SERIES

16
TEMPERATURE/PROCESS
CONTROLLER

Instruction Manual
Introduction
Congratulations on your purchase of an Athena® Series 16
Single-Loop Controller. It is designed for ease of use and
reliability wherever accurate closed-loop control is required.
Your Series 16 has been configured according to your order-
ing specifications as either a universal process controller or
a dedicated temperature controller. In addition, special func-
tions such as a heater break alarm, digital communications,
etc., do not require you to make any internal jumper or DIP
switch settings.
After following the instructions for installation, simply step
through and set your desired parameters using the Series
16’s easy menu system. The instrument may then be auto-
matically or manually tuned to your process for optimum
setpoint control. A Quick-Start Reference Card is attached to
the back of the instruction manual for experienced users of
PID controllers. If you still have questions or require any
assistance in setting up or operating your controller, please
contact your Athena representative or call 1-800-782-6776.

Precautions
After unpacking, inspect the instrument for any physical
damage that may have occurred in shipping. Save all packing
materials and report any damage to the carrier immediately.
Safety
Warning
In addition to presenting a potential fire hazard, high voltage
and high temperature can damage equipment and cause
severe injury or death. When installing or using this instru-
ment, follow all instructions carefully and use approved
safety controls. Electrical connections and wiring should be
performed only by suitably trained personnel.
Do not locate this instrument where it is subject to excessive
shock, vibration, dirt, moisture, oil or other liquids.
Safe ambient operating temperature range is 32° to 131° F
(0° to 55° C).

NOTES ON CE EMC COMPLIANCE

This unit is compliant with the
following standards when properly
installed in a grounded metal panel:
EN55011 (CISPR 11), Class B
ENS0082-1
Table of Contents
Installation
Mounting 1
Wiring 2
Operation
Notes on Outputs 4
Parameter Menu Organization 6
Notes on Alarms 10
Tuning 17
Special Functions
Auto/Manual 22
Remote Setpoint Select 22
Process Variable Retransmission 24
Heater Break Alarm 25
Transducer Excitation 26

Digital Communications 27
Recalibration Procedure 34
Error Codes 34
Warranty/Repair Information 35
Technical Specifications 36
Ordering Codes 39
Installation
Figure 1. Recommended Panel Layout for Multiple
Controllers
Measurements between
centerlines of panel
cutouts are minimum CL CL
2.850" (72.4 mm)
recommended.

CL

2.150" (54.6 mm)

CL

1.171" (45 mm)

Figure 2. Case Dimensions

Prior to mounting the Series 16 in your panel, make sure

that the cutout opening is of the right size, 1.771" x 1.771"
(45 mm x 45 mm), and deburred to enable a smooth fit.
A minimum of 4" (100 mm) of depth behind the panel is required.
Case Clip
Bezel

Grips

Rubber Gasket Customer Panel

1 Figure 3. Series 16 Mechanical Components

Sensor Input
Connections
Figure 5. Thermocouple Input Wiring
Thermocouple circuit Make sure that you are using the
resistance should not appropriate thermocouple and
exceed 100 ohms for extension wire. Connect the neg-
rated accuracy; errors ative lead (generally colored red
will occur at higher in ISA-type thermocouples) to
resistance values. If contact #9; connect the positive
shielded thermocouple lead to contact #10. Extension wires must be the same
wire is used, terminate
polarity as the thermocouple.
the shield only at panel
ground.
Figure 6. RTD Wiring
Use wire with a The Series 16 accepts input
resistance no greater from 2- or 3-wire, 100 ohm
than 10 ohms. An error
platinum resistance tempera-
of 0.2° F will result for
each additional 10
ture detectors (RTDs). Connect
ohms of resistance 2-wire RTDs to contacts #9 and
encountered. If #10, with a jumper across
shielded RTD wire is contacts #8 and #9. Keep Note: For 2 Wire RTD
Jumper 8 & 9
used, terminate the leads short and use heavy
shield only at panel gauge copper extension wire, if necessary, to minimize lead
ground. resistance. For long runs, 3-wire RTDs should be used.

2
Power Wiring
Figure 7. Process and Linear Input Wiring
Voltage Inputs: Connect the positive
voltage input to contact #10; the VOLTAGE
negative input to contact #8.
CURRENT OR 50 mV
mV/Current Inputs: Connect the
positive current input to contact +
#10; the negative input to #9.

The Series 16 power supply accepts 100 to 250 Vac and 100
to 330 Vdc line power without any switch settings or polarity
considerations. All connections should be made in accor-
dance with the National Electrical Code and local regulations,
using only NEC Class 1 wiring for all power terminals.
It is advisable, but not necessary, to fuse one leg of the
incoming power line, contact #11, with a 2AG, 0.5 amp
rated fuse. Be sure that only instrument power input is fused
— not power to the load.

100 - 250 Vac 50/60 HZ

100 - 330 Vdc (Auto Polarity)

Figure 8. Power Wiring Connection

3
Operation
Athena Series 16 Universal Controller
Throughout this The Series 16 is a full-function, autotuning PID controller,
manual, instructions calibrated and pre-configured for your application require-
that pertain solely to ments, according to the ordering code specified, either as a
the Series 16 process temperature or linear process controller. (See page 39 for
controller are shown specifications and ordering code).
in blue.
Just a few easy steps are required before the instrument can
be placed into service. After completing the mounting and
wiring procedures as previously instructed, set your individ-
ual process parameter values by stepping through the Series
16’s setup menus, using the simple front-panel keys as
instructed. Then, initiate the autotuning sequence as shown
(or tune manually).

Notes on Outputs
When you ordered your Series 16 controller, a specific output
type was specified, designated as either “B”, “E”, “F”, “S”,
“T” or “Y”. You also had the option of configuring your
controller with either one or two output actions. Generally,
output 1 is a heat (reverse-acting) function and output 2 is a
cool (direct-acting) function. For best results, follow the
recommendations for setting cycle times for the output type
supplied with your controller. A brief description of output
types follows:

Output Type Description

B 5A/3A (120/240 Vac) relay, normally
open, used for switching resistive loads. If
relays or solenoids are to be driven, select
the “T” output. If a “B” output is selected,
order snubber network 235Z005U01.
E 0-20 mA
F 4-20 mA, full output to load with 500 ohm
impedance max. (suppressed).
S 20 Vdc pulsed output for solid-state relays.
T 1 A @ 120/240 Vac , solid-state relay, zero
voltage-switched and optically isolated from
drive signal. Only resistive loads to
may be controlled directly. Larger loads
may be controlled using an external
contactor.
Y 5A/3A (120/240 Vac) relay, but normally
closed (output 2 only). 4
Operation
Figure 10. Front Panel Controls and Indicators

Output 1
LED indication Process Value
of Heat cycle Displays measured
(Output 1 action) process temperature
Output 2 in °F or °C or process
LED indication value in engineering
of Cool cycle units
(Output 2 action) Setpoint Value
Alarm 1 Displays programmed
LED indication setpoint temperature
of Alarm1 condition in °F or °C or setpoint
Alarm 2 value in engineering
LED indication units
of Alarm 2 condition
Function 1
LED indication of Mode Key Used to access Standby,
Special Function 1 Tune, Run or Manual modes.
Function 2 Lower Key Used to scroll down through
LED indication of available parameter settings, decrease values
Special Function 2 or change menu levels (Hold for fast-step
progression)
After mounting and wiring your Raise Key Used to scroll up through available
Series 16 controller, you are parameter settings, increase values or change menu
ready to set the parameter values levels (Hold for fast-step progression)
required of your application. Take
a moment to familiarize yourself Parameter/Access Key Used to index through parameters
with the unit’s front panel con- or to access Menu Levels
trols and indicators.

