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User Manual For 10-40kVA Tower UPS

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Preface............................................................................................................................................... 3
Usage......................................................................................................................................... 3
Users ......................................................................................................................................... 3
Note ........................................................................................................................................... 3
Safety Precautions .............................................................................................................................4
Safety Message Definition ........................................................................................................ 4
Warning Label ...........................................................................................................................4
Safety Instruction ......................................................................................................................4
Debug & Operate ......................................................................................................................5
Maintenance & Replacement .................................................................................................... 5
Battery Safety............................................................................................................................6
Disposal..................................................................................................................................... 7
1 UPS Structure and Introduction ..................................................................................................... 8
1.1 UPS structure ......................................................................................................................8
1.1.1 UPS Configuration ................................................................................................... 8
1.1.2 UPS Outlook ............................................................................................................ 8
1.1.3 Details of UPS front and rear views ....................................................................... 12
1.2 Product Introduction ......................................................................................................... 16
1.2.1 UPS System Description ........................................................................................16
1.2.2 Operation Mode ..................................................................................................... 16
2 Installation.................................................................................................................................... 20
2.1 Location ............................................................................................................................20
2.1.1 Installation Environment ........................................................................................20
2.1.2 Site Selection.......................................................................................................... 20
2.1.3 Size and Weight ...................................................................................................... 20
2.2 Unloading and Unpacking................................................................................................. 21
2.2.1 Moving and Unpacking of the Cabinet .................................................................. 21
2.3 Positioning ........................................................................................................................23
2.3.1 Positioning Cabinet ................................................................................................23
2.4 Battery ...............................................................................................................................26
2.5 Cable Entry .......................................................................................................................27
2.6 Power Cables.....................................................................................................................28
2.6.1 Specifications ......................................................................................................... 28
2.6.2 Specifications for Power Cables Terminal .............................................................29
2.6.3 Circuit Breaker ....................................................................................................... 29
2.6.4 Connecting Power Cables ......................................................................................30
2.7 Control and Communication Cables .................................................................................32
2.7.1 Dry Contact Interface .............................................................................................32
2.7.2 Communication Interface .......................................................................................39
3 Control and LCD display Panel ................................................................................................... 40
3.1 LCD Indicator ...................................................................................................................40
3.2 Control and operation keys ...............................................................................................41
1
3.3 LCD Screen .......................................................................................................................41
3.4 Menu Window ...................................................................................................................45
3.4 Event List ..........................................................................................................................47
4 Operations .................................................................................................................................... 52
4.1 UPS start-up ......................................................................................................................52
4.1.1 Startup in normal mode ..........................................................................................52
4.1.2 Start from battery ................................................................................................... 53
4.2 UPS Shut down .................................................................................................................54
4.3 Procedure for Switching between Operation Modes .........................................................54
4.3.1 Switching the UPS from normal mode into battery mode ..................................... 54
4.3.2 Switching the UPS from normal mode into bypass mode ...................................... 54
4.3.3 Switching the UPS into normal mode from bypass mode ...................................... 54
4.3.4 Switching the UPS into maintenance bypass mode from normal mode.................54
4.3.5 Switching the UPS into normal mode from maintenance bypass mode.................55
4.4 Battery Maintenance ......................................................................................................... 56
4.5 EPO ................................................................................................................................... 56
4.6 Installation of parallel operation system ........................................................................... 57
5 Maintenance ................................................................................................................................. 58
5.1 Precautions ........................................................................................................................58
5.2 Instruction for maintaining UPS .......................................................................................58
5.3. Instruction for Maintaining Battery String ....................................................................... 58
6 Product Specifications..................................................................................................................60
6.1 Applicable Standards......................................................................................................... 60
6.2 Environmental Characteristics ..........................................................................................60
6.3 Mechanical Characteristics ...............................................................................................61
6.4 Electrical Characteristics ................................................................................................... 61
6.4.1 Electrical Characteristics (Input Rectifier) .............................................................61
6.4.2 Electrical Characteristics (Intermediate DC Link) .................................................61
6.4.3 Electrical Characteristics (Inverter Output) ...........................................................62
6.4.4 Electrical Characteristics (Bypass Mains Input) ....................................................62
6.5 Efficiency ..........................................................................................................................63
6.6 Display and Interface ........................................................................................................ 63
Annex. A Installation of internal batteries .................................................................................64
Annex. B Instructions of the parallel system for UPS ...............................................................71

2
Preface

Usage

The manual contains information on installation, use, operation and maintenance of UPS. Please
carefully read this manual prior to installation.

Users

Authorized Person

Note

Our company is providing a full range of technical support and service. Customers can contact our
local office or customer service center for help.
The manual will update irregularly, due to the product upgrading or other reasons.
Unless otherwise agreed, the manual is only used as guide for users and any statements or
information contained in this manual make no warranty expressed or implied.

3
Safety Precautions

This manual contains information concerning the installation and operation of UPS. Please carefully
read this manual prior to installation.
The UPS cannot be put into operation until it is commissioned by engineers approved by the
manufacturer (or its agent). Not doing so could result in personnel safety risk, equipment
malfunction and invalidation of warranty.

Safety Message Definition

Danger: Serious human injury or even death may be caused, if this requirement is ignored.
Warning: Human injury or equipment damage may be caused, if this is requirement is ignored.
Attention: Equipment damage, loss of data or poor performance may be caused, if this requirement
is ignored.
Commissioning Engineer: The engineer who installs or operates the equipment should be well
trained in electricity and safety, and familiar with the operation, debug, and maintenance of the
equipment.

Warning Label

The warning label indicates the possibility of human injury or equipment damage, and advised the
proper step to avoid the danger. In this manual, there are three types of warning labels as below.

Labels Description

Serious human injury or even death may be caused, if this requirement


is ignored.
Human injury or equipment damage may be caused, if this requirement is
ignored.
Equipment damage, loss of data or poor performance may be caused, if
this requirement is ignored.

Safety Instruction

 Performed only by commissioning engineers.


 This UPS is designd for commercial and industrial applications
only, and is not intended for any use in life-support devices or
system.
 Read all the warning labels carafully before operation, and follow
the instructions.

4
 When the system is running , do not touch the surface with this
label, to avoid any hurt of scald.
 ESD sensitive components inside the UPS, anti-ESD measure
should be taken before handling.

Move & Installation

 Keep the equipment away from heat source or air outlets.


 In case of fire, use dry powder extinguisher only, any liquid
extinguisher can result in electric shock.
 Don’t start the system if any damage or abnormal parts founded.
 Contacting the UPS with wet material or hands may be subject to
electric shock.
 Use proper facilities to handle and install the UPS. Shielding shoes,
protective clithes and other protective facilities are necessary to
aviod injury.
 During positioning, keep the UPS way from shock or vibration.
 Install the UPS in proper environment, more detail in section 2.3.

Debug & Operate

 Make sure the grounding cable is well connected before


connecting the power cables, the grounding cable and neutral
cable must be in accordance with the local and national codes
practice.
 Before moving or re-connecting the cables, make sure to cut off
all the input power sources, and wait for at least 10 minutes for
internal discharge. Use a multi-meter to measure the voltage on
terminals and ensure the voltage is lower than 36V before
operation.
 The earth leakage current of load will be carried by RCCB OR
RCD.
 Initial check and inspection should be performed after long time
storing of UPS.

Maintenance & Replacement

 All the equipment maintenance and servicing procedures


involving internal access need special tools and should be carried
out only by trained personnel. The components that can be
accessed by opening the protective cover with tools cannot be
maintenance by user.
5
 This UPS full complies with “IEC62040-1-1-General and safety
requirements for use in operator access area UPS”. Dangerous
voltages are present within the battery box.
However, the risk of contact with these high voltages is minimized
for non-service personnel. Since the component with dangerous
voltage can only be touched by opening the protective cover with
a tool, the possibility of touching high voltage component is
minimized. No risk exists to any personnel when operating the
equipment in the normal manner, following the recommended
operating procedures in this manual.

Battery Safety

 All the battery maintenance and servicing procedures


involving internal access need special tools or keys and
should be carried out only by trained personnel.
 When connected together, the battery terminal voltage will
exceed 400Vdc and is potentially lethal.
 Battery manufacturers supply details of the necessary
precautions to be observed when working on, or in the
vicinity of a large bank of battery cells. These precautions
should be followed implicitly at all times. Particular attention
should be paid to the recommendations concerning local
environmental conditions and the provision of protective
clothing, first aid and fire-fighting facilities.
 Ambient temperature is a major factor in determining the
battery capacity and life. The nominal operating temperature
of battery is 20℃. Operating above this temperature will
reduce the battery life. Periodically change the battery
according to the battery user manuals to ensure the back-up
time of UPS.
 Replace the batteries only with the same type and the same
number, or it may cause explosion or poor performance.
 When connecting the battery, follow the precautions for high-
voltage operation before accepting and using the battery,
check the appearance of the batteries. If the package is
damaged, or the battery terminal is dirty, corroded or rusted
or the shell is broken, deformed or has leakage, replace it
with new product. Otherwise, battery capacity reduction,
electric leakage or fire may be caused.
 Before operating the battery, remove the finger ring, watch,
necklace, bracelet and any other metal jewelry.
 Wear rubber gloves.
 Eye protection should be worn to prevent injury from
6
accidental electrical arcs.
 Only use tools (e.g. wrench) with insulated handles.
 The batteries are very heavy. Please handle and lift the
battery with proper method to prevent any human injury or
damage to the battery terminal.
 Don’t decompose, modify or damage the battery. Otherwise,
battery short circuit, leakage or even human injury may be
caused.
 The battery contains sulfuric acid. In normal operation, all
the sulfuric acid is attached to the separation board and plate
in the battery. However, when the battery case is broken, the
acid will leak from the battery. Therefore, be sure to wear a
pair of protective glasses, rubber gloves and skirt when
operating the battery. Otherwise, you may become blind if
acid enters your eyes and your skin may be damaged by the
acid.
 At the end of battery life, the battery may have internal short
circuit, drain of electrolytic and erosion of positive/negative
plates. If this condition continues, the battery may have
temperature out of control, swell or leak. Be sure to replace
the battery before these phenomena happen.
 If a battery leaks electrolyte, or is otherwise physically
damaged, it must be replaced, stored in a container resistant
to sulfuric acid and disposed of in accordance with local
regulations.
 If electrolyte comes into contact with the skin, the affected
area should be washed immediately with water.

