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Atlas Copco: Boltec MC Diagrams and Drawings

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Atlas Copco

Boltec MC
Diagrams and Drawings

PM No. 8999 0794 00


© Copyright 2013, Atlas Copco Rock Drills AB, Sweden
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
Prohibido cualquier uso o reproducción, parcial o íntegro, del contenido de esta obra sin autorización previa.
Ello es en particular aplicable a las marcas, denominaciones de modelo, números de artículo y dibujos.

Atlas Copco Rock Drills AB


SE-70191 Örebro, Sweden
Table of Content / Tabla de contenidos
Air Diagram...........................................................................................................5
AIR SCHEDULE...................................................................................................................... 6
FAILSAFE KIT......................................................................................................................... 7
AIR DIAGRAM.........................................................................................................................8
Control diagram................................................................................................... 9
CONTROL BOX GROUTING UNIT.......................................................................................10
SYSTEM LAYOUT.................................................................................................................15
INJECTION HOSE, FLUSHING............................................................................................ 16
CEMENT HANDLING. CAN.................................................................................................. 17
TROUBLE SHOOTING D512................................................................................................18
TROUBLE SHOOTING D510................................................................................................24
TROUBLE SHOOTING D513................................................................................................30
TROUBLE SHOOTING D101................................................................................................36
TROUBLE SHOOTING D102................................................................................................42
TROUBLE SHOOTING D103................................................................................................48
TROUBLE SHOOTING D104................................................................................................54
TROUBLE SHOOTING D105................................................................................................60
TROUBLE SHOOTING D105................................................................................................66
TROUBLE SHOOTING D120................................................................................................72
TROUBLE SHOOTING D512................................................................................................75
Electric diagram................................................................................................. 81
CIRCUIT DIAGRAM 24V.......................................................................................................82
EXTERNAL CONNECTION 24V......................................................................................... 101
EMERGENCY SET A41...................................................................................................... 116
LIGHTS FOR CEMENT UNIT..............................................................................................117
24VDC CABIN..................................................................................................................... 118
24VDC PROTECTING ROOF............................................................................................. 120
WORKING LIGHT 24V DC.................................................................................................. 122
24VDC PROTECTION ROOF............................................................................................. 124
CONTROL BOX X2............................................................................................................. 126
EXTERNAL CONNECTIONS.............................................................................................. 127
INTERNAL CONNECTIONS............................................................................................... 130
Fire protection diagram...................................................................................147
FIRE SUPPRESSION..........................................................................................................148
Hydraulic diagram............................................................................................149
BUT 35 VER.G BOLTEC/SIMBA.........................................................................................150
WATER PUMP.................................................................................................................... 151
BRAKE AND STEERING SYSTEM.....................................................................................152
MAN.GREASE EQUIPMENT.............................................................................................. 153
JACKS FRONT....................................................................................................................154
CABLE REEL.......................................................................................................................155
REAR JACKS...................................................................................................................... 156
FEED MOTOR.....................................................................................................................157
BOLTING UNIT....................................................................................................................158
COMPRESSOR...................................................................................................................160
CEMENT UNIT.................................................................................................................... 161
HYDRAULIC FANDRIVE.....................................................................................................162
PROTECTION ROOF..........................................................................................................163
SCREEN HANDLER............................................................................................................164
POWER UNIT......................................................................................................................165
BASIC SYSTEM.................................................................................................................. 166
DRILLING AND POSITIONING........................................................................................... 167

3
Lubrication diagram........................................................................................ 169
BOOM LUBRICATION.........................................................................................................170
CEMENT MIXER................................................................................................................. 171
Overview: Dimension drawing........................................................................173
COVERAGE AREA,SCREEN HANDLER........................................................................... 174
ASSEMBLY DWG................................................................................................................175
ASSEMBLY DWG................................................................................................................176
ENGINE FRAME................................................................................................................. 177
POWER UNIT......................................................................................................................178
ASSEMBLY DWG................................................................................................................179
ASSEMBLY DWG................................................................................................................180
ASSEMBLY DWG................................................................................................................181
DANGER ZONE TRAMMING..............................................................................................182
DANGER ZONE WORKING................................................................................................183
DIM.DRAWING....................................................................................................................184
DIM DRAWING....................................................................................................................185
STROP INSTRUCTION.......................................................................................................186
Water diagram.................................................................................................. 187
CEMENT UNIT.................................................................................................................... 188
WATER SCHEMATIC..........................................................................................................189
HOSE INJECTION...............................................................................................................190
SPRAYKIT DCT...................................................................................................................191

4
Air Diagram
LIST OF CONTENTS
Part no Description Remarks Page
Nº art
9106163401 AIR SCHEDULE AIR SCHEDULE 6
9106164501 AIR SCHEDULE FAILSAFE KIT 7
9106184213 AIR SCHEDULE AIR DIAGRAM 8

