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PI142F - Winding 06

Technical Data Sheet

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SPECIFICATIONS & OPTIONS

STANDARDS TERMINALS & TERMINAL BOX

Stamford industrial generators meet the requirements of Dedicated Single Phase generators have 4 ends brought
BS EN 60034 and the relevant section of other out to the terminals, which are mounted at the non-drive
international standards such as BS5000, VDE 0530, end of the generator. A sheet steel terminal box contains
NEMA MG1-32, IEC34, CSA C22.2-100, AS1359. provides ample space for the customers' wiring and gland
Other standards and certifications can be considered on arrangements. Alternative terminal boxes are available for
request. customers who want to fit additional components in the
terminal box.
VOLTAGE REGULATOR
SHAFT & KEYS
AS480 AVR fitted as STANDARD
All generator rotors are dynamically balanced to better
With this self-excited system the main stator provides than BS6861:Part 1 Grade 2.5 for minimum vibration in
power via the AVR to the exciter stator. The high operation. Two bearing generators are balanced with a
efficiency semi-conductors of the AVR ensure positive half key.
build-up from initial low levels of residual voltage.
The exciter rotor output is fed to the main rotor through a INSULATION / IMPREGNATION
three-phase full-wave bridge rectifier. The rectifier is
APPROVED DOCUMENT
protected by a surge suppressor against surges caused, The insulation system is class 'H'.
for example, by short circuit or out-of-phase paralleling. All wound components are impregnated with materials and
The AS480 will support limited accessories, RFI processes designed specifically to provide the high build
suppession remote voltage trimmer and for the P1 range required for static windings and the high mechanical
only a 'droop' Current Transformer (CT) to permit parallel strength required for rotating components.
operation with other ac generators.
The AVR is can be fitted to either side of the generator in QUALITY ASSURANCE
its own housing in the non-drive end bracket.
Generators are manufactured using production
Excitation Boost System (EBS) (OPTIONAL) procedures having a quality assurance level to BS EN ISO
9001.
The EBS is a single, self-contained unit, attached to the
non-drive end of the generator. The stated voltage regulation may not be maintained in
The EBS unit consists of the Excitation Boost Controller the presence of certain radio transmitted signals. Any
(EBC) and an Excitation Boost Generator (EBG). Under change in performance will fall within the limits of Criteria
fault conditions, or when the generator is subjected to a 'B' of EN 61000-6-2:2001. At no time will the steady-state
large impact load such as a motor starting, the generator voltage regulation exceed 2%.
voltage will drop. The EBC senses the drop in voltage
and engages the output power of the EBG. This DE RATES
additional power feeds the generator’s excitation system,
supporting the load until breaker discrimination can All values tabulated on page 7 are subject to the following
remove the fault or enable the generator to pick up a reductions
motor and drive the voltage recovery.
5% when air inlet filters are fitted.
WINDINGS & ELECTRICAL PERFORMANCE 3% for every 500 metres by which the operating altitude
exceeds 1000 metres above mean sea level.
All generator stators are wound to 2/3 pitch. This 3% for every 5°C by which the operational ambient
eliminates triplen (3rd, 9th, 15th …) harmonics on the temperature exceeds 40°C.
voltage waveform and is found to be the optimum design Note: Requirement for operating in an ambient exceeding
for trouble-free supply of non-linear loads. The 2/3 pitch 60°C must be referred to the factory.
design avoids excessive neutral currents sometimes
seen with higher winding pitches, when in parallel with 5% For reverse rotation
the mains. A fully connected damper winding reduces (Standard rotation CW when viewed from DE)
oscillations during paralleling. This winding, with the 2/3
pitch and carefully selected pole and tooth designs,
ensures very low waveform distortion. NB Continuous development of our products entitles us
to change specification details without notice, therefore
they must not be regarded as binding.

Front cover drawing typical of product range.

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 PI142F
WINDING 06
CONTROL SYSTEM STANDARD AS480 AVR (SELF EXCITED)
VOLTAGE REGULATION ± 1.0 %
SUSTAINED SHORT CIRCUIT SELF EXCITED MACHINES DO NOT SUSTAIN A SHORT CIRCUIT CURRENT

CONTROL SYSTEM AS480 AVR WITH OPTIONAL EXCITATION BOOST SYSTEM (EBS)
SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVE (page 6)