Disposal

 Dispose of used battery according to the local instructions.

7
1 UPS Structure and Introduction

1.1 UPS structure

1.1.1 UPS Configuration

The UPS configurations are provided in Table 1-1.

Table 1-1 UPS Configuration


Item Components Quantity Remark
Circuit Breakers 5 Standard
Standard Backup Dual Input 1 Standard
Type Parallel Card, 1 Optional
Dry Contact Card 1 Optional
Circuit Breakers 4 Standard
Dual Input 1 Standard
Long Backup Type
Parallel Card, 1 Optional
Dry Contact Card 1 Optional

1.1.2 UPS Outlook

The UPS outlooks are shown as figure 1-1.

8
(a) The outlook of 10kVA and 15kVA long backup type (unit: mm)

(b) The outlook of 10kVA and 15kVA standard backup type (unit: mm)

9
(c) The outlook of 20kVA and 30kVA long backup type (unit: mm)

10
(d) The outlook of 20kVA and 30kVA standard backup type (unit: mm)

(e) The outlook of 40kVA long backup type (unit: mm)

11
(f) The outlook of 40kVA standard backup type (unit: mm)
Figure 1-1 UPS Outlook

1.1.3 Details of UPS front and rear views

The UPS front and rear views are shown as Figure 1-2.

12
LCD
LED
Buzzer
Operational
Button

Ventilation
panel

(a) The details of front view for 10-30kVA long backup and standard type

RS232 SNMP
RS485 Battery Cold Start

USB Maintenance CB

Parallel Bypass Input CB


Board

Main input CB
Dry
Contact Output CB

Protective Connection terminal


Cover

(b) The details of rear view for 10kVA and 15kVA long backup type

13
(c) The details of rear view for 10kVA and 15kVA standard backup type

(d) The details of rear view for 20kVA and 30kVA long backup type

14
(e) The details of rear view for 20kVA and 30kVA standard type

Parallel board
Cold start
Dry contact

Output CB
Bypass Input CB

Air vent

Maintenance Input CB
switch

Connection terminals

(f) The details of rear view for 40Kva long backup type

15
(g) The details of rear view for 40kVA standard backup type
Figure 1-2 Details of UPS front and rear views

1.2 Product Introduction

1.2.1 UPS System Description

The Tower UPS is configured by the following part: rectifier, charger, inverter, static bypass switch
and Maintenance bypass breaker. One or several battery strings should be installed to provide
backup energy once the utility fails. The UPS structures are shown in Figure 1-3.

Figure 1-3 UPS Block Diagram

1.2.2 Operation Mode

The tower UPS is an on-line, double-conversion UPS that permits operation in the following modes:
 Normal mode
 Battery mode
16
 Bypass mode
 Maintenance mode(manual bypass)
 ECO mode
 Frequency Converter mode

1.2.2.1 Normal Mode

The inverters of power modules continuously supply AC power to the critical AC load. The rectifier
derives power from the AC mains input source and supplies DC power to the inverter, meanwhile
the charger derives the DC power from the rectifier and charger its associated backup batteries.

Figure 1-4 Normal mode operation diagram

1.2.2.2 Battery Mode

Upon failure of the AC mains input power, the inverters of power modules will obtain power from
the batteries, and supply AC power to the critical AC load. There is no interruption to the critical
load. After restoration of the AC mains input power, UPS will transfer automatically to normal mode
without users’ intervention.

Figure 1-5 Battery Mode operation diagram


Note: With the function of “Battery Cold Start”, the UPS could start without utility. For 2-slot and
4-slot cabinet UPS, “Battery Cold Start” is optional, and for 6-slot and 10-slot cabinet UPS, it’s
standard.

17
1.2.2.3 Bypass Mode

If the inverter overload capacity is exceeded under normal mode, or if the inverter becomes
unavailable for any reason, the static switch will perform a transfer of the load from the inverter to
the bypass source, without interruption to critical AC load. If the inverter is asynchronous with the
bypass source, an interruption would exist in the transfer from the inverter to the bypass. This is to
avoid large cross current due to the paralleling of unsynchronized AC sources. This interruption is
programmable, but the typically setting is less than 3/4 of an electrical cycle, e.g. less than 15ms
(50HZ) or less than 12.5ms (60HZ). The action of transfer/re-transfer can be done by the command
through the monitor screen.

Figure 1-6 Bypass mode operation diagram

1.2.2.4 Maintenance Mode (Manual Bypass)

A manual bypass switch is available to ensure continuity of supply to the critical load when the UPS
becomes unavailable e.g. during a maintenance procedure.

Figure 1-7 Maintenance mode operation diagram

Danger

During Maintenance mode, dangerous voltages are present on the terminal of input, output and
neutral, even with all the modules and the LCD turned off.

18
1.2.2.5 ECO Mode

To improve system efficiency, UPS system works in Bypass Mode at normal time, and the inverter
is standby, when the utility from the bypass fails, the UPS will transfer to Battery Mode and the
inverter powers the load.

Figure 1-8 ECO Mode operation diagram

Note

There is a short interruption time (less than 10ms) when transferring from ECO mode to battery
mode, it must be sure that the interruption has no effect on loads.

1.2.2.6 Frequency Converter Mode

By setting the UPS to “Frequency Converter Mode”, the UPS could present a stable output of fixed
frequency (50 or 60HZ), and the bypass static switch is not available.

19
2 Installation

2.1 Location

As each site has itself requirements, the installation instructions in this section are as a guide for the
general procedures and practices that should be observed by the installing engineer.

2.1.1 Installation Environment

The UPS is intended for indoor installation and uses forced convection cooling by internal fans.
Please make sure there is enough space for the UPS ventilation and cooling.
Keep the UPS far away from water, heat and inflammable and explosive corrosive material. Avoid
installing the UPS in the environment with direct sunlight, dust, volatile gases, corrosive material
and high salinity.
Avoid installing the UPS in the environment with conductive dirt.
The operating environment temperature for batteries is 20℃-25℃. Operating above 25℃ will
reduce the battery life, and operation below 20℃ will reduce the battery capacity.
The battery will generate a little amount of hydrogen and oxygen at the end of charging; ensure the
fresh air volume of the battery installation environment must meet EN50272-2001 requirements.
When external batteries are used, the battery circuit breakers (or fuses) must be mounted as close as
possible to the batteries, and the connecting cables should be as short as possible.

2.1.2 Site Selection

Ensure the ground or installation platform can bear the weight of the UPS cabinet, batteries and
battery racks.
No vibration and less than 5 degree inclination horizontally.
The equipment should be stored in a room so as to protect it against excessive humidity and heat
sources.
The battery needs to be stored in dry and cool place with good ventilation. The most suitable storage
temperature is 20℃ to 25℃.

2.1.3 Size and Weight

Ensure there is enough space for the placement of the UPS. The room reserved for the UPS cabinet
is shown in Figure 2-1.

20
Attention
Ensure there is at least 0.8m before the front of the cabinet so as to easily maintain the power module
and at least 0.5mbehind for ventilation and cooling. The room reserved for the cabinet is shown in
Figure2-1.

500

500

800

Figure 2-1 Space reserved for the cabinet (Unit: mm)


The dimension and weigh for the UPS cabinet is shown in Table 2-1
Table 1.1Weight for the cabinet
Configuration Dimension(W*D*H)mm Weight
10kVA/15kVA Standard Backup Type 250*840*715 51.5kg(No Batteries Included)

10kVA/15kVA Long Backup Type 250*660*530 31kg

20kVA/30kVA Standard Backup Type 350*738*1335 89kg(No Batteries Included)

20kVA/30kVA Long Backup Type 250*680*770 52kg

40kVA Long Backup Type 250*836*770 61kg

40kVA standard Type 500*840*1400 140kg

2.2 Unloading and Unpacking

2.2.1 Moving and Unpacking of the Cabinet

The steps to move and unpack the cabinet are as follows:


1. Check if any damages to the packing. (If any, contact to the carrier)
2. Transport the equipment to the designated site by forklift, as shown in Figure2-2.

21
Figure 2-2 Transport to the designated site
3. Unpack the package as shown in Figure 2-3.

Figure 2-3 Disassemble the case


4. Remove the protective foam around the cabinet as shown in Figure 2-4.

Figure 2-4 remove the protective foam


5. Check the UPS.
(a)Visually examine if there are any damages to UPS during transportation. If any, contact to
the carrier.
22
(b)Check the UPS with the list of the goods. If any items are not included in the list, contact to
our company or the local office.
6. Dismantle the bolt that connects the cabinet and wooden pallet after disassembly.
7. Move the cabinet to the installation position.

Attention
Be careful while removing to avoid scratching the equipment.

Attention
The waste materials of unpacking should be disposed to meet the demand for environmental
protection.

2.3 Positioning

2.3.1 Positioning Cabinet

For 20kVA/30kVA/40kVA standard backup type UPS, the UPS cabinet has two way of supporting
itself: One is to support itself temporarily by the four wheels at the bottom,making it convenient
to adjust the position of the cabinet;The other is by anchor bolts to support the cabinet permanently
after adjusting the position of the cabinet. For 10-40kva long backup type and 10kva standard
backup type UPS, the UPS cabinet supports itself only by the four wheels at the bottom. The
supporting structure is shown in Figure 2-5.

