Mod 3 Flumach
Mod 3 Flumach
Mod 3 Flumach
Learning Objectives:
Hydraulic Turbines
In this facility:
1. According to the action of water (refers to categorizing hydraulic turbines based on how
water interacts with them to generate mechanical energy)
a. Impulse turbine - A type of turbine where water's kinetic energy is converted into
mechanical energy solely by the impact or impulse of the water on the turbine
blades.
b. Reaction turbine - A type of turbine where water's kinetic energy is converted into
mechanical energy through both the impact or impulse of the water and the
reaction of the water as it flows over the turbine blades.
2. According to the direction of water flow (refers to categorizing hydraulic turbines based
on the direction in which water flows as it passes through the turbine)
b. Radial inward - Water flows inward towards the center of the turbine,
perpendicular to the rotation axis.
c. Axial or parallel - Water flows parallel to the rotation axis of the turbine.
d. Mixed radial - A combination of radial inward and axial flow, where water flows
both radially inward towards the center and parallel to the rotation axis of the
turbine.
3. According to the position of shaft (refers to categorizing hydraulic turbines based on the
orientation of the turbine's shaft)
Impulse turbine
It is used for high head above 200 ft but most commonly applied to heads above 700 ft.
Reaction turbine
It develops power from the combined action of pressure and velocity of the water.
The water acting on wheel under pressure is always greater than the atmospheric
pressure.
It is used for medium heads, usually employed for heads of 70 to 900 ft, and at times, up
to 1100 ft.
2. Francis or radial– and mixed–flow turbine is used for an intermediate range of heads.
The specific speed of a hydraulic turbine is the speed in rpm in which a geometrically
similar or homologous turbine would operate to deliver one (1) brake horsepower under a head
of one foot.
𝑁√𝐵𝑃
𝑁𝑠 = 5⁄
𝐻 4
Module 3: Hydraulic Turbines Page | 6
Engr. Ruel B. Cabahug
Bataan Heroes College
BP = brake power, HP
Types of hydraulic turbines are classified in terms of the following specific speed ranges:
1. Impulse, or Pelton wheel – used for highest heads, Ns = 3.5 to 4.3 rpm
3. Mixed-flow runners – used for medium to low heads, Ns = 100 to 125 rpm
5. Kaplan runners – with pivoted blades that can be angled for best efficiency at any load,
Ns = 80 to 150 rpm
Gross head is the total difference in elevation between the water surface in the stream at
the diversion and the water surface in the stream at the point where the water is returned
after having been used for power.
Net or effective head is the head available for energy production after deducting losses in
friction.
Capacity is the maximum power that can be developed by the generator at a normal head
with full flow.
Firm or primary power is the power which a plant is expected to deliver 100% of the
time. For a single hydroelectric power, it corresponds to the power developed when
available water. Including that derived from storage, is at a minimum.
Figure 6 Magat power plant (left) and Ambuklao power plant (right), Philippines
Hydro capacity accounted for 16.3% of total power plant installations globally in 2022,
according to GlobalData, with total recorded hydro capacity of 1,387GW. This is expected to
contribute 11.7% by the end of 2030 with capacity of installations aggregating up to 1,557GW.
Of the total global hydro capacity, 0.27% is in the Philippines.
In the Philippines, there are several hydro power plants harnessing the energy of rivers and dams
to produce electricity. Listed below are the five largest active hydro power plants by capacity in
the Philippines, according to GlobalData’s power plants database.
2. San Roque - Agno The 435MW San Roque – Agno hydro power project is located in Ilocos,
the Philippines. San Roque Power has developed the project. It was
commissioned in 2003. The project is owned by Kansai Electric Power;
Marubeni.
3. Magat The Magat is a 388MW hydro project. Others; PCD Nominee; JERA; Scatec; Aboitiz
Equity Ventures owns the project. It was commissioned in 1983. It is located in
Cagayan Valley, the Philippines.
