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Operating and Maintenance Manual OMM HXE

Group: Chiller
Date: 2019.01
New Part No.: Z8100316-01
Old Part No.: Z8100316-00

Magnitude™ Magnetic Bearing Chillers


Model HXEV350S HXEV400S HXEV500S HXEV700S

HXEV350D HXEV400D HXEV500D HXEV700D

HXEV350T HXEV400T HXEV500T HXEV700T HXEV700Q

(All pictures in manual are taken from HXE Triple)

Thanks for purchasing McQuay chiller.


The Manual specifies safety, installation and maintenance precautions.

Please read through the manual before installation and operation.


For future reference, please be sure to keep it safe.

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OMM HXE

Table of Contents

1 Introduction ................................................................................................................ 2
2 Features of the Control Panel ................................................................................... 3
3 Definitions .................................................................................................................. 4
4 General Description ................................................................................................... 6
5 Control Panel.............................................................................................................. 7
5.1 Low Condenser Water Temperature Operation ................................................................ 7
6 Operating the Control System .................................................................................. 9
6.1 Interface Panel On/Off ..................................................................................................... 9
6.2 Start/Stop Unit .................................................................................................................. 9
6.3 Change Setpoints ............................................................................................................ 9
6.4 Alarms.............................................................................................................................. 9
6.5 Chiller Operation without the Operator Interface Panel .................................................... 9
7 Component Description .......................................................................................... 10
7.1 Human Machine Interface .............................................................................................. 10
7.2 Controller Description..................................................................................................... 10
7.3 Navigating ...................................................................................................................... 11
8 Unit Controller .......................................................................................................... 13
8.1 Unit Controller Setpoints ................................................................................................ 14
8.2 Unit Faults, Problems, Warnings .................................................................................... 15
8.3 Controller Functions ....................................................................................................... 16
8.4 Compressor Faults, Problems, Warnings ....................................................................... 17
8.5 Compressor Capacity Control ........................................................................................ 19
9 Compressor On-Board Controllers ........................................................................ 20
10 Human Machine Interface .................................................................................... 23
10.1 Navigation................................................................................................................... 23
10.2 Screen Descriptions .................................................................................................... 24
10.3 Main Screens .............................................................................................................. 24
10.4 View Screen................................................................................................................ 25
10.5 SET Screens............................................................................................................... 27
10.6 SYSTEM Screen......................................................................................................... 39
10.7 TREND Screens ......................................................................................................... 40
10.8 ACTIVE ALARM Screen ............................................................................................. 41
11 Controller Menu Screens ..................................................................................... 42
12 BAS Interface ........................................................................................................ 57
12.1 Modbus Protocol ......................................................................................................... 57
12.2 BACnet Protocol ......................................................................................................... 60
13 How To Download KTP1200 Touch Screen Data Record .................................. 65
13.1 How to download KTP1200 touch screen data record ................................................ 65
13.2 How to operate when touch screen normal power cut................................................. 66
13.3 How to operate when touch screen abnormal power cut ............................................. 66

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1 Introduction
This manual provides setup, operating, and troubleshooting information for Daikin Magnitude™
centrifugal chillers with the MicroTech V controller.

! WARNING
Electric shock hazard. Improper handling of this equipment can cause personal injury or equipment damage. This
equipment must be properly grounded. Connections to and service of the MicroTech control panel must be performed
only by personnel that are knowledgeable in the operation of the equipment being controlled.

! CAUTION
Static sensitive components. A static discharge while handling electronic circuit boards can cause damage to the
components. Discharge any static electrical charge by touching the bare metal inside the control panel before performing
any service work. Never unplug any cables, circuit board terminal blocks, or power plugs while power is applied to the
panel.

NOTICE
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with this instruction manual, may cause interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference, in which case the owner will be required to
correct the interference at the owner’s own expense.
Daikin International disclaims any liability resulting from any interference or for the correction thereof.

Chiller Location
The chillers are intended only for installation in an indoor or weather protected area consistent with
the NEMA 1 rating on the chiller, controls, and electrical panels. Equipment room temperature for
operating and standby conditions is 40°F to 122°F (4.4°C to 50°C) with a maximum relative
humidity of 90% (non-condensing).

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2 Features of the Control Panel


• Control of leaving chilled water within a ±0.2°F (±0.1°C) tolerance.
• Display of the following temperatures and pressures on a 12-inch touch-screen operator interface
• Entering and leaving chilled water temperature
• Entering and leaving condenser water temperature
• Suction pressure
• Discharge pressure
• Suction line, calculated superheat for discharge and suction lines
• Economizer temperature and pressure
• EXV opening position
• Condenser liquid level
• Automatic control of primary and standby evaporator and condenser pumps.
• Control of up to 4 stages of cooling tower fans plus modulating bypass valve and/or tower fan VFD.
Although fan staging is available, continuous, modulated control of tower capacity is preferred and
recommended.
• History trend feature that will constantly log chiller functions and setpoints. The touchscreen will
store and display all accumulated data for recall in a graphic format on the screen. Data can be
downloaded for archival purposes.
• Three levels of security protection against unauthorized changing of setpoints and other control
parameters.
• Plain language warning and fault diagnostics to inform operators of most warning or fault conditions.
Warnings, problems and faults are time and date stamped for identification of when the fault
condition occurred. In addition, the operating conditions that existed just prior to shutdown can be
recalled to aid in resolving the cause of the problem.
• Twenty-five previous faults and related operating conditions are available from the display. Data can
be exported for archival purposes via a USB driver.
• Remote input signals for chilled water reset, demand limiting and unit enable.
• Manual control mode allows the service technician to command the unit to different operating states.
Useful for system checkout.
• BAS communication capability via Modbus,BACnet standard open protocols for most BAS
manufacturers.
• Service Test mode for troubleshooting controller outputs.
• Preemptive control of low Suction and high discharge pressure conditions to take corrective action
prior to a fault trip.

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3 Definitions
Active Setpoint
The active setpoint is the parameter setting in effect at any given moment. This variation can occur
on setpoints that can be altered during normal operation. Resetting the chilled water leaving
temperature setpoint by one of several methods such as return water temperature is an example.
Active Capacity Limit
The active capacity setpoint is the setting in effect at any given moment. Any one of several
external inputs can limit a compressor’s capacity below its maximum value.
Active-Amp-Limit
Active amp limit is the actual amp limit imposed by an outside signal such as the load limit function.
Dead Band
The dead band is a set of values associated with a setpoint such that a change in the variable
occurring within the dead band causes no action from the controller. For example, if a temperature
setpoint is 44°F and it has a dead band of ± 0.2 degrees F, nothing will happen until the measured
temperature is less than 43.8°F or more than 44.2°F.
Discharge Superheat
Discharge superheat is calculated using the following equation:
Discharge Superheat = Discharge Temperature – Condenser Saturated Temperature
Error
In the context of this manual, “Error” is the difference between the actual value of a variable and the
target setting or setpoint.
Evaporator Approach
The evaporator approach is calculated for each circuit. The equation is as follows:
Evaporator Approach = LWT – Evaporator Saturated Temperature
Evap Hold-loading
This is a setpoint that establishes the minimum Suction Pressure to which the chiller is allowed to
go. It signals that the unit is at full load so the no further loading will occur that would lower the
pressure even further.
Evap Recirc (Evaporation Recirculation) Timer
A timing function, with a 30-second default, that holds off any reading of chilled water for the
duration of the timing setting. This delay allows the chilled water sensors to take a more accurate
reading of the chilled water temperature.
EXV
Electronic expansion valve, used to control the flow of refrigerant to the evaporator, controlled by
the circuit microprocessor.
Load Limit
An external signal from the Touch screen, or a 4-20mA signal that limits the compressor loading to
a designated percent of full load. Used to limit unit power input.
Load Balance
Load balance is a technique that equally distributes the total unit load between two or more running
compressors.
Low Pressure Hold (Inhibit) Setpoint
The psi Suction Pressure setting at which the controller will not allow further compressor loading.
“Hold” and “Inhibit” are used interchangeably.

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Low Pressure Unload Setpoint
The psi Suction Pressure setting at which the controller will unload the compressor in an effort to
maintain the minimum setting.
LWT
Evaporator leaving water temperature. The “water” is any fluid used in the chiller circuit.
LWT Error
Error in the controller context is the difference between the value of a variable and the setpoint.
For example, if the LWT setpoint is 44°F and the actual temperature of the water at a given moment is
46°F, the LWT error is +2 degrees.
LWT Slope
The LWT slope is an indication of the trend of the chilled water temperature. It is calculated by
taking readings of the temperature every few seconds and subtracting them from the previous value
over a rolling one-minute interval.
ms
Milli-second
Maximum Saturated Condenser Temperature
The maximum saturated condenser temperature allowed is calculated based on the compressor
operational envelope.
Offset
Offset is the difference between the actual value of a variable (such as temperature or pressure)
and the reading shown on the microprocessor as a result of the sensor signal.
HMI
Operator Interface Touch Screen, one screen per unit provides operating data visually and
accommodates setpoint entry.
Refrigerant Saturated Temperature
Refrigerant saturated temperature is calculated from the pressure sensor readings. The pressure
is fitted to an R134a temperature/pressure curve to determine the saturated temperature.
Suction Superheat
Suction superheat is calculated for each circuit using the following equation:
Suction Superheat = Suction Temperature – Evaporator Saturated Temperature
Stageup/Stagedown Delta-T
Staging is the act of starting or stopping a compressor or fan when another is still operating.
Startup and Stop is the act of starting the first compressor or fan and stopping the last compressor
or fan. The Delta-T is the “dead band” on either side the setpoint in which no action is taken.
Stage Up Delay
The time delay from the start of the first compressor to the start of the second.
Startup Delta-T
Number of degrees above the LWT setpoint required to start the first compressor.
Stop Delta-T
Number of degrees below the LWT setpoint required for the last compressor to stop.
VDC
Volts, Direct Current; sometimes noted as vdc.
VFD
Variable Frequency Drive, a device located on the compressor used to vary the compressor speed.

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4 General Description
Major Components
Figure4-1, Major Component Location

Compressor #1 Compressor #2 Compressor #3

Power Panel
Evaporator Relief (Behind
Valve Evaporator)

Human Machine
Interface (HMI)
Unit Control Panel Electronic Expansion Valve

General Description
The centrifugal MicroTech V control system consists of a microprocessor-based controller in the
control panel, as well as on-board the compressors, providing monitoring and control functions
required for the controlled, efficient operation of the chiller. The system consists of the following
components:
• Human Machine Interface (HMI), one per unit-provides unit information and is the primary
setpoint input instrument. It has no control function.
• Unit Controller, controls unit functions and communicates with other auxiliaries. It is the
secondary location for setpoint input if, and only if, the HMI is inoperative.
• On-board compressor controller mounted on each compressor that monitors compressor
operation and controls bearing operation.
The operator can monitor all operating conditions by using the unit-mounted HMI. In addition to
providing all normal operating controls, the MicroTech V control system monitors equipment
protection devices on the unit and will take corrective action if the chiller is operating outside of its
normal design conditions. If a fault condition develops, the controller will shut a compressor, or the
entire unit, down and activate an alarm output. Important operating conditions at the time an alarm
condition occurs are retained in the controller’s memory to aid in troubleshooting and fault analysis.
The system is password protected and only allows access by authorized personnel. The operator
must enter the password into the touch screen (or one of the controller's keypad) before any
setpoints can be altered.

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5 Control Panel

Figure5-1, Control Panel

Unit 1#Comp 2#Comp 3#Comp


Controller I/O Board I/O Board I/O Board

On/Off Switches 4#Comp I/O


UNIT Terminal Board Board
COMP #1
COMP #2
COMP #3
COMP #4

The unit controller, the HMI microprocessor, the unit and compressor on/off switches and other
minor components are mounted in the control panel. The switches are designated “I” for on and “O”
for off. The compressor on/off switch should only be used when an immediate stop is required
since the normal shut down sequence is bypassed.
The unit controller's function is acquiring and processing data relating to the chiller operation and
issueing instructions to various components to maintain controlled operation. The unit controller
also sends information to the HMI for graphic display. The controller has a 4x20 LCD display and
keys for accessing data and changing setpoints. If the HMI should become inoperable.The
controller LCD can display most of the same information as the HMI and can operate the chiller
independently if the HMI is not available.
5.1 Low Condenser Water Temperature Operation
When the ambient wet bulb temperature is lower than design, the entering condenser water
temperature can be allowed to fall to improve chiller performance. This is especially true of an
advanced design such as the Daikin Magnitude chiller that features variable compressor speed.
It is an engineering fact that as the compressor discharge pressure is reduced, the amount of
power to pump a given amount of gas also is reduced. The reduction can result in significant
energy savings.

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However, as with most centrifugal chiller applications, a tower bypass valve must be installed and
must be controlled by the chiller MicroTech V controller. Figure3 illustrates two temperature
actuated tower bypass arrangements. The “Cold Weather” scheme provides better startup under
cold ambient air temperature conditions. The check valve may be required to prevent entraining
air at the pump inlet.

Figure5-2 Bypass, Mild Weather Operation Bypass, Cold Weather Operation

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6 Operating the Control System


6.1 Interface Panel On/Off
The Operator Interface Panel is turned on and off with a switch located in the panel.
The screen is equipped with a screen saver that blackens the screen. Touching the screen
anywhere reactivates the screen.

6.2 Start/Stop Unit


Upper right-hand corner of the screen has AUTO and STOP button that are only active when the
unit is in "LOCAL CONTROL." When these buttons are pressed, the unit will cycle through its
normal starting or stopping sequence.

6.3 Change Setpoints


Setpoints are easily changed on the Operator Interface Touch Screen (HMI). Setpoints can also be
changed in the unit controller, but this is not recommended except in an emergency when the HMI
is unavailable.

6.4 Alarms
ALARM Button in the lower middle of any HMI screen is illuminated red if there is an alarm. If the
optional remote alarm is wired in, it too will be energized.
There are three types of alarms:
• Fault, equipment protection alarms that shut a unit or compressor off.
• Problem, limit alarms that limit compressor loading in response to an out-of-normal condition.
If the condition that caused a limit alarm is corrected, the alarm light will be cleared
automatically.
• Warning, notification only, no action taken by controller.
Any type will light the ALARM light. Procedures for dealing with alarms are shown below:
1. Press the alarm light button. This will go directly to the ACTIVE ALARMS screen.
2. The alarm description (with date stamp) will be shown.
3. Correct the condition causing the alarm.
4. Press the ‘Clear Alarm’button to clear the alarm from the controller. If the fault condition is not
fixed, the alarm will continue to be on and the unit will not be able to be restarted.

6.5 Chiller Operation without the Operator Interface Panel


The Touch Screen communicates with the unit controller, displaying data and transmitting touch
screen inputs to the controllers. All normal inputs and outputs will remain functional. The unit
controller can be used to view operational data, to clear alarms and to change setpoints, if
necessary.

