Thing Teen818 AnMBBR Reactor 2024
Thing Teen818 AnMBBR Reactor 2024
Thing Teen818 AnMBBR Reactor 2024
operated for 466 days. Studies were conducted to compare the efficiencies in flux and operational permeability recovery of two different
chemical cleaning processes. Chemically enhanced backwashes (CEBs) were applied for approximately 176 days of the study and their
influence on chemical cleaning performance and membrane fouling rate following chemical cleanings were also investigated. The anaerobic
nanofiltration membrane bioreactor used in the study was fed a high-strength, potato starch–based synthetic wastewater (average chemical
oxygen demand of 83.4 g=L and average total suspended solids of 5.8 g=L). Important findings were that a static, one-phase cleaning process
using caustic cleaning chemicals outperformed a dynamic, three-phase cleaning process that also incorporated acidic cleaning chemicals; the
acidic phase of the three-phase cleaning had a detrimental effect on the overall cleaning procedure’s performance; CEBs enhanced the per-
formance of cleaning processes; and, finally, caustic cleaning solutions provided benefits to both membrane cleaning effectiveness and rate of
fouling in the short term but may lead to an increased rate of membrane fouling in the long term. DOI: 10.1061/(ASCE)EE.1943-
7870.0001524. © 2019 American Society of Civil Engineers.
Author keywords: Anaerobic membrane bioreactor; Chemical cleaning; Chemically enhanced backwash; Membrane fouling;
Nanofiltration membrane.
chemical cleaning process. Finally, the chemicals used outline the module were also measured. These values allowed the MLF
exact concentration of chemical cleaning solutions applied to the and MLOP to be calculated. The mixed-liquor recoveries were
membrane module during each cleaning condition. calculated by dividing the post–chemical cleaning MLF or post–
Clean water flux was measured by isolating the CSTR recircu- chemical cleaning MLOP values by the initial MLF or initial
lation line from the CSTR itself, allowing a 50-L tank to be filled MLOP values measured on Day 2 of operation, and then multiply-
with clean water (maintained at around 30°C) and filtered through ing by 100. Equations used to calculate clean water and mixed-
the membrane module. Each clean water test recirculated the clean liquor recoveries are displayed in Eqs. (2) and (3), respectively:
water at five flow rates in increasing order (790, 1,580, 2,360,
3,150, and 3,940 L=h), and the resultant membrane fluxes and J; OPPC
TMPs were measured. Five different increasing flow rates were se- CW J;OP ð%Þ ¼ × 100 ð2Þ
J; OPo
lected to provide incremental increases in flux and TMP, reaching
the maximum flow rate of the recirculation loop at approximately
3,940 L=h. Operational permeability is defined as membrane flux
divided by instantaneous operational TMP, in other words pressure- J; OPPC
MLJ;OP ð%Þ ¼ × 100 ð3Þ
averaged flux, and may be defined by Eq. (1) (Hamden de Andrade J; OPo
et al. 2013):
Ji In Eq. (2), CW J;OP is the clean water flux or operational per-
OPi ¼ ð1Þ
ΔPi meability recovery (%), J; OPPC is the post–membrane cleaning
clean water membrane flux or clean water operational permeability
In Eq. (1), OPi is the instantaneous operational permeability (L=m2 =h, L=m2 =h=bar), and J, OPo is the initial clean water mem-
(L=m2 =h=bar), J i is the instantaneous membrane flux (L=m2 =h), brane flux or clean water operational permeability (L=m2 =h,
and ΔPi is the instantaneous transmembrane pressure (bar). Opera- L=m2 =h=bar). In Eq. (3), MLJ;OP is the mixed-liquor flux or opera-
tional permeability was considered so that TMP could be factored tional permeability recovery (%), J; OPPC is the post–membrane
into the flux recovery analysis. Clean water recoveries were calcu- cleaning mixed-liquor membrane flux or mixed-liquor operational
lated by dividing the post–chemical cleaning clean water flux or permeability (L=m2 =h, L=m2 =h=bar), and J; OPo is the initial
post–chemical cleaning clean water OP by the initial clean water mixed-liquor membrane flux or mixed-liquor operational per-
flux or initial OP values measured on Day 1 of operation, and then meability (L=m2 =h, L=m2 =h=bar).
multiplying by 100. Once the membrane module was placed back Membrane resistance coefficients were calculated using the
inline for mixed-liquor recirculation, and after 24 h of recirculation resistance-in-series model [Eq. (4)]. This equation was adopted and
at a flow rate of 6,000 L=h, the flux and TMP of the membrane developed from other studies (Ruigomez et al. 2017):
chemical cleaning process. Finally, the chemicals used outline the module were also measured. These values allowed the MLF
exact concentration of chemical cleaning solutions applied to the and MLOP to be calculated. The mixed-liquor recoveries were
membrane module during each cleaning condition. calculated by dividing the post–chemical cleaning MLF or post–
Clean water flux was measured by isolating the CSTR recircu- chemical cleaning MLOP values by the initial MLF or initial
lation line from the CSTR itself, allowing a 50-L tank to be filled MLOP values measured on Day 2 of operation, and then multiply-
with clean water (maintained at around 30°C) and filtered through ing by 100. Equations used to calculate clean water and mixed-
the membrane module. Each clean water test recirculated the clean liquor recoveries are displayed in Eqs. (2) and (3), respectively:
water at five flow rates in increasing order (790, 1,580, 2,360,
3,150, and 3,940 L=h), and the resultant membrane fluxes and J; OPPC
TMPs were measured. Five different increasing flow rates were se- CW J;OP ð%Þ ¼ × 100 ð2Þ
J; OPo
lected to provide incremental increases in flux and TMP, reaching
the maximum flow rate of the recirculation loop at approximately
3,940 L=h. Operational permeability is defined as membrane flux
divided by instantaneous operational TMP, in other words pressure- J; OPPC
MLJ;OP ð%Þ ¼ × 100 ð3Þ
averaged flux, and may be defined by Eq. (1) (Hamden de Andrade J; OPo
et al. 2013):
Ji In Eq. (2), CW J;OP is the clean water flux or operational per-
OPi ¼ ð1Þ
ΔPi meability recovery (%), J; OPPC is the post–membrane cleaning
clean water membrane flux or clean water operational permeability
In Eq. (1), OPi is the instantaneous operational permeability (L=m2 =h, L=m2 =h=bar), and J, OPo is the initial clean water mem-
(L=m2 =h=bar), J i is the instantaneous membrane flux (L=m2 =h), brane flux or clean water operational permeability (L=m2 =h,
and ΔPi is the instantaneous transmembrane pressure (bar). Opera- L=m2 =h=bar). In Eq. (3), MLJ;OP is the mixed-liquor flux or opera-
tional permeability was considered so that TMP could be factored tional permeability recovery (%), J; OPPC is the post–membrane
into the flux recovery analysis. Clean water recoveries were calcu- cleaning mixed-liquor membrane flux or mixed-liquor operational
lated by dividing the post–chemical cleaning clean water flux or permeability (L=m2 =h, L=m2 =h=bar), and J; OPo is the initial
post–chemical cleaning clean water OP by the initial clean water mixed-liquor membrane flux or mixed-liquor operational per-
flux or initial OP values measured on Day 1 of operation, and then meability (L=m2 =h, L=m2 =h=bar).
multiplying by 100. Once the membrane module was placed back Membrane resistance coefficients were calculated using the
inline for mixed-liquor recirculation, and after 24 h of recirculation resistance-in-series model [Eq. (4)]. This equation was adopted and
at a flow rate of 6,000 L=h, the flux and TMP of the membrane developed from other studies (Ruigomez et al. 2017):
ANAEROBIC-AEROBIC TREATMENT OF
POTATO-STARCH WASTEWATER
ABSTRACT
Production of potato starch produces wastewaters witb high concentrations of COD, nitrogen and
phosphorus. The best known and most economical solution for tbe nearly full elimination of tbese substances
is tbe two-stage anaerobic-aerobic treatment. The anaerobic pretreatment must only go so far as to maintain
enougb COD for biological nitrogen and phosphorus elimination in tbe aerobic stage. To optimize tbis
process, several tests have been carried out on nitrification/denitrification by means of tbe intermediate
product nitrite. The carbon consumption amounts to only 60% in comparison witb denitrification via nitrate.
