Installation Manual TTD/TTT: Multi-Split System Condensing Unit 18,000-36,000 Btuh Models 50/60 HZ
Installation Manual TTD/TTT: Multi-Split System Condensing Unit 18,000-36,000 Btuh Models 50/60 HZ
Installation Manual TTD/TTT: Multi-Split System Condensing Unit 18,000-36,000 Btuh Models 50/60 HZ
April 2004
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General Information
General Information
This Installation Manual is given as a guide to good practice in the installation by the installer of TTD/TTT mini-split system. Installation procedures should be performed in the sequence that they appear in this manual. For installing the unit to operate properly and reliably, it must be installed in accordance with these instructions. Also, the services of a qualified service technician should be employed, through the maintenance contract with a reputable service company. Read this Installation Manual completely before installing and operating the system.
Warranty
Warranty is based on the general terms and conditions by country. The warranty is void if the equipment is modified or repaired without the written approval of The Trane Company, if the operating limits are exceeded or if the control system or the electrical wiring is modified. Damage due to inappropriate installation, lack of knowledge or failure to comply with the manufacturers instructions, is not covered by the warranty obligation. If the installation does not conform to the rules described in Installation Manual, it may entail cancellation of warranty and liabilities by The Trane Company.
Reception
On arrival, inspect the unit before signing the delivery note. Specify any damage of the unit on the delivery note, and send a registered letter of protest to the last carrier of the goods within 72 hours of delivery. Notify the dealer at the same time. The unit should be totally inspected within 7 days of delivery. If any concealed damage is discovered, send a registered letter of protest to the carrier within 7 days of delivery and notify the dealer.
Important
This document is customer property and is to remain with unit. Please place in service information pack upon completion of work. These instructions do not cover all variations in systems, nor do they provide for every possible contingency to be met in connection with installation. Should further information be desired or should particular problems arise which are not covered sufficiently in this manual, the matter should be referred to your authorized Trane dealer.
Caution
Cautions are provided at appropriate places in this manual to indicate to installers, operators, and service personnel of potentially hazardous situations which, if not avoided, MAY result in minor or moderate injury or malfunction of the unit. Your personal safety and the proper operation of this unit require that you follow them carefully. The Trane Company assumes no liability for installations or servicing performed by unqualified personnel.
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Contents
General Information Valid System Combinations Installation Requirements Location and Preparation of Units Connection of Refrigerant Tubing Condensate Drain Piping System Evacuation and Purging Electrical Installation Wiring Diagram Dimensional Data
2 4 5 6 7 8 9 10 11 13
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Nominal Capacity
9,000 9,000 9,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000 9,000 18,000 12,000 18,000 12,000 18,000 12,000 18,000 18,000 18,000 18,000 18,000 18,000 18,000 12,000 24,000 12,000 24,000 12,000 24,000 7,000 7,000 7,000 9,000 9,000 9,000 9,000 9,000 12,000 9,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000 9,000 9,000 18,000
50 Hz
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
60 Hz
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
TTD524AB00 / A100
TTD530AB00 / A100
TTD530AB0E / A10E
TTD536AB00 / A100
TTD536AB0E / A10E
TTD536DB00 / D100
TTT527AB0E / A10E
TTT530AB0E / A10E
TTT533AB0E / A10E
TTT536AB00 / A100
TTT536AB0E / A10E
TTT536DB0E / D10E
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Installation Requirements
1. Copper Tubing Copper tubing, fittings and insulation to interconnect the suction (S) (wide tube) and liquid (L) (narrow tube) refrigerant lines between the indoor and outdoor units can be purchased locally. It is necessary to purchase the following items:
- Purchase equal lengths of both tubes and insulation required. Cut the appropriate tube lengths, 30 to 40 cm (12 to 16 in.) longer on each one to deepen vibration between units. Wall thickness of copper tube should be 0.8 mm (0.0314 in.). Both tubes must be well insulated with proper insulation materials. - The length of wiring will determine the wire size. See local codes, refer to section of electrical installation.
2. Additional Materials - Saddles or clamps to hold refrigerant tubing. - Insulated clamps or staples for connecting wire. See local codes. - Refrigeration oil and tape (armored). - Putty or similar filter.