5
Operation
Power On

When power is first applied to the Series 16, both displays

and all LED indicators are momentarily illuminated. The
Process Value (PV) window then displays [ -At- ] or [ -Ap- ]
and the Setpoint Value (SV) window displays an initialization
code, e.g., [ tf06 ]. The last two digits of this code indicate the
software revision supplied with your controller. Please pro-
vide this revision number when contacting us regarding your
controller. Depending upon whether Setpoint Target Time [
SP.tt ] is enabled, you may also see this symbol: or .
This means that the controller is ramping up or down to set-
point according to its previously programmed parameters.
The default setpoint on initial power up is equal to the
process temperature (process value). Before proceeding
further, wait until the display has stabilized and then use the
Raise or Lower keys to enter or adjust your desired
Setpoint Value.

Parameter Menu Organization

Your Series 16 controller has five distinct menu levels. This
enables quick access to relevant parameters without the need
for scrolling through long menus. Menu “05” is used for
initial controller configuration and menus “02” and “03” are
used for setting or changing parameters. Menus “00” and
“01” are used when the controller is in regular unattended
operation and are not used for setting parameters. For safety
and security purposes, we recommend placing the con-
troller in menu level “00” or “01” when in regular opera-
tion; however, it is not required.
If you wish to “escape” from parameter selection within
these menus at any time, simply press the Mode key
once. A description of the menu hierarchy and a detailed list-
ing of menus and parameters begins on page 15.

6
Operation
Standby Mode
You cannot enter When the controller is placed in Standby Mode, outputs are
Standby Mode from disabled; however, access is permitted to all menu levels and,
menu level “00”. unless the controller is at Run menu levels “00” or “01”,
Follow the instructions operating parameters may still be changed. Use this mode for
for changing menu tuning the controller. To enter Standby Mode, press and hold
levels to select another the Mode key for four seconds until the lower window
level. display flashes [ StbY ]. To exit Standby Mode from Menu
Levels “01” to “05”, press and hold the Mode key for four
seconds until the lower window display flashes [ tUnE ].
(If the Damping setting in menu “02” is [ OFF ], then [HEAt ]
or [ Cool ] will be displayed instead of [ tUnE ]. Press and
hold the Mode key for four more seconds until the lower
window returns to a steady display of Setpoint Value.
(This procedure will not affect tuning). Removing power to
the controller will also take the instrument out of Standby
Mode.

Accessing Menu Levels

To access menu levels from Standby Mode from menu
levels “02” to “05”, press the Parameter/Access key
once. From menu levels “00” and “01”, press and hold the
Parameter/Access key for approximately 11 seconds
until the lower window display alternates between [ Ac.Cd ]
and the menu level number last activated.

7
Operation
Changing or Displaying
Menu Levels
To change menu levels, access the menu level display as
instructed in the previous paragraph, then use the Raise
or Lower key to set the desired menu level number. To
display the current menu level setting in menu levels “02” to
“05”, from Standby or while adjusting/viewing parameters,
press the Parameter/Access key once. For menu levels
“00” and “01”, press and hold the Parameter/Access key
for approximately 11 seconds.

Operation
Menu Level Descriptions
Because the Series 16’s Menu “05” (Configuration Setup)
initial configuration This is the menu level used for specifying initial configuration
affects other menu parameters before the controller is placed in Run mode.
levels, it is important
After changing the access code to “05” as instructed in the
to set all required
parameters in this
previous paragraph, press the Parameter/Access key to
menu first before step through the various control parameters. Available para-
accessing other meters will flash in the lower window display, alternating with
menu levels. the current value for that parameter. To increase or decrease
the value, simply press the appropriate Raise or Lower
key, then press the key to step to the next parame-
ter. To exit the menu at any time, press the Mode key.
Note: When programming in menu level “05”, all outputs are
disabled; however, any active alarms will remain active until
the alarm condition is removed. New alarm conditions will
not be recognized.
Menu “04” (Communications and Calibration Setup)
This menu is used to set up the controller for digital
communications and for recalibrating the controller. If your
Series 16 controller was ordered with the digital communica-
tions option, set these parameters next. To access this menu
level, follow the instructions previously given.

8
Operation
Menu “03” (Alarm, Timing and Limit Setup)
In this menu, alarms, cycle times, setpoint target time and lim-
its are established. After changing the access code to “03”,
press the Parameter/Access key to step through the vari-
ous parameters. To set or change parameter values, follow the
instructions given previously.
Menu “02” (Control)
Gain, Rate and Reset parameters are automatically set during
autotuning. However, they can be manually adjusted by the
operator. To return the controller to the Run mode, change the
menu level access code back to “00” or “01” as previously
shown.
Menu “01” (Run — Limited Access Mode)
The only parameter that can be changed at this menu level is
the Setpoint Value, using the appropriate Raise or Lower
key. To set or change other parameters, the operator must
access another menu level by pressing and holding the
Parameter/Access key for 11 seconds.
Menu “00” (Run — Key Lock Mode)
This menu is automatically active when power is first applied.
Both display windows are illuminated; however, access is
denied to all parameters. To set or change parameters,
the operator must access another menu level as instructed pre-
viously.

9
Operation
Notes on Alarms
Either [ OUT 1 ] or [OUT 2 ] in menu level “05” (but not both)
may be configured as an alarm [ ALr ] if your Series 16 was
ordered with a “B”, “S” or “T” type of output module. (With
“Y” modules, an alarm may be configured only on [ OUT 2 ])
When one of the two available Outputs is configured as an
alarm, the other Output may be used for control .
When the controller is provided with the Dual Alarm option,
two independent alarms are automatically enabled for both
outputs. DO NOT USE THE [ ALr ] SETTINGS FOR [ OUT 1 ]
OR [ OUT 2 ]. Otherwise, follow the regular instructions for
configuring the Dual Alarms in menu level “05”.
The Series 16 offers a unique capability that provides for the
activation of two software alarms (in addition to the dual
alarms) to monitor a total of four possible alarm conditions.
To enable these software alarms, set the [ OUT 1 ] and [ OUT 2 ]
parameter(s) in menu level “05” to on/off mode [ Ht.O ], [ CL.O
] or [ On.F ]. Set the Setpoint Value to your first alarm point.
Switch to menu level “02” and set Spread [ C.Spr ] [ Spr.2 ]
to the desired deviation value from the first alarm point. Set
[H.HYS] and [C.HYS] to 1. Then switch to menu level “03”
and set the desired values for the third and fourth alarm
points at [ ALr 1 ] and [ ALr 2 ], respectively. Press the Mode
key to resume operation.

10
Operation
Available Alarm Types [ A1.P.d. ] [ A2.P.d. ]
Selectable at menu level “05”, as either Process [ Pr ] or
Deviation [ dE ] and either high or low [ A1.HL ] or [ A2.HL ].
Process Alarm: Activates at preset value independent of
setpoint. “High” process alarm activates at and above alarm
setting. “Low” process alarm activates at and below alarm
setting.
Deviation Alarm: Activates at a preset deviation value from
setpoint. “High” or “Low” deviation alarm activates above or
below setpoint according to the preset deviation value.

When a latching alarm Latching Alarms

has been activated and The Series 16’s alarms may also be configured as latching
the alarm condition
alarms by selecting “LAt” in the [ A1.O.P.] or [ A2.O.P.] para-
has been removed, the
meter selection at menu level “05”.
Mode key must be
pressed to unlatch the
alarm.

11
 Figure 11. Series 16 Controller Menu Hierarchy

MENU 0 MENU 1 MENU 2 MENU 3 MENU 4 MENU 5

KEY
LOCK SETPOINT

With heater break

option, [id.no] changes
to [Ht.rd]; [baud]
changes to [Ht.SP]
in menu level “04”.

