Best Jandy Heater Guide

Installation and Operating Data
FOR YOUR SAFETY - This product must be installed and serviced by authorized person-
nel, qualified in pool/spa heater installation. Improper installation and/or operation can
create carbon monoxide gas and flue gases which can cause serious injury, property
damage, or death. Improper installation and/or operation will void the warranty.
Installation and
Operation Manual
LX™ and LT™

Low NOx
Gas-Fired Pool
and Spa Heater Model
LX250-L
Model LX/LT-Low NOx Shown
Natural Gas Only
WARNING
If these instructions are not followed exactly, a fire or explosion may result,
causing property damage, personal injury, or death.
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service

agency or the gas supplier.
H0256100-
TABLE OF CONTENTS
SECTION 1. General Information SECTION 7. Operating Instructions

1.1 Introduction ................................................. 1 7.1 Normal Operation ...................................... 21
1.2 Consumer Information and Safety ................ 1 7.2 Start-Up .................................................... 21
1.2.1 Spa/Hot Tub Safety Rules ........................... 1 7.3 Temperature Controls ................................ 22
1.2.2 Swimming Pool Energy Safety Tips ............. 2 7.3.1 Information Displayed ................................ 22
1.3 Warranty ..................................................... 2 7.3.2 Turning the Heater On or Off ...................... 23
1.4 Codes and Standards .................................. 2 7.3.3 Setting Pool and Spa Temperatures,
1.5 Technical Assistance .................................. 2 Changing from Fahrenheit to Celsius ......... 24
1.6 Materials Installer Must Provide ................... 3 7.4 Lighting and Shutdown Procedures ........... 24
1.6.1 Materials for All Applications ....................... 3 7.4.1 Lighting the Heater .................................... 24
1.6.2 Materials for Special Applications ................ 3 7.4.2 Shut Down ................................................ 24
1.7 Specifications .............................................. 3 7.5 Adjusting the Water Pressure Switch ........ 26
1.7.1 General Specifications ................................ 3 7.6 Temperature Rise ...................................... 26
1.7.2 Dimensions ................................................. 3
SECTION 8. Maintenance
SECTION 2. Installation Instructions 8.1 Water Chemistry ....................................... 27
2.1 Introduction ................................................. 4 8.2 Seasonal Care .......................................... 28
2.2 Field Assembly ........................................... 5 8.2.1 Spring and Fall Operation .......................... 28
2.3 Location Requirements ................................ 5 8.2.2 Winterizing ................................................ 28
2.3.1 Introduction ................................................. 5 8.2.3 Spring Start-up .......................................... 28
2.3.2 Clearances .................................................. 5 8.3 Inspection and Service .............................. 29
2.3.3 Flooring ....................................................... 6 8.3.1 Owner Inspection ...................................... 29
2.3.4 Outdoor Installation ..................................... 6 8.3.2 Professional Inspection ............................. 29
2.3.5 Indoor and Outdoor Shelter Installation ........ 7
2.3.5.1 Converting the Grill to a Vent Collar ............. 7 SECTION 9. Troubleshooting
9.1 General Heater Troubleshooting Guide ...... 30
SECTION 3. Venting 9.2 Service Codes ........................................... 30
3.1 Combustion Air Supply ................................ 8 9.3 Ignition Control LED Service Codes ........... 31
3.2 Exhaust Venting .......................................... 8
3.3 Vent Pipe Sizing and General Installation .... 9 SECTION 10. Professional Maintenance
3.3.1 Outdoor Installations ................................... 9 and Service
3.3.2 Indoor and Outdoor shelter Installations ....... 9 10.1 General Information ................................... 33
10.2 Induced Draft Combustion System ............ 33
SECTION 4. Gas Connections 10.3 Heater Components and Their Operation ... 33
4.1 Gas Supply and Piping ................................ 10 10.4 Electrical Trouble Shooting ........................ 34
4.2 Special Precautions for Propane Gas .......... 11 10.4.1 Electrical Power Supply ............................ 34
10.4.2 Controller .................................................. 35
SECTION 5. Water Connections 10.4.3 Control Circuit Trouble Shooting ................ 35
5.1 Water Piping ............................................... 11 10.4.3.1 Transformer ............................................... 35
5.2 Check Valve Installation .............................. 12 10.4.3.2 Fuse ......................................................... 35
5.3 Automatic Flow Control Valve ...................... 12 10.4.3.3 Water Pressure Switch/External Interlock
5.4 Reversible Water Connections ..................... 12 or Fireman Switch Circuit .......................... 36
5.5 Connections at Heater ................................. 15 10.4.3.4 Temperature Limit Switches Circuit ........... 36
5.6 Pressure Relief Valve .................................. 15 10.4.3.5 Fusible Link/Manual Reset Limit Swtch
5.7 Auxiliary Components, Chlorinators, Ozone Circuit ....................................................... 37
Generators, and Sanitizing Chemicals ......... 17 10.4.3.6 Blower Pressure Switch Circuit ................. 37
10.4.3.7 Gas Valve Voltage .................................... 38
SECTION 6. Electrical 10.4.3.8 Igniter/Ignition Control Circuit ..................... 38
6.1 General Information ..................................... 17
6.2 Main Power ................................................. 17 SECTION 11. Replacement Parts
6.2.1 Converting the Heater for a 115V 11.1 Ordering Information .................................. 42
Power Source .............................................. 19 11.2 Parts List .................................................. 42
6.3 Bonding ....................................................... 19 11.3 General Exploded View ............................. 43
6.4 Auxiliary Time Clock Wiring ........................ 19 11.4 Detailed Exploded View ............................ 44
6.5 Remote Operation ....................................... 20 Warranty ..................................... Back Cover
LX and LT Low NOx Pool/Spa Heater Page 1
SECTION 1. AVERTISSEMENT
General Information La U.S. Consumer Product Safety Commission
indique que des températures de l'eau élevées
1.1 Introduction peuvent être dangereuses. Voir la notice
This manual provides installation and operation d'installation et de fonctionnement pour le
instructions for the Laars LX and LT Low NOx pool réglage de la température.
and spa heaters. Read these installation and opera-
tion instructions completely before proceeding with 1. Spa or hot tub water temperature should never
the installation. Consult the Laars factory, or local exceed 104°F (40°C). One hundred degrees
factory representative, with any questions regarding Fahrenheit (100°F [38°C]) is considered safe for
this equipment. a healthy adult. Special caution is recommended
for young children.
Certain sections of this manual are specific to
either United States or Canadian installations, and are 2. The drinking of alcoholic beverages before or
labeled as such. during spa or hot tub use can cause drowsiness
The Laars LX and LT Low NOx heaters get their which could lead to unconsciousness, and
electrical power from an external 115VAC or subsequently result in drowning.
230VAC source and provide a dual electronic thermo-
stat control system for pool/spa combinations or 3. Pregnant women take note! Soaking in water
preheat convenience. above 102°F (38.5°C) can cause fetal damage
The Laars LX and LT Low NOx heaters are during the first three months of pregnancy (which
specifically designed for heating fresh water swimming could result in the birth of a brain-damaged or
pools and spas, and with proper installation and care, deformed child). If pregnant women are going to
they will provide years of reliable service. Do not use use a spa or hot tub, they should make sure the
the heater to maintain pool or spa water temperature water temperature is below 100°F (38°C)
maximum.
below 70°F. Do not use it as a heating boiler or
general service water heater or to heat salt water. 4. The water temperature should always be
Consult your dealer for the appropriate Laars products checked with an accurate thermometer before
for these applications. entering a spa or hot tub. Temperature controls
may vary by as much as 1F° (1C°).
1.2 Consumer Information and Safety
The Laars LX and LT Low NOx heaters are 5. Persons with a medical history of heart disease,
designed and manufactured to provide many years of diabetes, circulatory or blood pressure problems
should consult their physician before using a hot
safe and reliable service when installed, operated and
tub or spa.
maintained according to the information in this
manual and the installation codes referred to in later 6. Persons taking any medication which induces
sections. Throughout the manual safety warnings and drowsiness (e.g., tranquilizers, antihistamines, or
cautions are identified by the " " symbol. Be sure to anticoagulants) should not use spas or hot tubs.
read and comply with all of the warnings and cau-
7. Prolonged immersion in hot water can induce
tions.
hyperthermia.
1.2.1 Spa/Hot Tub Safety Rules Hyperthermia occurs when the internal body
temperature reaches a level several degrees above the
WARNING normal body temperature of 98.6°F (37°C). Symptoms
The following “Safety Rules for Hot Tubs,” include dizziness, fainting, drowsiness, lethargy, and an
recommended by the U.S. Consumer Product increase in the internal body temperature. The effects
Safety Commission, should be observed when of hyperthermia include:
using the spa. • Lack of awareness of impending hazard
• Failure to perceive heat
WARNING
The U.S. Consumer Product Safety • Failure to recognize need to leave spa
Commission warns that elevated water • Physical inability to leave spa
temperature can be hazardous. Consult heater
operation and installation instructions for water • Fetal damage in pregnant women
temperature guidelines before setting • Unconsciousness resulting in a danger of
temperature. drowning
Page 2
1.2.2 Swimming Pool Energy Saving Tips corrosive water is NOT covered by the warranty. See
Water Pik Technologies offers the following Section 8.1 for maintaining proper pool water chemis-
recommendations to help conserve fuel and minimize try.
the cost of operating your pool heater without
sacrificing comfort.
NOTE: Keep this manual in a safe place for future
1. The American Red Cross recommends a maxi- reference when inspecting or servicing the heater.
mum water temperature of 78°F (25°C). Use an
accurate pool thermometer. A difference of 4F°
(2°C) , between 78°F and 82°F (26°C and 28°C), 1.4 Codes and Standards
will use as much as 40% more gas. The Laars LX and LT Low-NOx pool and spa
2. Carefully monitor the water temperature of your heaters are design certified by CSA (Canadian Stan-
pool in the summertime. You can reduce heater dards Association) as complying with the latest
usage due to warmer air temperatures. edition of the "Standard for Gas Fired Pool Heaters",
ANSI Z21.56 in the USA and CAN1-4.7 in Canada.
3. Find the proper setting on the pool heater All Laars heaters must be installed in accordance
temperature control and use the locking ring to with the local building and installation codes as per
discourage further adjustments. (LT only). the utility or authorities having jurisdiction. All local
codes take precedence over national codes.
4. Set the pump time clock to start the pump no In the absence of local codes, refer to the latest
earlier than 6:00 AM during the pool heating edition of the following national codes for installa-
season. This is the time when nightly heat loss tion:
balances.
1. In the United States, "The National Fuel and Gas
5. If the pool is only going to be used on weekends, Code", ANSI Z223.1. Specifically, refer to Part
reduce the heater temperature control setting by 7, "Venting of Equipment".
8 or 10 degrees during the week. Reset it to the
78°F (25°C) level a day or so before you plan to 2. In Canada, "The Installation Codes for Gas
use the pool. Burning appliances and Equipment", CAN/CGA
6. During the winter or when on vacation for longer B149.
than a week, shut down the heater by following
the shutdown instructions found on the inside of The Laars LX and LT Low NOx pool and spa
the heater. heaters exceed the requirements of energy conserva-
tion regulations such as those in California, Hawaii,
7. Where possible, shelter the pool from prevailing New York, Oregon and other states which require that
winds with well-trimmed hedges or other land- a pool heater have intermittent ignition. In addition,
scaping, cabanas, or fencing. this heater complies with both the California South
Coast Air Quality Management District's (CSAQMD)
8. Always use a pool cover when practical. Besides rule 1146.2 and the Title 30, Texas Administrative
providing a valuable safety feature, a pool cover Code, Chapter 117, Section 117.465 for Nitrogen
will reduce heat loss, conserve chemicals, and Oxide (NOx) emissions.
reduce the load on filter systems. Any changes to the heater, gas controls, gas
orifices, wiring, draft diverter, or improper installation
1.3 Warranty may void the warranty. If change is required to any of
The Laars LX and LT Low NOx heaters are sold the above, consult the factory.
with a limited factory warranty. Details are specified
on the back cover of this manual. 1.5 Technical Assistance
Make all warranty claims to an authorized Laars Consult Water Pik Technologies or your local
representative or directly to the factory. Claims must Laars distributor with any questions or problems
include the heater serial number and model (this involving the specifications, installation, and opera-
information can be found on the rating plate), installation of your Laars equipment. An experienced techni-
tion date, and name of the installer. Shipping costs are cal support staff is ready to assist you in assuring the
not included in the warranty coverage. proper performance and application of Laars products.
The warranty does NOT cover damage caused For technical support call the Water Pik Technologies,
by improper assembly, installation, operation or field Technical Service Department at (707) 776-8200
modification. Also, damage to the heat exchanger by extension 260.
1.6 Materials Installer Must Provide 3. *Gas Pipe/Heater Gas Valve Connection:
1.6.1 Materials for All Applications Natural Gas: 3/4" NPT
The following items are needed and are to be *For diameter of gas line from meter to heater see
supplied by the installer for all LX/LT Low NOx Table 4 in Section 4.1.
heater installations:
4. Supply Gas Type:
1. The correct size gas pipe to supply gas from the Certified for use with:
meter to the heater (see Section 4.1 for correct Natural Gas Only.
gas pipe size).
5. Inlet Gas Supply Pressure:
2. A manually operated gas valve to be installed in Minimum Maximum
the gas line outside of the heater jacket. Natural Gas: 6.0 "WC 10.5 "WC
3. A suitable gas union joint to connect the heater 6. Water Pipe/Heater Connection:
to the gas line outside of the heater. *2" Unthreaded PVC or CPVC
4. Plumbing items needed to provide a sediment *Other size pipes may be used. See Section
trap (drip leg) in the gas line between the manual 5.5 for details
gas valve and the union to the heater (see
Section 4.1). 7. Water Flow Rate:
Maximum: 125 gpm (475 lpm)
5. A 115V AC or 230V AC power supply. A Minimum: 30 gpm (110 lpm)
junction box is not needed at the heater, connec-
tions are made inside of the heater jacket. 8. Working Water Pressure:
Maximum: 75 psi
1.6.2 Materials for Special Applications
In addition to the items listed above, the follow- 9. Exhaust Vent Connection Size:
ing items are needed for special applications. Model:
1. A factory authorized vent collar and any vent 250 7" Diameter
pipe needed for indoor installations in the USA 400 9" Diameter
and outdoor shelter installations in Canada (see
Section 3.3.2). Vent collars are available from 10. Electrical Supply:
any Laars distributor. Either 115 volts AC or 230 volts AC.
2. Primer and cement suitable for cementing CPVC 11. Modification of Heater for High Altitude:
pipe to PVC pipe and an appropriate coupling None. Laars LX and LT Low-NOx heaters are
for connecting the factory supplied CPVC pipe not designed to operate at altitudes above 3000
nipples to PVC pool plumbing. feet.
3. A non combustible platform for installation on 1.7.2 Dimensions

combustible surfaces (see Section 2.3.3). Non See Figure 1 for a diagram showing the heater's
combustible bases are available from your Laars exterior dimensions and dimensions to critical connec-
distributor. tions on the heater.
1.7 Specifications
1.7.1 General Specifications
1. Installation Location:
Certified for use:
In the USA:
Natural Gas: Indoor and Outdoor
In Canada:
Natural Gas: Outdoor and Outdoor
Shelter
2. Minimum Clearance From Combustible Mate-

rial:
See Table 1 in Section 2.3.2
Page 4
Heater Width
Model* Dim "A" Heater Depth Heater Height Vent Diameter Firing Rate
in (cm) in (cm) in (cm) in (cm) BTU/HR (kcal)
250-L 28 1/4 (72) 27 1/8 (69) 30 7/8 (78) 7 (18) 250,000 63

400-L 34 1/4 (87) 27 1/8 (69) 30 7/8 (78) 9 (23) 400,000 101
* Values shown are for both LX and LT models.
Figure 1. General Configuration.
SECTION 2. Install the Laars LX and LT Low NOx heaters

and vent collars in accordance with the procedures in
Installation Instructions this manual, local codes and ordinances, and in
accordance with the latest edition of the appropriate
2.1 Introduction national code (see Section 1.4 "Codes and Stan-
dards").
WARNING All gas-fired products require correct installation
Improper installation or maintenance can to assure safe operation. The requirements for pool
cause nausea or asphyxiation from carbon heaters include the following:
monoxide in flue gases which could result in 1. Field assembly (if required)
severe injury, or death. 2. Appropriate site location (clearances) and
flooring
CAUTION 3. Sufficient combustion and ventilation air
The Laars LX and LT Low NOx heaters are not 4. Properly sized gas meter and piping
designed to operate at altitudes above 3000 5. Proper electrical wiring (if required)
6. Adequate water flow
feet. For installations at elevations above 3000
feet, contact your Laars representative or This manual provides the information needed to
Water Pik Technologies' Customer Service meet these requirements. Review all application and
Department. installation procedures completely before continuing
the installation.
2.2. Field Assembly

