FSMR10059 NC

GE Oil & Gas
Drilling & Production
OPERATING AND SERVICE MANUAL
FOR
KOASTAL INDUSTRIES PTE LTD
FSMR10059
REV. NC
JANUARY 2011
THIS SERVICE MANUAL IS FOR VETCO GRAY SG-5 SUBSEA WELLHEAD SYSTEM
BUILT FOR KOASTAL INDUSTRIES PTE LTD.
TABLE OF CONTENTS
INTRODUCTION
SECTION 1 : STACKUP DRAWINGS
SECTION 2 : SUBSEA GUIDANCE EQUIPMENT AND 30” WELLHEAD

HOUSING
SECTION 3 : 18-3/4” WELLHEAD ASSEMBLY AND TEST TOOLS
SECTION 4 : SEAT PROTECTOR AND WEAR BUSHINGS
SECTION 5 : CASING HANGERS
SECTION 6 : EMERGENCY EQUIPMENT
SECTION 7 : TUBULARS
SECTION 8 : OPERATING & SERVICE PROCEDURES
SECTION 9 : SALES ORDER

GE Oil & Gas KOASTAL INDUSTRIES PTE LTD
Drilling & Production JANUARY 2011
REVISION RECORD
Date Rev Description Revised By
Jan 2011 NC Original Issue -
FSMR10059 REV. NC
GE Oil & Gas
Drilling & Production
FIELD SERVICE MANUAL
INTRODUCTION
The purpose of this manual is to provide guidance in the operations and service of the Vetco Gray
Inc. product described herein. This manual is not designed to supersede the need to follow
standard safe drilling practices.
The operation procedures included in this manual are the result of years of cumulative experi-
ence and the procedures described shall override all conflicts that may occur. As all installations
vary in style and equipment and methods of operation vary for numerous reasons, the oper-
ation procedures listed in this manual may need to be adjusted to complement the planned
program.
This manual contains drawings and parts lists for Vetco Gray Inc. manufactured equipment. Also
included are applicable required procedures as note below.
OSP Operating and Service Procedures (provided when standard equipment is being
used)
PRP Project Related Procedures (provided for equipment that has been modified for a
particular project)
PDI Product Design Information (provide design information for individual pieces of
equipment and/or tools that are utilized in the PRP's)
IMP Inspection and Maintenance Procedures (provide in-depth inspection and
maintenance procedures not otherwise documented)
DA Disassembly and Assembly Procedures (included when applicable)
MP Maintenance Procedures (included when applicable)
RIMS Recommended Inspection and Maintenance Procedures (included when applicable)
Spare parts should normally be stocked in order to maintain this equipment in a serviceable condi-
tion. The quantities of spare parts to be stocked, usually all resilient components and those parts
subject to heavy use or loss, are normally determined by the accessibility of additional supplies. As
a result, the end user of the product is often in a better position to recommend appropriate quantities
of spare parts.
To locate a particular component in this manual, refer to the Table of Contents. Contents of this
manual are divided into major sections with numerical dividers. Each section has an index that
displays equipment with its appropriate procedures. The intent is to arrange the equipment in the
order it is used.
Procedures may contain three (3) different levels of advisories as shown below :
NOTE
Notes are in bold and contain useful information related to conditions,

procedures, or equipment. Notes provide assistance in operating, maintain-
ing, or repairing the system and its components. They also clarify certain
portions of the text.
CAUTIONS
Cautions are in bold and contain essential information about potentially

hazardous conditions, operations, or procedures. A caution calls attention
to those problems which could cause damage to equipment.
WARNINGS
WARNINGS ARE IN BOLD CAPITALIZED LETTERS. WARNINGS CONTAIN

ESSENTIAL INFORMATION ABOUT POTENTIALLY DANGEROUS CONDI-
TIONS, OPERATIONS, OR PROCEDURES. A WARNING CALLS ATTENTION
TO THOSE PROBLEMS WHICH COULD CAUSE PERSONAL INJURY, DEATH,
OR EQUIPMENT DESTRUCTION.
Every effort has been made to provide accurate information in this manual. In order to maintain the
validity of this manual, it is necessary for the operators of this equipment to notify Vetco Gray Inc. of
any changes, modifications or transfers of equipment as they affect the equipment specified within
this manual or the installation to which they are assigned.
Revisions to this manual will be made as required to accommodate equipment design changes or
reflect revised drawings, spare parts recommendations or procedures. Revision packages will be
forwarded to all manual holders on record as a standard service of Vetco Gray.
Any manual inquiries should be addressed to your local Vetco Gray office or:
Vetco Gray Pte. Ltd.

2 Benoi Road
Singapore 629876
Republic of Singapore
SECTION 1
STACKUP DRAWINGS
DRAWING SERVICE
DESCRIPTION NUMBER PROCEDURE
18-3/4” 10,000 PSI MWP, R603336-1

SG-5 Subsea Wellhead System
30” x 20’ x 13-3/8” x 9-5/8” x 7-5/8”
Subsea Drilling Equipment SIS 003

Measurement Layout
Casing hanger Measurement Layout SIS 004 PRP 8165
• Refer to Section 8 for Service Procedure
FSMR10059 REV. NC
SECTION 2
SUBSEA GUIDANCE EQUIPMENT & 30” WELLHEAD HOUSING
PART SERVICE
DESCRIPTION NUMBER PROCEDURE*
a. Temporary Guide Base (TGB) R10210-1 PRP 8620
Temporary Guide Base Running Tool 130140V OSP 25001
Permanent Guide Structure R10010-5 PRP 8239

(for used with TGB) (for info only)
Permanent Guide Structure R10195-13 PRP 8535

(not used with TGB)
Slope Indicator (Back-up Equipment) A301477-2 N/A
Mounting Bracket for Slope Indicator R10011-13 N/A
b. 30” Wellhead Housing c/w extension R50462-45 OSP 518
30” Wellhead Housing R50270-5 OSP 518
30” Wellhead Housing Extension R30158-3 OSP 518
c. 30” Cam Actuated Housing Running Tool 110925V OSP 518

(for info only)
* Refer to Section 8 for Service Procedure
FSMR10059 REV. NC
2011/02/07 16:11:47 Vetco Gray Page: 1
PART NUMBER REV STATUS REV CODE
R10210-1 B RELEASED 111
DRAWING NUMBER REV STATUS REV CODE

PRP8620 NC RELEASED N/A
ENGINEERING PART SPECIFICATION
Technical Description GUIDE BASE, TEMPORARY,STANDARD, W/ FOUR PAD-EYES
Marking Data
API PSL= API PR= API TEMP= API MC= API GRP=
Weight=7178
NO. PART NUMBER QTY UM DESCRIPTION

1 R10210-2 1 EA GUIDE BASE PART, TEMPORARY, SUBASSEMBLY, C/W FOUR
LIFT/PAD EYES FOR RETRIEVING
E1 LOW STRESS STAMP P/N:R10210-2 REV
END OF SPECIFICATION
2011/02/10 09:17:22 Vetco Gray Page: 1
130140V F RELEASED 211

Technical Description ASSEMBLY: RUNNING TOOL FOR TEMPORARY GUIDE BASE

VETCO P/N
Marking Data
Weight=0

1 130140-100 1 EA TOOL-CDE PART,RUNNING,RING,TORQUE
VETCO P/N
2 130140-101 1 EA TOOL-CDE PART,RUNNING,STEM

VETCO P/N
3 130140-6 1 EA TOOL-CDE PART,RUNNING,COVER PLATE

VETCO P/N
4 H301275-142 8 EA CAP SCREW, SOCKET HEAD (1960

SERIES),1.000-8UNRC-3A X 3.500 LG,MATL
PER=VGS5.710.2.3,COAT PER=VGS6.3.1.2.2
2011/02/07 16:30:41 Vetco Gray Page: 1
R10010-5 J RELEASED 111

R10010 H RELEASED 111
Technical Description GUIDE BASE, PERMANENT GUIDE STRUCTURE, 6 FT RADIUS

C/W 4 RETRIEVABLE REGAN GUIDE POST W/ GIMBAL
A = 11* 3-7/8" (135-7/8")

B = 10* 0" (120")
Marking Data E1) STAMP : ASSY P/N R10010-5 REV ___

GUIDE BASE, PERMANENT, 6 FT RADIUS
S/N : __________
Weight=7760

1 R10014-3 4 EA GUIDE POST, SOCKET, 8-5/8",
WITH REGAN REMOTE POST TOP
2 R10013-1 1 EA GUIDE BASE PART, PERMANENT GUIDE STRUCTURE, CENTER

SECTION
3 100434-22 1 EA GUIDE BASE PART, COVER PLATE
4 195017-406 12 EA CAP SCREW, HEX HEAD, 1.125-7UNRC-2A X 3.000 LG,

MATL PER=SAE GR 5, COAT PER=ZINC
5 NA001 0 EA ITEM,NOT APPLICABLE
6 195242-12 8 EA NUT,HEX,HVY, 1.500- 8,UN -2B,A194-2H ,UNPLATED

VETCO P/N
7 195425-671 4 EA STUD, ALL THREAD, 1.500"- 8 X 21.500 LG, UN -2A,

ASTM A193-B7, PARKERIZE, GRIND AND CHAMFER EACH
END, INDICATED LENGTH IS THREAD LENGTH NOT O.A.L.
8 100434-13 1 EA GUIDE BASE PART, RETRIEVABLE, GIMBAL
9 990116 1 EA I.D PLATE

2011/02/07 16:30:41 Vetco Gray Page: 2
R10010-5 J RELEASED 111

R10010 H RELEASED 111

13 195003-318 4 EA O-RING, AS568A-318, 0.975 ID, 0.210 CS, NITRILE,
90 DURO, PER VGS 5.1010.2.3
2011/02/07 16:31:22 Vetco Gray Page: 1
R10195-13 H RELEASED 111

R10195 K RELEASED 111
Technical Description GUIDE BASE, PERMANENT, 6 FT RADIUS, W/ 4 REGAN

POST TOP, REMOTE RETRIEVABLE, W/ SPLIT SUPPORT
PLATE AND INTEGRAL POST SOCKET, W/ GROUTING FUNNEL
DIMENSIONS:-
A = 11 FT 3-7/8 IN (135-7/8 IN)
B = 10 FT (120 IN)
Marking Data 2) MARK-ASSY P/N:R10195-13 REV ...

6 FT PGB C/W 4 RETR. GUIDE POST
RETR. LATCH AND REGAN POST TOP
CEMENT FUNNEL
3) STAMP ON EACH PADEYE:4 X SWL 13.5 TONS

0 - 45 DEG.
Weight=7924

1 R10018-6 1 EA GUIDE BASE PART, RETRIEVABLE, S/A, WITH
LIFTING EYE FOR SUPPORT PLATE, WITH CEMENTING/
GROUTING FUNNEL
2 R10014-3 4 EA GUIDE POST, SOCKET, 8-5/8",

WITH REGAN REMOTE POST TOP
4 R10020-12 1 EA GUIDE BASE PART, RETRIEVABLE, SPLIT LANDING PLATE

6FT RADIUS, FOR USE W/ GUIDE BASE W/O GIMBAL
7 195003-318 4 EA O-RING, AS568A-318, 0.975 ID, 0.210 CS, NITRILE,

90 DURO, PER VGS 5.1010.2.3
8 131242-23 1 EA GUIDE BASE PART,RETRIEVABLE,LOCK RING

VETCO P/N
9 195017-188 2 EA CAP SCREW, HEX HEAD, .750-10UNRC-2A X 6.000 LG,

2011/02/07 16:31:22 Vetco Gray Page: 2


10 R10754-110 1 EA GUIDE BASE PART,PERMANENT-RETRIEVABLE,LOCK RING
RETAINER, 30.000 HOUSING, C/W 4-OFF LOCKING SCREW
HOLES
11 195242-6 2 EA NUT,HEX,HVY, .750-10,UNC -2B,A194-2H ,UNPLATED
12 131255-4 4 EA GUIDE BASE PART,COLLET,VES 5.1.32 CLASS 120

VETCO P/N
13 131255-5 4 EA GUIDE BASE PART,CENTER PIN

VETCO P/N
14 140250-92 4 EA SPRING,COMPRESSION, 4.250 OD .375 WIRE 14.000

FREE LENGTH,AISI 6150 HBW 336-371,PARKERIZE & OIL,
12 COILS,SQ & GROUND END PREP
15 R10074-4 4 EA GUIDE BASE PART, RETRIEVABLE COLLET NUT

E1. LOW STRESS STAMP P/N:R10074-4 REV
S/N:
16 R10074-1 4 EA GUIDE BASE PART, SCREW, 2" - 8UNC X 9-5/8" LG

MATL PER VGS 5.510.4.5
17 H50124 1 EA GRA PART,DIVERLESS RETRIEVABLE,LATCH RING, 30.000

HOUSING,FOR E SIZE H-4 CONNECTOR
18 195025-394 4 EA SCREW,CAP,SOCKET HD, 1.000- 8 X 2.000

LG,UNRC-2A,PURCHASE PER VES 9.11.2
SPECIAL NOTE:
19 R10074-6 4 EA GUIDE BASE PART, SPACER

E1. LOW STRESS STAMP P/N:R10074-6 REV
S/N:
20 H300076-24 2 EA SCREW,CAP,HEX HD, 1.000- 8 X 2.500 LG,UNC -2A,

GRADE 8,COAT PER VGS6.3.1.2.2
21 195348-3 4 EA SHACKLE,ANCHOR,BOLT TYPE PIN, .750 SIZE,

4.750 TONS WORKING LOAD
CROSBY LAUGHLIN # G-2130 SERIES
22 200824-4 8 EA CHAIN LINK,CONNECTING, .625 CHAIN SIZE,ALLOY,

WORKING LOAD 18100
23 200822-5 200 IN CHAIN,LINK, .625 TRADE SIZE,ALLOY HEAT TREATED,

PLASTIC COATED
CROSBY SPECTRUM 8 TRADE SIZE .625
2011/02/07 16:31:22 Vetco Gray Page: 3


24 199609-8 4 EA SHACKLE,ANCHOR,SCREW TYPE PIN, .750 NOM. SIZE,
4.750 TON WORKING LOAD, .875 DIA PIN
CROSBY-LAUGHLIN # S-209 3/4 SIZE
27 195040-291 4 EA SCREW,SET,SOCKET, .500-13 X 1.250 LG,UNRC-3A,

FLAT PT,ASTM F912
29 R300617-1 1 EA SLING,4EA 1-1/8 DIA WIRE ROPE 168 INCH LONG

EFFECTIVE LENGTH LOOP TO A MASTER LINK AND 4EA
CROSBY G-2130 1-3/8 INCH SHACKLE (W/ NUT AND
30 R10011-13 0 EA MOUNTING PLATE FOR SLOPE INDICATOR
2011/02/07 16:33:28 Vetco Gray Page: 1
A301477-2 NC RELEASED N/A

A301477-2 NC RELEASED N/A
Technical Description SLOPE INDICATOR ASSY,BULLSEYE, 0 DEG-5 DEG
Marking Data
Weight=15

2011/02/07 16:38:06 Vetco Gray Page: 1
R10011-13 A RELEASED 111

R10011-13 NC RELEASED N/A
RTS98019 NC RELEASED N/A
Technical Description MOUNTING PLATE FOR SLOPE INDICATOR
Marking Data STAMP : P/N R10011-13, (REV)
Weight=19

1 R10011-2 1 EA BRACKET, PART, BOTTOM PLATE
2 R10011-4 2 EA BRACKET, PART, GUSSET
3 A10314-1 1 EA GUIDE BASE PART, PRIMARY, SLOPE INDICATOR BRACKET,

HIGH ACCURACY SLOPE INDICATOR.
2011/02/07 16:39:44 Vetco Gray Page: 1

Technical Description HOUSING JOINT, ASSEMBLY,

SG-5 HOUSING (W/ EXT. LOCKING DOG GROOVE,
ORIENTATION SLOTS AND ELEVATOR SHOULDER) WELDED
WITH 10 FT LONG, 30 OD. X 1 WALL X-52 SAW PIPE
EXTENSION W/ BUTWELD PREP. DOWN.
Marking Data 2) LOW STRESS STAMP:

ASSY P/N R50462-45 REV
S/N
SG-5 HSG JT, W/ 10FT LG
30 OD. X 1 WT X-52 EXT.
DATE(MTH/YR)
VETCO GRAY
Weight=

1 R50463-39 1 EA HOUSING JOINT, SUB-ASSY/WELDMENT,
SG-5 HOUSING (W/ EXT. LOCKING DOG GROOVE,
ORIENTATION SLOTS AND ELEVATOR SHOULDER) WELDED
2011/02/07 16:40:29 Vetco Gray Page: 1
R50270-5 C RELEASED 221

R50270 A RELEASED 221
Technical Description HOUSING, SG, COMPLETION 30 X 1 WALL BUTTWELD WITH

EXT. LOCKING DOG GROOVE, ORIENTATION SLOTS AND
ELEVATOR SHOULDER
DIMENSIONS :-
A = 30-5/8
B = 28
C = 6
Marking Data STAMP: P/N R50270-5 REV

WHD HSG 30 X 1
WALL BUTTWELD
Weight=1983

1 R50272-2 1 EA WELLHEAD HSG PART, SG, BODY, 30" X 1" WALL, WITH
CAM TOOL RUNNING TOOL PROFILE AND PROVISION FOR
COMPLETION GUIDE BASE AND ELEVATOR SHOULDER
2 R50384-1 2 EA WELLHEAD HSG PART,SG5, ORIENTATION PIN, NOM 30"

HSG, SCREW-IN TYPE
COAT PER VGS 6.2.3
2011/02/07 16:41:23 Vetco Gray Page: 1

R30158 NC RELEASED N/A
Technical Description WELLHEAD HSG EXTN PART, MS700, 30.0" X 1.00" WALL,
SPLINE , 1-1/2" X 1" X 18" LG
A = 18" B = 1-1/2"
E1) MARK: P/N R30158-3 REV __________
Marking Data
Weight=8

1 195285-12 27 IN RAW-PLATE, FLAT, 1.000 THK, MATERIAL PER CARBON
STEEL,36KSI,VGS5.500.1.2
2011/02/07 16:42:23 Vetco Gray Page: 1
110925V T RELEASED 111

110925 T RELEASED 111
Technical Description TOOL-SSWE,RUNNING, 30.000,HOUSING,CAM ACTUATED,

NC50 (4-1/2 API IF) BOX UP & PIN DOWN
VETCO P/N
Marking Data
Weight=0

0 110925-10 8 EA TOOL-SSWE PART,RUNNING,PIN,RAM,ORIENTATION, 30.000
VETCO P/N
0 110925-100 1 EA TOOL-SSWE PART,RUNNING,HOUSING,RAM,SUBASSY

VETCO P/N
0 110925-102 1 EA TOOL-SSWE PART,RUNNING,PLUG,SUBASSY

VETCO P/N
0 110925-103 2 EA TOOL-SSWE PART,RUNNING, 30.000,RING,INDICATOR

VETCO P/N
0 110925-11 1 EA TOOL-SSWE PART,RUNNING,RETAINER,FLANGED

VETCO P/N
0 110925-12 2 EA TOOL-SSWE PART,HOUSING STOP PIN,30.000,HOUSING

RUNNING TOOL
VETCO P/N
0 110925-13 1 EA TOOL-SSWE PART,RUNNING,BUSHING,UPPER, 30.000,

HOUSING,RAM TYPE
VETCO P/N
0 110925-14 1 EA TOOL-SSWE PART,RUNNING,BUSHING,LOWER

VETCO P/N
0 110925-4 1 EA TOOL-SSWE PART,RUNNING,SHAFT, 30.000,HOUSING,RAM

TYPE
VETCO P/N
0 110925-9 8 EA TOOL-SSWE PART,RUNNING,RAM, 30.000,CAM ACTUATED

VETCO P/N
0 195000-21 8 EA O-RING,AS568A-021, 0.926 ID, 0.070 CS,NITRILE,70

DURO,PER VGS5.1010.1.1
2011/02/07 16:42:23 Vetco Gray Page: 2


DURO,PER VGS 5.1010.1.1



0 195025-448 8 EA CAP SCREW, SOCKET HEAD (1960 SERIES),

1.000-8UNRC-3A X 3.500 LG, MATL PER=ASTM A574,
COAT PER=VGS6.3.3
0 195026-448 8 EA SCREW,CAP,SOCKET HD, 1.000- 8 X 3.500

LG,UNRC-3A,PURCHASE PER VES 9.11.2,PHOSPHATE PER
DOD-P-16232 AND HYDROGEN EMBRITTLEMENT RELIEVE
0 195044-281 4 EA SCREW,SET,SOCKET, .375-16 x 0.750 LG,

UNC-2A,HALF DOG PT,ASTM F912
0 195045-262 4 EA SCREW,SET,SOCKET, .375-16 X .750 LG,UNRC-3A,

HALF DOG PT,ASTM F912, PARKERIZE & ELECTROFILM
#5306 PER VGS6.3.3
0 195060-22 6 EA PLUG,BULL,PIPE, 3.000,SCH XH,LOW CARBON STEEL

VETCO P/N
0 195065-57 2 EA PLUG,PRESSURE,HEXAGON SOCKET, 1.000 NPT,ALLOY

STEEL,DRYSEAL
0 195092-820 2 EA SPRING,COMPRESSION, .970 OD .120 WIRE 3.500

FREE LENGTH,STAINLESS STEEL
LEE SPRING CORP. # LC-120L-6
0 195098-2 1 EA NIPPLE,PIPE,CLOSE .250 NOM X .875 LG, SCH 40,

ASTM A106 GR.B
VETCO P/N
0 195143-22 1 EA GREASE FITTING,STRAIGHT, .250 PTF,SPECIAL EXTRA

SHORT, .875 OAL, 10000 PSI MAX
0 195177-42 2 EA RING-RETAINING,15-7MO STAINLESS STEEL

TRUARC # N5000-200H, VETCO P/N
2011/02/07 16:42:23 Vetco Gray Page: 3


TRUARC # N5000-412H
0 195313-4 8 IN CHAIN,TWIST LINK MACHINE,TRADE SIZE 2/0,LOW

CARBON STEEL,ZINC PLATED
0 195376-1 1 EA PROTECTOR,PIN, 4-1/2 API IF,INTERNAL FLUSH

VETCO P/N
0 199188-2 1 EA PROTECTOR,BOX, 4-1/2 API IF,INTERNAL FLUSH

VETCO P/N
0 199605-2 1 EA VALVE,CHECK,HYDRAULIC,
DELTROL FLUID PRODUCTS # EC20SS
0 201461-2 1 EA ELBOW,90 DEG,STREET, .250 FNPT X .250 MNPT,

CARBON STEEL PER ASTM A576 OR A108,CAD PLATED
0 96250-2 1 EA O-RING,SPECIAL, 28.035 ID X .550 CS,BUNA N,

70 DURO,NITRILE
VETCO P/N
SECTION 3
18-3/4” WELLHEAD ASSEMBLY AND TEST TOOLS
PART SERVICE
a. 18-3/4” Wellhead Housing Assembly w/ R50493-1 OSP 363

Extension
18-3/4” Wellhead Housing Type SG-5 R50296-5 OSP 363

Style E, H4 Pin Profile
20” Housing Extension R50307-1 OSP 363
b. 18-3/4” Wellhead Housing Running Tool H56018-1 OSP 24003

(for info only)
FSMR10059 REV. NC
2011/02/07 16:48:38 Vetco Gray Page: 1

R50493 C RELEASED 111
Technical Description HOUSING JOINT, 20 X 1.00 WALL, 18-3/4, SG5

WELLHEAD X 20 ALT-2 BOX EXTENSION C/W
CENTRALISING RIBS
A = 26-1/8 A/C RIBS (MAX)
B = 12* 9-3/8" +/-6
C = WELD PER VGS 7.0101.6.6 & 7.0101.2.22,
100% RADIOGRAPHY INSPECT PER VGS 8.2.3 S3
2) MARK P/N R50493-1 REV_______
Marking Data
Weight=7504

1 R50296-5 1 EA WELLHEAD HSG, SG-5 H4 PIN, 18-3/4" 10,000 PSI MWP,
3 HGR, NACE, 20" X 1" WALL WITH CAM TOOL PROFILE
2 R50307-1 1 EA WELLHEAD HSG EXTN, 20 X 1 WALL, BUTTWELD PREP TOP

X 20 ALT-2 BOX BTM, W/O CENTRALIZER RIBS
2011/02/07 16:49:20 Vetco Gray Page: 1

Technical Description WELLHEAD HSG, SG-5 H4 PIN, 18-3/4" 10,000 PSI MWP,
3 HGR, NACE, 20" X 1" WALL WITH CAM TOOL PROFILE
Marking Data
Weight=5350

1 R50297-5 1 EA WELLHEAD HSG PART, SG-5 H4 PIN, S/A, 18-3/4",
10,000 PSI MWP, NACE, 20" X 1" WALL WITH CAM
TOOL PROFILE
2 195013-252 3 EA CAP SCREW, SOCKET FLAT C-SUNK HEAD,.375-16UNRC-3A

X 0.625 LG,MATL PER=ASTM F835,COAT PER=PLAIN -
NOT COATED
3 26303 3 EA CONNECTOR-WELLHEAD PART,RETAINER DISC,ATD
4 110110 1 EA REPLACED,SUPERSEDED BY 110110V
5 113121-59 1 EA PROTECTOR,WELLHEAD,PIN, 27.250 ID X 29.313 LG,

VES 5.1.1
VETCO P/N

VES 5.1.1
VETCO P/N
2011/02/07 16:50:07 Vetco Gray Page: 1
R50307-1 C RELEASED 221

R50307 C RELEASED 111
Technical Description WELLHEAD HSG EXTN, 20 X 1 WALL, BUTTWELD PREP TOP

X 20 ALT-2 BOX BTM, W/O CENTRALIZER RIBS
DIMENSIONS :-
DIM A = 7 FT 1-7/8 INCHES (85-7/8 INCHES)
DIA B = 18 INCHES
DIM C = NOT APPLICABLE
DIM D = NOT APPLICABLE
Marking Data 2) MARK : P/N R50307-1 REV ...
Weight=0

1 R50308-1 1 EA WELLHEAD HSG EXTN, 20" X 1" WALL BUTTWELD PREP UP
X 20" ALT-2 BOX DOWN
2 195067-2 12 EA SET SCREW, HEX SOCKET,.500-13UNRC- X 0.500LG,FLAT

