TI-500 / TI-500E

Digital Indicator

Setup / Operation Manual

Revision 2.3
April 20, 2000
 2000 Transcell Technology, Inc.

Contents subject to change without notice.

Transcell Technology, Inc.

35 Waltz Drive
Wheeling, IL 60090 USA
Tel (847) 419-9180
Fax (847) 419-1515
E-mail: transcell@transcell.net
Web: www.transcell.net
 NOTE

This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protec-
tion against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and
used in accordance with the instructions manual, may cause harmful interference to radio com-
munications. Operation of this equipment in a residential area is likely to cause harmful interfer-
ence in which case the user will be required to correct the interference at his/her own expense.
 TABLE OF CONTENTS
Page
Chapter 1: Introduction To The TI-500/500E Indicator ................................................................ 1-1

Chapter 2: Installation ................................................................................................................ 2-1

2.1 ABS Enclosure (TI-500/500E) ................................................................................... 2-1
2.1.1 Connecting the weigh platform ..................................................................... 2-1
2.1.2 Connecting the serial printer, remote display or computer ............................ 2-2
2.1.3 Connecting the power supply........................................................................ 2-2
2.2 Stainless Steel Enclosure (TI-500ESS) ..................................................................... 2-2
2.2.1 Connecting the weigh platform ..................................................................... 2-3
2.2.2 Connecting the serial printer, remote display or computer ............................ 2-3
2.2.3 Connecting the power supply........................................................................ 2-3

Chapter 3: Configuration ............................................................................................................ 3-1

3.1 Configuration Overview ............................................................................................ 3-1
3.2 Setup (“F”) Menu ...................................................................................................... 3-1
3.2.1 Entering the Setup Menu – ABS Enclosure .................................................. 3-1
3.2.2 Entering the Setup Menu – Stainless Steel Enclosure .................................. 3-1
3.2.3 Navigating in the Setup Menu ...................................................................... 3-1
3.2.4 Notes on the Setup Menu ............................................................................. 3-2
3.2.5 Exiting the Setup Menu – ABS Enclosure..................................................... 3-2
3.2.6 Exiting the Setup Menu – Stainless Steel Enclosure..................................... 3-3
3.3 User (“A”) Menu ........................................................................................................ 3-3
3.3.1 Entering the User Menu................................................................................ 3-3
3.3.2 Navigating in the User Menu ........................................................................ 3-3
3.3.3 Notes on the User Menu............................................................................... 3-4
3.3.4 Exiting the User Menu .................................................................................. 3-4
Chapter 4: Setup Menu Descriptions and Procedures................................................................. 4-1
4.1 Setup Menu Descriptions .......................................................................................... 4-1

Chapter 5: User Menu Descriptions and Procedures .................................................................. 5-1

5.1 User Menu Descriptions............................................................................................ 5-1
5.2 User Menu Procedures ............................................................................................. 5-2
5.2.1 ID Number Entry (A8)................................................................................... 5-2
5.2.2 Line Feeds Entry (A9) .................................................................................. 5-2

i
Chapter 6: Calibration ................................................................................................................ 6-1
6.1 Calibration Overview ................................................................................................ 6-1
6.2 Zero Calibration (F16)............................................................................................... 6-1
6.3 Span Calibration (F17).............................................................................................. 6-1
6.4 View Calibration Values (F18)................................................................................... 6-2
6.5 Key-in Zero Calibration Value (F19).......................................................................... 6-2
6.6 Key-in Span Calibration Value (F20)......................................................................... 6-3

Chapter 7: Operation.................................................................................................................. 7-1

7.1 Display ..................................................................................................................... 7-1
7.1.1 Liquid Crystal Display (LCD)......................................................................... 7-1
7.1.2 Light Emitting Diode (LED) Display .............................................................. 7-1
7.2 Keyboard .................................................................................................................. 7-2
7.2.1 Function Keys .............................................................................................. 7-2
7.3 General Scale Operation .......................................................................................... 7-3
7.3.1 Weighing an item ......................................................................................... 7-3
7.3.2 Taring an item.............................................................................................. 7-3

Chapter 8: Legal for Trade Sealing ............................................................................................ 8-1

8.1 ABS Enclosure ......................................................................................................... 8-1
8.2 Stainless Steel Enclosure ......................................................................................... 8-1

Appendix A: Specifications ........................................................................................................... A-1

Appendix B: Serial Port Information.............................................................................................. B-1

B.1 Serial Port Modes ..................................................................................................... B-1

B.1.1 Full Duplex Mode ......................................................................................... B-1
B.1.1.1 Recognized Host Commands........................................................ B-2
B.1.2 Print Ticket Mode ......................................................................................... B-2
B.1.3 Simplex Mode .............................................................................................. B-3

Appendix C: Determining Proper Span Gain (F2).......................................................................... C-1

C.1 Span Gain Overview................................................................................................. C-1

C.2 Setting the initial value for span gain ........................................................................ C-1

C.3 Viewing the internal counts ....................................................................................... C-1

Appendix D: Displayed Error Codes .............................................................................................. D-1

ii
LIST OF FIGURES

1-1 TI-500 Front Panel ............................................................................................................. 1-1

2-1 TI-500/500E Rear Panel..................................................................................................... 2-1
2-2 Color Codes for Shielded Load Cell Cable ......................................................................... 2-1
2-3 Pin Assignments for the Load Cell Port .............................................................................. 2-1
2-4 Pin Assignments for the DSUB9 serial port connector ........................................................ 2-2
2-5 TI-500/500E Main Circuit Board Overview ......................................................................... 2-2
2-6 Connection Assignments for the Load Cell Terminal (J8) ................................................... 2-3
2-7 Connection Assignments for the serial communication Terminal ........................................ 2-3
3-1 Setup Menu Key Assignments............................................................................................ 3-2
3-2 Setup Menu Chart .............................................................................................................. 3-2
3-3 User Menu Key Assignments.............................................................................................. 3-4
3-4 User Menu Chart................................................................................................................ 3-4
5-1 User Menu Key Assignments.............................................................................................. 5-2
6-1 Setup Menu Key Assignments............................................................................................ 6-1
7-1 TI-500 LCD Detail .............................................................................................................. 7-1
7-2 TI-500E LED Display Detail................................................................................................ 7-1
7-3 Function Keys Layout......................................................................................................... 7-2
8-1 TI-500/500E ABS Rear Panel............................................................................................. 8-1
B-1 Cable Diagram for Indicator to IBM PC .............................................................................. B-1
B-2 Consolidated Controls Demand Mode ................................................................................ B-1
B-3 Print Ticket......................................................................................................................... B-2
B-4 Cable Diagram for Indicator to Printer ................................................................................ B-2
B-5 Consolidated Controls Continuous Mode ............................................................................ B-3