Table 2
Indoor Unit 507-509 O.D. mm (in.) (L *) (S *) 6.35 (1/4) 9.52 (3/8) Diameter: According to O.D. of copper tube Thickness: No less than 8 mm (0.3 in) Length required to make electrical wiring 512 O.D. mm (in.) 6.35 (1/4) 12.7 (1/2) Diameter: According to O.D. of copper tube Thickness: No less than 8 mm (0.3 in) Length required to make electrical wiring 518 O.D. mm (in.) 6.35 (1/4) 12.7 (1/2) Diameter: According to O.D. of copper tube Thickness: No less than 8 mm (0.3 in) Length required to make electrical wiring
Insulation
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1. Choose a place as cool as possible. The place should be well ventilated and the inlet air should not hotter than the outside temperature (max 45OC or 113OF). 2. Avoid the vicinity of heat sources, exhaust fan, etc. 3. Avoid direct sunlight, provide awnings if necessary. 4. The unit should be set on a level reinforced concrete pad to avoid the effect humidity. The minimum height of the concrete pad should be 100 mm. (4"). Unit shall be fixed securely to the concrete pad with bolts (not supplied) to prevent abnormal noise and vibration. 5. The concrete pad must be positioned a minimum of 200 mm. (8") from any well and surrounding shrubbery. 6. Minimum clearance on the inlet air side of the unit must be 250 mm. (10") : 1200 mm. (48") on the discharge air side of the unit and 250 mm. (10") on the tubing side of the unit (Figure 1). 7. When the unit is mounted on a roof, be sure the roof will carry the units weight. Vibration isolation is recommended to prevent transmission to the building structure. Note The Multi-Split System (Outdoor) Unit should be installed as close to the indoor units as possible.
250 mm (10")
250 mm (10")
Figure 1
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1. The principal concerns in refrigeration tubing are: - Uniform oil return to the compressor. - Pressure drops and their effect on system capacity. - Tube routing and isolation to avoid line breakage, vibration and sound transmission. Regarding this, the interconnecting refrigerant lines should be simple and shorter as much as possible. 2. Flare Connections The units reported in this manual employ the flare method to interconnect refrigerant tubes between indoor and outdoor units (Figure 2). - The tube end of all refrigerant tubes should be flared, the tube should be cut and deburred. Be sure no copper scraps fall in to the tube. - Be sure to fit a cap to the open end of the tube to keep it free of dust and moisture. - Avoid bending the tube. If it is necessary, bend it gently, with a radius of more than 3 or 4 cm. (1 1/2 in. or 1 5/8 in.) - Cut approximately 30 to 50 cm. (12 in. to 20 in.) longer than estimated tubing length. - Before flaring remember to fit the nut. - Ream with tube end downward to avoid copper scraps inside the tube. - Remove the flare caps on the tube end. - Connect the tubes by aligning the centers of both flares and turn the flare nuts by hand 3 or 4 turns (Figure 3).
Electrical Connection Service Port Liquid Line System # 1 Gas Line System # 1 Liquid Line System # 2 Gas Line System # 2 Valve Cap Tube Connection (Flare) Liquid Line System # 3 Gas Line System # 3
Figure 2
3. Insulate both lines, liquid (narrow tube) and suction (wide tube), to prevent heat loss and wet floor due to dripping of chilled condensation. Apply proper insulation material, minimum thickness should be 8 mm (1/3 in.) (Figure 4). - Check the tubing connections and refrigerant lines before applying specified torque. Fasten flare nuts as recommended below.
Min. 8 mm
Table 3
Tube Diameter mm. in. 6.35 9.52 12.70 (1/4) (3/8) (1/2) Tightening Torque kg - cm lbs - in. 150 - 200 (130 - 170) 350 - 400 (300 - 340) 500 - 550 (430 - 470)
Figure 4
Note Do not try to bend the tube after installation. 4. Finish with armoring tape. Also see section of condensate drain piping. Note Apply refrigeration oil on flare and union surfaces before connecting them. This will reduce refrigerant leakage.
