MABP
MABP
MABP
SECTOR –AUTOMOTIVE
MECHANIC AUTO BODY
PAINTING
(Engineering Trade)
Version: 2.0
NSQF LEVEL - 3
Developed By
Sl. Page
Topics
No. No.
1. Course Information 1
2. Training System 2
3. Job Role 6
4. General Information 7
5. Learning Outcome 9
6. Assessment Criteria 10
7. Trade Syllabus 14
1. COURSE INFORMATION
During the one-year duration of “Mechanic Auto Body Painting” trade, a candidate is
trained on Professional Skill, Professional Knowledge, and Employability Skillrelated to job role.
In addition to this, a candidate is entrusted to undertake project work, extracurricular activities
and on-the-job training to build up confidence. The broad components covered under
Professional skill subject are as below: -
The course will start with the safety aspect in general and specific to the trade,
identification of tools & equipment, raw materials used. The trainee will perform Measuring &
marking by using various Measuring & Marking tools. The trainee will be able to plan and
perform basic fastening and fitting operations. Familiarize with basics of electricity, test and
measure the electrical parameter. Identify various types of vehicle.
The candidate will be able to perform practice on Acquire skills on the use of basic auto
body hand and power tools and application and finishing of body filler materials and
undercoats. Also, the trainee will be able to demonstrate understanding of the causes and
effects of corrosion on automobile bodies and methods of corrosion protection and how to use
different painting tools and equipment including how to disassemble, assemble, and clean paint
guns. Able to achieve correct paint application techniques and be able to identify paint
problems along with troubleshooting skills with finishing process. The trainee will demonstrate
the use of computer color matching systems and the use of tinting solid and metallic colors and
demonstrate how to remove minor paint imperfections.
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Mechanic Auto Body Painting
2. TRAINING SYSTEM
2.1 GENERAL
The Directorate General of Training (DGT) under Ministry of Skill Development &
Entrepreneurship offers a range of vocational training courses catering to the need of different
sectors of economy/ Labour market. The vocational training programmes are delivered under
the aegis of Directorate General of Training (DGT). Craftsman Training Scheme (CTS) with
variantsand Apprenticeship Training Scheme (ATS) are two pioneer schemes of DGT for
strengthening vocational training.
Mechanic Auto Body Paining trade under CTS is one of the popular courses delivered
nationwide through a network of ITIs. The course is of one year duration. It mainly consists of
Domain area and Core area. The Domain area (Trade Theory & Practical) imparts professional
skills and knowledge, while Core area (Employability Skills) imparts requisite core skill &
knowledge and life skills. After passing out of the training programme, the trainee is awarded
National Trade Certificate (NTC) by DGT which is recognized worldwide.
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Table below depicts the distribution of training hours across various course elements
during a period of one year:
Total 1200
Every year 150 hours of mandatory OJT (On the Job Training) at nearby industry,
wherever not available then group project is mandatory.
Trainees of one-year or two-year trade can also opt for optional courses of up to 240
hours in each year for 10th/ 12th class certificate along with ITI certification, or, add on short
term courses.
The trainee will be tested for his skill, knowledge and attitude during the period of course
through formative assessment and at the end of the training programme through summative
assessment as notified by the DGT from time to time.
a) The Continuous Assessment (Internal) during the period of training will be done by
Formative assessment method by testing for assessment criteria listed against learning
outcomes. The training institute have to maintain individual trainee portfolio as detailed in
assessment guideline. The marks of internal assessment will be as per the formative assessment
template provided on www.bharatskills.gov.in
b) The final assessment will be in the form of summative assessment. The All India Trade Test
for awarding NTC will be conducted by Controller of examinations, DGTas per the guidelines.
The pattern and marking structure is being notified by DGT from time to time. The learning
outcome and assessment criteria will be basis for setting question papers for final
assessment. The examiner during final examination will also check individual trainee’s profile
as detailed in assessment guideline before giving marks for practical examination.