The essential parameter for regulating tbe process is tbe concentration of free ammonia in tbe reactor.
Concentrations of I to 5mg NH31l inhibit tbe nitratation but not tbe nitritation. A separation of botb partial
steps is possible. The content of ammonia was controlled by means of continuous NH4 and pH measuring.
The process is suitable for many wastewaters witb low CODrrKN ratios and higb nitrogen concentrations. If
tbere are undesired nitrite peaks in an aerobic treatment plant caused by bigh pH values and temperatures,
specific nitrogen elimination by means of nitrite is a reliable treatment system.
KEYWORDS
INTRODUCTION
In Europe, about 4.7 Mio. t starch and starch decay products are produced each year. The main raw materials
used are com (60% of the production) and potatoes and wheat (nearly 20% each). The largest product group
is the true starches with nearly 30%, followed by glucose (23%), isoglucose (13%) and modified starch
(12%). Most starch is employed in the food industry (for example sweets, drinks, fruit manufacturing - total
57%), the paper and paperboard industry (25%), as well as the chemical and pharmaceutical industry (10%).
Whereas a short time ago most of the attention was directed to production processes and commercializing,
nowadays wastewater avoidance and wastewater treatment are becoming more and more important. The cost
share of advanced wastewater treatment in the total production costs amounts to nearly 15%.
The starch wastewaters have high nitrogen and phosphorus concentrations. In Germany both nutrients must
be largely eliminated, and this will soon apply to the whole of the European Community as far as the
harmonization of environmental protection is concerned.
For purification of industrial wastewaters, especially for starch factories, more and more two-stage
anaerobic-aerobic processes have been used during the last few years. This is useful - for energetic reasons
- when highly concentrated wastewaters are to be treated, as a substantial part of the organic load can be
1 65
166 U. ABELING and C. F. SEYFRIED
removed anaerobically, hereby producing methane gas. Only the pollution finally remaining has to be
eliminated aerobically by using certain aeration energy.
The combined anaerobic-aerobic technology is the most economical solution for as long as only the removal
of carbon compounds is concerned. With regard to the elimination of nitrogen and phosphorus, however, this
process is problematic, as no nitrogen and phosphorus removal worth mentioning takes place during the
elimination of the greater part of the carbon compounds in the anaerobic pretreatment. The BODIN ratio
decreased from 9:1 to nearly 1:1, the BOD:P ratio from 50:1 to 5:1. It is no problem to nitrify the
ammonium in the following aerobic treatment stage, but denitrification and biological phosphorus removal
are often incomplete, possibly due to the low content of organic carbon compounds. Phosphorus may be
eliminated by precipitation with lime or metal ions, whereas the chemicaVphysical methods for ammonium
elimination cause many problems with the resulting products. A total nitrification, however, as well as a
denitrification as far as possible and an effluent concentration of 1 or 2mg PIl, is prescribed in Germany for
most industrial wastewaters (alcohol and food production (pectin, potato, starch and sugar processing
industry, slaughter-houses etc.), pulp and paper industry, animal waste).
In order to achieve a total denitrification sometimes external carbon sources (methanol, acetic acid) are used
(very expensive). In practice, anaerobic pretreatment is often evaded by means of a bypass, but this causes a
lower gas production and also sometimes problems concerning the sludge composition (bulking) in the
aerobic stage.
Our investigations aimed to realize a process which enables total denitrification in spite of far-reaching
anaerobic pre-elimination. In contrast to the process which has been used so far, nitrification/denitrification
was carried out with assistance of the intermediate product nitrate. The carbon consumption amounts to only
60% in comparison with denitrification via nitrate. The essential parameter for regulating the process is the
concentration of free ammonia in the reactor (controlled by means of continuous NH4 and pH measuring).
Concentrations of 1 to 5mg NHyt inhibit the nitratation but not the nitritation.
The experiments were carried out in half-technical pilot plants for a period of three years, using the
wastewater of a potato starch factory. At the same time detailed examinations were made in laboratories
with regard to the kinetics and to the inhibition of nitrification/denitrification by NH3 and HN02. The new
process is available for all wastewaters with high ammonium concentrations and pH > 7.5, which often
cause problems concerning the inhibition of nitrogen removal dependent on high nitrite or ammonium
concentrations.
Wastewater Production
During potato starch production, there are three partial wastewater streams with different concentrations of
COD, TKN and P. Figure 1 shows a flow diagram of potato starch production. The concentrations and
specific wastewater quantities are listed in Table 1.
o 1
Potato-s1arCb wastewater
00 2P ..---""T'I'-r----,.---.,..---, 98
171
10 I;?, 7" 9o
III 80
I.S +---��,..-_+---+_---;
20
NH.
I I 70
II 1/-lS·C
_UJ
30·C J I _S·C 60
60
/I HNo,-N
III
O.S+---+-�r\t---+_---;
70
I Vi NHJ
20
90
1/ /" 10
�V OP�,--��--�6-���---��
8
o
6 7 8 9 10 11 12 13
pH pH
+ -
17 NH -N . 10PH 46 N0 -N
4 2
(mg/I) HN0 -- (mg/l)
2
= • ---
•
lew Ionization constant of water ANTHONISEN ET AL. (1976)
•(6,344/273+·C)
Figure 4 . Dissociation balances NlLt+/NH3 and N02IHN02 (Nybuis, 1985).
/K
"t, w ..
The inhibition of Nitrosomonas and Nitrobacter by ammonia has been proved in much fundamental research
(Anthonisen, 1974; Bergeron, 1978; Neufeld et al., 1980; Nyhuis, 1985; Dombrowski, 1991; Balmelle et al.,
1992). Recently, there have appeared several speculations that - especially concerning Nitrobacter - the
inhibition is not caused by NH3' but by the intermediate product hydroxylamine (NH20H) (Yang and
Alleman, 1992). Here also the non-dissociated form is supposed to be responsible. Further tests referring to
this remain to be reported.
If nitrification should be reduced to the fIrSt partial step (nitritation), the activity of the Nitrobacter must be
largely reduced and the Nitrosomonas must correspondingly gain growth advantages. In several tests with
continuously operated laboratories Nyhuis (1985) could prove that Nitrosomonas (NH4 � NOV and
Nitrobacter (N02 � N03 ) show different reactions on ammonia and nitric acid. The sensibility of
Nitrobacter vis-a.-vis ammonia is much bigger than the substrate inhibition of Nitrosomonas. Nyhuis found
for Nitrobacter an inhibition even from 1 mg/l NH3 onwards; over 10 mg/l there was no more growth.
Nitrosomonas was inhibited only at concentrations of 40 mg/l onwards. Theoretically, at an ammonia
concentration of 10 mg NHyt in the aerobic tank the nitratation should be completely inhibited, while the
nitritation happens at maximal rate. The tests described hereafter were carried out to fix the inhibition limits
in continuous operation, and above all to find out whether both processes can be completely decoupled.