(a) 10kVA and 15kVA long backup type (Bottom, unit: mm)

23
(b) 10kVA and 15kVA standard backup type (Bottom, unit: mm)

(c) 20kVA and 30kVA long backup type (Bottom, unit: mm)

24
(d) 20kVA and 30kVA standard backup type (Bottom, unit: mm)

(e) 40kVA long backup type (Bottom, unit: mm)

25
(f) 40kVA standard backup type (Bottom, unit: mm)
Figure 2-4 Supporting structure (Bottom View)
The steps to position the cabinet are as follows:
1. Ensure the supporting structure is in good condition and the mounting floor is smooth and strong.
2. Retract the anchor bolts by turning them counter clockwise using wrench, the cabinet is then
supported by the four wheels.
3. Adjust the cabinet to the right position by the supporting wheels.
4. Put down the anchor bolts by turning them clockwise using wrench, the cabinet is then
supported by the four anchor bolts.
5. Ensure the four anchor bolts are in the same height and the cabinet is fixed and immovable.

Attention
Auxiliary equipment is needed when the mounting floor is not solid enough to support the cabinet,
which helps distribute the weight over a larger area. For instance, cover the floor with iron plate or
increase the supporting area of the anchor bolts.

2.4 Battery

Three terminals (positive, neutral, negative) are drawn from the battery group and connected to
UPS system. The neutral line is draw from the middle of the batteries in series (See Figure 2-5)

26
Figure 2-5 Battery connection diagram

Danger
The battery terminal voltage is of more than 400Vdc, please follow the safety instructions to avoid
electric shock hazard.
Ensure the positive, negative, neutral electrode is correctly connected from the battery unit terminals
to the breaker and from the breaker to the UPS system.

2.5 Cable Entry

For 10kVA and 15kVA long or standard backup type, cables entre from the bottom of the rear side.
For 20kVA and 30kVA long or standard backup type, cables entre from the right side of the rear side.
For 40kVA long or standard backup type, cables entre from the bottom of the rear side.
These cable entry ways are shown in Figure 2-6.

(a) Cables entre from the bottom or the right side of the rear

27
(b) Cables entre from the bottom of the front
Figure 2-6 Cables entry

2.6 Power Cables

2.6.1 Specifications

The UPS power cables are recommended in Table 2-2.


Table 2-2 Recommended sizes for power cables
Contents 10/15kVA 20/30kVA 40kVA
Main Input Current(A) 18/28 35/55 70
A 6 10 16
B 6 10 16
Main Input CableSection
C 6 10 16
(mm²)
N 6 10 16
Main Output Current(A) 15/23 30/45 60
A 6 10 16
Main Output B 6 10 16
CableSection
C 6 10 16
(mm²)
N 6 10 16
Bypass Input Current(A) 15/23A 30/45A 60A
A 6 10 16
Bypass Input B 6 10 16
CableSection
(Optional) C 6 10 16
(mm²)
N 6 10 16
Battery Input current(A) 20/30A 40/60A 80A
28
+ 8 16 25
Battery Input CableSection - 8 16 25

(mm²) N 8 16 25

PE CableSection PE 6 10 16

Note

The recommended cable section for power cables are only for the situations described
below:
 Ambient temperature: +30℃.
 AC loss is less than 3%, DC loss is less than 1%, the length of the AC power cables
should be no longer than 50 meters and the length of the DC power cables should be no
longer than 30 meters.
 Currents listed in the table are based on the 380V system (line to line voltage). For
400V system, the current is 0.95 times and for the 415V system the current is 0.92
times.
 The size of neutral lines should be 1.5-1.7 times the value listed above when the
predominant load is non-linear.

2.6.2 Specifications for Power Cables Terminal

Specifications for power cables connector are listed as Table 2-3.


Table 2-3 Requirements for power terminal
Port Connection Bolt Bolt Torque
Cables crimped
Mains input M6 7mm 4.9Nm
OT terminal
Cables crimped
Bypass Input M6 7mm 4.9Nm
OT terminal
Cables crimped
Battery Input M6 7mm 4.9Nm
OT terminal
Cables crimped
Output M6 7mm 4.9Nm
OT terminal
Cables crimped
PE M6 7mm 4.9Nm
OT terminal

2.6.3 Circuit Breaker

The external circuit breakers (CB) for the system are recommended in Table 2-4.
Table 2-4 Recommended CB
Installed 10kVA 15kVA 20kVA 30kVA 40kVA
Input CB 32A/3P 40A/3P 63A/3P 100A/3P 100A/3P

29
Bypass input 32A/3P 40A/3P 63A/3P 63A/3P 100A/3P
CB
Output CB 32A/3P 40A/3P 63A/3P 63A/3P 100A/3P
External 32A/3P 40A/3P 63A/3P 63A/3P 100A/3P
Battery CB 32A/3P 40A,250Vdc 63A,250Vdc 100A,250Vdc 125A,250Vdc

Attention
The CB with RCD (Residual Current Device) is not suggested for the system.

2.6.4 Connecting Power Cables

The steps of connecting power cables are as follows:


1) Verify that all the external input distribution switches of the UPS are completely open and the
UPS internal maintenance bypass switch is open, Attach necessary warning signs to these switches
to prevent unauthorized operation.
2) For 10kVA, 20kVA, 30kVA long backup or standard type and 40kVA long backup type, the
connection terminals are in the rear of UPS, for 40kVA standard backup type, the connection
terminals are in the front of UPS, remove the metal protective cover, the terminals are shown in
Figure 2-7

(a) Connection terminals for 10kVA/15kVA long and standard backup time

(b) Connection terminals for 20kVA/30kVA long and standard backup time

30
(c) Connection terminals for 40kVA long backup time

(d) Connection terminals for 40kVA standard backup time


Figure 2-7 Cable connection terminals
3) Connect the protective earth wire to protective earth terminal (PE).
4) Connect the AC input supply cables to the main input terminal and AC output supply cables to
the output terminal.
5) Connect the battery cables to the battery terminal.
6) Check to ensure there is no mistake and re-install all the protective covers.
Note: mA, mB, mC standard for Main input phase A,B and C;bA,bB,bC standard
for Bypass Input phase A,B and C.

Attention
The operations described in this section must be performed by authorized electricians or qualified
technical personnel. If you have any difficulties, contact the manufacturer or agency.

Warning
 Tighten the connections terminals to enough torque moment, refer to Table 2-3, and please
ensure correct phase rotation.
 Before connection,ensure the input switch and the power supply are off,attach warnings label
to warn not to operate by others
 The grounding cable and neutral cable must be connected in accordance with local and national
codes.
 When the cable holes does not goes through by cables, it should be filled by the hole stopper.

31
2.7 Control and Communication Cables

UPS is configured with RS232 and RS485 interfaces, dry contact, USB and SNMP card are optional,
as is shown in Figure 2-8.

Figure 2-8 Dry contact & communication interface

2.7.1 Dry Contact Interface

The UPS provides the dry contact ports from J2 to J10, and the ports J5, J6-2, J7 can be
programmable as input ports, the UPS can accept the dry contact signal from these ports to act
some operations. The ports J6-1, J8, J9, and J10 can be programmable as output ports, when the
UPS is in some actions, the UPS can send out the dry contact signal to external devices for
indicating the status of the UPS or acting. The default definitions of these ports are shown in Table
2-5.
Table 2-5 Default Functions of the ports
Port Name Function
J2-1 TEMP_BAT Detection of battery temperature
J2-2 TEMP_COM Common terminal for temperature detection
J3-1 ENV_TEMP Detection of environmental temperature
J3-2 TEMP_COM Common terminal for temperature detection
J4-1 REMOTE_EPO_NC Trigger EPO when disconnected with J4-2
J4-2 +24V_DRY +24V
J4-3 +24V_DRY +24V
J4-4 REMOTE_EPO_NO Trigger EPO when short- circuited with J4-3
J5-1 +24V_DRY +24V
Input dry contact , the function is settable ,
J5-2 GEN_CONNECTED
Default: interface for the generator
J5-3 GND_DRY Ground for +24V
Output dry contact, the function is settable.
J6-1 BCB Drive
Default: Battery trip signal
J6-2 BCB_Status Input dry contact, the function is settable.
32
Default: BCB Status (Alarm no battery if BCB
Status is invalid).
J7-1 GND_DRY Ground for +24V
Input dry contact, the function is settable.
Default: BCB Online (when short-circuited with J7-
J7-2 BCB_Online
1, it indicates BCB online, and BCB Status is
available).
Output dry contact (Normally closed), the function
J8-1 BAT_LOW_ALARM_NC is settable.
Default: Low battery alarm
Output dry contact (Normally open), the function is
J8-2 BAT_LOW_ALARM_NO settable.
Default: Low battery alarm
J8-3 BAT_LOW_ALARM_GND Common terminal for J8-1 and J8-2
Output dry contact, (Normally closed) the function
J9-1 GENERAL_ALARM_NC is settable.
Default: Fault alarm
Output dry contact, (Normally open) the function is
J9-2 GENERAL_ALARM_NO settable.
Default: Fault alarm
J9-3 GENERAL_ALARM_GND Common terminal for J9-1 and J9-2
Output dry contact, (Normally closed) the function
J10-1 UTILITY_FAIL_NC is settable.
Default: Utility abnormal alarm
Output dry contact, (Normally open) the function is
J10-2 UTILITY_FAIL_NO settable.
Default: Utility abnormal alarm
J10-3 UTILITY_FAIL_GND Common terminal for J10-1 and J10-2

Note

The input dry contact ports J5-2, J6-2, and J7 can be programmed through our MTR software, the
programmable events are shown in Table 2-6.
Table 2-6 Input Programmable Events
NO. Event Description
1 Generator Input The input power is supplied by the generator
2 Main CB Close Main input breaker is closed
3 Mute Mute
4 BCB Status BCB status, closed or open
5 Transfer Inverter UPS would transfer to the inverter mode
6 BCB Online Enable the BCB status checking
7 Transfer Bypass UPS would transfer to the bypass mode
8 Fault Clear Recheck the fault or alarm information
9 Battery Over Charge Batteries are over charged
33
10 Battery Over Discharge Batteries are over discharging
11 Stop Boost Charge Stop boost charging
Note: The output dry contact ports J6-1, J8, J9 and J10 can be programmed through our MTR
software, the programmable events are shown in Table 2-7.
Table 2-7 Output Programmable Events
NO. Event Description
1 BCB Trip BCB tripping
2 Byp Backfeed Trip Bypass backfeed protective breaker tripping
3 Overload Output is overload
4 General Alarm General alarms
5 Output Lost No output voltage
6 Battery Mode UPS works in battery mode
7 Utility Fail The power-grid fails
8 On Inverter UPS works in inverter mode
9 Battery Charge Batteries are being charged
10 Normal Mode UPS works in normal mode
11 Batt Volt Low Batteries voltage is low
12 On Bypsaa UPS works in bypass mode
13 Batt Discharge Batteries are discharging
14 Rectifier Ready The rectifier is starting
15 Battery Boost Charge Batteries are boosting charged
Note: There below take the default definitions for example to introduce the methods of
application.

