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2402 Part Manual Slx5100 - Main

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PARTS WARRANTY

J & S Schmitz Overhauling and Manufacturing Inc., hereinafter called “Manufacturer,” warrants products sold by it
to be free from defects in material and workmanship, under normal use and service, for a period not to exceed 12
months from the date of delivery thereof to the initial user, or, in the alternative, for the first 2000 hours of actual
normal use and service by the initial user, whichever first occurs, subject to the following provisions.

This warranty is expressly in lieu of any other warranties or conditions expressed or implied, whether statutory or
otherwise, of the manufacturer, as to merchantable quality, any other quality or durability or of fitness for a
particular purpose, and all such other warranties or conditions, and all other rights, duties and liabilities arising
under this agreement, by implication or law or otherwise, with respect to merchantable quality, durability and other
quality or of fitness for a particular purpose respecting the subject product, and hereby expressly negated and
excluded. The Manufacturer shall not be subject to any obligations or liabilities whatsoever, with respect to
products manufactured or furnished by Manufacturer, or any undertakings, acts or omissions relating thereto,
including without limitation any obligation for consequential damages, expect the obligations and liabilities herein
expressly set forth. Manufacturer does not assume, or authorize any person to assume on its behalf, any other
obligation or liability. This warranty may not be extended, altered, or amended except by a written instrument
signed by the president of operations of the Manufacturer.

This warranty is made only to the initial user of products sold by Manufacturer, and any liability whatsoever to any
other party is expressly disclaimed. This warranty is limited to repair or replacement, as Manufacturer may elect, of
such parts as shall appear to Manufacturer to have been defective in material or workmanship and does not include
any installation or transportation cost. This warranty does not apply to repair or replacement of such parts required
as a result of normal wear and tear, to normal maintenance service (such as engine tunes-ups), or to normal
replacement items (such as service filters).

This warranty does not apply to products, which in the judgment of Manufacturer, have been altered or modified
after shipment from the factory so as to affect their operation, or to products, which have been subjected to misuse
or damaged after leaving the premises of the Manufacturer; Notwithstanding any other provision of this warranty,
the responsibility of Manufacturer with respect to any part or component purchased by Manufacturer from others
for incorporation into Manufacturer’s products shall not exceed the responsibility of such suppliers to Manufacturer
under the terms and conditions of express warranties, if any, made by such supplier to Manufacturer with respect
to said parts and components. This warranty shall only have force and effect of notice of the defect in material or
workmanship is given to the Manufacturer, within 15 days, after such defect has come to the attention of the first
user. This warranty shall not be suspended on the grounds of non-use, intermittent use or for any other reason.
HANDLING OF PARTS CONSIDERED TO BE UNDER WARRANTY
Warranties applicable are those only published by the Manufacturer. The limit of our liability is to replace any
defective parts, FOB Spanish, not including freight, or any labor. Warranty claims, correspondence and parts will be
handled at:
J&S MANUFACTURING
26 Gagan Road

Spanish, ON P0P2A0

o Parts being returned shall be sent ‘PREPAID’ clearly marked and tagged "for warranty consideration”.

o The following information is required for a warranty claim to be considered. This information shall be placed
with the part and mailed (courier) to the above address.

Machine model/serial number Machine in-service-date

Engine hours Date of failure

Cause/description of failure Component model/serial number

o Any replacement parts required must be covered by a normal written purchase order. If you consider the parts
to be under warranty, please state: "We consider the parts to be under warranty and are returning the used parts
to you for examination and consideration.”

o You will be invoiced for the supplied parts and we ask that you pay this as a normal invoice.

o When the defective part is received it will be inspected by J & S Manufacturing Inc. and forwarded to our
supplier for final inspection, repair, or warranty adjustment. In all cases you will be advised by written
explanation of the findings and settlement. If warranty is granted the part will be repaired or replaced and
returned to you FOB Spanish.

o In the event a claim is rejected by the supplier and repairs are possible at a reasonable price, this information
will be passed on to you and a purchase order will be requested. You will be invoiced for the cost of repairs and
the parts will be returned to you collect upon repair.
TABLE OF CONTENTS

TOP LEVEL ASSEMBLY.................................................................................................................................... 1


FRONT END ASSEMBLY.................................................................................................................................. 5
REAR END ASSEMBLY .................................................................................................................................. 83
APPENDIX A: SLX OPTIONS........................................................................................................................ 121
APPENDIX B: SLX HYDRAULIC HOSE KITS .................................................................................................. 161
APPENDIX C: RAMP TEST........................................................................................................................... 239
APPENDIX D: DIESEL NOTIFICATION.......................................................................................................... 247
APPENDIX E: FIRE SUPPRESSION ASSEMBLY ............................................................................................. 253
APPENDIX F: SERVICE FILTER KIT ............................................................................................................... 259
TOP LEVEL ASSEMBLY TABLE OF CONTENTS

SLX5100 M4D 904 MERCEDES 113 AXLES..................................................................................................... 3

1
2
REVISION
01
PART #: SLX5100 904 MERCEDES 113 AXLES
DESCRIPTION: SLX5100 904 MERCEDES WITH 113 AXLES

12 13

5
10 10
2
3
11 8 7 8 9 4

9 1 6 9

5 5

3
REVISION
01
PART #: SLX5100 904 MERCEDES 113 AXLES
DESCRIPTION: SLX5100 904 MERCEDES WITH 113 AXLES
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2062-8-8 #8 SAE ORB Male TO #8 SAE 37 Male Carbon Steel 90 ADAPTER 2
2 15067 HCS 5/16-18X3.5 YZ8 2
3 33814 5/16" x 0.688" OD Th (REGULAR) 4
4 37262 5/16"-18 GRADE C ZINC (STOVER) 2
5 2000103 STEER CYLINDER WASHER 4
6 2000143 STEER CYLINDER 1
7 2000154 MIDSHIP DRIVELINE (15 3/4") 1
8 2003708 EXPANDER PIN 2
9 4000075 STEER CYLINDER PIN 2
10 4000224-03 5/16" THRUST WASHER 4
11 4000252 MIDSHIP LOCK PIN 1
12 JSA0309 SLX5100 M4D FRONT END 1
13 JSA0311 SLX5100 REAR ASSEMBLY WITH 113 AXLE 1

4
FRONT END ASSEMBLY TABLE OF CONTENTS

JSA0309 – SLX5100M4D FRONT END ASSEMBLY .......................................................................................... 7


JSA0034 – SLX5100M4D CARRIER ASSEMBLY ......................................................................................... 13
2005047 – 904 EXHAUST WRAP ASSEMBLY ........................................................................................ 24
4000119 – MERCEDES 904 EXHAUST WRAP ....................................................................................... 26
4000349 – RAD MOUNT BRACKET ASSEMBLY .................................................................................... 27
4000556 – FUEL TANK ASSEMBLY ....................................................................................................... 28
4000649-210 – 904 AIR FILTER ASSEMBLY .......................................................................................... 30
JSA0043 – 904 MERC 20,000 SERIES TRANS ENGINE ASSEMBLY ........................................................ 31
JSA0308 – SLX LOAD SENSE FITTING ASSEMBLY ............................................................................. 36
JSA0045 – LIGHT BAR ASSEMBLY ( FRONT CARRIER ) ......................................................................... 37
JSA0244 – 904/906 MOTOR MOUNT ASSEMBLY ................................................................................ 38
JSA0276 – RETURN MANIFOLD AND FITTING ASSEMBLY ................................................................... 40
JSA0297 – ELECTRIC FLOW DIVIDER AND FITTING ASSEMBLY ............................................................ 41
JSA0304 – SLX RETURN MANIFOLD ASSEMBLY ( REAR PACKAGE ) ..................................................... 42
JSA0173 – 5100 904 SERIES HOOD ASSEMBLY ........................................................................................ 43
JSA0066 – SLX 904 REAR HOOD ASSEMBLY ........................................................................................ 47
2000618 – PRESSURE SWITCH AND BLOCK ASSEMBLY ................................................................... 49
JSA0062 – ENGINE/TRANS SENSOR ASSEMBLY ............................................................................... 50
JSA0260 – SLX UNIVERSAL DRY DASH ASSEMBLY ................................................................................... 51
JSA0327 – 6 AMP RELAY & RELAY HOLDER ......................................................................................... 63
JSA0310 – HYDRAULIC TANK 5100 SERIES ASSEMBLY ............................................................................. 64
JSA0159 – OIL DRAIN HOSE & HOLDER ............................................................................................... 68
JSA0330 – SLX5100M4D DRIVER’S BOOTH ............................................................................................. 69
2001140 – BRAKE MANIFOLD ASSEMBLY ........................................................................................... 74
JSA0068 – WET DASH ASSEMBLY ........................................................................................................ 76
JSA0279 – ACCUMULATOR CHARGE VALVE AND FITTING ASSEMBLY ................................................. 78
JSA0280 – TANDEM BRAKE PEDAL MODULATING VALVE ASSEMBLY .................................................. 79
JSA0281 – ORIBITAL VALVE AND FITTING ASSEMBLY .......................................................................... 80
JSA0329 – TOGGLE AND SELECTOR SWITCH ASSEMBLY ..................................................................... 81

5
6
REVISION
00
PART #: JSA0309
DESCRIPTION: SLX5100 M4D FRONT END

22 21

20 16

23

19

7
REVISION
00
PART #: JSA0309
DESCRIPTION: SLX5100 M4D FRONT END

21

19

17

18
25

8
REVISION
00
PART #: JSA0309
DESCRIPTION: SLX5100 M4D FRONT END

3 8 11 1 3 8 11
7
10

5
9
14

22
CT

15

11 8 3 10 7 1 11 8 3
9
REVISION
00
PART #: JSA0309
DESCRIPTION: SLX5100 M4D FRONT END

2
7
10

16

2 7 12 6 2 7 12
9
14

10
REVISION
00
PART #: JSA0309
DESCRIPTION: SLX5100 M4D FRONT END

13 8 4 24

12 7 1 2 7 10

5
9
14

11
REVISION
00
PART #: JSA0309
DESCRIPTION: SLX5100 M4D FRONT END
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 15105 HCS 3/8-16X1 YZ8 6
2 15107 HCS 3/8-16X1.25 YZ8 14
3 15205 HCS 1/2-13X1 YZ8 12
4 15217 HCS 1/2-13X3.5 YZ8 4
5 15363 HCS 3/4-10X2.5 YZ8 23
6 15364 HCS 3/4-10X2.75 YZ8 16
7 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 32
8 33817 SAE THRUHD 1/2 YZ KG (REGULAR) 20
9 33820 SAE THRUHD 3/4 YZ KG (REGULAR) 78
10 33893 HI ALLOY L/W 3/8 YZ 8
11 33895 HI ALLOY L/W 1/2 YZ 12
12 37264 TOP LK 3/8"-16 GR C(STOVER) 12
13 37268 TOP LK 1/2"-13 GR C (STOVER) 4
14 37274 TOP LK 3/4"-10 GR C (STOVER) 39
15 2000237 FIRE SUPPRESSION TANK & BRACKET 1
16 4000170 SEAT MOUNT PLATE 1
17 4000259 904 AIR FILTER MOUNT 1
18 4000272 STABILIZER CONNECTION WELDMENT 1
19 JSA0034 CARRIER SLX5100 M4D 1
20 JSA0173 SLX5100 904 HOOD 1
21 JSA0260 SLX UNIVERSAL DRY DASH ASSEMBLY 1
22 JSA0310 STANDARD HYDRAULIC TANK ASSEMBLY 1
23 JSA0330 SLX5100M4D DRIVERS BOOTH (6 SPOOL DECK OPTION) 1
24 JSC1149 FRONT HOOD MOUNTING RUBBER 1
25 JSW0280 STABILIZER CONNECTION WELDMENT (PASSENGER SIDE) 1

12
REVISION
02
PART #: JSA0034
DESCRIPTION: SLX5100 M4D CARRIER

65 86
64
47

68

58

19
27
34

56

45 54

35 18

28 27

20 34
17
51
27
42
43 32 55

59
17 27 32
52
19
22 28 35 27
34

13
REVISION
02
PART #: JSA0034
DESCRIPTION: SLX5100 M4D CARRIER

71
91

72 63

24

86

21
28
35

13
26
31

17
27 14
32 26
33
75
14
REVISION
02
PART #: JSA0034
DESCRIPTION: SLX5100 M4D CARRIER

70

18
27 85
3 57

79

53 23 28 35

41

40

2 4

67

5 2
39

8
8

15
REVISION
02
PART #: JSA0034
DESCRIPTION: SLX5100 M4D CARRIER

89

90 45 17 27 32

9
46
84
53 56
18
45
27 18

34 27
34
9 23 28
38

10

34 32 69
27 27
62
19 16
7 61

53

22 28 31 26 15 73
16
REVISION
02
PART #: JSA0034
DESCRIPTION: SLX5100 M4D CARRIER

71 80

81
12 25 30
50 A
B
92

SECTION C-C C C

31

64 26 B
13 31 A
49
26
66 13
65 74
13
26 33
64 66 31 26
77 60 14 75
87
31
87
76
26
13
88

SECTION A-A
SECTION B-B
78 11
30
25

17
REVISION
02
PART #: JSA0034
DESCRIPTION: SLX5100 M4D CARRIER

45

93 81 50

81 83

44

50

94

68 44

82

50 81
18
REVISION
02
PART #: JSA0034
DESCRIPTION: SLX5100 M4D CARRIER
D

6
37

SECTION D-D

81
50

44

93

50
83

81
44

68

48

19
REVISION
02
PART #: JSA0034
DESCRIPTION: SLX5100 M4D CARRIER

22 28 20

28
53
22

28 28

35
41 35
SECTION E-E

62 61 57 47 46 70 45 68 45 73

36

29

90
20
REVISION
02
PART #: JSA0034
DESCRIPTION: SLX5100 M4D CARRIER
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2021-4-4S #4 PIPE TO #4 JIC 1
2 2041EL-4-4S #4 JIC MALE- BULKHEAD UNION FITTING (EXTRA LONG) 2
3 2041EL-6-6S #6 JIC MALE- BULKHEAD UNION FITTING (EXTRA LONG) 4
4 2041EL-8-8S #8 JIC MALE BULKHEAD UNION FITTING (EXTRA LONG) 1
5 2041EL-12-12S #12 JIC MALE BULKHEAD UNION FITTING (EXTRA LONG) 1
6 2061-12-12 #12 MALE ORB TO #12 MALE JIC 45 DEGREE ELBOW ADAPTER FITTING 1
7 2071-16-16 90 DEG. #16 MALE TO FEMALE JIC 2
8 2240-16-16 16 PIPE TO 16 JIC 2
9 9069-06-14 #6 MALE JIC TO #14 MALE METRIC 90° ELBOW 3
10 9169-06-06-14 #6 MALE JIC TO #14 MALE METRIC BRANCH TEE 1
11 15053 HCS 5/16-18X0.75 YZ8 8
12 15061 HCS 5/16-18X2 YZ8 2
13 15105 HCS 3/8-16X1 YZ8 32
14 15109 HCS 3/8-16X1.5 YZ8 2
15 15121 HCS 3/8-16X4.5 YZ8 2
16 15205 HCS 1/2-13X1 YZ8 4
17 15207 HCS 1/2-13X1.25 YZ8 14
18 15210 HCS 1/2-13X1.75 YZ8 8
19 15211 HCS 1/2-13X2 YZ8 14
20 15311 HCS 5/8-11X2 YZ8 4
21 15312 HCS 5/8-11X2.25 YZ8 4
22 15317 HCS 5/8-11X3.5 YZ8 6
23 15321 HCS 5/8-11X4.5 YZ8 2
24 23260 5/16 - 18 X 1 3/4 UNC (PF) (GR8) 3
25 33814 5/16" x 0.688" OD Th (REGULAR) 10
26 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 38
27 33817 SAE THRUHD 1/2 YZ KG (REGULAR) 58
28 33819 SAE THRUHD 5/8 YZ KG (REGULAR) 32
29 33822 SAE THRU-HARD 1' YZ (REGULAR) 4
30 33892 HI ALLOY L/W 5/16 YZ 10
31 33893 HI ALLOY L/W 3/8 YZ 34
32 33895 HI ALLOY L/W 1/2 YZ 18
33 37264 TOP LK 3/8"-16 GR C(STOVER) 2
34 37268 TOP LK 1/2"-13 GR C (STOVER) 18
35 37272 TOP LK 5/8"-11 GR C (STOVER) 16
36 37278 TOP LK 1"-8 GR C (STOVER) 4
37 202702-12-12 #12 MALE ORB TO #12 MALE JIC STRAIGHT ADAPTER FITTING 1
38 203101-6-6 #6 FEMALE JIC TO #6 MALE JIC TEE ADAPTER FITTING 1
39 1000249 IDENTIFIER PLATE 1
40 2000031 1 3/4" BALL BUSHING 1

21
REVISION
02
PART #: JSA0034
DESCRIPTION: SLX5100 M4D CARRIER
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
41 2000091 RUBBER TRANSMISSION MOUNT 4
42 2000099 BUMPER PAD 2
43 2000155 PILLOW BLOCK 1
44 2001029 2.25" T - CLAMP 6
45 2001150 DRIVE SHAFT 2
46 2001968 113 AXLE WITH TRUNNIONS 1
47 2002497 904 RAD 1
48 2002660 MOLDED RAD HOSE 1
49 2005047 904 EXHAUST WRAP 1
50 2005049 4" T - CLAMP 8
51 4000054 SUPPORT BEARING MOUNT BRACKET 1
52 4000054-07 PILLOW BLOCK SPACER 1
53 4000074 MOTOR/TRANSMISSION MOUNT WASHER 4
54 4000119 MERCEDES 904 EXHAUST ASSEMBLY 1
55 4000120-04 MUFFLER MOUNT CLAMP 2
56 4000167-04 DRIVELINE GUARD BARS 1
57 4000349 RAD MOUNT BRACKET ASSEMBLY 1
58 4000513 STANDARD CARRIER SLX5100 113 AXLE WELDMENT 1
59 4000513-15 TRANSMISSION INSPECTION PLATE 1
60 4000513-51 BACKER PLATE J&S LOGO 1
61 4000556 STANDARD FUEL TANK 1
62 4000556-13 FUEL TANK TOP MOUNTING BRACKET 2
63 4000649-210 AIR INTAKE ASSEMBLY 1
64 4000850 904 RAD SHROUD 1
65 4000850-10 904 RAD SUPPORT BRACKET WELDMENT 1
66 4000850-30 904 RAD SHROUD SIDE RETAINING PLATE 2
67 B-1867 12GA. x 1/2" U DRIVE SCREWS 4
68 JSA0043 904 ENGINE ASSEMBLY 1
69 JSA0045 LIGHT BAR ASSEMBLY 1
70 JSA0244 BOLT ON ENGINE MOUNT - CARRIER SIDE 2
71 JSA0276 RETURN MANIFOLD AND FITTING ASSEMBLY 1
72 JSA0297 ELECTRIC FLOW DIVIDER AND FITTING ASSEMBLY (SLX) 1
73 JSA0304 SLX RETURN MANIFOLD ASSEMBLY (REAR PACKAGE) 1
74 JSC0121 904 FAN SHROUD - BOTTOM MOUNT PLATE 1
75 JSC0163 FRONT GRILL 1
76 JSC0802 904 LOWER RAD SHROUD PLATE 1
77 JSC1044 FUEL TANK ISOLATOR PAD 1
78 JSC1045 FUEL TANK ISOLATOR PAD 2
79 JSC1047 LARGE RAD ISOLATOR PAD 2
80 JSC1055 MODIFIED 904 TURBO CHARGE PIPE 1