LIST OF TABLES

1-1 TI-500/500E Product Matrix ............................................................................................... 1-1

4-1 Invalid Setup Selections for commercial applications ......................................................... 4-2
6-1 Calibration Value Table...................................................................................................... 6-2
7-1 TI-500/500E Annunciator Definitions .................................................................................. 7-2
C-1 Minimum Recommended Span Gain Table ........................................................................ C-2

iii
CHAPTER 1: INTRODUCTION TO THE TI-500/500E DIGITAL INDICATORS

The TI-500/500E Digital Indicator is a general purpose, industrial grade weight indicator. Three
models are currently available, distinguishable by display type and enclosure type. Table 1-1
shows the TI-500/500E product matrix.

All models operate identically, can readout up to 50,000 display divisions and can supply enough
current for up to 4-350Ω load cells. All setup parameters may be entered via the front panel
keys, including calibration.

If your Model TI-500/500E Digital Indicator is part of a complete floor scale or has been installed
for you, you may skip to Chapter 7 for operating instructions. Prior to using the indicator, please
read this chapter carefully and completely. Store the manual in a safe and convenient place so
it will be available if you have questions concerning the operation of the scale.

If you are an installer, the indicator's installation and wiring instructions are found in Chapter 2.
The indicator contains two main setup menus: The Setup (“F”) menu which configures the indi-
cator to your weigh platform and the User (“A”) menu which configures the serial communication
port and enables some user options. Chapter 3 gives an overview and explains how to use the
five front panel keys to maneuver and save settings in both menus. Chapters 4 and 5 explain the
Setup and User Menu options, respectively. Chapter 6 covers system calibration. Prior to in-
stalling the indicator, please read this manual carefully and completely. Store the manual in a
safe and convenient place so it will be available if you have questions concerning the setup and
operation of the scale.

MODEL DISPLAY TYPE ENCLOSURE TYPE

TI-500E LED (light emitting diode), 0.6" tall ABS, NEMA 12 rated

TI-500 LCD (liquid crystal display), 0.75" tall ABS, NEMA 12 rated

TI-500ESS LED (light emitting diode), 0.6" tall Stainless Steel, NEMA 4X rated

TABLE 1-1: TI-500/500E Product Matrix

O pcs HI

lb oz
OK
TE
kg %
G N LO

CLASS III n max = 5000

lb NET
ZERO TARE PRINT
kg GROSS
MODEL
Transcell Technology TI-500

FIGURE 1-1: TI-500 Front Panel

Page 1-1
CHAPTER 2: INSTALLATION

2.1 ABS ENCLOSURE (TI-500/500E)

For indicators contained in the standard ABS enclosure, the rear panel contains all connectors
necessary to make the appropriate connections to the weigh platform, printer, remote display and
power supply.

Setup/Calibration
Power Switch
Switch

LOAD CELL
DC Jack RS 232 Connector

Figure 2-1: TI-500/500E ABS Enclosure Rear Panel

2.1.1 CONNECTING THE WEIGH PLATFORM

The indicators mounted in an ABS enclosure ship with a 15 ft shielded load cell cable for
connection to weigh platform’s load cell(s) or junction box.
1. Plug the cable’s 14-pin Centronics-type connector into the load cell port on the rear
panel of the indicator.
2. Wire the bare wires and shield to the weigh platform’s load cell(s) or junction box using
the color codes shown in Figure 2-2.

Color Wire Name

RED +Excitation
BLK - Excitation
GRN +Signal
WHT - Signal

Figure 2-2: Color Codes for Shielded Load Cell Cable

3. If you do not wish to use the shielded load cell cable, you may use own, following the
pin assignments shown in Figure 2-3. (A 14-pin Male Centronics-type connector is
required).

Pin Nos. Pin Name

1/8 +Excitation 7 5 3 1
3/10 - Excitation
5/12 +Signal
7/14 - Signal 14 12 10 8

Figure 2-3: Pin assignments for the Load Cell Port

Page 2-1
 2.1.2 CONNECTING THE SERIAL PRINTER, REMOTE DISPLAY OR COMPUTER

The TI-500/500E indicator comes standard with one full duplex RS-232 serial port, designed
for connection to either a PC or a serial printer. The same port may be also used as a
simplex, RS-232 port designed for connection to a remote display.

Figure 2-4 shows the serial port pinout. Refer to Appendix B for some suggested cable
diagrams. (A 9-pin pin Male D-type connector is required).

1. Plug the serial printer, remote display or computer communication cable (not included)
directly into the DSUB9 serial port connector.

5 3 2
Pin No. Pin Name Signal Level

2 Receive Data RS-232

3 Transmit Data RS-232
5 Signal Ground RS-232
Front View

Figure 2-4: Pin assignments for the DSUB9 serial port connector

2.1.3 CONNECTING THE POWER SUPPLY

1. The indicator ships standard with an external AC to DC adapter. Simply plug the AC
adapter into the indicator’s DC Power Jack first, and then plug into a standard wall
outlet. Make sure that the AC voltage appearing at the wall outlet matches the
input voltage marked on the AC adapter.

2.2 STAINLESS STEEL ENCLOSURE (TI-500ESS)

For indicators contained in a stainless steel enclosure, the rear cover must first be removed to
make the appropriate connections to the weigh platform, printer, remote display and power supply.
To remove the rear cover, simply remove the screws that secure it to the enclosure and set aside.

NOTE: The rear cover must remain off to access the Setup Menu and calibration procedures.