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7 Component Description
7.1 Human Machine Interface
Human Machine Interface (HMI) is the primary device
for entering commands and entries into the control
system. (Settings can also be made directly into the
unit controller.) The HMI can also display controller
data and information on a series of graphic screens.
A single HMI is used per unit.
Selected information from the HMI panel can be down-
loaded via a USB port on HMI panel.
The HMI panel is mounted on a moveable arm to allow
placement in a convenient position for the operator.
There is a screen-saver programmed into the system.
The screen is reactivated by touching it anywhere.
7.2 Controller Description
Hardware Structure
The controller is fitted with a microprocessor for running the control program. There are terminals
for connection to the controlled devices (for example: solenoid valves, tower fans, pumps). The
program and settings are saved permanently in FLASH memory, preventing data loss in the event
of power failure without requiring a back-up battery.
The controller connects to other control boards, the on-board compressor microprocessors and the
HMI via a local communications network (RS485).
Keypad
A 4-line by 20-character/line liquid crystal display and 6-button keypad is mounted on the controller.
Its layout is shown below.
Figure7-1, Controller Keypad

Red Alarm ARROW Keys


Light
ENTER Key
with Green Run
Light Behind

MENU Key-to-Screen
Key Pathway
The four arrow keys (UP, DOWN, LEFT, RIGHT) have three modes of use:
• Scroll between data screens in the direction indicated by the arrows (default mode).
• Select a specific data screen in the menu matrix using dynamic labels on the right side of the
display such as ALARM, VIEW, etc (this mode is entered by pressing the MENU key). For ease
of use, a pathway connects the appropriate button to its respective label on the screen.
• Change field values in setpoint programming mode according to the following table:
LEFT key = Default RIGHT key = Cancel
UP key = Increase (+) DOWN key = Decrease (-)
These four programming functions are indicated by one-character abbreviation on the right side
of the display. This programming mode is entered by pressing the ENTER key.

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Getting Started
There are two basic procedures to learn in order to utilize the MicroTech V controller:
1) Navigating through the menu matrix to reach a desired menu screen, and knowing where a
particular screen is located.
2) Knowing what is contained in a menu screen and how to read that information, or how to
change a setpoint contained in the menu screen.

7.3 Navigating
The menus are arranged in a matrix of screens across a top horizontal row. Some of these top-
level screens have sub-screens located under them.
There are two ways to navigate through the menu matrix to reach a desired menu screen.
1) One is to scroll through the matrix from one screen to another using the four ARROW keys.
2) Another way is to use shortcuts to work through the matrix hierarchy. From any menu screen,
a) Pressing the MENU key will take you to the top level of the hierarchy. The display will show
ALARM, VIEW, and SET as shown in Figure4. One of these choices can then be selected
by pressing the key connected to it via the pathway shown in the figure.
b) Depending on the top-level selected, a second level of screens will appear. For example,
selecting ALARM will go the next level of menus under ALARM (ALARM LOG or ACTIVE
ALARM). Selecting VIEW will go the next level of menus (VIEW COMPRESSOR STATUS,
VIEW UNIT STATUS, VIEW EVAPORATOR, or VIEW CONDENSER). Selecting SET will
go to a series of menus for looking at and changing setpoints.
c) After selecting this second level, the desired screen can be acquired using the arrow keys.
A typical final screen is shown below.
Pressing the MENU key from any menu screen will automatically return you to the MENU mode.
Figure7-2, Typical Menu Display and Keypad Layout

ARROW
Keys

MENU Key
ENTER Key
Menu Screens
A hierarchical menu structure is used to access the various screens. Each menu screen can have
one to four lines of information. Optionally, the last menu selection can access one of a set of
screens that can be navigated with the UP/DOWN arrow keys (see the scrolled menu structure
below). Menu selection is initiated by pressing the MENU key, which changes the display from a
data screen to a menu screen. Menu selections are then made using the arrow keys according to
labels on the right side of the display (the arrows are ignored). When the last menu item is selected,
the display changes to the selected data screen. An example follows showing the selection of the
“VIEW COMPRESSOR (n) screen. Suppose the initial screen is:

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AL ARM LOG
(data)
After pressing the MENU button, the top-level menu
(data) screen will show:
(data)

← ALARM
→ VIEW After pressing the “VIEW” menu button, a menu
↑ SET screen will show:

VIEW ← COMPRESSOR
→ UNIT After pressing the “COMPRESSOR” menu button,
↑ EVAPORATOR the selected data screen will show;
↓ CONDENSER

VIEW COMP (n) Where “n” is the number of the last viewed
(screen n data) COMPRESSOR screen. The arrow keys will
(screen n data) automatically return to the “scroll” mode at this
(screen n data) time. Different compressor screens can then be
selected with the UP/DOWN arrow keys.

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8 Unit Controller
Table8-1, Unit Controller, Analog Inputs
# Description Signal Source Range
U1-UC Entering Condenser Water Temperature NTC Thermistor (10k@25°C) -58 to 212°F
U2-UC Economizer Pressure 0.5-4.5VDC 0 to 132psi
U3-UC Liquid Level 4-20 mA Current 0 to 100%
U4-UC Leaving Condenser Water Temperature NTC Thermistor (10k@25°C) -58 to 212°F
U5-UC Economizer Temperature NTC Thermistor (10k@25°C) -58 to 212°F
U6-UC 1# Air Inlet Pressure 0.5-4.5VDC 0 to 132psi
U7-UC 2# Air Inlet Pressure 0.5-4.5VDC 0 to 132psi
U8-UC 3# Air Inlet Pressure 0.5-4.5VDC 0 to 132psi
U9-UC Entering Evaporator Water Temperature NTC Thermistor (10k@25°C) -58 to 212°F
U10-UC Leaving Evaporator Water Temperature NTC Thermistor (10k@25°C) -58 to 212°F
U3-C.PCOE 4# Air Inlet Pressure 0.5-4.5VDC 0 to 132psi
Table8-2, Unit Controller, Digital Inputs
# Description Signal Signal
ID1-UC Unit OFF Switch 0 VAC (Stop) 24 VAC (Auto)
ID2-UC Remote Start/Stop 0 VAC (Stop) 24 VAC (Start)
ID3-UC Spared
ID4-UC Comp 1 Switch 0 VAC (Stop) 24 VAC (Start)
ID5-UC Comp 2 Switch 0 VAC (Stop) 24 VAC (Start)
ID6-UC Comp 3 Switch 0 VAC (Stop) 24 VAC (Start)
ID7-UC Comp 4 Switch 0 VAC (Stop) 24 VAC (Start)
ID8-UC Emergency Stop 0 VAC (Stop) 24 VAC (Start)
ID9-UC GFP Device1 0 VAC(No protect) 24 VAC(In Protect)
ID10-UC GFP Device2 0 VAC(No protect) 24 VAC(In Protect)
ID11-UC GFP Device3 0 VAC(No protect) 24 VAC(In Protect)
ID14-UC GFP Device4 0 VAC(No protect) 24 VAC(In Protect)
ID17-UC Evaporator Water Flow Switch 0 VAC (No Flow) 24 VAC (Flow)
ID18-UC Condenser Water Flow Switch 0 VAC (No Flow) 24 VAC (Flow)

Table8-3, Unit Controller, Digital Outputs


# Description Load Output OFF Output ON
NO1-UC Evaporator Water Pump #1 Pump Contactor Pump OFF Pump ON
NO2-UC Evaporator Water Pump #2 Pump Contactor Pump OFF Pump ON
NO3-UC Condenser Water Pump #1 Pump Contactor Pump OFF Pump ON
NO4-UC Condenser Water Pump #2 Pump Contactor Pump OFF Pump ON
NO5-UC Tower Fan #1 Fan Contactor Fan OFF Fan ON
NO6-UC Tower Fan #2 Fan Contactor Fan OFF Fan ON
EXV Close to Initial
NO7-UC EXV BD In
State
NO8-UC Alarm Alarm Indicator Alarm OFF Alarm ON
NO9-UC Tower Fan #3 Fan Contactor Fan OFF Fan ON
NO10-UC Tower Fan #4 Fan Contactor Fan OFF Fan ON
NO13-UC 1# Staging Solenoid Valve Solenoid Valve SV Close SV Open
NO14-UC 2# Staging Solenoid Valve Solenoid Valve SV Close SV Open
NO15-UC 3# Staging Solenoid Valve Solenoid Valve SV Close SV Open
NO2--C.PCOE 4# Staging Solenoid Valve Solenoid Valve SV Close SV Open
NO16-UC 1# Interlock out Interlock switch Interlock Disable Interlock Enable
NO17-UC 2# Interlock out Interlock switch Interlock Disable Interlock Enable
NO18-UC 3# Interlock out Interlock switch Interlock Disable Interlock Enable
NO1--C.PCOE 4# Interlock out Interlock switch Interlock Disable Interlock Enable

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Table8-4, Unit Controller, Analog Outputs
# Description Output Signal Range
Y1-UC Cooling Tower Bypass Valve Position 0 to 10 VDC 0 to 100% Open
Y2-UC Cooling Tower VFD Speed 0 to 10 VDC 0 to 100%
Y3-UC EXV signal to IB Valve Control Bd. 0 to 10 VDC 0 to 100%
Y4-UC 1# Air Inlet Valve signal to EVD 0 to 10 VDC 0 to 100%
Y5-UC 2# Air Inlet Valve signal to EVD 0 to 10 VDC 0 to 100%
Y6-UC 3# Air Inlet Valve signal to EVD 0 to 10 VDC 0 to 100%
U6-C.PCOE 4# Air Inlet Valve signal to EVD 0 to 10 VDC 0 to 100%

8.1 Unit Controller Setpoints


The following parameters are remembered during power off, are factory set to the Default value,
and can be adjusted to any value in the Range column.
At power-up the slave node checks if the master node is operational and if so, it sets its copy of the
setpoint equal to the master’s. Otherwise, the setpoint remains unchanged. During normal
operation, any time the master setpoint changes, the slave are updated as well.
The PW (password) column indicates the password that must be active in order to change the
setpoint. Codes are as follows:
O = Operator, M = Manager, T = Technician.
The following table groups setpoints that relate to the entire unit operation and are stored in the unit
controller. All settings are made through the HMI
Table8-5, Controller Setpoints
Description Default Range PW
MODE
Unit Enable OFF OFF, Auto O
UNIT Mode Cool NA,Cool,Ice,Heat O
Control Source Local ,
Local Switchs BAS, O
Evaporator Pump Only #1 Only #1, Only #2, Auto, #1 Primary, #2 Primary M
Condenser Pump Only #1 Only #1, Only #2, Auto, #1 Primary, #2 Primary M
MOTOR
Demand Limit OFF OFF, ON O
Minimum Amps 5% 0 to 20% M
Maximum Amps 100% 10 to 100% M
Nameplate RLA 120Amps 85 to1000Amps T
Maximum LWT Rate 2.7°F/min 0.1 to 5.0 °F/min T
Minimum LWT Rate 1.8 °F/min 0.1 to 5.0 °F/min T
Nominal Capacity 100Tons 0 to 999Tons T
Maximum Compressor ON 1 1 to 4 T
WATER
Leaving Water Temp - Cool 44. 0°F 37.4 to 64.4 °F O
Startup Delta T 3.0°F 0.0 to 10.0 °F O
Stage Delta T 1.0°F 0.0 to 9.9 °F M
Shutdown Delta T 3.0°F 0.0 to 3.0 °F O
LWT Reset Type NONE NONE, RETURN, 4-20mA M
Maximum Reset Delta T 0.0°F 0.0 to 20.0 °F M
Start Reset Delta T 10. 0°F 0.0 to 20.0 °F M
TIMER
Evap Recirculate Timer 0.5min 0.2 to 5min M
Start to Start Timer 5min 2 to 60min M
Stop to Start Timer 3min 1 to 20min M
Interlock Timer 10s 10 to 240s NA
TOWER
Cooling Tower Control None None, Temperature, Lift M
Twr bypass Valve/Fan VFD None None, Valve Setpoint, Valve Stage, VFD Stage, Valve M

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SP/VFD Stage
Tower Stages 2 1 to 4 M
Stage Up Time 2 min 1 to 60 min M
Stage Down Time 5min 1 to 60 min M
Stage Differential (Temp) 3.0 °F 1.0 to 20.0 °F M
Stage Differential (Lift) 6.0 psi 1.0 to 20.0 psi M
Stage #1 On (Temp) 70 °F 40 to 120 °F M
Stage #2 On (Temp) 75 °F 40 to 120 °F M
Stage #3 On (Temp) 80 °F 40 to 120 °F M
Stage #4 On (Temp) 85 °F 40 to 120 °F M
Stage #1 On (Lift) 35 psi 10 to 130 psi M
Stage #2 On (Lift) 45 psi 10 to 130 psi M
Stage #3 On (Lift) 55 psi 10 to 130 psi M
Stage #4 On (Lift) 65 psi 10 to 130 psi M
VALVE
Tower Valve Type NC to Twr NC to Twr,NO to Twr M
Valve Target (Temp) 65 °F 40 to 120 °F M
Valve Target (Lift) 30 psi 10 to 130 psi M
Valve Deadband (Temp) 1.0 °F 0.0 to 10.0 °F M
Valve Deadband (Lift) 1.0 psi 0.0 to 20.0 psi M
Stage Up @ 80% 0 to 100% M
Stage Down @ 20% 0 to 100% M
Minimum Start Position 10% 0 to 100% M
Temp- Min Start Position 60°F 0 to 100 °F M
Maximum Start Position 100% 0 to 100% M
Temp- Max Start Position 90°F 0 to 100 °F M
Valve Control Range (Min) 10% 0 to 100% M
Valve Control Range(Max) 100% 0 to 100% M
Valve Control Error Gain 25 10 to 99 M
Valve Control Slope Gain 25 10 to 99 M
ALARMS
Low Suction Pressure-Inhibit 30 psi 7 to 45 psi T
Low Suction Pressure-Unload 29 psi 6 to 45 psi T
Low Suction Pressure-Stop 26 psi 5 to 45 psi T
High Discharge Pressure-Stop 152 psi 120 to 174 psi M
High Discharge Temperature-Load 170 °F 120 to 240 °F NA
High Discharge Temperature- NA
190°F 120 to 240 °F
Shutdown
Surge Temperature Limit 12 °F 2 to 25 °F NA
Surge Slope Limit 20 °F 1 to 99 °F/min NA
Motor Current Threshold 3% 3 to 99% NA
Evaporator Freeze Protect 34.0 °F -9.0 to 45.0 °F NA
Condenser Freeze Protect 34.0 °F -9.0 to 45.0 °F NA

These setpoints are normally viewed or changed on the HMI.