22
REVISION
02
PART #: JSA0034
DESCRIPTION: SLX5100 M4D CARRIER
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
81 JSC1056 3 1/2" MODIFIED COOLANT HOSE 4
82 JSC1057 904 MOLDED RAD HOSE 1
83 JSC1058 904 MOLDED RAD HOSE 1
84 JSC1080 FRONT DRIVE SHAFT RETAINER PLATE 1
85 JSC1144 SMALL RAD ISOLATOR PAD 4
86 JSC1146 RAD SHROUD TOP RUBBER 1
87 JSC1147 RAD SHROUD SIDE RUBBER 2
88 JSC1148 RAD SHROUD BOTTOM RUBBER 1
89 JSC1177 TRANSMISSION INSPECTION PLATE 1
90 JSP0373 1''x7" LONG- GRADE 8 BOLT 4
91 JSP0457 T-BOLT CLAMP (2 7/8" TO 3 3/16") 1
92 JSP0490 904 TURBO INTAKE ADAPTER "INCLUDED WITH ENGINE" 1
93 JSW0275 904 CHARGE PIPE WELDMENT 1
94 JSW0276 904 COOLANT SURGE PIPE WELDMENT 1

23
REVISION
00
PART #: 2005047
DESCRIPTION: 904 EXHAUST WRAP ASSEMBLY

12

11

10

1
3
7

24
REVISION
00
PART #: 2005047
DESCRIPTION: 904 EXHAUST WRAP ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2005014 EXHAUST WRAP TURBO END ELBOW 1
2 2005015 EXHAUST FLEX PIPE WRAP 1
3 2005016 EXHAUST WRAP TOP ELBOW 1
4 2005017 TOP PURIFIER EXHAUST WRAP 1
5 2005018 EXHAUST PURIFIER WRAP 1
6 2005019 EXHAUST WRAP BOTTOM MUFFLER 1
7 2005020 EXHAUST WRAP TAILPIPE 1
8 JSP0519 EXHAUST CLAMP WRAP 2
9 JSP0520 EXHAUST TURBO WRAP 1
10 JSP0521 EXHAUST TURBO WRAP 1
11 JSP0522 EXHAUST MANIFOLD WRAP 1
12 JSP0523 EXHAUST MANIFOLD WRAP 1

25
REVISION
01
PART #: 4000119
DESCRIPTION: MERCEDES 904 EXHAUST ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2001061 PURIFIER 1
2 2002383 3" STEEL 45 DEGREE ELBOW 1
3 JSC1093 904 EXHAUST ELBOW 1
4 JSC1145 MODIFIED 3" EXHAUST FLEX PIPE 1
5 JSP0374 3" STEPPED SEAL CLAMP 4
6 JSW0285 EXHAUST ELBOW WITH TURBO FLANGE WELDMENT 1

26
REVISION
00
PART #: 4000349
DESCRIPTION: RAD MOUNT BRACKET ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 15310 HCS 5/8-11X1.75 YZ8 4
2 33819 SAE THRUHD 5/8 YZ KG (REGULAR) 8
3 37272 TOP LK 5/8"-11 GR C (STOVER) 4
4 4000349-01 RAD MOUNT PLATE 1
5 4000349-03 RAD MOUNT BRACKET 2

1 2

3 2

27
REVISION
02
PART #: 4000556
DESCRIPTION: FUEL TANK ASSEMBLY

6
12
12 10
8
7
11

13

5 4 3 9

73 GALLON FUEL CAPACITY.


28
REVISION
02
PART #: 4000556
DESCRIPTION: FUEL TANK ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2024-8-8S 1/2" NPT TO 1/2" JIC 90 ADAPTER FITTING 2
2 2082-16 SCREW PLUG 1
3 15105 HCS 3/8-16X1 YZ8 6
4 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 6
5 33893 HI ALLOY L/W 3/8 YZ 6
6 2000056 FILL CAP 1
7 2000074 DIPSTICK 1
8 2003432 FUEL TANK SEAL 1
9 4000093-1606 CLEAN OUT COVER PLATE 1
10 GGM5P441 ELBOW 90 DEG 2 IN BLACK 1
11 GGM5P474 ELBOW 45 DEG 2 IN BLACK 1
12 GGM5P733 NPL 2 X 2 1/2 IN BLACK WELDED STEEL 2
13 JSW0031 STANDARD FUEL TANK WELDMENT 1

29
REVISION
00
PART #: 4000649-210
DESCRIPTION: 904 AIR FITLER
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2000111 4 INCH 90 DEGREE RUBBER ELBOW 1
2 2001018 90 DEGREE RUBBER REDUCER 1
3 2001087 4" T-BOLT CLAMP 1
4 2001285 AIR FILTER 1
5 2002521 4" EXHAUST CLAMP 2
6 JSW0274 904 AIR FILTER 90 DEGREE PIPE WELDMENT 1

4 5 1 5 6 3 2

30
REVISION
03
PART #: JSA0043
DESCRIPTION: ENGINE ASSEMBLY - 904 MERC 20000 SERIES TRANS.

30

29

31

5
36

32

40 3

2 11

12 13 16
20
4

33

37

34 28 39
31
REVISION
03
PART #: JSA0043
DESCRIPTION: ENGINE ASSEMBLY - 904 MERC 20000 SERIES TRANS.

10
38
15
19
A
B

9 14 17
A
30 38 21

SECTION A-A
B

35

7 35

27
23
22
18

18 18 23 24
23
24

27 23 22 18 SECTION B-B
TRANSMISSION TO
32
BELL HOUSING HARDWARE
REVISION
03
PART #: JSA0043
DESCRIPTION: ENGINE ASSEMBLY - 904 MERC 20000 SERIES TRANS.

26
C

41

SECTION C-C
FLEX PLATE MOUNTING HARDWARE
33
REVISION
03
PART #: JSA0043
DESCRIPTION: ENGINE ASSEMBLY - 904 MERC 20000 SERIES TRANS.

25

6
1 8

SECTION D-D
34
REVISION
03
PART #: JSA0043
DESCRIPTION: ENGINE ASSEMBLY - 904 MERC 20000 SERIES TRANS.
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2021-4-4S #4 PIPE TO #4 JIC 1
2 2062-4-4 #4 MALE ORB TO #4 MALE JIC 90 DEGREE ADAPTER 1
3 2062-8-8 #8 SAE ORB Male TO #8 SAE 37 Male Carbon Steel 90 ADAPTER 2
4 2062-12-12 90 DEGREE 3/4" JIC 2
5 9068-08-16 #8 JIC MALE TO #16 MALE METRIC ADAPTER FITTING 2
6 9069-04-14 #4 MALE JIC TO #14 MALE METRIC 90 DEGREE ELBOW ADAPTER 1
7 9325-12-26 3/4" MALE NPT TO #26 FEMALE METRIC ADAPTER FITTING 1
8 9636S-20-S12-04 M20 MALE DIN TO #4 NPT FEMALE ADAPTER 1
9 15055 HCS 5/16-18X1 YZ8 4
10 15209 HCS 1/2-13X1.5 YZ8 2
11 15361 HCS 3/4-10X2 YZ8 8
12 23311 3/8 - 16 X 2 UNC (PF) (GR8) 4
13 33688 3/8" HI COLLAR LOCK WASHER 4
14 33814 5/16" x 0.688" OD Th (REGULAR) 4
15 33817 SAE THRUHD 1/2 YZ KG (REGULAR) 2
16 33820 SAE THRUHD 3/4 YZ KG (REGULAR) 8
17 33892 HI ALLOY L/W 5/16 YZ 4
18 33894 HI ALLOY L/W 7/16 YZ 11
19 33895 HI ALLOY L/W 1/2 YZ 2
20 33898 HI ALLOY L/W 3/4 YZ 8
21 39599 M8-1.25 X 90MM (10.9) (PF) 4
22 90682 M10 x 1.50 STOVER LOCK NUT 5
23 0153662 M10 METRIC HARDENED FLAT WASHER 11
24 0153990 M10 X 1.50 X 50MM (10.9)(ZINC FINISH) 6
25 202702-6-4 #6 MALE ORB TO #4 MALE JIC 37 STRAIGHT ADAPTER FITTING 1
26 202702-12-12 #12 MALE ORB TO #12 MALE JIC STRAIGHT ADAPTER FITTING 1
27 0326462 M10X1.5X80MM 5
28 500024-24-20 #24 SPLIT FLANGE TO #20 JIC MALE ADAPTER FITTING 1
29 2000127 904 MERCEDES ENGINE 1
30 2000133-100 904 RADIATOR FAN 1
31 2000139 20,000 SERIES TRANSMISSION 1
32 2000216 TEMPERATURE SENSOR/SENDER (1/8" NPT) 1
33 2001166 PRESSURE REDUCING VALVE 1
34 2003380 LOAD SENSE PISTON PUMP 45cc (WITH REAR PORTS) 1
35 2003401 NO SPILL PLUG 2
36 4000106-100 20,000 SERIES TRANSMISSION RIGHT SIDE MOUNT 1
37 4000106-200 20,000 SERIES TRANSMISSION LEFT SIDE MOUNT 1
38 4000315 MERCEDES FAN HUB 1
39 FF593-24 #24 SPLIT FLANGE KIT 1
40 JSA0308 SLX LOAD SENSE FITTING ASSEMBLY 1
41 JSP0488 12 POINT FLANGE BOLT (3/8"-24 UNF-1 1/2") 8

35
REVISION
00
PART #: JSA0308
DESCRIPTION: SLX LOAD SENSE FITTING ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2062-6-6 #6 ORB MALE TO #6 JIC MALE 90 DEGREE ADAPTER FITTING 4
2 2266-6-6 #6 ORB MALE TO #6 SAE 37° FEMALE STRAIGHT ADAPTER 3
3 202702-4-6 #4 MALE ORB TO #6 MALE JIC 37 STRAIGHT ADAPTER FITTING 1
4 202702-6-6S #6 ORB TO #6 JIC 37 STRAIGHT ADAPTOR 2
5 2001071 #6 SHUTTLE VALVE 3

1
4

2
5

4
2 3

36
REVISION
00
PART #: JSA0045
DESCRIPTION: LIGHT BAR ASSEMBLY - FRONT CARRIER
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 15055 HCS 5/16-18X1 YZ8 1
2 23205 1/4 - 20 X 1 UNC (PF) (GR8) 4
3 33686 1/4" HI COLLAR LOCK WASHER 4
4 33813 SAE THRUHD 1/4 YZ KG (REGULAR) 4
5 33814 5/16" x 0.688" OD Th (REGULAR) 2
6 37260 1/4"-20 GRADE C ZINC (STOVER) 4
7 37262 5/16"-18 GRADE C ZINC (STOVER) 1
8 2000088 CLEAR STROBE LIGHT 1
9 2000224 24V HORN 1
10 2000429 RED STROBE LIGHT 1
11 2001357 RED TAIL LIGHT (LED SINGLE FACE, PEDESTAL MOUNT) 2
12 4000155 FRONT FRAME LIGHT MOUNT 1

10 9 12 8

11

1
5 2

7 3
4
6

37
REVISION
00
PART #: JSA0244
DESCRIPTION: 904/906 MOTOR MOUNT ASSEMBLY

10

9
11

1
4

38
REVISION
00
PART #: JSA0244
DESCRIPTION: 904/906 MOTOR MOUNT ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 15109 HCS 3/8-16X1.5 YZ8 4
2 15209 HCS 1/2-13X1.5 YZ8 1
3 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 8
4 33817 SAE THRUHD 1/2 YZ KG (REGULAR) 2
5 36410 1/2"-13 FHN YZ 8 1
6 37264 TOP LK 3/8"-16 GR C(STOVER) 4
7 JSC0927 ENGINE MOUNT TOP PLATE 1
8 JSC0928 ENGINE MOUNT MID SLIDER PLATE 1
9 JSP0348 VIBRATION DAMPING SANDWICH MOUNT WITH STUD INSERT 1
10 JSP0349 BUSHING SLEEVE 1/2" ID, 3/4 OD", 7/8" LENGTH 1
11 JSW0238 BOLT ON ENGINE MOUNT WELDMENT- CARRIER SIDE 1

39
REVISION
00
PART #: JSA0276
DESCRIPTION: RETURN MANIFOLD AND FITTING ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 202702-6-6S #6 ORB TO #6 JIC 37 STRAIGHT ADAPTOR 1
2 202702-6-8S #6 ORB TO #8 JIC 37 STRAIGHT ADAPTOR 2
3 202702-8-8 #8 MALE JIC TO #8 MALE ORB STRAIGHT ADAPTER FITTING 1
4 900598-6 #6 ORB PLUG FITTING 1
5 2003179 RETURN MANIFOLD, (DRAIN - UNFILTERED OIL) 1

3 5 4 2 1

40
REVISION
00
PART #: JSA0297
DESCRIPTION: ELECTRIC FLOW DIVIDER AND FITTING ASSEMBLY (SLX)
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2062-12-12 90 DEGREE 3/4" JIC 1
2 202702-12-12 #12 MALE ORB TO #12 MALE JIC STRAIGHT ADAPTER FITTING 1
3 203003-12-12 #12 MALE JIC TO #12 MALE JIC TO #12 MALE ORB TEE ADAPTER FITTING 1
4 221501-12-08 #12 FEMALE JIC TO #8 MALE JIC REDUCER FITTING 2
5 2002823 ELECTRIC FLOW DIVERTER 1

41
REVISION
00
PART #: JSA0304
DESCRIPTION: SLX RETURN MANIFOLD ASSEMBLY (REAR PACKAGE)
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2062-8-8 #8 SAE ORB Male TO #8 SAE 37 Male Carbon Steel 90 ADAPTER 2
2 2062-12-8S #12 ORB TO #8 MALE JIC 90 DEGREE ADAPTER FITTING 1
3 2062-20-20 #20 MALE ORB TO #20 MALE JIC 90 DEGREE ADAPTER FITTING 1
4 202702-8-8 #8 MALE JIC TO #8 MALE ORB STRAIGHT ADAPTER FITTING 2
5 900598-8 #8 ORB PLUG FITTING 4
6 2000151 MANIFOLD RETURN 1

5
4

2
6

42
REVISION
04
PART #: JSA0173
DESCRIPTION: 5100 904 SERIES HOOD

13

20
17

12

23

19

15

22

14
24
18
23 10
16

11

12

21

43
REVISION
04
PART #: JSA0173
DESCRIPTION: 5100 904 SERIES HOOD

7 5 1
1 5 7
7 5 1
5

1 5 7

3 5 7

1
5
7

1 5 7
3
5
7
5

44
REVISION
04
PART #: JSA0173
DESCRIPTION: 5100 904 SERIES HOOD

4 6 9 4 6 9

16

8 5 2

16

8 5 2

45
REVISION
04
PART #: JSA0173
DESCRIPTION: 5100 904 SERIES HOOD
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 15103 HCS 3/8-16X0.75 YZ8 19
2 15105 HCS 3/8-16X1 YZ8 4
3 15107 HCS 3/8-16X1.25 YZ8 6
4 15209 HCS 1/2-13X1.5 YZ8 4
5 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 37
6 33817 SAE THRUHD 1/2 YZ KG (REGULAR) 8
7 33893 HI ALLOY L/W 3/8 YZ 25
8 37264 TOP LK 3/8"-16 GR C(STOVER) 4
9 37268 TOP LK 1/2"-13 GR C (STOVER) 4
10 1000011 DIESEL FUEL LAMACOID 1
11 1000019 ENGINE OIL LAMACOID 1
12 1000037 MADE IN CANADA STICKER 2
13 1000119 AIR FILTER CARTRIDGES LAMACOID 1
14 4000145-200 TOP INSPECTION PLATE 1
15 4000145-500 STANDARD HOOD PASSENGER SIDE PANEL 1
16 4000145-502 LOGO COLOR PLATE 2
17 4000145-520 STANDARD HOOD DRIVER SIDE PANEL 1
18 4000606-220 FRONT HOOD SECTION 1
19 JSA0066 SLX 904 REAR HOOD ASSEMBLY 1
20 JSA0543 SURGE TANK WITH FITTINGS 1
21 JSC0745 904 LEFT SIDE SCREEN 1
22 JSC0746 904 RIGHT SIDE SCREEN 1
23 JSP0593 4.25" RD ULTRA LED WIDE FLOOD LAMP 4
24 JSW0180 FRONT HOOD GRILL 1

46
REVISION
02
PART #: JSA0066
DESCRIPTION: SLX 904 REAR HOOD ASSEMBLY

27
16
28
20
3
17
8
12

19 5
21 10
11

18
5
26 30 25 23
10
11
15 6

7 14

12
24 22
8
1
29

13 9 4

8 2 12
47
REVISION
02
PART #: JSA0066
DESCRIPTION: SLX 904 REAR HOOD ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 15003 HCS 1/4-20X0.75 YZ8 2
2 15009 HCS 1/4-20X1.5 YZ8 2
3 15012 HCS 1/4-20X2.25 YZ8 4
4 15057 HCS 5/16-18X1.25 YZ8 2
5 15103 HCS 3/8-16X0.75 YZ8 12
6 28903 8-32 X 1 MACHINE SCREW 2
7 28981 10-24 X 1 MACHINE SCREW 2
8 33813 SAE THRUHD 1/4 YZ KG (REGULAR) 16
9 33814 5/16" x 0.688" OD Th (REGULAR) 4
10 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 12
11 33893 HI ALLOY L/W 3/8 YZ 12
12 37260 1/4"-20 GRADE C ZINC (STOVER) 8
13 37262 5/16"-18 GRADE C ZINC (STOVER) 2
14 0149231 #8 ZINC FINISH MACHINE SCREW FLAT WASHER 2
15 0149232 #10 ZINC FINISH MACHINE SCREW FLAT WASHER 2
16 1000007 SLX5100 DECK PAYLOAD LAMACOID 1
17 1000008 DO NOT OPERATE BEFORE READING LAMACOID 1
18 1000012 TRANSMISSION OIL ONLY LAMACOID 1
19 1000017 MASTER SWITCH LAMACOID 1
20 1000025 904 MERCEDES ENGINE SPECS LAMACOID 1
21 1000343-R1 DANA AXLE TORQUE SPEC LAMACOID 1
22 2000065 BATTERY MASTER SWITCH 1
23 2000078 MAIN BREAKER (60 AMP - RESETTABLE) 1
24 2000618 BRAKE ACCUMULATOR PRESSURE SWITCH BLOCK 2
25 2000989 BREAKER - GRID HEATER (80 AMP - RESETTABLE) 1
26 2001014 GRID HEATER RELAY “INCLUDED WITH ENGINE” 1
27 4000145-100 STANDARD REAR HOOD WELDMENT 1
28 4000145-108 REAR HOOD ACCESS PLATE 1
29 JSA0062 OPEN CABBED ENGINE/TRANSMISSION SWITCHES BLOCK 1
30 JSW0043 REAR HOOD COVER 1