EJij!!<rlmental units
Two plants had been operated in parallel each with one anoxic and one aerobic reactor. In the first plant a
complete nitrification/denitrification with nitrate had been carried out. The arrangement of the second plant
is shown in Figure 5. In the aerobic reactor the pH value was controlled by means of a NaOH dosage and
regulated to pH 8.2-8.4. Furthermore the content of ammonium was controlled by means of regulation of the
oxygen supply. The nitrification tanks in unit 2 were filled with plastic media (Fa. NSW AG) with a specific
surface of 150m2 /m3 . As residual concentrations of ammonium and nitrite occur due to this kind of system,
Potato-starch wastewater 173
COD BDD
S
organic TKN NH -N
4
N�-N Tot P SS BDD ITKN
S
CDD/TKN
acids
[mslll [-l [-l
anaerobic effl. 1,600 700 500 820 730 10 180 1,000 0.85 1.95
Both plants were started with nitrifying sludge from the aerobic stage of the large-scale. The inhibition of
the nitritation was planned to be achieved in the second plant by increasing the pH value. According to the
basic research work by Anthonisen (1974), each of the non-ionized forms of the ammonium and of the
nitrite have - as ammonia (NH3) and as nitrous acid (HNOz) - an inhibition effect on the Nitrosomonas and
the Nitrobacter. The Nitrobacter react more sensitively so that the concentrations in the range O. I to 1.0 mg
NH� are sufficient for starting an inhibition. The dissociation balance for ammonium-ammonia is
dependent on the temperature and on the pH value (Fig. 4.). At the pH value of 8.3 and a temperature of
20DC, 7.3% of the ammonium are present as ammonia. A concentration of 20 mg/l NH4-NIl in the reactor
thus produces an ammonia concentration of 1.8 mg NH31l.
The adjustment of the pH value was effected by means of a computer controlled dosage of soda solution
(NaOH). The fluctuation range amounted to ± O. I pH. As the content of ammonia at a constant pH value is
dependent on the altitude of the ammonia concentration in the reactor, and as this fluctuated, a pH control
alone is not sufficient. At a total nitrification the ammonia concentration is equal to zero, anyhow, due to
lack of ammonium in the reactor. This is the reason why also the content of ammonium had been adjusted
by computer-controlled aeration in order to achieve a constant concentration of ammonia. The measurement
was carried out with the help of a continuous NH4 analyzer (Bran & Liibbe). The temperature remained
constant during the measurement phases, which is important because the inhibiting effect of decreasing
temperatures is greater for Nitrobacter than for Nitrosomonas (Randall and Buth, 1984). Hence, nitrite
accumulation is possible due to lack of temperature control.
Nitrification
Inboth plants a complete nitrification respectively, and nitritation at space loadings of 0.3 kg NH4-N/m 3.d
could be reached. Thus, nitrification by means of nitrite with equal COD value in the influent has no
advantages as far as the required nitrification volume is concerned, because the necessary sludge age is the
same in both cases. Anyway, there is need of only 75% of the oxygen for complete nitrification.
As ammonia in higher concentrations also has an inhibiting influence on Nitrosomonas, several tests were
carried out to fmd out the influence of ammonia concentration on nitritation rate. Figure 6 shows the results.
Contrary to other authors, who analyzed much higher inhibition limits, a reduction was stated of the
nitritation rate from 7 mg/l NH3 onwards (Hyhuis, 1985: 40-200 mg NH� Anthonisen, 1974: 10-150 mg
NH�). Neufeld (1980) also found the start of inhibition to be from 10 mg NH� onwards.
The curve of nitritation rate follows an enlarged Haldane function (Eq.1), which - in addition - considers
the HNOrconcentration as non-competitive inhibition.
Potato-slarch wastewater 175
Nitrogen removal
Both pilot plants were operated under substrate limited conditions in order to guarantee a direct
comparability of denitrification results over nitrite and nitrate. Furthermore, the maximum possible
denitrification was limited to 92% by the recycle water quantity. To reach low nitrate effluent concentrations
at high influent concentrations, a simultaneous/intermitting denitrification process should be chosen.
Otherwise, a very high recycle rate is required.
In Table 6, the average results of nitrogen elimination over nitrite and nitrate are shown. It shows that by
means of nitrite a considerably higher elimination rate can be achieved. It must be take into account that
both processes were substrate-limited. With sufficient substrate supply, with plant 2 there can be achieved
effluent rates from about 60 mg N03-Nn (maximum possible value depending on recycle water quantity);
meanwhile in plant I at equal substrate supply the effluent concentration would be come up to 330 mg
N03-Nn.
influent effluent
plant plant 2
nitritation nitratation
As already mentioned, according to the results of the batch test, a complete decoupling of nitritation is not
possible (Figure 4). Anyway, the COD consumption in the process over nitrite compared to over nitrate
came to only 63% in the semi-technical tests, which means only a little margin to the 60% which is possible
by way of calculation (refer to Table 3). Therefore, a large separation may be supposed.
It was important to find out whether the improved elimination results of plant 2 were possibly due to strip
effects in the activation; hence a balance-sheet of the basins was established. Independent of the pH value,
wrong amounts of ± 7% resulted from this (Abeling and Seyfried, 1992). Thus, considerable nitrogen
elimination by means of stripping of ammonia can be excluded.
CONCLUSIONS
The example of potato starch wastewater was showed that wastewaters with high nitrogen concentrations
and an unfavourable CODIN ratio < 3.5 can be completely cleaned and made operational with the
nitrification/denitrification process. 37% of the carbon can be saved, compared to the conventional nitrogen
elimination over nitrite. With the help of anaerobic pretreatment, this carbon can be transferred to methane,
which contributes to optimization of the anaerobic-aerobic process from an economical point of view. The
operating costs are reduced by about 20%, and in total there are lower investment costs (tank volumes,
sludge treatment, aeration).
In order to achieve low nitrate effluent concentrations at high nitrogen concentrations, a simultaneous
denitrificatiuon process is recommended. The process must be two-staged because oxidation of the
176 U. ABELINO and C. F. SEYFRIED
remaining nitrite and ammonia concentrations is required. The process is controlled by continuous pH value
and ammonium measurements.
As the pH value must be increased to 8-8.5, the process is suitable above all for wastewaters which are
located in this pH value range. On the one hand, often undesired nitrite upgradings appear which cause
considerable operation break-downs, but with a specific decoupling of nitritation from nitratation, this can
be avoided.
RFERENCES
Abeling, U. and Seyfried, C. F. (1992) Anaerobic-areobic treatment of high-strength ammonium wastewater - nitrogen removal
via nitrite. Wilt. Sci. Techn., 26, No. 5-6, 1007-1015
Anthonisen, A. C. (1974) The effects of the free ammonia and free nitrous acid on the nitrification process. Ph.D. Thesis, Cornell
University, Engineering, agriCUltural
Anthonisen, A. C., Loehr, R C., Prakasam, T. B. S. and Srinatu, E. O. (1976) Inhibition of nitrification by ammonia and nitrous
acid. J. Wat. Poilu!. Control. Fed., 48, 835-852
Austermann-Haun, U. (1990) Stiltkefabriken. Vortrag beim Lebrgang .. Abwasserbebandlung in der Erui1hrungs- und
Getrllnkeindustrie", Technische Akademie Esslingen, Ostfildern, 11JI2.10.1990
Beccari, M., Passino, R, Ramadori, R and Tandoi, V. (1983) Kinetics of dissimilatory nitrate and nitrite reduction in suspended
growth culture. J. Wat. Poilu!. Control Fed., 55, 58-64
Balmelle, B., Nguyen, K. M., Capdeville, B., Cornier, J. C. and Degiun, A. (1992) Study of factors controlling nitrite build-up in
biological processes for water nitrification. Wat. Sci. Techn., 26, No. 5-6, 1017-1025
Bergeron, P. (1978) Untersuchungen zur Kinetik der Nitriflkation. Karlsruher Berichte zur Ingenieurbiologie, Heft 12
Chen, S. K., Juaw, C. K. and Cheng, S. S. (1991) Nitrification and denitrification of high-strength ammonium and nitrite
wastewater with biofilm reactors. Wat. Sci. Tech., 23, No. 1-3, 1417-1425
Dombrowski, T. (1991) Kinetik der Nitrif1kation und Reaktionstecbnik der Stickstoffeliminierung aus hochbeIasteten Abwllssern.