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For the purposes of determining the overall result, weightage of 100% is applied for six
months and one year duration courses and 50% weightage is applied to each examination for
two years courses. The minimum pass percent for Trade Practical and Formative assessment is
60% & for all other subjects is 33%.
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3. JOB ROLE
Painter Spray; Duco Painter applies decorative or protective materials such as paint,
enamel or lacquer including synthetic paint on articles of wood, metal etc., using spray painting
equipment. Selects and mixes paints to produce desired colour consistency, strains and puts
coating liquid into spray-gun tank, couples gun to air-hose and adjusts airpressure valves and
nozzle. Presses trigger and directs spray of prime and finish coats of paint over surfaces and
ensures smooth and even finish. Covers with tape areas not to be painted or where painting is
to be done in second colouring. Cleans gun and hose with solvent before changing colour and
on completion of work. May prepare surfaces for painting, using scrapers, abrasives, chemical
removers or other means. May be designated according to article coated or material used.
Plan and organize assigned work and detect & resolve issues during execution in his own
work area within defined limit. Demonstrate possible solutions and agree tasks within the
team. Communicate with required clarity and understand technical English. Sensitive to
environment, self-learning and productivity.
Reference NCO-2015:
i) 7132.0201 - Painter, Spray/Painting Technician
Reference NOS:
i) ASC/N1418
ii) ASC/N1412
iii) ASC/N1406
iv) ASC/N1417
v) ASC/N9415
vi) ASC/N1419
vii) ASC/N9401
viii) ASC/N9402
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4. GENERAL INFORMATION
Essential Qualification:
Relevant Regular / RPL variants of National Craft Instructor
Certificate (NCIC) under DGT.
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Essential Qualification:
Regular / RPL variants of National Craft Instructor Certificate
(NCIC) in relevant trade
OR
Regular / RPL variants NCIC in RoDA or any of its variants under DGT
3. Engineering Drawing B.Voc/Degree in Engineering from AICTE/UGC recognized
Engineering College/ university with one-year experience in the
relevant field.
OR
03 years Diploma in Engineering from AICTE / recognized board of
technical education or relevant Advanced Diploma (Vocational)
from DGT with two years’ experience in the relevant field.
OR
NTC/ NAC in any one of the Mechanical group (Gr-I) trades
categorized under Engg. Drawing’/ D’man Mechanical / D’man
Civil’ with three years’ experience.
Essential Qualification:
Regular / RPL variants of National Craft Instructor Certificate
(NCIC) in relevant trade
OR
Regular / RPL variants of NCIC in RoDA / D’man (Mech /civil) or any of
its variants under DGT.
4. Employability Skill MBA/ BBA / Any Graduate/ Diploma in any discipline with Two
years’ experience with short term ToT Course in Employability
Skills.
(Must have studied English/ Communication Skills and Basic
Computer at 12th / Diploma level and above)
OR
Existing Social Studies Instructors in ITIs with short term ToT
Course in Employability Skills.
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5. LEARNING OUTCOME
1. Check & perform Measuring & marking by using various Measuring & Marking tools
(Vernier Calliper, Micrometer, Telescope gauges, Dial bore gauges, Dial indicators,
straightedge, feeler gauge, thread pitch gauge, vacuum gauge, tire pressure
gauge)following safety precautions. (ASC/N1418)
2. Plan & perform basic fastening & fitting operation by using correct hand tools, Machine
tools &equipment. (ASC/N1412)
3. Test various electrical/ electronic components using proper measuring instruments and
compare the data using standard parameters. (ASC/N1406)
4. Check and Interpret Vehicle Specification data and VIN, Select & operate various
Service Station Equipment. (ASC/N1417)
5. Identify various vehicle parts and Service, Repair and Maintenance of Air compressor
and Air Lines. (ASC/N9415)
6. Demonstrate proper paint shop equipment and pre-paint preparation steps such as
proper final sanding, masking, buffing, and detailing skills. (ASC/N1417)
7. Acquire skills on the use of basic auto body hand and power tools and application and
finishing of body filler materials and undercoats. (ASC/N1419, ASC/N1412)
8. Demonstrate understanding of the causes and effects of corrosion on automobile
bodies and methods of corrosion protection. (ASC/N1417, ASC/N1412)
9. Demonstrate how to use different painting tools and equipment including how to
disassemble, assemble, and clean paint guns. (ASC/N1417)
10. Demonstrate knowledge of correct paint application techniques and be able to identify
paint problems along with troubleshooting skills. (ASC/N1417)
11. Demonstrate finishing process. (ASC/N1417)
12. Demonstrate the use of computer colour matching systems and the use of tinting solid
and metallic colours. (ASC/N1417)
