Process Calculations Scenario A Cattle Manure Maize Silage: 4 3 CH4 ODM - 1 - 3 - 1 - 1
Process Calculations Scenario A Cattle Manure Maize Silage: 4 3 CH4 ODM - 1 - 3 - 1 - 1
Process Calculations Scenario A Cattle Manure Maize Silage: 4 3 CH4 ODM - 1 - 3 - 1 - 1
Scenario A
Cattle Maize
FEEDSTOCK PARAMETERS Manure Silage
DM % 8% 33%
ODM % 87% 95%
CH4 % 58% 55%
BMP m3CH4.tonneODM-1 190 400
Specific Gravity kg.m-3 1.03 1.05
Manure Production kg.hd-1.d-1 60 -
Animals No. 500 -
Mass tonne.d-1 30.0 0.0
Volume m3.d-1 29.1 0.0
Mass tonne.yr-1 10,950 0
ENERGY BALANCE
Methane Production m3.d-1 397 0
Energy Value of Biogas MJ.d-1 14,163 0
Energy Value of Biogas kWh.d-1 3,934 0
Energy Value of Biogas kW 164 0
Biogas for Boiler % - -
Biogas for CHP % - -
Biogas Flared % - -
Heat Efficiency of Boiler % - -
Electrical Efficiency of CHP % - -
Heat Efficiency of CHP % - -
Energy Production
Heat Production from Boiler kW - -
Heat Production from CHP kW - -
Total Heat Production kW - -
Total Heat Production kWh.d-1 - -
Electricity Production kW - -
Electricity Production kWh.d-1 - -
Energy Balance
Electricity Production kW - -
Digester Electricity Consumption kWh.d-1 - -
Digester Electricity Consumption kW - -
Digester Electricity : Output % - -
Heat Production kW - -
Total Digester Heat Input MJ.d-1 - -
Total Digester Heat Input kW - -
Digester Heat : Available Heat % - -
MASS BALANCE
Mass of Feedstock tonne.yr-1 10,950 0
Volume of CH4 m3.yr-1 144,803 0
Volume of CO2 m3.yr-1 104,857 0
Mass of CH4 tonne.yr-1 103 0
Mass of CO2 tonne.yr-1 206 0
Mass of Biogas tonne.yr-1 308 0
Mass of Digestate tonne.yr-1 10,642 0
Mass Reduction tonne.yr-1 308 0
% Mass Reduction % 3% #DIV/0!
Feedstock
Food Waste Total Notes
25% 8%
90% 87%
60% 58%
420 190
1.05 1.03
- -
- -
0.0 30.0
0.0 29.1 = mass / SG.
0 10,950
- 30.0
- 29.1
- 2.1
- 600
- 20.0 = Digester Capacity / Feedstock Volume
- 3.5 = Organic Dry Matter * 1000/ Digester Capacity
0 397
0 14,163 = CH4 * 35.7
0 3,934 = MJ / 3600
0 164 = kWh / 24
- 5%
- 90%
- 5%
- 85%
- 30%
- 55% = 85% - Electrical Efficiency
15 10
- 40
0 3,771 = Mass * Delta T * 4.19
0 44 = MJ * 1000 / 3600 /24
- 394 Assumes Height = Diameter
- 0.35 Assumes 100mm of Mineral Wool
- 5
- 5 = Tank Area x Delta T x Conductivity / 1000
- 417 = MJ * 1000 / 3600 /24
- 4,188 = Heat to Feedstock + Heat Loss
- 48 = MJ * 1000 / 3600 /24
- 55%
- 44
- 50
- 2 = kWh /24
- 5%
- 88
- 4,188
- 48 = MJ * 1000 / 3600 /24
- 55%
0 10,950
0 144,803
0 104,857 = Biogas - Methane
0 103 = CH4 * 0.71 / 1000
0 206 = CO2 * 1.96 / 1000
0 308
0 10,642 = Feedstock Mass - Biogas Mass
0 308
#DIV/0! 3%
PROCESS CALCULATIONS
Scenario B
Cattle Maize
FEEDSTOCK PARAMETERS Manure Silage
DM % 8% 33%
ODM % 87% 95%
CH4 % 58% 55%
BMP m3CH4.tonneODM-1 190 400
Specific Gravity kg.m-3 1.03 1.05
Manure Production kg.hd-1.d-1 60 -
Animals No. 500 -
Mass tonne.d-1 30.0 20.0
Volume m3.d-1 29.1 19.0
Mass tonne.yr-1 10,950 7,300
ENERGY BALANCE
Methane Production m3.d-1 397 2,508
Energy Value of Biogas MJ.d-1 14,163 89,536
Energy Value of Biogas kWh.d-1 3,934 24,871
Energy Value of Biogas kW 164 1,036
Biogas for Boiler % - -
Biogas for CHP % - -
Biogas Flared % - -
Heat Efficiency of Boiler % - -
Electrical Efficiency of CHP % - -
Heat Efficiency of CHP % - -
Energy Production
Heat Production from Boiler kW - -
Heat Production from CHP kW - -
Total Heat Production kW - -
Total Heat Production kWh.d-1 - -
Electricity Production kW - -
Electricity Production kWh.d-1 - -
Energy Balance
Electricity Production kW - -
Digester Electricity Consumption kWh.d-1 - -
Digester Electricity Consumption kW - -
Digester Electricity : Output % - -
Heat Production kW - -
Total Digester Heat Input MJ.d-1 - -
Total Digester Heat Input kW - -
Digester Heat : Available Heat % - -
MASS BALANCE
Mass of Feedstock tonne.yr-1 10,950 7,300
Volume of CH4 m3.yr-1 144,803 915,420
Volume of CO2 m3.yr-1 104,857 748,980
Mass of CH4 tonne.yr-1 103 650
Mass of CO2 tonne.yr-1 206 1,468
Mass of Biogas tonne.yr-1 308 2,118
Mass of Digestate tonne.yr-1 10,642 5,182
Mass Reduction tonne.yr-1 308 2,118
% Mass Reduction % 3% 29%
Feedstock
Food Waste Total Notes
25% 18%
90% 93%
60% 55%
420 348
1.05 1.04
- -
- -
0.0 50.0
0.0 48.2 = mass / SG.
