Active Subwoofer SW200/17/17S

Service
Service
Service

Service Manual
TABLE OF CONTENTS
Page
Location of PC Boards/Specifications ........................ 1-2
Specifications .............................................................. 1-2
Measurement Setup ................................................... 1-3
ESD & Safety Instruction ............................................ 1-4
Disassembly Instructions & Service Positions .............. 2
Set Block & Wiring Diagram .......................................... 3
Power Board .................................................................. 4
Combi Board .................................................................. 5
Mechanical Exploded View & Parts List ........................ 6

©
Copyright 2002 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
GB
Published by KC-ET0232 Service Audio Printed in The Netherlands Subject to modification 3139 785 30093

Version 1.0
 1-2

LOCATION OF PC BOARDS

MAIN BOARD

I/P BOARD

LED BOARD

POWER BOARD

SPECIFICATIONS

SUBWOOFER
Subwoofer (not magnetically shielded design).......................................................................................................6.5"
Output Power.........................................................................................................................................75W (4Ω,DIN)
THD (Total Harmonic Distortion) ...................................................................................10% at 80 Hz (output power)
Reproduction Frequency Response.......................................................................................................30 Hz-180 Hz
Phase Switch....................................................................................................................................................00,1800
Input Sensitivity (Subwoofer In).................................................................................................................200 mVrms
AC Power (for SW3500/37S) ..................................................................................................................120V / 60 Hz
power Consumption...........................................................................................................53 W (at 1/8 Rated Power)
Dimensions (w x h x d)...................................................................................................135 mm x 338 mm x 375 mm
Weight................................................................................................................................................................7.8 Kg
 1-3

MEASUREMENT SETUP
 1-4

ESD & SAFETY INSTRUCTION

NL WAARSCHUWING
GB WARNING ESD
Alle IC’s en vele andere halfgeleiders zijn
All ICs and many other semi-conductors are gevoelig voor electrostatische ontladingen
susceptible to electrostatic discharges (ESD). (ESD).
Careless handling during repair can reduce life Onzorgvuldig behandelen tijdens reparatie kan
drastically. de levensduur drastisch doen verminderen.
When repairing, make sure that you are Zorg ervoor dat u tijdens reparatie via een
connected with the same potential as the mass polsband met weerstand verbonden bent met
of the set via a wrist wrap with resistance. hetzelfde potentiaal als de massa van het
Keep components and tools also at this apparaat.
potential. Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.

F ATTENTION
I AVVERTIMENTO
Tous les IC et beaucoup d’autres
D WARNUNG
semi-conducteurs sont sensibles aux Tutti IC e parecchi semi-conduttori sono
décharges statiques (ESD). Alle ICs und viele andere Halbleiter sind sensibili alle scariche statiche (ESD).
Leur longévité pourrait être considérablement empfindlich gegenüber elektrostatischen La loro longevità potrebbe essere fortemente
écourtée par le fait qu’aucune précaution n’est Entladungen (ESD). ridatta in caso di non osservazione della più
prise à leur manipulation. Unsorgfältige Behandlung im Reparaturfall kan grande cauzione alla loro manipolazione.
Lors de réparations, s’assurer de bien être relié die Lebensdauer drastisch reduzieren. Durante le riparazioni occorre quindi essere
au même potentiel que la masse de l’appareil et Veranlassen Sie, dass Sie im Reparaturfall über collegato allo stesso potenziale che quello della
enfiler le bracelet serti d’une résistance de ein Pulsarmband mit Widerstand verbunden massa dell’apparecchio tramite un braccialetto
sécurité. sind mit dem gleichen Potential wie die Masse a resistenza.
Veiller à ce que les composants ainsi que les des Gerätes. Assicurarsi che i componenti e anche gli utensili
outils que l’on utilise soient également à ce Bauteile und Hilfsmittel auch auf dieses gleiche con quali si lavora siano anche a questo
potentiel. Potential halten. potenziale.

