Agreement
Agreement
Agreement
153
4 February 2021
Agreement
Concerning the Adoption of Harmonized Technical United Nations
Regulations for Wheeled Vehicles, Equipment and Parts which can be
Fitted and/or be Used on Wheeled Vehicles and the Conditions for
Reciprocal Recognition of Approvals Granted on the Basis of these
United Nations Regulations*
(Revision 3, including the amendments which entered into force on 14 September 2017)
_________
Date of entry into force as an annex to the 1958 Agreement: 22 January 2021
This document is meant purely as documentation tool. The authentic and legal binding text
is: ECE/TRANS/WP.29/2020/77 (as amended by ECE/TRANS/WP.29/2020/92).
_________
UNITED NATIONS
*
Former titles of the Agreement:
Agreement concerning the Adoption of Uniform Conditions of Approval and Reciprocal Recognition of
Approval for Motor Vehicle Equipment and Parts, done at Geneva on 20 March 1958 (original version);
Agreement concerning the Adoption of Uniform Technical Prescriptions for Wheeled Vehicles,
Equipment and Parts which can be Fitted and/or be Used on Wheeled Vehicles and the Conditions for
Reciprocal Recognition of Approvals Granted on the Basis of these Prescriptions, done at Geneva on
5 October 1995 (Revision 2).
GE.21-01409(E)
E/ECE/TRANS/505/Rev.3/Add.153
Contents
Page
Regulation
1. Scope ........................................................................................................................................ 6
2. Abbreviations ........................................................................................................................... 7
3. Definitions ................................................................................................................................ 9
4. Application for approval .......................................................................................................... 20
5. Approval................................................................................................................................... 21
6. Specifications and tests ............................................................................................................ 24
7. Modification and extension of the type approval ..................................................................... 42
8. Conformity of production (COP) ............................................................................................. 44
9. Penalties for non-conformity of production ............................................................................. 52
10. Production definitively discontinued ........................................................................................ 52
11. Introductory Provisions ............................................................................................................ 52
12. Transitional Provisions ............................................................................................................. 52
13. Names and addresses of Technical Services responsible for conducting approval tests, and of
Type Approval Authorities....................................................................................................... 53
Appendix
1. Type 1 test CoP verification for specific vehicle types ............................................................ 54
2. Verification of conformity of production for Type 1 test - statistical method.......................... 59
3. Run-in test procedure to determine run-in factors .................................................................... 68
4. Conformity of production for Type 4 test ................................................................................ 72
5. Devices for monitoring on board the vehicle the consumption of fuel and/or electric energy . 74
6. Requirements for vehicles that use a reagent for the exhaust after-treatment system .............. 77
Annexes
Annexes Part A
A1. Engine and vehicle characteristics and information concerning the conduct of tests ............... 84
Appendix
1. WLTP Test Report ........................................................................................................ 104
2. WLTP Road Load Test Report ..................................................................................... 127
3. WLTP Test Sheet .......................................................................................................... 135
4. Evaporative Emissions Test Report .............................................................................. 138
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Introduction
The intention of this Regulation is to establish uniform provisions concerning the
approval of motor vehicles with regard to the emissions of light-duty vehicles based on the
new World harmonized Light vehicle Test Procedure (WLTP) included in UN GTR No. 15
and the updated Evaporative Emissions test procedure (Type 4 test) which has been
developed in UN GTR No. 19. It will enable Contracting Parties (CPs) to issue and accept
approvals based on these new type approval tests.
The WLTP Type 1 test replaces both the current Type 1 test in UN Regulation No. 83
and UN Regulation No. 101, whilst the updated Evaporative Emissions test procedure (Type
4 test) replaces that currently in UN Regulation No 83.
In addition, this new Regulation includes an update to the Type 5 test for verifying
the durability of pollution control devices and updated On-Board Diagnostic (OBD)
requirements. These updates are in order to reflect the changes from the previous NEDC
based Type 1 test to the new WLTP Type 1 test.
The 00 series of this Regulation covers two sets of requirements – termed Level 1A
and Level 1B. Level 1A is based on a four phase test cycle (Low, Medium, High and Extra-
High), whilst Level 1B is based on a three phase test cycle (Low, Medium and High), with
different type 1 limits applying to these different levels. The majority of the regulatory text
is applicable to both Level 1A and Level 1B. Where the requirements are specific to either
Level 1A or Level 1B the relevant sections are labelled accordingly. This series of
amendments covers regional requirements and does not require mutual recognition by other
Contracting Parties.
The 01 series of this Regulation includes a harmonised procedure which contains the
most stringent procedures/limits which shall be subject to full mutual recognition. A type
approval to the 01 series shall therefore be accepted by all CPs having adopted this
Regulation.
1. Scope
This Regulation provides requirements for two levels of approval. One level
requires testing using a 4-phase WLTC (low, medium, high and extra-high as
defined in Annex B1) – this is called Level 1A. The second level requires
testing using a 3-phase WLTC cycle (low, medium and high as defined in
Annex B1) – this is called Level 1B.
Where the requirements in this Regulation apply to either Level 1A or Level
1B only the Regulatory text uses "Level 1A only" or "Level 1B only" to denote
the start of the level specific requirements.
1.1. Scope for Level 1A;
This Regulation applies to the type approval of vehicles of categories M1, M2,
N1 and N2 with a reference mass not exceeding 2,610 kg with regard to the
WLTP Type 1 test for emissions of gaseous compounds, particulate matter,
particle number and to emissions of carbon dioxide and fuel consumption
and/or the measurement of electric energy consumption and electric range and
to the Type 4 test on evaporative emissions.
In addition, this Regulation lays down rules for verifying the durability of
pollution control devices and On-Board Diagnostic (OBD) systems.
At the manufacturer's request, type approval granted under this Regulation may
be extended from vehicles mentioned above to M 1, M2, N1 and N2 vehicles
with a reference mass not exceeding 2,840 kg and which meet the conditions
laid down in this Regulation.
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2. Abbreviations
2.1. General abbreviations
AC Alternating current
APF Assigned permeability factor
BWC Butane working capacity
CFD Computational fluid dynamics
CFV Critical flow venturi
CFO Critical flow orifice
CLA Chemiluminescent analyser
CVS Constant volume sampler
DC Direct current
EAF Sum of ethanol, acetaldehyde and
formaldehyde
ECD Electron capture detector
ET Evaporation tube
Extra High2 Class 2 WLTC extra high speed phase
Extra High3 Class 3 WLTC extra high speed phase
FCHV Fuel cell hybrid vehicle
FID Flame ionization detector
FSD Full scale deflection
GC Gas chromatograph
GFV Gas Fuelled Vehicle
HEPA High efficiency particulate air (filter)
HFID Heated flame ionization detector
High2 Class 2 WLTC high speed phase
High3a Class 3a WLTC high speed phase
High3b Class 3b WLTC high speed phase
ICE Internal combustion engine
LoD Limit of detection
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3. Definitions
For the purposes of this Regulation the following definitions shall apply:
3.0.1. "Vehicle type with regard to emissions" means a group of vehicles which:
(a) Do not differ with respect to the criteria constituting an "interpolation
family" as defined in paragraph 6.3.2.;
(b) Fall in a single "CO2 interpolation range" within the meaning of
paragraph 2.3.2. of Annex B6;
(c) Do not differ with respect to any characteristics that have a non-
negligible influence on tailpipe emissions, such as, but not limited to,
the following:
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the mass of the bodywork, the cabin, the coupling and the spare wheel(s) as
well as the tools.
3.2.6. "Mass of the driver" means a mass rated at 75 kg located at the driver’s seating
reference point.
3.2.7. "Maximum vehicle load" means the technically permissible maximum laden
mass minus the mass in running order, 25 kg and the mass of the optional
equipment as defined in paragraph 3.2.8..
3.2.8. "Mass of the optional equipment" means maximum mass of the combinations
of optional equipment which may be fitted to the vehicle in addition to the
standard equipment in accordance with the manufacturer's specifications.
3.2.9. "Optional equipment" means all the features not included in the standard
equipment which are fitted to a vehicle under the responsibility of the
manufacturer, and that can be ordered by the customer.
3.2.10. "Reference atmospheric conditions (regarding road load measurements)"
means the atmospheric conditions to which these measurement results are
corrected:
(a) Atmospheric pressure: p0 = 100 kPa;
(b) Atmospheric temperature: T0 = 20 °C;
(c) Dry air density: ρ0 = 1.189 kg/m3;
(d) Wind speed: 0 m/s.
3.2.11. "Reference speed" means the vehicle speed at which road load is determined
or chassis dynamometer load is verified.
3.2.12. "Road load" means the force resisting the forward motion of a vehicle as
measured with the coastdown method or methods that are equivalent regarding
the inclusion of frictional losses of the drivetrain.
3.2.13. "Rolling resistance" means the forces of the tyres opposing the motion of a
vehicle.
3.2.14. "Running resistance" means the torque resisting the forward motion of a
vehicle measured by torque meters installed at the driven wheels of a vehicle.
3.2.15. "Simulated road load" means the road load experienced by the vehicle on the
chassis dynamometer which is intended to reproduce the road load measured
on the road, and consists of the force applied by the chassis dynamometer and
the forces resisting the vehicle while driving on the chassis dynamometer and
is approximated by the three coefficients of a second order polynomial.
3.2.16. "Simulated running resistance" means the running resistance experienced by
the vehicle on the chassis dynamometer which is intended to reproduce the
running resistance measured on the road, and consists of the torque applied by
the chassis dynamometer and the torque resisting the vehicle while driving on
the chassis dynamometer and is approximated by the three coefficients of a
second order polynomial.
3.2.17. "Stationary anemometry" means measurement of wind speed and direction
with an anemometer at a location and height above road level alongside the
test road where the most representative wind conditions will be experienced.
3.2.18. "Standard equipment" means the basic configuration of a vehicle which is
equipped with all the features that are required under the regulatory acts of the
Contracting Party including all features that are fitted without giving rise to
any further specifications on configuration or equipment level.
3.2.19. "Target road load" means the road load to be reproduced on the chassis
dynamometer.
3.2.20. "Target running resistance" means the running resistance to be reproduced.
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3.3.2. "Pure Electric Range" (PER) means the total distance travelled by a PEV from
the beginning of the charge-depleting test until the break-off criterion is
reached.
3.3.3. "Charge-Depleting Actual Range" (RCDA) means the distance travelled in a
series of WLTCs in charge-depleting operating condition until the
Rechargeable Electric Energy Storage System (REESS) is depleted.
3.3.4. "Charge-Depleting Cycle Range" (RCDC) means the distance from the
beginning of the charge-depleting test to the end of the last cycle prior to the
cycle or cycles satisfying the break-off criterion, including the transition cycle
where the vehicle may have operated in both depleting and sustaining
conditions.
3.3.5. "Charge-depleting operating condition" means an operating condition in
which the energy stored in the REESS may fluctuate but decreases on average
while the vehicle is driven until transition to charge-sustaining operation.
3.3.6. "Charge-sustaining operating condition" means an operating condition in
which the energy stored in the REESS may fluctuate but, on average, is
maintained at a neutral charging balance level while the vehicle is driven.
3.3.7. "Utility Factors" are ratios based on driving statistics depending on the range
achieved in charge-depleting condition and are used to weigh the charge-
depleting and charge-sustaining exhaust emission compounds, CO2 emissions
and fuel consumption for OVC-HEVs.
3.3.8. "Electric machine" (EM) means an energy converter transforming between
electrical and mechanical energy.
3.3.9. "Energy converter" means a system where the form of energy output is
different from the form of energy input.
3.3.9.1. "Propulsion energy converter" means an energy converter of the powertrain
which is not a peripheral device whose output energy is used directly or
indirectly for the purpose of vehicle propulsion.
3.3.9.2. "Category of propulsion energy converter" means (i) an internal combustion
engine, or (ii) an electric machine, or (iii) a fuel cell.
3.3.10. "Energy storage system" means a system which stores energy and releases it
in the same form as was input.
3.3.10.1. "Propulsion energy storage system" means an energy storage system of the
powertrain which is not a peripheral device and whose output energy is used
directly or indirectly for the purpose of vehicle propulsion.
3.3.10.2. "Category of propulsion energy storage system" means (i) a fuel storage
system, or (ii) a rechargeable electric energy storage system, or (iii) a
rechargeable mechanical energy storage system.
3.3.10.3 "Form of energy" means (i) electrical energy, or (ii) mechanical energy, or (iii)
chemical energy (including fuels).
3.3.10.4. "Fuel storage system" means a propulsion energy storage system that stores
chemical energy as liquid or gaseous fuel.
3.3.11. "Equivalent all-electric range" (EAER) means that portion of the total charge-
depleting actual range (RCDA) attributable to the use of electricity from the
REESS over the charge-depleting range test.
3.3.12. "Hybrid electric vehicle" (HEV) means a hybrid vehicle where one of the
propulsion energy converters is an electric machine.
3.3.13. "Hybrid vehicle" (HV) means a vehicle equipped with a powertrain containing
at least two different categories of propulsion energy converters and at least
two different categories of propulsion energy storage systems.
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3.3.14. "Net energy change" means the ratio of the REESS energy change divided by
the cycle energy demand of the test vehicle.
3.3.15. "Not off-vehicle charging hybrid electric vehicle" (NOVC-HEV) means a
hybrid electric vehicle that cannot be charged from an external source.
3.3.16. "Off-vehicle charging hybrid electric vehicle" (OVC-HEV) means a hybrid
electric vehicle that can be charged from an external source.
3.3.17. "Pure electric vehicle" (PEV) means a vehicle equipped with a powertrain
containing exclusively electric machines as propulsion energy converters and
exclusively rechargeable electric energy storage systems as propulsion energy
storage systems.
3.3.18. "Fuel cell" means an energy converter transforming chemical energy (input)
into electrical energy (output) or vice versa.
3.3.19. "Fuel cell vehicle" (FCV) means a vehicle equipped with a powertrain
containing exclusively fuel cell(s) and electric machine(s) as propulsion energy
converter(s).
3.3.20. "Fuel cell hybrid vehicle" (FCHV) means a fuel cell vehicle equipped with a
powertrain containing at least one fuel storage system and at least one
rechargeable electric energy storage system as propulsion energy storage
systems.
3.3.20.1. "Not off-vehicle charging fuel cell hybrid electric vehicle" (NOVC-FCHV)
means a fuel cell hybrid electric vehicle that cannot be charged from an
external source.
3.3.20.2. "Off-vehicle charging fuel cell hybrid electric vehicle" (OVC-FCHV) means a
fuel cell hybrid electric vehicle that can be charged from an external source.
3.3.21. "Bi-fuel vehicle" means a vehicle with two separate fuel storage systems that
is designed to run primarily on only one fuel at a time; however, the
simultaneous use of both fuels is permitted in limited amount and duration.
3.3.22. "Bi-fuel gas vehicle" means a bi-fuel vehicle where the two fuels are petrol
(petrol mode) and either LPG, NG/biomethane, or hydrogen.
3.3.23. "Pure ICE vehicle" means a vehicle where all of the propulsion energy
converters are internal combustion engines.
3.3.24. "On-board charger" means the electric power converter between the traction
REESS and the vehicle's recharging socket.
3.3.25. "Flex fuel vehicle" means a vehicle with one fuel storage system that can run
on different mixtures of two or more fuels.
3.3.26. "Flex fuel ethanol vehicle" means a flex fuel vehicle that can run on petrol or
a mixture of petrol and ethanol up to an 85 per cent ethanol blend (E85).
3.3.27. "Mono-fuel vehicle" means a vehicle that is designed to run primarily on one
type of fuel.
3.3.28. "Mono-fuel gas vehicle" means a mono-fuel vehicle that is designed primarily
for permanent running on LPG or NG/biomethane or hydrogen, but may also
have a petrol system for emergency purposes or starting only, where the
nominal capacity of the petrol tank does not exceed 15 litres.
3.4. Powertrain
3.4.1. "Powertrain" means the total combination in a vehicle of propulsion energy
storage system(s), propulsion energy converter(s) and the drivetrain(s)
providing the mechanical energy at the wheels for the purpose of vehicle
propulsion, plus peripheral devices.
3.4.2. "Auxiliary devices" means energy consuming, converting, storing or supplying
non-peripheral devices or systems which are installed in the vehicle for
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purposes other than the propulsion of the vehicle and are therefore not
considered to be part of the powertrain.
3.4.3. "Peripheral devices" means any energy consuming, converting, storing or
supplying devices, where the energy is not directly or indirectly used for the
purpose of vehicle propulsion but which are essential to the operation of the
powertrain and are therefore considered to be part of the powertrain.
3.4.4. "Drivetrain" means the connected elements of the powertrain for transmission
of the mechanical energy between the propulsion energy converter(s) and the
wheels.
3.4.5. "Manual transmission" means a transmission where gears can only be shifted
by action of the driver.
3.5. General
3.5.1. "Criteria emissions" means those emission compounds for which limits are set
in this Regulation.
3.5.2. Reserved
3.5.3. Reserved
3.5.4. Reserved
3.5.5. Reserved
3.5.6. "Cycle energy demand" means the calculated positive energy required by the
vehicle to drive the prescribed cycle.
3.5.7. "Defeat device" means any element of design which senses temperature,
vehicle speed, engine speed (RPM), transmission gear, manifold vacuum or
any other parameter for the purpose of activating, modulating, delaying or
deactivating the operation of any part of the emission control system, that
reduces the effectiveness of the emission control system under conditions
which may reasonably be expected to be encountered in normal vehicle
operation and use.
3.5.8. "Driver-selectable mode" means a distinct driver-selectable condition which
could affect emissions, or fuel and/or energy consumption.
3.5.9. "Predominant mode" for the purpose of this Regulation means a single driver-
selectable mode that is always selected when the vehicle is switched on,
regardless of the driver-selectable mode in operation when the vehicle was
previously shut down, and which cannot be redefined to another mode. After
the vehicle is switched on, the predominant mode can only be switched to
another driver-selectable mode by an intentional action of the driver.
3.5.10. "Reference conditions (with regards to calculating mass emissions)" means the
conditions upon which gas densities are based, namely 101.325 kPa and
273.15 K (0 °C).
3.5.11. "Exhaust emissions" means the emission of gaseous, solid and liquid
compounds from the tailpipe.
3.5.12. 'Configurable start mode' for the purpose of this Regulation means a driver-
selectable mode that can be set by the driver as a mode which is automatically
selected when the vehicle is switched on. After the vehicle is switched on, the
configurable start mode can only be switched to another mode by an intentional
action of the driver.
3.6. PM/PN
The term "particle" is conventionally used for the matter being characterised
(measured) in the airborne phase (suspended matter), and the term "particulate"
for the deposited matter.
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3.6.1. "Particle number emissions" (PN) means the total number of solid particles
emitted from the vehicle exhaust quantified according to the dilution, sampling
and measurement methods as specified in this Regulation.
3.6.2. "Particulate matter emissions" (PM) means the mass of any particulate
material from the vehicle exhaust quantified according to the dilution,
sampling and measurement methods as specified in this Regulation.
3.7. WLTC
3.7.1. "Rated engine power" (Prated) means maximum net power of the engine or
motor in kW as per the requirements of UN Regulation No. 85.
3.7.2. "Maximum speed" (vmax) means the maximum speed of a vehicle as declared
by the manufacturer. In the absence of a declaration, the maximum speed shall
be determined according to UN Regulation No. 68.
3.8. Procedure
3.8.1. "Periodically regenerating system" means an exhaust emissions control device
(e.g. catalytic converter, particulate trap) that requires a periodical
regeneration.
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3.9.13. "2 gram breakthrough" shall be considered accomplished when the cumulative
quantity of hydrocarbons emitted from the activated carbon canister equals 2
grams.
3.10. On-Board Diagnostics (OBD)
3.10.1. "On-Board Diagnostic (OBD) system" means in context of this Regulation, a
system on-board the vehicle which has the capability of detecting malfunctions
of the monitored emission control systems, identifying the likely area of a
malfunction by means of fault codes stored in computer memory, and
illumination of the Malfunction Indicator (MI) to notify the operator of the
vehicle.
3.10.2. "OBD family" means a manufacturer's grouping of vehicles which, through
their design, are expected to have similar exhaust emission and OBD system
characteristics. Each vehicle of this family shall have complied with the
requirements of this Regulation as defined in paragraph 6.8.1.
3.10.3. "Emission control system" means in the context of OBD the electronic engine
management controller and any emission-related component in the exhaust or
evaporative system which supplies an input to or receives an output from this
controller.
3.10.4. "Malfunction indicator (MI)" means a visible or audible indicator that clearly
informs the driver of the vehicle in the event of a malfunction of any emission-
related component connected to the OBD system, or the OBD system itself.
3.10.5. "Malfunction" means the failure of an emission-related component or system
that would result in emissions exceeding the OBD thresholds in
paragraph 6.8.2. or if the OBD system is unable to fulfil the basic monitoring
requirements of Annex C5.
3.10.6. "Secondary air" refers to air introduced into the exhaust system by means of a
pump or aspirator valve or other means that is intended to aid in the oxidation
of HC and CO contained in the exhaust gas stream.
3.10.7. "Engine misfire" means lack of combustion in the cylinder of a positive
ignition engine due to absence of spark, poor fuel metering, poor compression
or any other cause. In terms of OBD monitoring it is that percentage of misfires
out of a total number of firing events (as declared by the manufacturer) that
would result in emissions exceeding the OBD thresholds given in
paragraph 6.8.2. or that percentage that could lead to an exhaust catalyst, or
catalysts, overheating causing irreversible damage.
3.10.8. An "OBD driving cycle" consists of key-on, a driving mode where a
malfunction would be detected if present, and key-off.
3.10.9. A "warm-up cycle" means sufficient vehicle operation such that the coolant
temperature has risen by at least 22 K from engine starting and reaches a
minimum temperature of 343 K (70 °C).
3.10.10. A "Fuel trim" refers to feedback adjustments to the base fuel schedule. Short-
term fuel trim refers to dynamic or instantaneous adjustments. Long-term fuel
trim refers to much more gradual adjustments to the fuel calibration schedule
than short-term trim adjustments. These long-term adjustments compensate for
vehicle differences and gradual changes that occur over time.
3.10.11. A "Calculated load value" refers to an indication of the current airflow divided
by peak airflow, where peak airflow is corrected for altitude, if available. This
definition provides a dimensionless number that is not engine specific and
provides the service technician with an indication of the proportion of engine
capacity that is being used (with wide open throttle as 100 per cent);
Current airflow Atmospheri c pressure (at sea level)
CLV = •
Peak airflow (at sea level) Barometric pressure
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3.10.12. "Permanent emission default mode" refers to a case where the engine
management controller permanently switches to a setting that does not require
an input from a failed component or system where such a failed component or
system would result in an increase in emissions from the vehicle to a level
above the OBD thresholds given in paragraph 6.8.2.