J4
CPU

J6 JP2
EPROM

J8 J1 J3

P+ P- TXD RXD GND +5

E+ S+ E- S- SH

Figure 2-5: TI-500ESS Main Circuit Board Overview

Page 2-2
2.2.1 CONNECTING THE WEIGH PLATFORM

1. Connect your shielded load cell cable (not included) to terminal J8 on the main board.
Connection assignments for the Load Cell Terminal (J8) are shown in Figure 2-6.

J8

E+ S+ E– S–

Figure 2-6: Connection assignments for the Load Cell Terminal (J8)

2.2.2 CONNECTING THE SERIAL PRINTER, REMOTE DISPLAY OR COMPUTER

The TI-500/500E indicator comes standard with one full duplex RS-232 serial port, designed
for connection to either a PC or a serial printer. The same port may be also used as a
simplex, RS-232 port designed for connection to a remote display.

For indicators housed in a Stainless Steel enclosure, this port is realized in J3. Connection
assignments for all serial communication terminals are shown in Figure 2-7. NOTE: Do not
connect any RS-232 equipment to the “+5V” terminal (not shown).

1. Connect your serial printer, remote display or computer communication cable (not
included) to terminal J3 on the main board.

J3

TXD RXD GND

Figure 2-7: Connection assignments for the serial communication terminal

2.2.3 CONNECTING THE POWER SUPPLY

1. The indicator ships standard with an external AC to DC adapter. Simply plug the AC
adapter into the indicator’s DC Power Jack first, and then plug into a standard wall
outlet. Make sure that the AC voltage appearing at the wall outlet matches the
input voltage marked on the AC adapter.

Page 2-3
CHAPTER 3: CONFIGURATION

3.1 CONFIGURATION OVERVIEW

The indicator contains two main setup menus: The Setup (“F”) menu which configures the indicator
to your weigh platform and the User (“A”) menu which configures the serial communication port
and enables some user options. The Setup and User menus consist of several menu selections, each with
its own sub-menu of choices.

To set up the indicator, you must first enter the appropriate menu mode. Once there, four of the front panel
keys become directional navigators to move around in the menus, and one key is used to save or SET the
selections.

3.2 SETUP (“F”) MENU

3.2.1 ENTERING THE SETUP MENU – ABS ENCLOSURE

1. Power off the indicator by unplugging the power source.

2. On the back cover, move the Setup/Calibration Switch to the opposite position.
3. Power on the indicator by plugging in the power source. The indicator shows ” F 1” to
indicate that you are in Setup Menu mode.
Note: Access to the Setup/Calibration Switch is inhibited if the indicator has been sealed for
commercial use. For more information, please refer to Chapter 8.

3.2.2 ENTERING THE SETUP MENU – STAINLESS STEEL ENCLOSURE

1. Power off the indicator by unplugging the power source.

2. Remove the back cover and locate jumper JP2.

3. Position the shunt block as shown at right. JP2

Note: On certain models, the shunt block position will be exactly the opposite.
4. Power on the indicator by plugging in the power source. The indicator shows ” F 1” to
indicate that you are in Setup Menu mode.
Note: Access to the back cover is inhibited if the indicator has been sealed for commercial
use. For more information, please refer to Chapter 8.

3.2.3 NAVIGATING IN THE SETUP MENU

Use the directional keys shown in Figure 3-1 to move around in the Setup Menu Chart
shown in Figure 3-2 on the following page.
1. To move to a new “F” heading, use the TARE (left) or PRINT (right) key to move right
or left in the Setup Menu Chart.
2. To move to the selection level, press the ZERO (down) key once. The current saved
selection is shown.
3. To view the available selections for the current “F” heading, use the TARE (left) or
PRINT (right) key to move through the selection field.
4. To save a new selection, press the NET/GROSS (Set) key .To exit without saving,
press the lb/kg (up) key to return to the current “F” heading.
5. Repeat Steps 1 through 4 until the Setup Menu is programmed.

Page 3-1
 SET

Figure 3-1: Setup Menu Key Assignments

F1 F2 F3 F4 F5 F6 F7 F8
Grads Span Gn. Zero Band Zero Range Mot. Band Dig. Filter Ovld. Limit Calib. Unit

0d 0.5d 1d 3d 5d 1d 3d 5d 10d 0d 2% 1d 9d

25 50 75 100 150 200 100% 1.9% 1 2 4 8 lb kg

500 1000 1500 2000 2500 3000 4000 5000 6000 8000 10000 12000 20000 30000 40000 50000

F9 F10 F16 F17 F18 F19 F20

Dsp. Div. Dec. Pt. Zero Calib. Span Calib. Cal. View Key-in Zero Key-in Span

1 2 5 Press ZERO Press ZERO Press ZERO Press ZERO Press ZERO
key to begin key to begin key to begin key to begin key to begin

0 0.0 0.00 0.000 0.0000 00

Figure 3-2: Setup Menu Chart

3.2.4 NOTES ON THE SETUP MENU

1. There is an F21 sub-menu present that is for FACTORY USE ONLY!

2. Detailed descriptions of the setup menu parameters can be found in Chapter 4 of this
manual.
3. The User (“A”) menu sub-menus appear when scrolling left or right from the “F” menu.

3.2.5 EXITING THE SETUP MENU – ABS ENCLOSURE

1. Power off the indicator by unplugging the power source.

2. On the back cover, move the Setup/Calibration Switch back to its original position.
3. Power on the indicator by plugging in the power source. The display will go through a
digit check, then settle into Normal Operating mode. All front panel keys will now return to
their normal mode of operation.

Page 3-2
 3.2.6 EXITING THE SETUP MENU – STAINLESS STEEL ENCLOSURE

1. Power off the indicator by unplugging the power source.

2. Position the shunt block as shown at right. JP2

Note: On certain models, the shunt block position will be exactly the opposite.
3. Power on the indicator by plugging in the power source. The display will go through a digit
check, then settle into Normal Operating mode. All front panel keys will now return to their
normal mode of operation.

3.3 USER (“A”) MENU

3.3.1 ENTERING THE USER MENU

1. Enter the Setup (“F”) menu by following the directions in Section 3.2.1 or 3.2.2.
2. Use the right or left directional keys shown in Figure 3-3 to move right or left in the
Setup (“F”) menu until the indicator shows ” A 1”.