GB “Pour votre sécurité, ces documents

doivent être utilisés par des spécia-
Safety regulations require that the set be restored to its original listes agréés, seuls habilités à réparer
condition and that parts which are identical with those specified, votre appareil en panne”.
be used.

NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.

F
Les normes de sécurité exigent que l’appareil soit remis à l’état
d’origine et que soient utiliséés les piéces de rechange identiques
à celles spécifiées.

D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Geräts darf nicht verändert werden;
für Reparaturen sind Original-Ersatzteile zu verwenden.

I
Le norme di sicurezza esigono che l’apparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.

"After servicing and before returning set to customer perform a

leakage current measurement test from all exposed metal parts to
earth ground to assure no shock hazard exist. The leakage current
must not exceed 0.5mA."
 2-1

DISASSEMBLY INSTRUCTIONS
Dismantling the Grill Base & Speaker Driver
1. Place the Subwoofer Box as shown in the Picture 1 2. Place the Subwoofer Box as shown in the Picture 2
and use a screw driver to force open the Grill Base. and loosen 4 screws A to remove the Speaker Driver.

Caution: Take care the surface when take out the

Grill Base of Subwoofer

Picture 1 Picture 2

Dismantling the Front Assembly Dismantling the Rear assembly

1. Place the Subwoofer Box as shown in the Picture 3 1. Loosen 9 screws B as shown in the Picture 4 (Rear
(Bottom view) and use a screw driver to force open the View) to pull out the Printed Circuit Board assembly.
front assembly.

Caution: Do not break the bundle of wires to the front. Caution: Do not break the bundle of wires to the front.
Take care the surface when take out the front
panel of subwoofer

WARNING: THERE IS ONLY A LED

BETWEEN FRONT PANEL AND
WOOD BOX. IF NOT NECCESSARY,
PLEASE DO NOT TRY TO OPEN THE
FRONT PANEL!!!

Picture 3 Picture 4
 2-2

SERVICE POSITION
 3-1 3-1

SET BLOCK DIAGRAM

AMPLIFIER BOARD

INPUT BOARD

LED BOARD

POWER BOARD
 3-2 3-2

SET WIRING DIRGRAM

53

INPUT PCB
54
LVM0180C021

LVM0180C011

AMPLIFIER PCB
52

LVM0180C031

51

LED PCB

either

fixed 50
POWER PCB
or

detachable
 4-1 4-1

PCB LAYOUT VIEW - POWER BOARD

C358 F3
C359 F3
C361 E1
C362 E2
C363 E2
C364 F2

POWER BOARD C901 C3

CN901 B2
! CN902 B3
D353 E3
! D354 D1
! D355 D1
D356 D3
! F901 C2
Q354 E4
Q355 E4
! Q357 E2
TABLE OF CONTENTS Q377 E3
PCB Layout View ................................................................. 4-1 R378 E3
Circuit Diagram .................................................................... 4-2 R379 E3
Electrical Parts List .............................................................. 4-3
R380 E4
R381 E4
R382 E2
R383 E2
RB351 F3
RL901 C4
T901 C4
ZD350 F2
 4-2 4-2

CIRCUIT DIAGRAM - POWER BOARD

C358 C3
C359 B1
C361 B2
C362 B2
C363 B2
C364 B1
C901 C4
CN901 C5
CN902 B5
TO POWER AMP BOARD CN906
D353 C3
! !
D354 IN4001
! RB906 D354 A3
D355 B3

1
Q357 20.1V
2SC945 R382 D356 C3
300 1/2
16.7V D355 IN4001 F901 C4
! Q354 C2
2K7 1/2

T902
!
R383

C362 C361
CN902 RB902 Q355 C3
0.1uF 470/35
1 1
Q357 B2

2 2 R377 C2
C359 C364 C363
100/16 0.1uF 100/16 R378 C3
ZD350
11V
R379 B3
GND GND
R380 C3
T901 R381 C3
R379
10.54V
TO POWER AMP BOARD CN351

