Wood-Mizer®

Remote Operation

Wireless Option rev. A3.00

Operator’s Manual
Safety is our #1 concern! Read and understand all

! safety information and instructions before operating,

setting up or maintaining this machine.

July 2007
Form #120
Table of Contents Section-Page
SECTION 1 REMOTE OPERATION 1-1
1.1 Safety Precautions ..................................................................................................... 1-1
1.2 Control Panel Overview ............................................................................................ 1-2
1.3 Remote Operation...................................................................................................... 1-5

SECTION 2 DIAGNOSTICS AND MAINTENANCE 2-1

2.1 Diagnostics - Transmitter .......................................................................................... 2-1
2.2 Diagnostics - Receiver............................................................................................... 2-3
2.3 Maintenance .............................................................................................................. 2-4
Daily Maintenance Procedures
Three-Month Maintenance Procedures
Six-Month Maintenance Procedures

SECTION 3 SPECIFICATIONS 3-1

SECTION 4 PARTS LIST 4-1

4.1 How To Use The Parts List ....................................................................................... 4-1
4.2 Sample Assembly ...................................................................................................... 4-1
4.3 Wireless Control Kit, DC Sawmills .......................................................................... 4-2
4.4 CONTROL HANGER, AC WIRELESS (LES)........................................................ 4-3
4.5 CONTROL HANGER, AC WIRELESS (LT40/70)................................................. 4-4
4.6 WIRELESS CONTROL KIT, LT20 AC................................................................... 4-5

2 ROdoc042915 Table of Contents

 Remote Operation
Safety Precautions 1
SECTION 1 REMOTE OPERATION
1.1 Safety Precautions

IMPORTANT! This manual is provided as a supplement to

! the equipment manufacturer’s manual. Refer to the
manufacturer’s manual before attempting to operate this
equipment.

WARNING! Failure to follow the SAFETY PRECAUTIONS

may result in radio equipment failure or serious personal
injury.

CAUTION! Wood-Mizer will not bear responsibility for any

unapproved changes or modifications made to the
equipment.

Installation

CAUTION! PROVIDE A SAFETY CUTOFF SWITCH.

If maintenance is required, the radio must be disconnected
from power. USE PROPER WIRING. Loose or frayed wires
can cause system failure, intermittent operation, machine
damage, etc. DO NOT INSTALL IN HOT AREAS.
This apparatus can be damaged by heat at a temperature
of above 55oC (131oF).

Personal Safety

CAUTION! MAKE SURE THE EQUIPMENT AND

SURROUNDING AREA IS CLEAR BEFORE OPERATING.
Do not activate the remote system unless it is safe to do so.

CAUTION! TURN OFF THE RECEIVER POWER BEFORE

WORKING ON THE SAWMILL. Always disconnect the
remote system before doing any maintenance to prevent
accidental operation of the machine.

Care
CAUTION! KEEP DRY. Do not clean the
transmitter / receiver under high pressure. If water or other
liquids get inside the transmitter battery or receiver
compartment, immediately dry the unit. Remove the case
and let the unit air dry.

Remote Operation ROdoc042915 1-1

 Remote Operation
1 Control Panel Overview

CAUTION! CLEAN THE UNIT AFTER OPERATION.

Remove any mud, dirt, concrete, etc. from the unit to
prevent clogging of buttons, switches, etc. by using a damp
cloth.

Maintenance / Welding

CAUTION! DISCONNECT THE RADIO RECEIVER

BEFORE WELDING on the machine the receiver is
connected to. Failure to disconnect will result in destruction
of the radio receiver.

1.2 Control Panel Overview

The LT70DC sawmills can be equipped with the saw head remote control system
(with a wireless control panel). This system allows you to fully control the saw head, i.e.
engage and disengage the blade, the power feed and up/down operation, the blade guide
arm and the debarker as well as to adjust the feed rate.