= temperature
controller only

= process
controller only

= temperature and
process controller

12
Parameter
Descriptions
Series 16 Temperature/Process Controller
Menu “05”
Display Parameter Selection Code
SnSr Sensor type Thermocouple:
K c.A
J J
N n
R r
T t
S S
Platinel II PLII
RTD P
RTD (decimal range) d
The Digital Filtering OUt1 Output 1 action Heat PID Ht.P
setting [ FILt ] on the Heat On/Off Ht.O
Series 16 process con- Alarm ALr
troller allows the oper- OUt2 Output 2 action Cool PID CL.P
ator to compensate for Cool On/Off CL.O
noise which may cause Alarm ALr
the last digits of the PV SN.00 Input Zero Level (0-20mA) U.Su (Unsuppressed)
display to become (4-20mA) Su (Suppressed)
unstable. Sampling rate Dec.P Decimal Point 999, 99.9, 9.99
is not affected. The set- FILt Digital Filtering 0.1, 1, 10
tings are time con- OUt1 Output 1 action PID Pid
stants, in seconds, with On/Off On.F
0.1 equivalent to “no Alarm ALr
filtering.” OUt2 Output 2 action PID Pid
On/Off ON.F
Alarm ALr

13
Parameter
Descriptions
CoL.t* Cooling type Water H2o (non-linear output)
Normal nor (linear output)
A1.H.L. Alarm 1 select Enable Lo/HI
A1.P.d. Alarm 1 type Process/Deviation Pr/dE
A1.O.P. Alarm 1 output Off/Normal/Latching OFF/nor/LAt
A2.H.L. Alarm 2 select Enable Lo/HI
A2.P.d. Alarm 2 type Process/Deviation Pr/dE
A2.O.P. Alarm 2 output Off/Normal/Latching OFF/nor/LAt
Unlt Measurement units °F or °C F/C
* For water-cooled extruders, select H2o.

With the Heater Break Menu “04”

Alarm option, [ Id.no ] Display Parameter Allowable Values
changes to Heater Id.no Device ID number 00 to 99
Current Reading (remote communications)
[ Ht.rd ] (indication bAUd Baud, parity and See chart below
only) and [ bAUd ]
data bit selection
changes to Heater
Break Alarm Setpoint CAL.L Calibration low Preset at factory
[ Ht.SP ] (indication CAL.H Calibration high Preset at factory
only, either 00-30 A or
Available Communications Settings
00-60 A).
Display Description
Baud Rate Parity Data Bits Stop Bits
3.o.7 300 odd 7 2
6.o.7 600 odd 7 2
12.o.7 1200 odd 7 2
24.o.7 2400 odd 7 2
3.n.8 300 none 8 1
6.n.8 600 none 8 1
12.n.8 1200 none 8 1
24.n.8 2400 none 8 1

14
Parameter
Descriptions
Menu “03”
Display Parameter Allowable Values
Setting output cycle
ALr1 Alarm 1 preset Dependent on sensor range
time to “00” initiates
ALr2 Alarm 2 preset Dependent on sensor range
a 200 ms timebase. A
(if ordered)
cycle time setting is
CY.t1 Cycle time output 1 00 to 120 seconds
required for smooth
CY.t2 Cycle time output 2 00 to 120 seconds
proportional action.
SP.tt Setpoint target time Off/1 to 100 minutes
Too long a setting will
(ramp-to-setpoint)
cause proportional
L.SP.L Lower setpoint limit Dependent on sensor range
ripple; too short will
U.SP.L Upper setpoint limit Dependent on sensor range
decrease relay contac-
L.SCL Low scale setting -1999 to 9999
tor life.
H.SCL High scale setting -1999 to 9999
Output Type Recommended Setting (seconds)
When changing
B (5A/3A) 15 to 120 Note: Shorter cycle times
thermocouple types,
E (0-20 mA) 00 may be used when driving
be sure to check/adjust
F (4-20 mA) MUST be set to 00 heater loads directly.
upper and lower set-
S (pulsed 20 Vdc) 00 to 120
point limit values.
T (S.S. relay) 15 to 120
Y (5A/3A) N.C. 15 to 120 (Output 2 only)

Notes on Setpoint Target Time: The [ SP.tt ] parameter allows the operator to enter a time delay for the
process to reach setpoint temperature (ramp to setpoint), from disabled [ OFF ] or 1 to 100 minutes. When
enabled, the ramp sequence starts on power-up. The ramp-to-setpoint feature will also be initiated whenever a
new setpoint target time is entered AND the Setpoint Value is 5° F or more from the current process temperature.
In operation, the controller’s lower window display will flash or to indicate that it is “ramping” up or
down to setpoint. The Setpoint Value cannot be changed during this procedure. After it is finished, the operator
can adjust the setpoint temperature to the desired value.
While in ramp startup, the ramp-to-setpoint mode can be aborted and the controller returned to regular
operation by pressing the Parameter/Access key until parameters are displayed and then pressing the
Mode key once.

15
Parameter Menu “02”
Descriptions Display Parameter Allowable Values
Gn.o1 Gain Output 1 00 to 400 (This value may
(PID heat gain) exceed 400 during
autotuning.)
Setting Rate (Derivative) Gr.o2 Gain Ratio Output 2 0.0 to 2.0
or Reset (Integral) to (PID cool gain ratio)
[ 00 ] disables that H.HYS Heat Hysteresis 01 to 100°
aspect of PID control. C.HYS Cool Hysteresis 01 to 100°
The ratio for non-zero HYS1 Output 1 Hysteresis 1 to 100 units
settings of rate-to-reset HYS2 Output 2 Hysteresis 1 to 100 units
is limited to a minimum SPr.2 Spread Adjustment, Output 2 0 to 100 units
of 1:4, i.e., Reset value C.SPr Cool Spread 0 to 100°
cannot be set any lower rAtE PID rate 00 to 900 seconds
than four times Rate. rSEt PID reset 00 to 3600 seconds
dPnG Damping (see notes) Lo, nL, Hi, Off
The parameters of Heat
Hysteresis, Cool
Hysteresis and Cool Notes on Damping: The damping parameter is an autotune feature that
Spread are only avail- enables more precise control of setpoint overshoot during recovery from
process upsets in which thermal or transfer lag is a factor. See Figure 12.
able when Output 1 Use the correct setting prior to autotuning to compensate for power and
and/or Output 2 are set load/sensor coupling characteristics.
to on/off mode [Ht.O] or Lo = Fast recovery with slight overshoot. For single-lag processes.
[CL.O]. They replace Ex. Adequate power and excellent load/sensor coupling.
Gain Output 1 and nL = Normal recovery with no overshoot. For two-lag processes.
Gain Ratio Output 2, Ex. Properly sized heaters or components and good load/sensor
respectively. coupling.
Hi = Slow recovery with no overshoot. For three-lag processes.
Ex. Overpowered with multiple lags. Poor load/sensor
coupling.
Off = Autotune disabled; manual output control.

Figure 12. Typical Lag Processes

Immersion Heater
Lag

Flow

a. Single Lag a1. Single Lag with T/C2

Dead Time
T/C1

Flow T/C

Tank Wall =
Thermal Resistance
b. Two Lag Strip Heater

Thermal
Flow
Resistance

Thermocouple Thermal
in Well Capacity
c. Three Lag Strip Heater
16
Tuning
Procedures
Introduction
For best results in The Series 16 is an “on demand” autotuning controller that
tuning the temperature automatically sets PID parameter values (Proportional Band,
controller, the setpoint Reset and Rate) before the process reaches setpoint. A damp-
value should be at least ing setting (menu level “02”) MUST be selected for autotuning
100° F above or below to take place. (see Notes on Damping, page 19). The con-
ambient temperature. troller may also be tuned manually (see page 20).