Note: On certain older models, the User (“A”) Menu is independent from the Setup (“F”)
Menu. To enter the User Menu on these models, first exit the Setup Menu Mode. Turn the
unit off, then press and hold the lb/kg key while powering the unit back on. When the screen
shows ” A 1” you may release the lb/kg key.

3.3.2 NAVIGATING IN THE USER MENU

Use the directional keys shown in Figure 3-3 to move around in the User Menu Chart shown
in Figure 3-4 on the following page.
1. To move to a new “A” heading, use the TARE (left) or PRINT (right) key to move right
or left in the User Menu Chart.
2. To move to the selection level, press the ZERO (down) key once. The current saved
selection is shown.
3. To view the available selections for the current “A” heading, use the TARE (left) or
PRINT (right) key to move through the selection field.
4. To save a new selection, press the NET/GROSS (Set) key .To exit without saving,
press the lb/kg (up) key to return to the current “A” heading.
5. Repeat Steps 2 through 5 until the User Menu is programmed.

Page 3-3
 SET

Figure 3-3: User Menu Key Assignments

A1 A2 A3 A4 A5
Baud Rate Data Bits, Parity Transmission Mode Display Check Enable lb/kg Key

8n 7O 7E 7n C d Press ZERO 0 1
key to begin

1200 2400 4800 9600

A6 A7 A8 A9
Serial Port Mode ID No. Enable ID No. Entry No. of Line Feeds

0 1 0 1 Press ZERO Press ZERO

key to begin key to begin

Figure 3-4: User Menu Chart

3.3.3 NOTES ON THE USER MENU

1. Detailed descriptions of the user menu parameters can be found in Chapter 5 of this manual.

3.3.4 EXITING THE USER MENU

1. Exit the User (“A”) menu by following the directions in Section 3.2.5 or 3.2.6. The display will go
through a digit check, then settle into Normal Operating mode. All front panel keys will now return to
their normal mode of operation.

Page 3-4
CHAPTER 4: SETUP MENU DESCRIPTIONS AND PROCEDURES

4.1 SETUP MENU DESCRIPTIONS

This section provides more detailed descriptions of the selections found in the Setup Menu Chart.
Factory-set defaults are shown in bold with a checkmark (√).

Table 4-1 shows the selections that are not allowed for “Legal-for-Trade” applications:

NAME/CODE DESCRIPTION CODE/VALUE

F1 Specifies number of full-scale graduations. Value should be consis- 500 1,000

Graduations tent with legal requirements and environmental limits on the useful 1,500 2,000
system resolution. 2,500 3,000
4,000 5,000√√
6,000 8,000
10,000 12,000
20,000 30,000
40,000 50,000

F2 Span Gain is related to A/D integration time. The larger the span 25 50
Span Gain gain, the higher the internal resolution, but the slower the update √
75√ 100
speed. Note that the scale must be re-calibrated whenever this pa- 150 200
rameter is altered. See Appendix C for more information.

F3 Selects the range within which the scale will automatically zero. 0d
Zero Track Note that the scale must be in standstill to automatically zero. Se- √
0.5d√
Band lections are in Display Divisions. 1d
3d
5d

F4 Selects the range within which the scale may be zeroed. Note that 100%√√
Zero Range the indicator must be in standstill to zero the scale. 1.9%

F5 Sets the level at which motion is detected by comparing the present 1d√√
Motion Band display update with the previous one. If motion is not detected for 3d
two seconds or more, scale is in standstill and can process a Print 5d
or Zero command. Maximum value varies depending on local regu- 10d
lations.

F6 Averages weight readings to produce higher stability. The higher the 1 2

Digital Filter filter setting, the greater the stability but the slower the indicator’s 4 √
8√
response time. Choose 8 unless a very fast response is needed.

F7 Selects the desired formula which determines the point at which the FS
Overload Limit indicator shows overload. All selections are based on the primary FS + 2%√√
unit selected in F8. FS + 1d
FS + 9d
"FS" = Full scale in primary units.

F8 Selects the primary base unit to be used in the calibration process. √

1√
Calib. Unit Also the default unit for normal operation. 2
"1" = primary unit is lb. "2" = primary unit is in kg.

Page 4-1
NAME/CODE DESCRIPTION CODE/VALUE

F9 Determines the desired weight increments. Value should be consis- √

1√
Display tent with legal requirements. 2
Divisions 5

F10 Determines location of the decimal point. √

0√ 0.0
Decimal Pt. 0.00 0.000
0.0000 00

F16 Places indicator into the zero calibration routine. Scrolling down with Press ZERO key
Zero Calibra- the ZERO key one level begins the procedure. to begin sequence
tion

F17 Places indicator into the span calibration routine. Scrolling down Press ZERO key
Span Calibra- with the ZERO key one level begins the procedure. to begin sequence
tion

F18 Actuates the function that allows you to view both the zero and span Press ZERO key
View Calibra- calibration value. The values displayed in this function are valid only to begin sequence
tion after Calibration (F16 & F17) has been successfully completed.
Scrolling down with the ZERO key one level begins the procedure.

F19 Allows you to key-in known zero calibration value in case of memory Press ZERO key
Key-in Zero loss in the field. Scrolling down with the ZERO key one level begins to begin sequence
the procedure.

F20 Allows you to key-in a known span calibration value in case of mem- Press ZERO key
Key-in Span ory loss in the field. Scrolling down with the ZERO key one level to begin sequence
begins the procedure.

F21 This sub-menu will reset all parameters in the “F” and “A” menu to Press the ZERO
Factory Reset the default settings. USE WITH CAUTION! key twice to exe-
cute.

SUB-MENU TITLE SELECTIONS

F1 Graduations 6,000 8,000

10,000 12,000
20,000 30,000
40,000 50,000
F3 Zero Tracking 0d
Band (SAZSM) 5d

F5 Motion Band 3d
5d
10d
F6 Digital Filter 1
2
4

Table 4-1: Invalid Setup Menu selections for commercial applications

Page 4-2
CHAPTER 5: USER MENU DESCRIPTIONS AND PROCEDURES

5.1 USER MENU DESCRIPTIONS

This section provides more detailed descriptions of the selections found in the User Menu Chart.
Factory-set defaults are shown in bold with a checkmark (√).