0 18,250
- 50.0
- 48.2
- 8.4
- 2,300
- 46.0 = Digester Capacity / Feedstock Volume
- 3.6 = Organic Dry Matter * 1000/ Digester Capacity
0 2,905
0 103,699 = CH4 * 35.7
0 28,805 = MJ / 3600
0 1,200 = kWh / 24
- 5%
- 90%
- 5%
- 85%
- 40%
- 45% = 85% - Electrical Efficiency
15 16
- 40
0 5,028 = Mass * Delta T * 4.19
0 58 = MJ * 1000 / 3600 /24
- 965 Assumes Height = Diameter
- 0.35 Assumes 100mm of Mineral Wool
- 5
- 12 = Tank Area x Delta T x Conductivity / 1000
- 1,021 = MJ * 1000 / 3600 /24
- 6,049 = Heat to Feedstock + Heat Loss
- 70 = MJ * 1000 / 3600 /24
- 13%
- 432
- 600
- 25 = kWh /24
- 6%
- 537
- 6,049
- 70 = MJ * 1000 / 3600 /24
- 13%
0 18,250
0 1,060,223
0 853,837 = Biogas - Methane
0 753 = CH4 * 0.71 / 1000
0 1,674 = CO2 * 1.96 / 1000
0 2,426
0 15,824 = Feedstock Mass - Biogas Mass
0 2,426
#DIV/0! 13%
PROCESS CALCULATIONS
Scenario C
Cattle Maize
FEEDSTOCK PARAMETERS Manure Silage
DM % 8% 33%
ODM % 87% 95%
CH4 % 58% 55%
BMP m3CH4.tonneODM-1 190 400
Specific Gravity kg.m-3 1.03 1.05
Manure Production kg.hd-1.d-1 60 -
Animals No. 500 -
Mass tonne.d-1 30.0 20.0
Volume m3.d-1 29.1 19.0
Mass tonne.yr-1 10,950 7,300
ENERGY BALANCE
Methane Production m3.d-1 397 2,508
Energy Value of Biogas MJ.d-1 14,163 89,536
Energy Value of Biogas kWh.d-1 3,934 24,871
Energy Value of Biogas kW 164 1,036
Biogas for Boiler % - -
Biogas for CHP % - -
Biogas Flared % - -
Heat Efficiency of Boiler % - -
Electrical Efficiency of CHP % - -
Heat Efficiency of CHP % - -
Energy Production
Heat Production from Boiler kW - -
Heat Production from CHP kW - -
Total Heat Production kW - -
Total Heat Production kWh.d-1 - -
Electricity Production kW - -
Electricity Production kWh.d-1 - -
Energy Balance
Electricity Production kW - -
Digester Electricity Consumption kWh.d-1 - -
Digester Electricity Consumption kW - -
Digester Electricity : Output % - -
Heat Production kW - -
Total Digester Heat Input MJ.d-1 - -
Total Digester Heat Input kW - -
Digester Heat : Available Heat % - -
MASS BALANCE
Mass of Feedstock tonne.yr-1 10,950 7,300
Volume of CH4 m3.yr-1 144,803 915,420
Volume of CO2 m3.yr-1 104,857 748,980
Mass of CH4 tonne.yr-1 103 650
Mass of CO2 tonne.yr-1 206 1,468
Mass of Biogas tonne.yr-1 308 2,118
Mass of Digestate tonne.yr-1 10,642 5,182
Mass Reduction tonne.yr-1 308 2,118
% Mass Reduction % 3% 29%
Feedstock
Food Waste Total Notes
25% 19%
90% 92%
60% 56%
420 363
1.05 1.04
- -
- -
10.0 60.0
9.5 57.7 = mass / SG.
3,650 21,900
- 60.0
- 57.7
- 10.6
- 3,000
- 50.0 = Digester Capacity / Feedstock Volume
- 3.5 = Organic Dry Matter * 1000/ Digester Capacity
945 3,850
33,737 137,435 = CH4 * 35.7
9,371 38,176 = MJ / 3600
390 1,591 = kWh / 24
- 5%
- 90%
- 5%
- 85%
- 40%
- 45% = 85% - Electrical Efficiency
15 16
- 40
1,048 6,076 = Mass * Delta T * 4.19
12 70 = MJ * 1000 / 3600 /24
- 1,151 Assumes Height = Diameter
- 0.35 Assumes 100mm of Mineral Wool
- 5
- 14 = Tank Area x Delta T x Conductivity / 1000
- 1,219 = MJ * 1000 / 3600 /24
- 7,294 = Heat to Feedstock + Heat Loss
- 84 = MJ * 1000 / 3600 /24
- 12%
- 573
- 1,000
- 42 = kWh /24
- 7%
- 712
- 7,294
- 84 = MJ * 1000 / 3600 /24
- 12%
3,650 21,900
344,925 1,405,148
229,950 1,083,787 = Biogas - Methane
245 998 = CH4 * 0.71 / 1000
451 2,124 = CO2 * 1.96 / 1000
696 3,122
2,954 18,778 = Feedstock Mass - Biogas Mass
696 3,122
19% 14%