Union
Flare nut
Figure 3 7
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1. The drain hose should come straight down the wall to a level where runoff will not stain the wall. 2. There should be no traps and avoid putting the end of the hose in water. 3. To avoid damage to the floor or furniture when the drain hose is placed in the room, insulate the hose with foamed polyethylene or equivalent. 4. After completing refrigerant lines, wining and drain connection, bind the tubing, wining and drain pipe (check if local codes permit it) into a bundle by using tape at 100 or 200 mm (4 in. or 8 in.) intervals. Make sure the drain tube is at the bottom of the bundle (Figure 5).
Drain
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The outdoor unit is factory charged. Unit nameplate charge is the total required system charge with 7.5 meters of interconnecting lines. Since the outdoor unit will not have to be evacuated unless charge has been completely lost, leave the suction and liquid shut-off valves closed. 1. Upon completion of installation, evacuate the refrigerant lines and indoor coil (Figure 6). 2. Evacuate unit until the gauge reads 350 microns or evacuate at least one hour for one system. 3. Close off valve to vacuum pump and observe the micron gauge. If gauge pressure rised above 500 microns in one (1) minute, then evacuation is incompleted or system is leaking. - Attach appropriate hose from manifold gauge to suction and liquid line valves service ports. - Attached center hose of mainfold gauges to vacuum pump. Note Unnecessary switching of hoses and complete evacuation of all lines leading to sealed system can be accomplished by placing a T in manifold center hose and connecting branch hose to cylinder of R-22. Note Evacuate unit 2 and 3 in the same manner explained above. This completes system evacuation with a vacuum pump and the air conditioner is ready for actual operation.
Indoor Unit 3
Indoor Unit 2
Indoor Unit 1
System # 3 System # 2 System # 1
Vacuum Pump
Figure 6
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Electrical Installation
Wiring and grounding must comply with national and local codes. Wiring Important Safeguards: - Check the unit nameplate for electrical rating. Be sure wiring is according to local codes and wiring system diagram. - A power supply disconnect and a circuit breaker for overcurrent protection should be provided in the exclusive line. - Connect all units electrically with ground. - Wiring should not touch refrigerant tubing, compressor or moving parts. - The manufacturer will have no responsibility for the problems caused by unauthorized change in the internal wiring. - Connect wiring firmly. - Use recommended wire length and size. Note - Each country has their own field wiring rules and regulations. Be sure the installation complies with local electrical codes. - Nameplate ratings on indoor units are for one-to-one system installations only.