The Laars LX and LT Low NOx heaters can be The Laars LX and LT Low NOx heaters may be
installed in a variety of ways, some of them requiring installed indoors or outdoors as outlined in later
preparation or assembly in the field. The heater is sections. Location of the heater below or above the
shipped from the factory with an exhaust vent config- pool deck affects operation of its water pressure
ured for an outdoor installation. The Laars LX and LT switch. See sections on water piping and heater start-
Low NOx heaters are also design certified for "In- up for more information about this.
door" installations in the United States and "Outdoor Avoid placing the heater in locations where it
Shelter" installations in Canada when equipped with a can cause damage by water or condensate leakage. If
vent collar and the appropriately sized exhaust vent. this is not possible, provide a suitable drain pan to
Check the rating plate on the heater or the Parts catch and divert any leakage. The pan must not restrict
List (Section 11.2) of this manual for the correct Laars the air flow around the heater.
vent collar part number. For specific installation All criteria given in the following sections
information see Section 2.3.5 "Indoor and Outdoor reflect minimum clearances as stated in the national
Shelter Installations". standards. However, each installation must also be
Water connections are provided on the right side evaluated, taking into account the prevailing local
of the heater but can be changed to the left side by conditions such as wind speed and direction, proxim-
reversal of the heat exchanger. It is best to handle ity and height of walls that may block ventilation, and
these preparations before the heater is installed in its proximity to public access areas.
final location. See Section 5.4 "Reversible Water 2.3.2 Clearances
Connections" of this manual for instructions. The heater must be placed to provide clearances
on all sides for maintenance and inspection. There
2.3 Location Requirements must also be minimum distances maintained from
combustible surfaces (see Table 1).
At least 18" (457mm) access must be available
2.3.1 Introduction in front of the heater for burner removal.
If the heater is to be installed in a garage, or
WARNING similar structure, all burners and burner ignition
Improper installation or maintenance can cause
devices must have a minimum 18" (457mm) clearance
nausea or asphyxiation from carbon monoxide above the floor.
in flue gases which could result in severe injury, This heater must be installed at least 5 feet
or death. (1.52m) from the inside wall of a pool unless the
heater is separated from the pool by a solid fence, wall
CAUTION or other permanent solid barrier.
When pool equipment is located below the pool
surface, a leak from any component can cause Ce chauffe-piscine doit être installé á au moins 5
large scale water loss or flooding. Water Pik pieds (1.52m) de la paroi interne de la piscine à moins
Technologies cannot be responsible for such d'être isolé de la piscine par une clôture, un mur ou
water loss or flooding or resulting damage. autre barrière permanente.
Table 1. Minimum Heater Clearances From Combustible Surfaces

Table 1. Dégagements Minimaux à Assurer Entre les Parois de L'appareil
et les Constructions Combustibles
IN D OOR (OU TD OOR SH ELTER ) OU TD OOR IN STALLATION

SID E OF IN STALLATION Note: Clearances listed in Table 1 are
H EATER manufacturer's tested values. These are
IN C H ES C EN TIMETER S IN C H ES C EN TIMETER S given as minimum values. Where local
and national codes apply, and values are
B L AN K 4 10.2 4 10.2 different than those listed in Table 1,
use the greater value to ensure safe
R E AR 4 10.2 4 10.2 operation.
PIPIN G 12 30.5 12 30.5
TOP 39 99.0 OPEN UNROOFED AREA
FR ON T 18 45.7 18 45.7
Page 6
2.3.3 Flooring 2.3.4. Outdoor Installation

The heater must be installed on a floor of The LX or LT Low NOx heaters can be installed
noncombustible construction or on fire-resistant slabs in the outdoor configuration as received from the
or arches. Noncombustible flooring is defined as factory.
flooring material and surface finish not capable of Locate the heater in an open, unroofed area. Do
being ignited and burning and with no combustible not install the heater under a deck. Do not locate the
materials against the underside. Acceptable materials heater below or adjacent to any doors, glass openings,
are those consisting entirely of a combination of steel, louvers, grills, etc., which connect in any way with an
iron, brick, tile, concrete, slate, glass or plaster. Do inhabited area of a building, even though the access
not install the heater directly on a combustible wood might be through another structure (e.g., a garage or
or carpet floor without placing a noncombustible utility room). In the United States there must be a
platform between the floor and the heater. minimum of four (4) feet (1.22 m) horizontally and
The heater can be installed on a combustible four (4) feet (1.22 m) vertically between the heater
floor if a noncombustible base assembly, available exhaust point and any door, glass opening, or gravity
from Laars, is used. See the heater rating plate or the inlet to a building. In Canada, the heater must be
Parts List (Section 11) of this manual for the appropri- installed so that the exhaust point of the heater is at
ate base part number. Heaters must never be in- least ten (10) feet (3.0 m) from any building opening
stalled directly on carpeting. (see Figure 3).
As an alternative to the Laars noncombustible
base plate, in the United States, the National Fuel Gas WARNING
Code allows a heater to be placed on a combustible
surface when there is a platform under the heater United States
made of hollow masonry no less than 4 inches (102 Do not install the heater with the top of the vent
millimeters [mm]) thick, covered with sheet metal at assembly within 4 feet (1.22 m) horizontally
least 24 gauge thick and extending beyond the full and 4 feet (1.22 m) vertically of any opening
width and depth of the heater by at least 6 inches into a building.
(76.2 mm) in all directions. The masonry must be laid
with ends unsealed, and joints matched to provide free Canada
circulation of air from side to side through the ma-
Do not install the heater with the top of the vent
sonry (see Figure 2). If the heater is installed in a
carpeted alcove, the entire floor of the alcove must be assembly within 10 feet (3.05 m) of any
covered by a noncombustible panel. opening into a building.
Notes:
1. Blocks must be provide a solid base and be braced so
they cannot slip out of place.
2. Air openings in blocks must be arranged to provide
unrestricted opening through entire width or length of
base.
3. Sheet metal must be at least 24 ga. and extend 6" Figure 3. Outdoor Heater Installation.
beyound the heater jacket on all sides.
Figure 2. Non-Combustible Platform.

The top surface of the heater must be at least 1. Remove the vent exhaust grill by removing the
three(3) feet above any forced air inlet, or intake ducts four screws which retain it. The grill and the
located within ten(10) feet horizontally. screws may be discarded (See Figure 4).
If the heater is installed under an overhang, there 2. Replace the grill with the vent collar. Place the
must be a minimum clearance of 5 feet (1.5 m) above vent collar and gasket over the hole and fasten it
the top of the heater and the structure should not
overhang the heater more than 12 inches (0.30 m). The in place with the 4 screws provided. Be sure that
area under the overhang must be open on three sides. all components are properly aligned
This prevents combustion gases from being diverted (See Figure 5).
into living areas through doors, windows, or gravity 3. Install the vent pipe on the indoor vent collar.
inlets. The collar will accommodate vent piping of
Ne pas installer ce chauffe-piscine sous une nominal 7" or 9" diameter (see Table 3), depend-
saillie mesurant moins de 3 pi de hauteur. La partie ing upon the model of your heater (See Figure
sous la saillie doit être ouverte sur 3 côtés. 6). See vent installation section for important
If the heater is installed close to a structure, information on selecting proper pipe size.
protect it from rain water runoff with rain gutters on
the roof or other measures. Do not locate the heater
near irrigation sprinkler systems that could spray water OUTDOOR
on it. Water from sprinklers may cause damage to VENT GRILL
controls and electronic components.
Avoid locations where wind deflection off nearby
structures might cause downdraft conditions. Where
downdraft conditions exist, locate the heater at least 3
feet (0.91 m) from vertical surfaces (e.g., nearby
buildings and walls). The addition of a vent cap may be
necessary.
2.3.5. Indoor and Outdoor Shelter

Installations
An outdoor shelter (Canada only) is an unoccu-
pied enclosure which does not communicate directly Figure 4. Removal of Outdoor Exhaust Grill.
with occupied areas. All indoor installations and
outdoor shelter installations require the addition of a INDOOR
factory approved vent collar. The vent collar must be VENT
COLLAR
installed without modification and in accordance with
the instructions provided by the manufacturer. GASKET
Une remise extérieure (au Canada seulement)
est un endroit inoccupé qui ne communique pas
directement avec les endroits occupés. Toutes les
installations intérieures et remises extérieures exigent
l’addition d’une cheminée approuvée par le
manufacturier. La cheminée doit être installée sans
aucune modification et selon les exigences fournies
par le manufacturier.
These codes, standards and Water Pik Technolo-
gies require that the heater be properly vented as Figure 5. Vent Collar Assembly for Indoor and Outdoor
outlined in this manual. Proper ventilation of exhaust Shelter Installation.
and combustion air are essential for the safe and
efficient operation of the heater (See Section 3).
2.3.5.1 Converting the Grill to a Vent

Collar
If the LX or LT Low NOx is to be installed
either indoors or in an outdoor shelter, its exhaust
discharge grill must be converted to a collar for vent
pipe connection. The necessary vent collar, gasket and
screws can be ordered as parts kit R0331403 for
model 250 or R0331405 for model 400 (see parts list in
Section 11 of this manual). The conversion can be
done quite simply as follows: Figure 6. Vent Pipe Installation.
Page 8
SECTION 3. louvers, grills or other protective covers (see Figure 7

and Table 2 notes).
Venting Note: In Canada, follow Canadian Standard,
CAN/CGA-B149.1, .2 or local codes.
3.1. Combustion Air Supply Exhaust Fans or Vents: Any equipment which
The heater location must provide sufficient air exhausts air from the room where the heater is in-
supply for proper combustion and ventilation of the stalled can deplete the combustion air supply or
surrounding area as outlined in the latest edition of reverse the natural draft action of the venting system.
ANSI standard Z223.1 or in Canada, CAN/CGA- This could cause flue products to accumulate in the
B149.1 or .2, and any local codes that may be appli- room. Additional air must be supplied to compensate
cable. for such exhaust.
In general, these requirements specify that the The information in Table 2 is not applicable in
room in which a heater is installed should be provided installations where exhaust fans or blowers of any
with two permanent air supply openings; one within type are used. Such installations must be designed by
12 inches (305mm) of the ceiling, the other within 12 qualified engineers.
inches (305mm) of the floor. All indoor installations The heater must be completely isolated and
must have openings to outside air for combustion, protected from any source of corrosive chemical
ventilation, and dilution of flue gases from inside the fumes such as those emitted by trichlorethylene,
building (see Figure 7 and Table 2). Water Pik Tech- perchloroethylene, chlorine, etc.
nologies does not recommend indoor installations that
do not provide combustion air from outside the build- WARNING
ing. Do not store any chemicals, cleaners, or other
corrosive material near combustion air
Table 2. Air Openings to Outside.
openings or in the room. Avoid locating dryer
Required Net Free Open Area*
for Combustion Air Openings
vents in the vicinity of combustion air openings.
Direct from outside Duct from outside Failure to prevent corrosive materials from
Model in2 (cm2) in2 (cm2) mixing with combustion air can result in
250-L 63 (406) 126 (813) reduced heater life and unsafe heater
400-L 100 (645) 200 (1290) operation.
*Area indicated is for one of two openings; one at floor level and
one at the ceiling, so the total net free area would be double the
figures indicated. For special conditions, refer to NFPA54 ANSI AVERTISSEMENT
Z223.1. In Canada refer to the National Standard CAN1-B149.1
or .2 which differs from this table. Ne pas entreposer ni utiliser d'essence ni
Note: If using screens and/or metal louvers, compensate by adding d'autres vapeurs ou liquides inflammables à
50% additional area to each opening proximité de cet appareil ou de tout autre
If using wood louvers each opening must be at least four times appareil.
the area indicated in the table above.
3.2 Exhaust Venting

All outdoor shelter installations (Canada only) When converted to indoor and outdoor shelter
must have uninterrupted openings to outside air for venting configuration, the LX and LT Low NOx
combustion and ventilation. The installation must be heaters have a vent collar fitting. The diameter of the
in accordance with the latest edition of CAN/CGA vent collar and, thus, the minimum diameter of the
B149. Water Pik Technologies does not recommend vent pipe to be used is determined by the model of
outdoor shelter installations that depend on internal heater installed. The only correct procedure for
air for combustion. Combustion air should be ducted vent pipe sizing is to do so in accordance with
to the heater from outside the structure. Table 3 and the applicable installation code as
Outside Air Supply: When combustion air is stated in the following "Danger" warning.
supplied directly through an outside wall, each
opening should have a minimum free area of one Table 3. Vent Pipe Sizing Table
square inch per 4,000 BTU/h (1.2kW) input of the
total input rating of all appliances in the enclosed LX/LT Vent Pi pe D i ameter
area. If air is provided through horizontal ducts, each Low NOx
opening and duct must provide one square inch of Model
flow area for each 2000 BTU/h (0.6 kW). These i nch (cm)
requirements are summarized in Table 2. Note that the 250-L 7.0 17.8
areas specified are net free areas and should be
increased when the openings are covered by screens, 400-L 9.0 22.9
Notes:
1. Use approved roof jack.
Figure 7. Indoor Installation Venting (USA), or Outdoor Shelter (Canada).
3.3.1. Outdoor Installations

WARNING For outdoor installations, exhaust venting consid-
Vent pipe diameter must be as required by the erations will determine the placement of the heater
National fuel Gas Code Z223.1 or the (See Section 2.3.4). If the heater cannot be placed so
as to meet the requirements stated in Section 2.3.4, a
Canadian Installation Codes for Gas
vent collar may be added to the heater to move the
Appliances CAN 1-B149.1 & 2. Undersize pipe exhaust vent opening to a position that complies with
can result in inadequate venting and oversize the requirements. In all cases, vent collars must be of
pipe can result in vent condensation. In either the same diameter as the exhaust outlet of the heater.
case the result can be release of combustion Approved vent collars may be obtained through your
products to the indoors. This can cause serious Laars distributor.
injury or death by carbon monoxide poisoning
or asphyxiation. 3.3.2. Indoor and Outdoor Shelter
Installations
All indoor installations and outdoor shelter
installations require the addition of a factory approved
3.3 Vent Pipe Sizing and General
vent collar. The vent collar must be installed without
Installation modification.
As part of their certification, the LX and LT All vent installations must be made in accor-
Low NOx heaters have been determined to be a dance with all local, state or provincial codes and
Category I Fan-Assisted appliance. They are intended with:
for standard vertical venting per tables provided in
most local codes for Category I Fan-Assisted appli- 1. Chapter 7, " Venting of Equipment" of the
ances. If the local code does not include such tables, national Fuel Gas Code, ANSI 223.1 latest
refer to the National Fuel Gas Code Z223.1 or the edition, or the applicable provisions of the local
Canadian Installation Codes for Gas Appliances CAN building codes.
1-B149.1 & 2. Note that the tables for fan-assisted
appliances include both maximum and minimum vent 2 In Canada, CAN/CGA B149.1 or .2.
loading figures. The primary purpose of the maxi- Avoid terminating heater vents near air condition-
mum ratings are to assure that the vent operates with ing or air supply fans. The fans can pick up exhaust
negative pressure throughout its length. The mini- flue products from the heater and return them inside
mum ratings are to assure that vent gases dont cool the building, creating a possible health hazard.
too much and thereby assure that condensation doesnt Do not locate the vent terminal where flue
occur. products could strike against building materials and
cause degradation.
Page 10
Vent opening should be well away from trees or 2. Check the gas supply to be sure that only natural
other obstructions that would prevent free air flow to gas will be used to supply the heater. Laars LX
and from vent terminal. Do not terminate the vent and LT Low NOx heaters, as shipped from the
under decks, stairways, or car ports. factory, are certified to operate at an altitude of
Be sure to support all venting so that connections 0 to 3000 feet (0 to 915 m) for natural gas in the
will not separate and so that the weight of the vent U.S. and 0 to 2000 feet (0 to 610 m) in Canada.
pipe does not rest on the heater vent collar. All
connections should be made with rustproof sheet CAUTION
metal screws. Do not weld or fasten the vent pipe to Permanent damage to the gas valve will occur
the heater vent collar. The vent collar and heater top if the following procedures are not followed.
must be easily removable for normal heater service
and inspection. 3. Use the figures in Table 4 to size the gas inlet
The vent collar outlet is to be connected to an piping from the gas meter to the heater. Check
unobstructed vent pipe of the same diameter, terminat- all local codes for compliance before installing
ing outside the building. The vent must terminate at the heater.
least two (2) feet (0.6 m) above the highest point of
the roof or other object that is within ten (10) feet (3.0 4. Install a sediment trap (drip leg) ahead of the gas
m) of the vent termination. The vent pipe must have a controls (see Figure 8). Fit the trap with a
listed vent cap which allows a full equivalent opening threaded cap which can be removed for cleaning.
for flue products (see Figure 7). 5. Install a manual gas shutoff valve for service and
Type B double wall or equivalent vent pipe is safety. Do not use a restrictive gas cock. DO
recommended. However, single wall metal vent pipe NOT USE FLEXIBLE GAS PIPING, it will
may be used as specified in the latest edition of the restrict the gas flow to the heater.
National Fuel Gas Code ANSI Z 223.1 or in Canada
CAN/CGA-B149.1 and B149.2 6. Disconnect the heater and its individual shutoff
IMPORTANT NOTE: Do not use sheet metal valve from the gas supply system during pres-
screws at the snap lock joints of Type B gas vents. sure testing of the system at pressures higher
When venting multiple appliances through one than 1/2 pounds per square inch (psi) (3.45
common duct, each appliance must have it's own vent kilopascals [kPa]). If the test pressure is equal to
temperature limit switch. All vent limit switches must or less than 1/2 psi (3.45 kPa), close the manual
be wired in series so as to prevent any appliance from shutoff valve on the heater during the piping
firing in the event of a blocked vent. Refer to ANSI pressure test.
Z223.1 or, in Canada, to CAN/CGA B149.1 or 2 for
more information on multiple venting. 7. If the gas supply pressure is less than required,
check for undersized pipe between the meter and
the heater, a restrictive fitting, or an undersized
SECTION 4. gas meter. Gas supply pressures to the heater are
Gas Connections listed in Table 5.
4.1 Gas Supply and Piping NOTE: The maximum inlet gas pressure must not
Review the following general instructions before exceed the specified value. The minimum value
continuing the installation. listed is for the purpose of input adjustment. Refer
to Table 5.
WARNING 8. To connect the gas supply line to the heater's gas
The Laars LX and LT Low-NOx pool and spa valve, make sure the steel elbow (supplied with
heater was designed for use only with natural the manifold) is screwed into the inlet side of the
gas. DO NOT ATTEMPT TO CONVERT gas valve. The heater is designed so that the gas
THIS HEATER FOR USE WITH ANY OTHER supply line may enter through either side of the
TYPE OF FUEL. heater. Hand tighten the elbow until the desired
orientation is achieved.
1. Gas piping installation must be in accordance CAUTION