48
REVISION
00
PART #: 2000618
DESCRIPTION: PRESSURE SWITCH AND BLOCK ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 202702-6-4 #6 MALE ORB TO #4 MALE JIC 37 STRAIGHT ADAPTER FITTING 1
2 2000007 PRESSURE SWITCH BLOCK 1
3 2000436 ADJUSTABLE PRESSURE SWITCH (700-2500 PSI) 3

49
REVISION
01
PART #: JSA0062
DESCRIPTION: ENGINE/TRANS SENSOR ASSEMBLY (OPEN CABBED UNIT)
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2082-2 #2 NPT MALE PIPE PLUG 2
2 2083-2-2 #2 NPT MALE TO #2 NPT MALE STRAIGHT FITTING 1
3 2090-2-2 #2 FEMALE NPT- TEE ADAPTER FITTING 1
4 202411-2-4 #2 MALE NPT TO #4 MALE JIC 90 DEGREE ADAPTER 1
5 202414-2-4 #2 MALE NPT TO #4 JIC- LONG 90 ADAPTER FITTING 1
6 2000214 TRANSMISSION PRESSURE SENDER 1
7 2000438 4 PSI ENGINE PRESSURE SWITCH 2
8 2000439 60 PSI TRANSMISSION PRESSURE SWITCH 1
9 2003116 100 PSI TRANSMISSION PRESSURE SWITCH 1
10 4000214-02 PRESSURE SWITCH COLLECTOR BLOCK 1

9
8

7 10

2 3 4 5

50
REVISION
00
PART #: JSA0260
DESCRIPTION: SLX UNIVERSAL DRY DASH ASSEMBLY

66

27

63

23

62

30
47
25
47
33
30
29

51
REVISION
00
PART #: JSA0260
DESCRIPTION: SLX UNIVERSAL DRY DASH ASSEMBLY

BACK PLATE COMPONENTS (ENCLOSURE REMOVED)


82 80 81 66

81

75

72

74

73

24

84 70 50 69 68 78 69 55

69 68 71 68 69 77 67 83 84

52
REVISION
00
PART #: JSA0260
DESCRIPTION: SLX UNIVERSAL DRY DASH ASSEMBLY

ENCLOSURE DOOR
64 31 35 32 57 58 22 27 28 58 65

20 57 19 20 19

61 59 60 21

18

53
REVISION
00
PART #: JSA0260
DESCRIPTION: SLX UNIVERSAL DRY DASH ASSEMBLY

DASH PLUG PLATE


66 38 41 40 41 66 42 41

46 43 41 85 41

SIDE VIEWS
BOTTOM VIEW

44 42 48 36 46 44 38

45

37

1
39

38 43 44 85
54
REVISION
00
PART #: JSA0260
DESCRIPTION: SLX UNIVERSAL DRY DASH ASSEMBLY

ENCLOSURE WIRE DUCT & COVER LAYOUT

54 52

51 53

51 56

5 16
34 34

5 16

55
REVISION
00
PART #: JSA0260
DESCRIPTION: SLX UNIVERSAL DRY DASH ASSEMBLY

ADM- PLUGS PINS AND BRACKETS

80

82

81

75 76 72 76 74 76 76 73

75 72 74 73

56
REVISION
00
PART #: JSA0260
DESCRIPTION: SLX UNIVERSAL DRY DASH ASSEMBLY

ENCLOSURE BOTTOM COMPONENTS- TOP VIEW

17

79

26

A A

SECTION A-A

29 30 33 47 25 47 30 59 62 60

57
REVISION
00
PART #: JSA0260
DESCRIPTION: SLX UNIVERSAL DRY DASH ASSEMBLY

C C

B SECTION C-C
SECTION B-B
13 13
16 16

15 12 10 5

4 9 12 14

3 8 11
15 12 5

15
12
5

14 12 9 4

58
REVISION
00
PART #: JSA0260
DESCRIPTION: SLX UNIVERSAL DRY DASH ASSEMBLY

FASTENERS USED ON BACK PLATE

16 13 15 5

5
15

7 6 15 5

59
REVISION
00
PART #: JSA0260
DESCRIPTION: SLX UNIVERSAL DRY DASH ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2096-4 #4 NPT FEMALE TO #4 NPT FEMALE COUPLER FITTING 1
2 2240-4-4 #4 NPT MALE TO # 4 JIC MALE BULKHEAD ADAPTER FITTING 1
3 15053 HCS 5/16-18X0.75 YZ8 4
4 28891 8-32 X 3/4 MACHINE SCREW 12
5 29049 10-32 X 1/2 MACHINE SCREW 23
6 29162 1/4-20 X 1/2 MACHINE SCREWS 2
7 33813 SAE THRUHD 1/4 YZ KG (REGULAR) 2
8 33814 5/16" x 0.688" OD Th (REGULAR) 8
9 36023 8-32 HEX NUT 12
10 36030 10-32 HEX NUT 2
11 37262 5/16"-18 GRADE C ZINC (STOVER) 4
12 40381 M6 METRIC LOCK WASHER 18
13 90680 M6 x 1.00 STOVER LOCK NUT 2
14 0149231 #8 ZINC FINISH MACHINE SCREW FLAT WASHER 12
15 0149232 #10 ZINC FINISH MACHINE SCREW FLAT WASHER 20
16 0153660 M6 METRIC HARDENED FLAT WASHER 5
17 2000045 SLOPE ALARM MODULE 1
18 2000046 TOGGLE SWITCH 4
19 2000046-1 TOGGLE SWITCH BOOT (FOR 2000046) 4
20 2000060 DRY DASH LATCH 2
21 2000061 CONTACT BLOCK (1 N.O CONTACT, 1 N.C CONTACT) 2
22 2000062 PARK BRAKE RELEASE BUTTON 1
23 2000063 SLOPE ALARM BUZZER 1
24 2000195 CONTINUOUS DUTY RELAY (SINGLE POLE SINGE THROW 12/24V) 1
25 2000198 THERMAL CIRCUIT BREAKER - 50A 1
26 2000200 BUSS BAR 1
27 2000201 SWITCH - MOMENTARILY NC 3
28 2000202 PUSH BUTTON - 2 POSITION 1
29 2000204 THERMAL CIRCUIT BREAKER - 10A 2
30 2000205 THERMAL CIRCUIT BREAKER - 15A 2
31 2000211 VOLT METER 1
32 2000217 TRANSMISSION OIL PRESSURE GAUGE 1
33 2000219 THERMAL CIRCUIT BREAKER - 20A 4
34 2000221 20 AMP RELAY 3
35 2000222 TRANSMISSION OIL TEMP GAUGE 1
36 2001115 IP68 STRAIGHT NW12 PG11 FITTING 1
37 2001124 PNEUMATIC SWITCH- FIRE SUPPRESSION 1
38 2001316 RECEPTACLE FLANGE MOUNT 1
39 2001325 WEDGE LOCK, 18P 2
40 2001335 SOLID TERMINAL PIN (14 AWG) 1

60
REVISION
00
PART #: JSA0260
DESCRIPTION: SLX UNIVERSAL DRY DASH ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
41 2001337 SOLID PIN (16-20 AWG) 71
42 2001450 FLANGED RECEPTACLE 12 PIN (KEY A) 1
43 2001451 FLANGED RECEPTICLE 12 PIN (KEY B) 1
44 2001454 NEOPRENE FLANGE MOUNT RECEPTACLE GASKET 3
45 2001455 WEDGE LOCK 12 PIN 3
46 2001534 FLANGED RECEPTACLE 12 PIN (KEY C) 1
47 2002295 THERMAL CIRCUIT BREAKER - 05A 2
48 2003424 CONDUIT STRAIN RELIEF CONNECTOR GASKET (0.75 ID) 1
49 2003425 CONDUIT STRAIN RELIEF CONNECTOR NUT (11PG) 1
50 JSA0327 6 AMP RELAY AND RELAY HOLDER 6
51 JSC1013 MODIFIED WIRE DUCT COVER 3
52 JSC1014 WIRE DUCT COVER (LARGE) 4
53 JSC1015 MODIFIED WIRE DUCT 2
54 JSC1016 MODIFIED WIRE DUCT 4
55 JSC1018 MODIFIED DIN RAIL 1
56 JSC1019 MODIFIED WIRE DUCT 1
57 JSP0067 RED LED DASH PANEL MOUNT INDICATOR 4
58 JSP0068 YELLOW LED DASH PANEL MOUNT INDICATOR 3
59 JSP0109 PLASTIC LATCH 2
60 JSP0115 N.O. CONTACT BLOCK 2
61 JSP0116 N.C. CONTACT BLOCK 1
62 JSP0117 MAINTAINED 2 POSITION SELECTOR SWITCH 1
63 JSP0148 DIAGNOSTIC PLUG "INCLUDED WITH ENGINE" 1
64 JSP0310 DRY DASH DISPLAY 1
65 JSP0379 3 POSITION IGNITION SWITCH 1
66 JSP0380 STANDARD SLX DRY DASH ENCLOSURE 1
67 JSP0381 2A FUSE- ATC TYPE 1
68 JSP0382 SERIES 2001- 2 CONDUCTOR THROUGH TERMINAL BLOCK 18
69 JSP0384 SERIES 2001- 3 CONDUCTOR GROUND TERMINAL BLOCK 4
70 JSP0385 SERIES 2001- 4 CONDUCTOR THROUGH TERMINAL BLOCK 11
71 JSP0386 TERMINAL BLOCK JUMPER (2 PIN) 2
72 JSP0397 12 PIN ADM PLUG “INCLUDED WITH ENGINE” 1
73 JSP0398 15 PIN ADM PLUG “INCLUDED WITH ENGINE” 1
74 JSP0399 18 PIN ADM PLUG “INCLUDED WITH ENGINE” 1
75 JSP0400 21 PIN ADM PLUG “INCLUDED WITH ENGINE” 1
76 JSP0401 ADM PLUG SOCKET “INCLUDED WITH ENGINE” 22
77 JSP0402 TERMINAL BLOCK WITH DIODE 4
78 JSP0403 TERMINAL BLOCK- FUSE HOLDER 2
79 JSP0404 BUSS BAR (6-GANG) 1
80 JSP0405 ADM TOP MOUNTING BRACKET “INCLUDED WITH ENGINE” 1

61
REVISION
00
PART #: JSA0260
DESCRIPTION: SLX UNIVERSAL DRY DASH ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
81 JSP0406 ADM REAR MOUNTING BRACKET “INCLUDED WITH ENGINE” 1
82 JSP0407 MERCEDES ADM “INCLUDED WITH ENGINE” 1
83 JSP0409 5A FUSE- ATC TYPE 1
84 JSP0410 DIN RAIL SCREWLESS END STOP 6MMX35MM 2
85 JSP0411 RECEPTACLE FLANGE MOUNT, BROWN 18 PIN 1

62
REVISION
00
PART #: JSA0327
DESCRIPTION: 6 AMP RELAY AND RELAY HOLDER
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2003536 RELAY HOLDER (DIN RAIL MOUNTED) *INCLUDED WITH 6 AMP RELAY & RELAY 1
HOLDER*
2 2003537 RELAY- 6 AMP/24V (DIN RAIL MOUNT PLUG IN CONNECTION) *INCLUDED WITH 6 1
AMP RELAY & RELAY HOLDER*

63
REVISION
01
PART #: JSA0310
DESCRIPTION: HYDRAULIC TANK 5100 SERIES

20 27 25 31

24

33

34
21 35
32 22

64
REVISION
01
PART #: JSA0310
DESCRIPTION: HYDRAULIC TANK 5100 SERIES

7
11
13
12
16
23
17
14
36
8

8 19
14
17

10
15 3

18

9
14
17
1 2

65
REVISION
01
PART #: JSA0310
DESCRIPTION: HYDRAULIC TANK 5100 SERIES

28

26 29 6

30

66
REVISION
01
PART #: JSA0310
DESCRIPTION: HYDRAULIC TANK 5100 SERIES
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2021-12-12 #12 PIPE TO #12 JIC 1
2 2021-32-20 #32 MALE NPT TO #20 JIC REDUCER ADAPTER FITTING 1
3 2024-8-8S 1/2" NPT TO 1/2" JIC 90 ADAPTER FITTING 2
4 2082-16 SCREW PLUG 1
5 2082-20 #20 MALE NPT PLUG FITTING 1
6 9325-12-26 3/4" MALE NPT TO #26 FEMALE METRIC ADAPTER FITTING 1
7 15003 HCS 1/4-20X0.75 YZ8 4
8 15103 HCS 3/8-16X0.75 YZ8 2
9 15105 HCS 3/8-16X1 YZ8 8
10 15209 HCS 1/2-13X1.5 YZ8 6
11 23201 1/4 - 20 X 1/2 UNC (PF) (GR8) 6
12 33686 1/4" HI COLLAR LOCK WASHER 6
13 33813 SAE THRUHD 1/4 YZ KG (REGULAR) 4
14 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 10
15 33817 SAE THRUHD 1/2 YZ KG (REGULAR) 12
16 33891 HI ALLOY L/W 1/4 YZ 4
17 33893 HI ALLOY L/W 3/8 YZ 10
18 37268 TOP LK 1/2"-13 GR C (STOVER) 6
19 202702-20-20 #20 MALE ORB TO #20 MALE JIC ADAPTER FITTING 1
20 1000063 HYDRAULIC RETURN FILTER LAMACOID 1
21 1000073 WALDEN EQUIPMENT DECAL 1
22 1000250 HYDRAULIC OIL ONLY (SAE 46) (ENGLISH), LAMACOID 1
23 1000374 ENGINE OIL DRAIN TUBE, LAMACOID 1
24 2000014 SIGHT GLASS 1
25 2000015 BREATHER CAP FILLER 1
26 2000082 SMALL SUCTION SCREEN 1
27 2000512 HYDRAULIC RETURN FILTER 1
28 2001028 LID COVER GASKET 1
29 2003161 LARGE SUCTION SCREEN 1
30 2003401 NO SPILL PLUG 1
31 4000129-08 HANDRAIL ASSEMBLY 1
32 4000129-10 HYDRAULIC TANK CLEAN OUT COVER PLATE 1
33 4000129-21 SHUR GRIP 1
34 4000229-00 HYDRAULIC TANK WELDMENT 1
35 B-1867 12GA. x 1/2" U DRIVE SCREWS 5
36 JSA0159 OIL DRAIN HOSE & HOLDER 1

67
REVISION
00
PART #: JSA0159
DESCRIPTION: OIL DRAIN HOSE & HOLDER
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2003404 OIL DRAIN HOSE 1
2 11121084 1/8" x 3-1/8" HAIRPIN COTTER PIN 1
3 JSW0138 OIL DRAIN HOSE HOLDER 1

68
REVISION
00
PART #: JSA0330
DESCRIPTION: SLX5100M4D DRIVER'S BOOTH (6 SPOOL DECK OPTION)

44 53 62 80
71

46

54
55
14 28 25
66

43

81
52
76
63
36
64
58
60

45

59
11
17
37
23
26
27 36
29
4

1 50
73 61 42 65

57

72
67 51 32 68
41
69
REVISION
00
PART #: JSA0330
DESCRIPTION: SLX5100M4D DRIVER'S BOOTH (6 SPOOL DECK OPTION)

43
15 10 23 27 79

25 12
24
30

35
25 31 5
56
52 74 69 33

62
32
26
18

31
48 49
25
9 15

9 50
73
72 22
47

25
29 38 70
15
26
17 47
31
25 20 26 29
70
REVISION
00
PART #: JSA0330
DESCRIPTION: SLX5100M4D DRIVER'S BOOTH (6 SPOOL DECK OPTION)

13
12 24 30
5 25
8 75

33 35 SECTION C-C
FASTENERS USED FOR
34 ACCUMULATOR CHARGE VALVE
56
34 21
23
35
27 40
SECTION B-B SECTION D-D
31 25
25 28 19

6 15
25
FASTENERS USED
FOR B B 31
SCHEMATIC TUBE
55 54

D
77
17
78 26
A A 29

C C D
57 28 25 16

2
34 34
2 39
8
2
8
5

SECTION A-A 3
56
5
56
33
71
REVISION
00
PART #: JSA0330
DESCRIPTION: SLX5100M4D DRIVER'S BOOTH (6 SPOOL DECK OPTION)
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2041-4-4 #4 JIC MALE- BULKHEAD UNION FITTING 8
2 2041-6-6 #6 JIC MALE- BULKHEAD UNION FITTING 6
3 2041-8-8 #8 JIC MALE BULKHEAD UNION FITTING 3
4 2041-12-12 #12 JIC TO #12 JIC BULKHEAD UNION 1
5 2062-6-6 #6 ORB MALE TO #6 JIC MALE 90 DEGREE ADAPTER FITTING 4
6 2062-20-12 #12 MALE JIC TO #20 MALE ORB 90 DEGREE ADAPTER FITTING 2
7 2071-8-8 #8 MALE JIC TO #8 FEMALE JIC 90 DEGREE ADAPTER FITTING 1
8 2266-6-6 #6 ORB MALE TO #6 SAE 37° FEMALE STRAIGHT ADAPTER 4
9 9068-08-16 #8 JIC MALE TO #16 MALE METRIC ADAPTER FITTING 2
10 15001 HCS 1/4-20X0.5 YZ8 4
11 15013 HCS 1/4-20X2.5 YZ8 2
12 15059 HCS 5/16-18X1.5 YZ8 4
13 15105 HCS 3/8-16X1 YZ8 2
14 15107 HCS 3/8-16X1.25 YZ8 4
15 15109 HCS 3/8-16X1.5 YZ8 7
16 15121 HCS 3/8-16X4.5 YZ8 4
17 15205 HCS 1/2-13X1 YZ8 18
18 15209 HCS 1/2-13X1.5 YZ8 4
19 18834 HCS 3/8-24X1 4
20 18912 HCS 1/2-20X1.5 P8 6
21 23203 1/4 - 20 X 3/4 UNC (PF) (GR8) 4
22 29475 #10-24 X 1" PHILLIPS DRIVE FLAT HEAD ZINC FINISH STEEL MACHINE SCREW 2
23 33813 SAE THRUHD 1/4 YZ KG (REGULAR) 10
24 33814 5/16" x 0.688" OD Th (REGULAR) 8
25 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 30
26 33817 SAE THRUHD 1/2 YZ KG (REGULAR) 32
27 33891 HI ALLOY L/W 1/4 YZ 10
28 33893 HI ALLOY L/W 3/8 YZ 12
29 33895 HI ALLOY L/W 1/2 YZ 24
30 37262 5/16"-18 GRADE C ZINC (STOVER) 4
31 37264 TOP LK 3/8"-16 GR C(STOVER) 9
32 37268 TOP LK 1/2"-13 GR C (STOVER) 5
33 202702-6-6S #6 ORB TO #6 JIC 37 STRAIGHT ADAPTOR 4
34 202702-8-6S #8 MALE ORB TO #6 MALE JIC, STRAIGHT ADAPTER FITTING 8
35 202702-8-8 #8 MALE JIC TO #8 MALE ORB STRAIGHT ADAPTER FITTING 5
36 202702-12-8 #12 ORB MALE TO # 8 JIC MALE ADAPTER FITTING 2
37 202702-12-12 #12 MALE ORB TO #12 MALE JIC STRAIGHT ADAPTER FITTING 1
38 203005-6-6 #6 MALE JIC TO #6 MALE JIC TO #6 MALE ORB TEE FITTING 2
39 203102-6-6 2x #6 JIC MALE- 1x #6 FEMALE- RUN TEE ADAPTER 1
40 203102-8-8 2x #8 JIC MALE- 1x #8 FEMALE- RUN TEE ADAPTER 1