NAME/CODE DESCRIPTION CODE/VALUE

A1 Selects the baud rate for data transmission through the serial port. 1200 √
2400√
Baud Rate 4800 9600

A2 Selects the number of data bits and parity of serial transmission. 8n√√
Data Bits and "8n" = 8 data bits with no parity bit and one stop bit 7O
Parity "7O" = 7 data bits with odd parity bit and one stop bit 7E
"7E" = 7 data bits with even parity bit and one stop bit 7n
"7n" = 7 data bits with no parity bit and two stop bits

A3 Selects when data will be sent out of the serial port to a printer or C
Mode of Serial computer: √
d√
Transmission "C" = Continuous mode; send data continuously
"d" = Demand mode; send data when a PRINT command is issued
from the printer, computer, or indicator.

A4 Actuates the function that illuminates all digit segments, decimal Press ZERO key
Display Check points, and LCD annunciators in a test sequence. Pressing the to begin sequence
ZERO key to scroll down one level begins the test sequence.

A5 Allows the lb/kg key to be disabled so that an operator cannot 0

Disable the accidentally press the key and change the displayed units. √
1√
lb/kg Key "0" = Disable the lb/kg key "1" = Enable the lb/kg key

A6 Selects the mode of the RS-232 serial port: Refer to Appendix B for √
0√
Serial Port more information. 1
Mode "0" = Full Duplex Mode
"1" = Print Ticket Mode

A7 Allows the ID number to be disabled in the Print Ticket mode. Valid √

0√
ID No. Enable only when A6 is set to “1”. 1
"0" = Disable the ID No. "1" = Enable the ID No.

A8 Actuates the function that allows entry of a new ID No. Valid only 0 - 199999 (500)
ID No. Entry when A6 is set to “1”. Pressing the ZERO key to scroll down one 0 - 999999 (500E)
level begins the sequence. 123456√√

A9 Actuates the function that allows entry of the desired number of line 0 - 99
No. of Line feeds to be printed in Print Ticket Mode. Valid only when A6 is set to √
5√
Feeds “1”. Pressing the ZERO key to scroll down one level begins the
sequence.

Page 5-1
5.2 USER MENU PROCEDURES

This section provides instructions for all of the User Menu procedures.

5.2.1 ID Number Entry (A8)

1. While in the User Menu mode, scroll to "A 8", then scroll down once using the
ZERO key to enter the ID Number menu.
2. The display will momentarily show "ID NO", followed by a value with one flashing
digit. This value will be the current ID number value.
3. Use the four directional keys (shown in Figure 5-1 below) to adjust the displayed
value to the actual ID Number value. Increase the flashing digit by pressing the
lb/kg key. Decrease the flashing digit by pressing the ZERO key. Pressing the
PRINT key or the TARE key will change the position of the flashing digit.

USER MODE KEY FUNCTIONS

ZERO NET
lb/kg TARE PRINT
GROSS

SET

Figure 5-1: User Menu Key Assignments

4. After setting the exact value, press the NET/GROSS key to save the ID Number
value. The display will show "SET" momentarily, then revert back up to A8.

5.2.2 LF (Line Feeds) Number Entry (A9)

1. While in the User Menu mode, scroll to "A 9", then scroll down once using the
ZERO key to enter the Line Feeds menu.
2. The display will momentarily show "LF", followed by the current line feeds value.
3. Use the four directional keys (shown in Figure 5-1 above) to adjust the displayed
value to the actual line feeds value. Increase the flashing digit by pressing the lb/kg
key. Decrease the flashing digit by pressing the ZERO key. Pressing the PRINT key
or the TARE key will change the position of the flashing digit.
4. After setting the exact value, press the NET/GROSS key to save the line feeds
value. The display will show "SET" momentarily, then revert back up to A9.

Page 5-2
CHAPTER 6: CALIBRATION

6.1 CALIBRATION OVERVIEW

The indicator is calibrated by following the procedures embedded in F16 (Zero) and F17 (Span) of
the Setup Menu. Each procedure enters a value into the indicator's non-volatile memory - F16 the
zero value (deadweight) and F17 the span value (test weight). The minimum test weight that can
be used is 1% of full-scale capacity. After the two calibration procedures are executed
successfully, you should record both calibration values in Table 6-1 using the F18 View procedure.

In the unlikely event that either value is lost while in the field, the setup menu makes provisions for
re-entering these values via F19 and F20, thus eliminating the need for re-calibration with test
weights.

NOTE: This chapter assumes that the indicator is in Setup (“F”) Menu mode. If the indicator is not
in Setup Menu mode, refer to Chapter 3 for instructions.

6.2 ZERO CALIBRATION (F16)

1. While in the Setup mode, scroll to "F 16", then scroll down once using the ZERO key to enter
zero calibration menu. The display will momentarily show "C 0" followed by a value. This value
is the internal A/D count and can prove useful when trying to troubleshoot setup problems.
2. After making sure that there are no test weights on the platform, press the ZERO key again to
zero out the displayed value.
3. Press the NET/GROSS key to save the zero point value. The display will show "EndC0"
momentarily, then revert back up to F16. At this time, proceed to the F17 span calibration to
complete indicator calibration.

6.3 SPAN CALIBRATION (F17)

1. While in the Setup mode, scroll to "F 17", then scroll down once using the ZERO key to enter
span calibration menu.
2. The display will momentarily show "C 1" for the span calibration, followed by a value with one
flashing digit. This value will be zero with the Decimal Point parameter selected in F10. Place
the test weight on the weighing mechanism.
3. Use the four directional keys (shown in Figure 6-1 below) to adjust the displayed value to the
actual test weight value. Increase the flashing digit by pressing the lb/kg key. Decrease the
flashing digit by pressing the ZERO key. Pressing the PRINT key or the TARE key will change
the position of the flashing digit.

