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    Steam Calculator

    Uploaded by

    thermaxteja2016
    The document provides details on calculating steam cost estimation including boiler details like make, model, design capacity, fuel used, and costs. It also includes enthalpy and other technical parameters for the current and proposed boiler feed water heat and mass balance estimation sheets.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Steam Calculator

    Uploaded by

    thermaxteja2016
    34 views6 pages
    The document provides details on calculating steam cost estimation including boiler details like make, model, design capacity, fuel used, and costs. It also includes enthalpy and other technical parameters for the current and proposed boiler feed water heat and mass balance estimation sheets.

    Original Description:

    For easy steam cost calculation

    Original Title

    Steam_Calculator

    Copyright

    © © All Rights Reserved

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    XLSX, PDF, TXT or read online from Scribd

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    The document provides details on calculating steam cost estimation including boiler details like make, model, design capacity, fuel used, and costs. It also includes enthalpy and other technical parameters for the current and proposed boiler feed water heat and mass balance estimation sheets.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    34 views6 pages

    Steam Calculator

    Uploaded by

    thermaxteja2016
    The document provides details on calculating steam cost estimation including boiler details like make, model, design capacity, fuel used, and costs. It also includes enthalpy and other technical parameters for the current and proposed boiler feed water heat and mass balance estimation sheets.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 6

    Note - All yellow cells are manditory to be filled

    A B C D

    CALCULATIONS FOR STEAM COST ESTIMATION

    S.No Description units value

    Boiler Details

    1 Make Thermax

    2 Model SM-40

    3 Design Capacity, f & @1000C kg/hr 5000

    4 Average steam generation kg/hr 2200

    5 Design Pressure kg/cm2 10.5

    6 Boiler operating Pressure kg/cm2 5

    7 Fuel used Coal1 (Solid)

    8 Boiler Efficiency (on GCV / Solid, NCV / Liquid) 70%

    9 Average Feed Water Temperature oC 80

    10 Fuel Cost ( specify per lit/ kg/ Nm3) Rs/unit 9

    11 Calorific Value of Fuel (GCV / Solid, NCV / Liquid) kcal/kg 4500

    12 Enthalpy of Steam at the operating Steam Pressure kcal/kg 657.8

    13 Enthalpy of feed water kcal/kg 80

    14 Fuel Density 1

    15 Cost of Steam Rs/kg 1.65


    Bagasse (Solid) 3000-3500

    Coal1 (Solid) 4500-5000

    Coal2 (Solid) 4000

    FO (Liquid) 9800

    HSD (Liquid) 10500

    Husk (Solid) 3000

    LDO (Liquid) 10300

    LPG (Gas) 10000

    Ngas (Gas)

    407.174603 Wood (Solid) 2800-3200


    Technical Parameters Boiler Feed W

    Steam Generation 2200 at 9bar


    Make-up Water Addition 1935
    Present Condition
    ETP Steam Load 1375
    % of Flash steam 0.1111111111 at 7bar

    Flash steam qty 152.77777778 Not Recovered


    Condensate qty 1222.2222222 Yes Recovered

    Steam Load from API 2&3, S1&7, API 4 Main line 625
    % of Flash steam 0.0648148148 at 3.5bar

    Flash steam qty 40.509259259 Not Recovered


    Condensate qty 584.49074074 Yes Recovered

    Steam Load from API 4&5 Production 500


    % of Flash steam 0.0648148148 at 3.5bar

    Flash steam qty 32.407407407 Not Recovered


    Condensate qty 467.59259259 Not Recovered

    Boiler Blowdown HRS 50


    % of Flash steam 0.1481481481 at 3.5bar
    Flash steam qty 7.4074074074 Not Recovered
    Condensate qty 42.592592593 Not Recovered
    Boiler Feed Water Heat & Mass Balance Estimation Sheet - Current System

    Make up water *Edit Only Yellow cells


    1935 Kg/h
    30 Deg C

    Condensate Flash Steam


    1806.713 Kg/h 0 Kg/h
    90 Deg C 640 K Cal/kg

    Boiler Feed Water


    2200 Kg/h
    58.97143 Deg C
    Boiler Feed Water Heat & Mass Balance Estimation Sheet - Proposed System

    Make up water *Edit Only Yellow cells


    225.6944 Kg/h
    34 Deg C

    Condensate Flash Steam


    2274.306 Kg/h 0 Kg/h
    90 Deg C 640 K Cal/kg

    Boiler Feed Water


    2500 Kg/h
    84.94444 Deg C
    84.94444 Deg C

    Client need to maintain Boiler Feed Tank @ approx equivalent to steam generation or to max of 1.5
    times of steam generation
    * Proposed System Calculations are done considering Condensate Recovery from API 2&3, S1&7, API 4
    Main line + API 4&5 Production Unit + MEE & flash steam vented to atmoshpere i.e. no flash steam
    recovdery in entire plant + Preheating Boiler Make-up Water through recommended Boiler Blowdown
    Heat recovery system through only blowdown flash steam PHE

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