72
REVISION
00
PART #: JSA0330
DESCRIPTION: SLX5100M4D DRIVER'S BOOTH (6 SPOOL DECK OPTION)
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
41 1000005 SERVICE BRAKES ACCUMULATORS LAMACOID 1
42 1000015 BATTERY BOX LAMACOID 1
43 1000021 SCISSOR CONTROL LAMACOID 1
44 1000022-2 BRAKE TEST PROCEDURE LAMACOID 1
45 1000073 WALDEN EQUIPMENT DECAL 1
46 1000187 HIGH PRESSURE FILTER LAMACOID 1
47 2000042 HYDRAULIC ACCUMULATOR 2
48 2000069 600 AMP MAIN CURRENT LIMITER FUSE 1
49 2000070 LIMITER FUSE BLOCK 1
50 2000104 THROTTLE PEDAL 1
51 2000120 BATTERY 2
52 2000178 STEERING WHEEL 1
53 2000180-01 SHORT STEER ARM 1
54 2001022 FUEL / WATER SEPARATOR FILTER (MERCEDES 904/906) “INCLUDED WITH ENGINE” 1
55 2001064 HIGH PRESSURE FILTER 1
56 2001071 #6 SHUTTLE VALVE 4
57 2001140 BRAKE MANIFOLD (PURCHASED AS ASSEMBLY) 1
58 2003162 TEE VALVE 1
59 4000130-05 DRIVERS COMPARTMENT FRONT ACCESS DOOR (LARGE) 1
60 4000130-08 DRIVERS COMPARTMENT FRONT ACCESS DOOR (SMALL) 1
61 4000130-13 BATTERY BOX COVER 1
62 4000130-21 HAND RAIL 1
63 4000130-27 SHUR GRIP 1
64 4000130-28 SHUR GRIP 1
65 4000130-29 SHUR GRIP 1
66 4000130-30 DRIVERS COMPARTMENT SIDE ACCESS DOOR 2
67 4000130-34 1/2 THREADED ROD 1
68 4000130-35 BATTERY HOLD DOWN BAR 1
69 B-1867 12GA. x 1/2" U DRIVE SCREWS 12
70 FF1010-8-6S FEMALE TO MALE STRAIGHT O-RING BOSS 2
71 JSA0068 WET DASH 1
72 JSA0279 ACCUMULATOR CHARGE VALVE & FITTING ASSEMBLY 1
73 JSA0280 TANDEM BRAKE PEDAL MODULATING VALVE AND FITTING ASSEMBLY 1
74 JSA0281 ORBITAL STEERING VALVE AND FITTING ASSEMBLY 1
75 JSA0329 TOGGLE & SELECTOR SWITCH ASSEMBLY 1
76 JSP0053 SCISSOR LIFT EQUIPMENT SPECIFICATIONS LAMACOID 1
77 JSP0436 ADJUSTABLE PLASTIC CLAMPING HANGER 2
78 JSP0437 SCHEMATIC TUBE 1
79 JSP0513 5 SPOOL VALVE 1
80 JSP0563 STEERING WHEEL CAP 1
81 JSW0296 SLX 5100 DRIVER'S COMPARTMENT WELDMENT 1

73
REVISION
00
PART #: 2001140
DESCRIPTION: BRAKE MANIFOLD (PURCHASED AS ASSEMBLY)

20 3 5
11

14

16

10

16 9 8 19

7 22 16 13 3 5 15

13 16 4 21 19 2 7 17 12 6 12 18

74
REVISION
00
PART #: 2001140
DESCRIPTION: BRAKE MANIFOLD (PURCHASED AS ASSEMBLY)
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2062-6-6 #6 ORB MALE TO #6 JIC MALE 90 DEGREE ADAPTER FITTING 1
2 2071-4-4 #4 JIC MALE TO #4 JIC FEMALE 90 DEGREE ADAPTER 2
3 2071-6-6 #6 JIC MALE TO #6 JIC FEMALE 90 DEGREE ADAPTER 2
4 2071-8-8 #8 MALE JIC TO #8 FEMALE JIC 90 DEGREE ADAPTER FITTING 1
5 2406-06-04 #6 JIC FEMALE TO #4 JIC MALE REDUCER FITTING 2
6 202702-8-8 #8 MALE JIC TO #8 MALE ORB STRAIGHT ADAPTER FITTING 1
7 203005-4-4 TEE #4 M-JIC TO #4 M-JIC TO #4 M-ORB FITTING 2
8 2000020 RELIEF VALVE 1
9 2000021 HAND PUMP 1
10 2000022 NEEDLE VALVE (BLACK) 1
11 2000023 NEEDLE VALVE (RED) 1
12 2000024 20 FT-LB CHECK VALVE 2
13 2000436 ADJUSTABLE PRESSURE SWITCH (700-2500 PSI) 2
14 2001140-01 BRAKE BLOCK 1
15 2001147 30 FT-LB CAVITY PLUG 1
16 2001277 CARTRIDGE ASSEMBLY, 24V 4
17 2001278 PRESSURE REDUCER 1
18 2001279 PRESSURE REDUCER 1
19 2005271 90 DEG. #6 M-JIC TO #6 M-ORB FITTING 3
20 2005273 RUNNING TEE #6 M-JIC TO #6 M-JIC TO #6 M-ORB FITTING 2
21 2005274 RUNNING TEE #8 M-JIC TO #8 M-JIC TO #8 M-ORB FITTING 1
22 2005275 RELIEF VALVE 1

75
REVISION
00
PART #: JSA0068
DESCRIPTION: WET DASH

7 8 3 4 5

2 6

3 4

*REAR VIEW WITHOUT ENCLOSURE COVER*


76
REVISION
00
PART #: JSA0068
DESCRIPTION: WET DASH
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2071-4-4 #4 JIC MALE TO #4 JIC FEMALE 90 DEGREE ADAPTER 1
2 2000083-01 GAUGE - SYSTEM MAIN PRESS. ( WITH GREEN TO INDICATE SAFE OPERATING RANGE) 1
*MOUNT BRACKET NOT INCLUDED*
3 2000083-02 GAUGE - FRONT & REAR ACC. (WITH GREEN TO INDICATE SAFE OPERATING RANGE) 2
*MOUNT BRACKET NOT INCLUDED*
4 2000083-03 GAUGE - FRONT & REAR BRAKE (WITH GREEN TO INDICATE SAFE OPERATING RANGE) 2
*MOUNT BRACKET NOT INCLUDED*
5 2000083-04 GAUGE - PARK BRAKE (WITH GREEN TO INDICATE SAFE OPERATING RANGE) *MOUNT 1
BRACKET NOT INCLUDED*
6 2000083-05 GAUGE - DRIVE LINE BRAKE (WITH GREEN TO INDICATE SAFE OPERATING RANGE) 1
*MOUNT BRACKET NOT INCLUDED*
7 2000268 WET DASH ENCLOSURE 1
8 2005124 2.5" FLUSH CAP PLUG FOR WET DASH 1
9 JSP0537 GAUGE MOUNT BRACKET 7

77
REVISION
00
PART #: JSA0279
DESCRIPTION: ACCUMULATOR CHARGE VALVE & FITTING ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2001798 ACCUMULATOR DUAL CHARGE VALVE 1
2 202702-6-6S #6 ORB TO #6 JIC 37 STRAIGHT ADAPTOR 2
3 2062-6-6 #6 ORB MALE TO #6 JIC MALE 90 DEGREE ADAPTER FITTING 2
4 2062-6-8S #6 ORB TO #8 37 JIC, 90 DEGREE ELBOW 1
5 900598-8 #8 ORB PLUG FITTING 1

1 5 4

78
REVISION
00
PART #: JSA0280
DESCRIPTION: TANDEM BRAKE PEDAL MODULATING VALVE & FITTING
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 202702-6-6S #6 ORB TO #6 JIC 37 STRAIGHT ADAPTOR 2
2 202702-6-8S #6 ORB TO #8 JIC 37 STRAIGHT ADAPTOR 2
3 203005-6-6 #6 MALE JIC TO #6 MALE JIC TO #6 MALE ORB TEE FITTING 2
4 221501-6-4 #6 JIC FEMALE TO #4 JIC MALE SWIVEL FITTING 2
5 2001141 TANDEM BRAKE PEDAL MODULATING VALVE 1

4 3
1
2

79
REVISION
00
PART #: JSA0281
DESCRIPTION: ORBITAL VALVE AND FITTING ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2002268 ORBITAL STEERING UNIT (TRUE LOAD SENSE) 1
2 2061-8-8 #8 ORB MALE TO #8 JIC MALE 45 DEGREE ADAPTER 4
3 2062-4-6 #4 ORB MALE TO #6 JIC MALE 90 DEGREE ADAPTER 1

80
REVISION
01
PART #: JSA0329
DESCRIPTION: TOGGLE & SELECTOR SWITCH ASSEMBLY

15

14 7

13

11

12

10

2
5
6
4
3
1

14 7

81
REVISION
01
PART #: JSA0329
DESCRIPTION: TOGGLE & SELECTOR SWITCH ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 15003 HCS 1/4-20X0.75 YZ8 4
2 28891 8-32 X 3/4 MACHINE SCREW 4
3 33813 SAE THRUHD 1/4 YZ KG (REGULAR) 4
4 33891 HI ALLOY L/W 1/4 YZ 4
5 36023 8-32 HEX NUT 4
6 0149231 #8 ZINC FINISH MACHINE SCREW FLAT WASHER 8
7 2000061 CONTACT BLOCK (1 N.O CONTACT, 1 N.C CONTACT) 3
8 2001327 8 PIN DEUTSCH PLUG WITH FLANGE 1
9 2001337 SOLID PIN (16-20 AWG) 7
10 JSC1171 TOGGLE & SELECTOR SWITCH ENCLOSURE INSERT PLATE 1
11 JSP0528 30MM TWO WAY TOGGLE SWITCH 1
12 JSP0529 30MM 3 POSITION SELECTOR SWITCH 1
13 JSP0531 SHIFTER AND SELECTOR SWITCH STICKER 1
14 JSP0542 CONTACT BLOCK (1 N.O CONTACT, 1 N.C CONTACT LATE BREAK) 3
15 JSW0295 TOGGLE AND SELECTOR SWITCH ENCLOSURE WELDMENT 1

82
REAR END ASSEMBLY TABLE OF CONTENTS

JSA0311 – SLX5100 REAR END ASSEMBLY................................................................................................... 85


4000301-10 – 3’ WEAR GUIDE WITH LADDER MOUNT ASSEMBLY......................................................... 89
4000301-20 – 3’ WEAR GUIDE ASSEMBLY .............................................................................................. 90
JSA0203 – LOWER DECK BULKHEAD ....................................................................................................... 91
JSA0300 – 6 SPOOL SLX SCISSOR ASSEMBLY ........................................................................................... 92
JSA0202 – SCISSOR BULKHEAD ........................................................................................................... 97
JSA0226 – FLOW CONTROL DESCENT VALVE MANIFOLD ASSEMBLY .................................................. 98
JSA0228 – LIFT CYLINDER SHUTTLE ASSEMBLY ................................................................................... 99
JSA0312 – SLX5100 REAR FRAME & 113 AXLE ASSEMBLY .................................................................... 100
4000329 – REAR MIDSHIP DRIVELINE GUARD .................................................................................. 107
JSA0099 – DRIVELINE BRAKE ASSEMBLY ........................................................................................... 108
JSA0127 – ROLLER LOCK PIN ASSEMBLY ........................................................................................... 109
JSA0298 – REAR LEFT SIDE LIGHT ASSEMBLY .................................................................................... 110
JSA0299 – REAR RIGHT SIDE LIGHT ASSEMBLY ................................................................................. 111
JSA0333 – REAR FRAME BULKHEAD ASSEMBLY ( 6 SPOOL ) ............................................................. 112
JSA0334 – SLX MIDSHIP BULKHEAD ASSEMBLY ( 6 SPOOL ) ............................................................. 113
JSA0331 – STANDARD SLX5100 UPPERDECK WITH 6 SPOOL VALVE ASSEMBLY .................................... 114
4000906 – DECK VALVE LATCH .......................................................................................................... 120

83
84
REVISION
00
PART #: JSA0311
DESCRIPTION: SLX5100 REAR ASSEMBLY WITH 113 AXLE

26
30

26

25 4 24 29
10
12

4
10
12
85
REVISION
00
PART #: JSA0311
DESCRIPTION: SLX5100 REAR ASSEMBLY WITH 113 AXLE

21 18
19

27
5
10
16
9
22
11
13

31

Y
A A

13
20
11
9

31

12 10 3

5 10 16
28

19

29 SECTION A-A
86
REVISION
00
PART #: JSA0311
DESCRIPTION: SLX5100 REAR ASSEMBLY WITH 113 AXLE

22 7

18

17
2
8
21
15

18

23

22

DECK UP WITH SIDE SHIFT

23 6 14 1
15 8 2

87
REVISION
00
PART #: JSA0311
DESCRIPTION: SLX5100 REAR ASSEMBLY WITH 113 AXLE
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2062-6-6 #6 ORB MALE TO #6 JIC MALE 90 DEGREE ADAPTER FITTING 2
2 15010 HCS 1/4-20X1.75 YZ8 2
3 15205 HCS 1/2-13X1 YZ8 4
4 15207 HCS 1/2-13X1.25 YZ8 36
5 15209 HCS 1/2-13X1.5 YZ8 16
6 15221 HCS 1/2-13X4.5 YZ8 4
7 22946 1 3/16" SHAFT DIAMETER RETAINING RING 4
8 33813 SAE THRUHD 1/4 YZ KG (REGULAR) 2
9 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 11
10 33817 SAE THRUHD 1/2 YZ KG (REGULAR) 72
11 33893 HI ALLOY L/W 3/8 YZ 11
12 33895 HI ALLOY L/W 1/2 YZ 40
13 36406 3/8"-16 FHN YZ 8 11
14 36410 1/2"-13 FHN YZ 8 4
15 37260 1/4"-20 GRADE C ZINC (STOVER) 2
16 37268 TOP LK 1/2"-13 GR C (STOVER) 16
17 203003-6-6 #6 MALE ORB TO #6 JIC TEE ADAPTER FITTING 2
18 2000144 5100 SERIES SIDE SHIFT CYLINDER 2
19 4000001-315 ROLLER GUARD TIE PLATE 4
20 4000001-400 SLX5100 LOWER DECK 1
21 4000050 SIDE SHIFT CYLINDER PIN (ROD END) 2
22 4000051 SIDE SHIFT CYLINDER PIN (BARREL END) 2
23 4000076 REAR SCISSOR ARM HINGE PIN 4
24 4000154 OUTER LADDER 1
25 4000301-10 3' WEAR GUIDE WITH LADDER MOUNT 1
26 4000301-20 3' WEAR GUIDE 3
27 JSA0203 LOWER DECK BULKHEAD 1
28 JSA0300 6 SPOOL SLX SCISSOR ASSEMBLY 1
29 JSA0312 SLX5100 REAR FRAME 113 AXLE 1
30 JSA0331 STANDARD SLX UPPER DECK ASSEMBLY WITH 6 SPOOL VALVE 1
31 JSP0154 HYDRAULIC HOSE CLAMP SUPPORT 11

88
REVISION
00
PART #: 4000301-10
DESCRIPTION: 3' WEAR GUIDE WITH LADDER MOUNT
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 24288 FHSCS 3/8-16X1.5 32
2 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 32
3 37264 TOP LK 3/8"-16 GR C(STOVER) 32
4 4000001-210 WEAR PAD 2
5 JSW0054 3" WEAR GUIDE WITH LADDER MOUNT WELDMENT 1

5
4

89
REVISION
00
PART #: 4000301-20
DESCRIPTION: 3' WEAR GUIDE
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 24288 FHSCS 3/8-16X1.5 32
2 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 32
3 37264 TOP LK 3/8"-16 GR C(STOVER) 32
4 4000001-210 WEAR PAD 2
5 4000301-01 WEAR BAR ANGLE 1

90
REVISION
03
PART #: JSA0203
DESCRIPTION: LOWER DECK BULKHEAD
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2041-4-4 #4 JIC MALE- BULKHEAD UNION FITTING 2
2 2041-6-6 #6 JIC MALE- BULKHEAD UNION FITTING 11
3 2041-8-8 #8 JIC MALE BULKHEAD UNION FITTING 4
4 JSC0740 LOWER DECK BULKHEAD PLATE 1
5 JSP0080 SCISSOR/LOWER DECK BULKHEAD LAMACOID (FRONT) 1
6 JSP0081 SCISSOR/LOWER DECK BULKHEAD LAMACOID (REAR) 1

1
2
2
3

2 5

2 3

91
REVISION
00
PART #: JSA0300
DESCRIPTION: 6 SPOOL SLX SCISSOR ASSEMBLY

15

20

27

15

26 25

15

92
REVISION
00
PART #: JSA0300
DESCRIPTION: 6 SPOOL SLX SCISSOR ASSEMBLY

24

18

13

18

24

13
11
6 17

17 13

19
14
16

93
REVISION
00
PART #: JSA0300
DESCRIPTION: 6 SPOOL SLX SCISSOR ASSEMBLY

21 22

2 5 10

23

5
9
2
7
5
A A 3
10
6
8

5 2 10
5
2

12

5 10 SECTION A-A
94
REVISION
00
PART #: JSA0300
DESCRIPTION: 6 SPOOL SLX SCISSOR ASSEMBLY

16 16

16 16

1 1
95
REVISION
00
PART #: JSA0300
DESCRIPTION: 6 SPOOL SLX SCISSOR ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2062-6-6 #6 ORB MALE TO #6 JIC MALE 90 DEGREE ADAPTER FITTING 4
2 15119 HCS 3/8-16X4 YZ8 4
3 15205 HCS 1/2-13X1 YZ8 4
4 15223 HCS 1/2-13X5 YZ8 2
5 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 42
6 33817 SAE THRUHD 1/2 YZ KG (REGULAR) 8
7 33893 HI ALLOY L/W 3/8 YZ 34
8 33895 HI ALLOY L/W 1/2 YZ 4
9 36406 3/8"-16 FHN YZ 8 34
10 37264 TOP LK 3/8"-16 GR C(STOVER) 4
11 37268 TOP LK 1/2"-13 GR C (STOVER) 2
12 1000390 CSA TAG 1
13 2000033 2" I.D SELF LUBRICATING BUSHING 4
14 2000034 2 1/2" I.D SELF LUBRICATING BUSHING 4
15 2000041 ROLLER TRACK ASSEMBLY (INCLUDES LOCK WASHER AND NUT) 4
16 2000041-03 MFG-SPACER CAM ROLLER 8
17 4000046 LOWER HOIST CYLINDER PIN 2
18 4000077 UPPER HOIST CYLINDER PIN 2
19 4000078 CENTER SCISSOR ARM PIN 2
20 JSA0202 SCISSOR BULKHEAD 1
21 JSA0226 FLOW CONTROL DESCENT VALVE & MANIFOLD 1
22 JSA0228 LIFT CYLINDER SHUTTLE MANIFOLD (UP FUNCTION) 1
23 JSP0154 HYDRAULIC HOSE CLAMP SUPPORT 34
24 JSP0295 SCISSOR SPHERICAL BEARING 4
25 JSP0358 SCISSOR LIFT CYLINDER 2
26 JSW0205 OUTER SCISSOR WELDMENT 1
27 JSW0206 INNER SCISSOR WELDMENT 1