3.10.12.1. Permanent in this context means that the default mode is not recoverable, i.e.
the diagnostic or control strategy that caused the emission default mode cannot
run in the next driving cycle and cannot confirm that the conditions that caused
the emission default mode is not present anymore. All other emission default
modes are considered not to be permanent.
3.10.13. "Power take-off unit" means an engine-driven output provision for the
purposes of powering auxiliary, vehicle mounted, equipment.
3.10.14. "Access" means the availability of all emission-related OBD data including all
fault codes required for the inspection, diagnosis, servicing or repair of
emissions-related parts of the vehicle, via the serial interface for the standard
diagnostic connection (pursuant to paragraph 6.5.3.5. of Appendix 1 to
Annex C5).
3.10.15. "Unrestricted" means:
3.10.15.1. Access not dependent on an access code obtainable only from the
manufacturer, or a similar device; or
3.10.15.2. Access allowing evaluation of the data produced without the need for any
unique decoding information, unless that information itself is standardised.
3.10.16. "Standardised" means that all data stream information, including all fault
codes used, shall be produced only in accordance with industry standards
which, by virtue of the fact that their format and their permitted options are
clearly defined, provide for a maximum level of harmonisation in the motor
vehicle industry, and whose use is expressly permitted in this Regulation.
3.10.17. Reserved
3.10.18. "Deficiency" means, in respect of vehicle OBD systems, that components or
systems that are monitored contain temporary or permanent operating
characteristics that impair the otherwise efficient OBD monitoring of those
components or systems or do not meet all of the other detailed requirements
for OBD.
3.10.19 "Limp-home routines" means any default mode other than emission default
mode.
3.10.20. "Pending fault code" is a diagnostic trouble code stored upon the initial
detection of a malfunction prior to illumination of the malfunction indicator.
3.10.21. "Readiness" means a status indicating whether a monitor or a group of monitors
have run since the last erasing by an external request or command (for example
through an OBD scan-tool).
3.11. Ambient Temperature Correction Test (Annex B6a)
3.11.1 "Active heat storage device" means a technology that stores heat within any
device of a vehicle and releases the heat to a power train component over a
defined time period at engine start. It is characterised by the stored enthalpy in
the system and the time for heat release to the power train components.
3.11.2. “Insulation materials” means any material in the engine compartment attached
to the engine and/or the chassis with a thermal insulation effect and
characterised by a maximum heat conductivity of 0.1 W/(mK).
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5. Approval
5.1. If the vehicle type submitted for approval meets all the relevant requirements
of paragraph 6., approval of that vehicle type shall be granted.
5.2. An approval number shall be assigned to each type approved.
5.2.1. The type approval number shall consist of four sections. Each section shall be
separated by the '*' character.
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E11*154R01/00/02*0123*01
The first extension of the Approval numbered 0123, issued by the United
Kingdom to Series of Amendments 01, Supplement 00, which is a Level 2
Approval.
5.2.3. The same Contracting Party shall not assign the same number to another
vehicle type.
5.3. Notice of approval or of extension or refusal of approval of a vehicle type
pursuant to this Regulation shall be communicated to the Contracting Parties
to the 1958 Agreement which apply this Regulation by means of a form
conforming to the model in Annex A2 to this Regulation.
5.3.1. In the event of amendment to the present text, for example, if new limit values
are prescribed, the Contracting Parties to the 1958 Agreement shall be
informed which vehicle types already approved comply with the new
provisions.
5.4. There shall be affixed, conspicuously and in a readily accessible place
specified on the approval form, to every vehicle conforming to a vehicle type
approved under this Regulation, an international approval mark consisting of:
5.4.1. A circle surrounding the letter "E" followed by the distinguishing number of
the Contracting Party that has granted approval.
5.4.2. The number of this Regulation, followed by the letter "R", a dash and the
approval number to the right of the circle described in paragraph 5.4.1.
5.4.3. The approval mark shall contain an additional code after the type approval
number, the purpose of which is to distinguish the level (Level 1A, 1B or 2)
1 The distinguishing numbers of the Contracting Parties to the 1958 Agreement are reproduced in
Annex 3 to the Consolidated Resolution on the Construction of Vehicles (R.E.3), document
ECE/TRANS/WP.29/78/Rev.6,
www.unece.org/trans/main/wp29/wp29wgs/wp29gen/wp29resolutions.html.
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for which the approval has been granted. This code should be chosen according
to the Table A3/1 of Annex A3 to this Regulation.
5.5. If the vehicle conforms to a vehicle type approved, under one or more other
Regulations annexed to the 1958 Agreement, in the country which has granted
approval under this Regulation, the symbol prescribed in paragraph 5.4.1. need
not be repeated; in such a case, the Regulation, approval numbers and the
additional symbols of all the Regulations under which approval has been
granted in the country which has granted approval under this Regulation shall
be placed in vertical columns to the right of the symbol prescribed in
paragraph 5.4.1. (see Annex A3).
5.6. The approval mark shall be clearly legible and be indelible.
5.7. The approval mark shall be placed close to or on the vehicle data plate.
5.7.1. Annex A3 to this Regulation gives examples of arrangements of the approval
mark.
5.8. Additional requirements for approval of flex fuel vehicles
This paragraph is only applicable for Level 1A
5.8.1. For the type approval of a flex fuel ethanol vehicle, the vehicle manufacturer
shall describe the capability of the vehicle to adapt to any mixture of petrol and
ethanol fuel (up to an 85 per cent ethanol blend).
5.9. Additional requirements for mono fuel gas vehicles, and bi-fuel gas vehicles.
5.9.1. For LPG or NG, the fuel to be used shall be specified in the information
document set out in Annex A1 to this Regulation.
5.10. Requirements for approval regarding the OBD system
5.10.1. The manufacturer shall ensure that all vehicles are equipped with an OBD
system.
5.10.2. The OBD system shall be designed, constructed and installed on a vehicle so
as to enable it to identify types of deterioration or malfunction over the entire
life of the vehicle.
5.10.3. The OBD system shall comply with the requirements of this Regulation during
conditions of normal use.
5.10.4. When tested with a defective component in accordance with Appendix 1 to
Annex C5 to this Regulation, the OBD system malfunction indicator shall be
activated. The OBD system malfunction indicator may also activate during this
test at levels of emissions below the OBD threshold limits specified in
paragraph 6.8.
5.10.5. This paragraph is applicable to Level 1A only:
The manufacturer shall ensure that the OBD system complies with the
requirements for in-use performance set out in paragraph 7. of Appendix 1 to
Annex C5 to this Regulation under all reasonably foreseeable driving
conditions.
5.10.6. This paragraph is applicable to Level 1A only:
In-use performance related data to be stored and reported by a vehicle's OBD
system according to the provisions of paragraph 7.6. of Appendix 1 to
Annex C5 to this Regulation shall be made readily available by the
manufacturer to national authorities and independent operators without any
encryption.
5.11. Requirements for type-approval regarding devices for monitoring the
consumption of fuel and/or electric energy
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5.11.1. The manufacturer shall ensure that the following vehicles of categories M 1 and
N1 are equipped with a device for determining, storing and making available
data on the quantity of fuel and/or electric energy used for the operation of the
vehicle:
(a) pure ICE and Not-Off-Vehicle Charging Hybrid Electric vehicles
(NOVC-HEVs) powered exclusively by mineral diesel, biodiesel,
petrol, ethanol or any combination of these fuels;
(b) Off-Vehicle Charging Hybrid Electric Vehicles (OVC-HEVs) powered
by electricity and any of the fuels mentioned in point (a).
5.11.2. The device for monitoring the consumption of fuel and/or electric energy shall
comply with the requirements laid down in Appendix 5.
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26
Table A
Vehicle category Vehicles with positive ignition engines including hybrids1,2 Vehicles with Pure Hydrogen
compression electric fuel cell
ignition engines vehicles vehicles
including hybrids
Reference fuel Petrol LPG NG/ Hydrogen Petrol Petrol Petrol Petrol Diesel Petrol — Hydrogen
Biomethane (ICE) (Fuel
LPG NG/ Hydrogen Ethanol (E85)
Cell)
Biomethane (ICE) 4
Type 1 test (for applicability of measured Yes Yes5 Yes5 Yes4 Yes Yes Yes Yes Yes Yes — —
components to fuels and vehicle (both (both fuels) (both (both fuels)
technology and therefore measurement fuels) fuels)
procedures, see Table 1A and Table 1B)
(limits)
ATCT Yes Yes Yes Yes4 Yes Yes Yes Yes Yes Yes — —
(14°C test) (both (both fuels) (both (both fuels)
fuels) fuels)
Evaporative emissions Yes Yes 6 Yes 6 — Yes Yes Yes Yes — Yes — —
(Type 4 test) (petrol (petrol only) (petrol (petrol only)
only) only)
Durability Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes — —
(Type 5 test) (petrol (petrol only) (petrol (petrol only)
only) only)
E/ECE/TRANS/505/Rev.3/Add.153
OBD Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes — —
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6.2.6. Each of the vehicle families specified below shall be attributed a unique
identifier of the following format:
FT-nnnnnnnnnnnnnnn-WMI
Where:
FT is an identifier of the family type:
(a) IP = Interpolation family as defined in paragraph 6.3.2. with or without
using the interpolation method
(b) RL = Road load family as defined in paragraph 6.3.3.
(c) RM = Road load matrix family as defined in paragraph 6.3.4.
(d) PR = Periodically regenerating systems (Ki) family as defined in
paragraph 6.3.5.
(e) AT = ATCT family as defined in paragraph 2. of Annex B6a.
(f) EV = Evaporative emissions family, as defined in paragraph 6.6.3.
(g) DF = Durability family, as defined in paragraph 6.7.5.
(h) OB = OBD family identifier, as defined paragraph 6.8.1.
(i) ER = Exhaust after-treatment system using reagent (ER) family
identifier, as defined in paragraph 6.9.2.
(j) GV = GFV family identifier, as defined in paragraph 6.3.6.3.
nnnnnnnnnnnnnnn is a string with a maximum of fifteen characters, restricted
to using the characters 0-9, A-Z and the underscore character '_'.
WMI (world manufacturer identifier) is a code that identifies the manufacturer
in a unique manner defined in ISO 3780:2009.
It is the responsibility of the owner of the WMI to ensure that the combination
of the string nnnnnnnnnnnnnnn and the WMI is unique to the family and that
the string nnnnnnnnnnnnnnn is unique within that WMI to the approval tests
performed to obtain the approval.
The Type 1 test shall be carried out on all vehicles referred to in paragraph 1.
The test procedures and requirements of this paragraph and Annexes Part B
shall be followed (as applicable).
(b) The gear selection and shift point determination as described in Annex
B2;
(d) The road load and dynamometer settings as described in Annex B4;
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6.3.2.1.2. Only vehicles that are identical with respect to the following vehicle/power-
train/transmission characteristics may be part of the same interpolation family:
(a) Type of internal combustion engine: fuel type (or types in the case of
flex-fuel or bi-fuel vehicles), combustion process, engine capacity, full-
load characteristics, engine technology, and charging system, and also
other engine subsystems or characteristics that have a non-negligible
influence on CO2 mass emission under WLTP conditions;
(b) Operation strategy of all CO2 mass emission influencing components
within the powertrain;
(d) n/v ratios (engine rotational speed divided by vehicle speed). This
requirement shall be considered fulfilled if, for all transmission ratios
concerned, the difference with respect to n/v ratios of the most
commonly installed transmission type is within 8 per cent;
(c) Type of electric energy converter between the electric machine and
traction REESS, between the traction REESS and low voltage power
supply and between the recharge-plug-in and traction REESS, and any
other characteristics having a non-negligible influence on CO2 mass
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Only PEVs that are identical with respect to the following electric
powertrain/transmission characteristics may be part of the same interpolation
family:
(e) Type of electric energy converter between the electric machine and
traction REESS, between the traction REESS and low voltage power
supply and between the recharge-plug-in and traction REESS, and any
other characteristics having a non-negligible influence on electric
energy consumption and range under WLTP conditions. At the request
of the manufacturer and with the approval of the approval authority,
electric energy converters between recharge-plug-in and traction
REESS with lower recharge losses may be included in the family.;
(g) n/v ratios (engine rotational speed divided by vehicle speed). This
requirement shall be considered fulfilled if, for all transmission ratios
concerned, the difference with respect to the n/v ratios of the most
commonly installed transmission type and model is within 8 per cent.
Only OVC-FCHVs and NOVC-FCHVs that are identical with respect to the
following electric powertrain/fuel cell/transmission characteristics may be part
of the same interpolation family:
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(b) Type of fuel cell (model, nominal voltage, type of coolant (air, liquid)),
and also other fuel cell subsystems or characteristics that have a non-
negligible influence on fuel consumption (or fuel efficiency) under
WLTP conditions;
(f) Type of electric energy converter between the electric machine and
traction REESS, between the traction REESS and low voltage power
supply and between the recharge-plug-in and traction REESS, and any
other characteristics having a non-negligible influence on fuel
consumption (or fuel efficiency) and electric energy consumption under
WLTP conditions. At the request of the manufacturer and with the
approval of the approval authority, electric energy converters between
recharge-plug-in and traction REESS with lower recharge losses may
be included in the family.;
(g) Operation strategy of all components influencing the fuel consumption
(or fuel efficiency) and electric energy consumption within the
powertrain;
(h) n/v ratios. This requirement shall be considered fulfilled if, for all
transmission ratios concerned, the difference with respect to the n/v
ratios of the most commonly installed transmission type and model is
within 8 per cent.
Only vehicles that are identical with respect to the following characteristics
may be part of the same road load family:
(b) n/v ratios (engine rotational speed divided by vehicle speed). This
requirement shall be considered fulfilled if, for all transmission ratios
concerned, the difference with respect to the transmission ratios of the
most commonly installed transmission type is within 25 per cent;
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The road load matrix family may be applied for vehicles with a technically
permissible maximum laden mass ≥ 3,000 kg.
Vehicles with a technically permissible maximum laden mass ≥ 2,500 kg may
be part of the road load matrix family provided the driver seat R-point height
is above 850 mm from the ground.
“R-point” means “R” point or “seating reference point” as defined in
paragraph 2.4. of Annex 1 to the Consolidated Resolution on the Construction
of Vehicles (R.E.3.).
Only vehicles which are identical with respect to the following characteristics
may be part of the same road load matrix family:
Only vehicles that are identical with respect to the following characteristics
may be part of the same periodically regenerating systems family:
(a) Type of internal combustion engine: fuel type, combustion process,
(c) The test mass of each vehicle in the family shall be less than or equal to
the test mass of the vehicle used for the Ki demonstration test plus 250
kg.
6.3.6.1. GFVs may be grouped into a family of vehicle types fuelled by LPG or
NG/biomethane which are then identified by a parent vehicle. For vehicles
which can also be fuelled by liquid fuels, this grouping only applies when the
vehicle is operated in a gas fuelled mode.
6.3.6.2. A GFV parent vehicle is a vehicle that is selected to act as the vehicle on which
the self-adaptability of a fuelling system is going to be demonstrated, and to
which the members of a GFV family refer. It is possible to have more than one
parent vehicle in a GFV family.
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6.3.6.3.1. Only vehicles which share the following essential characteristics with its GFV
parent(s) may be grouped in a GFV family:
(c) If the gas fuelling system has a central metering for the whole engine:
It has a certified power output between 0.7 and 1.15 times that of the
GFV parent vehicle;
(d) If the gas fuelling system has an individual metering per cylinder:
It has a certified power output per cylinder between 0.7 and 1.15 times
that of the GFV parent vehicle;
(e) If fitted with a catalyst, it has the same type of catalyst i.e. three-way,
oxidation, de-NOx;
(f) It has a gas fuelling system (including the pressure regulator) from the
same system manufacturer and of the same type: induction, vapour
injection (single point, multipoint), liquid injection (single point,
multipoint);
(g) This gas fuelling system is controlled by an ECU of the same type and
technical specification, containing the same software principles and
control strategy. The vehicle may have a second ECU compared to the
GFV parent vehicle, provided that the ECU is only used to control the
injectors, additional shut-off valves and the data acquisition from
additional sensors.
In the case where a demonstration shows that two gas-fuelled vehicles could
be members of the same family with the exception of their certified power
output, respectively P1 and P2 (P1 < P2), and both are tested as if were parent
vehicles the family relation will be considered valid for any vehicle with a
certified power output between 0.7 P1 and 1.15 P2.
6.3.7.2. For the Type 1 test set out in Annexes Part B, mono-fuel gas vehicles shall be
tested in the Type 1 test for variation in the composition of either LPG or
NG/biomethane, as set out in Annex B6 for pollutant emissions, with the fuel
used for the measurement of the net power in accordance with UN Regulation
No. 85.
6.3.7.3. Bi-fuel gas vehicles shall be tested with petrol and either LPG or
NG/biomethane. The tests on LPG or NG/biomethane shall be performed for
variation in the composition of LPG or NG/biomethane, as set out in Annex
B6 for pollutant emissions, and with the fuel used for the measurement of the
net power in accordance with UN Regulation No. 85.
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6.3.9. OBFCM
The OBFCM device shall determine the parameters and store the lifetime
values on board the vehicle in accordance to Appendix 5.
6.3.10. Limits for gaseous emissions and the mass of particulates and number of
particles (if PN measurement is required)
The resulting masses of gaseous emissions and the mass of particulates and
number of particles (if PN measurement is required) obtained shall be less than
the limits shown in Table 1A (for Level 1A) or Table 1B (for Level 1B):
34
Table 1A
This table is only applicable for L1A
Emissions limits for the Type 1 test
L1 L2 L3 L4 L2 + L4 L5 L6
(mg/km) (mg/km) (mg/km) (mg/km) (mg/km) (mg/km) (#/km)
M — All 1,000 500 100 — 68 — 60 80 — 170 4.5 4.5 6.0 × 1011 6.0 × 1011
I RM ≤ 1,305 1,000 500 100 — 68 — 60 80 — 170 4.5 4.5 6.0 × 1011 6.0 × 1011
N1 II 1,305 < RM ≤ 1,760 1,810 630 130 — 90 — 75 105 — 195 4.5 4.5 6.0 × 1011 6.0 × 1011
III 1,760 < RM 2,270 740 160 — 108 — 82 125 — 215 4.5 4.5 6.0 × 1011 6.0 × 1011
N2 — All 2,270 740 160 — 108 — 82 125 — 215 4.5 4.5 6.0 × 1011 6.0 × 1011
PI Positive Ignition
CI Compression Ignition
1 Positive ignition particulate mass and number limits shall apply only to vehicles with direct injection engines.
E/ECE/TRANS/505/Rev.3/Add.153
35
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Table 1B
This table is only applicable for L1B
Emissions limits for the Type 1 test
L1 L3 L4 L5
(mg/km) (mg/km) (mg/km) (mg/km)
G Petrol, LPG
D Diesel
O Other fuel
1 For petrol or LPG, particulate mass limits shall apply only to vehicles with direct injection engines.
2 Except vehicles having engine displacement less than or equal to 0.660 litre, vehicle length less than or equal to 3.40m, vehicle width less than or equal to
1.48m, and vehicle height less than or equal to 2.00m, seats less than or equal to 3 in addition to a driver, and payload less than or equal to 350kg.
3 Vehicles having engine displacement less than or equal to 0.660 litre, vehicle length less than or equal to 3.40m, vehicle width less than or equal to 1.48m, and
vehicle height less than or equal to 2.00m, seats less than or equal to 3 in addition to a driver, and payload less than or equal to 350kg.
E/ECE/TRANS/505/Rev.3/Add.153
6.4. [Reserved]
6.5. [Reserved]
6.6. Type 4 test (Determination of evaporative emissions)
6.6.1. The Type 4 test shall be carried out on all vehicles with a petrol tank in
accordance with the requirements of paragraphs 6.6.2. to 6.6.4. and Annex C3.
For Level 1A;
Mono-fuel gas vehicles are exempted.
6.6.2. When tested in accordance with Annex C3 to this Regulation, evaporative
emissions shall be less than that specified in Table 2.
Table 2
Emission limit for evaporative emissions test
Mass of Evaporative Emission
(g/test)
2.0
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6.7. Type 5 test (Description of the endurance test for verifying the durability of
pollution control devices)
6.7.1. This test shall be carried out on all vehicles referred to in paragraph 1. to which
the test specified in paragraph 6.3. applies. The test represents an ageing test
up to the target useful life driven in accordance with the programme described
in Annex C4 to this Regulation on a test track, on the road or on a chassis
dynamometer.
For Level 1A;
The target useful life is 160,000 km.
For Level 1B;
The target useful life is 80,000 km. For vehicles having engine displacement
less than or equal to 0.660 litre, vehicle length less than or equal to 3.40 m,
vehicle width less than or equal to 1.48 m, and vehicle height less than or equal
to 2.00 m, seats less than or equal to 3 in addition to a driver, and payload less
than or equal to 350 kg the target useful life is 60,000 km.
6.7.1.1. Vehicles that can be fuelled either with petrol or with LPG or NG should be
tested in the Type 5 test on petrol only. In that case the deterioration factor
found with unleaded petrol will also be taken for LPG or NG.
6.7.1.2. Special requirements for hybrid vehicles are provided in Appendix 4 to
Annex C4.
6.7.2. Notwithstanding the requirement of paragraph 6.7.1., a manufacturer may
choose to have the deterioration factors from Tables 3a or 3b (as applicable)
used as an alternative to testing to paragraph 6.7.1.
Table 3a
This table is only applicable for Level 1A
Multiplicative Deterioration factors
Table 3b
This table is only applicable for Level 1B
Additive Deterioration factors
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(a) Engine
(i) Ratio between engine cylinder capacity and the volume of each
catalytic component and/or filter (-10 to +5 per cent);
(ii) Difference in engine capacity within either ±15 per cent of the
capacity of the tested vehicle or 820 cm3 whichever value is
lower;
(iii) Cylinder configuration (number of cylinders, shape, distance
between bores and other configurations);
(iv) Number of valves, control of valves, and camshaft driven
method;
(v) Fuel type and fuel system,
(vi) Combustion process.
(b) Pollution control system parameters:
(i) Catalytic converters and particulate filters:
number and layout of catalytic converters, filters and elements,
type of catalytic activity (oxidizing, three-way, lean NOx trap,
SCR, lean NOx catalyst or other), and filtering characteristics;
precious metal load (identical or higher),
precious metal type and ratio (± 15 per cent),
substrate (structure and material),
cell density.
(ii) Air injection:
with or without
type (pulsair, air pumps, other(s))
(iii) EGR:
with or without
type (cooled or non-cooled, active or passive control, high
pressure/low pressure/combined pressure).
(iv) other devices having an influence on durability.
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Table 4A
This table is only applicable for Level 1A
OBD thresholds
Category Class PI CI PI CI PI CI CI PI
M — All 1,900 1,750 170 290 90 140 12 12
N1 I RM ≤ 1305 1,900 1,750 170 290 90 140 12 12
II 1305 < RM ≤ 1760 3,400 2,200 225 320 110 180 12 12
III 1760 < RM 4,300 2,500 270 350 120 220 12 12
N2 — All 4,300 2,500 270 350 120 220 12 12
PI Positive Ignition
CI Compression Ignition.