PT,MATL PER=NYLON,COAT PER=PLAIN - NOT COATED

MATL PER=SAE GR 8, COAT PER=ZINC, ALL THREAD
2011/02/07 16:50:59 Vetco Gray Page: 1
H56018-1 D RELEASED 211

H56018 A RELEASED 222
OSP24003 D RELEASED
PRP7685 A RELEASED
Technical Description TOOL-SSWE,MS-700, 18.750,HOUSING RUNNING TOOL,

CAM STYLE,WITH VGS 2.1.1,PROFILE, 6-5/8 API-REG.
BOX X 4-1/2 API-IF PIN
WEIGHT: 1400 LBS (EST)
Marking Data E1. STAMP: ASSY NO. H56018-1 (REV)
18.75 HSG RT-MS700

SER NO. _____________________
VETCO GRAY, (COUNTRY OF MFG.)
Weight=1193

1 112022-3 6 EA TOOL-SSWE PART,RUNNING,RAM
2 H56019-20 1 EA TOOL-SSWE PART, MS-700, 18.750,

HOUSING RUNNING TOOL, STEM.
3 H56019-21 1 EA TOOL-SSWE PART, MS-700, BODY, 18.750, HOUSING

RUNNING TOOL.
4 H56019-22 1 EA TOOL-SSWE PART,MS-700, 18.750,HOUSING RUNNING TOOL

CAM SLEEVE

LOWER RETAINER

SPLIT BEARING

WEAR RING

UPPER RETAINER

RETAINER RING

PLUG
2011/02/07 16:50:59 Vetco Gray Page: 2

OSP24003 D RELEASED
PRP7685 A RELEASED

11 H219490-1 1 EA TOOL-SSWE PART,MS-700, 36.00 HOUSING RUNNING TOOL,
ANTI-ROTATION PIN
12 H300076-201 1 EA SCREW,CAP,SOCKET HD, .500-13 X .875 LG,UNRC-3A,

ASTM A-574,COAT PER VGS6.3.1.2.2
13 195092-777 1 EA SPRING,COMPRESSION, STAINLESS STEEL, .845 O.D.,

.091 DIA WIRE, 2.00 LG, 35 LB/IN
14 H56019-36 1 EA PLUG,HEX HEAD, .250 NPTF MALE,DRILLED OUT
DRILL DIA 0.125 THROUGH LENGTH


TRUARC # N5000-412H


DOG,ANTI-ROTATION PIN
20 H56019-31 1 EA TOOL-SSWE PART,MS-700, 18.750,HOUSING RUNNING

TOOLCAM SLEEVE,ANTI-ROTATION PIN
21 195418-77 1 EA RING-MISC,WIPER, 8.750 OD 8.000 ID X .375 LG,

MOLYTHANE
22 195000-438 2 EA O-RING,AS568A-438, 6.225 ID, 0.275 CS,NITRILE,

70 DURO,PER VGS5.1010.1.1
23 195000-109 6 EA O-RING,AS568A-109, 0.299 ID, 0.103 CS, NITRILE,



2011/02/07 16:50:59 Vetco Gray Page: 3

OSP24003 D RELEASED
PRP7685 A RELEASED

26 195000-465 1 EA O-RING,AS568A-465,17.955 ID, 0.275 CS,NITRILE,

28 199838-9 1 EA PLUG,HEX HEAD, .875 MSAE (1.187-12UN), W/ O-RING,

316 STAINLESS STEEL
29 A301046-419 6 EA SCREW,CAP,SOC. HEAD, 0.750-10UNC-3A X 2.750 LG,

ASTM A320 GR.L7, PHOSPHATE AND XYLAN 1070 (GREEN)
COAT PER VGS 6.3.1.3.1
30 193413-7 1 EA PLUG,HOLLOW HEX SOCKET HD, 1.000 MNPT,

316 STAINLESS STEEL
31 195060-18 2 EA PLUG,BULL,PIPE, 2.000,SCH XH,LOW CARBON STEEL

VETCO P/N
32 H56371-1 1 EA TOOL-SSWE PART, MS-700, DOG RETAINER,

MS-700 RUNNING TOOLS

SHORT ANTI ROTATION PIN
SECTION 4
SEAT PROTECTOR AND WEAR BUSHINGS
PART SERVICE
a. 18-3/4” SG-5 Seat Protector H50063-1 OSP 23005
Wear Bushing, 18-3/4” x 13-3/8” H50062-1 OSP 23005
Wear Bushing, 18-3/4” x 9-5/8” H50061-1 OSP 23005
b. Wear Bushing and Seat Protector 112892-1 OSP 23005

Running & Retrieving Tool
FSMR10059 REV. NC
2011/02/07 16:52:54 Vetco Gray Page: 1
H50063-1 NC RELEASED N/A

H50063 NC RELEASED N/A
Technical Description SEAT PROTECTOR,SG-5 3HGR,18.750,FOR USE WITH

ISOLATION TEST TOOLS AND CAM ACTUATED RUNNING
TOOLS
DIMENSIONS:
A = 44-1/32
Marking Data
Weight=0

1 H50073-1 1 EA SEAT PROTECTOR PART,SG-5 3HGR,BODY, 18.750,
44.04 OAL
WEIGHT: 333 LBS.
2 195003-465 1 EA O-RING,AS568A-465,17.955 ID, 0.275 CS,NITRILE,90

DURO,PER VGS 5.1001.22

2011/02/07 16:57:03 Vetco Gray Page: 1
H50062-1 B RELEASED 221

Technical Description WEAR BUSHING,SG-5 3HGR/SG-5XP 4HGR, 18.750 X

13.375,FOR USE WITH ISOLATION TEST TOOLS
DIMENSIONS: A=12.38, B=29.00, C=38.50
2. STAMP: ASSY P/N H50062 (REV)
WEAR BSHG, SG-5 3HGR/SG-5XP 4HGR
18-3/4 X 13-3/8,F/ISO. TEST TOOL
S/N
VETCO GRAY, (COUNTRY OF MANUFACTURE)
Marking Data
Weight=0

1 H50072-1 1 EA WEAR BUSHING PART,SG-5 3HGR/SG-5XP 4HGR,BODY,
18.750 X 13.375, 38.50 OAL
WEIGHT: 969 LBS.
2 113006-3 4 EA WEAR BUSHING PART,J SLOT LUG,FOR WEAR BUSHING USED

WITH WELLHEAD BORE-SEAL ISO. TEST TOOLS
VETCO P/N

2011/02/07 16:58:35 Vetco Gray Page: 1
H50061-1 A RELEASED 222

Technical Description WEAR BUSHING,SG-5 3HGR/SG-5XP 4HGR, 18.750 X

9.625,FOR USE WITH ISOLATION TEST TOOLS
DIMENSIONS: A= 8.81, B=10.50, C=21.91
2. STAMP: ASSY P/N H50061-1 A
WEAR BUSHING,SG-5 3HGR/SG-5XP 4HGR
18-3/4 X 9-5/8,F/ISO. TEST TOOL
S/N_________________________________
Marking Data
Weight=

1 H50071-1 1 EA WEAR BUSHING PART,SG-5 3HGR/SG-5XP 4HGR,BODY,
18.750 X 9.625, 21.91 OAL
2 113006-3 4 EA WEAR BUSHING PART,J SLOT LUG,FOR WEAR BUSHING USED

WITH WELLHEAD BORE-SEAL ISO. TEST TOOLS
VETCO P/N

2011/02/07 16:59:41 Vetco Gray Page: 1
112892-1 F RELEASED 111

112892V D RELEASED 111
OSP0550 N RELEASED
OSP6122 B RELEASED
Technical Description TOOL-SSWE,RUNNING/RETRIEVING,SG-5/SG-6, 18.750,

FOR WEAR BUSHING AND SEAT PROTECTOR, NC50
(4-1/2 API IF) BOX UP X NC50 (4-1/2 API IF)
PIN DOWN VETCO P/N
NOTE :
ASSEMBLY P/N 199201-3 ADDED TO BOM AS ALTERNATE

FOR LOOSE ITEMS P/N 195137-1 AND P/N 195282-1
(ITEMS 35 AND 40 ON DWG 112892).
Marking Data
Weight=910

1 112892-104 1 EA TOOL-SSWE PART,RUNNING/RETRIEVING,BODY, 18.750,
NC50 (4-1/2 API IF) BOX UP X NC50 (4-1/2 API IF)
PIN DOWN
2 112892-107 1 EA VETCO WELLHEAD EQPT,WEAR BUSHING,RETRIEVING

TL,RING,TORQUE WELD S/A,VETCO 112892-107
TOOL-SSWE,OWL PROTR ACCY
3 112892-12 1 EA TOOL-SSWE PART,RUNNING/RETRIEVING,SG-5/SG-6,LOCK

RING, 18.750
VETCO P/N
4 195027-325 8 EA SCREW,CAP,SOCKET HD, .375-16 X .625

LG,UNRC-3A,ASTM F837,80/40
TENSILE/YIELD UNBRAKO 1960 SERIES STAINLESS STEEL
5 200621-6 2 EA PLUG,PIPE, .750,LEVL-SEAL,ALLOY STEEL,TEFLON

COATED
UNBRAKO # 69188-12
6 112892-17 4 EA TOOL-SSWE PART,RETRIEVING,PIN,J-SLOT

VETCO P/N
7 112892-18 1 EA TOOL-SSWE PART,RETRIEVING,CAM BLOCK,UPPER

VETCO P/N
2011/02/07 16:59:41 Vetco Gray Page: 2
112892-1 F RELEASED 111

OSP0550 N RELEASED
OSP6122 B RELEASED

8 112892-19 1 EA TOOL-SSWE PART,RETRIEVING,CAM BLOCK,LOWER
VETCO P/N
9 112892-23 2 EA TOOL-SSWE PART,RETRIEVING,OPERATING ROD

VETCO P/N
10 112892-24 4 EA VETCO WELLHEAD EQPT,WEAR BUSHING,RETRIEVING

TL,WEDGE J PIN RELEASE,VETCO 112892-24
TOOL-SSWE,OWL PROTR ACCY
11 112892-25 1 EA TOOL-SSWE PART,RUNNING/RETRIEVING,LOCK NUT,

18.750
VETCO P/N
12 112892-14 1 EA TOOL-SSWE
PART,RUNNING/RETRIEVING,SG-5/SG-6,PLATE,BEARING,
18.750
13 110458-103 2 EA TOOL-SSWE PART,RETRIEVING,WEAR BUSHING,HYDRAULIC

CYLINDER, 18.750
VETCO P/N
14 110458-14 2 EA TOOL-SSWE PART,RETRIEVING,WEAR BUSHING,PISTON,

18.750
VETCO P/N
15 110458-15 2 EA WRIST PIN, CYLINDER, WEAR BUSHING, RETRIEVING
16 110458-26 1 EA TOOL-SSWE PART,RETRIEVING,WEAR BUSHING,PISTON

VETCO P/N
17 110458-34 1 EA TOOL-SSWE PART,RETRIEVING,WEAR BUSHING,RETAINER

SPRING
VETCO P/N
18 110580-12 2 EA TOOL-SSWE PART,RETRIEVING,WEAR BUSHING,ROD SPRING

VETCO P/N
19 110580-14 2 EA TOOL-SSWE PART,RUNNING/RETRIEVING,CYLINDER SPRING

VETCO P/N
20 200668-12 1 EA CAP SCREW, LOW SOCKET HEAD ,.250-20UNRC -3A X

0.750LG, MATL PER=VGS5.710.3, COAT PER=BLACK
OXIDE, W/LOC-WELL INSERT OR EQUIV
2011/02/07 16:59:41 Vetco Gray Page: 3
112892-1 F RELEASED 111

OSP0550 N RELEASED
OSP6122 B RELEASED

21 200668-15 1 EA CAP SCREW, LOW SOCKET HEAD ,.313-18UNRC -3A X
0.750LG, MATL PER=VGS5.710.2.1, COAT PER=BLACK
OXIDE, W/LOC-WELL INSERT OR EQUIV


24 195026-372 4 EA SCREW,SOCKET HEAD CAP

.500 -13NC X 1.500 LONG
MUST BE SUPPLIED IN ACCORDANCE WITH VGS 5.710.3
25 195031-13 4 EA SHOULDER SCREW, SOCKET HEAD ,1/2 IN NOM SHOULDER

DIA X 0.500 SHOULDER LENGTH,.375-16UNRC -3A, MATL
PER=VGS5.710.3, COAT PER=BLACK OXIDE
26 195031-50 2 EA SCREW,SHOULDER,SOCKET HD, .625 DIA X 1.250 LG,

.500-13,UNRC-3A,VGS5.710.3,BLACK OXIDE FINISH
UNBRAKO NO. 12705-10C-20

CUP PT-KNURLED,ASTM F912,PARKERIZE & ELECTROFILM
#5306 PER VGS6.3.3

CUP PT-KNURLED,ASTM F912,PARKERIZE & ELECTROFILM
#5306 PER VGS6.3.3
29 195052-1 1 EA PIN,LOCK,SINGLE ACTING BALL, .375 DIA,

1.500 GRIP LENGTH,ALLOY STEEL,WITH RING HANDLE
CARR-LANE # CL-6-BLPR-1.50
30 199537-1 1 EA PLUG,HEX SOCKET HEAD, .125 MNPTF (DRYSEAL),

ALLOY STEEL,ELECTROFILM COATED
VETCO P/N
31 195082-31 1 EA EYEBOLT,W/O SHOULDER, .500-13UNC-2A X 3.250 SHANK

LENGTH, 1.000 EYE ID, 2600 LBS. WORK LOAD LIMIT,
MATERIAL PER FORGED CARBON STEEL, COATING PER ASTM
2011/02/07 16:59:41 Vetco Gray Page: 4
112892-1 F RELEASED 111

OSP0550 N RELEASED
OSP6122 B RELEASED

32 195089-332 1 EA SPRING,COMPRESSION, 1.750 OD .225 WIRE 12.000
FREE LENGTH, 28-1/2 COILS, 6.421 SOLID HEIGHT,
39.27 LB/IN,C&G ENDS,ZINC PLATED
33 195089-460 4 EA SPRING,COMPRESSION,
MUSIC WIRE
CENTURY SPRING CORP. # 2733
34 195094-39 2 EA SPRING,DIE, .875 OD .1875 X .1094 WIRE SIZE,

5.500 FREE LENGTH,1060/1090 OIL TEMPERED
CENTURY SPRING # D-39
35 195137-1 4 EA COUPLING,HOSE,FEMALE,FLARED TUBE,FEMALE

HOSE,STEELIMPERIAL EASTMAN # HA04-04NJ
SEE P/N 201380 FOR ENGINEERING APPROVED
36 195157-4 4 EA ELBOW,90 DEG,MALE, 0.250 FLARE X 0.250 MNPT,

CARBON STEEL FORGING PER C-1137 OR EQUAL
37 195176-68 1 EA RING-SNAP,TRUARC,INT,N5000-325,VETCO 195176-68

RING-RETAINING,
TRUARC SERIES N5000

VETCO P/N
40 195282-1 40 IN HOSE,HIGH PRESSURE, .594 OD X .240 ID

IMPERIAL EASTMAN # J404 SERIES
VETCO P/N

VETCO P/N

SECTION 5
CASING HANGERS
PART SERVICE
a. Casing Hanger, 18-3/4” x 13-3/8” H50477-1 OSP 240
b. Tieback Casing Hanger, 18-3/4” x 9-5/8” A50046-31 OSP 240
c. Universal Casing Hanger 113223-1 OSP 240

Running Tool, Type SG-5
FSMR10059 REV. NC
2011/02/07 17:01:24 Vetco Gray Page: 1
H50477-1 NC RELEASED N/A

Technical Description CASING HGR,SG-5, 18.750 X 13.375, 10000 PSI MWP,

13-3/8 API BUTTRESS THREAD,NACE MR-01-75,
30 DEGREE SHOULDER
DIMENSION A = 12-3/8 DIA. REF.
WEIGHT = 553 LBS.
NOTES:
2. STRESSLESS STAMP:
ASSEMBLY NO. H50477-1 (REV)
NACE MR-01-75
CASING HANGER 18-3/4 X 13-3/8 SG-5
10,000 PSI
S/N
Marking Data
Weight=555

1 H50476-1 1 EA CASING HGR PART,SG-5,SUBASSY, 18.750 X 13.375,
10000 PSI MWP, 13-3/8 API BUTTRESS THREAD,
NACE MR-01-75,30 DEGREE SHOULDER
2 H50168 1 EA CASING HGR PART,SG-5/5XP/SG-6,RING,LOCK, 18.750

WEIGHT = 7 LBS (EST.)
NOTES:
3 111653V 1 EA CASING HGR PART,SG-5,PROTECTOR,THREAD & SEAL,

18.750
VETCO P/N
2011/02/07 17:03:28 Vetco Gray Page: 1
A50046-31 B RELEASED 221

A50046-31 B RELEASED 221
Technical Description CASING HGR,TIEBACK,SG-5,18.750 X 9.625,9.625

BUTTRESS CSG THD,10000 PSI MWP WITH TIEBACK AND
ANNULUS MONITORING PROVISIONS,HAS INCONEL FACED
SEAL SURFACE,NACE,HAS PROVISION FOR FITTING
DUMMY HANGER
Marking Data
Weight=640

1 114426-25 1 EA CASING HGR,SG-5,TIEBACK,18.750 X 9.625,9.625
BUTTRESS CSG THD,10000 PSI MWP,INCONEL SEAL FACES

3 114424-2 1 EA CASING HGR PART, SG-5, TIEBACK, ANNULUS INSERT,

18.750 X 9.625, ALLOY STEEL WITH TIEBACK PROFILE
4 H50168 1 EA CASING HGR PART,SG-5/5XP/SG-6,RING,LOCK, 18.750

WEIGHT = 7 LBS (EST.)
NOTES:

7 A300659-2 1 EA PROTECTOR,SSWE,CASING HANGER, 18.750,SG,COMPOSITE

MATL
EXQUIP RUE # NR.P-18.600.V-P
2011/02/07 17:04:27 Vetco Gray Page: 1
113223-1 NC RELEASED N/A

Technical Description VETCO WELLHEAD EQPT,UNIVERSAL,RUNNING TL,RUNNING T

OOL,VETCO 113223-1
TOOL-SSWE,CCY
Marking Data
Weight=1560

1 113224-1 1 EA VETCO WELLHEAD EQPT,UNIVERSAL,RUNNING TL,STEM,VETC
O 113224-1
TOOL-SSWE,CCY
2 113225-1 1 EA VETCO WELLHEAD EQPT,UNIVERSAL,RUNNING TL,MAIN BODY

,VETCO 113225-1
TOOL-SSWE,CCY
3 113226-1 1 EA VETCO WELLHEAD EQPT,UNIVERSAL,RUNNING TL,CENTRALIZ

ER,VETCO 113226-1
TOOL-SSWE,CCY
4 113226-4 1 EA VETCO WELLHEAD EQPT,UNIVERSAL,RUNNING TL,SPLIT

RING
5 113227-1 1 EA VETCO WELLHEAD EQPT,UNIVERSAL,RUNNING TL,STOP RING

,VETCO 113227-1
TOOL-SSWE,CCY
6 111506-10 1 EA TOOL-SSWE PART,RUNNING-UNIVERSAL,SLEEVE,BALANCE

VETCO P/N
7 111506-12 4 EA TOOL-SSWE PART,RUNNING,KEY, 18.750,SG-5,UNIVERSAL,

DRILL PIPE,CASING HANGER
VETCO P/N


2011/02/07 17:04:27 Vetco Gray Page: 2


.625 -11NC X 1.500 LONG
MUST BE SUPPLIED IN ACCORDANCE WITH VES 9.11.2
11 195026-391 8 EA SCREW,CAP,SOCKET HD, 0.625-11 X 2.000

LG,UNRC-3A,PURCHASE PER VES 9.11.2,PHOSPHATE PER
DOD-P-16232 AND HYDROGEN EMBRITTLEMENT RELIEVE


CUP PT-KNURLED,LOCWEL,ASTM F912
14 113124-28 1 EA PROTECTOR,THREADED,SEAL
VETCO P/N
15 990116 1 EA I.D PLATE
16 195050-20 4 EA DRIVE SCREW, ROUND HEAD, DRIVE-U SIZE 2 X 0.250

LG, MATL PER=ANSI B18.6.4 (CARBON STL), COAT
PER=ZINC
SECTION 6
TEST TOOL & EMERGENCY EQUIPMENT
PART SERVICE
a. Universal Plug Type Test Tool R50120-1 OSP 23003

(for info only)
Isolation Test Tool H50051 OSP 6007

(for info only)
b. Annulus Seal, Type SG-5 H50160-1 OSP 240
Emergency Annulus Seal, Type SG-5 112126 OSP 22000
c. Packoff Running & Retrieving Tool 112122V OSP 23004

(for info only)
Mill & Flush Tool 113171-5 OSP 287

(for info only)
FSMR10059 REV. NC
2011/02/07 17:06:47 Vetco Gray Page: 1

Technical Description TOOL-SSWE, SG-5, TEST, UNIVERSAL, PLUG,

18.750, 10,000 PSI MWP, NC50 BOX UP AND PIN DOWN
Marking Data 1. STAMP : P/N R50120-1 REV

TEST TOOL, SG-5, 18-3/4 IN
NC50 (4-1/2 I.F.) BOX UP
AND PIN DOWN
Weight=1213

1 R50120-2 1 EA TOOL-SSWE PART,SG-5,BODY,18.750
VETCO P/N
2 11087-2 1 EA TOOL-SSWE PART,SPACER SUB,NC-50 (4-1/2 API IF) BOX

UP X NC-50 (4-1/2 API IF) PIN DOWN,OAL 16.500
VETCO P/N
3 96250-1 1 EA O-RING,SPECIAL, 15.875 ID X .550 CS,BUNA N,

70 DUOR,MOLDED
VETCO P/N
4 195003-455 2 EA O-RING,AS568-455,12.975 ID X .275 CS,BUNA N,

90 DURO,MATERIAL PER VES 9.12.1 CLASS 1 GRADE 90
N552-90
5 11007 1 EA SPACER,SUB,NC-50 PIN X NC-50 PIN,NACE MR-01-75
6 111400V 1 EA VETCO WELLHEAD EQPT,UNIVERSAL,TEST TL,PROTECTOR

18-3/4,VETCO 111400

VETCO P/N

VETCO P/N
2011/02/07 17:07:37 Vetco Gray Page: 1
H50051 B RELEASED 221

OSP6007 A RELEASED 111
Technical Description TOOL-SSWE,TEST TOOL,BOP, 18.750 NOM, 15KSI MWP,

SG-5/SG-6, 4.500 IF BOX UP X 4.500 IF PIN DOWN
Marking Data
Weight=0

1 H50051-2 1 EA TOOL-SSWE PART,BOP TEST,REENTRY SUB, 18.750 NOM
15KSI
2 H50051-3 2 EA TOOL-SSWE PART,TEST TOOL,BOP,ANTI-ROTATION KEY,

18.750 NOM 15KSI,SG-5/SG-6
3 H50051-15 1 EA TOOL-SSWE PART,TEST TOOL,BOP,BALL RETAINER,

18.750 NOM. 15KSI,SG-5/SG-6
4 05462701 1 EA TOOL-SSWE PART,BALL, 2.625 DIA,

BLIND RAM TEST BLANK FOR BOP TEST TOOL
5 6020000200 1 EA SEAL,POLYPAK-B , 5.500 OD 4.750 ID .375 CS,

.625 DEPTH,MOLYTHANE
6 06287501 1 EA TOOL-SSWE PART,RING,SPACER,POLYPAK,BOP TEST TOOL,

7.187 OD 6.250 ID .940 LONG
HUGHES P/N
7 6020010600 1 EA SEAL,POLYPAK-B , 7.250 OD 6.500 ID .375 CS,

.625 DEPTH,MOLYTHANE
HUGHES
8 H50051-5 1 EA TOOL-SSWE PART,ACTUATING RING,F/BOP TEST TOOL,

18.750 NOM 15KSI
9 6502010700 6 EA SCREW,SHOULDER,SOCKET HD, 1.000 DIA X 2.500

LG,.750-10UNRC-3A,ANSI/ASME B18.3 (ALLOY STEEL)
2011/02/07 17:07:37 Vetco Gray Page: 2

OSP6007 A RELEASED 111

10 195025-363 2 EA SCREW,CAP,SOCKET HD, .500-13 X 1.250
LG,UNRC-3A,PURCHASE PER VGS 9.11.2
SPECIAL NOTE:
11 H50051-6 1 EA TOOL-SSWE PART,TEST TOOL,BOP,PIN, 18.750 NOM

15KSI,SG-5/SG-6
12 H50051-16 1 EA TOOL-SSWE PART,SEAL,SUBASSY,FOR BOP TEST TOOL,

18.750, 15KSI
13 H50051-8 1 EA TOOL-SSWE PART,SPACER RING,F/BOP TEST TOOL,

18.750,NOM 15KSI
14 04220001 12 EA SPRING,COMPRESSION, 1.225 OD 4.750 LG
15 6503032300 8 EA SCREW,CAP,SOCKET HD, .312-18 X 1.500

LG,UNRC-3A,A574
16 H50051-9 1 EA TOOL-SSWE PART,BODY F/BOP,TEST TOOL,18.750 15KSI
17 6501016600 1 EA SCREW,SET,SOCKET, .500-13 X 1.880 LG,UNC -3A,

FLAT PT,18-8 STAINLESS STEEL
18 H50051-10 1 EA TOOL-SSWE PART,TEST TOOL,BOP,LANDING RING,

18.750 15KSI,SG-5/SG-6
19 H50051-11 1 EA TOOL-SSWE PART,BOP TEST,MANDREL,J-SLOT, 18.750 NOM

15KSI
20 05437001 1 EA TOOL-SSWE PART,SUB,CROSSOVER,BOP,MS4 CL.3,TEST

TOOL,NC38 BOX UP AND NC50 PIN DOWN, 10.000 LONG
HUGHES P/N
21 H50051-12 1 EA TOOL-SSWE PART,RETRIEVING TOOL,F/BOP TEST TOOL,

18.750 NOM 15KSI

23 195013-279 2 EA SCREW,SOCKET FLT C/S HD, .375-16 X 1.000 LG,

UNRC-3A,ASTMF835
24 H50051-14 1 EA TOOL-SSWE PART,TEST TOOL,BOP,16.000 EXTENDED

LANDING RING, 18.750 NOM. 15KSI,SG-5/SG-6
2011/02/07 17:15:11 Vetco Gray Page: 1
H50160-1 A RELEASED 111

H50160 D RELEASED 111
OSP6106 D RELEASED
Technical Description ANNULUS SEAL,SG-LTR,18.750,15000 PSI MWP,