Autotuning the Series 16 Temperature

Controller
1) With the power off and the process at ambient, apply
While some processes
power and immediately put the controller in Standby mode
other than heat or cool
by holding the key for four seconds until [ StbY ]
applications may
flashes in the lower display window.
respond successfully to
autotuning procedures, 2) Enter the desired Setpoint Value using the appropriate
the controller must be Raise or Lower key. [ StbY ] will continue to flash.
manually tuned for 3) If controller is in menu level “00” or “01”, hold the
most non-temperature Parameter/ Access key for 11 seconds until [ Ac.Cd ]
processes. appears. Then change to menu level “05”. Otherwise,
press the key once and use the key to select
menu level “05”.
4) Press the Parameter/Access key twice until [ SnSr ] is
displayed to make sure that the proper sensor has been
selected. Then set the controller’s heating mode or alarm
functions by pressing the Parameter/Access key again
until [ OUt1 ] is displayed. (If you scroll past it, just
continue scrolling until the parameter menu repeats.)
Using the appropriate Raise or Lower key, select
the one of the following settings according to the require-
ments of your process. Note: For autotuning, at least one
output MUST be set to PID mode.
Mode Output 1 (Heat) Setting Output 2 (Cool) Setting
PID [ Ht.P ] [ CL.P ]
On/Off [ Ht.O ] [ CL.O ]
Alarm [ ALr ] [ ALr ]
Press the Parameter/Access key again to step to out-
put 2 [ OUt2 ]. Repeat the selection process for cooling
mode or alarm. (If only one output is PID, set the other
output to either On/Off or Alarm.)

17
Tuning
Procedures
5) Press the Parameter/Access key again to display the
Cooling Type parameter [ CoL.t ], and select either
Normal/Linear output [ nor ] or Water-Cooled/Non-Linear
output [ H2o ].
6) Exit menu level “05” by pressing the Mode key once.
The lower window will flash [StbY]. Now press the
Parameter/Access key once. The lower window will
display [Ac.Cd ] and [ 05 ]. Press the Lower key twice
to select menu level “03”.
7) Press the Parameter/Access key and select Cycle Time
for Output 1 [ CY.t1 ] and Cycle Time for Output 2 [ CY.t2 ].
For Control Output type B, T or Y, enter “15”. For Control
Output type E, F or S, enter “00”.
8) Press the Parameter/Access key until Setpoint Target Time
[ SP.tt ] is displayed. Select [ OFF ].
9) Press the Mode key once. The lower window will again
flash [StbY]. Press the Parameter/Access key once and
the lower window will display [Ac.Cd ] and [ 03 ]. Press the
Lower key once to select menu level “02”.
10) Press the Parameter/Access key and scroll through
the displayed parameters. If Gain Ratio [ Gr.o2 ] is dis-
played, set it to [ 1.0 ]. Otherwise, continue scrolling until
[dPnG ] appears. Set Damping initially to Normal [ nL ].
(This setting may have to be changed later).
11) Press and hold the Mode key until [ tUnE ] flashes
in the lower display window. The controller is now autotun-
ing. When it stops flashing, the autotuning procedure is
completed and the controller is ready for your process.
As a security measure, you may wish to place the controller
in Key Lock “00” or Limited Access “01” Run mode by
changing menu levels as instructed previously.
Note: Re-tune controller only from ambient temperature.
Autotuning will not function when process is at setpoint.

18
Tuning
Procedures

Before autotuning can take place, you must select a damping

setting. If the damping parameter does not appear on the menu, you
have not selected a PID option for outputs 1 or 2. Refer back to step
(4) and select the proper setting(s).

During autotuning, the process temperature

will gradually cycle from ambient to setpoint. When autotuning is
complete, the [ tUnE ]
display will stop flashing and the Gain, Rate and Reset numbers
"learned" will be kept in memory for subsequent startups.

Figure 13. Typical

“Autotune”
Temperature Profile.

350°F
SV
(Temp)
Stops flashing
tUnE

Initiate
Auto-tune
from Stby
ambient temperature (Time)

19
Tuning
Procedures
Manual Tuning Procedure - Temperature
If overcooling exists on Controller (Zeigler-Nichols PID Method)
heat/cool processes This tuning method may be used if the spread between ambi-
after autotuning,
ent temperature and process operating temperature is small.
decrease Gain Ratio
[ Gr.o2 ] in steps of 0.1 For best results, the use of a recording device is suggested
until oscillation is when tuning with this method.
minimal. If cooling is 1) Disable any cooling device used.
sluggish, increase the
value in steps of 0.1 2) Apply power and place the controller in Standby by
until optimum results pressing and holding the Mode key for four seconds.
are achieved.
3) Using Raise or Lower key, adjust setpoint to
desired value.
4) Access menu level “02” following instructions given
Gain ratio [ Gr.o2 ] is
previously.
the cooling gain
expressed as a factor 5) Using the Parameter/Access key, index to Heat Gain
of the heating gain. [ Gn.o1 ]. Select [ 01 ].
Ex. [ Gn.01 ] = 100 6) Index to Gain Ratio [ Gr.o2 ] and select [ 1.0 ].
Cooling Gain = 50
[ Gr.o2 ] = .5 7) Index to Rate [ rAtE ] and select [ 00 ].
8) Index to Reset [ rSEt ] and select [ 00 ]. Note: In order to
set Reset to [ 00 ] , Rate must first be set to [ 00 ].
9) Change to menu level “03”.
10) Index to Cycle Time 1 [ CY.t1 ] and select the timebase,
in seconds, appropriate to the device being controlled.

20
Tuning
Procedures
11) Repeat for Cycle Time 2 [ CY.t2 ].
12) Change to menu level “05”.
13) Set Cooling Type [ CoL.t ] to [ nor ].
14) Press the Mode key once. Setpoint Value will be
displayed. The recording device should now be tracking
process temperature.
15) Double the Gain [ Gn.o1 ] until a small, sustained oscilla-
tion is visible on the recording device’s trace.
16) Measure the period of one cycle of oscillation (“T” on the
diagram below).

17) Divide the period of oscillation (T) by eight (8). The

resulting number is the correct Rate time [ rAtE ] in sec-
onds. Multiply this number by four. This is the correct
Reset time [ rSEt ] in seconds.
18) Multiply the gain (from step #15) by 0.6 and enter this
number as Gain [ Gn.o1 ].
19) Enable the cooling device. If overcooling exists, decrease
the Gain Ratio [ Gr.o2 ] in steps of 0.1 until temperature
oscillation stops. If cooling is sluggish, increase the Gain
Ratio in steps of 0.1 until optimum results are achieved.