1
Positive ignition particulate mass and number limits apply only to vehicles with direct
injection engines
Table 4B
This table is only applicable for Level 1B
OBD thresholds
Category Class G D G D G D G D
M — All 4,060 — 320 — 300 — — —
—*1 GVW≤ 1,700 4,060 — 320 — 300 — — —
— 1,700 < GVW ≤ 8,960 — 460 — 410 — — —
N1, N2 3,500
6.9. Vehicles that use a reagent for the exhaust after-treatment system
6.9.1. Vehicles that use a reagent for the exhaust after-treatment system shall meet
the requirements specified in Appendix 6 to this Regulation.
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The accuracy of the OBFCM shall be calculated for any Type 1 tests performed
in order to gain an extension and shall respect the criteria set out in
paragraph 4.2 of Appendix 5.
7.4.1.1. If the type-approval has been granted only in relation to Vehicle High, it shall
only be extended under the circumstances (a), (b) or (c) below:
(a) To include additional vehicles which conform to the criteria of
paragraph 3.0.1. (a) and (c) and have a cycle energy lower than that of
Vehicle High.
(b) To create an interpolation family by testing Vehicle Low (preferably
using the vehicle which was tested as Vehicle High for the original
approval). In this case all vehicles covered by the extended approval
shall conform to the criteria of paragraph 3.0.1. (a), (b) and (c).
(c) To create an interpolation family by renaming Vehicle High as Vehicle
Low and testing Vehicle High (preferably using the vehicle which was
tested as Vehicle High for the original approval). In this case all
vehicles covered by the extended approval shall conform to the criteria
of paragraph 3.0.1. (a), (b) and (c).
7.4.2. Vehicles with periodically regenerating systems
For Ki tests undertaken under Appendix 1 to Annex B6, the type-approval shall
be extended to vehicles if they conform to the criteria of paragraph 6.3.5.
7.5. Extensions for evaporative emissions (Type 4 test)
7.5.1. For tests performed in accordance with Annex C3 the type-approval shall be
extended to vehicles belonging to an approved evaporative emission family as
defined in paragraph 6.6.3.
7.6. Extensions for durability of pollution control devices (Type 5 test)
7.6.1. For tests performed in accordance with Annex C4 the deterioration factors
shall be extended to different vehicles and vehicle types, provided that both of
the following conditions apply:
(a) The vehicles belong to the same Durability family, as defined in the
paragraph 6.7.5.;
(b) The worst case Deterioration Factor (DF) derived within the Durability
Family is applied. If vehicles with a cycle energy demand higher than
that of the vehicle for which the DFs were established are to be included
by extension, the worst case DF is determined on the vehicle with the
highest temperature at the inlet of the pollution control system,
measured as prescribed in paragraph 7.6.2.
7.6.2. The temperature at the inlet of the pollution control device shall be lower than
the temperature of the vehicle tested for DF determination plus 50°C. It shall
be checked under following stabilized conditions. A vehicle meeting the
requirements of paragraph 1.2. of Annex C4 for the extended durability family
shall be brought to a speed of the maximum vehicle speed minus 10km/h or
120 km/h, whichever is lower, and kept at that constant speed for at least 15
minutes at the load setting of the Type 1 test. At any time after this period, the
temperature at catalyst inlet shall be measured for at least 2 continued minutes
while the vehicle is kept at that constant speed and the average temperature
value shall be taken as representative value.
7.7. Extension for OBD
For OBD the type approval can be extended to vehicles belonging to an
approved OBD family as defined in paragraph 6.8.1.
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Table 8/2
Type 4 Applicable Type 4 CoP requirements for the different vehicle types
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(b) Interpolation families that were split because there are different engine
power ratings of the same combustion engine;
(c) Interpolation families that were split because the n/v ratios are just
outside the tolerance of 8%;
(d) Interpolation families that were split, but still fulfil all the family criteria
of a single IP family.
8.1.3.2. CoP family for Type 4 test
For the purposes of the manufacturer's conformity of production check on the
Type 4 test, the family means the conformity of production (CoP) family,
which shall be identical to the evaporative emissions family, as described in
paragraph 6.6.3.
8.1.3.3. CoP family for OBD
For the purposes of the manufacturer's conformity of production check on
OBD, the family means the conformity of production (CoP) family, which
shall be identical to the OBD family, as described in paragraph 6.8.1.
8.1.4. Test frequency for the Type 1 test
8.1.4.1. For Level 1A:
The frequency for product verification on the Type 1 test performed by the
manufacturer shall be based on a risk assessment methodology consistent with
the international standard ISO 31000:2018 — Risk Management — Principles
and guidelines, and shall have a minimum frequency per CoP family of one
verification per 12 months.
For Level 1B:
The frequency for product verification on the Type 1 test performed by the
manufacturer shall have a minimum frequency per CoP family of one
verification per 12 months.
8.1.4.2. If the number of vehicles produced within the CoP family exceeds 7,500
vehicles per 12 months, the minimum verification frequency per CoP family
shall be determined by dividing the planned production volume per 12 months
by 5,000 and mathematically rounding this number to the nearest integer.
8.1.4.3. For Level 1A:
If the number of vehicles produced within the CoP family exceeds 17,500
vehicles per 12 months, the frequency per CoP family shall be at least one
verification per 3 months.
For Level 1B:
If the number of vehicles produced within the CoP family exceeds 5,000
vehicles per month, the frequency per CoP family shall be at least one
verification per month.
8.1.4.4. The product verifications shall be evenly distributed over the period of 12
months or over the production period in the case that this is less than 12 months.
The last product verification shall reach a decision within 12 months unless the
manufacturer can justify that an extension of a maximum of one month is
necessary.
8.1.4.5. The planned production volume of the CoP family per a 12-month period shall
be monitored by the manufacturer on a monthly basis, and the responsible
authority shall be informed if any change in the planned production volume
causes changes to either the size of the CoP family or the Type 1 test frequency.
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In the case that vehicles in the CoP family are assembled in different
production facilities, at the request of the responsible authority the
manufacturer shall adapt the selection of vehicles from across the different
production facilities, without prejudice to the principle of random selection
within a production facility.
In the case that multiple IP families are included in the CoP family, at the
request of the responsible authority the manufacturer shall adapt the selection
of vehicles from across the different interpolation families, without prejudice
to the principle of random selection within an interpolation family.
8.2.3. Type 1 test procedure
8.2.3.1. Where applicable, in accordance with Table 8/1, the verification of the criteria
emissions, CO2 emissions, fuel efficiency and electric energy consumption,
shall be carried out in accordance with the specific requirements and
procedures in Appendix 1. Where applicable and if required, the manufacturer
shall determine and report the OBFCM device accuracy in accordance with
Appendix 5.
8.2.3.2. The statistical procedure for calculating the test criteria and to arrive at a pass
or fail decision is described in Appendix 2 and in the flowchart of Figure 8/1.
Where applicable, in accordance with Table 8/1, the production of a CoP
family shall be deemed to not conform when a fail decision is reached in
accordance with the test criteria in Appendix 2. for one or more of the criteria
emissions, CO2 emissions, fuel efficiency or electric energy consumption.
Where applicable, in accordance with Table 8/1, the production of a CoP
family shall be deemed to conform once a pass decision is reached in
accordance with the test criteria in Appendix 2 for all the criteria emissions,
CO2 emissions, fuel efficiency or electric energy consumption.
Where applicable, in accordance with Table 8/1, when a pass decision has been
reached for one criteria emission, that decision shall not be changed by any
additional tests carried out to reach a decision for the other criteria emissions,
CO2 emissions, fuel efficiency or electric energy consumption.
Where applicable, in accordance with Table 8/1, if a pass decision is not
reached for all the criteria emissions, CO2 emissions, fuel efficiency or electric
energy consumption, if applicable, in accordance with Table 8/1, another
vehicle is added to the sample by selecting this according to paragraph 8.2.2.
and performing the Type 1 test. The statistical procedure described in
Appendix 2 shall be repeated until a pass decision is reached for all the criteria
emissions, CO2 emissions, fuel efficiency or electric energy consumption.
The maximum sample size shall be:
For Level 1A: 16 vehicles
For Level 1B: 32 vehicles for criteria emissions, 11 for fuel efficiency and
electric energy consumption.
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Figure 8/1
Flowchart of the CoP test procedure for the Type 1 test
Does the test statistic of Appendix 2 agree with the criteria for failing the YES
family for any criteria emission, CO2 emission, fuel efficiency and/or electric CoP family
is rejected
energy consumption, where applicable and in accordance with table A8/1?
NO
Does the test statistic of Appendix 2 agree with the criteria for passing the
family for any criteria emission, CO2 emission, fuel efficiency and/or electric
energy consumption, where applicable and in accordance with table A8/1?
NO YES
Evaluation of the test statistic shall be omitted for those criteria emission, CO 2
emission, fuel efficiency and/or electric energy consumption, where applicable
and in accordance with table A8/1, for which a pass decision is reached
Is a pass decision reached for all criteria emission, CO2 emission, fuel YES
CoP family
efficiency and/or electric energy consumption where applicable and in is accepted
accordance with table A8/1?
NO
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8.4. Checking the conformity of the vehicle for On-board Diagnostics (OBD)
8.4.1. When the approval authority determines that the quality of production seems
unsatisfactory, a vehicle shall be randomly taken from the family and subjected
to the tests described in Appendix 1 to Annex C5.
8.4.2. The production shall be deemed to conform if this vehicle meets the
requirements of the tests described in Appendix 1 to Annex C5.
8.4.3. If the vehicle tested does not satisfy the requirements of section 8.4.1., a further
random sample of four vehicles shall be taken from the same family and
subjected to the tests described in Appendix 1 to Annex C5. The tests may be
carried out on vehicles which have completed a maximum of 15,000 km with
no modifications.
8.4.4. The production shall be deemed to conform if at least three vehicles meet the
requirements of the tests described in Appendix 1 to Annex C5.
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category N1 class II and III and category N2 vehicles, Contracting Parties may
accept Type Approvals to EU legislation as evidence of compliance with the
provisions of this Regulation as detailed in (a) to (d) below:
(a) Type 1/I tests performed in accordance with Annex 4a to the 07 series
of amendments to UN Regulation No 83 before 1 September 2017 in
the case of category M and category N1 class I vehicles, and 1
September 2023 in the case of category N1 class II and III and category
N2 vehicles shall be accepted by the approval authority for the purposes
of producing deteriorated or defective components to simulate failures
for assessing the requirements of Annex C5 to this Regulation;
(b) With respect to vehicles of a WLTP interpolation family which fulfil
the extension rules specified in paragraph 2 of Annex 13 to the 07 series
of amendments to UN Regulation No. 83, procedures performed in
accordance with Section 3 of Annex 13 to the 07 series of amendments
to UN Regulation No. 83, before 1 September 2017 in the case of
category M and category N1 class I vehicles, and 1 September 2023 in
the case of category N1 class II and III and category N2 vehicles shall
be accepted by the approval authority for the purposes of fulfilling the
requirements of Appendix 1 to Annex B6 of this Regulation;
(c) Durability demonstrations where the first type 1/I test was performed
and completed in accordance with Annex 9 to the 07 series of
amendments to UN Regulation No. 83, before 1 September 2017 in the
case of category M and category N1 class I vehicles, and 1 September
2023 in the case of category N1 class II and III and category N2 vehicles
shall be accepted by the approval authorities for the purposes of
fulfilling the requirements of Annex C4 to this Regulation.
(d) Evaporative emissions tests conducted on the basis of the test procedure
set out in Annex VI of Regulation (EC) No 692/2008 as amended by
Regulation (EC) No 2016/646 which were used to approve evaporative
emissions families in the European Union before 31 August 2019 shall
be accepted by the approval authorities for the purposes of fulfilling the
requirements of Annex C3 to this Regulation.
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Appendix 1
Appendix 1
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Appendix 1
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Appendix 1
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Appendix 1
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Appendix 1
∆EREESS,j shall be the electric energy change of all REESS and d j shall be the
actual driven distance during this test cycle.
5.3.1.2.2. In this cycle, there is no engine operation allowed. If there is engine operation,
the test during conformity of production shall be considered as void.
5.3.2. The conformity of production with regard to the charge-depleting electric
energy consumption shall be verified on the basis of the values for the tested
vehicle as described in paragraph 5.3.2.1. in the case that the vehicle is tested
according to paragraph 5.3.1.1. and as described in paragraph 5.3.2.2. in the
case that the vehicle is tested according to paragraph 5.3.1.2.
5.3.2.1. Conformity of production for a test according to paragraph 5.3.1.1.
In the case that the interpolation method is not applied, the charge-depleting
electric energy consumption value ECAC,CD,final according to step 16 of
Table A8/8 of Annex B8 shall be used for verifying the conformity of
production.
In the case the interpolation method is applied, the charge-depleting electric
energy consumption value ECAC,CD,ind for the individual vehicle according to
step 17 of Table A8/8 of Annex B8 shall be used for verifying the conformity
of production.
5.3.2.2. Conformity of production for a test according to paragraph 5.3.1.2.
In the case the interpolation method is not applied, the charge-depleting
electric energy consumption value ECDC,CD,COP,final according to step 16 of
Table A8/8 of Annex B8 shall be used for verifying the conformity of
production.
In the case the interpolation method is applied, the charge-depleting electric
energy consumption value ECDC,CD,COP,ind for the individual vehicle according
to step 17 of Table A8/8 of Annex B8 shall be used for verifying the conformity
of production.
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Appendix 2
Appendix 2
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Appendix 2
1 n
( L −x i )
s i =1
If the test statistic is greater than the pass decision number for the sample size
given in Table A2/1, the criteria emission is passed;
If the test statistic is less than the fail decision number for the sample size given
in Table A2/1, the pollutant is failed; otherwise, an additional vehicle is tested
and the calculation reapplied to the sample with a sample size one unit greater.
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Appendix 2
Table A2/1
Pass/fail decision number for the sample size
Cumulative number
of tested vehicles
(current sample size) Pass decision threshold Fail decision threshold
3 3.327 -4.724
4 3.261 -4.79
5 3.195 -4.856
6 3.129 -4.922
7 3.063 -4.988
8 2.997 -5.054
9 2.931 -5.12
10 2.865 -5.185
11 2.799 -5.251
12 2.733 -5.317
13 2.667 -5.383
14 2.601 -5.449
15 2.535 -5.515
16 2.469 -5.581
17 2.403 -5.647
18 2.337 -5.713
19 2.271 -5.779
20 2.205 -5.845
21 2.139 -5.911
22 2.073 -5.977
23 2.007 -6.043
24 1.941 -6.109
25 1.875 -6.175
26 1.809 -6.241
27 1.743 -6.307
28 1.677 -6.373
29 1.611 -6.439
30 1.545 -6.505
31 1.479 -6.571
32 -2.112 -2.112
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Appendix 2
If the natural logarithms of the measurements in the series are x 1, x2 ..., xi and
L is the natural logarithm of the limit value for the pollutant, then define:
d1 = x1 – L
1 n
dn = di
n i =1
and
Vn2 =
1 n
(
di − dn
n i =1
)
2
Table A2/2
Minimum sample size = 3
3 -0.80381 16.64743
4 -0.76339 7.68627
5 -0.72982 4.67136
6 -0.69962 3.25573
7 -0.67129 2.45431
8 -0.64406 1.94369
9 -0.61750 1.59105
10 -0.59135 1.33295
11 -0.56542 1.13566
12 -0.53960 0.97970
13 -0.51379 0.85307
14 -0.48791 0.74801
15 -0.46191 0.65928
16 -0.43573 0.58321
17 -0.40933 0.51718
18 -0.38266 0.45922
19 -0.35570 0.40788
20 -0.32840 0.36203
21 -0.30072 0.32078
22 -0.27263 0.28343
23 -0.24410 0.24943
24 -0.21509 0.21831
25 -0.18557 0.18970
26 -0.15550 0.16328
27 -0.12483 0.13880
28 -0.09354 0.11603
29 -0.06159 0.09480
30 -0.02892 0.07493
31 0.00449 0.05629
32 0.03876 0.03876
Table A2/2 shows values of the pass (An) and fail (Bn) decision numbers
against current sample number. The test statistic is the ratio d n /Vn and shall
be used to determine whether the series has passed or failed as follows:
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Appendix 2
For mo n m:
dn
(ii) Fail the series if Bn
Vn
Remarks:
The following recursive formulae are useful for computing successive values
of the test statistic:
and
(x1 + x2 + x3 + ⋯ + xN )
𝑋𝑡𝑒𝑠𝑡𝑠𝑁 =
N
and
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Appendix 2
where:
CO2 test-i is the CO2 emission measured for individual vehicle i
CO2 declared-i is the declared CO2 value for the individual vehicle
For the evaluation of electric energy consumption EC the normalised values
shall be calculated as follows:
𝐸𝐶𝑡𝑒𝑠𝑡−𝑖
𝑥𝑖 =
𝐸𝐶𝐷𝐶,𝐶𝑂𝑃−𝑖
where:
ECtest-i is the electric energy consumption measured for individual
vehicle i. In the case that the complete charge-depleting Type
1 test has been applied, ECtest-i shall be determined according
to paragraph 5.3.1.1. of Appendix 1. In the case that only the
first cycle is tested for verification of CoP, ECtest-i shall be
determined according to paragraph 5.3.1.2. of Appendix 1.
ECDC, COP-i is the declared electric energy consumption for the individual
vehicle i, according to Appendix 8 to Annex B8. In the case
that the complete charge-depleting Type 1 test has been
applied, ECDC,COP,i shall be determined according to paragraph
5.3.2.1. of Appendix 1. In the case that only the first cycle is
tested for verification of CoP, ECCOP,i shall be determined
according to paragraph 5.3.2.2 of Appendix 1.
The normalised xi values shall be used to determine the parameters Xtests and s
according to paragraph 3.1.
For Level 1B:
For the evaluation of fuel efficiency the normalised values shall be calculated
as follows:
𝐹𝐸 𝑡𝑒𝑠𝑡−𝑖
𝑥𝑖 =
𝐹𝐸 𝑑𝑒𝑐𝑙𝑎𝑟𝑒𝑑−𝑖
where:
FE test-i is the fuel efficiency measured for individual vehicle i
FE declared-i is the declared fuel efficiency value for the individual vehicle
For the evaluation of electric energy consumption EC the normalised values
shall be calculated as follows:
𝐸𝐶𝑡𝑒𝑠𝑡−𝑖
𝑥𝑖 =
𝐸𝐶𝐷𝐶,𝐶𝑂𝑃−𝑖
where:
ECtest-i is the electric energy consumption measured for individual
vehicle i. In the case that the complete charge-depleting Type
1 test has been applied, ECtest-i shall be determined according
to paragraph 5.3.1.1. of Appendix 1. In the case that only the
first cycle is tested for verification of CoP, ECtest-i shall be
determined according to paragraph 5.3.1.2. of Appendix 1.
ECDC, COP-i is the declared electric energy consumption for the individual
vehicle i, according to Appendix 8 to Annex B8. In the case
that the complete charge-depleting Type 1 test has been
applied, ECDC,COP,i shall be determined according to paragraph
5.3.2.1. of Appendix 1. In the case that only the first cycle is
tested for verification of CoP, ECCOP,i shall be determined
according to paragraph 5.3.2.2. of Appendix 1.
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Appendix 2
The normalised xi values shall be used to determine the parameters Xtests and s
according to paragraph 3.1.
3.3. Pass/fail criteria
3.3.1. Evaluation of CO2 emissions and electric energy consumption
For Level 1A only:
For each number of tests, one of the three following decisions can be reached,
where the factor A shall be set at 1.01:
(i) Pass the family if 𝑋𝑡𝑒𝑠𝑡𝑠 ≤ 𝐴 − (𝑡𝑃1,𝑖 + 𝑡𝑃2,𝑖 ) ∙ 𝑠
PASS FAIL
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Appendix 2
3∗σ
b. 𝑋𝑡𝑒𝑠𝑡𝑠N_CoP family ≥ 1.000 −
√𝑁_CoP family
c. 𝑥𝑖 ≥ 1.000 − 3 ∗ σ
(ii) Fail the family if one of the following decisions can be reached
3∗σ
a. 𝑋𝑡𝑒𝑠𝑡𝑠N_Evaluation < 1.000 −
√𝑁_Evaluation
3∗σ
b. 𝑋𝑡𝑒𝑠𝑡𝑠N_CoP family < 1.000 −
√𝑁_CoP family
c. 𝑥𝑖 < 1.000 − 3 ∗ σ
where:
N_Evaluation is the total number of vehicle tested during the applicable
evaluation
N_CoP family is the total number of vehicle tested in the CoP family
during the year
(e.g. If the vehicle tested for the first evaluation is 11 and the vehicle tested for
the second evaluation is 4, N_ Evaluation=4 and N_CoP family=15)
In any case, if N_CoP family > 10, 𝑥𝑖 ≥ 1.000 − 3 ∗ σ shall be satisfied.
3.3.2.2. For the evaluation of EC (Electric consumption in Wh/km) the following
provisions apply:
(a) If 3 ≤ N_Evaluation ≤ 10
(i) Pass the family if 𝑋𝑡𝑒𝑠𝑡𝑠N_Evaluation ≤ 1.000
(ii) Take another measurement if 𝑋𝑡𝑒𝑠𝑡𝑠N_Evaluation > 1.000
(b) If N = 11
(i) Pass the family if all the following decisions can be reached
3∗σ
a. 𝑋𝑡𝑒𝑠𝑡𝑠N_Evaluation ≤ 1.000 +
√𝑁_Evaluation
3∗σ
b. 𝑋𝑡𝑒𝑠𝑡𝑠N_CoP family ≤ 1.000 +
√𝑁_CoP family
c. 𝑥𝑖 ≤ 1.000 + 3 ∗ σ
(ii) Fail the family if one of the following decisions can be reached
3∗σ
a. 𝑋𝑡𝑒𝑠𝑡𝑠N_Evaluation > 1.000 +
√𝑁_Evaluation
3∗σ
b. 𝑋𝑡𝑒𝑠𝑡𝑠N_CoP family > 1.000 +
√𝑁_CoP family
c. 𝑥𝑖 > 1.000 + 3 ∗ σ
where:
N_Evaluation is the total number of vehicle tested during the applicable
evaluation
N_CoP family is the total number of vehicle tested in the CoP family
during the year
(e.g. If the vehicle tested for the first evaluation is 11 and the vehicle tested for
the second evaluation is 4, N_ Evaluation=4 and N_CoP family=15)
In any case, if N_CoP family > 10, 𝑥𝑖 ≤ 1.000 + 3 ∗ σ shall be satisfied.