Checking the system before start up Once the unit is installed, a check of the system is recommended before starting the units. - Check that field connections are correctly made. - Check that units are correctly installed and there is no tool or debris near or on top of the unit. - Check the tubing and the connections for leaks. - Check that unit has a proper ground wiring. - Check for proper voltage and fuse size. - Check electrical wire size used is as specified. - Check all field wiring for tight connection. - Make sure that electrical wires inside the unit do not contact with refrigerant pipes. - Start the system and carefully observe operation.
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Wiring Diagram
Models 50 Hz
TTD518AB0E TTD521AB0E TTD524AB00 TTD524AB0E TTD527AB0E TTD530AB00 TTD530AB0E TTD536AB00 TTD536AB0E TTD536DB00 TTD536DB0E
Models 60 Hz
TTD518A10E TTD521A10E TTD524A100 TTD524A10E TTD527A10E TTD530A100 TTD530A10E TTD536A100 TTD536A10E TTD536D100 TTD536D10E
L
MS1-3 RD MS2-3 RD MS3-3 RD MS1-1 RD RD RD RD
POWER SUPPLY 220-240V/1ph/50Hz 200-240V/1ph/60Hz RD FAN MTR MS1-4 BLK BLK MS2-4 BLK BLK MS3-4 BLK BLK MS1-2
LEGEND
CF RD BR
RD
CR1 RD BL MS2-1 RD RD
CPR1
BLK
BLK
COMPRESSOR # 1,2,3 FAN CAPACITOR COMPRESSOR RUN CAPACITOR # 1,2,3 FAN MOTOR FAN CONTACTOR COMPRESSOR MOTOR CONTACTOR # 1,2,3 TERMINAL JUNCTION IDENTIFIED TERMINAL COIL TERMINAL BOARD BY OTHER TERMINAL BOARD BY FACTORY FIELD WIRING FACTORY WIRING APPLIES TO UNIT WITH 3 COMPRESSORS RELAY CONTACT NO. CAPACITOR
INDOOR UNIT OUTDOOR UNIT CONVERTIBLE, HI-WALL CONCEALED A B C D C1 C2 C1 C2 1 2 1 2
CPR2
BLK
MS2-2
BLK
CR2 RD BL
MS1
COLOR CODE BL BLUE BLK BLACK BR BROWN GR GRAY OR ORANGE RD RED WH WHITE YELLOW YL
MS2
NOTES 1. LOW VOLTAGE WIRING TO BE 18 AWG MINIMUM 2. POWER WIRING AND GROUDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES 3. USE COPPER CONDUCTORS ONLY
INDOOR UNIT 1 (SYSTEM # 1) INDOOR UNIT CONVERTIBLE, MODEL HI-WALL CONCEALED OUTDOOR UNIT MODEL TTD518AB0E TTD518A10E TTD521AB0E TTD521A10E TTD524AB00 TTD524A100 TTD524AB0E TTD524A10E TTD527AB0E TTD527A10E TTD530AB00 TTD530A100 TTD530AB0E TTD530A10E TTD536AB00 TTD536A100 TTD536AB0E TTD536A10E 12 MBH 18 MBH 9 MBH 12 MBH 18 MBH
INDOOR UNIT 2 (SYSTEM # 2) CONVERTIBLE, CONCEALED 12 MBH 18 MBH 9 MBH HI-WALL 12 MBH 18 MBH
_ _ _
_ _ _ _ _ _
_ _
_ _ _
_ _ _
_ _ _ _ _ _ _ _ _ _ _ _ _
24 MBH
_ _ _
_ _
_ _ _ _ _ _ _ _ _
24 MBH 12 MBH
_ _ _ _ _ _
12 MBH
_ _ _ _ _ _
24 MBH
_ _ _
12 MBH
_ _
12 MBH
_
9 MBH
_
9 MBH
24 MBH
_ _ _
_ _
_ _
_ _ _
_ _
_ _
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Models 50 Hz
TTT521AB0E TTT527AB0E TTT530AB0E TTT533AB0E TTT536AB0E TTT536AB00 TTT536DB0E
Models 60 Hz
TTT527A10E TTT530A10E TTT533A10E TTT536A10E TTT536A100 TTT536D10E
L
MS1-3 RD MS2-3 RD MS3-3 RD MS1-1 RD RD RD RD
POWER SUPPLY 220-240V/1ph/50Hz 200-240V/1ph/60Hz RD FAN MTR MS1-4 BLK BLK MS2-4 BLK BLK MS3-4 BLK BLK
G
LEGEND CPR1,2,3 CF CR1,2,3 FAN MTR FC MS1,2,3 COMPRESSOR # 1,2,3 FAN CAPACITOR COMPRESSOR RUN CAPACITOR # 1,2,3 FAN MOTOR FAN CONTACTOR COMPRESSOR MOTOR CONTACTOR # 1,2,3 TERMINAL JUNCTION IDENTIFIED TERMINAL COIL TERMINAL BOARD BY OTHER TERMINAL BOARD BY FACTORY FIELD WIRING FACTORY WIRING APPLIES TO UNIT WITH 3 COMPRESSORS RELAY CONTACT NO. CAPACITOR
INDOOR UNIT OUTDOOR UNIT CONVERTIBLE, HI-WALL CONCEALED A B C D E F C1 C2 C1 C2 C1 C2 1 2 1 2 1 2
