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Catalogo Enranger 737,727, G5

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Foreword

This Atlas of Structural Drawing is hereby worked out to better fulfill the service concept of ENRANGER, constantly improve after-sales service level and provide convenience for terminal
customers to inquire ordered accessories.
Principal assembly and structure and particulars of the main optional configuration of Model 737, 727 and G5 are all listed in this Atlas of Structural Drawing. To help you fast and accurately
inquire the genuine accessories of ENRANGER, we advise you to be aware of the following matters when using this Atlas:
1. Atlas of Structural Drawings of Enranger 737, 727 and G5 is only applicable for Enranger 737, 727 and G5.
2. Please state the number of the accessory you needed when placing an order.
3. You may look up the accessory number by the following method:
(1). Find the name of the system in which the accessory needed is installed from the table of contents (standard accessories excluded).
(2). Find the specified page according to the system name.
(3). Find the corresponding particulars by the specified page.
(4). Confirm the accessory number based on the particulars.
4. This Atlas of Structural Drawings is only for use when customers buy accessories. The pictures shown herein are all diagrams; actual product may vary due to product
enhancement.
This Atlas of Structural Drawings is drawn up based on the latest information available and the structures of Model 737, 727 and G5 may vary due to the improvement and upgrade of
technology. Please pay your attention to the notice on variation.

Please contact us if you have any questions or suggestions for this Atlas of
Structural Drawings:
Weichai (Chongqing) Automotive Co., Ltd.
Contact Address: Shuangfu New Area Industrial Park, Jiangjin District,
Chongqing
Postal Code: 402260
Tel: 023-63436190
Website: http://www.weichaimotor.com

Version No.: V201609 (trial version)


Table of Contents
Chassis ............................................................................................................................ 6 Entertainment ............................................................................................................... .76
Transmission Control Unit ................................................................................... 6 Antenna .......................................................................................................................... 78
Transmission Control Unit (CVT) ....................................................................... 8 Safety and Collision Avoidance...................................................................................... 80
Clutch Control Unit............................................................................................ 10 Vehicle Anti-Theft and Launch Safety ........................................................................... 82
Drive Shaft Unit ................................................................................................. 12 Internal and External Electric Appliance........................................................................ 84
Steering System Device ..................................................................................... 16 Battery Unit .................................................................................................................... 86
Front Suspension ................................................................................................ 20 Application of Power and Ground Distribution and Cigar Lighter ................................ 88
Front Sliding Pillar Assembly ............................................................................ 24 Battery Cable .................................................................................................................. 90
Rear Suspension ................................................................................................. 28 Engine Harness 1.5L ...................................................................................................... 92
Rear Shcok Absorber Assembly ......................................................................... 32 Engine Harness 1.5T ...................................................................................................... 94
Brake Pedal with Switch Assembly ................................................................... 34 Positive Battery Terminal Harness ................................................................................. 96
Vacuum Booster with Master Cylinder and Fluid Reservoir and Vacuum Hose Instrument Panel Harness ............................................................................................... 98
Assembly ........................................................................................................... 36 Body Harness (I) .......................................................................................................... 100
Electro-Hydraulic Control Unit with Wheel Speed Sensor Assembly ............... 40 Body Harness (II) ......................................................................................................... 102
Load sensing Proportioning Valve (Model 727) ................................................ 42 Rear Harness ................................................................................................................ 106
Brake Pipes / Hoses............................................................................................ 44 Front Lamps ................................................................................................................. 108
Brake Pipes / Hoses (Model 727)....................................................................... 48 Tail Lamps .................................................................................................................... 110
Front Brake ........................................................................................................ 52 Tail Lamps .................................................................................................................... 112
Rear Brake (Disc) .............................................................................................. 54 Windscreen Wiper ........................................................................................................ 114
Rear Brake (Drum)............................................................................................. 56 Washer .......................................................................................................................... 116
Parking Brake System Unit ................................................................................ 58
Wheel Unit ......................................................................................................... 60 Air Conditioner ...................................................................................................................... 118
Wheel Unit ......................................................................................................... 62 Air-conditioner Assembly ............................................................................................ 118
Wheel Unit (Model 727) .................................................................................... 64 Manual Air-conditioner Assembly (Model 727) .......................................................... 120
Tool Kit and Spare Tyre Device ......................................................................... 66 Electric Control System Assembly ............................................................................... 122
Driver’s Information .......................................................................................... 68 Manual Control System Assembly (Model 727) .......................................................... 124
Refrigerant Fluid Pipeline& Metal Components (Without Rear Air Conditioner)....... 126
Electric Appliances ....................................................................................................... 72 Refrigerant Fluid Pipeline & Metal Components (Rear Air Conditioner) ................... 128
Switches ............................................................................................................. 72

2
Refrigerating System Assembly ....................................................................... 130 Upper Exterior Trim Parts (II) ......................................................................................... 214
Air Duct Assembly ........................................................................................... 132 Upper Exterior Trim Parts (III) ........................................................................................ 216
Rear Internal Air Conditioner with Control Assembly..................................... 134 Upper Exterior Trim Parts (Model G5)............................................................................ 220
Lower Exterior Trim Parts (I) .......................................................................................... 222
Interior Trim ............................................................................................................... 136 Lower Exterior Trim Parts (II) ......................................................................................... 224
Instrument Panel (I) ......................................................................................... 136 Wheel Trim Assembly ..................................................................................................... 226
Instrument Panel (II) ........................................................................................ 140 Exterior Trim Panel Assembly ......................................................................................... 228
Auxiliary Instrument Panel .............................................................................. 144 Pedal Assembly................................................................................................................ 230
Seat Assembly .................................................................................................. 148 Word Mark ....................................................................................................................... 232
Trim Panel Assembly of Front Door ................................................................ 152
Trim Panel Assembly of Rear Door ................................................................. 156 Body Structure........................................................................................................................... 234
Side Panel Assembly ........................................................................................ 160 Body Structure Assembly ................................................................................................ 234
Trim Panel Assembly of Tailgate ..................................................................... 164 Side Wall Structure .......................................................................................................... 238
Rear Trunk Assembly ....................................................................................... 166 Rear Wall Structure .......................................................................................................... 242
Trim Panel Assembly of Roof .......................................................................... 168 Roof, Upper Cross Member ............................................................................................. 244
Carpet Assembly .............................................................................................. 172 Front End Structure.......................................................................................................... 246
Internal Lamp ................................................................................................... 176 Front Floor Structure ....................................................................................................... 248
Internal Sound-proof Devices .......................................................................... 178 Rear Floor Structure ........................................................................................................ 250
Safety Belt Assembly Device ........................................................................... 180 Fuel Filler Door ............................................................................................................... 252
SRS Assembly Device ..................................................................................... 184 Cap Assembly .................................................................................................................. 254
Customer Information & Labels ...................................................................... 186
Body Closures ........................................................................................................................... 260
Exterior Trim .............................................................................................................. 188 Front Door Assembly....................................................................................................... 260
Front Windshield .............................................................................................. 188 Rear Door Assembly ........................................................................................................ 268
Tailgate Glass ................................................................................................... 190 Tailgate Assembly............................................................................................................ 274
Side Glass......................................................................................................... 192 Front Metal Covers & Plates ........................................................................................... 278
Front Bumper Assembly .................................................................................. 194 Front Metal Covers & Plates ........................................................................................... 280
Upper Griller Assembly ................................................................................... 200 Interior & Exterior Rearview Mirror Assemblies ............................................................ 282
Upper Griller Assembly (Model 727) .............................................................. 204
Rear Bumper Assembly ................................................................................... 206 Engine (4A91S) ........................................................................................................................ 284
Upper Exterior Trim Parts (I) ........................................................................... 210 Cylinder Head Cover ....................................................................................................... 284
Camshaft Subassembly & Valve Mechanism .................................................................. 286

3
Cylinder Head .................................................................................................. 288 Exhaust System (4A91S) .................................................................................................342
Spark Plug, Fuel Guide Rail & Other Cylinder Head Accessories .................. 290 Cooling System (4A91S) .................................................................................................344
Intake Manifold ................................................................................................ 292 Intake System (4A91T)....................................................................................................346
Exhaust Manifold ............................................................................................. 294 Exhaust System (4A91T).................................................................................................350
Cylinder Block ................................................................................................. 296 Cooling System (I) (4A91T)............................................................................................352
Crank Connecting Rod ..................................................................................... 298 Cooling System (II) (4A91T) ..........................................................................................354
Timing Mechanism .......................................................................................... 300 Fuel System (I) ................................................................................................................356
Water Pump & Thermostat Subassemblies ...................................................... 302 Fuel System (II) ...............................................................................................................358
Belt Pulley & Driving Belt............................................................................... 304 Engine Suspension (I) ......................................................................................................362
Generator, Starter & Other Cylinder Block Accessories .................................. 306 Engine Suspension (II) ....................................................................................................366
Lubrication Subassembly ................................................................................. 308 Engine Suspension (III) ...................................................................................................368
Electronic Sensor ............................................................................................. 310 Power Assembly Control and Diagnosis .........................................................................370

Engine (TNN4G15A) ................................................................................................. 312 Transmission (5MTT155BC) .....................................................................................................372


Cylinder Block Subassembly (Model 727) ...................................................... 312 Transmission Assembly ...................................................................................................372
Crank Connecting Rod Mechanism (Model 727) ............................................ 314 Transmission Housing Subassembly ...............................................................................374
Cylinder Head Subassembly (Model 727) ....................................................... 316 Clutch Housing Subassembly ..........................................................................................378
Camshaft Subassembly & Valve Mechanism (Model 727).............................. 318 Input Shaft Subassembly .................................................................................................380
Timing Sprocket Mechanism (Model 727) ...................................................... 320 Output Shaft Subassembly...............................................................................................382
Timing Chain Cover & Exterior Accessories (Model 727) .............................. 322 Control System Subassembly ..........................................................................................386
Belt Pulley (Model 727) ................................................................................... 324 Differential Subassembly.................................................................................................388
Cooling Water Pipe & Thermostat (Model 727) .............................................. 326
Inlet Manifold Subassembly, Throttle Valve Body Assembly, Accessories Transmission (5T15C3) ..............................................................................................................390
(Model 727) ..................................................................................................... 328 Transmission Assembly (Model 727) ..............................................................................390
Exhaust Manifold Subassembly (Model 727) .................................................. 330 Gear Selection and Shifting Device Assembly (Model 727) ...........................................392
Oil Pan Assembly and Oil Collector Assembly (Model 727) .......................... 332 Transmission Housing Subassembly (Model 727) ..........................................................394
Generator, Starter Motor, Oil Filter and Other Cylinder Block Accessories Clutch Housing Assembly (Model 727) ..........................................................................396
(Model 727) ..................................................................................................... 334 Input Shaft Assembly (Model 727)..................................................................................398
Spark Plug, Oil Rail and Other Cylinder Head Accessories (Model 727) ....... 336 Idler and Idler Shaft Assembly (Model 727) ...................................................................400
Output Shaft Assembly (Model 727) ...............................................................................402
Engine Accessories..................................................................................................... 340 Differential Assembly (Model 727) .................................................................................404
Intake System (4A91S) .................................................................................... 340

4
Gear Shifting Fork Assembly (Model 727) ...................................................... 406

Transmission (VT2) .................................................................................................... 408


Oil Cooler (Model 727).................................................................................... 408
Transmission Assembly ................................................................................... 410
Transmission Housing Subassembly (I) ........................................................... 412
Transmission Housing Subassembly (II) ......................................................... 414

Auxiliary Materials ..................................................................................................... 416


Auxiliary Materials .......................................................................................... 416

5
Chassis - Transmission Control Unit

6
Chassis - Transmission Control Unit

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 10011671 Shift knob and shift plate assembly 1
2 91000112 Hexagonal flange nut M8 4
3 00024112 Shift control device assembly 1
4 90000054 Latch pin 1
5 00024114 Shift cable assembly 1
6 91000105 Hexagonal flange nut M6 2
7 91000008 Hexagonal flange bolt M6 ×16 4

7
Chassis - Transmission Control Unit (CVT)

8
Chassis - Transmission Control Unit (CVT)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 10010420 Shift handle 1
2 20000022 Gear shift instrument panel 1
00024121 Gear shift instrument panel 1
20000022 Gear shift instrument panel with boot assembly 1 Mode with 1.5L CVT

3 91000112 Hexagonal flange nut M8 4


4 10010121 Shift control device 1
5 20000024 Shift cable assembly 1 Model G5 + 1.5L CVT

6 91000008 Hexagonal flange bolt M6 ×16 4


7 91000105 Hexagonal flange nut M6 2
8 91000011 Hexagonal flange bolt M8 ×25 2
9 10010124 Shifter cable bracket 1
10 10010125 Shift linkage 1
11 10010123 Shift cable II 1

9
Chassis - Clutch Control Unit

10
Chassis - Clutch Control Unit

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 91000112 Hexagonal flange nut M8 3
2 00024151 Clutch pedal and switch assembly 1
2-1 00028952 Clutch switch 1
2-2 00024155 Clutch pedal assembly 1
3 90000123 Pin shaft 8 ×24 × 20 1
4 90000053 Latch pin 1
5 00024152 Clutch master cylinder 1
6 00024153 Oil intake hose of clutch master cylinder 1
7 90000525 Belt-type spring hose clamp 14 1
8 00024154 Clutch hard pipe assembly I 1
9 10005100 One-hole pipe clamp II 2
10 10005105 E-shaped circlip 2
11 90000077 Hexagonal flange bolt 2
12 00024156 Clutch hard pipe support I 1
13 00024158 Clutch hose assembly 1
14 00024162 Clutch hard pipe support II 1
15 91000008 Hexagonal flange bolt M6 ×16 1
16 00024161 Clutch hard pipe assembly II 1
17 10005480 Clutch slave cylinder 1
18 90000080 Hexagonal flange bolt - large-sized 2
19 90000170 Belt-type spring hose clamp 16 1

11
Chassis - Drive Shaft Unit

12
Chassis - Drive Shaft Unit

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00022554 Left drive shaft assembly 1
1-1 00022512 Drive shaft locking nut 1
1-2 00022505 Left drive shaft 1 CVT (VT2)

20004209 Left drive shaft 1 Model G5 + 1.5L CVT

2 00022553 Right drive shaft and intermediate shaft assembly 1


2-1 00022512 Drive shaft locking nut 1
2-2 00022509 Right drive shaft and intermediate shaft 1 CVT (VT2)

20004223 Right drive shaft and intermediate shaft 1 Model G5 + 1.5L CVT

3 00022556 Left drive shaft assembly 1


3-1 00022512 Drive shaft locking nut 1
3-2 00022507 Left drive shaft 1 CVT (VT3)

4 00022557 Right drive shaft and intermediate shaft assembly 1


4-1 00022512 Drive shaft locking nut 1
4-2 00022511 Right drive shaft and intermediate shaft 1 CVT (VT3)

5 00022550 Left drive shaft assembly 1


5-1 00022512 Drive shaft locking nut 1
5-2 00022504 Left drive shaft 1
20004205 Left drive shaft 1 Model G5 + 1.5L MT

6 00022551 Right drive shaft and intermediate shaft assembly 1


00022555 Right drive shaft and intermediate shaft assembly 1
6-1 00022512 Drive shaft locking nut 1
6-2 00022508 Right drive shaft and intermediate shaft 1
20000701 Right drive shaft and intermediate shaft 1 Model 727

13
Chassis - Drive Shaft Unit

14
Chassis - Drive Shaft Unit

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
20004207 Right drive shaft and intermediate shaft 1 Model G5 + 1.5L MT

7 90000548 Hexagonal flange bolt M8 ×1 × 35 1


8 91000074 Hexagonal flange bolt fine thread M10 ×1.25 × 50 3

15
Chassis - Steering System Device

16
Chassis - Steering System Device

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00022263 Steering wheel assembly (well equipped) 1 Bluetooth + Cruise control

00022262 Steering wheel assembly (medium equipped) 1 Bluetooth

00022261 Steering wheel assembly (low equipped) 1 Standard

2 10010304 Steering column fitting assembly 1


10011775 Steering column fitting assembly 1 Model 727

20000734 Electric power steering column and support assembly 1 Model 727

2-1 90000073 Hexagonal flange bolt 2


2-2 00022231 Electric power steering column 1
2-3 90000024 Hexagonal flange nut 2
2-4 91000010 Hexagonal flange bolt M8 ×20 2
2-5 00022235 Electric power steering controller 1
20000733 Electric power steering controller 1 Model 727

3 00022240 Steering intermediate shaft assembly 1


10010450 Steering intermediate shaft assembly 1
3-1 00022241 Steering column aperture cover 1
3-2 00022242 Steering intermediate shaft 1
10010454 Steering intermediate shaft 1
3-3 91000190 Hexagonal bolt and spring washer subassembly M8 × 30 2
Hexagonal bolt and spring washer subassembly M8 × 1.25 ×
90000192 2
30
4 00022252 Steering unit and tie rod assembly 1
20004233 Steering unit and tie rod assembly 1 G5

4-1 91000117 Split pin 3.2 2

17
Chassis - Steering System Device

18
Chassis - Steering System Device

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
4-2 91000377 Hexagonal slotted nut, style 1 M12 × 1.25 2
4-3 00022255 Steering tie rod assembly - left 1
20004231 Tie rod assembly of steering unit - left 1 G5

4-4 00022251 Steering input shaft cover 1


Hexagonal bolt and flat washer subassembly M12 × 1.25 ×
4-5 90000520 3
105
4-6 00022252 Steering unit and accessory assembly 1
10011200 Steering rack assembly G5

4-7 00022253 Gasket 3


4-8 00022256 Steering tie rod assembly - right 1
20004232 Tie rod assembly of steering unit - right G5

19
Chassis - Front Suspension

20
Chassis - Front Suspension

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00022011 Right-front lower control arm fitting assembly 1
20004105 Right-front lower control arm fitting assembly 1 G5

1-1 00022005 Small shaft sleeve assembly of front lower control arm 1
1-2 00022012 Right-front lower control arm welding assembly 1
1-3 00022008 Front lower control arm ball stud assembly 1
1-4 00022006 Front lower control arm rear bushing assembly 1
2 91000351 Hexagonal guide bolt with flange M14 ×1.5 × 80 2
3 91000350 Hexagonal flange bolt M14 × 1.5 ×100 2
4 91000316 Flat washer 14 4
5 90000208 Hexagonal flange nut M12 ×1.25 8
6 91000307 Hexagonal flange bolt M12×1.25×70 4
7 91000077 Hexagonal flange bolt (fine thread) M14 × 1.5 × 70 2
8 00022002 Front sub-frame assembly 1
20004101 Front sub-frame assembly 1 G5

9 00022003 Left-front lower control arm fitting assembly 1


20004102 Left-front lower control arm fitting assembly 1 G5

9-1 00022006 Front lower control arm rear bushing assembly 1


9-2 00022008 Front lower control arm ball stud assembly 1
9-3 00022004 Left-front lower control arm welding assembly 1
9-4 00022005 Small shaft sleeve assembly of front lower control arm 1
10 91000120 Hexagonal flange nut M10 ×1.25 4
11 00022016 Front left sliding pillar fitting assembly 1

21
Chassis - Front Suspension

22
Chassis - Front Suspension

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
12 90000197 Hexagonal flange bolt M12 × 1.25 ×50 4
13 00022026 Front transverse stabilizer bar and connecting rod assembly 2
Hexagonal bolt, spring washer and flat washer subassembly
14 90000070 4
M10 ×30
15 00022029 Mounting bracket of front transverse stabilizer bar 2
20004116 Mounting bracket of front transverse stabilizer bar 2 G5

16 00022028 Front transverse stabilizer bar bushing 2


20004117 Front transverse stabilizer bar bushing 2 G5

17 00022027 Front transverse stabilizer bar 1


20004115 Front transverse stabilizer bar 1 G5

18 00022024 Front right sliding pillar fitting assembly 1


20004116 Mounting bracket of front transverse stabilizer bar 2 G5

16 00022028 Front transverse stabilizer bar bushing 2


20004117 Front transverse stabilizer bar bushing 2 G5

17 00022027 Front transverse stabilizer bar 1


20004115 Front transverse stabilizer bar 1 G5

18 00022024 Front right sliding pillar fitting assembly 1

23
Chassis - Front Sliding Pillar Assembly

24
Chassis - Front Sliding Pillar Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
00022024 Front right sliding pillar fitting assembly 1
00022016 Front left sliding pillar fitting assembly 1
1 00022014 Dust cap for front sliding pillar nut 2
2 90000208 Hexagonal flange nut M12 ×1.25 4
3 00022017 Upper grommet of front sliding pillar 2
4 00022031 Sliding pillar support 2
5 00022018 Sliding pillar bearing 2
6 00022019 Upper support of front spiral spring 2
7 00022030 Upper rubber blanket of front spiral spring 2
8 00022022 Front spiral spring 2
9 00022025 Front right shock absorber assembly 1
00022023 Front left shock absorber assembly 1
10 00022032 Lower rubber blanket of front spiral spring 2
11 00022021 Front bumper block 2
12 00022020 Dust cap for front shock absorber 2

25
Chassis - Front Sliding Pillar Assembly

26
Chassis - Front Sliding Pillar Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
20004108 Front right sliding pillar fitting assembly 1 G5

20004107 Front left sliding pillar fitting assembly 1 G5

1 00022014 Dust cap for front sliding pillar nut 2 G5

2 90000208 Hexagonal flange nut M12 ×1.25 4 G5

3 00022017 Upper grommet of front sliding pillar 2 G5

4 00022031 Sliding pillar support 2 G5

5 00022018 Sliding pillar bearing 2 G5

6 20004111 Upper support of front spiral spring 2 G5

7 00022030 Upper rubber blanket of front spiral spring 2 G5

8 20004112 Front spiral spring 2 G5

9 20004110 Front right shock absorber assembly 1 G5

20004109 Front left shock absorber assembly 1 G5

10 20004114 Lower rubber blanket of front spiral spring 2 G5

11 00022021 Front bumper block 2 G5

12 20004113 Dust cap for front shock absorber 2 G5

27
Chassis - Rear Suspension

28
Chassis - Rear Suspension

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00022106 Upper rubber blanket for rear spiral spring 2
2 00022107 Rear spiral spring 2
3 00022108 Lower rubber blanket for rear spiral spring 2
4 00022104 Front bushing assembly of rear twist beam 2
5 00022105 Rear twist beam welding assembly 1 Disk-type

00022119 Rear twist beam welding assembly 1 Drum-type

10011712 Rear twist beam welding assembly 1 Model 727 (drum-type)

20000702 Rear twist beam welding assembly 1 Model 727 (drum-type)

20004151 Rear twist beam fitting assembly (disk-type) 1 G5

20004152 Rear twist beam welding assembly (disk-type) 1 G5

6 00022103 Right mounting bracket of rear twist beam 1


7 91000307 Hexagonal flange bolt M12 × 1.25 ×70 2
8 91000302 Hexagonal guide bolt with flange M14 ×1.5 × 105 2
9 91000303 Hexagonal flange bolt M12 × 1.25 ×80 2
10 91000315 Hexagonal flange bolt M14 × 1.5 ×80 2
11 91000307 Hexagonal flange bolt M12 × 1.25 ×70 2
12 00022117 Rear shock absorber fitting assembly 2
13 90000208 Hexagonal flange nut M12 ×1.25 2
14 00022102 Left mounting bracket of rear twist beam 1

