Process Data:

Boiler Quantity = 2 No.

Boiler Capacity 25 + 9 TPH = 34000 Kg / Hr
Condensate Return = 30 % 3
Condensate Flow = 10200 Kg / Hr
Condensate Return Temperature = 70 ºC
Boiler Blow Down = 7.00 %
Boiler Feed Water Temperature = 105 ºC
Minmum Flow %age = 20 %
Boiler Feed Water Flow rater = 43656 Kg / Hr
Make up water Temperature = 25 ºC
Deaerator Heating Steam Pressure = 0.8 Barg

Enthalpies:

Boiler Feed Water = 439.98 KJ / Kg

Condensate Return = 292.84 KJ / Kg
Deaerating Steam = 2700.8 KJ / Kg
Make Up Water = 104.71 KJ / Kg

Calculation:

Deaerating Steam Flow = 4898.8 Kg / Hr

Make Up Water Flow = 28557.2 Kg / Hr
Venting Steam Flow = 5.0 %
Venting Steam Flow = 244.9 Kg / Hr
Total Steam Flow = 5143.7 Kg / Hr
 3
Make Up water (M)
Flow Rater = 28557.2 Kg / hr
Temperature = 43656 °C
Enthalpy = 104.71 Kj / Kg
Pressure = Barg

4 6

Heating Steam (S)

Flow Rater = 4898.8 Kg / hr
Temperature = °C
Enthalpy = 2700.8 Kj / Kg
Pressure = 25 Barg

Mass Balamce

M + S + C = F
1.5
Energy Balance

M X dH + S X dS + C X dC = F X dF

Min Flow Line

Flow Rater =
 Venting Steam
1

Condensate Return C
Flow Rater = 10200 Kg / hr
Temperature = 70 °C
Enthalpy = 292.84 Kj / Kg
Pressure = Barg

Boiler Feed Water F

Flow Rater = 43656 Kg / hr
Temperature = 105 °C
Enthalpy = 439.98 Kj / Kg
Pressure = Barg

Min Flow Line

7276 Kg / hr
 Q DESCON ENGINEERING LIMITED

PRODUCT ENGINEERING
`
Project Title : Rev. No.

Proposal No. Date

Service : BFW Discharge to Pumps

Q= 0.02094899 M3/HR Mass Flow Rate W= 20.0 kg/h

Q= 0.0002 FT3/SEC
0.09224259 GPM
Ø= 4 IN
ID = 0.33563 FT

A= 0.0885 FT2
V= 0.002 FT/SEC

NRe = 258 Density= 59.5464613246 Lb/Ft3

= 954.7 Kg/m3 = 59.546461 Lb/Ft3
e/D = 0.00044692 Viscosity= 0.2682 cP
= 0.00018006026 Lb/(Ft*S)
f= 0.0314

DP = 0.00 PSI OK Normal water Boiling water

OK OK
Erosion Velocity = 12.959016 FT/SEC OK

Recommonded Line size = 4 Inches

Pressure Operating Flow

Normal = Barg Normal = Kg/Hr
Maximum = Barg Maximum = 20.0 Kg/Hr
Design = Barg
Hydro = Barg
Temperature. Fluid Physical Properties
Normal = 100 o
C Density = 954.7 Kg/m3
Maximum = 105 o
C Viscosity = 0.2682 cP
Design = o
C

Pipe Line Material = Pipe Line Schedule = 40

Insulation Thickness = mm Insulation Density = Kg/m3

Legend
W : Mass flow rate NRe : Reynold number
Q : Volumetric flow rate e/D : Roughness factor to diameter ratio
ID : Inside diameter of pipe DP : Frictional pressure drop per 100 ft pipe length
A : Pipe X- sectional area
V : Velocity of fluid
f : Friction factor

Prepared By Checked By
Abbreviations MMS IH
Initials
 Q DESCON ENGINEERING LIMITED