GENERAL H2S SERVICE NOTES:
THIS ASSEMBLY COMPONENT MATERIALS MEET NACE
MR-01-75. THE ATTACHMENT ELECTRON BEAM WELD
OF THE RETRIEVABLE INSERT TO THE TWO METAL
SEAL RINGS IS NOT STRESS RELIEVED. THIS
NON-STRESS RELIEVED WELD IS CONSIDERED NON-
FUNCTIONAL TO THE PART SERVICE PERFORMANCE.
4. ETCH PER STRESSLESS FORM:
ASSY H50160-1 (REV.)
ANNULUS SEAL SG-LTR
GENERAL H2S SERVICE
18-3/4 15,000 PSI MWP
S/N __________ VETCO GRAY,
(COUNTRY OF MFG)
Marking Data
Weight=186

1 H50161-1 1 EA ANNULUS SEAL PART,SG-LTR,SEAL ELEMENT NITRILE,
18.750,15000 PSI MWP,GENERAL H2S SERVICE
NOTES:
2 H50007 1 EA ANNULUS SEAL PART,SG-LTR,PACKING NUT, 18.750,

NACE MR-01-75
3 H50009-1 1 EA ANNULUS SEAL PART,SG-LTR,LOCK RING, 18.750,

NACE MR-01-75
A = 55.64; B = 54.62
4 H300832-1 2 EA CAP SCREW, BUTTON SOCKET HEAD ,.250-20UNRC -3A X

0.375LG, MATL PER=ASTM F835, COAT PER=BLACK OXIDE
5 113166-1 1 EA PROTECTOR,SG,ANNULUS SEAL, 18.750

DIMENSIONS: A = 18.65, B = 17.50
1. PERMANENT MARK: 113166-1 (REV)
2011/02/07 17:16:41 Vetco Gray Page: 1
112126 K RELEASED 211

112126 G RELEASED 211
Technical Description ANNULUS SEAL, EMERGENCY, SG-5 / SG-6, 18-3/4 IN.,

15,000 PSI MWP, H2S SERVICE
Marking Data
Weight=0

0 113166-1 1 EA PROTECTOR,SG,ANNULUS SEAL, 18.750
DIMENSIONS: A = 18.65, B = 17.50
1. PERMANENT MARK: 113166-1 (REV)
1 111844-9 1 EA CASING HGR PART,SEAL,EMERGENCY, 18.750,PACKING,

RUBBER
VETCO P/N
2 112126-4 1 EA ANNULUS SEAL PART,PACKING NUT,SG-5/SG-6,18-3/4,

EMERGENCY PACKOFF,15000 PSI MWP,NACE MR-01-75
VETCO P/N
3 112126-5 1 EA ANNULUS SEAL PART, SG EMERGENCY, RETAINING RING,

18-3/4 FOR H2S SERVICE
4 112569-12 3 EA PACKOFF PART,PIN,SHEAR, 13.625

VETCO P/N
5 H50009-20 2 EA ANNULUS SEAL PART, SG-LTR, LOCK RING, 18-3/4",

NACE MR-01-75
6 111844-8 1 EA CASING HGR PART, ,SEAL RING,UPPER, 18.750

VETCO P/N
7 112126-3 1 EA PACKOFF PART,SG-5/SG-6,SEAL RING,EMERGENCY,

18.750, 15000 PSI MWP,NACE MR-01-75
8 H300832-1 4 EA CAP SCREW, BUTTON SOCKET HEAD ,.250-20UNRC -3A X

0.375LG, MATL PER=ASTM F835, COAT PER=BLACK OXIDE
2011/02/07 17:16:41 Vetco Gray Page: 2
112126 K RELEASED 211

112126 G RELEASED 211

9 191539-1 1 EA SEAL,BACK-UP RING, 17.310 ID, 0.237 THK.
TETRALON 510
TETRAFLUOR # TBA (SEE DWG TETRALON 510)


2011/02/07 17:17:23 Vetco Gray Page: 1
112122V A RELEASED 211

112122 A RELEASED 111
OSP6106 D RELEASED
OSP6111 B RELEASED
Technical Description TOOL-SSWE,RUNNING/RETRIEVING,SG-5,TYPE 5, 18.750,

10000 MSP, AUTOMATIC LOCK HYDRAULIC RELEASE,
CASING HANGER PACKOFF 6-5/8 API REG. BOX UP X
BLANK DOWN, WITH BOLT ON SPLIT RETAINING RING FOR
SAVER SUB
Marking Data
Weight=0

0 191547-6 1 EA PROTECTOR,BOX,API REGULAR, 6.625,THREADED
VETCO P/N
1 111512-100 1 EA VETCO WELLHEAD EQPT,PACK-OFF,RETRIEVING TL,BODY,

LWR,RRTOOL,S/A,VETCO 111512-100
TOOL-SSWE,CY
2 121223-2 1 EA VETCO WELLHEAD EQPT,PACK-OFF,RETRIEVING TL,BODY,

UPR,RRTOOL,DETL,VETCO 121223-2
TOOL-SSWE,CY
3 111512-5 1 EA TOOL-SSWE PART,RUNNING/RETRIEVING,LINER, 18.750,

10000 MSP,SG-5T,CASING HANGER PACKOFF
VETCO P/N
4 111512-6 1 EA VETCO WELLHEAD EQPT,PACK-OFF,RETRIEVING TL,PISTON,

DETAIL,VETCO 111512-6
TOOL-SSWE,CY
5 111512-7 4 EA TOOL-SSWE PART, SG-5, 18-3/4, PACKOFF RUNNING AND

RETRIEVAL TOOL, TORQUE KEY, TYPE T
6 110976-7 1 EA TOOL-SSWE PART, SG-5, 16-3/4,

PACKOFF RUNNING AND RETREIVING TOOL, CENTER PISTON
7 110839-9 4 EA TOOL-SSWE PART,RUNNING/RETRIEVING,KEY RETRACTING

LUG, 13.625,CASING HANGER PACKOFF
VETCO P/N
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OSP6106 D RELEASED
OSP6111 B RELEASED

8 110976-9 1 EA TOOL-SSWE PART,RUNNING/RETRIEVING,CENTER SPRING,
16.750
VETCO P/N
9 111120-9 4 EA TOOL-SSWE PART,PACKOFF RUNNING,SPRING

VETCO P/N
10 111120-8 4 EA TOOL-SSWE PART,PACKOFF RUNNING,SCREW,TENSION

VETCO P/N
11 112122-2 1 EA TOOL-SSWE PART,RETRIEVING,SAVER SUB, 6-5/8 API

REGULAR BOX UP X 6-5/8 API REGULAR PIN DOWN X
3.375 ID
12 111512-8 4 EA TOOL-SSWE PART,RUNNING/RETRIEVING,SG-5,TYPE T,PIN,

LOCK, 18.750, 10000 PSI MWP,PACKOFF
VETCO P/N

VES 5.1.1
VETCO P/N




DURO,PER VGS5.1010.2.3,PSL 1-3
18 195176-84 1 EA RING-SNAP,TRUARC,INT,N5000-462,VETCO 195176-84

RING-RETAINING,
CARBON SPRING STEEL UNPLATED
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OSP6106 D RELEASED
OSP6111 B RELEASED

.750"-10NC X 3.500"LONG
20 195065-35 2 EA PLUG,PRESSURE,HEXAGON SOCKET, 0.500 NPT,ALLOY

STEEL,DRYSEAL TYPE
PRESSURE PLUG
21 111911-3 2 EA TOOL-SSWE PART,RETRIEVING,RING,LOCK,SPLIT

VETCO P/N

.750 -10NC X 2.750 LONG
2011/02/07 17:18:37 Vetco Gray Page: 1

113171 NC RELEASED N/A
OSP0287 J RELEASED
Technical Description TOOL-SSWE,MILL/FLUSH,SG-5/SG-6,UNIVERSAL, 18.750,

CASING HGR PACKOFF PREP,HAS 4-1/2 API IF BOX UP
VETCO P/N
Marking Data
Weight=0

1 113174-4 1 EA VETCO WELLHEAD EQPT,UNIVERSAL, ,INNER PLT DET,
VETCO 113174-4
TOOL-SSWE,CCY
2 113175-5 1 EA TOOL-SSWE PART,SG-5/6,BODY,UNIVERSAL,MILL & FLUSH,

18.750
3 195026-493 6 EA CAP SCREW, SOCKET HEAD (1960 SERIES), 1.000-8UNRC

X 6.000 LG, MATL PER=VGS5.710.2.3, COAT
PER=VGS6.3.1.2.2, MAX=34 HRC - ROCKWELL C, MIN
SECTION 7
TUBULARS AND OTHERS
PART SERVICE
20” X .625” ALT-2 Box 30327-7 OSP 31200
20” X .625” ALT-2 Pin 30326-7 OSP 31200
FSMR10059 REV. NC
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30327-7 F RELEASED 221

Technical Description CONNECTOR-TUBULAR,ALT-2 BOX,20.000, .625,BW
Marking Data
Weight=427

1 A144337-3 12 EA PLUG, PLASTIC, PUSH FIT, TO SUIT 1/2-11UNC

3 30174-16 1 EA CONNECTOR-TUBULAR PART,ALT-2 BOX, 20.000 OD,

.625 WALL,VES 2.6.1 BW PREP, 95 KSI,1-SLOT
2011/02/07 17:21:46 Vetco Gray Page: 1
30326-7 C RELEASED 221

30326V C RELEASED 221
Technical Description CONNECTOR-TUBULAR,ALT-2,20.000 X .625 WALL,PIN,

VES 2.6.1 WELD PREP
Marking Data
Weight=220

1 195001-494 1 EA O-RING,5-951,20.475 ID X .275 CS,BUNA N,70 DURO
VETCO P/N
2 201200-171 1 EA PROTECTOR,ALT-2,PIN, 20.000

DRILLTEC # PZ2000005
VETCO GRAY # 30174
3 30174-305 1 EA CONNECTOR-TUBULAR PART,ALT-2,20.000 X .625 WALL,

PIN,VES 2.6.1 WELD PREP
SECTION 8
OPERATING AND SERVICE PROCEDURES
SERVICE
DESCRIPTION PROCEDURE
a. Universal Running Tool OSP 240
b. Mill & Flush Tool OSP 287
c. Subsea Wellhead Housing, SG OSP 363
d. Permanent Guide Structure OSP 518
e. 18-3/4" BOP Isolation Test Tool OSP 6007
f. Procedure for Determining Casing hanger Seat in Subsea PRP 8165

Wellhead Housing
g. Permanent Guide Structure Retrievable Type 30" PRP 8239

Wellhead Housing and Guide Structure Retrieving Tool
h. 30 MS-700 Wellhead c/w Latch PRP 8535
i. Temporary Guidebase & Running Tool PRP 8620
j. Emergency Packoff - SG Type OSP 22000
k. Plug-SG Type Wellhead/Casing Hanger Test Tool OSP 23003
l. SG Types 1 thru 5 Retrieving and Reinstallation Tool, Packoffs OSP 23004

& Emergency Seal Assembly
m. Seat Protector /Wear Bushing Running and Retrieving Tool OSP 23005
n. 18-3/4 CAM Actuated Running tool for Standard & Slimbore, OSP 24003
MS 700/800 Fullbore and SG Series Wellhead Housing
o. Retrieval Tool for Diverless Guide Structures OSP 25001
P. Squnch Joint Connectors (ST-2 and ALT-2) OSP 31200
FSMR10059 REV. NC
SUBSEA VETCO GRAY
WELLHEAD OPERATING AND
EQUIPMENT SERVICE
PROCEDURE 0240
EQUIPMENT
Universal Running Tool, Casing Hangers, And Packoffs

21-1/4", 18-3/4", 16-3/4", AND 13-5/8" SG-5, SG-5XP, SG-6 SYSTEMS
14" And Smaller Casing Strings
TECHNICAL TOOL DESCRIPTION
Running Tool
Vetco Gray SG type Universal Casing Hanger Running Tools are designed to run the
above system casing hangers with and without the packoff assembly in a single trip.
Refer to Operating and Service Procedure (OSP) 285 for full bore operations and
OSP 6106 for dual trip runs when the packoff is not run on the casing hanger at the time
the casing hanger is run.
A sleeve (ribbed centralizer) assembly serves as a tool stabilizer and turns freely on the
tool stem. Tools are provided with 4-1/2" (NC-50) IF or 6-5/8" regular box up with 4-1/2"
API non-upset 8RD box down (standard) or NC-50 box down (special) and can be
supplied with customer specified connections.
There are two main bodies, similar in function, however, different in rating; 10,000 psi
(690 bar) and 15,000 psi (1 035 bar). The main bodies differ in their respective seal
diameters. The 15,000 psi body has a seal diameter of 5.74" (ref. P/N H50493) while the
10,000 psi body has a seal diameter of 7.615" (ref. P/N 111506). The main bodies have
a floating balance sleeve with o-rings to seal the running tool to the hanger during
circulation/cementing and to provide for casing bore isolation during BOP testing.
Casing Hanger
Vetco Gray SG type casing hanger assemblies consist of a casing hanger body and a
lock-down ring.
The casing hanger has a casing thread box down for make up to a casing pup or joint
and a square thread box up with both internal and external 2 pitch modified square
threads, as well as, sealing areas.
The internal thread is a left hand thread, into which the running tool or emergency wear
bushing seal engages.
The external thread is a right hand thread onto which the packoff threads.
REVISION AE OSP 0240 13 FEBRUARY 2007

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Vetco Gray
SG5 / SG5-XP CASING HANGER AND RUNNING TOOL
The ID seal area provides for sealing of the running tool, test plug, packoff
running/retrieving tool and emergency seal.
The external seal area provides a seal pocket for the standard seal or tapered seal for
emergency packoffs which seal against the wellhead housing and the casing hanger.
Once assembled, right-hand rotation of the running tool moves the packoff assembly
down into its seal pocket while releasing the running tool from the hanger.
Packoff
The pack off assembly is designed with a low friction coating which reduces the
possibility of shearing action on the seal element as it is moves into its energized
position. The packoff nut is machined to receive four torque keys and/or a “j” pin of the
running/retrieving tool and has four flow-by-slots to allow for circulation when running
and cementing the casing string.
SPECIFICATIONS
Pressure Ratings:
The rated working pressure of the SG packoff assembly is the same as the wellhead
housing in which it is installed. Maximum test pressure shall be limited to the maximum
working pressure of components used in the system to be tested. Working and test
pressures are defined as the pressures to which the energized packoff assembly and
casing hanger are rated. Casing hangers in some systems have different ratings than
others. The burst or collapse pressure rating of the casing strings involved should also
be considered for all test.
Refer to the drawings for dimensions and lengths of the tools when they are made up.
Recommended Lubricant - Jet Lube Alco EP 73 Plus or equivalent
Lubricants containing metallic particles such as drill pipe thread dope must not be used.
Tool Capacity: 4-1/2" IF: 600,000 lbs
6-5/8" Regular 1,000,000 lbs
U.S. CUSTOMARY UNITS TO SI UNITS

MEASUREMENT TYPE ENGLISH UNIT SI UNITS SI SYMBOL MULTIPLIER
Pressure PSI Megapascals MPa .006895
Weight Pounds Kilogram Kg 0.454
Torque Foot-Pounds Newton Meters Nm 1.356
Volume Gallons Liters L 3.785
Length Inch Millimeter mm 25.4
Metric equivalents used in Vetco Gray procedures are expressed in SI units as illustrated above.

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Vetco Gray
ROUTINE OPERATIONS
WARNING:
IN WELLS THAT WILL BE COMPLETED AS PRODUCTION, INJECTION WELLS, OR

THAT WILL BE EXTENSIVELY FLOW TESTED, THE LAST CASING HANGER
SHOULD BE LOCKED DOWN TO PREVENT VERTICAL MOVEMENT CAUSED BY
THERMAL EXPANSION OF THE CASING. IF THE CASING HANGER IS NOT TO BE
LOCKED DOWN IN THE WELLHEAD HOUSING, REMOVE THE LOCK RING PRIOR
TO RUNNING. (REFER TO THE CASING HANGER DRAWING.)
PRE-OPERATIONAL CHECKS
General Notes
1. Review Operating and Service Procedure 282 for details of 18-5/8" or 16"
casing hangers and running tools.
2. Assemble the casing hanger, packoff and running tool prior to running casing.
Care must be taken to avoid damage to all seal areas during handling, assembly
and storage.
3. It is recommended by Vetco Gray that, whenever possible, the packoff be run on

the casing hanger.
4. Annulus monitoring casing hangers are fitted with annulus monitoring ports.
These hangers have an annulus shut off insert that is installed during assembly at
the factory and should not require further service prior to or during running.
However, make absolutely certain the threaded ports for the annulus monitoring
passages are not plugged. Refer to the drawing for port location.
5. 21-1/4" and 18-3/4" SG-5XP four hanger wellhead systems utilize a 13-3/8" casing
hanger fitted with an actuator sleeve and a load ring, as is in standard use in the
SG-6 wellhead systems, to transfer casing test pressure load into the wellhead
housing wall. This load transfer takes place during testing of the packoff and
transfers load from the casing hanger - through the load ring into the wellhead
housing wall.
6. In four-hanger housings, if the 18-5/8" or 16" casing hanger/casing string is not

run, the 13-3/8" casing hanger must be fitted with a dummy hanger. The dummy
hanger replaces the 18-5/8" or 16" hanger and properly positions the 13-3/8"
casing hanger in the wellhead housing.
7. All interfacing components of Vetco Gray or others should be fitted and drifted prior
to final assembly and used to ensure functional compatibility.

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Vetco Gray
Casing Hanger and Packoff Assembly
1. Clean the internal left-hand thread, the external right-hand thread and seal area of
the casing hanger thoroughly and grease lightly.
2. Clean the internal threads of the packoff nut thoroughly and grease lightly. Ensure
the seal portion is free to rotate on the nut. Install the packoff assembly on the
casing hanger and turn it to the right until the seal contacts with the seal area
taper. Then back it off until the standoff is 2-1/2" to 2-5/8" (6.35 to 6.67 cm)
between the bottom packoff assembly and the packoff landing shoulder which is
behind the lock ring.
NOTE:
The “SG-LTR” packoff cannot be run all the way down by hand because the elastomer
seal protrudes on the inside. However, they can be run down far enough to verify thread
condition or alternatively to ensure total thread engagement, packoffs can be installed
upside down and threaded all the way down.
Running Tool
3. Inspect the o-rings on the balance sleeve and replace as required. Inspect the
threads to make certain that the lead thread is blunt start and is not damaged. If
necessary, file the lead thread to remove burrs. Grease entire area lightly.
CAUTION:
If the tool has less than 2-1/2 full threads do not use the tool, as it will have a
reduced capacity.
CAUTION:
Do not put tongs on the seal surface of the casing hanger body.
4. Depending on the drillpipe spacing required to land the casing hanger, make up a
single or stand of drillpipe on top of the running tool. Install the cement wiper plug
launching assembly on bottom of the running tool. Lower assembly into the hanger
and packoff assembly, aligning the blunt starts on the running tool with the thread
start on the casing hanger. The packoff assembly may require a slight amount of
left-hand rotation to align the torque slots with the drive keys on the running tool.
Do not rotate the packoff in a manner that decreases the stand-off. A larger
standoff is preferred.

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Vetco Gray
5. Measure and record the overall stack-up height of running tool and casing hanger,
i.e. from hanger landing shoulder to running tool top sleeve or bottom. The
dimension will decrease as the tool makes up properly.
6. With all the weight slacked off, rotate the running tool to the left. The tool will make
up approximately 3-1/4 - 3-1/2 turns. When the tool is fully made up measure the
distance from the pack off landing shoulder to the top of tool main body. The
distance should be 19-5/8 " +or - 1/8". This dimension is critical to ensure correct
make up of the tool. Back the tool off 1/8 turn to break thread bind.
7. Measure the standoff from the packoff landing shoulder to the nose of the packoff.
The distance should be 4-1/8" to 4-1/4" (10.4 to 10.8 cm), and is critical. As a
secondary check to verify that the running threads are fully made up. The overall
stack up height of running tool and casing hanger should be about 2" shorter than
measurements obtained in Step 5 above. Place a chalk mark across the running
tool, packoff and casing hanger. If 4-1/8" to 4-1/4" is not achieved, reset the initial
packoff stand off by amount that is short of this dimension.
The assembly is now ready to run. If the assembly will be set aside or stored, make
absolutely certain that the seal is properly protected against all possible damage.
RUNNING PROCEDURES
CAUTION:
In some circumstances the running tool and casing hanger have been made up
prior to arrival on the rig. It is essential that the dimensions shown in "6" and "7"
above are checked prior to picking up the running tool/hanger into the vertical
position.
In the 21-1/4" and 18-3/4" SG 4 hanger systems, if the 18-5/8" or 16" casing hanger
won’t be run, a 13-3/8" or the appropriate size casing hanger with a dummy hanger must
then be used. These casing hangers are available with the dummy hanger factory
installed, Ref. P/N 113071. The dummy hanger acts as a spacer as well as
incorporating an actuator sleeve and replaces the actuator sleeve on the standard
casing hanger. Refer to the Disassembly/Assembly section in this procedure for details.
1. If required, retrieve the ball/flex joint wear bushing, and the wellhead nominal seat
protector or wear bushing, as the case may be. When pulling the wear bushing or
seal protector take measurements using a reference wire, refer to SIS 004, to
ensure accurate measurements when landing casing.

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Vetco Gray
WARNING:
VETCO G RAY RECOMMENDS THAT CASING CENTRALIZERS AND

SCRATCHERS ARE NOT USED. FIELD EXPERIENCE HAS SHOWN THAT PARTS
CAN BREAK OFF IN THE BOP STACK AND LODGE IN THE WELLHEAD AREA,
PREVENTING THE HANGER FROM SEATING CORRECTLY, AND ALSO
PREVENTING THE PACKOFF ASSEMBLY FROM SEALING EFFECTIVELY.
2. Run the casing.
3. Unlock the hook and pick up the pre-assembled casing hanger and running tool
assembly and make it up to the last joint of casing. Be careful when making it up,
ensuring that the entire hanger running tool assembly is treated as one unit, and
that the running string is not rotated under any circumstances at this time. Visually
check the chalk mark, made previously in step 7 of the pre-op checks, for
alignment. If there has been any movement, re-align the marks as required.
4. Open the choke and kill lines before entering the BOP. Take care when passing
through the rotary table and diverter housing. Lower the casing hanger through the
riser and the BOP stack.
5. Continue to lower the string and land the hanger in the wellhead housing. Note the
load on the weight indicator, just before and after landing. Close the choke and kill
lines after the hanger has landed. Verify the casing hanger has landed in the
correct position, see earlier measurements taken in Step 1. Adjust the motion
compensator to support all but 10,000 lbs (4 540 kgs) of the running string weight.
Prior to breaking circulation, the running tool must be rotated 1/8 turn to the right.
This should ensure the tool is free to rotate after cementing operations.
WARNING:
DO NOT PICK UP OR ROTATE THE RUNNING STRING UNDER ANY

CIRCUMSTANCES AT THIS TIME. ANYTHING THAT COULD PREVENT THE
CASING STRING OR CASING HANGER FROM RETURNING TO ITS SEATED
POSITION WILL AFFECT ALL SUBSEQUENT CASING HANGER POSITIONS IN
THE WELLHEAD HOUSING.
6. Circulate through the running string, and cement as required. After cementing
open the choke and kill lines and circulate to flush the BOP stack and riser. This
continues moving wellbore debris and assists in keeping the wellhead seal area
clean to assist in packoff setting.

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Vetco Gray
7. Less than 10k weight down as a passive compensate, could result in the tool
jumping out of the casing hanger during rotation. Place a reference mark on the
rotary table and running string. Through the used of standard rig equipment (i.e.
top drive, cementing kelly, power tongs, rig tongs, etc.) turn the string to the right.
Right hand rotation of the running string performs several steps simultaneously:
(a) It releases the running tool from the left-hand running threads of the casing
hanger.
(b) It moves the packoff assembly down into the seal area onto its load shoulder.
(c) As the packoff lands on the load shoulder, it drives the lock ring on the casing
hanger outward into the lock ring recess in the wellhead housing, locking the
casing hanger in place. If the lock ring has been removed, this action does not
happen.
NOTE:
Upon release of the running tool (3 to 3-1/2" turns), if excessive torque is observed, it may
be necessary to adjust the motion compensator.
8. After approximately 3-1/4 - 3-1/2 turns, the running tool will be free and will “jump”
because the lead left-hand running thread on the bottom of the running tool will
drop off the lead thread of the casing hanger. (Dependent on condition, this
movement may be felt through the running string.)
9. Record the torque required to rotate the running string during the process. This
torque is the result of drillpipe wall contact in the marine riser, flex joint angle,
debris in the wellhead housing, weight down and friction/debris in the make up
threads between the packoff and casing hanger and must be added to the
minimum torque from the table to assure a properly energized packoff.
NOTE:
Drillpipe twist may result in more turns being required at the rotary. In all cases, release
the torque slowly, note and record the amount of twist that may have been in the running
string. Example: Running string stopped at 8-1/2 turns. Release of torque backed up
running string ½ turn. This means only 8 turns at the packoff. 8 to 8-1/2 turns is essential
to achieve and maintain a seal and energize the lockring if fitted.
10. Make four (4) plus turns to move the packoff assembly down and begins
compression. A slight torque will build up. Using the total torque requirement
determined in Step 9, continue making turns until the full 8 to 8-1/2 turns are
achieved. (Refer to the Insert on the following page). After achieving the 8 to 8-1/2
turns hold the increased torque for 30 seconds. Release slowly. Place a mark on
the rotary and reapply the torque. If no further make up is observed, the packoff is

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Vetco Gray
ready to test. If additional make up occurs, re-apply the selected torque until no
further make up occurs. Do not exceed a maximum torque of 20,000 lbs at the
wellhead to ensure that the seal can be recovered completely.
MINIMUM TORQUE AT WELLHEAD

SIZE PSI TYPE TORQUE (FT-LBS)
21-1/4" 10,000 SG-LT 15,000 (20 340 Nm)
18-3/4" 10,000 SG-LT/HR 10,000 (13 560 Nm)
18-3/4" 15,000 SG-LT/HR/LTR 10,000 (13 560 Nm)
16-3/4" 10,000 SG-T/HR//LT/LTR 16,000 (21 696 Nm)
11. Ensure running string/cement head is open to atmosphere. Circulate and test
choke and kill lines for integrity. Open lines, close ram/annular and test packoff.
Vetco Gray recommends that the test pressure required is achieved in increments
of 1,000 psi (69 bar) or less.
INSERT
This graph depicts a laboratory view of the SG-LTR seal torque as it moves through its
travel distance downhole. Relative torques experienced are along the left with relative
turns and packoff to hanger positions across the bottom. Though the figures are
laboratory conditions, they can provide an understanding of the type of torque curve
that can be experienced offshore. These values do not provide for the affects of rig
position, thread condition, debris or contaminant in the seal pocket, hanger alignment,
rotary or torque gauge accuracy and/or compensator fluidness or sensitivity. These
factors as well as a thorough understanding of hole conditions i.e. dirty or clean, mud
quality, monitoring returns during bottoms up, cementing and displacement are factors
to consider when setting an SG seal. Discussions made to continue to torque a packoff
when torque ranges above 10,000 ft-lbs (4 540 kgs) should consider all of the above as
well as individual experience, water depth and discussion with others as whether to
continue or to pull packoff in favor of a mill and flush tool run to clean out the seal pocket
area and re-run packoff.