with the latest edition of ANSI Z223.1 and all Do not overtighten the elbow. Over tightening
local codes. In Canada, the installation must be will crack the gas valve. Do not use teflon tape
in accordance with CAN- B149.1 or .2 and all
to wrap the elbow threads.
local codes that apply.
9. Before operating the heater, test the complete 4.2 Manifold Pressure
gas supply system and all connections for leaks Confirm that gas supply pressure is correct. If
using a soap solution. Do not use an open flame. the gas supply pressure is less than required, check for
undersized pipe between the meter and the heater, a
CAUTION restrictive fitting, or an undersized gas meter. Gas
Some leak test solutions (including soap and supply pressures to the heater, when it is operating,
water) may cause corrosion or stress cracking. are listed in Table 5.
Rinse the piping with water after testing.
CAUTION
Manifold gas pressure for the LX and LT Low
NOx heaters should be set at 3" WC. Standard
APPROVED
model LX and LT heaters use 4" WC.
The manifold pressure may be checked by

connecting a manometer to the pressure port on the
outlet side of the valve. The pressure will be zero
when the heater is not running. When the heater is
operating the manifold gas pressure should be 3.0"
WC. To adjust the manifold gas pressure, first remove
the slotted cap next to the inlet pressure port on the
inlet side of the gas valve. Under the slotted cap is a
slotted plastic screw which increases the manifold
pressure when turned clockwise and decreases the
manifold pressure when turned counterclockwise.
After measurements, and adjustments if necessary,
have been made, make sure to replace the 1/8" NPT
Figure 8. The Proper Design for a Sediment Trap/Drip gas valve plugs on the inlet and manifold pressure
Leg. ports, and the cap on the manifold pressure adjustment
screw. It is extremely important to replace these parts
Table 4. Natural Gas Pipe Size Requirements before leaving the installation. Failure to do so can
result in damage to property or injury or death. With
Distance from Gas Meter
the heater firing, the pressure must be within the
0-50 feet 50-100 feet 100-200 feet range shown in Table 5. Also check the pressure with
Heater (0-15 m) (15-30 m) (30-60 m) the heater off.
Size in. (mm) in. (mm) in. (mm)
250 1 (25) 1-1/4 (32) 1-1/4 (32)
400 1-1/4 (32) 1-1/2 (38) 1-1/2 (38) SECTION 5.
Notes: Water Connections
1. These numbers are for natural gas (0.65 Sp. Gr.) and are
based on 1/2 inch (13mm) water column pressure drop.
Check supply pressure with a manometer, and local code 5.1 Water Piping
requirements for variations. Figure 9 illustrates typical piping for pool
2. Check supply pressure and local code requirements equipment in pool/spa combination pools. With its
before proceeding with work. electronic control, the LX and LT Low NOx heaters
3. Pipe fittings must be considered when determining gas
are particularly suited for this type of pool installa-
pipe sizing.
tion.
The heater must be protected from back-siphon-
Table 5. Gas Supply Pressure Requirements ing of water, which can result in dry starts. If there is
any chance of back-siphoning, provide a check valve
Supply Pressure Minimum Maximum between the pool and the filter pump inlet.
Arrangement of pool system components other
Natural Gas 5.0 Inches WC 10.5 Inches WC than as illustrated in these diagrams can affect the
(1.5 kPa) (2.7 kPa)
operation of the heater’s water pressure switch.
Location of the heater above or below the pool water
Manifold Pressure Nominal surface can also affect operation of the switch. In
general, the pressure switch can be adjusted to accom-
Natural Gas 3.0 Inches WC (1.0 kPa) modate this effect if the heater water connections are
Page 12
Figure 9. Typical Piping Installation.
no more than six feet below the pool water surface rate is higher than approximately 125 GPM (475
and no more than 15 feet above it. See instructions for LPM), install a manual bypass valve (see Figure 9),
pressure switch adjustment (Section 7.5) for more then perform a temperature rise test (see Section 7.6)
information about this. and adjust the flow using the bypass valve until the
Note that when pool equipment is located below proper temperature rise is obtained.
the pool surface a leak can result in large scale water
loss or flooding. Water Pik Technologies cannot be 5.4 Reversible Water Connections
responsible for such water loss or flooding or the The LX and LT Low NOx heaters are shipped
damage caused by either occurrence. with water connections on the right side, but they can
be modified in the field to provide left-side water
5.2 Check Valve Installation connections. This procedure involves removing the
For normal installations, do not install a shutoff heat exchanger headers and reinstalling them on
valve or any kind of variable restriction in the water opposite ends of the tube assembly. Some of the
piping between the heater outlet and the pool/spa. heater wiring and control components must be relo-
Install a check valve if there is any chance of cated, so this procedure must be done only by a trained
back-siphoning when the pump stops. Do not install service technician.
any other valve in the piping between the heater outlet Heat exchanger reversals are generally done
and the pool, unless it is being used as a diverter valve. before the installation of power and water to the
For special installations such as water connections heater. If you need to reverse the heat exchanger on a
below the water level of the pool, or for other ques- previously installed heater be sure that all electrical
tions contact the Water Pik Technical Service depart- power, the gas supply and water supply have been
ment at (707) 776-8200 ext. 260. turned off before starting the procedure. These
instructions have been written to include the steps
5.3 Automatic Flow Control Valve needed when reversing the water connections on an
The inlet/outlet header of the LX and LT Low existing installation. If you are reversing the headers
NOx heater comes equipped with an automatic flow on a new installation, some steps will be ignored.
control valve. The automatic flow control valve Water connection reversal is illustrated in Figures 10
maintains the proper flow through the heater at rates and 11. Proceed as follows:
up to approximately 125 Gallons Per Minute (GPM)
(475 liters per minute [LPM]). If the filter system flow
6. Remove the top. Remove the two hex head

screws at the upper corners of the raceway.
Now lift up on the front of the top and push it
toward the rear of the heater. The top will slide
off the heater.
7. Remove the water pressure switch's copper
siphon loop tube from the header by first loosen-
ing the brass nut at the pressure fitting. Then
carefully pull the tube out of the fitting. There
should be about two inches of tubing inside the
header. Be careful not to create any kinks in the
tubing when handling it.
8. Clip the wire tie that bundles the wire harnesses
leading from the control panel. Disconnect the
Figure 10. Water Connections as Shipped two black temperature sensor wires from the
back of the control panel. Coil the wires and
place them on top of the flue collector.
9. Disconnect the high limit switch black wires from
the wire harness leading to the control panel.
There are quick disconnects at the end of the
wires.
10. Remove the flat inlet/outlet header side cover
plate located under the inlet/outlet header. There
are four philips head screws, one in each corner,
holding it in place.
11. Slide the upper right side panel up and out of the
corner posts and place it aside.
Figure 11. Water Connections Reversed 12. For an existing installation, disconnect the gas
supply pipe from the gas valve and remove it
1. For an existing installation, drain the heater by from the heater.
removing the drain plug on the inlet/outlet header
and the two drain plugs on the return header. GRILL
2. Remove the heater front panel (door). TOP

PANEL CONTROL
PANEL
3. Remove the two hex head screws that hold the
raceway cover in place. They are located on the I/O HEADER SIDE
bottom flange of the raceway cover. Slide the REAR
COVER PLATE
raceway cover down to expose the raceway. PANEL
4. Remove the control panel assembly from the top

panel (see figure 12 for panel identification). Lift UPPER
RIGHT SIDE
the control panel cover. Remove the two philips PANEL
head screws located at the front edge of the RETURN
bezel. Lift the front of the bezel up until the entire HEADER SIDE
COVER PLATE
assembly comes away from the top. Without RACEWAY
COVER
removing any wires, slip the control assembly
through the hole so that when the top is removed,
the control assembly will stay with the heater.
UPPER FRONT
LEFT SIDE PANEL
5. Remove the four philips head screws that fasten LEFT PANEL (DOOR)
the vent grill to the top. Remove the vent grill. SIDE COVER
PANEL
Figure 12. LX/LT Panel Identification

Page 14
13. Remove the left side cover panel, held to the 23. Insert the nine (9) bolts with washers through the
lower panel with two philips head screws at the header and into the header bar. Hand tighten
corners. the bolts.
14. Remove the flat return header side cover plate to 24. Use a torque wrench to tighten the bolts on each
expose the return header by removing the four header to eleven (11) foot-pounds. The bolts
philips head screws, one in each corner. must be tightened in the sequence indicated in
figure 1.
15. Slide the upper left side panel up and out of the
corner posts and place it aside. 25. After completing the entire sequence as indicated
in step 21, repeat the tightening sequence torqu-
16 For an existing installation, remove the coupling ing the bolts to eighteen (18) foot-pounds.
nuts from the header and disconnect the water
supply from the heater. CAUTION
Failure to tighten the header as indicated in
17. Remove the nine (9) bolts and washers from the
steps 24 and 25 may cause the header to leak
inlet/outlet header and remove the header from
the tube assembly. or become permanently damaged from
warping.
18. Remove the nine (9) bolts and washers from the
return header and remove the header from the 26. Carefully bend the water pressure switch's
tube assembly. copper siphon loop tube so that it reaches the
inlet/outlet header now on the left side of the
19. for an existing installation, inspect the header heater. Do not straighten out the coil directly
gaskets and clean the header's mating surface of behind the raceway and do not “kink” the
any corrosion or debris. Do not use any metal tubing. Straightening the coil or kinking the tubing
tools on the header surface. Scratches may may result in poor heater operation. Insert the
compromise the seal integrity. end of the tube into the fitting on the header.
Tighten the nut onto the fitting one half turn past
20. Place the inlet/outlet header over the gasket on hand tight.
the left side of the tube assembly and align the
holes in the header with the holes in the header 27. Route the wires that attach to the high limit
bar. switches along the copper siphon loop, back to
the right side of the heater. Reconnect the wires
21. Insert the nine (9) bolts with washers through the to the wire harness.
header and into the header bar. Hand tighten
the bolts. 28. Route the wires that attach to the temperature
sensor along the copper siphon loop, back to the
22. Place the return header over the gasket on the right side of the heater. Reconnect the wires to
right side of the tube assembly and align the holes the tabs on the back of the control panel
in the header with the holes in the header bar. (marked as J4-1 and J4-2).
29. Use plastic wire ties to refasten the temperature
sensor and high limit switch wires to the copper
siphon loop. Bundle the wires near the control
panel and fasten them with a wire tie.
30. Slide the upper right side panel back into the
corner posts on the right side of the heater. Push
it down until the tabs on the panel lock into the
top of the corner posts.
31. Install the flat return header side cover plate
(removed from the left side of the heater) on the
right side to cover the return header by replacing
the four philips head screws, one in each corner.
32. Slide the upper left side panel back into the
corner posts on the left side of the heater. Push it
down until the tabs on the panel lock into the top
Figure 13. Header bolt tightening sequence.
of the corner posts.
33. Remove the button plug from the inlet/outlet side

cover plate.
PVC OR CPVC PIPE
34. Reinstall the inlet/outlet header side cover plate

located under the inlet/outlet header. It is held O-RING
with four philips head screws, one in each

corner.
Note: Only the small tab of the top groove will fit
behind the upper panel.
35. Remove the button plug type washer from the COUPLING
left side cover panel. This panel will not be used COUPLING NUT
in reassembling the heater after a heat exchanger

reversal. However, the button plug washer will
be needed. Do not replace the cover panel over
the vent switch outlet. Doing so may cause the Figure 14. Piping to Heater
heater to malfunction.
36. The gas line may enter the heater from either the CPVC may be connected to the heater. However, by
left side or the right side. Replace the button installing the appropriate pipe adapters and two short
plug washer in the hole through which the gas pieces of two inch plastic pipe (supplied by the
line will enter the heater. installer), any size existing pipe may be fitted to the
heater.
37. Use the button plug to cover the hole on the To connect a section of 2” PVC or CPVC pipe
opposite side of the heater. to the heater, first slip a coupling nut onto the pipe.
Then prepare the end of the pipe with the proper
Note: Be sure that the white fiber gasket is positioned PVC/CPVC primer and glue. Follow the
on the top flange of the exhaust vent. manufacturer’s instructions provided with the primer
and glue for preparation procedures and curing times.
38. Replace the top. While positioning the top, pull
Apply the slip-fit side of the coupling to the end of the
the control panel through the hole and place it on
pipe. Allow the glue to cure completely. Set the o-ring
top of the panel. Be sure that the flange at the
into the groove on the face of the coupling. Slide the
back of the top panel slides under the flange on
coupling nut up to the coupling and tighten it to the
the rear panel to hold the top securely. Fasten the
threaded connection on the header (see Figure 14).
top to the heater by replacing the two hex head
screws at the upper corners of the raceway.
5.6 Pressure Relief Valve
39. Position the vent grill over the exhaust vent. A pressure relief valve (PRV) is recommended
Replace the four philips head screws that fasten in all installations, and is mandatory in any installation
the vent grill to the top. in which the water flow can be shut off between the
heater outlet and the pool/spa.
40. Reinstall the control panel assembly into the top A pressure relief valve is not supplied with the
panel. Slide the back of the bezel into place, then Laars LX and LT Low NOx heaters. However, it is
lower the front, aligning the holes in the bezel recommended that a pressure relief valve be installed
with the holes in clips on the tabs on the top and may even be required by local codes.
panel. Replace the two philips head screws The pressure rating of the valve should be at or
located at the front edge of the bezel. below the lowest working pressure of any component
41. Slide the raceway cover up to the top of the in the system. Any pressure relief valve installed must
heater. Be careful not to pinch any wires. comply with provisions of the standard described in
Replace the two screws on the bottom flange to ANSI Z21.22 for the United Sates of CAN1-4.6 in
hold the cover in place. Canada.
To install a pressure relief valve, do the follow-
42. Replace the front panel (door). ing:
1. To protect the threads while drilling, screw the
5.5 Connections at Heater brass adapter (included with the Water Pik
The LX and LT Low NOx heaters have a stan- Technologies PRV kit) into the blind threaded
dard two (2) inch water header and coupling design. hole on the top of the inlet/outlet header.
With this feature, only nominal two inch PVC or
Page 16
CAUTION
Initially drilling a 1/2" hole without reaming may
TEMPORARILY
cause the bit to "grab" on the plastic. This may
INSTALL BRASS cause personal injury or damage the plastic
ADAPTER TO
START WITH A 1/4" BIT
PROTECT PLASTIC header.
THEN OPEN HOLE WITH
THREADS
A 3/8" BIT THEN OPEN
HOLE WITH A 1/2" BIT 5. Remove the brass adapter and clean the cuttings
out of the hole.
6. Install the rubber washer at the bottom of the
hole (see Figure 16).
7. Thread the adapter into the hole and tighten so
that it seals against the rubber washer.
8. With a permanent marker, place a mark on the
adapter so that the mark faces the same direction
as the water connections on the header.
9. Remove the adapter from the hole.
10. Coat the threads of the pressure relief valve
(PRV) with an appropriate metal to metal thread
Figure 15. Drill Hole for Pressure Relief Valve sealant.
11. Install the adapter on the PRV and tighten using
two wrenches. Use the mark made earlier on the
PRESSURE RELIEF adapter to orient the PRV to the desired direction
VALVE HAND in relation to the water connections on the
TIGHTEN ONLY
header.
BRASS ADAPTER
12. Wrap the threads of the adapter with a suitable
teflon thread tape.
RUBBER WASHER
13. Reinstall the adapter, with the PRV, into the
plastic threaded hole and tighten it until the mark
on the adapter is once again facing the same
direction as the water connections on the header.
CAUTION
Do not use any pipe compound or pipe dope on
the threads of the adapter or any part that
comes in contact with the plastic headers.
These compounds may damage the header
over a period of time.
DO NOT TIGHTEN WITH A WRENCH.

