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Modification Record

V Approved
Modification Description Revised By Date Date
Version By
00 First release

Improve compensation chain control

01 Shen Fei 2014-2-20 Xu Yong 2014-2-21
device
Complete installation size of
02 Shen Fei 2014-5-12 Xu Yong 2014-5-13
compensation chain control device

03 Modify brace Zhang Jiaming 2016-01-7 Xu Yong 2016-01-8

04
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YNK Installation Manual

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1. Shaft Installation Preparation

2. Landing door installation

3. Elevator rail mounting

4. Installation of the traction machine suspension device

5. Car frame installation

6. Car installation

7.Linked to the traction rope

8. Shaft wiring

9. Shaft material installation

10. Final adjustment, ready to start running

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1 ShaftInstallation Preparation

1.1 Shaft safety protection

1.1.1 Layer door entrance installed to meet the safety requirements of the
protection device (guard), as shown in the following figure demands:

1.1.2 Landing door key

a) Landing door is open, the elevator may not be the layer, beware of falling;
b) Only professional maintenance staff to use landing door key;
c) Layer to be confirmed after the door is closed the door is locked.

1.2 Top floor landing door lifelineinstallation

Joins two lifelines fixed in the shaft

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1.3 Scaffolding

Installed within the shaft lifeline

1.4 Shaft inner lifeline installation

First two lifelines the shaft fixed connection before entering the shaft.
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In order to facilitate the shaft operation, according to the construction site of the case
and the relevant provisions of the local fixed reliable location lifeline.

1.5 Shaft lighting installation instructions

Shaft lighting cable laying Please see attached electrical laying.

1.6 Make model plate frame, put a plumb line

NOTE:

The upper cam holder mounted on the shaft top level under about 1 meter the lower cam
being mounted in the pit, place approximately pit on the ground 1 meter. Up and down
like a model shape. The position of the template should not impede the intended position
of the long elevator apparatus. Installed at the top of the shaft the line transect board,
according to the arrangement drawing in line transect board put line adjustment of the
template, and the center of the next template logo and aligned with the plumb line, plumb
line fixed the next template.
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Model plate support frame

Vice guide rail

Main guide rail

Landing door line

P1 Car guide rail plumb line "1"

P2 Car guide rail plumb line "2"
P3 The counterweight guide rail plumb line "3"
P4 Counterweight guide rails plumb line "4"
P5 Landing door sill plumb line "5"
P6 Landing door sill plumb line "6"

1.7 Shaft measurement

Civil engineering layout elevator equipment under the contract, to determine the car
centerline, as far as possible so that A equals B.
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X = Cabin axis line

A B

Determine K, R, and S size to see if the shaft

Matchthe layout plan

Warning
To ensure proper installation, construction tolerances should be guaranteed in a
certain range.
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Travelling height Construction tolerance

TH R ≤ 30 m 0~+25mm

30 m< R ≤60 m 0~+35mm

60 m< R ≤ 90 m 0~+50mm

R >90 m Compliance with civil layout

2 Landing door installation

The installation layer gate device installed Door, layer gate device and Door
connection to be installed as shown.Mounting holes in the upper layer gate
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device.Expansion boltM12 × 100 layer door unit temporary fixed mount.To be on the
threshold frame adjustment is completed and then tighten the bolts and nuts.

2.1 Landing door device to adjust

2.1.1 On the sill frame center identified and on the sill frame verticality adjustment
requirements: below left adjusted on the sill frame centeron the sill frame
vertical degrees below at right adjustment.

7±1
上坎架中心
层门地坎线

42.5±1

±1以内

导轨高 HH+70±2
轿厢出入中心

2.1.2 Landing door lifting adjustments: adjustments in place first door hanging
board,then install, adjust layer door panels.Layer door panels with a steel
ruler measuring the upper and lower ends and Door gap, in line with the icon
requirements and ensure the verticality of the door.
2.1.3 Installed hammer: the first hammer guide is mounted on the door panels,
upper door side connection, the lower part of the door and head
connection.Hammer and then loaded into the guide member, hang the rope
on the pulley, and the other end is fixed to the rope fixing plate is secured
with bolts off prevention member, it and the gap of the pulley is less
than2.5mm, and does not touch the pulley.
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+2
3 -3 门全开
门套

±1以内
前后差

+2
4-1
门全闭

B=2-10

插入1枚以上的
调整垫片
门的间隙
0≤(A-B)≤0.5 倾斜度
±2以下

±2以内
上下差
地坎面
+1
5-2

A=2-10

Figure 18

2.2 Transmission rope adjust

Landing door apparatus rope tensioning the synchronizing rope adjustment in the
opener means, requirements in the door fully open state, and after adjustment with a
fastening nut.

