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Design Calculations-Vario

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VARIO VT 20K COLUMN FORM DESIGN CALCULATION

PROJECT : EARTH ENCLAVE


CLIENT : EARTH GROUP 2022.10.23
FORMWORK HEIGHT : 3.9
MAX. POUR HEIGHT : 3.675

CALCULATION OF CONCRETE PRESSURE

Rate of concrete placement, R = 5 m/hr


Concrete temperature, T = 20°C
Concrete density, r = 2500 kg/m
3

Height of pour, h = 3.675 m


Vertical form height = 3.9 m

Coefficient dependent on the size and shape = 1


of the formwork, C1 (for walls, C1=1; for columns, C1=1.5)

Coefficient for the constituent material of = 0.6 (Assume OPC used)


the concrete, C2

Temperature coefficient, K = 1
= (36/(T+16))²

Vertical form or concrete discharge height = 3.9


whichever is greater, H

The maximum lateral pressure exerted by the concrete shall be the smaller of the
following:

(a) Pmax. = r
[C R + C 2 K ( H -C 1 R ) ]
100 1
(b) Pmax = rh/100

THEREFORE :
2
Pmax = 80.00 kN/m
DESIGN PRESSURE, P = 79.9 kN/m2

DEPTH OF HYDROSTATIC PRESSURE hs = 3.68m


considering full hydrostatic pressure

P = 80 kN/sqm

NOTE: Pouring should be done in Layers.


Any type of concreting procedure are in client's scope.

Page 1 of 4
VARIO VT 20K COLUMN FORM DESIGN CALCULATION

PROJECT : EARTH ENCLAVE


CLIENT : EARTH GROUP 2022.10.23
FORMWORK HEIGHT : 3.9
MAX. POUR HEIGHT : 3.675

CHECK PLYWOOD (18mm Plywood)


Consider 1000mm width,
Plywood thickness = 18 mm
Maximum Support Spacing, l = 250 mm
Design Concrete Pressure, P = 80 kN/m2 ( = w)
2
Cross-section area, A = 18,000 mm
3
Section Modulus, Z = 54,000 mm
Modulus of Inertia, I = 486,000 mm4
2
Young's modulus, E = 7.85 kN/mm

2
Bending Moment (M) = wL (Continuous Beam)
10
= 0.50 kN-m

Bending Stress = M
Z
2 2
= 9.25 N/mm < 13.13 N/mm SAFE

Shear (V) = 5wL (Propped Cantilever)


8
= 12.49 kN

Shear Stress = V
A
2 2
= 0.69 N/mm < 1.45 N/mm SAFE

Allowable Deflection = L
360
= 0.69 mm or 1.5 mm, whichever is less

Actual Deflection = wL4 (Propped Cantilever)


185 EI
= 0.44 mm < allowable deflection SAFE

Page 2 of 4
VARIO VT 20K COLUMN FORM DESIGN CALCULATION

PROJECT : EARTH ENCLAVE


CLIENT : EARTH GROUP 2022.10.23
FORMWORK HEIGHT : 3.9
MAX. POUR HEIGHT : 3.675

CALCULATION OF SECONDARY MEMBER : PERI GIRDER VT20

GIRDER SPACING (s) = 250 mm


ALLOWABLE BENDING MOMENT (M) = 5 kN-m
ALLOWABLE SHEAR (V) = 11 kN
CONCRETE PRESSURE (w) = 80 kN/m2 .
VT 20 GIRDER (EI) = 429 kN-m2

Maximum UDL on 1 VT20 Girder (W) = 80kN/m2 x 0.25 m


= 20.0 kN/m

By Analyzing the above loading condition on the beam in a Structural Software, we get the below
actual design values for Bending Moment, Shear & Deflection.

Max. Bending Moment = 2.025 kN-m < 5 kN-m SAFE

Max. Shear = 10.8 kN < 11 kN SAFE

Actual Max. Delfection (at top cantilever portion) = 0.317 mm SAFE


Allowable Delfection = L/360 or 6mm whichever is less
= 3.611 mm
Max Support Reaction at Support - ( R) = 19.8 kN (most critical)

Page 3 of 4
VARIO VT 20K COLUMN FORM DESIGN CALCULATION

PROJECT : EARTH ENCLAVE


CLIENT : EARTH GROUP 2022.10.23
FORMWORK HEIGHT : 3.9
MAX. POUR HEIGHT : 3.675

CALCULATION OF PRIMARY MEMBER : PERI STEEL WALER SRZ U-100

SUPPORT SPAN (MAX) or Tie-rod spacing = 1 m


ALLOWABLE BENDING MOMENT (M) = 10.2 kN-m
ALLOWABLE SHEAR (V) = 103 kN
2
CONCRETE PRESSURE (w) = 80 kN/m
SRZ 100 WALER (EI) = 784 kN-m2

By Analyzing the above loading condition on the beam in a Structural Software, we get the below
actual design values for Bending Moment, Shear & Deflection.

Max. Bending Moment = 8.019 kN-m < 10.2 kN-m SAFE

Max. Shear = 42.91 kN < 103 kN SAFE

Actual Max. Delfection (at top cantilever portion) = 1.007 mm SAFE


Allowable Delfection = L/360 or 6mm whichever is less
= 2.778
Max Support Reaction at Support - ( R) = 86 kN

CALCULATION OF TIE ROD DW 15

Allowable working load = 90 kN (For each DW15 Tie Rod)


Load on Each Tie Rod = 86 kN SAFE

Page 4 of 4

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