29
Chassis - Rear Suspension

30
Chassis - Rear Suspension

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00022106 Upper rubber blanket for rear spiral spring 2
2 20004154 Rear spiral spring 2 G5

3 00022108 Lower rubber blanket for rear spiral spring 2


4 00022104 Front bushing assembly of rear twist beam 2 G5

5 20004152 Rear twist beam welding assembly 1 G5

6 00022103 Right mounting bracket of rear twist beam 1


7 91000307 Hexagonal flange bolt M12 × 1.25 ×70 2
8 91000302 Hexagonal guide bolt with flange M14 ×1.5 × 105 2
9 91000303 Hexagonal flange bolt M12 × 1.25 ×80 2
10 91000315 Hexagonal flange bolt M14 × 1.5 ×80 2
11 91000307 Hexagonal flange bolt M12 × 1.25 ×70 2
12 20004156 Rear shock absorber fitting assembly 2 G5

13 90000208 Hexagonal flange nut M12 ×1.25 2


14 00022102 Left mounting bracket of rear twist beam 1

31
Chassis - Rear Shock Absorber Assembly

32
Chassis - Rear Shock Absorber Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 90000026 Hexagon lock nut with non-metallic insert, style 1 1
2 00022109 Mounting gasket of rear shock absorber 1
3 00022110 Rear shock absorber bushing 2
4 00022111 Rear shock absorber piston rod bushing 1
5 00022112 Lower gasket of shock absorber supper bracket 1
6 00022113 Boot for rear shock absorber 1
7 00022114 Rear shock absorber piston rod locking gasket 1
8 00022115 Rear bumper 1
9 00022116 Rear shock absorber 1

33
Chassis - Brake Pedal with Switch Assembly

34
Chassis - Brake Pedal with Switch Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 20000029 Brake pedal with switch assembly 1 Model G5+1.5L CVT

00022374 Brake pedal with switch assembly 1 Manual transmission model

1-1 20000008 Brake pedal assembly 1 Model G5+1.5L CVT

00022375 Brake pedal assembly 1 Manual transmission model

1-2 00028953 Brake switch 1


2 91000112 Hexagonal flange nut M8 4
3 90000053 Latch pin 1
4 90000123 Pin shaft 8 ×24 × 20 1
5 91000025 Hexagonal flange bolt M8 ×20 1

35
Chassis - Vacuum Booster with Master Cylinder and Fluid Reservoir and Vacuum Hose Assembly

36
Chassis - Vacuum Booster with Master Cylinder and Fluid Reservoir and Vacuum Hose Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
Vacuum booster with master cylinder and fluid reservoir and
00022380 1 1.5L manual transmission
vacuum hose assembly
Vacuum booster with master cylinder and fluid reservoir and
20000064 1 1.5L automatic transmission
vacuum hose assembly
Vacuum booster with master cylinder and fluid reservoir and
20000065 1 1.5T automatic transmission
vacuum hose assembly
Vacuum booster with master cylinder and fluid reservoir
1 00022381 1 Manual transmission
assembly
Vacuum booster with master cylinder and fluid reservoir
20000009 1 Model G5+1.5L CVT
assembly
Vacuum booster with master cylinder and fluid reservoir
20000709 1 Model 727
assembly (manual transmission, without BA)
1-1 80000492 Vacuum booster 1
1-2 80000493 Brake master cylinder and fluid reservoir 1 Manual transmission

80000491 Brake master cylinder and fluid reservoir 1 Automatic transmission

2 20000005 Brake fluid and oil inlet hose assembly 1 G5

2-1 00022495 Oil inlet hose assembly 1


2-2 90000170 Belt-type spring hose clamp 16 1
3 10011153 Fluid reservoir and support assembly 1
4 90000077 Hexagonal flange bolt 4
5 20000004 Vacuum hose assembly 1 G5

5-1 00022383 Vacuum brake hose assembly I 1


00022386 Vacuum brake hose assembly III 1
20000101 Vacuum brake hose assembly IV 1 1.5T

5-2 00022385 Vacuum brake hose assembly II 1 1.5T

37
Chassis - Vacuum Booster with Master Cylinder and Fluid Reservoir and Vacuum Hose Assembly

38
Chassis - Vacuum Booster with Master Cylinder and Fluid Reservoir and Vacuum Hose Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
5-4 90000170 Belt-type spring hose clamp 16 4
6 00022389 Single clamp III 2
7 00022387 Vacuum hose bracket I 1
8 00022388 Vacuum hose bracket II 1
9 90000021 Hexagonal flange nut M6 1

39
Chassis - Electro-Hydraulic Control Unit with Wheel Speed Sensor Assembly

40
Chassis - Electro-Hydraulic Control Unit with Wheel Speed Sensor Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
Electro-hydraulic control unit with wheel speed sensor
00022390 1 (Spiral spring)
assembly
1 90000007 Cross recessed hexagon bolt with indentation 4
2 00022401 Rear right wheel speed sensor assembly 1 (Spiral spring)

3 91000025 Hexagonal flange bolt M8 ×20 2


4 10010989 Front right wheel speed sensor (with bracket) assembly 1
20004219 Front right wheel speed sensor assembly 1
4-1 00022398 Front right wheel speed sensor assembly 1 G5

4-2 00022397 Front left wheel speed sensor bracket 1


5 90000008 Cross recessed hexagon bolt with indentation 2
6 10010986 Front left wheel speed sensor (with bracket) assembly 1
20004218 Front left wheel speed sensor assembly 1 G5

6-1 00022397 Front left wheel speed sensor bracket 1


6-2 00022396 Front left wheel speed assembly 1
7 20001502 ABS actuator assembly 1
20004228 ABS actuator assembly 1 G5

8 10005069 Connecting bolt 3

41
Chassis - Load sensing Proportioning Valve (Model 727)

42
Chassis - Load sensing Proportioning Valve (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
20000721 Brake regulator 1 Model 727

1 20000710 Load sensing proportioning valve assembly 1 Model 727

2 Hexagonal flange bolt - large-sized M8 × 45 2


3 10010989 Front right wheel speed sensor (with bracket) assembly 1 Model 727

3-1 00022398 Front right wheel speed sensor 1


3-2 00022397 Front left wheel speed sensor bracket 1
4 90000007 Cross recessed hexagon bolt with indentation 1
5 90000008 Cross recessed hexagon bolt with indentation 1

43
Chassis – Brake Pipes / Hoses

44
Chassis - Brake Pipes / Hoses

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
00022410 Brake pipes / hoses 1
1 00022416 Rear chamber pipes assembly of brake master cylinder 1
2 00022415 Front chamber pipes assembly of brake master cylinder 1
3 00022418 Front right brake pipes assembly 1
4 00022429 Single clamp I 8 Front wall stud mounting

5 91000007 Hexagonal flange bolt M6 ×12 1


6 10005105 E-shaped circlip 6
7 00022425 Front right brake hoses assembly 1
8 90000077 Hexagonal flange bolt 2
9 10005113 Hollow bolt 2
10 10005117 Copper gasket 4
11 00022432 Rear right brake pipes assembly I 1
12 00022433 Double clamp II 2 Stud mounting

13 00022417 Front left brake pipes assembly 1 Engine room girder clamping

14 00022430 Single clamp II 1


15 00022431 Rear left brake pipes assembly I 1
16 00022437 Two-way connector 1
17 90000021 Hexagonal flange nut M6 1
18 00022419 Rear left brake pipes assembly II 1 Spiral spring

19 00022421 Rear right brake pipes assembly II 1 Spiral spring

20 00022426 Rear left brake hoses assembly I 1 Spiral spring

21 00022446 Rear right brake pipes assembly III 1 Drum spiral spring

22 00022426 Rear left brake hoses assembly I 1 Spiral spring

45
Chassis - Brake Pipes / Hoses

46
Chassis - Brake Pipes / Hoses

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
23 00022445 Rear left brake pipes assembly III 1 Drum spiral spring

47
Chassis - Brake Pipes / Hoses (Model 727)

48
Chassis - Brake Pipes / Hoses (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
20000722 Brake pipes / hoses 1 Model 727

1 20000708 Rear chamber pipes assembly of brake master cylinder 1


2 20000707 Front chamber pipes assembly of brake master cylinder 1
3 20000703 Front left brake pipes assembly 1
4 10005105 E-shaped circlip 6
5 10005113 Hollow bolt 2
6 00022430 Single clamp II (engine room girder clamping) 1
7 90000077 Hexagonal flange bolt 2
8 10005117 Copper gasket 4
9 00022424 Front left brake hoses assembly 1
10 20000714 Six-way connector 1
11 90000021 Hexagonal flange nut M6 1
12 00022429 Single clamp I (front wall stud mounting) 6
13 20000704 Front right brake pipes assembly 1
14 91000007 Hexagonal flange bolt M6 ×12 1
15 00022425 Front right brake hoses assembly 1
16 00022433 Double clamp II (spiral spring mounting) 3
Brake pipes II (six-way connector to load sensing
17 20000712 1
proportioning valve)
Brake pipes I (six-way connector to load sensing
18 20000711 1
proportioning valve)
19 20000705 Rear left brake pipes assembly (spiral spring) 1
20 20000715 Three-way connector 1

49
Chassis - Brake Pipes / Hoses (Model 727)

50
Chassis - Brake Pipes / Hoses (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
21 20000706 Rear right brake pipes assembly (spiral spring) 1
22 00022426 Rear left brake hoses assembly I (spiral spring) 2
23 00022446 Rear right brake pipes assembly III (drum spiral spring) 1
Brake pipes III (load sensing proportioning valve to
24 20000713 1
three-way connector)
25 00022445 Rear left brake pipes assembly III (drum spiral spring) 1

51
Chassis - Front Brake

52
Chassis - Front Brake

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
00022302 Front left brake with knuckle assembly 1
00022315 Front right brake with knuckle assembly 1
1 00022312 Front brake disc 2 With one separately on the right and the left

2 00022311 Front hub unit assembly 2 With one separately on the right and the left

3 00022308 Front left mud guard 1


00022369 Front right mud guard 1
4 00022303 Front left knuckle 1
00022316 Front right knuckle 1
5 91000121 Hexagonal flange nut M12 ×1.25 2 With one separately on the right and the left

6 91000369 Hexagonal flange bolt M12 × 1.25 ×60 2 With one separately on the right and the left

7 00022309 Front hub bearing 2 With one separately on the right and the left

8 00022310 Retaining ring for hole 2 With one separately on the right and the left

9 00022304 Front left brake caliper assembly 1


00022317 Front right brake caliper assembly 1
9-1 00022306 Front left brake block II 1 Internal brake pad assembly

00022318 Front right brake block 1


9-2 00022307 Left caliper 1
00022319 Right caliper 1
9-3 00022305 Front brake block I 2 External brake pad assembly

53
Chassis - Rear Brake (Disc)

54
Chassis - Rear Brake (Disc)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
00022340 Rear left brake assembly 1 Integrated disc

00022365 Rear right brake assembly 1 Integrated disc

1 00022342 Rear left brake caliper assembly 1


00022366 Rear right brake caliper assembly 1
1-1 00022307 Left caliper 1
00022319 Right caliper 1
1-2 00022343 Rear left brake block I 2 External brake pad assembly

1-3 00022344 Rear left brake block II 1 Internal brake pad assembly

00022367 Rear right brake block 1


2 90000158 Hexagonal flange bolt M10 × 1.25 ×35 4 With two separately on the right and the left

3 00022341 Rear brake disc 2 With one separately on the right and the left

4 91000360 Hexagonal flange bolt M10 × 1.25 ×30 8 With four separately on the right and the left

5 00022335 Rear hub bearing 2 With one separately on the right and the left

6 00022346 Rear left mud guard 1


00022377 Rear right mud guard 1

55
Chassis - Rear Brake (Drum)

56
Chassis - Rear Brake (Drum)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
00022330 Rear left brake assembly (drum) 1
00022355 Rear right brake assembly (drum) 1
1 00022332 Rear brake drum 2 With one separately on the right and the left

2 91000360 Hexagonal flange bolt M10 × 1.25 ×30 8 With four separately on the right and the left

3 00022335 Rear hub bearing 2 With one separately on the right and the left

4 00022333 Rear left drum brake 1


00022334 Rear right drum brake 1
4-1 80000496 Drum brake lining (front) 1
4-2 80000494 Brake cylinder 1
4-3 80000495 Return spring 1
4-4 80000497 Drum brake lining (rear) 1

57
Chassis - Parking Brake System Unit

58
Chassis - Parking Brake System Unit

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
00022452 Parking brake system unit 1 Rear disc brake

00022450 Parking brake system unit 1 Rear drum brake

1 91000025 Hexagonal flange bolt M8 ×20 3


2 00022455 Parking control unit assembly 1
3 90000028 All-metal hexagon lock nut M6 1
4 00022456 Front parking cable assembly 1
5 00022461 Right parking cable assembly (disc) 1 Rear disc brake

00022465 Right parking cable assembly (drum) 1 Rear drum brake

6 91000051 Hexagonal flange bolt M6 ×16 5


7 00022460 Left parking cable assembly 1 Rear disc brake

00022464 Left parking cable assembly 1 Rear drum brake

8 10011154 Circlip 2 Rear drum brake

9 90000021 Hexagonal flange nut M6 4

59
Chassis - Wheel Unit

60
Chassis - Wheel Unit

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00022570 Aluminum rim trim cover 4 Aluminum wheel

2 00022563 Aluminum rim and accessory assembly 4 Aluminum wheel

2-1 00022566 Aluminum rim 4 Aluminum wheel

2-2 00022564 Adhesive balance weight 4 Aluminum wheel

2-3 00022565 Clip-on balance weight 4 Aluminum wheel

2-4 00022571 Wheel nut 20 Aluminum wheel

2-5 10005094 Valve stem 4 Aluminum wheel

3 00022567 Tyre 4 Aluminum wheel

4 10010666 Highly ventilated wheelhouse 4 Highly ventilated wheel

5 20000728 Highly ventilated rim and accessory assembly 4 Highly ventilated wheel

5-1 10010664 Highly ventilated rim 4 Highly ventilated wheel

5-2 00022565 Clip-on balance weight 8 Highly ventilated wheel

5-3 00022571 Wheel nut 20 Highly ventilated wheel

5-4 10005094 Valve stem 4 Highly ventilated wheel

6 00022568 Tyre 4 Highly ventilated wheel

61
Chassis - Wheel Unit

62
Chassis - Wheel Unit

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
10012166 Aluminum wheel fitting assembly 4 G5

1 00022570 Aluminum rim trim cover 4 Aluminum wheel

2 00022563 Aluminum rim and accessory assembly 4 Aluminum wheel

2-1 20004202 Aluminum rim 4 G5

2-2 00022564 Adhesive balance weight 4 Aluminum wheel

2-3 00022565 Clip-on balance weight 4 Aluminum wheel

2-4 00022571 Wheel nut 20 Aluminum wheel

2-5 10005094 Valve stem 4 G5

3 20004200 Tyre 4 G5

63
Chassis - Wheel Unit (Model 727)

64
Chassis - Wheel Unit (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00022567 Tyre 4
2 00022562 Steel rim and accessory assembly 4
2-1 00022604 Steel rim 4 Model 727

2-2 00022565 Clip-on balance weight 8


2-3 10005094 Valve stem 4
2-4 00022571 Wheel nut 20
3 00022581 Steel rim trim cover 3

65
Chassis - Tool Kit and Spare Tyre Device

66
Chassis - Tool Kit and Spare Tyre Device

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00022651 Jack assembly 1
Hexagonal bolt, flat washer and spring washer subassembly
2 90000132 4
M6 ×16
3 00022658 Jack stand assembly 2
4 10005086 Tool kit 1
4-1 10005087 Tool kit 1
4-2 10005090 Wheel nut wrench 1
4-3 10005088 Jack rod 1
4-4 10005089 Tow hook 1
5 10011098 Spare tyre device assembly 1
5-1 10010536 Spare tyre 1
5-2 10010537 Spare rims 2
5-3 10005094 Valve stem 1
5-4 00022607 Spare tyre carrier 1
6 20004235 Jack assembly 1 G5

67
Electric Appliances - Driver’s Information

68
Electric Appliances - Driver’s Information

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028401 Combined instrument device 1
1-1 00028411 Combined instrument assembly 1
Cross recessed hexagon head tapping screw with indentation
1-2 91000500 2
and flat washer subassembly ST4.8 ×19
2 00028604 Electronic device of auxiliary information 1
2-1 00028623 Central control board information display screen 1
2-2 91000143 Cross recessed pan head self-tapping screw ST4.2 × 10 2
2-3 00028815 Ambient temperature sensor 1
3 20002021 Drive recorder 1 Flagship G5+1.5L MT, Flagship 1.5L CVT

69
Electric Appliances - Driver’s Information

70
Electric Appliances - Driver’s Information

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 20001183 Combined instrument 1 Model 727

Cross recessed hexagon head tapping screw with indentation


2 91000500 2
and flat washer subassembly ST4.8 ×19
3 20002240 Combined instrument assembly (TFT) 1 Comfort G5+1.5L, Luxury 1.5L

Cross recessed hexagon head tapping screw with indentation


4 91000500 2
and flat washer subassembly ST4.8 ×19

71
Electric Appliances - Switches

72
Electric Appliances - Switches

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
With rear wiper, front fog lamp and automatic
1 00028920 Steering column combined switch 1
headlamps

00028918 Steering column combined switch 1


00028919 Steering column combined switch 1 With front fog lamp

1-1 00028925 Combined switch assembly - right (with rear wiper) 1


00028924 Combined switch assembly - right 1
Combined switch assembly - left (with front fog lamp and
1-2 00028923 1
automatic headlamps)
00028921 Combined switch assembly - left 1
00028922 Combined switch assembly – left (with front fog lamp) 1
2 00028910 Ignition lock 1
2-1 00028911 Ignition lock assembly 1
00028909 Ignition lock assembly 1 Model 727

20002217 Electronic steering shaft lock 1 Flagship G5+1.5L MT, Flagship 1.5L CVT

2-2 00028912 Twist-off bolt 2


3 10011201 Auxiliary switch assembly 1
00028948 Switch assembly II 1 Model 727

3-1 00028945 Left lower decorative switch panel 1


3-2 00028943 Left lower decorative switch cap 2 Model 727

3-3 00028942 Backlight regulating switch 1


3-4 00028941 Headlamps regulating switch assembly 1
4 10006046 Power rearview mirror switch 1
5 00028961 Risk alarm switch 1
6 00028980 Seat switch 1

73
Electric Appliances - Switches

74
Electric Appliances - Switches

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
6-1 00028982 Co-driver seat heating switch 1
6-2 00028981 Driver seat heating switch 1
6-3 90000956 Cross recessed pan head self-tapping screw ST3.5 × 10 4
7 00028930 Window lifter switch 1
7-1 00028931 Power window lifter switch for the window of driver seat 1
20004501 Window lifter switch for the window of driver seat 1 G5

7-2 00028933 Single window lifter switch 3


20004502 Single window lifter switch 3 G5

8 00028947 Hatch back switch and camera assembly 1


00028946 Hatch back switch assembly 1
9 20002215 Start button 1 Flagship G5+1.5L MT, Flagship 1.5L CVT

75
Electric Appliances - Entertainment

76
Electric Appliances - Entertainment

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00029004 Radio and tape player (silvered box & integration panel) 1
1-1 00029012 MP5 1
20001203 MP5 1 Model 727

1-2 90000107 Cross recessed pan head self-tapping screw 4


2 00029002 Radio and tape player (silvered box & integration panel) 1 With Bluetooth

00029001 Radio and tape player (silvered box & integration panel) 1
2-1 00029013 Radio and tape player (with Bluetooth) 1
00029011 Radio and tape player 1
2-2 90000107 Cross recessed pan head self-tapping screw 4
3 00029020 Loudspeaker / Amplifier 1
00029019 Loudspeaker / Amplifier 1 No full-range loudspeaker

3-1 00029023 Tweeter 2 With one separately on the right and the left ach one

3-2 90000541 A-type anchor nut ST4.8 4


3-3 90000106 Cross recessed pan head self-tapping screw 4
3-4 00029022 Woofer 2
3-5 90000115 Cross recessed round head tapping screws 16 8 without full-range loudspeaker

3-6 90000954 A-type through-hole embedded plastic nut 04 16 8 without full-range loudspeaker

3-7 00029021 Full-range loudspeaker 1


4 20002129 Connection line of AVN and display screen 2 Flagship G5+1.5L MT, Flagship 1.5L CVT

5 20002205 Vehicle intelligent terminal 1 Flagship G5+1.5L MT, Flagship 1.5L CVT

6 20002206 Multi-function display 1 Flagship G5+1.5L MT, Flagship 1.5L CVT

7 20002020 Microphone 1 Flagship G5+1.5L MT, Flagship 1.5L CVT

77
Electric Appliances - Antenna

78
Electric Appliances - Antenna

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00029031 Antenna (telescopic) 1
00029034 Antenna (whip) 1
2 20002249 Antenna amplifier 1 G5

3 20002251 Radio antenna feeder (floor harness terminal) 1 G5

20002250 Radio antenna feeder (instrument panel terminal) 1 G5

20002211 Antenna feeder (instrument panel terminal) 1 Flagship G5+1.5L MT, Flagship 1.5L CVT

20002251 Radio antenna feeder (floor harness terminal) 1 G5

4 20002224 External exploring antenna (doors) 1 Flagship G5+1.5L MT, Flagship 1.5L CVT

5 20002222 Low frequency exploring antenna (with bracket) 1 Flagship G5+1.5L MT, Flagship 1.5L CVT

6 00029032 Antenna feeder 1 Roof terminal without GPS

00029035 Antenna feeder 1 Roof terminal with GPS

7 10012321 GPS antenna assembly 1 Luxury G5+1.5L MT, Luxury 1.5L CVT

8 20002252 GPS&3G antenna assembly 1 Luxury G5+1.5L MT, Luxury 1.5L CVT

20002210 Antenna assembly – integrated AM/FM/GPS/3G antenna 1 Flagship G5+1.5L MT, Flagship 1.5L CVT

79
Electric Appliances - Safety and Collision Avoidance

80
Electric Appliances - Safety and Collision Avoidance

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028703 SRS 1 With direction control function

00028702 SRS 1
00028701 SRS 1
1-1 00028714 Clock spring (with direction control function) 1
00028713 Clock spring 1
1-2 00028723 SRS ECU 1
00028722 SRS ECU 1
00028721 SRS ECU 1
20001181 SRS ECU 1 Model 727

1-3 90000021 Hexagonal flange nut M6 3


1-4 00028731 Crash sensor 4
1-5 91000054 Hexagonal flange bolt M6 ×30 4
2 00029311 Reversing sensor 3 No standard 1.5L

81
Electric Appliances - Vehicle Anti-Theft and Launch Safety

82
Electric Appliances - Vehicle Anti-Theft and Launch Safety

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00029512 Straight key 1
2 00029501 Remote key 1
10011666 Remote key 1 Model 727