2.3 Door lock adjustment

Adjustments in place locks according to the dimensions shown in Figure 20.

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接点的随动量
门挂板的倾斜度

2.5±1
(A-B)在±1以内
锁钩
挂板滚轮 接点(开启时)

2±1
E=0.1～0.3

A=4±1
门导轨 接点(关闭时)
B=4±1

拧紧力矩115～156kgf.cm 2±1 挂钩
上压滚轮
全闭状态时调整

Figure 19Figure 20

3 Elevator rail mounting

3.1 Rail clean

3.1.1 Security measures:

a) Gloves andgogglesshould be worn during cleaning operations;
b) Ensure the safe use of cleaning equipment after the company's certification;
c) Note to operate in accordance with the instructions for use;
3.1.2 Mounting rail bracket
Note: welding goggles
a) Expansion bolt rail brackets(have to change into English, drawing words)

b) Through the wall bolted rail bracket

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Car rail bracket Heavy rail bracket

Note: the bottom of the rail bracket the code installation must level
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Bracket layout schematic

3.2 Rail into the bottomless pit

Hoist female end of the rail down the male end up, followed by hanging into the
bottomless pit.And shaft space, rely on the shaft wall end of the rail, each rail shall be
placed vertically installed interface board, and the male end.

Remove this steel pipe

when rail going inside,
when rail installation
finished, add this pipe
again.
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3.3 Guide rail lifting and install

Rail lift, hoist mounting the rail rack from bottom to top.

IMPORTANT NOTE

Shaft space constraints, should be carefully lifting

Please note that hook

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3.4 Rail adjustment and standard

Note: the rail and the rail joints must the rasp manually filing, forbidden to use grinder!
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Note: DBG distance rail surface

4 Machine room equipment installation

Traction machine load-bearing beam installation

Mutual levelness angle between

the load-bearing beams 
0.5/600mm

Load-bearing beams levelness degree 0.5/600mm

Measure with a spirit level

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Installation of the positioning of the traction machine damping pad, tractors

Traction machine damping pad installed on the load-bearing, and the use of the
template frame positioning traction machine, pay attention to the specifications and
location of the damping pad.
Installation damping pad platen

Platen

Installation guide wheel and adjust the position of the guide wheel pad welded beam
in the machine, as shown in the figure.
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Install the control cabinet

4 sets expansion bolts used for mounting the control cabinet pre-assembled at the
factory, according to the civil layout shown the location of installation of control
cabinet.

4.1 Machine room wiring

Note:
a) Motor, brake wiring, the governor wiring first into the metal tube, and
then into the trough.
b) When the power lines and control lines are in the same trunking
alignment of the power line cable tube in the trough, and fixed at both ends so
that the separation of power lines and control lines. Line pipe and duct ground.

Machine room trunking and cable laying Please see attached electrical laying
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5 Car frame installation

5.1 Top-level installation car support frame

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5.2 Lower beam positioning

Note:beam level with the level of instrument calibration

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5.3 Straight beam installation

Standard Part Specification:

Bolt: GB5783-86 M16*45
Flatcushion: GB97.1-85 16
Spring Cushion:GB93-87 16
Screw Nut: GB6170-86 M16
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Note
Until after the alignment, 210Nm torque to tighten the bolts with a torque
wrench

5.4 Adjust the straight beam

Note
Spirit level and square to the side beam is perpendicular to the surface of the lower
beam

5.5 Installed on the beam

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Standard Part Specification:

Bolt: GB5783-86 M16*45
Flatcushion: GB97.1-85 16
Spring Cushion:GB93-87 16
Screw Nut: GB6170-86 M16