SETUP MODE KEY FUNCTIONS

ZERO NET
lb/kg TARE PRINT
GROSS

SET

Figure 6-1: Setup Menu Key Assignments

Page 6-1
 4. After setting the exact value, press the NET/GROSS key to save the value.
5. If the calibration was successful, the display will show "EndC1" momentarily, then revert back
up to F17. At this time it is suggested that the calibration values be recorded for future use
(see Section 6.4).
6. If the calibration was not successful, one of the error messages below will appear. Take the
indicated action to correct the problem, then perform a new calibration.
"Err0" - The calibration test weight or the adjusted keyed-in weight is larger than the full
capacity of the scale. Change the calibration test weight or check the input data.
"Err1" - The calibration test weight or the adjusted keyed-in weight is smaller than 1% of the
full capacity of the scale. Change the calibration test weight or check the input data.
"Err2" - The internal resolution of the scale is not high enough to accept the calibration value.
Select a larger parameter for the Span Gain (F2). SEE APPENDIX C FOR MORE
INFORMATION.

6.4 VIEW CALIBRATION VALUES (F18)

Note: The values displayed in this procedure are valid only after a successful calibration has been
performed using F16 and F17.

1. While in the Setup mode, scroll to "F 18", then scroll down once using the ZERO key to enter
View calibration menu.
2. The display will momentarily show "CAL 0" followed by a value. This value is the zero
calibration value and should be recorded in the table below. Press any key to continue.
3. The display will momentarily show "CAL 1" followed by another value. This value is the span
calibration value and should also be recorded in the table below. Press any key to return to
upper level (F18).

INDICATOR ZERO CALIBRATION VALUE SPAN CALIBRATION VALUE

S/N:

Table 6-1: Calibration Value Table

6.5 KEY-IN ZERO CALIBRATION VALUE (F19)

Note: This procedure is intended for emergency use only in the case of non-volatile memory loss.
A valid zero calibration value, obtained from a successful F16 calibration procedure, must
be used.

1. While in the Setup mode, scroll to "F 19", then scroll down once using the ZERO key.
2. The display will momentarily show "CAL 0", followed by a flashing zero. Use the four
directional keys (shown in Figure 6-1) to adjust the displayed value to the zero calibration
value.
3. After setting the exact value, press the NET/GROSS key to save the value.
4. The display will show "E CAL 0" momentarily, then revert back up to F19.

Page 6-2
6.6 KEY-IN SPAN CALIBRATION VALUE (F20)

Note: This procedure is intended for emergency use only in the case of non-volatile memory loss.
A valid span calibration value, obtained from a successful F17 calibration procedure, must
be used.

1. While in the Setup mode, scroll to "F 20", then scroll down once using the ZERO key.
2. The display will momentarily show "CAL 1", followed by a flashing zero. Use the four
directional keys (shown in Figure 6-1) to adjust the displayed value to the span calibration
value.
3. After setting the exact value, press the NET/GROSS key to save the value.
4. If the entered value is greater than zero, the display will show "E CAL 1" momentarily, then
revert back up to F20. If a value of zero is entered, the indicator will briefly show "Err 5", then
revert back to the screen described above in Step # 2.

Page 6-3
CHAPTER 7: OPERATION

7.1 DISPLAY
The Model TI-500 indicator utilizes a 5-1/2 digit LCD (Liquid Crystal Display) to display the weight
and system information while the Model TI-500E indicator utilizes a 6-digit LED (Light Emitting Di-
ode) display. Typically, LCD’s are used for outdoor applications while LED’s are used indoors where
brightness is needed. Table 7-1 summarizes both types of display annunciators.

7.1.1 LIQUID CRYSTAL DISPLAY (LCD)

Figure 7-1 shows the display detail of the TI-500 LCD.

O pcs HI

lb oz
OK
TE
kg %
G N LO

FIGURE 7-1: TI-500 LCD Detail

7.1.2 LIGHT EMITTING DIODE (LED) DISPLAY

Figure 7-2 shows the display detail of the TI-500E LED display.

GROSS lb
NET kg
TARE PCS
ZERO STABLE

FIGURE 7-2: TI-500E LED Display Detail

Page 7-1
LCD Annun- LED Annun- MEANING
ciator ciator

è0ç ZERO Better known as the “Center of Zero” annunciator, this light is active when-
ever the displayed weight is within ± 0.25 divisions of true zero.

N NET Indicates that the indicator is displaying net weight.

G GROSS Indicates that the indicator is displaying gross weight.

TARE Indicates that a tare weight has been established in the system.
TE

lb, kg lb, kg Indicates the unit of the displayed weight.

STABLE This light is on whenever the scale is stable.

TABLE 7-1: TI-500/500E Annunciator Definitions

7.2 KEYBOARD
The keyboard is composed of five function keys. Refer to Figure 7-3 for the overall layout and key
locations.

lb NET
ZERO TARE PRINT
kg GROSS
FIGURE 7-3: Function Keys Layout

7.2.1 FUNCTION KEYS

lb/kg – This key toggles the indicator between lb and kg units if enabled in the User (“A”)
Menu. See Chapter 5 for more information.
Zero - This key sets the indicator to display zero provided the following conditions are met:
1. The indicator is displaying Gross weight.
2. The displayed weight is within the zero reset range that is programmed in F4 of the
Setup (“F”) Menu.
3. The scale is not in motion.
4. The scale is not in overload (see Appendix D for error codes).
Net/Gross - This key toggles the indicator between Gross weight and Net weight only if a
Tare has been established.
Tare - This key is used to establish a Tare provided the following conditions are met:
1. The indicator is not at or below Gross zero.
2. The scale is not in motion.
3. The scale is not in overload (see Appendix D for error codes).
Print - This key is used to send weight information out to the serial port provided the follow-
ing conditions are met:
1. The scale is not in motion.
2. The scale is not in overload (see Appendix D for error codes).

Page 7-2
7.3 GENERAL SCALE OPERATION

7.3.1 WEIGHING AN ITEM

1. Select the desired weighing unit by pressing the lb/kg key until that unit is indicated on
the display.
2. If necessary, press the ZERO key to obtain a weight reading of zero.
3. Place the object to be weighed on the scale’s platter and allow the weight indication to
stabilize. If the item weight exceeds the scale’s weight capacity, it displays “pppppp”.
4. Read the weight shown on the display.

7.3.2 TARING AN ITEM

To weigh an item in a container, the weight of that container must first be subtracted from
the overall weight to obtain an accurate weight reading. This is known as taring.