GND GND GND GND F901

KSA2200-104 (VDE) R382 B2
150
KSA2315-101 (UL)
R383 B2
3
VCC1 ! RB351 C1
! !
RB351

2 GND
RB901 C5
1 STBY
D353
D356
IN4001 RL901
C901
0.01uF 1
CN901 RB901
1 ! RB902 B5
R378
62K IN4148
2 2 RB906 A6
0.01V
0.01V
R380 RL901 C4
6.11V 0.73V

0.6V
30K
Q355
! T901 B6

2SC945 2SC945 T902 B4

0.1V
Q354
ZD350 B2
C358 R381
R377 22/16 47K
22K

GND GND GND GND GND

Voltages measured during operation

Voltages measure in ECO Mode (Standby : On)

 4-3

ELECTRICAL PARTS LIST - POWER BOARD

MISCELLANEOUS
CN901 9965 000 12636 ! CONNECTOR 4 PIN P=3,96MM
CN902 9965 000 12636 ! CONNECTOR 4 PIN P=3,96MM
F901 4822 070 33152 ! FUSE T3,15A 250V SLOW
RL901 9965 000 09708 ! RELAY GJ-SH-112DM 320
T902 9965 000 12602 ! TRANSFORMER 120V 60HZ

CAPACITORS
C358 9965 000 12639 22UF 16V 20%
C359 9965 000 12559 100UF 16V 20%
C361 9965 000 12640 470UF 35V 20%
C362 2038 554 00065 100NF +80/-20% 50V
C363 9965 000 12559 100UF 16V 20%
C364 2038 554 00065 100NF +80/-20% 50V
C901 9965 000 12604 ! 0,01UF 20% 250V

RESISTORS
R377 4822 050 22203 22K 1% 0,6W
R378 9965 000 12641 62K 1/6W 5%
R379 4822 116 83868 150R 5% 0,5W
R380 9965 000 12629 30K 1/6W 5%
R381 4822 050 24703 47K 1% 0,6W
R382 4822 116 52218 300R 5% 0,5W
R383 4822 116 52263 2K7 5% 0,5W

DIODES
D353 4822 130 30621 1N4148
D354 4822 130 31438 ! 1N4001G
D355 4822 130 31438 ! 1N4001G
D356 4822 130 31438 ! 1N4001G
ZD350 9965 000 12642 ZENER 11,1-11,6V 0,5W

TRANSISTORS
Q354 4822 130 41198 2SC945P
Q355 4822 130 41198 2SC945P
Q357 4822 130 41198 2SC945P

Note: Only the parts mentioned in this list are normal service spare
parts.
 5-1 5-1

INTERNAL IC DIAGRAM

COMBI BOARD

TABLE OF CONTENTS

Internal IC Diagram............................................................. 5-1

Circuit Diagram .................................................................... 5-2
PCB Layout View ................................................................. 5-3
Electrical Parts List .............................................................. 5-4
 5-2 5-2