4. Pulangi IV The Pulangi IV hydro project with a capacity of 255MW came online in 1985.
National Power have the equity stakes in the project. It is located in Northern
Mindanao, the Philippines.
5. Angat Main The Angat Main has been operating since 1967. The 218MW hydro project is
located in Central Luzon, the Philippines. SMC Global Power; Korea Water
Resources have the equity stakes in this project.
2. A run-of-river plant is one that has very limited storage capacity, and uses water only as
it comes. Some plants have enough storage, called pondage, to permit storing water
during the off-peak-hour for use during peak-hour of the day. Run-of-river plants are
suitable only for streams that have a sustained flow during the dry season or where other
reservoirs upstream provide the necessary storage.
Classifications of Dams
There are three main classifications of dams based on the hydraulic head differences: high,
medium, and low. The characteristics of these types are described below.
Head differences of 100 meters or higher are considered high head. In this type of plant,
water travelling through the turbine comes from a significantly higher elevation, meaning that
the system needs a smaller volume of water to produce an equivalent amount of energy. These
systems generally also require smaller turbines since there is less water flowing through the
turbine. In addition to a smaller turbine, a longer penstock is needed to guide the water down
from the high elevation reservoir. Generally, large hydroelectric installations are either high or
medium head.
2. Medium Head
Medium head systems generally have head differences between between 10 and 100
meters. The penstock in a medium head dam is slightly shorter than a high head dam as there is
less of an elevation drop. This type of dam relies both on a significant volume of water flowing
and a significant drop in height of the water.
3. Low Head
Low head dams are usually classified as systems with head differences of around 10
meters or less. These low head hydro turbines are generally used in facilities such as run-of-the-
river systems where there is a flowing river with little elevation change. These low head systems
usually transport large volumes of water and thus require larger turbines to efficiently convert
water energy into electricity. In these installations, a large dam isn't needed to barricade water as
there is very little water storage.
1. Gross head, hg
ℎ𝑔 = 𝐻. 𝑊. 𝐸𝑙𝑒𝑣𝑎𝑡𝑖𝑜𝑛 − 𝑇. 𝑊. 𝐸𝑙𝑒𝑣𝑎𝑡𝑖𝑜𝑛
𝑓𝐿𝑣 2
ℎ𝑓 =
2𝑔𝐷
2𝑓𝐿𝑣 2
ℎ𝑓 =
𝑔𝐷
Where:
f = coefficient of friction
L = length of penstock, m
g = 9.81 m/sec
D = inside diameter, m
ℎ = ℎ𝑔 − ℎ𝑓
4. Penstock efficiency, e
ℎ
𝑒=
ℎ𝑔
𝑄 =𝐴×𝑣
Where:
A = area
v = velocity
6. Water Power, Pw
𝑃𝑤 = 𝛾𝑄ℎ
Where:
𝑘𝑁 𝑙𝑏
𝛾 = 9.81 3
= 62.4 3
𝑚 𝑓𝑡
7. Turbine efficiency, 𝜂𝑇
𝐵𝑟𝑎𝑘𝑒 𝑃𝑜𝑤𝑒𝑟
𝜂𝑇 =
𝑊𝑎𝑡𝑒𝑟 𝑃𝑜𝑤𝑒𝑟
𝐺𝑒𝑛𝑒𝑟𝑎𝑡𝑜𝑟 𝑂𝑢𝑡𝑝𝑢𝑡
𝜂𝑒 =
𝐵𝑟𝑎𝑘𝑒 𝑃𝑜𝑤𝑒𝑟
9. Turbine Output
𝑊𝑇 = 𝑄𝛾ℎ𝜂𝑇
Where:
𝜂𝑇 = turbine efficiency
𝐺𝑂 = 𝑄𝛾ℎ𝜂𝑇 𝜂𝑒
Where:
𝜂𝑇 = turbine efficiency
120𝑓
𝑁=
𝑃
Where:
N = speed
f = frequency
ℎ𝑤 = ℎ(𝜂ℎ )
Where:
𝜂ℎ = hydraulic efficiency
𝑃 𝑣2
ℎ= +
𝛾 2𝑔
𝑃 (𝑣𝐴 2 − 𝑣𝐵 2 )
ℎ= + +𝑧
𝛾 2𝑔
Where:
D = diameter of runner, m
g = 9.81 m/sec2
𝑁√𝐻𝑃
𝑎. 𝑁𝑠 = 5⁄ , 𝑟𝑝𝑚
ℎ 4
Where:
N = speed, rpm
h = head, ft
0.2623𝑁√𝑘𝑊
𝑏. 𝑁𝑠 = 5⁄ , 𝑟𝑝𝑚
ℎ 4
Where:
N = speed, rpm
𝜂𝑡 = 𝜂ℎ 𝜂𝑚 𝜂𝑣
Where:
𝜂𝑚 = mechanical efficiency
𝜂𝑣 = volumetric efficiency
□ Reservoir is the chamber that stores water coming from the upper river or water falls.