Figure 16. Pressure Releif Valve Installation
Overtightening may crack the header. Route the
discharge piping so that steam from the pipe does not
endanger anyone near the heater. Refer to your local
installation codes for more detailed information. The
2. Using the countersink in the center of the blind valve setting should be at or below the maximum
hole as a guide, drill a 1/4 inch hole through the working pressure of any component in the filter
plastic (see Figure 15). system. The working pressure of the LX and LT Low
3. Open the hole by reaming it with a 3/8 inch drill NOx heater is 75 psig.
bit.
4. Open the hole again by reaming it with a 1/2 inch
drill bit.
6.2 Main Power

5.7 Auxiliary Components, Chlorinators,
Electrical wiring must be in accordance with the
Ozone Generators, and Sanitizing latest edition of the National Electric Code (NEC),
Chemicals. ANSI/National Fire Protection Association (NFPA)
The LX and LT Low NOx heaters are manufac- 70, unless local code requirements indicate otherwise.
tured with materials that are not compatible with high The heater comes factory-wired intended for
concentrations of ozone, chlorine, bromine, or other use with 230 Volt, 60 Hz AC field electrical
sanitizing chemicals. Heater damage caused by supply. To use 115 Volt, 60 Hz AC requires the
excessive chemicals or improper ozonization is not changing of the fifteen-pin connector assembly on
covered by the Laars warranty. Be sure to adhere to the component raceway. This must be done by a
certified electrician only, as with all wiring.
the following:
• When ozone is injected upstream of the heater,
install an offgas mixing chamber, or an ozone CAUTION
bypass system between the heater and the ozone Do not provide power to the heater from the
injector to prevent ozone and air from entering high voltage side of a time clock or pump relay.
the heater. Doing so may cause damage to the heater or
surrounding plumbing.
• When chemical feeders are used, plumb the
feeder downstream of the heater and install an To wire the Laars LX and LT Low NOx heater
in-line check valve between the heater and the to a 115V or 230V /60 Hertz (Hz) electrical source:
feeder (a minimum of 18" is required between
the heater and the check valve). 1. Remove the door of the heater.
• Wire any electrical chemical feeder so that it 2. Remove the screws that hold the raceway cover
cannot operate unless the filter pump is running. and allow the cover to slide down.
If the feeder has an independent clock control,
synchronize it with the filter clock. 3. Connect the wires from the power source to the
leads on the right side of the heater in the space
behind the raceway. You may need to remove
• Never deposit chemicals directly in the pool the control to gain access to the leads (See Fig.
skimmer. 17).
SECTION 6. NOTE: No external junction box is required.

Electrical
CAUTION CONNECT
WIRES INSIDE
Label all wires prior to disconnection when HEATER
servicing controls. Wiring errors can cause CONDUIT
ELBOW
improper and dangerous operation.
Verify proper operation after servicing.
WIRES AS
ATTENTION SHIPPED
Au moment de l'entretien des commandes,

étiquetez tous les fils avant de les débrancher.
Des erreurs de câblage peuvent entraîner un
fonctionnement inadéquat et dangereux.
6.1 General Information

Wiring connections must be made exactly as
showing in the wiring diagram found on the inside of
the heater door (see Figure 18). The heater must
include a definite means of grounding. There is a
bonding lug on the right side of the heater, where a
bond wire must be attached. Figure 17. Field Wiring Connections
Page 18
Figure 18. LX and LT Low NOx Connections/Schematic Wiring Diagram

6.2.1 Converting the Heater for a 115V

Power Source LEFT SIDE OF
RACEWAY
To convert the Laars LX and LT Low NOx
heaters to 115 Volt, 60 Hz AC requires the changing
of the fifteen-pin connector assembly on the compo-
nent raceway. The following procedure should be
performed before the heater is connected to a power
source:
1. Remove the fifteen-pin connector from the
receptacle located directly below the fan intake
on the raceway. All the wires on the connector
are red and the connector is marked "230V".
2. The fifteen-pin connector will have two wires REMOVE JUMPER TERMINAL BLOCK
that are routed behind the raceway and out the WIRE
side of the heater. Pull the wires and the plug out
of the heater. Figure 19. Remove Jumper from Terminal Block
3. Take the fifteen-pin connector assembly with the

black wires from the installation and instructions
package. It is marked "115V". Connect the two
long wires to the two position terminal block.
Either wire may be connected to either tab on the
terminal block, the connections are not polarity
sensitive.
4. Plug the fifteen-pin connector into the receptacle.

The connector is keyed so it will fit in only one
orientation.
6.3 Bonding Figure 20. Typical Time Clock Wiring
CAUTION
This heater must be connected to a bonding efficient operation by removing any residual heat
grid with a solid copper wire not smaller in
contained in the heat exchanger back to the pool.
diameter than 8 ga. To install a time clock auxiliary switch into the
heater circuit, follow these instructions (see Figure 19):
The National Electrical Code and most other
codes require that all metallic components of a pool 1. Remove heater door.
structure, including reinforcing steel, metal fittings
and above ground equipment be bonded together with 2. Remove the factory installed jumper wire and tag
a solid copper conductor not smaller than a number 8 from the terminal strip (see Figure 19).
wire. The heater, along with pumps and other such
equipment must be connected to this bonding grid. A
special labeled bonding lug is provided on the right side 3. Connect the low voltage wires from the time
of the heater to accommodate this requirement. clock auxiliary switch to the two terminals. Use
American Wire Gage (AWG) No. 14 gauge
6.4 Auxiliary Time Clock Wiring stranded copper wire with a temperature rating
Electrical wiring must be in accordance with the of 221°F (105°C) or greater (see Figure 20).
latest edition of the National Eclectic Code (NEC),
ANSI/National Fire Protection Association (NFPA) If your time clock simply interrupts the high
70, unless local code requirements indicate otherwise. voltage power supply or has a high voltage output, do
If you install a time clock to control the filter not connect the power supply of the heater to the
pump operation, it is recommended that the time clock output side of the clock. Doing so will prevent the
have its own low voltage (Fireman’s) switch to turn blower from purging the residual heat from the heater
off the heater before turning off the pump . The switch when the heater turns off. This situation will damage
should shut off the heater about 15 minutes before the the heater. The blower must be allowed to run for 45
filter pump shuts off. This will allow for a more seconds after the heater shuts off.
Page 20
6.5 Remote Operation 4. Locate the programmed chip on the Power

(Model LX Low NOx Only) Center Board (the larger square chip in the lower
The Laars LX Low NOx pool/spa heater con- right corner of the circuit board). In the center of
trols can be wired for remote operation. All Water Pik the chip is the revision letter. If the revision letter
Technologies/Jandy RS Control Systems will permit is "H" or higher go to step 5. If the revision level
the heater to be operated by remote control. If you are is "G" or lower, replace the chip. Directions for
setting up a new pool or spa system, call your local removal and installation of the chip are provided
distributor or the Water Pik Technologies/Jandy in the new PPD Kit .
Customer Service Department for information on the
correct RS Control System to meet your needs. NOTE: If ordering a new programmed chip, be sure
To connect a Laars LX Low NOx heater to an to order the part number printed on the chip
existing RS Control System, first determine the currently in your RS control .
revision level the programmed chip in the RS Control 5. Use 22 gauge 4-conductor wire (WP/J part #
System's Power Center Board. To check the revision 4278) to run between the heater and the RS
level of the chip, press and hold the reset button on control, and match the wire color order.
the side of the indoor control panel for 10 seconds
then release it. A number will appear on the display 6. The wires coming from the LX Low NOx heater
for approximately 5 seconds. This first number can be can be “doubled up” on the red terminal bar with
ignored. After the first number disappears, a second the four wires coming from the indoor controller.
number will appear in the display window. It will
consist of 4 digits followed by a revision level ("#### NOTE: If you need to install more than two wires in
REV _"). If the revision level displayed here is at "I" each terminal, order a Water Pik Technologies/
or higher it will accommodate a Laars LX Low NOx Jandy Multiplex PCB Kit, which includes the
heater without any modification. If the chip is at a Multiplex Board (WP/J part # 6584). Never put
revision "H" or lower the chip will have to be replaced more than two wires into each of the pins of the
with a newer version. An alternate method for deter- terminal bar.
mining the revision level of the programmed chip in 7. On the heater's electronic control board, verify
your RS control, is described in steps 1-4 below. An that the water temperature sensor is connected
updated chip can obtained through Water Pik Tech- (J4), and that jumper is in place on W0.
nologies/Jandy by ordering the PPD Kit. Instructions
for changing the chip are in the kit. 8. Check all wiring, then apply power to both the
Do not connect more than two wires to any of heater and the RS control system. Operation can
the terminals in the RS Control System when connect- be verified in either Service or Auto mode. See
ing peripheral devices. If connecting the LX Low your RS Control System manual for instructions
NOx heater to the RS Control System creates this about operation.
situation, then a Multiplexing PCB kit must be used.
Call your distributor or Water Pik Technologies to
order the kit.
To connect the Laars LX Low NOx to your RS
control System, follow the steps listed below (See fig.
21).
1. Turn off the power to the heater and the RS
Control. POWER
CENTER
BEZEL
2. Open the RS Power Center Enclosure and
remove the front dead panel.
NOTE: Only a revision "I", or higher, program chip in

the RS system will support the LX Low NOx RS CONTROL
SYSTEM
heater interface.
3. Remove the two screws holding the bezel in 22 GAUGE,

place. Turn the bezel over to view the circuit 4 CONDUCTOR
board on the back. WIRE
LX CONTROL
Figure 21. Wiring a Laars LX Low-NOx to a Jandy RS

Remote
When the LX Low NOx heater is first powered, energized. After forty seconds of igniter heat-up time
the display on the control will show "RS ONLINE". If the gas valve is opened (approximately one minute
there is an RS control connected to the heater, it will after the call for heat). If flame is sensed at the burner
sense the RS unit and remain online. If an RS system within seven seconds, operation continues and the
is not connected to the LX Low NOx heater via the blower resumes high (normal) speed. Operation will
four conductor line, the message "RS ONLINE" will continue until the temperature of the water entering
disappear after 15 seconds. When the display shows the heater reaches the temperature control setting.
"RS ONLINE" all functionality of the control on the If ignition is unsuccessful, or if the flame fails
heater is disabled. The heater functions can be con- during normal operation, the ignition control shuts off
trolled only at the RS unit. However, sensor data is the gas valve. It imposes a post purge, initiates addi-
displayed at both the heater and the RS unit. tional ignition cycles, and shuts down the system if
To temporarily use the heater controls, use a thin ignition is not achieved in three cycles.
object to depress the button marked "RS SERVICE". To reset the model LX Low NOx for another
The "RS ONLINE" indicator will disappear from the three cycles, press and release the mode button until
heater display. All functionality has now been re- the indicator on the LCD screen aligns with "OFF".
turned to the control on the heater. In this mode the Now press and release the button again until the
RS unit is no longer controlling the heater. To return indicator on the LCD screen aligns with the desired
the functionality to the RS unit, push the button again. setting, either "POOL" or "SPA".
An interrupt (on/off) type remote can be con- To reset the model LT Low NOx press and
nected by removing the jumper wire on the terminal release the mode button until the indicator lights for
block located in the control compartment (see Figure the "SPA" and "POOL" settings are off. Then press
18) and connecting the two wires from the remote to and release it again until the indicator light for the
the two terminals on the terminal block. This type of desired setting is back on.
remote control will turn the heater on or off, but will
not perform any other function.
Consult with Water Pik Technologies Service 7.2 Start-Up
Department with questions about installing remote WARNING
controls manufactured by companies other than Water For your safety, when starting the heater, keep
Pik Technologies. your head and face well away from the burner
area to prevent any risk of personal injury.
SECTION 7.
Operating Instructions WARNING
Vent pipes, and heater tops get hot! These
7.1 Normal Operation surfaces can cause serious burns. Do not
The LX and LT-Low-NOx heaters are capable of touch these surfaces while the heater is in
automatic operation based on a call for heat at preset operation.
temperatures and an operator selection between pool
CAUTION
or spa settings. Additionally, the heater may be
controlled by a remote unit to anticipate bather load, Do not use this heater if any part has been
changes in temperature settings, or a variety of other under water. Immediately call a qualified
demands that might be encountered. The heater has an service technician to inspect the heater and
internal safety system which allows operation in a replace any part of the control system and any
variety of conditions and prevents operation when gas control which has been under water.
certain adverse conditions are encountered. The heater
is capable of diagnosing problems within the safety ATTENTION
controls scheme, enabling faster service and less down N'utilisez pas cet appareil s'il a été plongé dans
time in the event of a failure. l'eau, même partiellement. Faites inspecter
When the heater is powered, water is flowing l'appareil par un technicien qualifié et
through the heater, and the temperature of the water remplacez toute partie du système de contrôle
entering the heater is below the temperature control et toute commande qui ont été plongés dans
setting, an operating cycle is initiated by the automatic l'eau.
control. The combustion blower is started and oper-
ates at high (normal) speed. If the blower pressure
switch senses adequate airflow, the ignition sequence
starts. First, a fifteen second pre-purge takes place.
Next, the blower speed is reduced and the igniter is
Page 22
When raising the temperature of a cold pool,