96
REVISION
03
PART #: JSA0202
DESCRIPTION: SCISSOR BULKHEAD
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2041-4-4 #4 JIC MALE- BULKHEAD UNION FITTING 2
2 2041-6-6 #6 JIC MALE- BULKHEAD UNION FITTING 9
3 2041-8-8 #8 JIC MALE BULKHEAD UNION FITTING 4
4 JSC0735 SCISSOR BULKHEAD PLATE 1
5 JSP0080 SCISSOR/LOWER DECK BULKHEAD LAMACOID (FRONT) 1
6 JSP0081 SCISSOR/LOWER DECK BULKHEAD LAMACOID (REAR) 1

1
4
2

3
6

2
3
2

97
REVISION
01
PART #: JSA0226
DESCRIPTION: FLOW CONTROL DESCENT VALVE MANIFOLD
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 6-6-8 S5OX-S #8 ORB TO #6 JIC MALE 37 DEGREE FLARE TEE 1
2 0503-8-8 #8 ORB MALE TO #8 JIC 37 MALE- STRAIGHT ADAPTER 1
3 0505-8-8S #8 MALE ORB TO #8 MALE ORB 1
4 2266-8-8 #8 SAE ORB Male to #8 SAE 37 Female Carbon Steel 1
5 JSP0256 FLOW CONTROL VALVE 1
6 JSP0259 #8 SHUTTLE VALVE 1

3
6

4
2

98
REVISION
01
PART #: JSA0228
DESCRIPTION: LIFT CYLINDER SHUTTLE ASSEMBLY (RAISE FUNCTION)
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 0503-8-8 #8 ORB MALE TO #8 JIC 37 MALE- STRAIGHT ADAPTER 1
2 2062-8-6 #8 MALE ORB TO #6 MALE JIC, 90 DEGREE ADAPTER FITTING 1
3 2266-8-8 #8 SAE ORB Male to #8 SAE 37 Female Carbon Steel 1
4 203101-6-6 #6 FEMALE JIC TO #6 MALE JIC TEE ADAPTER FITTING 1
5 JSP0259 #8 SHUTTLE VALVE 1

4 2

3 5 1

99
REVISION
00
PART #: JSA0312
DESCRIPTION: SLX5100 REAR FRAME & 113 AXLE

8 33

13 32
21 51 54

43
50

48

25 34 2

34

37 1
25
30

31

45

44

30
27
29
100
REVISION
00
PART #: JSA0312
DESCRIPTION: SLX5100 REAR FRAME & 113 AXLE

8
40 13
19

28
28

41
49
44

16
36

24
16
FRONT VIEW

46 47

35

42

REAR VIEW
101
REVISION
00
PART #: JSA0312
DESCRIPTION: SLX5100 REAR FRAME & 113 AXLE

33
A
52
15 10
SECTION B-B

11 17 4

B
15 23 54

53

B
A
39 38

3 26

C C 3

26 3

SECTION A-A SECTION C-C


102
REVISION
00
PART #: JSA0312
DESCRIPTION: SLX5100 REAR FRAME & 113 AXLE

43 32

51 20 18 12 5

18
12

7 13 19

8
13
19
1 25

12 20

6 12 18
52
48

5 12 18
103
REVISION
00
PART #: JSA0312
DESCRIPTION: SLX5100 REAR FRAME & 113 AXLE

13 8 21 13

SECTION D-D

9
14
7
14 13
22 19

104
D
REVISION
00
PART #: JSA0312
DESCRIPTION: SLX5100 REAR FRAME & 113 AXLE
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2041-6-6 #6 JIC MALE- BULKHEAD UNION FITTING 4
2 2266-6-6 #6 ORB MALE TO #6 SAE 37° FEMALE STRAIGHT ADAPTER 4
3 9069-06-14 #6 MALE JIC TO #14 MALE METRIC 90° ELBOW 4
4 15053 HCS 5/16-18X0.75 YZ8 2
5 15105 HCS 3/8-16X1 YZ8 5
6 15107 HCS 3/8-16X1.25 YZ8 6
7 15207 HCS 1/2-13X1.25 YZ8 8
8 15210 HCS 1/2-13X1.75 YZ8 10
9 15323 HCS 5/8-11X5 YZ8 4
10 15362 HCS 3/4-10X2.25 YZ8 6
11 33814 5/16" x 0.688" OD Th (REGULAR) 2
12 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 27
13 33817 SAE THRUHD 1/2 YZ KG (REGULAR) 24
14 33819 SAE THRUHD 5/8 YZ KG (REGULAR) 8
15 33820 SAE THRUHD 3/4 YZ KG (REGULAR) 12
16 33822 SAE THRU-HARD 1' YZ (REGULAR) 16
17 33892 HI ALLOY L/W 5/16 YZ 2
18 33893 HI ALLOY L/W 3/8 YZ 24
19 33895 HI ALLOY L/W 1/2 YZ 12
20 36406 3/8"-16 FHN YZ 8 16
21 37268 TOP LK 1/2"-13 GR C (STOVER) 6
22 37272 TOP LK 5/8"-11 GR C (STOVER) 4
23 37274 TOP LK 3/4"-10 GR C (STOVER) 6
24 37278 TOP LK 1"-8 GR C (STOVER) 8
25 202702-6-6S #6 ORB TO #6 JIC 37 STRAIGHT ADAPTOR 8
26 203101-6-6 #6 FEMALE JIC TO #6 MALE JIC TEE ADAPTER FITTING 2
27 1000002 CRUSH ZONE/SCISSOR LOCK INSTRUCTIONS STICKER 2
28 1000003 MIDSHIP CRUSH ZONE STICKER 2
29 2000004-100 DRIVELINE BRAKE SPACER 4
30 2000030 BALL BUSHING (2-1/4") 2
31 2000031 1 3/4" BALL BUSHING 1
32 2000206 ACTUATING SWITCH 1
33 2000223 BACK UP ALARM 1
34 2001071 #6 SHUTTLE VALVE 4
35 2001969 113 DANA REAR AXLE, 5000 SERIES UNITS (OPEN DIFF) 1
36 2005254 1" AXLE TIE DOWN BOLT (12" LENGTH) 8
37 4000001-310 HOSE TRAY 1
38 4000153 INNER LADDER 1
39 4000153-100 LADDER GUARD 1
40 4000292 MIDSHIP STEP 1

105
REVISION
00
PART #: JSA0312
DESCRIPTION: SLX5100 REAR FRAME & 113 AXLE
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
41 4000329 REAR MIDSHIP DRIVE GUARD 1
42 4000392-102 113 DANA AXLE TIE PLATE 2
43 4000713 ACTUATING SWITCH BOLT ON MOUNT 1
44 JSA0099 DRIVELINE BRAKE ASSEMBLY 1
45 JSA0127 ROLLER LOCK PIN ASSEMBLY 2
46 JSA0298 REAR LEFT SIDE LIGHT ASSEMBLY 1
47 JSA0299 REAR RIGHT SIDE LIGHT ASSEMBLY 1
48 JSA0333 REAR FRAME BULKHEAD ASSEMBLY (6 SPOOL) 1
49 JSA0334 SLX MIDSHIP BULKHEAD ASSEMBLY (6 SPOOL) 1
50 JSC0460 DRIVELINE GUARD 2
51 JSC0791 RATCHET STRAP MOUNT PLATE 14
52 JSP0154 HYDRAULIC HOSE CLAMP SUPPORT 2
53 JSP0226 113 AXLE REAR DRIVE SHAFT (81.625" LENGTH) 1
54 JSW0052 SLX 5100 REAR FRAME WELDMENT 1

106
REVISION
00
PART #: 4000329
DESCRIPTION: REAR MIDSHIP DRIVELINE GUARD
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 15209 HCS 1/2-13X1.5 YZ8 2
2 33817 SAE THRUHD 1/2 YZ KG (REGULAR) 4
3 37268 TOP LK 1/2"-13 GR C (STOVER) 2
4 4000329-100 MIDSHIP DRIVELINE GUARD PLATE 1
5 4000329-200 MIDSHIP DRIVELINE GUARD SUPPORT PLATE 1

2 4 5 2 1 3

107
REVISION
01
PART #: JSA0099
DESCRIPTION: DRIVELINE BRAKE ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2062-8-6 #8 MALE ORB TO #6 MALE JIC, 90 DEGREE ADAPTER FITTING 1
2 18958 HCS 5/8-18X1.5 P8 1
3 2000004 DRIVELINE BRAKE 1
4 2000066 DRIVELINE BRAKE YOKE 2
5 4000074 MOTOR/TRANSMISSION MOUNT WASHER 1
6 JSP0030 DRIVELINE BRAKE WASHER 1

1
3 4

108
REVISION
01
PART #: JSA0127
DESCRIPTION: ROLLER LOCK PIN ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 1038315 1" SPLIT KEY RING 1
2 4000085 ROLLER LOCK PIN 1
3 JSP0489 3/8" T-HANDLE LOCKING QUICK RELEASE PIN 1

109
REVISION
01
PART #: JSA0298
DESCRIPTION: REAR LEFT SIDE LIGHT ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 23205 1/4 - 20 X 1 UNC (PF) (GR8) 2
2 33686 1/4" HI COLLAR LOCK WASHER 2
3 33813 SAE THRUHD 1/4 YZ KG (REGULAR) 3
4 33891 HI ALLOY L/W 1/4 YZ 1
5 36402 1/4"-20 FHN YZ 8 3
6 2000088 CLEAR STROBE LIGHT 1
7 2000510 LED WORK LIGHT 1
8 2001357 RED TAIL LIGHT (LED SINGLE FACE, PEDESTAL MOUNT) 1
9 JSW0063 BUMPER COVER PLATE WITH LIGHT MOUNTS 1

5 3 4

3 5 2 1

110
REVISION
01
PART #: JSA0299
DESCRIPTION: REAR RIGHT SIDE LIGHT ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 23205 1/4 - 20 X 1 UNC (PF) (GR8) 2
2 33686 1/4" HI COLLAR LOCK WASHER 2
3 33813 SAE THRUHD 1/4 YZ KG (REGULAR) 3
4 33891 HI ALLOY L/W 1/4 YZ 1
5 36402 1/4"-20 FHN YZ 8 3
6 2000429 RED STROBE LIGHT 1
7 2000510 LED WORK LIGHT 1
8 2001357 RED TAIL LIGHT (LED SINGLE FACE, PEDESTAL MOUNT) 1
9 JSW0063 BUMPER COVER PLATE WITH LIGHT MOUNTS 1

4 3 5
9

8
1 2 5 3

111
REVISION
00
PART #: JSA0333
DESCRIPTION: REAR FRAME BULKHEAD ASSEMBLY (6 SPOOL)
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2041-4-4 #4 JIC MALE- BULKHEAD UNION FITTING 2
2 2041-6-6 #6 JIC MALE- BULKHEAD UNION FITTING 9
3 2041-8-8 #8 JIC MALE BULKHEAD UNION FITTING 4
4 JSC0489 REAR FRAME BULKHEAD 1
5 JSP0532 SCISSOR REAR FRAME BULKHEAD LAMACOID (FRONT) 1
6 JSP0533 SCISSOR REAR FRAME BULKHEAD LAMACOID (REAR) 1

1
3

6
2

112
REVISION
00
PART #: JSA0334
DESCRIPTION: SLX MIDSHIP BULKHEAD ASSEMBLY (6 SPOOL)
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2041-4-4 #4 JIC MALE- BULKHEAD UNION FITTING 2
2 2041-6-6 #6 JIC MALE- BULKHEAD UNION FITTING 12
3 2041-8-8 #8 JIC MALE BULKHEAD UNION FITTING 4
4 JSC0736 UNIVERSAL 5100 MIDSHIP BULKHEAD PLATE 1
5 JSP0228 UNIVERSAL MIDSHIP BULKHEAD LAMACOID (REAR) 1
6 JSP0229 UNIVERSAL MIDSHIP BULKHEAD LAMACOID (FRONT) 1

1
6
3

2
2

113
REVISION
01
PART #: JSA0331
DESCRIPTION: STANDARD SLX 5100 UPPERDECK WITH 6 SPOOL VALVE

15 21 34

45
48

39

38

37
44

42

46

36

31 41

31

47

114
REVISION
01
PART #: JSA0331
DESCRIPTION: STANDARD SLX 5100 UPPERDECK WITH 6 SPOOL VALVE

24

32 32 32
25

29

4
13
19

11

27

26

20 14 10 35
115
REVISION
01
PART #: JSA0331
DESCRIPTION: STANDARD SLX 5100 UPPERDECK WITH 6 SPOOL VALVE

43

2 3
12

1 18

2
23

22
B
5 13

19 13 24

B
6
14
17
8 20
14 14

A
SECTION A-A SECTION B-B

116 A
REVISION
01
PART #: JSA0331
DESCRIPTION: STANDARD SLX 5100 UPPERDECK WITH 6 SPOOL VALVE

4 16 19 40 28

20
7
14
14
8 30
20

29

33

9
14

117
REVISION
01
PART #: JSA0331
DESCRIPTION: STANDARD SLX 5100 UPPERDECK WITH 6 SPOOL VALVE
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2062-8-6 #8 MALE ORB TO #6 MALE JIC, 90 DEGREE ADAPTER FITTING 1
2 2062-8-8 #8 SAE ORB Male TO #8 SAE 37 Male Carbon Steel 90 ADAPTER 2
3 15059 HCS 5/16-18X1.5 YZ8 4
4 15116 HCS 3/8-16X3.25 YZ8 2
5 15119 HCS 3/8-16X4 YZ8 4
6 15207 HCS 1/2-13X1.25 YZ8 4
7 15215 HCS 1/2-13X3 YZ8 8
8 15216 HCS 1/2-13X3.25 YZ8 18
9 15219 HCS 1/2-13X4 YZ8 1
10 15224 HCS 1/2-13X5.5 YZ8 2
11 24288 FHSCS 3/8-16X1.5 96
12 33814 5/16" x 0.688" OD Th (REGULAR) 8
13 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 10
14 33817 SAE THRUHD 1/2 YZ KG (REGULAR) 62
15 33820 SAE THRUHD 3/4 YZ KG (REGULAR) 4
16 33859 USS THRU HD 3/8YZ KG (LARGE) 2
17 33895 HI ALLOY L/W 1/2 YZ 4
18 37262 5/16"-18 GRADE C ZINC (STOVER) 4
19 37264 TOP LK 3/8"-16 GR C(STOVER) 6
20 37268 TOP LK 1/2"-13 GR C (STOVER) 29
21 37274 TOP LK 3/4"-10 GR C (STOVER) 4
22 202702-8-6S #8 MALE ORB TO #6 MALE JIC, STRAIGHT ADAPTER FITTING 10
23 202702-8-8 #8 MALE JIC TO #8 MALE ORB STRAIGHT ADAPTER FITTING 2
24 202702-12-8 #12 ORB MALE TO # 8 JIC MALE ADAPTER FITTING 2
25 900598-12 #12 ORB PLUG FITTING 1
26 1000000 WARNING STICKER - PLATFORM 5,000 LB LOAD 1
27 1000016 PLATFORM MOVES SIDEWAYS LAMACOID 1
28 1000353 SCISSOR CONTROL (6 SPOOL) LAMACOID 1
29 2000057 SELECTOR VALVE (SPRING KIT INCLUDED) 1
30 2001046 5/8" HITCH PIN 6
31 4000001-200 SLX5100 UPPER DECK 1
32 4000001-210 WEAR PAD 6
33 4000093-1330 GATE LATCH 1
34 4000166 SCREEN HOOK 4
35 4000181-07 HAND RAIL SHIM 2
36 4000181-100 LEFT SIDE HAND RAIL 1
37 4000181-400 LEFT FRONT HAND RAIL 1
38 4000181-510 DECK ACCESS DOOR - LH WELDMENT 1
39 4000181-520 DECK ACCESS DOOR - RH WELDMENT 1

118
REVISION
01
PART #: JSA0331
DESCRIPTION: STANDARD SLX 5100 UPPERDECK WITH 6 SPOOL VALVE
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
40 4000906 DECK VALVE LATCH 1
41 JSC1136 DECK END WOOD PLANK 1
42 JSC1137 DECK END WOOD PLANK 2
43 JSP0514 6 SPOOL VALVE 1
44 JSW0081 RIGHT SIDE HAND RAIL 1
45 JSW0144 CONTROL PANEL FOR 6 SPOOL VALVE WITH REMOTE START/STOP 1
46 JSW0265 LOWER RIGHT SIDE WOOD MOUNTING BRACKET 1
47 JSW0266 LOWER LEFT SIDE WOOD MOUNTING BRACKET 1
48 JSW0281 RIGHT FRONT HAND RAIL 1

119
REVISION
00
PART #: 4000906
DESCRIPTION: DECK VALVE LATCH
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 15114 HCS 3/8-16X2.75 YZ8 1
2 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 1
3 36406 3/8"-16 FHN YZ 8 1
4 4000906-01 DECK VALVE MOUNTING PLATE 1
5 4000906-02 PIPE 2
6 4000906-03 DECK VALVE LATCH HANDLE 1

2 3

120
APPENDIX A
SLX OPTIONS

121
122
REVISION
00
PART #: OPTIONS FOR SLX
DESCRIPTION:

