Manual y Operación Del Rodillo Dynapac Ca610

Instruction manual
Operating & Maintenance

4812273391-EN.pdf
Vibratory roller
CA610 T3
Engine
Cummins QSB6.7-C170-III
Serial number
10000165KGC005741 -
The Dynapac CA610 is a roller in the 20-ton class. CA610 is available in D

(smooth drum) and PD (padfoot drum) versions. CA610D is intended for the
compaction of rockfill. The main area of application for the CA610PD is on
cohesive material and d weathered stone material.
All types of base courses and subbase courses can be compacted deeper
and the interchangeable drums, D to PD, and vice versa, facilitate even
greater variety in the range of application.
The cab and safety-related accessories are described in this manual.
Translation of original instruction
Reservation for changes

Printed in China
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
Safety - General instructions.................................................................................................... 3
Safety - when operating ........................................................................................................... 5
Driving near edges ...................................................................................... 5
Slopes ......................................................................................................... 5
Safety (Optional) ...................................................................................................................... 7
Air conditioning............................................................................................ 7
Special instructions .................................................................................................................. 9
Standard lubricants and other recommended oils and fluids ...................... 9
Higher ambient temperatures, above +40°C (104°F).................................. 9
Temperatures.............................................................................................. 9
High pressure cleaning ............................................................................... 9
Fire fighting ................................................................................................. 9
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 10
Battery handling ........................................................................................ 10
Jump starting............................................................................................. 11
Technical specifications - Dimensions ................................................................................... 13
Dimensions, side view............................................................................... 13
Dimensions, top view ................................................................................ 14
Technical specifications - Weights and volumes ................................................................... 15
Technical specifications - Working capacity .......................................................................... 17
Technical specifications - General ......................................................................................... 19
Hydraulic system....................................................................................... 19
Tightening torque ...................................................................................... 20
ROPS - bolts ............................................................................................. 21
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Machine plate - Identification ................................................................................................. 23
Product identification number on the frame .............................................. 23
Machine plate............................................................................................ 23
Explanation of 17PIN serial number.......................................................... 24
Engine plates ............................................................................................ 24
Machine description- Decals.................................................................................................. 25
Location - decals ....................................................................................... 25
Safety decals............................................................................................. 26
Info decals................................................................................................. 28
Machine description - Instruments/Controls........................................................................... 29
Locations - Instruments and controls ........................................................ 29
Function descriptions............................................................................................... 30
Controls in the cab .................................................................................... 32
Function description of instruments and controls in the cab ..................... 33
Machine description - Electrical system................................................................................. 35
Fuses and relays....................................................................................... 35
Location, fuses and relays ........................................................................ 35
Fuses ........................................................................................................ 36
Main fuses................................................................................................. 36
Fuses in heater box................................................................................... 37
Operation - Starting................................................................................................................ 39
Before starting ......................................................................................................... 39
Master switch - Switching on..................................................................... 39
Driver seat (Std.) - Adjustment.................................................................. 39
Driver seat - Adjustment............................................................................ 40
Instruments and lamps - Checking............................................................ 40
Parking brake - Check............................................................................... 41
Operator position....................................................................................... 41
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View .......................................................................................................... 42
Interlock (Optional).................................................................................... 42
Starting .................................................................................................................... 43
Starting the engine .................................................................................... 43
Operation - Driving................................................................................................................. 45
Operating the roller ................................................................................... 45
Operation - Vibration.............................................................................................................. 47
Amplitude/frequency - Changeover........................................................... 47
Driving on difficult surfaces ....................................................................... 47
Operating - Stopping.............................................................................................................. 49
Braking .................................................................................................................... 49
Emergency brake ...................................................................................... 49
Normal braking.......................................................................................... 49
Switching off.............................................................................................. 50
Parking .................................................................................................................... 50
Master switch ............................................................................................ 50
Chocking the drums .................................................................................. 50
Long-term parking.................................................................................................................. 51
Engine ....................................................................................................... 51
Battery....................................................................................................... 51
Air cleaner, exhaust pipe........................................................................... 51
Fuel tank ................................................................................................... 51
Hydraulic reservoir .................................................................................... 51
Steering cylinder, hinges, etc. ................................................................... 52
Tires (All-weather)..................................................................................... 52
Hoods, tarpaulin ........................................................................................ 52
Miscellaneous ........................................................................................................................ 53
Lifting ....................................................................................................................... 53
Locking the articulation ............................................................................. 53
Lifting the roller.......................................................................................... 53
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Unlocking the articulation .......................................................................... 54
Towing ..................................................................................................................... 54
Step 1 ........................................................................................................ 54
Short distance towing with the engine running.......................................... 54
Step 2 ........................................................................................................ 55
Towing short distances where the engine is inoperative........................... 55
Towing the roller........................................................................................ 56
Roller prepared for transport ..................................................................... 56
Operating instructions - Summary ......................................................................................... 57
Preventive maintenance ........................................................................................................ 59
Acceptance and delivery inspection.......................................................... 59
Warranty.................................................................................................... 59
Maintenance - Lubricants and symbols ................................................................................. 61
Maintenance symbols ............................................................................... 63
Maintenance - Maintenance schedule ................................................................................... 65
Service and maintenance points ............................................................... 65
General ..................................................................................................... 65
Every 10 hours of operation (Daily)........................................................... 66
After the FIRST 50 hours of operation ...................................................... 66
Every 50 hours of operation (Weekly)....................................................... 67
Every 250 hours of operation (Every three month) ................................... 67
Every 500 hours of operation (Every six months) ..................................... 68
Every 1000 hours of operation (Yearly) .................................................... 68
Every 2000 hours of operation (Every two years) .................................... 68
Maintenance, 10h .................................................................................................................. 69
Scrapers - Check, adjustment................................................................... 69
Scrapers, Pad-drum .................................................................................. 69
Soften scrapers (Optional) ........................................................................ 70
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Air circulation - Check ............................................................................... 70
Coolant level - Check ................................................................................ 71
Diesel engine Check oil level ................................................................... 71
Fuel tank - Filling....................................................................................... 72
Hydraulic reservoir - Check fluid level....................................................... 72
Brakes - Check.......................................................................................... 73
Maintenance - 50h ................................................................................................................. 75
Air cleaner
Checking - Change the main air filter........................................................ 75
Backup filter - Change............................................................................... 76
Air cleaner
- Cleaning.................................................................................................. 76
Steering joint/steering cylinder - Lubrication ............................................. 77
Steering joint - Lubrication ........................................................................ 77
Steering cylinder - Lubrication................................................................... 78
Tires - Air pressure - Wheel nuts - Tightening .......................................... 78
Automatic Climate Control (Optional) - Inspection .................................... 79
Hydraulic fluid filter - Replacement............................................................ 79
Radiator .................................................................................................... 81
Air conditioning - Compressor belt (Optional) - Inspection ....................... 81
Maintenance - 250h ............................................................................................................... 82
Rear axle differential - Check oil level....................................................... 82
Rear axle planetary gears - Check oil level............................................... 82
Drum gearbox - Checking the oil level ...................................................... 83
Drum cartridge - Checking the oil level ..................................................... 83
Drum cartridge - Cleaning the ventilation screw ....................................... 84
Radiator - Check/Cleaning ........................................................................ 84
Bolted joints - Checking tightening torque................................................. 85
Rubber elements and fastening screws - Check....................................... 85
Battery - Check electrolyte level................................................................ 85
Battery cell ................................................................................................ 86
Air conditioning (Optional)
- Inspection................................................................................................ 86
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Fuel filter - Changing the fuel filter............................................................. 87
Diesel engine - oil and filter change ......................................................... 87
Engine belt drive system - Inspection ....................................................... 88
Tires - Air pressure - Wheel nuts - Tightening .......................................... 88
Maintenance - 500h ............................................................................................................... 89
Bleeder filter - Inspection/Cleaning ........................................................... 89

Fuel pre-filter - Replace ............................................................................ 90
Steering hitch - Check .............................................................................. 90
Air cleaner - Change the main air filter ..................................................... 90
Maintenance - 1000h ............................................................................................................. 91

Hydraulic fluid filter - Replacement ........................................................... 91
Fuel tank - Drainage.................................................................................. 92
Fresh air filter - Change ............................................................................ 93
Rear axle differential - Oil change............................................................. 93
Rear axle planetary gear - Oil change ...................................................... 94
Drum cartridge - Oil change ...................................................................... 95
Drum gearbox - Oil change ....................................................................... 95
Controls - Lubrication ................................................................................ 96
Maintenance - 2000h ............................................................................................................. 97

Hydraulic reservoir - Changing the fluid .................................................... 97
Automatic Climate Control (Optional)
- Overhaul ................................................................................................. 98
Engine coolant - Replace . ........................................................................ 99
Drying filter - Check................................................................................... 99
Compressor - Check (Optional) .............................................................. 100
Disposal ........................................................ ....................................................................... 101
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Introduction
Introduction
The machine
CA610 is one of Dynapac's heavy soil compaction
rollers. It is available in D (smooth drum) and PD
(padfoot drum) versions.
Intended use
The D version is intended for the compaction of
rockfill. The main area of application for the PD
version is on cohesive material and weathered stone
material.
All types of base courses and subbase courses can be
compacted deeper and the interchangeable drums, D
to PD, and vice versa, facilitate even greater variety in
the range of application.
The cab and safety-related accessories are described
in this manual. Other accessories, such as compaction
meter, tachograph and field computer, are described
in separate instructions.
The attachment or installation of additional devices,
which are used to intervene in the function of the
machine or with which its function are supplemented,
is only permitted with the written approval of the
manufacturer.
If necessary, approval should be sought from local
authorities.
Consent from the authorities is however no substitute
for approval from the manufacturer.
Warning symbols
WARNING ! Marks a danger or a hazardous

procedure that can result in life threatening or
serious injury if the warning is ignored.
CAUTION ! Marks a danger or hazardous

procedure that can result in damage to the
machine or property if the warning is ignored.
Safety information
The safety manual supplied with the machine

must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
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Introduction
We recommend that the operator reads the

safety instructions in this manual carefully.
Always follow the safety instructions. Ensure
that this manual is always easily accessible.
Read the entire manual before starting the

machine and before carrying out any
maintenance.
Ensure good ventilation (extraction of air by fan)

where the engine is run indoors.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
General
This manual contains instructions for machine
operation and maintenance.
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
THINK ENVIRONMENT ! Do not release oil,

fuel and other environmentally hazardous
substances into the environment. Always send
used filters, drain oil and fuel remnants to
environmentally correct disposal.
This manual contains instructions for periodic

maintenance normally carried out by the operator.
Additional instructions for the engine can be

found in the manufactuer's engine manual.
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Safety - General instructions

(Also read the safety manual)
1.
1. The
The operator
operator must
must be
be familiar
familiar with
with the
the contents
contents of
of the
the OPERATION
OPERATION section
section
before
before starting
starting the
the roller.
roller.
2. Ensure that all instructions in the MAINTENANCE section are followed.
3. Only trained and/or experienced operators are to operate the roller.