21
Tuning
Procedures
Manual Tuning Procedure - Process
Controller (Zeigler-Nichols PID Method)
A chart recorder to monitor the process variable is required.
The controller must be properly scaled and filtering set as
instructed previously.
1) Apply power and place the controller in Standby by holding
the Mode key for four seconds.
2) Adjust the setpoint to the desired value.
Calculate and enter these
numbers: 3) Access menu level “05” and select one output: [ OUt 1 ]
Rate [ rAtE ] = T/8 for reverse-acting control or [ OUt 2 ] for direct-acting
Reset [ rSEt ] = T/2 control. Set the active output to PID [ Pid ] and the unused
Gain [ Gn.01 ] = Gain from output to Alarm [ ALr ] or On/Off [ On.F ].
Step (6)
4) Access menu level “02” and set [ Gn.01 ] to 1.0; [ Gr.o2 ] to
On noisy processes,
where Rate cannot be used:
1.0; and [ rAtE ] and [ rSEt ] to “00”.
Gain [ Gn.01 ] = from Step 5) Press the Mode key for four seconds until display
(6) x 0.45 flashes [ tUnE ]. Press the Mode key for another four sec-
Reset [ rSEt ] = T/1.2 onds and the process will run in closed loop mode.
6) While monitoring the chart, increase Gain [ Gn.o1 ] by dou-
bling the gain number until the process variable becomes
unstable. Then decrease Gain until the process oscillations
are sustained, neither increasing nor decreasing in ampli-
tude as a result of momentary setpoint change.
7) Multiply the Gain from Step (6) by 0.6.
8) Measure the period of one complete cycle of oscillation,
“T”, in seconds.
Special Functions
Auto/Manual Operation (Standard)
To put the controller in manual mode, set the damping [dPnG]
In manual control parameter in menu level “02” to [ OFF ]. Press and hold the
mode, error conditions Mode key for four seconds until the lower display window
such as A/D errors flashes [ StbY ]. Hold down the Mode key for another four sec-
and open or reversed onds to initiate manual operation. The lower display window
sensors will be will flash percentage of output power, from 100 to
ignored. -100, alternating with the output controlled (temperature
controllers will flash [ HEAt ] or [ CooL], process controllers
will flash [ OUt1 ] or [OUt2 ].) To take the controller out of
manual mode, press and hold Mode key to four seconds.

Note: The Series 16 controller can only be ordered with one of

the following Special Functions installed per instrument.

Remote Setpoint Select

If your Series 16 controller was ordered with this option, you
may select either of two setpoints for your process. The sec-
ond setpoint can be enabled only by an external switch or sig-
nal, according to your ordering specifications. The "F2" LED on
the front panel will illuminate when a second setpoint is select-
ed. If you do not know how your Series 16 was configured,
refer to the ordering code and description on page 39.
22
Special Functions
Option Part # Description
40 External switch wired to terminals 6 and 7
Switch Open: Normal operation, first setpoint enabled
Switch Closed: Second setpoint enabled
Setpoint Adjustments: Made from front panel

41 External switch wired to terminals 6 and 7

Switch Closed: Normal operation, first setpoint enabled
Switch Open: Second setpoint enabled
Setpoint Adjustments: Made from front panel

42 0-5 Vdc signal at pins 6 and 7

0 Vdc: First setpoint enabled
5 Vdc: Second setpoint enabled
Setpoint Adjustments: Made from front panel

Maximum Input Impedance: 400 ohms @ +5 Vdc , 5 mA

Figure 14. Wiring Diagram for Remote

Setpoint Select Option

23
Special Functions
Process Variable Retransmission
These output values If your Series 16 controller was ordered with this option, you
are linear with and may retransmit the signal representing the process variable
dependent upon the for analysis or storage to an external device that accepts ana-
sensor being used, log input, such as a chart recorder, datalogger, or process
i.e., the lowest control computer. These outputs are:
value of the sensor’s
output range corre- Suppressed: 1-5 Vdc/4-20 mAdc
sponds to zero or
low for the output Unsuppressed: 0-5 Vdc/0-20 mAdc
function.
Process Variable Retransmission Specifications
For voltage output, a Iout (current output) = 0-20 mA/4-20 mA
jumper must be Voltage Headroom = 8 Vdc (standard) 18 Vdc
installed between (for multiple recording devices)
terminals 13 and 14. Vout (voltage output) = 0-5Vdc/1-5 Vdc
Iout Max = 20 mA

Figure 15. Wiring Diagram for Process

Variable Retransmission

24
Special Functions
Heater Break Alarm (Series 16 Temperature Controller)
The Heater Break The heater break alarm option detects failures in the load or
Alarm option is power handler and provides an alarm output. It uses an exter-
not available on nal current transformer to monitor the load current. If the
controllers with an load current falls below a set current value, the alarm output
“F” type output. is activated.
With this option, a heater current reading [ Ht.rd ] from a
With the Heater current transformer is displayed at menu level “04”, along
Break Alarm option, with the preset Heater Current Alarm Setpoint Value [ Ht.SP ],
cycle time is limited either 00-30 A or 00-60 A.
to greater than 2 Current Transformer Specifications
seconds. .29 Dia. Opening
INDICATING RANGE: 2 thru 100 A
MAX. CONT. CURRENT: 100 A
MAX. TRANSIENT CURRENT: 150 A for 5 sec.
WORKING CLASS: 600 • FREQUENCY: 50-60 Hz
WEIGHT: .5 Oz (14 grams)
LEAD WIRE: #22 AWG UL Style 1213
CASE COLOR: Black • CASE MATERIAL: Thermoplastic

Figure 16. Current Transformer Supplied with Heater

Break Alarm Option, Part # 580E023UOI

Figure 17. Wiring Diagram for Heater Break Alarm

25
Special Functions
Transducer Excitation
The transducer excitation voltage option is used to produce
a constant dc voltage of 10, 12 or 15 Vdc out to an external
device, eliminating the need for an additional external power
supply. Refer to the ordering code if you do not know which
voltage output was specified.

Option Ordering Code Voltage Output

50 10 V
51 12 V
52 15 V
53 5V

Maximum Current = 22 mA

Figure 18. Wire Diagram for 2-Wire Sensor Input with

Transducer Excitation Option

26
Digital
Communications
RS232
Two communication This method allows bidirectional data transfer via a three-
options are available conductor cable consisting of signal ground, receive input
for the Series 16 which and transmit output. It is recommended for communication
allow interfacing to distances less than fifty feet between the computer terminal
remote devices utilizing and the instrument. Note: Multiple instruments cannot be
the most common connected to the same port.
industry standards,
RS232 and RS485. The RS232 port is optically isolated to eliminate ground loop
problems. Typically, “Data Out” of the computer/terminal
connects to the “RCV” terminal. “Data In” connects to the
“XMT” terminal. If shielded cable is used, it should be
connected to the frame ground at one end only. Signal ground
WARNING is to be connected at appropriate ground terminals (refer to
Signal ground only. wiring diagram, page 28).
Grounding to frame
may damage the
controller and void
RS485
warranty. The RS485 multipoint capability allows up to 32 controllers to
be connected together in a half-duplex network or up to 100
controllers with an appropriate communications repeater. This
method allows bidirectional data transfer over a shielded
twisted pair cable. The twisted pair cable is a transmission
line; therefore, terminating resistors are required at the most
distant ends of the line to minimize reflections (typically 60
ohms from each line to signal ground). The RS485 circuit is
fully optically isolated, eliminating ground loop problems.
Parallel drops from the transmission lines should be kept as

27
Digital
Communications
short as possible; however, the line may be daisy-chained at
Note: Call factory for a each controller. The polarity of the line is important and each
recommended RS485 device will specify an “A” (+) and “B” (-) connection.
converter.

Figure 19. Wiring

diagram for digital communications.