8.2 Unit Faults, Problems, Warnings
Faults (Equipment Protection Shutdowns)
Equipment protection faults cause rapid compressor shutdown. The compressor is stopped
immediately (if the compressor was running).
Problems (Limit Alarms)
The following alarms limit operation of the chiller in some way as described in the Action Taken
column.
Table8-6, Controller Limit Alarms
Description Occurs When: Action Taken Reset
No flow indicated for (5 sec) with Evaporator Pump #1 ON
Evaporator Pump #1
AND [the other pump is available (per the Evap Pump Start pump #2 Manual
Fault
SP) AND has not faulted]

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No flow indicated for (5 sec) with Evaporator Pump #2 ON
Evaporator Pump #2
AND [the other pump is available (per the Evap Pump Start pump #1 Manual
Fault
SP) AND has not faulted]
No flow indicated for (5 sec) with Condenser Pump #1 ON
Condenser Pump #1
AND [the other pump is available (per the Evap Pump Start pump #2 Manual
Fault
SP) AND has not faulted]
No flow indicated for (5 sec) with Condenser Pump #2 ON
Condenser Pump #2
AND [the other pump is available (per the Evap Pump Start pump #1 Manual
Fault
SP) AND has not faulted]
Entering Evaporator Manual. (Reset
Sensor fault AND leaving water reset is based on entering Reset mode is
Water Temperature mode goes back to
water set to No Reset
Sensor Fault Entering Water)
Warnings
The following “alarms” only generate a warning message to the operator. Chiller operation is not
affected.
Table8-7, Controller Warnings
Description Occurs When: Action Taken Reset
Entering Evaporator Temperature
Sensor is open or shorted Annunciation Automatic
Sensor Fault
Entering Condenser Temperature
Sensor is open or shorted Annunciation Automatic
Sensor Fault
Economizer Temperature Sensor
Sensor is open or shorted Annunciation Automatic
Fault
Economizer Press Sensor Fault Sensor is open or shorted Annunciation Automatic
Air Input Press Sensor Fault Sensor is open or shorted Annunciation Automatic

8.3 Controller Functions


Leaving Water Temperature (LWT) Reset
The Active Leaving Water variable shall be set to the current Leaving Water Temperature (LWT)
setpoint unless modified by one of the reset methods below. (The current LWT setpoint is Cool
LWT as determined by the chiller mode.) The type of reset in effect is determined by the LWT
Reset Type setpoint.
Reset Type – NONE
The Active Leaving Water variable is set equal to the current LWT setpoint.
Reset Type – RETURN
The Active Leaving Water variable is adjusted by the return water temperature.
When the chiller mode = COOL, the Active Leaving Water variable is reset using the following
parameters:
• Cool LWT setpoint
• Max Reset Delta T setpoint
• Start Reset Delta T setpoint
Reset is accomplished by changing the Active Leaving Water variable from the (Cool LWT setpoint)
to the (Cool LWT setpoint + Max Reset Delta T setpoint) when the evaporator (return – leaving)
water temperature delta varies from the (Start Reset Delta T setpoint) to 0.
The Active Leaving Water variable is set equal to the Cool LWT setpoint if the reset signal is less
than or equal to 4 mA. It is set equal to (Cool LWT setpoint + Max Reset Delta T setpoint) if the
reset signal equals or exceeds 20 mA. The Active Leaving Water variable will vary linearly between
these extremes if the reset signal is between 4 mA and 20 mA. An example of this action is shown
below.
Figure8-1

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Max Reset Delta T

Cool LWT setpoint Reset


Signal
0mA 4mA
20mA

8.4 Compressor Faults, Problems, Warnings


Faults (Equipment Protection Shutdowns)
Equipment protection faults cause rapid compressor shutdown. The compressor is stopped
immediately (if the compressor was running).
The following table identifies each alarm, gives the condition that causes the alarm to occur, and
states the action taken because of the alarm. All equipment protection alarms require a manual
reset.These faults are accessed on the controller screen
Table8-8, Compressor Faults (Equipment Protection Shutdowns)
Description Occurs When: Action Taken
Low Suction Pressure Suction Pressure < Low Suction Pressure SP Rapid Stop
High Discharge Pressure-Stop Discharge Pressure > High Discharge Pressure SP Rapid Stop
%RLA < Motor Current Threshold with Compressor ON for
Low Motor Current Rapid Stop
300 sec
High Discharge Temperature Discharge Temp > High Discharge Temperature SP Rapid Stop
Mechanical High Pressure Digital Input = High Pressure Rapid Stop
High Motor Temperature Motor Temp> High Motor Temp SP,from compressor Rapid Stop
%RLA > Motor Current Threshold SP with Compressor OFF
Motor Current High Annunciation
for 300 sec
Starter Fault from Compressor = Fault AND Compressor
Starter Fault Rapid Stop
State = START, INTLOK, RUN, or UNLOAD
Leaving Evaporator Water
Sensor shorted or open Rapid Stop
Temperature Sensor Fault
Leaving Condenser Water
Sensor shorted or open Rapid Stop
Temperature Sensor Fault
Evaporator Water Flow Loss Evaporator Flow DI = No Flow for > 10 sec Rapid Stop
Condenser Water Flow Loss Condenser Flow DI = No Flow for > 10 sec Rapid Stop
Compressor Events (Limit Alarms)
The following alarms do not cause compressor shutdown but limit operation of the chiller as
described in the Action Taken column.

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Table8-9, Compressor Events
Description Occurs When: Action Taken Automatic Reset
Evaporator Freeze Evap Sat Refr Temp < Evaporator Freeze Start evaporator Temp > (Evaporator Freeze
Protect setpoint pump SP + 2°F)
Condenser Freeze Cond Sat Refr Temp < Condenser Freeze Start condenser Temp > (Condenser Freeze
Protect Setpoint pump SP + 2°F)
Warnings
Warnings advise that a non-catastrophic problem exists, such as failed temperature sensor that
provides a signal for information, not control purposes.

Compressor State Control (Comp State)


Operation of the compressor is controlled by the state-transition diagram shown below. A state
variable (Comp State) shall be used to maintain the current state (OFF, START, RUN, UNLOAD).
Transitions from one state to another are controlled by the condition statements in the TEST boxes.
TASK boxes indicate actions that must be performed.
Figure8-2, Compressor State
Power
OFF
TEST:
a. Unit State=AUTO
TEST:
b. Evap State=RUN
a. Manual OFF DI=OFF c. NextOn=Yes
b. Unit State=OFF d. Stage Up Now=YES
c. Safety Alarm e. Start-Start Timer Expired
Any of them is met f. Stop-Start Timer Expired
g. No Safety Alarms
All above are met
TASK: Start Stop-Start
Timer; Start Start-Start
Timer and Update TEST: TASK:Restart Start-Start Timer
RunHours a. Manual OFF DI=OFF
b. Unit State= (OFF OR
SHUTDOWN)
c. Safety Alarm START
d. Next On=No
UNLOAD Any of them is met

TASK: Start Interlok


TEST:
a. Unit State=SHUTDOWN
b. [Next Off=Yes and Stage TEST:
Down Now=Yes] Cond State=RUN and Interlock
Either is met Timer Expired

TASK: Increment#of starts


TASK: Start Unload Timer

RUN

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8.5 Compressor Capacity Control


Leaving Water Control Mode
Compressor capacity is determined by the status of the leaving chilled water temperature (LWT),
which is a direct indicator of whether the chiller is producing enough cooling to satisfy the cooling
load. The LWT is compared to the active chilled water setpoint, and compressor loading or
unloading ensues, considering any capacity overrides that may be in effect.
Capacity Overrides
The conditions described in the following subparagraphs override normal capacity control when the
chiller is in the COOL mode. These overrides are not in effect for loading and unloading when the
Vane Mode is set to MANUAL. Of the following limits, the one creating the lowest amp limit is in
effect. The resulting present limit value for compressor current is stored in the Active Demand Limit
variable.
Low Suction Pressure
If the Suction Pressure drops below the Low Suction Pressure – Inhibit setpoint, the unit will inhibit
capacity increase. If the Suction Pressure drops below the Low Suction Pressure - Unload setpoint,
the unit will begin capacity decrease.
High Discharge Temperature - Load
If the discharge temperature rises above the High Discharge Temperature - Load setpoint and the
motor current is < 50% RLA, the unit will begin capacity increase.
Maximum LWT Rate
The maximum rate at which the leaving water temperature can drop (chiller mode = COOL) is
limited at all times by the Maximum Rate setpoint. If the rate exceeds this setpoint, capacity
increases is inhibited.
Demand Limit
The maximum amp draw of the compressor can be limited by a 4 to 20 mA signal on the Demand
Limit analog input. This function is only enabled if the Demand Limit setpoint is set to ON. The
amp limit decreases linearly from the Maximum Amp Limit setpoint (at 4 mA) to the Minimum Amp
Limit setpoint (at 20mA). If the amp draw rises above the limit value, the unit will inhibit capacity
increases. If the amp draw rises to 5% or more above this value, the unit will begin capacity
decrease.
Network Limit
The maximum amp draw of the compressor can be limited by a value sent through a BAS network
connection and stored in the Network Limit variable. If the amp draw rises above the limit value,
the unit will inhibit capacity increases. If the amp draw rises to 5% or more above this value, the
unit will begin capacity decrease.
Minimum Amp Limit
The minimum amp draw of the compressor can be limited by the Minimum Amps setpoint. If the
amp draw drops below the limit value, the unit will inhibit capacity decrease.
Maximum Amp Limit
The maximum amp draw of the compressor is always limited by the Maximum Amps setpoint. This
limit has priority over all other functions including manual capacity control. If the amp draw rises
above the limit value, the unit will inhibit capacity increases. If the amp draw rises to 5% or more
above this value, the unit will begin capacity decrease.

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9 Compressor On-Board Controllers


Each compressor is equipped with microprocessor controllers and sensors that provide control and
data acquisition. The data is transmitted to other controllers and the HMI via the multi-unit
communication network. The on-board controllers consist of:
• Compressor Controller: the compressor controller is the central processor of the compressor. It
is continually updated with critical data from the motor/bearing controller and external sensors.
An important function is to control the compressor speed and guide vanes operation in order to
satisfy load requirements, to avoid surge and to provide for optimum efficiency. The controller
monitors over 60 parameters, including:
Refrigerant pressures and temperatures Line voltage
Phase failure detection Motor temperature
Silicone Rectifier (SCR) temperature Speed
Line currents Guide vane position
• Soft-Start Controller: the soft-start controller limits current inrush by temporarily inserting a
charging resistor between the ac line and the +DC bus. It works in conjunction with the
variable-speed function.
• Motor/Bearing Controller: the motor/bearing system provides the measurements and control to
calculate and maintain the desired shaft position. An RS-485 link connects the bearing
controller and the compressor controller.
• Backplane: although not a controller, the backplane connects the on-board control modules with
the soft-start controller, power electronics, motor cooling solenoids and pressure/temperature
sensors.

Figure9-1, Compressor Electric/Electronic Components


1. Rectifiers

2. Main Power Block

3. Soft Start Controller


4. Insulated-gate
Bipolar Transistor
5. High Voltage
DC-DC Converter
6. Compressor Bearing/
Motor Controller
7. InterstagePressure/
Temperature sensor
8. Sction Pressure/
Temperature sensor

Only when all the compressors were stopped, cutting off the main power to maintain any of the
compressors would be permitted. Before turn on the main power to the maintained compressor, all
other compressors of the chiller must be stopped.

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Figure9-2, Field Wiring Diagram

MICROTECHCONTROL
BOXTERMINALS
(115V) (24V)
UTB1

GND PE 54

85 * REMOTE
POWER ON/OFF
* NOTE7 (NOTE5)
86
NEUTRAL
* NOTE10 70 *
H 80
MODESWITCH
O 55 * NOTE8
* COOLING C4 74 H
TOWER A
FOURTH 86 O
STAGE A C
STARTER 86 EP2

NOTE11
(NOTE6) * CHILLED
* NOTE10 EVAP. EWI-2 WATER
H 79 DELTA P. PUMP
* COOLING O ORFLOW STARTERS
C3 73 * NOTE8
TOWER SWITCH H
A
THIRD O
STAGE 70 A C
STARTER 78 EP1
EF1
77 NOTE11
* NOTE10 EF1 MJ NOTE11
EWI-1
H 76
* COOLING O
C2 75
TOWER A
SECOND
STAGE (NOTE6)
STARTER COND.
DELTA P. * NOTE9
H
ORFLOW
SWITCH O
* NOTE10 A C
H 70 CP2
* COOLING O
C1
TOWER A CF1 NOTE11
FIRST CWI-2
STAGE CF1 MJ NOTE11
STARTER

52

*COOLINGTOWERBYPASSVALUE 71 * CONDENSER
0-10 VDC WATER
71 PUMP
0-10 VDC STARTERS
:3303 *COOLINGTOWERVFD 53

81 * NOTE9
COMMON H
*ALARM RELAY
82(NO) (NOTE4) O
A
* NOTE4 A C
83(NC) CP1
84
POWER NOTE11
CWI-1

FORDCVOLTAGEAND4-20MA
EXCERPTFROM SCHEM.330387903 REV.0D CONNECTIONS(SEENOTE3)
FIELDCONNECTIONDIAGRAM
CENTRIFUGALUNITS FORDETAILSOFCONTROLREFERTO
UNITCONTROLSCHEMATIC330342103
COMPRESSORCONTROLSCHEMATIC 42203
LEGEND:330343003
* FIELDSUPPLIEDITEM
NOTE: Complete notes are on the following page.

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Field Wiring Diagram Notes
1. Compressor terminal boxes are factory-mounted and wired. All line-side wiring must be in accordance with the
NEC and be made with copper wire and copper lugs only. Power wiring between the terminal box and compressor
terminals is factory installed.
2
2. Minimum wire size for 110 VAC is 2.5mm . for a maximum length of 15.24m. If greater than 15.24m refer to Daikin
2
International for recommended wire size minimum. Wire size for 24 VAC is 4mm . All wiring to be installed as
NEC Class 1 wiring system. All 24 VAC wiring must be run in separate conduit from 110 VAC wiring. Wiring must
be wired in accordance with NEC and connection to be made with copper wire and copper lugs only.
3. Voltage unbalance not to exceed 2% with a resultant current unbalance of 6 to 10 times the voltage unbalance per
NEMA MG-1, 1998 Standard. Supply voltage must be +/- 10% of compressor nameplate voltage.
4. A customer furnished 24 or 110 ~220vac power for alarm relay coil may be connected between UTB1 terminals 84
power and 81 neutral of the control panel. For normally open contacts wire between 82 & 81. For normally closed
wire between 83 & 81. The alarm is operator programmable. Maximum rating of the alarm relay coil is 25VA.
5. Remote on/off control of unit can be accomplished by installing a set of dry contacts between terminals 70 and 54.
6. If field supplied pressure differential switches are used, they must be installed across the vessel and not the pump.
They must be suitable for 24 vac and low current application.
7. Customer supplied 110~220 VAC 20 amp power for optional evaporator and condenser water pump control power
and tower fans is supplied to unit control terminals (UTB1) 85 power / 86 neutral, PE equipment ground.
8. Optional customer supplied 110~220VAC, 25-VA maximum coil rated; chilled water pump relay (EP1 & 2) may be
wired as shown. This option will cycle the chilled water pump in response to chiller demand.
9. The condenser water pump must be controlled by unit. A customer supplied 110~220 VAC ,25 VA maximum coil
rated, condenser water pump relay (CP1 & 2) is to be wired as shown. Units with free-cooling must have
condenser water above 60°F before starting.
10. Optional customer supplied 110~220 VAC 25 VA maximum coil rated cooling tower fan relays (C1 - C2 standard,
C3-C4 optional) may be wired as shown. This option will cycle the cooling tower fans in order to maintain unit
head pressure.
11. Auxiliary 24 VAC rated contacts in both the chilled water and condenser water pump starters must be wired as
shown.