123
REVISION
00
PART #: OPTIONS FOR SLX
DESCRIPTION:
DESCRIPITION PART NUMBER

STANDARD ROPS JSW0188

JSW0129
ROPS TOOLBOX WITH
4000884-450

WHEEL CHOCKS (X2) 2005256

STANDARD SEATS 2000097 & 2000098

AIR RIDE SEATS 2003570

PNEUMATIC TIRE 2001096

FOAM FILLED TIRE 2003148

SOLID TIRE 2003143

10 LBS FIRE EXTINGUISHER JSP0144

20 LBS FIRE EXTINGUISHER 2000238


124
REVISION
00
PART #: OPTIONS FOR SLX
DESCRIPTION:
DESCRIPITION PART NUMBER

BULL HORNS (X2) 4000870-200

NOPAC SYSTEMS

FOOTBALL LUBRICATOR JSA0089

OR OR

5L LUBRICATOR JSA0230

STANDARD JACKS 4000318, 4000067


& 4000067-400

POWER PACK STABILIZER JSP0332

JSA0532
FRONT FENDERS &
JSA0533

AUTO GREASER

CENTRALIZE GREASE

125
REVISION
00
PART #: OPTIONS FOR SLX
DESCRIPTION:
DESCRIPITION PART NUMBER

BACK UP CAMERA
JSA0319
ASSEMBLY

REMOTE START/STOP JSA0322

AIR/WATER TO UPPER DECK

5000 LBS LIFT CAPACITY

6000 LBS LIFT CAPACITY

WOOD PLATFORM

126
REVISION
00
PART #: OPTIONS FOR SLX
DESCRIPTION:
DESCRIPITION

POWDER NOZZLE SYSTEM CHECK FIRE 110 LIQUID

CHECK FIRE 110 POWDER CHECK FIRE 210 LIQUID

127
REVISION
00
PART #: 2001096
DESCRIPTION: AIR FILLED TIRE ASSEMBLY - 113 DANA AXLE
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2000165 TIRE 12:20/20 GALAXY YARD MASTER 1
2 2001097 RIM - 113 DANA AXLE 1

128
REVISION
00
PART #: 2003143
DESCRIPTION: SOLID TIRE ASSEMBLY - 113 DANA AXLE
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2003142 SOLID 12:20 TIRE 1
2 2001097 RIM - 113 DANA AXLE 1

129
REVISION
00
PART #: 2003148
DESCRIPTION: FOAM FILLED TIRE ASSEMBLY - 113 DANA AXLE
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2000165 TIRE 1
2 2001097 RIM - 113 DANA AXLE 1

1 2

130
REVISION
01
PART #: 4000870-200
DESCRIPTION: BULL HORN ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 15107 HCS 3/8-16X1.25 YZ8 4
2 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 8
3 37264 TOP LK 3/8"-16 GR C(STOVER) 4
4 4000679-01 BULLHORN MOUNT PLATE 1
5 4000870 BULL HORN 1

3
2
4 1

131
REVISION
00
PART #: JSA0089
DESCRIPTION: AIR POWER PACK

12 11 8 19

3 21 9 11 12

22
23
7
24 13 11 10

23
5
16
23
5
14
15

20 18 5 23 17 23 22 4

132
REVISION
00
PART #: JSA0089
DESCRIPTION: AIR POWER PACK
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2021-4-4S #4 PIPE TO #4 JIC 1
2 2024-8-8 1/2" NPT TO 1/2" JIC 90 ADAPTER FITTING 1
3 2024-16-12 # 12 JIC TO # 16 NPT 90 DEGREE ADAPTER 1
4 2024-20-20 #20 MALE JIS-JIS FITTING 1
5 2081-20-16 #20 NPT MALE TO #16 FEMALE NPT REDUCER 3
6 2082-4 #4 NPT PLUG 1
7 2089-16-16 1" NPT MALE TO FEMALE 90 DEGREE ADAPTER 1
8 15105 HCS 3/8-16X1 YZ8 2
9 15107 HCS 3/8-16X1.25 YZ8 4
10 15109 HCS 3/8-16X1.5 YZ8 2
11 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 10
12 33893 HI ALLOY L/W 3/8 YZ 6
13 37264 TOP LK 3/8"-16 GR C(STOVER) 2
14 2000032 AIR MOTOR 1
15 2000040 1" NPT BALL VALVE 1
16 2000043 MOTOR/PUMP COUPLER HOUSING 1
17 2000084 SEALCO AIR RELAY 1
18 2000087 LUBRICATOR AIR LINE 1
19 2000193 FLUI DYNE HYDRAULIC PUMP 1
20 2000194 LUBE PACKAGE FILTER 1
21 2000428 0.75" & 0.875" SHAFT COUPLING ASSEMBLY 1
22 GGM5P438 ELBOW 90 DEG 1" FEMALE X 1" FEMALE (CLASS 150) 2
23 GGM5P687 NPL 1 X 3 IN BLACK WELDED STEEL 7
24 JSA0088 AIR POWER PACK OILER BRACKET 1

133
REVISION
01
PART #: JSA0230
DESCRIPTION: AIR POWER PACK WITH 5L LUBRICATOR

6 1

18

24

5 24 17 24 23

8 25 23 25 7 5 26 10 11 13 22 16 11 12 9

15 7

20

2 3

19

9
11 27 4 14

12

21
134
REVISION
01
PART #: JSA0230
DESCRIPTION: AIR POWER PACK WITH 5L LUBRICATOR
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2021-4-4S #4 PIPE TO #4 JIC 1
2 2024-8-8 1/2" NPT TO 1/2" JIC 90 ADAPTER FITTING 1
3 2024-16-12 # 12 JIC TO # 16 NPT 90 DEGREE ADAPTER 1
4 2024-20-20 #20 MALE JIS-JIS FITTING 1
5 2081-24-16 1 1/2" MALE NPT TO 1" FEMALE NPT REDUCER FITTING 2
6 2082-4 #4 NPT PLUG 1
7 2083-16-16 1" NPT MALE TO 1" NPT MALE 2
8 2089-16-16 1" NPT MALE TO FEMALE 90 DEGREE ADAPTER 1
9 15105 HCS 3/8-16X1 YZ8 6
10 15109 HCS 3/8-16X1.5 YZ8 2
11 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 10
12 33893 HI ALLOY L/W 3/8 YZ 6
13 37264 TOP LK 3/8"-16 GR C(STOVER) 2
14 2000032 AIR MOTOR 1
15 2000040 1" NPT BALL VALVE 1
16 2000043 MOTOR/PUMP COUPLER HOUSING 1
17 2000084 SEALCO AIR RELAY 1
18 2000108 1" - 1 1/4" NPT REDUCER 1
19 2000193 FLUI DYNE HYDRAULIC PUMP 1
20 2000194 LUBE PACKAGE FILTER 1
21 2000428 0.75" & 0.875" SHAFT COUPLING ASSEMBLY 1
22 4000720-01 AIR POWER PACK OILER BRACKET BOTTOM PLATE 1
23 GGM5P438 ELBOW 90 DEG 1" FEMALE X 1" FEMALE (CLASS 150) 2
24 GGM5P684 1" NPT FEMALE X 1" NPT FEMALE (SHEDULE 40, CLOSE THREAD 1.5") 3
25 GGM5P687 NPL 1 X 3 IN BLACK WELDED STEEL 2
26 JSC0804 5L LUBRICATOR HANGER MOUNT 1
27 JSP0446 5L AIRLINE LUBRICATOR (1- 1/2 NPT) 1

135
REVISION
01
PART #: 4000318
DESCRIPTION: FRONT STABILIZER JACK

3 2 1 10 4

5 8

9 7
6

136
REVISION
01
PART #: 4000318
DESCRIPTION: FRONT STABILIZER JACK

DRIVER SIDE PASSENGER SIDE


CONSPICUITY TAPE CONSPICUITY TAPE

137
REVISION
01
PART #: 4000318
DESCRIPTION: FRONT STABILIZER JACK
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 15205 HCS 1/2-13X1 YZ8 1
2 33817 SAE THRUHD 1/2 YZ KG (REGULAR) 1
3 33895 HI ALLOY L/W 1/2 YZ 1
4 64343 7/16" X4" SPRING PIN (SPLIT PIN) 1
5 202702-6-6S #6 ORB TO #6 JIC 37 STRAIGHT ADAPTOR 2
6 4000057 FRONT STABILIZER CYLINDER 1
7 4000065 INNER STABILIZER TUBE 1
8 4000066 LOWER STABILIZER PIN 1
9 4000219 FRONT STABILIZER OUTER TUBE WELDMENT 1
10 4000219-10 UPPER STABILIZER PIN 1
11 JSC1386 MODIFIED RED/SILVER CONSPICUITY TAPE 2

138
REVISION
03
PART #: 4000067
DESCRIPTION: SLX 5100 RIGHT REAR JACK

6 11 17

2
1 6

13

3
7
9

19

14

12 16

15
18
10 8 4
5

139
REVISION
03
PART #: 4000067
DESCRIPTION: SLX 5100 RIGHT REAR JACK
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2062-6-6 #6 ORB MALE TO #6 JIC MALE 90 DEGREE ADAPTER FITTING 2
2 15010 HCS 1/4-20X1.75 YZ8 1
3 15105 HCS 3/8-16X1 YZ8 4
4 15363 HCS 3/4-10X2.5 YZ8 2
5 22937 3/4" SHAFT DIAMETER RETAINING RING 1
6 33813 SAE THRUHD 1/4 YZ KG (REGULAR) 2
7 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 4
8 33820 SAE THRUHD 3/4 YZ KG (REGULAR) 2
9 33893 HI ALLOY L/W 3/8 YZ 4
10 33898 HI ALLOY L/W 3/4 YZ 2
11 37260 1/4"-20 GRADE C ZINC (STOVER) 1
12 2000147 REAR JACK CYLINDERS 1
13 4000067-01 REAR JACK TOP COVER 1
14 4000067-100 OUTER TUBE WELDMENT 1
15 4000067-200 REAR JACK INNER TUBE WELDMENT 1
16 4000067-300 MIDDLE JACK WELDMENT 1
17 4000079 REAR JACK UPPER CYLINDER PIN 1
18 4000080 REAR JACK LOWER PIN 1
19 JSC1395 MODIFIED RED/SILVER CONSPICUITY TAPE 1

140
REVISION
02
PART #: 4000067-400
DESCRIPTION: SLX 5100 LEFT REAR JACK

11 6

2
13
6

17

3
7
9

14
19

12
16

18 15 5

4 8 10

141
REVISION
02
PART #: 4000067-400
DESCRIPTION: SLX 5100 LEFT REAR JACK
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2062-6-6 #6 ORB MALE TO #6 JIC MALE 90 DEGREE ADAPTER FITTING 2
2 15010 HCS 1/4-20X1.75 YZ8 1
3 15105 HCS 3/8-16X1 YZ8 4
4 15363 HCS 3/4-10X2.5 YZ8 2
5 22937 3/4" SHAFT DIAMETER RETAINING RING 1
6 33813 SAE THRUHD 1/4 YZ KG (REGULAR) 2
7 33815 SAE THRUHD 3/8 YZ KG (REGULAR) 4
8 33820 SAE THRUHD 3/4 YZ KG (REGULAR) 2
9 33893 HI ALLOY L/W 3/8 YZ 4
10 33898 HI ALLOY L/W 3/4 YZ 2
11 37260 1/4"-20 GRADE C ZINC (STOVER) 1
12 2000147 REAR JACK CYLINDERS 1
13 4000067-01 REAR JACK TOP COVER 1
14 4000067-100 OUTER TUBE WELDMENT 1
15 4000067-200 REAR JACK INNER TUBE WELDMENT 1
16 4000067-300 MIDDLE JACK WELDMENT 1
17 4000079 REAR JACK UPPER CYLINDER PIN 1
18 4000080 REAR JACK LOWER PIN 1
19 JSC1395 MODIFIED RED/SILVER CONSPICUITY TAPE 1

142
REVISION
01
PART #: JSA0161
DESCRIPTION: RIGHT HAND REAR STABILIZER SKYJACK

7
11

8
12

10
15

16 9

17

2
1
3

6 4 5 8 13 14
143
REVISION
01
PART #: JSA0161
DESCRIPTION: RIGHT HAND REAR STABILIZER SKYJACK
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 ---------- 3/4" LOCK WASHER 2
2 ---------- 3/4" PLAIN WASHER 2
3 ---------- 3/4"-10 UNC - 4" HEX BOLT 2
4 ---------- 3/8" LOCK WASHER 4
5 ---------- 3/8" PLAIN WASHER 4
6 ---------- 3/8"-16 UNC - 1" HEX BOLT 4
7 2062-6-6 #6 ORB MALE TO #6 JIC MALE 90 DEGREE ADAPTER FITTING 2
8 22937 3/4" SHAFT DIAMETER RETAINING RING 2
9 2005013 4 STAGE STABILIZER CYLINDER 1
10 JSC0578 SKY JACK COVER PLATE 1
11 JSM0010 UPPER STABILIZER PIN 1
12 JSM0011 STABILITY SPACER 2
13 JSM0012 LOWER STABILIZER PIN 1
14 JSM0013 1 1/2" ROUND BAR 2
15 JSW0157 SKYJACK TOP SECTION WELDMENT 1
16 JSW0158 SKYJACK MIDDLE SECTION WELDMENT 1
17 JSW0159 SKYJACK BOTTOM SECTION WELDMENT 1

144
REVISION
01
PART #: JSA0162
DESCRIPTION: LEFT HAND REAR STABILIZER SKYJACK

11 7

12 8

17
10

15 9

16

2
1
3

6 4 5 8 13 14
145
REVISION
01
PART #: JSA0162
DESCRIPTION: LEFT HAND REAR STABILIZER SKYJACK
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 ---------- 3/4" LOCK WASHER 2
2 ---------- 3/4" PLAIN WASHER 2
3 ---------- 3/4"-10 UNC - 4" HEX BOLT 2
4 ---------- 3/8" LOCK WASHER 4
5 ---------- 3/8" PLAIN WASHER 4
6 ---------- 3/8"-16 UNC - 1" HEX BOLT 4
7 2062-6-6 #6 ORB MALE TO #6 JIC MALE 90 DEGREE ADAPTER FITTING 2
8 22937 3/4" SHAFT DIAMETER RETAINING RING 2
9 2005013 4 STAGE STABILIZER CYLINDER 1
10 JSC0578 SKY JACK COVER PLATE 1
11 JSM0010 UPPER STABILIZER PIN 1
12 JSM0011 STABILITY SPACER 2
13 JSM0012 LOWER STABILIZER PIN 1
14 JSM0013 1 1/2" ROUND BAR 2
15 JSW0158 SKYJACK MIDDLE SECTION WELDMENT 1
16 JSW0159 SKYJACK BOTTOM SECTION WELDMENT 1
17 JSW0161 SKYJACK TOP SECTION WELDMENT 1

146
REVISION
00
PART #: JSA0532
DESCRIPTION: LEFT SIDE FRONT FENDER ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 33820 SAE THRUHD 3/4 YZ KG (REGULAR) 4
2 37274 TOP LK 3/4"-10 GR C (STOVER) 2
3 JSC1376 FENDER AXLE MOUNT PLATE 1
4 JSP0575 3/4"-10 UNC GRADE 8 HEX BOLT 8 1/2" LENGTH 2
5 JSW0298 LEFT SIDE FRONT FENDER 1

4 1

1 2

147
REVISION
00
PART #: JSA0533
DESCRIPTION: RIGHT SIDE FRONT FENDER ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 33820 SAE THRUHD 3/4 YZ KG (REGULAR) 4
2 37274 TOP LK 3/4"-10 GR C (STOVER) 2
3 JSC1376 FENDER AXLE MOUNT PLATE 1
4 JSP0575 3/4"-10 UNC GRADE 8 HEX BOLT 8 1/2" LENGTH 2
5 JSW0299 RIGHT SIDE FRONT FENDER 1

4 1

2 1

148
REVISION
00
PART #: JSA0319
DESCRIPTION: BACK UP CAMERA & ENCLOSURE ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 15003 HCS 1/4-20X0.75 YZ8 2
2 15205 HCS 1/2-13X1 YZ8 4
3 33813 SAE THRUHD 1/4 YZ KG (REGULAR) 4
4 33817 SAE THRUHD 1/2 YZ KG (REGULAR) 4
5 33895 HI ALLOY L/W 1/2 YZ 4
6 37260 1/4"-20 GRADE C ZINC (STOVER) 2
7 2001832 BACK UP CAMERA 1
8 JSW0207 BACK UP CAMERA MOUNT 1
9 JSW0284 BACK UP CAMERA ENCLOSURE WELDMENT 1

5 4 2 9

2
4
5

3 1

3 6

149
REVISION
00
PART #: JSA0322
DESCRIPTION: START/STOP ENCLOSURE WITH MOUNTING BRACKET
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 23209 1/4 - 20 X 1 1/2 UNC (PF) (GR8) 4
2 33813 SAE THRUHD 1/4 YZ KG (REGULAR) 4
3 37260 1/4"-20 GRADE C ZINC (STOVER) 4
4 JSA0139 REMOTE START/STOP 1
5 JSC0440 REMOTE START/STOP MOUNT PLATE 1

3 2

150
REVISION
03
PART #: JSA0139
DESCRIPTION: REMOTE START/STOP
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 28891 8-32 X 3/4 MACHINE SCREW 4
2 36023 8-32 HEX NUT 4
3 0153660 M6 METRIC HARDENED FLAT WASHER 8
4 2006678-02 ENGINE START SWITCH 1
5 JSC1130 REMOTE START/STOP BOX 1
6 JSP0109 PLASTIC LATCH 2
7 JSP0115 N.O. CONTACT BLOCK 1
8 JSP0116 N.C. CONTACT BLOCK 1
9 JSP0117 MAINTAINED 2 POSITION SELECTOR SWITCH 1
10 JSP0585 DEUTSCH 6-POSITION RECEPTACLE WITH FLANGE MOUNT 1
11 JSP0609 REMOTE START/STOP LAMACOID 1

11
4
9

10

6
6
8

7
1 2 3
151
REVISION
00
PART #: JSA0317
DESCRIPTION: CMAC WATER HEADER
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2000040 1" NPT BALL VALVE 3
2 GGM5P471 ELBOW 45 DEG 1 IN BLACK 1
3 GGM5P687 NPL 1 X 3 IN BLACK WELDED STEEL 8
4 JSW0282 CMAC WATER HEADER 1

2
3

152
REVISION
00
PART #: JSA0318
DESCRIPTION: CMAC AIR HEADER
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2024-2-4S #2 MALE NPT TO #4 MALE JIC 90 DEGREE ADAPTER FITTING 1
2 2081-20-16 #20 NPT MALE TO #16 FEMALE NPT REDUCER 4
3 2081-32-16 2" NPT MALE TO 1" NPT FEMALE REDUCER FITTING 3
4 2000040 1" NPT BALL VALVE 3
5 2000087 LUBRICATOR AIR LINE 2
6 GGM5P441 ELBOW 90 DEG 2 IN BLACK 1
7 GGM5P465 STREET ELBOW 90 DEG 2 IN BLACK 1
8 GGM5P474 ELBOW 45 DEG 2 IN BLACK 1
9 GGM5P685 NPL 1 X 2 IN BLK WLDED STEEL 2
10 GGM5P687 NPL 1 X 3 IN BLACK WELDED STEEL 6
11 GGM5P733 NPL 2 X 2 1/2 IN BLACK WELDED STEEL 2
12 GGM5P735 NPL 2 X 3 1/2 IN BLK WLDED STEEL 1
13 JSW0283 CMAC AIR HEADER 1