3.3.2.3. If the number of vehicles produced within the CoP family exceeds 7,500
vehicles per 12 months, for the second or later evaluation, “a. If 3 ≤
N_Evaluation ≤ 10” may be replaced by “a. If N_Evaluation = 3” and “b. If
N_Evaluation = 11” may be replaced by “b. If N_Evaluation = 4”. For the
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Appendix 2
second or later year, this provision shall not be used for the first evaluation for
the CoP family in the year.
σ shall be determined from the test result of first 10 tested vehicles after start
of production for each CoP family. σ shall not be changed once σ is determined
for the CoP family even for the second or later years. At the request of the
manufacturer and with the approval of the responsible authority, and with
reasonable evidence and appropriate data, σ may be changed.
3.4. For Level 1A only:
For vehicles referred to in paragraph 5.11. of this Regulation the accuracy
xi,OBFCM of the OBFCM device shall be determined for each single test i in
accordance with the formulae in paragraph 4.2. of Appendix 5.
The Type Approval authority shall keep a record of the determined accuracies
for each CoP family tested.
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Appendix 3
Appendix 3
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Appendix 3
1.6. Before the run-in, the test vehicle shall be tested according to the Type 1 test
procedure specified in Annex B6 and Annex B8. The test shall be repeated
until three valid test results have been obtained. Drive trace indexes shall be
calculated according to paragraph 7. of Annex B7 and these shall fulfil the
specified criteria in paragraph 2.6.8.3.1.4. of Annex B6. The system odometer
setting Di shall be recorded prior to each test. The measured criteria emissions,
CO2 emissions, fuel efficiency and electric energy consumption shall be
calculated according to Step 4a of Table A7/1 in Annex B7 or Step 4a of
Table A8/5 in Annex B8 .
For Level 1A only:
The signal of the acceleration control position shall be recorded during all tests
at a sampling frequency of 10 Hz. It is allowed to use the OBD acceleration
control position signal for this purpose. The responsible authority may request
the manufacturer to evaluate this signal to ensure that the test result is
performed correctly.
1.7. After the initial tests, the test vehicle shall be run-in under normal driving
conditions. OVC-HEVs shall be driven predominantly in charge-sustaining
operating conditions. The driving pattern, test conditions and fuel during the
run-in shall be in accordance with the manufacturer’s engineering judgement.
The run-in distance shall be less than or equivalent to the distance driven
during the run-in of the vehicle which was tested for the type approval of the
interpolation family, in accordance with paragraph 2.3.3. of Annex B6 or
paragraph 2. of Annex B8.
1.8. After the run-in, the test vehicle shall be tested according to the Type 1 test
procedure specified in Annex B6 and Annex B8. The test shall be repeated
until the following number of valid test results have been obtained:
For Level 1A: three tests
For Level 1B: two tests
Drive trace indexes shall be calculated according to paragraph 7. of Annex B7
and these shall fulfil the specified criteria in paragraph 2.6.8.3.1.4. of
Annex B6.
These tests shall be performed in the same test cell as used for the tests prior
to the run-in and by applying the same chassis dynamometer setting method.
If this is not possible, the manufacturer shall justify the reason for using a
different test cell. The system odometer setting Di in km shall be recorded prior
to each test. The measured criteria emissions, CO2 emissions, fuel efficiency
and electric energy consumption, as applicable and in accordance with
paragraph 8.2.4.1. of this Regulation, shall be calculated according to Step 4a
of Table A7/1 in Annex B7 or Step 4a of Table A8/5 in Annex B8.
1.9. For Level 1A only:
For the determination of the run-in factor for the CO2 emissions, the
coefficients CRI and Cconst in the following equation shall be calculated by a
least squares regression analysis to four significant digits on all valid tests
before and after the run-in:
𝑀𝐶𝑂2 ,𝑖 = − 𝐶𝑅𝐼 ∙ ln(𝐷𝑖 − 𝐷𝑠 ) + 𝐶𝑐𝑜𝑛𝑠𝑡
where:
MCO2,i is the measured CO2 mass emission for test i, g/km
CRI is the slope of the logarithmic regression line
Cconst is the constant value of the logarithmic regression line
In the case that multiple vehicles have been tested, the CRI shall be calculated
for each vehicle, and the resulting values shall be averaged. The
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Appendix 3
where:
MCO2,i-fit is the result of the applying the equation for each of the distances
Di.
The slope CRI shall be corrected for the uncertainty in the fit by:
CRI → CRI - fit
1.10. For Level 1A only:
The run-in factor RICO2(j) for CO2 emissions of CoP test vehicle j shall be
determined by the following equation:
ln(𝐷𝑘 )−ln(𝐷𝑗)
𝑅𝐼𝐶𝑂2 (𝑗) = 1 − 𝐶𝑅𝐼 . ( )
𝑀𝐶𝑂2 ,𝑗
where:
Dk is the average distance of the valid tests after the run-in, km
Dj is the system odometer setting of the CoP test vehicle, km
MCO2,j is the mass CO2 emission measured on the CoP test vehicle,
g/km
In the case that Dj is lower than the minimum Di, Dj shall be replaced by the
minimum Di.
1.11. For Level 1A only:
For the determination of the run-in factor for all applicable criteria emissions,
the coefficients CRI,c and Cconst, c shall be calculated with a least squares
regression analysis to four significant digits on all valid tests before and after
the run-in:
𝑀𝐶,𝑖 = 𝐶𝑅𝐼,𝑐 . (𝐷𝑖 − 𝐷𝑠 ) + 𝐶𝑐𝑜𝑛𝑠𝑡,𝑐
where:
MC,i is the measured mass criteria emission component C
CRI,c is the slope of the linear regression line, g/km 2
Cconst,c is the constant value of the linear regression line, g/km
The manufacturer will provide statistical evidence to the responsible authority
that the fit is sufficiently statistically justified and the uncertainty margin based
on the variation in the data should be taken into account to avoid an
overestimation of the run-in effect.
1.12. For Level 1A only:
The run-in factor RIC(j) for criteria emission component C of CoP test vehicle
j shall be determined by the following equation:
𝐷𝑘 − 𝐷𝑗
𝑅𝐼𝐶 (𝑗) = 1 + 𝐶𝑅𝐼,𝑐 . ( )
𝑀𝐶,𝑗
where:
Dk is the average distance of the valid tests after the run-in, km
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Appendix 3
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Appendix 4
Appendix 4
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Appendix 4
4.3. The vehicle shall be operated in such a manner that any design feature of the
purge system that could restrict purge operation is detected and the
circumstances noted.
4.4. Whilst the engine is operating within the bounds noted in paragraph 4.3. of this
appendix, the air flow shall be determined by either:
4.4.1. The device indicated in paragraph 4.1. of this appendix being switched in. A
pressure drop from atmospheric to a level indicating that a volume of 1.0 litre
of air has flowed into the evaporative emission control system within one
minute shall be observed; or
4.4.2. If an alternative flow measuring device is used, a reading of no less than
1.0 litre per minute shall be detectable.
4.4.3. At the request of the manufacturer and in agreement with the responsible
authority an equivalent alternative purge test procedure can be used.
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Appendix 5
Appendix 5
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Appendix 5
Where:
Fuel_ConsumedWLTP (litres) is the fuel consumption determined at the
first test carried out in accordance with
paragraph 1.2 of Annex B6, calculated in
accordance with paragraph 6 of Annex B7,
using emission results over the total cycle
before applying corrections (output of step
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Appendix 6
Appendix 6
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Appendix 6
3.5. The warning system shall activate at a distance equivalent to a driving range
of at least 2,400 km in advance of the reagent tank becoming empty, or at the
choice of the manufacturer at the latest when the level of reagent in the tank
reaches one of the following levels:
(a) A level expected to be sufficient for driving 150 per cent of an average
driving range with a complete tank of fuel; or
(b) 10 per cent of the capacity of the reagent tank,
whichever occurs earlier.
4. Identification of incorrect reagent
4.1. The vehicle shall include a means of determining that a reagent corresponding
to the characteristics declared by the manufacturer and recorded in Annex A1
is present on the vehicle.
4.2. If the reagent in the storage tank does not correspond to the minimum
requirements declared by the manufacturer the driver warning system in
paragraph 3. shall be activated and shall display a message indicating an
appropriate warning (e.g. "incorrect urea detected", "incorrect AdBlue
detected", or "incorrect reagent detected"). If the reagent quality is not rectified
within 50 km of the activation of the warning system then the driver
inducement requirements of paragraph 8. shall apply.
5. Reagent consumption monitoring
5.1. The vehicle shall include a means of determining reagent consumption and
providing off-board access to consumption information.
5.2. Average reagent consumption and average demanded reagent consumption by
the engine system shall be available via the serial port of the standard
diagnostic connector. Data shall be available over the previous complete
2,400 km period of vehicle operation.
5.3. In order to monitor reagent consumption, at least the following parameters
within the vehicle shall be monitored:
(a) The level of reagent in the on-vehicle storage tank; and
(b) The flow of reagent or injection of reagent as close as technically
possible to the point of injection into an exhaust after-treatment system.
5.4. A deviation of more than 50 per cent between the average reagent consumption
and the average demanded reagent consumption by the engine system over a
period of 30 minutes of vehicle operation, shall result in the activation of the
driver warning system in paragraph 3., which shall display a message
indicating an appropriate warning (e.g. "urea dosing malfunction", "AdBlue
dosing malfunction", or "reagent dosing malfunction"). If the reagent
consumption is not rectified within 50 km of the activation of the warning
system then the driver inducement requirements of paragraph 8. shall apply.
5.5. In the case of interruption in reagent dosing activity the driver warning system
as referred to in paragraph 3. shall be activated, which shall display a message
indicating an appropriate warning. Where the reagent dosing interruption is
initiated by the engine system because the vehicle operating conditions are
such that the vehicle's emission performance does not require reagent dosing,
the activation of the driver warning system as referred to in paragraph 3. may
be omitted, provided that the manufacturer has clearly informed the approval
authority when such operating conditions apply. If the reagent dosing is not
rectified within 50 km of the activation of the warning system then the driver
inducement requirements of paragraph 8. shall apply.
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(c) In the case that the warning system was activated at the level described
in paragraph 3.5.(b), 5 per cent of the capacity of the reagent tank.
(d) In the case that the warning system was activated ahead of the levels
described in both paragraph 3.5.(a) and 3.5.(b) but less than 2,400 km
in advance of the reagent tank becoming empty, whichever level
described in (b) or (c) of this paragraph occurs earlier.
Where the alternative described in paragraph 6.1. is utilised, the system shall
activate when the irregularities described in paragraphs 4. or 5. or the NOx
levels described in paragraph 6.2. have occurred.
The detection of an empty reagent tank and the irregularities mentioned in
paragraphs 4., 5., or 6. shall result in the failure information storage
requirements of paragraph 7. taking effect.
8.3. The manufacturer shall select which type of inducement system to install. The
options for a system are described in paragraphs 8.3.1., 8.3.2., 8.3.3. and 8.3.4.
(as applicable).
8.3.1. A "no engine restart after countdown" approach allows a countdown of restarts
or distance remaining once the inducement system activates. Engine starts
initiated by the vehicle control system, such as start-stop systems, are not
included in this countdown.
8.3.1.1. In the case that the warning system was activated at least 2,400 km before the
reagent tank was expected to become empty, or the irregularities described in
paragraphs 4. or 5. or the NOx levels described in paragraph 6.2. have
occurred, engine restarts shall be prevented immediately after the vehicle has
travelled a distance expected to be sufficient for driving the average driving
range of the vehicle with a complete tank of fuel since the activation of the
inducement system.
8.3.1.2. In the case that the inducement system was activated at the level described in
paragraph 8.2.(b), engine restarts shall be prevented immediately after the
vehicle has travelled a distance expected to be sufficient for driving 75 per cent
of the average driving range of the vehicle with a complete tank of fuel since
the activation of the inducement system.
8.3.1.3. In the case that the inducement system was activated at the level described in
paragraph 8.2.(c), engine restarts shall be prevented immediately after the
vehicle has travelled a distance expected to be sufficient for driving the average
driving range of the vehicle with 5 per cent of the capacity of the reagent tank,
since the activation of the inducement system.
8.3.1.4. In addition, engine restarts shall be prevented immediately after the reagent
tank becomes empty, should this situation occur earlier than the situations
specified in paragraphs 8.3.1.1, 8.3.1.2., or 8.3.1.3.
8.3.2. A "no start after refuelling" system results in a vehicle being unable to start
after re-fuelling if the inducement system has activated.
8.3.3. A "fuel-lockout" approach prevents the vehicle from being refuelled by locking
the fuel filler system after the inducement system activates. The lockout system
shall be robust to prevent it being tampered with.
8.3.4. This paragraph and sub-paragraphs are only applicable for Level 1A
A "performance restriction" approach restricts the speed of the vehicle after
the inducement system activates. The level of speed limitation shall be
noticeable to the driver and significantly reduce the maximum speed of the
vehicle. Such limitation shall enter into operation gradually or after an engine
start. Shortly before engine restarts are prevented, the speed of the vehicle shall
not exceed 50 km/h.
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8.3.4.1. In the case that the warning system was activated at least 2,400 km before the
reagent tank was expected to become empty, or the irregularities described in
paragraphs 4. or 5. or the NOx levels described in paragraph 6.2. have
occurred, engine restarts shall be prevented immediately after the vehicle has
travelled a distance expected to be sufficient for driving the average driving
range of the vehicle with a complete tank of fuel since the activation of the
inducement system.
8.3.4.2. In the case that the inducement system was activated at the level described in
paragraph 8.2.(b), engine restarts shall be prevented immediately after the
vehicle has travelled a distance expected to be sufficient for driving 75 per cent
of the average driving range of the vehicle with a complete tank of fuel since
the activation of the inducement system.
8.3.4.3. In the case that the inducement system was activated at the level described in
paragraph 8.2.(c), engine restarts shall be prevented immediately after the
vehicle has travelled a distance expected to be sufficient for driving the average
driving range of the vehicle with 5 per cent of the capacity of the reagent tank,
since the activation of the inducement system.
8.3.4.4. In addition, engine restarts shall be prevented immediately after the reagent
tank becomes empty, should this situation occur earlier than the situations
specified in paragraphs 8.3.4.1, 8.3.4.2. or 8.3.4.3.
8.4. Once the inducement system has prevented engine restarts, the inducement
system shall only be deactivated if the irregularities specified in paragraphs 4.,
5., or 6. have been rectified or if the quantity of reagent added to the vehicle
meets at least one of the following criteria:
(a) Expected to be sufficient for driving 150 per cent of an average driving
range with a complete tank of fuel; or
(b) At least 10 per cent of the capacity of the reagent tank.
After a repair has been carried out to correct a fault where the OBD system has
been triggered under paragraph 7.2., the inducement system may be
reinitialised via the OBD serial port (e.g. by a generic scan tool) to enable the
vehicle to be restarted for self-diagnosis purposes. The vehicle shall operate
for a maximum of 50 km to enable the success of the repair to be validated.
The inducement system shall be fully reactivated if the fault persists after this
validation.
8.5. The driver warning system referred to in paragraph 3. shall display a message
indicating clearly:
(a) The number of remaining restarts and/or the remaining distance; and
(b) The conditions under which the vehicle can be restarted.
8.6. The driver inducement system shall be deactivated when the conditions for its
activation have ceased to exist. The driver inducement system shall not be
automatically deactivated without the reason for its activation having been
remedied.
8.7. Detailed written information fully describing the functional operation
characteristics of the driver inducement system shall be provided to the Type
Approval Authority at the time of approval.
8.8. As part of the application for type approval under this Regulation, the
manufacturer shall demonstrate the operation of the driver warning and
inducement systems.
9. Information requirements
9.1. The manufacturer shall provide all owners of new vehicles with clear written
information about any exhaust aftertreatment system which uses a reagent.
This information shall state that if such an exhaust aftertreatment system is not
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Annexes Part A
The Type Approval requirements and documentation included in Annexes Part A are
common to the series of amendments which includes Levels 1A / 1B and the series of
amendments which includes Level 2 of this Regulation. This means that certain elements
may not be required, or be required twice, for the level of approval being sought. In such an
instance the element may be omitted or repeated, respectively.
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0 GENERAL
0.1. Make (trade name of manufacturer): …
0.2. Type: …
0.2.1. Commercial name(s) (if available): …
0.2.3. Family identifiers (where applicable):
0.2.3.1. Interpolation family: …
0.2.3.2. ATCT family(s): …
0.2.3.4. Roadload family
0.2.3.4.1. Roadload family of VH: …
0.2.3.4.2. Roadload family of VL: …
0.2.3.4.3. Roadload families applicable in the interpolation family: …
0.2.3.5. Roadload Matrix family(s): …
0.2.3.6. Periodic regeneration family(s): …
0.2.3.7. Evaporative test family(s): …
0.2.3.8. OBD family(s): …
0.2.3.9. Durability family(s): …
0.2.3.10. ER family(s): …
0.2.3.11. Gas Fuelled Vehicle family(s): …
0.2.3.12. other family(s): …
0.4. Category of vehicle (c): …
0.8. Name(s) and address(es) of assembly plant(s): …
0.9. Name and address of the manufacturer's representative (if any): …
1. GENERAL CONSTRUCTION CHARACTERISTICS
1.1. Photographs and/or drawings of a representative vehicle/component/separate
technical unit (1):
1.3.3. Powered axles (number, position, interconnection): …
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3.2.11.1. Maximum lift of valves, angles of opening and closing, or timing details of
alternative distribution systems, in relation to dead centres. For variable timing
system, minimum and maximum timing: …
3.2.11.2. Reference and/or setting ranges (1): …
3.2.12. Measures taken against air pollution
3.2.12.1. Device for recycling crankcase gases (description and drawings): …
3.2.12.2. Pollution control devices (if not covered by another heading)
3.2.12.2.1. Catalytic converter
3.2.12.2.1.1. Number of catalytic converters and elements (provide the information below
for each separate unit): …
3.2.12.2.1.2. Dimensions, shape and volume of the catalytic converter(s): …
3.2.12.2.1.3. Type of catalytic action: …
3.2.12.2.1.4. Total charge of precious metals: …
3.2.12.2.1.5. Relative concentration: …
3.2.12.2.1.6. Substrate (structure and material): …
3.2.12.2.1.7. Cell density: …
3.2.12.2.1.8. Type of casing for the catalytic converter(s): …
3.2.12.2.1.9. Location of the catalytic converter(s) (place and reference distance in the
exhaust line): …
3.2.12.2.1.10. Heat shield: yes/no (1)
3.2.12.2.1.11. Normal operating temperature range: … °C
3.2.12.2.1.12. Make of catalytic converter: …
3.2.12.2.1.13. Identifying part number: …
3.2.12.2.2. Sensors
3.2.12.2.2.1. Oxygen and/or lambda sensor(s): yes/no (1)
3.2.12.2.2.1.1. Make: …
3.2.12.2.2.1.2. Location: …
3.2.12.2.2.1.3. Control range: …
3.2.12.2.2.1.4. Type or working principle: …
3.2.12.2.2.1.5. Identifying part number: …
3.2.12.2.2.2. NOx sensor: yes/no (1)
3.2.12.2.2.2.1. Make: …
3.2.12.2.2.2.2. Type: …
3.2.12.2.2.2.3. Location
3.2.12.2.2.3. Particulate sensor: yes/no (1)
3.2.12.2.2.3.1. Make: …
3.2.12.2.2.3.2. Type: …
3.2.12.2.2.3.3. Location: …
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3.2.12.2.8.2.5. Equivalent to the average driving range of the vehicle with a complete tank of
fuel: … km
3.2.12.2.10. Periodically regenerating system: (provide the information below for each
separate unit)
3.2.12.2.10.1. Method or system of regeneration, description and/or drawing: …
3.2.12.2.10.2. The number of Type 1 operating cycles, or equivalent engine test bench
cycles, between two cycles where regenerative phases occur under the
conditions equivalent to Type 1 test (Distance ‘D’): …
3.2.12.2.10.2.1. Applicable Type 1 cycle: …
3.2.12.2.10.2.2. The number of complete applicable test cycles required for regeneration
(distance ‘d’)
3.2.12.2.10.3. Description of method employed to determine the number of cycles between
two cycles where regenerative phases occur: …
3.2.12.2.10.4. Parameters to determine the level of loading required before regeneration
occurs (i.e. temperature, pressure etc.): …
3.2.12.2.10.5. Description of method used to load system: …
3.2.12.2.11. Catalytic converter systems using consumable reagents (provide the
information below for each separate unit) yes/no ( 1)
3.2.12.2.11.1. Type and concentration of reagent needed: …
3.2.12.2.11.2. Normal operational temperature range of reagent: …
3.2.12.2.11.3. International standard: …
3.2.12.2.11.4. Frequency of reagent refill: continuous/maintenance (where appropriate):
3.2.12.2.11.5. Reagent indicator: (description and location)
3.2.12.2.11.6. Reagent tank
3.2.12.2.11.6.1. Capacity: …
3.2.12.2.11.6.2. Heating system: yes/no
3.2.12.2.11.6.2.1. Description or drawing
3.2.12.2.11.7. Reagent control unit: yes/no (1)
3.2.12.2.11.7.1. Make: …
3.2.12.2.11.7.2. Type: …
3.2.12.2.11.8. Reagent injector (make type and location): …
3.2.12.2.11.9. Reagent quality sensor (make, type and location): …
3.2.12.2.12. Water injection: yes/no (1)
3.2.14. Details of any devices designed to influence fuel economy (if not covered by
other items):.…
3.2.15. LPG fuelling system: yes/no (1)
3.2.15.1. Approval number (approval number of UN Regulation No. 67): …
3.2.15.2. Electronic engine management control unit for LPG fuelling
3.2.15.2.1. Make(s): …
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3.2.15.2.2. Type(s): …
3.2.15.2.3. Emission-related adjustment possibilities: …
3.2.15.3. Further documentation
3.2.15.3.1. Description of the safeguarding of the catalyst at switch-over from petrol to
LPG or back: …
3.2.15.3.2. System lay-out (electrical connections, vacuum connections compensation
hoses, etc.): …
3.2.15.3.3. Drawing of the symbol: …
3.2.16. NG fuelling system: yes/no (1)
3.2.16.1. Approval number (approval number of UN Regulation No. 110):
3.2.16.2. Electronic engine management control unit for NG fuelling
3.2.16.2.1. Make(s): …
3.2.16.2.2. Type(s): …
3.2.16.2.3. Emission-related adjustment possibilities: …
3.2.16.3. Further documentation
3.2.16.3.1. Description of the safeguarding of the catalyst at switch-over from petrol to
NG or back: …
3.2.16.3.2. System lay-out (electrical connections, vacuum connections compensation
hoses, etc.): …
3.2.16.3.3. Drawing of the symbol: …
3.2.18. Hydrogen fuelling system: yes/no (1)
3.2.18.1. Type approval number according to UN Regulation No. 134 (if applicable):
………...