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 Remote Operation
Control Panel Overview 1
See Figure 1-1. Wireless control panel functions

Saw Head Forward

Blade Guide In/Out

Saw Head Backward Blade Drive On/Off

Saw Head Up
Debarker On/Off
Emergency Stop Saw Head Down
Button

Feed Rate Dial Battery Charge Indicator

(Red)
Debarker In/Out
Panel Working Status
Indicator (Green)

Remote Operation ROdoc042915 1-3

 Remote Operation
1 Control Panel Overview

See Figure 1-2. Wireless control panel functions (side panel)

START Pushbutton
Air-KEY (Electronic Starting Key)

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 Remote Operation
Remote Operation 1
1.3 Remote Operation

Set up the sawmill as instructed in your sawmill operator’s manual.

Install the charged battery.

Refer to the provided Wireless System manufacturer’s manual for detailed instructions for
installing and charging the battery.

NOTE: When the battery is fully charged, the panel should

run for approximately 20 hours at 20oC.

To turn on the wireless control panel on any DC sawmill:

 Make sure that all switches and joysticks are in the neutral or OFF position.
The feed rate dial should be set to the minimum value.

 Check that the switch located on the electric box is in the ON position;

NOTE: When the green switch on the electric box is in the

OFF position, the wireless control system is completely
turned off and all sawmill functions can be activated from
the standard control box on the saw head.

 Make sure the emergency stop button is released;

Remote Operation ROdoc042915 1-5

 Remote Operation
1 Remote Operation

 Insert the electronic starting key (Air-KEY) into the corresponding socket located on
the left side of the control panel. Turn the key right to the ”1” position.

 Push and hold the START button on the left side of the control panel until the panel
working status indicator comes on;

 Start the main engine using the key switch located on the sawmill control box
(on the saw head);

 Load and clamp the log;

 Program the Accuset controller (or PLC-Setworks/SW-10) (See Accuset,

PLC-Setworks or SW-10 Operator’s Manual);

 Position the saw head at a height of the first cut;

 If necessary, turn the debarker on;

 Set the Blade Drive On/Off Switch in the ”ON” position;

 Push the left joystick forward and hold it in this position. The blade drive will be
turned on.

 Set the feed rate dial to the desired value;

 After making the cut, release the left joystick. The blade drive will be turned off and
the main engine will still be running idle.

 Position the saw head for the next cut and set the Blade Drive On/Off switch in the
”OFF” position and then in the ”ON” position;

 Push the left joystick forward and hold it in this position. The blade drive will be
turned on.

NOTE: As soon as the joystick is released, the blade drive

is disengaged. To engage the blade drive again, set the
blade drive switch in the ”OFF” position” and then in the
“ON” position.

NOTE: If none of the pushbuttons, switches or joysticks is

used within 5 minutes after switching on the transmitter, the
transmitter will turn off automatically.

When sawing is finished, switch the transmitter off by turning the electronic starting key to
the ”0” position. Remove the key and always store it in a safe place.

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 Remote Operation
Remote Operation 1
NOTE: The electronic starting key (Air-KEY) stores the
receiver identification data. The transmitter cannot
communicate with the receiver without this key. Do not lose
the Air-KEY.

Remote Operation ROdoc042915 1-7

 Remote Operation
1 Remote Operation

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 DIAGNOSTICS AND MAINTENANCE
Diagnostics - Transmitter 2
SECTION 2 DIAGNOSTICS AND MAINTENANCE
IMPORTANT! The description of the Wireless System diagnostics and
! maintenance procedures provided below is a supplement to the
equipment manufacturer’s manual. Before maintaining the Wireless
System or performing its diagnostics, read the equipment
manufacturer’s manual.

CAUTION! DISCONNECT POWER SUPPLY FROM THE SAWMILL

BEFORE SERVICING! Always turn the wireless control system off
before performing any sawmill maintenance to prevent accidental
start-up of the machine.

Before starting to perform any diagnostic operation, do as follows:

 Bring the transmitting unit close to the receiving unit to avoid any radio interference and
disturbances;

 Determine if the existing problem lies with the wireless control system or with the sawmill.
To do that, disconnect the wireless control system using the switch on the electric box (See
Section 1.3) and try to activate the desired functions from the control box on the sawmill. If the
problem persists, it is related to the sawmill control system (not to the wireless control system).
If it does not exist, please refer to the diagnostic procedures described below.