Interface of Battery and Environmental Temperature Detection

The input dry contact J2 and J3 can detect the temperature of batteries and environment
respectively, which can be used in environment monitoring and battery temperature compensation.
Interfaces diagram for J2 and J3 are shown in Figure 2-22, the description of the interface is in
Table 2-8.

Figure 2-22 J2 and J3 for temperature detecting


Table 2-8 Description of J2 and J3

34
Port Name Function
J2-1 TEMP_BAT Detection of battery temperature
J2-2 TEMP_COM common terminal
J3-1 ENV_TEMP Detection of environmental temperature
J3-2 TEMP_COM common terminal

Note

A specified temperature sensor is required for temperature detection, and it’s optional, please
confirm with the manufacturer or the local agency before the order.

Remote EPO Input Port

J4 is the input port for remote EPO. It requires connecting NC (J4-1) and +24V (J4-2) and
disconnecting NO (J4-4) and +24V (J4-3) during normal operations, and EPO is triggered when
disconnecting NC (J4-1) and +24V (J4-2), or connecting NO (J4-4) and +24V (J4-3). The port
diagram is shown in Figure 2-23, and the port description is shown in Table 2-9.

Figure 2-23 Diagram of input port for remote EPO


Table 2-9 Description of input port for remote EPO
Port Name Function
J4-1 REMOTE_EPO_NC Trigger EPO when disconnect with J4-2
J4-2 +24V_DRY +24V
J4-3 +24V_DRY +24V
J4-4 REMOTE_EPO_NO Trigger EPO when connect with J4-3

Note
J4-1 and J4-2 must be connected in normal operations.

Generator Input Dry Contact

The default function of J5 is the interface for generator input, when connecting J5-2 with +24V
(J5-1), the UPS judges the generator has been connected in the system. The port diagram is shown
in Figure 2-24, the port description is shown in Table 2-10.

35
Figure 2-24 Diagram of input port for generator input
Table 2-10 Description of input port for generator input
Port Name Function
J5-1 +24V_DRY +24V
J5-2 GEN_CONNECTED Connection status of generator
J5-3 GND_DRY Power ground for +24V

BCB Input Port

The default functions of J6 and J7 are the ports for BCB tripping and BCB status, connect J6-1
and J7-1 to BCB tripper, the port J6-1 can provide a driver signal (+24VDC, 20mA) to trip the
battery breaker when EPO is triggered or EOD (end of discharge) happen. Connect J6-2 and J7-1
to BCB auxiliary contact points after shorting circuit J7-1 and J7-2, the UPS would detect the
BCB status, when BCB is closed, it indicates batteries are connected, when open, it alarms
batteries not connected. The port diagram is shown in Figure 2-25, and the description is shown in
Table 2-11.

Figure 2-25 BCB Port


Table 2-11 Description of BCB port
Port Name Function
BCB contact drive, provides +24V voltage,20mA
J6-1 BCB_DRIV
drive signal
BCB contact status, connect with the normally open
J6-2 BCB_Status
signal of BCB
J7-1 GND_DRY Power ground for +24V
BCB on-line input (normally open) , BCB is on-
J7-2 BCB_Online
line when the signal is connecting with J7-1

36
Note
In default setting, when a circuit breaker with auxiliary contacts is used, connect J6-2 and J7-1 to
auxiliary contacts terminals to get the status of the BCB, this function must be enabled by shorting
J7-1 and J7-2.

Battery Warning Output Dry Contact Interface

The default function of J8 is the output dry contact interface for battery voltage low alarm, when
the battery voltage is lower than the setting value, an auxiliary dry contact signal will be activated
via the relay, before UPS alarms “Battery voltage low”, J8-1 and J8-3 are connected by the relay,
J8-2 and J8-3 are disconnected, when UPS alarms “battery voltage low”, J8-1 and J8-3 are
disconnected by the relay, J8-2 and J8-3 are connected.
The port diagram is shown in Figure 2-26, and the description is shown in Table 2-12.

Figure 2-26 Battery warning output dry contact interface diagram


Table 2-12 Battery warning output dry contact interface description
Port Name Function

Battery warning relay (normally closed) will be


J8-1 BAT_LOW_ALARM_NC
open during warning

Battery warning relay (normally open) will be


J8-2 BAT_LOW_ALARM_NO
closed during warning

J8-3 BAT_LOW_ALARM_GND Common terminal

General Alarm Output Dry Contact Interface

The default function of J9 is the general alarm output dry contact dry interface. When one and
more warnings are trigged, an auxiliary dry contact signal will be active via the isolation of a
relay. The port diagram is shown in Figure 2-27, and the description is shown in Table 2-13.

37
Figure 2-27 General alarm dry contact interface diagram
Table 2-13 General alarm dry contact interface description
Port Name Function
Integrated warning relay (normally closed) will be
J9-1 GENERAL_ALARM_NC
open during warning
Integrated warning relay (normally open) will be
J9-2 GENERAL_ALARM_NO
closed during warning
J9-3 GENERAL_ALARM_GND Common terminal

Utility Fail Warning Output Dry Contact Interface

The default function of J10 is the output dry contact interface for utility failure warning, when the
utility fails, the system will send a utility failure warning information, and provide an auxiliary dry
contact signal via the isolation of a relay. The interface diagram is shown in Figure 2-28, and the
description is shown in Table 2-13.

Figure 2-28 Utility failure warning dry contact interface diagram


Table 2-13 Utility failure warning dry contact interface description
Port Name Function
Mains failure warning relay(normally closed) will
J10-1 UTILITY_FAIL_NC
be open during warning
Mains failure warning relay (normally open) will
J10-2 UTILITY_FAIL_NO
be closed during warning
J10-3 UTILITY_FAIL_GND Common terminal

38
2.7.2 Communication Interface

RS232, RS485 and USB ports can provide series data which can be used for commissioning and
maintenance by authorized engineers or can be used for networking or integrated monitoring
system in the service room. SNMP is used on site for communication (Optional).

39
3 Control and LCD display Panel

The structure of control and display panel for cabinet is shown in Figure 3-1.

Figure 3-1 Control and display panel


The panel is divided into three functional areas:LED indicator,control and operation keys and
LCD screen.

3.1 LCD Indicator

There are 6 LEDs on the panel to indicate the operating status and fault. (Refer to Figure 3-1).The
descriptions of indicators are shown in Table 3-1.
Table 3-1 Status description of indicators
Indicators State Description
Steady green Rectifier normal
Flashing
Rectifier is starting up
Rectifier green
indicator Steady red Rectifier fault
Flashing red Mains input abnormal
Off Rectifier not operating
Steady green Battery charging
Flashing
Battery discharging
green
Battery Battery abnormal (battery failure, no battery or battery reversed) or
indicator Steady red battery converter abnormal (failure, over current or over
temperature) , EOD
Flashing red Battery low voltage
Off Battery and battery converter normal, battery not charging
Steady green Load supplied by bypass
Bypass abnormal or out of normal range, or static bypass switch
Bypass Steady red
fault
indicator
Flashing red Bypass voltage abnormal
Off Bypass normal
Steady green Load supplied by inverter

40
Indicators State Description
Flashing
Inverter on, start, synchronization or standby (ECO mode)
green
Inverter
Steady red System output not supplied by inverter, inverter fault
indicator
Flashing red System output supplied by inverter, and inverter alarm
Off Inverter not operating for all modules
Steady green UPS output ON and normal
Load Steady red UPS overload time is out, or output short, or output no power supply
indicator Flashing red Overload output of UPS
Off No output of UPS
Status Steady green Normal operation
indicator Steady red Failure

There are two different types of audible alarm during UPS operation, as shown in Table 3-2.
Table 3-2 Description of audible alarm
Alarm Description
Two short alarm
when system has general alarm (for example: AC fault),
with a long one
Continuous alarm When system has serious faults (for example: fuse or hardware fault)

3.2 Control and operation keys

Control and operation keys include five keys, which are used together with LCD screen. The
functions description is shown in Table 3-3.
Table 3-3Functions of Control and operation keys
Function Key Description
Emergency power off. Long press,cut off the load power (shut down
EPO
the rectifier, inverter, static bypass and battery)
HOME Return to the main menu page
Left arrow Select and turn the page
Right arrow Select and turn the page
ENTER Confirm

Attention
When bypass frequency is over track, there is interruption time(less than 10ms) for transferring from
bypass to inverter.