Forschungsberichte VD!, Reihe 15, Nr. 87, VOl-Verlag Diisseldorf
Nanninga, H. J. and Gottschal, J. C. (1986) Anaerobic purification of wastewater from a potato-starch producing factory. Water
Res., 20, 97-103
Neufeld, R. D., Hill, A. J. and Adekoya, D. O. (1980) Phenol and free ammonia inhibition to Nitrosomonas avtivity. Wat. Res., 14,
1695-1703
Nyhnis, O. (1985) Beitrag zu den MOglichkeiten der Abwasserbehandlung bei Abwllssem mit erMhten Stickstoffkonzentrationen.
Verliffentlichungen des Institutes /fir Siedlungswasserwirtschaft und Abfalltechnik, University Hannover, FRG, 61,
Randall, C. W. and Buth, D. (1984) Nitrite build-up in activated sludge resulting from temperature effects. J. Wat. Pollut. Control
Fed., 56, 1039-1044
Seyfried, C. F. and Austermann-Haun, U. (1990) Large scale anaerobic/aerobic treatment plants for wastewaters from a molasses
distillery, pectin-factory and waste of starch factories. Wat. Sci. Techn., 22, No. In, 353-360
Tunmermans, P. and Van Haute, A. (1983) Denitrification with methanol. Hyphomicrobrium sp. Wat. Res., 17, 1249-1255
Van Versefeld, H. W., Meijer, E. M. and Stouthamer, A. H. (1977) Energy conservation during nitrate respiration in Paracoccus
denitrificans. Arch Microbiol., 112, 17-23
Yang, L. and Alleman, J. E. (1992) Investigation of batchwise nitrite build-up by enriched nitrification culture. Wat. Sci. Techn.
26, No. 5-6, 997-1005
Reproduced with permission of copyright
owner. Further reproduction prohibited
without permission.
and CEBs on Membrane Fouling
Joshua Snowdon 1; Kripa S. Singh 2; and Gustavo Zanatta 3
Abstract: An anaerobic continuously stirred tank reactor (CSTR) integrated with an external tubular nanofiltration membrane module was
operated for 466 days. Studies were conducted to compare the efficiencies in flux and operational permeability recovery of two different
chemical cleaning processes. Chemically enhanced backwashes (CEBs) were applied for approximately 176 days of the study and their
influence on chemical cleaning performance and membrane fouling rate following chemical cleanings were also investigated. The anaerobic
nanofiltration membrane bioreactor used in the study was fed a high-strength, potato starch–based synthetic wastewater (average chemical
oxygen demand of 83.4 g=L and average total suspended solids of 5.8 g=L). Important findings were that a static, one-phase cleaning process
using caustic cleaning chemicals outperformed a dynamic, three-phase cleaning process that also incorporated acidic cleaning chemicals; the
acidic phase of the three-phase cleaning had a detrimental effect on the overall cleaning procedure’s performance; CEBs enhanced the per-
formance of cleaning processes; and, finally, caustic cleaning solutions provided benefits to both membrane cleaning effectiveness and rate of
fouling in the short term but may lead to an increased rate of membrane fouling in the long term. DOI: 10.1061/(ASCE)EE.1943-
7870.0001524. © 2019 American Society of Civil Engineers.
Author keywords: Anaerobic membrane bioreactor; Chemical cleaning; Chemically enhanced backwash; Membrane fouling;
Nanofiltration membrane.
ANAEROBIC-AEROBIC TREATMENT OF
POTATO-STARCH WASTEWATER
ABSTRACT
Production of potato starch produces wastewaters witb high concentrations of COD, nitrogen and
phosphorus. The best known and most economical solution for tbe nearly full elimination of tbese substances
is tbe two-stage anaerobic-aerobic treatment. The anaerobic pretreatment must only go so far as to maintain
enougb COD for biological nitrogen and phosphorus elimination in tbe aerobic stage. To optimize tbis
process, several tests have been carried out on nitrification/denitrification by means of tbe intermediate
product nitrite. The carbon consumption amounts to only 60% in comparison witb denitrification via nitrate.
The essential parameter for regulating tbe process is tbe concentration of free ammonia in tbe reactor.
Concentrations of I to 5mg NH31l inhibit tbe nitratation but not tbe nitritation. A separation of botb partial
steps is possible. The content of ammonia was controlled by means of continuous NH4 and pH measuring.
The process is suitable for many wastewaters witb low CODrrKN ratios and higb nitrogen concentrations. If
tbere are undesired nitrite peaks in an aerobic treatment plant caused by bigh pH values and temperatures,
specific nitrogen elimination by means of nitrite is a reliable treatment system.
KEYWORDS
INTRODUCTION
In Europe, about 4.7 Mio. t starch and starch decay products are produced each year. The main raw materials
used are com (60% of the production) and potatoes and wheat (nearly 20% each). The largest product group
is the true starches with nearly 30%, followed by glucose (23%), isoglucose (13%) and modified starch
(12%). Most starch is employed in the food industry (for example sweets, drinks, fruit manufacturing - total
57%), the paper and paperboard industry (25%), as well as the chemical and pharmaceutical industry (10%).
Whereas a short time ago most of the attention was directed to production processes and commercializing,
nowadays wastewater avoidance and wastewater treatment are becoming more and more important. The cost
share of advanced wastewater treatment in the total production costs amounts to nearly 15%.
The starch wastewaters have high nitrogen and phosphorus concentrations. In Germany both nutrients must
be largely eliminated, and this will soon apply to the whole of the European Community as far as the
harmonization of environmental protection is concerned.
For purification of industrial wastewaters, especially for starch factories, more and more two-stage
anaerobic-aerobic processes have been used during the last few years. This is useful - for energetic reasons
- when highly concentrated wastewaters are to be treated, as a substantial part of the organic load can be
1 65
166 U. ABELING and C. F. SEYFRIED
removed anaerobically, hereby producing methane gas. Only the pollution finally remaining has to be
eliminated aerobically by using certain aeration energy.
The combined anaerobic-aerobic technology is the most economical solution for as long as only the removal
of carbon compounds is concerned. With regard to the elimination of nitrogen and phosphorus, however, this
process is problematic, as no nitrogen and phosphorus removal worth mentioning takes place during the
elimination of the greater part of the carbon compounds in the anaerobic pretreatment. The BODIN ratio
decreased from 9:1 to nearly 1:1, the BOD:P ratio from 50:1 to 5:1. It is no problem to nitrify the
ammonium in the following aerobic treatment stage, but denitrification and biological phosphorus removal
are often incomplete, possibly due to the low content of organic carbon compounds. Phosphorus may be
eliminated by precipitation with lime or metal ions, whereas the chemicaVphysical methods for ammonium
elimination cause many problems with the resulting products. A total nitrification, however, as well as a
denitrification as far as possible and an effluent concentration of 1 or 2mg PIl, is prescribed in Germany for
most industrial wastewaters (alcohol and food production (pectin, potato, starch and sugar processing
industry, slaughter-houses etc.), pulp and paper industry, animal waste).