3.2.18.2. Electronic engine management control unit for hydrogen fuelling
3.2.18.2.1. Make(s): …
3.2.18.2.2. Type(s): …
3.2.18.2.3. Emission-related adjustment possibilities: …
3.2.18.3. Further documentation
3.2.18.3.1. Description of the safeguarding of the catalyst at switch-over from petrol to
hydrogen or back: …
3.2.18.3.2. System lay-out (electrical connections, vacuum connections compensation
hoses, etc.): …
3.2.18.3.3. Drawing of the symbol: …
3.2.19.4. Further documentation
3.2.19.4.2. System lay-out (electrical connections, vacuum connections compensation
hoses, etc.): …
3.2.19.4.3. Drawing of the symbol: …
3.2.20. Heat storage information
3.2.20.1. Active heat storage device: yes/no (1)
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3.5.7.1.1. Fuel used for the Type 1 test and selected for the measurement of the net
power in accordance with UN Regulation No. 85 (for LPG or NG vehicles
only): …
3.5.7.2. Combined CO2 mass emissions
3.5.7.2.1. CO2 mass emission for pure ICE vehicles and NOVC-HEVs
3.5.7.2.1.0. Minimum and maximum CO2 values within the interpolation family: … g/km
3.5.7.2.1.1. Vehicle high: … g/km
3.5.7.2.1.2. Vehicle low (if applicable): … g/km
3.5.7.2.1.3. Vehicle M (if applicable): … g/km
3.5.7.2.2. Charge-Sustaining CO2 mass emission for OVC-HEVs
3.5.7.2.2.1. Charge Sustaining CO2 mass emission vehicle high: g/km
3.5.7.2.2.2. Charge Sustaining CO2 mass emission vehicle low (if applicable): g/km
3.5.7.2.2.3. Charge Sustaining CO2 mass emission vehicle M (if applicable): g/km
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3.5.7.2.3. Charge Depleting CO2 mass emission and weighted CO2 mass emission for
OVC-HEVs
3.5.7.2.3.1. Charge Depleting CO2 mass emission of Vehicle high: … g/km
3.5.7.2.3.2. Charge Depleting CO2 mass emission of Vehicle low (if applicable): … g/km
3.5.7.2.3.3. Charge Depleting CO2 mass emission of Vehicle M (if applicable): … g/km
3.5.7.2.3.4. Minimum and maximum weighted CO2 values within the OVC interpolation
family: … g/km
3.5.7.3. Electric range for electrified vehicles
3.5.7.3.1. Pure Electric Range (PER) for PEVs
3.5.7.3.1.1. Vehicle high: … km
3.5.7.3.1.2. Vehicle low (if applicable): … km
3.5.7.3.2. All Electric Range AER for OVC-HEVs and OVC-FCHVs (as applicable)
3.5.7.3.2.1. Vehicle high: … km
3.5.7.3.2.2. Vehicle low (if applicable): … km
3.5.7.3.2.3. Vehicle M (if applicable): … km
3.5.7.4. Fuel consumption (FCCS) for FCHVs
3.5.7.4.1. Charge Sustaining fuel consumption for NOVC-FCHVs and OVC-FCHVs (as
applicable)
3.5.7.4.1.1. Vehicle high: … kg/100 km
3.5.7.4.1.2.. Vehicle low (if applicable): … kg/100 km
3.5.7.4.1.3. Vehicle M (if applicable): … kg/100 km
3.5.7.4.2. Charge Depleting for OVC-FCHVs (as applicable)
3.5.7.4.2.1. Vehicle high: … kg/100 km
3.5.7.4.2.2. Vehicle low (if applicable): … kg/100 km
3.5.7.5. Electric energy consumption for electrified vehicles
3.5.7.5.1. Combined electric energy consumption (ECWLTC) for Pure electric vehicles
3.5.7.5.1.1. Vehicle high: … Wh/km
3.5.7.5.1.2. Vehicle low (if applicable): … Wh/km
3.5.7.5.2. UF-weighted charge-depleting electric energy consumption ECAC,CD
(combined)
3.5.7.5.2.1. Vehicle high: … Wh/km
3.5.7.5.2.2. Vehicle low (if applicable): … Wh/km
3.5.7.5.2.3. Vehicle M (if applicable): … Wh/km
3.6. Temperatures permitted by the manufacturer
3.6.1. Cooling system
3.6.1.1. Liquid cooling
Maximum temperature at outlet: … K
3.6.1.2. Air cooling
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6.6.1.1.2. Axle 2: …
6.6.1.1.2.1. Tyre size designation
etc.
6.6.2. Upper and lower limits of rolling radii
6.6.2.1. Axle 1: …
6.6.2.2. Axle 2: …
6.6.3. Tyre pressure(s) as recommended by the vehicle manufacturer: … kPa
9. BODYWORK
9.1. Type of bodywork (c): …
12. MISCELLANEOUS
12.10. Devices or systems with driver selectable modes which influence CO2
emissions, fuel consumption, electric energy consumption and/or criteria
emissions and do not have a predominant mode: yes/no ( 1)
12.10.1. Charge sustaining test (if applicable) (state for each device or system)
12.10.1.0. Predominant mode under CS condition: yes/no (1)
12.10.1.0.1. Predominant mode under CS condition: … (if applicable)
12.10.1.1. Best case mode: … (if applicable)
12.10.1.2. Worst case mode: … (if applicable)
12.10.1.3. Mode which enables the vehicle to follow the reference test cycle: … (in case
no predominant mode under CS condition and only one mode is able to
follow the reference test cycle)
12.10.2. Charge depleting test (if applicable) (state for each device or system)
12.10.2.0. Predominant mode under CD condition: yes/no (1)
12.10.2.0.1. Predominant mode under CD condition: … (if applicable)
12.10.2.1. Most energy consuming mode: … (if applicable)
12.10.2.2. Mode which enables the vehicle to follow the reference test cycle: … (in case
no predominant mode under CD condition and only one mode is able to
follow the reference test cycle)
12.10.3. Type 1 test (if applicable) (state for each device or system)
12.10.3.1. Best case mode: …
12.10.3.2. Worst case mode: …
Explanatory notes
(1) Delete where not applicable (there are cases where nothing needs to be deleted when more than one entry is
applicable).
(2) Specify the tolerance.
(3) Please fill in here the upper and lower values for each variant.
(6) [Reserved]
(7) Optional equipment that affects the dimensions of the vehicle shall be specified.
(x) For insulation volume and insulation weight, state to 2 decimal places. Not to be documented if “no” in
paragraph 3.2.20.2.5. or 3.2.20.2.7.
(c) As defined in the Consolidated Resolution on the Construction of Vehicles (R.E.3.), document
ECE/TRANS/WP.29/78/Rev.6, para. 2. -
www.unece.org/trans/main/wp29/wp29wgs/wp29gen/wp29resolutions.html.
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(f ) Where there is one version with a normal cab and another with a sleeper cab, both sets of masses and dimensions
are to be stated.
(g) Standard ISO 612: 1978 — Road vehicles — Dimensions of motor vehicles and towed vehicles — terms and
definitions.
(h) The mass of the driver is assessed at 75 kg.
The liquid containing systems (except those for used water that must remain empty) are filled to 100 % of the
capacity specified by the manufacturer.
(i ) For trailers or semi-trailers, and for vehicles coupled with a trailer or a semi-trailer, which exert a significant
vertical load on the coupling device or the fifth wheel, this load, divided by standard acceleration of gravity, is
included in the maximum technically permissible mass.
(k) In the case of a vehicle that can run either on petrol, diesel, etc., or also in combination with another fuel, items
shall be repeated.
In the case of non-conventional engines and systems, particulars equivalent to those referred to here shall be
supplied by the manufacturer.
(l ) This figure shall be rounded off to the nearest tenth of a millimetre.
(m ) This value shall be calculated (π = 3.1416) and rounded off to the nearest cm3.
(n) Determined in accordance with the requirements of UN Regulation No. 85.
(p) The specified particulars are to be given for any proposed variants.
(q) With respect to trailers, maximum speed permitted by the manufacturer.
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Annex A1 - Appendix 1
Part I
The following information, if applicable, is the minimum data required for the Type 1 test.
Report number
APPLICANT
Manufacturer
SUBJECT …
Roadload family identifier(s) :
Interpolation family identifier(s) :
Object submitted to tests
Make :
IP :
identifier
CONCLUSION The object submitted to tests complies with the requirements mentioned in the subject.
PLACE, DD/MM/YYYY
General notes:
If there are several options (references), the one tested should be described in the test report.
If there are not, a single reference to the information document at the start of the test report may be
sufficient.
Every Technical Service is free to include some additional information.
Test results may/shall be repeated to handle 3-phase and 4-phase WLTP.
Characters are included in the sections of the test report relating to specific vehicle types, as follows:
"(a)" Specific to positive ignition engine vehicles or vehicles ‘G’ (as specified in Table 1B of UN
Regulation No. 154) (as applicable).
"(b)" Specific to compression ignition engine vehicles or vehicles ‘D’ (as specified in Table 1B of UN
Regulation No. 154) (as applicable).
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Bodywork :
Drive wheels :
Make :
Type :
Make :
Type : Petrol - Diesel – LPG – NG - …
…
Density at 15°C :
:
Batch number :
Willans factors (for ICE) for CO2 emission :
(gCO2/MJ)
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Control unit
Part reference : same as information document
Air flowmeter :
Throttle body :
Pressure sensor :
Injection pump :
Injector(s) :
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Make :
Type :
Dimensions front/rear :
* for OVC-HEV, specify for charge sustaining and for charge depleting operating conditions.
Transmission ratios (R.T.), primary ratios (R.P.) and (vehicle speed (km/h)) / (engine speed
(1000 (min-1)) (V1000) for each of the gearbox ratios (R.B.).
1st 1/1
2nd 1/1
3rd 1/1
4th 1/1
5th 1/1
…
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For more than one Electric Machine, please repeat the point
Make :
Type :
Peak Power (kW) :
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Constant speed (in the case of the shortened test procedure) : if applicable
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f0 (N) :
f1 (N/(km/h)) :
f2 (N/(km/h)²) :
Cycle energy demand (J) :
Δ(CD×Af)LH (m2) :
Road load test report reference :
Road load family’s identifier :
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f0 (N) :
f1 (N/(km/h)) :
f2 (N/(km/h)²) :
Cycle energy demand (J) :
Δ(CD×Af)LH ( m2) :
Road load test report reference :
Road load family’s identifier :
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2. Test results
2.1. Type 1 test
Measured values
Regeneration factors (Ki)(2)
Additive
Regeneration factors (Ki)(2)
Multiplicative
Deterioration factors (DF)
additive
Deterioration factors (DF)
multiplicative
Final values
Limit values
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(2) See Ki family report(s) :
Type 1 performed for Ki determination :
Regeneration family’s identifier :
Test 2 if applicable: for CO2 reason (dCO21) / for pollutants reason (90% of the limits) / for both
Record test results in accordance with the table of Test 1
Test 3 if applicable: for CO2 reason (dCO22)
Record test results in accordance with the table of Test 1
THC+NOx Particulate
CO THC (a) NMHC (a) NOx Particle Number
(b) Matter
Pollutants
(mg/km) (mg/km) (mg/km) (mg/km) (mg/km) (mg/km) (#.1011/km)
Test 2 (if applicable): for CO2 reason (dCO21) / for pollutants reason (90% of the limits) / for both
Record test results in accordance with the table of Test 1
Test 3 (if applicable): for CO2 reason (dCO22)
Record test results in accordance with the table of Test 1
2.1.1.1.3. U-weighted pollutant emissions of OVC-HEVS
Calculated values
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MCO2,p,4 / MCO2,c,4 -
(4)
ATCT correction (FCF)
Temporary values MCO2,p,5 / MCO2,c,5
Declared value - - - -
1
dCO2 * declared value - - - -
(4) FCF: family correction factor for correcting for representative regional temperature conditions (ATCT)
See ATCT family report(s) :
ATCT family’s identifier :
(5)
correction as referred to in Appendix 2 to Annex B6 of UN Regulation No. 154 for pure ICE vehicles, and
Appendix 2 to Annex B8 of UN Regulation No 154 for HEVs (KCO2)
Averaging MCO2,CD
Final value MCO2,CD
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Data accessibility
The parameters listed in paragraph 3. of Appendix 5 to this Regulation are accessible: yes/not applicable
Accuracy (if applicable)
2.1.1.3.2. Fuel consumption of OVC-HEVs and OVC-FCHVs (as applicable) in case of a charge-
depleting Type 1 test
Test 1
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Measured values
RCB correction coefficient
Final values FCc, FEc
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Averaging PER
Final values PER
EAC(Wh)
Final values EC
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Averaging ECAC,CD
Final value
Averaging ECAC,weighted
Final value
Combined
EAC(Wh)
Calculated values EC
Declared value -
Averaging EC
Final values EC
Combined
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THC+NOx
CO THC (a) NMHC (a) NOx PM PN
(b)
Pollutants
(mg/km) (mg/km) (mg/km) (mg/km) (mg/km) (mg/km) (#.1011/km)
Highest values(3)
(3)
for each pollutant within all test results of VH, VL (if applicable) and VM (if applicable)
2.4. Type 4 (a) test
Family’s identifier :
See report(s) :
Family’s identifier :
See durability family report(s) :
Type 1 cycle for criteria emissions testing :
Durability family identifier
Family’s identifier :
See family report(s) :
Family’s identifier :
See family report(s) :
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Part II
The following information, if applicable, is the minimum data required for the ATCT test.
Report number
APPLICANT
Manufacturer
SUBJECT …
Roadload family identifier(s) :
Interpolation family identifier(s) :
ATCT identifier(s) :
Object submitted to tests
Make :
IP identifier :
CONCLUSION The object submitted to tests complies with the requirements mentioned in the subject.
PLACE, DD/MM/YYYY
General notes:
If there are several options (references), the one tested should be described in the test report.
If there are not, a single reference to the information document at the start of the test report may be
sufficient.
Every Technical Service is free to include some additional information.
Characters are included in the sections of the test report relating to specific vehicle types, as follows:
“(a)” Specific to positive ignition engine vehicles or vehicles ‘G’ (as specified in Table 1B of UN
Regulation No. 154) (as applicable).
“(b)” Specific to compression ignition engine vehicles or vehicles ‘D’ (as specified in Table 1B of UN
Regulation No. 154) (as applicable).
1. Description of tested vehicle
1.1. General
Make :
Type :
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Make :
Type : Petrol - Diesel – LPG – NG - …
Density at 15°C :
Sulphur content : Only for Diesel and Petrol
Annex IX :
Batch number :
Willans factors (for ICE) for CO2 emission :
(gCO2/MJ)
Direct injection : yes/no or description
Vehicle fuel type : Monofuel / bifuel / flex fuel
Control unit
Part reference : same as information document
Software tested : read via scantool, for example
Air flowmeter :
Throttle body :
Pressure sensor :
Injection pump :
Injector(s) :
Intercooler : yes/no
type (air/air – air/water) (1)
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Reference and position of oxygen and/or lambda : before catalyst / after catalyst
sensor(s)
Control unit :
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Tyres
Make :
Type :
Dimensions front/rear :
Transmission ratios (R.T.), primary ratios (R.P.) and (vehicle speed (km/h)) / (engine speed (1000 (min -
1
)) (V1000) for each of the gearbox ratios (R.B.).
1st 1/1
2nd 1/1
3rd 1/1
4th 1/1
5th 1/1
…
Make :
Type :
Make :
Type :
Capacity (Ah) :
1.1.11. Reserved
1.1.12. Power electronics (if applicable)
Can be more than one PE (propulsion converter, low voltage system or charger)
Make :
Type :
Power (kW) :
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f0 (N) :
f1 (N/(km/h)) :
f2 (N/(km/h)²) :
f2_TReg (N/(km/h)²) :
nmin drive
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tstart_phase : …s
nmin_drive_start : …min-1
nmin_drive_up_start : …min-1
ASM values :
2. Test results
For 2WD operation, was the non-powered axle rotating : yes/no/not applicable
Lateral position of fan centre (if modified as request by the : in the vehicle centre-line/…
manufacturer)
Description of the accepted deviation of the driving cycle : Fully operated acceleration pedal
2.1.1. Pollutant emissions of vehicle with at least one combustion engine, of NOVC-HEVs and of
OVC-HEVs in case of a charge-sustaining
Particulate Particle
CO THC (a) NMHC (a) NOx THC+NOx (b)
Matter Number
Pollutants
(mg/km) (mg/km) (mg/km) (mg/km) (mg/km) (mg/km) (#.1011/km)
Measured values
Limit values
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2.1.2. CO2 emission of vehicle with at least one combustion engine, of NOVC-HEV and of
OVC-HEV in case of a charge-sustaining tests
Lateral position of fan centre (if modified as request by the : in the vehicle centre-line/…
manufacturer)
Description of the accepted deviation of the driving cycle : Fully operated acceleration pedal
2.2.1. Pollutant emissions of vehicle with at least one combustion engine, of NOVC-HEVs and of
OVC-HEVs in case of a charge-sustaining
Particulate
CO THC (a) NMHC (a) NOx THC+NOx (b) Particle Number
Matter
Pollutants
(mg/km) (mg/km) (mg/km) (mg/km) (mg/km) (mg/km) (#.1011/km)
Final values
Limit values
2.2.2. CO2 emission of vehicle with at least one combustion engine, of NOVC-HEV and of
OVC-HEV in case of a charge-sustaining tests
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2.3. Conclusion
Difference between engine coolant end temperature and average soak area :
temperature of the last 3 hours ∆T_ATCT (°C)
(3) if “yes” then the six last lines are not applicable
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Annex A1 - Appendix 2
The following information, if applicable, is the minimum data required for the road load determination test.
Report number
APPLICANT
Manufacturer
SUBJECT Determination of a vehicle road load /…
Roadload family identifier(s) :
Object submitted to tests
Make :
Type :
CONCLUSION The object submitted to tests complies with the requirements mentioned in the subject.
PLACE, DD/MM/YYYY
1. Concerned vehicle(s)
Make(s) concerned :
Type(s) concerned :
Commercial description :
Maximal speed (km/h) :
Powered axle(s) :
2.1.1 General
Wind tunnel Dynamometer
HR LR HR LR
Make
Type
Version
Cycle energy demand over a
complete WLTC Class 3 cycle (kJ)
Deviation from production series - -
Mileage (km) - -
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2.1.2 Masses
Dynamometer
HR LR
Test mass (kg)
Average mass mav (kg)
Value of mr (kg per axle)
Category M vehicle:
proportion of the vehicle mass in running order on the front axle (%)
Category N vehicle:
weight distribution (kg or %)
2.1.3 Tyres
Wind tunnel Dynamometer
HR LR HR LR
Size designation
Make
Type
Rolling resistance
Front (kg/t) - -
Rear (kg/t) - -
Tyre pressure
Front (kPa) - -
Rear (kPa) - -
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Front (kPa) :
Rear (kPa) :
2.1.4. Bodywork
Wind tunnel
HR LR
Type AA/AB/AC/AD/AE/AF
BA/BB/BC/BD
Version
Aerodynamic devices
Movable aerodynamic body parts y/n and list if applicable
Installed aerodynamic options list
Delta (CD × Af)LH compared to HR (m2) -
Body shape description : Square box (if no representative body shape for a complete vehicle can
be determined)
Frontal area Afr (m²) :
2.2 on road
2.2.1. General
HR LR
Make
Type
Version
Cycle energy demand over a
complete WLTC Class 3 cycle (kJ)
Deviation from production series
Mileage
Make :
Type :
Version :
Cycle energy demand over a complete :
WLTC (kJ)
Deviation from production series :
Mileage (km) :
2.2.2 Masses
HR LR
Test mass (kg)
Average mass mav(kg)
Value of mr (kg per axle)
Category M vehicle:
proportion of the vehicle mass in running order on the front axle (%)
Category N vehicle:
weight distribution (kg or %)
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2.2.3 Tyres
HR LR
Size designation
Make
Type
Rolling resistance
Front (kg/t)
Rear (kg/t)
Tyre pressure
Front (kPa)
Rear (kPa)
2.2.4. Bodywork
HR LR
Type AA/AB/AC/AD/AE/AF
BA/BB/BC/BD
Version
Aerodynamic devices
Movable aerodynamic body parts y/n and list if applicable
Installed aerodynamic options list
Delta (CD ×Af)LH compared to HR (m2) -
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2.3. Powertrain
2.3.1. Vehicle High
Engine code :
Transmission type : manual, automatic, CVT
Transmission model : (torque rating and no of clutches → to be included in info
(manufacturer's codes) doc)
Covered transmission models :
(manufacturer's codes)
Engine rotational speed divided by vehicle :
speed Gear Gear ratio N/V ratio
1st 1/..
2nd 1..
3rd 1/..
4th 1/..
5th 1/..
6th 1/..
..
..
Electric machine(s) coupled in position N : n.a. (no electric machine or no coastdown mode)
Type and number of electric machines : construction type: asynchronous/ synchronous…
Type of coolant : air, liquid, …
On road
Method of the test : coastdown
or torque meter method
Facility (name / location / track's reference) :
Coastdown mode : y/n
Wheel alignment : Toe and camber values
Ground clearance :
Vehicle height :
Drivetrain lubricants :
Wheel bearing lubricants :
Brake adjustment to avoid unrepresentative :
parasitic drag
Maximum reference speed (km/h) :
Anemometry : stationary
or on board: influence of anemometry (CD × A) and if it was
corrected.
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Number of split(s) :
Wind : average, peaks and direction in conjunction with direction of
the test track
Air pressure :
Temperature (mean value) :
Wind correction : y/n
Tyre pressure adjustment : y/n
Raw results : Torque method:
c0 =
c1 =
c2 =
Coastdown method:
f0
f1
f2
Final results Torque method:
c0 =
c1 =
c2 =
and
f0 =
f1 =
f2 =
Coastdown method:
f0 =
f1 =
f2 =
Or
Wind tunnel method
Facility (name/location/dynamometer's :
reference)
Qualification of the facilities : Report reference and date
Dynamometer
Type of dynamometer : flat belt or chassis dynamometer
Method : stabilised speeds or deceleration method
Warm up : warm-up by dyno or by driving the vehicle
Correction of the roller curve : (for chassis dynamometer, if applicable)
Method of chassis dynamometer setting : Fixed run / iterative / alternative with its own warmup cycle
Measured aerodynamic drag coefficient : Velocity (km/h) CD × A (m²)
multiplied by the frontal area … …
… …
Result : f0 =
f1 =
f2 =
Or
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Anemometry : stationary
or on board: influence of anemometry (CD × A) and if it was
corrected.