20002221 Lower part of smart key assembly


3 00029151 Alarm system 4
3-1 00028951 Door contact switch 4
3-2 90000084 Cross recessed pan head screw 4
4 00029141 Vehicle anti-theft device 1
00029142 Vehicle anti-theft device 1 Delphi system

4-1 00029121 Immobilizer coil 1


4-2 00029131 Immobilizer 1
00029132 Immobilizer 1 Delphi system

Hexagonal bolt, flat washer and spring washer subassembly


4-3 90000132 2
M6 ×16

83
Electric Appliances - Internal and External Electric Appliance

84
Electric Appliances - Internal and External Electric Appliance

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00029101 Electric control module for body 1
1-1 00029111 Body control module 1
20001159 Body control module 1 Model 727

20002235 Body control module assembly 1 Flagship G5+1.5L MT, Flagship 1.5L CVT

1-2 90000021 Hexagonal flange nut M6 3


2 10007851 Klaxon assembly 1
2-1 10007853 Bass horn assembly 1
2-2 10007852 Treble klaxon assembly 1
Hexagonal bolt, spring washer and flat washer subassembly
2-3 91000047 2
M8 ×16
3 20002216 PEPS controller 1 Flagship G5+1.5L MT, Flagship 1.5L CVT

4 20002201 Electric A/C control module assembly (M301) 1 Luxury G5+1.5L MT, Luxury 1.5L CVT

85
Electric Appliances - Battery Unit

86
Electric Appliances - Battery Unit

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028121 Battery 1
2 00028124 Plastic battery tray 1
3 00028122 Battery base assembly 1
4 90000074 Hexagonal flange bolt 4
5 00028123 Battery pressure plate 1
Hexagonal bolt, flat washer and spring washer subassembly
6 90000132 1
M6 ×16

87
Electric Appliances - Application of Power and Ground Distribution and Cigar Lighter

88
Electric Appliances - Application of Power and Ground Distribution and Cigar Lighter

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028291 Cab’s electrical box assembly 1 MT: no rear wiper + no seat heating

00028292 Cab’s electrical box assembly 1 CVT: no rear wiper + no seat heating

00028293 Cab’s electrical box assembly 1 MT: rear wiper + seat heating

00028294 Cab’s electrical box assembly 1 CVT: rear wiper + seat heating

Hexagonal bolt, flat washer and spring washer subassembly


2 90000132 3
M6 ×16
3 00028621 Cigar lighter assembly 1
4 80000005 Fuse 5A 1
80000006 Fuse 10A 1
80000007 Fuse 15A 1
80000008 Fuse 25A 1
80000009 Fuse 30A 1
80000010 Fuse 40A 1
5 80000011 Relay 12V/30A 1
80000012 Relay 12V/40A 1

89
Electric Appliances - Battery Cable

90
Electric Appliances - Battery Cable

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028281 Negative battery terminal harness 1
00028282 Negative battery terminal harness (CVT) 1 CVT

2 91000268 Bonding bolt M6 × 16 2

91
Electric Appliances - Engine Harness 1.5L

92
Electric Appliances - Engine Harness 1.5L

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028211 Engine harness 1 Basic 5MT / Comfort 5MT / Luxury 5MT

00028212 Engine harness 1 Luxury CVT

20001161 Engine harness 1 Model 727

2 00028226 Engine harness bracket I 1


20001299 Engine harness bracket I 1 Model 727

Hexagonal bolt, flat washer and spring washer subassembly


3 90000132 1
M6 ×16
4 00028227 Engine harness bracket II 1
20001253 Engine harness bracket II 1 Model 727

Hexagonal bolt, spring gasket and flat washer subassembly


5 90000063 1
M6 ×20
6 00028228 Engine harness bracket III 1 Basic 5MT / Comfort 5MT / Luxury 5MT

00028229 Engine harness bracket III 1 Luxury CVT

Hexagonal bolt, spring gasket and flat washer subassembly


7 90000066 1
M8 ×25

93
Electric Appliances - Engine Harness 1.5L

94
Electric Appliances - Engine Harness 1.5L

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028213 Engine harness 1
2 00028226 Engine harness bracket I 1
Hexagonal bolt, flat washer and spring washer subassembly
3 90000132 1
M6 ×16
4 00028227 Engine harness bracket II 1
Hexagonal bolt, spring gasket and flat washer subassembly
5 90000063 1
M6 ×20
6 00028229 Engine harness bracket III (CVT) 1
Hexagonal bolt, spring gasket and flat washer subassembly
7 90000066 1
M8 ×25

95
Electric Appliances - Positive Battery Terminal Harness

96
Electric Appliances - Positive Battery Terminal Harness

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028217 Positive battery terminal harness 1 5MT

00028216 Positive battery terminal harness 1 CVT

2 91000112 Hexagonal flange nut M8 2

97
Electric Appliances - Instrument Panel Harness

98
Electric Appliances - Instrument Panel Harness

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028231 Instrument panel harness 1 Comfort 1.5+MT

00028233 Instrument panel harness 1 Basic 1.5, Luxury 1.5+MT

00028234 Instrument panel harness 1 Luxury 1.5+CVT, Luxury 1.5T+CVT

00028235 Instrument panel harness 1 Comfort 1.5T+CVT

20001162 Instrument panel harness 1 Model 727 (lite)

20001251 Instrument panel harness 1 Model 727 (optional lite)

20001201 Instrument panel harness 1 Model (premium)

20001252 Instrument panel harness 1 Model 727 (optional premium)

20002238 Instrument panel harness 1 Comfort G5+1.5L MT

20002239 Instrument panel harness 1 Flagship G5+1.5L MT

20002243 Instrument panel harness 1 Luxury G5+1.5L MT

20002241 Instrument panel harness 1 Comfort G5+1.5L CVT

20002242 Instrument panel harness 1 Flagship G5+1.5L CVT

20002244 Instrument panel harness 1 Luxury G5+1.5L CVT

2 91000268 Bonding bolt M6 × 16 3


Hexagonal bolt, spring gasket and flat washer subassembly
3 90000063 1
M6 ×20

99
Electric Appliances - Body Harness (I)

100
Electric Appliances - Body Harness (I)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028221 Engine room harness 1 Basic, Comfort 1.5+MT, Luxury 1.5+MT

00028222 Engine room harness 1 Luxury 1.5+CVT

00028223 Engine room harness 1 Comfort 1.5T+CVT, Luxury 1.5T+CVT

20001168 Engine room harness 1 Model 727 (lite)

20001199 Engine room harness 1 Model 727 (premium)

20002264 Engine room harness 1 Flagship G5+1.5L MT

20002225 Engine room harness 1 Comfort G5+1.5L CVT

20002226 Engine room harness 1 Luxury G5+1.5L CVT

2 80000925 Three-way fuse box 1 Model 737 MT

Hexagonal bolt, flat washer and spring washer subassembly


3 90000132 2
M6 ×16
4 91000268 Bonding bolt M6 × 16 3

101
Electric Appliances - Body Harness (II)

102
Electric Appliances - Body Harness (II)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028241 Floor harness 1 Basic 1.5

00028242 Floor harness 1 Comfort 1.5+MT, Comfort 1.5T+CVT

Luxury 1.5+MT, Comfort 1.5+CVT, Luxury


00028243 Floor harness 1
1.5T+CVT

20001169 Floor harness 1 Model 727 (lite)

20001240 Floor harness 1 Model 727 (optional lite)

20001242 Floor harness 1 Model 727 (premium)

20001200 Floor harness 1 Model 727 (optional premium)

20002236 Floor harness 1 Comfort G5+1.5L CVT

20002246 Floor harness 1 Luxury G5+1.5L CVT

20002237 Floor harness 1 Flagship G5+1.5L MT

2 00028261 Drive door harness 1 Basic 1.5, Comfort 1.5+MT, Comfort 1.5T+CVT

Luxury 1.5+MT, Comfort 1.5+CVT, Luxury


00028262 Drive door harness 1
1.5T+CVT

20001165 Drive door harness 1 Model 727 (lite)

20002256 Drive door harness 1 Flagship G5+1.5L MT, Flagship 1.5L CVT

3 00028265 Rear left door harness 1


Basic 1.5, Comfort 1.5+CVT, Comfort 1.5T+CVT,
4 00028251 Roof harness 1
Luxury 1.5T+CVT

20001163 Roof harness 1 Model 727

20002261 Roof harness 1 Flagship G5+1.5L MT, Flagship1.5L CVT

5 00028263 Passenger door harness 1 Basic 1.5, Comfort 1.5+MT, Comfort 1.5T+CVT

00028264 Passenger door harness 1 Luxury 1.5, Comfort 1.5+CVT, Luxury 1.5T+CVT

20001177 Passenger door harness 1 Model 727 (lite)

103
Electric Appliances - Body Harness (II)

104
Electric Appliances - Body Harness (II)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
6 00028266 Rear right door harness 1
Hexagonal bolt, spring gasket and flat washer subassembly
7 90000063 1
M6 ×20
8 91000268 Bonding bolt M6 × 16 2

105
Electric Appliances - Rear Harness

106
Electric Appliances - Rear Harness

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028271 Hatch back harness 1 1
20001160 Hatch back harness 1 1 Model 727

20001222 Hatch back harness 1 1 Model 727 (premium)

20002253 Hatch back harness I 1 Flagship G5+1.5L MT

2 00028272 Hatch back harness 2 1 Basic1.5, Comfort 1.5+MT, Comfort 1.5T+CVT

Basic 1.5+MT, Comfort 1.5+CVT, Luxury


00028273 Hatch back harness 2 1
1.5T+CVT

20001164 Hatch back harness 2 1 Model 727 (lite)

20001210 Hatch back harness 2 1 Model 727 (premium)

20002254 Hatch back harness II 1 Comfort G5+1.5L CVT

20002257 Hatch back harness II 1 Flagship G5+1.5L CVT

Comfort 1.5+MT, Luxury 1.5+MT, Comfort


3 00028256 Rear bumper harness 1
1.5+CVT, Comfort 1.5T+CVT, Luxury 1.5T+CVT

4 91000268 Bonding bolt M6 × 16 2

107
Electric Appliances - Front Lamps

108
Electric Appliances - Front Lamps

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028303 Headlamps 1
00028304 Headlamps 1 With automatic headlamps switch

1-1 00028312 Front right combined lamps assembly 1


20001172 Front right combined lamps assembly 1 G5

1-2 00028311 Front left combined lamps assembly 1


20001171 Front left combined lamps assembly 1 G5

Hexagonal bolt, spring gasket and flat washer subassembly


1-3 90000064 8 With automatic headlamps switch
M6 ×20
1-4 00029611 Ambient light sensor 1 For automatic headlamps

2 00028320 Front fog lamp 1


2-1 10006370 Front right fog lamp assembly 1
20001255 Front right fog lamp assembly 1 G5

2-2 10006371 Front left fog lamp assembly 1


20001254 Front left fog lamp assembly 1 G5

2-3 91000065 Cross recessed pan head self-tapping screw ST4.2×13 6


80000420 Bulb PY21W 1
80000498 Bulb H7 1
3 20001237 Right Led decorative lamp 1 G5

4 20001236 Left Led decorative lamp 1 G5

109
Electric Appliances - Tail Lamps

110
Electric Appliances - Tail Lamps

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028340 High-mount brake lamp 1
1-1 00028337 High-mount brake lamp 1
1-2 90000959 Cross recessed pan head self-tapping screw M4 × 16 2
2 00028346 License lamp 2
2-1 00028342 License lamp assembly 2
2-2 90000105 Cross recessed pan head self-tapping screw 4
2-3 90000970 Plastic nut retainer 6.5mm × 6mm 4
3 00028330 Tail lamp 1
3-1 00028331 Rear left combined lamps assembly (side wall) 1
3-2 00028335 Rear left combined lamps assembly (hatch back) 1
3-3 00028336 Rear right combined lamps assembly (hatch back) 1
3-4 00028332 Rear right combined lamps assembly (side wall) 1
3-5 91000051 Hexagonal flange bolt M6 ×16 4
3-6 90000330 Rear combined lamps buckle 2
3-7 90000274 Plastic buckle 2
3-8 90000187 Acorn nut - combined-type 6
3-9 91000076 Large washer 6 6
4 00028345 Rear auxiliary signal lamp 1
4-1 00028343 Left reflex reflector with rear fog lamps assembly 1
4-2 00028344 Rear right reflex reflector assembly 1
4-3 91000065 Cross recessed pan head self-tapping screw ST4.2 × 13 6
80000424 Bulb P21W 1

111
Electric Appliances - Tail Lamps

112
Electric Appliances - Tail Lamps

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
80000499 Bulb W16W 1
80000426 Bulb P21/5W 1

113
Electric Appliance – Windscreen Wiper

114
Electric Appliance – Windscreen Wiper

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028510 Front windshield wiper 1
1-1 00028516 Auxiliary wiper brush assembly 1
1-2 00028515 Auxiliary wiper arm assembly 1
1-3 00028514 Main wiper blade assembly 1
1-4 00028517 Nut cap for front wiper arm 2
1-5 91000112 Hexagonal flange nutM8 2
1-6 00028513 Main wiper arm assembly 1
1-7 00028511 Front wiper motor and connecting rod assembly 1
1-8 90000174 Hexagon bolt and large washer assembly M6 × 30 2
2 00028520 Rear wiper assembly 1 With rear wiper

2-1 90000075 Hexagonal flange bolt 3


2-2 00028521 Rear wiper motor and bracket assembly 1
2-3 00028522 Blade assembly of rear wiper arm 1
2-4 90000021 Hexagonal flange nut M6 1
2-5 00028523 Nut cap for rear wiper arm 1

115
Electric Appliance – Washer

116
Electric Appliance – Washer

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
00028540 Front scrubber assembly 1 Without rear wiper

00028530 Front and rear scrubber assembly 1 With rear wiper


1
00028531 Scrubber (single motor) with washing hose assembly 1 Without rear wiper

00028532 Scrubber (dual motors) with washing hose assembly 1 With rear wiper

1-1 80000500 Windshield washer (with single motor) assembly 1 Without rear wiper

80000502 Windshield washer (with dual motors) assembly 1 With rear wiper

1-2 80000501 Front washing hose (with single clamp) assembly 1


80000503 Front washing hose (with dual clamps) assembly 1
1-3 80000504 Washer motor 2 1 without rear wiper

2 90000075 Hexagonal flange bolt 4


3 00028539 Front washing nozzle (right) 1
4 00028533 Front washing nozzle (left) 1
5 00028535 No. 1 rear washing pipe 1 With rear wiper

00028536 No. 2 rear washing pipe


6 00028538 Blanking plug 1 Without rear wiper

7 00028537 No. 3 rear washing pipe 1 With rear wiper

8 00028534 Rear washing nozzle With rear wiper

117
Air Conditioner – Air-Conditioner Assembly

118
Air Conditioner – Air-Conditioner Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028824 Electric HVAC assembly 1
2 90000021 Hexagonal flange nut M6 5
3 91000051 Hexagonal flange bolt M6 ×16 3
4 00028825 Beam bracket for HVAC assembly 1
5 90000073 Hexagonal flange bolt 1
6 80000513 Air-conditioner filter 1
7 80000512 Motor for cold-warm air damper 1
8 80000506 Speed regulation module 1
9 80000509 Evaporator assembly 1
10 80000507 Motor for circular air damper 1
11 80000505 Evaporator assembly (with temperature sensor) 1
12 80000510 Expansion valve 1
13 80000508 Mode air damper motor 1
14 80000511 Heater water tank assembly 1
15 80000514 Weeping pipe 1
16 80000515 Sheath of weeping pipe 1

119
Air Conditioner – Manual Air-conditioner Assembly (Model 727)

120
Air Conditioner – Manual Air-conditioner Assembly (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 20001153 Manual HVAC assembly 1 Model 727

2 90000021 Hexagonal flange nut M6 5


3 91000051 Hexagonal flange bolt M6 ×16 3
4 00028825 Beam bracket for HVAC assembly 1
5 90000073 Hexagonal flange bolt 1

121
Air Conditioner – Electric Control System Assembly

122
Air Conditioner – Electric Control System Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028814 Electric air-conditioner control panel assembly 1
00028817 Electric air-conditioner control panel assembly 1
Rear air conditioner + without rear defroster
20001230 Electric air-conditioner control panel assembly 1
(optional for model 727)

123
Air Conditioner – Manual Control System Assembly (Model 727)

124
Air Conditioner – Manual Control System Assembly (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 20001152 Manual air-conditioner control panel 1 Model 727 has no rear defroster

125
Air Conditioner – Refrigerant Fluid Pipeline& Metal Components (Without Rear Air Conditioner)

126
Air Conditioner – Refrigerant Fluid Pipeline& Metal Components (Without Rear Air Conditioner)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028849 Sub-cooling condenser assembly 1
2 90000073 Hexagonal flange bolt 2
3 90000021 Hexagonal flange nut M6 4
4 00028857 Air-conditioner high pressure pipe-2 1
5 90000075 Hexagonal flange bolt 1
6 00028863 Air-conditioner plastic pipe clamp-3 1
7 00028843 Pipeline assembly from compressor to condenser 1
8 00028859 Air-conditioner metal pipe clamp-1 1
9 90000073 Hexagonal flange bolt 1
10 00028847 Low-level air-conditioner high pressure pipeline-1 1
11 00028856 Air-conditioner low pressure pipe-2 1
12 10011159 Air-conditioner metal pipe clamp-6 1
13 00028845 Low-level air-conditioner low pressure pipeline-1 1
14 10011157 Air-conditioner metal pipe clamp-4 1
15 91000051 Hexagonal flange bolt M6 ×16 1

127
Air Conditioner – Refrigerant Fluid Pipeline & Metal Components (Rear Air Conditioner)

128
Air Conditioner – Refrigerant Fluid Pipeline & Metal Components (Rear Air Conditioner)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 91000051 Hexagonal flange bolt M6 ×16 1
2 00028864 High-level air-conditioner low pressure pipe-1 1
3 90000021 Hexagonal flange nut 3
4 10011157 Air-conditioner metal pipe clamp-4 1
5 00028865 High-level air-conditioner high pressure-1 1
6 00028872 Rear air-conditioner high pressure pipeline-1 1
7 00028871 Rear air-conditioner low pressure pipeline-1 1
8 10011158 Air-conditioner metal pipe clamp-5 1
9 00028854 Air-conditioner plastic pipe clamp-1 5
10 00028874 Rear air-conditioner high pressure pipeline-2 1
11 00028873 Rear air-conditioner low pressure pipeline-2 1
12 00028877 Air-conditioner plastic pipe clamp-2 2
13 00028876 Rear air-conditioner high pressure pipeline-3 1
14 00028875 Rear air-conditioner low pressure pipeline-3 1
15 00028879 Air-conditioner metal pipe clamp 2 1
16 00028862 Rubber sheath of air conditioner-2 1
17 00028880 Rubber sheath of air conditioner-3 1
00028861 Rubber sheath of air conditioner-1 1

129
Air Conditioner – Refrigerating System Assembly

130
Air Conditioner – Refrigerating System Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 91000050 Toothed hexagonal flange bolt and bearingM8 × 105 2
2 91000049 Toothed hexagonal flange bolt and bearing M8 ×95 1
3 91000011 Hexagonal flange bolt M8 ×25 2
4 10006553 Compressor assembly 1
5 91000048 Toothed hexagonal flange bolt and bearing M8 ×25 2
6 10006555 Compressor bracket assembly 1

131
Air Conditioner – Air Duct Assembly

132
Air Conditioner – Air Duct Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00026135 Defrosting air duct assembly 1
1-1 00026136 Central defrosting air duct 1
1-2 90000114 Cross recessed large half-round head self-tapping screw 11
1-3 00026140 Left defrosting air duct 1
1-4 00026141 Right defrosting air duct 1
2 00026128 Blowing air duct assembly 1
2-1 00026130 Side blowing air duct 1
2-2 90000114 Cross recessed large half-round head self-tapping screw 6
2-3 90000541 A-type reed nut ST4.8 2
2-4 90000547 Notched blind rivet 6 × 10 3
2-5 00026129 Central blowing air duct 1

133
Air Conditioner – Rear Internal Air Conditioner with Control Assembly

134
Air Conditioner – Rear Internal Air Conditioner with Control Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00028881 Rear HVAC device 1
1-1 00028882 Rear HVAC assembly 1
1-2 91000051 Hexagonal flange bolt M6 ×16 4
2 00028866 Rear air-conditioner air duct assembly 1
2-1 00028867 Rear air duct-1 1
2-2 00028868 Rear air duct-2 1
2-3 90000073 Hexagonal flange bolt 3
2-4 00028869 Rear air duct-3 1
3 80000517 Rear evaporator blower assembly 1
4 80000518 Expansion valve 1
5 80000516 Rear evaporator assembly 1
6 80000519 Sheath of weeping pipe 1

135
Interior Trim – Instrument Panel (I)

136
Interior Trim – Instrument Panel (I)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00026003 Instrument panel assembly 1 Comfortable, high

00026303 Instrument panel assembly 1 Basic

1-1 00026007 Sponge bar of front windshield 1


1-2 00026158 Cover of left loudspeaker 1
1-3 00026159 Cover of right loudspeaker 1
1-4 00026198 PAB cover 1 Comfortable, high

Cross recessed pan head screw and flat washer assembly M6


1-5 90000095 14
× 20
1-6 90000541 A type reed nut ST4.8 16
Cross recessed large half-round head self-tapping screw
1-7 91000068 16
ST4.8 ×13
1-8 91000237 Plastic buckle 15
1-9 00026008 Closed bumper block 2
1-10 00026004 Upper part of instrument panel 1 Comfortable, high

00026304 Upper part of instrument panel 1 Basic

1-11 00026006 Mounting plate of glove compartment 1


1-12 10010289 Lower part of instrument panel assembly 1
2 00026186 Right cover assembly of instrument panel 1
3 00026167 Cover of fuse’s box 1
4 00026165 Left lower trim plate assembly 1
Cross recessed large half-round head self-tapping screw
5 91000068 1
ST4.8 ×13
6 91000237 Plastic buckle 2
Cross recessed pan head screw and flat washer assembly M6
7 90000095 2
× 20

137
Interior Trim – Instrument Panel (I)

138
Interior Trim – Instrument Panel (I)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
8 00026184 Left cover assembly of instrument panel 1

139
Interior Trim – Instrument Panel (II)

140
Interior Trim – Instrument Panel (II)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00026145 Glove compartment assembly 1
1-1 00026154 Opened bumper block 2
1-2 00026152 Inner plate of glove compartment 1
1-3 00026148 Glove compartment lock assembly 1
Cross recessed countersunk head self-tapping screw ST4.2 ×
1-4 90000955 2
10
1-5 00026150 External plate of glove compartment handle 1
1-6 00026147 External plate of glove compartment 1
2 00026160 Sheath of steering column - upper 1
3 90000114 Cross recessed large half-round head self-tapping screw 2
Cross recessed pan head screw and flat washer assembly M6
4 91000033 1
× 16
5 00026161 Sheath of steering column - lower 1
6 00026180 Container for lower body 1
10010290 Container assembly for lower body (basic, comfortable) 2
Cross recessed large half-round head self-tapping screw
7 91000068 2
ST4.8 ×13
8 00026115 Right air outlet assembly 1 Comfortable, high