□ Silt sluice is a chamber that collects the mud and trough which the mud is discharged.
□ Trash rack is the screen that prevents leaves, branches, and other contaminants to enter
into the penstock.
□ Valve is the reservoir component that opens or closes the entrance of the water into the
penstock.
□ Surge chamber is a standpipe connected to the atmosphere and attached to the penstock
so that the water will be at atmospheric pressure.
□ Penstock is the channel that directs water from the reservoir to the turbine.
□ Water turbines convert the potential energy in water behind a dam into shaft work,
ordinarily used to drive an electric generator.
□ Kaplan turbine is a special type of propeller turbine featuring variable-angle blades that
can be changed with water flow to maintain high efficiency.
□ Francis or radial- and mixed-flow turbines are used for an intermediate range of heads.
□ Propeller turbines are built with fixed blades and variable-pitch blades.
□ One disadvantage of most hydro plants is their dependence on the rate of water flow in a
river.
□ One method of storing water during low power-demand periods to supply energy during
high-load periods of hydro plants is to use the reversible pump turbine.
turbine output, in HP; Q is the water flow, cfs; Heff is the net effective head, ft; ρ is the
density of water, lb/ft3; and E is the turbine hydraulic efficiency.
□ A net effective head is the difference in the total head for the water entering the turbine
casing and the total head leaving the draft tube.
□ Specific speed is the speed of a hypothetical model turbine having the same configuration
as the actual turbine, when the model would be of the proper size to develop 1 HP at a
head of 1 ft.
□ Speed factor is the ratio of peripheral velocity of the buckets to the velocity of the water
jet.
𝑁√𝐵𝑃
□ Specific speed of a hydraulic turbine is given by the equation: 𝑁𝑠 = 5 , where Ns is
𝐻𝑒𝑓𝑓 ⁄4
the specific speed, rpm; BP is the brake power of the turbine, HP; and H eff is the effective
head of the turbine, ft.
□ The effective head of an impulse turbine is measured at the bottom of the pitch circle of
the runner with no consideration given to the water level at the tailrace (because there is
no draft tube).
□ Francis-type reaction turbines are usually employed for heads of 70 to 900 ft, and up
1100 ft.
□ Hydraulic turbines, classified in accordance with the action of water, are impulse turbines
and reaction turbines.
□ The two classifications of hydraulic turbines based on the position of the shaft are the
vertical turbine and the horizontal turbine.
□ The gross head tailwater for a hydroelectric plant is the difference between the
headwater elevation and tailwater elevation.
□ The net or effective turbine head is the difference of gross head and friction head losses in
the penstock.
□ The hydraulic efficiency is the ratio of net head and gross head.
□ The overall efficiency of the turbine is equal to the hydraulic efficiency multiplied by the
volumetric efficiency and turbine mechanical efficiency.