PRODUCT ENGINEERING
`
Project Title : 0 Rev. No. 0

Proposal No. 0 Date 0

Service : Condensater Return

Q= 10.4316878 M3/HR Mass Flow Rate W= 10,200.0 kg/h

Q= 0.1023 FT3/SEC
45.9328077 GPM
Ø= 2 IN
ID = 0.17224 FT

A= 0.0233 FT2
V= 4.391 FT/SEC

NRe = 169827 Density= 60.9866286987 Lb/Ft3

= 977.79 Kg/m3 = 60.9866287 Lb/Ft3
e/D = 0.00087086 Viscosity= 0.4046 cP
= 0.00027163454 Lb/(Ft*S)
f= 0.0052

DP = 1.54 PSI Normal water Boiling water

NOT RECOM NOT RECOMMENDE
Erosion Velocity = 12.8050915 FT/SEC OK

Recommonded Line size = 2 Inches

Pressure Operating Flow

Normal = Barg Normal = 5250.0 Kg/Hr
Maximum = Barg Maximum = 10,200.0 Kg/Hr
Design = Barg
Hydro = Barg
Temperature. Fluid Physical Properties
Normal = 105 o
C Density = 977.79 Kg/m3
Maximum = 105 o
C Viscosity = 0.4046 cP
Design = o
C

Pipe Line Material = Pipe Line Schedule = 40

Insulation Thickness = mm Insulation Density = Kg/m3

Legend
W : Mass flow rate NRe : Reynold number
Q : Volumetric flow rate e/D : Roughness factor to diameter ratio
ID : Inside diameter of pipe DP : Frictional pressure drop per 100 ft pipe length
A : Pipe X- sectional area
V : Velocity of fluid
f : Friction factor

Prepared By Checked By
Abbreviations MS IH
Initials
 Q DESCON ENGINEERING LIMITED

PRODUCT ENGINEERING
`
Project Title : 0 Rev. No. 0

Proposal No. 0 Date 0

Service : Min flow line

Q= 7.62124228 M3/HR Mass Flow Rate W= 7,276.0 kg/h

Q= 0.0748 FT3/SEC
33.557854 GPM
Ø= 1.5 IN
ID = 0.13419 FT

A= 0.0141 FT2
V= 5.286 FT/SEC

NRe = 234586 Density= 59.5464613246 Lb/Ft3

= 954.7 Kg/m3 = 59.546461 Lb/Ft3
e/D = 0.00111785 Viscosity= 0.2682 cP
= 0.00018006026 Lb/(Ft*S)
f= 0.0054

DP = 2.87 PSI

Erosion Velocity = 12.959016 FT/SEC OK

Recommonded Line size = 1.5 Inches

Pressure Operating Flow

Normal = Barg Normal = Kg/Hr
Maximum = Barg Maximum = 7,276.0 Kg/Hr
Design = Barg
Hydro = Barg
Temperature. Fluid Physical Properties
Normal = 105 o
C Density = 954.7 Kg/m3
Maximum = 105 o
C Viscosity = 0.2682 cP
Design = o
C

Pipe Line Material = Pipe Line Schedule = 40

Insulation Thickness = mm Insulation Density = Kg/m3

Legend
W : Mass flow rate NRe : Reynold number
Q : Volumetric flow rate e/D : Roughness factor to diameter ratio
ID : Inside diameter of pipe DP : Frictional pressure drop per 100 ft pipe length
A : Pipe X- sectional area
V : Velocity of fluid
f : Friction factor

Prepared By Checked By
Abbreviations MS IH
Initials
 Q DESCON ENGINEERING LIMITED

PRODUCT ENGINEERING
`
Project Title : 0 Rev. No. 0

Proposal No. 0 Date 0

Service : Make Up Water

Q= 28.6408716 M3/HR Mass Flow Rate W= 28,557.2 kg/h

Q= 0.2809 FT3/SEC
126.111486 GPM
Ø= 3 IN
ID = 0.25558 FT

A= 0.0513 FT2
V= 5.476 FT/SEC

NRe = 145543 Density= 62.1897828193 Lb/Ft3

= 997.08 Kg/m3 = 62.189783 Lb/Ft3
e/D = 0.00058691 Viscosity= 0.8908 cP
= 0.00059805251 Lb/(Ft*S)
f= 0.0050

