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For DNTW

INJECTION PUMP TEST SPECIFICATIONS with DST-1 098000-018#

INJECTION ORDER A-B-C-D


INJECTION PUMP 098000-018#
INJECTION INTERVAL 90°

MANUFACTURER TOYOTA RATED VOLTAGE 24 V

ENGINE TYPE 15B-FTE SPV AIR GAP 0.064 ± 0.005 mm

VEHICLE MODEL DYNA ROTATION Clockwise viewed from drive


side
TEST BENCH CPS21

NOTE : Using the check harness and apply exact 12 V / 1 A for SPV AIR GAP Measurement.

1 . SETUP CONDITION
1) Nozzle 093400-7420 5) High Pressure Pipe Ø2 × Ø6 × 840 mm

2) Nozzle Opening Pressure 17.7 ± 0.1 MPa ( 180 ± 1 kg/cm2) 6) Fuel Temperature 41 - 43 °C (105.8 - 109.4 °F)

3) Test Oil SAE J967 (ISO4113) 7) Power Voltage 28 V

4) Feed Pressure 19.6 kPa ( 0.2 kg/cm )2


8) EDU Voltage Spec. 24 V

2 . RUNNING
Pump Speed Condition Remarks
(rpm)

200 No fuel leaks, no abnormal noise, Drive more than 2 minutes.


and no abnormal temperature rising.
1200 Drive more than 5 minutes.

3 . FUEL TEMP
Pump Speed Sensor Resistance Remarks
(rpm) (k ) (Outlet Fuel Temp. : 40 ± 5 °C)

200 1.2 ± 0.7

4 . NE SENSOR
Pump Speed Sensor Output Voltage Remarks
(rpm) (V)

50 0.1 or more

5 . INTERNAL PRESSURE
Pump Speed Feed Pressure Remarks
(rpm) (MPa)

1800 1.55 - 1.70 (15.8 - 17.3 kg/cm2)

6 . OVER FLOW
Pump Speed Overflow Quantity Remarks
(rpm) (L/min)

2000 1.8 - 2.8 The sub overflow valve belonging to the pump
should be used for checking.

2008.06.13
For DNTW 098000-018#

7 . CAM ANGLE - 1 (PRESET)


Pump Speed Target Quantity Remarks
(rpm) (cc/200st) (Outlet Fuel Temp. : 43 ± 2 °C)

500 7.8 ± 0.2

NOTE : When the correction value is raised by 1 level, the injection quantity is increased approx. 0.04 - 0.06 mm3/st·cyl.

8 . CAM ANGLE - 2 (AUTO)


Pump Speed Judging Standard Remarks
(rpm)

500 To display "OK" Input 1.83 (°PA) when it is input the offset data.

NOTE : Never forget removing pressure sensor from piping.

9 . Q ADJUST
Pump Speed Target Quantity Max. Spread In Delivery Outlet Fuel Temp. Remarks
(rpm) (cc/200st) (cc/200st) (°C)

100 10.2 ± 1.0 — 45.0 ± 2.0


100 13.0 ± 0.5 (cc/100st) — 45.0 ± 1.5
325 3.7 ± 0.5 0.6 45.0 ± 2.0
325 9.5 ± 0.3 (cc/100st) — 45.0 ± 1.5
500 7.1 ± 0.4 0.6 47.0 ± 2.0
500 17.6 ± 0.6 — 47.0 ± 1.5
800 3.8 ± 0.4 — 48.0 ± 2.0
800 10.2 ± 0.2 (cc/100st) — 48.0 ± 1.5
1000 3.3 ± 0.4 — 50.0 ± 2.0
1000 10.4 ± 0.2 (cc/100st) 1.2 52.0 ± 1.5
1300 3.6 ± 0.4 — 53.0 ± 2.0
1300 11.1 ± 0.2 (cc/100st) 1.2 55.0 ± 1.5
1500 4.4 ± 0.4 — 55.0 ± 2.0
1500 9.6 ± 0.2 (cc/100st) — 57.0 ± 1.5

1925 6.2 ± 1.0 — 61.0 ± 4.0 Check point


2150 1.0 or less — 66.0 or less Check point

10 . TIMER ADJUST Timing Control Valve (TCV) resistance : 45.0 ± 0.4

Pump Speed Target Timer Angle Remarks


(rpm) (°PA)

1800 18.0 or more Check point

1500 6.0 or more Check point

1000 11.8 ± 4.1 Check point

500 18.0 or more Check point

500 0.2 or less Check point

200 15.0 or more Check point

100 7.5 or more Check point

200 7.5 Set point

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