3.3 LCD Screen

After the monitoring system starts self-test, the system enters the home page, following the welcome
window. The home page is shown in Figure 3-2.
Home page consists of System Information Window, Menu Window and Current Command and
Record Menu.

41
Figure 3-2 Home page
The descriptions of LCD icons are shown in Table 3-4.
Icon Description

Power On/Off button

Parameters of Main & Bypass Input

History log

Function set(Fault Clear, Battery Test, Battery Maintenance, language set,


Manual Transfer, etc.), System Configuration(For Service Engineer Only)

Parameters of Battery, DC bus information, Temperature, etc.

Parameters of Output & Load

Warning, S-code and System Information(Rated parameters, Version


Information)

Mute on/off

Page Up & Down

Select these icons, system enters the corresponding page.

Select and press “ENTRY” button to turn off the inverter or return on the inverter or escape.

42
Select and press “ENTRY” button to check the data of main input and bypass
input.

Select and press “ENTRY” button to check the history log.

Select and press “ENTRY” button to set the date and the time, the language, the
communication protocol, the screen contrast, the rate (rated voltage and voltage frequency), the
battery parameters (battery number, battery capacity, charging current), and operate functions
(fault clear, manual to bypass, manual to inverter, battery discharging test and stop test).

43
Select and press “ENTRY” button to check the battery information (battery voltage,
battery charging or discharging current, battery number, discharge times, battery capacity
percentage, remaining discharging time, battery temperature, environment temperature UPS
running time, total discharging time), the DC bus information (bus voltage, charging voltage, bus
capacity running time, fan running time), the temperature data (inlet temperature, input SCR
temperature, rectifier IGBT and inverter IGBT temperature).

Select and press “ENTRY” button to check the data of output as the following pictures.

44
Select and press “ENTRY” button to check the current alarm, SCODE information,
the system rated information and the version information.

Select and press “ENTRY” button to mute on, select and press “ENTRY” button to mute
off.

Note
The LCD will go to sleep in 2 minutes during which time if there are no warnings or faults. Press
any button to wake the screen up.

3.4 Menu Window

The Menu Window displays the menu name of data window, while the data window displays the
related contents of selected menu in menu window. Select UPS menu and data window to browse
related parameters of UPS and set related functions. The details are given in Table 3-5.
Table 3-5 Description of UPS Menu
Menu name Menu item Meaning
V phase(V) Voltage
I phase(A) Current
Main input
Freq.(Hz) Frequency
PF Power factor
V phase(V) Voltage

45
Menu name Menu item Meaning
Freq. (Hz) Frequency
Bypass
I phase(A) Current
input
PF Power factor
V phase(V) Voltage
I phase(A) Current
Output
Freq. (Hz) Frequency
PF Power factor

This UPS Sout (kVA) Apparent Power


Pout (kW) Active Power
module’s
Qout (kVAR) Reactive Power
load
Load (%) Load percent
Environmental Temp Environmental Temp
Battery voltage(V) Positive and negative battery voltage
Battery current A) Positive and negative battery current
Battery Temp(℃) Battery Temperature
Battery data Remaining Time Remained battery backup time
Battery capacity (%) Remained battery capacity
battery boost charging Battery is working in boost charging mode
battery float charging Battery is working in float charging mode
Battery disconnected Battery is not connected
Current Display all current alarm. The alarms are displayed on
Current alarm
alarm LCD
History log Display all history logs.
Display calibration Adjust the accuracy of LCD display
MONTH-DATE-YEAR and YEAR-MONTH-DATE
Date format set
Function formats can be selected
Date & Time Date/Time set
Settings
Language set User can set the language
Communication set /
Control password 1 User can modify control password 1
This test will lead to the battery being partly discharged
Battery maintenance to activate battery until battery voltage is low. Bypass
test must be in normal condition, the battery capacity should

Command be above 25%.

UPS transfer to battery discharge mode to test if the


Battery self-check test battery is normal. Bypass must be in normal condition,
the battery capacity should be above 25%.

46
Menu name Menu item Meaning
Manually Stop the test including maintenance test,
Stop testing
capacity test

Monitoring software Monitoring software version


Rectified software Rectifier software version
UPS system Inverted software Inverter software version
information Serial No. The serial NO set when delivered from the factory
Rated information System rated information
Module model Module model

3.4 Event List

String
LCD Display Explanation
Sequence
1 Load On UPS-Set Load On UPS
2 Load On Bypass-Set Load On Bypass
3 No Load-Set No Load (Output Power Lost)
4 Battery Boost-Set Charger is Boosting Battery Voltage

5 Battery Float-Set Charger is Floating Battery Voltage

6 Battery Discharge-Set Battery is Discharging


7 Battery Connected-Set Battery cables Connected
8 Battery Not Connected-Set Battery cables Disconnected.
Maintenance CB Closed-
9 Maintenance CB is Closed
Set
10 Maintenance CB Open-Set Maintenance CB is Open
11 EPO-Set Emergency Power Off
12 EPO-Clear Incident above disappears
13 Generator Input-Set Generator as the Ac Input Source
14 Generator Input-Clear Incident above disappears
15 Utility Abnormal-Set Utility (Grid) Abnormal
16 Utility Abnormal-Clear Incident above disappears

17 Bypass Sequence Error-Set Bypass voltage Sequence is reverse

Bypass Sequence Error-


18 Incident above disappears
Clear
19 Bypass Volt Abnormal-Set Bypass Voltage Abnormal
Bypass Volt Abnormal-
20 Incident above disappears
Clear
21 Bypass Module Fail-Set Bypass Module Fail
22 Bypass Module Fail-Clear Incident above disappears
23 Bypass Overload-Set Bypass Over load
47
24 Bypass Overload-Clear Incident above disappears
25 Bypass Overload Tout-Set Bypass Over Load Timeout
26 Byp Overload Tout-Clear Incident above disappears
27 BypFreq Over Track-Set Bypass Frequency Over Track Range
28 BypFreq Over Track-Clear Incident above disappears
Transfer times (from inverter to bypass) in 1 hour
29 Exceed Tx Times Lmt-Set
exceed the limit.
Exceed Tx Times Lmt-
30 Incident above disappears
Clear
31 Output Short Circuit-Set Output shorted Circuit
32 Output Short Circuit-Clear Incident above disappears
33 Battery EOD-Set Battery End Of Discharge
34 Battery EOD-Clear Incident above disappears
35 Battery Test-Set Battery Test Starts
36 Battery Test OK-Set Battery Test OK
37 Battery Test Fail-Set Battery Test fails
38 Battery Maintenance-Set Battery Maintenance Starts
39 Batt Maintenance OK-Set Battery maintenance succeeds
40 Batt Maintenance Fail-Set Battery maintenance fails
41 Stop Test-Set Stop battery or battery maintenance test
42 Fault Clear-Set Clear current alarms and faults
43 Log Clear-Set Clear history log
44 Rectifier Fail-Set N# Power Module Rectifier Fails
45 Rectifier Fail-Clear Incident above disappears
46 Inverter Fail-Set N# Power Module Inverter Fail
47 Inverter Fail-Clear Incident above disappears
48 Rectifier Over Temp.-Set N# Power Module Rectifier Over Temperature
Rectifier Over Temp.- Incident above disappears
49
Clear
50 Fan Fail-Set Fan Fail
51 Fan Fail-Clear Incident above disappears
52 Output Overload-Set Output Over Load
53 Output Overload-Clear Incident above disappears
54 Inverter Overload Tout-Set Inverter Over Load Timeout

55 INV Overload Tout-Clear Incident above disappears


56 Inverter Over Temp.-Set Inverter Over Temperature
57 Inverter Over Temp.-Clear Incident above disappears
Inhibit system transfer from bypass to UPS
58 On UPS Inhibited-Set
(inverter)
59 On UPS Inhibited-Clear Incident above disappears
60 Manual Transfer Byp-Set Transfer to bypass manually
61 Manual Transfer Byp-Set Cancel to bypass manually

48
62 Esc Manual Bypass-Set Escape transfer to bypass manually command
63 Battery Volt Low-Set Battery Voltage Low
64 Battery Volt Low-Clear Incident above disappears
65 Battery Reverse-Set Battery pole (positive and negative are reverse)
66 Battery Reverse-Clear Incident above disappears
Inverter Protect ( Inverter Voltage Abnormal or
67 Inverter Protect-Set
Power Back feed to DC Bus)
68 Inverter Protect-Clear Incident above disappears
69 Input Neutral Lost-Set Input Grid Neutral Lost
70 Bypass Fan Fail-Set Bypass Module Fan Fail
71 Bypass Fan Fail-Clear Incident above disappears
72 Manual Shutdown-Set N# Power Module Manually Shutdown
73 Manual Boost Charge-Set Manually Battery Boost Charge
74 Manual Float Charge-Set Manually Battery Float Charge
75 UPS Locked-Set Inhibit to shut down the UPS

76 Parallel Cable Error-Set Parallel cable in error

77 Parallel Cable Error-Clear Incident above disappears


78 Battery or Charger Fail-Set Battery or charger fails
Battery or Charger Fail-
79 Incident above disappears
Clear
System is inhibited to supply after the battery is
80 EOD Sys Inhibited-Set
EOD (end of discharging)
81 EOD Sys Inhibited-Clear Incident above disappears
82 Signal Cable Fail-Set Signal Cable Fail
83 Signal Cable Fail-Clear Incident above disappears
84 Ambient Over Temp.-Set Ambient Over Temperature
Ambient Over Temp.-
85 Incident above disappears
Clear
86 INV IO CAN Fail-Set Inverter IO CAN fails
87 INV IO CAN Fail-Clear Incident above disappears
88 Power Share Fail-Set Power share fails
89 Power Share Fail-Clear Incident above disappears
90 Sync Pulse Fail-Set Synchronous pulse fails
91 Sync Pulse Fail-Clear Incident above disappears
92 INV Bridge Fail-Set Inverter bridge fails
93 INV Bridge Fail-Clear Incident above disappears
The Outlet temperature sensor is not connected or
94 Outlet Temp. Error-Set
abnormal
95 Outlet Temp. Error-Clear Incident above disappears
96 Input Curr Unbalance-Set Input current unbalance
Input Curr Unbalance-
97 Incident above disappears
Clear