1. Select the desired weighing unit by pressing the lb/kg key until that unit is indicated on
the display.
2. If necessary, press the ZERO key to obtain a weight reading of zero.
3. Place the empty container on the scale’s platter and allow the weight indication to stabi-
lize.
4. Press the TARE key. The display shows zero weight and turns the NET annunciator on.
5. Place the material to be weighed in the container and allow the weight indication to sta-
bilize.
6. Read the weight shown on the display.

7. You may toggle between the gross weight and the net weight by pressing the
NET/GROSS key.

Page 7-3
CHAPTER 8: LEGAL FOR TRADE SEALING

8.1 ABS ENCLOSURE

The TI-500/500E indicator in the ABS enclosure can be sealed for commercial (Legal for
Trade) applications as follows.
1. Power off the indicator by unplugging the power source.
2. On the back of the indicator, locate the Setup/Calibration Slide Switch Cover Plate (see
illustration below).
3. Thread a wire security seal through both drilled head screws securing the calibration
switch cover.

Setup/Calibration
Power Switch
Switch

LOAD CELL
DC Jack RS 232 Connector

Figure 8-1: TI-500/500E ABS Rear Panel

8.2 STAINLESS STEEL ENCLOSURE

The TI-500ESS indicator in the stainless steel enclosure can be sealed for commercial
(Legal for Trade) applications as follows.
1. Power off the indicator by unplugging the power source.
2. Locate the two adjacent drilled head screws securing the rear cover.
3. Thread a wire security seal through both drilled head screws securing the rear cover.

Page 8-1
APPENDIX A: SPECIFICATIONS

ANALOG SPECIFICATIONS
Full Scale Input Signal 30mV, including dead load
Minimum Sensitivity - Non H-44 0.4 µV / grad
Minimum Sensitivity - H-44 1.0 µV / grad
Input Impedance 30MΩ, typical
Internal Resolution Approximately 260,000 counts
Display Resolution 50,000 display division max
Measurement Rate 10 Meas/sec, nominal
System Linearity Within 0.02% of FS
Calibration Method Software Calibration, with long term storage in EEPROM
Excitation Voltage +10VDC, 4 x 350Ω load cells
DIGITAL SPECIFICATIONS
Microcomputer Intel 80C32
Program Memory: 32K x 8, external to µC
EEPROM: 64 x 16, external to µC
Digital Filtering Software selectable
SERIAL COMMUNICATIONS
Serial Port Full Duplex, 1200, 2400, 4800, 9600 Baud
8 data bits, no parity, 1 stop bit
7 data bits, odd parity, 1 stop bit
7 data bits, even parity, 1 stop bit
7 data bits, no parity, 2 stop bits
OPERATOR INTERFACE
Display - TI-500E/500ESS 0.56" (14 mm) 7-segment, Led, 6 Digit
Display - TI-500 0.75" (19 mm) 7-segment, Liquid Crystal, 5½ Digit
Additional Symbols Net, Gross, Stable, Tare, lb, kg, Zero
Keyboard 5-key flat membrane panel
POWER
AC Adapter 12 VDC @ 500mA
DC Power Consumption - TI-500 80mA + 30mA/350Ω Load Cell
DC Power Consumption - TI-500E 200mA + 30mA/350Ω Load Cell
ENVIRONMENTAL
Operating Temperature –10° to +40° C
Storage Temperature -25° to +70° C
MECHANICAL
Overall Dimensions – ABS 3.2" x 6.8" x 2.3" (81mm x 173mm x 57mm)
Overall Dimensions – Stainless 5.5" x 8.9" x 2.8" (140mm x 225mm x 72mm)
APPROVALS
NTEP COC # 94-080A2

Page A-1
APPENDIX B: SERIAL PORT INFORMATION

B.1 SERIAL PORT MODES

B.1.1 FULL DUPLEX MODE

The Full Duplex Mode provides a Demand serial transmission mode and is selected by
setting A3 to “d” and A6 to “0”. The Demand mode allows control from a host device,
usually a PC, and can be activated by pressing the PRINT key on the indicator’s front
panel. Figure B-1 shows a suggested cable diagram for interface to a PC. Figure B-2 shows
the serial data format for the Demand Mode.

INDICATOR PC

RXD 2 2 RXD
TXD 3 3 TXD
S. GND 5 5 S. GND
4 DTR
6 DSR
8 CTS

DSUB9 DSUB9

FIGURE B-1. Cable Diagram for Indicator to IBM PC

<STX> <POL> xxxxx.xx <SP> <LB/KG> <SP> <GR/NT> <CR> <LF>

Start Weight Data Space Space Carriage

Transmission Return
Units: Gross/Net: Line
Polarity:
lb = pound GR = Gross Feed
<SP> = Positive
kg = kilogram NT = Net
"–" = Negative
pc = pieces
cu = cusotm unit

FIGURE B-2. Consolidated Controls Demand Mode

Page B-1
 B.1.1.1 RECOGNIZED HOST COMMANDS

“P” - This command is sent to the indicator to print the indicated display. The
indicator will not respond if the scale is in motion, positive overload or
negative overload.
“Z” - This command is sent to the indicator to zero the scale. The indicator will not
respond if the scale is in motion, positive overload or negative overload. The
indicator will also not respond if it is not in gross mode or within the zero
range specified in F4 of the Setup Menu.
“T” - This command is sent to the indicator to tare the scale. The indicator will not
respond if the scale is in motion, positive overload or negative overload. The
indicator will also not respond if it displaying a negative gross value.
“G” - This command is sent to the indicator to revert to gross mode. The indicator
will not respond if the scale is in motion, positive overload or negative
overload. The indicator will also not respond if it is not in net mode.
“N” - This command is sent to the indicator to revert to net. The indicator will not
respond if the scale is in motion, positive overload or negative overload. The
indicator will also not respond if it is not in gross mode or a tare has yet to be
established.
“C” - This command is sent to the indicator to toggle among the configured units.

B.1.2 PRINT TICKET MODE

The Print Ticket Mode is designed specifically for a serial printer and is selected by setting
A6 to “1”. Figure B-3 shows the fixed format of the print ticket.