In order to achieve a total denitrification sometimes external carbon sources (methanol, acetic acid) are used
(very expensive). In practice, anaerobic pretreatment is often evaded by means of a bypass, but this causes a
lower gas production and also sometimes problems concerning the sludge composition (bulking) in the
aerobic stage.
Our investigations aimed to realize a process which enables total denitrification in spite of far-reaching
anaerobic pre-elimination. In contrast to the process which has been used so far, nitrification/denitrification
was carried out with assistance of the intermediate product nitrate. The carbon consumption amounts to only
60% in comparison with denitrification via nitrate. The essential parameter for regulating the process is the
concentration of free ammonia in the reactor (controlled by means of continuous NH4 and pH measuring).
Concentrations of 1 to 5mg NHyt inhibit the nitratation but not the nitritation.
The experiments were carried out in half-technical pilot plants for a period of three years, using the
wastewater of a potato starch factory. At the same time detailed examinations were made in laboratories
with regard to the kinetics and to the inhibition of nitrification/denitrification by NH3 and HN02. The new
process is available for all wastewaters with high ammonium concentrations and pH > 7.5, which often
cause problems concerning the inhibition of nitrogen removal dependent on high nitrite or ammonium
concentrations.
Wastewater Production
During potato starch production, there are three partial wastewater streams with different concentrations of
COD, TKN and P. Figure 1 shows a flow diagram of potato starch production. The concentrations and
specific wastewater quantities are listed in Table 1.
Potato-starch wastewater 167
pH-Value 6 - 7 6 - 7 5 - 6
COD [mg/l] 2,000 - 4,000 4,000 - 8,000 50,000 - 60,000 (25,000 - 30,000)
TKN [mg/l] 150 - 30 150 - 600 3,600 - 4,400 (1,800 - 2,200)
tot. P [mg/l] 20 - 40 20 - 40 800 - 1,000 (400 - 500)
The washing water resulting from potato washing is recycled. The solid matter (earth, plant parts etc.) is
eliminated in a sedimentation tank, and any lost part of the water is substituted by fresh water continuously.
The longer the campaign lasts, COD and TKN concentration increases, because the potato quality decreases
for the reason of storage. The process water (starch washing water) contains the contamination component
fme starch, which cannot be gained. The main component of the high strength potato juice is protein. It goes
into a protein extraction, where about 50% of the protein is coagulated, separated, dried and packed for sale.
A still highly contaminated wastewater with 25-30g CODn remains.
Modern manufacturers use circular movement of the water during washing and starch extraction to reduce
the specific wastewater quantities to keep the values preferably in the low regions of the range in Table 1.
The application of an effective technique for starch extraction also reduces the concentrations. Anyway, in
the field of potato juice the technical limits are reached by reducing the concentration by 50% by means of
protein extraction. The wastewater percentage is also layed down by the water content of the potatoes and
changes only slightly. Table 2 shows the specific wastewater quantities and concentrations of a potato starch
factory which was opened in 1987 in Germany (Liichow). The treatment capacity amounts to 300 000
t1campaign (end August until mid March).
176 U. ABELINO and C. F. SEYFRIED
remaining nitrite and ammonia concentrations is required. The process is controlled by continuous pH value
and ammonium measurements.
As the pH value must be increased to 8-8.5, the process is suitable above all for wastewaters which are
located in this pH value range. On the one hand, often undesired nitrite upgradings appear which cause
considerable operation break-downs, but with a specific decoupling of nitritation from nitratation, this can
be avoided.
RFERENCES
Abeling, U. and Seyfried, C. F. (1992) Anaerobic-areobic treatment of high-strength ammonium wastewater - nitrogen removal
via nitrite. Wilt. Sci. Techn., 26, No. 5-6, 1007-1015
Anthonisen, A. C. (1974) The effects of the free ammonia and free nitrous acid on the nitrification process. Ph.D. Thesis, Cornell
University, Engineering, agriCUltural
Anthonisen, A. C., Loehr, R C., Prakasam, T. B. S. and Srinatu, E. O. (1976) Inhibition of nitrification by ammonia and nitrous
acid. J. Wat. Poilu!. Control. Fed., 48, 835-852
Austermann-Haun, U. (1990) Stiltkefabriken. Vortrag beim Lebrgang .. Abwasserbebandlung in der Erui1hrungs- und
Getrllnkeindustrie", Technische Akademie Esslingen, Ostfildern, 11JI2.10.1990
Beccari, M., Passino, R, Ramadori, R and Tandoi, V. (1983) Kinetics of dissimilatory nitrate and nitrite reduction in suspended
growth culture. J. Wat. Poilu!. Control Fed., 55, 58-64
Balmelle, B., Nguyen, K. M., Capdeville, B., Cornier, J. C. and Degiun, A. (1992) Study of factors controlling nitrite build-up in
biological processes for water nitrification. Wat. Sci. Techn., 26, No. 5-6, 1017-1025
Bergeron, P. (1978) Untersuchungen zur Kinetik der Nitriflkation. Karlsruher Berichte zur Ingenieurbiologie, Heft 12
Chen, S. K., Juaw, C. K. and Cheng, S. S. (1991) Nitrification and denitrification of high-strength ammonium and nitrite
wastewater with biofilm reactors. Wat. Sci. Tech., 23, No. 1-3, 1417-1425
Dombrowski, T. (1991) Kinetik der Nitrif1kation und Reaktionstecbnik der Stickstoffeliminierung aus hochbeIasteten Abwllssern.
Forschungsberichte VD!, Reihe 15, Nr. 87, VOl-Verlag Diisseldorf
Nanninga, H. J. and Gottschal, J. C. (1986) Anaerobic purification of wastewater from a potato-starch producing factory. Water
Res., 20, 97-103
Neufeld, R. D., Hill, A. J. and Adekoya, D. O. (1980) Phenol and free ammonia inhibition to Nitrosomonas avtivity. Wat. Res., 14,
1695-1703
Nyhnis, O. (1985) Beitrag zu den MOglichkeiten der Abwasserbehandlung bei Abwllssem mit erMhten Stickstoffkonzentrationen.
Verliffentlichungen des Institutes /fir Siedlungswasserwirtschaft und Abfalltechnik, University Hannover, FRG, 61,
Randall, C. W. and Buth, D. (1984) Nitrite build-up in activated sludge resulting from temperature effects. J. Wat. Pollut. Control
Fed., 56, 1039-1044
Seyfried, C. F. and Austermann-Haun, U. (1990) Large scale anaerobic/aerobic treatment plants for wastewaters from a molasses
distillery, pectin-factory and waste of starch factories. Wat. Sci. Techn., 22, No. In, 353-360
Tunmermans, P. and Van Haute, A. (1983) Denitrification with methanol. Hyphomicrobrium sp. Wat. Res., 17, 1249-1255
Van Versefeld, H. W., Meijer, E. M. and Stouthamer, A. H. (1977) Energy conservation during nitrate respiration in Paracoccus
denitrificans. Arch Microbiol., 112, 17-23
Yang, L. and Alleman, J. E. (1992) Investigation of batchwise nitrite build-up by enriched nitrification culture. Wat. Sci. Techn.