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Vetco Gray
NOTE:
As BOP stack and wellhead configurations vary from rig to rig, it is important to obtain the
top of wellhead to BOP ram measurement. The stack/wellhead configuration may be
such that a complete stack test is impossible with the tool. In that case, the tool should be
pulled and the stack testing completed with a plug type test tool.
12. After satisfactory pressure test, bleed off the pressure, open the pipe
rams/annular and re-apply selected torque. Some additional make up may occur.
This compensates for movement of the SG seal element during testing and
provides for optimum seal integrity. Release torque slowly, then re-test if desired
(not required), or pick up the running string carefully and recover.

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Vetco Gray
NOTE:
If there is any concern or possibility that cement or excess debris may be in the wellhead,
raise the running tool to a height sufficient to ensure the stinger below the tool is still in the
casing hanger and pump through the running string to flush the wellhead.
CAUTION:
Caution is advised when pulling the running tool into the inner barrel of the slip
joint.
Retrieve/Replace Casing Hanger Packoff Assembly

Refer to Vetco Gray Operating and Service Procedure 6106.
POST-OPERATIONAL MAINTENANCE
Running Tool
1. Clean the threads. Replace the o-rings if they are damaged. Usually the lower
thread of the left-hand thread on the bottom of the running tool is slightly burred
after a job and should be filed to remove the burrs before it is used again.
2. Grease the running threads, apply thread dope to tool joints and install protectors.
3. Re-dress the blunt start thread in the casing hanger running tool.
RECOMMENDED SPARES
Casing Hangers
All standard Vetco Gray SG casing hangers (except 18-3/4" x 16") for the same
wellhead size use identical packoff assemblies. One spare packoff assembly is
recommended for each group of hangers.
Running Tools
If running tool has less than 2-1/2" of full threads, do not use.

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Vetco Gray
DISASSEMBLY/ASSEMBLY AND TEST PROCEDURE
Install Dummy Hanger, Ref. 18-3/4", P/N’s 112956, 112764.
1. Using a ½" hex key, remove the shear pin/socket head cap screws (5).
2. Using a 3/8" hex key, remove the socket head cap screws (6) that secure the
actuating sleeve to the hanger body. It will be necessary to turn the actuating
sleeve to align the ports in the sleeve with the cap screws. Remove the actuating
sleeve.
3. Position the dummy hanger on the casing hanger aligning ports in the dummy
hanger with threaded holes in the hanger body. Using a 3/8" hex key, install and
securely tighten all six socket head cap screws (6).
4. Rotate the dummy hanger to align shear pin ports with holes in the hanger body.
Using a ½" hex key, install and securely tighten all six shear pins.

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SUBSEA OPERATING AND
vetcogray WELLHEAD SERVICE
SYSTEMS PROCEDURE 287
EQUIPMENT
FLUSH TOOL, SG TYPE
The Vetco Gray Flush Tool is a cylindrical assembly with cutting teeth on the bottom and
an API tool joint box looking up. The tool has internal fluid courses that run between the
running string bore and the cutting teeth. This provides a flushing action to remove
loosened material. The OD of the tool is fluted to improve flow-by. The flush tool is
designed to remove some junk, cement, formation cuttings or gumbo from the area
between the casing hanger and wellhead housing.
SPECIFICATIONS
· Refer to drawing for dimensions.
ROUTINE OPERATIONS
1. Inspect the OD and ID of the tool for gouges or dents. If any are found, file or grind
smooth.
2. Connect a pressure sub or the kelly to the tool joint connection and pump through
the tool to verify that the fluid courses are clear.
3. Paint the inside of the tool to give a verification of the amount of swallow the tool
has made over the hanger. The flush tool must bottom out on top of the hanger to
ensure the seal pocket is clean.
REVISION J OSP 287 10 AUGUST, 2004

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FLUSH TOOL, SG TYPE
RUNNING PROCEDURE
NOTE:
The following procedure assumes the packoff assembly was run with the casing hanger,
and either a seal was not obtained due to foreign material around the casing hanger and
the packoff assembly has been retrieved, or; the casing hanger was run without the
packoff and there is a possibility that cement or formation material is in the seal area and
must be removed prior to running the packoff.
1. Adjust the heave compensator to support all but approximatley 2,500 pounds
(1134 Kg) of the running string weight.
2. The elements of some annular preventers do not always return to their original
shape (ID), after being tested. The close fit of the tool in the BOP may make it
necessary to rotate the tool slightly to get it through the annular preventer(s).
3. When the tool is past the bottom ram cavity, and before it lands, set the rotary table
at 15-20 rpm. Start rig pumps and increase the pressure to approximately 500 psi
(34 bar). Slowly lower the running string. Do not allow the drum to feed off in large
increments. Be alert for any sudden torque build up. Should this happen, stop the
rotary table and carefully raise the string. With the string up, rotate it slightly and
re-engage the flush tool as described above. Allow the tool to run for
approximately ten minutes in the wellhead.
4. Pull and inspect the painted ID and the OD of the tool for marks indicating the tool
has been running on the casing hanger. When the flush tool has fully cleaned the
seal pocket, the the inner bottom will land in the top of the casing hanger. Marks in
the paint, at this point, indicate “full” swallow and seal pocket clean out. This check
will tell if all the foreign material has been removed from the seal area or if the tool
should be run again.

2 OF 4
FLUSH TOOL, SG TYPE
NOTE:
With the possibility of debris still being present above the packoff landing shoulder,
particular attention must be paid to the number of turns achieved during packoff
re-installation as this may have interferance implication on future tubing hangers.

3 OF 4
FLUSH TOOL, SG TYPE
RECOMMENDED SPARES
None required.
See DA287.

4 OF 4
EQUIPMENT
SUBSEA WELLHEAD HOUSING, SG STYLE
The 16-3/4" Wellhead Housing is usually run with the 20" casing and landed in the 30"
conductor housing on the sea floor. The upper end of the housing has an H-4 pin profile
to receive the H-4 connector on the BOP stack. The housing has internal preparations
to receive two or three casing hangers (refer to drawing). Either 13-3/8", 10-3/4", 9-5/8",
7-5/8" or 7" are available. Most commonly used combination is 13-3/8", 9-5/8" and 7".
The 18-3/4" Wellhead Housing is usually run with the 20" casing and landed in the 30"
conductor housing on the sea floor. The upper end of the housing has an H-4 pin profile
to receive the H-4 connector on the BOP stack. The housing has internal preparations
to receive three or four casing hangers (refer to drawing). Either 16", 13-3/8", 10-3/4",
9-5/8", 7-5/8" or 7" are available.
SPECIFICATIONS
Refer to drawing for dimensions.

· The pressure rating of the wellhead housing will be found on the drawing.
These are pressure ratings for the wellhead housing only, and do not apply to the
housing extension. Maximum test pressure shall be determined by the maximum
working pressure of components in the system to be tested.
· The wellhead housing is normally supplied with an extension with a Squnch Joint
bottom connection, or preparation, to the customer’s specifications.
REVISION H OSP 363 10 AUGUST, 2004

1 OF 3
ROUTINE OPERATIONS
1. Clean the Squnch Joint on the bottom of the housing extension, if supplied, and
ensure the o-ring is in good condition. Lightly grease the inside of the box.
2. Check the AX, VX or VXVT (refer to drawing) seal surface at the top of the housing
for any damage.
3. The nominal seat protector is usually installed in the wellhead housing as supplied.
If the nominal seat protector is installed on the rig, the o-rings should be inspected
for damage and the exterior given a light coat of grease or oil before being installed
in the housing.
NOTE:
When the seat protector is removed for a BOP stack test, new o-rings must be installed
before the seat protector is re-installed in the wellhead housing to ensure that the seat
protector is not displaced by drilling operations.
4. Check the external lock ring which locks in the 30" housing, and verify that it is
undamaged and free to move in and out.
RUNNING PROCEDURE
1. With the last joint of 20" casing supported in the rotary table, pick up the wellhead
housing using the left hand threaded, or cam actuated, housing running tool.
2. Make up the housing to the 20" casing, and lower the housing and casing string
through the rotary table. The housing may be run and soft landed using a heave
compensator.
3. If a cement stringer is to be used, the wellhead must be landed on a wellhead

spider on top of the rotary table. Make up the cement stinger string using two sets
of elevators and a slotted support plate.
4. Make up the housing running tool to the cement stinger string, and install the
housing running tool in the wellhead housing. Run and land the wellhead housing
and 20" casing string in the conductor housing on the sea floor. If desired, make a
pick up test of approximately 50,000 lbs (22,680 kgs) over the string weight to
verify that the wellhead housing is locked down to the conductor housing.
5. Circulate and cement as required.

2 OF3
6. Recover the housing running tool and cement stinger string by releasing the cam
actuated housing running tool as per specific running tool procedure.
7. Pick up slowly on the running string to assure that the running tool has released
from the wellhead housing.
CAUTION:
When recovering the running string verify that the string is not hung off with the
end of the stinger in or near the wellhead housing as vessel motion could allow the
stinger to damage the VX seal surface in the wellhead housing.
POST-OPERATIONAL MAINTENANCE:
None required.
RECOMMENDED SPARES
None required.
None required.

3 OF3
EQUIPMENT
PERMANENT GUIDE STRUCTURE, 30" WELLHEAD HOUSING AND RUNNING

TOOLS
TECHNICAL DESCRIPTION
Permanent Guide Structure (PGS)

A heavy structural base fitted with a receptacle for the 30" wellhead housing and guide
post mounting pads. When used with a temporary guide base a gimbal is fitted allowing
the PGS to remain relatively level with a bottom slope of up to five degrees.
30" Wellhead Housing
Lands in PGS, supports conductor string and is available with internal profile to accept
either or both LHT and cam actuated running tools. The 30" wellhead housing has
profile for locking in High Pressure Wellhead Housing and ports for returns when
cementing 20" surface pipe.
Threaded Running Tool
Fits either 24" or 30" wellhead housings. Has left-hand modified square thread with
blunt start to ease make-up with wellhead housing threads. O-ring seals prevent
circulation past running threads. Removable plugs allow filling the string or jetting the
conductor into place.
Cam Actuated Running Tool
Fits either 24" or 30" wellhead housings. Has eight rams that engage a matching profile
in the wellhead housing. Two and one half turns of the tool stem to the left moves the
stem downward, forcing the rams radially outward. The words “Lock” and “Unlock” are
stamped into the stem to confirm the true condition of the tool. Removable plugs allow
filling the string or jetting the conductor into place.
REVISION C OSP 518 10 AUGUST, 2004

1 OF 6
PERMANENT GUIDE BASE AND 30" RUNNING TOOLS
SPECIFICATIONS
Refer to drawings for dimensions.
ROUTINE OPERATION
Permanent Guide Structure

Standard Type
Install guide posts verify that all bolts/ studs and nuts are securely tightened. Using a ¾"
hex key, loosen the cap screws and open the line traps. Apply a water resistant lubricant
such as Never Seez to the threads.
Solid Retrievable Type
In addition to the checks covered on the Standard Type, verify the nuts on the long bolts
holding the landing ring in place are tightened and secured.
NOTE:
Under conditions where diver visibility will be limited, additional paint marks may be
added to the PGS frame to clearly identify the bolts that have to be cut to permit retrieval
of the guide base.
Split Retrievable Type

In addition to the checks covered on the Standard Type, verify the nuts on the long bolts
holding the PGS are securely tightened. Also check that the four eye bolts are tightened
and secured.
1. Clean and inspect the inside of the Squnch Joint box on the bottom of the housing
extension, inspect the O-ring and replace if damaged.
2. Inspect the running tool profiles and threads on the ID of the conductor housing as
the case may be. Some conductor housings only have a cam actuated running tool
profile or a threaded running tool profile. Others have both.
3. Lightly grease the inside profile of the housing and the Squnch Joint connector.
Running Tool - 30" Housing, LHT
1. Clean and inspect the running thread on the tool.

2 OF 6
2. Check the O-rings and replace if damaged.
3. The lead thread should be a blunt start for easy make-up. If damaged or worn
down, the blunt end should be restored with a grinder. Lightly grease the threads.
Running Tool - 30" Housing, Cam Actuated
1. Inspect the O-ring on the ram housing for any damage. Lightly grease this O-ring
immediately before running.
2. Remove the safety-chained plug on top of the ram housing exposing the grease
fitting. Pump general purpose grease through this fitting until grease extrudes out
of the ¼" grease relief check valve. Replace the plug and tighten.
NOTE:
In cold weather the increased viscosity of the grease may not allow proper inward
movement of the rams by hand, after the running tool has been lubricated as above. If
this condition exists, two of the ram guide pins (3) located at 180o on top of the ram
housing may be removed before attempting to push the rams back into the ram housing.
Removing the guide pins provides additional grease relief ports. Make certain the milled
slot(4) in the ram is positioned upward before re-installing and tightening the ram guide
pins.
3. Rotate the shaft to the left approximately 2-1/2 turns to extend the rams fully. Then,
rotate the shaft to the right approximately 2-1/2 turns, and insure that the rams will
move back into the ram housing freely when lightly tapped using a wooden block
and hammer. Tighten all screws and plugs.
4. Make sure the spring loaded anti-rotation pins move in and out freely.
General Notes
If the 30" conductor is to be jetted in, all 3" bull plugs must be removed from the running
tool. The jetting string will be made up to the tool joint pin on the bottom of the running
tool shaft. With the running tool fully made up the jetting sub should be spaced 18" to
24" above bottom, inside the conductor pipe depending on the jet sub nozzle angle
and bottom conditions.
If the conductor string is fitted with a float shoe, one or more of the 3" bull plugs on the
running tool, must be removed to completely fill the conductor string with seawater, then
replaced at sea level before running the assembly.
The cam actuated running tool is also available with a one inch (1") check valve which
allows the conductor annulus to assume ambient pressure. This check valve is not
intended to fill the conductor string.

3 OF 6
All cam actuated running tools have a ¼" grease relief check valve. An arrow on this
valve must point toward the open end of the check valve. This check valve allows
excess grease to vent from the ram cavities and prevents seawater from entering the
ram mechanism which is isolated by O-rings located on the rams and between the tool
stem and ram housing.
RUNNING PROCEDURE
1. Move the PGS onto the spider/moonpool beams, orienting the guide posts with the
guide wires. Open the line traps on the guide post tops, insert guide wires, then
using a ¾" hex key, close and securely fasten the line trap cap screws at the post
top and install lock clips on lower line trap pins. Remove the split retaining plates (if
fitted) from the 30" housing receptacle and set aside.
2. Make up and run the conductor pipe string through the PGS, using slings or Vetco
Gray 30" casing elevators. Remove the protector from the Squnch Joint pin on the
last conductor joint, clean and lightly grease the pin.
If the operator determines that extra guidance is required for the conductor shoe to
enter the Temporary Guide Base (TGB) this can be easily accomplished by
welding half chain links to the conductor pipe, just above the shoe. After the shoe
is below the PGS, soft line can be fitted between the links and guide lines.
If the threaded 30" housing running tool will be used proceed as follows, otherwise
skip to Step 4 for the cam actuated running tool.
CAUTION:
Before running conductor, the operator should carefully consider all operational
steps to insure that hydrostatic collapse conditions will not occur.

Position the LHT running tool in the 30" wellhead housing and rotate the tool to the left.
Make up the running tool completely using chain tongs, approximately 2-1/4 turns are
required. Place a chalk mark on the housing and running tool, then break the running
tool loose, not to exceed ½" of rotation between the marks.
This will facilitate removal of the running tool upon completion of running the conductor.
Pick up the 30" housing joint, position over the intermediate joint in the rotary table, then
lower to make up the Squnch Joint connection. Pick up the string, cut off the landing
pads, lower and land the 30" housing in the PGS. Install the split retaining plates on the
PGS to lock the 30" housing in place.
If a split/retrievable PGS is being used, it is absolutely necessary that the joints of the
split retaining plates are aligned with the joints of the PGS, otherwise the two halves of
the PGS won’t separate.

4 OF 6
1. If not already done, rotate the tool stem of the cam actuated running tool to the right
and push the rams back into the ram housing.
2. Position the running tool into the 30" wellhead housing and carefully turn the tool
by hand to the right until anti-rotation pins engage slots in the 30" housing. Rotate
the tool stem to the left, approximately 2-1/2 turns, by hand, using chain tongs.
This drives the rams outward and locks the running tool into the 30" wellhead
housing. Note the position of the word “Lock” on the tool stem. It should be
immediately above the indicator ring. Turn the tool stem back to the right, not more
than 1/8 turn. This is to break any “seize” of the threads between the tool stem and
ram housing.
3. Pick up the 30" housing joint, position over the intermediate joint in the rotary table,
then lower to make up Squnch Joint connection.
4. Pick up the string, cut off the landing pads, lower and land the 30" housing in the
PGS. Install the split retaining plates on the PGS to lock the 30" housing in place.
NOTE:
If a split/retrievable PGS is being used, it is absolutely necessary that the joints of the split
retaining plates are aligned with the joints of the PGS, otherwise the two halves of the
PGS won’t separate.
5. Lower and land the PGS-30" housing assembly on the TGB, using the heave
compensator.
6. Cement as required. When cementing operations are completed, adjust the heave
compensator to support slightly more than the combined weight of the running
string, running tool and cement stinger.
7. Rotate the running string to the right as noted below to release the running tool:
Left-Hand Threaded Tool - approximately 2-1/4 turns,
Cam Actuated Tool - approximately 2-1/2 turns.
When the running tool disengages or releases (as the case may be) from the 30"
wellhead housing, the compensator will stroke closed. Recover the running string,
running tool and cement stinger.

5 OF 6
RECOMMENDED SPARES
Refer to Suggested Spares List.

None required.
Refer to drawing 50195.

6 OF 6
SUBSEA
PROJECT
WELLHEAD
RELATED
EQUIPMENT
PROCEDURE 8165
EQUIPMENT
PROCEDURE FOR DETERMINE CASING HANGER SEAT IN SUBSEA WELLHEAD

HOUSING.
STEP 1 - Attach small diameter wire cable to outer barrel of slip joint. Pull it up
above the rotary table (Ref. attached sketch ‘B’ dimension) leaving enough
cable above the rotary to allow for high tide and rig heave. The end of this
cable gives you a fixed reference point to the wellhead. It will not change
with the tide or rig heave, only the rig will move. Tie the cable off under the
rotary for later use.
STEP 2 - Because of rig personnel changes, it may be desirable to complete Step 2

at different times. Listed are the options in order of Vetco Gray preference.
When running in the hole with :
a) Plug type test tool for first BOP test. At this time it lands out on the
13-3/8" hanger profile inside the 18-3/4" housing.
b) Nominal seat protector running and retrieving tool to retrieve nominal

seat protector.
c) Wear bushing running and retrieving tool to retrieve the 13-3/8" wear
bushing.
Just before landing the tool to be used; adjust the motion compensator
to support only 50% of the running string weight. Land the tool. The
drillpipe running string should be stationary, only the rig will move with
the heave.
PRP 8165, REVISION N/C

PAGE 1 OF 2
VETCO GRAY
DETERMINE CASING HANGER SEAT IN SUBSEA WELLHEAD HOUSING
STEP 3 - Untie the small wireline cable attached to the outer barrel. Pull it up by
hand above the rotary. Take up all the slack, then by using a straight edge
mark the drillpipe directly across from the end of the wire line or your
pre-established wireline reference mark. You now have a fixed reference
mark from the end of the cable to the landing point of the 13-3/8" or
subsequent casing hanger (Ref. attached sketch ‘A’) dimension. At this
time also measure from the end of the wireline or your pre-established
reference mark down to the point of attachment of your wireline on the
outer barrel.
STEP 4 - Pull out of hole with drillpipe and tool. Be sure to measure from your
reference mark on the drill pipe to the casing hanger landing point on the
tool used. Record this dimension as ‘A’ dimension on sketch.
STEP 5 - Run the casing hanger and packoff as described in the Operating Service
Procedure No. 240. Making sure to measure in the hole, from the landing
point of the hanger up the drillpipe until you reach ‘A’ dimension and mark
the drillpipe.
STEP 6 - Pull up the wire line attached to the outer barrel. Put a straight edge
across from the end of the wire line to the drillpipe. If the casing hangers
landed correctly, the mark you previously made on the drillpipe should line
up with the mark previously made on the reference wire, if so continue with
cementing operation.
STEP 7 - After cementing and circulation are completed and before energizing the
packoff seal assembly, to ensure the casing hanger has not moved during
cementing or circulation, pull up your wireline and recheck its reference
mark against the mark on the drillpipe.
PRP 8165, REVISION N/C

PAGE 2 OF 2
SUBSEA
PROJECT
WELLHEAD
RELATED
EQUIPMENT PROCEDURE 8239
EQUIPMENT
PERMANENT GUIDE STRUCTURE RETRIEVABLE TYPE, 30" WELLHEAD HOUSING

AND GUIDE STRUCTURE RETRIEVING TOOL
Retrievable Permanent Guide Structure (RPGS)
Retrievable Permanent Guide Structure provides the option of retrieving and reusing the
(RPGS) after drilling is completed. This is achieved by four collect type releasing assem-
blies. Each of the four collect assemblies is expanded into the gimbal by a spring-loaded
centre pin. Spring expansion wedges the collets tapered fingers against the gimbal base
holding it in place.
To release the permanent structure from the gimbal base a retrieving tool is run on drillpipe
which locks into the permanent structure latch ring. When the drillpipe is pulled upward, the
collet centre pins compress their springs, and the collet fingers collapse away from the
gimbal, releasing the permanent structure from the expendable gimbal.
This also fitted with four guide posts which are positioned for standard 6 feet radius guide-
line spacing and also includes a lower gimbal assembly which allows the RPGS to remain
level relative to the TGB.
Lands in the RPGS which supports the conductor string. The inside of the 30" housing co-
mes with a internal profile to accept a cam actuated running tool. Has profile for locking in
high pressure wellhead housing and ports for returns when cementing 20" to surface.
PRP 8239, REV N/C

PAGE 1 OF 7
VETCO GRAY
PGSR TYPE, 30" WELLHEAD HOUSING AND GSR TOOL
Fits either 24" or 30" wellhead housings. Has eight rams that engage a matching profile in
the wellhead housing. Two and one half turns of the tool stem to the left moves the stem
downward, forcing the rams radially outward. The words “Lock” and “Unlock” are stamped
into the stem to confirm the true condition of the tool. Removable plugs allow filling the
string or jetting the conductor into place.
Retrieving Tool R10300-1
The tool consists of a tool stem with an API 4-1/2" drillpipe box up and 4-1/2 “ pin down by 3"
ID. Fitted on the lower body are four spring loaded latch and lock dog assemblies.
SPECIFICATIONS
Metric equivalents used in Vetco Gray procedures are expressed in SI units as illustrated
below:
Quality English Unit SI Units SI Symbol Multiplier
Pressure PSI Kilopascals kPa 6.895

Weight Pounds Decanewtons daN 0.445
Torque Foot-Pounds Newton Metres N.m 1.356
ROUTINE OPERATION
PRE-OPERATION CHECKS
Retrievable Permanent Guide Structure
Thoroughly clean and inspect the lock ring assembly. Clean and inspect the threads on the
latch ring. Inspect the releasing mechanism to insure it is completely assembled and in
proper working order.
Check that guide posts and cable latch assembly swing bolts are working freely.
PRP 8239, REV N/C

PAGE 2 OF 7
VETCO GRAY
Clean and inspect the inside of the Squnch Joint box on the bottom of the housing exten-
sion, inspect the O-ring and replace if damaged. Also inspect the running tool profiles and
threads on the ID of the conductor housing as the case may be. Lightly grease the inside
profile of the housing and the Squnch Joint connector.
Running Tool - 30" Housing, Cam Actuated
Inspect the O-ring on the ram housing for any damage. Lightly grease this O-ring immedi-
ately before running.
Remove the safety-chained plug (1) on top of the ram housing exposing the grease fitting.
Pump general purpose grease through this fitting until grease extrudes out of the 1/4"
grease relieve check valve (2). Replace the plug and tighten.
In cold weather the increased viscosity of the grease may not allow proper inward move-
ment of the rams by hand, after the running tool has been lubricated as in Step 7. If this con-
dition exists, two of the ram guide pins (3) located at 180° on top of the ram housing may be
removed before attempting to push the rams back into the ram housing. Removing the
guide pins provides additional grease relief ports. make certain the milled slot (4) in the ram
is positioned upward before re-installed and tightening the ram guide pins.
Rotate the shaft to the left approximagely 2-1/2 turns to extend the rams fully. Then, rotate
the shaft to the right approximately 2-1/2 turns, and insure that the rams will move back into
the ram housing freely when lightly tapped using a wooden block and hammer. Tighten all
screws and plugs.
Make sure the spring loaded housing stop pins (5) move in and out freely.
Retrieving Tool
Thoroughly clean and inspect for any shipping damage, with particular attention to the tool
joint box and spring loaded dogs.
Verify each dog can be fully depressed and retruns to its original position. Lightly grease all
dogs immediately before running this tool.
NOTE
If one dog segment becomes damaged and unable to use, you must replace all
four dogs. This is because of the helical design.
PRP 8239, REV N/C