CIRCUIT DIAGRAM - COMBI BOARD

C301 D2 JK301 D2
C302 D2 LD401 D5
C303 A1 Q351 B1
C304 A1 Q352 B2
C305 A1 Q353 C2
C306 A1 R301 D2
C340 B2 R302 D2
C351 B1 R303 D3
C352 B2 R304 A2
C353 B2 R340 B2
C354 B2 R350 B1
! C355 B2 R351 B1
C356 B3 R352 B1
C357 B3 R353 B1
C360 C2 R354 B1
C401 A2 R355 B2
C402 A2 R356 B2
C403 A2 R357 B2
C404 A2 R358 B2
C405 A3 R359 B2
C406 A3 R360 B2
C407 A4 R361 B2
C410 C4 R362 B2
C411 C4 R363 B3
C412 C3 R364 B3
C413 C3 R365 B3
C414 C5 R366 B3
C415 C3 R367 B3
C422 A4 R368 B4
C507 A5 R369 B4
C508 B5 R370 C2
C509 B5 R371 C2
C510 A5 R373 C2
C511 B6 R374 C1
C512 A5 R375 C1
C513 A5 R376 C2
C514 B5 R401 A2
C515 B6 R402 A2
C516 B5 R403 A2
C905 C5 R404 A2
! C906 C5 R405 A3
C907 C5 R406 A3
C908 C5 R410 C4
! C913 C6 R411 C4
C914 C6 R412 A4
C916 C4 R413 C4
C917 C4 R414 C4
! ! C918 C4 R513 A4
! C919 C4 R514 A5
! CN301 A1 R515 A5
CN351 C2 R517 A6
AMPLIFIER SCHEMATIC CN401 C1 R518 A6
CN503 A6 R519 A6
CN906 C6 R520 B5
D351 B3 R521 B5
D352 B3 R522 B5
D504 B5 R523 B5
DB901 C5 R902 C5
F902 C6 R903 C5
F903 C6 RB301 D3
IC351A B4 RB401 D4
IC351B B3 SW301 D3
IC401A A2 ZD501 B5
IC401B A3 ZD502 B5
IC401C A3 ZD901 C4
INPUT SCHEMATIC IC401E C3 ZD902 C4
LED SCHEMATIC IC502 A5
 5-3 5-3

PCB LAYOUT VIEW - COMBI BOARD

C301 G4 C918 B6 R359 C2

C302 G3 C919 B6 R360 B2
C303 B1 CN301 B1 R361 B2
C304 A1 CN351 B8 R362 B2
C305 B1 CN401 B8 R363 C2
C306 B1 CN503 B6 R364 C3
C340 C1 CN906 C8 R365 C3
C351 B2 D351 C2 R366 C3
C352 B2 D352 C2 R367 C3
C353 C2 D504 B7 R368 C3
C354 C2 DB901 C6 R369 C3
C355 C2 F902 C7 R370 B7
C356 C2 F903 C7 R373 B7
C357 C3 IC351 C3 R374 B8
C360 B3 IC401 B3 R375 B7
C401 A2 IC502 A4 R376 B7
C402 A2 JK301 G3 R401 A2
C403 B2 JW351 C3 R402 A2
C404 B2 JW352 C3 R403 B2
C405 B3 JW353 B4 R404 B2
C406 B3 JW355 B4 R405 B2
C407 A3 JW356 B4 R406 B3
C410 B3 JW401 B4 R410 B3
C411 A3 JW501 B4 R411 A3
C412 B3 JW502 B6 R412 A3
C413 B3 JW503 B6 R413 B6
C414 B3 JW505 B7 R414 A8
C415 A3 JW506 B5 R513 A6
C422 A3 JW901 C6 R514 A5
C507 A5 JW902 C4 R515 A5
C508 A6 LD401 G1 R517 B5
C509 A6 Q351 C1 R518 B5
C510 B5 Q352 C2 R519 B5
C511 B5 Q353 B7 R520 B5
C512 B4 R301 G3 R521 B7
C513 C4 R302 G3 R522 A8
C514 B4 R303 G3 R523 B8
C515 A4 R304 A2 R902 B6
C516 B7 R350 B2 R903 B4
C905 C5 R351 C1 RB301 G3
C906 C4 R352 B1 RB401 G2
C907 C6 R353 C1 SW301 G2
C908 C4 R354 C2 ZD351 B3
C913 C8 R355 C2 ZD501 A8
C914 C8 R356 C2 ZD502 A6
C916 B6 R357 C2 ZD901 B7
C917 B7 R358 B2 ZD902 B6
 5-4 5-4

ELECTRICAL PARTS LIST - COMBI BOARD (AMPLIFIER, INPUT, LED & EARPHONE PARTS) ELECTRICAL PARTS LIST - COMBI BOARD (AMPLIFIER, INPUT, LED & EARPHONE PARTS)