26, No. 5-6, 997-1005
Reproduced with permission of copyright
owner. Further reproduction prohibited
without permission.
Bioresource Technology 98 (2007) 3298–3308
a
Cemagref, Environmental Management and Biological Treatment of Wastes Unit, 17 av. de Cucillé, CS 64427, F-35044 Rennes Cedex, France
b
INSA Toulouse, Laboratory of Environmental Process Engineering, 135 av. de Rangueil, F-31077 Toulouse Cedex 4, France
Abstract
A dynamic mathematical model was developed for the simulation of the aerobic treatment of piggery wastewater. This model includes
the carbon oxidation, the nitrification and the denitrification. According to the experimental results obtained during this study, a modified
version of the activated sludge model No. 1 has been developed. The model includes (1) nitrite as intermediate of nitrification and deni-
trification, (2) the distinction between the anoxic heterotrophic yield and the aerobic heterotrophic yield, respectively equal to 0.53 and 0.6
and (3) the first-order hydrolysis of the slowly biodegradable fraction. The calibration and the validation of the model was performed
using experimental data from three experiments with two piggery wastewaters. A set of kinetic and stoichiometric parameters emerged
from these tests. Except the kinetic of hydrolysis of the slowly biodegradable organic matter varying from 6 to 25 g COD (g COD day)1,
all other parameters were similar for all experiments. The dissolved oxygen concentration was identified as the main variable influencing
the nitrite accumulation during nitrification. In the calibrated model, the oxygen half-saturation coefficient of the ammonium oxidisers
(0.3 g O2 m3) was lower than for the nitrite oxidisers (1.1 g O2 m3), leading to nitrite accumulation when the dissolved oxygen concen-
tration was low. Simulations with the proposed model could be very useful for improved design and management of biological treatment
of piggery wastewaters, particularly in case of partial nitrification to nitrite directly followed by denitrification.
2006 Elsevier Ltd. All rights reserved.
0960-8524/$ - see front matter 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2006.07.004
F. Béline et al. / Bioresource Technology 98 (2007) 3298–3308 3299
Nomenclature
wastewater, a model allows to quickly screen many poten- chemical oxygen demand (COD) hydrolysis could signifi-
tial design and management alternatives. cantly affect the denitrification.
For the evaluation and the optimization of the treat- The objective of this work was to develop and to cali-
ment of urban wastewaters, various models have been brate a mathematical model for the simulation of the mod-
developed and edited by the IWA task group (Henze ified SBR, treating piggery wastewaters. First, an analysis
et al., 1987), such as the activated sludge models (ASM). of the processes involved in nitrogen removal was carried
These models are largely used for domestic sewage but out based on the experimental results. Then, a mathemati-
the modelling is overlooked in the treatment of livestock cal model was built and calibrated using the experimental
wastes and industrial effluents (Orhon, 1998). The available data.
activated sludge models were specifically designed and cal-
ibrated for urban wastewater treatment, and therefore, the 2. Methods
extension of such models to more concentrated influents
such as piggery wastewaters, appears particularly interest- 2.1. Description of the pilot-scale reactor
ing but requires specific experiments and research.
In contrast to the domestic sewage, a very limited A pilot-scale modified SBR was built for the experimen-
amount of data on the kinetic and stoichiometric processes tal study of the treatment of piggery wastewaters. A simpli-
and on the influent fractionation are available for piggery fied scheme of this pilot plant is shown in Fig. 1. The
wastewaters (Andreottola et al., 1997). The ASM models modified SBR consists of a succession of cycles, during
describe the processes of nitrification and denitrification which the aerobic and anoxic phases alternate. Before the
as one-step processes. However, nitrogen removal for con- biological treatment in the reactor, the piggery wastewaters
centrated wastewaters, as the piggery wastewaters, might were stored at 4 C. At the beginning of each cycle, a
result in the inhibition of nitrification by free ammonia
and nitrous acid (Anthonisen et al., 1976), and nitrification
might be limited by the dissolved oxygen (DO) concentra-
tion (Wiesmann, 1994). Therefore, the simplified assump-
tion, used in the ASM models, is no longer applicable
for the description of nitrogen removal processes in this
case. In fact, the free ammonia inhibition and/or the
nitrous acid inhibition and/or the dissolved oxygen limita-
tion frequently lead to nitrite accumulation. High temper-
atures can also lead to nitrite accumulation (Hellinga
et al., 1998). Consequently, more sophisticated model
assumptions are required for an adequate description of
the system efficiency. In this case, each process must
be described as a two-step process including nitrite as
intermediate (Andreottola et al., 1997). Moreover, some
authors studied and compared the heterotrophic yields
under aerobic and anoxic conditions (Gujer et al., 1999;
Orhon et al., 1996; Boursier et al., 2004). The observed
lower anoxic heterotrophic yield leads to a lower COD to Fig. 1. Scheme of the pilot, treating piggery wastewaters: (1) storage tank
(500 l), (2) buffer tank and weighing system, (3) reactor (100–110 l), (4)
NO 3 N ratio for the denitrification. That is more partic- foam breaker, (5) mixing system, (6) fine bubbles diffuser, (7) pH, ORP,
ularly important for the wastewaters with high N concen- DO and temperature sensors, (8) system for water addition, (9) gas flow
tration where the kinetics and the stoichiometry of the meter and (10) withdrawal and weighing system.
3300 F. Béline et al. / Bioresource Technology 98 (2007) 3298–3308
known amount of piggery wastewater was added in the the reactor reached steady-state conditions (after more
reactor through a buffer tank where the quantity added than three hydraulic residence times), the characterisation
was weighed and recorded. The reactor was equipped with of the effluent was done (COD, soluble COD and total
a foam breaker working during the aerobic phases and a nitrogen) and was followed by a study of the evolution
fine bubbles diffuser fed with a compressor (2–5 m3 h1). of NHþ
4 , NO2 and NO3 in the reactor, during one
For the mixing, a centrifugal pump (30 m3 h1) circulated cycle.
the activated sludge, during the anoxic phases from the Immediately after run 1, a second study of the evolution
bottom to the top of the reactor. Water was continuously of NHþ 4 , NO2 and NO3 , during one cycle, was performed
added in the reactor (65 l per day) to compensate for the (run 2). At the beginning of this cycle, 1 l of ammonium
evaporation caused by the high temperature and the aera- carbonate solution (13.5 kg N m3) was added in the reac-
tion. At the end of each cycle, an amount of the activated tor during the feeding phase, together with the piggery
sludge equal to the piggery wastewater added at the begin- wastewater (PW1). For this experiment, the other experi-
ning of the cycle was withdrawn from the reactor. The bio- mental conditions were similar to run 1.
logical reactor was equipped with on-line measurements of For run 3, as for run 1, the reactor was initially filled
DO (WTW Oxi197 oxygen meter), temperature (Ponselle with 50 l of activated sludge coming from the same farm
PONAPF-TTRANS), oxidation–reduction potential (Pon- and 50 l of tap water. About 600 l of raw piggery waste-
selle PONAPF-EHTRANS) and pH (Ponselle PONAPF- water was collected in an experimental farm near Rennes
PHTRANS) allowing measurements at 10 min. intervals. (France) and was mechanically sieved (1 mm) using a
The system operated without sludge recirculation nor rotary screen. The liquid fraction called piggery wastewater
decantation in the reactor, leading to a solids retention 2 (PW2) was stored at 4 C and was used for run 3. For this
time equal to the hydraulic retention time. For each exper- run, the duration of a cycle was equal to 12 h, consisting of
iment, each whole-cycle of the modified SBR was scheduled 7 h of anoxic conditions and 5 h of aerobic conditions. At
as follows: the beginning of each cycle, 4.4 l of PW2 was added in the
reactor, leading to a working volume of 104.4 l and a HRT
• a feeding phase, equal to 11.9 days. At the end of each cycle, the same
• an anoxic phase, amount of activated sludge was withdrawn. A characterisa-
• an aerobic phase, tion of the effluent (COD, soluble COD and total nitrogen)
• a withdrawal phase. and a study of the evolution of NHþ 4 , NO2 and NO3 dur-
ing a cycle, were performed when more than 3 hydraulic
residence times had passed.