Note
Until after the alignment, 210Nm torque to tighten the
bolts with a torque wrench
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5.6 Adjust the upper beam

Note:Please use horizontal ruler to adjust the level of the upper beam degrees
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5.7 Install the bottom thereof

Standard Part Specification:

Bolt: GB5783-86 M16*50
Flatcushion: GB97.1-85 16
Spring Cushion:GB93-87 16
Screw Nut: GB6170-86 M16
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5.8 Install the car frame brace

Standard Part Specification:

Flatcushion: GB97.1-85 16
Spring Cushion:GB93-87 16
Screw Nut: GB6170-86 M16

Standard Part Specification:

Screw Nut: GB6170-86 M16
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5.9 Install safety gear, guide shoes

Standard Part Specification:

1． Safety gear standard part
Bolt: GB5783-86 M16*65
Flatcushion: GB97.1-85 16
Spring Cushion:GB93-87 16
Screw Nut: GB6170-86 M12
2． Guide shoe standard part
Bolt: GB5783-86 M16*35
Flatcushion: GB97.1-85 16
Spring Cushion:GB93-87 16
Screw Nut: GB6170-86 M16
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5.10 install terminal switch hit stick

Standard Part Specification:

Bolt: GB5783-86 M10*30
Flatcushion: GB97.1-85 10
Spring Cushion:GB93-87 10
Screw Nut: GB6170-86 M10
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5.11 Installation cabin top return sheave

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Note
Spring pre-compression length L from:
DL=630KG L=180
DL=800KG L=178
DL=1000KG L=175
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6 Car installation

6.1 Install cabin wall(Plug-in)

Standard Part Specification:

Cabin wall gap
Bolt: GB5783-86 M6*16
Flat cushion: GB97.1-85 6
Spring cushion:GB93-87 6

Standard Part Specification:

Cabin wall & bottom
Bolt:GB5783-86 M8*20
Flat cushion: GB97.1-85 8
Spring cushion:GB93-87 8
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6.2 Car assembly plan

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6.3 Install car wall (Sitting)

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6.4 Install cabin top (pluggable)

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Standard Part Specification:

Cabin top and walls
Bolt: GB5783-86 M6*20
Flat cushion: GB97.1-85 6
Spring cushion: GB93-87 6
Screw nut: GB6170-86 M6
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6.5 Installation cabin top (Sitting)

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6.6 Installation of the elevator door and the car door

Beams mounting arm installation and car top Installation: When the beams mounting
arm installation below left straight beams in the car to install the crossbar mounting
arm, good oblique trolley is connected temporarily fastened until the door machine
adjusted to tighten the nut; would open the doorThe position of themachine in the
A-holemounting arm and beams installed.Below right when the car roof installation
installed in the car on top of the C-tube door, temporarily fastened to be adjusted and
then tighten the nut.Ensure consistent the Opener center and car access center.
50

斜拉杆
EE 轿厢地坎端线
100
轿厢地坎端线
3-A孔

M16×40 横梁安装臂
升高轿厢HH+510
07标准轿厢HH+405
06型： HH+405

A B

Opener installation: Figure by beams installed arm waist Hole andB to adjust door
opener from front to back, so that the waist hole through the door on side plate rail
and the car door

Hum the horizontal distance 58 ± 1mm, height direction and the sill guarantee HH
+87 ± 1mm, with reference to the connection level trolley assembly diagram (cabin
top installed withoutConnection).The above dimensions shall also comply with the
sides of the door opener.The height direction of the rail and the sill of the landing door
and the horizontal direction respectively HH +70, 43.5.

Sedan door installation: Figure with M8 bolt assemblies in small packets to door lifting
good Figure installed door slider, if the door is tilted in the door and hang

Board increase or decrease the gasket between vertical until you adjust the door.The
door inclination and seam gap to ensure that less than 2 mm.
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层门导轨

轿门导轨 垫片

垫片

门滑块
轿门地坎 层门地坎
轿门地坎

6.6.1 Cabin door device to adjust

Adjusted at the factory, but considering the installation handling affect the dimensional
accuracy, still need to adjust the following aspects in the field:
Door knife out the car door sill size: Figure checking door knife protruding amount,
such as reach adjustment shims between the door and door knife until it meets the
requirements so far.