□ Firm or primary power is the power that a plant can be expected to deliver 100% of the
time.
□ Hydroelectric plants are classified into run-of-river plant, storage-type plant, and
pumped-storage plant.
□ A storage-type plant is one with a reservoir of sufficient size to permit carry-over storage
from the wet season to the dry season and, thus, to develop a firm flow substantially more
than the minimum natural flow.
□ Run-of-river plants are suitable only for streams that have a sustained flow during the dry
season or where other reservoirs upstream provide the necessary storage.
□ A pumped-storage plant is one that generates power for peak load but at off-peak, water
is pumped from the tailwater pool to the headwater pool for future use.
□ Water tailrace is the channel into which the water is discharged after passing through the
turbine.
□ In impulse turbine, wheel passages are not completely filled with water.
□ The energies used in reaction turbines are both kinetic and pressure energies.
□ A dam is a concrete structure that creates the required head of the hydraulic turbine.
□ A spillway discharges water during extreme flood flow so that water in the reservoir does
not overflow the dam.
□ An intake equipment consists of rocks and screens to keep trash from being carried down
to the wheels and head gate.
□ Fore bay is a small equalizing reservoir from which the penstock sometimes draws water.
□ Tailrace is a body of water where the turbine discharges the water. It is a channel through
which water is discharged after passing through the turbine.
□ Draft tube is a conduit at the outlet of the turbine that conducts water away from the
turbine.
□ Firm power is a power intended to be always available even under emergency conditions.
□ Specific speed of the turbine runner is the speed in rpm in which a geometrically similar
or homologous turbine operates to deliver one (1) brake power under a head of one (1)
foot.
□ A storage reservoir (dam) is used to hold enough water to operate the plant for some
duration of time.
□ A run-of-river station is a hydroelectric generating station that utilizes the stream flow
without storage.
□ Slit sluice is a chamber that collects the mud and though which the mud is discharged.
□ Trash rack is a screen that prevents the leaves, branches, and other water contaminants to
enter into the penstock.
□ Valve is a component that opens or closes the entrance of the water into the penstock.
□ Surge chamber is a standpipe connected to the atmosphere and attached to the penstock
so that the water will be at atmospheric pressure.
□ Penstock is the chamber that leads water from the reservoir to the turbine.
□ Turbine is the equipment that converts the energy of the water into mechanical energy.
□ Pumped storage plant is a hydroelectric plant that involves the use of the off-peak energy
to store water and to use the stored water to generate extra energy to cope with the peak
load.
□ Peripheral coefficient is the ratio of the peripheral velocity of the runner and the velocity
of the jet.
120𝑓
□ Generator speed is determined using the equation: 𝑁 = , where N is the rpm of the
𝑃
generator; f is the frequency of the generator, Hz; and P is the number of generator poles.
Additional Definitions
□ Hydraulics is the branch of mechanics which deals with the laws governing the behavior
of water and other liquids in the states of rest and motion.
□ Hydrokinetics is a branch of hydraulics which deals with the study of pure motion in
liquids.
□ Cohesion is a fluid property which refers to the intermolecular attraction by which the
separate particles of the fluid are held together.
□ Adhesion is a fluid property which refers to the attractive force between the molecules
and any solid substance with which they are in contact.
□ Pressure head is the height of a column of homogenous fluid of specific weight that will
produce pressure.
□ Surface tension is the force per unit length that an “imaginary film” formed on the
surface of a liquid due to intermolecular attraction is capable of exerting.
□ Fluid static is the study of fluid problems in which there is no relative motion between
fluid elements and thus velocity gradients and no shear stress exist.
□ Kinematic viscosity of a fluid is the ratio of its dynamic viscosity to its density.
□ Fluid mechanics is a branch of science which deals with the study of water and other
fluids that are rest or in motion.
□ Reservoir stores the water coming from the upper river or water falls.
□ Spillway a weir in the reservoir which discharges excess water so that the head of the
plant will be maintain.