2.2. Experimental The main characteristics of each piggery wastewater
used in this study are presented in Table 2.
During this study, three experiments were carried out
using the pilot-scale modified SBR (Table 1).
Table 2
For run 1, the reactor was filled with 50 l of activated Characteristics of the piggery wastewaters
sludge coming from a farm equipped with a modified
Variable PW1 PW2
SBR at the beginning of the experiment. The reactor
3
was supplemented with 50 l of tap water. At the same TS, kg m 54.0 (0.4) 31.1 (–)
VS, kg m3 42.5 (1.0) 20.1 (–)
time, about 600 l of raw piggery wastewaters were col-
COD, kg O2 m3 50.6 (0.3) 39.4 (1.0)
lected and were manually sieved (5 mm mesh). The liquid CODs, kg O2 m3 21.8 (0.1) 14.8 (0.4)
fraction called piggery wastewater 1 (PW1) was stored VFA, kg O2 m3 10.7 (0.2) 6.2 (–)
3
at 4 C and was used for this experiment. For this run, NHþ 4 N (or SNH), kg N m 3.0 (0.1) 3.4 (0.1)
the duration of a whole-cycle was equal to 24 h consisting NO2 N (or SNOI), kg N m3 0 0
NO 3 N (or SNOA), kg N m
3
0 0
of 4 h of anoxic conditions and 20 h of aerobic conditions.
TN–N, kg N m3 4.6 (0.1) 4.3 (0.05)
At the beginning of each cycle, 10 l of PW1 were added SS, kg O2 m3 5.2 (0.5) 6.0 (1.0)
in the reactor, leading to a working volume of 110 l and XS, kg O2 m3 14.1 (3.6) 23.9 (1.4)
a HRT equal to 11 days. At the end of each cycle the Inert COD, kg O2 m3 31.3 (3.4) 9.5 (1.4)
same amount of activated sludge was withdrawn. When Standard errors shown in parenthesis, n = 5.
Table 1
Summary of the conditions during the three experiments carried out with the pilot-scale modified SBR
Runs PW HRT (days) P1 (h) P2 (h) P3 (h) P4 (h) Observations
1 1 11.0 0.1 3.9 19.9 0.1 Effluent characterisation and study of a cycle
2 1 11.0 0.1 3.9 19.9 0.1 Study of a cycle (ammonium carbonate was added)
3 2 11.9 0.1 6.9 4.9 0.1 Effluent characterisation and study of a cycle
PW: piggery wastewater, P1: feeding phase, P2: anoxic phase, P3: aerobic phase, P4: withdrawal phase.
3306 F. Béline et al. / Bioresource Technology 98 (2007) 3298–3308
A.2. Process stoichiometry for organic matter oxidation, nitrification and denitrification
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
SI SS XI XS XBHI XBAI XBAA XP SO SNOI SNOA SNH SND XND XNI
1 ð1Y H Þ
q1 YH 1 YH iBN
1 1Y HD
q2 Y HD 1 1:71Y HD
iBN
1 1Y HD 1Y HD
q3 Y HD 1 1:14Y HD
1:14Y HD
iBN
q4 1 3:43Y
Y AI
AI 1
Y AI iBN Y1AI
q5 1 1:14Y
Y AA
AA
Y 1AA 1
Y AA iBN
q6 1 fP 1 fP iBN fP fP Æ iBN
Æ iBN
q7 1 fP 1 fP iBN fP fP Æ iBN
Æ iBN
q8 1 fP 1 fP iBN fP fP Æ iBN
Æ iBN
q9 1 1
q10 1 1
q11 1 1
A.3. Default values at 20 C for the model and parameters used for simulating run 1, 2 and 3 (-: default value was used)
Appendix (continued)
Symbol Definition Default Run 1 Run 2 Run 3 Ref.
value
fp Fraction of biomass leading to inert 0.08 – – – Henze et al. (2000)
particulate products (dimensionless)
iBN Mass of nitrogen per mass of 0.086 – – – Henze et al. (2000)
COD (g N g COD1)
YAI Yield for NHþ 4 oxidisers autotrophic 0.15 – – – Hao et al. (2002b);
biomass (g COD g N1) Hao et al. (2002a)
lAI Maximum specific growth rate for NHþ 4 0.8 – – – Hao et al. (2002b);
oxidisers autotrophic biomass (day1) Hao et al. (2002a)
bAI Decay coefficient for XBAI autotrophic 0.05 – – – Hao et al. (2002b);
biomass (day1) Hao et al. (2002a)
KOAI SO half-saturation coefficient for XBAI 0.6 0.3 0.3 0.3 Hao et al. (2002b);
biomass (g COD m3) Hao et al. (2002a)
KNAI SNH half-saturation coefficient for XBAI 2.4 5 5 5 Hao et al. (2002b);
biomass (g N m3) Hao et al. (2002a)
YAA Yield for NO 2 oxidisers autotrophic 0.041 – – – Hao et al. (2002b);
biomass (g COD g N1) Hao et al. (2002a)
lAA Maximum specific growth rate for NO 2 0.79 – – – Hao et al. (2002b);
oxidisers autotrophic biomass (day1) Hao et al. (2002a)
bAA Decay coefficient for XBAA autotrophic 0.033 – – – Hao et al. (2002b);
biomass (day1) Hao et al. (2002a)
KOAA SO half-saturation coefficient for XBAA 2.2 1.1 1.1 1.1 Hao et al. (2002b);
biomass (g COD m3) Hao et al. (2002a)
KNAA SNOI half-saturation coefficient for XBAA 5 2.5 2.5 2.5 Hao et al. (2002b);
biomass (g N m3) Hao et al. (2002a)
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Andreottola, G., Bortone, G., Tilche, A., 1997. Experimental validation of Coelho, M.A.Z., Russo, C., Araujo, O.Q.F., 2000. Optimization of a
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wastewater. 18th ed., American Public Health Association, Washing- tion-anammox biofilm process. Water Res. 36, 4839–4889.