轿门地坎
刀片连杆2和连杆3之间
确保有10mm间隙
层门地坎

滚轮
连杆2
连杆3
°
95
约
大

Blade adjustment: TKP131-06 opener door knife adjusted as shown in the Figure (A =
B = 10 ± 5) adjusted to maintain a state of self-locking blade and wheel in place
when the door opened; Shown off, the distance between two hanging panels of 50mm,
to open the door when the right spring locking cam locking device, movable blade
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closed, size 72 to 46, then synchronized door knife and peg board synchronous
movement, open the door to start.The locking cam is moved upward or compression
of the locking means spring locking force can be increased.

到位打杆梢
门刀挡板
锁紧装置凸轮

锁紧装置弹簧

Closed stroke dimensions: closed place between two hanging plate distance of 50mm,
if it is not linked to fine-tune the plate hit the block extended length; Check the opening
stroke is reached (TKP131-06 to open the door itinerary JJ +32), if you reach
adjustment The hanging plate collision block extended length until it reaches the
requirements.

TKP131-06 (07)-type opening door system installation manual

6.6.2 Rope adjustment: Press the left below

Timing belt tensioner adjustment: below at right measurement and to adjust the timing
belt tensioner amount, then move the left side of timing belt pulleys to adjust.To avoid
the noise generated by the timing belt and pulley friction.
6.6.3 Belt tension adjustment
Click image to adjust the motor pulley and V-belt pulley centerline to the same plane,
in order to avoid noise.
FIG measuring and adjusting the motor the V-belt tensioning force can be adjusted by
moving motor holder screw to adjust.
The hanging plate resistance adjustment: too much resistance in the runtime,
adjusted Figure 12 peg board under the wheel and rail gap to 0.1 to 0.3 mm, door
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switch can be smooth.

gf gf

张紧方向 张紧方向

电机皮带轮
型滑轮

门挂板的倾斜度
(A-B)在±1以内
挂板滚轮

门导轨

上压滚轮

The Safety Edge adjust: Safety Edge specific requirements according to diagram (the
diagram to the right part of TKP131-06 Safety Edge for example):
The safety contact plate is mounted on the car doors, and adjust the stopper, so that
the touch panel rotary projecting a maximum of 48 ± 2mm;
The length of the connecting rod A1 is selected according to the sizes and the
temporary fixing, and then the door is fully closed position to the touch panel is
pushed away from the door end16±2mm, and the clockwise direction touch panel,
encountered on the stopper A baffle position (left part when
counterclockwise),temporary fixed camwiththree M6 screws and
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门板
轿门框 门中线

TKP131-06安全触板调整图

门板
轿门框 门中线

TKP131-07安全触板调整图

在安装现场开4mm孔打4X12的弹性圆柱销

臂
连接杆

触板 螺钉
挡块B
导轮
铝
型
材
挡块A
微动开关
挡板

Open the door to the fully open position, the door fully open position to confirm the
front end of the Safety Edge highlights13 ± 2mm, small connecting rod length
greater than 15mm should tune A1.And then set the touchpad, less than 15mm zoom
connecting rod length A1.
When maximum indentation of the touch panel for the door fully open position, the
stopper B adjusted to just touches the arm position, adjustment after drilling into fixed
Ф 4 holes with a spring pin.
Adjusted to the touch pad stroke adjustment bolt action micro switch should be 3 ~
6mm.