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10 Human Machine Interface


10.1 Navigation
There is a screen-saver built in that is reactivated by touching the screen anywhere. Every screen
contains the STOP and AUTO buttons used to start and stop the unit when in Local control. Other
groups of screens can be accessed from the Home screen by pressing one of three buttons on the
bottom of the screen: MAIN, VIEW, SET, TREND, ALARM, SYSTEM.
• ALARM will go to the active alarm screens viewed and can toggle between the Active alarm and
History alarm screens.
• Active alarm
• History Alarm
• MAIN will go to the home View screen used to check the basic information of chiller.
• VIEW will go to the detail View screen used to look in detail at settings and the operation of the
chiller.
• SET will go to the Set screen.
• TREND will go to check a period of operation situation.
• SYSTEM will go to set some settings about screen display.
Figure10-1 illustrates the arrangement of the various screens available on the HMI. A few minutes
practice on an actual HMI should provide an acceptable level of confidence in navigating through
the screens.
Figure10-1, HMI Screen Layout

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10.2 Screen Descriptions


Figure10-2, Home View Screen

10.3 Main Screens


Main screens are used for looking at unit status and conditions.
Main Screen
The Home View Screen shows the basic operating condition of the chiller .
Alarm
A red “ALARM” light will blink to the right of the “SET” button should an alarm occur. Pressing it will
bring up the active alarm screen to view the alarm details.
Information
• Chilled water setpoint (Active LWT Setpoint)
• Entering and leaving chilled water temperatures
• Entering and leaving condenser water temperatures
• Percent motor amps
• UNIT STATUS is MODE followed by STATE followed by the SOURCE that is the device or
signal that created the STATE. The possible combinations are in the following table:
Table10-1, UNIT STATUS Combinations
STATES MODES SOURCES
STOP COOL Local
AUTO ICE Switch
Shutdown (Note1) BAS
Note 1: Shutdown is the state of shutting down; vane close, etc.
Action Buttons for:
• Chiller Control: normal start (AUTO button) and stop (STOP button). The STOP button
activates the normal shutdown sequence. These buttons are only active when the control is in
the "Local Control" mode.
• ALARM will go to the active alarm screens viewed and can toggle between the Active alarm and
History alarm screens.
• Active Alarms
• Alarms History
• MAIN will go to the home view screen used to check the basic information of chiller.
• VIEW will go to the detail View screen used to look in detail at settings and the operation of the
chiller.
• SET will go to the Set screen.
• SYSTEM will go to set some settings about screen display.
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Figure10-3, View Screen

10.4 View Screen


Data for one compressor is shown at a time on this screen. Pressing the Model of Compressor in
the screen will toggle compressor.
Pressing the VIEW button on the bottom of the MAIN screen accesses the detail View Screen
shown above. This screen gives additional information on the refrigerant pressures and
temperatures.
Pressing the Unit I/O button displays the status of the unit inputs and outputs as described in
Figure10-4 on the same page.
Pressing the Model of Compressor will bring up a display of the compressor state as described in
Figure10-5.
This screen will be superimposed on the right side of the VIEW screen. This screen will
remain visible until another display button is pressed.

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Figure10-4, Unit I/O
This Unit Digital Input is accessed on the right side of the Detail View
screen by pressing the Unit I/O button from the Detail View Screen.
The screen shown in Figure0-4 to the right gives the status of the unit
controller digital inputs and outputs.
The unit controller in concerned with the operation of the entire unit and
its I/Os reflect this. Note that operation of condenser and evaporator
water pumps and tower operation constitute most of the data flow. An
illuminated block (gray in the figure) indicated that either an input or
output signal exists.

Figure10-5, View Compressor State Screen


For example, pressing the Compressor-Modle on the VIEW screen in
Figure10-3 will display the screen shown in Figure 10-5 on the right
side of the Detail View screen. The Compressor State screen is
basically a compilation of the events that the chiller sequences
through at startup. A green light (light gray in the figure) indicates
that a particular sequence requirement has been satisfied. It is
recommended that this screen be viewed during the start up
sequence. One can see the requirements light up as they are met
and quickly see why a non-start may have occurred. For example,
The Evap Flow OK will light when the evaporator flow switch is
closed by flow.
The bottom sections (from "RUN" down) are in effect during the shut
down process. The sequence transitions back to OFF at this point
and the OFF light will be illuminated.

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10.5 SET Screens


The set screens on the Interface Panel are used to input the many setpoints associated with
equipment of this type. MicroTech V provides an extremely simple method for accomplishing this.
(NOTE: If the Interface Panel is unavailable, the unit controller can be used to change setpoints.)
Appropriate setpoints are factory set and checked by Daikin Factory Service or Factory Authorized
Service Company during commissioning. However, adjustments and changes are often required to
meet job conditions. Certain settings involving pumps and tower operation are field set.
Pressing the SET button found on almost every screen accesses the SET screen.
Figure10-6, A Typical SETPOINT Screen

Setpoint
Description

Range of
Settings

Setpoint Selection Setpoint


Setpoints
Buttons Groups

The above figure shows the Water screen with Leaving Water Temp setpoint selected. The various
setpoint groups are in a column on the right side of the screen. Each button contains a number of
setpoints grouped together by similar content. The WATER button (as shown) contains various
setpoints relating to water temperature setpoints.
NOTE: Some setpoints that do not apply to a particular unit application may still be listed on the
screen. They will be inactive and can be ignored.
The numbered buttons in the second from right column are pressed to select a particular setpoint.
The selected setpoint will appear in blue on the screen and a description of it (with the range of
available settings) will appear in the upper left-hand box.
A list of setpoints, their default value, their available setting range, and password authority are in
Table8-5.

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Press the SET button indicating that you wish to change a setpoint value. The KEYBOARD screen
will be turned on automatically to facilitate entering the password.
• O = Operator level password is 100
• M = Manager level password (For Service)
• T = Technician level password
1) Press the appropriate numbers in the numeric keyboard to enter the password. There is a
small delay between pressing the keypad and recording the entry. Be sure that an asterisk
appears in the window before pressing the next number. Press ENTER to return to the
SETPOINT screen. The password will remain open for 15 minutes after initiation and does not
need to be re-entered.
2) Setpoints with numeric values can be changed by pressing the numbered buttons.
3) Some setpoints are text rather than numeric values. For example, LWT Reset Type can be
"None" or "4-20 mA." The selection can be made by toggling Drop-Down list to select.
a) Once CHANGE is selected, the CANCEL or ENTER buttons must be pressed before
another setpoint can be selected.
4) Additional setpoints can be changed by selecting another setpoint on the screen or by selecting
an entirely new group of setpoints.
Explanation of Setpoints
Each of the seven setpoint group of screens is detailed in the following section.
1) TIMERS, for setting timers such as start-to-start, etc.
2) ALARMS, for setting the limit and shutdown alarms.
3) VALVE, sets the parameters for operation of an optional field-installed tower bypass valve.
4) TOWER, selects the method of controlling the cooling tower and sets the parameters for fan
staging/VFD.
5) MOTOR, selects motor related setpoints such as amp limits. Also has maximum and minimum
rate of change of chilled water temperature.
6) MODES, selects various modes of operation such as control source, pump staging, BAS
protocol, etc.
7) WATER, leaving water temperature setpoint, start and stop delta-T, resets, etc.

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TIMERS Setpoint
Figure10-7, TIMERS Setpoint Screen

Table10-2, TIMER Setpoints


Pass-
Description No. Default Range Comments
word
10 to 240 Maximum time allowed before interlock confirmation
Interlock Timer 4 10 sec NA
seconds from compressor start
Stop To Start Time from when compressor stops to when it can
3 3 min 1 to 20 min M
Timer restart
Start To Start Time from when compressor starts to when it can start
2 5 min 2 to 60 min M
Timer again
Evap Recirculate Time that evaporator pump must run before
1 0.5min 0.2 to 5 min M
Timer compressor start

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ALARMS Setpoint
Figure10-8, ALARMS Setpoint Screen

Table10-3, ALARM Setpoints


Pass-
Description No. Default Range Comments
word
Condenser Freeze Protect 11 1.1 ℃ -22.7 ~ 7.2 ℃ NA Minimum cond. sat. temp. to start pump
Evaporator Freeze Protect 10 1.1 ℃ -22.7 ~ 7.2 ℃ NA Minimum evap. sat. temp. to start pump
Motor Current Threshold 9 3% 3% ~ 99% NA Min %RLA to consider that the is motor off
Surge temperature (ST) slope value above
Surge Slope Limit 8 ℃
11 /min 0.6 ~ 55 ℃/分. NA which alarm occurs. Active only if ST>SP7
at start

Surge Temperature Limit 7 7℃ 1.1 ~ 13.9℃ NA At start, Surge Temp (ST) is compared to
this SP. Alarm at ST>2x SP.

88 ℃ 49 ~ 115 ℃
NA Max discharge temp to shut down
High Discharge Temp-Stop 6
compressor

77 ℃ 49 ~ 115 ℃
NA Sets discharge temp above which a forced
High Discharge Temp-Load 5
capacity increase occurs.
High Discharge Pressure-Stop 4 1048kPa 827 ~ 1200kpa M Max discharge pressure, stop compressor
Low Suction Pressure-Stop 3 180kPa 34 ~ 310 kPa T Min Suction pressure – stop compressor
Min Suction pressure – unload
Low Suction Pressure-Unload 2 200 kPa 41 ~ 310 kPa T
compressor
Low Suction Pressure-Inhibit 1 207 kPa 48 ~ 310 kPa T Min Suction pressure – inhibit loading

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Cooling Tower Bypass VALVE Settings
Figure10-9, Tower Bypass VALVE Setpoint Screen

Table10-4, Tower Bypass VALVE Setpoints


Pass-
Description No. Default Range Comments
word
Valve Control Slope Gain 15 25 10~99 M Control gain for temperature (or lift) slope
Valve Control Error Gain 14 25 10~99 M Control gain for temperature (or lift) error
Valve Control Range(Max) 13 100% 0~100% M Maximum valve position, overrides all other settings
Valve Control Range (Min) 12 10% 0~100% M Minimum valve position, overrides all other settings

Temp - Max Start Position 11 32℃ -7~37 ℃ M


Condenser EWT at which valve should be open to tower.
Valve position is set to SP10
Initial valve position when condenser EWT is at or above
Maximum Start Position 10 100% 0~100% M
Setpoint # 11

Temp – Min Start Position 9 16℃ -7~37 ℃ M


Condenser EWT at which initial valve position is set to
Setpoint # 8
Initial position of valve when condenser EWT is at or
Minimum Start Position 8 10% 0~100% M
below Setpoint # 9
Valve position below which the fans can stage down
(Tower - Setpoint #2 = Valve Stage Down
Stage Down @ 7 20% 0~100% M
VFD speed below which the next fan speed can turn off
(Tower - Setpoint # 2 = valve/VFD
Valve position above which the fans can stage up (Tower
- Setpoint #2 = Valve Stage Down
Stage Up @ 6 80% 0~100% M
VFD speed above which the next fan speed can turn on
(Tower - Setpoint # 2 = valve/VFD
Valve Deadband (Lift) 5 6.9 kPa 0~137kPa M Control deadband, Tower - Setpoint #1=Lift
Valve Deadband (Temp) 4 0.6 ℃ 0.0~5.5 ℃ M Control deadband, Tower Setpoint #1=Temp
Target for lift pressure (Tower - Setpoint #1= Lift), Works
Valve Target (Lift) 3 207 kPa 69~896kPa M
with Setpoint # 5

Valve Target (Temp) 2 18 ℃ 4~48℃ M


Target for condenser EWT (Tower Setpoint #1= Temp),
Works with Setpoint # 4
NC To
Tower Valve Type 1 NC , NO M Normally closed (NC) or normal open (NO) to tower
Tower

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Cooling TOWER Fan Settings
Figure10-10, Cooling TOWER Fan Setpoint Screen

Table10-5, Tower Fan Settings


Description No. Default Range PW Comments
Stage #4 On (Lift) 15 448kPa 69~896kPa M Lift pressure for fan stage #4 on
Stage #3 On (Lift) 14 379kPa 69~896kPa M Lift pressure for fan stage #3on
Stage #2 On (Lift) 13 310kPa 69~896kPa M Lift pressure for fan stage #2 on
Stage #1 On (Lift) 12 241kPa 69~896kPa M Lift pressure for fan stage #1on
Stage #4 On (Temp) 11 29℃ 4~48℃ M Temperature for fan stage #4 on
Stage #3 On (Temp) 10 27℃ 4~48℃ M Temperature for fan stage #3 on
Stage #2 On (Temp) 9 24℃ 4~48℃ M Temperature for fan stage #2on
Stage #1 On (Temp) 8 21℃ 4~48℃ M Temperature for fan stage #1 on
Stage Differential (Lift) 7 41.4kPa 7~137kPa M Fan staging deadband with Setpoint # 1=Lift
Stage Differential
(Temp)
6 ℃
1.7 0.6~11.1 ℃ M Fan staging deadband with Setpoint #1=Temp

Time delay between stage up/down event and


Stage Down Time 5 5min 1 to 60 min M
next stage down
Time delay between stage up/down event and
Stage Up Time 4 2 min 1 to 60 min M
next stage up
Tower Stages 3 2 1 to 4 M Number of fan stages used
None: No tower valve or VFD
None, Valve Valve Setpoint: Valve controls to VALVE SP3(4)
Setpoint, Valve & 5(6)
Valve/VFD Control 2 None Stage, VFD M Valve Stage: Valve control setpoint changes to
Stage, Valve fan stage setpoint
SP/VFD Stage VFD Stage: 1st fan is VFD controlled, no valve
Valve Setpoint/VFD Stage: Both valve and VFD
None, None: No tower fan control
Tower Control 1 None Temperature, M Temperature: Fan and valve controlled by EWT
Lift Lift: Fan and valve controlled by lift pressure