CF RD BR
RD
CPR1
BLK
MS1-2
BLK
CR1 RD BL MS2-1 RD RD BLK MS2-2 BLK COLOR CODE BL BLUE BLK BLACK BR BROWN GR GRAY OR ORANGE RD RED WH WHITE YL YELLOW
CPR2
CPR3
BLK
CR3 RD BL
A
MS1
INDOOR UNIT 1 [
INDOOR UNIT 2 [
INDOOR UNIT 3 [
MS2
MS3
NOTES 1. LOW VOLTAGE WIRING TO BE 18 AWG MINIMUM 2. POWER WIRING AND GROUDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES 3. USE COPPER CONDUCTORS ONLY
INDOOR UNIT MODEL OUTDOOR UNIT MODEL TTT521AB0E TTT527AB0E TTT527A10E TTT530AB0E TTT530A10E TTT533AB0E TTT533A10E TTT536AB00 TTT536A100 TTT536AB0E TTT536A10E TTT536DB0E TTT536D10E
INDOOR UNIT 1 (SYSTEM # 1) CONVERTIBLE, CONCEALED 12 MBH _ _ _ _ 18 MBH _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 7 MBH HI-WALL 9 MBH _ 12 MBH _ _ _ _ _ 18 MBH _ _ _ _ _ _ _ _ _
INDOOR UNIT 2 (SYSTEM # 2) CONVERTIBLE, CONCEALED 12 MBH _ _ _ _ 18 MBH _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 7 MBH HI-WALL 9 MBH _ 12 MBH _ _ _ 18 MBH _ _ _ _ _ _ _ _ _
INDOOR UNIT 3 (SYSTEM # 3) CONVERTIBLE, CONCEALED 12 MBH _ _ _ _ 18 MBH _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 7 MBH HI-WALL 9 MBH _ 12 MBH _ _ 18 MBH _ _ _ _ _ _
12
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Dimensional Data
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OUTLINE DRAWING
Models 50 Hz
TTD527AB0E TTD530AB00 TTD530AB0E TTD536AB00 TTD536AB0E TTD536DB00 TTD536DB0E TTT527AB0E TTT530AB0E TTT533AB0E TTT536AB0E TTT536AB00 TTT536DB0E
Models 60 Hz
TTD527AB0E TTD530AB00 TTD530AB0E TTD536A10E TTD536A100 TTD536D100 TTD536D10E TTT527A10E TTT530A10E TTT533A10E TTT536A10E TTT536A100 TTT536D10E
MOUNTING DETAIL
OUTDOOR UNIT
1.18 (30.0)
1.85 (47)
1.93 (49.0)
42.0 (1068.0)
(49.0)
14.17 (360.0)
3.22
TM
(82.0)
44.41 (1128.00)
DIMENSIONAL DATA
MODEL TTD527AB0E TTD527A10E TTD530AB00 TTD536A100 TTD536AB0E TTD536A10E TTD536AB00 TTD536A100 TTD536AB0E TTD536A10E TTD536D100 TTD536D10E TTD536D100 TTD536D10E TTT527AB0E TTT527A10E TTT530AB0E TTT530A10E TTT533AB0E TTT533A10E TTT536AB00 TTT536A100 TTT536AB0E TTT536A10E TTT536D10E TTT536D10E REFRIG. LINE DIA. SYSTEM # 1 LIQUID 1/4 (6) SUCTION 1/2 (12) REFRIG. LINE DIA. SYSTEM # 2 LIQUID 1/4 (6) SUCTION 1/2 (12) REFRIG. LINE DIA. SYSTEM # 3 LIQUID SUCTION -
1/4 (6)
1/2 (12)
1/4 (6)
1/2 (12)
1/4 (6)
1/2 (12)
1/4 (6)
1/2 (12)
3/8 (9)
5/8 (16)
1/4 (6)
1/2 (12)
1/4 (6)
1/2 (12)
1/4 (6)
1/2 (12)
1/4 (6)
1/2 (12)
1/4 (6)
1/2 (12)
1/4 (6)
3/8 (9)
1/4 (6)
3/8 (9)
NOTE 1) SUCTION AND LIQUID VALVES ARE FLARE TYPE CONNECTIONS 2) DIMENSIONS : INCHES (MILIMETERS) 1 IN. = 25.40 MM. 3) THE ABOVE MODELS UTILIZE ROTARY COMPRESSORS.
MAR 8,04 REV : C 035-0382
14
3.59 (91.0) 5.95 (151.0) 8.30 (211.0) 10.67 (271.0) 13.03 (331.0) 15.39 (391.0) 17.87 (454.0) 31.3 (795.0)
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Trane Thailand 7th Floor, Ploenchit Center Building 2 Sukhumvit Road, Klongtoey Bangkok 10110 Amair Limited 35 Mu 8, Poochaosamingprai Road Samrong Tai, Samutprakarn 10130 http://www.tranethailand.com An American Standard Company
Since The Trane Company has a policy of continuous product and product data improvement, it reserves the right to change design and specifications without notice.