2.1 Diagnostics - Transmitter

See Figure 2-1. Signal Lights

Signal Signal Light Possible Reason

Color
The light is off. The transmitter is turned off.
The light is steady The transmitter and receiver do not
on. communicate.

DIAGNOSTICS AND MAINTENANCE doc042915 2-1

 DIAGNOSTICS AND MAINTENANCE
2 Diagnostics - Transmitter

The LED blinks fast. The transmitter and receiver

communicate. It is possible to start
the radio remote control by pressing
the START pushbutton.
The LED blinks It is possible to send commands.
slowly (one blink per
second).
The LED is off. The transmitter works correctly.

The light is steady At start-up, the STOP pushbutton is

on. activated or damaged.

The light blinks twice At least one of the commands that

per second. were checked at start-up is enabled
or damaged.
The LED blinks three At start-up, the battery is flat.
times per second.

The LED is steady on The transmitting unit does not work

for 2s. correctly.
The light blinks slowly The battery has a 2h run time.
(one blink per
second).
The light blinks fast. The battery has a 10min run time.

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 DIAGNOSTICS AND MAINTENANCE
Diagnostics - Receiver 2
2.2 Diagnostics - Receiver

See Figure 2-2. Signal Lights

ENABLE LED

POWER LED

Signal Signal Light Possible Reason

Color
The light is off. POWER The receiving unit is not powered.
Light

The light is on. POWER The receiving unit is powered.

Light

The LED blinks once ENABLE The transmitter and receiver do not
every 5 seconds. Light communicate.

The LED blinks fast. ENABLE The unit is ready to receive

Light commands sent by the transmitter.

DIAGNOSTICS AND MAINTENANCE doc042915 2-3

 DIAGNOSTICS AND MAINTENANCE
2 Maintenance

2.3 Maintenance

2.3.1 Daily Maintenance Procedures

Before starting to work:

 Make sure that the symbols of all control elements on the transmitter panel are readable.
Replace the transmitter panel if necessary.

 Check that the three plates on the transmitting unit are intact and readable.

 Make sure that the mechanical operation of the STOP pushbutton is correct.

During normal operation:

 Check that there are not any visible damages to the transmitting unit;

 Make sure that materials that could endanger the transmitter usage and safety (such as:
sawdust, slabs, concrete, sand, dust, lime) are not accumulated on its surface.

After using the Wireless Option:

 Clean the transmitting unit: never use solvents or flammable/corrosive materials and do not
use high-pressure water cleaners or steam cleaners;

 Store the transmitting unit in a clean and dry place.

2.3.2 Three-Month Maintenance Procedures

Every three months of operation:

 Remove any dust or debris from the transmitter. To do this, never use solvents
or flammable/corrosive materials and high-pressure water cleaners or steam cleaners.

 Check that there are not any visible damages to the transmitting unit;

 Make sure that the electrical connections between the receiver and the electric box are not
loose or damaged;

 Make sure that the receiver panel symbols are readable. Replace the receiver panel
if necessary.

 Check that the plates located on the receiving unit are intact and readable.

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 DIAGNOSTICS AND MAINTENANCE
Six-Month Maintenance Procedures 2
2.3.3 Six-Month Maintenance Procedures

Every six months of operation:

 Check if the commands sent by the transmitter are correctly performed by the sawmill.

 Make sure that the SAFETY relay contact is open when the transmitter is not sending any
commands. This is critical for the Wireless Option user’s safety. It is necessary to keep a record
(date, signature, comments) showing that this check has been carried out regularly. Keep the
record together with other installation documents.

 Make sure that the contacts of all receiver relays are functioning correctly. Check that each
contact closes when the corresponding function is activated and opens when the function is
disabled.

If any transmitter/receiver fault occurs, contact your Wood-Mizer Representative. All repairs of the
equipment should be done by authorized persons only.