DP = 1.57 PSI

Erosion Velocity = 12.68062 FT/SEC OK

Recommonded Line size = 3 Inches

Pressure Operating Flow

Normal = Barg Normal = Kg/Hr
Maximum = Barg Maximum = 28,557.2 Kg/Hr
Design = Barg
Hydro = Barg
Temperature. Fluid Physical Properties
Normal = 105 o
C Density = 997.08 Kg/m3
Maximum = 105 o
C Viscosity = 0.8908 cP
Design = o
C

Pipe Line Material = Pipe Line Schedule = 40

Insulation Thickness = mm Insulation Density = Kg/m3

Legend
W : Mass flow rate NRe : Reynold number
Q : Volumetric flow rate e/D : Roughness factor to diameter ratio
ID : Inside diameter of pipe DP : Frictional pressure drop per 100 ft pipe length
A : Pipe X- sectional area
V : Velocity of fluid
f : Friction factor

Prepared By Checked By
Abbreviations MS IH
Initials
 Q DESCON ENGINEERING LIMITED

PRODUCT ENGINEERING
`
Project Title : 0 Rev. No. 0

Proposal No. 0 Date 0

Service : Deaerator Heating Steam

Q= 4752.38622 M3/HR Mass Flow Rate W= 4,898.8 kg/h

Q= 46.6174 FT3/SEC UPstream Pressure = 35496
20925.707 GPM Specific Heat @ constt. P = 2.9304
Ø= 6 IN Spcific Heat @ constant V = 2.4685111
ID = 0.50558 FT Cp/Cv = 1.1871123
Molecular Weight = 18
A= 0.2008 FT2 Mach No. = 0.0101518
V= 232.211 FT/SEC Sonic Velocity = 4592.048

NRe = 887358 Density= 0.06429296358 Lb/Ft3

= 1.0308 Kg/m3 = 0.064293 Lb/Ft3
e/D = 0.00029669 Viscosity= 0.01267 cP
= 8.5062026E-06 Lb/(Ft*S)
f= 0.0040

DP = 1.17 PSI OK

Recommonded Line size = 6 Inches

Pressure Operating Flow

Normal = 17 Barg Normal = Kg/Hr
Maximum = Barg Maximum = 4,898.8 Kg/Hr
Design = Barg
Hydro = Barg
Temperature. Fluid Physical Properties
Normal = 207.13 o
C Density = 1.0308 Kg/m3
Maximum = o
C Viscosity = 0.01267 cP
Design = o
C

Pipe Line Material = Pipe Line Schedule =

Insulation Thickness = mm Insulation Density = Kg/m3

Legend
W : Mass flow rate NRe : Reynold number
Q : Volumetric flow rate e/D : Roughness factor to diameter ratio
ID : Inside diameter of pipe DP : Frictional pressure drop per 100 ft pipe length
A : Pipe X- sectional area
V : Velocity of fluid
f : Friction factor

Prepared By Checked By
Abbreviations MS IH
Initials
 Q DESCON ENGINEERING LIMITED

PRODUCT ENGINEERING
`
Project Title : 0 Rev. No. 0

Proposal No. 0 Date 0

Service : Heting Steam to PRV

Q= 1541.75103 M3/HR Mass Flow Rate W= 4,898.8 kg/h

Q= 15.1235 FT3/SEC UPstream Pressure = 10440
6788.63813 GPM Specific Heat @ constt. P = 2.9304
Ø= 4 IN Spcific Heat @ constant V = 2.4685111
ID = 0.33563 FT Cp/Cv = 1.1871123
Molecular Weight = 18
A= 0.0885 FT2 Mach No. = 0.0106619
V= 170.938 FT/SEC Sonic Velocity = 1418.4637

NRe = 1193493 Density= 0.198180503 Lb/Ft3

= 3.1774 Kg/m3 = 0.1981805 Lb/Ft3
e/D = 0.00044692 Viscosity= 0.01419 cP
= 9.5266784E-06 Lb/(Ft*S)
f= 0.0042