PAGE 3 OF 7
VETCO GRAY
RUNNING PROCEDURE
1. Move the RPGS on the spider/moonpool beams, orienting the guide posts with
the guide wires. open the line traps on the guide posts, insert guide wires, then
using a 3/4" hex key, close and securely fasten the line trap cap screws at the
post top and install lock clips on the lower line traps pins.
2. Make up and run the conductor pipe string through the RPGS, using slings or
Vetco Gray 30" casing elevators. Remove the protector from the Squnch Joint
pin on the last conductor joint, clean and lightly grease the pin.
3. If the operator determines that extra guidance is required for the conductor
shoe
to enter the Temporary Guide Base (TGB) this can be easily accomplished by
welding half chain links to the conductor pipe, just above the shoe. After the
shoe is below the PGS, soft line can be fitted between the links and guide
lines.
4. Make up and land the 30" housing joint onto the rotary table. At this point there
are two methods of which the operator could continue.
a) By use of a false rotary run the cementing stinger into the housing to
required length then makeup the 30" cam tool into the 30" housing and
continue to run.
b) Make up 30" cam tool into the housing, pick up and lower it into the
RPGS at the moonpool, release the tool pull back to rotary then run
required length of cementing stinger. Then makeup 30" tool into RPGS
and continue to run.
5. When the final makeup of 30" housing and 30" cam tool are completed, pick up
the running string and insure RPGS is properly latched onto the 30" housing. If
jetting with Dyna-drill all 30" bull plugs must be removed from the running tool.
Optional ball valves could be installed if the operator desired.
6. If the conductor string is fitting with a float shoe, one or more of the 3" bull
plugs on the running tool, must be removed to completely fill the conductor
string with seawater, then replaced at sea level before running the assembly.
7. The cam actuated running tool is also available, with a 1" check valve which
allows the conductor annulus to assume ambient pressure. This check valve is
not intended to fill the conductor string.
PRP 8239, REV N/C

PAGE 4 OF 7
VETCO GRAY
8. All cam actuated running tools have a 1/4" grease relief check valve. An arrow
on this valve MUST point toward the open end of the check valve. This check
valve allows excess grease to vent from the ram cavities and prevents
seawater from entering the ram mechanism which is isolated by O-rings
located on the rams and between the tool stem and ram housing.
9. Continue to run conductor pipe to sea bed as desired using ROV TV to monitor
the 30" conductor entering the TGB.
If the hole was pre-drilled
1. Lower and land the PGS-30" housing assembly on the TGB, using the heave
compensator. Cement as required. When cementing operations are
completed, adjust the heave compensator to support slightly more than the
combined weight of the running string, running tool and cement stinger. Rotate
the running string to the right as noted below to release the cam actuated
running tool withapproximately 2-1/2 turns.
2. When the running tool disengages or releases (as the case may be) from the
30" wellhead housing, the compensator will stroke closed. Recover the run-
ning string, running tool and cement stinger.
3. If the conductor is to be jetted in with a Dyna-drill consult Dyna-drill’s operating

and service procedure. Vetco Gray recommends the conductor should be run
until the RPGS gimbal makes firm contact with the TGB.
RETRIEVING RPGS
This procedure presumes the high pressure wellhead housing is in place and drilling has
been completed.
NOTE
If a corrosion cap has been installed over the high pressure wellhead housing it
will have to be removed before attempting to recover the PGSRC. Refer to Op-
eration and Service Procedure Number 25 for diverless corrosion caps.
PRP 8239, REV N/C

PAGE 5 OF 7
VETCO GRAY
Using a subsea TV camera, thoroughly inspect the area around the latch ring of the RPGS.
There must be no cement or cutting in this area as this would prevent the retrieving tool from
engaging the latch ring on the RPGS. If necessary, rig up a jetting tool and flush around the
RPGS latch assembly then re-inspect.
Make up the retrieving tool to a stand of drillpipe. With the tool suspended off the floor check
each spring loaded dog for freedom of movement inward and outward. Lightly grease the
dogs.
NOTE
A Utiltiy Guide Frame may be used to provide guidance of the retrieving tool over
the wellhead housing. Refer to Operating and Service Procedure number 11 for
detailed information.
By use of motion compensator, lower and carefully land the retrieving tool on the RPGS.
Latch assembly cam ring. When the retrieving tool lands the spring loaded dogs will be
pushed outward into mateing latch ring of the RPGS.
Mark the drill-pipe at the rotary and apply left hand rotation until torque in encountered. This
is to ensure the latch and lock threads are properly engaged.
Retrieve the RPGS by pinking up with the compensator. The upward movement of the re-
trieval tool will release the four collet connectors from the expendable gimbal.
If for some reason the RPGS will not come free and you wish to release the retrieval tool
from the RPGS, maintain 500 to 1,000 lbs overpull, rotatethe retrieval tool four turns to the
right and pull to tool surface.
NOTE
All retrieval operations should be closely mointored by use of a subsea TV cam-
era.
PRP 8239, REV N/C

PAGE 6 OF 7
VETCO GRAY
POST OPERATION MAINTENANCE
PRGS/Retrieving Tool
Thoroughly wash with freash water. It is suggested that a high pressure water jet cleaner
be used to properly clean the latch ring, collet and dog ring assemblies. Apply a corrosion
inhibitor to all surfaces and place in storage.
RECOMMENDED SPARES
Refer to drawings.
PRP 8239, REV N/C

PAGE 7 OF 7
SUBSEA
PROJECT
WELLHEAD RELATED
vetcogray PROCEDURE 8535
EQUIPMENT
EQUIPMENT
30"MS-700 WELLHEAD C/W LATCH R50744-5
LATCH-ON GIMBAL R50956-1
RETRIEVABLE GUIDE BASE R10195-13
30" CAM ACTUATED RUNNING TOOL H56016-1
Guidebase
The Guidebase is a diverless retrievable assembly designed with a two piece housing
support plate/landing ring. When installed, the 30" housing rests on the support plate. The
guidebase is also equipped with a slope indicator and four guideposts.
Mudmat
The Mudmat is a 16’ x 16’ square wellhead support mat used at the seabed. It is run latched
to a latch ring located on the 30" wellhead housing extension.
Wellhead Housing
The ID profile of the wellhead housing has a double groove profile to accept the cam
actuated running tool ram dogs. The lower ID of the housing accepts the elastomer seal on
the cam tool. In addition, flowby ports are provided in the lower ID of the housing. The
housing assembly includes hydrate sealing of the mudmat latch body with the latch ring.
PRP 8535, REV N/C

PAGE 1 OF 11
VETCO GRAY
30" MS-700 WELLHEAD C/W LATCH
SPECIFICATIONS
· Refer to drawing for dimensions.
· Recommended Lubricants:
Grease: Jet Lube Alco EP-73 Plus
Oil General Purpose: 90 wt. gear oil
ROUTINE OPERATIONS
Retrievable Guidebase (R10195-13)
1. Inspect the retrievable guidebase.
2. Ensure the level indicator is in place and secure.
3. Inspect guidebase ID to ensure it is free of nicks and burrs. Lightly grease the
ID.
Latch-on Gimbal (R50956-1)
1. Inspect the latch on gimbal.
2. Ensure that the 3/4" -10UNC Hex head cap screws (P/N H50710-3, Qty 12) is
removed. Grease up holes.
3. Inspect the compression ring (P/N H57509-10).
4. Ensure that the latch pin (P/N H223875-1, Qty 4) on the compression ring is
free to move until flush with ID of compression ring.
Wellhead Housing (R50744-5)
1. Inspect the cam tool profile, anti-rotation slot, and seal bore on the ID of the
housing. Lightly grease the ID of the housing.
2. Inspect the mudmat latch assembly. Lightly grease the o-rings on the OD of the
latch.
3. Inspect and ensure that the latch ring is free to move and clear of debris.
PRP 8535, REV N/C

PAGE 2 OF 11
VETCO GRAY
RUNNING PROCEDURE
1. Prepare two beams in moonpool to support the latch-on gimbal.
2. Ensure that the inside gap between the beam is not less than 36 inches.
3. Place latch-on gimbal on the beams and tack weld the support plate (item 6 of
drawing R50956-1).
4. Place the compression ring (P/N R57509-10) on top of the latch-on gimbal.
5. Place the retrievable guidebase on top of the compression ring and latch-on
gimbal.
6. Make up conductor string and run through the guidebase/gimbal assembly.
7. Slowly lower the 30" housing assembly.
8. Ensure that the 30" housing has landed and latch onto the retrievable
guidebase.
9. Make up the 1/2" socket screws to ensure that the lock ring is latched onto the
30" housing.
10. Slowly pick up the 30" housing assembly.
11. Observe the latch re-enter the gimbal and compression ring moving upwards.
12. Observe and ensure that the reaction ring on the latch locks onto the gimbal.
Slack of some weight.
13. Remove R clips (item 5 in BOM of R50956-1) and remove the eye pins (item 4
in BOM of R50956-1).
14. Slowly pick up the 30" housing assembly and gimbal.
15. Remove the two support beams.
16. Slowly lower the 30" housing and proceed rig operating.
POST OPERATIONAL MAINTENANCE
Refer to OSP 6170 and OSP 6083 for maintenance procedures for the tools.
PRP 8535, REV N/C

PAGE 3 OF 11
VETCO GRAY
PRP 8535, REV N/C

PAGE 4 OF 11
VETCO GRAY
MUDMAT
PRP 8535, REV N/C

PAGE 5 OF 11
VETCO GRAY
PRP 8535, REV N/C

PAGE 6 OF 11
VETCO GRAY
PRP 8535, REV N/C

PAGE 7 OF 11
VETCO GRAY
PRP 8535, REV N/C

PAGE 8 OF 11
VETCO GRAY
PRP 8535, REV N/C

PAGE 9 OF 11
VETCO GRAY
PRP 8535, REV N/C

PAGE 10 OF 11
VETCO GRAY
PRP 8535, REV N/C

PAGE 11 OF 11
SUBSEA
PROJECT
WELLHEAD RELATED
EQUIPMENT PROCEDURE 8620
EQUIPMENT
TEMPORARY GUIDEBASE R10210-1

RUNNING TOOL 130140V
Temporary Guide Base - R10210-1
The Temporary Guide Base is designed to be used as a mudnat and support the weight of
the 36" wellhead conductor and Permenent Guide Structure. The centre well has a funnel
looking up that is used to interface with the gimbal.
Running Tool - 130140V

The single guidebase running tool consists of a detachable stem with a cylindrical body fit-
ted with external lugs which jay into (lock in) the guidebase centre well. The detachable
stem has a NC50 (4-1/2" IF) box up, it is attached to the cylindrical body using set screws.
SPECIFICATIONS
Temoprary Guidebase
Weight - 7,178 lbs
Length x Breadth - 136" sq
Running Prep - 'J' slots
Surface Area - 100 sq ft.
Running Tool
Weight - 3,290 lbs
Length x Breadth - 167-3/4" x 45-1/2" dia
Running Prep - 4-1/2" IF box
PRP 8620, REV NC

PAGE 1 OF 3
VETCO GRAY
TEMPORARY GUIDEBASE AND RUNNING TOOL
Temporary Guidebase
1. If the guide base has been previously run, inspect the J-slots for damage or
burrs and re-dress as required.
2. Install slope indicator if required.
Running Tool
1. Inspect 'J' pads for damage or burrs, re-dress as necessary.
2. Inspect NC50 (4-1/2" IF) box for damage, re-dress as required.
3. Ensure that all the socket head cap screws are installed between the cylindrical
outer body and the tool stem.
RUNNING PROCEDURE
1. Set guidebase on the spider or moonpool beams.
2. Fill the compartments i nthe guidebase with weight material as required by

local sea bed conditions.
3. Install four (4) guidelines with spelter socket type ends on the padeyes on the
guidebase.
4. Pick up running tool to drill floor, and make up 10 foot pup joint to top
connection.
5. Move guidebase running tool to moonpool area, and pick up stem/pup joint
through rotary table.
6. Make up running string to running tool then lower and install running tool in
J-slots in guidebase by rotating to the left.
7. Pick up the guidebase. Run guidebase and slack off on guidelines while base
is being lowered.
8. Orientate guidebase to correct heading by rotating drill string, with ROV or di-
vers on seabed, gently land guide base on seabed; the guidebase extensions
will sink into mud until guidebase lands out. Check slope indicator that the
guide base is within 3/4° of being level.
PRP 8620, REV NC

PAGE 2 OF 3
VETCO GRAY
TEMPORARY GUIDEBASE AND RUNNING TOOL
9. Adjust the tension on the guidelines to support the guidebase.
NOTE
Avoid tensioning the guidelines enough to lift the guidebase off the sea
floor.
10. Slack off weight using compensator till neutral weight is achieved. Rotate
running string to right and pick up slowly on running string, until it is certain that
string is free,and retrieve the running assembly.
POST-OPERATION MAINTENANCE
Guide Base
None required
Running Tool
1. Wash with fresh water and apply a light coat of grease to the drill pipe box,
then install thread protector.
Running Tool
To disassemble tool, remove 8 off socket head cap screws, 1"-8UN, to break out tool stem
from outer body.
PRP 8620, REV NC

PAGE 3 OF 3
SUBSEA WELLHEAD EQUIPMENT
OPERATING AND SERVICE PROCEDURE 22000
EQUIPMENT
Emergency Packoff - SG Type
The Emergency Packoff is designed to provide an effective seal of the casing annulus in
the event that the lower portion of the standard packoff assembly remains in place when
retrieval of the standard packoff is attempted. The emergency packoff will land on a
shoulder of the casing hanger above the normal seating position, seal against this
shoulder with o-rings and seal against the wellhead housing with a special type SG seal.
The emergency packoff is shorter than standard packoff assemblies and will not
interfere with subsequent casing hangers. It is run using the appropriate size and type
packoff retrieving and reinstallation tool.
SPECIFICATIONS
Refer to drawings for dimensions.

· Shear pin (3) value: 500 lbs (total)
Metric equivalents used in D & PS procedures are expressed in SI units as illustrated above.
OSP 22000, NC 1 OF 5 27 APRIL 2010
imagination at work GE © 2010 - All Rights Reserved

SG TYPE
EMERGENCY PACKOFF
NOTE:
Maximum test pressure shall be determined by the maximum working pressure of all
components in the system to be tested.
Working and test pressures are described as the pressure which may be applied
against the sealed packoff assembly, wellhead housing and test tool and are not related
to the burst or collapse rating of casing.
ROUTINE OPERATIONS
Running Tool
Refer to operating and service procedures for packoff retrieving and reinstallation tools.
SG-5- Procedure No. OSP 23004
SG-1 - Procedure No. OSP 23002
Emergency Packoff
1. Thoroughly clean and inspect the packoff assembly. Verify that the packing nut is
free to rotate on the retaining ring.
2. Verify the button head socket screws which secure the lock ring in position are
tight. The lock ring should be fully expanded into the mating groove in the retaining
ring. If required, the expanded position of the lock ring can be checked by releasing
one screw, pushing the ring into the expanded position, and re-securing the screw
with Loctite. Repeat the procedure with the opposite screw.
3. Inspect the o-rings and replace if damaged.
4. Verify that the shear pins are intact, replace if damaged.
5. Lightly grease the threads in the packing nut.
OSP 22000, NC 2 OF 5 27 APRIL 2010

SG TYPE
EMERGENCY PACKOFF
RUNNING PROCEDURE
NOTE:
This procedure presumes that the packing nut and upper part of the standard packoff
has been retrieved.
1. Run in the hole with a mill and flush tool and carefully land on the casing hanger,
with the heave compensator adjusted to support all but 10,000 pounds (4536 Kg)
of running string weight.
2. Commence circulating and rotating to the right to mill up any remaining rubber
from the old packoff seal assembly and clean any other debris from between the
casing hanger and wellhead housing.
NOTE:
The emergency packoff retaining ring is shear pinned to the seal assembly to prevent
the seal from energizing prematurely while running in the hole. The weight of the packoff
retrieving and reinstallation tool by itself is not sufficient to shear these pins. However, if
the tool, with a stand of drillpipe is landed on the emergency packoff, this could shear the
pins.
3. Pump approximately 10 barrels of high viscosity mud to prevent cuttings from

falling back into the wellhead housing then retrieve the running string and mill and
flush tool.
4. Set the emergency packoff on the rig floor.
5 Pick up the retrieving and reinstallation tool and carefully set it in the emergency
packoff assembly.
6. The weight of the tool will push the torque keys upward. Rotate the tool to the right
until the drive pins engage in the J-slots, and the torque keys drop down into the
torque slots thereby locking the emergency packoff to the tool.
7. On running tools having a tool joint pin down, a stand of drill collars below the tool
may be used for weight and stabilization. Run the assembly in the hole using the
heave compensator.
8. Carefully land the packoff assembly on top of the casing hanger.
9. With the heave compensator adjusted to support all but 10,000 pounds (4536 Kg)
of the running string weight, rotate the running string to the right slowly. The
approximate turns as listed will be required to set the emergency packoff seal.
OSP 22000, NC 3 OF 5 27 APRIL 2010

SG TYPE
EMERGENCY PACKOFF
WELLHEAD SYSTEM APPROXIMATE TURNS
18-3/4", 16-3/4" SG-5 4-1/2
16-3/4" SG-1 7-3/4
13-5/8" SG-1 5
11" SG-5 4-1/4
10. When torque starts to build up, continue to rotate the running string using rig or
power tongs as the following minimum torque should be applied to set the packoff
seal.
WELLHEAD SYSTEM MINIMUM TORQUE
18-3/4", 16-3/4" & 11" SG-5 16,000 ft-lbs
16-3/4" SG-1 16,000 ft-lbs
13-5/8" SG-1 13,000 ft-lbs
11. When rated torque is reached, hold it for approximately 30 seconds.

12. Release the torque slowly then reapply. If no additional make up is observed the
emergency packoff is ready to test. If additional make up occurs reapply selected
torque until no further make up is observed.
NOTE:
Prior to attempting a pressure test, both choke and kill lines should be pressure tested
against the closed valves on the BOP stack to verify that no leaks exist either in the
valves or lines
13. The packoff assembly may now be tested by closing the pipe rams, or annular
preventer, on the running string and applying test pressure through the choke or
kill line. An alternative packoff test is described in Step 17.
NOTE:
GE Drilling & Production recommends that the test pressure required is achieved in
increments of 1000 psi (70 bar), or less. Closely monitor the volume of fluid being
pumped through the choke or kill line to reduce the chances of collapsing or bursting the
casing string below the hanger in the event that the packoff assembly or running tool
o-rings are leaking.
14. Apply approximately 800 psi (55.16 bar) through the drill string to the packoff
retrieving and reinstallation tool to retract the torque keys.
OSP 22000, NC 4 OF 5 27 APRIL 2010

SG TYPE
EMERGENCY PACKOFF
15. Rotate to the left until a slight torque build up is noted.
16. Ease off torque and pick up slowly to recover the retrieving and reinstallation tool
from the packoff assembly.
17. Alternatively the packoff assembly may now be tested by running a plug type
casing hanger test tool, closing the pipe rams, or annulus preventer on the running
string and applying test pressure through the choke or kill line. GE Drilling &
Production recommends that test pressure be achieved in increments of 1000 psi
(69 bar) or smaller.
18. Closely monitor the amount of fluid being pumped through the choke or kill line to
reduce the chances of collapsing or bursting the casing string below the hanger in
the event that the packoff assembly or testing tool o-rings are leaking.
Refer to the procedures for the packoff retrieving and reinstallation tools and test tools.
OSP 22000, NC 5 OF 5 27 APRIL 2010

SURFACE WELLHEAD EQUIPMENT
EQUIPMENT
Test Tool, Plug Type For SG Wellhead / Casing Hanger
The VetcoGray plug type, wellhead/casing hanger test tools are designed to allow
periodic testing of the wellhead housing BOP stack seal and the casing hanger packoff
seal.
The nominal seat protector or wear bushings must be removed prior to running the test
tool. The test tool seals initially in the bottom of the wellhead housing and subsequently
on an internal seal surface of the casing hanger. Test tools are available with a variety of
drillpipe box connections top and either pin or box connections on the bottom, as
required by the customer.
SPECIFICATIONS
Metric equivalents used in GE Drilling & Production procedures are expressed in SI units as illustrated above.
OSP 23003, NC 1 OF 3 27 APRIL 2010

TEST PLUG TOOL
SG WELLHEAD TYPE
Maximum test pressure of the tool is limited by the working pressure of the wellhead
housing in which the tool is used, except as noted below:
MAXIMUM TEST PRESSURE
System Housing Casing Hanger Test Pressure
SG-5 XP 4 Hgr 18-3/4" x 16" 5,000 psi (345 bar)
SG-6 3 Hgr 18-3/4" x 13-3/8" 12,000 psi (827 bar)
SG-6 4 Hgr 18-3/4" x 16" 5,000 psi (689 bar)
SG-6 4 Hgr 18-3/4" x 13-3/8" 10,000 psi (345 bar)
WARNING:
18-3/4" SG-5 TEST TOOLS MUST NOT BE USED IN 18-3/4" SG-5 XP WELLHEADS.
THE LANDING SHOULDER IN SG-5 XP AND SG-6 WELLHEADS IS 45O AND
THEREFORE REQUIRE COMPATIBLE TEST TOOLS. CHECK THE TEST TOOL
DRAWING TO BE ABSOLUTELY CERTAIN.
The 18-3/4" plug test tool for SG-6 wellhead housings cannot be used in 18-3/4" SG-5
three hanger housings, because of the different landing surface angles in the bottom of
the wellhead housing.
ROUTINE OPERATION
1. Remove protectors. Clean and inspect the tool joints, seal surfaces and o-rings.
2. Inspect the o-rings, replace if necessary and lightly grease the OD of the tool. Dry
o-rings installed in dry grooves have less tendency to roll out of the groove than
lubricated o-rings installed in lubricated grooves.
RUNNING PROCEDURE
Review Operating and Service Procedure 23005 for the Seat Protector Wear Bushing
Running and Retrieving Tool before proceeding.
1. Retrieve the seat protector or wear bushing as the case may require.
2. Lower the test tool, and carefully land it in the wellhead housing or on the casing
hanger body to be tested.
OSP 23003, NC 2 OF 3 27 APRIL 2010

TEST PLUG TOOL
SG WELLHEAD TYPE
3. Verify that the test tool is properly seated, and the running string is open to
atmosphere. This provides a visible monitor that the o-ring seals on the test tool
have not been damaged when running as this will allow test fluid to bypass the test
tool. Close the pipe rams or the bag-type preventer on the running string. Apply
pressure down the choke or kill line to test the wellhead housing or casing hanger
packoff to the required pressure. GE Drilling & Production recommends that this
test pressure is achieved in increments of 1,000 psi (68 bar) or less and that fluid
volume to achieve test pressure is closely monitored.
4. Bleed off test pressure. Open the pipe rams or the bag-type preventer, and
retrieve the test tool.
5. Re-install the seat protector or wear bushing in the wellhead housing.
1. Thoroughly wash the tool with fresh water. Replace any damaged o-rings.
2. Apply thread dope to the tool joints and install protectors.
3. Apply a corrosion inhibitor to the tool body and install the test tool protector.
RECOMMENDED SPARES
Refer to Suggested Spares List.
None Required
OSP 23003, NC 3 OF 3 27 APRIL 2010

SUBSEA WELLHEAD EQUIPMENT
EQUIPMENT
SG Type Retrieving And Reinstallation Tool, Packoffs, And Emergency Seal Assembly
(See specifications for reference part numbers)

Retrieving and Reinstallation Tool
The VetcoGray Packoff Assembly Retrieving and Reinstallation tool is designed to

retrieve, run, energize and test casing hanger packoff assemblies and SG emergency
seal assemblies. The tool has pins which engage J-slots in the packoff nut or
emergency seal to lock the tool into place and drive keys to either energize the pack off
or make up the threads on the emergency seal. The tool has an enclosed hydraulic
system that is activated by pressuring up the running string. This retracts the drive keys
and allows the tool to be rotated to un-jay the pins releasing the tool from either a packoff
assembly or emergency seal.
SG Type Packoff Assembly
The VetcoGray SG Packoff Assembly is comprised of two main components; the drive
nut and the packoff. The assembly can be supplied as either torque set (Type T, LT, or
LTR) or Hydraulic Set-Rotate Lock (Type HR). The Torque set type uses the rotation of
the drive nut to energize the packoff the Hydraulic Set-Rotate Lock is energized with
mechanical force from the running tool and the drive nut is used to lock it in place. The
packoff assembly is typically run with the casing hanger and casing hanger running tool.
The casing hanger running tool supplies the actuating force to energize the packoff
sealing the annulus between the casing hanger and the subsea wellhead I.D..
OSP 23004, NC 1 OF 8 27 APRIL 2010

SG TYPE RETRIEVING
& RE-INSTALLATION TOOL
Emergency Seal Assembly
The Emergency Seal Assembly was designed to be run in place of the standard wear
bushing when the packoff assembly fails. Threads on the lower O.D. profile engage the
casing hanger while elastomer seals are used to seal between the seal assembly and
casing hanger as well as the I.D. of the wellhead
SPECIFICATIONS
Metric equivalents used in GE Drilling & Production procedures are expressed in SI units as illustrated above.
Running Retrieving Tool
· Shear value for VetcoGray supplied pins: Approx. 44,000 lbs. (20 000 Kg)
· Maximum hydraulic circuit working pressure: 1000 psi (55 bar)
· Recommended Lubricants: Hydraulic fluid: Mobil DTE 24 or equivalent.
Grease: Jet Lube AP-5 or equivalent
OSP 23004, NC 2 OF 8 27 APRIL 2010

SG TYPE RETRIEVING
The following is a list of reference part numbers for Running and Retrieving Tools, SG Packoff Assemblies, and
Emergency Seal Assemblies that are available.
This list does not show all of the tools packoff assemblies and emergency seals available and is for reference only.
Contact the closest GE Drilling & Production facility for additional items and part numbers
RUNNING AND RETRIEVING TOOL 16-3/4" TYPE T P/N 111911
16-3/4" TYPE HR P/N 111894
PACKOFF ASSEMBLY 16-3/4" TYPE LTR H50134-1
16-3/4" TYPE HR 111803
18-3/4" TYPE LTR H50160-1
EMERGENCY SEAL ASSEMBLY 18-3/4" x 13-3/8" BULK RUBBER SEAL P/N 114401-1
18-3/4" x 9-5/8" O-RING SEALS P/N 111275
18-3/4" x 9-5/8" BULK RUBBER SEAL P/N 114402-1
ROUTINE OPERATION
Running and Retrieving Tool

1. Before running the tool, inspect the pins, drive keys, and exterior O-Rings for any
damage. Replace as required.
2. To verify that fluid can flow freely from the bottom to the top of the packoff tool,
attach rig air to the ½" NPT connection on the check valve located in the bottom
I.D. of the stem and flush clean.
CAUTION:
Take care to observe all safety rules pertaining to use of rig air.
3. Note the position of the center piston relative to the retainer ring in the main body of
the tool. It should be fully against the retainer ring.
4. Check the hydraulic function of the tool by attaching a pressure sub to the box end
of the tool and applying 800 psi (55 bar). Observe the torque keys as pressure is
applied and released for full smooth travel, approximately 2" (5 cm). Remove the
test sub. The center piston must return fully to its original position. If a test sub is
not available, at very least remove the plugs and visually verify that the hydraulic
system is full of oil.
OSP 23004, NC 3 OF 8 27 APRIL 2010