49
98 DC Bus Over Volt-Set DC Bus over voltage
99 DC Bus Over Volt-Clear Incident above disappears
100 REC Soft Start Fail-Set Rectifier soft start fails
101 REC Soft Start Fail-Clear Incident above disappears
102 Relay Connect Fail-Set Output relay fails
103 Relay Connect Fail-Clear Incident above disappears
104 Relay Short Circuit-Set Output relay is shorted
105 Relay Short Circuit-Clear Incident above disappears
106 PWM Sync Fail-Set PWM is not synchronous
107 PWM Sync Fail-Clear Incident above disappears
Manual Transfer to INV-
108 Manual transfer to inverter
Set
109 Input Over Curr Tout-Set Input over-current out of time
Input Over Curr Tout-
110 Incident above disappears
Clear
Inlet temperature sensor is not connected or
111 No Inlet Temp. Sensor-Set
abnormal
No Inlet Temp Sensor-
112 Incident above disappears
Clear
No Outlet Temp. Sensor- Outlet temperature sensor is not connected or
113
Set abnormal
No Outlet Temp. Sensor-
114 Incident above disappears
Clear
115 Inlet Over Temp.-Set Inlet over temperature
116 Inlet Over Temp.-Clear Incident above disappears
117 Capacitor Time Reset-Set Capacitor running time is reset
118 Fan Time Reset-Set Fan running time is reset
119 Battery History Reset-Set Battery history is reset
120 Battery Over Temp.-Set Battery over temperature
121 Battery Over Temp.-Clear Incident above disappears
122 Capacitor Expired-Set Capacitor is expired
123 Capacitor Expired-Clear Incident above disappears
124 Fan Expired-Set Fan is expired
125 Fan Expired-Clear Incident above disappears
INV IGBT Driver Block-
126 Inverter IGBT driver is blocked
Set
INV IGBT Driver Block-
127 Incident above disappears
Clear
128 Battery Expired -Set Battery is expired
129 Battery Expired-Clear Incident above disappears
130 Firmware Error-Set Software version error
131 Firmware Error-Clear Incident above disappears
No Ip SCR Temp. Sensor- Input SCR temperature sensor is not connected or
132
Set abnormal

50
No Ip SCR Temp. Sensor-
133 Incident above disappears
Clear
134 Input SCR Over Temp.-Set Input SCR is over temperature
Input SCR Over Temp.-
135 Incident above disappears
Clear

51
4 Operations

4.1 UPS start-up

4.1.1 Startup in normal mode

The UPS must be started up by commissioning engineer after the completeness of installation. The
steps below must be followed:
1) Ensure all the circuit breakers are open. One by one to turn on the output breaker, input
breaker, bypass input breaker, and then the system starts initializing.
2) The LCD in front of the cabinet is lit up. The system enters the home page, as shown in Figure
3-2.
3) Notice the energy bar in the home page, and pay attention to the LED indicators. The “REC”
indicator flashes, it indicates the rectifier is starting up. The LED indicators are listed below in
Table 4-1.
Table 4-1 Rectifier starting up
Indicator Status Indicator Status
Rectifier green flashing Inverter off
Battery red Load off
Bypass off Status red

4) After about 30 seconds, the “REC” indicator goes steady green; it means the finish of the
rectifier startup. And at the same time the static bypass switch closes, and then the inverter is
starting up. The LED indicators are listed below in Table 4-2.
Table 4-2 Inverter starting up
Indicator Status Indicator Status
Rectifier green Inverter green flashing
Battery red Load green
Bypass green Status red
5) After 90 seconds, the UPS transfer from the bypass to the inverter after the inverter goes
normal. The LED indicators are listed below in Table 4-3.
Table 4-3 Inverter supplying the load
Indicator Status Indicator Status
Rectifier green Inverter green
Battery red Load green
Bypass off Status red
6) The UPS is in normal mode. Close the external or internal battery circuit breaker and the UPS
starts charging batteries. The LED indicators are listed below in Table 4-4.
Table 4-4 Normal mode

52
Indicator Status Indicator Status
Rectifier green Inverter green
Battery green Load green
Bypass off Status green

7) The startup has finished, users can close the external main output breaker, and then close the
branch breakers one by one.

Note
 When the system starts, the stored setting will be loaded.
 Users can browse all events during the process of the starting up by checking the menu Log.

4.1.2 Start from battery

The start from battery refers to the battery cold start. The steps of the start-up are as follow:
1) Confirm the batteries are correctly connected, and then close the external battery circuit
breakers.
2) Press and hold the red button of battery cold start until the “BAT” indicator turns green
flashing, it indicates the system is been powering by the batteries. The position of the battery cold
start button is shown in Figure 4-1.

Figure 4-1 the position of the battery cold start button

3) After about 30 second, the “BAT” indicator turns steady green, the “INV” indicator starts green
flashing, and then after 30 seconds it turns steady green and the “OUTPUT” indicator turns green
from off. The LED indicators are listed below in Table 4-5
Table 4-5 the battery mode
Indicator Status Indicator Status
Rectifier red flashing Inverter green
Battery green flashing Load green
Bypass red flashing Status red

4) Close the external output power supply isolators to supply the loads, and the system is working
in battery mode.
Note: The battery cold start is optional.

53
4.2 UPS Shut down

If want to shut down UPS completely, please first ensure the load is shut down correctly, and then
turn off the external battery breaker, the main input breaker (internal or external), the bypass input
breaker (internal or external, if have) one by one, the display screen will be off completely.
Note: If UPS in maintenance bypass mode, please also turn off the maintenance bypass breaker.

4.3 Procedure for Switching between Operation Modes

4.3.1 Switching the UPS from normal mode into battery mode

The UPS transfers to battery mode immediately after the utility (mains voltage) fails or drops
down below the predefined limit.

4.3.2 Switching the UPS from normal mode into bypass mode

Follow the path by selecting the icon and then select to transfer the system to
Bypass Mode.

Warning

Ensure the bypass is working normally before transferring to bypass mode. Or it may cause
failure.

4.3.3 Switching the UPS into normal mode from bypass mode

Follow the path by selecting the icon and then select , the system transfer to
Normal Mode

Note

Normally, the system will transfer to the Normal mode automatically. This function is used when
the frequency of the bypass is over track and when the system needs to transfer to Normal mode by
manual.

4.3.4 Switching the UPS into maintenance bypass mode from normal mode

These following procedures can transfer the load from the UPS inverter output to the maintenance
bypass supply, which is used for maintaining the UPS.
54
1. Transfer the UPS into Bypass mode as per the chapter 4.3.2.
2. Remove the cover of maintenance bypass breaker.
3. Turn on the maintenance bypass breaker. And the load is powered through maintenance
bypass and static bypass.
4. One by one to turn off the battery breaker, input breaker, bypass input breaker and output
breaker.
5. The load is powered through maintenance bypass.

Figure 4-2 the cover of maintenance bypass breaker

Waring
Once the cover on the maintenance bypass breaker is removed, the system will transfer to bypass
mode automatically.

Waring
Before making this operation, confirm the messages on LCD display to ensure that bypass supply
is regular and the inverter is synchronous with it, so as not to risk a short interruption in powering
the load.

Danger
Even with the LCD turned off, the terminals of input and output may be still energized.
Wait for 10 minutes to let the DC bus capacitor fully discharge before removing the cover.

4.3.5 Switching the UPS into normal mode from maintenance bypass mode

These following procedures can transfer the load from the Maintenance Bypass mode to inverter
output.
1. After finish of maintenance. One by one to turn on the output breaker, bypass input breaker,
input breaker and battery breaker.
2. After 30S, the bypass indicator LED goes green and the load is powered through maintenance
bypass breaker and static bypass.
3. Turn off the maintenance bypass breaker and fix the protection cover, and then the load is
powered through static bypass. The rectifier starts followed by the inverter.
4. Operate “Fault Clear” as per chapter 3.3.

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5. After 60S, the system transfers to normal mode.

Waring
The system will stay on bypass mode until the cover of maintenance bypass breaker is fix.

4.4 Battery Maintenance

If the battery is not discharged for a long time, it is necessary to test the condition of the battery.

Enter the menu ,as is shown in Figure 4-3 and select the icon ,the system
transfers into the Battery mode for discharging. The system will discharge the batteries until the
alarm of “Battery low voltage” is given. Users can stop the discharging by the “StopTest” icon

With the icon of , batteries will be discharged for about 30 seconds, and then
re-transfer to normal mode.

Figure 4-3 Battery maintenance

Warning
The load for the auto maintenance discharge should be 20%-100%,if not, the system will not start
the process automatically.

4.5 EPO

The EPO button located in the operator control and display panel (with cover to avoid disoperation,
see Figure 4-4) is designed to switch off the UPS in emergency conditions (e.g., fire, flood, etc.).To
achieve this, just press the EPO button, and the system will turn off the rectifier, inverter and stop

56
powering the load immediately (including the inverter and bypass output), and the battery stops
charging or discharging.
If the input utility is present, the UPS control circuit will remain active; however, the output will be
turned off. To completely isolate the UPS, users need to open the external mains input supply to the
UPS

Warning
When the EPO is triggered, the load is not powered by the UPS. Be careful to use the EPO function.

EPO

Figure 4-4 EPO button

4.6 Installation of parallel operation system

Normally 4 cabinets can be paralleled; and the parallel function is optional, if users need the
function, please confirm the configuration with the supplier in advance. For the details of the
parallel system, please refer to the annex “Instructions of the parallel system for UPS”.