INSULATION SYSTEM CLASS H

PROTECTION IP23
RATED POWER FACTOR 0.8
STATOR WINDING SINGLE LAYER CONCENTRIC
WINDING PITCH TWO THIRDS
WINDING LEADS 4
STATOR WDG. RESISTANCE 0.078 Ohms AT 22°C SERIES CONNECTED
ROTOR WDG. RESISTANCE 1.28 Ohms at 22°C
EXCITER STATOR RESISTANCE 20 Ohms at 22°C
EXCITER ROTOR RESISTANCE 0.105 Ohms PER PHASE AT 22°C
EBS STATOR RESISTANCE
APPROVED DOCUMENT 12.9 Ohms at 22°C
R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others
WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING LINEAR LOAD < 5.0%
MAXIMUM OVERSPEED 4500 Rev/Min
BEARING DRIVE END BALL. 6309-2RS (ISO)
BEARING NON-DRIVE END BALL. 6306-2RS (ISO)
1 BEARING 2 BEARING
WITH EBS WITHOUT EBS WITH EBS WITHOUT EBS
WEIGHT COMP. GENERATOR 143.5 kg 141.8 kg 146.5 kg 144.8 kg
WEIGHT WOUND STATOR 63.6 kg 63.6 kg 63.6 kg 63.6 kg
WEIGHT WOUND ROTOR 41.01 kg 39.31 kg 42.06 kg 40.36 kg
WR² INERTIA 0.1192 kgm2 0.1175 kgm2 0.1194 kgm2 0.1177 kgm2
SHIPPING WEIGHTS in a crate 161 kg 159.3 kg 170 kg 168.3 kg
PACKING CRATE SIZE 85 x 51 x 67 (cm) 85 x 51 x 67 (cm)
TELEPHONE INTERFERENCE THF<2% TIF<50
COOLING AIR 0.205 m³/sec 434 cfm
VOLTAGE SERIES 220 230 240
VOLTAGE PARALLEL 110 115 120
kVA BASE RATING FOR REACTANCE
23.8 23.8 23.8
VALUES
Xd DIR. AXIS SYNCHRONOUS 2.02 1.85 1.70
X'd DIR. AXIS TRANSIENT 0.20 0.19 0.17
X''d DIR. AXIS SUBTRANSIENT 0.13 0.12 0.11
Xq QUAD. AXIS REACTANCE 1.01 0.93 0.85
X''q QUAD. AXIS SUBTRANSIENT 0.23 0.21 0.19
XL LEAKAGE REACTANCE 0.08 0.08 0.07
X2 NEGATIVE SEQUENCE 0.19 0.17 0.16
X0 ZERO SEQUENCE 0.08 0.08 0.07
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST. 0.015 s
T''d SUB-TRANSTIME CONST. 0.004 s
T'do O.C. FIELD TIME CONST. 0.28 s
Ta ARMATURE TIME CONST. 0.004 s
SHORT CIRCUIT RATIO 1/Xd

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Winding 06

SINGLE PHASE EFFICIENCY CURVES

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Winding 06
Locked Rotor Motor Starting Curves

AS480 AVR Without EBS

220V 230V 240V
30

25
.

20
PER CENT TRANSIENT VOLTAGE DIP

15

10
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5

0
0 5 10 15 20 25 30 35
LOCKED ROTOR kVA

AS480 AVR With EBS

220V 230V 240V

30

25
.

20
PER CENT TRANSIENT VOLTAGE DIP

15

10

0
0 4 8 12 16 20 24 28 32 36
LOCKED ROTOR kVA

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Winding 06
Short Circuit Decrement Curve. No-load Excitation at Rated Speed
Based on series connection.
WITH EBS FITTED
10000

SYMMETRICAL
CURRENT (Amps)

ASYMMETRICAL

1000

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100
0.001 0.01 TIME (secs)
0.1 1 10

Sustained Short Circuit = 433 Amps

Note
The following multiplication factors should be used to adjust the
values from curve between time 0.001 seconds and the minimum
current point in respect of nominal operating voltage :

Voltage Factor
220V X 1.00
230V X 1.05
240V X 1.09

The sustained current value is constant irrespective of voltage level

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Winding 06

60Hz RATINGS

Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C

Class - Temp Rise
0.8pf 0.8pf 0.8pf 0.8pf
Series (V) 220 230 240 220 230 240 220 230 240 220 230 240
Parallel (V) 110 115 120 110 115 120 110 115 120 110 115 120
kVA 21.4 21.4 21.4 23.8 23.8 23.8 25.7 25.7 25.7 26.2 26.2 26.2
kW 17.1 17.1 17.1 19.0 19.0 19.0 20.6 20.6 20.6 21.0 21.0 21.0
Efficiency (%) 75.8 76.1 76.3 75.9 76.3 76.5 75.9 76.3 76.6 75.9 76.3 76.6
kW Input 22.6 22.5 22.4 25.1 25.0 24.9 27.1 26.9 26.8 27.6 27.5 27.4

Cont. F - 105/40°C
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Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C
Class - Temp Rise
1.0pf 1.0pf 1.0pf 1.0pf
Series (V) 220 230 240 220 230 240 220 230 240 220 230 240
Parallel (V) 110 115 120 110 115 120 110 115 120 110 115 120
kVA 21.4 21.4 21.4 23.8 23.8 23.8 25.7 25.7 25.7 26.2 26.2 26.2
kW 21.4 21.4 21.4 23.8 23.8 23.8 25.7 25.7 25.7 26.2 26.2 26.2
Efficiency (%) 80.6 80.9 81.1 80.7 81.0 81.3 80.7 81.0 81.3 80.7 81.0 81.3
kW Input 26.6 26.5 26.4 29.5 29.4 29.3 31.8 31.7 31.6 32.5 32.3 32.2

DIMENSIONS

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Lincolnshire, PE9 2NB
United Kingdom
Tel: +44 (0) 1780 484000
Fax: +44 (0) 1780 484100

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Stamford and AvK are registered trade marks of Cummins Generator Technologies Ltd
Cummins and the Cummins logo are registered trade marks of Cummins Inc.

PI142F-06-TD-EN-SG-A