SG TYPE RETRIEVING
CAUTION:
If this tool does not function as described, it must be stripped and rebuilt prior to
using. Refer to drawing 50330 for details.
To avoid pulling a wet string operators may wish to install a sub, fitted with a small
nozzle, immediately above the tool. Mud pumps can easily build up operating pressure
of 800 psi (55 bar) at the tool, even with fluid escaping through the nozzle.
RUNNING PROCEDURE
As left-hand rotation is required to remove the packoff assembly, it is recommended

that maximum make up torque be used on all right-hand tool joints
To Retrieve a Packoff Assembly
1. Make up the retrieving and reinstallation tool on Heavy - Weight, or drill collars with
maximum make up torque.
2. With the heave compensator adjusted to support running string weight, lower the
retrieving and reinstallation tool and carefully land on the packoff assembly.
Rotate the running string to the right slowly to allow the tool pins to engage the
packoff J-slots. At the same time, the torque keys will drop into vertical slots of the
packing nut, which will cause a torque buildup. This will lock the retrieving and
reinstallation tool in the packoff assembly.
3. Adjust the heave compensator to support about 5,000 lbs. (2 300 Kg) more than
running string weight, then rotate the string to the left. All SG-5/6 packoff
assemblies will require approximately 12 to 13 turns to disengage from the casing
hanger body. When the packing nut disengages from the casing hanger the
compensator will stroke closed.
4. Retrieve the running string, retrieving and reinstallation tool, and packoff
assembly. Do not rotate the running string while pulling out of the hole.
5. Install a pressure sub in the tool stem. Apply 800 psi (55 bar) to the retrieving and
reinstallation tool. This will retract the torque keys and allow the packoff assembly
to be un-jayed and removed from the tool. Bleed off the pressure.
Run and Install a Packoff Assembly
1. Run in the hole with either a mill and flush tool, or jetting tool. Flush the area around
the casing hanger to remove any cuttings. Spot gel to fill the wellhead. Retrieve
the jetting string. Prolonged jetting in one position is not recommended.
2. Inspect the O-Rings on the lower section of the retrieving and reinstallation tool
and replace if necessary. Lightly grease the O-Rings and seal areas and function
test tool.
OSP 23004, NC 4 OF 8 27 APRIL 2010

SG TYPE RETRIEVING
NOTE:
Care must be taken to avoid damage to the seal area of the packoff assembly during
handling, assembly and subsequent storage until the tool is run.
3. Set the new packoff assembly on the rig floor. Check the packoff for damage and
assure that the seal element rotates freely. This applies to Type T, SG-LT
and SG-LTR Packoff only. Type HR seal element is shear pinned to the
packing nut and cannot move. Pick up the retrieving and reinstallation tool. Align
the pins with the vertical slots in the packing nut and set it in the packoff assembly.
The weight of the tool will push the torque keys up. Rotate the tool to the right
engaging the pins in the J-slots until the torque keys drop into the vertical slots of
the packing nut. The tool is now locked to the packoff.
4. On running tools having a tool joint down, a stand of drill collars below the tool may
be used for weight and stabilization. Lower and carefully land the packoff
assembly on top of the casing hanger. Open the choke and kill lines when passing
thru the BOP.
CAUTION:
If 7" casing hanger is used, verify the drill collar O.D. will clear the I.D. of the 7"
casing hanger before making it up below the tool.
5. Place a reference mark on the floor and running string. With the heave
compensator supporting all but approximately 10,000 lbs. (4 500 kg) of the running
string weight, rotate the running string to the right slowly to engage the threads
between the packoff and casing hanger. Verify the landing position of the tool with
the measurements obtained when the casing hanger was landed.
6. Note and record the torque required to rotate the running string. This torque is the
result of drillpipe wall contact in the marine riser, flex joint angle or possible gumbo
in the wellhead housing and must be added to the torque from the following table to
assure a positive seal at the packoff. Approximately 12 to 13 turns will be required
to properly set and energize the packoff.
7. When torque starts to build up, continue to rotate the running string using rig or
power tongs until the minimum torque from the following table has been applied.
Make absolutely certain the extra torque required to turn the running string as
noted in step 11 is added to the minimum torque from this table. After desired
torque is reached, hold for approximately 30 seconds. Release the torque slowly.
Place a mark on the rotary table, then re-apply. If no additional make up is
observed, the packoff is ready to test. If additional make up occurs, re-apply
selected torque until no further make up is observed.
OSP 23004, NC 5 OF 8 27 APRIL 2010

SG TYPE RETRIEVING
MINIMUM TORQUE
SIZE PSI TYPE FT-LBS NM
21-1/4" 10,000 SG-LT 15,000 20 340
18-3/4" 10,000/15,000 SG-LTR 10,000 13 560
18-3/4" 10,000/15,000 SG-LT/HR 10,000 13 560
16-3/4" 10,000 T/HR 16,000 21 696
16-3/4" 10,000 SG-LTR 16,000 21 696
13-5/8" 10,000 T 12,000 16 272
13-5/8" 15,000 T 20,000 27 120
8. Circulate through choke and kill lines until good returns are observed. Prior to
attempting a pressure test, both choke and kill lines should be pressure tested
valves, lines or manifold.
9. The packoff assembly may now be tested by closing the pipe rams, or annular
preventer, on the running string and applying test pressure through the choke or
kill line. GE Drilling & Production recommends that the test pressure required is
achieved in increments of 1,000 psi (70 bar), or less. Closely monitor the volume of
fluid being pumped through the choke or kill line in the event that the packoff
assembly or running tool O-Rings are leaking.
10. Upon successful test, bleed off the test pressure, open the preventer and re-apply
selected torque. Some additional make up may occur, which compensates for
deformation of the SG seal element and provides optimum seal integrity. Release
torque slowly.
10. Re-adjust the heave compensator to support running string weight. Apply 800 psi
(55 bar) through the running string to retract the torque keys. Then rotate to the left
until a slight torque build up is noted, approximately 1/8 turn. Release the torque
and pick up slowly to verify the retrieving and reinstallation tool is free. Bleed off
pressure, remove pressure sub and recover the running string and tool.
Run Emergency Seal
To avoid pulling a wet string, operators may elect to install a sub, fitted with a small
nozzle, immediately above the tool Mud pumps can easily build up pressure of 800 psi
(55 bar) at the tool , even with fluid escaping through the nozzle.
1. Run in the hole with a jetting tool and thoroughly flush the casing hanger and
wellhead. Spot gel to fill the wellhead and BOP stack then retrieve the jetting
string. Prolonged jetting in one position is not advisable.
2. Make up the retrieving and reinstallation tool to Hevi-Wate or drill collars. As
left-hand rotation is required to make up the emergency seal, it is advisable to use
OSP 23004, NC 6 OF 8 27 APRIL 2010

SG TYPE RETRIEVING
a running string with left-hand threaded tool joints. Otherwise maximum make up
torque should be used on all right hand tool joints.
3. Make absolutely certain the wear bushing (if installed) has been removed.
Otherwise the emergency seal cannot make up with the casing hanger. With the
emergency seal on the rig floor, pick up the retrieving and reinstallation tool, insert
into the emergency seal, then set down. The weight of the tool will push torque
keys upward. Rotate the tool to the right, engaging tool pins in the J-slots until
torque keys drop into the slots. This locks the tool to the emergency seal.
4. Lower and carefully land the emergency seal on the casing hanger, then slack off.
Adjust the heave compensator to support all but 15,000 to 20,000 lbs. (6 800 to
9 000 Kg) of the running string weight. Rotate running string to the right slowly, until
a slight jump is felt in the running string. This will occur as the lead threads on the
emergency seal assembly and casing hanger are aligned. Rotate the running
string to the left approximately four turns to make up emergency seal threads to the
casing hanger running threads.
NOTE:
On seal assemblies with bulk seal elements (e.g. P/N114401-1, 114402-1, 114403-1 and
114404-1), weight down will shear retainer pins allowing actuation of the seal as the seal
is made up to the hanger.
CAUTION:
Do not torque the emergency seal assembly beyond the effort required to make up
approximately four (4) turns. Applying excessive torque will make removal
extremely difficult. Emergency Seals using O-Rings achieve a seal on a radial face;
therefore higher torque values are not required. Emergency Seals using the bulk
rubber seal requires a maximum of 1000 ft-lbs (1 356 Nm).
5. Make a pick up test (after one turn to verify that the seal is making up to the hanger)
of approximately 20,000 lbs. (9 000 Kg) over running string weight to verify threads
of the emergency seal are properly engaged in the casing hanger threads.
6. Circulate through choke and kill lines until good returns are observed. Prior to
attempting a pressure test, both choke and kill lines should be pressure tested
valves, lines or manifold.
7. Apply 800 psi (55 bar) through the running string, to retract the torque keys. Then
rotate the running string to the left until a slight torque buildup is noted,
approximately 1/8 turn. This will un-jay the pins on the running tool from the J-slots
in the emergency seal. Slack off torque and make a careful pickup test. If free,
recover the running string and tool.
8. The emergency seal may now be tested by either testing against the casing with
the blind rams closed or by using the correct size cup tester hung off in the pipe
OSP 23004, NC 7 OF 8 27 APRIL 2010

SG TYPE RETRIEVING
rams. In either case, caution is advised to assure the burst rating of the casing is
not exceeded.
CAUTION:
The emergency seal must be retrieved prior to running the next casing string.
Retrieve Emergency Seal

1. Carefully land the tool on the emergency seal, with the heave compensator
adjusted to support all but 5,000 pounds (2 300 Kg) of running string weight.
2. Slowly rotate the running string to the right. This will allow tool pins to engage
emergency seal J-slots, and torque keys to drop into the vertical slots locking the
emergency seal to the retrieving and reinstallation tool.
3. After a torque build up is noted, re-adjust the heave compensator to support the
running string weight, plus 5,000 lbs. (2 300 Kg).
4. Continue rotating to the right approximately four turns. When emergency seal
threads disengage from the casing hanger, the compensator will stroke closed.
5. Recover the running string, retrieving and reinstallation tool and emergency seal.
DO NOT ROTATE THE RUNNING STRING WHILE PULLING OUT OF HOLE.
POST OPERATIONAL MAINTENANCE

1. Thoroughly wash the tool with fresh water. Inspect for damage, tighten all
fasteners.
2. Apply 1,000 psi (70 bar) to the tool to test the hydraulic system, and check for
leaks. Verify full travel of the torque keys, approximately 2" (5cm).
3. Store the tool in an oil bath equipped with a drain to remove accumulated water. If
this is not possible, apply thread dope and install thread protectors on the tool
joints. Apply a corrosion inhibitor to the outside of the tool, and store the tool in a
protected area.
RECOMMENDED SPARES
Refer bill of materials supplied.
Refer to drawing 50330.
OSP 23004, NC 8 OF 8 27 APRIL 2010

Operating Service Procedure
SG-5 Seat Protector Running
& Retrieving Tool
OSP23005 Rev A
3 June 2010
OPERATING SERVICE PROCEDURE
OSP23005
Contents
SG-5 Seat Protector Running & Retrieving Tool ................................................................................................... 5
1 Equipment ............................................................................................................................................... 5
2 Technical Description................................................................................................................................ 5
2.1 Running/Retrieving Tool .................................................................................................................. 5
2.2 Nominal Seat Protector ................................................................................................................... 5
2.3 Wear Bushing................................................................................................................................. 5
3 Specifications .......................................................................................................................................... 6
4 Routine Operations .................................................................................................................................. 7
4.1 Pre-Operational Checks .................................................................................................................. 7
4.1.1 Running/Retrieving Tool......................................................................................................... 7
4.1.2 Nominal Seat Protector.......................................................................................................... 8
4.1.3 Wear Bushing ....................................................................................................................... 8
4.2 Running Procedure ......................................................................................................................... 8
4.2.1 General Notes....................................................................................................................... 8
4.2.2 Running Nominal Seat Protector ............................................................................................ 9
4.2.3 Running Wear Bushing .......................................................................................................... 10
4.3 Retrieving Procedures..................................................................................................................... 11
4.3.1 Retrieving Wear Bushing ....................................................................................................... 11
4.4 Special Operations ......................................................................................................................... 11
4.4.1 Using The Running/Retrieving Tool Without Hydraulic Pressure ............................................... 11
5 Recommended Spares ............................................................................................................................. 12
6 Disassembly Procedures .......................................................................................................................... 12
2 of 12 3 June 2010 OSP23005 Rev A

GE ©2010 – All Rights Reserved
OSP23005
List of Figures
Figure 1: Running & Retrieving Tool ............................................................................................................ 5
Figure 2: Wear Bushing .............................................................................................................................. 6
Figure 3: Running Seat Protector ................................................................................................................ 9
OSP23005 Rev A 3 June 2010 3 of 12

OSP23005
List of Tables
Table 1: Specifications ............................................................................................................................. 6
Table 2: U.S. Customary Units to SI Units .................................................................................................. 7
4 of 12 3 June 2010 OSP23005 Rev A

OSP23005
SG-5 SEAT PROTECTOR RUNNING & RETRIEVING TOOL

1 Equipment
SG Running and Retrieving Tool for Seat Protector/Wear Bushing
2 Technical Description
2.1 Running/Retrieving Tool
The Seat Protector/Wear Bushing Running and Retrieving Tool consists of a central tool stem body,
equipped with an enclosed hydraulic system. When pressure is applied down the running string, internal
pistons react against the tool body, rotate the torque ring and retract the lock ring. This permits the tool
to be either lifted out of seat protector or un-jayed and lifted out of wear bushing. The lock ring secures
the tool to all assemblies. Torque buttons transfer the torque required to jay a wear bushing into a packoff
assembly. Seat protector/wear bushing running and retrieving tools are also available with a through bore,
dart activated configuration. Refer to OSP 23006 for the through bore system.
Figure 1: Running & Retrieving Tool
2.2 Nominal Seat Protector

The Nominal Seat Protector is a thin wall sleeve that protects all wellhead housing internal surfaces
during preliminary drilling operations. The external O-rings prevent trash from accumulating around the
OD of the seat protector and retain the unit in the housing bore during drilling operations. Approximately
6,000 to 10,000 lb. overpull is required to shear the O-rings upon removal of the nominal seat protector
from the wellhead.
2.3 Wear Bushing

The Wear Bushing is a heavy wall sleeve that protects all exposed seal surfaces in the wellhead housing
and the previously installed casing hangers during subsequent drilling operations. J-pins are used to lock
the wear bushing to the packoff assembly.
OSP23005 Rev A 3 June 2010 5 of 12

OSP23005
Figure 2: Wear Bushing
3 Specifications
THE NOMINAL SEAT PROTECTOR OR WEAR BUSHING MUST USUALLY BE REMOVED PRIOR TO
MAKING PRESSURE TESTS WITH PLUG TYPE TEST TOOLS.
This tool is not intended to be operated deeper than 1600 ft. Doing so will cause the tool to
release prematurely.
• Refer to drawing for dimensions
Table 1: Specifications
Nominal shear value for J-pins:

Spring Pins - (Tool) P/N 110032-3 185,000 lb. (83,916kg)
Press Fit Pins - (WB/NSP) P/N 112529 150,000 lb. (68,040kg)

Threaded Pins - (WB/NSP) P/N 113006-3 65,000 lb. (29 484 kg)
Working pressure of the hydraulic system: 800 psi (55 bar)
Recommended Lubricants:
Grease - Jet Lube Alco EP 73 or equivalent
Hydraulic Fluid Mobil DTE 24 or equivalent
Torque Value of Pin: 70,000 ft-lbs
6 of 12 3 June 2010 OSP23005 Rev A

OSP23005
The torque value of the pin exceeds drillpipe connector torque.
Table 2: U.S. Customary Units to SI Units
Measurement English Unit SI Unit SI Symbol Multiplier

Type
Pressure psi Megapascals MPa .006895
Weight Pounds Kilogram kg 0.454
Metric equivalents used in GE Oil & Gas Drilling and Production procedures are
expressed in SI units as illustrated above.
4 Routine Operations
4.1 Pre-Operational Checks
4.1.1 Running/Retrieving Tool
1. Thoroughly clean the OD of the tool, using a wire brush. Examine the outer surface of
the tool noting any marks or grooves from previous use. This is recommended in case
resistance is encountered when running or retrieving the tool. Further examination for new
marks may be of value to determine the problem.
2. Verify that the lock ring is free to move by placing a set of chain tongs on the upper end of
the main body, and a bar in the slot (or hole) in the torque ring.
3. Pull the two together to rotate the torque ring to the left (counter clockwise). This scissor-like
pull will cause the torque ring to rotate on the tool, retracting the lock ring into the tool.
4. Remove the tongs and bar and verify that the lock ring expands fully.
5. Lightly lubricate the torque ring and the lock ring.
6. Visually check the position of the piston in the tool stem. It should be against the retaining
ring.
7. Attach a pressure sub to the tool, apply 800 psi (55 bar), and check for leaks. This pressure
should completely retract the lock ring into the body of the tool.
8. Release the pressure, remove the pressure sub, and recheck the position of the piston and
ensure that lock ring fully expands.
OSP23005 Rev A 3 June 2010 7 of 12

OSP23005
Refer to DA23005 for disassembly and reconditioning procedures. It is possible that

a threaded relief port exists on the tool stem. If so, this relief port must be plugged. It
is recommended that a ported sub be run above the tool to allow for the string to be
pulled dry.
4.1.2 Nominal Seat Protector
1. Clean and inspect the lock ring groove on the nominal seat protector. Make certain the seat
protector is not deformed in this area, as this could prevent normal release of the running tool.
2. Inspect the O-rings and replace as required.
4.1.3 Wear Bushing
1. Clean and inspect the lock ring groove in the wear bushing and verify that the J-slots are
free from burrs.
2. Make certain the wear bushing is not deformed in this area, as this could prevent normal
release of the running tool. If there is any question about proper fit, make up, then remove
the running tool from the wear bushing on the rig floor.
3. Inspect the O-rings and replace as required.
4.2 Running Procedure

4.2.1 General Notes
In the following procedures, reference is made to using the closed blind rams as a reference
point to verify that the nominal seat protector has been installed or retrieved (see dimension C
below). This method serves to verify a task has been completed and may prevent a second trip
in the hole. The same procedures can be utilized to install or retrieve the longer wear bushings
which extend below the tool stem. With shorter wear bushings, the standard procedures will
apply. An alternative method is to pump through choke and kill line and monitor the pressure as
tool or tool and wear bushing passes the outlet.
8 of 12 3 June 2010 OSP23005 Rev A

OSP23005
4.2.2 Running Nominal Seat Protector
Figure 3: Running Seat Protector
1. With the nominal seat protector on the rig floor, pick up the running tool and stab into the
seat protector.
2. Pick up the assembly to verify that the running tool lock ring fully engages the nominal
seat protector ID profile.
3. Make a stack up measurement of the running tool and the nominal seat protector (A).
4. Subtract the overall length of the running tool (B) from the stack up measurement (A).
5. Measurement (C) is the length of the nominal seat protector minus the swallow of the tool
and must be documented for usage in the following procedures.
6. Run the assembly in the hole and land the seat protector carefully on the closed blind rams.
7. Place a horizontal mark on the running string approximately 6 feet above the rotary table.
8. Pick up the running string, open the blind rams, and land the seat protector in the wellhead.
Slack off on the running string to ensure that the seat protector is fully landed.
9. Pressure up the running string to 800 psi (55 bar) to release the running tool from the seat
protector.
10. Pick up the running string sufficiently above the blind rams and close the blind rams.
OSP23005 Rev A 3 June 2010 9 of 12

OSP23005
11. Carefully land the running tool on the blind rams.

12. Measure the distance of the horizontal mark on the running string from the rotary table. If
the running tool has released the seat protector, this distance should now be 6 feet minus
dimension C.
If the mark is in the same position, repeat the above procedure until the seat
protector is released, then recover the running string and tool.
4.2.3 Running Wear Bushing
1. With the wear bushing on the rig floor, pick up the running tool and stab it into the wear
bushing.
2. Rotate the running tool to the left until the torque pins engage the J-slots in the wear bushing.
3. Pick up the assembly to verify that the running tool and wear bushing are locked together.
4. Apply a light coat of grease to the OD of the wear bushing.
5. Lower the wear bushing into the hole, with the motion compensator adjusted to support all
but 5,000 lbs (2 268 Kg) of the running string weight.
6. Land the wear bushing carefully on to the packoff and rotate the running string to the right
until a torque buildup is noted. This engages the wear bushing pins into the packing nut
J-slots and un-jays the running tool torque buttons from the wear bushing.
7. Slack off the torque.
8. To ensure the wear bushing is locked in, perform a pick up test of 10,000 lbs (4 5540 kgs)
over the string weight. Slack off weight.
9. Pressure up the running string to 800 psi (55 bar) to retract the lock ring.
10. Adjust the motion compensator to support 5,000 lbs (2 268 Kg) more than the running
string weight. If the tool is properly un-jayed from the wear bushing, the compensator will
stroke closed and the tool can be retrieved.
If there is no movement, bleed the pressure on the running string and reapply a
slight amount of right hand torque to ensure that the tool is properly un-jayed.
11. Slack off the torque and again apply pressure to retract the lock ring.
12. Recover the running string and tool.
10 of 12 3 June 2010 OSP23005 Rev A

OSP23005
4.3 Retrieving Procedures

4.3.1 Retrieving Wear Bushing
1. Run the tool in the hole with the running/retrieving tool and slack off all the running string
weight to ensure that the tool properly latches into the wear bushing profile.
2. Adjust the motion compensator to support the running string weight less 2,000 pounds (907
kg), then slowly rotate the running string to the right until a slight torque buildup is noted.
3. Overpull 10,000 lbs above the string weight to verify that the running tool is locked into the
wear bushing.
4. Once this is achieved, slack off the string weight. Refer to drawing SIS 004.
5. Adjust the motion compensator to support the running string weight less 2000 lbs (907 kgs),
then slowly rotate the running string to the left until a slight torque buildup is noted. This
will engage the torque pins on the tool with the J-slots in the wear bushing and additionally
un-jay the lower wear bushing pins from the packoff assembly.
6. Slack off the torque.
7. Increase the motion compensator setting to support more than running string and wear
bushing weight. If the wear bushing is free, the compensator will stroke closed and the wear
bushing can be retrieved.
If the running string takes weight, slack off and apply slightly more left-hand
torque. Excessive left-hand torque could release the packoff or break a
connection in the running string.
8. Retrieve the running string, tool, and wear bushing. Do not rotate the running string when
pulling out the hole. This allows accurate interpretation of any wear of the wear bushing.
4.4 Special Operations

4.4.1 Using The Running/Retrieving Tool Without Hydraulic Pressure
1. If absolutely necessary, the running and retrieving tool can be used to run and retrieve the
wear bushing when hydraulic pressure is not available. This is accomplished by manually
retracting the lock ring to its collapsed position per the Pre-Operational Checks in this
procedure, and then using the locking pin to pin through the left-hand-side hole which is
marked “FOR LOCKING” on newer tools.
2. Check the lock ring after pinning to ensure that it is in the retracted position, if not, try again.
OSP23005 Rev A 3 June 2010 11 of 12

OSP23005
3. When using this method of operation we are relying on the torque buttons to jay into the
wear bushing J-slots. This way of retaining the wear bushing with the tool is not fool proof,
and is not normally recommended.
Extra care must be taken during makeup or breakout of tool joints in order to prevent
wear bushing from un-jaying from the tool.
4. After the running or retrieving operation is accomplished, the locking pin must be pulled and
pinned in the right-hand-side hole marked “FOR STORAGE” on newer tools. The locking
pin must be pinned in the storage hole (right-hand-side) before storing the tool away to
prevent confusion later on.
5 Recommended Spares
Selection of actual quantities for spare parts should be determined by customer operating personnel. As a rule of
thumb we offer the following suggestions:
Rubber Goods Static Seals: 1 replacement
Internal Moving Seals: 2 replacements
External Seals: 3 replacements
Special Seals: 3 replacements
Split Joint Packers – Split: 2 replacements
Solid: 1 replacement
Hardware Socket Head Cap Screws:
With 1 to 10 in parts list 2 spares
With 11 or more in parts list 4 spares
Socket Set Screws: Full count
Hydraulic Hose Enough of each size for complete replacement.
Hose Fittings Enough of each size for several complete replacements.
General 1 replacement for any subassembly which if damaged or lost could cause a rig down
situation.
6 Disassembly Procedures
See DA23005
12 of 12 3 June 2010 OSP23005 Rev A

18–3/4” Cam Actuated
Wellhead Running Tool
OSP24003 Rev D
8 October 2010
OSP24003
Contents
18–3/4” Cam Actuated Wellhead Running Tool .................................................................................................... 5
1 Equipment ............................................................................................................................................... 5
2.1 Running Tool .................................................................................................................................. 5
2.2 18-3/4" Wellhead Housing ............................................................................................................... 5
3 Specifications .......................................................................................................................................... 6
4.1.1 18-3/4" Wellhead Housing...................................................................................................... 11
4.1.2 Running Tool......................................................................................................................... 13
4.3 Post Operational Maintenance......................................................................................................... 16
6 Disassembly/Assembly Procedures........................................................................................................... 17
6.1 Disassembly................................................................................................................................... 17
6.2 Assembly ....................................................................................................................................... 17
2 of 19 8 October 2010 OSP24003 Rev D

OSP24003
List of Figures
Figure 1: Anti-Rotation Pin Installed in the Upper Position............................................................................. 6
Figure 2: Dogs Locked and Unlocked .......................................................................................................... 7
Figure 3: Cam Tool Lifting Capacity ............................................................................................................. 8
Figure 4: 18–3/4” Cam Tool Rating with Pressure from Below Suspended Casing .......................................... 9
Figure 5: Dogs Engaged............................................................................................................................. 10
Figure 6: Dogs Retracted............................................................................................................................ 10
Figure 7: Fullbore Housing with NSP P/N H280992–1 .................................................................................. 11
Figure 8: Fullbore Housing without NSP P/N H280992–1.............................................................................. 12
Figure 9: For Standard Wellhead................................................................................................................. 12
OSP24003 Rev D 8 October 2010 3 of 19

OSP24003
List of Tables
Table 2: Volume of Seawater ..................................................................................................................... 15