Number of split(s) :
Wind : average, peaks and direction in conjunction with direction of
the test track
Air pressure :
Temperature (mean value) :
Wind correction : y/n
Tyre pressure adjustment : y/n
Raw results : Torque method:
c0r =
c1r =
c2r =
Coastdown method:
f0r =
f1r =
f2r =
Final results Torque method:
c0r =
c1r =
c2r =
and
f0r (calculated for vehicle HM) =
f2r (calculated for vehicle HM) =
f0r (calculated for vehicle LM) =
f2r (calculated for vehicle LM) =
Coastdown method:
f0r (calculated for vehicle HM) =
f2r (calculated for vehicle HM) =
f0r (calculated for vehicle LM) =
f2r (calculated for vehicle LM) =
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Or
Road load matrix wind tunnel method
Facility (name/location/dynamometer's :
reference)
Qualification of the facilities : Report reference and date
Dynamometer
Type of dynamometer : flat belt or chassis dynamometer
Method : stabilised speeds or deceleration method
Warm up : warm-up by dyno or by driving the vehicle
Correction of the roller curve : (for chassis dynamometer, if applicable)
Method of chassis dynamometer setting : Fixed run / iterative / alternative with its own warmup cycle
Measured aerodynamic drag coefficient : Velocity (km/h) CD × A (m²)
multiplied by the frontal area … …
… …
Result : f0r =
f1r =
f2r =
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Annex A1 - Appendix 3
Ground clearance :
Vehicle height :
Drivetrain lubricants :
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40
30
20
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The time between the end of the Type 1 test and the
cool down procedure : ≤ 10 minutes
The measured soaking time, and shall be recorded in
all relevant test sheets. : time between the measurement of the end
temperature and the end of the Type 1 test
at 23 °C
Information from Annex C3 to this Regulation
Diurnal testing :
Ambient temperature during the two diurnal cycles
(recorded at least every minute)
Carbon canister puff loss loading :
Ambient temperature during the first 11-hour profile
(recorded at least every 10 minutes)
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Annex A1 – Appendix 4
Annex A1 - Appendix 4
Report number
APPLICANT
Manufacturer
SUBJECT …
Evaporative family identifier :
Object submitted to tests
Make :
CONCLUSION The object submitted to tests complies with the requirements mentioned in the subject.
PLACE, DD/MM/YYYY
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2. Test results
2.1. Carbon canister bench ageing
Date of tests : (day/month/year)
Place of the test :
Carbon canister ageing test report :
Loading rate :
Fuel specification
Make :
Type : name of reference fuel…
Density at 15°C (kg/m3) :
Ethanol content (%) :
Batch number :
2.3.1. Mass
Test mass of VH (kg) :
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2.3.4. Vehicle
Tested vehicle : VH or description
Mileage (km) :
Age (weeks) :
Evaporative test hot soak, 1st 24h diurnal, 2nd 24h diurnal,
MHS MD1 MD2
Mean temperature (°C) - -
Evaporative emission (g/test) x.xxx x.xxx x.xxx
Final result, MHS+MD1+MD2+(2xPF) (g/test) x.xx
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Annex A2
Annex A2
Communication
(maximum format: A4 (210 x 297 mm))
of a vehicle type with regard to the emission of gaseous pollutants by the engine pursuant
to UN Regulation No. 154
Approval No. ……….................................. Reason for extension :……………………
Section I
0.1. Make (trade name of manufacturer): ......................................................................
0.2. Type: ......................................................................................................................
0.2.1. Commercial name(s) (if available): ........................................................................
0.3. Means of identification of type if marked on the vehicle 3
0.3.1. Location of that marking: .......................................................................................
0.4. Category of vehicle:4 ...............................................................................................
0.5. Name and address of manufacturer: .......................................................................
0.8. Name(s) and address(es) of assembly plant(s): ......................................................
0.9. If applicable, name and address of manufacturer's representative: ........................
1.0. Remarks: …
Section II
1. Additional information (where applicable): (see addendum)
2. Technical Service responsible for carrying out the tests: ..................................
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Annex A2
1. ADDITIONAL INFORMATION
1.1. Mass of the vehicle in running order:
VL (1): …
VH: …
1.2. Maximum mass:
VL (1): …
VH: …
1.3. Reference mass:
VL (1): …
VH: …
1.4. Number of seats: …
1.6. Type of bodywork:
1.6.1. for M1, M2: saloon, hatchback, station wagon, coupé, convertible,
multipurpose vehicle a
1.6.2. for N1, N2: lorry, van(a)
1.7. Drive wheels: front, rear, 4 × 4(a)
1.8. Pure electric vehicle: yes/no(a)
1.9. Hybrid electric vehicle: yes/no(a)
1.9.1. Category of Hybrid Electric vehicle: Off Vehicle Charging/Not Off Vehicle
Charging / Off Vehicle Charging Fuel Cell / Not Off Vehicle Charging Fuel
Cell (as applicable) (a)
1.9.2. Operating mode switch: with/without(a)
1.10. Engine identification:
1.10.1. Engine capacity / displacement (as applicable):
1.10.1.1. Reciprocating engine:
1.10.1.2. Wankel engine
1.10.1.2.1. Capacity:
1.10.1.2.2. Displacement:
1.10.2. Fuel supply system: direct injection/indirect injection(a)
1.10.3. Fuel recommended by the manufacturer:
1.10.4.1. Maximum power: kW at min–1
1.10.4.2. Maximum torque: Nm at min–1
1.10.5. Pressure charging device: yes/no(a)
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Fifth gear: …
2. TEST RESULTS
2.1. Tailpipe emissions test results
Emissions classification: …
Type 1 test results, where applicable
Type approval number if not parent vehicle (1): …
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Test 1
Final mean
value calculated
with Ki and DF
(13)
Limit value
Measured6, 7
Limit values
Difference between engine coolant end temperature and average soak area
temperature of the last 3 hours ΔT_ATCT (°C) for the reference vehicle: …
The minimum soaking time tsoak_ATCT (s): …
6 Where applicable.
7 Round to two decimal numbers.
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CO2 Emission (g/km) Test Low Medium High Extra High Combined
MCO2,p,5 / MCO2,c,5 1
average
2.5.1.1.4. Fuel consumption (provide values for each reference fuel tested, for the phases:
the measured values for the combined see paragraphs 1.2.3.8 and 1.2.3.9 of
Annex B6 to UN Regulation No. 154)
Fuel consumption (l/100 km or m3/100 km or Low Medium High Extra High Combined
kg/100 km) (1) or fuel efficiency (km/l or km/kg)
(1) (as applicable)
CO2 Emission (g/km) Test Low Medium High Extra High Combined
MCO2,p,5/MCO2,c,5 1
average
Final MCO2,p,L/MCO2,c,L
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2.5.1.2.4. Fuel consumption (provide values for each reference fuel tested, for the phases:
the measured values for the combined see points 1.2.3.8 and 1.2.3.9 of Annex
B6 to UN Regulation No. 154)
Fuel consumption (l/100 km or m3/100 km or Low Medium High Extra High Combined
kg/100 km) (1) or fuel efficiency (km/l or km/kg) (1) (as
applicable)
CO2 Emission (g/km) Test Low Medium High Extra High Combined
MCO2,p,5/MCO2,c,5 1
average
Final MCO2,p,L/MCO2,c,L
2.5.1.3.4. Fuel consumption (provide values for each reference fuel tested, for the phases:
the measured values for the combined see paragraphs 1.2.3.8. and 1.2.3.9. of
Annex B6 to UN Regulation No. 154)
Fuel consumption (l/100 km or m3/100 km or Low Medium High Extra High Combined
kg/100 km) (1) or fuel efficiency (km/l or km/kg) (1) (as
applicable)
2.5.1.4. For vehicles powered by an internal combustion engine which are equipped
with periodically regenerating systems as defined in paragraph 3.8.1. of UN
Regulation No. 154, the test results shall be adjusted by the Ki factor as
specified in Appendix 1 to Annex B6 of UN Regulation No. 154.
2.5.1.4.1. Information about regeneration strategy for CO 2 emissions and fuel
consumption
D — number of operating cycles between 2 cycles where regenerative phases
occur: …
d — number of operating cycles required for regeneration: …
Applicable Type 1 cycle (Annex B4 to UN Regulation No. 154) (14): …
Combined
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Annex A2
Test
1
EAC(Wh)
2
Calculated 1
EC
2
average
Declared value — — — — —
2.5.2.1.1.3. Total time out of tolerance for the conduct of the cycle: … sec
2.5.2.1.2. Vehicle Low (if applicable)
2.5.2.1.2.1. Cycle Energy Demand: … J
2.5.2.1.2.2. Road load coefficients
2.5.2.1.2.2.1. f0, N: …
2.5.2.1.2.2.2. f1, N/(km/h): …
2.5.2.1.2.2.3. f2, N/(km/h) (2): …
Test
1
EAC(Wh)
2
10 Delete where not applicable (there are cases where nothing needs to be deleted when more than one
entry is applicable)
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Annex A2
Calculated EC 1
average
Declared value —
Calculated EC 1
average
Declared value — — — — —
2.5.2.1.2.3. Total time out of tolerance for the conduct of the cycle: … sec
2.5.2.2. Pure Electric Range
2.5.2.2.1. Vehicle High
Measured Pure 1
Electric Range
2
average
Declared value — — — — —
Measured Pure 1
Electric Range
2
average
Declared value — — — — —
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Annex A2
average
Declared value —
2.5.3. Externally chargeable (OVC) Hybrid Electric Vehicle and Fuel Cell Hybrid Vehicle (as
applicable):
2.5.3.1. CO2 mass emission charge sustaining (only applicable for OVC-HEVs)
2.5.3.1.1. Vehicle High
2.5.3.1.1.1. Cycle Energy Demand: … J
2.5.3.1.1.2. Road load coefficients
2.5.3.1.1.2.1. f0, N: …
2.5.3.1.1.2.2. f1, N/(km/h): …
2.5.3.1.1.2.3. f2, N/(km/h) (2): …
MCO2,p,5/MCO2,c,5 1
Average
Final MCO2,p,H/MCO2,c,H
CO2 Emission (g/km) Test Low Medium High Extra High Combined
MCO2,p,5/MCO2,c,5 1
Average
Final MCO2,p,L/MCO2,c,L
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Annex A2
CO2 Emission (g/km) Test Low Medium High Extra High Combined
MCO2,p,5/MCO2,c,5 1
Average
MCO2,p,M/MCO2,c,M
2.5.3.2. CO2 mass emission charge depleting (only applicable for OVC-HEVs)
Vehicle High
MCO2,CD 1
Average
Final MCO2,CD,H
MCO2,CD 1
Average
Final MCO2,CD,L
MCO2,CD 1
Average
Final MCO2,CD,M
2.5.3.3. CO2 mass emission (weighted, combined)11 (only applicable for OVC-HEVs):
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Annex A2
Vehicle High
Fuel consumption (l/100 km or m3/100 km Low Medium High Extra High Combined
or kg/100 km) (1) or fuel efficiency (km/l or
km/kg) (1) (as applicable)
Fuel consumption (l/100 km or m3/100 km Low Medium High Extra High Combined
or kg/100 km) (1) or fuel efficiency (km/l or
km/kg) (1) (as applicable)
Fuel consumption (l/100 km or m3/100 km Low Medium High Extra High Combined
or kg/100 km) (1) or fuel efficiency (km/l or
km/kg) (1) (as applicable)
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Annex A2
AER values 1
Average
EAER
values
RCDA values
RCDC values 1
Average
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Annex A2
EAC(Wh)
ECAC,CD values 1
Average
ECAC,weighted values 1
Average
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Annex A2
(5)
Reserved
(5a)
Reserved
(6)
Reserved
(8)
Where applicable.
(9)
Round to 2 decimal places
(10)
Round to 4 decimal places
(11)
Not applicable
(12)
Mean value calculated by adding mean values (M.Ki) calculated for
THC and NOx.
(13)
Round to 1 decimal place more than limit value.
(14)
Indicate the applicable procedure.
(22)
Applicable Type 1 cycle: Annex B1 of UN Regulation No. 154
(23)
If modelling is applied instead of the type 1 test-cycle, this value shall
be the one provided by the modelling methodology.
(a)
Delete where not applicable (there are cases where nothing needs to be
deleted when more than one entry is applicable)
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Annex A3
Annex A3
a a/2
E11 a/3
154R – 002439 – 02
a/3
Section 3 of Approval
number
Number of Regulation
Series of amendments
(Regulation No. 154)
No.
a = 8 mm (minimum)
The following graphic is a practical example of how the marking should be composed.
83 R – 089876 – ZA
E2 154 R – 002439 – 1A
The preceding approval mark affixed to a vehicle in conformity with paragraph 5. of
this Regulation shows that the vehicle type concerned has been approved in France (E 2),
pursuant to:
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Annex A3
(a) UN Regulation No. 83 under section 3 of approval number 9876. This mark
indicates that the approval was given in accordance with the requirements of
this Regulation with the 08 series of amendments incorporated. Furthermore,
the accompanying code (ZA) denotes that the vehicle is approved under the
ZA character.
(b) This Regulation under section 3 of approval number 2439. This mark indicates
that the approval was given in accordance with the requirements of this
Regulation in its original version. Furthermore, the accompanying code (1A)
denotes that the vehicle is approved to Level 1A (Europe).
Table A3/1
Characters with reference to approval level
1A European Union
1B Japan
02 Harmonized
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Annexes Part B
Annexes Part B
The annexes in Annexes Part B describe the procedures for determining the
levels of emissions of gaseous compounds, particulate matter, particle number
(if PN measurement is required), CO2 emissions, fuel consumption, electric
energy consumption and electric range from light-duty vehicles.
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Annex B1
Annex B1
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Annex B1
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Annex B1
The high speed phase starts at second 1022 (tstart_high2, tstart_high3) and ends at
second 1477 (tend_high2, tend_high3, duration 455 s)
3.5. WLTC city cycles
For Level 1A;
OVC-HEVs and PEVs shall be tested using the appropriate Class 3a and
Class 3b WLTC and WLTC city cycles (see Annex B8).
The WLTC city cycle consists of the low and medium speed phases only.
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Figure A1/2a
WLTC, Class 1 cycle, phase Medium1
Figure A1/2b
WLTC, Class 1 cycle, phase Low12
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Annex B1
Table A1/1
WLTC, Class 1 cycle, phase Low11 (Second 589 is the end of phase Low11 and the start of phase
Medium1)
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
165
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Annex B1
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
166
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Annex B1
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
167
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
580 0.0
581 0.0
582 0.0
583 0.0
584 0.0
585 0.0
586 0.0
587 0.0
588 0.0
589 0.0
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Annex B1
Table A1/2a
WLTC, Class 1 cycle, phase Medium1 (The start of this phase is at second 589)
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
170
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
974 18.8
975 17.7
976 16.4
977 14.9
978 13.2
979 11.3
980 9.4
981 7.5
982 5.6
983 3.7
984 1.9
985 1.0
986 0.0
987 0.0
988 0.0
989 0.0
990 0.0
991 0.0
992 0.0
993 0.0
994 0.0
995 0.0
996 0.0
997 0.0
998 0.0
999 0.0
1000 0.0
1001 0.0
1002 0.0
1003 0.0
1004 0.0
1005 0.0
1006 0.0
1007 0.0
1008 0.0
1009 0.0
1010 0.0
1011 0.0
1012 0.0
1013 0.0
1014 0.0
1015 0.0
1016 0.0
1017 0.0
1018 0.0
1019 0.0
1020 0.0
1021 0.0
1022 0.0
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Annex B1
Table A1/2b
WLTC, Class 1 cycle, phase Low12 (Second 1022 is the end of phase Medium 1 and the start of phase
Low12)
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
172
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
173
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
174
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Annex B1
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
1603 0.0
1604 0.0
1605 0.0
1606 0.0
1607 0.0
1608 0.0
1609 0.0
1610 0.0
1611 0.0
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Annex B1
Figure A1/4
WLTC, Class 2 cycle, phase Medium2
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Annex B1
Figure A1/5
WLTC, Class 2 cycle, phase High2
Figure A1/6
This figure is only applicable for Level 1A
WLTC, Class 2 cycle, phase Extra High2
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Annex B1
Table A1/3
WLTC, Class 2 cycle, phase Low2 (Second 589 is the end of phase Low1 and the start of phase
Medium1)
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
178
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
179
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Annex B1
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
180
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
580 0.0
581 0.0
582 0.0
583 0.0
584 0.0
585 0.0
586 0.0
587 0.0
588 0.0
589 0.0
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Annex B1
Table A1/4
WLTC, Class 2 cycle, phase Medium2 (The start of this phase is at second 589)
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
183
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Annex B1
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
974 33.0
975 30.6
976 27.9
977 25.1
978 22.0
979 18.8
980 15.5
981 12.3
982 8.8
983 6.0
984 3.6
985 1.6
986 0.0
987 0.0
988 0.0
989 0.0
990 0.0
991 0.0
992 0.0
993 0.0
994 0.0
995 0.0
996 0.0
997 0.0
998 0.0
999 0.0
1000 0.0
1001 0.0
1002 0.0
1003 0.0
1004 0.0
1005 0.0
1006 0.0
1007 0.0
1008 0.0
1009 0.0
1010 0.0
1011 0.0
1012 0.0
1013 0.0
1014 0.0
1015 0.0
1016 0.0
1017 0.0
1018 0.0
1019 0.0
1020 0.0
1021 0.0
1022 0.0
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Annex B1
Table A1/5
WLTC, Class 2 cycle, phase High2 (Second 1022 is the end of phase Medium2 and the start of phase High2)
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
185
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
186
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Annex B1
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
187
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Annex B1
Table A1/6
This table is only applicable for Level 1A;
WLTC, Class 2 cycle, phase Extra High2 (Second 1477 is the end of phase High2 and the start of
Extra High2)
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
188
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Annex B1
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
189
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Annex B1
Figure A1/8
WLTC, Class 3a cycle, phase Medium3a
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Figure A1/9
WLTC, Class 3b cycle, phase Medium3b
Figure A1/10
WLTC, Class 3a cycle, phase High3a
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Annex B1
Figure A1/11
WLTC, Class 3b cycle, phase High3b
Figure A1/12
This figure is only applicable for Level 1A;
WLTC, Class 3 cycle, phase Extra High3
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Annex B1
Table A1/7
WLTC, Class 3 cycle, phase Low3 (Second 589 is the end of phase Low3 and the start of phase
Medium3)
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
193
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Annex B1
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
194
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Annex B1
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
195
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Annex B1
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
580 0.0
581 0.0
582 0.0
583 0.0
584 0.0
585 0.0
586 0.0
587 0.0
588 0.0
589 0.0
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Annex B1
Table A1/8
WLTC, Class 3a cycle, phase Medium3a (Second 589 is the end of phase Low3 and the start of phase
Medium3a)
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
197
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
198
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
974 31.7
975 27.0
976 24.7
977 19.3
978 16.0
979 13.2
980 10.7
981 8.8
982 7.2
983 5.5
984 3.2
985 1.1
986 0.0
987 0.0
988 0.0
989 0.0
990 0.0
991 0.0
992 0.0
993 0.0
994 0.0
995 0.0
996 0.0
997 0.0
998 0.0
999 0.0
1000 0.0
1001 0.0
1002 0.0
1003 0.0
1004 0.0
1005 0.0
1006 0.0
1007 0.0
1008 0.0
1009 0.0
1010 0.0
1011 0.0
1012 0.0
1013 0.0
1014 0.0
1015 0.0
1016 0.0
1017 0.0
1018 0.0
1019 0.0
1020 0.0
1021 0.0
1022 0.0
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Annex B1
Table A1/9
WLTC, Class 3b cycle, phase Medium3b (Second 589 is the end of phase Low3 and the start of phase
Medium3b)
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
201
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
974 35.3
975 30.0
976 24.7
977 19.3
978 16.0
979 13.2
980 10.7
981 8.8
982 7.2
983 5.5
984 3.2
985 1.1
986 0.0
987 0.0
988 0.0
989 0.0
990 0.0
991 0.0
992 0.0
993 0.0
994 0.0
995 0.0
996 0.0
997 0.0
998 0.0
999 0.0
1000 0.0
1001 0.0
1002 0.0
1003 0.0
1004 0.0
1005 0.0
1006 0.0
1007 0.0
1008 0.0
1009 0.0
1010 0.0
1011 0.0
1012 0.0
1013 0.0
1014 0.0
1015 0.0
1016 0.0
1017 0.0
1018 0.0
1019 0.0
1020 0.0
1021 0.0
1022 0.0
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Annex B1
Table A1/10
WLTC, Class 3a cycle, phase High3a (Second 1022 is the start of this phase)
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
203
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
204
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
205
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Table A1/11
WLTC, Class 3b cycle, phase High3b (Second 1022 is the start of this phase)
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
206
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
207
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
208
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Table A1/12
This table is only applicable for Level 1A;
WLTC, Class 3 cycle, phase Extra High3 (Second 1477 is the start of this phase)
Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
209
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Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h Time in s Speed in km/h
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Annex B1
7. Cycle identification
In order to confirm if the correct cycle version was chosen or if the correct
cycle was implemented into the test bench operation system, checksums of the
vehicle speed values for cycle phases and the whole cycle are listed in Table
A1/13.
Table A1/13
Checksums for the Extra High phase in this table are only applicable for Level 1A;
1Hz checksums
Low 11988.4
Medium 17162.8
Class 1
Low 11988.4
Total 41139.6
Low 11162.2
Medium 17054.3
Class 2 High 24450.6
Extra High 28869.8
Total 81536.9
Low 11140.3
Medium 16995.7
Class 3a High 25646.0
Extra High 29714.9
Total 83496.9
Low 11140.3
Medium 17121.2
Class 3b High 25782.2
Extra High 29714.9
Total 83758.6
8. Cycle modification
This paragraph shall not apply to OVC-HEVs, NOVC-HEVs and NOVC-
FCHVs.
8.1. General remarks
Driveability problems may occur for vehicles with power to mass ratios close
to the borderlines between Class 1 and Class 2, Class 2 and Class 3 vehicles,
or very low powered vehicles in Class 1.
Since these problems are related mainly to cycle phases with a combination of
high vehicle speed and high accelerations rather than to the maximum speed of
the cycle, the downscaling procedure shall be applied to improve driveability.
8.2. This paragraph describes the method to modify the cycle profile using the
downscaling procedure. The modified vehicle speed values calculated
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Annex B1
60
50
vehicle speed in km/h
40
30
10 v_downscaled
0
590 650 710 770 830 890 950 1010
time in s
For the Class 1 cycle, the downscaling period is the time period between
second 651 and second 906. Within this time period, the acceleration for the
original cycle shall be calculated using the following equation:
vi+1 −vi
a origi =
3.6
where:
vi is the vehicle speed, km/h;
i is the time between second 651 and second 906.
The downscaling shall be applied first in the time period between second 651
and second 848. The downscaled speed trace shall be subsequently calculated
using the following equation:
vdsci+1 = vdsci + a origi × (1 − fdsc ) × 3.6
with i = 651 to 847.
For i = 651, vdsci = vorigi .
