Service Manual

POWER DRIVE ART1

2304

SM--2304 / /de--en/ / Index: 05--09--1.0 / ÄM: TD 00--000

 ENGLISH

SM--2304 0
 Contents
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Ordering spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Disassembly of housing cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Maintenance of device and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Visual check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.4 Electrical safety test to EN / IEC 60601--1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.5 Measuring and test equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.5.1 Measuring setup -- combination with suction pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.7 Service menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Processor PCB (item 0140) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.1 Measuring points and supply voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.2 Switch on state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.3 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.4 Mounting and dismounting of assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.5 Function tests and settings / adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Motor controller PCB (item 0160) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.1 Measuring points and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.2 Switch on state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.3 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.4 Mounting and dismounting of assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.5 Function tests and settings / adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 LCD Touch Module (item 0170) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.1 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.2 Mounting and dismounting of assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.3 Function tests and settings / adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Repair parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 Anhang / Annex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1 Explosionszeichnung / Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.2 Blockschaltbild / Block diagram (64 157.115) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.3 Verdrahtungsplan / Wiring diagram (64156.263) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.4 Lageplan Motorcontroller--E--Karte/Component drawing Motorcontroller PCB
(Pos./Item 0160) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.5 Lageplan Prozessor--E--Karte / Component drawing Prozessor PCB
(Pos./Item 0140) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.6 Lageplan Netzschalter--E--Karte / Component drawing mains switch PCB
(Pos./Item 0150) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.7 Stromlaufplan Netzschalter--E--Karte / Circuit diagram mains switch PCB
(Pos./Item 0150) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.8 Pinbelegung Kabelbaum Fußschalterbuchse /
Pinbelegung Kabelbaum Fußschalterbuchse (Pos./Item 0250) . . . . . . . . . . . . . . . . . . . . 20
6 Protokolle / Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.1 Prüfprotokoll / Test Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.2 Wartungsprotokoll / Maintenance report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

SM--2304 I
1 General information

1.1 Ordering spare parts

The part number required for ordering a spare part is listed in the repair
parts list under the item number used in the service manual.

. IMPORTANT !
Specify the following numbers when ordering spare parts:
D Part number of the spare part.
D Model/type number of the device.
D Serial number of the device.

Example
Repair parts list

Item Type / Model Bezeichnung Designation

0030 72 311.112 Kaltgeräteeinbaubuchse Mains socket
0110 64 117.102 Rückwand Back plate
0160 64 291.022 Gehäusedeckel beschichtet Top cover epoxy coated

Exploded view

0160

0030

0110

1 SM--2304
1.2 Disassembly of housing cover

Fig. 1 Fig. 2

1.5

1.2 1.4

1.3
Fig. 3

1.0
b 1.8
a

1.1

' Required tools: Phillips screwdriver.

Z Unscrew the 4 housing feet (1.2), fig.1.
Z Slide the trim plates (1.3) from the rails (1.4), fig.2.
Z Remove the 4 bottom Phillips screws (1.5), fig.2.
Z Pull the housing cover (1.0) as indicated by the arrow (a) until the ton-
gues (1.8) are disengaged from the corresponding grooves in the front
plate (1.1), fig. 3.
Z Lift off the housing cover (1.0) as indicated by the arrow (b), fig. 3.
Z Disconnect the earthing/ground cable.

SM--2304 2
2 Maintenance

2.1 Important notes

This service manual describes the external service measures defined for
the product.
. IMPORTANT !
When carrying out the service measures make sure you observe the pro-
duct instruction manual.

2.2 Maintenance of device and accessories

To protect the technician carrying out the inspection, the maintenance
jobs and inspections must be carried out in the order specified below:
Z Visual check
Z Electrical safety test
Z Function check

The inspection and measuring procedures listed in the section entitled

”Electrical safety test” relate to the test in accordance with EN/IEC
60601--1.
Alternatively the test can be carried out in accordance with DIN VDE 751.
The responsibility for complying with the current limit values and the do-
cumentation of any values measured for the first time lies in the hands of
the operator.
After repair all measurement values (specified output values) of the de-
vice must be checked as described in the service manual and readjusted
should any deviations be found.

CAUTION !
Do not use this product if the specified measurement values or
functions are not fulfilled.

. NOTE !
Any maintenance or inspection job on the device or its accessories must
be documented.