CAUTION program the time clock to turn the pump off 23 hours
Should overheating occur or the gas supply fail after the start time (i.e. If the start time is 2:00 PM,
to shut off, turn off the manual gas control valve then set the stop time at 1:00 PM.). This lets the filter
to the heater. system and heater operate continuously until the water
reaches the temperature setting on the temperature
ATTENTION control. When that happens, the heater will automati-
En cas de surchauffe ou si l'alimentation en cally shut off, but the filter pump will keep running.
gaz ne s'arrête pas, fermez manuellement le
robinet d'arrêt de l'admission de gaz. 7.3 Temperature Controls
The LX and LT Low NOx heaters have tem-
CAUTION perature controls that can be set to heat the pool and
Do not attempt repairs on the gas controls or spa with independent temperature settings. The
appliance. Tampering is dangerous and voids controls display information to indicate that the heater
all warranties. needs service, and diagnostic information for the
CAUTION service person (see Figure 22). The LX utilizes a liquid
crystal display (LCD) screen to display the informa-
Keep all objects off the top of the heater. tion while the LT uses indicator lights. The LX
Blocking air flow could damage the heater, and Temperature Control also displays pool/spa water
may void the warranty. temperature and allows for precise temperature
settings of the heater.
Be sure that there is water in the pool and that The controls allow the heater to directly inter-
the surface level is above the skimmer or other inlet of face with all Water Pik Technologies/Jandy remote
the pool's filter system. control units. The LX offers full remote control
Confirm that pool water is flowing normally capabilities while the LT controls offer limited remote
through the pool system and equipment. With any new control.
pool or spa installation, operate the filter pump with the Important: The temperature controls cannot be
heater off long enough to completely clean the water. calibrated in the field. If the control is faulty, shut
This will remove any installation residue from the down the heater by following the procedures in
water. Clean the filter at the end of this operation Section 7.4 and have a qualified service technician
before starting the heater. Start the heater in accor- replace the control. DO NOT use the thermostat
dance with the Operating Instructions section of this switch to completely shut down the heater.
manual, with particular attention to the lighting and
shutdown instructions and temperature control opera-
tion. 7.3.1 Information Displayed
The heater may not start on the first try. Air in The Model LX displays information on a Liquid
the gas line or other start-up situations may cause it to Crystal Display (LCD) screen. The temperature
cycle. It will lock out of ignition is not achieved in control displays the water temperature of the pool or
three attempts (see Section 9.2, "Service Codes"). To spa as well as the desired temperature (thermostat
provide three additional attempts, use the mode button setting) in either Fahrenheit or Celsius. When there is
and follow instructions in section 7.1 to reset the water flowing through the heater (the filter pump is
controller. on), the water temperature is displayed in the right-
When the heater starts, immediately feel the most of two bar graphs in the center of the screen.
outlet header of the heater to confirm that there is This bar graph is labeled as ‘Water Temp’. The
adequate water flow. The header should not be hot. selected thermostatic setting (either Pool or Spa) is
Normally, water temperature will rise only a few displayed as a bar graph directly to the left of the
degrees as it passes through the heater, and a "hot" water temperature bar graph. This bar graph is labeled
header or pipe indicates low water flow. as ‘Thermostat Setting’. Note that when neither
WARNING thermostat is selected (the heater is in off mode) only
the water temperature is displayed.
When the heater is fired for the first time, the If there is no water flowing through the heater
combustion chamber refractory binder material (the filter pump is off), then only the thermostat setting
is driven out by the heat of the flame. White for the mode selected, pool, or spa, will be displayed.
smoke and/or sharp odors may be emitted The Model LT heater does not display water
from the vent during this period. Do not inhale temperatures or thermostatic settings.
combustion product fumes at any time, and When the heater is unable to operate due to a
especially when these fumes are being emitted. problem, the temperature control will identify which
This "burn-in" period will last only a few limit is not satisfied. The Model LX displays this
minutes. information on the left side of the LCD under the
LAARS LX logo. When the gas heater is firing, the On the upper right-hand portion of the LCD
LCD displays ‘Heating’ under the LAARS LX logo screen on the Model LX is a selector arrow. Directly
toward the center of the upper portion of the screen. to the left of the selector arrow are three positions.
The Model LT displays this information by They are ‘POOL’, ‘OFF’, and ‘SPA’. This part of the
lighting a set of indicator lights located on the front of display indicates the mode of operation in which the
the control panel. heater is set.
The mode of operation of the Model LT is
shown by two indicator lights labeled "SPA" and
"POOL"
Underneath the mode selector on the Model LX
LAARS display screen is a Backlight indicator. To turn the
backlight on, press the middle button to the right of
the screen, labeled "Backlight".
LAARS Below the Backlight indicator is an RS service
POOL/OFF/SPA
POOL
OFF
indicator, which displays ‘RS Online’ when the heater
* SERVICE Heating
SPA is connected to an RS unit.
Low Pressure
188 °F°C 188 °F°C Directly below the RS Service indicator on the
Hi Lim Sw
Ext Sw 1 BACKLIGHT
bottom right hand portion of the LCD screen is the
Air Flo Sw Fahrenheit/Celsius temperature unit indicator.
AGS The Model LT does not offer these features.
Ext Sw 2
RS Online
Temp
Sensor RS SERVICE
7.3.2 Turning the Heater On or Off
Thermostat
Setting
Water
Temp
ON LINE FOR
OPERATION When power is supplied to the Model LX
WITH
Pool Spa F° C°
AquaLink TM RS heater, the control goes into a diagnostic mode for
CONTROLLER
approximately 15 seconds before the heater can be
turned to the Pool or Spa mode. During this time the
SELECT F°/C°
display will show "RS Online". If there is an RS control
THERMOSTAT SETTINGS connected to the heater, it will sense the RS unit and
remain online. If the control is not connected to an RS
unit the "RS Online" indication on the display will
*SERVICE DIAGNOSTICS-SEE INSIDE FRONT DOOR
disappear after the initial 15 seconds. When the display
a) The LX Control Panel Display shows "RS ONLINE" all functionality of the control at
the heater is disabled. The heater functions can be
controlled only at the RS unit. However, sensor data is
displayed at both the heater and the RS unit.
To temporarily use the heater controls when
online with an RS control unit, use a thin object to
depress the button marked "RS SERVICE". The "RS
ONLINE" indicator will disappear from the heater
display. All functionality has now been returned to the
control at the heater. In this mode the RS unit is not
controlling the heater. To return the functionality to the
RS unit, push the button again.
When power is first supplied to the Model LT
heater, it also runs through a circuit board diagnosis to
make sure that the control is working correctly.
Indicator lights will flash during the 10 second diagnos-
tic sequence.
After the initial diagnostic sequence on the
Model LX, the heater can be turned to Pool or Spa
mode by pressing and releasing the top (mode) button
to the right of the LCD screen so that the selector
arrow is aligned with either the Pool or Spa setting as
seen on the LCD screen.
The Model LT heater does not offer the remote
control indicator function. To turn the heater on, press
b) The LT Control Panel Display
and release the button located between the "POOL"
Figure 22. Temperature Control Panel and "SPA" indicator lights. Repeat pressing the button
Page 24
to achieve the desired mode of operation, shown by Before starting your heater, be sure that all of the
the indicator lights. When neither light is on, the heater functions and limits of the LX and LT controllers have
is "OFF" been set according to the previous section of this
It is now necessary to set the thermostat to the manual (Section 7.3). Once the controls are set to
desired pool or spa setting. your preferences, follow the instructions outlined
below. Read and follow all safety instructions first. A
7.3.3 Setting Pool and Spa more detailed set of lighting and shutdown instruc-
Temperatures, Changing from tions are listed on the label located on the inside of the
Fahrenheit to Celsius heater door and in Figure 23.
The Model LX heater displays temperature in
Fahrenheit units when powered-up. To switch to 7.4.1 Lighting the Heater
Celsius, press the ‘F°/C°’ button. Once the desired Lighting instructions are as follows:
temperature units are selected, the thermostat can be
set. The left-most button below the LCD screen, 1. Turn off all electrical power to the heater at the
labelled "Select", will select either the Pool or the Spa main junction box.
thermostat when depressed. Either "Pool" or "Spa"
will be displayed in the bottom left corner of the LCD 2. Remove the heater door and turn the heater gas
screen. The ‘up’ and ‘down’ buttons will increase or valve to off.
decrease the thermostat setting.
The Model LT heater control is less quantitative 3. Wait 5 minutes before trying to start the heater.
and less automatic. The pool or spa water temperature
will need to be monitored manually when the control is 4. Turn the gas valve control knob counterclock-
adjusted. Temperature adjustments are made by wise to ON (see Figure 24.)
turning the knob associated with the mode labeled
below it. Turning the knob clockwise will increase the 5. Replace the heater door.
temperature setting. Turning it counterclockwise will
decrease the setting. Once the desired setting is 6. Turn on electrical power to the heater.
achieved, set the temperature lock by loosening the
screw located at the bottom of the knob and rotating 7. Turn on the filter pump.
the dial stop counterclockwise until it contacts the
knob. Tighten the screw to lock the stop in place. 8. Set the heater controls to the "SPA" position
When the thermostat setting exceeds the tem- (mode). If the temperature of the water exceeds
perature of the pool or spa, the heater will fire. The the thermostat setting it is necessary to increase
heater will fire continuously until the pool or spa the thermostat setting to exceed the water
water is heated to the selected thermostat temperature. temperature. Adjust the thermostat setting
The control will not allow the heater to fire again for (desired temperature) to be greater than the
five minutes even if there is a call for heat, unless the water temperature. The igniter lights the burner
thermostat setting is increased. In this case, the heater when the thermostat calls for heat.
will fire within two minutes. This is to prevent short-
cycling, and thereby increase the life of the heater. 9. Set the time clock, if one is installed.
When the Model LX heater is firing, "Heating"
will be displayed underneath the LAARS LX logo. 7.4.2 Shutdown
Note that in both the "POOL" and "SPA" thermostat Complete shutdown instructions are as follows:
settings, the temperature cannot be raised above 104°F
(40°C). 1. Set both temperature controls to their lowest
Note that if power is momentarily lost, the setting.
thermostat settings will remain the same.
Also note that the heater should not be used to 2. Press and release the mode button until the
maintain water temperatures at or below 70°F (21°C). indicators show that the heater is off.
This will damage the heater.
3. Turn off all electrical power to the heater at the
7.4 Lighting and Shutdown Procedures junction box.
4. Open the heater door and turn the gas valve knob
WARNING clockwise to off.
Do not attempt to light the heater with the door
off. Doing so may cause severe bodily injury. 5. Shut off the external gas supply valve to the
heater.
FOR YOUR SAFETY READ BEFORE OPERATING

WARNING: If you do not follow these instructions exactly, a fire or explosion
may result, causing property damage, personal injury or loss of life.
A. This appliance does not have a pilot light. It • If you cannot reach your gas supplier, call
is equipped with an ignition device which the fire department.
automatically lights the heater. Do NOT try
C. Use only your hand to push in or turn the
to light the burners by hand.
gas control knob. Never use tools. If the
B. BEFORE OPERATING, smell all around the knob will not push in or turn by hand,
appliance area for gas. Be sure to smell don't try to repair it, call a qualified
next to the floor because some gas is service technician. Force or attempted
heavier than air and will settle on the floor. repair may result in a fire or explosion.
WHAT TO DO IF YOU SMELL GAS D. Do not use this appliance if any part has
been under water. Immediately call a
• Do not try to light any appliance
qualified service technician to inspect
• Do not touch any electric switch; do not the appliance and to replace any part of
use any phone in your building. the control system and any gas control
which has been under water.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
OPERATING INSTRUCTIONS
1. STOP! Read the safety information above on 10. Turn on all electric power to appliance.
this label. 11. Set thermostat to desired setting and switch
2. Set the thermostat to lowest setting and turn appliance from "OFF" to either "POOL" or
appliance switch to "OFF". "SPA".
3. Turn off all electric power to the appliance. 12. If the appliance will not operate, check that
4. This appliance is equipped with an ignition the filter pump is on, the filter is clean and
device which automatically lights the heater. water is flowing to the pool. Otherwise,
Do not try to light the burners by hand. follow the instructions "To Turn Off Gas To
Appliance" and call your service technician
5. Remove the heater door.
or gas supplier.
6. Turn gas control knob clockwise to
"OFF".
7. Wait five (5) minutes to clear out any gas.
Then smell for gas, including near the floor.
If you smell gas, STOP! Follow "B" in the
safety information above on this label. If you
don't smell gas, go to next step.
8. Turn gas control knob counterclockwise
to "ON".
9. Replace control access panel
TO TURN OFF GAS TO APPLIANCE

1. Set the thermostat to lowest setting and 3. Turn gas control knob clockwise to
switch appliance to "OFF". "OFF".
2. Turn off all electric power to the appliance 4. Replace control access panel.
if service is to be performed.
Figure 23. Door Label

Page 26
3. Set the heater control to either 'Pool' or 'Spa'.

Heater should start.
4. Pry out the top rubber dirt plug on the pressure

switch.
5. Use a 7/32 inch Allen wrench to turn the adjust-

ment screw very slowly clockwise until the
heater goes off.
6. Slowly turn the pressure switch adjustment

screw counterclockwise one-quarter turn. The
heater should come back on.
7. Check the adjustment by turning the filter pump

OFF. The heater fan will continue to run but the
burners should shut off immediately. If they do
not, restart the filter pump and repeat Steps 6 and
Figure 24. Gas Valve 7. Check the adjustment again.
8. Return the pool temperature control to the
desired temperature.
7.5 Adjusting the Water Pressure Switch
It may be necessary to repeat these steps to get a
CAUTION proper setting. The switch must be set so that the
heater will not fire unless the pump is running. If a
The water pressure switch should be adjusted
proper setting cannot be reached, contact the factory
to turn the heater off when the pump is off.
service department.
Setting the switch to close at too low of a flow
can damage the appliance. Adjust the switch to
turn the heater off, not on.
The pressure switch is preset at the factory for
activation at 2 psi (14 kPa). Adjust the pressure switch
only if any part of the filter system piping is 3 feet
(0.91 m) or more above the top of the heater jacket.
Do not adjust the pressure switch if the heater is
installed more than 15 feet (4.57 m) below or 6 feet
(1.83 m) above the pool surface. Consult your local
Laars representative for recommendations.
On some installations, the piping from the heater
to the pool is very short. The back pressure could be
too low to trigger the pressure switch. If this happens,
it may be necessary to install a directional fitting or
elbows where the return line enters the pool. This will
increase back pressure enough for the heater to
operate properly. Figure 25. Adjustment of Pressure Switch
Make sure the pool filter is clean before making
any pressure switch adjustment: A dirty filter will 7.6 Temperature Rise
restrict the water flow and the pressure switch cannot The Laars LX and LT-Low NOx pool and spa
be adjusted properly. To adjust the pressure switch: heaters have an internal bypass which accommodates
To adjust the pressure switch, proceed as follows a wide range of water flow. The bypass is easily
(see Figure 25). adjustable to change the temperature rise for optimum
performance and length of heater life. The bypass
1. Set the heater control to the "OFF" position. assures constant heat exchanger flow even though
flow through the filter system will vary depending on
2. Start the filter pump and confirm by means of an how dirty the filter is.
voltmeter that the pressure switch closes (if the For most installations, an external bypass valve is
switch fails to close, replace it with a switch not needed in the heater water piping. This is due to
which has a lower minimum setting). the large size of the heater's internal bypass valve. If
record the thermometer reading. Subtract pool

water temperature from this reading. This
difference is the temperature rise. Refer to Table
BYPASS 6. If your measured temperature rise is within the
ADJUSTMENT
SCREW range designated for your heater, skip steps 6
through 8.
6. Locate the bypass adjustment screw on the right-

hand side of the header (see figure 26). Loosen
the nut so that the screw can be adjusted. A
slight water leak past the nut may be expected.
Turn the screw counterclockwise to decrease the
temperature rise, and clockwise to increase the
temperature rise as needed to achieve the ranges
THERMOMETER WITH in Table 6. After the adjustment, tighten the nut
PETE'S PLUG so that no leaks occur.
Figure 26. Temperature Rise Measurement 7. If the temperature rise is too low and cannot be
raised by means of the adjustment screw, the
the pump flow rate is known to significantly exceed flow is in excess of 125 GPM (7.9 l/s). An
125 gpm (7.9 l/s), an external bypass may be needed external bypass will need to be installed, or if one
to assure proper heater operation. already exists, open the external bypass valve
Water flow should be confirmed upon start-up of gradually until the temperature range in Table 6 is
the heater and in most servicing situations. If the flow achieved.
is not normal, corrections must be made to the pool
system. Flow is evaluated by determining the water 8. If it was necessary to adjust the external bypass
temperature rise through the heat exchanger. as outlined in step 6, scribe a line on the bypass
Before checking the temperature rise, make sure shaft and case to mark the correct adjustment
that the pool filter is clean. If necessary, clean all position. Wire or remove the valve handle to
components of the filter system. Temperature rise is prevent tampering.
measured in the outlet of the far-right tubes when
facing the inlet/outlet water heater. To measure the Table 6. Water Temperature Rise and Flow Rates
temperature rise, turn off the filter pump and remove (Measured at Input/Output Header)
the plastic plug to the right of, and just below the level Minimum Maximum Minimum System
of the outlet water pipe. This is mounted flush with the Model Temp Rise, Temp Rise, Flow
heater jacket (See Figure 26). With the plug removed, °F (C) °F (C) GPM (l/s)
install the special thread adapter and "Pete’s" plug
250-L 24 (13) 28 (16) 30 (1.9)
fitting and insert a pocket thermometer. A temperature
400-L 36 (20) 40 (22) 30 (1.9)
rise measurement kit is available through your Laars
distributor. See section 11 of this manual for the
correct kit number. In a system without external bypass, it may be
The internal bypass can be adjusted by means of necessary to make changes. If temperature rise is too
a screw on the right hand side of the header. To adjust low, a manual bypass must be installed. If temperature
the temperature rise to within the ranges specified in rise is too high, there is inadequate flow, possibly
table 6, proceed as follows: requiring a change to the piping system or a larger
pump. Before proceeding with either remedy, verify
1. If the piping system has an external bypass valve, proper heater operation. Low gas input results in low
close it. temperature rise and vice-versa. A problem with the
heater internal bypass assembly also affects measured
2. Set the heater's control panel to the "Off" temperature rise.
position.
SECTION 8.
3. Start the filter pump. Maintenance
4. After three minutes, note and record the ther- 8.1 Water Chemistry
mometer reading. This is the pool water tempera- The mineral content of swimming pool water
ture. increases daily due to natural evaporation and the
addition of sanitizing chemicals. If the mineral
5. Start the heater by setting the control panel to concentration in the pool gets too high, the excess
either "Pool" or "Spa". Allow the heater to minerals will deposit on the walls of the pool, in the
operate for five minutes or more. Note and filter system, and in the heater tubes.
Page 28
The proper chemical balance in spa water is peratures to 70°F (21°C) on the LX or the lowest
more critical than in a swimming pool heater operation. setting possible on the LT. See Section 7.3.3. This
Due to the spa's size, high water temperature and prevents the pool water from becoming chilled, and
heavy usage, chemical values in a spa can vary minimizes the time required to raise the pool water
greatly. This chemical imbalance can result in back up to the desired temperature.
unsanitary water conditions, and affect the life of the If the heater is not going to be used for a long
heater. period of time, shut it down completely. Follow the
Proper chemical balances are necessary for instructions found on the inside of the heater, or Figure
sanitary bathing conditions as well as ensuring your 23 on page 25 of this manual.
heater's long life. Kits are available from your local
pool supply dealer for making the various test for 8.2.2 Winterizing
mineral content. One of these kits will detect copper In areas where freezing temperatures occur in
in the system. The is usually a warning that corrosion winter and the pool or spa will not be used, have your
is taking place, possibly due to a low pH value com- service technician perform the following steps:
bined with other chemistry problems. The condition
can be corrected by changing the spa water and 1. Turn off the main gas supply to the heater, using
closely monitoring the pH factor and chemical proper- the gas cock outside the heater jacket.
ties of the water. Be sure to keep your chemical levels
within the values indicated in Table 7. Laars does not 2. Remove heater door.
warrant heat exchangers damaged by corrosive 3. Shut down the heater following the shutdown
chemical levels or excess dissolved solids in pool or instructions found on the inside of the heater or
spa water. Figure 23 on page 25 of this manual.
For spas, it is also necessary to perform water
changes in addition to chemical treatment. It is 4. Remove the drain plug from the right side of the
recommended to change the spa water every 60 days inlet/outlet header (see Figure 27), and com-
for light usage and every 30 days if usage is heavy. pletely drain the heater before the first frost.
Table 7. Chemical Concentration Levels 5. After all water has drained from the heater,
check for mineral buildup in the openings.
Test Recommended Level
6. Use compressed air to blow out any standing
Free Chlorine or 1.0 to 3.0 ppm water remaining in the heat exchanger.
Bromine 3.0 to 5.0 ppm
7. Inspect the gaskets on the drain plugs and
pH 7.2 to 7.6 reinstall plugs, but do not tighten.
Total Alkalinity (TA) 80 to 120 ppm 8. Disconnect the pressure switch from the siphon
Calcium Hardness (CH) 200 to 400 ppm loop (copper tubing) (see Figure 28).
Langelier Saturation Index (SI) -0.5 to +0.5 9. Cover the vent grill so that snow will not accu-
mulate in the combustion blower, where it may
Cyanuric Acid 30 to 150 ppm
freeze.
Total Dissolved Solids (TDS) Less than 2000 ppm
Copper 0 ppm 8.2.3 Spring Start-up

To restart the heater in the spring, have a
qualified professional technician reassemble the heater
as follows:
8.2 Seasonal Care
1. Fill the siphon loop with approximately 5cc of
SAE 50, non-detergent oil. Attach the copper
CAUTION tubing to the pressure switch (see Figure 28).
Do not operate this heater outdoors at
temperatures below 20 degrees Fahrenheit 2. Tighten the drain plug.
(°F) (-7 degrees Celsius [°C]).
3. Uncover the vent grill.
8.2.1 Spring and Fall Operation 4. Make sure that power is supplied to the pump.
Turn on the filter pump and circulate water
During periods when the pool is only going to be
through the heater for 5 minutes. Check for leaks
used occasionally, set the pool and spa control tem-
while circulating.
8.3.1 Owner Inspection