□ Silt sluice a chamber which collects the mud and through which the mud is discharged.
□ Valve opens or closes the entrance of the water into the penstock.
□ Surge chamber a standpipe connected to the atmosphere and attached to the penstock so
that the water will be at atmospheric pressure.
□ Penstock the channel that leads the water from the reservoir to the turbine.
□ Generator converts the mechanical energy of the turbine into electrical energy output.
□ Draft tube connects the turbine outlet to the tailwater so that the turbine can be set above
the tailwater level.
□ Tailrace a channel which leads the water from the turbine to the tailwater.
□ Pump storage plant is a hydro-electric plant which involves the use of off-peak energy to
store water and to use the stored water to generate extra energy to cope with the peak
load.
□ Peripheral coefficient is the ratio of the peripheral velocity of the runner over the velocity
of the jet.
□ Propeller type turbine may be further divided into fixed and adjustable blade types.
□ Water hummer is caused because of sudden stoppage of water flow in a pipe. Sudden
stoppage produces a pressure wave which moves upstream with velocity of sound in the
medium which is reflected back and forth.
□ Any obstruction of a stream flow over which water flows can be called a weir.
□ Standpipe is used principally for alleviating the transient pressure in large pipe line
systems.
□ Froude number it decide whether the free liquid-surface flow is rapid or tranquil. It is
useful in the calculations of hydraulic jump.
□ Spillway provides an efficient, safe means of releasing flow water that exceeds the design
capacity of reservoir.
□ Metacenter is the point where the buoyant force and the center line intersects each other.
0.5𝑣 2
𝐿𝑜𝑠𝑠 𝑎𝑡 𝑒𝑛𝑡𝑟𝑎𝑛𝑐𝑒 =
2𝑔
𝑣2
𝐿𝑜𝑠𝑠 𝑎𝑡 𝑜𝑢𝑡𝑙𝑒𝑡 =
2𝑔
4𝑓𝑣 2
𝐿𝑜𝑠𝑠 𝑑𝑢𝑒 𝑡𝑜 𝑓𝑟𝑖𝑐𝑡𝑖𝑜𝑛 =
2𝑔𝑑
□ For maximum power transmission by a nozzle, the ratio of the area of the pipe to the area
of the nozzle is
𝐴 8𝑓𝐿
=√
𝑎 𝐷
□ The pipe of different diameters joined with one another to form a pipe line, is known as a
compound pipe or pipes in series.
□ For flow in pipes, the algebraic sum of the pressure drops around each circuit must be
zero.
□ The head against which a centrifugal pump works is called manometric head.
□ In reaction turbines, the water enters the wheel under pressure and flows over the vanes.
□ In impulse turbine, all the energy of water is converted into velocity before entering the
wheel by expanding through a nozzle or guide vanes.
□ Isolated chamber provided for installation of control equipment of gate hoists or values
on pipe line.
□ Impulse turbine is that turbine in which all the available energy of the flow is converted
by a nozzle into kinetic energy at atmospheric pressure before the fluid contacts the
moving blades.
□ In the reaction turbine a portion of energy if the fluid gets converted into kinetic energy
by the fluid’s passing through adjustable gates before entering the runner, and the
remainder conversion occurs through the runner.
□ Draft tube is pipe of gradually increasing area used for discharging water from exit of
reaction turbine.
□ Unit speed is the speed of a turbine, when the head on the turbine is one meter.
□ Unit power is the power developed by a turbine when the head on the turbine is unity.
□ The common basis of comparison between turbine runners of different types and between
runners of the same type but of different designs and characteristics is termed as specific
speed.
□ For fixed blade runner propeller type turbine the blade angle is usually between 16 and
28°, where maximu efficiency occurs. For adjustable blade runner 10 to 40°.
□ If a turbine runner is allowed to revolve freely without load and with wicket gates wide
open, it will overspeed to a value called runaway speed.