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Explanation of Tower Control Settings
The MicroTech V controller can control cooling tower fan stages, a tower bypass valve, and/or a
tower fan VFD if the chiller has a dedicated cooling tower.
The Tower Bypass Valve position will always control the Tower Fan Staging if Valve Setpoint or
Stage Setpoint is selected.
There are five possible tower control strategies as noted below and explained in detail later in this
section. They are selected from SETPOINT TOWER SP2.
1) NONE, Tower fan staging only, which is not recommended. In this mode the tower fan staging
(up to 4 stages) is controlled by either the condenser Entering Water Temperature (EWT) or
LIFT pressure (difference between the Discharge and Suction Pressure). Tower bypass or fan
speed are not controlled.
2) VALVE SP, Tower staging with low-limit controlled bypass valve. In this mode the tower fans
are controlled as in #1, plus a tower bypass valve is controlled to provide a minimum condenser
EWT. There is no interconnection between the fan control and the valve control.
3) VALVE STAGE, Tower staging with stage controlled bypass valve. In this mode the bypass
valve controls between fan stages to smooth the control and reduce fan cycling.
4) VFD STAGE, In this mode a VFD controls the first fan. Up to 3 more fans are staged on and
off and there is no bypass valve.
5) VALVE/VFD, Tower fan control with VFD plus bypass valve control.
1) Tower Fan Staging Only (NONE); This is not a recommended control strategy.
The following settings are used for the Tower Fan Staging Only mode, (SP= setpoint)
a) TOWER SETPOINT Screen
i) SP1. Select TEMP if control is based on condenser EWT or LIFT if based on compressor
lift expressed in degrees.
ii) SP2. Select NONE for no bypass valve or fan VFD control.
iii) SP3. Select one to four fan outputs depending on the number of fan stages to be used.
More than one fan can be used per stage through the use of relays.
iv) SP4. Select STAGE UP TIME from 1 to 60 minutes. The default value of 5 minutes is
probably a good starting point. The value may need to be adjusted later depending on
actual system operation.
v) SP5. Select STAGE DOWN TIME from 1 to 60 minutes. The default value of 2 minutes is
probably a good starting point. The value may need to be adjusted later depending on
actual system operation.
vi) If TEMP is selected in SP1, use
(1) SP6. Select STAGE DIFFERENTIAL in degrees F, start with default of 3 degrees F.
(2) SP8-11. Set the STAGE ON temperatures consistent with the temperature range over
which the condenser EWT is desired to operate. The default values of 70°F, 75°F, 81°F
and 84°F are a good place to start in climates with moderate wet bulb temperatures.
The number of STAGE ON setpoints used must be the same as SP3.
b) If LIFT is selected in SP1, use
i) SP7. Select STAGE DIFFERENTIAL in PSI. Start with default of 6 PSI.
ii) SP12-15. Start with default setpoints. The number of STAGE ON setpoints used must be
the same as SP3.
See Figure8 for fan staging field wiring connection points.
2) Tower Fan Staging With Bypass Valve Controlling Minimum EWT (VALVE SP).
TOWER SETPOINT Screen
a) SP1. Select TEMP if control is based on condenser EWT or LIFT if based on compressor lift
expressed in pressure.
b) SP2. Select Valve SP for control of bypass valve based on temperature or lift.

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c) SP3. Select one to four fan outputs depending on the number of fan stages to be used. More
than one fan can be used per stage through the use of relays.
d) SP4. Select STAGE UP TIME from 1 to 60 minutes. The default value of 5 minutes is probably
a good starting point. The value may need to be adjusted later depending on actual system
operation.
e) SP5. Select STAGE DOWN TIME from 1 to 60 minutes. The default value of 2 minutes is
probably a good starting point. The value may need to be adjusted later depending on actual
system operation.
f) If TEMP is selected in SP1, use
i) SP6. Select STAGE DIFFERENTIAL in degrees F, start with default of 3 degrees F.
ii) SP8-11. Set the STAGE ON temperatures consistent with the temperature range over which
the condenser EWT is desired to operate. The default values of 70°F, 75°F, 81°F and 84°F
are a good place to start in climates with moderate wet bulb temperatures. The number of
STAGE ON setpoints used must be the same as SP3.
g) If LIFT is selected in SP1, use
i) SP7. Select STAGE DIFFERENTIAL in PSI. Start with default of 6 PSI.
ii) SP12-15. Start with default setpoints. The number of STAGE ON setpoints used must be the
same as SP3.
VALVE SETPOINT Screen
a) SP1, Select NC or NO depending if valve is closed to tower with no control power or open to
tower with no control power.
b) If TEMP was selected for fan control above, use
i) SP2, Set the VALVE TARGET (setpoint), usually 5 degrees below the minimum fan stage
setpoint established in TOWER SP11. This keeps full flow through the tower until the last
fan is staged off.
ii) SP4, Set VALVE DEADBAND, the default of 2 degrees F is a good place to start.
iii) SP8, Set MINIMUM VALVE POSITION when EWT is at or below SP9. Default is 0%.
iv) SP9, Set the EWT at which the valve position will be at (SP8). Default is 60°F.
v) SP10, Set the initial valve position when EWT is at or above SP11. Default is 100%.
vi) SP11, Set the EWT at which initial valve position is set to SP10. Default is 90°F.
vii) SP12, Set the minimum position to which the valve can go. Default is 10%.
viii) SP13, Set the maximum position to which the valve can go. Default is 100%.
ix) SP14, Set the control gain for error. Default is 25.
x) SP15, Set the control gain for slope. Default is 25.

If LIFT was selected for fan control, use:


i) SP3, Set the VALVE TARGET (setpoint), usually 30 psi below the minimum fan stage
setpoint established in TOWER SP15. This keeps full flow through the tower until the last
fan is staged off.
ii) SP5, Set VALVE DEADBAND, the default of 6 psi is a recommended initial setting.
iii) SP12, Set the minimum position to which the valve can go. Default is 10%.
iv) SP13, Set the maximum position to which the valve can go. Default is 100%.
v) SP14, Set the control gain for error. Default is 25.
vi) SP15, Set the control gain for slope. Default is 25.
NOTE: Setpoints 14 and 15 are site specific dealing with system fluid mass, component size and
other factors affecting the reaction of the system to control inputs. These setpoints should be set
by personnel experienced with setting up this type of control.

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OMM HXE
Figure10-11, Bypass Valve Positions
Initial Valve Position
Max Position
@ Setpoint
(90°F)

Min Position
@ Setpoint
(65°F)

Min Start Position Max Start Position


Set Point (10%) Set Point (90%)
3) Tower staging with bypass valve controlled by fan stage (VALVE STAGE)
This mode is similar to #2 above except that the bypass valve setpoint changes to be set at the
same point of whatever fan stage is active rather than just maintaining a single minimum condenser
EWT. In this mode the valve controls between fan stages and tries to maintain the fan stage setting
in effect. When it is max open or max closed (staging up or down) and the temperature (or lift)
moves to the next fan stage, the valve will go the opposite max setting. This mode reduces fan
cycling.
This mode is programmed the same as Mode #2 above except that in SETPOINT, TOWER, SP2,
VALVE STAGE is selected instead of VALVE SP and:
• SP6, Set the valve position (% open) above which the first fan can stage on (fan stage ON
temperature and STAGE UP TIMER must also be satisfied). Default is 80%.
• SP7, Set the valve position (% closed) below which the first fan can stage off (the fan stage
temperature and STAGE DOWN TIMER must also be satisfied). Default is 20%.
4) Fan VFD, no bypass valve (VFD STAGE)
The fan VFD mode assumes the tower is driven by one large fan. Set up is as above except in
SETPOINT, TOWER, SP2, VALVE/VFD is selected.

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MOTOR Setpoint Screen
Figure10-12, MOTOR Setpoint Screen

Table10-6, MOTOR Setpoint Settings


Pass-
Description No. Default Range Comments
word
Maximum
8 1 1 to 4 T
Compressor ON
Nominal Capacity 7 100 0 to 999 Tons T Determines when to shut off a compressor

Minimum LWT Rate 6


1.0 ℃ ℃
0.1 ~ 2.8 /min T
Additional compressor can start if LWT change is
/min below setpoint.
1.5 ℃ 0.1 ~ 2.8 ℃ Inhibits loading if LWT change exceeds the setpoint
Maximum LWT Rate 5 T
/min /min value.
85 to 1000
Nameplate RLA 4 120 T RLA value from compressor nameplate
Amps
% RLA above which loading is inhibited (Load Limit)
Maximum Amps 3 100% 10 to 100% M
SP + 5% unloads compressor
Minimum Amps 2 5% 0 to 20% M % RLA below which unloading is inhibited
ON sets %RLA at 0% for 4 mA external signal and
Demand Limit Enable 1 OFF OFF, ON O at 100% RLA for 20 mA signal
OFF – signal is ignored

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OMM HXE
MODES Setpoints
Figure10-13 MODES Setpoint Screen

NOTE: Gray setpoints are not used with Magnitude chillers.


Table10-7, MODES Setpoint Settings
Pass-
Description No. Default Range Comments
word
#1 Only, #2 Only, Auto,
Cond Pump 5 #1 Only M Same to SP4
#1 Primary, #2 Primary
Pump #1 Only, Pump #2 Only, use only these
#1 Only, #2 Only, Auto, pumps
Evap Pump 4 #1 Only M
#1 Primary, #2 Primary AUTO, balance hours between #1 and #2
#1 Primary, #2 Primary, if primary fails, use other
Control Source 3 LOCAL LOCAL, BAS, SWITCH O Sets control source
Unit Mode 2 Cool None/Cool/Ice O Sets Unit work mode
OFF, everything is off. AUTO, Evap pump on,
Unit Enable 1 OFF OFF, AUTO O comp, cond pump and tower on as required to
meet LWT

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WATER Setpoints
Figure10-14, WATER Setpoint Screen

Table10-8, WATER Setpoint Settings


Pass-
Description N0. Default Range Comments
word
Select reset type, NONE for none, RETURN for
NONE, RETURN,
LWT Reset Type 7 NONE M resetting chilled water based on the entering
4-20mA
water, or 4-20 mA for external analog signal
Set the maximum reset that can occur, in
Maximum Reset
DeltaT
6 0.0℃ 0.0 ~11.2 ℃ M degrees F if LWT reset is selected or max reset
at 20 mA input if 4-20 mA is selected in SP7

Start Reset Delta-T 5 5.6℃ ℃


0.0 ~11.2 M
Sets the evap delta-T above which Return reset
begins.

0.0~5.5℃
Sets the temperature the leaving water must be
Stage Delta-T 4 0.6 M
above setpoint for next compressor to start.
Startup Delta-T 3 1.7℃ 0.0~5.6℃ O Degrees above setpoint for compressor to start.
Shutdown Delta-T 2 1.7℃ 0.0~1.7℃ O Degrees below setpoint for compressor to stop.

6.7℃ 3~18℃
Leaving Water
1 O Evaporator LWT setpoint in COOL mode
Temp-Cool

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10.6 SYSTEM Screen


Figure10-15, System Screen

The SYSTEM screen is accessed by pressing SYSTEM from MAIN screen. While containing
information and activity buttons for the service technician, it also has valuable information for the
operator.
• The upper left corner contains compressor information such as number of starts and operating
hours and RLA for each compressor.
• Display software version.
• UNITS button allows selection of Inch-Pounds or Metric units of measure on the HMI.
• LANGUAGE allows toggling between the available languages.
• The Log In and Log Out button is used to access the Keyboard screen to enter a password.

39 Engineered for Flexibility and performance


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10.7 TREND Screens
Figure10-16 History Trend Graph


The Trend History Overview allows the user to view the various parameters listed on the right side
of the screen. The temperature scale in is on the left. Pressure in kPa and % RLA are
represented by the right-hand scale.

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10.8 ACTIVE ALARM Screen


Figure10-17, Active Alarms

The Active Alarms screen is only accessible when an active alarm exists on the unit. Pressing the
ALARM button on any screen will access this screen.
Alarms are arranged in order of occurrence, with the most recent on top. Once the abnormal
condition is corrected, pressing the "Clear Alarm" key will clear the alarm.
The current active alarms (there may be more than one) are displayed. Note that the alarms are
FAULT (equipment protection control) that causes a rapid compressor shutdown, PROBLEM (limit
alarm) that will inhibit loading, or load or unload the compressor, and WARNING which is
information only and takes no action.
The date/time and cause of the alarm are displayed.
After eliminating the cause of the alarm, clear the alarm by pressing the Clear Alarm button. This
will clear the alarm from the register and allow the unit to restart after going through the start
sequence. The alarm notice will be deleted from the screen.
However, if the cause of the alarm is not remedied, the alarm is still active and the alarm message
will remain open. The unit will not begin its starting sequence.

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11 Controller Menu Screens


The unit controller, located in the control panel adjacent to the HMI, is the only controller used by
the unit operator. In addition to unit functions, most compressor parameters are viewable on it, and
all setpoints can be accessed from it.
Unit of Measure
SI units of measure can be selected with the appropriate setpoint screen but will appear only on the
HMI. The controller LCD screens read only in inch-pounds unit of measure.
Menu Structure (Hierarchical)
A hierarchical menu structure is used to access the various screens. Each menu screen can have
one to four lines of information. Optionally, the last menu selection can access one of a set of
screens that can be navigated with the UP/DOWN arrow keys (see the scrolled menu structure
below). Menu selection is initiated by pressing the MENU key, which changes the display from a
data screen to a menu screen. Menu selections are then made using the arrow keys according to
labels on the right side of the display (the arrows are ignored). When the last menu item is selected,
the display changes to the selected data screen. An example follows showing the selection of the
“VIEW COMPRESSOR” (n) screen.
Suppose the current screen is:
ALARM LOG
(data)
(data)
(data)
After pressing the MENU button, the top-level menu screen will show:
← ALARM
→ VIEW
↑ SET

After pressing the “VIEW” menu button, a menu screen will show:
VIEW ← COMPRESSOR
→ UNIT
↑ EVAPORATOR
↓ CONDENSER
After pressing the “COMPRESSOR” menu button, the selected data screen will show:
VIEW COMP (n)
(screen n data)
(screen n data)
(screen n data)
Where “n” is the number of the last viewed COMPRESSOR screen. The arrow keys will
automatically return to the “scroll” mode at this time. Different compressor screens can then be
selected with the UP/DOWN arrow keys.
The complete menu structure follows. Data screens are shown as [data] when a single screen is at
the bottom of the menu structure and as [data n] when multiple screens are available (using
UP/DOWN keys).
Menu Structure (Scrolled)
As an alternate to selecting screens with the menu function, it is be possible to scroll through all of
them with the 4 arrow keys.
Menu Matrix
Table 11-1, Unit Controller Menu Matrix
View Compressor View
View Unit Information
Information Evaporator

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VIEW UNIT VIEW UNIT VIEW UNIT REFRG (1) VIEW UNIT TOWER (1) VIEW COMP 31 (1) VIEW COMP#2 (1) VIEW EVAPORATOR
STATUS(1) WATER(1)oF psi o
F Stages ON= 0 of 2 State = OFF State = RUN Suct SH = 000.0oF
UNIT= OFF In Out
Delta Sat Evap 000.0 000.0 % RLA = 000% % RLA = 095% Approach =
o
00.0 F
COMP#1 OFF #2RUN Evap 00.0 00.0 00.0 Sat Cond 000.0 000.0 Setpoint= XXX °F Evap LWT = 054.0 F Evap LWT =o
054.0 F o