Water Pik Technologies recommends that you
inspect the heater on a continual basis and especially
after abnormal weather conditions. The following basic
guidelines are suggested for your inspection:
1. Keep the top and surrounding area of the heater
clear of all debris.
2. Keep the area around and beneath the heater
clean and free of all combustible materials such as
paper, leaves, etc.
DRAIN PLUG 3. Do not store or use gasoline or other flammable
O-RING
vapors, liquids or chemicals in the vicinity of this
Figure 27. Draining the Heater
or any other appliance.
Ne pas entreposer ni utiliser d'essence ni d'autres

vapeurs ou liquides inflammables à proximité de
cet appareil ou de tout autre appareil.
4. Do not use this heater if any part has been under-

water. Immediately call a qualified service
technician to inspect the heater and replace any
part of the control system and any gas control
which has been underwater.
N'utilisez pas cet appareil s'il a été plongé dans

l'eau, même partiellement. Faites inspecter
l'appareil par un technicien qualifié et remplacez
Figure 28. Winterizing the Pressure Switch toute partie du système de contrôle et toute
commande qui ont été plongés dans l'eau.
5. Turn on the main gas supply to the heater at the
gas cock outside the heater jacket.
5. If the heater is equipped with a pressure relief
6. Turn on the heater following the lighting valve, check for corrosion in and around the valve.
instructions found on the inside of the heater, or Twice a year, with the filter pump on, lift the
Figure 23 on page 25 of this manual. release lever on the top of the valve to make sure
that water runs freely through it. If corrosion is
found, replace the pressure relief valve. When
8.3 Inspection and Service replacing the valve, be sure that the pump is off.
Water Pik Technologies designs and constructs Install the valve so that the discharge is directed
the Laars LX and LT Low NOx heaters to provide away from any area that may be damaged by
long performance life when installed and operated water.
properly under normal conditions. Periodic inspec-
tions, especially at spring start-up, are important to 6. Be sure all combustion air and ventilation openings
keep your heater running safely and efficiently are not blocked. Check for spider webs and other
through the years. Improper maintenance can result debris inside the heater, in the vents on all sides of
the heater jacket and in the exhaust outlet–
in conditions where nausea or asphyxiation from especially after a long period of nonuse.
carbon monoxide or flue gases could cause severe
injury, property damage or death.
8.3.2. Professional Inspection
Inspections performed at least once a year by a
WARNING qualified technician are required to maintain your
Improper installation or maintenance can heaters safe and efficient operation. The following
cause nausea or asphyxiation from carbon basic safety checks must be performed.
monoxide in flue gases which could result in
1. Check for loose or broken wires and terminal
severe injury, or death. connections.
Page 30
2. Make sure that the pressure switch operates NOTE: Keep this manual in a safe place for
properly by shutting the filter pump off and on a future reference by you and your professional techni-
few times. The burner should go off immediately cian when inspecting and servicing the heater.
after the pump stops. An ignition sequence
should start shortly after the pump is turned back VIEW PORT
on.
3. Inspect the electrical controls, specifically the
following:
a. High limit controls.
b. Water pressure switch.
c. Exhaust temperature limit switch.
d. Automatic gas valve.
e. Fusible link.
f. Temperature control.
g. Control circuit fuse.
h. Ignition control. BURNER
FLAME
i. Air pressure switch.
4. Inspect the venting system for blockage, leakage,
and corrosion. Figure 29. Flame view at low blower speed
5. Inspect the combustion blower for damage.

VIEW PORT
6. Check for spider webs in or other obstructions in
the main burner orifices – especially at Spring
start-up. Clean with wire brush if necessary.
7. Conduct a normal operating cycle and observe
that the sequence proceeds as intended.
CAUTION
For your safety, when starting the heater, keep
your head and face away from the burner area
opening to prevent any risk of personal injury.
FLAME
8. If the heater is equipped with a pressure relief BURNER
valve, clean any accumulated corrosion and
make sure that water runs freely.
Figure 30. Flame view at high speed
9. Inspect the outside of the combustion chamber
and burner for corrosion and indication of SECTION 9.
improper operation. Troubleshooting
10. Perform a temperature rise test in accordance
with Section 7.6. 9.1 General Heater Troubleshooting
Table 9 lists some of the more common prob-
11. Regularly inspect electrical controls for deteriora- lems, causes and solutions encountered when running
tion. Repair and replace as necessary. the heater. Most problems occur when the heater is
being started for the first time after installation or at
12. Make a visual check of the main burner flame. spring start-up. Careful installation and maintenance
The flame can be seen in a view port on the front will help ensure years of trouble free use from your
panel of the combustion chamber. When the Laars LX or LT Low NOx heater.
blower is on low speed, the flame should be light
blue in color and short (see Figure 29). When
the blower is at full (high) speed, the flame will 9.2 Service Codes
still be light blue in color, but will spread out and The Laars LX and LT Low NOx controllers
up over the burners (see Figure 30). monitor several functions of the heater. In the event of
a malfunction, the LX controller will display a service
code on the left side of the LCD screen under the
NOTE: After installation and first start-up, check LAARS LX logo (see Figure 31). The model LT
the heat exchanger for black carbon soot buildup after displays this information by lighting a set of indicator
the following periods of operation: 24 hours, 7 days, 30 lights located on the front of the control panel (see
days, 90 days and once every 6 months thereafter.
Figure 32). Table 10 lists the LX and LT Low NOx
Heater Service Codes along with potential causes and

remedies.
Note: When the service codes marked with an LAARS
asterisk (*) are displayed, the controls are still oper- LAARS
able and the heater will operate normally when the * SERVICE Heating
POOL
OFF
SPA
POOL/OFF/SPA
displayed condition is remedied. Fault codes without an Low Pressure
Hi Lim Sw
188 °F
°C 188 °F
°C
asterisk (*) will shut down the heater and control Ext Sw 1
Air Flo Sw
BACKLIGHT
panel, and a flashing "Service" icon will be displayed. AGS
Ext Sw 2
RS Online
Temp
Sensor RS SERVICE
Thermostat Water ON LINE FOR
9.3 Ignition Control LED Service Codes OPERATION

Setting Temp
Pool Spa F° C° WITH

AquaLink TM RS
CONTROLLER
In addition to the service codes shown in the

previous section, the ignition controller in both the LX SELECT
THERMOSTAT SETTINGS
F°/C°
and LT Low NOx model heaters has an LED light that

flashes to indicate various different faults. Table 8 lists *SERVICE DIAGNOSTICS-SEE INSIDE FRONT DOOR
the LED codes and the corresponding fault description: Figure 31. LX Control Panel
Table 8. Ignition Control LED Fault Codes
LED Code Fault Description
The LED light is on Ignition Control Fault. Refer to

continuously. qualified service personnel.
LED single flash. Air flow fault.
LED double flash. Flame exists when there is NO call

for heat. Refer to qualified service
personnel.
LED triple flash. Ignition lockout (heater has cycled

three (3) times and locked out after
the third try.
Figure 32. LT Control Panel
Table 9. Troubleshooting Guide

# Symptom Cause Remedy
1. Pump not A. No power A. Check circuit breakers and power source.
operating B. Pump defective B. Replace.
C. Incorrectly wired C. Recheck wiring.
D. Time clock settings not
synchronized with actual time D. Check time clock setting.
2. Flashback A.Wrong gas A.Make sure gas is natural.

on start-up B. Burner damage B. Replace burner.
3. Flame has A. Low primary air A. Correct manifold pressure according to rating plate. Check
lazy yellow tip blower operation. Clean burner ports dirty.
B. Wrong gas B. Make sure gas is natural.
4. Not enough heat A. Inadequate gas supply A. Gas meter too small. Gas line from meter to heater too small.
B. Low manifold gas pressure B. Gas pressure on heater manifold, should be adjusted to
3.0"W.C. for natural gas.
C. Heater size inadequate C. Replace with heater of higher input.
5. Heater pounding A. Water flow through heater too low A. Check temperature rise between inlet and outlet heater
or knocking. piping. See section 7.6 for recommended range of
temperature rise. If temperature rise is above the maximum
recommended, increase pipe size or pump capacity or
locate obstruction. Check for closed valve in system
6. Heater condensing A. Low water temperature A. Flue product moisture will condense at the start-up until the
heater water temperature reaches the normal operating
conditions.
B. Heater Plumbed backwards B. Correct Plumbing
7. Igniter lights but A. Gas valve not at “on” position A. Turn knob to “on” position.
main burners B. Air in gas line B. Cycle ignition sequence until air is out of the gas line.
will not come on C. Gas valve failed C. Replace gas valve.
Page 32
Table 10.
LX/LT HEATER SERVICE DIAGNOSTIC GUIDE
DISPLAY CODE CAUSE REMEDY
LOW PRESS * 1. Pump is not running. 1. This is a normal display when the pump is OFF. No
(pressure switch) Service Required.
2. Low pump pressure. 2. Clean filter or clear blockage/check position of valves
in plumbing system.
3. Device connected at “Fireman 3. This is a normal display when a device connected
Switch” terminal block is open. to the “Fireman Switch” operates to open the
safety circuit on the heater.
4. Pressure switch fault. 4. Adjust or replace pressure switch.
Refer to qualified service personnel.
5. Failed fuse 5. Check heater wiring for shorts, replace fuse.
HI LIM SW 1. Water temperature in heater exceeds 1. Identify and correct cause of overheating.
(hi-limit switch) the internal limit. Refer to qualified service personnel.
2. Limit switch fault. 2. Identify and correct loose connections or replace
switches.
EXT SW 1 1. Flue gas vent switch tripped. 1. Verify proper fan operation. Check for restriction or
(extra switch 1) (manual reset) blockage of flue. Reset switch after problem is
corrected.
2. Vent switch fault. 2. Identify and correct loose connections or replace
switch.
3. Fusible link fault 3. Identify and correct loose connections or replace
fusible link.
AIR FLO SW 1. Broken, split, pinched or 1. Check tubing and replace if necessary.
(air flow switch) disconnected fan/switch tubing.
2. Fan not operating. 2. Correct fault or replace fan.
3. Fan running slow or premature fan 3. Verify proper wiring for 120VAC or 240VAC. Refer to
failure. qualified service personnel.
4. Air flow restricted at intake or 4. Check for proper clearances around heater and for
discharge. adequate room ventilation if enclosed. Inspect for
blockage or restriction at discharge or flue.
AGS 1. Oscillating pump pressure. 1. Clean filter or identify and repair cause of pump
(automatic gas shut-down) oscillation.
2. Low gas supply pressure. 2. Identify and repair incorrect supply pipe size or
pipe line blockage.
3. No flame at burners. 3. Identify and correct loose wiring connections, or
problems with igniter, flame sensor , gas valve, or
ignition control.
EXT SW 2 Not used in this model.

(extra switch 2)
TEMP SENSOR* 1. Faulty wiring or connection 1. Inspect Sensor wiring. Ensure sensor is plugged into
(temperature sensor) back of control panel.
2. Replace Temperature Sensor.
2. Failed Sensor
Refer to qualified service personnel
* NOTE: When these messages are displayed, the Controls are still operable and the heater will operate normally when the displayed condition is
remedied. Faults (shown above without an asterisk (*) will shut down the Heater and Control Panel and a flashing “SERVICE” is displayed.
SECTION 10. and conveyed to the combustion chamber. The

combustion process produces heat and creates a
Professional Maintenance and negative pressure or "draft" condition. A small
Service amount of secondary air is pulled into the chamber
through holes and openings provided for that purpose.
WARNING Hot combustion products pass through a highly
SERVICING SAFETY efficient heat exchanger, where water absorbs most of
Some of the servicing procedures for the Laars the heat. Cooler products continue on and are pulled
LX and LT Low NOx heaters are hazardous into the combustion blower, which exhausts them and
because they involve fuel gas, electricity, stabilizes system flow. Exhaust is directly to the
moving parts and procedures which require outdoor air through a grill, or for indoor heaters,
testing or temporary bypass of safety controls. through vent piping.
For this reason, the heater must be serviced
only by a qualified professional service
technician.
IMPROPER SERVICE HAZARD

The Laars LX and LT Low NOx heaters
incorporate unique design features. Incorrect
service of this heater can result in personal
injury or damage to property. To avoid such
hazards, the heater must be serviced only by a
qualified professional service technician.
10.1 General Information

A qualified professional technician must service
the Laars LX and LT Low NOx pool heaters using
Water Pik Technologies service procedures. Before
calling for service however, the owner should check
for obvious problems. The other components in the
pool system, including pump, filters and strainers,
water valves, gas supply, electrical power and time
clocks, have an affect on heater operation.
Confirm that the heater control is set to either
'POOL' or 'SPA' and that the corresponding tempera-
ture limit is set high enough to make the heater Figure 33. Induced Draft Combustion System.
operate. Make sure the pump is operating, that the
filter and strainers aren't clogged, that there are no 10.3 Heater Components and Their
mis-positioned water valves, that the gas or electric Operation
power supplies aren't shut off and that time clocks are
properly adjusted. Also be sure that there is no 1. Gas Valve / Regulator - The gas valve controls
blockage of the exhaust vent grill or rear louvers, gas flow into the manifold. It provides flow only
which supply combustion air to the burners. when the temperature control requires heat and
only if all safety controls enable operation. It is
also a positive pressure regulator. It regulates the
10.2 Induced-Draft Combustion System gas pressure in the manifold to specifications
The Laars LX and LT Low NOx pool and spa addressed earlier in this manual. This is neces-
heaters have an induced-draft combustion system sary for proper operation of the burner system.
incorporating special burners and a combustion
blower. The burners are of special design in which 2. Temperature Control - Both the LX and LT
most of the combustion air passes through the burners, Low NOx heater models are equipped with an
resulting in a "premix" process that produces very low electronic control which senses water tempera-
NOx emission. This system is illustrated in Figure 33. ture by means of a thermistor and controls heater
The system operates with a balanced combina- operation to bring the water to the temperature
tion of natural and induced draft. Air and gas are selected. It has an option for two separate
pulled into the burner venturis where they are mixed thermostat settings which are typically used to
set pool and spa temperatures.
Page 34
3. Ignition Control - The ignition control provides available from Water Pik Technologies, makes it
energy for ignition of the air/gas mixture, moni- easier to attach the voltmeter leads. The flame
tors the flame and controls the gas valve. When current should not be less than 1.5 micro-amps.
the temperature control requires heat, the ignition If the flame signal is less than 1.5 micro-amps,
control provides a pre-purge of the combustion you can adjust the throttle strip on the burner tray
chamber. Once the pre-purge is complete the to allow more air into the combustion chamber.
ignition control lowers the blower speed and then This can increase the flame signal.
applies electrical power to a "hot surface" igniter.
When the igniter is hot enough, the ignition 10. Manual Reset Vent Switch - A manually
control opens the gas valve. It has sophisticated resetable limit switch prevents exhaust tempera-
means to sense ignition and flame condition so tures in excess of 240°F (116°C). If it senses
that unburned gas will not escape. Once the excessive temperature the switch opens and
ignition control has sensed flame, it de-energizes burner operation is interrupted. Once the cause
the igniter and returns the blower to full speed. of the excessive exhaust temperature has been
After the burner is shut off, the ignition control corrected, the switch may be reset and used
continues blower operation to provide a post- again.
purge period.
4. Igniter - The hot surface igniter is a crystalline 10.4 Electrical Troubleshooting
element which becomes very hot when electrical This section describes procedures for checking
power is applied to it. The hot surface igniter the electrical power and control components of the
directly ignites the air/gas mixture in the com- heater one at a time and in the order they appear in the
bustion chamber. control circuit. It is important to follow the sequence of
this trouble shooting guide because the safety circuit is
5. Limit Switches - Two limit switches prevent connected in series.
excessive water temperature - one within the These procedures require a Volt-Ohm meter
heat exchanger and one for water leaving the with a minimum 0-250VAC voltage range, and 1-
heater. If either senses excessive temperature, 1000 Ohm resistance range. Figure 34 shows the
burner operation is interrupted. power and control circuits and where to take
6. Water Pressure Switch - This control senses measurements. Location numbers in circles have
whether or not water is available to the heater by been added, and will be referenced in the follow-
measuring back pressure inside of the heat ing sections.
exchanger. If the pool water pump fails or the Where test points are shown at circuit board
water filter is blocked, the pressure switch connectors, the probe of the meter can be carefully
prevents operation of the burner. It can be pushed into the connector along side of the wire at the
affected by the installation connection to be measured.
The electrical power supply can be checked with
7. Fusible Link - This is a single-use switch which
the heater not set to fire. All other procedures need to
detects abnormal temperature in the component
be checked with power correctly supplied to the
compartment of the heater. It is a fusible link
heater, the correct 15-pin power plug firmly seated in
which is held to the combustion chamber just
the receptacle and the heater's thermostat set so that
above the burner tray by a sheet metal bracket.
there is a call for heat.
Excessive temperature in the component com-
As stated at the beginning of the manual, some of
partment, possibly due to a burner flash-back
these procedures are hazardous. Only a qualified
will cause the link to fail. This opens the safety
service technician should service the heater.
circuit which shuts off the gas valve and shuts
the heater down.
10.4.1. Electrical Power Supply
8. Air Pressure Switch - This switch verifies that The electrical components of the Laars LX and
air is flowing through the combustion system by LT Low NOx pool heaters are designed to operate
sensing pressure. It shuts off the heater if air with supply voltage ranging from 98V to 126V at 60
flow is inadequate. Hz if connected to a nominal 115 volt power supply, or
9. Flame Sensor - The flame sensor is the elec- 196V to 253V at 60 Hz if connected to a nominal 230
trode through which the ignition control detects volt power supply. Measure supply voltage at the
"rectification" of current passed through the power supply leads where they enter the heater
flame. Inadequate rectification indicates an (identified as points A, B and C on the wiring diagram
unsatisfactory flame condition. The rectification in Figure 34.). Use the voltages in table 11 to verify
signal can be measured by attaching the leads of that the correct voltage is supplied to the heater.
a voltmeter to the tabs on the connecter on the
ignition control labeled "FC". A wire harness,
Table 11. Supply Voltage Measurements 10.4.2. Controller