00026315 Right air outlet assembly 1 Basic

8-1 90000114 Cross recessed large half-round head self-tapping screw 4


8-2 00026117 Grille assembly of right air outlet 1
8-3 00026116 Bright strip for right air outlet 1 Comfortable, high

00026118 Bright strip for right air outlet 1 Basic

141
Interior Trim – Instrument Panel (II)

142
Interior Trim – Instrument Panel (II)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
9 00026110 Left air outlet assembly 1 Comfortable, high

00026310 Left air outlet assembly 1 Basic

9-1 90000114 Cross recessed large half-round head self-tapping screw 4


9-2 00026112 Grille assembly of left air outlet 1
9-3 00026111 Bright strip for left air outlet 1 Comfortable, high

00026113 Bright strip for left air outlet 1 Basic

10 00026120 Central control cover assembly 1 Comfortable, high

00026320 Central control cover assembly 1 Basic

10-1 00026124 Grille assembly of central air outlet 1


10-2 00026122 Panel of central air outlet 1 Comfortable, high

00026322 Panel of central air outlet 1 Basic

10-3 00026121 Central control cover 1 Comfortable, high

00026321 Central control cover 1 Basic

11 00026171 Cover of combined instrument panel 1


12 90000077 Hexagonal flange bolt 4
13 90000546 hexagonal bolt with flange 4
14 00026010 Instrument panel beam assembly 1
20001832 Instrument panel beam assembly 1 G5+1.5L MT flagship, 1.5L CVT flagship

Adjuster for clearance between pipe beam and vehicle body


15 91000344 2
M18 ×1.5
16 91000219 Large washer 8 2

143
Interior Trim – Auxiliary Instrument Panel

144
Interior Trim – Auxiliary Instrument Panel

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 90000547 Notched blind rivet 6 × 10 2
Mounting bracket of front-end left guard board of auxiliary
2 00026263 1
instrument panel
Mounting bracket of front-end right guard board of auxiliary
3 00026264 1
instrument panel
4 00026236 Front-end right guard board of auxiliary instrument panel 1
5 91000237 Plastic buckle 2
6 00026231 Front-end left guard board of auxiliary instrument panel 1
7 10010243 Ashtray assembly 1
8 00026217 Sheath plate 1
9 00026215 Trim bright strip at manual gear shift 1 Comfortable, high

00026218 Trim bright strip at manual gear shift 1 Basic

10 00026214 Gear shift cover 1


11 00026028 Subsidiary board assembly 1
11-1 91000237 Plastic buckle 4
Cross recessed pan head screw and flat washer assembly M6
11-2 90000095 7
× 20
Cross recessed large half-round head self-tapping screw
11-3 91000068 10
ST4.8 ×13
11-4 00026226 Subsidiary board lock assembly 1
11-5 00026223 Arm support revolving gear of auxiliary instrument panel 1
11-6 00026202 Auxiliary instrument panel 1
11-7 00026221 Arm support external board of auxiliary instrument panel 1
11-8 00026222 Arm support internal board of auxiliary instrument panel 1

145
Interior Trim – Auxiliary Instrument Panel

146
Interior Trim – Auxiliary Instrument Panel

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
11-9 00026258 Storage box of auxiliary instrument panel 1
11-10 90000541 A-type reed nut ST4.8 1
11-11 10011458 Bright strip for cup holder 1
12 00026256 Cup holder mat near handbrake 1
13 00026257 Storage box mat of auxiliary instrument panel 1
14 00026261 Rear-end cover of auxiliary instrument panel 1
15 00026204 Rear ashtray assembly of auxiliary instrument panel 1
15-1 00026207 Mounting base of ashtray 1
15-2 00026206 Ashtray 1
15-3 00026205 External board of ashtray 1
Cross recessed large half-round head self-tapping screw
16 91000068 1
ST4.8 ×13

147
Interior Trim – Seat Assembly

148
Interior Trim – Seat Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 10011067 Front left seat assembly (high) 1
10011066 Front left seat assembly (comfortable) 1
10012374 Front left seat assembly (M301S comfortable) G5+1.5L MT comfortable, 1.5L CVT comfortable

10011065 Front left seat assembly (optional fabric) 1 Comfortable

10012243 Front left seat assembly (comfortable) 1 G5+1.5L MT comfortable, 1.5L CVT comfortable

10012376 Front left seat assembly (M301S high/flagship) 1 G5+1.5L high, 1.5L flagship

10012245 Front left seat assembly (high/flagship) 1 G5+1.5L high, 1.5L flagship

2 10011063 Front right seat assembly (basic, comfortable) 1


10011064 Front right seat assembly (high) 1
10011062 Front right seat assembly (optional fabric) 1
10012375 Front right seat assembly (M301S comfortable) 1 G5+1.5L MT comfortable, 1.5L CVT comfortable

10012244 Front right seat assembly (comfortable) 1 G5+1.5L MT comfortable, 1.5L CVT comfortable

10012377 Front right seat assembly (M301S high/flagship) 1 G5+1.5L high, 1.5L flagship

10012246 Front right seat assembly (high/flagship) 1 G5+1.5L high, 1.5L flagship

3 10011071 Left middle seat assembly (basic, comfortable, high) 1


10011068 Left middle seat assembly (optional fabric) 1
10012052 Left middle independent rotary seat assembly 1 G5

4 10011072 Right middle seat assembly (basic, comfortable, high) 1


10011069 Right middle seat assembly (optional fabric) 1
10012053 Right middle independent rotary seat assembly 1 G5

149
Interior Trim – Seat Assembly

150
Interior Trim – Seat Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
Connecting triple seat assembly at the middle row (basic,
5 10011073 1 Quintuple seat
comfortable, high)
10011959 Integrated 6-seat assembly at the middle row 1
10011960 Integrated 4-seat assembly at the middle row 1
Cover of foot stool in front of the connecting triple seat
6 00026944 1
assembly at the middle row
00026902 Trim cover of foot stool of rear seats 1
7 91000365 Hexalobular socket pan head screw M10 × 1.25 ×25 8
Hexagonal head bolt, spring washer and flat washer
8 90000193 20
assembly M10 × 1.25 × 30
Connecting triple seat assembly at the middle row (optional
10011074 1 Quintuple seat
fabric)
10011076 Rear seat assembly (basic, comfortable, high) 1
10011075 Rear seat assembly (optional fabric) 1
10011961 4/6-seat assembly of rear seat back (triple seat) 1
10012247 4/6-seat assembly of rear seat back (double seat) 1

151
Interior Trim – Trim Panel Assembly of Front Door

152
Interior Trim – Trim Panel Assembly of Front Door

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00021480 Waterproof film of driver door 1
00021547 Waterproof film of passenger door 1
2 90000968 Plastic buckle 14
3 10010291 Trim panel assembly of driver door 1 Basic

10010471 Trim panel assembly of driver door 1 High

10010469 Trim panel assembly of driver door 1 Comfortable

Trim panel assembly of driver door (comfortable B,


10012368 1 G5+1.5L M7 comfortable, 1.5L CVT comfortable
comfortable)
10012370 Trim panel assembly of passenger door (high, flagship) 1 G5+1.5L high, 1.5L flagship

10010292 Trim panel assembly of passenger door 1 basic

Trim panel assembly of passenger door (comfortable B,


10012371 1 G5
comfortable, high, flagship)
10010472 Trim panel assembly of passenger door 1 Comfortable, high

3-1 00026843 Baffle of upper trim panel of driver door 1


00026845 Baffle of upper trim panel of passenger door 1
3-2 00026612 Sound-absorbing cotton of front door 2
3-3 00026611 Bumper block of driver door 1
00026630 Bumper block of passenger door 1
3-4 00026610 Map pocket on driver door 1
00026629 Map pocket on passenger door 1
3-5 00026607 Upper trim panel of driver door 1
00026626 Upper trim panel of passenger door 1
3-6 00026608 Lower trim panel of driver door 1

153
Interior Trim – Trim Panel Assembly of Front Door

154
Interior Trim – Trim Panel Assembly of Front Door

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
00026627 Lower trim panel of passenger door 1
4 00026622 Trim cap of inner handle of door 1
5 90000545 Cross recessed pan head self-tapping screw ST4.8 × 19 1
6 00026609 Control panel of driver door 1 High, CVT high

00026628 Control panel of passenger door 1 High, CVT high

00026958 Control panel of driver door 1 Basic

00026959 Control panel of passenger door 1 Basic, comfortable, CVT comfortable

7 00026853 Cover of control panel of driver door 1 Optional

8 91000237 Plastic buckle 2


9 91000353 Snap fastener 2
10 00026913 Trim cover of door lamp 1 Basic, comfortable

155
Interior Trim – Trim Panel Assembly of Rear Door

156
Interior Trim – Trim Panel Assembly of Rear Door

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 90000968 Plastic buckle 20
2 10011078 Triangle trim panel of rear left door assembly (with buckle) 1
10011077 Triangle trim panel of rear right door 1
3 00021633 Waterproof film of rear left door 1
00021683 Waterproof film of rear right door 1
4 10010474 Trim panel assembly of rear left door 1 Basic

10010293 Trim panel assembly of rear left door 1 Comfortable, high

20000883 Trim panel assembly of rear left door 1 Model 727

Trim panel assembly of rear left door (comfortable B,


10012367 1 G5
comfortable, high, flagship)
10010475 Trim panel assembly of rear right door 1 Basic

10010294 Trim panel assembly of rear right door 1 Comfortable, high

20000885 Trim panel assembly of rear right door 1 Model 727

Trim panel assembly of rear right door (comfortable B,


10012366 1 G5
comfortable, high, flagship)
4-1 00026648 Sound-absorbing cotton of rear door 2
4-2 00026646 Map pocket on rear left door 1
00026657 Map pocket on passenger door 1
4-3 00026643 Upper trim panel of rear left door 1
20000882 Upper trim panel of rear left door 1 Model 727

10011659 Upper trim panel of rear left door 1 Model 727

00026654 Upper trim panel of rear right door 1


20000886 Upper trim panel of rear right door 1 Model 727

10011660 Upper trim panel of rear right door 1 Model 727

157
Interior Trim – Trim Panel Assembly of Rear Door

158
Interior Trim – Trim Panel Assembly of Rear Door

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
4-4 00026644 Lower trim panel of rear left door 1
00026655 Lower trim panel of rear right door 1
5 00026622 Trim cap of inner handle of door 1
6 90000545 Cross recessed pan head self-tapping screw ST4.8 × 19 1
7 00026645 Control panel of rear left door 1 Chrome-plated internal door handle

00026960 Control panel of rear left door 1 Black internal door handle

00026656 Control panel of rear right door 1 Chrome-plated internal door handle

00026961 Control panel of rear right door 1 Black internal door handle

8 91000237 Plastic buckle 2

159
Interior Trim – Side Panel Assembly

160
Interior Trim – Side Panel Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00026962 Mounting bracket of upper trim panel of side wall 4 2 on each side (left and right)

Cross recessed pan head screw and flat washer assembly M6


2 91000033 6 3 on each side (left and right)
× 16
3 90000968 Plastic buckle 52 26 on each side (left and right)

4 10011322 Upper trim panel of left side wall 1


10010504 Upper trim panel of left side wall assembly (with buckle) 1
10011483 Upper trim panel of left side wall assembly 1 Quintuple seat

10011323 Upper trim panel of right side wall 1


10010505 Upper trim panel of right side wall assembly (with buckle) 1
10011484 Upper trim panel of right side wall assembly 1 Quintuple seat

5 91000353 Snap fastener 2 1 on each side (left and right)

6 00026697 Maintenance cover of left side wall 1


00026698 Maintenance cover of right side wall 1
7 10010506 Lower trim panel of left side wall assembly (with buckle) 1
10010507 Lower trim panel of right side wall assembly (with buckle) 1
10012373 Lower trim panel of right side wall assembly 1 G5

10012372 Lower trim panel of left side wall assembly 1 G5

8 90000533 Snap fastener 6 3 on each side (left and right)

9 00026966 Harness clip 8 4 on each side (left and right)

10 00026719 Trim panel assembly of rear left doorsill 1 High

00026724 Trim panel assembly of rear right doorsill 1 High

10-1 00026721 Stainless steel pedal of rear left doorsill 1 High

00026726 Stainless steel pedal of rear right doorsill 1 High

161
Interior Trim – Side Panel Assembly

162
Interior Trim – Side Panel Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
10-2 00026718 Trim panel assembly of rear left doorsill 1
00026723 Trim panel assembly of rear right doorsill 1
11 10010502 Lower trim panel assembly (with buckle) of left column B 1
10010503 Lower trim panel assembly (with buckle) of right column B 1
12 10010500 Upper trim panel assembly of left column B 1
10010501 Upper trim panel assembly (with buckle) of right column B 1
13 00026681 Sliding plate of safety belt 2 1 on each side (left and right)

14 10010496 Upper trim panel assembly of left column A 1


10010497 Upper trim panel assembly of right column A 1
15 00026709 Trim panel assembly of driver doorsill 1 High

00026714 Trim panel assembly of passenger doorsill 1 High

15-1 00026711 Stainless steel pedal of driver doorsill 1 High

00026716 Stainless steel pedal of passenger doorsill 1 High

15-2 00026708 Trim panel of driver doorsill 1


00026713 Trim panel of passenger doorsill 1
16 10010498 Lower trim panel assembly of left column A 1
10010499 Lower trim panel assembly of right column A 1 1 on each side (left and right)

17 91000232 Plastic nut 2

163
Interior Trim – Trim Panel Assembly of Hatch Back

164
Interior Trim – Trim Panel Assembly of Hatch Back

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 91000236 Leaf-type buckle φ7 16 High

91000236 Tree-type buckle 17 Basic, comfortable

2 10011113 Trim panel assembly of hatch back 1


2-1 10011115 Trim panel of hatch back 1
2-2 10011118 Cover of emergent escape device 1
3 00026668 Handle box of hatch back 1
4 00026971 Cover assembly of rear wiper cover 1 High

4-1 90000968 Plastic buckle 4


4-2 00026972 Cover of rear wiper cover 1

165
Interior Trim – Rear Trunk Assembly

166
Interior Trim – Rear Trunk Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00026842 Trim panel assembly of tail doorsill 1
10011445 Trim cover of tai doorsill 1
10010460 Trim cover assembly (with buckle) of tai doorsill 1
2 90000968 Plastic buckle 4

167
Interior Trim – Trim Panel Assembly of Roof

168
Interior Trim – Trim Panel Assembly of Roof

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00026732 Trim panel assembly of roof 1 Quintuple seat comfortable with air outlet

00026729 Trim panel assembly of roof 1 Quintuple seat comfortable without air outlet

00026736 Trim panel assembly of roof 1 Septuple seat comfortable with air outlet

00026734 Trim panel assembly of roof 1 Septuple seat comfortable without air outlet

1-1 00026849 Roof cushion C 1


1-2 00026987 Sound-proof cotton 1
1-3 00026862 Roof cushion F 1
1-4 00026848 Roof cushion B 1
1-5 00026847 Roof cushion A 1
1-6 00026731 Sound-proof cotton 1
1-7 00026861 Roof cushion E 1
1-8 00026860 Roof cushion D 1
1-9 00026733 Trim panel of roof 1 Quintuple seat comfortable with air outlet

00026730 Trim panel of roof 1 Quintuple seat comfortable without air outlet

00026737 Trim panel of roof 1 Septuple seat comfortable with air outlet

00026735 Trim panel of roof 1 Septuple seat comfortable without air outlet

1-10 00026970 Sponge bar at air outlet 2 With air outlet

1-11 00026969 Bracket of rear air outlet 1 With air outlet

1-12 00026968 Bracket of front air outlet 1 With air outlet

1-13 00026967 Bracket of front roof lamp 1


2 00026781 Left sun visor assembly 1
2-1 00026837 Left sun visor 1
2-2 00026783 Mounting clamp of sun visor 1

169
Interior Trim – Trim Panel Assembly of Roof

170
Interior Trim – Trim Panel Assembly of Roof

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
Cross recessed pan head screw and flat washer assembly M5
3 90000967 6
× 20
4 00026786 Right sun visor assembly (with makeup mirror) 1
00026782 Right sun visor assembly (without makeup mirror) 1
4-1 00026839 Right sun visor 1
4-2 00026783 Mounting clamp of sun visor 1
5 00026785 Roof armrest 3 Quintuple seat

00026785 Roof armrest 5 Septuple seat

6 90000557 Cross recessed pan head screw M5 ×20 6 Quintuple seat

90000557 Cross recessed pan head screw M5 ×20 10 Septuple seat

7 00026809 Roof air outlet 2 With air outlet

8 91000236 Tree-type buckle 3

171
Interior Trim – Carpet Assembly

172
Interior Trim – Carpet Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00026814 Rear carpet assembly 1 Quintuple seat

00026743 Rear carpet assembly 1 Septuple seat

1-1 91000236 Tree-type buckle 4


1-2 00026929 Rear carpet 1 Quintuple seat

00026928 Rear carpet 1 Septuple seat

1-3 00026924 Carpet sound-proof cotton G 1 Quintuple seat

1-4 00026926 Carpet sound-proof cotton H 1 Quintuple seat

2 00026739 Front carpet assembly 1


2-1 00026927 Front carpet 1
2-2 00026923 Carpet sound-proof cotton F 2
2-3 00026918 Carpet sound-proof cotton A 2
2-4 00026919 Carpet sound-proof cotton B 2
2-5 00026920 Carpet sound-proof cotton C 2
2-6 00026921 Carpet sound-proof cotton D 2
2-7 00026922 Carpet sound-proof cotton E 2
3 91000232 Plastic nut 6
4 00026742 Rest cushion block for driver 1
5 00026914 Carpet pad A 1
6 00026988 Carpet pad E 1
7 00026916 Carpet pad C 1
8 00026915 Carpet pad B 1
9 00026989 Carpet pad F 1 Quintuple seat

10 00026917 Carpet pad D 1 Quintuple seat

173
Interior Trim – Carpet Assembly

174
Interior Trim – Carpet Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
11 00026740 Front left carpet pad 1
12 00026741 Front right carpet pad 1

175
Interior Trim – Internal Lamp

176
Interior Trim – Internal Lamp

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 10006071 Reading lamp assembly 1
20001249 Reading lamp assembly 1 Model 727

2 90000087 Cross recessed pan head screw 4


3 10006069 Roof lamp assembly 1
4 00028354 Courtesy lamp 1
80000427 Bulb C5W 1 High

177
Interior Trim –Internal Sound-proof Devices

178
Interior Trim – Internal Sound-proof Devices

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00026779 Insulation pad of engine room 1
2 91000238 Plastic buckle AΦ7 12
3 91000232 Plastic nut 13
4 00026776 Upper insulation pad of engine room 1
5 00026778 Lower insulation pad of engine room 1
6 00026775 Insulation pad of front wall 1
7 91000236 Tree-type buckle 4
8 00026676 Sound-proof cotton of lower trim panel of column A 1
9 00026667 Lower sound-proof cotton of column B 1
10 00026699 Sound-proof cotton of lower trim panel of side wall 1
11 00026909 Sponge bar of lower trim panel of right side wall 1
12 00026908 Sponge bar of lower trim panel of left side wall 1

179
Interior Trim –Safety Belt Assembly Device

180
Interior Trim – Safety Belt Assembly Device

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00026746 Front safety belt assembly 1
00026756 Front safety belt assembly 1
1-1 00026749 Height adjuster assembly of front safety belt 2 Only at the driver side in some models

1-2 00026833 Retractor assembly of front left safety belt 1


00026832 Retractor assembly of front left safety belt 1
1-3 00026984 Trim cover of front left adjuster 1
1-4 00026750 Lock catch assembly of front safety belt 2
00026750 Lock catch assembly of front safety belt 2 G5+1.5L MT comfortable, 1.5L CVT comfortable

1-5 00026985 Trim cover of front right adjuster 1


1-6 00026981 Retractor assembly of front right safety belt 1
00026980 Retractor assembly of front right safety belt 1
2 00026752 Middle safety belt assembly 1 Septuple seat

00026877 Middle safety belt assembly 1 Quintuple seat

2-1 00026871 Retractor assembly of left middle safety belt 1


2-2 00026986 Trim cover of lifting ring 2
2-3 00026930 Three-point middle dual lock catch assembly 1 Quintuple seat

10012426 Three-point middle dual lock catch assembly 1


2-4 00026896 Middle three-point retractor assembly 1 Quintuple seat

2-5 00026834 Middle dual lock catcher assembly 1 Quintuple seat

2-6 00026755 Dual lock catcher assembly of middle safety belt 2 Septuple seat

10012425 Lock catcher assembly of single fabric belt 2


2-7 00026982 Retractor assembly of right middle safety belt 1
3 00026789 Rear safety belt assembly 1

181
Interior Trim – Safety Belt Assembly Device

182
Interior Trim – Safety Belt Assembly Device

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
3-1 00026873 Retractor assembly of rear left safety belt 1
3-2 00026986 Trim cover of lifting ring 2
3-3 00026930 Three-point middle dual lock catch assembly 1
10012428 Lock catch assembly of dual fabric belt 1
3-4 00026896 Middle three-point retractor assembly 1
3-5 00026834 Middle dual lock catcher assembly 1
3-6 00026983 Retractor assembly of rear right safety belt 1

183
Interior Trim – SRS Assembly Device

184
Interior Trim – SRS Assembly Device

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00026810 SRS for driver 1
2 00026835 SAB left SRS 1 High

3 00026811 SRS for co-driver 1 Comfortable, high

4 91000010 Hexagonal flange bolt M8 ×20 2 Comfortable, high

5 00026836 SAB right SRS 1 High

185
Interior Trim – Customer Information & Labels

186
Interior Trim – Customer Information & Labels

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 10009741 Child lock mark of rear right door 1
2 00026895 Nameplate 1
3 10009740 Oil filler mark 1
4 10009742 Child lock mark of rear left door 1
5 10009971 SRS warning sign 1
6 10008772 Customer information & manual 1
7 10009272 Warning sign of air-conditioner refrigerating fluid 1
8 00026893 Tyre pressure sign 1
9 00026892 VIN code 1
10 10008731 Operation manual for air filter 1
11 10008723 Coolant sign 1
12 10008722 Cooling system sign 1

187
Exterior Trim –Front Windshield

188
Exterior Trim –Front Windshield

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
00027476 Front windshield assembly 1
1 00027473 Upper located block 2
2 00027475 Internal rear-view mirror base 1
3 00027474 Sealing strip of front windscreen 1
4 00027472 Shielding strip of front windscreen 1
5 00027471 Front windscreen 1
6 00027477 Lower limited block 2

189
Exterior Trim –Hatch Back Glass

190
Exterior Trim –Hatch Back Glass

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00021787 Installation buckle of hatch back glass 5
2 00021793 Left locating pin of hatch back glass 1
3 00021812 Installation buckle of hatch back glass 1
4 00021794 Right locating pin of hatch back glass 1
5 00021786 Hatch back glass assembly 1 High