6.7 Install cabin top guardrail

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Note:
Fence since with standard parts
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6.8 Others installation

Travelling cable bracket
Cabin bottom weighting

Balance block
Compensating chain bracket Pit intercom
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Standard Part Specification Standard Part Specification Standard Part Specification

Cabin bottom weighting Balance block Pit intercom

Bolt:GB5783-86 M8*25 Bolt:GB5783-86 M10*90 Bolt:GB5783-86 M12*25

Flat cushion: GB97.1-85 8 Flat cushion:GB97.1-85 10 Flat cushion: GB97.1-85 12

Spring cushion:GB93-87 Spring cushion:GB93-87 10 Spring cushion:GB93-87 12

Screw nut: GB6170-86 M8 Screw nut: GB6170-86 M10

Standard Part Specification Standard Part Specification

Travelling cable bracket Compensating chain bracket
Bolt:GB5783-86 M10*80 Bolt:GB5783-86 M12*40
Flat cushion: GB97.1-85 10 Flat cushion: GB97.1-85 12
Spring cushion:GB93-87 10 Spring cushion:GB93-87 12
Screw nut:GB6170-86 M10 Screw nut:GB6170-86 M12
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Weighing apparatus mounted on rope hitch

Overloadsensor device mounted at the rope fastening, as not too long M10bolts
fastening the bottom of the recess portion of the sensor may not install a hard object
support, so as not to affect the power take.

6.9 Install toe-guard board

Standard Part Specification

Bolt: GB5783-86 M12*30
Flat cushion:GB97.1-85 12
Spring cushion: GB93-87 12
Screw nut:GB6170-86 M12
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7 Linked to the traction rope

7.1 Brought into the bottomless pit of the heavy framework, put on heavy

rail
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7.2 Hanging traction rope

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8 Shaft wiring

8.1 Shaft wiring

Shaft cable laying Please see attached electrical laying.

8.2 Cabin top wiring

Please see accompanying cabin top Cabling electrical laying Figure.

Note:
The wiring schematic as car cable, when installed in the field, need to be arranged
according to specific car, cannot go against the following principles:
a) Cabin top on the alignment should be as close as possible to the four sides, in the
middle alignment should be close to the ribs on cabin top and reliable fixed;
b) Accompanying cables and cable must walk along the car wall line must be close
to the car wall, and reliable fixed, to prevent the cable snapped the car running.

8.3 Accompanying cable installation

Accompanying cable laying Please see attached electrical laying.

Installation car control box

8.4 Install COP

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9 Shaft material installation

9.1 Install the top floor landing door

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9.2 Speed governor and tensioner device installation

Optional: If you re-frame with safety gear, install heavy speed

governor
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20050mm

1. Optional: If you re-frame with safety gear, the installation of this tension device
2. Car or the re-tensioner weight underside from the ground height requirements
of 200 50mm.
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9.3 Shaft sensors installation

Loading ≤1000kg Loading >1000kg

When the elevator leveling adjustment of light board to the mounting

position on the rail alignment with the sensor

Terminal switch mounting

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9.4 Hall call box installation and on-line safety circuit wiring (safety circuit

wiring see electrical schematics)

Call the bottom of the cartridge with the distance from the ground must 1.2M, call cartridge
surface with the outer wall of the vertical ± 1MM

9.5 Completion of the installation weight

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Add CTW block

Note:Before moving slow, will re-block-by-block loaded and pressed

9.6 The bottomless pit of heavy guardrail installation

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9.7 To complete the installation of buffer

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9.8 The installed compensation chains and anti-sway device

1．Install the
compensating chain
below the cabin bottom

2. Install the compensating

chain anti-shake device on
the CTW rail
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Distance from compensating

chain bottom to ground:
100-150 mm

Compensating chain anti-shake device

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Remove the car support bracket and shaft scaffolding

Important note:dismantle scaffolding equipment to protect the good in the shaft

9.9 Site clearance

Note: The site clearance, elimination of insecurity

9.10 Install door light curtain

The door light curtain transmitter and receiver, with screws along in the car
door or door pillar (next door)
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10 Final adjustments, ready to start running and commissioning

⚫ Installation forced to close spring

⚫ Adjust the shackle clearance
⚫ Adjustment layer door gateball
⚫ Adjust door knife positioning hook
⚫ Adjusting the timing belt
⚫ The adjustment motor multi-deed with
⚫ Adjust the linkage wire rope
⚫ Adjust skateboard wheel
⚫ Fixed door folk (when use longer door folk)
Above adjustments on the door system, see specific gantry crane
commissioning manual.
Final inspection and test: See the list of the elevator quality inspection report

Penalty: see the transfer list