In order to meet the original vehicle speed at second 907, a correction factor
for the deceleration shall be calculated using the following equation:
vdsc_848 − 36.7
fcorr_dec =
vorig_848− − 36.7
where 36.7 km/h is the original vehicle speed at second 907.
The downscaled vehicle speed between second 849 and second 906 shall be
subsequently calculated using the following equation:
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120
100
vehicle speed in km/h
80
60
v_downscaled
20
0
1440 1500 1560 1620 1680 1740 1800
time in s
For the Class 2 cycle, the downscaling period is the time period between
second 1520 and second 1742. Within this time period, the acceleration for the
original cycle shall be calculated using the following equation:
vi+1 −vi
a origi =
3.6
where:
vi is the vehicle speed, km/h;
i is the time between second 1520 and second 1742.
The downscaling shall be applied first to the time period between second 1520
and second 1725. Second 1725 is the time when the maximum speed of the
extra high speed phase is reached. The downscaled speed trace shall be
subsequently calculated using the following equation:
vdsci+1 = vdsci + a origi × (1 − fdsc ) × 3.6
for i = 1520 to 1724.
For i = 1520, vdsci = vorigi .
In order to meet the original vehicle speed at second 1743, a correction factor
for the deceleration shall be calculated using the following equation:
vdsc_1725 − 90.4
fcorr_dec =
vorig_1725 − 90.4
90.4 km/h is the original vehicle speed at second 1743.
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The downscaled vehicle speed between second 1726 and second 1742 shall be
calculated using the following equation:
vdsci = vdsci−1 + a origi−1 × fcorr_dec × 3.6
for i = 1726 to 1742.
8.2.3. Downscaling procedure for Class 3 cycles
This paragraph is only applicable for Level 1A;
Figure A1/16 shows an example for a downscaled extra high speed phase of
the Class 3 WLTC.
Figure A1/16
Downscaled extra high speed phase of the Class 3 WLTC
140
120
100
vehicle speed in km/h
80
60
WLTC class 3, phase Extra High3
40 v_downscaled
20
0
1440 1500 1560 1620 1680 1740 1800
time in s
For the Class 3 cycle, the downscaling period is the time period between
second 1533 and second 1762. Within this time period, the acceleration for the
original cycle shall be calculated using the following equation:
vi+1 − vi
a origi =
3.6
where:
vi is the vehicle speed, km/h;
i is the time between second 1533 and second 1762.
The downscaling shall be applied first in the time period between second 1533
and second 1724. Second 1724 is the time when the maximum speed of the
extra high speed phase is reached. The downscaled speed trace shall be
subsequently calculated using the following equation:
vdsci+1 = vdsci + a origi × (1 − fdsc ) × 3.6
For i = 1533 to 1723.
For i = 1533, vdsci = vorigi .
In order to meet the original vehicle speed at second 1763, a correction factor
for the deceleration shall be calculated using the following equation:
vdsc_1724 − 82.6
fcorr_dec =
vorig_1724 − 82.6
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The downscaling factor, fdsc , shall be calculated using the following equations:
if rmax < r0 , then fdsc = 0
and no downscaling shall be applied.
If rmax ≥ r0 , then fdsc = a1 × rmax + b1 .
The calculation parameter/coefficients, r0 , a1 and b1 , are as follows:
Class 1 r0 = 0.978, a1 = 0.680, b1 = −0.665
Class 2 r0 = 0.866, a1 = 0.606, b1 = −0.525.
Class 3 r0 = 0.867, a1 = 0.588 b1 = −0.510.
The resulting fdsc shall be rounded according to paragraph 6.1.8. of this
Regulation to 3 places of decimal and shall be applied only if it exceeds 0.010.
The following data shall be recorded:
(a) fdsc;
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(b) vmax;
(c) dcycle (distance driven), m.
The distance shall be calculated using the following equation:
(vi +vi−1 )
dcycle = ∑( × (t i − t i−1 )), for
2×3.6
i = tstart + 1 to tend
tstart is the time at which the applicable test cycle starts (see paragraph 3 of this
annex), s;
tend is the time at which the applicable test cycle ends (see paragraph 3 of this
annex), s.
8.4. Additional requirements (as applicable)
For different vehicle configurations in terms of test mass and driving resistance
coefficients, downscaling shall be applied individually.
If, after application of downscaling, the vehicle’s maximum speed is lower
than the maximum speed of the cycle, the process described in paragraph 9. of
this annex shall be applied with the applicable cycle.
If the vehicle cannot follow the speed trace of the applicable cycle within the
tolerance at speeds lower than its maximum speed, it shall be driven with the
accelerator control fully activated during these periods. During such periods of
operation, speed trace violations shall be permitted.
9. Cycle modifications for vehicles with a maximum speed lower than the
maximum speed of the cycle specified in the previous paragraphs of this annex
9.1. General remarks
This paragraph applies to vehicles that are technically able to follow the speed
trace of the applicable cycle specified in paragraph 1. of this annex (base cycle)
at speeds lower than its maximum speed, but whose maximum speed is limited
to a value lower than the maximum speed of the base cycle for other reasons.
For the purposes of this paragraph, the applicable cycle specified in
paragraph 1. shall be referred to as the "base cycle" and is used to determine
the capped speed cycle.
In the cases where downscaling according to paragraph 8.2. of this annex is
applied, the downscaled cycle shall be used as the base cycle.
The maximum speed of the base cycle shall be referred to as v max,cycle.
The maximum speed of the vehicle shall be referred to as its capped speed vcap.
If vcap is applied to a Class 3b vehicle, the Class 3b cycle as defined in
paragraph 3.3.2. of this annex shall be used as the base cycle. This shall apply
even if vcap is lower than 120 km/h.
In the cases where vcap is applied, the base cycle shall be modified as described
in paragraph 9.2. of this annex in order to achieve the same cycle distance for
the capped speed cycle as for the base cycle.
9.2. Calculation steps
9.2.1. Determination of the distance difference per cycle phase
An interim capped speed cycle shall be derived by replacing all vehicle speed
samples vi where vi > vcap by vcap.
9.2.1.1. If vcap < vmax,medium, the distance of the medium speed phases of the base cycle
dbase,medium and the interim capped speed cycle dcap,medium shall be calculated
using the following equation for both cycles:
(vi +vi−1 )
dmedium = ∑( × (t i − t i−1 )), for i = 590 to 1022
2×3.6
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where:
vmax,medium is the maximum vehicle speed of the medium speed phase as listed
in Table A1/2 for the Class 1 cycle, in Table A1/4 for the Class 2 cycle, in
Table A1/8 for the Class 3a cycle and in Table A1/9 for the Class 3b cycle.
9.2.1.2. If vcap < vmax,high, the distances of the high speed phases of the base cycle dbase,high
and the interim capped speed cycle dcap,high shall be calculated using the
following equation for both cycles:
(vi +vi−1 )
dhigh = ∑( × (t i − t i−1 )), for i = 1023 to 1477
2×3.6
vmax,high is the maximum vehicle speed of the high speed phase as listed in Table
A1/5 for the Class 2 cycle, in Table A1/10 for the Class 3a cycle and in Table
A1/11 for the Class 3b cycle.
9.2.1.3. This paragraph is only applicable for Level 1A;
The distances of the extra high speed phase of the base cycle dbase,exhigh and the
interim capped speed cycle dcap,exhigh shall be calculated applying the following
equation to the extra high speed phase of both cycles:
(vi +vi−1 )
dexhigh = ∑( × (t i − t i−1 )), for i = 1478 to 1800
2×3.6
9.2.2. Determination of the time periods to be added to the interim capped speed cycle
in order to compensate for distance differences
In order to compensate for a difference in distance between the base cycle and
the interim capped speed cycle, corresponding time periods with vi = vcap shall
be added to the interim capped speed cycle as described in paragraphs 9.2.2.1.
to 9.2.2.3. inclusive of this annex.
9.2.2.1. Additional time period for the medium speed phase
If vcap < vmax,medium, the additional time period to be added to the medium speed
phase of the interim capped speed cycle shall be calculated using the following
equation:
(dbase,medium −dcap,medium )
Δtmedium = × 3.6
Vcap
The number of time samples nadd,medium with vi = vcap to be added to the medium
speed phase of the interim capped speed cycle equals Δtmedium, rounded
according to paragraph 6.1.8. of this Regulation to the nearest integer.
9.2.2.2. Additional time period for the high speed phase
If vcap < vmax,high, the additional time period to be added to the high speed phases
of the interim capped speed cycle shall be calculated using the following
equation:
(dbase,high −dcap,high )
Δthigh = × 3.6
Vcap
The number of time samples nadd,high with vi = vcap to be added to the high speed
phase of the interim capped speed cycle equals Δthigh, rounded according to
paragraph 6.1.8. of this Regulation to the nearest integer.
9.2.2.3. This paragraph is only applicable for Level 1A;
The additional time period to be added to the extra high speed phase of the
interim capped speed cycle shall be calculated using the following equation:
(dbase,exhigh −dcap,exhigh )
Δtexhigh = × 3.6
Vcap
The number of time samples nadd,exhigh with vi = vcap to be added to the extra
high speed phase of the interim capped speed cycle equals Δtexhigh, rounded
according to paragraph 6.1.8. of this Regulation to the nearest integer.
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The remaining part of the high speed phase of the interim capped speed cycle,
which is identical with the same part of the base cycle, shall then be added, so
that the time of the last sample is (1477 + n add,high).
In a next step, the first part of the extra high speed phase (if applicable) of the
interim capped speed cycle up to the last sample in the extra high speed phase
where v = vcap shall be added. The time of this sample in the interim capped
speed is referred to as texhigh, so that the time of this sample in the final capped
speed cycle is (texhigh + nadd,high).
Then nadd,exhigh samples with vi = vcap shall be added, so that the time of the last
sample is (texhigh + nadd,high + nadd,exhigh).
The remaining part of the extra high speed phase (if applicable) of the interim
capped speed cycle, which is identical with the same part of the base cycle,
shall then be added, so that the time of the last sample is (1800 + nadd,high+
nadd,exhigh).
The length of the final capped speed cycle is equivalent to the length of the
base cycle except for differences caused by the rounding process according to
paragraph 6.1.8. of this Regulation for nadd,high and nadd,exhigh.
9.2.3.2.3. This paragraph is only applicable for Level 1A;
vmax, high ≤ vcap < vmax, exhigh
The first part of the final capped speed cycle consists of the vehicle speed trace
of the interim capped speed cycle up to the last sample in the extra high speed
phase where v = vcap. The time of this sample is referred to as texhigh.
Then, nadd,exhigh samples with vi = vcap shall be added, so that the time of the last
sample is (texhigh + nadd,exhigh).
The remaining part of the extra high speed phase of the interim capped speed
cycle, which is identical with the same part of the base cycle, shall then be
added, so that the time of the last sample is (1800 + n add,exhigh).
The length of the final capped speed cycle is equivalent to the length of the
base cycle except for differences caused by the rounding process according to
paragraph 6.1.8. of this Regulation for nadd,exhigh.
10. Allocation of cycles to vehicles
10.1. A vehicle of a certain class shall be tested on the cycle of the same class, i.e.
Class 1 vehicles on the Class 1 cycle, Class 2 vehicles on the Class 2 cycle,
Class 3a vehicles on the Class 3a cycle, and Class 3b vehicles on the Class 3b
cycle. However, at the request of the manufacturer and with approval of the
responsible authority, a vehicle may be tested on a numerically higher cycle
class, e.g. a Class 2 vehicle may be tested on a Class 3 cycle. In this case the
differences between Classes 3a and 3b shall be respected and the cycle may be
downscaled according to paragraphs 8. to 8.4. inclusive of this annex.
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(g) nmax
nmax1 = n95_high, the maximum engine speed where 95 per cent of rated
power is reached, min – 1;
If n95_high cannot be determined because the engine speed is limited to a
lower value nlim for all gears and the corresponding full load power is
higher than 95 per cent of rated power, n95_high shall be set to nlim.
nmax2 = (n/v)( ngvmax) × vmax,cycle
nmax3 = (n/v)( ngvmax) × vmax,vehicle
where:
vmax,cycle is the maximum speed of the vehicle speed trace
according to Annex B1, km/h;
vmax,vehicle is the maximum speed of the vehicle according to
paragraph 2.(i) of this annex, km/h;
(n/v)(ngvmax) is the ratio obtained by dividing engine speed n by the
vehicle speed v for the gear ngvmax, min-1/(km/h );
ngvmax is defined in paragraph 2.(i) of this annex;
nmax is the maximum of nmax1, nmax2 and nmax3, min-1.
(h) Pwot(n), the full load power curve over the engine speed range
The power curve shall consist of a sufficient number of data sets (n,
Pwot) so that the calculation of interim points between consecutive data
sets can be performed by linear interpolation. Deviation of the linear
interpolation from the full load power curve according to UN
Regulation No. 85 shall not exceed 2 per cent. The first data set shall be
at nmin_drive_set (see (k)(3) below) or lower. The last data set shall be at
nmax or higher engine speed. Data sets need not be spaced equally but
all data sets shall be reported.
The data sets and the values Prated and nrated shall be taken from the power
curve as declared by the manufacturer.
The full load power at engine speeds not covered by UN Regulation
No. 85 shall be determined according to the method described in UN
Regulation No. 85;
(i) Determination of ngvmax and vmax
ngvmax, the gear in which the maximum vehicle speed is reached and
shall be determined as follows:
If vmax(ng) ≥ vmax(ng-1) and vmax(ng-1) ≥ vmax(ng-2), then:
ngvmax = ng and vmax = vmax(ng).
If vmax(ng) < vmax(ng-1) and vmax(ng-1) ≥ vmax(ng-2), then:
ngvmax = ng-1 and vmax = vmax(ng-1),
otherwise, ngvmax = ng -2 and vmax = vmax(ng-2)
where:
vmax(ng) is the vehicle speed at which the required road load power
equals the available power Pwot in gear ng (see
Figure A2/1a).
vmax(ng-1) is the vehicle speed at which the required road load power
equals the available power Pwot in the next lower gear
(gear ng-1). See Figure A2/1b.
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vmax(ng-2) is the vehicle speed at which the required road load power
equals the available power Pwot in the gear ng-2.
Vehicle speed values rounded according to paragraph 6.1.8. of this
Regulation to one place of decimal shall be used for the determination
of vmax and ngvmax.
The required road load power, kW, shall be calculated using the
following equation:
(f0 × v) + (f1 × v 2 ) + (f2 × v³)
Prequired =
3600
where:
v is the vehicle speed specified above, km/h.
The available power at vehicle speed vmax in gear ng, gear ng - 1 or gear
ng-2 shall be determined from the full load power curve, P wot(n), by
using the following equations:
nng = (n/v)ng × vmax(ng);
nng-1 = (n/v)ng-1 × vmax(ng-1);
nng-2 = (n/v)ng-2 × vmax(ng-2),
and by reducing the power values of the full load power curve by
10 per cent.
The method described above shall be extended to even lower gears, i.e.
ng- 3, ng-4, etc. if necessary.
If, for the purpose of limiting maximum vehicle speed, the maximum
engine speed is limited to nlim which is lower than the engine speed
corresponding to the intersection of the road load power curve and the
available power curve, then:
ngvmax = ng and vmax = nlim / (n/v)(ng).
Figure A2/1a
An example where ngvmax is the highest gear
100
ngvmax = 6
90
80
70
60
P in kW
50
40
30
Pres vmax(gear 6)
0.9*Pwot, gear 1
20 0.9*Pwot, gear 2
0.9*Pwot, gear 3 vmax(gear 5)
0.9*Pwot, gear 4
10
0.9*Pwot, gear 5
0.9*Pwot, gear 6
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210
vehicle speed in km/h
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Figure A2/1b
An example where ngvmax is the 2nd highest gear
100
ngvmax = 5
90
80
70
60
Pwot in kW
50
vmax(gear 5)
40
vmax(gear 6)
30
Pres
0.9*Pwot, gear 1
20 0.9*Pwot, gear 2
0.9*Pwot, gear 3
0.9*Pwot, gear 4
10
0.9*Pwot, gear 5
0.9*Pwot, gear 6
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210
vehicle speed in km/h
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j = tstart to tend – 1,
tstart is the time at which the applicable test cycle starts (see
paragraph 3 of Annex B1 of this Regulation), s;
tend is the time at which the applicable test cycle ends (see
paragraph 3 of Annex B1 of this Regulation), s;
The acceleration value at second tend (second 1611 for class 1 cycle and
second 1800 for class 2 and 3 cycles) may be set to 0 in order to avoid empty
cells.
kr is a factor taking the inertial resistances of the drivetrain during
acceleration into account and is set to 1.03.
3.2. Determination of engine speeds
For any vj < 1.0 km/h, it shall be assumed that the vehicle is standing still
and the engine speed shall be set to nidle .The gear lever shall be placed in
neutral with the clutch engaged except 1 second before beginning an
acceleration from standstill where first gear shall be selected with the clutch
disengaged.
For each vj ≥ 1.0 km/h of the cycle trace and each gear i, i = 1 to ng the
engine speed, ni,j , shall be calculated using the following equation:
ni,j = (n/v)i × vj
The calculation shall be performed with floating point numbers; the results
shall not be rounded.
3.3. Selection of possible gears with respect to engine speed
The following gears may be selected for driving the speed trace at vj:
(a) All gears i < ngvmax where nmin_drive ≤ ni,j ≤ nmax1;
(b) All gears i ≥ ngvmax where nmin_drive ≤ ni,j ≤ nmax2;
(c) Gear 1, if n1,j < nmin_drive.
If aj < 0 and ni,j ≤ nidle, ni,j shall be set to nidle and the clutch shall be disengaged.
If aj ≥ 0 and ni,j < max(1.15 × nidle ; min. engine speed of the Pwot(n) curve), ni,j
shall be set to the maximum of (1.15 × n idle) or the min. engine speed of the
Pwot(n) curve, and the clutch shall be set to “undefined”.
“Undefined” covers any status of the clutch between disengaged and engaged,
depending on the individual engine and transmission design. In such a case,
the real engine speed may deviate from the calculated engine speed.
With regard to the definition of nmin_drive in paragraph 2 (k) the requirements
(a) to (c) specified above can be expressed as follows for deceleration phases:
During a deceleration phase, gears with ngear > 2 shall be used as long as the
engine speed does not drop below nmin_drive.
Gear 2 shall be used during a deceleration phase within a short trip of the cycle
(not at the end of a short trip) as long as the engine speed does not drop below
(0.9 × nidle).
If the engine speed drops below nidle, the clutch shall be disengaged.
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If the deceleration phase is the last part of a short trip shortly before a stop
phase, the second gear shall be used as long as the engine speed does not drop
below nidle. This requirement shall be applied to the whole deceleration phase
ending at standstill.
A deceleration phase is a time period of more than 2 seconds with a vehicle
speed ≥ 1.0 km/h and with strictly monotonic decrease of vehicle speed (see
paragraph 4. of this annex).
3.4. Calculation of available power
For each engine speed value nk of the full load power curve as specified in
paragraph 2 (h) of this annex the available power, Pavailable_k, shall be calculated
using the following equation:
where:
Pwot is the power available at nk at full load condition from the full load
power curve;
SM is a safety margin accounting for the difference between the
stationary full load condition power curve and the power available
during transition conditions. SM shall be set to 10 per cent;
ASM is an additional power safety margin which may be applied at the
request of the manufacturer.
When requested, the manufacturer shall provide the ASM values (in per cent
reduction of the wot power) together with data sets for Pwot(n) as shown by the
example in Table A2/1. Linear interpolation shall be used between consecutive
data points. ASM is limited to 50 per cent.
The application of an ASM requires the approval of the responsible authority.
Table A2/1
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For each possible gear i and each vehicle speed value of the cycle trace vj (j as
specified in paragraph 3.1 of this annex) and each engine speed value n i,j ≥ nmin
of the full load power curve the available power shall be calculated from
adjacent nk, Pavailable_k values of the full load power curve by linear
interpolation.
3.5. Determination of possible gears to be used
The possible gears to be used shall be determined by the following conditions:
(a) The conditions of paragraph 3.3. of this annex are fulfilled, and
(b) For ngear > 2, if Pavailable_i,j ≥ Prequired,j .
The initial gear to be used for each second j of the cycle trace is the highest
final possible gear, imax. When starting from standstill, only the first gear shall
be used.
The lowest final possible gear is imin.
4. Additional requirements for corrections and/or modifications of gear use
The initial gear selection shall be checked and modified in order to avoid too
frequent gearshifts and to ensure driveability and practicality.
An acceleration phase is a time period of more than 2 seconds with a vehicle
speed ≥ 1.0 km/h and with strictly monotonic increase of vehicle speed. A
deceleration phase is a time period of more than 2 seconds with a vehicle speed
≥ 1.0 km/h and with strictly monotonic decrease of vehicle speed. A constant
speed phase is a time period of more than 2 seconds with a constant vehicle
speed ≥ 1.0 km/h.
The end of an acceleration/deceleration phase is determined by the last time
sample in which the vehicle speed is higher/lower than the vehicle speed of the
previous time sample. In this context the end of a deceleration phase could be
the beginning of an acceleration phase. In this case the requirements for
acceleration phases overrule the requirements for deceleration phases.
Corrections and/or modifications shall be made according to the following
requirements:
The modification check described in paragraph 4.(a) of this annex shall be
applied to the complete cycle trace twice prior to the application of
paragraphs 4.(b) to 4.(f) of this annex.
(a) If a one step higher gear (n+1) is required for only 1 second and the
gears before and after are the same (n) or one of them is one step lower
(n – 1), gear (n + 1) shall be corrected to gear n.
Examples:
Gear sequence i - 1, i, i - 1 shall be replaced by:
i - 1, i - 1, i - 1;
Gear sequence i - 1, i, i - 2 shall be replaced by:
i - 1, i - 1, i - 2;
Gear sequence i - 2, i, i - 1 shall be replaced by:
i - 2, i - 1, i - 1.
If, during acceleration or constant speed phases or transitions from
constant speed to acceleration or acceleration to constant speed phases
where these phases only contain upshifts, a gear is used for only one
second, the gear in the following second shall be corrected to the gear
before, so that a gear is used for at least 2 seconds.
Examples:
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Table A2/2
Table A2/3
Table A2/4
Table A2/5
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Table A2/6
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after the 2 second period. The clutch shall be disengaged for the 1st
second.
Example: A gear sequence 5, 4, 4, 2 shall be replaced by 5, 0, 2, 2.
This requirement shall only be applied if the gear that follows after the
2 second period is > 0.
If several gear periods with durations of 1 or 2 seconds follow one
another, corrections shall be performed as follows:
A gear sequence i, i, i, i - 1, i - 1, i - 2 or i, i, i, i - 1, i - 2, i - 2 shall be
changed to i, i, i, 0, i - 2, i - 2.
A gear sequence such as i, i, i, i - 1, i - 2, i - 3 or i, i, i, i - 2, i - 2, i - 3
or other possible combinations shall be changed to i, i, i, 0, i - 3, i - 3.