13. Demonstrate how to remove minor paint imperfections. (ASC/N1417)
14. Read and apply engineering drawing for different application in the field of work.
ASC/N9401
15. Demonstrate basic mathematical concept and principles to perform practical
operations. Understand and explain basic science in the field of study ASC/N9402
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6. ASSESSMENT CRITERIA
2. Plan & perform basic Describe the purpose, use of auto hand tools.
fastening & fitting operation List the safety rules for hand tools.
by using correct hand tools, Select the correct tool for the job.
Machine tools &equipment. Set up the tacked pieces in specific position.
(ASC/N1412) Joint components by Brazing, Soldering, Riveting as per given
drawing.
Produce components by different operation (Drilling, Reaming,
Taping, Dieting)
3. Test various electrical/ Plan and prepare as per procedure and safety methods of
electronic components soldering the cable ends using an electric soldering iron.
using proper measuring Use crimping tool to make a circuit joint.
instruments and compare Explain the connection of an ammeter, voltmeter, and
the data using standard ohmmeter in a circuit trouble shooting.
parameters. Charge and State open & short circuit, series and parallel circuits.
test batteries used in Verify DC series & parallel circuits and its characteristics.
vehicle. (ASC/N1406) Check out the open and short circuits in the lighting circuits.
Verify ohm’s law and measure resistance using rheostat.
Check the voltage drop in the auto electrical system by using
multimeter.
Trace the auto electrical components by using vehicle wiring
circuits.
Check the condition of the solenoid switch in the starting
system.
Determine the forward to reverse resistance ratio of diodes
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5. Identify various vehicle Ascertain basic working principles and safety aspect of Air
parts and Service, Repair Compressor.
and Maintenance of Air Plan and perform removal of accessories fitted to the Air
compressor and Air Lines. Compressor.
(ASC/N9415) Dismantle the cylinder block parts.
Perform inspection to ascertain the serviceability of the
dismantled parts.
Repair/replace defective parts.
Comply with safety rules when performing the above
operations.
Assemble and check functionality of the components.
Service FRL unit and check air leaks on the Air compressor and
installed pipelines.
6. Demonstrate proper paint Plan and perform selection of right paint repair materials for a
shop equipment and pre- specific job following standards laid down by industries.
paint preparation steps such
as proper final sanding, Identify various primers, masking materials, body fillers, etc.
masking, buffing, and Clean the panel and perform preconditioning and ED Coating.
detailing skills. (ASC/N1417) Carryout visual inspection on panel for defects.
7. Acquire skills on the use of Identify various body fillers, hardeners and putties used as per
basic auto body hand and industry standards.
power tools and application Apply body filler on a panel.
and finishing of body filler Comply with safety rules when performing the above
materials and undercoats. operations.
(ASC/N1419, ASC/N1412) Perform hand block sanding to achieve optimal finishing.
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9. Demonstrate how to use Refinish a panel by mixing paint and other material using
different painting tools and viscosity cup.
equipment including how to Adjust knobs, test spray and check for heeling and arcing.
disassemble, assemble, and Clean spray Gun, Tank and perform lubrication of Spray Gun.
clean paint guns.