00021804 Hatch back glass assembly 1 Basic, comfortable

00021809 Hatch back glass assembly

191
Exterior Trim –Side Glass

192
Exterior Trim – Side Glass

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00021509 Corner window assembly of driver door 1
00021572 Corner window assembly of passenger door 1
1-1 00021498 Corner window of driver door 1
00021560 Corner window of passenger door 1
1-2 00021499 Sealing strip of corner window of driver door 1
00021561 Sealing strip of corner window of passenger door 1
2 00021489 Driver door window glass (with bracket) assembly 1
00021553 Passenger door window glass (with bracket) assembly 1
3 00021641 Rear left door window glass (with bracket) assembly 1
00021689 Rear right door window glass (with bracket) assembly 1
4 00027481 Left side window assembly 1
00027487 Right side window assembly 1
4-1 00027485 Bright strip of left side window 1
00027491 Bright strip of right side window 1
4-2 00027482 Left side window 1
00027488 Right side window 1
4-3 00027707 Sealing strip of left side window 1
00027708 Sealing strip of right side window 1

193
Exterior Trim – Front Bumper Assembly

194
Exterior Trim – Front Bumper Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00027411 Middle lower grille of front bumper 1
2 00027402 Front bumper assembly 1 With front fog lamp

00027651 Front bumper assembly 1 Without front fog lamp

2-1 00027418 Trim ring of front left fog lamp (chrome-plated) 1 With front fog lamp

20000827 Blanking cap of front left fog lamp 1 Without front fog lamp or model 727

2-2 00027405 Cover of front left fog lamp 1


2-3 00027407 Bright strip of cover of front left fog lamp 1
2-4 00027404 Front bumper 1
2-5 90000541 A-type reed nut ST4.8 8
2-6 00027419 Trim ring of front right fog lamp (chrome-plated) 1 With front fog lamp

20000828 Blanking cap of front right fog lamp 1 Without front fog lamp or model 727

2-7 00027409 Cover of front tow hood 1


2-8 00027406 Cover of front right fog lamp 1
2-9 00027408 Bright strip of cover of front right fog lamp 1
2-10 91000207 Reed nut 4
Cross recessed pan head self-tapping screw and flat washer
3 91000495 3
assembly ST4.8 × 16
4 00027421 Front left mounting bracket of front bumper 1
Cross recessed large half-round head self-tapping screw
5 91000034 4
ST4.8 ×19
6 91000169 Plastic nut seat D 9× 9 4
7 00027422 Front right mounting bracket of front bumper 1
8 91000025 Hexagonal flange bolt M8×20 6
9 91000112 Hexagonal flange nut M8 2

195
Exterior Trim – Front Bumper Assembly

196
Exterior Trim – Front Bumper Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
10 00021358 Front buffer beam assembly components 1
20003796 Front buffer beam assembly components 1 G5+1.5L model MT

197
Exterior Trim – Front Bumper Assembly

198
Exterior Trim – Front Bumper Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
10012191 Front bumper assembly 1 G5

1 20000813 Middle lower grille of front bumper 1 G5

2 20000893 Front left mounting bracket of front bumper 1 G5

3 20000805 Front bumper 1 G5

4 20000808 Bright strip of cover of front left fog lamp 1 G5

5 20000806 Cover of front left fog lamp 1 G5

6 00027418 Trim ring of front left log lamp (chrome-plated) 1 G5

7 20000825 Left trim strip of middle lower grille of front bumper 1 G5

8 20000887 Right trim strip of middle lower grille of front bumper 1 G5

9 00027419 Trim ring of front right log lamp (chrome-plated) 1 G5

10 20000807 Cover of front right fog lamp 1 G5

11 20000809 Bright strip of cover of front right fog lamp 1 G5

12 20000810 Cover of front tow hook 1 G5

13 20000819 Lower bright strip of front bumper 1 G5

14 20000894 Front right mounting bracket of front bumper 1 G5

199
Exterior Trim – Upper Griller Assembly

200
Exterior Trim – Upper Grille Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 90000088 Cross recessed pan head screw 4
2 91000076 Large washer 6 4
3 00027413 Upper grille assembly of front bumper 1
Cross recessed pan head self-tapping screw and flat washer
3-1 91000495 7
assembly ST4.8 × 16
3-2 00027414 Upper grille of front bumper 1
3-3 00027415 Bright strip of upper grille of front bumper 1
3-4 00027416 Left middle bright strip of upper grille of front bumper 1
3-5 00027417 Lower grille of front bumper 1
3-6 00027429 Right middle bright strip of upper grille of front bumper 1

201
Exterior Trim – Upper Griller Assembly

202
Exterior Trim – Upper Grille Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
20000851 Upper grille assembly of front bumper 1 G5

1 20000811 Upper grille of front bumper 1 G5

2 20000823 Right upper bright strip of upper grille of front bumper 1 G5

3 20000822 Left upper bright strip of upper grille of front bumper 1 G5

4 20000824 Middle bright strip of upper grille of front bumper 1 G5

5 20000812 Lower bright strip of upper grille of front bumper 1 G5

6 20000820 Left bright strip of upper grille of front bumper 1 G5

7 20000821 Right bright strip of upper grille of front bumper 1 G5

203
Exterior Trim – Upper Griller Assembly (Model 727)

204
Exterior Trim – Upper Grille Assembly (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
20000971 Upper grille of front bumper 1 Model 727

1 20000972 Upper grille of front bumper 1


2 20000973 Upper grille grid of front bumper 1
Cross recessed pan head self-tapping screw and flat washer
3 91000495 16
assembly

205
Exterior Trim – Rear Bumper Assembly

206
Exterior Trim – Rear Bumper Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
Cross recessed large half-round head self-tapping screw
1 91000034 18
ST4.8 ×19
2 91000169 Plastic nut seat D 9 × 9 18
3 00027435 Large mounting bracket at front left side of rear bumper 1
4 00027436 Large mounting bracket at front right side of rear bumper 1
5 00027427 Small mounting bracket at rear left side of rear bumper 1
6 00027437 Supporting bracket at left side of rear bumper 1
7 00027438 Supporting bracket at right side of rear bumper 1
8 00027428 Small mounting bracket at rear right side of rear bumper 1
9 00027701 Rear bumper assembly 1 Basic

00027431 Rear bumper assembly 1 Basic, high

9-1 90000541 A-type reed nut ST4.8 2


9-2 00027702 Rear bumper 1 Basic

00027432 Rear bumper (with reversing sensor) 1 Basic, high

9-3 00027433 Cover of rear tow hook 1


10 90000074 Hexagonal flange bolt 6
11 91000239 Snap fastener 4
Cross recessed pan head self-tapping screw and flat washer
12 91000495 2
assembly ST4.8 × 16

207
Exterior Trim – Rear Bumper Assembly

208
Exterior Trim – Rear Bumper Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
Cross recessed large half-round head self-tapping screw
1 91000034 18
ST4.8 ×19
2 91000169 Plastic nut seat D 9 ×9 18
3 20000889 Large mounting bracket at front left side of rear bumper 1 G5

4 20000890 Large mounting bracket at front right side of rear bumper 1 G5

5 00027427 Small mounting bracket at rear left side of rear bumper 1


6 20000969 Supporting bracket at left side of rear bumper 1 G5

7 20000970 Supporting bracket at right side of rear bumper 1 G5

8 00027428 Small mounting bracket at rear right side of rear bumper 1


9 20000888 Rear bumper assembly 1 G5

9-1 90000541 A-type reed nut ST4.8 2


9-2 20000892 Rear bumper (with reversing sensor) 1 G5

9-3 20000891 Rear tow hook 1 G5

10 90000074 Hexagonal flange bolt 6


11 91000239 Snap fastener 4
Cross recessed pan head self-tapping screw and flat washer
12 91000495 2
assembly ST4.8 × 16
13 20000932 Right trim strip of rear bumper 1 G5

14 20000931 Left trim strip of rear bumper 1 G5

209
Exterior Trim –Upper Exterior Trim Parts (I)

210
Exterior Trim –Upper Exterior Trim Parts (I)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00027535 Front right triangle trim panel assembly 1
1-1 00027536 Front right triangle trim panel 1
1-2 00027538 Sealing strip of front right triangle trim panel 1
1-3 00027539 Sponge sealing block 2
1-4 90000968 Plastic buckle 1
2 00027531 Front left triangle trim panel assembly 1
2-1 00027534 Sealing strip of front left triangle trim panel 1
2-2 00027539 Sponge sealing block 2
2-3 90000968 Plastic buckle 1
2-4 00027532 Front right triangle trim panel 1
3 00020715 Front panel assembly of air chamber 1
3-1 00027453 Right cover of air chamber 1
3-2 00027454 Sealing strip of air chamber cover 1
3-3 10010296 Air chamber cover assembly 1
3-4 00027452 Left cover of air chamber 1
3-5 00027456 Sponge sealing strip 1
4 91000353 Snap fastener 7
5 10011082 Trim cover assembly of engine 1
5-1 10006187 Trim cover of engine 1
5-2 10006186 Rubber blanket 4
5-3 00027739 Heat-insulating cotton of engine cover 1
Hexagonal head bolt, spring washer and flat washer
6 90000064 4
assembly M6 × 20

211
Exterior Trim – Upper Exterior Trim Parts (I)

212
Exterior Trim – Upper Exterior Trim Parts (I)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
7 00027781 Small welding bracket assembly of trim cover of engine 2
00027735 Small welding bracket assembly of trim cover of engine 2 For 1.5T engine

8 00027737 Large welding bracket assembly of trim cover of engine 1


9 90000533 Snap fastener 5
10 10006185 Stud 4
11 00027403 Trim panel of engine 1
12 00027631 Front logo 1

213
Exterior Trim – Upper Exterior Trim Parts (II)

214
Exterior Trim – Upper Exterior Trim Parts (II)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00027740 Trim film of column B 1 Comfortable, high

1-1 00027741 Front black trim film of right column B 1


1-2 00027746 Rear black trim film of right column B 1
1-3 00027646 Front black trim film of left column B 1
1-4 00027745 Rear black trim film of left column B 1
2 00027750 Trim film of column C 1 Comfortable, high

2-1 00027742 Black trim film of right column C 1


2-2 00027647 Black trim film of left column C 1
3 00027601 Spoiler assembly 1
3-1 00027603 Double-faced strip 1
3-2 00027604 Sponge 1
3-6 00027602 Spoiler 1
4 90000021 Hexagonal flange nut M6 9
5 00027671 Trim panel assembly of rear license lamp 1 Comfortable, high

00027591 Trim panel assembly of rear license lamp 1 Basic

20000858 Trim panel assembly of rear license lamp 1 G5

5-1 00027594 Sponge sealing strip 1


5-2 90000968 Plastic buckle 7
5-3 00027672 Trim strip of rear license lamp (chrome-plated) 1 Comfortable, high

00027593 Trim strip of rear license lamp (color of the car) 1 Basic

5-4 91000143 Cross recessed pan head self-tapping screw ST4.2 × 10 4


5-5 00027592 Trim panel of rear license lamp 1
6 00027634 Rear logo 1

215
Exterior Trim – Upper Exterior Trim Parts (III)

216
Exterior Trim – Upper Exterior Trim Parts (III)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 10011055 Right rack assembly 1
1-1 00027623 Front cover of right rack 1
1-2 00027627 Front mounting base of right rack 1
1-3 00027625 Front rubber blanket of right rack 1
Cross recessed countersunk head self-tapping screw ST4.2 ×
1-4 90000955 4
10
1-5 00027622 Right rack 1
1-6 00027624 Rear cover of right rack 1
1-7 00027628 Rear mounting base of right rack 1
1-8 00027626 Rear rubber blanket of right rack 1
1-9 00027809 Middle cover of right rack 1
2 90000021 Hexagonal flange nut M6 8
3 00027585 Trim assembly of right top cover 1
3-1 00027575 Front cover of right top cover 1
3-2 00027579 Buckle 9
3-3 00027586 Trim strip of right top cover (with rack) 1
3-4 00027576 Rear cover of right top cover 1
4 10011054 Left rack assembly 1
4-1 00027613 Front cover of left rack 1
4-2 00027617 Front mounting base of left rack 1
4-3 00027615 Front rubber blanket of left rack 1
Cross recessed countersunk head self-tapping screw ST4.2 ×
4-4 90000955 4
10
4-5 00027612 Left rack 1
4-6 00027614 Rear cover of left rack 1

217
Exterior Trim – Upper Exterior Trim Parts (III)

218
Exterior Trim – Upper Exterior Trim Parts (III)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
4-7 00027618 Rear mounting base of left rack 1
4-8 00027616 Rear rubber blanket of left rack 1
4-9 00027808 Middle cover of left rack 1
5 00027580 Trim strip assembly of left top cover 1
5-1 00027572 Front cover of left top cover 1
5-2 00027579 Buckle 9
5-3 00027582 Trim strip of left top cover 1
5-4 00027573 Rear cover of left top cover 1

219
Exterior Trim – Upper Exterior Trim Parts (Model G5)

220
Exterior Trim – Upper Exterior Trim Parts (Model G5)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 20000985 Right rack assembly 1 G5

1-1 20000992 Front cover of right rack 1 G5

1-2 20000989 Front mounting base of right rack 1 G5

1-3 20000988 Rubber blanket of right rack 1 G5

1-4 20000976 Blanking cap of rack 2 G5

1-5 20000987 Right rack 1 G5

1-6 20000993 Rear cover of right rack 1 G5

1-7 20000990 Rear mounting base of right rack 1 G5

2 20000975 Left rack assembly 1 G5

2-1 20000982 Front cover of left rack 1 G5

2-2 20000979 Front mounting base of left rack 1 G5

2-3 20000978 Rubber blanket of left rack 1 G5

2-4 20000976 Blanking cap of rack 2 G5

2-5 20000977 Left rack 1 G5

2-6 20000983 Rear cover of left rack 1 G5

2-7 20000980 Rear mounting base of left rack 1 G5

221
Exterior Trim – Lower Exterior Trim Parts (I)

222
Exterior Trim – Lower Exterior Trim Parts (I)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
Cross recessed pan head self-tapping screw and flat washer
1 91000495 22
assembly ST4.8 × 16
2 00027774 Right lower air deflector 1
3 00027773 Left lower air deflector 1
4 00027443 Lower cover of front bumper 1
5 90000541 A-type reed nut ST4.8 3
6 90000074 Hexagonal flange bolt 9
7 00027772 Right upper air deflector 1
8 00027771 Left upper air deflector 1
9 90000533 Snap fastener 28
10 00027442 Right cover of engine 1
11 00027441 Left cover of engine 1
12 00027462 Mud guard of front right wheel casing 1
13 91000235 Plastic nut seat D 9 × 9 2
14 00027522 Cover of right fender 1
15 00027461 Mud guard of front left wheel casing 1
16 00027521 Mud guard of front left wheel casing 1

223
Exterior Trim – Lower Exterior Trim Parts (II)

224
Exterior Trim – Lower Exterior Trim Parts (II)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 91000232 Plastic nut 14
2 90000541 A-type reed nut ST4.8 2
3 00027464 Mud guard of rear right wheel casing 1
4 90000533 Snap fastener 4
Cross recessed pan head self-tapping screw and flat washer
5 91000495 4
assembly ST4.8 × 16
6 00027463 Mud guard of rear left wheel casing 1
7 00027546 Rear right air grille assembly 1
7-1 00027550 Air outlet of rear right air grille 1
7-2 00027543 Sealing sponge 1
7-3 00027544 Rubber windshield 1
7-4 00027547 Rear right air grille 1
8 00027541 Rear left air grille assembly 2
8-1 00027542 Rear left air grille 2
8-2 00027544 Rubber windshield 2
8-3 00027543 Sealing sponge 2
8-4 00027545 Air outlet of rear left air grille 2

225
Exterior Trim – Wheel Trim Assembly

226
Exterior Trim – Wheel Trim Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 20000996 Left rear wheel trim assembly G5

20000997 Right rear wheel trim assembly G5

2 20000994 Left front wheel trim assembly G5

20000995 Right front wheel trim assembly G5

227
Exterior Trim – Exterior Trim Panel Assembly

228
Exterior Trim – Exterior Trim Panel Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 20000901 Front end of drive door exterior trim panel 1 G5

20000903 Front end of passenger door exterior trim panel front end 1 G5

2 20000998 Drive door exterior trim panel rear end assembly 1 G5

20001002 Passenger door exterior trim panel rear end assembly 1 G5

3 20000999 Rear left door exterior trim panel front end assembly 1 G5

20001001 Rear right door exterior trim panel front end assembly 1 G5

4 20000910 Left side skirt exterior trim plate assembly 1 G5

20000925 Right side skirt exterior trim plate assembly 1 G5

5 20000906 Rear end of rear left door exterior trim panel 1 G5

20000908 Rear end of rear right door exterior trim panel 1 G5

6 20001000 Tailgate exterior trim panel assembly 1 G5

229
Exterior Trim – Pedal Assembly

230
Exterior Trim – Pedal Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 20000926 Pedal mounting bracket 1 1 G5

2 20000927 Pedal mounting bracket 2 1 G5

3 20000928 Pedal mounting bracket 3 1 G5

4 20000913 Left pedal assembly 1 G5

5 20000923 Right pedal skeleton 1 G5

6 20000922 Right pedal cover 1 G5

7 20000924 Right pedal trim 1 G5

8 20000921 Right pedal assembly 1 G5

231
Exterior Trim – Word Mark

232
Exterior Trim – Word Mark

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00027640 Product name mark at the rear 1
20000804 Product name mark at the rear 1 727

20000826 ENRANGER mark 1 G5

2 00027637 Mark of Weichai Motor at the rear 1


3 00027643 Mark of “1.5T” engine at the rear 1

233
Body Structure – Body Structure Assembly

234
Body Structure – Body Structure Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00021350 BIW frame assembly 1
20003725 BIW assembly (flagship) 1 G5 + 1.5L luxury, 1.5L flagship

10011423 BIW assembly (without rear wiper and optional rack) 1 Model 727

10011427 BIW assembly (without rack and rear wiper) 1 Model 727

20003639 BIW assembly (comfortable) 1


20003776 BIW frame assembly (4/6 split seat, flagship) G5 + 1.5L MT confortable, 1.5L CVT confortable

20003788 BIW frame assembly (4/6 split seat, comfortable & luxury) G5

10012918 BIW frame assembly (4/6 split seat, flagship MT) G5

10012924 BIW frame assembly (4/6 split seat, luxury MT) G5

10012930 BIW frame assembly (4/6 split seat, comfortable MT) G5

2 00020310 Cowl panel assembly 1 G5

3 00020452 Front floor assembly 1


4 00020487 Rear floor assembly 1
20003695 Rear floor assembly G5

10011319 Rear floor assembly 1 Model 727

5 00020592 Rear end panel assembly 1


20002437 Rear end panel assembly (flagship) 1 G5 + 1.5L MT flagship, 1.5L CVT flagship

6 00020187 Side wall assembly – right 1


00020102 Side wall assembly – left 1
20003645 Side wall assembly – left
7 JC000590 Roof, upper cross member 1 G5

235
Body Structure – Front Stringer Assembly

236
Body Structure – Front Stringer Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 20003708 Front stringer assembly – right 1 G5

2 20003705 Front stringer assembly – left 1 G5

237
Body Structure – Side Wall Structure

238
Body Structure – Side Wall Structure

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
20003645 Side wall assembly – left 1 G5

1 00020750 Side wall exterior panel assembly – left 1


20003654 Side wall exterior panel assembly – left 1 G5

2 00020164 A pillar assembly – left 1


3 00020174 B pillar assembly – left 1
4 00020130 C pillar and rear wheel casing exterior panel assembly – left 1
5 00020234 A pillar assembly – right 1
6 00020243 B pillar assembly – right 1
7 00020209 C pillar and rear wheel casing exterior panel assembly – right 1
8 00020752 Side wall exterior panel assembly – right 1
20003659 Side wall exterior panel – right 1 G5

239
Body Structure – Rear Side Wall Interior Panel Assembly

240
Body Structure – Rear Side Wall Interior Panel Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 20003661 Rear side wall interior panel assembly - right 1 G5

2 20003656 Rear side wall interior panel assembly - left 1 G5

241
Body Structure – Rear Wall Structure

242
Body Structure – Rear Wall Structure

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00020602 Rear wall interior panel subassembly 1
2 00020596 Rear bumper mounting bracket 2
3 00020598 Rear bumper mounting bracket - center 2
4 00020605 Tailgate locking ring nut reinforcement plate 1
5 00020608 Tailgate locking ring nut plate M8 1
6 00020607 Tailgate locking ring nut plate bracket 1
Rear wall exterior panel side connecting panel subassembly -
7 00020717 1
left
8 00020594 Rear wall exterior panel subassembly 1
Rear wall exterior panel side connecting panel subassembly -
9 00020718 1
right

243
Body Structure – Roof, Upper Cross Member

244
Body Structure – Roof, Upper Cross Member

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00020670 Roof assembly (with luggage rack) 1
20003720 Roof assembly (flagship) 1 G5 + 1.5L MT flagship, 1.5L CVT flagship

1-1 00020880 Roof exterior panel subassembly 1


1-2 00020671 Luggage rack mounting bracket subassembly 8
2 00020086 Roof front cross member assembly 1
3 00020078 Roof center cross member subassembly 1
4 00020091 Roof rear cross member assembly 1

245
Body Structure – Front End Structure

246
Body Structure – Front End Structure

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00021301 Radiator support assembly 1
1-1 00020029 Radiator upper cross member assembly 1
1-2 90000078 Hexagon bolt with flange 4
1-3 00020430 Radiator cross member pillar - right 1
1-4 00020373 Radiator cross member pillar - left 1
1-5 00020345 Radiator lower cross member assembly 1
2 00021303 Engine cabin upper stringer assembly 1
2-1 O0020011 Battery mounting bracket assembly 1
2-2 90000078 Hexagon bolt with flange 7
2-3 00020014 Battery mounting bracket connecting panel 1
2-4 00020016 Lower panel of ABS mounting bracket 1
2-5 00020015 Upper panel of ABS mounting bracket 1
3 00021305 Front wheel casing assembly - right 1
4 00021304 Front wheel casing assembly – left 1
5 00021302 Engine cabin stringer assembly 1
6 00020009 Sponge strip 1
7 00021306 Cowl panel assembly 1
8 00020510 Front floor rear cross member assembly 1

247
Body Structure – Front Floor Structure

248
Body Structure – Front Floor Structure

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00021311 Front floor assembly 1
00021393 Front floor assembly 1 1.5CVT

Instrument panel tubular beam mounting bracket


2 00020703 1
subassembly - left
Instrument panel tubular beam mounting bracket
3 00020705 1
subassembly - right
4 90000077 Hexagon bolt with flange 8
5 00021315 Interior sill interior panel assembly - right 1
6 00021313 Front floor cross member assembly - right 1
7 00020008 Shift mounting panel assembly 1 5MT

10011101 Shift mounting panel assembly (CVT) CVT

00021829 Shift mounting panel (CVT) subassembly 1 CVT

8 00020577 Handbrake bracket assembly 1


20002436 Handbrake bracket assembly (flagship) 1 G5 + 1.5L MT flagship, 1.5L CVT flagship

9 90000074 Hexagon bolt with flange 4


10 00021312 Front floor cross member assembly - left 1
11 00021314 Interior sill interior panel assembly - left 1

