m 89.1 587432000
ReFormaX panel 0.30x3.00m 74.7 587433000
ReFormaX panel 1.20x1.50m 88.4 587434000
ReFormaX panel 1.00x1.50m 78.2 587435000
ReFormaX panel 0.90x1.50m 72.8 587436000
ReFormaX panel 0.75x1.50m 66.1 587437000 ReFormaX hinged inside corner I 3.30m 138.5 587458000
ReFormaX panel 0.60x1.50m 56.5 587438000 ReFormaX hinged inside corner I 3.00m 127.3 587459000
ReFormaX panel 0.45x1.50m 46.9 587439000 ReFormaX hinged inside corner I 1.50m 66.0 587460000
ReFormaX panel 0.30x1.50m 37.9 587440000 ReFormaX-Scharnierecke I
ReFormaX-Element
Powder-coated grey
Powder-coated grey
Framax universal fixing bolt 10-16cm 0.60 588158000 Doka express anchor 16x125mm 0.31 588631000
Framax-Universalverbinder 10-16cm Doka-Expressanker 16x125mm
Galvanised Galvanised
Length: 26 cm Length: 18 cm
Follow the directions in the "Fitting
instructions"!
Framax transport bolt 1.9 588621000 Tie rod 15.0mm galvanised 0.50m 0.72 581821000
Framax-Transportbolzen Tie rod 15.0mm galvanised 0.75m 1.1 581822000
Follow the directions in the "Opera- Tie rod 15.0mm galvanised 1.00m 1.4 581823000
ting Instructions"! Tie rod 15.0mm galvanised 1.25m 1.8 581826000
Tie rod 15.0mm galvanised 1.50m 2.2 581827000
Tie rod 15.0mm galvanised 1.75m 2.5 581828000
Tie rod 15.0mm galvanised 2.00m 2.9 581829000
Tie rod 15.0mm galvanised 2.50m 3.6 581852000
Tie rod 15.0mm galvanised .....m 1.4 581824000
Tie rod 15.0mm non-treated 0.50m 0.73 581870000
Universal plug R20/25 0.003 588180000 Tie rod 15.0mm non-treated 0.75m 1.1 581871000
Kombi-Ankerstopfen R20/25 Tie rod 15.0mm non-treated 1.00m 1.4 581874000
Blue Tie rod 15.0mm non-treated 1.25m 1.8 581886000
Diameter: 3 cm Tie rod 15.0mm non-treated 1.50m 2.1 581876000
Tie rod 15.0mm non-treated 1.75m 2.5 581887000
Tie rod 15.0mm non-treated 2.00m 2.9 581875000
Tie rod 15.0mm non-treated 2.50m 3.6 581877000
ReForma plug R24.5 0.003 587058000 Tie rod 15.0mm non-treated 3.00m 4.3 581878000
ReForma-Abdeckstopfen R24,5 Tie rod 15.0mm non-treated 3.50m 5.0 581888000
Dark brown Tie rod 15.0mm non-treated 4.00m 5.7 581879000
Diameter: 2.5 cm Tie rod 15.0mm non-treated 5.00m 7.2 581880000
Tie rod 15.0mm non-treated 6.00m 8.6 581881000
Tie rod 15.0mm non-treated 7.50m 10.7 581882000
Tie rod 15.0mm non-treated .....m 1.4 581873000
Framini form-tie nut 15.0 0.92 589476000 Ankerstab 15,0mm
Framini-Ankermutter 15,0
Galvanised
Height: 5.5 cm
Diameter: 11 cm
Width-across: 27 mm
Framax tie-holder bracket 1.4 588188000 Framax assembling tool 4.2 588678000
Framax-Ankerhaltewinkel Framax-Montagestange
Painted blue Galvanised
Width: 9 cm Length: 193 cm
Height: 13 cm
Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and
www.doka.com/reformax
Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999819702 - 12/2021