OSP24003
18–3/4” CAM ACTUATED WELLHEAD RUNNING TOOL

1 Equipment
18-3/4” Cam Actuated Running Tool MS 700/800 and SG Series Wellhead Housing
Part Number Description

H56018–1 Standard Tool, for Standard and Slimbore Wellheads only
H56018–2 Universal Tool, for Standard and Fullbore Wellheads
2.1 Running Tool
The lock/unlock mechanism of the tool consists of a right hand threaded stem (non-rising) and a mating
cam sleeve. Five (5) turns of the stem to the left drives the cam sleeve downward approximately 2-1/2"
and forces the ram dogs outward to engage and lock into the matching profile inside the wellhead housing.
An indicator band on the OD of the stem aligns with the top edge of the cam sleeve when the tool is fully
unlocked. Right hand rotation (5 turns) of the stem reverses this process.
The cam tool is equipped with two (2) 2" bull plugs and two (2) 2" straight thread bleed plugs. When the
cam tool is assembled with the bootstrap tool, only the straight thread bleed plugs are accessible with an
extended length (60" long) Allen wrench (7/8" size) for filling the conductor string and bleeding the air at the
water line, rotary table, or cellar deck. Eighteen (18) turns of the bleed plug(s) are required to fully activate
the vent hole for the water filling process. The bleed plug(s) must be reinstalled and securely tightened
prior to running in of the assembly to full depth. Some tools have a ball valve assembly installed in place of
one or more bull plugs to facilitate venting the casing at the water line.
When this tool is used in conjunction with the Bootstrap Tool P/N H56034-22, refer to OSP 24005.
The universal cam tool can be configured for use with both standard and Fullbore 18-3/4" wellhead housings.
The tool has either an anti-rotation block or pin. For use with an MS style wellhead, the block
style must be used while the pin is used for SG style wellheads. When utilizing the tool in an
SG system, the anti-rotation pin must be installed in the upper position as shown on Figure 1:
Anti-Rotation Pin Installed in the Upper Position, page 6 .
2.2 18-3/4" Wellhead Housing

The upper ID of the wellhead housing includes locking grooves which interface with the ram dogs on the
cam actuated running tool. The outer profile includes two (2) tapered surfaces, upper and lower, which mate
with the load bearing surfaces on the 30"/36" housing to provide socket action of the two (2) housings. A
unique difference between the 10,000 psi (690 bar) and the 15,000 psi (1 034 bar) standard MS wellheads
is the presence of a high strength load ring in place at the lowest casing hanger position. The Fullbore

OSP24003
Wellhead is 15,000 psi (1 034 bar) and has a high strength load ring installed in a recess in the wellhead that
allows for a full wellhead bore, but must be shifted into position prior to landing the first casing hanger.
A retractable wickered latch ring is installed on the OD of the housing and engages the mating ring on the
30"/36" housing.
Figure 1: Anti-Rotation Pin Installed in the Upper Position
3 Specifications
• Refer to bill of materials and drawing for dimensions.
Recommended Lubricants: Jet Lube ALCO EP-73 Plus
Tool to Housing: 25,000 ft-lb
Left Hand-Tool Cam 23,000 ft-lb
Torque Capacities: Sleeve:
Right Hand-Tool Upper 15,000 ft-lb (fail safe — tool releases
Retaining Bolts:
Pressure Below Tool: 2500 psi (w/o suspended weight)
Refer to Figure 3: Cam Tool Lifting Capacity, page 8 for
required pressure
Tension Capacity (Casing): 700,000 lb

OSP24003
Tension Capacity (Stinger): 150,000

Lifting Capacity from Horizontal: 90’ Maximum for 22" x 1.25" wall with a 4’ sub (H136994-1)
that gives a minimum safety factor of 2.5 to 1.
Refer to Figure 3: Cam Tool Lifting Capacity, page 8 for
details
Figure 2: Dogs Locked and Unlocked

OSP24003
Figure 3: Cam Tool Lifting Capacity

OSP24003
Figure 4: 18–3/4” Cam Tool Rating with Pressure from Below Suspended Casing

OSP24003
Figure 5: Dogs Engaged
Figure 6: Dogs Retracted

OSP24003

Type
4.1.1 18-3/4" Wellhead Housing
1. Inspect and replace, if required, the O-ring on the lower tapered OD of the housing. Lightly
grease the O-ring immediately before running the wellhead.
Figure 7: Fullbore Housing with NSP P/N H280992–1

OSP24003
Figure 8: Fullbore Housing without NSP P/N H280992–1
Figure 9: For Standard Wellhead
2. Inspect and install, if required, the latch ring ensuring the wickers are free of burrs and the
wickers are facing up. Confirm that the O-ring has been installed behind the latch ring.

OSP24003
Lightly wire brush the wickers just prior to running, removing any foreign debris. Rotate the
latch ring by hand to confirm that it is free to move.
Excessive grease pumped into the tool may cause problems with the tool function. If
the dogs DO NOT retract fully into the tool body, there is a possibility of too much
grease in the tool. If this occurs, remove one (1) dog and remove some of the
grease. While the dog is out, function the tool. Re-install the dog and function again
making sure all dogs retract.
3. On the standard 18-3/4" 15,000 psi (1 034 bar) wellhead, visually confirm that the insert load
ring, at the housing nominal seat diameter, has been pre-installed in the housing bore. On
the Fullbore wellhead, visually confirm that the drive ring cartridge, load shoulder, retaining
ring, and lock nut are installed in the wellhead. If the nominal seat protector is installed, only
the retaining ring and lock nut will be visible.
4. Verify installation of the nominal seat protector. For Fullbore wellheads, a nominal seat
protector may not be installed. Check per the customer’s drilling program.
4.1.2 Running Tool
When running the Fullbore wellhead housing with the NSP installed in the housing, the
conversion ring for Fullbore wellheads, P/N H280992-1, on the universal cam tool,
P/N H56018-2, must be in the position shown in Figure 7: Fullbore Housing with NSP
P/N H280992–1, page 11. When running the Fullbore wellhead housing with the NSP
removed from the housing, the conversion ring for Fullbore wellheads on the universal
cam tool must be in the position shown in Figure 8: Fullbore Housing without NSP
P/N H280992–1, page 12. To convert the universal cam tool to be used for Standard
MS-700 applications, install conversion ring for standard wellheads, P/N H281257-1, as
shown in Figure 9: For Standard Wellhead, page 12. Refer to Disassembly/Assembly
procedure for removal of the universal cam tool lower ring.
When running an SG style system, remove items 11, 12, and 32 (BOM H56018-1
or H56018-2) and use item 13 with P/N's 112022-5 and 195177-22 in the SG-5 pin
location. Refer to Figure 1: Anti-Rotation Pin Installed in the Upper Position, page 6 .

OSP24003
The universal cam tool with conversion ring for Fullbore wellheads, P/N H280992-1, will
not fit inside of a high pressure housing that has a connector latched on to it. It is only
designed to latch inside housings that have no H4 (or other) connector attached to them.
1. Ensure a new O-ring is installed on the OD of the cam tool immediately prior to running the
tool.
On completion of post operational maintenance the cam tool OD O-ring must be left
on the tool during storage and handling to prevent damage to the O-ring groove on
the tool.
2. With the stem in the fully unlocked position and the ram dogs pushed back into the tool body,
pump general purpose grease through the Alemite fitting until grease extrudes out the body
vent holes or 1/4" relief check valve, if installed dependant on tool revision. The bottom
fitting should be routinely used for grease injection to ensure proper and concentrated
application of grease around the bearing.
3. Rotate the stem to the left to extend the rams. Rotate the stem to the right approximately five
(5) turns to ensure the rams will move back into the body freely when lightly tapped, using
a wooden block and hammer. Reinstall the guide screws.
4. Check the spring loaded anti-rotation (housing stop) block on the cam tool to ensure that it
moves in and out freely and is fitted in the proper position for either SG or MS-700.
If the 20" or 22" casing string is fitted with a float shoe or float collar, the two (2) 2"
bleed plugs may be utilized to fill the casing string with water. Retighten the plugs
after usage. The cam tool may have a bull plug fitted with a check valve which
allows the 20" or 22" annulus to maintain ambient pressure by allowing seawater in.
THIS CHECK VALVE IS NOT INTENDED TO FILL THE CASING STRING.
5. Later revision tools have incorporated two (2) vent/wash ports located at 180° to each other
between the ram windows of the main body. The vent holes communicate with each other
through the annulus space above the bearing ring. Verify the vent holes are open. Grease
will extrude from the hole during tool lubrication. The check valve is not required for tool
with vented bodies.
After flushing and greasing, ensure that the two (2) drilled through NPT plugs are refitted.
These holes must not be completely plugged, otherwise the tool may not operate correctly.
Refer to the assembly drawing for the position of the flushing ports.

OSP24003
For tools which do not incorporate body vent ports, verify that the grease relief check valve
is installed correctly in the tool body. Remove, if required, ensuring that the arrow on the
valve is pointing toward the open end of the check valve.
6. Check and ensure that the pipe plug covering the lower grease fitting is properly torqued.

Before running, the operator should carefully consider all operational steps to ensure that hydrostatic
collapse conditions will not occur. In deep water, this is essential.
To prevent hydrostatic collapse, pump the following volume of seawater per the chart below down the
drillpipe.
Table 2: Volume of Seawater
Number of Stands 5–1/2” FH 6–5/8” FH

First 8 stands, every 4th stand 35 bbls 40 bbls
Stands 9 to 20, every 4th stand 12 bbls 15 bbls
Stands 21 and after, every 4th stand 10 bbls 15 bbls
As the tool will release with the application of right hand rotation, it is important to ensure
that no right hand rotation is transmitted down the drillpipe during make up and running
of the string. Other factors which may lead to the release include tight and deviated hole
conditions, as well as not using the backup tongs correctly, not locking the rotary, and not
locking the blocks.
1. If not already done, rotate the shaft of the tool to the right (unlock) and push the dogs back into the
body of the tool.
2. Make up the running tool to the drillpipe running string.
3. Lower the running tool in to the 18-3/4" housing. Rotate the tool stem to the left approximately five (5)
turns until it stops (lock). Verify lock by visual indicator on stem. Do not force. Turn the tool stem back
to the right 1/8 turn or less.
4. Paint a visual indicator on the running tool and housing (on the camera side) to verify tool has not
backed out during running. Monitor the paint stripe while running.
5. Run the 18-3/4" housing and prior to landing in the 30"/36" housing, open the motion compensator
and adjust it to support the weight of the running string. After landing, take an overpull of 50,000 lb
(22,680 kg) to verify lock-down of the “C” ring to the 30"/36" housing. Verify lock-down with the ROV or
Rig camera. Release overpull. Cement as required. Prior to releasing the running tool, the wellhead
angle position to the sea floor should be reviewed.
6. With the compensator adjusted to support the weight of the landing string, rotate the running string to
the right approximately five (5) turns and pick up carefully on the running string. The dogs are free

OSP24003
to “cam” back into the housing of the running tool due to the tapers of dogs and the grooves in the
wellhead housing. If high right hand torque (above 10,000 ft-lb) is experienced during release of
the tool, weight should be set down to ensure that the anti-rotation key remains fully engaged
in the housing slot.
When retrieving the running string, do not hang off with the stinger in or near the
wellhead housing. Vessel motion could allow the stinger to damage the wellhead seal
areas.
7. Retrieve the running tool.
4.3 Post Operational Maintenance

1. Thoroughly wash the running tool with fresh water including circulating through the vent ports and
re-lubricate the tool before storage. Ensure that the vent port plugs are refitted.
2. This tool should be stored in oil bath, and if so, equip the container with a drain to remove accumulated
water.
3. Inspect the O-ring on the cam tool and replace if required. If the tool is not stored in an oil bath protector,
pack the external ram dog cavities with grease. Apply thread dope to the tool joint threads and install
the thread protectors.
4. If the tool stem binds against the upper retaining ring, when retrieved, loosen the cap screws to
relieve the bind, rotate the stem left hand and retighten the screws. The tool is designed to stretch the
retaining ring cap screws and release at approximately 15,000 ft-lb right hand torque, in the improbable
condition of silt/sand preventing the cam sleeve from full travel. The cap screws should be inspected for
looseness and replaced if higher torque is required to release the tool.
5. Install 2" bull plugs.
Rubber Goods Static Seals: 1 replacement
Internal Moving Seals: 2 replacements
External Seals: 3 replacements
Special Seals: 3 replacements
Split Joint Packers – Split: 2 replacements
Solid: 1 replacement
Hardware Socket Head Cap Screws:
with 1 to 10 in parts list 2 spares

OSP24003
with 11 or more in parts list 4 spares

Socket Set Screws: full count
Hydraulic Hose Enough of each size for complete replacement.
Hose Fittings Enough of each size for several complete replacements.
situation.
6 Disassembly/Assembly Procedures
6.1 Disassembly
The following disassembly and assembly instructions are for the conversion ring in the universal cam
tool, H56018-2.
1. Remove the six (6) 1/2" socket head cap screws (item 4) from the retainer ring (item 36), and remove
the retainer ring.
2. Remove the conversion ring (item 34 or 35).
3. Remove and inspect the O-ring (item 38). Replace if necessary.
6.2 Assembly
1. Determine which way the tool is to be set up.
2. Possible scenarios:
a. If the tool is going to be set up to run the Fullbore wellhead housing with the NSP installed in
the housing, refer to Figure 7: Fullbore Housing with NSP P/N H280992–1, page 11 or drawing
H56018-2.
b. If the tool is going to be set up to run the Fullbore wellhead housing with the NSP removed from
the housing, refer to Figure 8: Fullbore Housing without NSP P/N H280992–1, page 12 or drawing
H56018-2.
c. If the tool is going to be set up in the standard configuration, refer to Figure 9: For Standard
Wellhead, page 12 or drawing H56018-2.
The universal cam tool conversion ring will be a different ring than used with Fullbore
wellheads. Ensure that the proper conversion ring (item 34 on drawing H56018-2) is
used for reassembly.
3. Reverse Steps 3 through 1 of the disassembly procedure to reassemble the tool.
4. Torque the six (6) 1/2" socket head screws to 45 ft-lb.

Index
C
Cam Actuated Running Tool ................................ 5
Retrieval Tool for Diverless
Guide Structures
OSP25001 Rev A
5 November 2010
OSP25001
Contents
Retrieval Tool for Diverless Guide Structures ....................................................................................................... 5
1 Equipment ............................................................................................................................................... 5
3 Specifications .......................................................................................................................................... 5
4.2 Retrieving Procedures..................................................................................................................... 9
2 of 13 5 November 2010 OSP25001 Rev A

OSP25001
List of Figures
Figure 1: Retrieval Tool with Centralizer Wings Installed ............................................................................... 6
Figure 2: Retrieval Tool Landed in PGB ....................................................................................................... 8
Figure 3: Upward Pull Releases the Collect Mechanism ............................................................................... 10
Figure 4: GRA Separating from Subsea Wellhead with Support Plate Remaining ........................................... 11
Figure 5: GRA Separating From Subsea Wellhead with Split Support Plate ................................................... 12
OSP25001 Rev A 5 November 2010 3 of 13

OSP25001
List of Tables

OSP25001
RETRIEVAL TOOL FOR DIVERLESS GUIDE STRUCTURES

1 Equipment
Description Reference Part Number
Diverless Guide Structure Retrieval Tool H50043
Diverless Guide Structure Retrieval Tool A50500–1
The retrieval tool for diverless guide structures is designed to remotely retrieve several different guide structures,
including permanent guide bases and guidelineless re-entry assemblies (hereinafter referred to as PGBs and GRAs,
respectively). The tool will fit into, and over, most common combinations of wellhead and guide structure by utilizing
the tool’s various adjustments and adapter pieces. The tool will land into the guide structure, release its retaining
mechanism, and in the same motion lift the guide structure clear of the high pressure and 30" wellhead housings on its
way back to the surface. The tool has the capacity to land into position within/upon a guide structure even in those
cases where a corrosion cap is in place on the wellhead.
It is recommended that special caution be taken in this situation, however, since the design of many
caps may limit the ability of the guide structure to be retrieved with a cap in place. Though this
procedure pictorially depicts use with a GRA, this tool is designed specifically for use with only
those guide structures, PGB or GRA, which utilize the collet style retrieval mechanism.
3 Specifications
Recommended lubricants: Use Aqua-Lube or other non water soluble grease to coat upper and lower sliding
surfaces of the four latch dogs.

Type

OSP25001
Table 1: U.S. Customary Units to SI Units (cont'd.)

Type
Figure 1: Retrieval Tool with Centralizer Wings Installed

OSP25001
1. Verify and adjust inner guide plates to suit the type and status of wellhead present on ocean floor.
a. If the wellhead has a corrosion cap in place, remove the four guide plates entirely. See the caution
note in the Technical Tool Description section of this document.
b. If a 16-3/4” wellhead is present, adjust the four plates so that they are mounted in their innermost
position. Verify a dimension of 26.0” across any two opposing plates.
c. If a 18-3/4” wellhead is present, adjust the four plates so that they are mounted in their outermost
position. Verify a dimension of 27-1/4” across any two opposing plates.
2. Install or delete the external guide centralizer wings to suit the type of guide structure present on
the ocean floor.
a. If PGB is being retrieved, no guide centralizers are necessary.
b. If GRA for E size H-4 connectors is being retrieved, then install the four guide centralizers part
number H50042-7 on the tool. With the wings in place, this tool will not pass through a 49-1/2”
rotary table. Verify a dimension of 58-1/8“ across the outside surface of any two opposing guide
centralizer wings. A GRA for E size H-4 connectors has a 59” inner diameter main guidance cylinder.
c. If GRA for HD H-4 connectors is being retrieved, then install the four guide centralizer wings part
number H50042-6 on the tool. Verify a dimension of 70.0” across the outside surface of any two
opposing guide centralizer wings. A GRA for HD size H-4 connectors has a 71” inner diameter
main guidance cylinder.
3. Verify that the four latch dogs are lubricated and are free to move.
4. Clean and apply a light coat of grease to the outside surfaces of the latch ring at bottom of tool.

OSP25001
Figure 2: Retrieval Tool Landed in PGB

OSP25001
4.2 Retrieving Procedures

1. Primary Method:
a. Position the tool on the spider/moon pool beams.
b. Run the drill string through the rotary and make up to top of tool. When retrieving the PGB, utilize
guide frame or other means to center tool using guide lines. If GRA is being retrieved, and if camera
or sonar is used, make sure any bumper subs in the string are of sufficient inner diameter to pass a
TV camera or sonar head.
2. Alternative Method:
a. Position the tool, less centering wings, on the rotary table, then add wings onto the tool in the
moon pool. Continue per step 1 above.
3. Pick up tool, then open the moon pool beams. Lower the tool on drillpipe until the tool is approximately
5–10 feet (1.5–3 M) plus the rig heave above the structure. If a motion compensator is used, regulate
motion compensator to support drill string weight.
4. Retrieval for PGB or GRA:
a. If retrieving PGB, continue slowly downward until nose of tool lands in latch ring on top surface
of PGB frame.
b. If retrieving GRA, center tool using camera or sonar. When correctly positioned, slowly lower the
tool until nose of tool lands in latch ring within guidance profile of GRA frame.
5. Rotate the tool a maximum of 1/4 turn to the right. It is possible that the dogs on the tool will encounter
their corresponding rotation stops prior to the 1/4 turn point, and torque could build up should this occur.
Apply minimum possible rotational speed to achieve a maximum 1/4 turn to engage
the stop pin. Do not exceed 3000 ft-lb during rotation. Excess torque during rotation
may cause the spring loaded dogs to jump the stop pin.

OSP25001
Figure 3: Upward Pull Releases the Collect Mechanism
6. Lift upward on the string. During the first few inches of upward travel, the following events occur:
a. The collet mechanisms move upward against their springs until the springs are compressed to
their solid height. At this point the compressed collets transfer the upward force from the tool
to the frame, and lifting of the frame begins.
b. The upward motion of the collet mechanisms releases the housing support assembly(s) from the
GRA frame. As the frame travels upward, the housing support separates from the GRA frame and is

OSP25001
left behind at the mudline. In the case where a split housing support is used, the two halves separate
from the frame but remain loosely attached to the frame by chains. In the case of a gimbal, the
gimbal is left on the mudline in the same fashion as the one piece housing support just described.
c. After the frame clears the wellhead area, an exposed 30” housing and wellhead remain on the
mudline. The housing support (or gimbal) drops down around the 30” housing to mudline, where it
remains. Using a split housing support, no parts stay at mudline.
Figure 4: GRA Separating from Subsea Wellhead with Support Plate Remaining

OSP25001
7. Pull the GRA or PGB frame up to complete recovery.
Figure 5: GRA Separating From Subsea Wellhead with Split Support Plate

OSP25001
8. If difficulty occurs in attempting to retrieve the GRA of PGB, and the structure will not move when lifted:
Relax pull on the tool. Rotate 1/4 turn to the left. Again, there are rotation stops upon which the tool
dogs will contact. Pull upwards on the tool and it will withdraw from the latch ring. Recover the tool.

Thoroughly clean and inspect, grease latching dogs.
None required.

Squnch Joint Connectors ST
and ALT Type
OSP31200 Rev A
6 October 2010
OSP31200
Contents
Squnch Joint Connectors ST and ALT Type......................................................................................................... 5
1 Equipment ............................................................................................................................................... 5
3 Specifications .......................................................................................................................................... 6
6 Disassembly / Assembly and Test Procedure ............................................................................................. 10
6.1 Disassembly................................................................................................................................... 10
6.2 Assembly ....................................................................................................................................... 11
6.3 Testing ........................................................................................................................................... 11
2 of 11 6 October 2010 OSP31200 Rev A

OSP31200
List of Figures
Figure 1: ALT-2 Squnch Joint Connector...................................................................................................... 5
OSP31200 Rev A 6 October 2010 3 of 11

OSP31200
List of Tables
Table 1: ALT–2 Squnch Joint Connectors: Standard Specification for Pin and Box Sets ................................ 6
Table 2: ST–2 Squnch Joint Connectors: Standard Specification for Pin and Box Sets .................................. 6
Table 3: ST–2 RB (Reduced Bore) Squnch Joint Connectors: Standard Specification for Pin and Box
Sets ............................................................................................................................................ 7
Table 4: ST–2 HP (High Performance) Squnch Joint Connectors: Standard Specification for Pin and Box
Sets ............................................................................................................................................ 7
Table 5: ST–2 HP RB (High Performance–Reduced Bore)Squnch Joint Connectors: Standard Specification
for Pin and Box Sets .................................................................................................................... 8
Table 7: Releasing Screw Requirements .................................................................................................... 11

OSP31200
SQUNCH JOINT CONNECTORS ST AND ALT TYPE

1 Equipment
Squnch Joint Connectors ST and ALT Type
Squnch Joint Connectors are automatic lock, mechanical release connectors. They are pressure tight joints that do
not require rotation for make up. Their most common use is for quick connection of large diameter conductor and
casing in offshore drilling operations. There are two main types of Squnch Joint connectors.
Type ST-2 and ST-2 HP Squnch Joints are standard-duty connectors designed to be run into pre-drilled holes or
in conductor strings that are jetted in place. The ST-2 HP (High Performance) is available for applications where
enhanced strength is needed.
Type ALT-2 Squnch Joint is designed for medium to severe drilling conditions. It is a joint that when properly
maintained can be used on a continued well-to-well program and can be driven to refusal without damage.
Figure 1: ALT-2 Squnch Joint Connector

OSP31200
3 Specifications
Table 1: ALT–2 Squnch Joint Connectors: Standard Specification for Pin and Box Sets
Nominal Wall Connector Connector Length Connector Tensile Bending Internal

OD Thickness OD ID Made Up Weight Capacity Capacity Pressure
(1) (1) (1)
(in) (lb) (kip) (kip-ft) (psi)
(mm) (N) (MN) (kN.m) (MPa)
20” .500 23.50 18.50 15.32 629 2430 1120 4000

508.0 12.70 596.9 469.9 389.1 2798 10.80 1520 27.6
.625 23.50 18.50 15.32 663 2430 112 5000
15.88 596.9 469.9 389.1 2949 10.80 1520 34.5
24” .500 27.75 21.97 17.15 776 3510 1680 3200
609.6 12.70 704.85 558.0 435.6 3452 15.60 2280 22.1
.750 27.75 21.97 17.15 792 4540 2130 3200
19.05 704.85 558.0 435.6 3523 20.20 2890 22.1
1.000 27.75 21.50 17.15 869 4540 2500 4200
25.40 704.85 546.1 435.6 3865 20.20 3390 29.0
30” 1.000 33.75 27.40 19.87 1256 5720 4000 2500
762.0 25.40 857.3 696.0 504.6 5587 25.40 5420 17.2
1.500 34.38 26.65 19.87 1509 6200 4200 3000
38.10 873.1 676.9 504.6 6712 27.60 5690 20.7
36” 1.000 40.00 31.00 21.25 2194 7320 5050 2500
914.4 25.40 1016.0 787.4 539.7 9759 32.60 6850 17.2
1.500 40.00 31.00 21.25 2271 7320 5050 2500
38.10 1016.0 787.4 539.7 10102 32.60 6850 17.2
42” 2.000 45.00 36.50 21.25 2865 12490 11220 3510
1066.8 50.80 1143.0 927.1 539.7 12743 55.60 15211 24.2
Table 2: ST–2 Squnch Joint Connectors: Standard Specification for Pin and Box Sets

(1) (1) (1)
500 33.00 28.00 15.17 729 2130 1680 1500

30” 12.70 838.2 711.2 385.3 3242 9.50 2280 10.3
762.0 .625 33.00 28.00 15.17 743 2130 1900 1500
15.88 838.2 711.2 385.3 3305 9.50 2580 10.3
.750 33.00 28.00 15.17 753 2130 1900 1500
19.50 838.2 711.2 385.3 3349 9.50 2580 10.3
.875 33.00 28.00 15.17 761 2130 1900 1500

OSP31200
Table 2: ST–2 Squnch Joint Connectors: Standard Specification for Pin and Box Sets (cont'd.)

(1) (1) (1)
22.23 838.2 711.2 385.3 3385 9.50 2580 10.3

1.000 33.00 28.00 15.17 768 2130 1900 1500
25.40 838.2 711.2 385.3 3416 9.50 2580 10.3
Table 3: ST–2 RB (Reduced Bore) Squnch Joint Connectors: Standard Specification for Pin and Box Sets

(1) (1) (1)
30” .500 32.00 27.00 15.12 743 2430 1810 1500

762.0 12.70 812.8 685.8 384.0 3305 10.80 2450 10.3
.625 32.00 27.00 15.12 758 2430 1810 1500
15.88 812.8 685.8 384.0 3372 10.80 2450 10.3
.750 32.00 27.00 15.12 772 2430 1810 1500
19.50 812.8 685.8 384.0 3434 10.80 2450 10.3
.875 32.00 27.00 15.12 783 2430 1810 1500
22.23 812.8 685.8 384.0 3483 10.80 2450 10.3
1.000 32.00 27.00 15.12 787 2430 1810 1500
25.40 812.8 685.8 384.0 3500 10.80 2450 10.3
Table 4: ST–2 HP (High Performance) Squnch Joint Connectors: Standard Specification for Pin and Box Sets

(1) (1) (1)
30” .500 33.00 28.00 15.17 729 3370 2660 2375

762.0 12.70 838.2 711.2 385.3 3242 15.00 3610 16.4
.625 33.00 28.00 15.17 743 3370 3010 2375
15.88 838.2 711.2 385.3 3305 15.00 4080 16.4
.750 33.00 28.00 15.17 753 3370 3010 2375
19.50 838.2 711.2 385.3 3349 15.00 4080 16.4
.875 33.00 28.00 15.17 760 3370 3010 2375
22.23 838.2 711.2 385.3 3381 15.00 4080 16.4

OSP31200
Table 4: ST–2 HP (High Performance) Squnch Joint Connectors: Standard Specification for Pin and Box
Sets (cont'd.)