249
Body Structure – Rear Floor Structure

250
Body Structure – Rear Floor Structure

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00021316 Trunk floor assembly 1
2 00020149 Rear wheel casing interior panel assembly - left 1
3 00021317 Trunk floor cross member and stringer assembly - left 1
4 00021321 Rear cross member assembly 1
5 00021318 Trunk floor cross member and stringer assembly - right 1
6 00021320 Rear wheel casing interior panel assembly - right 1

251
Body Structure – Fuel Filler Door

252
Body Structure – Fuel Filler Door

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
00020062 Fuel filler door assembly 1
1 90000074 Hexagon bolt with flange 1
2 00027562 Fuel filler opening handle 1
3 00027561 Fuel filler opening cable assembly 1
4 00027563 Fuel filler door lock 1
5 00020062 Fuel filler door assembly 1
5-1 00020071 Fuel filler cap connecting panel 1
5-2 00020068 Fuel filler hinge 1
5-3 00020069 Hinge pin 1
5-4 00020067 Hinge retaining plate 1
5-5 90000073 Hexagon bolt with flange 2
5-6 00020070 Fuel filler door opening spring 1
5-7 00020065 Fuel filler door interior panel 1
20000934 Fuel filler door interior panel assembly 1 G5

5-8 00020063 Fuel filler door exterior panel 1


20000935 Fuel filler door exterior panel 1 G5

5-9 00020823 Fuel filler door buffer bumper 2

253
Body Structure – Cap Assembly

254
Body Structure – Cap Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00020817 Patch (40 × 25) 20
2 00020908 Patch (Φ 30) 15
3 00021807 Tailgate sticker 1
4 00021735 Patch 2

255
Body Structure – Cap Assembly

256
Body Structure – Cap Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
5 00020813 2# cap (Φ 38) 5
6 00020814 Metal cap (48) 7
7 00020815 Iron cap 4
8 00020816 2# cap (special-shaped) 2
9 00020819 Cap 11
10 00020820 Cap 2
11 00021575 Cap 5
12 00021743 Cap 4
13 00021790 Cap (for the handle hole at the center of spoiler) 2
14 00021945 Air conditioner tube installation via hole metal cap 1 No rear air conditioner

257
Body Structure – Cap Assembly

258
Body Structure – Cap Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
15 00020832 Rubber cap 19
16 00020833 Rubber cap 14
17 00020834 Rubber cap 59
18 00020835 Rubber cap 23
19 00021507 Bumper 10
20 00021424 Engine hood bumper 1 (body side adjustable) 2
21 00021425 Engine hood bumper 2 (body side nonadjustable) 2
22 20000518 Cap 2 Model 727

259
Body Closures – Front Door Assembly

260
Body Closures – Front Door Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00021961 Opening and closing mechanism 1 Premium

00021960 Opening and closing mechanism 1 Lite

1-1 00026897 Drive door interior handle assembly 1 Premium

00026613 Drive door interior handle assembly 1 Lite

00026792 Passenger door interior handle assembly 1 Premium

00026631 Passenger door interior handle assembly 1 Lite

1-2 00021581 Drive door lock body 1


00021583 Passenger door lock body 1
1-3 90000224 Cross recessed raised countersunk head screw M6 × 20 6 Three for the left and right sides respectively

Cross recessed countersunk head screw and conical lock


1-4 91000290 4 Two for the left and right sides respectively
washer assembly M8 × 20
1-5 00021485 Door lock ring 2 One for the left and right sides respectively

1-6 00021487 Front door lock ring 2 One for the left and right sides respectively

1-7 00021486 Drive door exterior handle assembly 1


20000940 Drive door exterior handle assembly 1 G5

20000968 Drive door exterior handle assembly (keyless entry) 1 G5

00021551 Passenger door exterior handle assembly 1


20000948 Passenger door exterior handle assembly 1 G5

1-8 00021582 Drive door lock releasing rod 1


00021584 Passenger door lock releasing rod 1
1-9 10008129 Side door lock cable mounting buckle 2 One for the left and right sides respectively

2 00021953 Sealing part 1


00021954 Sealing part 1

261
Body Closures – Front Door Assembly

262
Body Closures – Front Door Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
2-1 00021500 Front door opening sealing strip 2 One for the left and right sides respectively

2-2 00021506 Drive door glass seal 1


00021567 Passenger door glass seal 1
2-3 00021501 Drive door main sealing strip assembly 1
00021563 Passenger door main sealing strip assembly 1
2-4 00021504 Drive door exterior weatherstrip (with light cladding) 1
00021731 Drive door exterior weatherstrip 1 Model 727

00021565 Passenger door exterior weatherstrip (with light cladding) 1


00021732 Passenger door exterior weatherstrip 1 Model 727

3 00021452 Drive door welding assembly 1


20003642 Drive door sheet metal assembly 1 G5

00021522 Passenger door welding assembly 1


20003643 Passenger door sheet metal assembly 1 G5

4 00021962 Window and slideway 1 Left side

00021969 Window and slideway 1 Right side

4-1 00021594 Drive door front movable slideway assembly 1


00021595 Passenger door front movable slideway assembly 1
4-2 90000223 Cross recessed countersunk head screw M5 ×12 2 One for the left and right sides respectively

4-3 00021492 Drive door front movable slideway upper bracket 1


00021556 Passenger door front movable slideway upper bracket 1
4-4 00021736 Drive door front movable slideway upper rubber mat (rear) 1
Passenger door front movable slideway upper rubber mat
00021737 1
(rear)
4-5 00021585 Drive door front movable slideway upper rubber mat (front) 1

263
Body Closures – Front Door Assembly

264
Body Closures – Front Door Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
Passenger door front movable slideway upper rubber mat
00021586 1
(front)
4-6 90000130 Hexagon bolt with flange and flat washer assembly 6 Three for the left and right sides respectively

4-7 00021493 Front door front movable slideway middle bracket 2 One for the left and right sides respectively

4-8 00021494 Front door front movable slideway lower bracket 2 One for the left and right sides respectively

4-9 90000073 Hexagon bolt with flange 12 Six for the left and right sides respectively

4-10 00021569 Drive door glass bracket 1


00021571 Passenger door glass bracket 1
4-11 00021497 Front door rear movable slideway lower bracket 2 One for the left and right sides respectively

4-12 00021495 Drive door rear movable slideway assembly 1


00021558 Passenger door rear movable slideway assembly 1
Hexagon bolt with flange, flat washer and spring washer Two for the left and right sides respectively
4-13 90000132 4
assembly M6 × 16
4-14 00021488 Drive door window lifter assembly 1
00021552 Passenger door window lifter assembly 1
5 00021507 Bumper block 4 Two for the left and right sides respectively

6 91000168 Door hinge mounting bolt M8 × 19.5 8 Four for the left and right sides respectively

7 00021477 Drive door upper hinge / rear right door lower hinge 1
00021544 Passenger door upper hinge assembly 1
8 90000078 Hexagon bolt with flange 8 Four for the left and right sides respectively

9 00021965 Hold-open mechanism 1 Left side

00021972 Hold-open mechanism 1 Right side

9-1 90000074 Hexagon bolt with flange 6 Three for the left and right sides respectively

265
Body Closures – Front Door Assembly

266
Body Closures – Front Door Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
9-2 00021482 Front door limiter assembly 2 One for the left and right sides respectively

10 00021478 Drive door lower hinge / rear right door upper hinge 1
00021545 Passenger door lower hinge assembly 1

267
Body Closures – Rear Door Assembly

268
Body Closures – Rear Door Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00021978 Window and slideway 1 Left side

00021985 Window and slideway 1 Right side

Hexagon bolt with flange, flat washer and spring washer


1-1 90000132 4 Two for the left and right sides respectively
assembly M6 × 16
1-2 00021701 Rear left door glass bracket 1
00021703 Rear right door glass bracket 1
1-3 90000130 Hexagon bolt with flange and flat washer assembly 2 One for the left and right sides respectively

1-4 00021645 Rear door rear movable slideway lower bracket 2 One for the left and right sides respectively

1-5 90000073 Hexagon bolt with flange 12 Six for the left and right sides respectively

1-6 00021642 Rear left door rear movable slideway assembly 1


00021690 Rear right door rear movable slideway assembly 1
1-7 00021640 Rear left door window lifter assembly 1
00021688 Rear right door window lifter assembly 1
2 00021955 Sealing part 1 Left side

00021956 Sealing part 1 Right side

2-1 00021650 Rear left door interior weatherstrip 1


00021946 Rear left door interior weatherstrip 1 Model 727

00021698 Rear right door interior weatherstrip 1


00021947 Rear right door interior weatherstrip 1 Model 727

2-2 00021646 Rear door opening sealing strip 2 One for the left and right sides respectively

2-3 00021651 Rear left door glass seal 1


00021699 Rear right door glass seal 1
2-4 00021647 Rear left door main sealing strip assembly 1
00021695 Rear right door main sealing strip assembly 1

269
Body Closures – Rear Door Assembly

270
Body Closures – Rear Door Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
2-5 00021649 Rear left door exterior weatherstrip (with light cladding) 1
00021733 Rear left door exterior weatherstrip 1 Model 727

00021697 Rear right door exterior weatherstrip (with light cladding) 1


00021734 Rear right door exterior weatherstrip 1 Model 727

3 00021981 Hold-open mechanism 1 Left side

00021988 Hold-open mechanism 1 Right side

3-1 90000074 Hexagon bolt with flange 6 Three for the left and right sides respectively

3-2 00021635 Rear door limiter assembly 2 One for the left and right sides respectively

4 00021977 Opening and closing mechanism (left) 1 Premium

00021976 Opening and closing mechanism (right) 1 Lite

00021984 Opening and closing mechanism (left) 1 Premium

00021983 Opening and closing mechanism (right) 1 Lite

4-1 00026803 Rear left door interior handle assembly 1 Premium

00026794 Rear left door interior handle assembly 1 Lite

00026805 Rear right door interior handle assembly 1 Premium

00026798 Rear right door interior handle assembly 1 Lite

4-2 00021708 Rear left door lock body 1


00021710 Rear right door lock body 1
4-3 90000224 Cross recessed raised countersunk head screw M6 × 20 6 Three for the left and right sides respectively

4-4 00021485 Door lock ring 2 One for the left and right sides respectively

Cross recessed countersunk head screw and countersunk


4-5 91000290 4 Two for the left and right sides respectively
serrated external toothed lock washer assembly M8 × 20
4-6 00021709 Rear left door lock releasing rod 1
00021711 Rear right door lock releasing rod 1

271
Body Closures – Rear Door Assembly

272
Body Closures – Rear Door Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
4-7 00021639 Rear left door exterior handle assembly 1
20000954 Rear left door exterior handle assembly 1 G5

00021687 Rear right door exterior handle assembly 1


20000962 Rear right door exterior handle assembly 1 G5

4-8 10008129 Side door lock cable mounting buckle 2 One for the left and right sides respectively

5 00021602 Rear left door welding assembly 1


20003644 Rear left door sheet metal assembly 1 G5

00021655 Rear right door welding assembly 1


20003727 Rear right door sheet metal assembly 1 G5

6 00021507 Bumper block 4 Two for the left and right sides respectively

7 91000168 Door hinge mounting bolt M8 × 19.5 8 Four for the left and right sides respectively

8 00021477 Drive door upper hinge / rear right door lower hinge 1
00021545 Passenger door lower hinge assembly 1
9 90000078 Hexagon bolt with flange 8 Four for the left and right sides respectively

10 00021478 Drive door lower hinge / rear right door upper hinge 1
00021544 Passenger door upper hinge assembly 1

273
Body Closures – Tailgate Assembly

274
Body Closures – Tailgate Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00021990 Hinge mechanism 1
1-1 90000210 Hexagon nut with flange M10 × 1.25 2
1-2 10008123 Tailgate hinge assembly 2
1-3 91000173 Tailgate hinge mounting bolt M8 ×16 4
2 00021994 Balance weight 1
2-1 00021779 Tailgate left gas spring assembly 1
2-2 00021780 Tailgate left gas spring upper bracket 1
2-3 90000077 Hexagon bolt with flange 4
2-4 00021798 Tailgate left gas spring lower bracket 1
2-5 90000078 Hexagon bolt with flange 4
2-6 00021781 Tailgate right gas spring assembly 1
2-7 00021782 Tailgate right gas spring upper bracket 1
2-8 00021799 Tailgate right gas spring lower bracket 1
3 00021993 Bumper block & wedge 1
3-1 00021785 Tailgate stop block base 2
3-2 90000074 Hexagon bolt with flange 8
3-3 00021784 Tailgate stop block 2
3-4 00021507 Bumper block 2
4 00021991 Opening and closing mechanism 1
4-1 10008135 Tailgate lock body assembly 1
10011248 Tailgate lock body assembly 1
4-2 90000074 Hexagon bolt with flange 3
Cross recessed countersunk head screw and countersunk
4-3 91000290 2
serrated external toothed lock washer assembly M8 × 20

275
Body Closures – Tailgate Assembly

276
Body Closures – Tailgate Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
4-4 10008136 Tailgate buckle 1
10011249 Tailgate buckle 1
5 00021792 Tailgate opening sealing strip 1
6 00021752 Tailgate welding assembly 1 Premium

00021811 Tailgate welding assembly 1 Lite

20003641 Tailgate sheet metal assembly 1 G5

277
Body Closures – Front Metal Covers & Plates

278
Body Closures – Front Metal Covers & Plates

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 JC000605 Front fender assembly 1
1-1 90000073 Hexagon bolt with flange 12
1-2 00020060 Front fender – right 1
20003601 Front fender – right 1 G5

1-3 00020059 Front fender – left 1


20003600 Front fender – left 1 G5

2 00021996 Hinge mechanism 1


2-1 90000077 Hexagon bolt with flange 4
2-2 91000173 Tailgate hinge mounting bolt M8 ×16 4
2-3 00021417 Engine hood right hinge assembly 1
2-4 00021416 Engine hood left hinge assembly 1
3 00022000 Balance weight 1
3-1 00021421 Engine hood support rod 1
3-2 00021423 Engine hood support rod clamp 1
3-3 10008222 Engine hood support rod snap ring 1
4 00021997 Opening and closing mechanism 1
4-1 00021427 Engine hood interior handle assembly 1
4-2 00021415 Engine hood lock hook 1
4-3 00021420 Engine hood lock cable assembly 1
4-4 00021419 Engine hood lock body assembly 1
4-5 90000074 Hexagon bolt with flange 3
5 00021424 Engine hood bumper block 1 2 Body side adjustable

6 00021425 Engine hood bumper block 2 2 Body side nonadjustable

279
Body Closures – Front Metal Covers & Plates

280
Body Closures – Front Metal Covers & Plates

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
7 00021426 Engine hood seal 1
8 00021402 Engine hood welding assembly 1

281
Body Closures – Interior & Exterior Rearview Mirror Assemblies

282
Body Closures – Interior & Exterior Rearview Mirror Assemblies

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 91000397 Cross recessed pan head screw M5 ×10 1
2 00027501 Interior rearview mirror 1
3 00027512 Right exterior rearview mirror assembly 1 Electric

00027682 Right exterior rearview mirror assembly 1 Manual

00027692 Right exterior rearview mirror assembly 1 Electric + side view camera

4 90000076 Hexagon bolt with flange 6


5 00027514 Right exterior rearview mirror mounting trim cover 1
6 00027511 Left exterior rearview mirror assembly 1 Electric

00027681 Left exterior rearview mirror assembly 1 Manual

00027691 Left exterior rearview mirror assembly 1 Electric + side view camera

7 00027513 Left exterior rearview mirror mounting trim cover 1

283
Engine (4A91S) – Cylinder Head Cover

284
Engine (4A91S) – Cylinder Head Cover

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
10010738 Engine assembly 1
20000016 Bare engine (4A91) 1 G5

1 1035A572 Cylinder head cover bolt 10


2 80000170 Filler cap 1
3 80000171 Filler cap gasket 1
4 80000165 Cylinder head cover subassembly 1
5 80000166 Cylinder head cover gasket 1
6 80000167 PCV valve pad 1
7 80000168 PCV valve 1
8 80000169 PCV hose 1

285
Engine (4A91S) – Camshaft Subassembly & Valve Mechanism

286
Engine (4A91S) – Camshaft Subassembly & Valve Mechanism

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 Locating pin 1
2 80000225 Exhaust camshaft subassembly 1
3 80000232 Valve lifter 16
80000233 Valve lifter 16
80000234 Valve lifter 16
80000235 Valve lifter 16
80000236 Valve lifter 16
80000237 Valve lifter 16
4 80000245 Valve spring collet 32
5 80000240 Valve spring upper seat 16
6 80000243 Valve spring 16
7 80000246 Valve oil seal 16
8 80000242 Valve spring retainer 16
9 80000244 Exhaust valve 8
10 80000241 Intake valve 8
11 80000226 Intake camshaft subassembly 1
12 80000224 Locating pin 1

287
Engine (4A91S) – Cylinder Head

288
Engine (4A91S) – Cylinder Head

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 Cylinder head assembly 1
1-1 Flange bolt M6 ×30 3
1-2 Flange bolt M6 ×35 16
1-3 80000172 Engine cylinder head subassembly 1
1-4 80000174 Locating pin 2
1-5 80000176 Seal cap 2
1-6 80000177 Exhaust valve seat 8
1-7 80000178 Intake valve seat 8
1-8 80000179 Valve guide pipe 16
2 MN158130 Cylinder head bolt 10
3 MN195528 Cylinder head bolt washer 10
4 80000173 Cylinder gasket 1

289
Engine (4A91S) – Spark Plug, Fuel Guide Rail & Other Cylinder Head Accessories

290
Engine (4A91S) – Spark Plug, Fuel Guide Rail & Other Cylinder Head Accessories

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 MF140206 Flange bolt M6 ×20 4
2 80000274 Ignition coil 4
3 80000275 Spark plug subassembly 4
4 80000180 Oil control valve 1
5 MF140203 Flange bolt 1
6 MF240059 Flange bolt M8 ×35 2
7 MD095402 Fuel injector insulator 2
8 80000250 Fuel distribution pipe 1
9 MF140205 Flange bolt M6 ×16 1
10 80000276 Camshaft position sensor 1
11 80000264 Engine hanger 1
12 MF140225 Bolt with washer M8 ×20 2
13 MW251188 Canister solenoid valve bracket 1
14 MF140202 Flange bolt M6 ×10 1
15 80000263 Water temperature sensor 1

291
Engine (4A91S) – Intake Manifold

292
Engine (4A91S) – Intake Manifold

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 Harness bracket 2
2 Flange bolt 5 Flange M8 × 40

3 80000265 Intake manifold 1


4 Hose clamp 4
5 80000271 Canister solenoid valve rubber hose 1
6 80000270 Canister solenoid valve subassembly 1
7 80000251 Throttle valve body subassembly 1
8 80000261 Water hose 1
9 80000262 Water hose 1
10 Bolt with washer M6 ×50 4
11 Intake manifold support 1 Flange M8 × 20

12 Flange bolt M8 ×16 2


13 Flange bolt 1 Flange M8 × 20

14 80000268 Pressure sensor 1


15 Flange bolt 2
16 80000266 Intake manifold gasket 4
17 80000267 Throttle valve body gasket 1

293
Engine (4A91S) – Exhaust Manifold

294
Engine (4A91S) – Exhaust Manifold

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 Bolt with washer 4
2 80000283 Upper thermal shield 1
3 Double end stud 5
4 80000269 Exhaust manifold gasket 1
5 80000281 Exhaust manifold 1
6 Flat washer 5
7 Flange nut 5
8 Exhaust manifold support 1 1
9 Flange bolt M10 ×20 2
10 Flange bolt M8 ×20 2
11 80000282 Exhaust manifold support B 1

295
Engine (4A91S) – Cylinder Block

296
Engine (4A91S) – Cylinder Block

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 MN119956 Main bearing cap bolt 10
2 80000213 Lower crankshaft bearing (standard 2) 5 Choose based on the actual situation

80000214 Lower crankshaft bearing (standard 3) 5 Choose based on the actual situation

80000215 Lower crankshaft bearing (standard 4) 5 Choose based on the actual situation

80000216 Lower crankshaft bearing (standard 5) 5 Choose based on the actual situation

3 80000217 Upper crankshaft bearing (standard 1) 5 Choose based on the actual situation

80000218 Upper crankshaft bearing (standard 2) 5 Choose based on the actual situation

80000219 Upper crankshaft bearing (standard 3) 5 Choose based on the actual situation

80000220 Upper crankshaft bearing (standard 4) 5 Choose based on the actual situation

4 80000209 Crankshaft thrust bearing 2


5 10010533 Lower engine baffle 1
6 10005567 Bolt of lower flywheel baffle 4
7 80000186 Locating pin 2
8 80000192 Oil seal cover subassembly 1
9 MF140202 Flange bolt 6
10 80000187 Locating pin 2
11 80000189 Locating bush 2
12 80000183 Cylinder block subassembly 1
13 80000187 Locating pin 1

297
Engine (4A91S) – Crank Connecting Rod

298
Engine (4A91S) – Crank Connecting Rod

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 10010535 Flywheel mounting bolt 6
2 80000208 Flywheel subassembly 1
2-1 80000224 Locating pin φ6 3
2-2 Gear ring 1
3 80000211 Piston ring set 1
4 80000212 Piston and pin 4
5 80000206 Connecting rod subassembly 1
6 80000207 Connecting rod bearing pack 4
7 80000205 Crankshaft subassembly 1
7-1 80000223 Locating pin φ3 1
7-2 80000223 Locating pin φ3 1
7-3 80000221 Crankshaft sensor gear ring 1
7-4 Machine screw 3
8 Connecting rod bolt 2

299
Engine (4A91S) – Timing Mechanism

300
Engine (4A91S) – Timing Mechanism

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000230 Camshaft sprocket 1
2 Flange bolt 1
3 80000231 VVT sprocket subassembly 1
4 VVT sprocket bolt 1
5 80000227 Timing chain 1
6 Flange bolt 2
7 80000228 Guide chain rod subassembly 1
8 80000229 Tensioner rod subassembly 1
9 Flange bolt 1
10 80000238 Timing chain tensioner subassembly 1
11 Flange bolt 2
12 O-ring seal 1
13 Flange bolt 9
14 Double end stud 2
15 80000199 Timing sprocket housing subassembly 1
16 Flange bolt 2
17 80000200 Screw plug subassembly 1
18 Flange bolt 2
19 Flange bolt 2
20 80000202 Oil seal 1

301
Engine (4A91S) – Water Pump & Thermostat Subassemblies

302
Engine (4A91S) – Water Pump & Thermostat Subassemblies

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 Flange bolt 4
2 80000256 Water pump belt pulley 1
3 Flange bolt 4
4 80000254 Water pump subassembly 1
5 80000255 Water pump O-ring 1
6 Flange bolt 2
7 80000259 Inlet connection 1
8 80000258 Thermostat 1

303
Engine (4A91S) – Belt Pulley & Driving Belt

304
Engine (4A91S) – Belt Pulley & Driving Belt

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 MN158126 Crankshaft belt pulley bolt 1
2 80000222 Special washer 1
3 80000210 Crankshaft belt pulley 1
4 10005564 Engine belt 1