DIAGNOSTICS AND MAINTENANCE doc042915 2-5

 Specifications
3
SECTION 3 SPECIFICATIONS

Receiver Transmitter

Size 287mm x 185mm x 105mm 258mm x 170mm x 126mm

Weight 2.2 kg 1.3 kg (w/battery)

Construction High impact plastic, waterproof (IP65) High impact plastic, waterproof

Input Power 12V-24V DC 7.2V DC

1.2 A

Battery Life N/A ca. 20 hours

Operating -20oC to 70oC -20oC to 55oC

Temperature
Range

Outputs 10A (max) N/A

Antenna Internal or external Internal

Approvals ISO 12100, 14121 IEC 60204-32

Range 75-100m

3-1 ROdoc042915 Specifications

 Parts List
How To Use The Parts List 4
SECTION 4 PARTS LIST
4.1 How To Use The Parts List

 Use the index above to locate the assembly that contains the part you need.

 Go to the appropriate section and locate the part in the illustration.

 Use the number pointing to the part to locate the correct part number and description in the
table.

 Parts shown indented under another part are included with that part.

 Parts marked with a diamond () are only available in the assembly listed above the part.

See the sample table below. Sample Part #A01111 includes part F02222-2 and subassembly
A03333. Subassembly A03333 includes part S04444-4 and subassembly K05555. The diamond ()
indicates that S04444-4 is not available except in subassembly A03333. Subassembly K05555
includes parts M06666 and F07777-77. The diamond () indicates M06666 is not available except in
subassembly K05555.

4.2 Sample Assembly

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.
Sample Assembly, Complete (Includes All Indented Parts Below) A01111 1
1 Sample Part F02222-22 1
Sample Subassembly (Includes All Indented Parts Below) A03333 1
2 Sample Part ( Indicates Part Is Only Available With A03333) S04444-4 1 
Sample Subassembly (Includes All Indented Parts Below) K05555 1
3 Sample Part ( Indicates Part Is Only Available With K05555) M06666 2 
4 Sample Part F07777-77 1

To Order Parts:
 From Europe call our European Headquarters and Manufacturing Facility in Kolo, Poland at
+48-63-2626000. From the continental U.S., call our toll-free Parts hotline at 1-800-448-7881.
Have your customer number, vehicle identification number, and part numbers ready when you
call.

From other international locations, contact the Wood-Mizer distributor in your area for parts.

Parts List doc042915 4-1

 Parts List
4 Wireless Control Kit, DC Sawmills

4.3 Wireless Control Kit, DC Sawmills

REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

WIRELESS CONTROL SYSTEM, DC SAWMILLS 097803 1
1 BRACKET, WIRELESS JUNCTION BOX 096930-1 1
INTERFACE, AUTEC DC - COMPLETE 515304 1
2 INTERFACE, AUTEC DC 516174 1
3 GLAND, PG 21 CABLE F81096-3 1
4 DIODE, 1N4007 087497 1
5 POTENTIOMETER, 2.5K 53C3-2500 KIT 505385 1
6 RESISTOR, 600R/0.5W 505386 1
7 RESISTOR, 180R/0.5W 506224 1
8 STABILIZER, 12V L7812ACV 514017 1
9 SCREW, M6 X 35-8.8 HEX SOCKET HEAD CAP ZINC F81001-23 4
10 WASHER, 6.4 FLAT ZINC C/R F05011-11 F81053-1 8
11 NUT, M6-8-B HEX NYLON ZINC LOCK C/R F05010-69 F81031-2 4
12 TERMINAL, HIx1.5 CORD-END F81083-4 50
13 FITTING, ELZ-4 F81086-1 2
14 GLAND, Pg 21 CABLE F81096-3 1
WIRELESS CONTROL KIT, DC AUTEC 512965 1
15 TRANSMITTER, DC AUTEC 516134 1
16 RECEIVER, DC AUTEC 516135 1

4-2 doc042915 Parts List

 Parts List
CONTROL HANGER, AC WIRELESS (LES) 4
4.4 CONTROL HANGER, AC WIRELESS (LES)