MEASEU R E The controller must be operational in order to
E X P E C TE D E X P E C TE D check the control circuits of the heater.
B E TW E E N
VOLTAGE WITH VOLTAGE WITH
TH E S E
230V SU PPLY 115v SU PPLY 10.4.3. Control Circuit Troubleshooting
POIN TS
The heater controls are arranged in several 24V
A and B 98 - 126 Volts 0 60Hz circuits with some operating and safety controls
A and C 98 - 126 Volts 98 - 126 Volts
arranged in series circuits.
Troubleshooting is done by probing for voltage
B and C 196 - 253 Volts 98 - 126 Volts between the common and various points in the circuit
1. Point A is the ground connection on the heater.
to determine which component is preventing operation.
2. Point B is the location at which the red power lead enters the 15 Check points are indicated on Figure 34. The black
pin connector. lead of the meter should be attached to the common
3. Point C is the location at which the black power lead enters the
15 pin connector. tap on the secondary side of the transformer and may
be left there throughout most of the procedure.
If no voltage is present, correct this external The recommended procedure steps through each
power supply problem to the heater. Circuit breakers, circuit in a sequential way, and each section assumes
time clock settings or similar devices may be the that components from all previous sections have been
problem. Voltage outside of the above ranges may be tested and are operational. However, verifying voltage
due to poor wiring, poor connections, other loads such at any of the numbered points in that circuit confirms
as air conditioning compressors or to an electric utility that all prior components of the circuit are operational.
company problem. Arrange for correction of the
voltage as appropriate.
When you are sure that the voltage supplied to 10.4.3.1. Transformer
the heater is correct, check the voltage being supplied Attach the black lead of the voltmeter to the
to the transformer by the power supply circuit board. terminal on the secondary side of transformer with a
This can be done by measuring the voltage between yellow wire attached to it (common). This is test point
the wires of the four-pin connector on the power 1 on Figure 34. Touch the free lead of the voltmeter to
supply circuit board. These points are designated as the terminal on the secondary side of transformer with
test points D, E, F, and G on figure 34. The voltages a red wire attached to it (24V tap), test point 2. The
measured between any two of these four points will be voltmeter should read between 20-28 volts. Leave the
determined by the voltage supplied to the transformer black lead of the meter on the common tap (test point
(see table 12 for expected voltages).
1), and move the free lead of the voltmeter to the
Table 12. Voltage Supplied To Transformer terminal on the secondary side of transformer with a
white wire with yellow tracer attached to it (12V tap),
MEASEU R E test point 3. The meter should read 10-14 volts. If the
E X P E C TE D E X P E C TE D
B E TW E E N
VOLTAGE WITH VOLTAGE WITH voltage at either of the test points does not fall within
TH E S E
115V SU PPLY 230V SU PPLY the limits mentioned above replace the transformer.
POIN TS
D and E 98 - 126 Volts 0 10.4.3.2. Fuse

Leave the black voltmeter lead in place at test
D and F 98 - 126 Volts 98 - 126 Volts point 1. Touch the free lead of the voltmeter to test
D and G 0 98 - 126 Volts point 4, which is on the back of the controller where
the red wire from the transformer enters the end of
E and F 0 98 - 126 Volts the connector. You will need to push the voltmeter
lead into the back of the connector along side of the
E and G 98 - 126 Volts 98 - 126 Volts wire pin. The meter should read 20-28 volts. If there is
F and G 98 - 126 Volts 196 - 253 Volts no voltage, the fuse has failed. Inspect the rest of the
wiring, especially the safety circuit, to be sure that
1. Point D is the location at which the white wire with the black
trace enters the 4 pin connector. there is no “short” such as contact of a terminal with
2. Point E is the location at which the white wire with the red trace the heater chassis or another terminal which may have
enters the 4 pin connector.
3. Point F is the location at which the red wire enters the 4 pin
caused the fuse to fail. Correct any such condition and
connector. replace the fuse. Use only a 2 amp, 1 1/4" long x 1/4"
4. Point G is the location at which the black wire enters the 4 pin diameter, quick acting, glass tube type fuse.
connector.
If the voltages measured do not fall within the

limits shown in Table 12, then there is a problem with
the power supply circuit board and the board must be
replaced.
Page 36
10.4.3.3 Water Pressure Switch/External 10.4.3.4. Temperature Limit Switches

Interlocks or Fireman Switch Circuit.
Circuit Since the limit switches are not easily accessible,
Start by checking the voltage at the two legs of you can check the voltage between test point 1 and the
this circuit at the back of the controller, (see test points two legs of the circuit at the controller (see test points
5 and 6 in Figure 34). Leaving the black lead of the 11 and 12 in Figure 34).
meter on test point 1, check the voltage at test point 5, Leaving the black lead of the meter on test point
where the black wire from the pressure switch enters 1, check the voltage at test point 11, where the white
the ten-pin connector on the back of the controller. If wire from the 150° limit switch enters the ten-pin
there is not 20-28 volts at this point, either the control- connector on the back of the controller. If there is not
ler or the ten-pin wire harness is faulty and must be 20-28 volts at this point, either the controller or the ten-
replaced. If 20-28 volts is detected at test point 5, then pin wire harness is faulty and must be replaced. If 20-
move the red lead of the meter to test point 6 where 28 volts is detected at this point, then move the red
the white wire from the fireman switch terminal block lead of the meter to test point 12 where the white wire
enters the ten-pin connector. If 20-28 volts is detected from the 135° limit enters the ten-pin connector. If 20-
at this point, the devices in this circuit are closed and 28 volts is detected at this point, the devices in this
the circuit is working properly. circuit are closed and the circuit is working properly.
If there is no voltage, either the pressure switch If there is no voltage, one of the limit switches is
contacts or the contacts of the external switch (fire- open. This is normally due to excessive water tem-
man switch) are open. To determine which device is perature, which should be thoroughly investigated
causing the fault, move the red lead of the meter to the before replacement of limit switches. Excessive water
contact on the water pressure switch where the black temperature may be caused by low water flow. Water
wire is connected, (test point 7). Voltage to this point flow deficiency may be due to obvious problems such
means that the wire harness between the controller as a defective pump or blocked water filter. Alterna-
and the water pressure switch is good. If there is no tively, excessive water temperature may be due to
voltage at test point 7, look for a loose connection or over-firing, or to a problem with the water piping or
replace the ten-pin wire harness. If there is voltage at the heater's internal bypass control. Over-firing might
test point 7 then move the lead from test point 7 to the be a result of an incorrect gas orifice or supply of
contact on the other side of the water pressure switch propane gas to a heater intended for natural gas.
(test point 8). No voltage here means that the pressure If there are no such fundamental problems,
switch contacts are open. This is almost always due to identify which of the switches is open. Limit switch
a water flow deficiency, the most common one being a access is through the limit switch covers on the side of
blocked water filter or defective pump. However, the heater to which water pipes are connected.
sometimes it is due to blockage of the copper siphon Remove the limit switch covers from the header and
loop tube or mis-adjustment of the switch. Investigate gently remove the switches from the wells.
thoroughly, referring to Section 7.9 on “Adjustment of Note that the limit switches have different trip
Pressure Switch”. If there is no problem with the pool points, and it is important that replacements are
system or pressure switch adjustment, replace the correct. The 150°F switch has a red dot on the top of
pressure switch. the brass fitting, and must be installed in the lower
If test point 8 shows 20-28 volts, check the (horizontal) well in the header. The 135°F switch has
voltage going to the external device. Move the lead of no dot and must be installed in the upper (vertical) well
the meter to the lower right terminal screw on the in the header.
fireman switch terminal block (test point 9). No Leave one meter lead in place at test point 1.
voltage means that there is a bad connection in the Move the other meter lead to the terminal connection
wire between the water pressure switch and the on the 150° switch (test point 13) that is connected
terminal block. If 20-28 volts is shown here, it ensures back to the controller. The voltmeter should read 20-28
that the correct voltage is being supplied to the exter- volts. No voltage here means that the ten-pin wire
nal switch. Now move the lead to the upper right harness is bad and should be replaced. If voltage is
terminal screw on the terminal block (test point 10). detected at this point move the lead to the other
No voltage here means that the external device is not terminal of the switch (test point 14). If the voltmeter
working properly. The time clock switch or other reads does not show voltage then the 150° limit is bad
external interlock may be mis-adjusted, mis-connected and should be replaced. If the meter reads 20-28 volts,
or defective. Correct this external problem. If there is move the lead to the terminal of the 135° limit that is
20-28 volts at test point 10 then there is a bad connec- connected to the wire that jumps between the two limit
tion between the terminal block and the controller. switches (test point 15). No voltage here means that
Replace the ten-pin connector wire harness. the wire assembly is bad and needs to be replaced. 20-
28 volts shows that the wire between the two limits is
making a good connection. Now move the lead to the
other connection terminal on the 135° limit (test point that is connected to the wire leading to the fusible link.
16). No voltage at this point indicates that the limit If test point 21 does not show 20-28 volts, then the
switch has failed and needs to be replaced. Voltage wire assembly between the fusible link and the manual
here would show that the limit is good and that the ten- reset switch must be replaced. If 20-28 volts is de-
pin wire harness may have a bad connection. Replace tected, then move the lead to the other contact of the
the wire harness if necessary. manual reset switch (test point 22). Voltage here
means that the ten-pin connector wire harness is faulty
10.4.3.5. Fusible Link/Manual Reset High and must be replaced. If no voltage is detected, the
Limit Switch Circuit switch contacts have opened due to excessive exhaust
Since the manual reset limit switch is not easily temperatures. This condition is usually caused by a
accessible, you can check the voltage between test blocked exhaust vent. Be sure that the vent is clear of
point 1 and the two legs of the circuit at the back of all debris, then push the red button on the switch to
the controller (see test points 17 and 18 in Figure 34). reset the circuit. If there is still no voltage detected,
Leaving the black lead of the meter on test point the manual reset switch must be replaced.
1, check the voltage at test point 17, where the white
wire from the fusible link enters the ten-pin connector 10.4.3.6. Blower Pressure Switch Circuit
on the back of the controller. If there is not 20-28 volts The blower must be operating during the test
at this point, either the controller or the ten-pin wire procedure for the blower pressure switch. Start by
harness is faulty and must be replaced. If 20-28 volts checking the voltage between test point 1 and the two
is detected at this point, then move the red lead of the legs of this circuit at the back of the controller, (see
meter to test point 18 where the white wire from the test points 23 and 24 in Figure 34).
manual reset high limit switch enters the ten-pin Leaving the black lead of the meter on test point
1, check the voltage at test point 23, where the purple
connector. If 20-28 volts is detected at this point, the
wire from the blower pressure switch enters the ten-
devices in this circuit are closed and the circuit is pin connector on the back of the controller. If there is
working properly. not 20-28 volts at this point, either the controller or the
If there is no voltage, either the fusible link or the ten-pin wire harness is faulty and must be replaced. If
contacts of the manual reset switch are open. To 20-28 volts is detected at this point, then move the red
determine which device is causing the fault, check the lead of the meter to test point 24 where the black wire
fusible link first. with a yellow trace from the blower pressure switch
Leave one lead of the meter at test point 1. enters the ten-pin connector. If 20-28 volts is detected
Move the other lead of the meter to the contact on the at this point, the device in this circuit is closed and the
fusible link where the wire is connected back to the circuit is working properly.
controller, (test point 19). Voltage to this point means If there is no voltage, the pressure switch contacts
that the wire harness between the controller and the are open. Leave one lead of the meter at test point 1.
water fusible link is good. If there is no voltage at test Move the other lead of the meter to the contact on the
point 19, look for a loose connection or replace the blower pressure switch (test point 25) where the
ten-pin wire harness. If there is voltage at test point 19 purple wire is connected. Voltage to this point means
then move the lead to the contact on the other side of that the wire harness between the controller and the
the fusible link (test point 20). No voltage here means blower pressure switch is good. If there is no voltage
that the fusible link is open. This indicates higher than at test point 25, look for a loose connection or replace
normal temperatures in the component compartment the ten-pin wire harness. If there is voltage at test
(vestibule). Normal component compartment tempera- point 25 then move the lead to the contact on the other
ture is well below 300oF. The fusible link is designed to side of the blower pressure switch (test point 26). No
fail at temperatures above 305°F. Excessive tempera- voltage here means that the pressure switch contacts
tures are almost always due to flashback conditions are open. This is usually due to a blower speed problem
or a problem with the air pressure tube connection
caused by a damaged burner, manifold pressure being
between the blower housing and the switch
set too high or incorrect gas supply type. Check to be Be sure that the blower is on and that it is
sure that the type of gas being supplied to the heater working properly. Check that the gray flexible tube
matches the designation on the rating plate. Thor- between the blower pressure switch and the blower
oughly inspect the burners and orifices for damage. housing is connected at both ends and has no holes or
Finally, check and adjust the manifold pressure if splits. Replace the tube if necessary. If there is no
necessary. Replace the fusible link. If test point 20 problem with the blower or the tube, replace the
shows 20-28 volts, then the top of the heater must be pressure switch.
removed to gain access to the manual reset exhaust If test point 26 shows 20-28 volts, then there is a
limit switch. bad connection between the blower pressure switch
To check the manual reset switch leave one lead and the controller. Replace the ten-pin connector wire
of the meter at test point 1 and place the other lead on harness.
the contact of the manual reset switch (test point 21)
Page 38
10.4.3.7. Gas Valve Voltage To trouble shoot the ignition control's igniter
The gas valve will operate only when the there is circuit, connect the voltmeter leads at test points H
a call for heat and all safety circuits have been satis- and I, and set the control to call for heat. Observe that
fied. If the gas valve does not operate under these the normal ignition sequence takes place. After the 15
conditions, check the voltage going to the gas valve. second prepurge, note the voltage between test points
Place one voltmeter lead in the four-pin connector on H and I. Then look for the glow of the igniter through
the back of the controller where the yellow wire is the view port on the front of the combustion chamber.
connected (test point 27). Touch the free lead of the If the correct voltage is detected between points H
and I during the trial for ignition but the igniter does not
meter to the gas valve terminal where the brown wire
glow, check the connections to the igniter.
is attached at the gas valve (test point 28). This test
Check the igniter with the ohmmeter. Disconnect
point will have voltage present only during a trial for
the igniter wires at the quick disconnects. Place one
ignition or during normal operation. The meter should
lead of the meter on each wire of the igniter. The
read 20-28 volts. If there is no voltage, then there is a
resistance should read between 40 and 75 Ohms at
bad connection between the gas valve and the control-
ambient air temperature. If the meter reads outside of
ler. Replace the four-pin connector wire harness.
this range or shows an open or short circuit, replace
Listen closely to the gas valve when it is first
the igniter.
energized (24V first appears at test point 28 during the
If voltage doesn’t appear between points H and I
trial for ignition). There should an audible "click" when during the trial for ignition, there may be a bad connec-
the valve opens. tion at the five-pin wire harness that connects the
If there is voltage at test point 28, but the gas igniter and ignition control to the power supply circuit
valve does not open, replace the valve. board. Check all connections on the wire harness for
loose or corroded connections.
10.4.3.8. Igniter/Ignition Control Circuit If your heater is connected to a 230 VAC
supply, perform the following procedure. If your
WARNING heater is connected to a 115 VAC supply, skip to
The igniter, power supply circuit board and the paragraph indicated with bold type. Place the
black lead of the meter in the 15-pin connector at pin 7
some terminals of the ignition control utilize
(test point C). Place the red lead of the meter in the
115V or 230V power and require appropriate igniter five-pin connector on the back of the power
servicing precautions. Note that wires and supply circuit board where the black wire enters the
terminals of these components may be “hot” connector (test point J). The meter should read 196-
even when the component is not operating. 253 VAC. If the meter shows voltage outside of this
range, then either the 15-pin connector or the power
With the igniter leads connected to the power supply circuit board has a loose connection or has
supply board there will be voltage of 98-126 VAC shorted. Check the connections or replace the compo-
between the quick disconnects at the ends of the nents. If the meter shows voltage within the range
igniter wires, test point H and test point I, if the heater above, then move the red lead to the L1 connection on
is connected to a 115V supply. If the heater is con- the ignition control (test point K). Incorrect voltage
nected to a 230V supply then the voltage reading here means that the igniter five-pin connector needs to
between these two points will bo 98-126 VAC if read be replaced. Voltage at test point K shows that voltage
with an RMS meter, or 50-65 VAC if read with a non is getting to the ignition control. Now move the red
RMS meter. This voltage will be applied only when meter lead to the IGN 240 connection on the ignition
there is an attempt to ignite the burner or when the control (test point L). No voltage at this location
ignition control’s flame sensing system has determined means that the ignition control has failed and needs
that it is OK to allow burner operation. Even if voltage replacement. If the ignition control is working properly,
has been confirmed at the end of the safety circuit, the it will have stepped the voltage down to 98-126 Volts
“trial for ignition” sequence is imposed by the ignition for use by the igniter. If the correct voltage is shown
control. This sequence consists of a 15 second period then move the red lead to the igniter five-pin connector
of pre-purge, a 40 second period for heat-up of the where the white wire with a black trace enters the
igniter and a 7 second trial for ignition. During this last connector (test point M). No voltage means that the
47 seconds there is voltage between test point H and wire harness is faulty and should be replaced. If the
test point I. If satisfactory ignition is not achieved, the voltage is 98-126 VAC, move the red meter lead to the
igniter is turned off and the system waits for a 15 igniter five-pin connector where the white wire next to
second inter-purge period. The system may go through the black wire enters the connector (test point N). No
this cycle as many as three times, but thereafter it is voltage at this point means that the power supply
“locked out” by the ignition control. Additional at- circuit board or the 15-pin connector has shorted and
tempts will be made only if the call for heat is inter- needs to be replaced. If the voltage is correct, move
rupted by turning off electrical power or setting the the red lead to the connection at the igniter wire (test
control to “Off” and then back to "Pool" or "Spa". point H). No voltage here means that the five-pin wire
harness is shorted and should be replaced. If the supply circuit board is shorted or open. Replace these
correct voltage is detected, move the black lead of the components. If the correct voltage is measured at this
meter to pin 3 of the 15-pin connector where the red point, move the red meter lead to the igniter wire quick
power lead enters the connector (test point B). Place disconnect (test point I). No voltage here means that
the red meter lead at the pin on the igniter five-pin the igniter five pin connector is faulty and must be
connector, on the back of the power control circuit replaced.
board, where the white wire enters the connector at
the end position (test point P). The meter should show
198-153 volts. If it does not, then the 15-pin wire
harness or the power supply circuit board is shorted or
open. Replace these components. If the correct
voltage is measured at this point, move the red meter
lead to the igniter wire quick disconnect (test point I).
No voltage here means that the igniter five pin connec-
tor is faulty and must be replaced.
If your heater is connected to a 115 VAC
supply, perform the following procedure. Place
the black lead of the meter in the 15-pin connector at
pin 7 (test point C). Place the red lead of the meter in
the igniter five-pin connector on the back of the power
supply circuit board where the black wire enters the
connector (test point J). The meter should read 98-126
VAC. If the meter shows voltage outside of this range,
then either the 15-pin connector or the power supply
circuit board is has a loose connection or has shorted.
Check the connections or replace the components. If
the meter shows voltage within the range above, then
move the red lead to the L1 connection on the ignition
control (test point K). Incorrect voltage here means
that the igniter five-pin connector needs to be re-
placed. 98-126 Volts at test point K shows that voltage
is getting to the ignition control. Now move the red
meter lead to the IGN 120 connection on the ignition
control (test point Q). No voltage at this location
means that the ignition control has failed and needs
replacement. If the ignition control is working properly,
it will pass the voltage, 98-126 Volts, for use by the
igniter. If the correct voltage is shown then move the
red lead to the igniter five-pin connector where the
white wire from the IGN 120 connection on the
ignition control enters the connector (test point R). No
voltage means that the wire harness is faulty and
should be replaced. If the voltage is 98-126 VAC,
move the red meter lead to the igniter five-pin connec-
tor where the white wire next to the black wire enters
the connector (test point N). No voltage at this point
means that the power supply circuit board or the 15-
pin connector has shorted and needs to be replaced. If
the voltage is correct, move the red lead to the con-
nection at the igniter wire (test point H). No voltage
here means that the five-pin wire harness is shorted
and should be replaced. If the correct voltage is
detected, move the black lead of the meter to pin 3 of
the 15-pin connector where the red power lead enters
the connector (test point B). Place the red meter lead
at the pin on the igniter five-pin connector, on the back
of the power control circuit board, where the white
wire enters the connector at the end position (test
point P). The meter should show 96-126 volts. If it
does not, then the 15-pin wire harness or the power
Page 40
Figure 34. Test Point Identification Diagram