Ev/Cn Pmps=OFF/OFF Cond 00.0 00.0 00.0 See NOTE 1


VIEW UNIT VIEW UNIT VIEW UNIT REFRG (2) VIEW UNIT TOWER (2) VIEW COMP (2) psi VIEW COMP#2 (2) psi
STATUS(2) WATER (2) Suct Line = 000.0oF Bypass Valve= XXX% Cond Press = 000.0 Cond Press = 000.0
Comp#1 OFF IN OUT DELTA Liquid Line = 000.0oF VFD Speed = XXX% Evap Press = 000.0 Evap Press = 000.0
Start-Start Tmr Clr HtRc NA NA NA Lift Press = 000.0psi Lift Press = 000.0 Lift Press = 000.0
Inhibits None Cond NA
VIEW UNIT VIEW UNIT VIEW COMP (3) psi VIEW COMP#2 (3) psi
STATUS(3) WATER (3) WMC Compressor WMC Compressor
Comp#2 RUN Water Flow Rates Oilless Design Oilless Design
Start-Start Tmr Clr Evap = XXXXX GPM (blank mask page) (blank mask page)
Inhibits None Cond = XXXXX GPM
o o
VIEW UNIT VIEW UNIT Econ 155 VIEW COMP (4) F VIEW COMP#2 (4) F
STATUS(3) Econ Temp XXX.X Cavity Temp=000.0°F Cavity Temp=000.0°F
Comp#3 OFF Econ Press XXX.X Invert Temp=000.0°C Invert Temp=000.0°C
Start-Start Tmr Clr Liq Lv XXX% Lift Temp = 00.0°F Lift Temp = 00.0°F
Inhibits None
o o
VIEW UNIT VIEW COMP (5) F VIEW COMP#2 (5) F
STATUS(4) Temp SH . Temp SH
Comp#4 OFF Suction 000.0 00.0 Suction 000.0 00.0
Start-Start Tmr Clr Discharge 000.0 00.0 Discharge 000.0 00.0
Inhibits None
VIEW COMP (6) VIEW COMP#2 (6)
o o
psi F psi F
SatEvap 000.0 000.0 SatEvap 000.0 000.0
SatCond 000.0 000.0 SatCond 000.0 000.0
VIEW COMP (7) VIEW COMP#2 (7)
Hours = 00000 x10 Hours = 00000 x10
Starts = 00000 Starts = 00000
AirInletP= 000.0psi AirInletP= 000.0psi

The right half of the matrix is continued on next page


NOTE: There is a VIEW CONDENSER menu to the right of VIEW EVAPORATOR with basically the
same information, but omitted from this matrix due to space limitations.

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ALARMS SET SETPOINTS PASSWORD


Alarm Log: 01 SET UNIT SPs (1) SET COMP#1 SPs (1) SET ALARM LMTs (1) SET TOWER SPs (1) SET PASSWORD
description Unit Enable = Off Demand Limit=OFF LowEvPrHold=27psi TowerControl=(type?) Enter
HH:MM:SS Unit Mode = Cool Minimum Amps=05% LowEvPrUnld=26psi Tower Stages=4 Password:00000
MM/DD/YY Source = Local Maximum Amps=100% LowEvPrStop=25psi StageUP/Dn=080/020 No Access Given
Alarm Log: 02 SET UNIT SPs (2) SET COMP SPs (2) SET ALARM LMTs (2) SET TOWER SPs (2) SET PASSWORD (2)
description Available Modes StageMode =Normal HighCondPr =140psi Stage ON Tech Password
HH:MM:SS = COOL StageSequence# = 01 HiDschT-Load=170oF #1 #2 #3 #4 00000 00000
o
MM/DD/YY Select w/Unit Off Max Compr ON = 01 HiDschT-Stop=190 F xxx xxx xxx xxx No Access Given
Alarm Log: 03 to 25 SET UNIT SPs (3) SET COMP SPs (3) SET ALARM LMTs (3) SET TOWER SPs (3)
description Cool LWT = 44.0°F StageDeltaT = 1.0oF WMC Compressor VFD Min Spd=020%
HH:MM:SS Stop-Start = 03 min Oilless Design StageDiff=(type Psi/F)
MM/DD/YY Start-Start = 05 min (blank mask page) StageUp=02Dn=05 min
^ SET UNIT SPs (4) SET COMP SPs (4) SET ALARM LMTs (4) SET TOWER SPs (4)
Leaving Water Temp UL Surg Ofs=990RPM Surge Slp Str=20oF Valve/VFD Control=
StartDelta = 3.0°F Name Plate RLA 120 Surge Tmp Run=20oF None
StopDt= 3.0°F FlopT=300 MtrCurThrshld=05 Valve Type=NC
^ SET UNIT SPs (5) SET COMP SPs (5) SET ALARM LMTs (5) SET TOWER SPs (5)
Rest Type = NONE Lead Staging=030% Evap Freeze= 34.0°F Valve Sp= 065F
MaxResetDT =00.0oF Nom Capacity = 0100T Cond Freeze= 34.0°F Reset=20.0psi
StrtResetDT = 10.0oF HG Bypass=20% RLA Sensor=ECWT-B3)
^ SET UNIT SPs (6) SET COMP SPs (6) SET TOWER SPs (6)
AirInPrOft InterLokTmr= 010sec ValveStartPosition
1#=0.0psi 2#=0.0psi UnloadTimer = 5 sec Min=010% @ 060oF
3#=0.0psi 4#=0.0psi Max Str LWT=10.0oF Max=100% @ 090oF
Alarm Log: 25 SET UNIT SPs (7) SET COMP SPs (7) SET TOWER SPs (7)
description Max/Min LWT Rates Vane Control Valve Control Range
HH:MM:SS Max = 2.7oF/min Lead Start=040% Min = 010%
MM/DD/YY Min = 1.8oF/min Lag Start=040% Max = 100%
SET UNIT SPs (8) SET COMP SPs (8) SET TOWER ByP (8)
EvapRecTmr = 0.5min Start Speed FB +075.4 Intg Derv
EvapPump = #1 ONLY Lead Str Spd=015% Trg +075.0 010s 010s
CondPump = #1 ONLY Lag Str Spd=003% K1500 Db01Tc 1000mS
SET UNIT SPs (9) SET COMP SPs (9) SET TOWER VFD (9)
Templifier Src Water Protocol=M-BUS MSTR FB +075.4 Intg Derv
No Start = 070oF Ident Number= 001 Trg +075.0 030s 030s
Delta Reset = 055oF Baud Rate = 19200 K1500 Db01 Tc 0500mS
Ignore this menu
SET UNIT SPs (10) SET COMP SPs (10) SET TOWER SPs (10)
PLB Valve Staging Refrg Sat Pressure CAF*+013 +012 UT250
Harmonit Filter Evp Offset =+00.0 psi Spd 120 000% S0200
Engages > 06 RLA% Cnd Offset = +00.0psi RLA-05 CsP+002 m1000
SET UNIT SPs (11) SET COMP SPs (11)
Evap WF=02400GPM ELWT Offset = +0.0 oF
CondWF=03000GPM Orbit Limit = C
HMI Language=Chinese
SET UNIT SPs (12)
Time
SET UNIT SPs (13)
o
Units = F/psi HXETT
Eco Offs= 0.0psi
SS=Auto 1# 2# 3# 4#
SET UNIT SPs (14)
Protocol = MODBUS
Id #= 001 Units =IP
Baud Rate = 19200
SET UNIT EX-Val(15)
Release @LR >1.20
LiqLVXXX-- LVSet40
EP Control 1.5
SET UNIT SPs (16)
Sensor Offset
ELWT=0.0 CLWT=0.0
EEWT =0.0 CEWT=0.0

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Selection can then be made by using the LEFT/RIGHT keys to move between columns and the
UP/DOWN keys to move between rows.
If the VIEW COMP#2 (3,4) screen is being viewed and the RIGHT arrow key is pressed, the display
will show VIEW EVAP. If the LEFT arrow key is then pressed, the display will show VIEW COMP#2
(3,4) again (not VIEW COMP (1)).
Attempts to scroll past the limits of the matrix are ignored.
Screen Definitions – VIEW
The following screens are shown in °F/psi. When the Display Units setpoint is set to °C/kPa, the
units of measure on the HMI will change accordingly. The unit controller will always be in inch-
pounds.
View Unit Status
VIEW UNIT STATUS (1)
Unit=COOL
COMP#1 OFF #2 RUN
Ev/Cn Pmps=STRT/RUN
Unit states can be OFF, COOL, SHUTDOWN, and ALARM as determined from the Unit State
variable, the Unit Mode setpoint, and the presence of a unit shutdown alarm.
Compressor states can be OFF, START, HOLD, LOAD, UNLOAD, SHUTDN, and ALARM as
determined from the Comp State variable, the Load and Unload outputs, and the presence of a
compressor shutdown alarm.
Evap and Cond Pump states can be OFF, STRT (start), & RUN.
VIEW UNIT STATUS (2)
COMP#1 = OFF
Start-Start Tmr Cir
Inhibits-None
Inhibits are signals that prevent further loading such as Load Limit, High Discharge Pressure, etc.
View Water Status
VIEW UNIT WATER°F(1)
In Out Delta
Evap XX.X XX.X XX.X
Cond XX.X XX.X XX.X

VIEW UNIT WATER°F(2)


Evap = XXXXX GPM
Cond = XXXXX GPM

VIEW UNIT Econ xxx


Econ Temp = XX.X F
Econ Press = XX.Xpsi
Liq Lv = XXX%

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View Refrigerant Status
VIEW UNIT REFRG (1)
psi °F
Sat Evap XXX.X XX.X
Sat Cond XXX.X XX.X

VIEW UNIT REFRG (2)


Suct Line = XXX.X°F
Liquid Line= XXX.X°F
Lift Press =XXXX psi
View Tower Status
Tow er Control = Temp/None Tow er Control = Lift
VIEW UNIT TOWER (1) VIEW UNIT TOWER (1)
Stages ON = 2 of 4 Stages ON = 2 of 4

Setpoint = XXX °F Setpoint = XXXX psi


The first Stages ON value is the number of fan stages ON. The second number is the Tower
Stages setpoint (0 if Tower Control = None).
VIEW UNIT TOWER (2)
Bypass Valve = XXX%
VFD Speed = XXX%

The Bypass Valve value is “None” (in place of XXX%) if the Valve/VFD Control setpoint = None or
VFD Stage. The VFD Speed value shall be “None” if the Valve/VFD Control setpoint = None, Valve
Setpoint, or Valve Stage.
View Compressor Status
NOTE: In the following VIEW COMP screens, the #N field indicates which compressor (#1, or #2,)
is being viewed. There are two columns of menus, the first for compressor #1, the second for #2.
VIEW COMP#N (1)
State = RUN
% RLA = XXX %
Evap LWT =000.0°F
State settings can be OFF, START, INTLOK, HOLD, LOAD, UNLOAD, SHUTDOWN, STOP, and
ALARM as determined from the Comp State variable, the Load and Unload outputs, and the
presence of a compressor shutdown alarm.
VIEW COMP#N (2)psi VIEW COMP#N (3)TC Temp
Cond Press =XXXX BCMM PCB =XXX°F Backplane
Evap Press =XXXX =XXX°F
Lift Press = XXX VFD Assembly = XXX°F

VIEW COMP#N (4) °F


Cavity Temp=XXX.X°F
Invert Temp=XXX.X°C
Lift Temp = XX.X°F

Engineered for Flexibility and performance 46


OMM HXE

VIEW COMP#N (5) °F


Temp SH
Suction XXX.X XX.X
DischargeXXX.X XX.X

VIEW COMP#N (6)


psi °F
SatEvap XXX.X XXX.X
SatCond XXX.X XX.X

VIEW COMP#N (7)


Hours = XXXXX
Starts = XXXXX
AirInletP= XXX.Xpsi

VIEW COMP#N (8)HW_Lok


Compressor Comm Err
Mode9 Units0 Float0
Auto Demand 000.0%

View Vessel Status


VIEW EVAPORATOR
Suct SH = XXX.X °F
Approach = XX.X °F

Press right arrow to view the condenser data.


VIEW CONDENSER
Disch SH = XXX.X °F
Approach = XX.X °F
Subcooling= XX.X °F

View Alarms
ALARM LOG 01
Description

hh:mm:ss dd/mmm/yyyy

ALARM LOG 02 to 25
Description

hh:mm:ss dd/mmm/yyyy

ACTIVE ALARM
Time Date
Fault Description

47 Engineered for Flexibility and performance


OMM HXE
Set Unit Setpoints
The following screens are only shown in °F/psi. Setpoint default vales and available setting range
can be found in Table6. Values/selections shown on the following screens are typical values.
SET UNIT SPs (1)
Unit Enable = OFF
Unit Mode = COOL
Source = Local
Unit Enable settings can be OFF and ON as determined from the Unit Enable setpoint.
Unit Mode settings can be COOL or TEST as determined from the Unit Mode setpoint.
Source settings can be Local, SWITCHES, or NETWORK as determined from the Mode Source
setpoint.
SET UNIT SPs (2)
Available Modes
= COOL
Select w/Unit Off
Available Modes settings for Magnitude chillers can be COOL. The unit must be turned off to
change this setpoint.
SET UNIT SPs (3)
Cool LWT = XX.X°F
Ice LWT = XX.XF
Heat LWT = XX.XF
Ignore any setting other than COOL LWT should they appear on this menu.

SET UNIT SPs (4)


Leaving Water Temp
StartDelta= 03.0°F
StopDelta = 03.0°F

SET UNIT SPs (5)


Reset Type =none
MaxResetDT =XX.X°F
StrtResetDT=XX.X°F
Reset Type settings can be NONE, RETURN, or 4-20 as determined by the LWT Reset Type
setpoint.

SET UNIT SPs (6)


AirInPrOft
1#=X.Xpsi 2#=X.Xpsi
3#=X.Xpsi 4#=X.Xpsi

SET UNIT SPs (7)


Max/Min LWT Rates
Max = 2.7°F/min
Min = 1.8°F/min

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OMM HXE
Pump Selection
SET UNIT SPs (8)
EvapRecTmr =X.Xmin
EvapPump = #1 ONLY
CondPump = #1 PRIM
The Evaporator Water Pump outputs will be controlled in a Primary/Standby manner according to
the Evap Pump setpoint which may be set to #1 Only, #2 Only, Auto, #1 Primary/#2 Standby, or #2
Primary/#1 Standby.
• If #1 Only is selected, only pump #1 will be started even in event of a failure.
• If #2 Only is selected, only pump #2 will be started.
• If Auto is desired, the unit will try to balance operating hours on each pump by starting the pump
with the least amount of operating hours first. In case of pump failure, the unit will start the backup
pump.
• In standby mode, the primary pump will always be started first. The standby pump will only be
started if there is a failure indicated on the primary pump.
An Evaporator Water Pump output will be ON if the Evap State is set to START or RUN. Both
outputs will be OFF if the Evap State is set to OFF.
SET UNIT SPs (9)
Templifier Scr Water
No Start =070°F
Delta Reset=055°F
This menu does not apply to Magnitude chillers and should be ignored.