DP = 3.13 PSI NOT RECOMMENDED

Recommonded Line size = 4 Inches

Pressure Operating Flow

Normal = 5 Barg Normal = Kg/Hr
Maximum = Barg Maximum = 4,898.8 Kg/Hr
Design = Barg
Hydro = Barg
Temperature. Fluid Physical Properties
Normal = 158 o
C Density = 3.1774 Kg/m3
Maximum = o
C Viscosity = 0.01419 cP
Design = o
C

Pipe Line Material = Pipe Line Schedule =

Insulation Thickness = mm Insulation Density = Kg/m3

Legend
W : Mass flow rate NRe : Reynold number
Q : Volumetric flow rate e/D : Roughness factor to diameter ratio
ID : Inside diameter of pipe DP : Frictional pressure drop per 100 ft pipe length
A : Pipe X- sectional area
V : Velocity of fluid
f : Friction factor

Prepared By Checked By
Abbreviations MS IH
Initials
 Q DESCON ENGINEERING LIMITED

PRODUCT ENGINEERING
`
Project Title : 0 Rev. No. 0

Proposal No. 0 Date 0

Service : Steam to De Super heater / outlet to main steam line

Q= 306.038591 M3/HR Mass Flow Rate W= 4,898.8 kg/h

Q= 3.0020 FT3/SEC UPstream Pressure = 2505.6
1347.54912 GPM Specific Heat @ constt. P = 2.9304
Ø= 3 IN Spcific Heat @ constant V = 2.4685111
ID = 0.25558 FT Cp/Cv = 1.1871123
Molecular Weight = 18
A= 0.0513 FT2 Mach No. = 0.0096963
V= 58.516 FT/SEC Sonic Velocity = 309.60276

NRe = 1305181 Density= 0.99838714405 Lb/Ft3

= 16.007 Kg/m3 = 0.9983871 Lb/Ft3
e/D = 0.00058691 Viscosity= 0.01704 cP
= 1.144007E-05 Lb/(Ft*S)
f= 0.0044

DP = 2.56 PSI NOT RECOMMENDED

Recommonded Line size = 3 Inches

Pressure Operating Flow

Normal = 1.2 Barg Normal = Kg/Hr
Maximum = 1.5 Barg Maximum = 4,898.8 Kg/Hr
Design = Barg
Hydro = Barg
Temperature. Fluid Physical Properties
Normal = 105 o
C Density = 16.007 Kg/m3
Maximum = 125 o
C Viscosity = 0.01704 cP
Design = o
C

Pipe Line Material = Pipe Line Schedule =

Insulation Thickness = mm Insulation Density = Kg/m3

Legend
W : Mass flow rate NRe : Reynold number
Q : Volumetric flow rate e/D : Roughness factor to diameter ratio
ID : Inside diameter of pipe DP : Frictional pressure drop per 100 ft pipe length
A : Pipe X- sectional area
V : Velocity of fluid
f : Friction factor

Prepared By Checked By
Abbreviations MS IH
Initials
 Q DESCON ENGINEERING LIMITED

PRODUCT ENGINEERING
`
Project Title : 0 Rev. No. 0

Proposal No. 0 Date 0

Service : Venting Steam

Q= 237.619311 M3/HR Mass Flow Rate W= 244.9 kg/h

Q= 2.3309 FT3/SEC UPstream Pressure = 2505.6
1046.28535 GPM Specific Heat @ constt. P = 2.9304
Ø= 1 IN Spcific Heat @ constant V = 2.4685111
ID = 0.08727 FT Cp/Cv = 1.1871123
Molecular Weight = 18
A= 0.0060 FT2 Mach No. = 0.0019105
V= 389.668 FT/SEC Sonic Velocity = 1220.0358

NRe = 257033 Density= 0.06429296358 Lb/Ft3

= 1.0308 Kg/m3 = 0.064293 Lb/Ft3
e/D = 0.0017188 Viscosity= 0.01267 cP
= 8.5062026E-06 Lb/(Ft*S)
f= 0.0059