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3300 F. Béline et al. / Bioresource Technology 98 (2007) 3298–3308
known amount of piggery wastewater was added in the the reactor reached steady-state conditions (after more
reactor through a buffer tank where the quantity added than three hydraulic residence times), the characterisation
was weighed and recorded. The reactor was equipped with of the effluent was done (COD, soluble COD and total
a foam breaker working during the aerobic phases and a nitrogen) and was followed by a study of the evolution
fine bubbles diffuser fed with a compressor (2–5 m3 h1). of NHþ
4 , NO2 and NO3 in the reactor, during one
For the mixing, a centrifugal pump (30 m3 h1) circulated cycle.
the activated sludge, during the anoxic phases from the Immediately after run 1, a second study of the evolution
bottom to the top of the reactor. Water was continuously of NHþ 4 , NO2 and NO3 , during one cycle, was performed
added in the reactor (65 l per day) to compensate for the (run 2). At the beginning of this cycle, 1 l of ammonium
evaporation caused by the high temperature and the aera- carbonate solution (13.5 kg N m3) was added in the reac-
tion. At the end of each cycle, an amount of the activated tor during the feeding phase, together with the piggery
sludge equal to the piggery wastewater added at the begin- wastewater (PW1). For this experiment, the other experi-
ning of the cycle was withdrawn from the reactor. The bio- mental conditions were similar to run 1.
logical reactor was equipped with on-line measurements of For run 3, as for run 1, the reactor was initially filled
DO (WTW Oxi197 oxygen meter), temperature (Ponselle with 50 l of activated sludge coming from the same farm
PONAPF-TTRANS), oxidation–reduction potential (Pon- and 50 l of tap water. About 600 l of raw piggery waste-
selle PONAPF-EHTRANS) and pH (Ponselle PONAPF- water was collected in an experimental farm near Rennes
PHTRANS) allowing measurements at 10 min. intervals. (France) and was mechanically sieved (1 mm) using a
The system operated without sludge recirculation nor rotary screen. The liquid fraction called piggery wastewater
decantation in the reactor, leading to a solids retention 2 (PW2) was stored at 4 C and was used for run 3. For this
time equal to the hydraulic retention time. For each exper- run, the duration of a cycle was equal to 12 h, consisting of
iment, each whole-cycle of the modified SBR was scheduled 7 h of anoxic conditions and 5 h of aerobic conditions. At
as follows: the beginning of each cycle, 4.4 l of PW2 was added in the
reactor, leading to a working volume of 104.4 l and a HRT
• a feeding phase, equal to 11.9 days. At the end of each cycle, the same
• an anoxic phase, amount of activated sludge was withdrawn. A characterisa-
• an aerobic phase, tion of the effluent (COD, soluble COD and total nitrogen)
• a withdrawal phase. and a study of the evolution of NHþ 4 , NO2 and NO3 dur-
ing a cycle, were performed when more than 3 hydraulic
residence times had passed.
2.2. Experimental The main characteristics of each piggery wastewater
used in this study are presented in Table 2.
During this study, three experiments were carried out
using the pilot-scale modified SBR (Table 1).
Table 2
For run 1, the reactor was filled with 50 l of activated Characteristics of the piggery wastewaters
sludge coming from a farm equipped with a modified
Variable PW1 PW2
SBR at the beginning of the experiment. The reactor
3
was supplemented with 50 l of tap water. At the same TS, kg m 54.0 (0.4) 31.1 (–)
VS, kg m3 42.5 (1.0) 20.1 (–)
time, about 600 l of raw piggery wastewaters were col-
COD, kg O2 m3 50.6 (0.3) 39.4 (1.0)
lected and were manually sieved (5 mm mesh). The liquid CODs, kg O2 m3 21.8 (0.1) 14.8 (0.4)
fraction called piggery wastewater 1 (PW1) was stored VFA, kg O2 m3 10.7 (0.2) 6.2 (–)
3
at 4 C and was used for this experiment. For this run, NHþ 4 N (or SNH), kg N m 3.0 (0.1) 3.4 (0.1)
the duration of a whole-cycle was equal to 24 h consisting NO2 N (or SNOI), kg N m3 0 0
NO 3 N (or SNOA), kg N m
3
0 0
of 4 h of anoxic conditions and 20 h of aerobic conditions.
TN–N, kg N m3 4.6 (0.1) 4.3 (0.05)
At the beginning of each cycle, 10 l of PW1 were added SS, kg O2 m3 5.2 (0.5) 6.0 (1.0)
in the reactor, leading to a working volume of 110 l and XS, kg O2 m3 14.1 (3.6) 23.9 (1.4)
a HRT equal to 11 days. At the end of each cycle the Inert COD, kg O2 m3 31.3 (3.4) 9.5 (1.4)
same amount of activated sludge was withdrawn. When Standard errors shown in parenthesis, n = 5.
Table 1
Summary of the conditions during the three experiments carried out with the pilot-scale modified SBR
Runs PW HRT (days) P1 (h) P2 (h) P3 (h) P4 (h) Observations
1 1 11.0 0.1 3.9 19.9 0.1 Effluent characterisation and study of a cycle
2 1 11.0 0.1 3.9 19.9 0.1 Study of a cycle (ammonium carbonate was added)
3 2 11.9 0.1 6.9 4.9 0.1 Effluent characterisation and study of a cycle
PW: piggery wastewater, P1: feeding phase, P2: anoxic phase, P3: aerobic phase, P4: withdrawal phase.
3306 F. Béline et al. / Bioresource Technology 98 (2007) 3298–3308
A.2. Process stoichiometry for organic matter oxidation, nitrification and denitrification
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
SI SS XI XS XBHI XBAI XBAA XP SO SNOI SNOA SNH SND XND XNI
1 ð1Y H Þ
q1 YH 1 YH iBN
1 1Y HD
q2 Y HD 1 1:71Y HD
iBN
1 1Y HD 1Y HD
q3 Y HD 1 1:14Y HD
1:14Y HD
iBN
q4 1 3:43Y
Y AI
AI 1
Y AI iBN Y1AI
q5 1 1:14Y
Y AA
AA
Y 1AA 1
Y AA iBN
q6 1 fP 1 fP iBN fP fP Æ iBN
Æ iBN
q7 1 fP 1 fP iBN fP fP Æ iBN
Æ iBN
q8 1 fP 1 fP iBN fP fP Æ iBN
Æ iBN
q9 1 1
q10 1 1
q11 1 1
A.3. Default values at 20 C for the model and parameters used for simulating run 1, 2 and 3 (-: default value was used)
Appendix (continued)
Symbol Definition Default Run 1 Run 2 Run 3 Ref.
value
fp Fraction of biomass leading to inert 0.08 – – – Henze et al. (2000)
particulate products (dimensionless)
iBN Mass of nitrogen per mass of 0.086 – – – Henze et al. (2000)
COD (g N g COD1)
YAI Yield for NHþ 4 oxidisers autotrophic 0.15 – – – Hao et al. (2002b);
biomass (g COD g N1) Hao et al. (2002a)
lAI Maximum specific growth rate for NHþ 4 0.8 – – – Hao et al. (2002b);
oxidisers autotrophic biomass (day1) Hao et al. (2002a)
bAI Decay coefficient for XBAI autotrophic 0.05 – – – Hao et al. (2002b);
biomass (day1) Hao et al. (2002a)
KOAI SO half-saturation coefficient for XBAI 0.6 0.3 0.3 0.3 Hao et al. (2002b);
biomass (g COD m3) Hao et al. (2002a)
KNAI SNH half-saturation coefficient for XBAI 2.4 5 5 5 Hao et al. (2002b);
biomass (g N m3) Hao et al. (2002a)
YAA Yield for NO 2 oxidisers autotrophic 0.041 – – – Hao et al. (2002b);
biomass (g COD g N1) Hao et al. (2002a)
lAA Maximum specific growth rate for NO 2 0.79 – – – Hao et al. (2002b);
oxidisers autotrophic biomass (day1) Hao et al. (2002a)
bAA Decay coefficient for XBAA autotrophic 0.033 – – – Hao et al. (2002b);
biomass (day1) Hao et al. (2002a)
KOAA SO half-saturation coefficient for XBAA 2.2 1.1 1.1 1.1 Hao et al. (2002b);
biomass (g COD m3) Hao et al. (2002a)
KNAA SNOI half-saturation coefficient for XBAA 5 2.5 2.5 2.5 Hao et al. (2002b);
biomass (g N m3) Hao et al. (2002a)
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