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5 Maintenance

This chapter introduces UPS maintenance, including the maintenance instructions of power
module and monitoring bypass module and the replacement method of dust filter.

5.1 Precautions

Only maintaining engineers can maintain the power module and monitoring bypass module.
1) The power module should be disassembled from top to bottom, so as to prevent any inclination
from high gravity center of the cabinet.
2) To ensure the safety before maintaining power module and bypass module, use a multi-meter to
measure the voltage between operating parts and the earth to ensure the voltage is lower than
hazardous voltage, i.e. DC voltage is lower than 60Vdc, and AC maximum voltage is lower than
42.4 Vac.
3) Bypass module is not recommended to hot swap; only when UPS is in Manual Bypass Mode or
UPS is completely powered off, the bypass module can be disassembled.
4) Wait 10 minutes before opening the cover of the power module or the bypass after pulling out
from the cabinet.

5.2 Instruction for maintaining UPS

For the maintenance of the UPS, please refer to chapter 4.3.4 to transfer to
maintenance bypass mode. After maintenance, re-transfer to normal mode according
to chapter 4.3.5.

5.3. Instruction for Maintaining Battery String

For the Lead-Acid maintenance free battery, when maintaining the battery according to
requirements, battery life can be prolonged. The battery life is mainly determined by the following
factors:
1) Installation. The battery should be placed in dry and cool place with good ventilation. Avoid
direct sunlight and keep away from heat source. When installing, ensure the correct connection to
the batteries with same specification.
2) Temperature. The most suitable storage temperature is 20 ℃ to 25℃.
3) Charging/discharging current. The best charging current for the lead-acid battery is 0.1C. The
maximum charging current for the battery can be 0.2C. The discharging current should be 0.05C-
3C.
4) Charging voltage. In most of the time, the battery is in standby state. When the utility is normal,
the system will charge the battery in boost mode (constant voltage with maximum limited) to full
and then transfers to the state of float charge.
5) Discharge depth. Avoiding deep discharge, which will greatly reduce the life time of the battery.
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When the UPS runs in battery mode with light load or no load for a long time, it will cause the
battery to deep discharge.
6) Check periodically. Observe if any abnormality of the battery, measure if the voltage of each
battery is in balance. Discharge the battery periodically.

Warning
Daily inspection is very important!
Check and confirm the battery connection is tightened regularly, and make sure there is no abnormal
heat generated from the battery.

Warning
If a battery has leakage or is damaged, it must be replaced, stored in a container resistant to sulfuric
acid and disposed of in accordance with local regulations.

The waste lead-acid battery is a kind of hazardous waste and is one of the major contaminants
controlled by government.
Therefore, its storage, transportation, use and disposal must comply with the national or local
regulations and laws about the disposal of hazardous waste and waste batteries or other standards.
According to the national laws, the waste lead-acid battery should be recycled and reused, and it is
prohibited to dispose of the batteries in other ways except recycling. Throwing away the waste
lead-acid batteries at will or other improper disposal methods will cause severe environment
pollution, and the person who does this will bear the corresponding legal responsibilities.

59
6 Product Specifications

This chapter provides the specifications of the product, including environment characteristics
mechanical characteristics and electrical characteristics.

6.1 Applicable Standards

The UPS has been designed to conform to the following European and international standards:

Table 6-1 Compliance with European and International Standards


Item Normative reference
General safety requirements for UPS used in operator access areas IEC62040-1-1
Electromagnetic compatibility (EMC) requirements for UPS IEC62040-2
Method of specifying the performance and test requirements of UPS IEC62040-3

Note

The above mentioned product standards incorporate relevant compliance clauses with generic IEC
and EN standards for safety (IEC/EN/AS60950), electromagnetic emission and immunity
(IEC/EN61000 series) and construction (IEC/EN60146 series and 60950).

6.2 Environmental Characteristics

Table 6-2 Environmental Characteristics

Item Unit Parameter

Acoustic noise level dB 58dB @ 100% load, 55dB @ 45% load


at 1 meter
Altitude of Operation m ≤1000,load de-rated 1% per 100m from 1000m to 2000m

Relative Humidity % 0-95, non-condensing

0-40(for UPS only),Battery life is halved for every 10°C


Operating Temperature ℃ increase above 20°C

UPS Storage
℃ -40-70
Temperature

60
6.3 Mechanical Characteristics

Table 6-3 Mechanical Characteristics for Cabinet

Model Unit 10kL/15kL 10kS/15kS 20S/30S 20L/30L 40kL 40kS

Dimension
mm 250*660*530 250*840*715 350*738*1335 250*680*770 250*836*770 500*840*1400
W×D×H
Weight kg 31 51.5 89 52 61 140
Color N/A BLACK,RAL 7021
Protection
Level
N/A IP20
IEC
(60529)

6.4 Electrical Characteristics

6.4.1 Electrical Characteristics (Input Rectifier)

Table 6-4 Rectifier AC input Mains

Item Unit Parameter


Grid System \ 3 Phases + Neutral + PE
Rated AC Input 380/400/415(three-phase and sharing neutral with
Voltage Vac
the bypass input)
Rated Frequency Vac 50/60Hz
Input Frequency Hz 40~70
Inputrange
Power factor PF >0.99

6.4.2 Electrical Characteristics (Intermediate DC Link)

Table 6-5 Battery

Items Unit Parameters


Battery bus voltage Vdc Rated:±240V

Quantity of lead- Nominal 40=[1 battery(12V)] ,240=[1 battery(2V)]


acid cells
V/cell 2.25V/cell(selectable from 2.2V/cell~2.35V/cell)
Float charge voltage (VRLA) Constant current and constant voltage charge mode

Boost V/cell 2.3V/cell(selectable from : 2.30V/cell~2.45V/cell)


charge voltage (VRLA) Constant current and constant voltage charge mode

61
Temperature mV/℃/cl 3.0(selectable:0~-5.0)
compensation
1.65V/cell(selectable from: 1.60V/cell~1.750V/cell)
@0.6C discharge current
Final V/cell 1.75V/cell (selectable from: 1.65V/cell~1.8V/cell)
discharging voltage (VRLA) @0.15C discharge current
(EOD voltage changes linearly within the set range
according to discharge current)

Note

The default battery number is 40.When the actual battery in use is 32-44, ensure the actual number
and the set number is the same, otherwise, batteries may be damaged.

6.4.3 Electrical Characteristics (Inverter Output)

Table 6-6 Inverter Output (To critical load)

Item Unit Parameter


Rated capacity kVA 10~40
Rated AC voltage Vac 380/400/415 (Line-Line)
Rated Frequency Hz 50/60
Frequency Regulation Hz 50/60Hz±0.1%

6.4.4 Electrical Characteristics (Bypass Mains Input)

Table 6-7 Bypass Mains Input

Item Unit Value

Rated AC 380/400/415
Vac
voltage (three-phase four-wire and sharing neutral with the bypass)
125% Long term operation;
125%~130% for 10min;
Overload % 130%~150% for 1min;
150%~400% for 1s;
>400% ,less than 200ms
Current rating of
A 1.7×In
neutral cable
Rated frequency Hz 50/60
Switch time
(between bypass ms Synchronized transfer: 0ms
and inverter)

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Settable, default -20%~+15%
Bypass voltage
% Upper limit: +10%, +15%, +20%, +25%
range
Lower limit: -10%, -15%, -20%, -30%, -40%
Bypass
%Hz Settable, ±1Hz, ±3Hz, ±5Hz
frequency range
Synchronized
Hz Settable ±0.5Hz~±5Hz,default ±3Hz
Range

6.5 Efficiency

Table 6-8 Efficiency

Rated power(kVA) Unit 10/15kVA 20/30kVA 40kVA


Normal mode(dual conversion) % 95 95 96
Battery discharging efficiency (battery at nominal voltage 480Vdc and full-rated linear load)
Battery mode % 94.5 95 96

6.6 Display and Interface

Table 6-10 Display and Interface

Display LED + LCD


Standard:RS232, RS485
Interface
Option: SNMP, Dry Contact

63
Annex. A Installation of internal batteries

For 10kVAto 40kVAstandard UPS, internal batteries and the cables used to connect the batteries
are not provided as standard; if required, please contact your local agency.
For 10-15kVA UPS, 40 pieces of 7AH/9AH batteries can be installed.
For 20-30kVA UPS, 40 pieces of 12AH battery can be installed.
For 40kVA UPS, 80 pieces of 12Ah batteries can be installed.

For 10-15kVA standard UPS, they can contain 40 batteries, which are divided into 4 layers. Please
install the batteries as per the below.
1. Dismantle the covers and crossbeams.

2. Install battery and fix the crossbeams.

3. Connect the battery cable according to the series number.

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4. Recover the cover.

For 20-30kVA standard UPS, there are 8 groups of battery in series, and per group contains 5
blocks of 12AH batteries. The interconnection among groups is via cable with Anderson Socket.
Please refer to the below diagrams.

65
L5 1 L1
2
3 40
4 39
5 38
37
36

L4
10
L4 9
L4 L4
8 31
7
32
6 33
34
35

11
12
13 30
14 29
15 28
27
26

20
19
L4 L4 18
21
17 22
16
23
24
25

Cable interconnection of the battery string


Layer 1
The positive of the battery 1# is connected to battery breaker CB4-2, via the cable labeled L1, and
the negative of battery 40# is connected to CB4-6, via the cable labeled L2.

1 L1
2
3 40
4 39
5 38
37
36

L4
L4

Cable connection of Layer 1


Layer 2
The positive of the battery 6# is connected to the negative of battery 5#, via the cable labeled L4,
and the negative of battery 35# is connected to the positive of battery 36#, via the cable labeled
L4.

