INJECTION PUMP TEST SPECIFICATIONS

MANUFACTURER TOYOTA
INJECTION PUMP 096000-048#
ENGINE TYPE L VE4/9F2200RND048
VEHICLE MODEL CRESSIDA ROTATION Clockwise viewed from GOVERNOR TYPE Maximum-minimum
drive side speed
RATED VOLTAGE 12V INJECTION ORDER A-B-C-D INJECTION INTERVAL 90° ± 30'
Dimension KF (mm) 5.80 Dimension MS (mm) 0.65 ± 0.1
Dimension K (mm) 3.30 ± 0.1 Dimension PS (mm) —
1. TEST CONDITIONS
Nozzle 093400-0540 (DN12SD12A) Feed Pressure 19.6 kPa ( 0.2 kgf/cm 2)
Nozzle Opening Pressure 14.7 ± 0.5 MPa ( 150 ± 5 kgf/cm 2) High Pressure Pipe Ø2 × Ø6 × 840 mm
Test Oil SAE J967 (ISO4113) Fuel Temperature 40 - 45 °C (104 - 113°F)
NOTE : Apply 6 volts DC across the fuel cut solenoid during adjustment.
2. PRE-ADJUSTMENT Applying 6 ± 0.1 V to T.C.V.

Lever Position Pump Speed Boost Pressure Fuel Delivery Max. Spread
(deg) (rpm) in Delivery
(kPa) (mmHg) (mm3/st) (cc/200st) (mm3) (cc)

Full Load 28.5 ± 5° 1200 — — 39.0 ± 0.5 7.8 ± 0.1 2.0 0.4
(Full)
High Speed 2450 — — 18.5 ± 2.5 3.7 ± 0.5 — —
3. ADJUSTMENT OF INTERNAL PRESSURE Applying 6 ± 0.1 V to T.C.V.
Lever Position Pump Speed Boost Pressure Internal Pressure Remarks
(rpm) (kPa) (mmHg) (kPa) (kgf/cm 2)

Full 400 — — 245.0 ± 29.5 2.5 ± 0.3 By the regulating valve

2200 — — 686.0 ± 29.5 7.0 ± 0.3

4. OVERFLOW QUANTITY CHECK Applying 6 ± 0.1 V to T.C.V.

Lever Position Pump Speed Boost Pressure Overflow Quantity Remarks
(rpm) (kPa) (mmHg) (L/h) (cc/1000st)
Full 2200 — — 22 - 48 167 - 364
NOTE : The overflow valve belonging to the pump should be used checking.

5. ADJUSTMENT OF TIMER Applying 6 ± 0.1 V to T.C.V.

Lever Position Pump Speed Boost Pressure Piston Travel Remarks
(rpm) (kPa) (mmHg) (mm)

Full 800 — — 1.20 ± 0.40

1200 — — 2.80 ± 0.40

2000 — — 6.00 ± 0.40

2300 — — 6.75 ± 0.40

NOTE : Hysteresis at each pump speed is less than 0.3 mm.

2014.04.03
 096000-048#
6. ADJUSTMENT OF BOOST COMPENSATOR — : Not Applicable

Lever Pump Boost Pressure Fuel Delivery Max. Spread Remarks

Speed in Delivery
Position (rpm)
(kPa) (mmHg) (mm3/st) (cc/200st) (mm3) (cc)

— — — — — — — — —

7. ADJUSTMENT OF FUEL DELIVERY Applying 6 ± 0.1 V to T.C.V.

Lever Pump Boost Pressure Fuel Delivery Max. Spread Remarks

Speed in Delivery
Position (rpm)
(kPa) (mmHg) (mm3/st) (cc/200st) (mm3) (cc)

Full 1200 — — 39.0 ± 0.5 7.8 ± 0.1 2.0 0.4 By full load setting screw

2450 — — 18.5 ± 2.5 3.7 ± 0.5 — — By max. speed setting screw

2250 — — 31.5 ± 2.0 6.3 ± 0.4 — —

Less than Less than
2700 — — 5.0 1.0 — —

100 — — 50.5 ± 7.5 10.1 ± 1.5 4.0 0.8 By governor sleeve plug

500 — — 34.5 ± 1.5 6.9 ± 0.3 2.5 0.5

2100 — — 35.3 ± 1.3 = A 7.0 ± 0.2 = A 2.5 0.5

8. SETTING OF LOAD SENSING TIMER Applying 6 ± 0.1 V to T.C.V.

Lever Position Pump Speed Boost Pressure Fuel Delivery Remarks
(rpm) (kPa) (mmHg) (mm3/st) (cc/200st)

Start of Load Sensing 2100 — — A – (7.0 ± 2.0) A – (1.4 ± 0.4) By governor shaft

End of Pressure Drop 1200 — — 14.0 ± 1.0 2.8 ± 0.2 Check

Repeat Advance Angle

Check Points 1. Change of Piston Travel : 1.40 ± 0.20 mm (Pump speed 1200 rpm)

2. : mm

3. Dimension of Governor Shaft : L = 1.5 ± 0.5 mm

 096000-048#
9. SETTING ADJUSTING LEVER AT LOW SPEED Applying 6 ± 0.1 V to T.C.V.
Lever Pump Boost Pressure Fuel Delivery Max. Spread Remarks
Position Speed in Delivery
(deg) (rpm) (kPa) (mm3/st) (cc/500st) (mm3) (cc)
Lever setting
– 17.5 ± 4° 425 — 7.0 ± 1.5 = B 3.5 ± 0.8 = B 1.7 0.9
(Idle)
More than More than
400 — B + 2.5 B + 1.3 — —

500 — B - ( 6.0 ± 2.5) B - ( 3.0 ± 1.3) — —

10. SETTING OF ADJUSTING LEVER AT PARTIAL RANGE — : Not Applicable

Pump Speed Boost Pressure Fuel Delivery Remarks
3
(rpm) (kPa) (mmHg) (mm /st) (cc/500st)

— — — — — —

11. CHARACTERISTIC OF A.C.S.D.

Lever Pump Speed Boost Pressure Measuring Value Remarks
Position (rpm) (kPa) (mmHg)
— — — — — —

Fuel temperature : 39 - 41°C (102 - 106°F)

12. ADJUSTMENT OF T.C.V.

Lever Position Pump Speed Boost Pressure Piston Travel Remarks
(rpm) (kPa) (mmHg) (mm)
— — — — — —

13. SETTING OF DIAPHRAGM FOR HEATER & POWER STEERING — : Not Applicable
Pump Speed Vacuum Pressure Fuel Delivery Remarks
3
(rpm) (kPa) (mmHg) (mm /st) (cc/500st)
— — — — — —

14. ADJUSTMENT OF POWER CONTROL — : Not Applicable

Lever Pump Speed Boost Pressure Fuel Delivery Remarks
Position
(rpm) (kPa) (mmHg) (mm /st)3
(cc/200st)
— — — — — — —
IDLE - 0° + FULL