(1) (1) (1)
1.000 33.00 28.00 15.17 768 3370 3010 2375

25.40 838.2 711.2 385.3 3416 15.00 4080 16.4
Table 5: ST–2 HP RB (High Performance–Reduced Bore)

Squnch Joint Connectors: Standard Specification for Pin and Box Sets

(1) (1) (1)
30” 500 32.00 27.00 15.12 743 3300 2460 2375

762.0 12.70 812.8 685.8 384.0 3305 14.70 3330 16.4
.625 32.00 27.00 15.12 758 3300 2460 2375
15.88 812.8 685.8 384.0 3372 14.70 3330 16.4
.750 32.00 27.00 15.12 772 3300 2460 2375
19.50 812.8 685.8 384.0 3434 14.70 3330 16.4
.875 32.00 27.00 15.12 783 3300 2460 2375
22.23 812.8 685.8 384.0 3483 14.70 3330 16.4
1.000 32.00 27.00 15.12 797 3300 2460 2375
25.40 812.8 685.8 384.0 3545 14.70 3330 16.4

Type

OSP31200
1. Thoroughly clean the pin and box. Examine the O-rings and lockrings and replace any that are
damaged. Ensure that the lockring is free to move in the lockring groove. If some joints will be recovered
for reuse, run a tap into each releasing screw hole and blow out any debris with rig air. Then liberally
grease the threads in each releasing screw hole.
Lubricants containing metallic particles such as drillpipe thread dope must not be used on
these connectors.
2. Lightly grease the Squnch Joint pin profiles.
3. If the Squnch Joint pin is equipped with an anti-rotation key, ensure that the key is not damaged or loose.

GE Drilling and Production recommends that Squnch Joints are run box down. This method provides
optimum resistance to damage when handling.
Most Squnch Joints are equipped with a round key on the pin and a corresponding slot inside the box. A
hole drilled through to the outside indicates the location of the slot.
Some Squnch Joints are not equipped with an anti-rotation key. To assist with releasing these connectors,
locate the lockring gap and place a paint mark on the pipe and/or the connector in line with the gap. To
make up these connectors, simply position the box over the pin and slack off.
If conductor or casing joints fitted with Squnch Joint connectors will be recovered and re-used, make certain
the plastic plugs supplied with each box connector are fitted in the releasing screw holes after checking
lockring make up, just before running.
Connectors of the same nominal size can be made-up together regardless of wall thickness, but caution
should be exercised since in some cases the connector’s inside diameter changes as a result of the wall
thickness variation. This could result in a mismatch between the ID of the pin and the box, creating a
square shoulder which could provide a hang-up point for equipment being run through it. Special transition
Squnch Joint connectors can be provided for connecting different wall thickness pipe in the same string
when connector ID varies.
1. Connectors of the same nominal size can be made-up together regardless of wall thickness, but caution
should be exercised since in some cases the connector’s inside diameter changes as a result of the wall
thickness variation. This could result in a mismatch between the ID of the pin and the box, creating a
square shoulder which could provide a hang-up point for equipment being run through it. Special
transition Squnch Joint connectors can be provided for connecting different wall thickness pipe in the
same string when connector ID varies.

OSP31200
2. Rotate the suspended joint until the anti-rotation slot of the box connector lines up with the anti-rotation
key on the pin connector. Lower the joint until the key enters the slot then slack off quickly to make up
the connection.
3. Verify that the lockring is fully engaged in the lockring groove on the box member. This can be visually
checked through the releasing screw holes on the box member, or by inserting a depth gauge into the
releasing screw holes. A short piece of welding rod correctly marked can be used as a depth gauge.

Maintenance will be necessary when Squnch Joints are recovered, normally after driving operations.
1. Wash the pin and box with fresh water. Examine the O-rings and lockrings, and replace any that are
damaged. Ensure that the lockring is free to move in the lockring groove of the pin.
2. Clean the lockring groove on the box connector, and check that the lower edge retains a square profile.
This is particularly important where the Squnch Joint has been exposed to severe driving conditions.
3. Apply a corrosion inhibitor to pin and box connector surfaces. Install protectors and place in storage on
racks.
Rubber Goods O-rings 2 replacement
situation.
6 Disassembly / Assembly and Test Procedure
It is good practice to first make up the releasing screws opposite the gap in the lockring, and then make up
the other releasing screws from this point around to the gap. On connectors without an alignment key, the
gap in the lockring can usually be located by referencing the paint mark applied at make up or by inserting
a piece of welding rod into the releasing holes on the box.
6.1 Disassembly
To Release Connectors
The lockring can be depressed by screwing the releasing screws into the tapped holes provided. The
releasing screws must be long enough to depress the lockring before the screw threads bottom on the
connector. Run each releasing screw in until tight, then back off 1/2 turn. Pick up on the Squnch Joint box
to disconnect the joint.

OSP31200
Table 7: Releasing Screw Requirements
Connector Type Thread Size

30" ST-2, 30" ST-2 HP, 20"ALT-2 .500 - 13UNC
24" ALT-2, 26" ALT-2 .625 - 11UNC
30" ST-2RB, 30" ST-2RB HP, .750 - 10UNC
30" ALT-2, 36" ALT-2, 42" ALT-2
6.2 Assembly
None required.
6.3 Testing
Some Squnch Joint boxes are equipped with a test port, and have O-ring seals above and below that port.
After make up, maximum test pressure of 500 psi (35 bar) may be applied to the test port. At the completion
of the pressure test, remove the pressure fitting and re-install the small pipe plug.

SECTION 9
SALES ORDER
SALES
DESCRIPTION ORDER
Subsea Wellhead Equipment CJ3945
FSMR10059 REV. NC
2 Benoi Road
Singapore 629876
Telephone:(65) 6861-3344
No.
FAX AMS : (65) 6861-0641 CJ3945
Marketing Services : (65)
Sales Order
6862-0610 Rev 001Page 1
Customer KOASTAL INDUSTRIES PTE Ship To KOASTAL INDUSTRIES PTE

LTD ADDRESS NEED TO INPUT
10 TUAS AVENUE 11
4TH FLOOR S'PORE 639076
SARA TEO/STEPHANCE/AILING
Cust PO Payment
POR000334-11003 Terms 30 DAYS
Quote No
QJ2112 & QD0198
Date 2/08/11
ATTN: MS ANG SZE LENG / SARA TEO

PROJ: VIETSOVPETRO VIETNAM
SUBJ: SG-5 SUBSEA WELLHEAD SYSTEM
--------------------------------------------------
REV 1
=====
PER KOASTAL'S EMAIL DD 16 JAN 2011 EX-WORKS SPORE
DELIVERY IS REVISED AS FOLLOWS :
- QTY 1 PN H50061-1 IS 28 JAN 2011 (ITEM 1140)
- QTY 1 PN H50061-1 IS 18 MAR 2011 (ITEM 1141)
YOURS FAITHFULLY,
VETCO GRAY PTE. LTD.
------------------------
GENNARO PIPOLI
COMMERCIAL OPERATION MANAGER
ASIA PACIFIC / MIDDLE EAST / INTERCO
PROJECT MANAGER : ZUL AMIN

PROJECT ADMINISTRATOR : HAMIDAH
AREA SALES MANAGER: NGUYEN TOAN
DISTRIBUTION : M&P / QA / FILE
Continued ...

2 Benoi Road
Singapore 629876
Telephone:(65) 6861-3344
FAX AMS : (65) 6861-0641 Sales Order No CJ3945
6862-0610 Rev. 001Page 2
Item No Qty Part Number Description Extended Price
US DOLLARS
1010 1 R10210-1
EA
TEMPORARY GUIDE BASE
--------------------
- HAS CONICAL SHAPED LANDING RING FOR LANDING
GIMBAL BASE
- 46" ID CENTER RING WITH 'J' SLOT PREPARATION FOR
RUNNING TOOL
- 6 FT GUIDELINE RADIUS
- 4EA LIFTING / PAD EYE FOR RETRIEVING
Ex-Works Dte 3/18/2011 Per IncoTerm Dte 3/18/2011
1025 1 R10195-13
EA
REMOTE RETRIEVABLE PERMANENT GUIDE STRUCTURE
--------------------------------------------
- UNIT IS REMOTELY RETRIEVED VIA RUNNING TOOL
- HAS 44.25ID - CTR RING WITH J SLOT PREPARATIONS
TO ACCEPT RUNNING TOOL
- 6FT GUIDELINE RADIUS
- 4EA LIFTING EYES INSTALLED
- GROUTING FUNNEL
- SPLIT SUPPORTING RING
- REGAN POST TOP
1026 2 R10011-13
EA
MOUNTING PLATE FOR SLOPE INDICATOR
(TO BE WELDED TO ITEM 1025 PN R10195-13 AT 90 DEG

APART)
PRICE INCLUDED IN ITEM 1025
1030 2 A301477-2
EA
SLOPE INDICATOR
---------------
- O DEG TO 5 DEG
Continued ...
2 Benoi Road
Singapore 629876
Telephone:(65) 6861-3344
6862-0610 Rev. 001Page 3
US DOLLARS
- TO BE INSTALLED ONTO PGB
1040 1 R50462-45
EA
30" WELLHEAD HOUSING, 30" OD X 1.0" WT
BUTTWELD PREP. DOWN COMPLETE WITH 10FT LONG CASING
EXTENSION BUTT WELD W/ANTI-ROTATION SPLINE
1050 1 R50493-1
EA
18-3/4" SG-5 WELLHEAD HOUSING, 10,000 PSI,
WITH H4 PIN, 20" OD X 1" WT BUTTWELD
PREP. DOWN COMPLETE WITH 6FT LONG
EXTENSION WITH 20" ALT-2 BOX DOWN.
C/W CENTRALISER RIBS
1060 1 H50477-1
EA
18-3/4" X 13-3/8" CASING HANGER
-------------------------------
- TYPE SG-5
- H2S SERVICE
- 13-3/8" BUTTRESS THREAD BOX DOWN
1070 1 A50046-31
EA
18-3/4" X 9-5/8" TIEBACK CASING HANGER
--------------------------------------
- 10,000 PSI
- INCONEL FACED SEAL SURFACE
- H2S SERVICE 10,000 PSI MWP
- BUTTRESS BOX DOWN
1080 3 H50160-1
EA
ANNULUS SEAL, TYPE SG-5
Continued ...
2 Benoi Road
Singapore 629876
Telephone:(65) 6861-3344
6862-0610 Rev. 001Page 4
US DOLLARS
-----------------------
- SG-LTR, 18-3/4", 10000/15000 PSI
- UNIVERSAL FOR ALL SIZES OF CASING HANGER
1090 1 112126
EA
EMERGENCY ANNULUS SEAL ASSY, 18-3/4" SG-5
1100 1 30327-7
EA
20" X 0.625" ALT-2 BOX, BW
1110 1 30326-7
EA
20" X 0.625" ALT-2 PIN, BW
1120 1 H50063-1
EA
NOMINAL SEAT PROTECTOR, 18-3/4" SG-5
1130 1 H50062-1
EA
WEAR BUSHING, 18-3/4" X 13-3/8", SG-5
1140 1 H50061-1
EA
WEAR BUSHING , 18-3/4" X 9-5/8", SG-5
1141 1 H50061-1
EA
WEAR BUSHING , 18-3/4" X 9-5/8", SG-5
Continued ...
2 Benoi Road
Singapore 629876
Telephone:(65) 6861-3344
6862-0610 Rev. 001Page 5
US DOLLARS
NOTE:
----
1) INCOTERMS : EXWORK SINGAPORE
2) SHIPPING MARK:
SHIPPER: KOASTAL INDUSTRIES PTE LTD
CONSIGNEE: VIETSOVPETRO
PURCHASE ORDER NUMBER:1234/10/N-N1/VSP5-KOASTAL
CASE NO.: /
DIMENSION: LENGTH X WIDTH X HEIGHT (CM)
GROSS WEIGHT (KGS) :
NET WEIGHT (KGS) :
PORT OF DESTINATION :
Continued ...
2 Benoi Road
Singapore 629876
Telephone:(65) 6861-3344
6862-0610 Rev. 001Page 6
QUALITY ASSURANCE REQUIREMENTS

==============================
__________________________________________________
VETCO GRAY
__________________________________________________
LEVEL OF ] APPLICABLE S.O. LINE ITEMS
DOCUMENTATION ]
--------------------------------------------------
1 ]
2 ] X COC & MATERIAL CERT
3 ]
4 ]
__________________________________________________
T.P.I. DETAILS : ] FILL IN THE APPROPRIATE BLANK
] FOR T.P.I. REQUIREMENTS
--------------------------------------------------
ABS ( ) BV ( ) CAMPBELL ( ) DNV ( )
EBASCO ( ) GL ( ) LLOYDS ( ) MOODY ( )
INCHAPE ( ) TUV ( ) SICA ( ) TBA ( )
S.G.S. ( ) NIL ( X )
OTHERS: CERT OF QLTY/QTY - 5 ORIGINALS & 3 COPIES
_TEST CERT - 5 ORIGINALS & 3 COPIES______
_CERT OF WARRANTY - 4 ORIGINALS & 3 COPIES
FSM & DATABOOK - 04 SETS
SPECIAL CUSTOMER INSTRUCTIONS / SPECIFICATIONS AND

/ OR STANDARDS :
--------------------------------------------------
(A)________________________ REV______________
(B)________________________ REV_____________
(C)________________________ REV______________
(D) REV______________
OTHER NOTES : ___________________________________
Continued ...
2 Benoi Road
Singapore 629876
Telephone:(65) 6861-3344
6862-0610 Rev. 001Page 7
==================================================
API
==================================================
ARE THERE ANY API REQUIREMENTS?

YES ( ) NO ( ) NOT SPECIFIED ( X )
__________________________________________________
(IF YES PLSE COMPLETE THE FLWG WHERE APPLICABLE).

API SPECIFICATIONS REQUIRED :
====================
--------------------------------------------------
PRODUCT SPEC. LEVEL (PSL) : 1 ( ) 2 ( )
3 ( ) 4 ( )
REPAIR/RE-MFG, LEVEL (RL) : 1 ( ) 2 ( )

3 ( ) 4 ( )
__________________________________________________
IS API MONOGRAM REQ'D? YES ( ) NO ( )

__________________________________________________
SERVICE CONDITIONS
******************
PERFORMANCE REQUIREMENT (PR) : 1 ( ) 2 ( )

________________________________________APPENDIX F
STANDARDS :
MAT'L REQUIREMENTS : AA ( ) BB ( ) CC ( )
(SHALL BE AA,BB,UNLESS DD ( ) EE ( ) FF ( )
OTHERWISE SPECIFIED) HH ( )
__________________________________________________
TEMPERATURE RATINGS :
(SHALL BE S,T,U UNLESS K ( ) L ( ) P ( )

OTHERWISE SPECIFIED) R ( ) S ( ) T ( )
U ( ) Y ( ) X ( )
__________________________________________________
ORIGINAL SALES ORDER:
__________________________________________________
Continued ...
2 Benoi Road
Singapore 629876
Telephone:(65) 6861-3344
6862-0610 Rev. 001Page 8
VETCO GRAY STANDARD TERMS AND CONDITIONS

OF SALES FORMS AN INTEGRAL PART OF ACCEPTANCE
+++++++++++++++++++++++++++++++++++++++++++++
END-USE STATEMENTS / END-USER STATEMENTS /

RE-EXPORT WARRANTY
------------------------------------------
PURCHASER BY ITS ACCEPTANCE OF ANY OFFER TO SELL
BY VETCOGRAY UNDERSTANDS AND AGREES THAT THE
SUPPLY OF GOODS AND/OR TECHNICAL INFORMATION
HEREUNDER BY VETCOGRAY, AND THE RIGHT TO USE THE
SAME, ARE SUBJECT TO EXPORT LAWS AND REGULATIONS
INCLUDING BUT NOT LIMITED TO THE LAWS OF THE
UNITED STATES, THE UNITED KINGDOM AND SINGAPORE.
PURCHASER REPRESENTS, WARRANTS AND GUARANTEES
THAT THE PRODUCTS SUPPLIED BY VETCOGRAY HEREUNDER
SHALL BE USED FOR CIVIL USE ONLY, AND WILL NOT
WHETHER NOW OR IN THE FUTURE, AND WHETHER DIRECTLY
OR INDIRECTLY, BE USED IN THE DESIGN, PRODUCTION,
USE OR STOCKPILING OF CHEMICAL, BIOLOGICAL OR ANY
OTHER WEAPONS.
PURCHASER UNDERSTANDS AND BY ACCEPTANCE OF ANY

OFFER TO SELL BY VETCOGRAY ACCEPTS THAT
VETCOGRAY'S OFFER TO SELL IS CONTINGENT UPON
PURCHASER PROVIDING AN ACCEPTABLE STATEMENT OF
END-USE/END-USER, IF SO REQUIRED BY VETCOGRAY
AND/OR ANY RELEVANT GOVERNMENT AUTHORITY,
REGARDING THE PRODUCTS AND/OR SERVICES TO BE
SUPPLIED BY VETCOGRAY UNDER THIS CONTRACT.
PURCHASER UNDERTAKES TO: (A) PROVIDE ANY
INFORMATION REGARDING THE ULTIMATE DESTINATION,
END-USER AND/OR END-USE OF THE GOODS AND SERVICES
COVERED BY THIS CONTRACT THAT VETCOGRAY MAY NEED
TO APPLY FOR ANY REQUIRED EXPORT LICENSES OR
AUTHORIZATIONS; (B) PROVIDE ANY WRITTEN END-USE /
END-USER STATEMENTS / CERTIFICATIONS THAT MAY BE
REQUIRED BY VETCOGRAY AND/OR RELEVANT GOVERNMENT
AUTHORITIES; (C) ALLOW VISITS BY VETCOGRAY'S
REPRESENTATIVES AND/OR EXPORT LICENSING
AUTHORITIES TO THE END-USE LOCATION IF SUCH
END-USE VERIFICATIONS ARE REQUIRED BY EXPORT
CONTROL AUTHORITIES.
PURCHASER FURTHER UNDERSTANDS AND BY ENTERING INTO

THIS ORDER ACCEPTS THAT VETCOGRAY'S OFFER IS BASED
ON THE CONDITION THAT REQUIRED EXPORT/RE-EXPORT
Continued ...
2 Benoi Road
Singapore 629876
Telephone:(65) 6861-3344
6862-0610 Rev. 001Page 9
AUTHORIZATIONS WILL BE GRANTED BY THE COMPETENT

AUTHORITIES IN THE SAID COUNTRIES OF ORIGIN OF THE
OFFERED PRODUCT, AND ITS PARTS AND COMPONENTS.
REFUSAL OR WITHDRAWAL OF SAID EXPORT/RE-EXPORT
AUTHORIZATIONS SHALL BE CONSIDERED AS A FORCE
MAJEURE IMPEDIMENT.
DELIVERY
--------
DELIVERIES ARE BASED ON DELIVERIES TO VETCO GRAY
AS PER SUPPLIERS' COMMITMENTS. VETCO GRAY WILL
NOT IN ANY WAY BE LIABLE SHOULD SUPPLIER
COMMITMENTS AND / OR SHIPPING AVAILABILITY BE
EXTENDED BEYOND VETCO GRAY'S CONTROL. VETCO GRAY
RESERVES THE RIGHT TO MAKE PARTIAL DELIVERIES.
PRICING POLICY
--------------
PRICES QUOTED FOR VETCO GRAY MANUFACTURED PRODUCTS
ARE FIRM FOR THE DELIVERY SPECIFIED.
FREIGHT ESTIMATES
-----------------
ESTIMATES ARE CALCULATED ON TARIFFS EFFECTIVE
AS OF DATE OF PREPARATION AND IS SUBJECT TO ANY
OFFICIAL TARIFF CHANGE INSTITUTED PRIOR TO ACTUAL
DATE OF SHIPMENT, IF APPLICABLE.
PAYMENT POLICY
--------------
PAYMENT SHALL BE MADE IN U.S. DOLLARS (OR IN
SINGAPORE DOLLARS AT THE U.S. DOLLARS SELLING
EXCHANGE RATE PREVAILING AT THE TIME OF PAYMENT).
STORAGE
-------
NO CHARGE FOR ONE MONTH FROM NOTIFICATION OF
COMPLETION.
Continued ...
2 Benoi Road
Singapore 629876
Telephone:(65) 6861-3344
6862-0610 Rev. 001Page 10
QUALITY CONTROL / QUALITY ASSURANCE STANDARDS

---------------------------------------------
IF ANY SPECIAL STANDARDS ARE REQUIRED TO BE
COMPLIED WITH AND IF CUSTOMER APPOINTED THIRD
PARTY INSPECTOR IS REQUIRED TO OVERSEE VARIOUS
PRODUCTION STAGES OR QUALITY CONTROL METHODS,
THEN A SPECIAL FEE WILL APPLY TO COVER THIS
ADDITIONAL EXPEDITING OF THE ORDER. AMOUNT OF
SUCH A FEE WOULD BE DETERMINED WHEN DETAILS OF
SPECIAL REQUIREMENTS HAVE BEEN MADE KNOWN TO
VETCO GRAY.
TAX
---
CUSTOMER IS LIABLE FOR ANY LOCAL TAX LIABILITY.
TERMS OF SALE / DELIVERY

------------------------
THE TERMS OF SALE / DELIVERY AS SPECIFIED IN THIS
SALES ORDER DOCUMENT SHALL BE FINAL AND SHALL BE
READ OR INTERPRETED, IN ACCORDANCE WITH INCOTERMS
(LATEST EDITION). ANY DEVIATION OR MODIFICATION
TO THE TERMS SO SPECIFIED, SHALL BE CLEARLY SPELT
OUT IN WRITING ON THIS DOCUMENT UPON AGREEMENT
WITH THE CUSTOMER.
FOOTNOTE
--------
ALL GOODS ARE NON-CANCELLABLE.
SALES TERMS & CONDITIONS

------------------------
VETCO GRAY'S STANDARD SALES TERMS & CONDITIONS
APPLY.

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GE Oil & Gas

Drilling & Production

OPERATING AND SERVICE MANUAL

KOASTAL INDUSTRIES PTE LTD

SECTION 1 : STACKUP DRAWINGS

SECTION 2 : SUBSEA GUIDANCE EQUIPMENT AND 30” WELLHEAD

SECTION 3 : 18-3/4” WELLHEAD ASSEMBLY AND TEST TOOLS

SECTION 4 : SEAT PROTECTOR AND WEAR BUSHINGS

SECTION 5 : CASING HANGERS

SECTION 6 : EMERGENCY EQUIPMENT

SECTION 8 : OPERATING & SERVICE PROCEDURES

SECTION 9 : SALES ORDER

Date Rev Description Revised By

Jan 2011 NC Original Issue -

FIELD SERVICE MANUAL

Notes are in bold and contain useful information related to conditions,

Cautions are in bold and contain essential information about potentially

WARNINGS ARE IN BOLD CAPITALIZED LETTERS. WARNINGS CONTAIN

Vetco Gray Pte. Ltd.

18-3/4” 10,000 PSI MWP, R603336-1

Subsea Drilling Equipment SIS 003

Casing hanger Measurement Layout SIS 004 PRP 8165

• Refer to Section 8 for Service Procedure

SUBSEA GUIDANCE EQUIPMENT & 30” WELLHEAD HOUSING

a. Temporary Guide Base (TGB) R10210-1 PRP 8620

Temporary Guide Base Running Tool 130140V OSP 25001

Permanent Guide Structure R10010-5 PRP 8239

Permanent Guide Structure R10195-13 PRP 8535

Slope Indicator (Back-up Equipment) A301477-2 N/A

Mounting Bracket for Slope Indicator R10011-13 N/A

b. 30” Wellhead Housing c/w extension R50462-45 OSP 518

30” Wellhead Housing R50270-5 OSP 518

30” Wellhead Housing Extension R30158-3 OSP 518

c. 30” Cam Actuated Housing Running Tool 110925V OSP 518

* Refer to Section 8 for Service Procedure

DRAWING NUMBER REV STATUS REV CODE

ENGINEERING PART SPECIFICATION

Technical Description GUIDE BASE, TEMPORARY,STANDARD, W/ FOUR PAD-EYES

NO. PART NUMBER QTY UM DESCRIPTION

DRAWING NUMBER REV STATUS REV CODE

ENGINEERING PART SPECIFICATION

Technical Description ASSEMBLY: RUNNING TOOL FOR TEMPORARY GUIDE BASE

NO. PART NUMBER QTY UM DESCRIPTION

2 130140-101 1 EA TOOL-CDE PART,RUNNING,STEM

3 130140-6 1 EA TOOL-CDE PART,RUNNING,COVER PLATE

4 H301275-142 8 EA CAP SCREW, SOCKET HEAD (1960

DRAWING NUMBER REV STATUS REV CODE

ENGINEERING PART SPECIFICATION

Technical Description GUIDE BASE, PERMANENT GUIDE STRUCTURE, 6 FT RADIUS

A = 11* 3-7/8" (135-7/8")

Marking Data E1) STAMP : ASSY P/N R10010-5 REV ___

NO. PART NUMBER QTY UM DESCRIPTION

2 R10013-1 1 EA GUIDE BASE PART, PERMANENT GUIDE STRUCTURE, CENTER

3 100434-22 1 EA GUIDE BASE PART, COVER PLATE

4 195017-406 12 EA CAP SCREW, HEX HEAD, 1.125-7UNRC-2A X 3.000 LG,

5 NA001 0 EA ITEM,NOT APPLICABLE

6 195242-12 8 EA NUT,HEX,HVY, 1.500- 8,UN -2B,A194-2H ,UNPLATED

7 195425-671 4 EA STUD, ALL THREAD, 1.500"- 8 X 21.500 LG, UN -2A,

8 100434-13 1 EA GUIDE BASE PART, RETRIEVABLE, GIMBAL