66
10 L4

L4 9 L4
L4 8 31
7 32
6 33
34
35

Cable connection of Layer 2


Layer 3
The positive of the battery 11# is connected to the negative of battery 10#, via the cable labeled
L4, and the negative of battery 30# is connected to the positive of battery 31#, via the cable
labeled L4.
L4

11 L4

12
13 30
14 29
15 28
27
26

L4
L4

Cable connection of Layer 3


Layer 4
The positive of the battery 16# is connected to the negative of battery 15#, via the cable labeled
L4, and the negative of battery 25# is connected to the positive of battery 26#, via the cable
labeled L4. The negative of 20# and the positive of 21#, which are defined as the battery neutral,
are connected to CB4-4.

20
19
L4
L4 18
17 21
16 22
23
24
25

Cable connection of Layer 4

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For 40kVA standard UPS, the battery bank has four layers, each layer has four packages with 5
batteries contained in one package. Below shows the connection of each layer.

Cable connection of Layer 1

Cable connection of Layer 2

Cable connection of Layer 3

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Cable connection of Layer 4
After the connection, connect the connectors as following as zoomed below.

Battery terminal connection


After connecting the terminal, recover the cover as shown below.

69
Recover the cover

Warning
Make sure the polarity of the battery is correct according to the diagrams above.
Test and confirm the battery voltage before connectting to the main circuit.

70
Annex. B Instructions of the parallel system for UPS

The UPS can be paralleled; the general is 2 UPSs in parallel or 3 UPSs in parallel. If more than 3
UPSs in parallel, please inform the factory in advance.

1. The power cable connection for 2 UPSs or 3 UPSs in parallel.

The cable connection drawing for 2 UPSs in parallel (dual input)

Note: MS1 and MS2 are the main input switches for each UPS, BS1 and BS2 are the bypass input
switches, OS1 and OS2 are the output switches, OS is the output main switch of the power system,
MBS is the maintenance bypass switch.

The cable connection drawing for 2UPSs in parallel (common input)

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Note: IS1 and IS2 are the input switches for each UPS, OS1 and OS2 are the output switches, OS is
the output main switch of the power system, MBS is the maintenance bypass switch.

The cable connection drawing for 3 UPSs in parallel (dual input)


Note: MS1, MS2 and MS3 are the main input switches for each UPS, BS1, BS2 and BS3 are the
bypass input switches, OS1, OS2 and OS3 are the output switches, OS is the output main switch of
the power system, MBS is the maintenance bypass switch.

72
The cable connection drawing for 2UPSs in parallel (common input)

Note: IS1, IS2 and IS3 are the input switches for each UPS, OS1, OS2 and OS3 are the output
switches, OS is the output main switch of the power system, MBS is the maintenance bypass switch.

2. The parallel setting for UPS

The configuration of parallel is optional; generally users should inform the factory before the
order, and the factory will set the parallel parameters before the delivery. If a sudden change from
a single system to a parallel system on site, please do as the operations below.

1) To install the parallel board as below


A) The parallel installation for 10-15kVA
★ Remove the parallel interface cover and the right side cover of UPS;
★ Fix the parallel board with screws;
★ Connect J31 on the parallel board to J31 on the control board with the cable W401;
★ Connect J5 on the parallel board to J5 on the control board with the cable W402;
★ Connect J8 on the parallel board to J7 on the pin board with the cable W403.
★ Reinstall the right side cover of UPS.
Note: Please refer to the below pictures.

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The parallel board installation for 10-15kVA UPS

74
B) The parallel installation for 20-40kVA
★ Remove the parallel interface cover and the left side cover of UPS;
★ Fix the parallel board with screws;
★ Connect J31 on the parallel board to J31 on the control board with the cable W401;
★ Connect J5 on the parallel board to J5 on the control board with the cable W402;
★ Connect J8 on the parallel board to J7 on the pinboard with the cable W403.
★ Reinstall the left side cover of UPS.
Note: Please refer to the below pictures.
Below take 20-30k UPS for example, for 40kVA, the control board locates in the
top of UPS, but the connection port and the connection way are same, for 40kVA, please
also refer to the below picture.

75
The parallel board installation for 20-40kVA UPS

2) To set the parallel board as below

The above is control board, please find the pin ports J21, J22, J23, J24 and J25.
★When UPS is in single system, J21-J25 should be shorted with jumpers.
★When UPS is in parallel system, please remove the jumpers on J21 to J25.

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The above is the parallel board, please find the pin ports, J41, J33, J35,J37,J39, J42, J34, J36, J38,
J40.
★When UPS is in single system , all these pin ports should be shorted with jumpers.
★When 2 pieces of UPS in parallel, please remove the jumpers on the pin J42, J34, J36, J38 and
J40, and keep J41, J33, J35, J37 and J39 shorted with jumpers.
★When 3 pieces of UPS in parallel, please remove all the jumpers above.

3) To set the UPS parallel parameters through MTR software

Above is our MTR software, connect MTR to UPS, find the setting page, set as below.
★ 2 UPS in parallel
The first UPS should be set as below.
System Mode: Parallel;
United Number: 2;
System ID: 0;

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The second UPS should be set as below.
System Mode: Parallel;
United Number: 2;
System ID: 1;
★ 3 UPS in parallel
The first UPS should be set as below.
System Mode: Parallel;
United Number: 3;
System ID: 0;
The second UPS should be set as below.
System Mode: Parallel;
United Number: 3;
System ID: 1;
The third UPS should be set as below.
System Mode: Parallel;
United Number: 3;
System ID: 2;
Note: Keep the other parameters same for UPS in the parallel system.
4) To connect the parallel signal cables

The parallel signal cable

The signal cable connection for 2 UPSs in parallel

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The signal cable connection for 3 UPSs in parallel

5) Testing for the parallel system

After all above done, please operate as below to test the parallel system is completed successfully.
Below take the parallel system of 3 UPSs with dual input for example.

Note: Before the operation, please keep all the switches off.

1) First close OS1, and then close BS1 and MS1, the first UPS will start automatically, for the
details of start, please refer to the user manual. About 2 minutes later, the first UPS will complete
the start and final close the battery switch used with the first UPS. At the moment, there should be

79
no any alarm on the display screen, users can check the information on the screen, and they should
be same to that from its nameplate. If the start fails, please contact the commissioned engineer or
the supplier.
2) Turn off the battery switch used with the first UPS, and then turn off BS1 and MS1, and finally
turn off OS1, the first UPS would be shut down completely.
3) Operate the second UPS and the third UPS as the first UPS mentioned above.
4) After above operations and confirming there is no abnormity, please first close OS1, OS2 and
OS3 one by one, and second close BS1, BS2 and BS3 one by one, and third close MS1, MS2 and
MS3 one by one, after about 2 minutes, three UPSs should start successfully at the same time, and
finally close the battery switches for each UPS, at the moment there should be no any alarm on the
display screen.
5) Operate the function “ManualByp/Esc” on the first UPS as below, three UPSs should transfer to
bypass mode at the same time, and then operate the function “ManualBypEsc”, three UPSs should
retransfer to inverter mode. If there is no problem, please make the same operations on the second
UPS and the third UPS.

The operation interface for transferring to bypass or escaping


6) Close the main output switch OS, the system is completed, users can start their equipment one
by one.

4. The operations for the parallel system

1) Shut down the UPS.

When UPSs in parallel, and if users want to shut down one UPS or all UPSs, there take the
parallel system of 3 UPSs with dual input for example, please operate as below.

80
First turn off the battery switch used with the first UPS, and then turn off BS1 and MS1 one by
one, and finally turn off OS1, the first UPS will be off. If recover, please first turn on OS1, and
then turn on BS1 and MS1 one by one and finally turn on the battery switch.
If users want to shut down the second and the third UPS, please operate as above, but must note
whether the remaining capacity of the system can meet the load capacity.

2) Transfer the parallel system to the maintenance bypass mode from the normal mode.

There take the parallel system of 3 UPSs with dual input for example, please operate as below.
a) Operate “Transfer to Bypass” on the display screen of any one UPS, all UPSs will transfer to
the bypass mode at the same time.
b) Remove the metal plate on the manual bypass switch of the UPS, and then switch to bypass.
c) Turn on the maintenance switch MBS.
d) Turn off all the battery switches one by one.
e) Turn off MS1, MS2 and MS3.
f) Turn off BS1, BS2 and BS3.
g) Turn off OS1, OS2, OS3 and OS. All UPSs will be off; the load is powered by the maintenance
bypass.

3) Retransfer the parallel system to the normal mode from the maintenance bypass mode.

There take the parallel system of 3 UPSs with dual input for example, please operate as below.
a) Turn on OS, OS1, OS2 and OS3 one by one.
b) Switch the manual bypass rotation switch of each UPS to bypass.

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c) Turn on BS1, BS2 and BS3 one by one, about 20 seconds later, confirm the static bypass of
each UPS should be on.
d) Turn off the maintenance bypass switch MSB
e) Turn on MS1, MS2 and MS3. About 30 seconds later, the rectifiers of all modules should be on.
f) Turn on all the battery switches one by one.
g) Switch the manual rotation switch to UPS. After 90 seconds, all UPSs should transfer to the
normal mode at the same time.

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Recycling information in accordance with the WEEE

The product is marked with the wheelie bin symbol. It indicates that at the end of life the product
should enter the recycling system.

You should dispose of it separately at an appropriate collection point and not place it in the normal
waste stream.

The figure below shows the wheelie bin symbol indicating separate collection for electrical and
electronic equipment (EEE).

The Horizontal bar underneath the crossed-out wheelie bin indicates that the equipment has been
manufactured after the Directive came into force in 2005.

The main parts of the drive can be recycled to preserve natural resources and energy. Product parts
and materials should be dismantled and separated.

Contact your local distributor for further information on environmental aspects. End of life
treatment must follow international and national regulations.

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