(ASC/N1417)
10. Demonstrate knowledge of Check Air spray pattern for spray defects.
correct paint application Plan work in compliance with standard safety norms.
techniques and be able to Carryout the diagnostic procedure for Excessive spray,
identify paint problems overspray, paint gun sputters defect, uneven spray pattern
along with troubleshooting and correct the defects.
skills. (ASC/N1417)
12. Demonstrate the use of Evaluate painted panels under sunlight and colour corrected
computer colour matching light bulbs.
systems and the use of Match basic paint colour.
tinting solid and metallic Spray metallic colour for finish.
colours. (ASC/N1417) Perform Mica or Pearl finish.
Comply with safety rules when performing the above
operations.
Evaluate finish under spectrophotometer or electronic colour
analyzer.
15. Read and apply engineering Read & interpret the information on drawings and apply in
drawing for different executing practical work.
application in the field of Read &analyze the specification to ascertain the material
work. requirement, tools and assembly/maintenance parameters.
Encounter drawings with missing/unspecified key information
and make own calculations to fill in missing
dimension/parameters to carry out the work.
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7. TRADE SYLLABUS
Skill 45 Hrs; understanding of treatment of sheet What Is Corrosion, Causes for Loss
Professional the causes and metal, interior and of Factory protection,
Knowledge 06 effects of corrosion exterior surface. Anticorrosion Materials, Basic
Hrs on automobile (15hrs.) Surface Preparation,
bodies and methods 58. Preparation of Corrosion Treatment Areas,
of corrosion repair estimate Exposed Exterior Surfaces, Exterior
protection. (Mapped information by using an Accessories, Estimating Repair
NOS: ASC/N1417, estimating guide book. Costs Description of estimate,
ASC/N1412) (15hrs.) Direct repair programs, Estimate
59. Identify how an time factor, work orders, Using
estimating guide gives Estimate Guides, Part prices, Labor
part pricing and costs, Job overlap, and Included
labour time operation.(06 hrs)
information. (15 hrs.)
Professional Demonstrate how to 60. Practice on different Refinishing equipment Technology
Skill 65 Hrs; use different ways to mix paint or Painting environment variable,
Professional painting tools and other materials paint Steps to keep dirt from finish
Knowledge 15 equipment including mixing sticks, (11 hrs.) during body repairs, Description of
Hrs how to disassemble, 61. Practice on use of spray gun and its parts, basic
assemble, and clean viscosity cup. (10 hrs.) stages of Atomization, High-
paint guns. (Mapped 62. Testing Spray Pattern, Volume, Low-Pressure (HVLP)
NOS: ASC/N1417) Effect of Spray on Gun Spray Gun, Type of air spray gun-
stroke, Gun Speed, Gun Gravity feed, Suction (siphon) feed,
Triggering, Gun Pressure feed, Pressure-assist feed
Direction, Spray (gravity or suction cup spray guns)
Overlap, Gun Handling and their paint feed method,
Problems - Heeling, advantage and disadvantages.
Arcing. (13 hrs.) Spray gun air supply system,
63. Practice on spray gun importance of spraying material
cleaning tank, manual viscosity,
spray gun cleaning, and Other spray systems,- airless spray
spray gun lubrication. gun system, electrostatic spraying
Practice on paint spray system, touch-up guns,
and spray gun handling airbrushes, spray booths- one- and
on Paint Simulator (11 two-room spray booths, air
hrs.) makeup or air replacement system-
64. Practice on maintains Regular flow booth , Reverse flow
on spray booth. (10 booth, Cross draft booth,
hrs.) Downdraft booth, Air Filtration
65. Practice on use of Systems- wet filtration system and
Air-supplied respirators. the dry filtration system, spray
(10 hrs.) booth maintenance, Description of
drying room- types of infrared
drying equipment- Near drying
equipment. Far drying equipment.
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Description of Air-supplied
respirators, type of air-supplied
respirators- hood type and the face
shield type.