SET UNIT SPs (10)


PLB Valve Staging
Harmonic Filter
Engages >06RLA%

SET UNIT SPs (11)


Evap WF = 02400 GPM
Cond WF = 03000 GPM
Language = Chinese
‘Language = Chinese means the HMI is displayed by Chinese.It can be English and Traditional.

SET UNIT SPs (12)


STD/Day Light Time
dd/mmm/yyyy
hh:mm:ss Day of week

SET UNIT SPs (13)


Units = °F/psi (IP)
Econ Offset=00.0
SS=Auto 1# 2# 3# 4#
Econ Offset-Used to calibrate Econ pressure.
SS=Auto 1# 2# 3#-Used to set Econ solenoid valve control mode- Auto /Man.

49 Engineered for Flexibility and performance


OMM HXE
SET UNIT SPs (14)
Protocol = Modbus
Id#= 001 Units=IP
Baud Rate = 19200

SET UNIT EX-Val(15)



Release @LR 1.20
LiqLVXXX--LVSet40
EP Control 1.5
These settings are used to set parameters for Liquid Level control.

SET UNIT SPs (16)


Sonser Offset
ELWT=X.X CLWT=X.X
EEWT=X.X CEWT=X.X

Set Compressor Setpoints


NOTE: In the following SET COMP screens, the #N field indicates which compressor (#1 or #2 ) is
being set. There is basically a column of menu screens for each compressor.
SET COMP#N SPs (1)
Demand Limit = OFF
Minimum Amps = XXX%
Maximum Amps = XXX%

Demand Limit settings can be OFF or ON as determined from the Demand Limit setpoint.
SET COMP#N SPs (2)
StageMode = NORMAL
StageSequence# =01
Max Comprs ON =02

SET COMP#N SPs (3)


StageDeltaT =X.X°F
Stop-Start =XXmin
Start-Start =XXmin

SET COMP#1 SPs (4)


UL Surge Ofs=XXXRPM
Name Plate RLA XXX

Full Load timing is one of several “full load flags,” parameters that indicate a compressor is at full
load.
SET COMP# SP1 (5)
Lead Staging=XXX%
Nom Capacity=XXXXT
Hotgasbypass=XX%

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OMM HXE
Ignore hot gas bypass setting. Magnitude chillers are not so equipped.
SET COMP#N SPs (6)
IntrLokTmr=XXXsec

Max Str LWT = XXX°F


InterLok Timer = 10 Sec - Time allotted for the compressor to detect the Interlock switch is closed
and report status to controller.
Max Start LWT = 10.0F - If ELWT is higher than setpoint above Evap Target Temp, then Comp will
be commanded to start with the Max Starting Demand value of 80%. (800).

SET COMP#1 (7)


Vane COntrol
Lead Start=040%
Lag Start=040%

SET COMP#N (8)


Start Speed
Lead Str Spd=015%
Lag Str Spd=003%

SET COMP#N (9)


Protocol =M-BUS MSTR
Ident Number= 001
Baud Rate = 19200

SET COMP#N (10)


Refrg Sat Pressure
Evp Offset=+XX.Xpsi
Cnd Offset=+XX.Xpsi

SET COMP#N (11)


Orbit Limit = C

Set Alarm Limits


SET ALARM LMTS (1)
LowEvPrHold=XXpsi
LowEvPrUnld=XXpsi
LowEvPrStop=XXpsi

SET ALARM LMTS (2)


HighCondPr = XXXpsi
HiDschT-Load=XXX°F
HiDschT-Stop=XXX°F

51 Engineered for Flexibility and performance


OMM HXE

SET ALARM LMTS (3)


WMC Compressor
Oilless Design
(blank mask page)

SET ALARM LMTS (4)


o
Surge Slp Str=XX F
o
Surge Tmp Run=XX F
MtrCurThrshld=XX

! CAUTION
Only trained compressor technicians should set these setpoints.

SET ALARM LMTS (5)


Evap Freeze=XX.X°F
Cond Freeze=XX.X°F

Set Tower Setpoints


SET TOWER SPs (1)
TowerControl = None
Tower Stages = X
StageUP/DN=XXX/XXX%
Tower fan control settings can be None, Temp, or Lift.
Tower Fan Control=Temp/None Tower Control = Lift
SET TOWER SPs (2) SET TOWER SPs (2)
Stage ON (Temp)°F Stage ON (Lift)psi
#1 #2 #3 #4 #1 #2 #3 #4
XXX XXX XXX XXX XXX XXX XXX XXX

Tow er Fan Control=Temp/None Tow er Control = Lift(psi)


SET TOWER SPs (3) SET TOWER SPs (3)
VFD Min Spd=XX.X% VFD Min Spd=XX.X%
StageDiff=typepsi/°F StageDiff=typepsi/°F
Stg Up=XX Dn=XX min Stg Up=XX Dn=XX min

VFD Min Spd - Tower Fan Minimum VFD Speed (%)


StageDiff - Fan staging deadband (type? psi/°F)
StageUp - Time between a fan stage event and the next fan stage up event.
StageDown - Time between a fan stage event and the next fan stage down event.

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OMM HXE

SET TOWER SPs (4)


Valve/VFD Control=
None
Valve Type = NC
Tower Configuration
Bypass Valve/ Fan VFD combination
Bypass Valve Type - Nornally Open / Closed

Tow er Control = Temp/None Tow er Control = Lift


SET TOWER SPs (5) SET TOWER SPs (5)
Reset = XX°F Valve SP = XX.X psi
Sensor=ECWT-B3 Sensor=ECWT-B9

Valve Sp - Bypass Valve Non-staging Control Target


Reset - sets the amount of Tower reset (Lift/Temp) to coax more capacity from the compressor if
needed.
Sensor - Tower water return sensor (Ain-B3 or B9)

SET TOWER SPs (6)


ValveStartPosition
Min = XXX% @ XXX°F
Max = XXX% @ XXX°F
Sets tower bypass valve

SET TOWER SPs (7)


Valve Control Range
Min=XXX% Max=XXX%
Tower Loop=X.Xmin

SET TOWER ByP (8)


FB XXX.X Intg Derv
Trg XXX.X XXXs XXXs
KXXXX DbXX Tc XXXXmS
FB - Feedback of control parameter. Trg - Control Target (Selected type Lift/Temp)
Intg - Integral time period (seconds) Derv - Derivative time period (seconds)
K - Proportional constant Db - Dead band of the control target
Tc - Time constant of the output correction.

SET TOWER VFD (9)


FB XXX.X Intg Derv
Trg XXX.X XXXs XXXs
KXXXX DbXX Tc XXXXmS

53 Engineered for Flexibility and performance


OMM HXE

Db Tower RXX.X FXXX


CAF*XXX XXX UTXXX
Spd XXX XXX% SXXXX
RLAXXX CsPXXX mXXXX
Figure11-1, Bypass Valve Position
Initial Valve Position
(values are examples only)
Max Position @
Set Point
(90°F)

Min Position @
Set Point
(60°F)

Min Start Position Max Start Position


Set Point (10%) Set Point (90%)
Normal Operation
When the condenser pump is in the RUN state, the valve output is controlled in one of two modes
as specified by the Valve/VFD Control setpoint. The controlled parameter (CP) is either ECWT or
Lift as specified by the Tower Control setpoint. When the desired output signal varies from 0 to
100%, the output voltage will vary as follows.
• 0 to 10 VDC (Valve Type = NC to tower)
• 10 to 0 VDC (Valve Type = NO to tower)

Valve Setpoint Mode


This mode is operational when the Valve/VFD Control setpoint is set to Valve Setpoint OR Valve
SP/VFD Stage. In this mode the valve output is varied with a proportional-derivative (PD) algorithm
(with deadband) in order to maintain the controlled parameter (CP) at the desired value. The output
is always limited between the Valve Control Range (Min) setpoint and the Valve Control Range
(Max) setpoint. A valve increment is computed once every 5 seconds according to the following
equation.
• Increment = [(Error) * (Error Gain setpoint)] + [(Slope) * (Slope Gain setpoint)]
• Where: Error = ECWT – Valve Setpoint (Temp), (only if Tower Control setpoint =
Temperature)
• Error = Lift – Valve Setpoint (Lift), (only if Tower Control setpoint = Lift)
• Slope = (Present CP) – (Previous CP)
When the Error is > the Valve Deadband (Temp OR Lift as appropriate) setpoint, the valve position
analog output (% of full scale) is updated according to the following equation.
• New %Position = Old %Position + Increment/10.
Valve Stage Mode
This mode is only operational when the Valve/VFD Control setpoint is set to Valve Stage. In this
mode the valve output is controlled as for Valve Setpoint mode (above), except that the active
setpoint for the controlled parameter is selected according to the following table.

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OMM HXE
Table 11-1, Valve Staging
# Of Fans ON Active Setpoint
0 Valve Setpoint (Temp OR Lift as appropriate)
1 Stage #1 ON (Temp OR Lift as appropriate)
2 Stage #2 ON (Temp OR Lift as appropriate)
3 Stage #3 ON (Temp OR Lift as appropriate)
4 Stage #4 ON (Temp OR Lift as appropriate)
Cooling Tower Fan VFD
Normal Operation
When the Valve/VFD Control setpoint is set to None, Valve Setpoint, OR Valve Stage, this output is
set to 0. Otherwise, it shall be controlled in a manner identical to Valve Stage Mode (above) except
that (1) it is kept at zero until the first fan stage is ON and (2) the following setpoints do not apply.
• Valve Control Range (Min)
• Valve Control Range (Max)
• Valve Type
Editing
Editing is accomplished by pressing the ENTER (lower-right key) key until the desired field is
selected. This field is indicated by a blinking cursor under it. The arrow keys then operate as
follows:
CANCEL (⇒ Key) Reset the current field to the value it had when editing began.
DEFAULT (⇐ Key) Set value to original factory setting.
INCREMENT (⇑ Key) Increase the value or select the next item in a list.
DECREMENT (⇓ Key) Decrease the value or select the previous item in a list.
During edit mode, the display shows a two-character wide menu pane on the right as shown below.
SET UNIT SPs (X) <D
(data) <C
(data) <+
(data) <-

Additional fields can be edited by pressing the ENTER key until the desired field is selected. When
the last field is selected, pressing the ENTER key switches the display out of “edit” mode and
returns the arrow keys to “scroll” mode.
Alarms
When an alarm occurs, the alarm type, date, and time are stored in the active alarm buffer
corresponding to that alarm (viewed on the Alarm Active screens) and also in the alarm log buffer
(viewed on the Alarm Log screens). The active alarm buffers hold a record of the last occurrence of
each alarm and whether or not it has been cleared. The alarm can be cleared by pressing the Edit
key. A separate buffer is available for each alarm (High Discharge Pressure, Evaporator Freeze
Protect, etc.) The alarm history buffer holds a chronological account of the last 25 alarms of any
type.
Display Languages
Languages currently available are:
• English
Units of Measure
It is possible to select units of measure directly from the keypad. Systems available are:
• °F / psi: unit controller, touch screen
• °C / kPa: touch screen only

55 Engineered for Flexibility and performance


OMM HXE
Security
Two four-digit passwords provide OPERATOR and MANAGER levels of access to changeable
parameters. Either password can be entered using the ENTER PASSWORD screen which can be
accessed in one of three ways:
1. The SET UNIT SPs menu
2. Scrolling to it (last screen in the SET UNIT SPs column)
3. By simply pressing the UP ARROW, DOWN ARROW, or DEFAULT keys while on the
desired field on one of the SET screens. The password can then be entered by pressing the
ENTER key, scrolling to the correct value with the UP and DOWN arrow keys, and pressing ENTER
again. The length of the password shall not be indicated. Once the correct password has been
entered (cases 1 and 2 above), the PASSWORD screen shall show the active password level. For
case 3 above, the previously selected screen shall reappear (still in edit mode) with the cursor on
the previously selected field. Once a password has been entered, it shall remain valid for 15
minutes after the last key-press.

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OMM HXE

12 BAS Interface
The MicroTech V controller is available with the optional Open Choices feature, an exclusive
Daikin feature that provides easy integration with a building automation system (BAS). If the unit
will be tied into a BAS, the controller should have been purchased with the correct factory-installed
communication module. The modules can also be added in the field during or after installation.
If an interface module was ordered, one of the following BAS interface installation manuals was
shipped with the unit. Contact your local Daikin sales office for a replacement, if necessary.
Connection to Chiller
Connection to the chiller for all BAS protocols will be at the unit controller. An interface card will
have to be installed in the unit controller depending on the protocol being used.

12.1 Modbus Protocol


Modbus Data Points
Modbus Data Points
Read/
Network Control Data Type Index Description
Write
Property
Cool Setpoint R/W Holding Register 40002 3~21 ℃
Capacity Limit
W Holding Register 40004 0~100%
Setpoint
Chiller Enable
R/W Coil 2 0=Off,1=On
Input
0=Off,
Run Enabled R Coil 3
1=Run Allowed
Chiller Local/Remote R Coil 6 0=Remote,1=Local
0=Not Limited,
Chiller Limited R Coil 7
1=Limited
Chiller Mode Output R Holding Register 40148 1=Ice,2=Cool,3=Heat
0=Off,1=Start,2=Run,
Chiller Status R Holding Register 40147 3=Pre-Shutdown,
4=Service
Active Setpoint R Holding Register 40003 -9.4~55 ℃
Actual Capacity R Holding Register 40011 0~125%
Capacity Limit Output R Holding Register 40100 0~100%
Evaporator Entering
Water Temperature
R Holding Register 40005 -25~100 ℃
Evaporator Leaving
Water Temperature
R Holding Register 40007 -25~100 ℃
Condenser Entering
Water Temperature
R Holding Register 40008 -25~100 ℃
Condenser Leaving
Water Temperature
R Holding Register 40009 -25~100 ℃
Evaporator Flow Switch 0=No Flow,
R Coil 8
Status 1=Flow
Condenser Flow Switch 0=No Flow,
R Coil 9
Status 1=Flow
Evaporator Pump Status #1 R Coil 30 0=Pump Off,