Page 42
34 Ignition Control All R0386800

SECTION 11. Key Model ORDER
Replacement Parts No. Description No. PART NO:
Electrical (continued)
35 Pressure Switch Assy All R0334500
11.1 Ordering Information 36 Pressure Switch, 2 psi All R0013200
To order or purchase parts for the Laars LX and 37 Siphon Loop All R0334600
LT Low NOx pool and spa heater, contact your 38 High Limits Set All R0023200
nearest Laars dealer or distributor. See the Jandy web 39 High Limit 135°F All R0022700
site at www.jandy.com for the nearest service center. 40 High Limits 150°F All R0023000
41 Harness, High Limit Switch All R0334700
If they cannot supply you with what you need, contact 42 Retainer Plates, High Limit (Set of 2) All R0336500
Customer Service at Water Pik Technologies, P.O. 43 Hot Surface Ignitor All R0386900
Box 6000, Petaluma, California, 94954, Telephone 44 Exhaust Temp. Limit Switch All R0329400
(707) 776-8200 extension 245. 45* Wire Harnesses Complete All R0329500
NOTE: To supply the correct part it is important 46* Wire Harness, Power Transformer All R0330900
that you state the model number, serial number and 47* Wire Harness, Ignition Control All R0331000
type of gas when applicable. This information is on the 48* Wire Harness, Gas Valve All R0331100
49* Wire Harness, Safety Loop All R0331200
rating plate inside the heater.
50 Wire Harness, 120 Volt Power Plug All R0336200
50 Wire Harness, 240 Volt Power Plug All R0336300
11.2 Parts List 51 Wire Harness, 15 Pin Connector All R0336400
Key Model 52 Terminal Block for Fireman’s Switch All R0097800
ORDER 53 Temperature Control W/ Bezel,
No. Description No. PART NO: Gasket & Cover -LX All R0329600
53* Temperature Control W/ Bezel,
Water Components Gasket & Cover -LT All R0350500
1 Complete Heat Exchanger (Copper) 250,400 R0326303,05 54 Cover, Temperature Control All R0330600
2 Tube Assy.(Cu), w/Hdwr & Gskts 250,400 R0326603,05 55 Gasket, Temp Control/Top All R0387600
3 Heat Exchanger Baffles 56 Flame Sense Rod All R0334800
(Set of ten including end baffles) 250,400 R0334403,05 57 Fusible Link All R0012200
4 Front Header, w/Hdwr & Gskts All R0326900 58 Bracket, Fusible Link All R0337200
5 By-Pass Assy, w/Hdwr & Gskts All R0327100
6 Gasket, Bypass Assy All R0336700
Jacket Assy.
7 Spring, Bypass All R0327200
59 Door w/ Latch 250,400 R0387103,05
8 Coupling Nut Kit, w/Gasket,
60 Door Latch Assembly w/ Handle All R0334900
(Set of two) All R0327300
61 Cover Panel, Raceway 250,400 R0335103,05
9 Gasket, Coupling, (Set of two) All R0327400
62 Panel, Side, Lower (fits left or right) All R0330100
10 Rear Header, w/Hdwr & Gskts All R0327000
63 Panel, Right Side, Upper All R0330200
11 Gasket, Header (front or rear) All R0327500
64 Cover Panel, Exhaust Switch All R0336600
12 Header Drain Plug w/Gasket(Set of 3) All R0335900
65 Panel, Left Side, Upper All R0335200
13* Heat Exch. Hardware Kit & Gaskets All R0327600 66 Cover Plate, I/O Header Side All R0335300
67 Cover Plate, Return Header Side All R0335400
Gas Components 68 Cover Panel, Left Side All R0335500
14 Burner Tray Assembly 250,400 R0386203,05 69 Rear Panel 250,400 R0330303,05
15 Burners (Ea.) All R0386400 70 Corner Posts All R0330400
16 Manifold, Gas w/Orifice 250,400 R0386303,05 71 Top Assy. 250,400 R0330503,05
17 Orifice (0-3K ft) (Set of 8) All R0386500 72 Combustion Chamber Assy. 250,400 R0387203,05
18 Gas Valve Nat w/ Street Ell All R0386600 73 Base Panel 250,400 R0335608,10
Exhaust System Optional

19 Flue Collector 250,400 R0386703,05 74* Non Comb. Base 250,400 R0330803,05
20 Blower Assy. All R0329800 75* Touch-up Paint All R0335800
21 Gasket w/Blower Mntg Hdwr All R0329900 76* Temperature Rise Measurement Kit All R0336000
22 Flue Vent Assy. All R0331500 77 Pressure Relief Valve All R0336100
23 Indoor Vent Collar 250,400 R0331403,05 78* High Temp Silicone Sealant All R0382800
24 Outdoor Grill All R0328500
25* Vent Hardware Kit All R0331600
* PARTS NOT SHOWN ON KEY VIEW
Electrical
26 Transformer All R0061100 NOTES:
27* Fuse Assy, In-line All R0337100 1. When ordering a kit for a model 250 specify as R#####-03,
28 Blower Pressure Switch All R0302000 When ordering a kit for a model 400 specify as R#####-05,
29 Temperature Sensor w/Sleeve & GsktAll R0011800
2. All hardware sets contain all pieces necessary for assembly,
30 Gasket, Temperature Sensor All E0116400 including gaskets. Not shown.
31 Plastic Sleeve, Temperature Sensor All 10444900
32 Retainer Bracket, Temp. Sensor All 10447300 3. Gaskets and hardware are included in all kits that involve the
33 Screw, Retainer Bracket All F0009100 removal of a gasket as part of the procedure to replace a part.
11.3General Exploded View

24
54
23 53
55
71
44
5
22 (SEE NEXT
PAGE FOR
DETAILS)
19
20
77
8 37
36
21 35
1
(SEE NEXT 9
PAGE FOR
DETAILS)
(SEE NEXT
PAGE FOR
DETAILS)
29,38 64
(SEE NEXT
PAGE FOR 66
72
DETAILS)
69
62
63
65 56 57
58
67 61
68
60
73
14
62 70 (SEE NEXT
PAGE FOR 59
DETAILS)
11.4Detailed Exploded View
34
51
26
28
50
36
7
52
43
15
16
77
4
17
18
33 32
29
31
40
30
10 42
39 42
11 41
3
2
12
11
NOTES
LIMITED WARRANTY
These warranties extend only to the first retail purchaser of Laars and Jandy products that have not been moved from
their original installation sites. Laars and Jandy warrants all parts to be free from manufacturing defects in material
and workmanship as detailed below for the designated time frame, commencing from the date of installation. If any
parts are found to have manufacturing defects, Laars and Jandy will provide replacement of such defective parts.
1 year 2 years 3 years 5 years Lifetime
Cleaners:
Ray-Vac® X
Others X
Control Systems:
AquaLink® RS and Accessories X
AquaLink® RS (w/Surge Protection) X X($50 Deductible) X($75 Deductible)
AquaSwitch®, Pool Control, Ji,
and Solar Control X
Filters: X Tank
Heaters:
Lite2 Controls, Firebox Panels, All Other Parts
Heat Exchanger, Burners
LX, Hi-E2 Controls, Firebox Panels, All Other Parts
Heat Exchanger,
Fan Motor, Burners
Hot Shot X
Oil-Fired, XL-2, XL-3 Oil Burner, Controls All Other Parts
Heat Exchanger,
Firebox
Pumps: X Motor (from Manufacturer)
Jandy Valve Actuator: X
Valves:
NeverLube® X
Others X
Water Features: X
EXCLUSIONS:
The liability of Laars and Jandy shall not exceed the repair or replacement of defective parts and does not include any costs for labor to remove and reinstall the
defective part, transportation to or from the factory, and any other materials required to make the repair.
This warranty does not cover failures or malfunctions resulting from the following:
1. Failure to properly install, operate or maintain the product(s) in accordance with our published Installation, Operation and Maintenance
Manuals provided with the product(s);
2. The workmanship of any installer of the product(s);
3. Not maintaining a proper chemical balance [pH level between 7.2 and 7.8, Total Alkalinity (TA) between 80 to 120 ppm, Total Dissolved Solids (TDS)
less than 2000];
4. Abuse, alteration, accident, fire, flood, lightning, rodents, insects, negligence or acts of God;
5. Scaling, freezing, or other conditions causing inadequate water circulation;
6. Operating the product(s) at water flow rates outside the published minimum and maximum specifications;
7. Use of non-factory authorized parts or accessories in conjunction with the product(s);
8. Chemical contamination of combustion air or improper use of sanitizing chemicals such as, introducing sanitizing chemicals upstream of the heater
and cleaner hose or through the skimmer;
9. Overheating, incorrect wire runs, improper electrical supply, collateral damage caused by failure of O-Rings, DE grids, or cartridge elements,
damage caused by running the pump with insufficient water;
10. The installation of a surge protection kit does not extend the warranty of the original product(s).
LIMITATION OF LIABILITY:
This is the only warranty given by Laars and Jandy. No one is authorized to make any other warranties on Laars and Jandy behalf. THIS WARRANTY IS IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR
PURPOSE AND MERCHANTABILITY. LAARS AND JANDY EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR CONSEQUENTIAL, INCIDEN-
TAL, INDIRECT OR PUNITIVE DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY. This warranty gives you specific legal rights, and you
may also have other rights which vary from state to state or by province.
WARRANTY CLAIMS:
For prompt warranty consideration, contact your dealer and provide the following information: proof of purchase, model number, serial number and date of
installation. The installer will notify the factory for instructions regarding the claim and for the location of the nearest Laars and Jandy designated service center. If the
dealer is not available, you can locate a service center in your area by visiting www.jandy.com or you can call the Technical Support Department at (707) 776-8200
ext. 260 for assistance. All returned parts must have a Returned Material Authorization number in order to be considered for warranty evaluation. If there are any
questions about the coverage of this warranty, please contact Laars and Jandy at the address below.
*
H0256100-
*6000 Condor Drive, Moorpark, CA, USA 93021 • 707.776.8200 FAX 707.763.7785
480 S. Service Road West, Oakville, Ontario, Canada L6K 2H4 • 905.844.8233 FAX 905.844.2635
Litho in U.S.A. © Water Pik Technologies 0211

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Installation and Operating Data

LX™ and LT™

WHAT TO DO IF YOU SMELL GAS

Installation and service must be performed by a qualified installer, service

SECTION 1. General Information SECTION 7. Operating Instructions

3. A non combustible platform for installation on 1.7.2 Dimensions

2. Minimum Clearance From Combustible Mate-

in (cm) in (cm) in (cm) in (cm) BTU/HR (kcal)

250-L 28 1/4 (72) 27 1/8 (69) 30 7/8 (78) 7 (18) 250,000 63

* Values shown are for both LX and LT models.

Figure 1. General Configuration.

SECTION 2. Install the Laars LX and LT Low NOx heaters

2.2. Field Assembly

Table 1. Minimum Heater Clearances From Combustible Surfaces

IN D OOR (OU TD OOR SH ELTER ) OU TD OOR IN STALLATION

PIPIN G 12 30.5 12 30.5

TOP 39 99.0 OPEN UNROOFED AREA

2.3.3 Flooring 2.3.4. Outdoor Installation

Figure 2. Non-Combustible Platform.

2.3.5. Indoor and Outdoor Shelter

2.3.5.1 Converting the Grill to a Vent

SECTION 3. louvers, grills or other protective covers (see Figure 7

3.2 Exhaust Venting

Figure 7. Indoor Installation Venting (USA), or Outdoor Shelter (Canada).

3.3.1. Outdoor Installations

1. Gas piping installation must be in accordance CAUTION

The manifold pressure may be checked by

Figure 9. Typical Piping Installation.

6. Remove the top. Remove the two hex head

2. Remove the heater front panel (door). TOP

raceway cover down to expose the raceway. PANEL

4. Remove the control panel assembly from the top

Figure 12. LX/LT Panel Identification

33. Remove the button plug from the inlet/outlet side

34. Reinstall the inlet/outlet header side cover plate

with four philips head screws, one in each

in reassembling the heater after a heat exchanger

DO NOT TIGHTEN WITH A WRENCH.

6.2 Main Power

SECTION 6. NOTE: No external junction box is required.

Au moment de l'entretien des commandes,

6.1 General Information

Figure 18. LX and LT Low NOx Connections/Schematic Wiring Diagram

6.2.1 Converting the Heater for a 115V

3. Take the fifteen-pin connector assembly with the

4. Plug the fifteen-pin connector into the receptacle.

6.3 Bonding Figure 20. Typical Time Clock Wiring

6.5 Remote Operation 4. Locate the programmed chip on the Power

NOTE: Only a revision "I", or higher, program chip in

3. Remove the two screws holding the bezel in 22 GAUGE,

Figure 21. Wiring a Laars LX Low-NOx to a Jandy RS

When raising the temperature of a cold pool,

FOR YOUR SAFETY READ BEFORE OPERATING

TO TURN OFF GAS TO APPLIANCE

Figure 23. Door Label

3. Set the heater control to either 'Pool' or 'Spa'.

4. Pry out the top rubber dirt plug on the pressure

5. Use a 7/32 inch Allen wrench to turn the adjust-

6. Slowly turn the pressure switch adjustment

7. Check the adjustment by turning the filter pump