Other paint shop equipment and
tools- wet sanding stand, Paint
hangers, Panel drying ovens, Paint
shakers, blade agitator, Churning
knives, Paint scales, Paint cabinets,
Tack cloths, purpose of strainer,
Masking tape.(15 hrs)
Professional Demonstrate 66. Practice to correcting of Probable causes and remedies for
Skill 115 Hrs; knowledge of an Air Spray Gun- Spray Spray pattern top heavy or bottom
Professional correct paint pattern top heavy or heavy, Spray pattern heavy to right
Knowledge 20 application bottom heavy, Spray or to left, Spray pattern heavy at
Hrs techniques and be pattern heavy to right center, Spray pattern split,
able to identify paint or to left, Spray pattern Pinholes, Blushing or a whitish
problems along with heavy at center, Spray coat, Orange peel (surface looks
troubleshooting pattern split, Pinholes, like orange peel), Excessive spray
skills. Blushing or a whitish fog or overspray,
(Mapped NOS: coat, Orange peel No control over size of pattern,
ASC/N1417) (surface looks like Sags or runs, Streaks Gun sputters
orange peel), (12 hrs.) constantly, Uneven spray pattern,
67. Troubleshoot Excessive Fluid leaks from spray gun, Fluid
spray fog or overspray, leaks from packing nut, Fluid leaks
No control over size of through fluid tip when trigger is
pattern, Sags or runs, released, Excessive fluid, Fluid will
(12 hrs.) not come from spray gun, Fluid will
68. Troubleshoot Streaks not come from fluid tank or
Gun sputters canister, Sprayed coat short of
constantly, Uneven Iiquid material, Spotty, uneven
spray pattern, Fluid pattern, sIow to build, Unable to
leaks from spray gun, get round spray, Dripping from
(08 hrs.) fluid tip, Excessive overspray,
69. Troubleshoot Fluid Excessive fog, Will not spray on
leaks from packing nut, pressure feed, Will not spray on
Fluid leaks through fluid suction feed, Air continues to flow
tip when trigger is through gun when trigger has been
released, (05 hrs.) released (on non bleeder guns
70. Troubleshoot Excessive only), Air leak at canister gasket,
fluid, Fluid will not Leak at setscrew in canister top,
come from spray gun, Leak between top of canister cover
Fluid will not come and gun body.(05 hrs)
from fIuid tank or
canister, (05 hrs.)
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Symbolic representation –
• Different symbols used in the related trade.
WORKSHOP CALCULATION & SCIENCE: (40 Hrs)
Professional Demonstrate basic WORKSHOP CALCULATION & SCIENCE:
Knowledge mathematical Unit, Fractions
WCS- 40 Hrs. concept and Classification of unit system
principles to Fundamental and Derived units F.P.S, C.G.S, M.K.S and SI units
perform practical Measurement units and conversion
operations. Factors, HCF, LCM and problems
Understand and Fractions - Addition, substraction, multiplication & division
explain basic science Decimal fractions - Addition, subtraction, multiplication& division
in the field of study. Solving problems by using calculator
Square root, Ratio and Proportions, Percentage
Square and square root
Simple problems using calculator
Applications of Pythagoras theorem and related problems
Ratio and proportion
Ratio and proportion - Direct and indirect proportions
Percentage
Percentage - Changing percentage to decimal and fraction
Material Science
Types metals, types of ferrous and nonferrous metals
Physical and mechanical properties of metals
Introduction of iron and cast iron
Difference between iron & steel, alloy steel and carbon steel
Properties and uses of rubber, timber and insulating materials
Mass, Weight, Volume and Density
Mass, volume, density, weight and specific gravity.