305
Engine (4A91S) – Generator, Starter & Other Cylinder Block Accessories

306
Engine (4A91S) – Generator, Starter & Other Cylinder Block Accessories

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 Cooling water pipe bolt 1
2 80000257 Cooling water pipe subassembly 1
3 Cooling water pipe bolt 2
4 80000260 Cooling water pipe gasket 1
5 Bolt with washer M10 × 35 1
6 80000273 Generator support 1
7 Regulating connector 1
8 Flange bolt 1
9 Flange bolt 1
10 Bolt with washer 1
11 80000272 Generator subassembly 1
12 Square nut 1
13 Flange bolt M6 ×16 1
14 80000278 Crankshaft angle transducer 1
15 Flange bolt M8 ×30 1
16 80000277 Knock sensor 1
17 80000249 Oil filter support cushion 1
18 Flange bolt 3
19 80000249 Oil filter support 1
20 80000248 Oil filter subassembly 1
21 91000297 Starter motor mounting bolt 2
22 10009276 Starter 1
23 80000247 Oil pressure switch subassembly 1

307
Engine (4A91S) – Lubrication Subassembly

308
Engine (4A91S) – Lubrication Subassembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000204 O-ring 1
2 Flange bolt 3
3 80000203 Oil strainer subassembly 1
4 80000195 Oil pan subassembly 1
5 Flange bolt 14
6 80000197 Oil drain plug gasket 1
7 80000196 Oil drain plug 1
8 80000193 O-ring 1
9 Oil level gauge tube 1
10 Flange bolt 1
11 80000194 Oil level gauge subassembly 1

309
Engine (4A91S) – Electronic Sensor

310
Engine (4A91S) – Electronic Sensor

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 20000627 Oxygen sensor 2

311
Engine (TNN4G15A) – Cylinder Block Subassembly (Model 727)

312
Engine (TNN4G15A) – Cylinder Block Subassembly (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
20000633 TNN4G15A engine 1
1 Pin bush 2
2 80000756 Bolt M6 × 10-8.8-Zn·D 6
3 80000656 Crankshaft rear oil seal support component 1
4 80000683 Pin 6 m6 × 10 2
5 80000657 Cylinder block technological subassembly 1
6 81000913 Lower baffle 1
7 80000750 Bolt M6 × 12-8.8-Zn·D 4
8 80000658 Crankshaft thrust plate 4
9 80000659 Upper bush of crankshaft 5
10 80000660 Lower bush of crankshaft 5
11 80000661 Sprocket chamber cover locating pin bush 2
12 80000662 Oil nozzle 1
13 80000663 Pin 6 m6 × 14 2

313
Engine (TNN4G15A) – Crank Connecting Rod Mechanism (Model 727)

314
Engine (TNN4G15A) – Crank Connecting Rod Mechanism (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000664 Inner rotor bushing of oil pump 1
2 80000665 Crankshaft timing sprocket 1
3 80000666 Screw M6 × 14-8.8 3
4 80000667 Crankshaft position signal gear ring 4
5 80000668 Pin 3 ×10 1
6 80000669 Connecting rod bolt 8
7 80000670 Connecting rod cover 4
8 80000671 Connecting rod bearing bush 8
9 80000672 Flywheel and gear ring assembly 1
10 80000673 Flywheel bolt 6
11 80000674 Clutch driven plate subassembly 1
12 80000675 Clutch pressure plate and cover subassembly 1
13 80000676 Clutch pressure plate bolt 6
14 80000677 First gas ring 4
15 80000678 Second gas ring 4
16 80000679 Oil ring subassembly 4
17 80000680 Piston 4
18 80000681 Piston pin 4
19 80000682 Crankshaft 1
20 80000683 Pin 6 ×10 1
21 80000684 Connecting rod body 4
22 80000685 Pin 3

315
Engine (TNN4G15A) – Cylinder Head Subassembly (Model 727)

316
Engine (TNN4G15A) – Cylinder Head Subassembly (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000686 Cylinder head gasket 1
2 80000687 Cylinder head technological subassembly 1
3 80000688 Cylinder head bolt 10
4 80000689 Cylinder head bolt washer 10
5 80000690 Cylinder head cover bolt 10
6 80000691 Cylinder head cover assembly 1
7 80000692 Spark plug sleeve 4
8 80000693 Oil seal of spark plug sleeve 4

317
Engine (TNN4G15A) – Camshaft Subassembly & Valve Mechanism (Model 727)

318
Engine (TNN4G15A) – Camshaft Subassembly & Valve Mechanism (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000694 Bolt M12 × 1.25 1
2 80000695 Timing sprocket of exhaust camshaft 1
3 80000696 Exhaust camshaft 1
4 80000697 Sprocket bolt of intake camshaft 1
5 80000698 VCP phase controller assembly 1
6 80000699 Intake camshaft 1
7 80000700 Intake valve 8
8 80000701 Exhaust valve 8
9 80000702 Lower seat of valve spring 16
10 80000703 Valve oil seal 16
11 80000704 Valve spring 16
12 80000705 Upper seat of valve spring 16
13 80000706 Valve collet 32
14 80000707 Valve tappet 16

319
Engine (TNN4G15A) – Timing Sprocket Mechanism (Model 727)

320
Engine (TNN4G15A) – Timing Sprocket Mechanism (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000708 Timing chain assembly 1
2 80000709 Guide rail of tension arm 1
3 80000710 Tension arm support 1
4 80000711 Fixing bolt of tension arm 1
5 80000712 Tensioner assembly 1
6 80000717 Bolt M6 × 25-8.8-ZN·D 2
7 80000713 Timing chain rail bracket 1
8 80000714 Timing chain rail slideway 1
9 80000750 Bolt M6 × 12-8.8-ZN·D 2

321
Engine (TNN4G15A) – Timing Chain Cover & Exterior Accessories (Model 727)

322
Engine (TNN4G15A) – Timing Chain Cover & Exterior Accessories (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000715 Timing chain cover 1
2 80000716 Double end stud of front suspension 2
3 80000717 Bolt M6 × 25-8.8-ZN·D 9
4 80000779 O-ring seal Φ21.2 × Φ2.65 1
5 80000718 Bolt M6 × 30-8.8-ZN·D 2
6 80000719 O-ring seal of water pump 1
7 80000720 Water pump assembly 1
8 80000721 Bolt M6 × 45-8.8-ZN·D 4
9 80000722 Water pump belt pulley 1
10 80000750 Bolt M6 × 12-8.8-ZN·D 4
11 80000723 Oil seal FB 48 29.3 6.7 1
12 80000724 Bolt M10 × 1.25 1
13 80000725 Bolt M10 × 1.25 1
14 80000726 Bolt M10 × 1.25 2
15 80000727 Bolt M6 × 45-8.8-Zn·D-S, sealant 1
16 80000728 Screw plug of tensioner adjusting hole M20 × 1.5 ×10 1
17 80000729 Screw plug gasket of tensioner adjusting hole 1
18 80000730 Welded assembly of oil level gauge sleeve 1
19 80000731 Oil level gauge assembly 1

323
Engine (TNN4G15A) – Belt Pulley (Model 727)

(370120-04 Generator)

(1025012-04 Water Pump Belt Pulley)

324
Engine (TNN4G15A) – Belt Pulley (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000732 Damping belt pulley assembly 1
2 80000733 Damping belt pulley compression bolt M14 × 1.5 ×52 1
3 80000734 Compression bolt washer 1

325
Engine (TNN4G15A) – Cooling Water Pipe & Thermostat (Model 727)

326
Engine (TNN4G15A) – Cooling Water Pipe & Thermostat (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000760 Bolt M6 × 20-8.8-ZN·D 2
2 80000735 Thermostat housing 1
3 80000736 Thermostat 1
4 80000737 Return pipe sealing gasket 1
5 80000760 Bolt M6 × 20-8.8-ZN·D 2
6 80000738 Welded assembly of return pipe 1
7 80000789 Steel strip type elastic ring hook Φ12.5 2
8 80000739 Outlet hose of throttle body Φ13 × Φ7 × 120 1
9 80000750 Bolt M6 × 12-8.8-ZN·D 1

327
Engine (TNN4G15A) - Inlet Manifold Subassembly, Throttle Valve Body Assembly, Accessories (Model 727)

328
Engine (TNN4G15A) - Inlet Manifold Subassembly, Throttle Valve Body Assembly, Accessories (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000740 Intake manifold component 1
2 80000741 Intake manifold seal ring 4
3 80000765 Bolt M8×40-8.8-Zn•D 5
4 80000742 Intake manifold harness support 2
5 80000743 Intake pressure temperature sensor 1
6 80000744 Bolt 2
7 80000745 Intake manifold support 1
8 80000746 Welding component of fixing pipe clamp 1
9 80000747 Bolt 4
10 80000748 Throttle valve assembly 1
11 80000795 Bolt M8×20-8.8-Zn•D 1
12 80000749 Bolt M8×16-8.8-Zn•D 2

329
Engine (TNN4G15A) – Exhaust Manifold Subassembly (Model 727)

330
Engine (TNN4G15A) – Exhaust Manifold Subassembly (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000750 Bolt M6×12-8.8-Zn·D 11
2 00024222 Upper thermal shield of manifold 1
3 80000751 Stud 5
4 80000752 Fastening nut washer of exhaust manifold 5
5 80000753 Fastening nut of exhaust manifold 5
6 81000915 Exhaust manifold pad assembly 1
7 00024223 Manifold support 1
8 00024228 Lower thermal shield of manifold 1
9 00024221 Manifold catalytic converter assembly 1
10 00024229 Upper thermal shield of catalytic converter 1
11 00024230 Lower thermal shield of catalytic converter 1
12 80000754 Hexagonal flange nut 4
13 80000755 Bolt M8×20-8.8-Zn·D 3

331
Engine (TNN4G15A) - Oil Pan Assembly and Oil Collector Assembly (Model 727)

332
Engine (TNN4G15A) - Oil Pan Assembly and Oil Collector Assembly (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000755 Oil pan welding component 1
2 80000756 Bolt M6×10-8.8-ZN·D 14
3 80000757 Drain plug washer 1
4 80000758 Drain plug 1
5 80000795 Bolt M8×20-8.8-Zn·D 1
6 80000759 Oil collector 1
7 80000779 O-type seal ring φ20.6×φ2.65 1
8 80000760 Bolt M6×20-8.8-Zn·D 2

333
Engine (TNN4G15A) – Generator, Starter Motor, Oil Filter and Other Cylinder Block Accessories (Model 727)

334
Engine (TNN4G15A) – Generator, Starter Motor, Oil Filter and Other Cylinder Block Accessories (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000761 Generator regulating block 1
2 80000762 Generator regulating support 1
3 80000763 Bolt M10×1.25×35-8.8-ZN·D 1
4 80000764 Bolt M8×80-8.8-ZN·D 1
5 80000765 Bolt M8×40-8.8-ZN·D 1
6 81000914 Generator 1
7 Bolt M10×1.25×90-8.8-Zn·D 1
8 80000766 Square nut 11
9 80000767 Crankshaft position sensor 1
10 80000769 Bolt M8×30-8.8-ZN·D 1
11 80000768 Knock sensor 1
12 80000785 Bolt M8×35-8.8-ZN·D 1
13 80000769 Bolt M8×30-8.8-ZN·D 3
14 80000770 Oil filter base 1
15 80000771 Oil filter base assembly 1
16 80000772 Oil filter base sealing gasket 1
17 80000773 Bolt M8×50-8.8-ZN·D 2
18 20000624 4G15A Starter assembly 1
19 80000775 Oil pressure sensor assembly 1

335
Engine (TNN4G15A) –Spark Plug, Oil Rail and Other Cylinder Head Accessories (Model 727)

336
Engine (TNN4G15A) –Spark Plug, Oil Rail and Other Cylinder Head Accessories (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000776 Spark plug 4
2 80000777 Ignition coil 4
3 80000778 Bolt M6×18-8.8-Zn·D 4
4 80000779 O-type seal ring φ15×φ2.65 1
5 80000780 PCV valve 1
6 80000781 PCV valve rubber hose assembly 1
7 80000782 OCV oil control valve assembly 1
8 80000783 Bolt M6×12-8.8-Zn·D 1
9 80000784 Fuel rail assembly 1
10 80000785 Bolt M8×35-8.8-Zn·D 2
11 80000786 Fuel rail spacer 2
12 80000787 Bolt M6×16-8.8-Zn·D 1
13 80000788 Camshaft position sensor 1
14 80000789 Steel belt elastic strap φ12.5 2
15 80000790 Rear hook welding component 1
16 80000791 Throttle body inflow hose 1
17 80000792 Canister control valve connecting pipe assembly 1
18 80000793 Canister control valve assembly 1
19 80000794 Canister solenoid valve support 1
20 80000795 Bolt M8×20-8.8-Zn·D 2
21 80000796 Coolant temperature sensor 1
22 80000797 VVT Oil filter mesh assembly 1
23 80000798 VVT Oil filter mesh bolt washer 1

337
Engine (TNN4G15A) –Spark Plug, Oil Rail and Other Cylinder Head Accessories (Model 727)

338
Engine (TNN4G15A) –Spark Plug, Oil Rail and Other Cylinder Head Accessories (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
24 80000799 VVT Oil filter mesh bolt 1

339
Engine Accessories – Intake System (4A91S)

340
Engine Accessories – Intake System (4A91S)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00024067 Air filter 1
Cross recessed hexagon bolt and flat washer subassembly
1-1 91000387 5
M6×15
1-2 00024056 Upper shell of air filter 1
1-3 00024057 Filter element assembly 1
1-4 91000491 Hexagon bolt and flat washer subassembly M6×25 2
1-5 00024059 Bushing 2
1-6 00024058 Shock absorption rubber blanket 3
1-7 00024055 Lower shell assembly of air filter 1
1-8 00024075 Air filter mounting column 1
1-9 91000008 Hexagonal flange bolt M6×16 2
1-10 00024053 Air filter support assembly 1
2 00024070 Air filter outlet pipe assembly 1
2-1 00024064 Crankcase ventilation pipe 1
2-2 00024062 Air filter outlet pipe 1
2-3 90000951 B-type worm-driving hose hoop 83 1
2-4 91000130 A-type worm-driving hose hoop φ70 2
2-5 00024060 Connecting pipe 1
2-6 00024061 Rubber sleeve 1
3 00024066 Air filter air intake 1
3-1 91000239 Snap fastener 2
3-2 00024052 Air filter inlet pipe 1

341
Engine Accessories –Exhaust System (4A91S)

342
Engine Accessories – Exhaust System (4A91S)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00024217 Front exhaust pipe (4A91) 1
1-1 00024222 Thermal shield of exhaust manifold 1
1-2 10011099 Exhaust manifold assembly 1
1-3 00024228 Lower thermal shield of manifold 1
1-4 00024230 Lower thermal shield of catalytic converter 1
1-5 00024223 Manifold support 1
1-6 00024229 Upper thermal shield of catalytic converter 1
1-7 91000114 Hexagonal flange self-cleaning nut M6 10
1-8 00024224 Pre-catalyst 1
1-9 00024204 Two-hole sealing gasket 1
1-10 91000120 Hexagonal flange nut M10×1.25 2
1-11 00024202 Front thermal baffle 1
1-12 10005605 Hanger 4
1-13 00024225 Post-catalyst 1
Front silencer (with catalytic converter and catalyst)
1-14 10010686 1
assembly
1-15 00024203 Rear thermal baffle 1
1-16 91000076 Flat washer 10
2 00024219 Rear exhaust pipe (4A91) 1
2-1 91000120 Hexagonal flange nut M10×1.25 2
2-2 00024204 Two-hole sealing gasket 1
2-3 10005605 Hanger 2
2-4 00024213 Rear silencer assembly 1

343
Engine Accessories –Cooling System (4A91S)

344
Engine Accessories – Cooling System (4A91S)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 10010303 Radiator assembly with suspension assembly 1
20000140 Radiator assembly
2 00024312 Lower suspension of radiator 2
3 00024311 Upper suspension of radiator 2
4 00024336 Electric fan (with cover) assembly (single fan) 1
Hexagonal bolt, flat washer and spring washer assembly
5 90000133 8
M6×16
6 90000525 Steel belt elastic hose clamp 14 2
7 00024318 Connecting hose of radiator and auxiliary water tank 1
8 00024338 Single pipe support 2
9 00024319 Auxiliary water tank assembly 1
10 00024317 Auxiliary water tank breather pipe 1
11 91000352 Steel belt elastic hose clamp 35 5
12 00024315 Radiator water inlet I 1
13 00024339 Pressure cap connector assembly 1
14 00024313 Radiator water inlet II 1
15 90000401 Steel belt elastic hose clamp 42 1
16 00024314 Radiator water outlet 1
17 00024340 Radiator water outlet support 1
18 90000979 Hexagonal flange self-tapping screw ST4.2×13 1

345
Engine Accessories – Intake System (4A91T)

346
Engine Accessories – Intake System (4A91T)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00024054 Air filter assembly 1
Cross recessed hexagonal bolt and flat washer assembly
1-1 91000387 5
M6×15
1-2 00024056 Upper shell of air filter 1
1-3 00024057 Filter element assembly 1
1-4 91000491 Hexagonal bolt and flat washer assembly M6×25 2
1-5 00024059 Bushing 2
1-6 00024058 Shock absorption rubber blanket 3
1-7 00024055 Lower shell assembly of air filter 1
1-8 00024075 Air filter mounting column 1
1-9 91000008 Hexagonal flange bolt M6×16 2
1-10 00024074 Air filter support 1
2 20000118 Air filter air outlet 1
2-1 20000123 Decompression vacuum rubber hose 1
2-2 91000257 Steel belt elastic strap φ12 2
2-3 20000120 Crankcase ventilation pipe 1
2-4 91000118 Steel belt elastic hose clamp C22 2
2-5 20000121 PWM valve rubber connecting pile 1
2-6 90000394 Steel belt elastic hose clamp 10 2
2-7 91000132 B-type worm-driving hose hoop φ45 3
2-8 20000119 Air filter outlet pipe assembly 1
2-9 90000952 B-type worm-driving hose hoop 76 1
2-10 91000130 A-type worm-driving hose hoop Φ70 1

347
Engine Accessories – Intake System (4A91T)

348
Engine Accessories – Intake System (4A91T)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
2-11 20000122 Decompression intake rubber hose 1
3 00024066 Air filter air inlet 1
3-1 00024052 Air filter inlet pipe 1
3-2 91000239 Snap fastener 2

349
Engine Accessories – Exhaust System (4A91T)

350
Engine Accessories – Exhaust System (4A91T

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 20000124 Front exhaust pipe (4A91T) 1
1-1 91000114 Hexagonal flange self-cleaning nut M6 10
1-2 91000120 Hexagonal flange nut M10×1.25 3
1-3 20000125 Three-hole sealing gasket 2 1
1-4 20000151 Pre-catalyst 1
1-5 00024202 Front thermal baffle 1
1-6 10011100 Three-way catalytic converter assembly 1
1-7 10005605 Hanger 2
1-8 20000152 Post-catalyst 1
1-9 00024203 Rear thermal baffle 1
1-10 91000076 Flat washer 10
2 20000127 Rear exhaust pipe (4A91T) 1
2-1 91000120 Hexagonal flange nut M10×1.25 4
2-2 00024204 Two-hole sealing gasket 2
2-3 20000129 Front silencer assembly 1
2-4 10005605 Hanger 4
2-5 20000130 Rear silencer assembly 1

351
Engine Accessories – Cooling System (I) (4A91T)

352
Engine Accessories – Cooling System (I) (4A91T

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 10010440 Radiator with suspension assembly 1
2 00024312 Lower suspension of radiator 2
3 00024311 Upper suspension of radiator 2
4 20000141 Electric fan (with cover) assembly (double fans) 1 Model G5+1.5L CVT

Hexagonal bolt, flat washer and spring washer subassembly


5 90000133 8
M6×16
6 90000525 Steel belt elastic hose clamp 14 2
7 00024318 Connecting hose of radiator and auxiliary water tank 1
8 00024338 Single pipe support 2
9 00024319 Auxiliary water tank assembly 1
10 00024317 Auxiliary water tank breather pipe 1
11 90000400 Steel belt elastic hose clamp 32 5
12 00024315 Radiator water inlet I 1
13 00024339 pressure cap connector assembly 1
14 20000132 Radiator water inlet II 1
15 90000401 Steel belt elastic hose clamp 42 1
16 00024314 Radiator water outlet 1
17 00024340 Radiator water outlet support 1
18 90000979 Hexagonal flange self-tapping screw ST4.2×13 1

353
Engine Accessories – Cooling System (II) (4A91T)

354
Engine Accessories – Cooling System (II) (4A91T

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 20000142 Intercooler assembly 1
2 20000143 Intercooler vibration isolation block 4
Hexagonal bolt, spring washer and flat washer subassembly
3 90000069 4
M8×30
4 90000550 B-type worm-driving hose hoop 57 7
5 20000137 Intercooler outlet hose II 1
6 20000138 Intercooler outlet pipe 1
7 20000136 Intercooler outlet hose I 1
8 90000952 B-type worm-driving hose hoop 76 1
9 20000134 Intercooler inlet hose II 1
10 20000135 Intercooler inlet pipe 1
11 20000133 Intercooler inlet hose I 1

355
Engine Accessories – Fuel System (I)

356
Engine Accessories – Fuel System (I)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00024449 Oil filler cap assembly 1
Cross recessed pan head screw and flat washer subassembly
2 90000095 2
M6×20
3 00024448 Oil filling neck tube assembly 1
4 91000094 Hexagonal flange bolt M6×14 2
5 91000132 B-type worm-driving hose hoop φ45 2
6 00024452 Oil filling hose 1
7 00024451 Oil filling and ventilation hose 1
8 91000131 B-type worm-driving hose hoop φ27 2
Hexagonal bolt, spring washer and flat washer subassembly
9 90000193 4
M10×1.25×30
10 00024414 Left mounting belt and rubber cover of fuel tank 1
11 00024416 Right mounting belt and rubber cover of fuel tank 1
12 00024411 Fuel tank body 1
13 00024417 Fuel tank fender 1
14 90000021 Hexagonal flange nut M6 1
15 91000008 Hexagonal flange bolt M6×16 4
16 00024431 Fuel pump assembly 1
20000629 Fuel pump assembly 1 Model 727

17 00024432 Oil pump cover 1


Hexagonal bolt, spring washer and flat washer subassembly
18 91000061 8
M5×10

357
Engine Accessories – Fuel System (II)

358
Engine Accessories – Fuel System (II)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00024455 Fuel pipe assembly 1
1-1 00024443 Fuel tank outlet tube assembly 1
1-2 00024442 Filter outlet tube assembly 1
1-3 00024468 Adsorption tube 3 1
1-4 00024461 Oil inlet tube assembly 2 of engine 1
1-5 00024441 Oil inlet tube assembly 1 of engine 1
1-6 00024467 Adsorption tube 2 1
1-7 00024464 Desorption tube 2 1
1-8 91000257 Steel belt elastic strap φ12 6
1-9 00024465 Desorption tube 3 1
1-10 00024466 Adsorption tube 1 1
1-11 00024463 Desorption tube 1 1
2 00024458 Three-pipe clamp 1
3 00024446 Four-pipe clamp type I 4
4 00024447 Four-pipe clamp type II 1
5 91000257 Steel belt elastic strap φ12 1
6 91000112 Hexagonal flange nut M8 2
7 00024444 Single-pipe clamp 1
8 00024435 Fuel filter and support assembly 1
9 00024457 Four-pipe clamp type III 3
10 10005397 Two-hole pipe clamp 4
11 00024459 Fixing support of two-pipe clamp 1
12 91000008 Hexagonal flange bolt M6×16 1