Passengers are not permitted on the roller. Remain seated at all times when
operating the roller.
4. Never use the roller if it is in need of adjustment or repair.
5. Only mount and dismount the roller when it is stationary. Use the intended
grips and rails. Always use the three-point grip (both feet and one hand, or
one foot and both hands) when mounting or dismounting the machine.
Never jump down from the machine.
6. The ROPS (Roll Over Protective Structure) should always be used when the
machine is operated on unsafe ground.
7. Drive slowly in sharp bends.
8. Avoid driving across slopes. Drive straight up or straight down the slope.
9. When driving close to edges, ditches or holes, make sure that at least 2/3 of
the drum width is on previously compacted material (solid surface).
10. Make sure that there are no obstacles in the direction of travel, on the
ground, in front of or behind the roller, or overhead.
11. Drive particularly carefully on uneven ground.
12. Use the safety equipment provided. The seat belt must be worn on machines
fitted with ROPS/ROPS-cab.
13. Keep the roller clean. Clean any dirt or grease that accumulates on the
operator platform immediately. Keep all signs and decals clean and legible.
14. Safety measures before refueling:

- Stop the engine
- Do not smoke.
- No naked flames in the vicinity of the roller.
- Earth the filling equipment nozzle to the tank opening to avoid sparks.
15. Before repairs or service:

- Chock the drums/wheels and under the strike-off blade.
- Lock the articulation if necessary
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16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The
noise level can vary depending on the equipment on the machine and the
surface the machine is being used on.
17. Do not make any changes or modifications to the roller that could affect
safety. Changes are only to be made after written approval has been given
by Dynapac.
18. Avoid using the roller before the hydraulic fluid has reached its normal
working temperature. Braking distances can be longer than normal when the
fluid is cold. See instructions in the STOP section.
19. For your own protection always wear:

- helmet
- working boots with steel toecaps
- ear protectors
- reflecting clothing/high visibility jacket
- working gloves
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Safety - when operating
Driving near edges

When driving near an edge, minimum 2/3 of the drum
width must be on solid ground.
Keep in mind that the machine's center of gravity
moves outwards when steering. For example, the
center of gravity moves to the right when you
steer to the left.
Minimum
2/3
Fig. Position of drum when driving near

an edge
Slopes
This angle has been measured on a hard, flat surface
with the machine stationary.
The steering angle was zero, the vibration was
switched OFF and all tanks were full.
Always take into consideration that loose ground,
steering the machine, vibration on, machine speed
across the ground and raising the center of gravity can
all cause the machine to topple at smaller slope
angles than those specified here.
To exit the cab in an emergency, release the
Max 20° or 36% hammer on the rear right post and break the rear
window.
It is recommended that ROPS (Roll Over Protective

Fig. Operating on slopes Structure) or a ROPS-approved cab is always used
when driving on slopes or unsafe ground. Always
wear a seat belt.
Where possible, avoid driving across slopes.

Drive instead straight up and down sloping
ground.
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Safety (Optional)
Safety (Optional)
Air conditioning
The system described in this manual is type ACC
(Automatic Climate Control)
The system contains pressurized refrigerant. It

is forbidden to release refrigerants into the
atmosphere.
The cooling system is pressurized. Incorrect

handling can result in serious personal injury.
Do not disconnect or undo the hose couplings.
The system must be refilled with an approved

refrigerant by authorized personnel when
necessary.
Fig. Cab & Air conditioning
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Safety (Optional)
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Special instructions
Standard lubricants and other recommended

oils and fluids
Before leaving the factory, the systems and
components are filled with the oils and fluids specified
in the lubricant specification. These are suitable for
ambient temperatures in the range -15°C to +40°C
(5°F - 105°F).
Higher ambient temperatures, above +40°C

(104°F)
For operation of the machine at higher ambient
temperatures, however maximum +50°C (122°F), the
following recommendations apply:
The diesel engine can be run at this temperature using
normal oil. However, the following fluids must be used
for other components:
Hydraulic system - mineral oil Shell Tellus S2V100 or
similar.
Temperatures
The temperature limits apply to standard versions of
rollers.
Rollers equipped with additional equipment, such as
noise suppression, may need to be more carefully
monitored in the higher temperature ranges.
High pressure cleaning

Do not spray water directly onto electrical components
or the instrument panels.
Place a plastic bag over the fuel filler cap and secure
with a rubber band. This is to avoid high pressure
water entering the vent hole in the filler cap. This could
cause malfunctions, such as the blocking of filters.
Never aim the water jet directly at the fuel tank

cap. This is particularly important when using a
high-pressure cleaner.
Fire fighting
If the machine catches fire, use an ABC-class powder
fire extinguisher.
A BE-class carbon dioxide fire extinguisher can also
be used.
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Roll Over Protective Structure (ROPS), ROPS

approved cab
If the machine is fitted with a Roll Over

Protective Structure (ROPS, or ROPS approved
cab) never carry out any welding or drilling in
the structure or cab.
Never attempt to repair a damaged ROPS

structure or cab. These must be replaced with
new ROPS structure or cabs.
Battery handling
When removing batteries, always disconnect the

negative cable first.
When fitting batteries, always connect the

positive cable first.
Dispose of old batteries in an environmentally

friendly way. Batteries contain toxic lead.
Do not use a quick-charger for charging the

battery. This may shorten battery life.
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Jump starting
Do not connect the negative cable to the

negative terminal on the dead battery. A spark
can ignite the oxy-hydrogen gas formed
around the battery.
Check that the battery used for jump starting

has the same voltage as the dead battery.
1
2 Turn the ignition and all power consuming equipment
off. Switch off the engine on the machine which is
providing jump start power.
First connect the jump start battery's positive terminal
(1) to the flat battery's positive terminal (2).Then
3 connect the jump start battery's negative terminal (3)
to, for example, a bolt (4) or the lifting eye on the
machine with the flat battery.
4 Start the engine on the power providing machine. Let it
run for a while. Now try to start the other machine.
Disconnect the cables in the reverse order.
Fig. Jump starting
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Technical specifications - Dimensions
Dimensions, side view
Dimensions mm in
A Wheelbase, drum and wheel 2992 118
L Length, standard equipped roller 6180 244
H1 Height, with ROPS (D) 2921 115
H1 Height, with ROPS (PD) 2989 117,6
H1 Height, with cab (D) 2961 116,5
H1 Height, with cab (PD) 3008 118,4
H2 Height, without ROPS (D) 2186 86
H2 Height, without ROPS (PD) 2238 88
D Diameter, drum (D) 1573 61,9
D Diameter, drum (PD) 1543 60,75
S Thickness, drum shell, Nominal (D) 50 1,97
S Thickness, drum shell, Nominal (PD) 35 1,38
P Height, pads (PD) 100 4
K1 Clearance, tractor frame (D) 450 17,7
K1 Clearance, tractor frame (PD) 450 17,7
K2 Clearance, drum frame (D) 460 18,1
K2 Clearance, drum frame (PD) 460 18,1
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Dimensions, top view
Dimensions mm in
B Width, standard equipped roller 2400 94.5
O1 Overhang, left frame side 115 4.5
O2 Overhang, right frame side 135 5.3
R1 Turn radius, external 5400 213
R2 Turn radius, internal 3200 126
W1 Width, tractor module 2130 84
W2 Width, drum 2130 84
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Technical specifications - Weights and volumes
Technical specifications - Weights and

volumes
Weights
Service weight with ROPS (EN500) 20650 kg 45530 lbs
(D)
Service weight with ROPS (EN500) 20650 kg 45530 lbs
(PD)
Service weight without ROPS (D) 20150 kg 44430 lbs
Service weight without ROPS (PD) 20150 kg 44430 lbs
Service weight with cab (D) 20650 kg 45530 lbs
Service weight with cab (PD) 20650 kg 45530 lbs
Fluid volumes
Rear axle
- Differential 12,5 liter
14 liters 13,2
3.7 qts
gal
- Planetary gear 1,85
3.5 liters/side 1,95
0.9 qts/side
gal/side
Drum gearbox 3,5
3.5 liter
liters 3,7
3.7 qts
Drum cartridge 2,3 liters/side
2.3 2,1 qts
2.1
Hydraulic reservoir 52 liters 13,7 gal
13.7
Oil in hydraulic system 38 liters 10 gal
Lubrication oil, diesel 14 liter
16.4 liters 14,7
17.3 qts
qts
engine
Coolant, diesel engine 34 liter
36 liters 8,9
9.5 gal
gal
Fuel tank 320 liters 84,4 gal
84.5
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Technical specifications - Weights and volumes
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Technical specifications - Working capacity
Technical specifications - Working

capacity
Compaction data
Static linear load (D) 65,3 kg/cm 365,7 pli
Static linear load (PD) - - - -
Amplitude, high (D) 1,8 mm 0,071 in
Amplitude, high (PD) 1,8 mm 0,071 in
Amplitude, low (D) 1,1 mm 0,043 in
Amplitude, low (PD) 1,2 mm 0,043 in
Vibration frequency, high amplitude 29 Hz 1740 vpm
Vibration frequency, low amplitude 31 Hz 1860 vpm
Centrifugal force, high amplitude 317 kN 71264 lb
Centrifugal force, low amplitude 231 kN 51931 lb
Note: The frequency is measured at high revs. The

amplitude is measured as the real value and not
the nominal.
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Technical specifications - Working capacity
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Technical specifications - General
Engine
Manufacturer/Model Cummins QSB6.7-C170-III Water cooled turbo diesel with after
cooler
Power (SAE J1995) 129 kW 173 hp
170
Engine speed 2200 rpm
Fuel tank capacity 320 liters
Electrical system
Battery 12V 170Ah
Alternator 95A
12V 70A
Fuses See the Electrical system section - fuses
Tire Tire dimensions Tire pressure

Std-type 23.1 x 26.0 8 ply 110 kPa (1.1 kp/cm) (16 psi)
Tractor type 23.1 x 26.0 12 ply 110 kPa (1.1 kp/cm) (16 psi)
The tires are filled with fluid, (extra weight up to

500 kg/tire) (1102 lbs/tire). When servicing, bear
this extra weight in mind.
Hydraulic system
Opening pressure MPa

Drive system 38,0
Supply system 2.0
Vibration system 37,5
Control systems 18,0
Brake release 1,4
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Tightening torque
Tightening torque in Nm for oiled or dry bolts tightened
with a torque wrench.
Metric coarse screw thread, bright galvanized (fzb):
STRENGTH CLASS:
M- 8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry
thread
M6 8,4 9,4 12 13,4 14,6 16,3
M8 21 23 28 32 34 38
M10 40 45 56 62 68 76
M12 70 78 98 110 117 131
M14 110 123 156 174 187 208
M16 169 190 240 270 290 320
M20 330 370 470 520 560 620
M22 446 497 626 699 752 839
M24 570 640 800 900 960 1080
M30 1130 1260 1580 1770 1900 2100
Metric coarse thread, zinc-treated

(Dacromet/GEOMET):
STRENGTH CLASS:
M - thread 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry
M6 12,0 15,0 14,6 18,3
M8 28 36 34 43
M10 56 70 68 86
M12 98 124 117 147
M14 156 196 187 234
M16 240 304 290 360
M20 470 585 560 698
M22 626 786 752 944
M24 800 1010 960 1215
M30 1580 1990 1900 2360
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ROPS-bolts which are to be torque tightened

must be dry.
ROPS - bolts
Bolt dimensions : M24 (PN 4700904562)
Strength class : 10.9
Tightening torque : 800 Nm (Dacromet

treated)
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Machine plate - Identification
Product identification number on the frame