□ Jet deflector is use to minimize the speed rise due to a sudden load rejection.
□ Cavitation occurs when the pressure at any point in the flowing water drops below the the
vapor pressure of the water which varies with temperature.
□ The draft tube is used to keep the turbine up to 15 ft above the tail water surface.
□ Gross head is the vertical distance from Low water elevation to High water elevation.
Sample Problems
1. A hydro-electric power plant consumes 52,650,000 kW-hrs per annum. Expected flow is
1665 m3/min and overall efficiency is 65%. What is the net head?
Solution:
𝐺𝑒𝑛. 𝑂𝑢𝑡𝑝𝑢𝑡
𝜂𝑛𝑒𝑡 =
𝑊𝑎𝑡𝑒𝑟 𝑃𝑜𝑤𝑒𝑟
kW
52,650,000
hr
0.65 = 8760hrs
𝑊𝑎𝑡𝑒𝑟 𝑃𝑜𝑤𝑒𝑟
𝑚3
𝑘𝑁 1665
9246.575𝑘𝑊 = 9.81 3 ( 𝑚𝑖𝑛) (ℎ)
𝑚 𝑠
60 𝑚𝑖𝑛
ℎ = 33.966𝑚
2. In a hydro-electric power the tail water level fixes at 480 m. The net head is 27 m and head
loss is 4% of the gross head. What is the head water elevation?
Solution:
ℎ = ℎ𝑔 − ℎ𝐿
27𝑚 = ℎ𝑔 − 0.04ℎ𝑔
ℎ𝑔 = 28.125𝑚
𝐻. 𝑊. 𝐸𝑙𝑒𝑣. = 508.125𝑚
Solution:
𝐺𝑂 = 𝑄𝛾ℎ𝜂𝑇 𝜂𝑒
𝑘𝑁 𝑚3
𝑊𝑎𝑡𝑒𝑟 𝑃𝑜𝑤𝑒𝑟 = 9.81 (25 ) (30𝑚)
𝑚3 𝑠
4. A pelton type turbine has 30 m head friction loss of 4.5m. The coefficient of friction head
loss (from Morse) is 0.00093 and penstock length of 80m. What is the penstock diameter?
Solution:
𝑣 = √2𝑔ℎ
ℎ = ℎ𝑔 − ℎ𝑓
ℎ = 30𝑚 − 4.5𝑚
ℎ = 25.5𝑚
𝑚
𝑣 = √2 (9.81 ) (25.5𝑚)
𝑠2
𝑣 = 22.37𝑚/𝑠𝑒𝑐
𝑚 2
2(0.00093)(80𝑚) (22.37 𝑠 )
4.5𝑚 = 𝑚
9.81 2 (𝐷)
𝑠
𝐷 = 1.686𝑚 = 1686𝑚𝑚
Solution:
𝑚3
kW 𝑚 1665
52,650,000 = (9.81 2 × 𝑚𝑖𝑛 × ℎ) (0.80)(0.92)(8760hrs)
hr 𝑠 𝑠
60 𝑚𝑖𝑛
ℎ = 27.583𝑚
ℎ = ℎ𝑔 − ℎ𝐿
ℎ = ℎ𝑔 − 0.038ℎ𝑔
ℎ = 0.962ℎ𝑔
27.583𝑚 = 0.962ℎ𝑔
ℎ𝑔 = 28.67𝑚
Practice Problems
1. For a proposed hydro-electric plant, the tail water and head water elevation is 160 m and 195
m, respectively. If available flow is 10 m3/sec and head loss of 5% of water available head.
What is the water power?
2. In a hydro-electric plant the brake power is 1800 kW running at 450 rpm and net head of
30m. Determine the specific speed of the turbine.
3. From a height of 65 m water flows at the rate of 0.85 m3/s and is driving a turbine connected
to 160 rpm generator. If frictional torque is 540 N-m, calculate the turbine brake power.