*One PC to one controller

only

28
Digital
Communications
Table 1. Communications Parameter List
(Temperature Controller)
Parameter No. Description Display Minimum Maximum
00 Process Value nnnn Sensor Dependent
01 Setpoint nnnn Low Limit High Limit
02 Access Code Ac.Cd 00 05
03 Gain Output 1 Gn.o1 00 400
04 Gain Ratio 2 Gr.o2 0.0 2.0
05 Rate rAtE 00 900
06 Reset rSEt 00 3600
07 Heat Hysteresis H.HYS 01 100
08 Cool Hysteresis C.HYS 01 100
09 Cool Spread C.SPr 00 100
10 Damping dPnG 00 Low/Normal/High
11 Alarm 1 ALr1 Range Dependent
12 Alarm 2 ALr2 Range Dependent
13 Cycle Time 1 CY.t1 00 120
14 Cycle Time 2 CY.t2 00 120
15 Setpoint Target Time Sp.tt 00 (OFF) 100
16 Low Setpoint Limit L.SP.L Sensor Dependent
17 High Setpoint Limit U.SP.L Sensor Dependent
18 Controller ID Id.no 00 99
19 Baud Rate bAUd 300 2400
Table 2. Communications Parameter List
(Process Controller)
Parameter No. Description Display Minimum Maximum
00 Process Value nnnn Low Scale High Scale
01 Setpoint nnnn Low Scale High Scale
02 Access Code Ac.Cd 00 05
03 Gain Output 1 Gn.o1 00 400
04 Gain Ratio 2 Gr.o2 0.0 2.0
05 Rate rAtE 00 900
06 Reset rSEt 00 3600
07 Hysteresis 1 HYS.1 01 100
08 Hysteresis 2 HYS.2 01 100
09 Spread 2 SPr.2 00 100
10 Damping dPnG 00 Low/Normal/High
11 Alarm 1 ALr1 Low Scale High Scale
12 Alarm 2 ALr2 Low Scale High Scale
13 Cycle Time 1 CY.t1 00 120
14 Cycle Time 2 CY.t2 00 120
15 Setpoint Target Time Sp.tt 00 (OFF) 100
16 Low Scale L.SCL -1999 9999
17 High Scale H.SCL -1999 9999
18 Controller ID Id.no 00 99
19 Baud Rate bAUd 300 2400
Table 3. Serial Communications Data Format
Baud Baud Parity Data Stop
Code Rate Bits Bits
0 300 Odd 7 2
1 600 Odd 7 2
2 1200 Odd 7 2
3 2400 Odd 7 2
4 300 None 8 1
5 600 None 8 1
6 1200 None 8 1
7 2400 None 8 1

29
Digital
Communications
Interface Examples
This section describes the protocol for communication
between an Series 16 controller and either a video display ter-
minal or computer ( referred to below as “the host”).
Message strings may be of two types — commands to con-
troller or responses from controller.

General Comments
One host and multiple controllers may be interconnected on
a single bus. The host may send commands to any controller
and may receive responses from any controller. Each
controller on the bus is assigned an identification code
between 00 and 99. No two controllers on a given bus may
have the same identification code. Controllers are not capable
of communicating with other controllers.
Every valid message begins with a pound-sign (#) character.
Every valid message ends with a carriage-return (<CR>)
character.
A valid message is composed of: Start Message, Controller ID
Code, Command, Parameter and Data.
Every response begins with a line-feed (<LF>) character and
ends with a carriage-return, line-feed pair (<CRLF>).

30
Digital
Communications

Caution:
Modifying parameter #19 (Baud Rate) by host may cause
loss of data link.

Figure 20. General Communications Message Format

#[controller id] [command] [parameter number]<new value><units> [CR]

OPTIONAL

OPTIONAL
ONE
Character Up to SIX
Start of Upper case Characters
message or Lower ONE Leading End of
case Sign message
R Read ‘-’,‘+’ or
MModify Space and
E Enter FOUR
Numeric
Characters
Up to TWO with decimal
Up to TWO Numeric for decimal
Numeric Characters parameters
Characters 00 to 99
00 to 99

ONE
Character
F Deg F
N ON 0 Standby C Deg C
(Select) 1 Autotune U PROCESS
F OFF SENSOR
2 Manual None for
SPECIAL (Deselect) 3 Ramp default
COMMANDS ? STATUS 9 Version Temperature
(Status Only) units or NON-
THERMAL
parameters

Example: For Standby “On”, type #01N0[CR].

31
Digital
Communications
Figure 21. Sample Communications Commands

STANDBY ‘ON’ COMMAND TO CONTROLLER STANDBY RESPONSE FROM CONTROLLER

Controller Id STANDBY

End of
Message

< >
‘#01N0 CR < > < >< >
‘ LF #01N0 CR LF ’
Command
Executed
ON (Select)
Start of Message Command

STANDBY ‘OFF’ COMMAND TO CONTROLLER STANDBY RESPONSE FROM CONTROLLER

Controller Id STANDBY

End of
Message

< >
‘#01F0 CR < > < >< >
‘ LF #01F0 CR LF ’
Command
Executed
OFF (Deselect)
Start of Message Command

STANDBY ‘?’ COMMAND TO CONTROLLER STANDBY RESPONSE FROM CONTROLLER

Controller Id STANDBY

End of
Message

< >
‘#01?0 CR
< > < >< >
‘ LF #01F0 CR LF ’
Standby STATUS
is ‘off’

Status REQUEST N Standby STATUS

Start of Message Command is ‘on’

Figure 22. Requesting a Parameter from a Controller

SAMPLE: READ, MODIFY, ENTER COMMANDS

READ MESSAGE TO CONTROLLER READ RESPONSE FROM CONTROLLER

Controller Id Parameter Number

Units
End of
Message

< >
‘#01R00 CR ’ < > < >< >
‘ LF #01R00 = 0120F CR LF ’

Value read from controller

Read
Start of Message Command

MODIFY COMMAND TO CONTROLLER MODIFY RESPONSE FROM CONTROLLER

Parameter Number
Controller Id
Units

Units

‘#01M01 0200F CR ’< > < > < >< >

‘ LF #01M00 = 0200F CR LF ’
End of
New Value message Modified Value
Start of Message ‘space’ for
Positive
Modify Command

ENTER COMMAND TO CONTROLLER ENTER RESPONSE FROM CONTROLLER

Parameter Number
Controller Id
Units
Units

‘#01E01 0200F CR ’< > < > < >< >

‘ LF #01E00 = 0200F CR LF ’
End of
New Value message Entered Value
Start of Message ‘space’ for
Positive
Enter Command

32
Communications
Notes
1. The controller will respond with <LF>ERROR<CR><LF>
Caution: for messages containing invalid/incorrect commands,
Wherever possible, parameter number or data (with decimal, if needed).
avoid using the
2. Process Value is a read-only parameter; therefore, a mod-
“Enter” command
and use “Modify” or ify or enter command for Process Value will result in a
“Read” instead. The <LF>ERROR<CR><LF> response.
“Enter” command
makes permanent 3. For modify or enter command: if the new value is out of
changes to the the parameter’s range, the controller will default to the
NOVRAM in the Series highest or lowest allowable parameter value.
16’s microprocessor,
and after accepting a 4. Parameters with decimal data must contain a decimal
maximum capacity of character in the data portion of the message.
100,000 “Enter”
statements, it will have 5. Ramp “on” command (Setpoint Target Time) will not be
to be returned to the executed if ramp time is set to zero or absolute deviation
factory and replaced. between Setpoint and Process Value is less than or
greater than 5 temperature or process units.
6. Autotune, manual and ramp commands are mutually
exclusive, i.e., selecting manual while autotune is enabled
will abort the autotune mode.
7. If the controller is in Standby mode, selecting autotune,
manual or ramp will de-select Standby.
8. Setpoint should not be modified while the controller is in
autotune or ramp mode.
9. The Setpoint Value enter command should not be execut-
ed while the controller is in manual mode.