The machine PIN (product identification number) (1) is
punched on the right edge of the front frame or the
upper edge of the right frameside.
1
Fig. Front frame

1. PIN
Machine plate
The machine type plate (1) is attached to the front left
side of the frame, beside the steering joint.
The plate specifies the manufacturers name and
address, the type of machine, the PIN product
1 identification number (serial number), operating
weight, engine power and year of manufacture. (If the
machine is supplied to outside the EU, there are no
CE markings and in some cases no year of
Fig. Operator platform manufacture.)
1. Machine plate
Fig. Machine plate
Please state the machine's PIN when ordering

spares.
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Explanation of 17PIN serial number

100 00123 V 0 A 123456 A= Manufacturer
A B C D E F B= Family/Model
C= Check letter
D= No coding
E= Production unit
F= Serial number
Engine plates
1
The engine plate (1) is affixed to the top of the engine.
The plate specifies the type of engine, its serial
number and the engine specification.
Fig. Type plate
Fig. Engine
1. Type plate Please specify the engine serial number when
ordering spares. Refer also to the engine manual.
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Machine description- Decals
Location - decals
17 13
14, 4
3 2
1
15
8
6
10 12
11
11 5
9
14
16
12
1
5
15
11 6
11
5
7
1. Warning, Crush zone 7. Product sign 13. Handbook compartment
2. Warning, Rotating engine 8. Diesel fuel 14. Tire pressure
components
3. Warning, Hot surfaces 9. Hydraulic fluid/Biohydraulic fluid 15. Hoisting plate
4. Warning, Ballasted tire. 10. Lifting point 16. Warning sign
5. Warning, Read instructions 11. Fixing point 17. Hydraulic
manual fluid/Biohydraulic
6. Warning, locking 12. Master switch
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Safety decals
Always make sure that all safety decals are completely
legible, and remove dirt or order new decals if they
have become illegible. Use the part number specified
on each decal.
4700903422
Warning - Crush zone, articulation/drum.
Maintain a safe distance from the crush zone.
(Two crush zones on machines fitted with pivotal steering)
4700903423
Warning - Rotating engine components.
Keep your hands at a safe distance from the
danger zone.
4700903424
Warning - Hot surfaces in the engine compartment.
Keep your hands at a safe distance from the
danger zone.
4700903459
Warning - Instruction manual
The operator must read the safety, operation and
maintenance instructions before operating the
machine.
4700908229
Warning - Risk of crushing
The articulation must be locked when lifting.
Read the instruction manual.
4700904165
Warning - Toxic gas (option, ACC)
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4700903590
-Emergency exit
4700903985
Warning - Ballasted tire.
More information in section in Technical specifications.
4700904895
Warning - Brake disengagement
Study the towing chapter before disengaging the
brakes.
4700904895
Danger of being crushed.
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Info decals
Coolant Diesel fuel Lifting point
Hoisting plate Handbook compartment Master switch
Hydraulic fluid Biological hydraulic fluid Securing point
Hydraulic fluid level Tire pressure
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Machine description - Instruments/Controls
Machine description -
Instruments/Controls
Locations - Instruments and controls

17 27
4
3 10 11
1 12
5
13
2
14
26 15
28 29
22
28
25
7 8 9 18
19
20
24
Fig. Control panel
Fig. Master switch
Fig. Instruments and control panel
1. Horn 13. Amplitude selector Low/O/High

2. Starter switch 14. Speed selector, drum
3. Test button, warning lamp, Optional 15. Speed selector, rear axle
4. Working lights, Optional 16. Engine RPM control
5. Emergency stop 17. Water temperature gauge
18. Fuse box
7. Warning lamp, charging 19. Vibration ON/OFF
8. Brake warning lamp 20. Forward/Reverse lever
9. Warning lamp, Engine - oil pressure/temperature 22. Handbook compartment
10. Warning lamp, hydraulic fluid filter 23. See fig. Control panel
11. Warning lamp, air filter 24. Master switch
12. Warning lamp, hydraulic fluid temperature 25. Hourmeter
26. Parking brake
27. Fuel gauge
28. Warning lamp
29. Engine RPM control
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Function descriptions
No Designation Symbol Function

1 Horn, switch Press to sound the horn.
2 Starter switch The electric circuit is broken.
All instruments and electric controls are supplied with

power.
Starter motor activation.
3 Hazard beacon, switch (Optional) Turn to the right to switch on the hazard beacon.
4 Working lights (Optional) Turn to the right to switch on the working lights.
5 Emergency stop Push in to activate the emergency stop.
6 Instrument cover Folded over the instruments to protect them against

weather and damage.
7 Warning lamp, battery charging If the lamp comes on while the engine is running, the
alternator is not charging.
Stop the engine and locate the fault.
8 Brake warning lamp The lamp come on when the parking or emergency
brake knob is depressed and the brakes are applied.
9 Warning lamp, engine oil This lamp lights if the engine is too hot or the oil
pressure/temperature pressure is too low. Stop the engine immediately and
locate the fault.
Refer also to the engine manual.
10 Warning lamp, hydraulic filter If the lamp comes on while the diesel engine is running
at full speed, the hydraulic fluid filter must be changed.
Change when the oil is at normal operating temperature.
11 Warning air filter If the lamp comes on while the engine is running at full
speed, the air filter must be cleaned or replaced.
12 Temperature gauge, hydraulic fluid Indicates the temperature of the hydraulic fluid.
Normal temperature range 65°-80°C (149°-176°F).
Stop the diesel engine if the lamp comes on. Locate the
fault.
13 Amplitude / Frequency selector, The left position gives low amplitude / high frequency.
switch
In the central position, amplitude / frequency is switched

off.
The right position gives high amplitude / low frequency.
14 Speed selector, drum Transport speed (High)
Working speed (Low)
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15 Speed selector, rear axle Transport speed (High)
Working speed (Low)
16 Engins speed control, engine In the right position, the engine idles.
In the left position, the engine runs at maximum speed.
17 Water temperature gauge Show engine coolant temperature.
18 Fuse box
Unscrew the cover to access the fuses.
19 Vibration On/Off, switch Push in and release the switch to engage vibration.
Press the switch again to disengage vibration. The
above applies only when the amplitude selector (13) is
in position High or Low.
20 Forward/Reverse lever The lever must be in neutral to start the engine. The
engine cannot be started if the forward/reverse lever is
in any other position.
The forward/reverse lever controls both the roller's
driving direction and speed. When the lever is moved
forward, the roller moves forward.
The roller's speed is proportional to the distance the
lever is from the neutral position. The further the lever is
from the neutral position, the higher the speed.
23 Control panel Warning lamps
24 Master switch In the shut off position, the key can be removed. Turn
the key a quarter of a turn clockwise to supply the roller
with power.
25 Hourmeter Registers the number of hours that the engine is
operated.
26 Parking brake Parking brake is applied if it’s rotated to the right position
When switch is rotated to the left, parking brake release.
27 Fuel gauge Shows level in the fuel tank.
28 Warning lamp Engine warning lamp (yellow); Engine stop (red).
29 Engine speed switch Low speed for idle.

HI speed for propulsion and working mode.
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Controls in the cab
1 4
1 2
0 3
5
2 3
Fig. Cab roof, front Fig. Cab roof, rear

1. Fan speed 5. Hammer for emergency escape
2. Outside air circling
3. Compressor control button
4. Heater / Cooler control knob
7
6
Fig. Cab, top Fig. Cab, right side

6. Switch, cab lighting 7. Windscreen washer fluid container
8. Handbook compartment
10
9
Fig. Cab
9. Wiper switch
10. Window screen washers, switch
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Function description of instruments and

controls in the cab
1 Control, fan In the left position, the fan is OFF. In the right
position, maximum fan.
2 Ourside air circling
3 AC, switch
4 Control, temperature In the left position, the heating is OFF.In the right
position, maximum heating.
5 Hammer for emergency exit To escape from the cab in an emergency, release
the hammer and break the REAR window.
6 Cab lighting, switch (Optional) Push in to turn on cab lighting
7 Windscreen wiper fluid container Fill with screenwash as required.

(Optional)
8 Handbook compartment Stowage space for safety manual and instruction
books.
9 Front wiper, switch Press to operate the front screen wiper.
10 Front window screen washers, Press at the top to spray the windshield.
switch
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Machine description - Electrical system
Fuses and relays

The electrical regulating and control system is
1 protected against overload by fuses and relays. The
number of fuses and relays is dependent on how
much extra equipment the machine in question has.
The fuse boxes and relays are located behind the
2 column cover on the lower part of the instrument
column, as illustrated. The cover for the fuses is
removed with 2 screws (1). To access the relays, open
the entire cover by unscrewing the screws ( 2)
according to fig.
Fig. Instrument column The machine is equipped with a 12V electrical system
1. Screws for fusebox cover (2) and an AC alternator.
2. Screws for column cover(12)
Connect the correct polarities (earth) to the
battery. The cable between battery and alternator
must not be disconnected when the engine is
running.
Location, fuses and relays

The figure shows the position of the different relays in
the machine.
3. Fuse box, left side

4. Fuse box, right side
5. K9: Working light relay - Right side front & rear
6. K3: Start lock relay
7. K5: Hour meter relay
3 8. K8: Working light relay - Left side front & rear
6 9. K2: VBS relay
5
7 8
4
9
Fig. Instrument panel with fuses and
relays.
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1 1 Fuses
2 2
3 The figure shows the position of the fuses.
3
4
The table below gives fuse amperage and function. All
4 fuses are flat pin fuses.
5 5
6 6
7 7
8 8
Fig. Fuse box,

left and right side.
Fuse boxes, left side Fuse boxes, right side

1. Back-up
Hourmeter
alarm 10A
7.5A 7.
1. High/Low gear
Emergency stop,
(Optional)
neutral start switch 7.5A
5A
2. VBS
Frontrelay
wiper 7.5A
10A 8.
2. Compaction
VBS Relay meter (Optional) 3A
5A
3. Warning
Rotating lamp
beacon 7.5A 9.
3. Hazard beacon (Optional)
Engine ECU 7.5A
5A
4. Horn,
Engine,
Fuel
Fuel
gauge
pre-heater 7.5A
30A 10. Warning
4. Reversinglamp
alarm (Optional) 3A
7.5A
5. Engine ECU 30A 11. Relay

5. Working
supply
lights (Optional) 20A
10A
6. Front wiper, cab (Optional) 10A 6.

12. Horn
Working lights (Optional) 20A
7.5A
5. Lamp, left
7. 20A 11. Meter
7. Working lights (Optional) 7.5A
8. Lamp,
Front wiper,
right cab (Optional) 20A
10A 12. High/low
8. Working lights
speed(Optional) 7.5A
3 1 4
Main fuses
The main fuse (1) is placed by the battery
disconnector (4). The fuse is of the flat pin type.
The starter relay (3) are also fitted here.
Fig. Master switch
1. Main fuse
3. Starter relay
4. Master switch Main fuse 100A
Engine pre-heater 150A
Air conditioner fuse 20A
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Fuses in cab heater box