Heat & Temperature and Pressure
Concept of heat and temperature, effects of heat, difference
between heat and temperature, boiling point & melting point of
different metals
Scales of temperature, Celsius, Fahrenheit, kelvin and conversion
between scales of temperature
Heat &Temperature - Temperature measuring instruments, types
of thermometer, pyrometer and transmission of heat - Conduction,
convection and radiation
Thermal conductivity and insulators
Concept of pressure - Units of pressure, gauge pressure and gauges
used for measuring pressure
Basic Electricity
Introduction and uses of electricity, electric current AC,DC their
comparison, voltage, resistance and their units
Conductor, insulator, types of connections - series and parallel
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Learning outcomes, assessment criteria, syllabus and Tool List of Core Skills subjects
which is common for a group of trades, provided separately inwww.bharatskills.gov.in/ dgt.gov.in
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ANNEXURE-I
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tools
166. Verniercaliper 0-300 mm with least count 0.02mm 4 Nos.
167. Vice grip pliers 2 Nos.
168. Voltmeter 50V/DC 5 Nos.
169. Wire Gauge (metric) 5 Nos.
Work bench 250 x 120 x 60 cm with 4 vices 12cm 1 No.
170.
Jaw
C. GENERAL INSTALLATION/ MACHINERIES
171. Angle grinder (10-12 cm) - for cutting and grinding 2 Nos.
172. Arbor press hand operated 2 ton capacity 1 No.
173. Belt sander (Narrow surface) 2 Nos.
174. Bench lever shears 250mm Blade x 3mm Capacity 1 No.
Body shell for painting - Light 4 Nos.
175. Motor vehicle of different
Manufactures
compressed air line 10m (on retractable reel, with high 2 Nos.
176.
flow connectors) with FRL unit
Computerized colour retrieval 1 No.
177.
unit (Spectrophotometer)
178. Die Grinding kit 2 Nos.
179. Disc sander 18 cm 2 Nos.
Discrete Component Trainer / 1 No.
180.
Basic Electronics Trainer
Down draft spray booth ( 7.5 X 5 m, combi spray/oven or 1 No.
181.
separate spray /oven
Drilling machinebenchtodrill 1 No.
182. up to 12mm dia along with
accessories
183. Dual Magnetization Yoke AC / HWDC. 230 VAC. 50Hz 1 set
Dust extraction connections 2 Nos.
184.
(Vacuum)
Electronic paint mixing scales 1 No.
185. (accurate to 0.1 grams.
explosion proof
Grinding machine 1 No.
(generalpurpose) D.E. pedestal
186.
with 300 mm dia wheels rough
and smooth
High pressure hot / cold water 1 No.
187.
blasting unit
Hydraulic jack HI-LIFT type -3 ton capacity. & % ton 1 each
188.
capacity
189. Infrared drying lamp unit 1 No.
190. Liquid penetrant Inspection kit 1 set
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120
214. Gear oils As required
215. Hacksaw blade (consumable) As required
Hand rubber gloves tested for As required
216.
5000 V
Holders. lamp teakwood As required
217.
boards. plug sockets.
218. Hydrometer As required
219. Lapping abrasives As required
220. Leather Apron As required
221. Petrol As required
222. Power steering oil As required
223. Radiator Coolants As required
224. Safety glasses As required
Steel wire Brush As required
225.
50mmx150mm
Gloves for Welding (Leather As required
226.
and Asbestos)
227. Cotton waste/ cloth As required
228. Body filler (Consumable) As required
229. Body filler (Consumable) As required
Masking paper / plastic & As required
230.
back-masking tape
Refinishing material As required
231.
(consumable)
WORKSHOP FURNITURE
232. Book shelf (glass panel) 6V2' x 3' x I V 2' As required
233. Computer Chair 1+1
234. Computer Table 1+1
Desktop Computer CPU: 32/64 Bit i3/i5/i7 or latest 1+1
processor, Speed: 3 GHz or Higher.
RAM:-4 GB DDR-III or Higher, Wi-Fi
Enabled. Network Card: Integrated
235. Gigabit Ethernet, with USB Mouse,
USB Keyboard and Monitor (Min. 17
Inch. Licensed Operating System and
Antivirus compatible with trade
related software.
236. Discussion Table 8' x 4' x 21/2' 2 Nos.
Fire Extinguishers. First- aid Arrange all proper NOCs and equipment from
237.
box Municipal/Competent authorities.
Internet connection with all As required
238.
accessories
239. Laser printer 1 No.
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ABBREVIATIONS
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