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    Steam Balance 65TPH Rev 1

    Uploaded by

    naxav68443

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Steam Balance 65TPH Rev 1

    Uploaded by

    naxav68443
    7 views7 pages

    Copyright

    © © All Rights Reserved

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    XLS, PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    7 views7 pages

    Steam Balance 65TPH Rev 1

    Uploaded by

    naxav68443

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 7

    Q

    Material & Energy Balance For


    Steam

    Proposal/Project Title: Client:


    1 x 50 TPH Boiler Packages
    Project No: 4172 Sheet No:
    Product Engineering Department

    Boiler Quantity = 1 No.


    Boiler Capacity = 180000 Kg / Hr
    Deaerator Steam = 19803.34 Kg / Hr
    Oil Heating Steam = 698.47 Kg / Hr
    Atomizing Steam = 1793 Kg / Hr 22295

    Total Steam = 202295 Kg / Hr

    Boiler Total Steam Capacity = 180000 Kg / Hr

    Date Rev. Prepared By Checked By Approved By


    18-02-2005 0 KMF IH

    804244296.xls
    Q
    Material & Energy Balance For
    Deaerator / F.W. Pre-heating Tank

    Proposal/Project Title: Client:


    1 x 50 TPH Boiler Packages
    Project No: 4249 Sheet No:
    Product Engineering Department

    Process Data:

    Boiler Quantity = 1 No.


    Boiler Capacity = 180000 Kg / Hr
    Condensate Return = 45.45455 % (Packages Email dated 17-02-2005)
    Condensate Flow = 83454.55 Kg / Hr Base on Feed Water flow
    Condensate Return Temperature = 95 ºC
    Boiler Blow Down = 2.00 %
    Boiler Feed Water Temperature = 145 ºC
    Boiler Feed Water Flow = 183600 Kg / Hr
    Make Up Water Temperature = 80 ºC
    Deaerating Steam Pressure = 3.2 Barg

    Enthalpies:

    Boiler Feed Water = 610.38 KJ / Kg


    Condensate Return = 397.8 KJ / Kg
    Deaerating Steam = 2738.9 KJ / Kg
    Make Up Water = 334.76 KJ / Kg

    Calculation:

    Deaerating Steam Flow = 18860.3 Kg / Hr


    Make Up Water Flow = 81285.1 Kg / Hr
    Venting Steam Flow = 5.0 %
    Venting Steam Flow = 943.0 Kg / Hr
    Total Steam Flow = 19803.3 Kg / Hr

    Date Rev. Prepared By Checked By Approved By


    18-02-2005 0 KMF IH

    804244296.xls
    (Packages Email dated 17-02-2005)

    804244296.xls
    Q Burner Load Calculation

    PRODUCT ENGINEERING

    Project Title 50 TPH, 14 BARG , 198 OC Rev. No. 0

    Project No. 4249 Date 18-04-2005

    Data
    Fluid SAT STEAM
    Steam Pressure = 12.5 Barg
    Steam Temperature = 193 ºC
    Steam Flowrate = 180000 Kg/hr
    Enthalpy of Steam = 2785.3 Kj/kg
    Blow Down = 10 %
    Blow Down Flowrate = 18000 Kg/hr
    Enthalpy of Blow Down = 822.24 Kj/kg @ 14.7 Barg
    Feed water Temperature = 90 ºC
    Feed water Flowrate = 198000 Kg/hr
    Enthalpy of Feed Water = 376.76 Kj/kg

    Heat Input Calculation


    Heat Input = 441555840 Kj/Hr
    = 122654.4 kw
    = 122654 kw
    Boiler Efficiency = 90 %
    Total Heat Input = 136283 kw
    143097
    Fuel LHV
    Fuel = N GAS/ HFO
    LHV Of HFO = 41047 Kj/Kg

    LHV Of Nat Gas = 34238 Kj/Nm3 @ 1 Atm & 60 oF


    918.9689 Btu/Nft3
    Fuel Cosumption Max Normal
    Nat . Gas Consumption = 14330 Nm / Hr
    3

    HFO Consumption = 11953 Kg / Hr 935


    Atomizing Steam = 1793 Kg / Hr 140

    Prepared By Checked By

    Abbreviations IH AS
    Q Burner Load Calculation

    PRODUCT ENGINEERING

    Initials
    Q Oil Heater Steam Consumption Calculation

    PRODUCT ENGINEERING

    Title 50 Rev. No. 1

    Project No. 4249 Date 18-04-2005

    Data
    Oil Type = HFO
    Max flow rate of Oil = 12977 Kg/hr
    Temperature of Oil at Heater inlet = T1 = 50 ºC
    = 323 ºK
    Temperature of Oil at Heater Outlet = T2 = 100 ºC
    = 373 ºK
    Mean Temperature of oil = Tm = 167 ºF
    Specific Heat of Oil @ Tm = Cp = 0.51 Btu / lb OF
    = 2.13537 Kj / kg OK
    Heating Steam Pressure = 13 Barg
    Enthalpy of Heating Steam = Hs = 2833.8 Kj / kg

    Calculations:

    Heater Load Input = 1385534.8 Kj /hr


    = 384.87 KW
    Heater Efficiency = 70 %
    = 549.82 KW

    Heater Load = 550 KW

    Steam consumed in heating oil = 698.47 Kg /hr

    Prepared By Checked By

    Abbreviations IH AS
    Q Oil Heater Steam Consumption Calculation

    PRODUCT ENGINEERING

    Initials

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