To access the fuses box (1) at the top of the cab.
Fig. Fuse box in cab.
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Operation - Starting
Before starting
Master switch - Switching on

Remember to carry out daily maintenance. Refer to
the maintenance instructions.
The master switch is located in the engine
compartment. Turn the key (1) to the on position. The
entire roller is now supplied with power.
The engine hood
The engine hood must
must be
be unlocked
unlocked when
when
1 operating, so
operating, so that
that the
the battery
battery can
can be
be quickly
quickly
disconnected if
disconnected if necessary.
necessary.
Fig. Engine compartment

1. Master switch
Driver seat (Std.) - Adjustment

Adjust the operator’s seat so that the position is
comfortable and so that the controls are within easy
reach.
The seat can be adjusted lengthways (1).
1
Fig. Operator's seat
1. Length adjustment
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Driver seat - Adjustment

Adjust the operator’s seat so that the position is
comfortable and so that the controls are within easy
reach.
The seat can be adjusted as follows.
4 - Length adjustment (1)

- Weight adjustment (2)
- Backrest swing (3)
4 - Seat swing (5)
3
2 5
Always make sure that the seat is secure before
1 beginning operation.
Fig. Driver seat Do not forget to use the seat belt (4).
1. Lock lever - Length adjustment
2. Weight adjustment
3. Seat swing
4. Seat belt
7, 8, 9
Instruments and lamps - Checking
27
10
11
12
Turn the starter switch (2) to position ON.
2
Check that the fuel gauge (27) gives a reading.
Check that the warning lamps for charging (7), oil

pressure (9) and the parking brake (8) come on.
Fig. Instrument panel

2. Starter switch
10. Warning lamp, hydraulic fluid filter
11. Warning lamp, air filter
12. Warning lamp, hydraulic fluid
temperature
27. Fuel gauge
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8
Parking brake - Check
Make sure that the Parking brake (26) is at rotated
to the right position. Warning lamp for the brake
brake system (8) is on. The roller can start to roll
26 when the engine is started on the sloping ground,
if the parking brake is not applied.
Fig. Control panel

8. Warning lamp, brake system
26. Parking brake
Operator position
If a ROPS (2) (Roll Over Protective Structure) or a cab
is fitted to the roller, always wear the seat belt (1)
provided and wear a protective helmet.
2
Replace the seat belt (1) if it shows signs of
wear or has been subjected to high levels of
1 force.
4
Check that rubber elements (3) on the platform
are intact. Worn elements will impair comfort.
3
Fig. Operator's station

1. Seat belt Ensure that the anti-slip (4) on the platform is in
2. ROPS good condition. Replace where anti-slip friction is
3. Rubber element
4. Anti-slip poor.
If the machine is fitted with a cab, make sure that

the door is closed when in motion.
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View
Before starting, make sure that the view forwards and
backwards is unobstructed.
All cab windows should be clean and the rear view

mirrors should be correctly adjusted.
Fig. view
Interlock (Optional)
The roller can be equipped with Interlock.
The engine switches off 7 seconds after the operator
rises from the seat.
The engine stops whether the forward/reverse lever is
in the neutral or the drive position.
The engine does not stop if the parking brake is
activated.
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Starting
7, 8, 9
Starting the engine

13 Set the forward/reverse lever (20) in neutral. The
2
engine can only be started when the lever is in neutral.
Set the amplitude selector (13) for Low/High vibration

to position O.
29
Set Engine RPM control (29) to low (idle mode) to start.
20 Turn the starter switch (2) to the right to position ON.

Then turn the switch to “Start” to start engine.
Do not run the starter motor for more than 30 sec.

If the engine does not start immediately, wait for
2 minuntes to start the engine.
2. Starter switch
7. Charging lamp
8. Brake warning lamp Let the engine idle for 2-5 minutes to warm, longer if
9. Oil pressure/ temperature lamp the ambient temperature is below +10°C (50°F).
13. Ampitude selector
While the engine is warming up, check that the

warning lamps for oil pressure (9) and charging (7) are
turned off. The warning lamp (8) for the
reserve/parking brake should still be lit.
Ensue that there is good ventilation (air extraction)
if the engine is run indoors. Risk of carbon
monoxide poisoning.
When starting up and driving a cold machine,

which implies cold hydraulic fluid, the braking
distance will be longer than normal until the
machine reaches working temperature.
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Operation - Driving
Operation - Driving
11 Operating the roller

26 14 Under no circumstances is the machine to be
operated from the ground. The operator must be
seated inside the machine during all operation.
Turn the engine RPM control (29) and lock it in its

limit position; the engine speed should now be
approximately 2300 rpm. The speed when idling
should be approximately 900 rpm.
15 Engine run in idle speed must not exceed 10
29 minutes.
20 Check that the steering is working correctly by turning

the steering wheel once to the right and once to the
left while the roller is stationary.
Make sure that the work area in front and behind
the roller is clear.
Fig. Instrument panel Turn the parking brake (26) to the left , the
11. Warning lamp, air filter indicator lights off, be prepared that roller may
14. Speed selector, drum begin to roll.
15. Speed selector, rear axle
20. Forward/reverse lever
26. Parking brake
Set the High/Low speed selectors (14) and (15) to the
desired mode, see decal on the instrument panel.
Max. speed/hour
Low drum/Low rear axle 4 km/h
Low drum/High rear axle 5 km/h
High drum/Low rear axle 6 km/h
High drum/High rear axle 11 km/h
The High/High mode may only be used for

transport runs on an even surface.
When starting and driving a machine that is cold,

remember that the hydraulic fluid is also cold and
that braking distances can be longer than normal
until the machine reaches the working temperature.
Carefully move the forward/reverse lever (20) forwards

or backwards, depending on which direction of travel
is required. Speed increases as the lever is moved
away from the neutral position.
The speed should always be controlled using the
forward/reverse lever and never by changing the
engine speed.
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Operation - Driving
Test the parking brake by rotating the parking

brake (26) to the left while the roller is
running slowly forward.
Check while driving that the gauges show normal

readings. If the oil pressure lamp comes on or if the
buzzer sounds, immediately stop the roller and turn off
the diesel engine. Check and remedy any fault; see
also the chapter on maintenance and the engine
manual.
If the warning lamp for the air filter (11)

comes on during operation (when the diesel
engine is running at full speed), the main
filter must be cleaned or replaced. See the
Maintenance Manual.
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Operation - Vibration
Amplitude/frequency - Changeover
13 There are two settings for the drum vibration, use the
switch (13) to select.
Turn the knob to the left for low amplitude/high
frequency and to the right for high amplitude/low
frequency.
The amplitude setting must not be changed when
vibration is in operation.
19 Switch the vibration off (19) and wait until
vibration stops before adjusting the amplitude.
Engagement and disengagement of the vibration is

made with the switch (19) on the top of the
Fig. Instrument panel forward/reverse lever.
13. Amplitude selector
19. Vibration On/Off
Always switch off the vibration before the roller comes
to a standstill.
Vibration should not be active when the roller is

stationary. This can damage both the surface and
the machine.
Driving on difficult surfaces

If the machine becomes stuck and is equipped with
two-speed drum drive, set the drive knobs as
14
described below
- If the drum spins, turn the drum drive to high and the
rear axle to low.
15
- If the tires spin, turn the drum drive to low and the
14. Speed selector, drum rear axle to high.
15. Speed selector, rear axle
When the machine has regained grip, set the knobs to

their original position.
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Operating - Stopping
Braking
26
Emergency brake
Braking is normally activated using the
forward/reverse lever. The hydrostatic transmission
retards and slows the roller when the lever is moved
towards the neutral position.
There are also disc brakes in the drum motor and the
19 rear axle that act as an emergency brake when in
motion and as a parking brake when stationary.
20
To perform emergency braking, turn the
parking brake (26) to the right, hold the steering
wheel firmly and be prepared for a sudden stop.
Fig. Control panel After braking, return the forward/reverse lever to the
19. Switch, vibration On/Off. neutral position and pull up the emergency/parking
20. Forward/reverse lever brake knob.
26. Parking brake
Normal braking
Press the switch (19) to switch off the vibration.
Move the forward/reverse lever (20) to the neutral
position to stop the roller.
Always turn the parking brake (26) to the right
even for brief stops when on sloping ground.
Turn the engine speed control back to idling. Allow the

engine to idle for a few minutes to cool down.
When starting and driving a machine that is cold,
remember that the hydraulic fluid is also cold and
that braking distances can be longer than normal
until the machine reaches the working temperature.
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Switching off
2 Check instruments and warning lamps to see if any
faults are indicated. Switch off all lights and other
electrical functions.
Turn the starter switch (2) to the left to the off position
O. Lower the instrument cover (on rollers without cab)
and lock it.
2. Starter switch
Parking
Master switch
Before leaving the roller for the day, switch the master
switch (1) to the disconnected position and remove the
key.
This will prevent battery discharging and will also

make it difficult for unauthorized persons to start and
1 operate the machine. Also lock the engine hood.

1. Master switch
Chocking the drums

Never disembark from the machine when the is
engine running, unless the emergency/parking
brake knob is depressed.
Make sure that the roller is parked in a safe place

with respect to other road users. Chock the drums
if the roller is parked on sloping ground.
1
Fig. Arrangement Remember the risk of freezing during the winter.
1. Chock Fill the engine cooling system and the
screenwash bottle in the cab with suitable
anti-freeze mixtures. See also the maintenance
instructions.
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Long-term parking
Long-term parking
The following instructions should be followed

when long term parking (more than one month).
These measures apply when parking for a period of up

to 6 months.
Before re-commissioning the roller, the points marked
with an asterisk * must be returned to the pre-storage
state.
Wash the machine and touch up the paint finish to

Fig. Roller weather protection avoid rusting.
Treat exposed parts with anti-rust agent, lubricate the
machine thoroughly and apply grease to unpainted
surfaces.
Engine
* Refer to the manufacturer’s instructions in the engine
manual that is supplied with the roller.
Battery
* Remove the battery from the machine, clean the
outside, check that the electrolyte level is correct (see
under the heading "Every 250 hours of operation") and
trickle charge the battery once a month.
Air cleaner, exhaust pipe

* Cover the air cleaner (see under the heading 'Every
50 hours of operation' or 'Every 1000 hours of
operation') or its opening with plastic or tape. Also
cover the exhaust pipe opening. This is to avoid
moisture entering the engine.
Fuel tank
Fill the fuel tank completely full to prevent
condensation.
Hydraulic reservoir
Fill the hydraulic reservoir to the uppermost level mark
(see under the heading ‘Every 10 hours of operation.’)
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Long-term parking
Steering cylinder, hinges, etc.

Lubricate the steering joint bearings and both bearings
on the steering cylinder with grease (see under the
heading 'Every 50 hours of operation').
Grease the steering cylinder piston with conservation
grease.
Grease the hinges on the doors to the engine
compartment and the cab. Grease both ends of the
forward/reverse control (bright parts) (see under the
heading 'Every 500 hours of operation').
Tires (All-weather)
Check that tire pressure is 110 kPa (1.1 kp/cm 2 ), (16
psi).
Hoods, tarpaulin
* Lower the instrument cover over the instrument
panel.
* Cover the entire roller with a tarpaulin. A gap must
be left between the tarpaulin and the ground.
* If possible, store the roller indoors and ideally in a
building where the temperature is constant.
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Miscellaneous
Miscellaneous
Lifting
Locking the articulation

Articulation must be locked to prevent inadvertent
1 turning before lifting the roller.
Turn the steering wheel to the straight ahead position.