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6
7
8
Control diagram
LIST OF CONTENTS
Part no Description Remarks Page
Nº art
9106232486 SCHEME CONTROL BOX GROUTING UNIT 10 - 14
9106237653 DRAWING SYSTEM LAYOUT 15
9106237687 CONNECTION DIAG INJECTION HOSE, FLUSHING 16
9106237749 CONNECTION DIAG CEMENT HANDLING. CAN 17
9106245021 SCHEME TROUBLE SHOOTING D512 18 - 23
9106245081 SCHEME TROUBLE SHOOTING D510 24 - 29
9106245082 SCHEME TROUBLE SHOOTING D513 30 - 35
9106245083 SCHEME TROUBLE SHOOTING D101 36 - 41
9106245084 SCHEME TROUBLE SHOOTING D102 42 - 47
9106245085 SCHEME TROUBLE SHOOTING D103 48 - 53
9106245086 SCHEME TROUBLE SHOOTING D104 54 - 59
9106245087 SCHEME TROUBLE SHOOTING D105 60 - 65
9106245088 SCHEME TROUBLE SHOOTING D105 66 - 71
9106245089 SCHEME TROUBLE SHOOTING D120 72 - 74
9106245090 SCHEME TROUBLE SHOOTING D512 75 - 80

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Electric diagram
LIST OF CONTENTS
Part no Description Remarks Page
Nº art
5112002565 CIRCUIT DIAGRAM CIRCUIT DIAGRAM 24V 82 - 100
5112002566 CONNECTION DIAG EXTERNAL CONNECTION 24V 101 - 115
5112002924 DRAWING EMERGENCY SET A41 116
5112003023 DRAWING LIGHTS FOR CEMENT UNIT 117
5112003116 CONNECTION DIAG 24VDC CABIN 118 - 119
5112003119 CONNECTION DIAG 24VDC PROTECTING ROOF 120 - 121
5112003190 CONNECTION DIAG WORKING LIGHT 24V DC 122 - 123
5112003198 CONNECTION DIAG 24VDC PROTECTION ROOF 124 - 125
9106240418 SCHEME CONTROL BOX X2 126
9106244014 CONNECTION DIAG EXTERNAL CONNECTIONS 127 - 129
9106244015 CIRCUIT DIAGRAM INTERNAL CONNECTIONS 130 - 137

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Fire protection diagram
LIST OF CONTENTS
Part no Description Remarks Page
Nº art
5112011924 SCHEME FIRE SUPPRESSION 148

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Hydraulic diagram
LIST OF CONTENTS
Part no Description Remarks Page
Nº art
3128313611 HYDR. SCHEDULE BUT 35 VER.G BOLTEC/SIMBA 150
3217781659 HYDR. SCHEDULE WATER PUMP 151
5112287933 HYDR. DIAGRAM BRAKE AND STEERING SYSTEM 152
5112307742 HYDR. SCHEDULE MAN.GREASE EQUIPMENT 153
9106111853 HYDR. SCHEDULE JACKS FRONT 154
9106150983 HYDR. SCHEDULE CABLE REEL 155
9106156542 HYDR. SCHEDULE REAR JACKS 156
9106177900 HYDR. SCHEDULE FEED MOTOR 157
9106179800 HYDR. SCHEDULE BOLTING UNIT 158 - 159
9106184210 HYDR. SCHEDULE COMPRESSOR 160
9106184741 HYDR. SCHEDULE CEMENT UNIT 161
9106242054 HYDR. SCHEDULE HYDRAULIC FANDRIVE 162
9106246101 HYDR. SCHEDULE PROTECTION ROOF 163
9110999856 HYDR. SCHEDULE SCREEN HANDLER 164
9110999975 HYDR. SCHEDULE POWER UNIT 165
9110999976 HYDR. SCHEDULE BASIC SYSTEM 166
9110999987 HYDR. SCHEDULE DRILLING AND POSITIONING 167

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Lubrication diagram
LIST OF CONTENTS
Part no Description Remarks Page
Nº art
3128253852 LUBRICATION SET BOOM LUBRICATION 170
3128315060 LUBRICATION SET CEMENT MIXER 171

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172
Overview: Dimension drawing
LIST OF CONTENTS
Part no Description Remarks Page
Nº art
9106181357 COVERAGE AREA COVERAGE AREA,SCREEN HANDLER 174
9106232600 ASSEMBLY DWG ASSEMBLY DWG 175
9106232611 ASSEMBLY DWG ASSEMBLY DWG 176
9106232620 ASSEMBLY DWG ENGINE FRAME 177
9106232625 ASSEMBLY DWG POWER UNIT 178
9106232626 ASSEMBLY DWG ASSEMBLY DWG 179
9106232630 ASSEMBLY DWG ASSEMBLY DWG 180
9106232641 ASSEMBLY DWG ASSEMBLY DWG 181
9119253434 DRAWING DANGER ZONE TRAMMING 182
9119253435 DRAWING DANGER ZONE WORKING 183
9119258721 DIM. DRAWING DIM.DRAWING 184
9119258741 DIM. DRAWING DIM DRAWING 185
9119258907 STROP INSTR. STROP INSTRUCTION 186

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Water diagram
LIST OF CONTENTS
Part no Description Remarks Page
Nº art
9106184734 WATER SCHEMATIC CEMENT UNIT 188
9106249791 WATER SCHEMATIC WATER SCHEMATIC 189
9106249793 WATER SCHEMATIC HOSE INJECTION 190
9111421104 WATER SCHEMATIC SPRAYKIT DCT 191

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