MISCELLANEOUS
CN906 9965 000 12617 ! CONNECTOR 3PIN PITCH=3,96MM C914 9965 000 11041 0,01UF 500V 20% R517 4822 050 23303 33K 1% 0,6W
F902 9965 000 14288 ! FUSE T4A 250V SLOW C916 2038 554 00065 100NF +80/-20% 50V R518 4822 050 23303 33K 1% 0,6W
F903 9965 000 14288 ! FUSE T4A 250V SLOW C917 4822 124 40207 100UF 20% 25V R519 4822 116 81753 4R7 5% 0,5W
JK301 4822 267 41238 JACK 1T GREEN C918 2038 554 00065 100NF +80/-20% 50V R520 4822 050 23303 33K 1% 0,6W
SW301 4822 277 11821 SLIDE SWITCH C919 4822 124 40207 100UF 20% 25V R521 4822 050 21502 1K5 1% 0,6W
R522 4822 116 52291 56K 5% 0,5W
CAPACITORS RESISTORS R523 4822 116 52228 680R 5% 0,5W
C301 4822 122 33293 100PF 5% 50V R301 4822 050 21503 15K 1% 0,6W R902 9965 000 12632 1K 1W 5%
C302 4822 124 21913 1UF 20% 63V R302 4822 050 25602 5K6 1% 0,6W R903 9965 000 12632 1K 1W 5%
C303 4822 124 21913 1UF 20% 63V R303 4822 050 21003 10K 1% 0,6W
C304 9965 000 08286 0,022UF 100V 5% R304 4822 050 26202 6K2 1% 0,6W DIODES
C305 4822 124 21913 1UF 20% 63V R340 9965 000 12620 1K8 1/6W 5% D351 4822 130 30621 1N4148
C306 9965 000 08286 0,022UF 100V 5% R350 4822 050 24703 47K 1% 0,6W D352 4822 130 30621 1N4148
C340 9965 000 12559 100UF 16V 20% R351 4822 050 21004 100K 1% 0,6W D504 4822 130 31438 ! 1N4001G
C351 4822 124 22652 2,2UF 20% 50V R352 4822 050 21004 100K 1% 0,6W DB901 4822 130 70035 ! RS402L
C352 2038 554 00065 100NF +80/-20% 50V R353 9965 000 09725 4K7 1/6W 5% LD401 9965 000 14305 3 BDIA GREEN/ORANGE
C353 9965 000 12614 47PF 50V 5% R354 9965 000 12621 2K 1/6W 5% ZD501 4822 130 34281 BZX79-B15
C354 9965 000 12522 4,7UF 50V 20% R355 9965 000 12622 2M2 1/6W 5% ZD502 9965 000 12635 ZENER 9,1-9,5V 0,5W
C355 9965 000 12614 47PF 50V 5% R356 4822 050 21003 10K 1% 0,6W ZD901 4822 130 34281 BZX79-B15
C356 9965 000 12559 100UF 16V 20% R357 9965 000 12623 82 1/6W 5% ZD902 4822 130 34281 BZX79-B15
C357 9965 000 12558 220UF 16V 20% R358 9965 000 12624 270K 1/6W 5%
C360 9965 000 12559 100UF 16V 20% R359 9965 000 12624 270K 1/6W 5% TRANSISTORS & INTEGRATED CIRCUITS
C401 4822 122 33293 100PF 5% 50V R360 4822 050 21003 10K 1% 0,6W IC351 4822 209 83631 NJM4558DD
C402 4822 121 41935 12NF 5% 250V R361 4822 050 21003 10K 1% 0,6W IC401 4822 209 32742 TL074IN
C403 5322 121 42662 68NF 5% 250V R362 9965 000 12519 1K 1/6W 5% IC502 9965 000 12633 ! LM3886T POWER IC
C404 5322 121 42662 68NF 5% 250V R363 9965 000 12625 560K 1/6W 5% Q351 4822 130 41198 2SC945P
C405 5322 121 42489 33NF 5% 250V R364 9965 000 08284 220K 1/6W 5% Q352 4822 130 41198 2SC945P