359
Engine Accessories – Fuel System (II)

360
Engine Accessories – Fuel System (II)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
13 00024413 Canister support 1
14 91000112 Hexagonal flange nut M8 2
15 00024412 Canister assembly 1

361
Engine Accessories – Engine Suspension (I)

362
Engine Accessories – Engine Suspension (I)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 20000061 Left suspension assembly 1
20000214 Left suspension assembly 1
1-1 20000037 Left suspension subassembly 1 Model G5+1.5L CVT

1-2 20000038 Left suspension support 1 Model G5+1.5L CVT

1-3 91000073 Hexagonal flange bolt (fine thread) M10×1.25×30 6


Toothed hexagon bolt with flange and bearing
1-4 91000277 1
M12×1.25×110
1-5 91000370 Hexagonal flange bolt M10×25 1
2 20000063 Rear suspension assembly 1
20000218 Rear suspension assembly 1
2-1 20000040 Rear suspension subassembly 1 Model G5+1.5L CVT

2-2 20000041 Rear suspension support 1 Model G5+1.5L CVT

2-3 90000961 Hexagonal flange bolt M12×1.25×80 1


2-4 91000075 Hexagonal flange bolt (fine thread) M12×1.25×25 2
2-5 91000382 Hexagonal flange bolt M12×1.25×85 1
3 20000062 Right suspension assembly 1
20000216 Right suspension assembly 1
3-1 20000039 Right suspension subassembly 1 Model G5+1.5L CVT

3-2 91000069 Hexagonal flange bolt (fine thread) M10×1.25×25 1


3-3 91000073 Hexagonal flange bolt (fine thread) M10×1.25×30 2
3-4 91000120 Hexagonal flange nut M10×1.25 2

363
Engine Accessories – Engine Suspension (I)

364
Engine Accessories – Engine Suspension (I)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
3-5 91000074 Hexagonal flange bolt (fine thread) M10×1.25×50 1

365
Engine Accessories – Engine Suspension (II)

366
Engine Accessories – Engine Suspension (II)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00024511 Left suspension assembly 1
1-1 00024512 Left suspension subassembly 1
1-2 00024513 Left suspension support 1
1-3 91000121 Hexagonal flange nut M12×1.25 5
1-4 91000067 Hexagonal flange bolt (fine thread) M10×1.25×25 2
2 00024516 Rear suspension assembly 1
2-1 00024517 Rear suspension subassembly 1
2-2 00024518 Rear suspension support 1
2-3 90000961 Hexagonal flange bolt M12×1.25×80 1
2-4 91000363 Hexagonal flange bolt M12×1.25×70 1
2-5 91000075 Hexagonal flange bolt (fine thread) M12×1.25×25 2
3 00024514 Right suspension assembly 1
3-1 00024515 Right suspension subassembly 1
3-2 91000067 Hexagonal flange bolt (fine thread) M10×1.25×25 1
3-3 91000074 Hexagonal flange bolt (fine thread) M10×1.25×50 2
3-4 91000120 Hexagonal flange nut M10×1.25 2
3-5 90000960 Hexagonal flange bolt M10×1.25×60 1

367
Engine Accessories – Engine Suspension (III)

368
Engine Accessories – Engine Suspension (III)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 20000604 Left suspension assembly 1 Model 727

1-1 20000631 Left suspension support 1 Model 727

1-2 91000121 Hexagonal flange nut M12×1.25 4


1-3 20000628 Left suspension subassembly 1 Model 727

1-4 91000073 Hexagonal flange bolt (fine thread) M10×1.25×30 4


2 20000606 Rear suspension assembly 1 Model 727

2-1 20000618 Rear suspension subassembly 1 Model 727

2-2 90000961 Hexagonal flange bolt M12×1.25×80 1


2-3 90000962 Hexagonal flange bolt M12×1.25×45 2
2-4 91000121 Hexagonal flange nut M12×1.25 1
2-5 20000632 Rear suspension support 1 Model 727

2-6 91000385 Hexagonal flange bolt M12×1.25×95 1


3 20000605 Right suspension assembly 1 Model 727

3-1 20000617 Right suspension subassembly 1 Model 727

3-2 91000073 Hexagonal flange bolt (fine thread) M10×1.25×30 1


3-3 91000384 Hexagonal flange bolt M10×1.25×40 2
3-4 91000120 Hexagonal flange nut M10×1.25 2
3-5 91000074 Hexagonal flange bolt (fine thread) M10×1.25×50 1

369
Engine Accessories – Power Assembly Control and Diagnosis

370
Engine Accessories – Power Assembly Control and Diagnosis

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 10005456 Electronic accelerator pedal assembly 1
2 90000075 Hexagonal flange bolt 3
3 00028111 Engine ECU (1.5L ) 1
00028113 Engine ECU (1.5L ) 1
00028112 Engine ECU (1.5T ) 1
20000614 Engine ECU (1.5L ) 1
4 91000499 Hexagonal flange bolt M6×25 4 Model 727

5 91000051 Hexagonal flange bolt M6×16 4


6 00029711 Gearbox TCU 1 Automatic transmission model

7 90000021 Hexagonal flange nut M6 4

371
Transmission (5MTT155BC) – Transmission Assembly

372
Transmission (5MTT155BC) – Transmission Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 00024012 Transmission assembly 1
2 91000108 Hexagonal flange bolt - enlarged series 6
3 80000279 Clutch friction plate 1
4 Clutch pressure plate 1
5 Bolt

373
Transmission (5MTT155BC) – Transmission Housing Subassembly

374
Transmission (5MTT155BC) – Transmission Housing Subassembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000522 Hanging bracket bolt 3
2 80000325 Seal cover 2
3 80000326 Oil-guide cover of input shaft 1
4 80000327 Adjusting snap ring Choose two 25×1.20

80000328 Adjusting snap ring 25×1.25

80000329 Adjusting snap ring 25×1.30

80000330 Adjusting snap ring 25×1.35

80000331 Adjusting snap ring 25×1.40

80000332 Adjusting snap ring 25×1.45

80000333 Adjusting snap ring 25×1.50

80000334 Adjusting snap ring 25×1.55

80000335 Adjusting snap ring 25×1.60

80000336 Adjusting snap ring 25×1.65

80000337 Adjusting snap ring 25×1.70

5 80000521 Snap ring 2


6 80000520 Ball bearing 2
7 80000338 Lifting spring subassembly 3
8 80000322 Differential oil seal protective cover 1
9 80000321 Differential oil seal 1
10 80000323 Oil filling and draining plug 1
11 80000367 O-ring 1
At the junction of clutch housing and gearbox
12 Flange bolt 2
housing

13 Flange bolt

375
Transmission (5MTT155BC) – Transmission Housing Subassembly

376
Transmission (5MTT155BC) – Transmission Housing Subassembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
14 80000339 Reverse switch 1
15 80000318 Oil-guide plate 1
16 80000319 Idler shaft of reverse gear 1
17 80000320 Idler shaft assembly of reverse gear 1
18 Flange bolt 1 On the idler shaft of reverse gear

19 80000527 Fixing support 1


20 80000525 Magnet 1
21 80000317 Transmission housing 1

377
Transmission (5MTT155BC) – Clutch Housing Subassembly

378
Transmission (5MTT155BC)–Clutch Housing Subassembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 Flange bolt 2 Bearing shield bolt

2 80000532 Bearing shield 1


3 80000370 Drawn cup needle roller bearing 1
4 80000371 Oil-guide cover of output shaft 1
5 80000368 Round pin 2
6 80000358 Locating ring 2
Bolt of junction of clutch housing and transmission
7 Flange bolt 16
housing

8 80000360 Drawn cup needle roller bearing 1


9 80000361 Oil seal of input shaft 1
10 80000362 Release bearing seat 1
11 Bolt 2 Release bearing seat bolt

12 80000363 Spherical support 1


13 80000364 Release fork subassembly 1
14 80000365 Release bearing subassembly 1
15 80000366 Input shaft protective cover 1
16 80000322 Differential oil seal protective cover 1
17 80000321 Differential oil seal 1
18 80000323 Oil filling and draining plug 1
19 80000367 O-ring 1
20 80000531 Clutch housing 1

379
Transmission (5MTT155BC) – Input Shaft Subassembly

380
Transmission (5MTT155BC) – Input Shaft Subassembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000340 Input shaft 1
2 80000341 3rd gear of input shaft 1
3 80000528 4th gear of input shaft 1
4 80000546 Needle bearing 1
5 80000344 5th gear subassembly of input shaft 1
6 80000345 Synchronizing ring (copper-based) 1
7 80000346 5th gear synchronizer assembly 1
8 80000347 5th gear spacer sleeve 1

381
Transmission (5MTT155BC) – Output Shaft Subassembly

382
Transmission (5MTT155BC) –Output Shaft Subassembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000372 Output shaft 1
2 80000546 Needle bearing 1
3 80000542 1st gear of output shaft 1
4 80000547 Synchronizing ring assembly (copper-based) 1
5 80000544 1st /2nd gear synchronizer assembly 1
6 80000377 Adjusting snap ring Choose one 35×1.25

80000378 Adjusting snap ring 35×1.30

80000379 Adjusting snap ring 35×1.35

80000380 Adjusting snap ring 35×1.40

80000381 Adjusting snap ring 35×1.45

80000382 Adjusting snap ring 35×1.50

80000383 Adjusting snap ring 35×1.55

7 80000547 Synchronizing ring assembly (copper-based) 1


8 80000546 Needle bearing 1
9 80000545 2nd gear subassembly of output shaft 1
10 80000540 Snap ring 2
11 80000386 Safety ring 1
12 80000546 Needle bearing 1
13 80000387 3rd gear subassembly of output shaft 1
14 80000547 Synchronizing ring assembly (copper-based) 1
15 80000388 3rd /4th gear synchronizer assembly 1
16 80000345 Synchronizing ring (copper-based) 1
17 80000389 Needle bearing with bearing seat 1

383
Transmission (5MTT155BC) – Output Shaft Subassembly

384
Transmission (5MTT155BC) – Output Shaft Subassembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
th
18 80000548 4 gear subassembly of output shaft 1
19 80000391 5th gear of output shaft 1

385
Transmission (5MTT155BC) – Control System Subassembly

386
Transmission (5MTT155BC) – Control System Subassembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000348 Air plug cap 1
2 Bolt 3 Control shaft assembly bolt

3 80000349 Control shaft assembly 1


4 80000529 Supporting plate subassembly 1
5 Bolt 2 Gear selection and shifting support bolt

6 80000351 Gear selection and shifting support 1


7 Flange bolt 2 Supporting plate subassembly bolt

8 80000530 1st /2nd gear shifting fork 1


9 80000353 Guide sleeve 3
10 80000354 3rd /4th gear shifting fork 1
11 80000355 5th /R gear shifting fork 1
12 80000356 Guide and locating sleeve 3

387
Transmission (5MTT155BC) – Differential Subassembly

388
Transmission (5MTT155BC) – Differential Subassembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000551 Planet gear shaft 1
2 80000397 Planet gear 2
3 80000398 Half axle gear 2
4 80000396 Cone bearing 2
5 80000399 Differential spherical gasket 1
6 80000394 Differential housing 1
7 80000395 Driven gear of main reducer 1
8 Flange bolt 8 Differential housing bolt

9 80000393 Pin 1

389
Transmission (5T15C3) – Transmission Assembly (Model 727)

390
Transmission (5T15C3) – Transmission Assembly (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 10011534 Transmission assembly -5MT 1
2 Hexagonal flange bolt- enlarged series 6
3 Clutch friction plate 1
4 Clutch pressure plate 1
5 Bolt

391
Transmission (5T15C3) – Gear Selection and Shifting Device Assembly (Model 727)

392
Transmission (5T15C3) – Gear Selection and Shifting Device Assembly (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000801 Gear shifting arm assembly 1
2 80000802 Gear selection arm assembly 1
3 80000803 Pin shaft 1
4 80000804 Gear selection and shifting shaft 1
5 80000805 Spring pin 5X22 3
6 80000806 Spring pin 3X22 2
7 80000805 Spring pin 5X22 3
8 80000807 Top block of reversing lamp switch 1
9 80000808 Return spring assembly of 5th gear 1
10 80000891 Split washer 2
11 80000809 Gear selection pointer 1
12 80000810 Interlocking plate 1
13 80000811 Return spring assembly of 1st and 2nd gears 1
14 80000812 Air-guide tube cap 1
15 80000813 Screw - reverse gear synchronizing cone 2
16 80000814 Oil deflector - gear selection and shifting housing 1
17 80000815 Oil seal - gear selection and shifting housing 1
18 80000816 Gear selection and shifting housing 1
Bolt – between transmission housing and gear selection and
19 80000817 3
shifting housing

393
Transmission (5T15C3) – Transmission Housing Subassembly (Model 727)

394
Transmission (5T15C3) –Transmission Housing Subassembly (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000818 Transmission housing 1
2 80000819 Magnetic oil plug 1
3 80000820 Copper gasket 1
4 80000830 Oil seal - differential 1
5 80000821 Adjusting gasket - out ring of differential bearing As needed
6 89999881 Differential bearing 2
7 80000822 Adjusting gasket - output shaft rear bearing As needed
8 80000880 Output shaft rear bearing 1
9 80000823 Oil deflector 1
10 80000824 Magnet 1
11 80000825 bolt 2
12 80000826 Reverse locking mechanism assembly 1
13 80000827 Shaft sleeve 3
14 80000828 Oil-guide groove 1
15 80000829 Linear bearing 1

395
Transmission (5T15C3) – Clutch Housing Assembly (Model 727)

396
Transmission (5T15C3) – Clutch Housing Assembly (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000830 Oil seal - differential 1
2 80000831 Oil seal - input shaft 1
3 80000832 Gear selection and shifting cable support assembly 1
4 80000833 Clutch housing 1
5 80000834 Release arm support seat 1
6 80000835 Release arm assembly 1
7 80000836 Release bearing assembly 1

397
Transmission (5T15C3) – Input Shaft Assembly (Model 727)

398
Transmission (5T15C3) – Input Shaft Assembly (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000837 Input shaft front bearing 1
2 80000838 Needle bearing of 3rd and 4th gears 2
2.1 80000839 Needle bearing of 5th gear 1
3 80000840 Input shaft 1
4 80000841 Stop pin 1
5 80000842 Driving gear assembly of 3rd gear 1
6 80000843 Synchronizing ring of 4th gear 2
7 80000844 Needle bearing spacer ring 1
8 80000845 Driving gear assembly of 4th gear 1
9 80000846 Gear baffle As needed
10 80000847 Gear synchronizer assembly of 3rd and 4th gears 1
11 80000848 Driving gear assembly of 5th gear 1
12 80000849 Gear synchronizer snap ring of 3rd and 4th gears As needed
13 80000850 Hoop- --gear baffle 1
14 80000851 Retainer ring of 5th gear 1
15 80000852 Lever 2
16 80000853 Gear sleeve of 5th gear 1
17 80000854 Synchronizing ring 1
18 80000855 Gear hub of 5th gear 1
19 80000856 Rear snap ring As needed
20 80000857 Input shaft rear bearing 1

399
Transmission (5T15C3) – Idler and Idler Shaft Assembly (Model 727)

400
Transmission (5T15C3) – Idler and Idler Shaft Assembly (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000858 Front gasket of idler 1
2 80000859 Idler assembly 1
3 80000860 Idler gasket 1
4 80000861 Idler shaft 1
5 80000862 Locking screw --- idler shaft 1

401
Transmission (5T15C3) – Output Shaft Assembly (Model 727)

402
Transmission (5T15C3) – Output Shaft Assembly (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000863 Output shaft front bearing 1
2 80000864 Output shaft 1
3 80000865 Driven gear assembly of 1st gear 1
4 80000866 Inner synchronizing ring of 1st and 2nd gears 2
5 80000867 Intermedium ring of 1st and 2nd gears 2
6 80000868 Outer synchronizing ring of 1st and 2nd gears 2
7 80000869 Needle bearing of 1st gear 1
8 80000870 Gear synchronizer assembly of 1st and 2nd gears 1
9 80000871 Synchronizer gear hub retainer ring 1
10 80000872 Needle bearing of 2nd gear 1
11 80000873 Driven gear assembly of 2nd gear 1
12 80000874 Needle bearing spacer ring 1
13 80000875 Driven gear of 3rd gear 1
14 80000876 Gear spacer sleeve 1
15 80000877 Driven gear of 4th gear 1
16 80000878 Driven gear of 5th gear 1
17 80000879 Rear snap ring As needed
18 80000880 Output shaft rear bearing 1

403
Transmission (5T15C3) – Differential Assembly (Model 727)

404
Transmission (5T15C3) – Differential Assembly (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 89999881 Differential bearing 2
2 80000882 Spherical gasket --- planet gear 1
3 80000883 Half axle gear 2
4 80000884 Planet gear 2
5 80000885 Snap ring --- planet gear shaft 2
7 80000886 Bolt --- driven gear of main reducer 8
8 80000887 Driven gear of main reducer 1
9 80000888 Planet gear shaft 1
10 80000889 Differential housing 1

405
Transmission (5T15C3) – Gear Shifting Fork Assembly (Model 727)

406
Transmission (5T15C3) – Gear Shifting Fork Assembly (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000890 Shifting pin of reverse gear 1
2 80000891 Split washer 1
3 80000892 Spring 1
4 80000893 Interlocking pin --- shifting pin of reverse gear 1
5 80000894 Shifting fork --- 1st and 2nd gears 1
6 80000895 Fork shaft--- 5th and reverse gears 1
7 80000896 Fork shaft--- 1st and 2nd gears 1
8 80000897 Spring pin 5X24 4
9 80000898 Shifting fork fastening bolt 1
10 80000899 Fork shaft--- 3rd and 4th gears 1
11 80000900 Fork support 1
12 80000901 Fork support --- 5th and reverse gears 1
13 80000902 Shifting fork --- 3rd and 4th gears 1
14 80000903 Shifting fork --- 5th gear 1

407
Transmission (VT2) – Oil Cooler (Model 727)

408
Transmission (VT2) – Oil Cooler (Model 727)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 20000036 Oil cooler assembly 1 Model G5+1.5L CVT

Hexagonal bolt, spring washer and flat washer subassembly


2 90000069 2
Ring assembly M8×30
3 90000170 Steel belt elastic hose clamp16 8
4 20000033 Oil cooler oil inlet hose I 1 Model G5+1.5L CVT

5 20000031 Oil cooler oil outlet hose I 1 Model G5+1.5L CVT

6 20000027 Oil cooler pipe assembly I 1 Model G5+1.5L CVT

7 90000073 Hexagonal flange bolt 1


8 20000032 Oil cooler oil outlet hose II 1 Model G5+1.5L CVT

9 20000034 Oil cooler oil inlet hose II 1 Model G5+1.5L CVT

10 20000028 Oil cooler pipe assembly II 1


20000027 Oil cooler pipe assembly 1 Model G5+1.5L CVT

409
Transmission (VT2) – Transmission Assembly

410
Transmission (VT2) – Transmission Assembly

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 20000014 Automatic transmission assembly (VT2) 1
2 91000108 Hexagonal flange bolt - enlarged series M8×45 3
3 91000322 Hexagonal flange bolt - enlarged series M8×30 2
4 91000323 Hexagonal flange bolt - enlarged series M8×40 1
5 10010533 Engine lower baffle 1
6 10005567 Flywheel lower baffle bolt 4

411
Transmission (VT2) – Transmission Housing Subassembly (I)

412
Transmission (VT2) – Transmission Housing Subassembly (I)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
1 80000433 Self-locking nut of gear selection lever 1
2 80000489 Nut washer of gear selection lever 1
3 80000490 Gear selection lever 1
4 80000434 Oil seal (gear selection shaft) 1
5 80000488 Input shaft oil seal 1
6 80000487 Differential oil seal 1
7 Driving mode sensor 1
8 Driving mode sensor fixing screw 1
9 O-ring 1
10 80000456 Oil filter assembly (including O-ring) 1
11 80000459 Oil pan magnet 1
12 80000458 Oil pan gasket 1
13 80000461 Oil pan assembly 1
14 80000460 Drain plug 1
15 80000457 Oil pan bolt 13
16 80000468 Speed sensor 1
17 80000469 Speed sensor fixing bolt 1
18 80000467 Fixing screw of speed sensor support of differential 1
19 80000466 Speed sensor support of differential 1
20 80000468 Speed sensor 2
21 80000469 Speed sensor fixing bolt 2

413
Transmission (VT2) – Transmission Housing Subassembly (II)

414
Transmission (VT2) – Transmission Housing Subassembly (II)

S/N Accessory No. Accessory Name Quantity Starting Time Failure Time Remark
22 Breathing hose cap 1
23 Breathing hose assembly 1
24 Oil filling plug 1
25 Oil filling plug gasket 1
26 80000454 Seal ring of driven cone pulley shaft end cap 1
27 80000451 Driven cone pulley shaft end cap (including bolt) 1
28 80000455 Countersunk screw of driven cone pulley shaft end cap 1
29 Screw plug 1
30 Gasket 4
31 80000487 Differential oil seal 1
32 80000446 Ball bearing of driving cone pulley shaft 1
33 80000442 Nut of driving cone pulley shaft 2
34 80000444 Cone spring washer 1
35 80000443 Oil pump seal ring 1
36 80000440 Oil pump O-ring 1
37 80000445 Oil pump 1
38 80000441 Oil pump bolt 2
39 80000437 Driving cone pulley shaft end cap – O-type 1
40 80000435 Driving cone pulley shaft end cap 6
41 80000436 Driving cone pulley shaft end cap buckle 1
42 80000438 Driving cone pulley shaft end cap bolt 1
80000439 Driving cone pulley shaft end cap bolt 3

415
Auxiliary Materials – Auxiliary Materials

416
Auxiliary Materials – Auxiliary Materials

Grade, Specification and Technical


S/N Accessory No. Accessory Name Amount Remark
Requirements
4L
1 Engine lubricating oil SL 5W/30 4L/barrel, 6 barrels/case
(4A91S)
4L
2 Engine lubricating oil SL 15W/40 4L/barrel, 6 barrels/case
(4A91S)
2.0L
3 Gear oil GL-4 75W-90 2L/barrel, 6 barrels/case
(4A91S)
4 Brake fluid DOT4 (synthetic brake fluid) 0.85L 0.7L/barrel, 20 barrels/case

5 Antifreezing solution -40℃ ethylene glycol coolant 5.8L 4KG/barrel, 6 barrels/case

Cleaning solution for air


6 -35° 3L 2L/ barrel, 4 barrels/case
window
7 Air-conditioner refrigerant R134A 500g 300g/can, 30 cans/case

417

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