4 10 2 5 2 9 3 13 7 12

11

10

10

10

4 10 2 5 4 2 9 3 10 3 1

153
REVISION
00
PART #: JSA0332
DESCRIPTION: AIR FOOT PEDAL ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2023-4-4 #4 NPT MALE TO #4 JIC MALE (45 DEGREES) ADAPTER FITTING 1
2 2024-4-4 #4 MALE NPT TO #4 MALE JIC 90 DEGREE ADAPTER FITTING 2
3 15011 HCS 1/4-20X2 YZ8 2
4 33813 SAE THRUHD 1/4 YZ KG (REGULAR) 4
5 37260 1/4"-20 GRADE C ZINC (STOVER) 2
6 2000013 AIR FOOT PEDAL (AIR TO DECK) 1
7 4000001-208 AIR MOTOR PEDAL MOUNT WELDMENT 1

5 4 3 6

2
1

154
REVISION
01
PART #: JSA0296
DESCRIPTION: AIR/WATER PIPING ASSEMBLY

2
9
11

12

10
6

8
9

11
1
7
5
9

155
REVISION
01
PART #: JSA0296
DESCRIPTION: AIR/WATER PIPING ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2081-32-16 2" NPT MALE TO 1" NPT FEMALE REDUCER FITTING 1
2 2000040 1" NPT BALL VALVE 1
3 2003330 2" BALL VALVE 1
4 GGM1MNA5 COUPLING 1 IN THREADED BLACK STEEL 1
5 GGM5P462 STREET ELBOW 90 DEG 1 IN BLACK 1
6 GGM5P471 ELBOW 45 DEG 1 IN BLACK 1
7 GGM5P474 ELBOW 45 DEG 2 IN BLACK 1
8 GGM5P483 TEE 2 IN BLACK PIPE 1
9 GGM5P687 NPL 1 X 3 IN BLACK WELDED STEEL 3
10 GGM5P689 NPL 1 X 4 IN BLACK WELDED STEEL 1
11 GGM5P733 NPL 2 X 2 1/2 IN BLACK WELDED STEEL 3
12 JSW0018 AIR/WATER MOUNT 1

156
REVISION
00
PART #:
DESCRIPTION: SLX WOOD DECK OPTION
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 15207 HCS 1/2-13X1.25 YZ8 24
2 33861 USS THRU HD 1/2YZ KG (LARGE) 48
3 37268 TOP LK 1/2"-13 GR C (STOVER) 24
4 4000001-204 LUMBER TIE DOWN ANGLE 12
5 JSC1081 DECK BOARD WITH LUG CUT OUTS 2
6 JSC1082 DECK BOARD WITH LUG CUT OUTS 1
7 JSC1135 DECK BOARD 11
8 JSC1138 DECK BOARD WITH GATE AND RAILING CUT OUTS 1
9 JSC1140 DECK BOARD WITH RAILING CUT OUTS 1
10 JSC1141 DECK BOARD WITH MID RAILING CUT OUTS 1

1 2 3

8
7
5
7
9
7
10
7
6
7
157
REVISION
00
PART #: 2005061
DESCRIPTION: FIRE SUPPRESSION CARTRIDGE & BRACKET ASSEMBLY
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2000230 CARTRIDGE BRACKET ASSEMBLY 1
2 2000236 FIRE SUPPRESSION CARTRIDGE 1
3 2000234 PNEUMATIC SLAVE PISTON 1

158
REVISION
00
PART #: JSA0326
DESCRIPTION: FIRE SUPPRESSION FITTING ASSEMBLY (SLX5100)
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2089-4-4 #4 MALE NPT T0 #4 FEMALE 90 DEGREE ADAPTER 1
2 208007-4-4 #4 MALE NPT TO #4 FEMALE NPT CROSS ADAPTER 1
3 2085-4-4 #4 MALE NPT TO #4 MALE NPT 90 DEGREE ADAPTER FITTING 2
4 2021-4-4S #4 PIPE TO #4 JIC 3
5 2000232 1/4" CHECK VALVE 2

5
4

2
3

159
160
APPENDIX B
SLX HYDRAULIC HOSE KITS

161
162
REVISION
00
PART #: SLX5100
DESCRIPTION: SLX HYDRAULIC HOSE KITS
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 JSP0551 DRIVERS BOOTH HOSING 1
2 JSP0552 FRONT CARRIER HOSING 1
3 JSP0553 ENGINE ASSEMBLY HOSING 1
4 JSP0554 MINE AIR & WATER HOSING 1
5 JSP0555 REAR FRAME HOSING 1
6 JSP0556 REAR FRAME TO SCISSOR HOSING 1
7 JSP0557 SCISSOR TO LOWER DECK HOSING 1
8 JSP0558 LOWER DECK TO UPPER DECK HOSING 1
9 JSP0564 NOPAK HOSING 1

3 4 7

9
2
1

6
163
REVISION
00
PART #: DRIVERS BOOTH HOSE ROUTING - JSP0551
DESCRIPTION:

164
REVISION
00
PART #: DRIVERS BOOTH HOSE ROUTING - JSP0551
DESCRIPTION:

A A

19 17 33

6
5
19

33 29
15

17 2

DRIVERS BOOTH
BACK PLATE BULKHEAD
2 15 6

30
B B

30

SECTION B-B

19 SECTION A-A 1 2
165
REVISION
00
PART #: DRIVERS BOOTH HOSE ROUTING - JSP0551
DESCRIPTION:

4
C

35

SECTION D-D
DRIVERS BOOTH FLOOR BULKHEAD

35 4

C D D
31
13

F F
14

3
SECTION E-E
TEE ON DRIVERS BOOTH
REAR BULKHEAD
31 14

13

E E
3

SECTION F-F
SECTION C-C
166
REVISION
00
PART #: DRIVERS BOOTH HOSE ROUTING - JSP0551
DESCRIPTION:
34

25 24
L

23

DETAIL A
DRIVERS BOOTH FLOOR BULKHEAD

32
18

32
34
8
7

16
DETAIL B DETAIL C
DRIVERS BOOTH BACK SHOWING TEE FITTING ON REAR
PLATE BULKHEAD OF BRAKE MANIFOLD
32 34 7

A
B

25
C
24

23 8 18 16 34 167
REVISION
00
PART #: DRIVERS BOOTH HOSE ROUTING - JSP0551
DESCRIPTION:

11 26 37

36 28
27

27

36

11 26 37 28
168
REVISION
00
PART #: DRIVERS BOOTH HOSE ROUTING - JSP0551
DESCRIPTION:
RETURN MANIFOLD IN CARRIER STEER CYLINDER TO
TO ORBITAL VALVE IN DRIVERS BOOTH ORBITAL VALVE IN DRIVERS BOOTH

21

20
9

20
9

21

10

22
10

ORBITAL VALVE TO LOAD SENSE (IN CARRIER)


& TEE VALVE (IN DRIVERS BOOTH) 22
169
REVISION
00
PART #: DRIVERS BOOTH HOSE ROUTING - JSP0551
DESCRIPTION:

12

12

12
170
REVISION
00
PART #: DRIVERS BOOTH HOSE ROUTING - JSP0551
DESCRIPTION:
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 JSA0343 13 1/2" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90S 1
2 JSA0344 9" HOSE LENGTH, T5006D,#6 FJ - #6 FJ 90S 1
3 JSA0345 12 1/2" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
4 JSA0346 19" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90L 1
5 JSA0347 11 3/32" HOSE LENGTH, T5006D,#6 FJ - #6 FJ 1
6 JSA0348 19 23/32" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
7 JSA0349 19 3/32" HOSE LENGTH, T5006D,#6 FJ - #6 FJ 1
8 JSA0350 15 13/16" HOSE LENGTH, T5008D,#8 FJ - #8 FJ 90S 1
9 JSA0351 95 3/32" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 1
10 JSA0352 86" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
11 JSA0353 43" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90L 1
12 JSA0354 83" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90S 1
13 JSA0355 12 1/2" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
14 JSA0356 18 3/32" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 1
15 JSA0357 19 7/32" HOSE LENGTH, T5006D,#6 FJ - #6 FJ 90L 1
16 JSA0358 12 1/2" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90S 1
17 JSA0359 20 3/32" HOSE LENGTH, T5006D,#6 FJ - #6 FJ 1
18 JSA0360 19 3/32" HOSE LENGTH, T6004D,#4 FJ - #4 FJ 90L 1
19 JSA0361 21 3/32" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
20 JSA0362 115 3/32" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 1
21 JSA0363 113 3/32" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 1
22 JSA0364 35 13/16" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90S 1
23 JSA0365 15 1/2" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90S 1
24 JSA0366 11 3/4" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90S 1
25 JSA0367 9" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90L 1
26 JSA0368 45" HOSE LENGTH, T6004D,#4 FJ - #4 FJ 90L 1
27 JSA0369 43" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90S 1
28 JSA0370 45" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90S 1
29 JSA0371 12 3/32" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
30 JSA0372 13 1/2" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
31 JSA0373 15 13/16" HOSE LENGTH, T5008D,#8 FJ - #8 FJ 90S 1
32 JSA0374 14 1/4" HOSE LENGTH, T6004D,#4 FJ - #4 FJ 90S 1
33 JSA0375 20 3/32" HOSE LENGTH, T5006D,#6 FJ - #6 FJ 1
34 JSA0376 19" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90S 1
35 JSA0377 18" HOSE LENGTH, T6004D,#4 FJ - #4 FJ 90S 1
36 JSA0378 41" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90S 1
37 JSA0379 47" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90L 1

171
REVISION
00
PART #: FRONT CARRIER HOSE ROUTING - JSP0552
DESCRIPTION:

172
REVISION
00
PART #: FRONT CARRIER HOSE ROUTING - JSP0552
DESCRIPTION:

B A

B
A

6 5
4 3

C
4
5 6 3

SECTION B-B SECTION A-A


E D

29
28 27 29 43
27
E D
SECTION E-E SECTION D-D SECTION C-C
173
REVISION
00
PART #: FRONT CARRIER HOSE ROUTING - JSP0552
DESCRIPTION:

42
SECTION F-F

42

13

42 26
G G
26

13

SECTION G-G
174
REVISION
00
PART #: FRONT CARRIER HOSE ROUTING - JSP0552
DESCRIPTION:

H
I

I
SECTION H-H
H

SECTION I-I 175


REVISION
00
PART #: FRONT CARRIER HOSE ROUTING - JSP0552
DESCRIPTION:

11

L
J

SECTION J-J

16 15 12 K K

SECTION K-K
J
L

12

15

11

16 SECTION L-L
176
REVISION
00
PART #: FRONT CARRIER HOSE ROUTING - JSP0552
DESCRIPTION:

41

40

10 14

14 M

10

SECTION M-M
177
REVISION
00
PART #: FRONT CARRIER HOSE ROUTING - JSP0552
DESCRIPTION:

20

SECTION N-N

O O

20 7

20
N

DC

SECTION O-O
178
REVISION
00
PART #: FRONT CARRIER HOSE ROUTING - JSP0552
DESCRIPTION:

22

21

23 21
P

Q Q
21

23 P
22 23

SECTION P-P SECTION Q-Q


179
REVISION
00
PART #: FRONT CARRIER HOSE ROUTING - JSP0552
DESCRIPTION:

R R

17

18 19 17 19

18

SECTION R-R SECTION S-S


180
REVISION
00
PART #: FRONT CARRIER HOSE ROUTING - JSP0552
DESCRIPTION:

SECTION T-T

U 32 33 30 31

30 32 31 33

T T

SECTION U-U
181
REVISION
00
PART #: FRONT CARRIER HOSE ROUTING - JSP0552
DESCRIPTION:

35

38
SECTION V-V
36

X
W
W
34 35 37 36 39 38

SECTION W-W

V V
X

34 39 37

SECTION X-X
182
REVISION
00
PART #: FRONT CARRIER HOSE ROUTING - JSP0552
DESCRIPTION:

45 44

25 24

SECTION Y-Y Y

Y AA

SECTION Z-Z

Z Z

25 45 AA

44

24

SECTION AA-AA
183
REVISION
00
PART #: FRONT CARRIER HOSE ROUTING - JSP0552
DESCRIPTION:

AB AB

8
8

9
9

SECTION AB-AB

184
REVISION
00
PART #: FRONT CARRIER HOSE ROUTING - JSP0552
DESCRIPTION:
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 JSA0381 90 1/4" HOSE LENGTH, T4012D, #12 FJ - #12 FJ 1
2 JSA0382 116 1/4" HOSE LENGTH, T4012D, #12 FJ - #12 FJ 1
3 JSA0383 46" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
4 JSA0384 45" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
5 JSA0385 46" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
6 JSA0386 45" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
7 JSA0387 84 5/8" HOSE LENGTH, SRX20, #20 FJ - #20 FJ 1
8 JSA0388 75" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90S 1
9 JSA0389 72" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90S 1
10 JSA0390 67" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
11 JSA0391 70" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90S 1
12 JSA0392 65" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
13 JSA0393 37" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
14 JSA0394 52" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
15 JSA0395 66" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
16 JSA0396 67" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
17 JSA0397 48" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
18 JSA0398 49 13/16" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90S 1
19 JSA0399 44 13/16" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90S 1
20 JSA0401 54" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90S 1
21 JSA0402 67" HOSE LENGTH, T220D, #20 FJ - #20 FJ 90L 1
22 JSA0403 84" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 1
23 JSA0404 45" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 1
24 JSA0405 93" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 1
25 JSA0406 37" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90S 1
26 JSA0407 80" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
27 JSA0408 100" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
28 JSA0409 100" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
29 JSA0410 141" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
30 JSA0411 85" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
31 JSA0412 85" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
32 JSA0413 81" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
33 JSA0414 85" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
34 JSA0415 93" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 1
35 JSA0416 93" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 1
36 JSA0417 86 3/32" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
37 JSA0418 86 3/32" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1

185
REVISION
00
PART #: FRONT CARRIER HOSE ROUTING - JSP0552
DESCRIPTION:
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
38 JSA0419 86 3/32" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
39 JSA0420 88" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
40 JSA0421 12 3/32" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
41 JSA0422 11 3/32" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
42 JSA0433 80" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
43 JSA0434 141" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
44 JSA0435 104" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 1
45 JSA0436 57" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 1

186
REVISION
00
PART #: ENGINE ASSEMBLY HOSE ROUTING - JSP0553
DESCRIPTION:

187
REVISION
00
PART #: ENGINE ASSEMBLY HOSE ROUTING - JSP0553
DESCRIPTION:

B 4
3
A A

SECTION B-B SECTION A-A


188
REVISION
00
PART #: ENGINE ASSEMBLY HOSE ROUTING - JSP0553
DESCRIPTION:

SECTION C-C

189
REVISION
00
PART #: ENGINE ASSEMBLY HOSE ROUTING - JSP0553
DESCRIPTION:

10 8

10

D
SECTION D-D
E E

VIEW OF FRONT ENGINE


COOLANT PORT

190
REVISION
00
PART #: ENGINE ASSEMBLY HOSE ROUTING - JSP0553
DESCRIPTION:

F
6

6 7
SECTION F-F
191
REVISION
00
PART #: ENGINE ASSEMBLY HOSE ROUTING - JSP0553
DESCRIPTION:

H H

SECTION G-G

1
2

SECTION H-H
192
REVISION
00
PART #: ENGINE ASSEMBLY HOSE ROUTING - JSP0553
DESCRIPTION:
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 JSA0437 40" HOSE LENGTH, RQP212, #12 FJ - #12 FJ 90S 1
2 JSA0438 70" HOSE LENGTH, RQP212, #12 FJ - #12 FJ 90S 1
3 JSA0439 120" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 1
4 JSA0440 80" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 45 1
5 JSA0441 78" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 45 1
6 JSA0442 12" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90S 1
7 JSA0443 19 1/2" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90S 1
8 JSA0444 44" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90S 1
9 JSA0445 33" HOSE LENGTH, T6004D,#4 FJ - #4 FJ 90S 1
10 JSA0446 48" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 1

193
REVISION
00
PART #: MINE AIR & WATER HOSE ROUTING - JSP0554
DESCRIPTION:

194
REVISION
00
PART #: MINE AIR & WATER HOSE ROUTING - JSP0554
DESCRIPTION:
A

3
A

SECTION A-A 195


REVISION
00
PART #: MINE AIR & WATER HOSE ROUTING - JSP0554
DESCRIPTION: B

B
1

VIEW B-B
196
REVISION
00
PART #: MINE AIR & WATER HOSE ROUTING - JSP0554
DESCRIPTION:

197
REVISION
00
PART #: MINE AIR & WATER HOSE ROUTING - JSP0554
DESCRIPTION:
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 JSC1318 37" HOSE LENGTH (1M HOSE) - AIR LINE 1
2 JSC1328 70" HOSE LENGTH (1M HOSE) - WATER LINE 1
3 JSC1329 67 1/2" HOSE LENGTH (2M HOSE) - AIR LINE 1
4 JSC1330 35" HOSE LENGTH (1M HOSE) - AIR LINE 1
5 JSC1331 138 1/2" HOSE LENGTH (2M HOSE) - AIR LINE 1
6 JSC1332 141 1/2" HOSE LENGTH (1M HOSE) - WATER LINE 1

198
REVISION
00
PART #: REAR FRAME HOSE ROUTING - JSP0555
DESCRIPTION:

199
REVISION
00
PART #: REAR FRAME HOSE ROUTING - JSP0555
DESCRIPTION:

A
B

B
A
10 9

10

SECTION A-A SECTION B-B

200
REVISION
00
PART #: REAR FRAME HOSE ROUTING - JSP0555
DESCRIPTION:

C C

D D

21
22

19 20 22 21 SECTION M-M

19

20

SECTION E-E SECTION D-D

201
REVISION
00
PART #: REAR FRAME HOSE ROUTING - JSP0555
DESCRIPTION:

F
G

G
F 11 12 13

12

13 11

SECTION F-F SECTION G-G

202
REVISION
00
PART #: REAR FRAME HOSE ROUTING - JSP0555
DESCRIPTION:

H
I

I
H
2 1
1 2

4 3

SECTION H-H SECTION I-I

203
REVISION
00
PART #: REAR FRAME HOSE ROUTING - JSP0555
DESCRIPTION:

J
23 24
23

24

26
25

SECTION J-J

204
REVISION
00
PART #: REAR FRAME HOSE ROUTING - JSP0555
DESCRIPTION:

8 7

14
6 5

K
L

L
K
7 5

14

8 6

SECTION K-K SECTION L-L


205
REVISION
00
PART #: REAR FRAME HOSE ROUTING - JSP0555
DESCRIPTION:

17 18

18
17

15

16 16 15

206
REVISION
00
PART #: REAR FRAME HOSE ROUTING - JSP0555
DESCRIPTION:
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 JSA0449 145" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 45 1
2 JSA0450 145" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 45 1
3 JSA0451 145" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 45 1
4 JSA0452 144" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 45 1
5 JSA0453 16" HOSE LENGTH, T5006D,#6 FJ - #6 FJ 90S 1
6 JSA0454 16" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
7 JSA0455 16" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
8 JSA0456 16" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
9 JSA0457 145" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 45 1
10 JSA0458 146" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 45 1
11 JSA0459 147" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 45 1
12 JSA0460 146" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 45 1
13 JSA0461 147" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 45 1
14 JSA0462 12" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
15 JSA0463 46" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 45 1
16 JSA0464 46" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 45 1
17 JSA0465 46" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 45 1
18 JSA0466 46" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 45 1
19 JSA0467 140" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
20 JSA0468 140" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
21 JSA0469 141" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
22 JSA0470 142" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
23 JSA0471 117 1/32" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
24 JSA0472 116 7/32" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
25 JSA0473 11 3/32" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
26 JSA0474 12" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1