2
4 3

7
8

REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) W-M PART # QTY.
HANGER, AC WIRELESS CONTROL 501440-1 1
1 HANGER WELDMENT, CONTROL 100458-1 1
2 BLOCK, BORAMID 100222 1
3 SCREW, M4X16 5.8-B CROSS RECESSED PAN HEAD F81011-42 2
4 MAGNET, ORANGE-PAINTED S10519-1 1
5 BRACKET, CONTROL HANGER 100445-1 1
6 FITTING, M6 TYPE A GREASE 086280 1
7 WASHER, 15 SPECIAL FLAT ZINC F81057-3 1
8 BOLT, M12X25-8.8 HEX HEAD FULL THREAD ZINC F81004-31 1
9 PIN, 3/8X2 1/4 SNAP 014151 2

Parts List doc042915 4-3

 Parts List
4 CONTROL HANGER, AC WIRELESS (LT40/70)

4.5 CONTROL HANGER, AC WIRELESS (LT40/70)

2
4 3

7
8

REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) W-M PART # QTY.
HANGER, AC WIRELESS CONTROL 100451 1
1 HANGER WELDMENT, CONTROL 100458-1 1
2 BLOCK, BORAMID 100222 1
3 SCREW, M4X16 5.8-B CROSS RECESSED PAN HEAD F81011-42 2
4 MAGNET, ORANGE-PAINTED S10519-1 1
5 BRACKET, CONTROL HANGER 100445-1 1
6 FITTING, M6 GREASE 086280 1
7 WASHER, 15 SPECIAL FLAT ZINC F81057-3 1
8 BOLT, M12X25-8.8 HEX HEAD FULL THREAD ZINC F81004-31 1
9 PIN, 3/8X2 1/4 SNAP 014151 2

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 Parts List
WIRELESS CONTROL KIT, LT20 AC 4
4.6 WIRELESS CONTROL KIT, LT20 AC

REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) W-M PART# QTY.
LT20 AC WIRELESS CONTROL SYSTEM 504354 1
HANGER, LT20 AC WIRELESS CONTROL 100200 1
1 HANGER, AC WIRELESS CONTROL 501440-1 1
2 BOLT M8X16-8.8, SOCKET HEAD F81002-39 2
3 SCREW M4X16 5,8-B FE/ZN5 F81011-42 2
4 BLOCK, POLYAMIDE - WIRELESS 100222 1
5 MAGNET, ORANGE PAINTED S10519-1 1
6 FITTING, M6 GREASE 086280 1
7 BRACKET, CONTROL HANGER 501451-1 1
8 BOLT, M12X25-8.8 HEX HEAD FULL THREAD ZINC F81004-31 1
9 WASHER, 15 SPECIAL FLAT ZINC-PLATED F81057-3 1
10 NUT, M12-8 HEX NYLON ZINC LOCK F81034-2 2
11 BATTERY, R14 ALKALINE 098174 4
12 WIRELESS CONTROL PANEL, AC OMNEX 098917 1
13 INTERFACE OMNEX AC LT20 504353 1
14 BRACKET, WIRELESS JUNCTION BOX 100710-1 1
15 SCREW, M6X35-8.8 HEX SOCKET HEAD CAP ZINC F81001-23 2
16 WASHER, 6.4 FLAT ZINC F81053-1 4
17 NUT, M6-8-B HEX NYLON ZINC LOCK F81031-2 2
18 BOLT, M8X25-8.8-B HEX HEAD FULL THREAD ZINC F81002-5 2
19 NUT, M8-8-B HEX NYLON ZINC LOCK F81032-2 2

Parts List doc042915 4-5

 Parts List
4 WIRELESS CONTROL KIT, LT20 AC

20 WASHER, 8.4 FLAT ZINC F81054-1 4

21 BOLT, M12X140-8.8 HEX HEAD ZINC F81004-35 2
22 WASHER, 13 FLAT ZINC F81056-1 4

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