Push in the emergency/parking brake knob.
Pull out the lowermost locking pin (2), which has a a
2 3 wire attached. Pull up the locking dowel (3) which also
Fig. Articulation in the locked position has a wire attached.
1. Locking arm
2. Locking pin Fold out the locking arm (1) and secure it.
3. Locking stud
Fit the locking stub (3) in the holes through the locking
arm (1) and locking lug (4) and secure the stud in
position with the locking pin (2).
Weight: refer to the hoisting plate on the
roller
Lifting the roller
The machine’s gross weight is specified on the
hoisting plate (1). Refer also to the Technical
specifications.
Lifting equipment such as chains, steel wires,

1 straps and lifting hooks must be dimensioned in
accordance with the relevant safety regulations
for the lifting equipment.
1 Stand well clear of the hoisted machine! Make sure

that the lifting hooks are properly secured.
Fig. Roller prepared for lifting
1. Hoisting plate
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Miscellaneous
Unlocking the articulation

Remember
Remember toto unlock
unlock the
the articulation
articulation before
before
operating.
operating.
Fold the locking arm (1) back and secure it in the

locking lug (4) with the locking stud (3). Insert the
lowermost locking pin (2) fitted with a wire, to secure
4 the locking stud (3). The locking lug (4) is located on
1 2 3 the tractor frame.
Fig. Articulation in the open position
1. Locking arm
2. Locking pin
3. Locking stud
4. Locking lug
Towing
The roller can be moved up to 300 meters (1,000 ft)
using the instructions below.
1
2 Step 1
1
Short distance towing with the engine running
2
Depress the emergency/parking brake knob and
temporarily shut off the engine. Chock the drums
to prevent the roller from moving
Turn both towing valves (1) (middle hexagonal nut)

three turns counter clockwise, while holding the
Fig. Propulsion pump
multifunction valve (2) (lowermost hexagonal nut) in
1. Towing valve place. The valves are placed on the forward drive
2. Locknut pump.
Start the engine and allow it to idle.
The roller can now be towed and can also be steered
if the steering system is otherwise functioning.
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Miscellaneous
Step 2
2 Towing short distances where the engine is

inoperative
Chock the drums to prevent the roller from moving
when the brakes are mechanically disengaged.
1
First release both towing valves as per alternative 1.
Fig. 1. Button
2. Pump arm
Push in the button (1), and horizontal hunting the pump
arm (2) when feeling resistance, then keep hunting the
pump arm (2) several times until brake release.
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Miscellaneous
Towing the roller

When towing/recovering, the roller must be braked
by the towing vehicle. A towing bar must be used
as the roller has no brakes.
The roller must be towed slowly, max. 3 km/h (2

mph) and only towed short distances, max. 300 m
(330 yards).
When towing/retrieving a machine, the towing device

must be connected to both lifting holes. The pulling
force must act longitudinally on the machine as shown
in the figure. Maximum gross pulling force 308 kN
(69241 lbf).
Fig. Towing
Restore (without towing):

Step 1 and 2 on the preceding pages.
Roller prepared for transport

Lock the articulation before lifting and
transporting. Follow the instructions under the
relevant heading.
Chock the drums (1) and secure the chocks to the

transport vehicle.
Block up under the drum frame (2), to avoid overload
on the rubber suspension of the drum when lashing.
1 2 3 Clamp down the roller with lashing strap at all four
Fig. Transport
corners; decals (3) indicate the fixing points.
1. Chock Remember to return the articulation to its
2. Block up unlocked position before starting the roller.
3. Lashing wire
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Operating instructions - Summary
1. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual.
2. Make sure that all instructions in the MAINTENANCE section are followed.
3. Turn the master switch to the ON position.
4. Move the forward/reverse lever to the NEUTRAL position.
5. Set the switch for Manual/Automatic vibration to the 0 position.
6. Set the engine speed control to idle.
7. Start the engine and allow it to warm up.
8. Set the engine speed control to the operating position.
9. Set the emergency/parking brake knob in the pulled-out position.
10. Drive the roller. Operate the forward/reverse lever with care.
11. Test the brakes. Remember that the braking distance will be longer if the
roller is cold.
12. Use vibration only when the roller is in motion.
13. IN AN EMERGENCY:
- Push in the EMERGENCY/PARKING BRAKE KNOB
- Hold the steering wheel firmly.
- Brace yourself for a sudden stop.
14. When parking:

- Push in the reserve/parking brake knob.
- Stop the engine and chock the drum and wheels.
15. When lifting: - Refer to the relevant section in the Instruction Manual.
16. When towing: - Refer to the relevant section in the Instruction Manual.
17. When transporting: - Refer to the relevant section in the Instruction Manual.
18. When recovering - Refer to the relevant section in the Instruction Manual.
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Preventive maintenance
Complete maintenance is necessary for the machine
to function satisfactorily and at the lowest possible
cost.
The Maintenance section includes the periodic
maintenance that must be carried out on the machine.
The recommended maintenance intervals assume that
the machine is used in a normal environment and
working conditions.
Acceptance and delivery inspection

The machine is tested and adjusted before it leaves
the factory.
On arrival, before delivery to the customer, delivery
inspection must be conducted as per the check list in
the warranty document.
Any transport damage must be immediately reported
to the transport company.
Warranty
The warranty is only valid if the stiplulated delivery
inspection and the separate service inspection have
been completed as per the warranty document, and
when the machine has been registered for starting
under the warranty.
The warranty is not valid if damage has been caused
by inadequate service, incorrect use of the machine,
the use of lubricants and hydraulic fluids other than
those specified in the manual, or if any other
adjustments have been made without the requisite
authorisation.
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Maintenance - Lubricants and symbols
Fluid volumes
Rear axle
Differential
- Central gear reducer 12,5 liter
14 liter 13,2 qts
14.8 qts
- Planetary gear 1,85
3.5 liters/side 1,95 qts/side
3.7 qts/side
Drum gearbox 3,5
3.5 liter 3,7
3.7 qts
Drum cartridge 2,3 liters/side
2.3 2,1 qts
2.1
Hydraulic reservoir 52 liters 13,74
13.7 gal
Oil in hydraulic system 23
38 liters
liters 24,3 qts
10 gal
Lubrication oil, diesel 14 liter
16.4 liters 14,8 qts
17.3
engine
Coolant, diesel engine 35 liter 37 qts
Always use high-quality lubricants and the

amounts recommended. Too much grease or
oil can cause overheating, resulting in rapid
wear.
Other fuel and lubricants are required when

operating in areas with extremely high or
extremely low ambient temperatures. See the
‘Special instructions’ chapter, or consult
Dynapac.
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ENGINE OIL Air temperature -15°C - +50°C (5°F-122°F)

P/N: 5580020624 (5 liters); 5501522700 (20 liters)
HYDRAULIC FLUID Air temperature -15°C-+40°C (5°F-104°F)

P/N: 9106230330 (20 liters), 9106230331 (209 liters)
Air temperature above +40°C (104°F)
Shell Tellus T100 or equivalent.
BIOLOGICAL HYDRAULIC BP Biohyd SE-S46

FLUID When it leaves the factory, the machine may be
filled with biodegradable fluid. The same type of fluid
must be used when changing or topping up.
BIOLOGICAL HYDRAULIC PANOLIN HLP Synth 46
FLUID, PANOLIN When it leaves the factory, the machine may be
filled with biologically degradable fluid. The same
type of fluid must be used when changing or topping
up. (www.panolin.com)
TRANSMISSION OIL Air temperature -15°C - +40°C (5°F-104°F)
P/N: 4812008274 (5 liters), 4812008275 (20 liters)
Air temperature 0°C (32°F) - above +40°C (104°F)
Shell Spirax AX 85W-140, API GL-5 or equivalent.
DRUM OIL AC Drum Oil 100

P/N: 4812156456
GREASE SKF LGHB2 (NLGI-Klass 2) or equivalent for the

articulated joint.
Dynapac Roller Grease; P/N: 4812030096
or equivalent for other grease points.
FUEL See engine manual.
COOLANT GlycoShell or equivalent, (mixed 50/50 with water).

Anti-freeze protection down to about -37°C (-34.6°F).
Coolant 150, P/N: 2658449097 (5 gal)
Other fuel and lubricants are required when

operating in areas with extremely high or
extremely low ambient temperatures. See the
‘Special instructions’ chapter, or consult
Dynapac.
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Maintenance symbols
Engine, oil level Tyre pressure
Engine, oil filter Air filter
Hydraulic reservoir, level Battery
Hydraulic fluid, filter Recycling
Transmission, oil level Fuel filter
Drum, oil level Coolant, level
Oil for lubrication
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Maintenance - Maintenance schedule
Service and maintenance points
36 35 34 11
8 9 5
7
6 10
1 33 2 4
12 13
32
31
30
29
28 26
27 25 20 19 18 17 16 15 14
24 23 22 21
Fig. Service and maintenance points
1. Radiator grille 13. Drum gearbox 25. Oil filter, diesel engine
2. Oil level, diesel engine 14. Scrapers 26. Drainage, fuel tank
3. Fuel filter, fuel pre-filter 15. Drum cartridge oil, level plug, x2 27. Diesel engine mountings, x4
4. Air filter 16. Rubber elements and fastening 28. Supply pump, fuel
screws
5. Engine hood, hinge 17. Steering hitch 29. Diesel engine, filling
6. Hydraulic reservoir, sight 18. Steering cylinders, x2 30. Battery
glass
7. Bleeder filter 19. Flywheel cover, hydraulic pumps 31. Radiator
8. Hydraulic fluid filter, x1 20. Wheel nuts 32. Hydraulic fluid cooler
9. Drainage, hydraulic reservoir 21. Tires, air pressure 33. Driving belts, cooling, alternator
10. Hydraulic fluid, filling 22. Rear axle, differential 34. Forward/reverse lever
11. Fuse box 23. Rear axle, planetary gears, 35. Fresh air filter *
12. Drum oil, filling, x2 24. Rear axle mounting, 2 sides 36. Air conditioning *
* Optional equipment
General
Periodic maintenance should be carried out after the
number of hours specified. Use the daily, weekly etc.
periods where number of hours cannot be used.
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Remove all dirt before filling, when checking

oils and fuel and when lubricating using oil or
grease.
The manufacturer’s instructions found in the

engine manual also apply.
Where both operational hours and time intervals

are specified, maintenance should be carried out
at the point in time that occurs first.
Every 10 hours of operation (Daily)

Refer to the contents to find the page number of the
sections referred to !
Pos.
Action Comment
in fig
Before starting up for the first time to start that day
14 Check the scraper setting
1 Check for free circulation of cooling air
31 Check coolant level Refer to the engine manual
2 Check tne engine oil level Refer to the engine manual
29 Refuel
6 Check fluid level in hydraulic reservoir
Test brakes
After the FIRST 50 hours of operation