DP = 28.26 PSI NOT RECOMMENDED

Recommonded Line size = 1 Inches

Pressure Operating Flow

Normal = 1.2 Barg Normal = Kg/Hr
Maximum = 1.5 Barg Maximum = 244.9 Kg/Hr
Design = Barg
Hydro = Barg
Temperature. Fluid Physical Properties
Normal = 105 o
C Density = 1.0308 Kg/m3
Maximum = 125 o
C Viscosity = 0.01267 cP
Design = o
C

Pipe Line Material = Pipe Line Schedule =

Insulation Thickness = mm Insulation Density = Kg/m3

Legend
W : Mass flow rate NRe : Reynold number
Q : Volumetric flow rate e/D : Roughness factor to diameter ratio
ID : Inside diameter of pipe DP : Frictional pressure drop per 100 ft pipe length
A : Pipe X- sectional area
V : Velocity of fluid
f : Friction factor

Prepared By Checked By
Abbreviations MS IH
Initials
 Pipe ID

SCH. 40 PIPE
Ø (IN) 0.5 0.75 1 1.25 1.5 2 2.5
ID (MM) 15.79 20.9 26.6 35.052 40.9 52.5 62.7
ID (IN) 0.622 0.823 1.047 1.380 1.610 2.067 2.469
ID (FT) 0.052 0.069 0.087 0.115 0.134 0.172 0.206
ID (MM)RL 7.79 12.9 18.6 27.052 32.9 44.5 54.7
ID (IN)RL 0.307 0.508 0.732 1.065 1.295 1.752 2.154
ID (FT)RL 0.0256 0.0423 0.0610 0.0888 0.1079 0.1460 0.1795

SCH. 20 PIPE
Ø (IN)
ID (MM)
ID (IN)
ID (FT)
ID (MM)RL
ID (IN)RL
ID (FT)RL

Steam Lines Sat Steam Max Velocity 200

Steam Pressure Psig dP / 100 Ft SH Steam Max Velocity 250
0 - 50 0.25
50 - 150 0.5
150 - 300 1
> 300 1.5

Page 12
 Pipe ID

3 4 5 6 8 10 12
77.9 102.3 128.2 154.1 202.7 254.5 307.086
3.067 4.028 5.047 6.067 7.980 10.020 12.090
0.256 0.336 0.421 0.506 0.665 0.835 1.008
69.9 94.3 120.2 146.1 194.7 246.5 299.086
2.752 3.713 4.732 5.752 7.665 9.705 11.775
0.2293 0.3094 0.3944 0.4793 0.6388 0.8087 0.9813

SCH. 20 PIPE
Ø (IN) 8 10 12
ID (MM) 206.3 260.2 311
ID (IN) 8.122 10.244 12.244
ID (FT) 0.677 0.854 1.020
ID (MM)RL 198.3 252.2 303
ID (IN)RL 7.807 9.929 11.929
ID (FT)RL 0.6506 0.8274 0.9941

SCH. 30 PIPE
Ø (IN) 8 10 12
ID (MM) 205.1 257.4 307
ID (IN) 8.075 10.134 12.087
ID (FT) 0.673 0.844 1.007
ID (MM)RL 197.1 249.4 299
Ft / sec ID (IN)RL 7.760 9.819 11.772
Ft / sec ID (FT)RL 0.6467 0.8182 0.9810

Page 13
 Pipe ID

14 16 18 20 24
336.55 381 428.6 477.8 574.8
13.250 15 16.874 18.811 22.6299
1.104 1.25 1.40626 1.56758 1.8858
328.55 373 420.6 469.8 566.8
12.935 14.685 16.55905 18.496 22.31496
0.509 1.22375 1.37992 1.541 1.85958

Page 14
 Q DESCON ENGINEERING LIMITED

PRODUCT ENGINEERING
`
Project Tit 0 Rev. No. 0

Proposal 0 Date 0

Sr Valve Qty Size Rating / Connection Material Bore Opr Temp Opr Press Remarks
No Type Schd 0
C Barg
MECHANICAL VALVES
8 TPH 17 BARG 207 °C