33
Recalibration
Your Series 16 has been calibrated at the factory, and need
not be adjusted during the life of the controller unless sensor
Only qualified
individuals utilizing type is changed from thermocouple to RTD, or vice versa. In
the appropriate the event that recalibration is warranted, follow these proce-
calibration equip- dures.
ment should attempt 1) Access menu level “05” as previously instructed and
recalibration of select the sensor type.
the controller. For
assistance, contact 2) Use a calibrator with a range appropriate for the unit to be
your Athena repre- calibrated and set the range, and a low or zero value.
sentative or call 3) Access menu level “04” and then the Parameter/Access
1-800-782-6776. key until [ CAL.L ] is displayed. Then, press the Raise
or Lower key until the number in the controller’s
upper (PV) display window matches the indicated value of
the calibration instrument.
4) Enter a value on the calibration instrument corresponding
with the high-end value of the sensor range (span).
5) Again, in menu level “04”, press the Parameter/Access
key until [ CAL.H ] is displayed. Then, press the Raise
or Lower key until the number in the controller’s
upper (PV) display window matches the indicated value of
the calibration instrument.
6) Repeat steps 3 through 5 until all readings agree.
7) Return the controller to regular operation by pressing the
Mode key.

Error Codes
Display Problem Action

[ Err.H ] Open sensor Check sensor and wiring

Check type of sensor
Recalibrate

[ Err.L ] Reversed sensor Check sensor and wiring

Check type of sensor
Recalibrate

[ Err.O ] A/D error Return to factory

[ Err.J ] A/D error Return to factory

---- Display out-of-range Sensor over- or under-range

34
Warranty/Repair
Information
Two-Year Limited Warranty
Other than those expressly stated herein, THERE ARE
NO OTHER WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED,
AND SPECIFICALLY EXCLUDED BUT NOT BY WAY OF LIMITATION,
ARE THE IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR
PURPOSE AND MERCHANTABILITY.
IT IS UNDERSTOOD AND AGREED THE SELLER’S LIABILITY
WHETHER IN CONTRACT, IN TORT, UNDER ANY WARRANTY, IN
NEGLIGENCE OR OTHERWISE SHALL NOT EXCEED THE RETURN OF
THE AMOUNT OF THE PURCHASE PRICE PAID BY THE PURCHASER
AND UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR
SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
THE PRICE STATED FOR THE EQUIPMENT IS A CONSIDERATION IN
LIMITING SELLER’S LIABILITY. NO ACTION, REGARDLESS OF
FORM, ARISING OUT OF THE TRANSACTIONS OF THIS AGREEMENT
MAY BE BROUGHT BY PURCHASER MORE THAN ONE YEAR AFTER
THE CAUSE OF ACTION HAS ACCRUED.
SELLER’S MAXIMUM LIABILITY SHALL NOT EXCEED AND BUYER’S
REMEDY IS LIMITED TO EITHER (i) REPAIR OR REPLACEMENT OF
THE DEFECTIVE PART OR PRODUCT, OR AT SELLER’S OPTION (ii)
RETURN OF THE PRODUCT AND REFUND OF THE PURCHASE
PRICE, AND SUCH REMEDY SHALL BE BUYER’S ENTIRE AND
EXCLUSIVE REMEDY.

Unit Repairs
It is recommended that units requiring service be returned to
an authorized service center. Before a controller is returned
for service, please consult the service center nearest you.
In many cases, the problem can be cleared up over the tele-
phone. When the unit needs to be returned, the service center
will ask for a detailed explanation of problems encountered
and a Purchase Order to cover any charge. This information
should also be put in the box with the unit. This should
expedite return of the unit to you.

This document is based on information available at the time

of its publication. While efforts have been made to render
accuracy to its content, the information contained herein does
not cover all details or variations in hardware, nor does it
provide for every possible contingency in connection with
installation and maintenance. Features may be described
herein which are not present in all hardware. Athena Controls
assumes no obligation of notice to holders of this document
with respect to changes subsequently made.
Proprietary information of Athena Controls, Inc. is furnished
for customer use only. No other use is authorized without the
written permission of Athena Controls, Inc.
35
Technical
Specifications
Performance
Accuracy ±0.2% of full scale, ± one digit
Setpoint Accuracy 1 degree/0.1 degree
Temperature Stability 5 µV/°C max; 3 µV/°C typical
TC Cold End Tracking 0.05° C/°C ambient
Noise Rejection Common mode >100 dB
Series Mode >70 dB
Process Sampling Rate 10 Hz (100 ms)
Inputs
Thermocouple K, J, N, R, T, S,
Maximum lead resistance 100 ohms
for rated accuracy
RTD Platinum 2- and 3-wire, 100 ohms at
0° C, DIN curve standard (0.00385)
Linear 0-50 mV/10-50 mV, 0-5 V/1-5 V
0-20 mA/4-20 mA

Input Impedances
0-50 mV/10-50 mV: 1 K ohm ± 1%
0-5/1-5 V: 100 K ohms ± 1%
0-20 mA/4-20 mA: 2.5 ohms ± 1%
0-10 V/2-10 V: 200 K ohms

36
Technical
Specifications
Outputs
#1 Reverse acting (heating or alarm)
#2 Direct acting (cooling or alarm)
B Relay, 5 A @ 120 Vac resistive
3 A @ 240 Vac
E 0-20 mAdc
F 4-20 mAdc, 500 ohms max.
S 20 Vdc pulsed
T Solid-state relay, 120/240 Vac,
zero voltage-switched,
1 A continuous, 10 A surge
@ 25° C
Y (Output 2 only) N.C. Relay, 5 A @ 120 Vac resistive
3 A @ 240 Vac
Alarms
Electromechanical relay, 5 A @ 120
Vac,
3 A @ 240 Vac (Output 1 OR 2 only)

Dual-Alarm option: Two solid-state

relays, 120/240 Vac, zero voltage-
switched, 1 A continuous, 10 A
surge
@ 25°C
Control Characteristics
Setpoint Limits Limited to configured range
Alarms Adjustable for high/low; selectable
process or deviation
Rate 0 to 900 seconds
Reset 0 to 3600 seconds
Cycle Time 0.2 (zero setting) to 120 seconds

37
Technical
Specifications
Gain 0 to 400
Gain Ratio 0 to 2.0 (in 0.1 increments)
Control Hysteresis 1 to 100 units (on/off configuration)
Cool Spread, Output 2 0 to 100° F/C (above setpoint)
(Temperature Controller)
Spread 2, Output 2 0 to 100 units (above setpoint)
(Process Controller)
Damping Selectable (low, normal, high, off)
Setpoint Target Time 0 (off) to 100 minutes
(Ramp-to-Setpoint)
Autotune Operator-initiated from front panel
Manual Operator-initiated from front panel

General
Line Voltage 115 to 230 V ±10%, 50-60 Hz
115 to 300 Vdc ±10% (Auto-Polarity)
Display Dual, 4-digit 0.36" (9.2 mm) LED dis-
play
Process Value: Orange
Setpoint Value/Menu: Green
Power Consumption Less than 6 VA (@ 120/240 Vac)
Panel Cutout 1.771" x 1.771" (45 mm x 45 mm)
Depth Behind Panel 3.937" (100 mm)
Front Panel Rating NEMA 4X
Operating Temperature 32 to 131° F (0 to 55° C)
Humidity Conditions 90% R.H. max., non-condensing
Parameter Retention Solid-state, non-volatile memory
Connections Input and output via barrier strip
with locking terminals
Contacts Twin bifurcated