Pos.
Action Comment
in fig
2 Change the engine oil and oil filter Refer to the engine manual
3 Change the fuel filter Refer to the engine manual
8 Change the hydraulic fluid filter
12 Change the drum oil
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Every 50 hours of operation (Weekly)

sections referred to!
Pos.
Action Comment
in fig
Check that hoses and couplings are not leaking
4 Inspect/clean the filter element in the air cleaner
17 Lubricate the articulation
18 Lubricate the steering cylinder mounts
20 Check the wheel-nuts are tightened
21 Check the tire pressure
36 Check the air conditioning Optional
32 Clean the coolers
36 Check the air conditioner compressor belt Optional
Every 250 hours of operation (Every three

months)
Pos.
Action Comment
in fig
23 Check the oil level in rear axle/planetary gearing
13 Check oil level in drum gearbox
15 Check oil level in drum cartridge
32 Clean the coolers
The above applies to new or
20 Check the bolted joints
reconditioned components only
The above applies to new or
24 Check the bolted joints
reconditioned components only
16 Check rubber elements and bolts joints
30 Check battery
36 Check the air conditioning Optional
3 Change the fuel filter Refer to the engine manual
25 Change the engine oil and oil filter Refer to the engine manual
Check the engine belt drive system Refer to the engine manual
20 Retighten wheel nuts
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Every 500 hours of operation (Every six months)

Pos.
Action Comment
in fig
3 Replace fuel pre-filter Refer to the engine manual
7 Check bleeder filter on hydraulic reservoir
17 Check steering hitch
4 Change main air filter element
Every 1000 hours of operation (Yearly)

Pos.
Action Comment
in fig
26 Clean the fuel tank
22 Change oil in rear axle central gear reducer
23 Change oil in the rear axle planetary gearing
33 Check belt tension for drive system Refer to the engine manual
35 Replace the fresh air filter in the cab Optional
12 Change the oil in the drum cartridge
13 Change the oil in the drum gearbox
37 Lubricate the Forward/Reverse lever
Every 2000 hours of operation (Every two years)

Pos.
Action Comment
in fig
9,10 Change the hydraulic fluid
36 Overhaul air conditioning Optional
Replace the engine coolant Refer to the engine manual
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Maintenance, 10h
Maintenance, 10h
Park the roller on a level surface.

When checking and making adjustments, the
engine should be switched off and the
emergency/parking brake should be applied, if
not otherwise specified.
Scrapers - Check, adjustment

It is important to consider movement of the drum
when the machine turns, i.e., the scrapers can be
damaged or wear of the drum may increase if
adjustment is made closer than the values stated.
If necessary, adjust distance to the drum as follows:

Loosen the screws (2) on the scraper attachment.
Then adjust the scraper blade (1) to 20 mm from the
drum.
Tighten the screws (2).
Repeat the procedure for the other scraper blades (x4).
2 1
Fig. Scrapers
1. Scraper blades (x4)
2. Screws
Scrapers, Pad-drum
Loosen the screws (1), then adjust each scraper tooth
(2) to 20 mm between scraper tooth and drum.
Center each scraper tooth (2) between the pads.
1 2
Fig. Scrapers
1. Screws
2. Scraper teeth (x18)
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Maintenance, 10h
Soften scrapers (Optional)

Loosen the screws (2).
Then, adjust the scraper blade (1) so that it lightly
touches the drum.
2 1 2
1
Fig. Scrapers
1. Scraper blade
2. Screws
Air circulation - Check

Ensure that the engine has free circulation of cooling
2 air through the protective grille in the hood.
To open the engine hood, turn the locking arm (1)
upward. Raise the hood to its fully open position,
checking that the red safety catch on the left gas
spring is latched.
If the engine hood's gas-spring are out of action
and the hood is put at its upper position - block
the hood so that it cannot fall.
1
Fig. Engine hood
1. Hood lock
2. Protective grille
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Maintenance - 10h
Coolant level - Check
1
Check that level of the coolant is between the max.
and min. marks.
Take great caution if the radiator cap must be
opened while the engine is hot. Wear protective
2 gloves and goggles.
Fill with a mixture of 50% water and 50% anti freeze.

See the lubrication specification in these instructions
Fig. Expansion tank and in the engine manual.
1. Filler cap
2. Max. level Flush the system every other year and change
3. Min. level the coolant. Make sure also that the air flow
through the cooler is unobstructed.
1 Diesel engine Check oil level

Take care not to touch any hot parts of the engine
or the radiator when removing the dipstick. Risk
for burns.
The dipstick is located on the engine's right side.

Pull up the dipstick (1) and check that the oil level is
between the upper and lower marks. For further
details, refer to the engine's instruction manual.
Fig. Engine, right side

1. Oil dipstick
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Maintenance, 10h
Fuel tank - Filling
Refuel daily with diesel fuel up to the lower edge of the

filler pipe (1). Follow the engine manufacturer's
specification with regard to the quality of diesel fuel.
Stop the engine. Short-circuit (press) the filler gun
against a non-insulated part of the roller before
refuelling, and against the filler pipe (1) while
refuelling.
1
Never refuel while the engine is running. Do not
smoke and avoid spilling fuel.
Fig. Fuel tank
1. Filler pipe
The tank holds 320 liters (84.5 gal) of fuel.
Hydraulic reservoir - Check fluid level
2 The sight glass is located on the right-hand side of the

roller behind the operator's seat.
Place the roller on a flat surface and check the fluid

level in the sight glass (1). If the level is too low, top up
1 with the type of hydraulic fluid specified in the lubricant
specification.
Fig. Sight glass hydraulic reservoir

1. Sight glass
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Maintenance - 10h
Brakes - Check
1
Check the brakes by carrying out the following :
Drive the roller slowly forwards.

2
Turn the parking brake (1) to the right. The
warning lamp (3) on the instrument panel should come
on and the roller should stop.
After testing the brakes, set the forward/reverse lever

(2) in neutral.
Fig. Control panel
1. Parking brake Pull up the emergency/parking brake knob.
2. Forward/Reverse lever
3. Brake warning lamp The roller is now ready for operation.
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Maintenance, 10h
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Maintenance - 50h
Maintenance - 50h

Air cleaner
Checking - Change the main air filter
Change the air cleaner main filter when the
warning lamp on the control panel comes on
when the engine is running at maximum speed.
2 3
Release the clips (1), pull off the cover (2), and pull out
the main filter (3).
Do not remove the backup filter (4).
Clean the air cleaner if necessary, see section Air
cleaner - Cleaning.
1 4 5 When replacing the main filter (3), insert a new filter

6 and refit the air cleaner in the reverse order.
Fig. Air cleaner Check the condition of the dust valve (6); replace if
1. Clips
2. Cover necessary.
3. Main filter
4. Backup filter When refitting the cover, make sure that the dust valve
5. Filter housing is positioned downwards.
6. Dust valve
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Maintenance - 50h
Backup filter - Change
1 Change the backup filter with a new filter after every

third replacement of the main filter.
To change the backup filter (1), pull the old filter out of
its holder, insert a new filter and reassemble the air
cleaner in the reverse order.
cleaner - Cleaning.
Fig. Air filter

1. Backup filter
Air cleaner
- Cleaning
Wipe clean the inside of the cover (2) and the filter
housing (5). See the previous illustration.
Wipe clean on both sides of the outlet

pipe. Wipe also both surfaces for the outlet pipe; see
adjacent figure.
Check that the hose clamps between the filter
housing and the suction hose are tight and that
the hoses are intact. Inspect the entire hose
system, all the way to the engine.
Inner edge of Outer edge of outlet

outlet pipe. pipe.
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Maintenance - 50h
Steering joint/steering cylinder - Lubrication
Do not allow anyone to remain in the vicinity of the

steering joint when the engine is running. Risk of
being crushed when the steering is operated.
Press the emergency/parking brake knob before
lubricating.
Turn the steering wheel fully to the left to gain access

to all the steering system's lubricating nipples (7) on
the right-hand side of the machine.
Use grease as per the lubricant specification
Fig. Steering hitch right side
Steering joint - Lubrication
Wipe off any dirt and grease from the nipples.

Lubricate each nipple (1 and 2) with five strokes of a
1 manual grease gun. Make sure that grease penetrates
2 into the bearings.
If grease does not penetrate the bearings, it may
be necessary to relieve the articulation joint with a
jack while repeating the greasing process.
1
Fig. Steering hitch right side
1. Lubricating nipples articulation (x4)
2. Lubricating nipple cylinder mount
(x1)
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Maintenance - 50h
Steering cylinder - Lubrication
Wipe off any dirt and grease from the nipples.

Lubricate the nipples (3 and 4) with two strokes of a
manual grease gun.
Turn the steering wheel fully to the right to gain access
to the front lubricating nipple on the left steering
cylinder and the lubricating nipple on the bearing cap.
4
3 Allow some grease to remain on the nipples after
lubrication. This prevents dirt from penetrating into the
Fig. Steering cylinder right side nipples.
3. Lubricating nipple right rear cylinder
mount (x1)
4. Lubricating nipple left rear steering
cylinder (x1)
Tires - Air pressure - Wheel nuts - Tightening
Check the tire pressures using a pressure gauge.

If the tires are filled with fluid, the air valve (1) must be
in the "12 o'clock" position during pumping.
Recommended pressure: See Technical
Specifications.
Check the tire pressure.
1 When changing the tires it is important that both
2 of them have the same rolling radius. This is
necessary to ensure proper functioning of the
Fig. Wheels anti-slip in the rear axle.
1. Air valve
2. Wheel nut
Check the tightening torque of the wheel nuts (2) at

660 Nm (Oiled).
Check both wheels and all nuts. (This only applies to a
new machine or newly fitted wheels).
Check the safety manual that accompanies the
roller before filling the tires with air.
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Maintenance - 50h
Air Conditioner (Optional) - Inspection
1 The system described in this manual is type Air

Conditioner.
Never work under the roller when the engine is

running. Park the roller on a level surface, chock
the wheels and depress the parking brake control.
The drying filter is installed in the fluid reservoir.
With the unit in operation, open the engine hood and

check using the sight glass (1) that bubbles are not
visible on the drying filter.
Fig. Drying filter
1. Sight glass
Change the filter every year.
Clean the condensor element (1) located on the rear