C406 4822 121 42077 6,8NF 10% 400V R365 9965 000 12626 1M 1/6W 5% Q353 4822 130 41198 2SC945P
C407 4822 124 22652 2,2UF 20% 50V R366 9965 000 12627 680K 1/6W 5%
C410 4822 124 40433 47UF 20% 25V R367 9965 000 12628 82K 1/6W 5% Note: Only the parts mentioned in this list are normal service spare
C411 4822 124 40433 47UF 20% 25V R368 9965 000 12627 680K 1/6W 5% parts.
C412 4822 122 30103 22NF 80% 63V R369 4822 050 22203 22K 1% 0,6W
C413 9965 000 12613 0,22UF 50V +80/-20% R370 4822 050 21003 10K 1% 0,6W
C414 9965 000 12613 0,22UF 50V +80/-20% R371 9965 000 12629 30K 1/6W 5%
C415 4822 122 30103 22NF 80% 63V R373 9965 000 12620 1K8 1/6W 5%
C422 5322 121 42662 68NF 5% 250V R374 4822 050 22702 2K7 1% 0,6W
C507 4822 122 33293 100PF 5% 50V R375 9965 000 13450 910R 5% 1/6W
C508 5322 124 41945 22UF 20% 35V R376 4822 050 24703 47K 1% 0,6W
C509 4822 124 40433 47UF 20% 25V R401 9965 000 12631 180K 1/6W 5%
C510 9965 000 12614 47PF 50V 5% R402 4822 050 21003 10K 1% 0,6W
C511 5322 121 42578 100NF 5% 250V R403 9965 000 08285 18K 1/6W 5%
C512 9965 000 12536 100UF 50V 20% R404 4822 050 21504 150K 1% 0,6W
C513 2038 554 00065 100NF +80/-20% 50V R405 9965 000 09724 3K9 1/6W 5%
C514 9965 000 12536 100UF 50V 20% R406 9965 000 08285 18K 1/6W 5%
C515 2038 554 00065 100NF +80/-20% 50V R410 4822 050 21001 100R 1% 0,6W
C516 4822 124 40433 47UF 20% 25V R411 4822 050 21001 100R 1% 0,6W
C530 9965 000 11041 0,01UF 500V 20% R412 9965 000 08285 18K 1/6W 5%
C905 9965 000 12619 ! 6800UF 50V 20% R413 9965 000 09725 4K7 1/6W 5%
C906 9965 000 12619 ! 6800UF 50V 20% R414 9965 000 09725 4K7 1/6W 5%
C907 2038 554 00065 100NF +80/-20% 50V R513 9965 000 12519 1K 1/6W 5%
C908 2038 554 00065 100NF +80/-20% 50V R514 4822 050 24703 47K 1% 0,6W
C913 9965 000 11041 0,01UF 500V 20% R515 9965 000 12519 1K 1/6W 5%
 6-1 6-1

MECHANICAL EXPLODED VIEW

A2

A1
 6-2 6-2

MECHANICAL & ACCESSORIES PARTS LIST - MAIN UINT SCREW LIST - MAIN UINT

A1 9965 000 14648 FRONT PANEL ASSEMBLY /17 5 D3 x 6

A1 9965 000 14650 FRONT PANEL ASSEMBLY /17S 6 M4 x 25
A2 9965 000 14649 CLOTH FRAME ASSEMBLY /17 14 M3 x 8
A2 9965 000 14651 CLOTH FRAME ASSEMBLY /17S 26 M2 x 6
27 D3 x 10
8 9965 000 12979 ! MAINS TRANSFORMER 120V
29 9965 000 12818 ! MAINS CORD FIXED 28 D3,5 x 14
31 M3 x 22
30 9965 000 07092 BUSHING, FIXED CORD 36 M3 x 14
38 4822 532 13065 WASHER 46 M3 x 12

39 9965 000 08278 SPEAKER DRIVER 100W 6,5” 4OHM

44 9965 000 12981 RUBBER FOOT

Note: Only the parts mentioned in this list are normal service spare
parts.