1 GATE 40 1/2" 800 SW A - 105 FB / RB

2 GATE 5 1" 800 SW A - 105 FB

3 GATE 12 1 1/2" 800 SW A - 105 FB

4 GATE 1 2" 800 SW A - 105 FB

5 GATE 2 3" 150 FLGD A - 216 WCB FB

6 GLOBE 1 1 1/2" 800 SW A - 105 FB

7 GLOBE 1 5" 300 FLGD A - 216 WCB FB

8 CHECK 1 1 1/2" 800 SW A - 105 SWING

9 CHECK 1 5" 300 FLGD A - 216 WCB SWING

### Needle Valve 1 1/2" 800 THRD A - 105 FB

5 TPH 17 BARG 207 °C

1 GATE 36 1/2" 800 SW A - 105 FB / RB

2 GATE 6 1" 800 SW A - 105 FB

3 GATE 9 1 1/2" 800 SW A - 105 FB

4 GLOBE 1 1 1/2" 800 SW A - 105 FB

5 GLOBE 1 4" 300 FLGD A - 216 WCB FB

6 CHECK 1 1 1/2" 800 SW A - 105 SWING

7 CHECK 1 4" 300 FLGD A - 216 WCB SWING

8 Needle Valve 1 1/2" 800 THRD A - 105 FB

COMMON FOR 5 TPH & 8 TPH 17 BARG 207°C

1 GATE 10 1/2" 800 SW A - 105 FB / RB

2 GATE 4 1 1/2" 800 SW A - 105 FB

3 GATE 4 2" 800 SW A - 105 FB

4 GATE 4 3" 150 FLGD A - 216 WCB FB

5 GLOBE 1 1 1/2" 800 SW A - 105 FB

6 GLOBE 2 2" 800 SW A - 105 FB

7 CHECK 1 1/2" 800 SW SS - 304 SWING

8 CHECK 3 1 1/2" 800 SW A - 105 SWING

9 CHECK 1 2" 300 FLGD A - 216 WCB SWING

### GATE 6 1/2" 800 SW SS - 304 FB / RB

Vacuum
### Breaker 1 1" 150 A-105

PRESSURE SAFETY VALVES

Valve Qty Size Rating / Connection Capacity Kg/Hr Set Pressure Barg
 Q DESCON ENGINEERING LIMITED

PRODUCT ENGINEERING
`
Project Tit 0 Rev. No. 0

Proposal 0 Date 0

1 PSV 1 1 1/4" 300 FLGD 4000 19.4 8 TPH Boiler

2 PSV 1 1 1/4" 300 FLGD 4000 19.6 8 TPH Boiler
3 PSV 1 1" 300 FLGD 2500 19.4 5 TPH Boiler
4 PSV 1 1" 300 FLGD 2500 19.6 5 TPH Boiler

CONTROL VALVES

Valve Qty Size Rating Connection

1 Level Control Valve 1 1" 300 FLGD Boiler Feed Water ( 8 TPH )
2 Level Control Valve 1 1" 300 FLGD Boiler Feed Water ( 5 TPH )

3 Pressure Regulating Valve 1 1 1/4" 300 FLGD Pressure reducing station (COMMON)

4 Temperatur control valve 1 2" 150 FLGD Deaerator Heating Steam (Common)

5 Level Control Valve (Float type) 1 1 1/2" 150 FLGD Deaerator ( Common )

BLOWDOWN VALVES

Valve Qty Size Rating / Connection

1 Intermittent 1 1 1/2" 300 FLGD 8 TPH Boiler

2 Intermittent 1 1" 300 FLGD 5 TPH Boiler

Auotmatic
3 CBD valve 2 1" 150 FLGD Each for 5 TPH and 8TPH

Steam traps

Type Qty Size Rating / Connection

1 Thermostatic 2 1/2" 800 THRD

Strainers

Type Qty Size Rating / Connection

1 Y-Type 3 3" 300 FLGD Feed Water pump suction

Notes

1- Carbon Steel Valves should be OS&Y,B.B,11~13 CR,TR.

3- Lift Type Ceck valve should be of full bore type also provide pressure drop chart for Lift Type Check valve with quotation.

4- Valves Literature / Dimensional Data for piping is required with quotation.

5- Installation, commissioning and maintenance manuals are required.

Prepared By Checked By

Abbreviation MMS IH

Initial