1 edge of the cab.
Fig. Cab
1. Condensor element
Hydraulic fluid filter - Replacement
3 Undo the cover/bleeder filter (2) on top of the reservoir

so that over-pressure inside the reservoir can be
2 eliminated.
Check that the bleeder filter (2) is not clogged, air
must flow through the cap in both directions.
If passage in either direction is blocked, clean the filter
with a little diesel oil and blow through with
compressed air until the block is removed, or replace
Fig. Hydraulic reservoir the cap with a new one.
2. Filler cap
3. Sight glass Wear protective goggles when working with
compressed air.
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Maintenance - 50h
The filter element must be replaced when the maintenance

indicator (1) turns red.
The vehicle’s hydraulic system contains one high-pressure
filter.
1
Unscrew the filter housing (2), remove the filter
catridge and hand in to an environment-friendly
waste disposal station.
2
Clean the filter housing. Insert the new filter cartridge.
Replace the seal ring of the filter housing. Turn on the filter
housing by hand, and tighten it using a belt wrench.
Start the trial operation and check the tightness of the filter.
Replace the seal ring whenever the filter cartrdge is

replaced.
1. Maintenance indicator After replacing the filter element, the red mark in the
2. Filter housing maintenance indicator (1) automatically reverts to green.
Apply a thin coat of fresh hydraulic fluid to the seal on

the new filter. Screw tight the filter by hand.
First tighten the filter until its seal is in contact with
the filter attachment. Then turn an additional half
revolution. Do not tighten the filter too hard as this
could damage the seal.
Start the engine and check that there is no leakage of

hydraulic fluid from the filter. Check level of fluid in the
sight glass (3) and top up as required.
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Maintenance - 250h
Radiator - Check/Cleaning
The water and hydraulic fluid coolers can be accessed
when the engine compartment cover is opened.
2
Make sure that the air flow through the coolers is
unobstructed (1), (2) and (3).
1
Clean a dirty radiator using compressed air or a
high-pressure water jet.
Blow air or direct water through the cooler in the
3 opposite direction to that of the cooling air.
Be careful when using a high-pressure washer -
do not place the nozzle too close to the radiator.
Fig. Radiator Wear protective goggles when working with

1. Intercooler compressed air or high-pressure water jets.
2. Coolant radiator
3. Hydraulic fluid cooler
Air conditioning - Compressor belt (Optional)

- Inspection
Inspect the condition of the compressor belt.

roller before checking the compressor belt.
Fig. Air conditioning

1. Compressor belt
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Maintenance - 250h
Maintenance - 250h

Rear axle differential - Check oil level

running. Park on a level surface. Block the wheels
securely.
1 Wipe clean and remove the level plug (1) and check
that the oil level reaches the lower edge of the plug
hole. Top off with oil to the right level if the level is low.
Use transmission oil according to the lubricant
specification.
Clean and refit the plug.
Fig. Level check - differential housing

1. Level/Filler plug
Rear axle planetary gears - Check oil level
Position the roller so that the fill plug (1) in the

2 planetary gear is at "12 o'clock", level plug (2) at
"4 o'clock".
Wipe clean and remove the level plug (2) and check
that the oil level reaches the lower edge of the plug
hole. Top off with oil to the right level if the level is low.
Use transmission oil. See lubrication specification.
1
Clean and refit the plug.
Check the fluid level in the same way on the rear
axle's other planetary gear.
Fig. Level check - planetary gear
1. Fill plug
2. Level plug
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Maintenance - 250h
Drum gearbox - Checking the oil level
Position the drum so that the filler plug (2) is straight

2 up.
Wipe clean the area around the level plug (1) and then
1 undo the plug.
Ensure that the oil level reaches up to the lower edge
of the plug hole.
3
Top off with oil to the right level if the level is low. Use
Fig. Oil level check - drum gearbox transmission oil according to the lubricant specification.
1. Level plug
2. Filler plug Clean and refit the plugs.
3. Drain plug
Drum cartridge - Checking the oil level
1 Position the machine level so that the indicator pin (1)

on the inside of the drum is aligned with the top of the
drum frame.
Fig. Left drum side

1. Indicator pin
1 Wipe clean the filler plug (1) and level plug (3).
Unscrew the filler plug (1).
2 3
Fig. Right drum side

1. Filler plug
2. Drain plug
3. Level plug
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Maintenance - 250h
Then loosen the level plug (3) on the underside of the

cartridge and unscrew it until the hole in the middle of
the plug becomes visible.
Top off with oil through the filler plug (1), until oil
begins to run out from the level plug's (3) hole. The
level is correct when it stops running.
Ensure that only MOBIL SHC 629 is used in the
2 3 cartridges..
Fig. Drum cartridge

2. Drain plug Do not overfill with oil - risk for overheating.
3. Level plug
Clean and refit the plugs. Now repeat the procedure

on the opposite side.
Drum cartridge - Cleaning the ventilation screw

2 1 Clean the drum's ventilation hole and ventilation screw
(1), which’s right under the drum data plate.
The hole is required to eliminate excess pressure
inside the drum.
Fig. Drum
1. Ventilation screw
2. Filling portal
Radiator - Check/Cleaning
2
The water and hydraulic fluid coolers can be accessed
when the engine compartment cover is opened.
1
Make sure that the air flow through the coolers is
unobstructed (1), (2) and (3).
Clean a dirty radiator using compressed air or a
3 high-pressure water jet.
Blow air or direct water through the cooler in the
opposite direction to that of the cooling air.
Be careful when using a high-pressure washer -
do not place the nozzle too close to the radiator.
Fig. Radiator
1. Intercooler
2. Coolant radiator
3. Hydraulic fluid cooler
Wear protective goggles when working with
compressed air or high-pressure water jets.
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Maintenance - 250h
Bolted joints - Checking tightening torque

1 Steering pump against engine (1) 38 Nm (28 lbf.ft).
Rear axle suspension (2) 330 Nm (243 lbf.ft), oiled.
Engine mounting (3). Check that all M12 bolts (x20)
are tightened, 78 Nm (57 lbf.ft).
Wheel nuts (4). Check that all nuts are tightened, 630
3 Nm oiled.
4
2 (The above applies to new or replaced components
only).
Fig. Right side of machine
1. Steering pump
2. Rear axle
3. Engine suspension
4. Wheel nuts
Rubber elements and fastening screws - Check

1 Check all rubber elements (1), replace all of the
elements if more than 25% of them on one side of the
drum are cracked deeper than 10-15 mm (0.4-0.6 in).
Check using a knife blade or pointed object.
Check also that the screw fasteners (2) are tightened.
2
Fig. Drum, vibration side
1. Rubber element
2. Fastening screws
Battery - Check electrolyte level
1 2 3 1 Never use a naked flame when checking the

battery as the electrolyte emits explosive gas while
the alternator is charging.
Open the engine cover and undo the quick-release

screws (1).
Raise the battery cover (2).
Fig. Battery shelf Wipe the top of the battery.
1. Quick-screws Wear safety goggles. The battery contains
2. Battery cover
3. Battery corrosive acid. Rinse with water if electrolyte
comes into contact with the body.
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Maintenance - 250h
Battery cell
If the ambient temperature is below freezing, run the

engine for a while before topping off with distilled
water. Otherwise the electrolyte might freeze.
Make sure that ventilation holes in the cell cover are
not clogged, then put the cover back on.
The cable shoes should be clean and well tightened.
Clean corroded cable shoes and grease them with
acid-free Vaseline.
Always disconnect the negative cable first when
disconnecting the battery. When connecting the
battery, always connect the positive cable first.
Discard used batteries wisely. Batteries contain

lead, which is harmful to the environment.
Before doing any electric welding on the machine,

disconnect the battery ground cable and then all
electrical connections to the alternator.
2 1 3
Air conditioning
- Inspection
Inspect refrigerant hoses and connections and make
sure that there are no signs of an oil film that can
indicate a refrigerant leakage.
Fig. Air conditioning

1. Refrigerant hoses
2. Condensor element
3. Antenna
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Maintenance - 250h
Fuel filter - Changing the fuel filter
The fuel filter is placed on the right side of the engine

compartment.
Unscrew the fuel filter (1), then replace.
1
Fig. Fuel filter - engine
1. Fuel filter
Diesel engine - Oil and Filter change
Take great care when draining warm fluid and oil.

Wear protective gloves and goggles.
The oil plug (1) is most easily accessible from the

underside of the engine, and is fitted with a hose on
the tractor frame. Drain the oil when the engine is
warm. Place a receptacle that holds 15 liters (4 gal)
under the drain plug.
Change the engine oil filter at the same time. Refer to
the engine manual.
2
Fig. Engine, left side
1 Deliver the drained oil and filter to
1. Drainage plug environmentally correct handling.
2. Oil filter
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Maintenance - 250h
Engine belt drive system

- Inspection
Inspect the condition of the engine drive belt.

See instruction manual for the engine.
1 Ensure good ventilation (air extraction) if the

diesel engine is run indoors. Risk of carbon
monoxide poisoning.
Stop the engine. Never inpect engine belt while

the engine is running.
Fig. Engine belt drive system

1. Engine belt
Tires - Air pressure - Wheel nuts - Tightening
Check the tire pressures using a pressure gauge.

If the tires are filled with fluid, the air valve (1) must be
in the "12 o'clock" position during pumping.
Recommended pressure: See Technical
Specifications.
Check the tire pressure.
1 When changing the tires it is important that both
2 of them have the same rolling radius. This is
necessary to ensure proper functioning of the
Fig. Wheels anti-slip in the rear axle.
1. Air valve
2. Wheel nut
Check the tightening torque of the wheel nuts (2) at

660 Nm (Oiled) / 740 Nm (Dried).
Check both wheels and all nuts. (This only applies to a
new machine or newly fitted wheels).
roller before filling the tires with air.
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Maintenance - 500h
Maintenance - 500h

Ensure that there is good ventilation (air

extraction) if the engine is run indoors. Risk of
carbon monoxide poisoning.
Bleeder filter - Inspection/Cleaning
3 If passage in either direction is blocked, clean the filter

2 compressed air until the block is removed, or replace
the cap with a new one.
Always wear protective goggles when working with
compressed air.
Fig. Hydraulic reservoir

2. Filler cap/Air filter Check that the bleeder filter (2) is not clogged. Air
3. Sight glass should be able to pass through the cap unobstructed
in both directions.
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Maintenance - 500h
Fuel pre-filter - Replace
Ensure good ventilation (air extraction) if the

diesel engine is run indoors. Risk of carbon
monoxide poisoning.
See instruction manual for the engine when replacing

1 the filter, the chapter on the fuel system.

1. Fuel pre-filter
Steering hitch - Check

Inspect the steering hitch to detect any damage or
cracks.
Check and tighten any loose bolts.
Check also for any stiffness and play.
Fig. Steering hitch
Air cleaner
- Change the main air filter
Change the air cleaner main filter when the
warning lamp on the control panel comes on
2 3 when the engine is running at maximum speed.
Release the clips (1), pull off the cover (2), and pull out
the main filter (3).
Do not remove the backup filter (4).
cleaner - Cleaning.
1 4 5
6 When replacing the main filter (3), insert a new filter
Fig. Air cleaner and refit the air cleaner in the reverse order.
1. Clips
2. Cover Check the condition of the dust valve (6); replace if
3. Main filter necessary.
4. Backup filter
5. Filter housing When refitting the cover, make sure that the dust valve
6. Dust valve is positioned downwards.
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Maintenance - 1000h
Maintenance - 1000h

Ensure that there is good ventilation (air

Hydraulic fluid filter - Replacement
3 Undo the cover/bleeder filter (2) on top of the reservoir

so that over-pressure inside the reservoir can be
2 eliminated.
Check that the bleeder filter (2) is not clogged, air
must flow through the cap in both directions.
If passage in either direction is blocked, clean the filter
compressed air until the block is removed, or replace
Fig. Hydraulic reservoir the cap with a new one.
2. Filler cap
3. Sight glass Wear protective goggles when working with
compressed air.
The filter element must be replaced when the maintenance

indicator (1) turns red.
1 The vehicle’s hydraulic system contains one high-pressure
filter.
Unscrew the filter housing (2), remove the filter
2 catridge and hand in to an environment-friendly
waste disposal station.
Clean the filter housing. Insert the new filter cartridge.

