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Series 4000 Diesel Engines

for Industrial and


Mining Applications

DaimlerChrysler Off-Highway
Engines That Work For You.

Off-highway applications demand rugged engines.


Engines that can work at high altitudes, extreme
temperatures and on all types of terrains while
delivering maximum productivity and profitability for
the customer.
The people at DaimlerChrysler Off-Highway
understand what it takes to meet and exceed
these requirements. The combined engineering
expertise and experience of Detroit Diesel, MTU
and Mercedes-Benz form the basis of this
worldwide leader in diesel engines and systems.
We know what it takes to provide outstanding
performance and quality, while minimizing your
cost of operation.
And our engines are backed by the world’s largest diesel
engine support network. More than 5,000 service
technicians are factory certified to serve the entire
product lineup.

The Series 4000 is


truly a remarkable engine.
World class manufacturing, heavy-duty rugged
components, electronic engine management
system and simple maintenance all add up to the
Series 4000’s outstanding performance. The
Series 4000 maximizes productivity while
minimizing operating costs.
Series 4000
Power range
1007 - 2720 kW (1350 - 3650 bhp)

The Series 4000 engines are available in 8V, 12V,


16V or 20V configurations and feature:
> High output turbocharging with charge-air
cooling system
> Industry leading electronic engine management
system
> Common Rail Fuel Injection
> Four valve cylinder heads
Customer benefits:
Environmentally friendly operation
Maximum performance and fuel economy
> Meets or exceeds exhaust emission regulations
designed for your profitability
> High torque at low speeds for quick breakaway > Low noise design increases operator comfort
and reduces sound emissions
> High HP for available maximizes productivity
> Electronic engine management and common
> Optimized turbocharging enhances
rail fuel system minimize smoke
responsiveness
Proven lowest cost of operation
> Separate Circuit Charge Air Cooling,
> Fuel economy is outstanding throughout the
common rail fuel system and electronic
engine management combine to increase engine operating range
fuel economy and reduce emissions > Long life to overhaul
Application flexibility > Extended service intervals and ease of
> Wide range of power take-off options maintenance
> Multiple HP ratings up to 3650 HP > No tuneups to reduce downtime
> Designed and engineered to fit > Fewer parts for greater reliability
multiple heavy-duty applications Support and service
> Fully electronic controls to optimize performance > More than 5,000 trained and factory certified
Model 20V-4000
in any application technicians to keep you running
> Global service coverage—wherever you are!

Model Power Torque Displacement Dimensions (LxWxH) Weight Emissions**

8V-4000 1007 kW1 6224 N•m* 32.5 L 2065 x 1595 x 1740 mm 4300 kg 1 EPA / –
8 cyl./V 1350 bhp1 4590 lb/ft* 1983 cu in 81 x 63 x 68 in 9480 lbs

12V-4000 1193-1510 kW1 8199 N•m* 48.7 L 2540 x 1590 x 1740 mm 6045 kg 1 EPA / –
12 cyl./V 1600-2025 bhp1 6047 lb/ft* 2972 cu in 100 x 63 x 68 in 13327 lbs

16V-4000 1600-2013 kW1 10934 N•m* 65 L 3010 x 1590 x 1740 mm 7085 kg 1 EPA / –
16 cyl./V 2146-2700 bhp1 8064 lb/ft* 3967 cu in 118 x 63 x 68 in 15620 lbs

20V-4000 2350/2720 kW2 — 90 L 3830 x 1450 x 2055 mm 9450 kg 1 EPA / –


20 cyl./V 3150/3650 bhp2 — 5486 cu in 151 x 57 x 81 in 20834 lbs
1
@ 1900 rpm
2
@ 1800 rpm
* @ 1500 rpm
** EPA: U.S. regulation 40 CFR part 89
EC: EU directive 97/68 EC
Extraordinary
Technology.

Robust design and long life


The Series 4000 was designed from the Superior performance, fuel consumption,
beginning as a high horsepower engine with and emissions
features that allow it to reach a maximum
Optimum fuel consumption and performance
power of 3650 hp and deliver over 20,000
along with reduced emissions is made
hours to overhaul in some of the most
possible by superior management of
demanding applications.
combustion temperatures. Two separate
> One-piece cylinder block made from a cooling circuits allow for a dedicated circuit
premium G6 copper iron alloy for for cooling the incoming charge air and
maximum strength. because the circuit is thermostatically
> Drop forged crankshaft that is deep controlled, white smoke is eliminated under
induction hardened. light loads at low ambient temperatures.
> Two stage plateau honing of each cylinder
liner for longer life and lower oil
consumption.
> Premium head design allows for better
cooling capability and better performance
and fuel economy due to optimal air flow
characteristics.
Advanced high pressure Ease of service
common rail fuel system
The Series 4000 features
The Series 4000 is the only engine today in its inspection ports along
class to offer a common rail fuel injection each side of the block.
system. The high pressure pump provides These ports make it easy
maximum fuel pressure to a common manifold to examine and replace
that feeds the injectors. Electronic controls individual cylinder
precisely meter the delivered fuel. The benefits components.
are numerous.
> Maximum horsepower output for strong
pulling power
> Reduced smoke
> Improved acceleration
> No mechanical adjustments required
> Greater flexibility to meet increasingly
stringent emission regulations
> Reduced noise at low speeds/loads
> Cylinder pressures are reduced, reducing
stress on components
> Outstanding fuel economy through the
power range
Smart Electronics
Bring It All Under Control.
The Series 4000 allows you to create versatile and
individually tailored parameters for your unique
application. The system analyzes hundreds of
inputs every second from the machine, operator,
and engine sensors, including: temperature of
engine, RPM, oil pressure, load factor and more.
Performance can be tailored to your application for
maximum performance.

On-board diagnostics compare operating data to


normal operating parameters and the engine
protection system can direct system shutdowns to
prevent costly engine damage.

Electronic engine management


benefits include:
Three levels of engine protection: Easy to troubleshoot - even in remote locations
> Warning Only
> Real time diagnostic capability to reduce
> Power Ramp Down service time
> Automatic Shutdown > PC-based diagnostic systems

Warnings for: > Self diagnostics record every


fault code in memory
> Low Coolant Level
> Engine operating reports
> High Coolant Temperature
> High Intercooler Coolant Temperature
> Low Oil Pressure
> Low Fuel Pressure
> High Fuel Temperature
> Engine Overspeed
> Low Coolant Pressure
> Low Intercooler Coolant Pressure
> High Crankcase Pressure
> High Oil Temperature
> High and Low Battery Voltage
> Long or Short Injector Response Time
> Sensor Diagnostics
> Oil Filter Differential Pressure
For additional information, contact your local distributor or dealer

DaimlerChrysler Off-Highway
Detroit Diesel Corporation MTU Friedrichshafen GmbH
13400 Outer Drive, West 88040 Friedrichshafen
Detroit, Michigan 48239-4001, USA Germany
Phone 313 592 5608 Phone +49 75 41 90 44 95
Fax 313 592 5625 Fax +49 75 41 90 36 42
industrial.drives@detroitdiesel.com industrial.drives@mtu-online.com
www.detroitdiesel.com www.mtu-online.com

© Copyright 2003 Detroit Diesel Corporation. All rights reserved. Detroit Diesel® and the spinning arrows design are registered trademarks of Detroit Diesel Corporation.
Series 4000® is a registered trademark of Detroit Diesel Corporation. MTU® is a registered trademark of MTU Motoren- und Turbinen-Union Friedrichshafen.
6$ As technical advancements continue, specifications will change. Printed in U.S.A.

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