3 SM--2304
2.3 Visual check
Item to be checked Check for

' Safety--relevant soiling/contamination and general cleanliness

Device and accessories ' Mechanical damage
' Loose or missing parts
Controls ' Mechanical function and easy operation
Lettering / symbols ' Completeness and legibility
Safety--relevant labeling
' Completeness and legibility
(e.g. warnings)
' The values specified by the manufacturer on the identification plate
Device fuses
(Nominal current and melting characteristics)
Cables ' For perfect condition (position, insulation and brittleness)
PCBs ' Corrosion or other damage
Lamp plate (light sources only) ' In place and easy to read
' Replace damaged parts immediately!

2.4 Electrical safety test to EN / IEC 60601--1

Maximum admissible measu-
Item to be checked Limit values to EN / IEC 60601--1
rement values
Protective earth con-
nection ' ± 0.1 Ohm ' ± 0.1 Ohm
without power cable

Protective earth con-

nection ' ± 0.2 Ohm ' ± 0.2 Ohm
With power cable
Test conditions:
Imeas 25 A ¦ 10% , V0 ± 6 V , ttest 5 s to 10 s , 50 Hz / 60 Hz
To be tested:
The resistance between protective ground (earth) contact or pro-
tective grounding (earth) pin in the power plug and other exposed
(bare) metal parts connected to the protective ground (earth )
conductor.

Ground (earth) leakage ' ± 200 PA ' ± 500 PA

current

Patient leakage current ' ± 15 PA ' (N.C.) Normal condition for BF type: ± 100 PA
' (N.C.) Normal condition for CF type: ± 10 PA
Measuring point: Test conditions:
On the connected motorized handle Measuring device (MD) and measuring setup toEN / IEC
60601--1
To be tested:
The leakage current which can flow through the protective ground
(earth) conductor or from the applied part via the patient to
ground (earth).

Additional notes

SM--2304 4
2.5 Measuring and test equipment
To carry out the maintenance, repair and test routines described in this
service manual, the following test and measuring equipment is manda-
tory. Before a repair job make sure that the equipment is properly calibra-
ted and in perfect working condition.
Please observe the following: The test configurations described in this
manual have been exclusively defined for testing purposes and do not
represent a recommendation for use.

Meaning Additional specifications

Multimeter True RMS
Motorized handle in accordance with GA--A 238
Tooling in accordance with GA--A 238
Instructions GA--A 238
Roller suction pump

2.5.1 Measuring setup -- combination with suction pump

4 2
5.1

Legend
1 POWER DRIVE ART1 4 Tooling
2 Motorized handle 5 Suction pump
3 Footswitch 5.1 Suction tube

5 SM--2304
2.6 Function check

Z For functional check see instruction manual GA--A 238, section 4.

2.7 Service menu

Display Function Remark

Functions and settings in the service menu

Standard settings Use the “Standard settings” button or that

Calling up the user menu of the selected user to call up the user
Dr. Bones menu

approx
User settings
Standard settings

Touch the top right quarter of the display

Calling up the service menu
(for approx. 5 s).

Service menu

Select the required function.

Overview of service menu
“BACK” serves to abort the action.

Do you want to copy the soft-

ware to MP1 ? Programming of motor PCB 1
-- only Richard Wolf service
(switch the device off and again if “ENTER”
Please start the flash tool ! was pressed)
“BACK” serves to abort the action.

Do you want to copy the soft-

ware to MP2 ? Programming of motor PCB 2
-- only Richard Wolf service
(switch the device off and again if “ENTER”
Please start the flash tool ! was pressed)
“BACK” serves to abort the action.

SM--2304 6
 Display Function Remark

Functions and settings in the service menu

Footswitch test
Check the following functions:
(A)
(A) -- Front position of pedals + center pe-
dal. If OK, “X” will go out.
(B) -- Pedals in rear position.
(B) Check function of footswitch
(C) Speed as voltage indicator.
(C) -- Footswitch detection voltage. If OK,
display “2.5V“

Do you really want to delete the

memory and load the factory set-
ting ? “ENTER” serves to delete all manual set-
tings in the memory and loads the factory
settings.
Reset to factory settings
“BACK” serves to abort the action.

Touchscreen adjustment
For adjustment touch buttons “X” consecu-
tively in counter--clockwise order.
The X--Y coordinates are automatically cal-
culated and can then be stored using “EN-
Touchscreen adjustment TER”.
“BACK” serves to abort the action.

The voltages of the motor PCBs and, in ad-

dition of the motorized handle are dis-
Voltages of motor PCBs 1, 2 played.

7 SM--2304
3 Assemblies
WARNING !
Danger of electric shock.
When working on open devices which are connected to mains/line
power there is the risk of touching live parts.
When working on open devices which are connected to mains/line
power make sure you follow all applicable safety regulations and
protective measures.