For printers with limited buffers, this mode supports DTR pin handshaking. The DTR pin
from the serial printer is wired to the indicator’s RXD pin which then functions as a CTS pin.
Figure B-4 shows a suggested cable diagram for interfacing to a serial printer. Refer to the
printer’s user manual to confirm which pin is the DTR pin.

NOTES:

1. The TARE and NET fields are not printed unless a tare has been established in the
system.
2. The ID number field is not printed if it is disabled in A7 of the User Menu.

INDICATOR PRINTER
ID. NO. 123456
GROSS 25.00 LB CTS 2 3 RXD
TARE 1.48 LB TXD 3 20 DTR
NET 23.52 LB S. GND 5 7 S. GND

DSUB9 DSUB25

FIGURE B-3. Print Ticket FIGURE B-4. Cable Diagram for Indicator to Printer

Page B-2
B.1.3 SIMPLEX MODE

The Simplex Mode provides a continuous serial transmission mode and is selected by
setting A3 to “C” and A6 to “0”. The Continuous mode is used to interface to computers,
scoreboards, and other remote devices requiring constant data updating. The transmission
occurs at the end of each display update. Figure B-5 shows the serial data format for
Continuous Mode.

<STX> <POL> xxxxx.xx <L/K> <G/N> <STAT> <CR> <LF>

Gross/Net:
Start Weight Data Carriage
G = Gross
Transmission Return
N = Net
Polarity: Line
<SP> = Positive Feed
Units:
"–" = Negative
L = pound
Status:
K = kilogram
<SP> = Valid
P = pieces
M = Motion
C = custom units
O = Over/under range

FIGURE B-5. Consolidated Controls Continuous Mode

Page B-3
APPENDIX C: DETERMINING PROPER SPAN GAIN (F2)

C.1 SPAN GAIN OVERVIEW

The Span Gain parameter found in F2 of the Setup Menu is directly related to the ADC (Analog to
Digital Converter) integration time. This means that the lower the setting, the higher the number of
measurements per second. A span gain setting of 25 produces about 25 to 30 measurements per
second, while a span gain of 200 produces only about 3 or 4 measurements per second.

There is really no wrong setting for span gain – except in two cases. Using a low setting for a high
resolution, low output system could yield instability. Using a high setting in a high output system
could yield non-linearity.

C.2 SETTING THE INITIAL VALUE FOR SPAN GAIN

1. Determine the number of desired external graduations and choose the corresponding value
listed in Table C-1 under the number closest to your full-scale input range in millivolts.
2. Enter the Setup Menu and save this number for the Span Gain parameter in F2.
3. Perform a system calibration. If the calibration proves unsuccessful, or you wish to view the
internal counts, proceed to the next set of instructions.

C.3 VIEWING THE INTERNAL COUNTS

1. Enter the zero calibration menu (F16) and follow steps 1 to 3, but do not save the zero point.
2. After pressing ZERO to zero the offset, place the test weight(s) on the platform. The displayed
count is the internal count. If the count remains on zero, check your load cell connections.
3. At full scale, the displayed count should be a minimum of 2 times the desired external
graduations. However, for maximum stability, a ratio of 6:1 or higher is recommended.
4. If the displayed count is large enough, remove the test weight(s), re-zero the indicator if
necessary, and proceed with the calibration. If the displayed number is not large enough,
increase the Span Gain to the next highest choice in the Setup Menu and re-calibrate.

Page C-1
# of External Full Scale Input Range (mV/V)
Grads 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0
500 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
1,000 50 25 25 25 25 25 25 25 25 25 25 25 25 25 25
1,500 75 50 25 25 25 25 25 25 25 25 25 25 25 25 25
2,000 100 50 50 25 25 25 25 25 25 25 25 25 25 25 25
2,500 150 75 50 50 25 25 25 25 25 25 25 25 25 25 25
3,000 150 75 50 50 50 25 25 25 25 25 25 25 25 25 25
4,000 200 100 75 50 50 50 50 25 25 25 25 25 25 25 25
5,000 – 150 100 75 50 50 50 50 50 25 25 25 25 25 25
6,000 – 150 100 75 75 50 50 50 50 50 25 25 25 25 25
8,000 – 200 150 100 75 75 75 50 50 50 50 50 50 50 25
10,000 – – 200 150 100 100 75 75 75 50 50 50 50 50 50
12,000 – – 200 150 150 100 100 75 75 75 50 50 50 50 50
15,000 – – – 200 150 150 100 100 100 75 75 75 75 50 50
20,000 – – – – 200 200 150 150 150 100 100 100 75 75 75
30,000 – – – – – – 200 200 200 150 150 150 150 100 100
40,000 – – – – – – – – – 200 – – 150 150 –

Table C-1: Minimum Recommended (6:1) Span Gain Table

Page C-2
APPENDIX D: DISPLAYED ERROR CODES

CODE MODE MEANING / POSSIBLE SOLUTION

rrrrrr Normal Operating Gross Overload. A weight greater than the rated capacity has been
Mode applied to the scale. Remove the weight from the platter or try re-
calibrating the scale. Otherwise, check for a bad load cell connection or
possible load cell damage due to overloading.

Err 0 Span Calibration Keyed-in weight value is larger than full scale capacity. Use a smaller
Mode (F17) test weight or check keyed-in value.

Err 1 Span Calibration Keyed-in weight value is less than 1% of full scale capacity. Use a larger
Mode (F17) test weight or check keyed-in value.

Err 2 Span Calibration There is not enough load cell signal to produce the internal counts
Mode (F17) necessary to properly calibrate the scale. First check all load
connections. Use F16 mode to view internal counts. See Appendix C for
more information.

Err 3 All Modes Non-volatile memory read error. One or more setup parameters have
been lost.

Err 4 All Modes Non-volatile memory write error. Indicator needs service.

Err 5 Key-in Span You have attempted to enter a zero value for C1. Enter a known
Calibration Mode calibration value greater than zero.
(F20)

Err 7 Initialization No reading from the ADC. Make sure there is a load cell(s) connected to
the indicator at start-up.

Err 9 Normal Operating Span calibration value has been lost. Re-calibrate the scale.
Mode

Page D-1