207
REVISION
00
PART #: REAR FRAME TO SCISSOR BULKHEAD HOSE ROUTING - JSP0556
DESCRIPTION:

208
REVISION
00
PART #: REAR FRAME TO SCISSOR BULKHEAD HOSE ROUTING - JSP0556
DESCRIPTION:

9 2 4 6 8 10 12

SECTION A-A 209


REVISION
00
PART #: REAR FRAME TO SCISSOR BULKHEAD HOSE ROUTING - JSP0556
DESCRIPTION:

2 4 10 12 6

210
SECTION B-B
REVISION
00
PART #: REAR FRAME TO SCISSOR BULKHEAD HOSE ROUTING - JSP0556
DESCRIPTION:

1 3 5 7 11 13 C

SECTION C-C 211


REVISION
00
PART #: REAR FRAME TO SCISSOR BULKHEAD HOSE ROUTING - JSP0556
DESCRIPTION:

13 11

1 3 5

212
SECTION D-D
REVISION
00
PART #: REAR FRAME TO SCISSOR BULKHEAD HOSE ROUTING - JSP0556
DESCRIPTION:
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 JSA0475 61" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
2 JSA0476 64" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
3 JSA0477 61" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
4 JSA0478 64" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
5 JSA0479 61" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
6 JSA0480 64" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
7 JSA0481 61" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
8 JSA0482 64" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
9 JSA0483 64" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
10 JSA0484 64" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90L 1
11 JSA0485 60" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90S 1
12 JSA0486 64" HOSE LENGTH, T5008D,#8 FJ - #8 FJ 90L 1
13 JSA0487 60" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90S 1

213
REVISION
00
PART #: SCISSOR BULKHEAD TO LOWER DECK HOSE ROUTING - JSP0557
DESCRIPTION:

214
REVISION
00
PART #: SCISSOR BULKHEAD TO LOWER DECK HOSE ROUTING - JSP0557
DESCRIPTION:

5 6 7

215
REVISION
00
PART #: SCISSOR BULKHEAD TO LOWER DECK HOSE ROUTING - JSP0557
DESCRIPTION:

7 6 5

SECTION A-A

216
REVISION
00
PART #: SCISSOR BULKHEAD TO LOWER DECK HOSE ROUTING - JSP0557
DESCRIPTION:

15 17 8 9 11 13

217
REVISION
00
PART #: SCISSOR BULKHEAD TO LOWER DECK HOSE ROUTING - JSP0557
DESCRIPTION:

18 11 9 8 17 15

SECTION B-B

218
REVISION
00
PART #: SCISSOR BULKHEAD TO LOWER DECK HOSE ROUTING - JSP0557
DESCRIPTION:

14 16 10 12

219
REVISION
00
PART #: SCISSOR BULKHEAD TO LOWER DECK HOSE ROUTING - JSP0557
DESCRIPTION:

12 10 16 14

SECTION C-C

220
REVISION
00
PART #: SCISSOR BULKHEAD TO LOWER DECK HOSE ROUTING - JSP0557
DESCRIPTION:

E
D

4 2 1

1 4
2 3

SECTION D-D SECTION E-E


221
REVISION
00
PART #: SCISSOR BULKHEAD TO LOWER DECK HOSE ROUTING - JSP0557
DESCRIPTION:
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 JSA0489 51" HOSE LENGTH, T3006D, #6 FJ - #6 FJ 1
2 JSA0490 54" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
3 JSA0491 49" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
4 JSA0492 46" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
5 JSA0494 90" HOSE LENGTH, T5006D,#6 FJ - #6 FJ 90L 1
6 JSA0495 86" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90S 1
7 JSA0496 84" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90S 1
8 JSA0497 88" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90L 1
9 JSA0498 87" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90S 1
10 JSA0499 86" HOSE LENGTH, T5006D,#6 FJ - #6 FJ 90S 1
11 JSA0500 87" HOSE LENGTH, T5006D,#6 FJ - #6 FJ 90S 1
12 JSA0501 86" HOSE LENGTH, T5006D,#6 FJ - #6 FJ 90S 1
13 JSA0502 88" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
14 JSA0503 91" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
15 JSA0504 92" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
16 JSA0505 89" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
17 JSA0506 90" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1

222
REVISION
00
PART #: UPPER DECK HOSE ROUTING - JSP0558
DESCRIPTION:

223
REVISION
00
PART #: UPPER DECK HOSE ROUTING - JSP0558
DESCRIPTION:

16 14 12 10 8

8 10 14 12 16

SECTION A-A
224 SECTION B-B
REVISION
00
PART #: UPPER DECK HOSE ROUTING - JSP0558
DESCRIPTION:

17 15 13 11 9

9 11 15 13 17

SECTION C-C SECTION D-D 225


REVISION
00
PART #: UPPER DECK HOSE ROUTING - JSP0558
DESCRIPTION:

20 5 6

5 18

20

18

226
SECTION E-E SECTION F-F
REVISION
00
PART #: UPPER DECK HOSE ROUTING - JSP0558
DESCRIPTION:

19 7
7 19

SECTION G-G SECTION H-H 227


REVISION
00
PART #: UPPER DECK HOSE ROUTING - JSP0558
DESCRIPTION:

K K

4 2 2

3 1 1

228 SECTION K-K


REVISION
00
PART #: UPPER DECK HOSE ROUTING - JSP0558
DESCRIPTION:
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 JSA0507 119" HOSE LENGTH, T5006D, #6 FJ 90L - #6 FJ 90L 1
2 JSA0508 116" HOSE LENGTH, T5006D, #6 FJ 90S - #6 FJ 90S 1
3 JSA0509 67" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
4 JSA0510 67" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
5 JSA0511 115" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90L 1
6 JSA0512 114 13/16" HOSE LENGTH, T3008D, #8 FJ - #8 FJ 1
7 JSA0513 116" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90S 1
8 JSA0514 116" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
9 JSA0515 118" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
10 JSA0516 118" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
11 JSA0517 118" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
12 JSA0518 118" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
13 JSA0519 116" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
14 JSA0520 117" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
15 JSA0521 116" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
16 JSA0522 114" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90L 1
17 JSA0523 111" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 90S 1
18 JSA0524 114" HOSE LENGTH, T5006D, #6 FJ - #6 FJ 1
19 JSA0525 121" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 1
20 JSA0527 25" HOSE LENGTH, T5008D, #8 FJ 90 - #8 FJ 90 1

229
REVISION
00
PART #: NOPAK HOSE ROUTING - JSP0564
DESCRIPTION: NOPAK HOSE ROUTING

230
REVISION
00
PART #: NOPAK HOSE ROUTING - JSP0564
DESCRIPTION: NOPAK HOSE ROUTING

5 9

5
4
4

DETAIL B
9
A

5 4 9 3

VIEW A-A
SCALE 1/10
231
REVISION
00
PART #: NOPAK HOSE ROUTING - JSP0564
DESCRIPTION: NOPAK HOSE ROUTING

6 10

SECTION C-C

C
D
C
D

SECTION D-D

10
F F

232 SECTION F-F


REVISION
00
PART #: NOPAK HOSE ROUTING - JSP0564
DESCRIPTION: NOPAK HOSE ROUTING

SECTION G-G
SECTION H-H
1 7
H
8
G

2
H G

I
J J

I
AC SECTION I-I

SECTION J-J
233
REVISION
00
PART #: NOPAK HOSE ROUTING - JSP0564
DESCRIPTION: NOPAK HOSE ROUTING

L K

K
L

11

11

SECTION L-L SECTION K-K


234
MIDSHIP BULKHEAD REAR FRAME BULKHEAD
REVISION
00
PART #: NOPAK HOSE ROUTING - JSP0564
DESCRIPTION: NOPAK HOSE ROUTING

12
12

SECTION M-M SECTION N-N


REAR FRAME BULKHEAD SCISSOR BULKHEAD
235
REVISION
00
PART #: NOPAK HOSE ROUTING - JSP0564
DESCRIPTION: NOPAK HOSE ROUTING

13 13

SECTION O-O DETAIL P


236
SCISSOR BULKHEAD LOWER DECK BULKHEAD
REVISION
00
PART #: NOPAK HOSE ROUTING - JSP0564
DESCRIPTION: NOPAK HOSE ROUTING
Q

15
Q
15

14

DETAIL R

15

14

14

SECTION Q-Q 237


REVISION
00
PART #: NOPAK HOSE ROUTING - JSP0564
DESCRIPTION: NOPAK HOSE ROUTING
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 JSA0380 77 3/4" HOSE LENGTH, T4012D, #12 FJ - #12 FJ 1
2 JSA0400 68 1/4" HOSE LENGTH, T4012D, #12 FJ - #12 FJ 1
3 JSA0424 27 5/8" HOSE LENGTH, SRX20, #20 FJ - #20 FJ 1
4 JSA0426 25 15/32" HOSE LENGTH, SRX12, #12 FJ - #12 FJ 90 1
5 JSA0427 28" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90S 1
6 JSA0428 14" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90S 1
7 JSA0429 28" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 90S 1
8 JSA0430 48" HOSE LENGTH, T5008D, #8 FJ - #8 FJ 1
9 JSA0431 19" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90S 1
10 JSA0432 100" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90S 1
11 JSA0448 148" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 45 1
12 JSA0488 62" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90S 1
13 JSA0493 90" HOSE LENGTH, T5004D, #4 FJ - #4 FJ 90S 1
14 JSA0526 108" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 1
15 JSA0528 36" HOSE LENGTH, T6004D, #4 FJ - #4 FJ 90S 1

238
APPENDIX C
RAMP TEST

239
240
241
242
243
244
245
246
APPENDIX D
DIESEL NOTIFICATION

247
248
Ministry of Labour
Notice of Diesel-Powered Equipment
Ontario
In accordance with section 182 of the Regulation for Mines and Mining Plants, R.R.O. 1990, Regulation 854, made under the
Occupational Health and Safety Act, before diesel equipment is first used in an underground mine the employer shall
complete this form and ensure that it is kept readily available at the mine site.
Employer Information
Operating Name

Legal Name

Address
Unit No. Street No. Street Name Street Type Street Direction Postal Code
Unit No.
PO Box City/Town Province Telephone No. Fax No.
ext.

Owner of Site Same as Employer


Name

Address Same as Employer


Unit No. Street No. Street Name Street Type Street Direction Postal Code

PO Box City/Town Province Telephone No. Fax No.


ext.

Name of Operation

Location of Operation (Directions)

Diesel-Powered Equipment
Type
Underground Utility Equipment
Purpose
Utility

Unit Identification
Make Model Employer Unit No.

J&S Manufacturing SLX5100 M4D UNIT #

Engine
Make Model Serial No.
Mercedes 904 904.975-U1-404.872
Rated Power Rated RPM Maximum Fuel Injection Rate
148 hp 110.36 kW 2200 24.9 kg/hr
Engine Certified x Yes No
3
If yes, certified ventilation rate as per CAN/CSA-M424.2-M90 4.34 m /s (9,200CFM; Sulphur in Fuel @0.05% wt)

0078E (2011/12) © Queen's Printer for Ontario, 2011 Disponible en français Page 1 of 2
249
250
Emission Control Device(s)
Type Model Serial No.
Exhaust Purifier MD-10125-WA-0300-0300
Type Model Serial No.

Fuel/Hydraulic Fluid
As required by Regulation 854, subsection 183(4), the type of fuel used on site conforms to:
CAN/CGSB-3 16-99 “Mining Diesel Fuel”, Special-LS
CAN/CGSB-3.517 “Automotive Low Sulphur Diesel Fuel” Type AL-S

Other (specify)
Capacity of Fuel Tank 276.3 Litres Capacity of Hydraulic Fluid Tank 278 Litres

Fire Suppression System


Type No. of Nozzles Size of Unit
Ansul 4 13.067 kg

Fire Extinguisher
Type Size Quantity
ABC 9.07 kg 1

Ventilation Requirement
Pursuant to subsection 183.1(3) of Regulation 854, the flow of air provided to the workplace where diesel-powered equipment is operating
“must be at least 0.06 cubic metres per second for each kilowatt of power of the diesel-powered equipment”.
3
Air volume requirement for the diesel-powered equipment 4.34 m /s (9,200 CFM)

Grade and Load Not applicable. Not a mobile unit


Manufacturer’s Recommended Grade Maximum Authorized Load
20% 2,272.73 kg (5000 lbs)

Braking System Not applicable. Not a mobile unit


Type
4 Wheel Wet Disc SA/HR Pedal Applied
Braking system performance requirements
The service brake system meets the requirements of:
CAN/CSA-M424.3-M90, “Braking Performance — Rubber-Tired, Self-Propelled Underground Mining Machines” or

ISO 10265: 1998 “Earth-Moving Machinery — Crawler Machines — Performance Requirements and Test Procedures for Braking Systems”

Acknowledgement
I confirm that I am authorized to complete and submit this form.
x I hereby certify that the information provided is true and correct to the best of my knowledge.
Last name of person completing this form First name of person completing this form

Position Date (yyyy/mm/dd)


--/--/--
Email Address

0078E (2011/12) Page 2 of 2


251
252
APPENDIX E
FIRE SUPPRESSION ASSEMBLY

253
254
4r&s
REVISION
FIRE SUPPRESSION
00
PART #: -
Manufacturing
DESCRIPTION: FIRE SUPPRESSION SYSTEM

02
03

255
4r& s
REVISION
FIRE SUPPRESSION
00
PART #: -
Manufacturing
DESCRIPTION: FIRE SUPPRESSION SYSTEM
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
1 2000237 TANK & BRACKET ASSEMBLY (INCLUDES 30 LB TANK) 1
2 JS610102 ARM CLAMP PAD 1
3 JS610103 HEX HEAD CAP SCREW 1
4 JS610104 WASHER 1
5 JS610105 LOCK NUT 1
6 JS610106 BUMPER PAD 1
7 JS610107 BASE PAD 1
8 JS610108 CLAMP BAND 1
9 JS610109 CLAMP BAND PAD 1
10 JS610110 FILL CAP ASSEMBLY (1 CAP) 1
11 JS610111 GASKET 1
12 JS610112 QUAD RING 1
13 JS610113 NAME PLATE 1
14 JS610114 ADAPTOR 1
15 JS610115 BURSTING DISC UNION ASSY. 1
16 JS610116 ADAPTOR 1
17 JS610117 BURSTING DISC 1
18 JS610118 UNION RING & TAIL PIECE 1
19 JS610119 TRIPLE TEE 1
20 JS610120 DISTRIBUTION TEE 1
21 JS610121 LOCK WASH NOZZLE 1
22 2000233 NOZZLE, ½ 90° 1
23 JS610123 BLOW-OFF CAP 1
24 JS610124 MOUNTING BRACKET NOZZLE 1
25 2000230 CARTRIDGE BRACKET ASSY. 1
26 JS610126 CARRIAGE BOLT 1
27 JS610127 LOCK NUT 1
28 JS610128 CLAMP ARM 1
29 JS610129 CLAMP ARM PAD 1
30 2000236 CARTRIDGE ASSEMBLY (LT-A-101-30) 1
31 JS610131 CARTRIDGE 1
32 JS610132 SHIPPING CAP 1
33 2000232 ¼” CHECK VALVE 1
34 2000231 SAFETY RELIEF VALVE 1
35 2000234 PNEUMATIC SLAVE PISTON 1
36 JS610136 ACTUATOR BODY 1
37 JS610137 O-RING 1
38 JS610138 PNEUMATIC SLAVE PISTON 1

256
4r&s
REVISION
FIRE SUPPRESSION
00
PART #: -
Manufacturing
DESCRIPTION: FIRE SUPPRESSION SYSTEM
BILL OF MATERIALS
ITEM PART NO. DESCRIPTION QTY
39 JS610139 PUNCTURE PIN 1
40 JS610140 SPRING 1
41 JS610141 O-RING 1
42 JS610142 ADAPTER BODY 1
43 JS610143 WASHER 1
44 JS610144 RETAINING RING 1
45 JS610145 GASKET 1
46 2000235 CARTRIDGE ASSEMBLY 1
47 JS610147 CARTRIDGE 1
48 JS610148 SHIPPING CAP 1
49 2000228 MANUAL ACTUATOR ASSEMBLY 1
50 2001287 KNOB 1
51 2001288 BOOT 1
52 JS610152 JAM NUT 1
53 2000229 BRACKET 1
54 JS610154 ACTUATOR BODY 1
55 JS610155 O-RING 1
56 JS610156 PUNCTURE PIN 1
57 JS610157 STREET ELBOW 1
58 JS610158 LEAD WIRE SEAL 1
59 JS610159 DRIVE SCREW 1
60 JS610160 CHAIN 1
61 2001775 KING PIN 1
62 JS610162 LABEL 1
63 JS610163 LABEL 1
- 2000238 20 LBS EXTINGUISHER W/BRACKET (NOT SHOWN) 1
- 2001124 FIRE SUPPRESSION PRESSURE SWITCH (NOT SHOWN) 1
NOTE: - JS NUMBERS NOT SOLD SEPARATELY -

257
258
APPENDIX F
SERVICE FILTER KIT

259
260
REVISION
00
PART #: 4000102-02
DESCRIPTION: SLX5100M4D FILTER KIT

PN: 2001065 (HIGH PRESSURE FILTER ELEMENT)

PN: 2000626-1 (FUEL/WATER SEPERATOR FILTER)

PN: 2000626-2 (FUEL/WATER SEPERATOR FILTER BOWL)

PN: 2000625 (FUEL FILTER B)

PN: 2000624 (FUEL FILTER A)

PN: 2000630 (ENGINE OIL FILTER)

PN: 2000509 (TRANSMISSION OIL FILTER)


261
REVISION
00
PART #: 4000102-02
DESCRIPTION: SLX5100M4D FILTER KIT

PN: 2000861 (RETURN FILTER CARTRIDGE)

PN: 2001346 (PRIMARY AIR FILTER)

PN: 2001347 (SECONDARY AIR FILTER)

PN: 2000082 (SMALL SUCTION STRAINER)

PN: 2003161 (LARGE SUCTION STRAINER)


262
FILTER KIT SLX5100M4D/SLX4100M4D: 4000102-02
PART NUMBER DESCRIPTION QTY
2003161 LARGE SUCTION STRAINER 1
2000082 SMALL SUCTION STRAINER 1
2000509 TRANSMISSION OIL FILTER 1
2001346 PRIMARY AIR FILTER (USED IN: 2001285) 1
2001347 SECONDARY AIR FILTER (USED IN: 2001285) 1
2000630 ENGINE OIL FILTER 1
2000626-1 FUEL/WATER SEPARATOR FILTER (TOP) 1
2000626-2 FUEL/WATER SEPARATOR FILTER (BOTTOM) 1
2000624 FUEL FILTER (A) 1
2000625 FUEL FILTER (B) 1
2001065 HIGH PRESSURE FILTER ELEMENT (USED IN: 2001064) 1
2000861 FILTER ELEMENT CARTRIDGE (USED IN: 2000512) 1

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