3.1 Processor PCB (item 0140)

3.1.1 Measuring points and supply voltages

Z LEDs:
LED1 red Processor error
LED2 red LSR976, Reset CAN--BUS
LED3 green P_5V (+5V), if RIWO--NET is connected
LED4 green +5V
LED5 yellow Relay K1
LED6 yellow Relay K2
LED7 yellow Relay K3
LED8 green VDD--P (+60V)
LED9 yellow Relay K4
Z Measuring point:
MP5 GND
MP6 +5V

3.1.2 Switch on state

When setting up the processor PCB the following LEDs must light up:
LED1 red for approx. 1s after switching on
LED4 green
LED6 yellow
LED8 green
LED5, LED6, LED7 and LED9 blink in the pace of the relay test

3.1.3 Supply voltage

Z Supply voltage
MP5 (+5V) relative to MP5 (GND) -- nominal value +5.1V to +5.15V
' For the measurement the footswitch and the motorized handles must
not be connected.
' Any voltages > 5.2V destroy the LCD display and the processor PCB

3.1.4 Mounting and dismounting of assembly

Z Replace the complete assembly.

3.1.5 Function tests and settings / adjustments

Z Install the preset / preadjusted assembly and check the function.

SM--2304 8
3.2 Motor controller PCB (item 0160)

3.2.1 Measuring points and LEDs

Z LEDs:
LED1 green +5V
LED2 green +12V
LED3 red Processor error / standby
LED4 red Overcurrent
LED5 green +2.5V
LED6 green VDD--P (+60V)
LED7 green +VDD (+60V switched)
LED8 yellow Relay K1
Z Measuring point:
MP1 GND
MP2 +5V
MP6 2.5V
MP11 GND
MP32 +12V

3.2.2 Switch on state

When setting up the motor controller PCB the following LEDs must
light up:
LED1 green
LED2 green
LED3 red if no motorized handle is connected
LED5 green
LED6 green
LED7 green if a motorized handle is connected and activated
LED8 yellow if a motorized handle is connected and activated

3.2.3 Supply voltage

Z LEDs:
LEDs green voltage values within tolerance
LEDs blinking red/yellow voltage values out of tolerance
Z Supply voltage
X 3 +60V (supply voltage)
' Measure between brown (+) and orange (--)
' The motorized handle must be connected and enabled
MP1 GND
MP2 +5.0V (logic voltage)
MP6 +2.5V (reference voltage)

3.2.4 Mounting and dismounting of assembly

Z Replace the complete assembly.

3.2.5 Function tests and settings / adjustments

Z Install the preset / preadjusted assembly and check the function.

9 SM--2304
3.3 LCD Touch Module (item 0170)

3.3.1 Supply voltage

' See processor PCB

3.3.2 Mounting and dismounting of assembly

Z Replace the complete assembly.

3.3.3 Function tests and settings / adjustments

Z Install the preset / preadjusted assembly and check the function in ac-
cordance with instruction manual GA--A 238.
Z Adjust the touchscreen in accordance with section 2.7 (service menu).

SM--2304 10
4 Repair parts

Item Product no. Designation

0010 64070604 Device foot, complete

0020 64204165 Mounting rail
0030 64127065 Trim strip
0040 64010024 Cover, complete, red
0050 64211141 Front frame, complete
0060 64159898 Front panel foil
0080 72323138 Potential equalization connector POAG
0090 72311144 Combination filter with 2 fuses
0110 64840003 Power transformer 100V --127V
0120 64840002 Power transformer 230V -- 240V
0140 64352164 Processor PCB
0150 64352068 Power switch PCB 6554
0160 64352158 Motor controller PCB
0170 72321668 LCD Touch Module 6”
0190 64010023 Housing cover, complete
0240 643211047 Cable harness with socket for motorized handle -- motor controller PCB
Cable harness with socket for footswitch -- processor PCB
0250 643211048
(incl. socket housing)

* = (A) : Repair by exchange, only available when returning the defective assembly

' For item numbers see exploded view in annex.

11 SM--2304
5 Anhang / Annex

SM--2304 12
5.1 Explosionszeichnung / Exploded view

0040
0190

0050

0080
0150
0110/0120

0050

0170

0140

0160 0060

0020
0240
0030

0250

0010 Pos. ”( )” = Reparaturteile in USA--Ausführung

Pos. ”( )” = Repair parts USA -- Model

13 SM--2304
 5.2

SM--2304
100--240V
Line Filter Line Switch
(2x Fuse) Board

43VAC

Emergency Toggle Emergency

Relais
--Stop --Stop
Motor Controller 1 Relay Relay Motor Controller 2
VCC
56VDC
floatend 56V floatend floatend
DC

