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TECHNICAL DATA SHEET FOR 6/10 KV HT XLPE (A) POWER CABLES AS PER IEC: 60502 (P-2)

Client :
Project : Dated- 14.13.2014
S.No. Descripation Units 3C x 25 3C x 35 3C x 50 3C x 70 3C x 95 3C x 120 3C x 150 3C x 185 3C x 240 3C x 300
1.0 GENERAL
Name of Manufacturer M/s KEI Industries limited.
Voltage Grade 6/10 kV
Standard Applicable IEC: 60502 (P-2)
Curing method Dry curing
Extrusion method Triple

2.0 CONDUCTOR
Material Annealed Bare copper as per class- 2 of IEC: 60228
Nominal Cross Sectional Area sq.mm. 25 35 50 70 95 120 150 185 240 300
Shape of conductor Stranded compacted circular
Nominal Diameter mm 6.0 7.0 8.1 9.7 11.4 12.8 14.2 16.1 18.5 20.6 c
Max. DC Resistance at 20 Deg.C Ohms/km 0.727 0.524 0.387 0.268 0.193 0.153 0.124 0.0991 0.0754 0.0601
Approx. AC Resistance at 90 Deg.C Ohms/km 0.931 0.671 0.495 0.343 0.247 0.196 0.159 0.127 0.097 0.077
Short Circuit Current for 1 sec. KA/sec 3.575 5.005 7.150 10.010 13.585 17.160 21.450 26.455 34.320 42.900

3.0 Max CONDUCTOR TEMPERATURE


0
Rated 90 C
0
During short circuit 250 C

4.0 CONDUCTOR SCREEN


Material Extruded semi conducting compound
Thickness (Minimum) mm 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

5.0 INSULATION
Material Extruded XLPE as per IEC: 60502 (P-2)
Thickness (Nominal) mm 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4
Tolerance on Insulation Thickness (-ive) 0.1+0.1*t (t = Nominal thickness of Insulation(mm))

6.0 INSULATION SCREEN


Material Extruded semi conducting compound
Thickness (Minimum) mm 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

7.0 METALLIC SHIELD


Material & Thickness Copper tape of approx. (0.040) mm thickness with approx. 10% overlap.
Earth Fault Current 300 Amps for 1 second (Collectively for 3 cores)

8.0 CORE COLOUR For 3 cores- Coloured Strips of Red, Yellow & Blue

9.0 INNER SHEATH


Material Extruded PVC " Type ST- 2 " as per IEC: 60502 (P-2)
Thickness (Minimum) mm 0.4 0.4 0.4 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Colour Black

10.0 ARMOUR
Material Galvanized steel wire as per IEC: 60502 (P-2)
Size of armour (Nominal) mm

11.0 OUTER SHEATH


Material Extruded FRLS PVC " Type ST- 2 " as per IEC: 60502 (P-2)
Thickness (Nominal) mm 2.3 2.5 2.5 2.7 2.8 2.9 3.0 3.1 3.3 3.5
Colour Black

FRLS Properties
Oxygen Index Min. 29% as per ASTM D-2863
0
Temperature Index Min. 250 C as per ASTM D-2863
Smoke Density Rating Max. 60% as per ASTM D-2843
Acid Gas Generation (HCL) Max. 20% (by weight) as per IEC: 754-1
Flammability test Shall pass as per IEC: 332 P-1

12.0 CABLE DATA


Approximate overall diameter of cable mm 42.6 45.9 48.4 52.4 56.2 59.4 62.5 66.7 73.5 78.2
Tolerance on overall diameter ± 3 mm
Approx weight of cable Kg./Km 3150 3990 4580 5430 6430 7610 8540 9780 12420 14610 c

13.0 Continuous current rating for cables when


laid up
In ground @ 20 Deg.C Amps. 129 154 181 220 263 298 332 374 431 482 c
In air @ 30 Deg.C Amps. 143 172 205 253 307 352 397 453 529 599 c
(Depth of Laying - 800 mm, Thermal resistivity
of soil 1.5 K.m/W)

14.0 Drum Details In Non returnable Wooden Drum


Standard Drum Length meters 1000 500 500 500 500 250 250 500 250 250
Individual Drum tolerance ±5%
Overall Quantity Tolerance ±5%

15.0 Sequential length marking Shall be provided on outer sheath by printing @ every one mtr
TECHNICAL DATA SHEET FOR 6/10 KV HT XLPE (A) POWER CABLES AS PER IEC: 60502 (P-2)

Client :
Project : Dated- 14.13.2014
S.No. Descripation Units 3C x 25 3C x 35 3C x 50 3C x 70 3C x 95 3C x 120 3C x 150 3C x 185 3C x 240 3C x 300

16.0 Embossing KEI-Cable Electric 6/10 kV, Cable Size, Year of Mfr. , FRLS

(for KEI Industries Limited)

3C x 25 3C x 35 3C x 50 3C x 70 3C x 95 3C x 120 3C x 150 3C x 185 3C x 240 3C x 300


5.6 6.7 8.0 9.4 11.0 12.4 13.8 15.3 17.5 19.5
3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4
15.4 16.5 17.8 19.2 20.8 22.2 23.6 25.1 27.3 29.3
33.3 35.6 38.4 41.5 44.9 48.0 51.0 54.2 59.0 63.3
INNER SHEATH (THICK) MIN 0.4 0.4 0.4 0.6 0.6 0.6 0.6 0.6 0.6 0.6
34.1 36.4 39.2 42.7 46.1 49.2 52.2 55.4 60.2 64.5
ARM 2.0 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3.15 3.15
38.1 41.4 44.2 47.7 51.1 54.2 57.2 60.4 66.5 70.8
OUTERSHEATH (THICK) NOM 2.332 2.450 2.549 2.669 2.789 2.895 3.001 3.115 3.326 3.478
ROUND OFF TO 1 DECIMAL PLACE 2.3 2.5 2.5 2.7 2.8 2.9 3.0 3.1 3.3 3.5
42.7 46.3 49.3 53.0 56.7 59.9 63.2 66.6 73.1 77.7

3C x 25 3C x 35 3C x 50 3C x 70 3C x 95 3C x 120 3C x 150 3C x 185 3C x 240 3C x 300


6.0 7.0 8.1 9.7 11.4 12.8 14.2 16.1 18.5 20.6
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
7.0 8.0 9.1 10.7 12.4 13.8 15.2 17.1 19.5 21.6
3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5
14.0 15.0 16.1 17.7 19.4 20.8 22.2 24.1 26.5 28.6
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
15.0 16.0 17.1 18.7 20.4 21.8 23.2 25.1 27.5 29.6
0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048
15.2 16.2 17.3 18.9 20.6 22.0 23.4 25.3 27.7 29.8
31.9 34.0 36.3 39.7 43.2 46.2 49.1 53.1 58.2 62.6
0.8 0.8 0.8 1.0 1.0 1.0 1.0 1.0 1.0 1.0
33.5 35.6 37.9 41.7 45.2 48.2 51.1 55.1 60.2 64.6
2.0 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3.2 3.2
37.5 40.6 42.9 46.7 50.2 53.2 56.1 60.1 66.5 70.9
2.5 2.7 2.7 2.9 3.0 3.1 3.2 3.3 3.5 3.7
42.6 45.9 48.4 52.4 56.2 59.4 62.5 66.7 73.5 78.2

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