38
Ordering Codes

Model 16
Special Options -
See List
Input Range Code Output 1 Options If NONE: Enter 00
"K" TC 0 to 2460° F KF (Consult Factory)
"K" TC -18 to 1349° C KC Code Standard Options
"J" TC 0 to 1400° F JF 0 = None 00 = None
"J" TC -18 to 760° C JC B = Relay
"N" TC 0 to 2370° F NF F = 4-20 mA Dual Alarms
"N" TC -18 to 1299° C NC S = Pulsed 20 10 = S.S. Relay
Vdc 20 = Floating Transistor
"R" TC 0 to 3200° F RF T = S.S. Relay Open Collector Switch
"R" TC -18 to 1760° C RC E = 0-20 mA 21 = 24 Vdc drive
"T" TC -200 to 600° F TF 22 = S.S. Relay - N.C.
"T" TC -129 to 316° C TC
"S" TC 0 to 3200° F SF Communications
"S" TC -18 to 1760° C SC 30 = RS-232
Platinel II 0 to 2372° F LF Output 2 31 = RS-485
Platinel II -18 to 1300° C LC
100 ohm RTD -328 to 1562° F PF Code Remote Setpoint Select
100 ohm RTD -200 to 850° C PC 0 = None (w/ alarm)
B = Relay 40 = Switch Close
100 ohm RTD -199.0 to 450.0 ° F 41 = Switch Open
DF F = 4-20 mA
S = Pulsed 20 42 = 5 volt Input
100 ohm RTD -128.8 to 232.2° CDC Vdc
1 to 5 V Scaleable L1 T = S.S. Relay Transducer Excitation
10 to 50 mV Scaleable L2 E = 0-20 mA 50 = 10 Vdc
4 to 20 mA * Scaleable L3 Y = N.C. 51 = 12 Vdc
0 to 5 V Scaleable L4 Mechanical 52 = 15 Vdc
0 to 50 mV Scaleable L5 Relay
0 to 20 mA* Scaleable L6 Contacts Process Variable
Output #2 Retransmit Signal
0 to 10 V Scalable L7 60 = 4-20 mA
2 to 10 V Scalable L8 0nly
61 = 1-5 Vdc
0 to 1V Scalable L9 62 = 0-20 mA
63 = 0-5 Vdc

Heater Break Alarm

70 = 5-30 Amps
71 = 10-60 Amps

39
Quick Setup Instructions - Series 16 Temperature Controller
Experienced users, already familiar with mounting and wiring the Series 16 may use these condensed instruc-
tions to autotune the controller and get started quickly.

These quick setup instructions are not meant as a substitute for reading the full
instruction manual. Please be sure to read through the manual for specific details
of operation and, most importantly, for safety precautions. If you have questions,
or experience problems with setting up your controller, consult the full instruction
manual first and, if you still need assistance, contact your Athena representative or
call 1-800-782-6776.

Access Raise Lower Mode

1. Apply power. After self-check display stops, immediately place the controller into Standby mode by
pressing and holding the key for four seconds until [ StbY ] flashes.
2. Press key until [Ac.Cd. ] flashes. (This can take anywhere from one to eleven
seconds, depending on the menu level at which the controller is currently set.)
3. If the controller is not at menu level “05”, press or until “05” appears.
4. Press until [ SnSr ] flashes. Then use or to select Sensor Type.
NOTE: Unless otherwise instructed, the following steps require that you first press the Parameter/Access
key, and then the Raise or Lower key to select the appropriate
parameter value.
5. Select Heating Mode or Alarm on Output 1 [ OUt 1 ].
[ Ht.P ] = PID [ Ht.O ] = On/Off [ ALr ] = Alarm
Repeat for Cooling Mode on Output 2 [OUt 2 ].
[ CL.P ] = PID [ CL.O ] = On/Off [ ALr ] = Alarm
Important: If only one output is PID, set the other output to either On/Off or Alarm.
6. Select Cooling Type [ CoL.t ].
[ nor ] = standard/no cooling [ H2o ] = water-cooled extruders
7. Select Alarm [ AI.H.L.], either [ HI ] or [ Lo ].
8. Select Alarm Type [ A1.P.d. ], either Process [ Pr ] or Deviation [ dE ].
9. Select Alarm Operation [ Al.O.P.], either Normal [ nor ], Latching [ LAt ] or Off [ OFF ].
10. Repeat Steps 7 through 9 for Alarm 2, if applicable.
11. Select Temperature Units [ Unlt ], either [ F ] or [ C ], then press Mode key once to display setpoint.
Use or keys to select Setpoint Value.
12. Press key once to return controller to [ Ac.Cd ] display.
13. Press key twice to select menu level “03”.
14. Select Alarm Trip Points [ ALr1 ] and/or [ ALr2 ], if applicable. Note: This menu parameter will not appear
if Alarm Operation (Step #9) is set to [ OFF ].
15. Select Cycle Times [ CY.t1 ] and/or [ CY.t2 ] as follows:
For Control Output Type — Select Cycle Time (in seconds)
B 15
E 00
F 00
S 00
T 15
Y 15 (Output 2 only)
16. Scroll to Setpoint Target Time [ SP.tt ] and set to [ OFF ].
17. Select Lower Setpoint Limit [ L.SP.L ] and Upper Setpoint Limit [ U.SP.L ] to the desired value.
18. Press Mode key once, then key once to restore [ Ac.Cd ] display. Change to menu level “02”.
19. Use the key to scroll through to the Damping menu parameter [ dPnG ]. Select normal [ nL ]. Note:
If your process is subject to thermal lag.
20. Press and hold the key until [ tUnE ] appears. When the display stops and the Setpoint Value
appears, the controller is tuned. For safety and security purposes, you may want to change to key-lock-
out menu level “00” or Limited Access Run menu level “01” before beginning your process operations.

40
Keep This Information in a Safe Place
Configured Parameters Reference Card
Series 16/18/19/25 Temperature Controllers
Model Number
Zone Location
Firmware Version No.
(Displayed when the controller is powered up after all the segments on both lines of the display have been
tested.)
Dear Customer:

Please keep this information handy – in case your controller should lose its configured
initial parameter values or for easy reference when setting up a new controller.
After auto-tuning, and when your controller is controlling well, we suggest you
write the displayed value for each of the menu parameters below. If you do not use a
listed parameter, indicate “N/A”. Using this information to document your parameter set-
tings could reduce your downtime. If you have any questions, or need further assis-
tance, please contact Athena Controls Technical Support:
Toll-free (in USA): 800.782.6776
Telephone: 610.828.2490
Fax: 610.828.7084
E-Mail: techsupport@athenacontrols.com
Website: athenacontrols.com

Configured Parameters Reference Information

Series 16/18/19/25 Temperature Controllers
Menu 2 Menu 3 Menu 5

Menu 4

41
NOTES

42
Keep This Information in a Safe Place
Configured Parameters Reference Card
Series 16/18/19/25 Temperature Controllers
Model Number
Zone Location
Firmware Version No.
(Displayed when the controller is powered up after all the segments on both lines of the display have been
tested.)
Dear Customer:

Please keep this information handy – in case your controller should lose its configured
initial parameter values or for easy reference when setting up a new controller.
After auto-tuning, and when your controller is controlling well, we suggest you
write the displayed value for each of the menu parameters below. If you do not use a
listed parameter, indicate “N/A”. Using this information to document your parameter set-
tings could reduce your downtime. If you have any questions, or need further assis-
tance, please contact Athena Controls Technical Support:
Toll-free (in USA): 800.782.6776
Telephone: 610.828.2490
Fax: 610.828.7084
E-Mail: techsupport@athenacontrols.com
Website: athenacontrols.com

Configured Parameters Reference Information

Series 16/18/19/25 Temperature Controllers
Menu 2 Menu 3 Menu 5

Menu 4

43
NOTES

44
 For technical assistance, call toll free
1-800-782-6776 (in the U.S.) or 610-828-
2490 (from anywhere in the world), or
e-mail techsupport@athenacontrols.com.

Athena Controls, Inc.

5145 Campus Drive
Plymouth Meeting, PA 19462 USA
Toll-free: 800.782.6776
Tel: 610.828.2490
Fax: 610.828.7084
techsupport@athenacontrols.com
athenacontrols.com

900M006U00 REV “C” - 082405