100--240V AC
Type BF 5V DC PC Board Type BF
Applied Part 1 Opto-- Opto-- Applied Part 1
coupler ST 269 coupler
Blockschaltbild / Block diagram (64 157.115)

Motor 1 Motor 2

Serial
Footswitch Touchdisplay CAN Board
Interface

14
5.3 Verdrahtungsplan / Wiring diagram (64156.263)

100--127V

15 SM--2304
5.4 Lageplan Motorcontroller--E--Karte/Component drawing Motorcontroller PCB
(Pos./Item 0160)

SM--2304 16
5.5 Lageplan Prozessor--E--Karte / Component drawing Prozessor PCB
(Pos./Item 0140)

LD7

LD1

17 SM--2304
5.6 Lageplan Netzschalter--E--Karte / Component drawing mains switch PCB
(Pos./Item 0150)

SM--2304 18
5.7 Stromlaufplan Netzschalter--E--Karte / Circuit diagram mains switch PCB
(Pos./Item 0150)

19 SM--2304
5.8 Pinbelegung Kabelbaum Fußschalterbuchse /
Pinbelegung Kabelbaum Fußschalterbuchse (Pos./Item 0250)

1/BN

8/GY 2/RD

7/VT 3/OG

6/BU 4/YE

5/GN

0250

1 / BU
1

2 / YE
3 / GN
4 / GY
5 / BN
6 / OG
7 / RD
8 / ----
9 / ----
10 / VT

Buchsengehäuse (72323.018) nach

Kabelbaummontage anschließen

Buchsengehäuse (72323.018) nach

Kabelbaummontage anschließen

SM--2304 20
6 Protokolle / Reports

6.1 Prüfprotokoll / Test Report

Betreiber / User: ..................................................................... Typen Nr. / Type No.: ..............................

Anschrift / Address: ...................................................................................................................................

Durchgeführte Prüfung Serien Nr. Datum Name / Unterschrift

Test carried out Serial No. Date Name / Signature

21 SM--2304
6.2 Wartungsprotokoll / Maintenance report

Betreiber / User: .................................................................... Typen Nr. / Type No.: ..............................

Anschrift / Address: .................................................................................................................................

Wartungsmaßnahmen Serien Nr. Datum Name / Unterschrift

Servicing check up Serial No. Date Name / Signature

SM--2304 22
 GERMANY USA
RICHARD WOLF GmbH RICHARD WOLF
75438 Knittlingen Medical Instruments Corp.
Pforzheimerstr. 32 353 Corporate Woods Parkway
Telephone: +49 70 43 35--0 Vernon Hills, Illinois 60061
Telefax: +49 70 43 35--300 Telephone: +1 84 79 13 11 13
MANUFACTURER Telefax: +1 84 79 13 14 88
info@richard--wolf.com sales&marketing@richardwolfusa.com
www.richard--wolf.com www.richardwolfusa.com

UK BELGIUM / NETHERLANDS
RICHARD WOLF UK Ltd. N.V. Endoscopie
Waterside Way RICHARD WOLF Belgium S.A.
Wimbledon Industriezone Drongen
SW17 0HB Landegemstraat 6
Telephone: + 44 20 89 44 74 47 9031 Gent Drongen
Telefax: + 44 20 89 44 13 11 Telephone: +32 92 80 81 00
admin@richardwolf.uk.com Telefax: +32 92 82 92 16
www.richardwolf.uk.com endoscopy@richard--wolf.be
www.richard--wolf.be

FRANCE AUSTRIA
RICHARD WOLF France S.A.R.L. RICHARD WOLF Austria
Rue Daniel Berger Ges.m.b.H.
Z.A.C. La Neuvillette Wilhelminenstraße 93 a
51100 Reims 1160 Vienna
Telephone: +33 3 26 87 02 89 Telephone: +43 14 05 51 51
Telefax: +33 3 26 87 60 33 Telefax: +43 14 05 51 51 45
endoscopes@richardwolf.fr info@richard--wolf.at
www.richard--wolf.at

Marketing Office INDIA

U.A.E RICHARD WOLF India Private Ltd.
RICHARD WOLF Middle East JMD Pacific Square
P.O. Box 500283 No. 211 A, Second Floor
AL Thuraya Tower 1 Behind 32nd Milestone
9th Floor, Gurgaon -- 122 001
Room 904, Dubai National Capitol Region
Telephone: + 9 71 43 68 19 20 Telephone: + 91 12 44 31 57 00
Telefax: + 9 71 43 68 61 12 Telefax: + 91 12 44 31 57 05
middle.east@richard--wolf.com india@richard--wolf.com
www.richard--wolf.com www.richard--wolf.com

23 SM--2304