Replace the seal ring of the filter housing. Turn on the filter
housing by hand, and tighten it using a belt wrench.
Start the trial operation and check the tightness of the filter.
Fig. Engine compartment Replace the seal ring whenever the filter cartrdge is
1. Maintenance indicator replaced.
2. Filter housing
After replacing the filter element, the red mark in the
maintenance indicator (1) automatically reverts to green.
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Maintenance - 1000h
Apply a thin coat of fresh hydraulic fluid to the seal on

the new filter. Screw tight the filter by hand.
First tighten the filter until its seal is in contact with
the filter attachment. Then turn an additional half
revolution. Do not tighten the filter too hard as this
could damage the seal.

Fuel tank - Drainage
Water and sediment in the fuel tank are removed via

the drainage plug (1) in the bottom of the fuel tank.
Be very careful during draining. Do not drop the
plug or else all the fuel will flow out.
Drainage must be performed when the roller has been

stationary for an extended period, e.g. after being
stationary overnight. The fuel level should be as low
as possible.
1 The roller should preferably have been standing with
Fig. Fuel tank this side slightly lower, so that water and sediment
1. Drainage plug have gathered near the drainage plug (1).
Save the condensate and sediment and hand it in
to an environment-friendly waste disposal station.
Drain as
follows:
- Place a container under the plug (1).
- Remove the plug (1).
- Drain out the condensate and sediment until only
pure fuel emerges at the plug.
- Screw in the plug again.
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Maintenance - 1000h

1 Fresh air filter - Change
Use a step ladder to reach the filter (1). The filter
can also be accessed via the right cab window.
Loosen the screws on the cab's right side.

Take down the whole holder and remove the filter
insert.
Replace with a new filter.
Fig. Cab
It may be necessary to change the filter more often if
1. Fresh air filter the machine is working in a dusty environment.
Rear axle central gear reducer - Oil change

running. Park on a level surface. Block the wheels
securely.
Wipe clean and remove the level/filler plug (1) and all
three drain plugs (2) and drain the oil into a suitable
receptacle. The volume is approximately 14 liters
(14.8 qts).
1 Save the oil and dispose of it in an approved
manner.
2 Refit the drainage plugs and top up with fresh oil until
the correct level is reached. Refit the level/filler plug.
Use transmission oil, see Lubricant Specification.
Fig. Rear axle
1. Level/Filler plug
2. Drain plugs
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Maintenance - 1000h
Rear axle planetary gear - Oil change

2
1 Oil can be filled through plug (2) at 12 o’clock (filling
4 position) with suitable volume for each side. And
oil level can be checked through oil level hole (3).
2
Wipe clean, unscrew the plug (2) (when the plug is
at 6 o’clock) and drain the oil into a suitable receptacle.
Plug (1) which for central oil filling, oil level can be
3 5
6 shown from oil level hole (4), unscrew drainage
plug (5) to drain the oil.
The plug (6) on the central reducer at 6 o’clock is
for oil drainage.
After filling three filling portals. Oil arrives at all gear
meshing position by oil transmission.
Fill with oil to lower edge of level hole. Use

1 transmission oil. See the lubrication specification.
6 Clean and refit the plug.
7 Check the fluid level in the same way on the rear
8 axle's other planetary gear.
Fig. Planetary gear/filling/drainage position
1. Plug Oil should be taken to your local waste disposal
2. Plug
3. Level hole
station.
4. Level hole
5. Drainage plug
6. Drainage plug
Check the brake cylinder through checking hole (7).
7. Checking hole
8. Option port To release brake by using option port (8).
The plug at 12 o’clock- filling position
The plug at 6 o’clock - drainage position
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Maintenance - 1000h
Drum cartridge - Oil change
1 Position the machine level so that the indicator pin (1)

on the inside of the drum is aligned with the top of the
drum frame.
Fig. Left drum side

1. Indicator pin
1 Place a receptacle for about 5 liters (1.32 gal)

underneath the drain plug (2).
Save the oil and hand in to an
environment-friendly waste disposal station.
2 3 Clean and unscrew the filler plug (1) and the drain
plug (2).
Allow all the oil to run out. Fit the drain plug and fill
with new synthetic oil in accordance with the
Fig. Right drum side
1. Filler plug instructions under "Drum cartridge - checking the oil
2. Drain plug level".
3. Level plug
Repeat the procedure on the opposite side.
Ensure that only MOBIL SHC 629 is used in the
cartridges..
Drum gearbox - Oil change
Place the roller on a level surface with the plugs (2)

and (3) as illustrated.
2
Wipe clean, unscrew the plugs (1, 2 and 3) and drain
the oil into a suitable receptacle, capacity about 3.5
liters (1 gal.).
Refit the plug (3) and fill with oil up to the level plug
(1), according to "Drum gearbox - Checking the oil
level".
3
Use transmission oil according to the lubricant
1 specification.
Fig. Drum gearbox
1. Level plug Clean and refit the level plug (1) and filler plug (2).
2. Filler plug
3. Drain plug
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Maintenance - 1000h
Controls - Lubrication
Lubricate the forward/reverse lever's mechanical
mechanism. Remove the protective cover (1) by
undoing the screws (2). Lubricate the mechanism with
oil.
2 Check and tighten any loose bolts.
1
Refit the protective cover.
Fig. Steering joint

1. Protective cover
2. Screws
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Maintenance - 2000h
Maintenance - 2000h

Ensue that there is good ventilation (air

Hydraulic reservoir - Changing the fluid
Take great care when draining fluids and oils.

1 Wear protective gloves and goggles.
2 Place a receptacle that holds at least 60 liters (15.9

gal)) beside the roller.
Unscrew the drainage plug (1).
Open the stock cock and allow the oil to run through a
hose to the drainage receptacle.
Fig. Hydraulic reservoir, bottom
1. Stop cock (3/4")
2. Plug
Refit the plug.
Deliver the drained fluid to environmentally
correct handling.
Fill with fresh hydraulic fluid. Refer to the lubricants

specification for grade information.
Change the hydraulic fluid filter as described under the
heading 'Every 1000 hours of operation'.
Start the engine and operate the hydraulic functions.
Check the level in the reservoir and top off as required.
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Maintenance - 2000h
Automatic Climate Control

1 - Overhaul
Regular inspection and maintenance are necessary to
ensure satisfactory long-term operation.
Clean all dust from the condenser element (1) using
compressed air. Blow from above downwards.
The air jet can damage the element flanges if it is
too powerful.
Fig. Cab Wear protective goggles when working with

1. Condensor element compressed air.
Inspect the condenser element attachment.
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Maintenance - 2000h
Coolant - Replace
Clean all dust from the cooling unit and the cooling
element (1) using compressed air.
Check the system hoses for chafing. Make sure that
drainage from the cooling unit is unobstructed so that
no condensation accumulates inside the unit.
1
Drain by pinching the valves (2), re-fill new coolant.
2 Refer Engine Manual for replacement.
Fig. Automatic climate control

1. Cooling element
2. Drain valve (x2).
Drying filter - Check

1
The drying filter is installed in the fluid reservoir.
With the unit in operation, open the condensor hood and
check using the sight glass (1) that bubbles are not
visible on the drying filter. If bubbles are visible
through the sight glass, it is a sign that the refrigerant
level is too low. If so, stop the unit. The unit may be
damaged if it is run with insufficient refrigerant.
We recommend to change the dryer filter once a year.
The compressor will be damaged if the unit is run

with too little refrigerant.
Fig. Drying filter in condensor
compartment
1. Sight glass
Do not disconnect or undo the hose couplings.
The cooling system is pressurized. Incorrect

handling can result in serious personal injury.
The system contains pressurized refrigerant. It is

forbidden to release refrigerants into the
atmosphere. Work on the refrigerant circuit is only
to be carriedd out by authorized companies.
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Maintenance - 2000h
Compressor - Check (Optional)

Inspect the attachment of the compressor (1).
The unit should, if possible, be run at least five
minutes every week to ensure the lubrication of the
gaskets and compressor in the system.
Check the V-belt (2) for any physical damage or
cracks.
The air conditioning unit should not be run when
the outdoor temperature is below 0 C, other than
for the above.

1. Compressor
2. Drive belt
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Disposal
Disposal
Correctly sorted disposal must be carried out after
replacing wear and spare parts and after the mach-
ine has been withdraw from service (scrapped).
The materials must be sorted correctly according
to metal, plastic, electronic scrap, various operating
substances etc.
Any oily or greasy parts (hydraulic hoses, lube pipes
etc.) must be treated separately.
Electric devices, accessories and packaging should

be recycled in an environment-friend manner.
Always observe the local regulations.
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Manual y Operación Del Rodillo Dynapac Ca610

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Manual y Operación Del Rodillo Dynapac Ca610

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Instruction manual

Operating & Maintenance

The Dynapac CA610 is a roller in the 20-ton class. CA610 is available in D

Translation of original instruction

Reservation for changes

Maintenance - 500h ............................................................................................................... 89

Bleeder filter - Inspection/Cleaning ........................................................... 89

Air cleaner - Change the main air filter ..................................................... 90

Maintenance - 1000h ............................................................................................................. 91

Maintenance - 2000h ............................................................................................................. 97

WARNING ! Marks a danger or a hazardous

CAUTION ! Marks a danger or hazardous

The safety manual supplied with the machine

We recommend that the operator reads the

Read the entire manual before starting the

Ensure good ventilation (extraction of air by fan)

THINK ENVIRONMENT ! Do not release oil,

This manual contains instructions for periodic

Additional instructions for the engine can be

Safety - General instructions

2. Ensure that all instructions in the MAINTENANCE section are followed.

3. Only trained and/or experienced operators are to operate the roller.

4. Never use the roller if it is in need of adjustment or repair.

7. Drive slowly in sharp bends.

11. Drive particularly carefully on uneven ground.

14. Safety measures before refueling:

15. Before repairs or service:

19. For your own protection always wear:

Safety - when operating

Driving near edges

Fig. Position of drum when driving near

It is recommended that ROPS (Roll Over Protective

Where possible, avoid driving across slopes.

The system contains pressurized refrigerant. It

The cooling system is pressurized. Incorrect

The system must be refilled with an approved

Fig. Cab & Air conditioning

Standard lubricants and other recommended

Higher ambient temperatures, above +40°C

High pressure cleaning

Never aim the water jet directly at the fuel tank

Roll Over Protective Structure (ROPS), ROPS

If the machine is fitted with a Roll Over

Never attempt to repair a damaged ROPS

When removing batteries, always disconnect the

When fitting batteries, always connect the

Dispose of old batteries in an environmentally

Do not use a quick-charger for charging the

Do not connect the negative cable to the

Check that the battery used for jump starting

Technical specifications - Dimensions

Dimensions, side view

Dimensions, top view

Technical specifications - Weights and

Technical specifications - Working

Note: The frequency is measured at high revs. The

Technical specifications - General

Tire Tire dimensions Tire pressure

The tires are filled with fluid, (extra weight up to