57 Engineered for Flexibility and performance


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1=Pump On
0=Pump Off,
Evaporator Pump Status #2 R Coil 31
1=Pump On
0=Pump Off,1=Pump
Condenser Pump Status #1 R Coil 32
On
0=Pump Off,1=Pump
Condenser Pump Status #2 R Coil 33
On
Evaporator Pump Run Hours
Pump #1 R Holding Register 40176 0~32767
Pump#2 Holding Register 40232 0~32767
Condenser Pump Run Hours
Pump #1 R Holding Register 40177 0~32767
Pump#2 Holding Register 40233 0~32767
Discharge Pressure
Compressor #1 Holding Register 40022 0~2800kPa
Compressor #2 R Holding Register 40094 0~2800kPa
Compressor #3 Holding Register 40044 0~2800kPa
Compressor #4 Holding Register 40297 0~2800kPa
Condenser Saturated
Temperature
Compressor #1 Holding Register 40021 -25~62℃
-25~62℃
R
Compressor #2 Holding Register 40093
Compressor #3 Holding Register 40042 -25~80℃
Compressor #4 Holding Register 40278 -25~80℃
Suction Pressure
Compressor #1 Holding Register 40018 0~910kPa
Compressor #2 R Holding Register 40091 0~910kPa
Compressor #3 Holding Register 40040 0~910kPa
Compressor #4 Holding Register 40276 0~910kPa
Evaporator Saturated
Temperature
Compressor #1 Holding Register 40017 -25~40℃
Compressor #2
R
Holding Register 40090 -25~40℃
Compressor #3 Holding Register 40039 -25~40℃
Compressor #4 Holding Register 40275 -25~40℃
Compressor Current
Compressor #1 Holding Register 40027 0~32767Amps
Compressor #2 R Holding Register 40096 0~32767Amps
Compressor #3 Holding Register 40046 0~32767Amps
Compressor #4 Holding Register 40281 0~32767Amps
Compressor Voltage
Compressor #1 Holding Register 40030 0~32767Volts
R
Compressor #2 Holding Register 40099 0~32767Volts
Compressor #3 Holding Register 40111 0~32767Vlots

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Compressor #4 Holding Register 40268 0~32767Vlots
Compressor Power
Compressor #1 Holding Register 40028 0~32767kiloWatts
Compressor #2 R Holding Register 40097 0~32767kiloWatts
Compressor #3 Holding Register 40047 0~32767kiloWatts
Compressor #4 Holding Register 40282 0~32767 kiloWatts
Compressor
Percent RLA
Compressor #1 Holding Register 40026 0~125%
R
Compressor #2 Holding Register 40095 0~125%
Compressor #3 Holding Register 40045 0~125%
Compressor #4 Holding Register 40280 0~125%
Discharge Temperature
Compressor #1 Holding Register 40020 -25~100℃
Compressor #2 R Holding Register 40092 -25~100℃
Compressor #3 Holding Register 40041 -25~100℃
Compressor #4 Holding Register 40277 -25~100℃
Suction Temperature
Compressor #1 Holding Register 40016 -25~100℃
Compressor #2 R Holding Register 40089 -25~100℃
Compressor #3 Holding Register 40038 -25~100℃
Compressor #4 Holding Register 40274 -25~100℃
Compressor Run Hours
Compressor #1 Holding Register +
40208*1000 40175 0~999999
Compressor #2 R Holding Register 40209*1000+40236 0~999999
Compressor #3 Holding Register 40210*1000+40241 0~999999
Compressor #4 Holding Register 40211*1000+40265 0~999999
Compressor Starts
Compressor #1 Holding Register 40174 0~32767
Compressor #2 R Holding Register 40235 0~32767
Compressor #3 Holding Register 40240 0~32767
Compressor #4 Holding Register 40266 0~32767
Chiller Alarm Variables
Network Control Read/
Data Type Index Description
Property Write
Alarm Digital
R Coil 4 0=No Alarm,1=Alarm
Output
Clear Alarm R/W Coil 25 0=Normal,1=Clear Alarm
16Holding Registers:
Holding 40130~
Active Alarms R Each bit representing an
Register 40145
alarm condition

59 Engineered for Flexibility and performance


OMM HXE

Modbus Alarms List


# Description Holding Rigester Bit
1 EVAP PUMP ON - Suction Pressure Low (Freeze) 40139 3
2 COND PUMP ON - Discharge Pressure Low (Freeze) 40139 4
3 Temperature Sensor Out of Range 40139 5
4 Pressure Sensor Out of Range 40139 6
5 Liquid Level Sensor Out of Range 40139 7
6 Condenser Water Flow Loss 40139 8
7 Evaporator Water Flow Loss 40139 9
8 External Input Alarm 40139 10
9 Ground Alarm #1 40139 11
10 Ground Alarm #2 40139 12
11 Ground Alarm #3 40139 13
12 Ground Alarm #4 40139 14
13 Compressor Alarm #1 40140 0
14 Compressor Alarm #2 40140 1
15 Compressor Alarm #3 40140 2
16 Compressor Alarm #4 40140 3
17 Compressor Comm Alarm #1 40140 4
18 Compressor Comm Alarm #2 40140 5
19 Compressor Comm Alarm #3 40140 6
20 Compressor Comm Alarm #4 40140 7
21 Check Valve Alarm #1 40140 8
22 Check Valve Alarm #2 40140 9
23 Check Valve Alarm #3 40140 10
24 Check Valve Alarm #4 40140 11
25 Load Balance Valve Alarm #1 40140 12
26 Load Balance Valve Alarm #2 40140 13
27 Load Balance Valve Alarm #3 40140 14
28 Load Balance Valve Alarm #4 40140 15

12.2 BACnet Protocol


BACnet Data Points
Read/ Object Object
Network Control Property Description
Write Type Instance
Chiller Enable(Input) R/W BV 41 0=Disable,1=Enable
Cool Setpoint R/W AO 29 3~21℃
Capacity Limit Setpoint R/W AO 32 0~100%
Chiller Local/Remote R BI 38 0=Remote,1=Local
0=Off,
Run Enabled R BI 33
1=Run Allowed
0=Not Limited,
Chiller Limited R BI 39
1=Limited
Chiller Mode (Output) R MSI 44 1=Ice,2=Cool,3=Heat

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Active Setpoint R AI 7 -9.4~21 ℃
Actual Capacity R AI 9 0~125%
Capacity Limit Output R AI 8 0~100%
1=Off,2=Start,3=Run,
Chiller Status R MSI 43 4=Pre-Shutdown,
5=Service
Evaporator Entering Water
Temperature
R AI 1 -25~100℃
-25~100℃
Evaporator Leaving Water
R AI 2
Temperature
-25~100℃
Condenser Entering Water
R AI 3
Temperature
-25~100℃
Condenser Leaving Water
R AI 4
Temperature
0=No Flow,
Evaporator Flow Switch Status R BI 34
1=Flow
0=No Flow,
Condenser Flow Switch Status R BI 35
1=Flow
Evaporator Pump Run Hours1 R AI 27 0~32767
Evaporator Pump Run Hours2 R AI 89 0~32767
0=Pump Off,
Evaporator Pump Status R BI 36
1=Pump On
Condenser Pump Run Hours1 R AI 28 0~32767
Condenser Pump Run Hours2 R AI 90 0~32767
0=Pump Off,
Condenser Pump Status R BI 37
1=Pump On
Suction Pressure #1 R AI 13 0~910kPa
Suction Saturated
Temperature #1
R AI 14 -25~40 ℃
Read/ Object Object
Network Control Property Description
Write Type Instance
Compressor Suction
Temperature #1
R AI 15 -25~100 ℃
Discharge Pressure #1 R AI 16 0~2800kPa
Discharge Saturated
Temperature #1
R AI 17 -25~62℃
-25~100℃
Compressor Discharge
R AI 18
Temperature #1
Compressor Percent RLA #1 R AI 24 0~125%
Compressor Current #1 R AI 51 0~32767A
Compressor Power #1 R AI 54 0~32767kW
Compressor Voltage #1 R AI 52 0~32767V
Compressor Run HoursHigh #1 R AI 208 0~999
Compressor Run HoursLow#1 R AI 26 0~999
Compressor Starts #1 R AI 25 0~32767

61 Engineered for Flexibility and performance


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Suction Pressure #2 R AI 71 0~910kPa
Suction Saturated
Temperature #2
R AI 70 -25~40℃
-25~100℃
Compressor Suction
R AI 69
Temperature #2
Discharge Pressure #2 R AI 74 0~2800kPa
Discharge Saturated
Temperature #2
R AI 73 -25~62℃
-25~100℃
Compressor Discharge
R AI 72
Temperature #2
Compressor Percent RLA #2 R AI 75 0~125%
Compressor Current #2 R AI 76 0~32767A
Compressor Power #2 R AI 77 0~32767kW
Compressor Voltage #2 R AI 79 0~32767V
Compressor Run HoursHigh #2 R AI 209 0~999
Compressor Run HoursLow #2 R AI 93 0~999
Compressor Starts #2 R AI 92 0~32767
Suction Pressure #3 R AI 132 0~910kPa
Suction Saturated
Temperature #3
R AI 133 -25~40℃
-25~100℃
Compressor Suction
R AI 135
Temperature #3
Discharge Pressure #3 R AI 130 0~2800kPa
Discharge Saturated
Temperature #3
R AI 131 -25~62℃
-25~100℃
Compressor Discharge
R AI 134
Temperature #3
Compressor Percent RLA #3 R AI 94 0~125%
Compressor Current #3 R AI 95 0~32767A
Compressor Power #3 R AI 96 0~32767kW
Compressor Voltage #3 R AI 98 0~32767V
Compressor Run HoursHigh #3 R AI 210 0~999
Compressor Run HoursLow #3 R AI 101 0~999
Compressor Starts #3 R AI 100 0~32767
Suction Pressure #4 R AI 142 0~910kPa
Suction Saturated
Temperature #4
R AI 143 -25~40℃
-25~100℃
Compressor Suction
R AI 145
Temperature #4
Discharge Pressure #4 R AI 140 0~2800kPa
Discharge Saturated
Temperature #4
R AI 141 -25~62℃
-25~100℃
Compressor Discharge
R AI 144
Temperature #4
Compressor Percent RLA #4 R AI 102 0~125%
Compressor Current #4 R AI 103 0~32767A

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Compressor Power #4 R AI 104 0~32767kW
Compressor Voltage #4 R AI 106 0~32767V
Compressor Run HoursHigh #4 R AI 211 0~999
Compressor Run HoursLow #4 R AI 109 0~999
Compressor Starts #4 R AI 108 0~32767
= × +
Note:Compressor Run Hours Compressor Run HoursHigh 1000 Compressor Run HoursLow
Alarms
Alarm Classes
Alarms in a MicroTechV unit controller are divided into three classes: Faults, Problems, and
Warnings. Fault alarms have the highest severity level. Problem alarms have medium severity
level. Warning alarms have the lowest severity level.
Fault Alarms
Fault alarms require an acknowledgment from the operator. These alarms indicate that the
compressor is shutdown.
Problem Alarms
Problem alarms do not cause compressor shutdown but limit operation of the chiller in some way.
Warning Alarms
A warning is enunciated whenever an abnormal condition exists which does not affect chiller
operation.
Alarm Handling
One Network variable indicates an alarm condition and one network variable clears alarms. To
determine the particular alarm condition, you must read the status of the 16 Active Alarms
Holding Registers.
Alarm Digital Output
This network variable indicates whether an alarm condition has occurred. This variable must be
polled for alarm notification.
Object Object Measureme
Instance Data Type Valid Range
Type Name nt
Binary AlarmDigital 0=No Alarm
40 Alarm State Enumerated
Input Output 1=Alarm
Clear Alarms
This input network variable clear active alarms.
Object Object Measureme
Instance Data Type Valid Range
Type Name nt
Binary 0=Normal
42 ClearAlarm NA Enumerated
Value 1=Clear Alarm
Active Alarms
The Active Alarms Obeject Name register contain a single bit for each alarm condition. You must
read the status of these registers to determine the particular alarm condition indicated by the
Alarm Digital Output. The table shown below defines the bit location for each alarm condition.
Object Measureme
Instance Object Name Data Type Valid Range
Type nt
Alarm Signed
AI 809 UnitAlarmBits -32768~32767
Condition Integer
Alarm Signed
AI 810 CompAlarmBits -32768~32767
Condition Integer

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BACnet Alarms List
# Description Object Bit
1 EVAP PUMP ON - Suction Pressure Low (Freeze) AI809 3
2 COND PUMP ON - Discharge Pressure Low (Freeze) AI809 4
3 Temperature Sensor Out of Range AI809 5
4 Pressure Sensor Out of Range AI809 6
5 Liquid Level Sensor Out of Range AI809 7
6 Condenser Water Flow Loss AI809 8
7 Evaporator Water Flow Loss AI809 9
8 External Input Alarm AI809 10
9 Ground Alarm #1 AI809 11
10 Ground Alarm #2 AI809 12
11 Ground Alarm #3 AI809 13
12 Ground Alarm #4 AI809 14
13 Compressor Alarm #1 AI810 0
14 Compressor Alarm #2 AI810 1
15 Compressor Alarm #3 AI810 2
16 Compressor Alarm #4 AI810 3
17 Compressor Comm Alarm #1 AI810 4
18 Compressor Comm Alarm #2 AI810 5
19 Compressor Comm Alarm #3 AI810 6
20 Compressor Comm Alarm #4 AI810 7
21 Check Valve Alarm #1 AI810 8
22 Check Valve Alarm #2 AI810 9
23 Check Valve Alarm #3 AI810 10
24 Check Valve Alarm #4 AI810 11
25 Load Balance Valve Alarm #1 AI810 12
26 Load Balance Valve Alarm #2 AI810 13
27 Load Balance Valve Alarm #3 AI810 14
28 Load Balance Valve Alarm #4 AI810 15

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13 How To Download KTP1200 Touch Screen Data Record


13.1 How to download KTP1200 touch screen data record
KTP1200 touch screen comes with USB disk, please do not lose it. Chiller data and alarm
record is stored the mentioned USB disk. Before unplugging the date recording USB disk
from KTP1200 touch screen, the following procedure is required:
Access home page

Press “System” button as following screenshot

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Press “Close System” and “Start Center” window popup as following photo.

1) The USB disk can be unplug until the “Start Center” window popup.
2) After the copy of USB disk is completed, restore the USB disk to KTP1200 touch screen,
press “Start” button and back to chiller operation system.
13.2 How to operate when touch screen normal power cut
Due to KTP1200 touch screen comes with Linux OS, the safety power cut operation is
required to store the data record with lossless. It generates a large number of data record
archive when a long term chiller operation, it is most probably existing date record be
overwritten due to the archive “RT_COUNT flag” loss when the safety power cut operation
has not been taken.
Hence, it suggests carry out as per “Close System” procedure before chiller is required to
be power cut.
13.3 How to operate when touch screen abnormal power cut
If KTP1200 touch screen is power cut with irresistible conditions, after power reapplied, it
suggests carry out as per “Close System” procedure immediately to prevent existing data
record be overwritten and lost from happening.

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Service Procedure

The proper maintenance prolongs service life and enhances performance of the AC system.
The maintenance starts basically as the chiller starts. 3 to 4 weeks after the first start-up, it
must be overall inspected, followed by periodical maintenance.
McQuay provides diversified maintenance service according to different customer needs.

Contact Methods

Company address: No. 33 Checheng Road, Economical and Technology Development


District, Wuhan, Hubei, China
Post Code: 430056

★The printing may deviates from the real products, please refer to the real object when purchasing.
★All material is carefully reviewed. In case of any printing errors, McQuay bears no responsibility.
★Models, parameters and performance may change due to product improvement without further
notification. Please refer to the nameplate for detail.

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