This change shall also be applied to gear sequences where the
acceleration is ≥ 0 for the first 2 seconds and < 0 for the 3 rd second or
where the acceleration is ≥ 0 for the last 2 seconds.
For extreme transmission designs, it is possible that gear periods with
durations of 1 or 2 seconds following one another may last up to 7
seconds. In such cases, the correction above shall be complemented by
the following correction requirements in a second step.
A gear sequence j, 0, i, i, i - 1, k with j > (i + 1) and k ≤ (i – 1) but k >
0 shall be changed to j, 0, i - 1, i - 1, i - 1, k, if gear (i – 1) is one or two
steps below imax for second 3 of this sequence (one after gear 0).
If gear (i – 1) is more than two steps below imax for second 3 of this
sequence, a gear sequence j, 0, i, i, i - 1, k with j > (i + 1) and
k ≤ (i –1) but k > 0 shall be changed to j, 0, 0, k, k, k.
A gear sequence j, 0, i, i, i-2, k with j > (i + 1) and k ≤ (i – 2) but k > 0
shall be changed to j, 0, i - 2, i - 2 , i - 2, k, if gear (i – 2) is one or two
steps below imax for second 3 of this sequence (one after gear 0).
If gear (i – 2) is more than two steps below imax for second 3 of this
sequence, a gear sequence j, 0, i, i, i - 2, k with j > (i + 1) and
k ≤ (i – 2) but k > 0 shall be changed to j, 0, 0, k, k, k.
In all cases specified above in this sub-paragraph (paragraph 4.(f) of
this annex), the clutch disengagement (gear 0) for 1 second is used in
order to avoid too high engine speeds for this second. If this is not an
issue and, if requested by the manufacturer, it is allowed to use the
lower gear of the following second directly instead of gear 0 for
downshifts of up to 3 steps. The use of this option shall be recorded.
If the deceleration phase is the last part of a short trip shortly before a
stop phase and the last gear > 0 before the stop phase is used only for a
period of up to 2 seconds, gear 0 shall be used instead and the gear lever
shall be placed in neutral and the clutch shall be engaged.
Examples: A gear sequence of 4, 0, 2, 2, 0 for the last 5 seconds before
a stop phase shall be replaced by 4, 0, 0, 0, 0. A gear sequence of 4, 3,
3, 0 for the last 4 seconds before a stop phase shall be replaced by 4, 0,
0, 0.
5. Final requirements
(a) Paragraphs 4.(a) to 4.(f) inclusive of this annex shall be applied
sequentially, scanning the complete cycle trace in each case. Since
modifications to paragraphs 4.(a) to 4.(f) inclusive of this annex may
create new gear use sequences, these new gear sequences shall be
checked twice and modified if necessary.
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Annex B3
Standard
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Standard
JIS K2536-5
JIS K2536-6
Kerosene not to be detected JIS K2536-2
JIS K2536-4
3.2. [Reserved]
3.3. Gasoline/petrol (nominal 100 RON, E0)
Table A3/3
This table is only applicable for Level 1B;
Gasoline/petrol (nominal 100 RON, E0)
Minimum Maximum
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Minimum Maximum
JIS K2536-5
JIS K2536-6
JIS K2536-2
Kerosene not to be detected
JIS K2536-4
3.4. [Reserved]
3.5. [Reserved]
3.6. Gasoline/petrol (nominal 95 RON, E10)
Table A3/6
This table is only applicable for Level 1A;
Gasoline/petrol (nominal 95 RON, E10)
Minimum Maximum
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Notwithstanding this measure, which is necessary for technical reasons, the manufacturer of fuels shall nevertheless aim at a zero value
where the stipulated maximum value is 2R and at the mean value in the case of quotations of maximum and minimum limits. Should it be
necessary to clarify whether a fuel meets the requirements of the specifications, the terms of ISO 4259 shall be applied.
(b)
Equivalent EN/ISO methods will be adopted when issued for properties listed above.
(c)
A correction factor of 0.2 for MON and RON shall be subtracted for the calculation of the final result in accordance with EN 228:2008.
(d)
The fuel may contain oxidation inhibitors and metal deactivators normally used to stabilise refinery gasoline streams, but
detergent/dispersive additives and solvent oils shall not be added.
(e)
Ethanol is the only oxygenate that shall be intentionally added to the reference fuel. The Ethanol used shall conform to EN 15376.
(f)
The actual sulphur content of the fuel used for the Type 1 test shall be recorded.
(g)
There shall be no intentional addition of compounds containing phosphorus, iron, manganese, or lead to this reference fuel.
Minimum Maximum
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(a)
The values quoted in the specifications are ‘true values’. In establishing of their limit values the terms of ISO 4259 "Petroleum
products — Determination and application of precision data in relation to methods of test" have been applied and in fixing a
minimum value, a minimum difference of 2R above zero has been taken into account; in fixing a maximum and minimum value, the
minimum difference is 4R (R = reproducibility). Notwithstanding this measure, which is necessary for technical reasons, the
manufacturer of fuels shall nevertheless aim at a zero value where the stipulated maximum value is 2R and at the mean value in the
case of quotations of maximum and minimum limits. Should it be necessary to clarify whether a fuel meets the requirements of the
specifications, the terms of ISO 4259 shall be applied.
(b) In cases of dispute, the procedures for resolving the dispute and interpretation of the results based on test method precision,
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4. Technical data on gaseous fuels for testing vehicles with positive-ignition engines
4.1. LPG (A and B)
Table A3/8
This table is only applicable for Level 1A;
LPG (A and B)
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4.2. NG/biomethane
4.2.1. "G20""High Gas" (nominal 100 per cent Methane)
Table A3/9
This table is only applicable for Level 1A;
"G20" "High Gas" (nominal 100 per cent methane)
Characteristics Units Basis Limits Test method
Minimum Maximum
Composition:
Methane % mole 100 99 100 ISO 6974
Balance (a) % mole — — 1 ISO 6974
N2 % mole ISO 6974
Sulphur content mg/m3 (b) — — 10 ISO 6326-5
3 (c)
Wobbe Index (net) MJ/m 48.2 47.2 49.2
(a) Inerts (different from N2) + C2 + C2+.
(b) Value to be determined at 293.15 K (20 °C) and 101.325 kPa.
(c) Value to be determined at 273.15 K (0 °C) and 101.325 kPa.
4.2.2. [Reserved]
4.2.3. "G25""Low Gas" (nominal 86 per cent Methane)
Table A3/11
This table is only applicable for Level 1A;
"G25" "Low Gas" (nominal 86 per cent methane)
Minimum Maximum
Composition:
Methane % mole 86 84 88 ISO 6974
Balance (a) % mole — — 1 ISO 6974
N2 % mole 14 12 16 ISO 6974
Sulphur content mg/m3 (b) — — 10 ISO 6326-5
Wobbe Index (net) MJ/m3 (c) 39.4 38.2 40.6
(a) Inerts (different from N2) + C2 + C2+.
(b) Value to be determined at 293.15 K (20 °C) and 101.325 kPa.
(c) Value to be determined at 273.15 K (0 °C) and 101.325 kPa.
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Minimum Maximum
Methane % mole 85
Ethane % mole 10
Propane % mole 6
Butane % mole 4
HC of C3+C4 % mole 8
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4.2.5. Hydrogen
Table A3/13
This paragraph is only applicable for Level 1A;
Hydrogen
Minimum Maximum
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5. Technical data on liquid fuels for testing vehicles with compression ignition
engines
5.1. J-Diesel (nominal 53 Cetane, B0)
Table A3/14
This table is only applicable for Level 1B;
J-Diesel (nominal 53 cetane, B0)
Minimum Maximum
Distillation:
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Minimum Maximum
a dispute between fuel supplier and fuel user, the terms of ISO 4259 may be used to resolve such disputes provided replicate
measurements, of sufficient number to archive the necessary precision, are made in preference to single determinations.
(c) Even though oxidation stability is controlled, it is likely that shelf life will be limited. Advice shall be sought from the
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Minimum Maximum
(d) Total halogenated compounds include, for example, hydrogen bromide (HBr), hydrogen chloride (HCl), chlorine (Cl2), and
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For Level 1B :
For the vehicle in which manufacturer does not recommend the use of E10 fuel, the fuels defined in
paragraph 3.1. or 3.3. in this annex shall be used instead of the fuels defined in this paragraph.
Table A3/19
Petrol reference fuel for Type 4 test
Limits
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u′
Tu =
U∞
where:
Tu is the turbulence intensity;
u′ is the turbulent velocity fluctuation, m/s;
U∞ is the free flow velocity, m/s.
3.2.4. Solid blockage ratio
The vehicle blockage ratio εsb expressed as the quotient of the vehicle frontal
area and the area of the nozzle outlet as calculated using the following
equation, shall not exceed 0.35.
Af
εsb =
Anozzle
where:
εsb is the vehicle blockage ratio;
Af is the frontal area of the vehicle, m²;
Anozzle is the nozzle outlet area, m².
3.2.5. Rotating wheels
To properly determine the aerodynamic influence of the wheels, the wheels of
the test vehicle shall rotate at such a speed that the resulting vehicle velocity is
within ±3 km/h of the wind velocity.
3.2.6. Moving belt
To simulate the fluid flow at the underbody of the test vehicle, the wind tunnel
shall have a moving belt extending from the front to the rear of the vehicle.
The speed of the moving belt shall be within ±3 km/h of the wind velocity.
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∆Pt is the variation of total pressure between the measurement points, N/m2;
q is the dynamic pressure, N/ m².
The absolute difference of the pressure coefficient cp over a distance 3 metres
ahead and 3 metres behind the centre of the balance in the empty test section
and at a height of the centre of the nozzle outlet shall not deviate more than
±0.02.
|cpx=+3m − cpx=−3m |≤ 0.02
where:
cp is the pressure coefficient.
3.2.9. Boundary layer thickness
At x = 0 (balance center point), the wind velocity shall have at least
99 per cent of the inflow velocity 30 mm above the wind tunnel floor.
δ99 (x = 0 m) ≤ 30 mm
where:
δ99 is the distance perpendicular to the road where 99 per cent of free
stream velocity is reached (boundary layer thickness).
3.2.10. Restraint blockage ratio
The restraint system mounting shall not be in front of the vehicle. The relative
blockage ratio of the vehicle frontal area due to the restraint system, εrestr ,
shall not exceed 0.10.
Arestr
εrestr = where:
Af
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shall be calculated which includes the road load delta in both vehicle L and
vehicle H of that new road load family.
f0,N = f0,R + f0,Delta
f1,N = f1,R + f1,Delta
f2,N = f2,R + f2,Delta
where:
N refers to the road load coefficients of the new road load family;
R refers to the road load coefficients of the reference road load family;
Delta refers to the delta road load coefficients determined in
paragraph 6.8.1. of this annex.
4.2.1.3. Allowable combinations of test vehicle selection and family requirements
Table A4/1 shows the permissible combinations of test vehicle selection and
family requirements as described in paragraphs 4.2.1.1. and 4.2.1.2. of this
annex.
Table A4/1
Permissible combinations of test vehicle selection and family requirements
Requirements to be (1) w/o interpolation (2) Interpolation (3) Applying the (4) Interpolation method using
fulfilled: method method w/o road road load family one or more road load
load family families
4.2.1.3.1. Deriving road loads of an interpolation family from a road load family
Road loads HR and/or LR shall be determined according to this annex.
The road load of vehicle H (and L) of an interpolation family within the road
load family shall be calculated according to paragraphs 3.2.3.2.2. to
3.2.3.2.2.4. inclusive of Annex B7 by:
(a) Using HR and LR of the road load family instead of H and L as inputs
for the equations;
(b) Using the road load parameters (i.e. test mass, Δ(CD ×Af) compared to
vehicle LR, and tyre rolling resistance) of vehicle H (or L) of the
interpolation family as inputs for the individual vehicle;
(c) Repeating this calculation for each H and L vehicle of every
interpolation family within the road load family.
The road load interpolation shall only be applied on those road load-relevant
characteristics that were identified to be different between test vehicle LR and
HR. For other road load-relevant characteristic(s), the value of vehicle HR shall
apply.
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H and L of the interpolation family may be derived from different road load
families. If that difference between these road load families comes from
applying the delta method, refer to paragraph 4.2.1.2.3.4. of this annex.
4.2.1.4. Application of the road load matrix family
A vehicle that fulfils the criteria of paragraph 6.3.4. of this Regulation that is:
(a) Representative of the intended series of complete vehicles to be covered
by the road load matrix family in terms of estimated worst CD value and
body shape; and
(b) Representative of the intended series of vehicles to be covered by the
road load matrix family in terms of estimated average of the mass of
optional equipment
shall be used to determine the road load.
In the case that no representative body shape for a complete vehicle can be
determined, the test vehicle shall be equipped with a square box with rounded
corners with radii of maximum of 25 mm and a width equal to the maximum
width of the vehicles covered by the road load matrix family, and a total height
of the test vehicle of 3.0 m ±0.1 m, including the box.
The manufacturer and the responsible authority shall agree which vehicle test
model is representative.
The vehicle parameters test mass, tyre rolling resistance and frontal area of
both a vehicle HM and LM shall be determined in such a way that vehicle HM
produces the highest cycle energy demand and vehicle LM the lowest cycle
energy from the road load matrix family. The manufacturer and the responsible
authority shall agree on the vehicle parameters for vehicles H M and LM.
The road load of all individual vehicles of the road load matrix family,
including HM and LM, shall be calculated according to paragraph 5.1. of this
annex.
4.2.1.5. Movable aerodynamic body parts
Movable aerodynamic body parts on the test vehicles shall operate during road
load determination as intended under WLTP Type 1 test conditions (test
temperature, vehicle speed and acceleration range, engine load, etc.).
Every vehicle system that dynamically modifies the vehicle’s aerodynamic
drag (e.g. vehicle height control) shall be considered to be a movable
aerodynamic body part. Appropriate requirements shall be added if future
vehicles are equipped with movable aerodynamic items of optional equipment
whose influence on aerodynamic drag justifies the need for further
requirements.
4.2.1.6. Weighing
Before and after the road load determination procedure, the selected vehicle
shall be weighed, including the test driver and equipment, to determine the
arithmetic average mass mav . The mass of the vehicle shall be greater than or
equal to the test mass of vehicle H or of vehicle L at the start of the road load
determination procedure.
4.2.1.7. Test vehicle configuration
The test vehicle configuration shall be recorded and shall be used for any
subsequent coastdown testing.
4.2.1.8. Test vehicle condition
4.2.1.8.1. Run-in
The test vehicle shall be suitably run-in for the purpose of the subsequent test
for at least 10,000 but no more than 80,000 km.
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Table A4/2
Energy efficiency classes according to rolling resistance coefficients (RRC) for C1, C2
and C3 tyres and the RRC values to be used for those energy efficiency classes in the
interpolation, kg/tonne
Energy
efficiency
class Range of RRC for C1 tyres Range of RRC for C2 tyres Range of RRC for C3 tyres
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Table A4/3
Warming-up and stabilization across phases (as applicable)
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(c) Overlapped reference speed data of the lower speed coastdown run shall
be used only for checking criterion (b) and shall be excluded from
evaluation of the statistical precision as defined in paragraph 4.3.1.4.2.
of this annex;
(d) The overlapped speed may be less than 10 km/h but shall not be less
than 5 km/h. In this case, overlap criterion (b) shall be checked by either
extrapolating the polynomial curves for the lower and higher speed
segment to a 10 km/h overlap, or by comparing the average force in the
specific speed range.
4.3.1.3.5. It is recommended that coastdown runs should be conducted successively
without undue delay between runs. If there is a delay between runs (e.g. for a
driver break, checking vehicle integrity, etc.), the vehicle shall be warmed up
again as described in paragraph 4.2.4. and the coastdown runs shall be re-
commenced from this point.
4.3.1.4. Coastdown time measurement
4.3.1.4.1. The coastdown time corresponding to reference speed vj as the elapsed time
from vehicle speed (vj + 5 km/h) to (vj − 5 km/h) shall be measured.
4.3.1.4.2. These measurements shall be carried out in opposite directions until a
minimum of three pairs of measurements have been obtained that satisfy the
statistical precision pj defined in the following equation:
h × σj
pj = ≤ 0.030
√n × ∆t pj
where:
pj is the statistical precision of the measurements made at reference speed
vj;
n is the number of pairs of measurements;
∆t pj is the harmonic average of the coastdown time at reference speed vj in
seconds given by the following equation:
n
∆t pj =
1
∑ni=1
∆t ji
where:
∆t ji is the harmonic average coastdown time of the ith pair of measurements
at velocity vj, seconds, s, given by the following equation:
2
∆t ji = 1 1
( )+ ( )
∆tjai ∆tjbi
where:
∆t jai and ∆t jbi are the coastdown times of the ith measurement at
reference speed vj, in seconds, s, in the respective
directions a and b;
σj is the standard deviation, expressed in seconds, s, defined by:
1
σj= √ ∑ni=1(∆t ji − ∆t pj )²
n−1
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Table A4/4
Coefficient h as a function of n
n h n h
3 4.3 17 2.1
4 3.2 18 2.1
5 2.8 19 2.1
6 2.6 20 2.1
7 2.5 21 2.1
8 2.4 22 2.1
9 2.3 23 2.1
10 2.3 24 2.1
11 2.2 25 2.1
12 2.2 26 2.1
13 2.2 27 2.1
14 2.2 28 2.1
15 2.2 29 2.0
16 2.1 30 2.0
4.3.1.4.3. If during a measurement in one direction any external factor or driver action
occurs that obviously influences the road load test, that measurement and the
corresponding measurement in the opposite direction shall be rejected. All the
rejected data and the reason for rejection shall be recorded, and the number of
rejected pairs of measurement shall not exceed 1/3 of the total number of
measurement pairs. In the case of split runs, the rejection criteria shall be
applied at each split run speed range.
Due to uncertainty of data validity and for practical reasons, more than the
minimum number of run pairs required in paragraph 4.3.1.4.2. of this annex
may be performed, but the total number of run pairs shall not exceed 30 runs
including the rejected pairs as described in this paragraph. In this case, data
evaluation shall be carried out as described in paragraph 4.3.1.4.2. of this
annex starting from the first run pair, then including as many consecutive run
pairs as needed to reach the statistical precision on a data set containing no
more than 1/3 of rejected pairs. The remaining run pairs shall be disregarded.
4.3.1.4.4. The following equation shall be used to compute the arithmetic average of the
road load where the harmonic average of the alternate coastdown times shall
be used:
1 2 × ∆v
Fj = × (mav + mr ) ×
3.6 ∆t j
where:
Δv is 5 km/h;
∆t j is the harmonic average of alternate coastdown time measurements at
velocity vj , seconds, s, given by:
2
∆t j = 1 1
+
∆tja ∆tjb
where:
∆t ja and ∆t jb are the harmonic average coastdown times in directions a and b,
respectively, corresponding to reference speed vj , in seconds, s,
given by the following two equations:
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n
∆t ja =
1
∑ni=1
t jai
and:
n
∆t jb = 1 .
∑n
i=1 tjbi
where:
mav is the arithmetic average of the test vehicle masses at the beginning and
end of road load determination, kg;
mr is the equivalent effective mass of rotating components according to
paragraph 2.5.1. of this annex;
The coefficients, f0 , f1 and f2 , in the road load equation shall be calculated with
a least squares regression analysis.
In the case that the tested vehicle is the representative vehicle of a road load
matrix family, the coefficient f1 shall be set to zero and the coefficients f0 and
f2 shall be recalculated with a least squares regression analysis.
4.3.1.4.5. Correction to reference conditions
The curve determined in paragraph 4.3.1.4.4. of this annex shall be corrected
to reference conditions as specified in paragraph 4.5. of this annex.
4.3.2. Coastdown method using on-board anemometry
The vehicle shall be warmed up and stabilised according to paragraph 4.2.4. of
this annex.
4.3.2.1. Additional instrumentation for on-board anemometry
The on-board anemometer and instrumentation shall be calibrated by means of
operation on the test vehicle where such calibration occurs during the warm-
up for the test.
4.3.2.1.1. Relative wind speed shall be measured at a minimum frequency of 1 Hz and to
an accuracy of 0.3 m/s. Vehicle blockage shall be accounted for in the
calibration of the anemometer.
4.3.2.1.2. Wind direction shall be relative to the direction of the vehicle. The relative
wind direction (yaw) shall be measured with a resolution of 1 degree and an
accuracy of 3 degrees; the dead band of the instrument shall not exceed
10 degrees and shall be directed towards the rear of the vehicle.
4.3.2.1.3. Before the coastdown, the anemometer shall be calibrated for speed and yaw
offset as specified in ISO 10521-1:2006(E) Annex A.
4.3.2.1.4. Anemometer blockage shall be corrected for in the calibration procedure as
described in ISO 10521-1:2006(E) Annex A in order to minimise its effect.
4.3.2.2. Selection of vehicle speed range for road load curve determination
The test vehicle speed range shall be selected according to paragraph 2.2. of this
annex.
4.3.2.3. Data collection
During the procedure, elapsed time, vehicle speed, and air velocity (speed,
direction) relative to the vehicle, shall be measured at a minimum frequency
of 5 Hz. Ambient temperature shall be synchronised and sampled at a
minimum frequency of 0.1 Hz.
4.3.2.4. Vehicle coastdown procedure
The measurements shall be carried out in run pairs in opposite directions until
a minimum of ten consecutive runs (five pairs) have been obtained. Should an
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individual run fail to satisfy the required on-board anemometry test conditions,
that pair, i.e. that run and the corresponding run in the opposite direction, shall
be rejected. All valid pairs shall be included in the final analysis with a
minimum of 5 pairs of coastdown runs. See paragraph 4.3.2.6.10. of this annex
for statistical validation criteria.
The anemometer shall be installed in a position such that the effect on the
operating characteristics of the vehicle is minimised.
The anemometer shall be installed according to one of the options below:
(a) Using a boom approximately 2 metres in front of the vehicle’s forward
aerodynamic stagnation point;
(b) On the roof of the vehicle at its centreline. If possible, the anemometer
shall be mounted within 30 cm from the top of the windshield;
(c) On the engine compartment cover of the vehicle at its centreline,
mounted at the midpoint position between the vehicle front and the base
of the windshield.
In all cases, the anemometer shall be mounted parallel to the road surface. In
the event that positions (b) or (c) are used, the coastdown results shall be
analytically adjusted for the additional aerodynamic drag induced by the
anemometer. The adjustment shall be made by testing the coastdown vehicle
in a wind tunnel both with and without the anemometer installed in the same
position as used on the track., The calculated difference shall be the
incremental aerodynamic drag coefficient CD combined with the frontal area,
which shall be used to correct the coastdown results.
4.3.2.4.1. Following the vehicle warm-up procedure described in paragraph 4.2.4. of this
annex and immediately prior to each coastdown run, the vehicle shall be
accelerated to 10 to 15 km/h above the highest reference speed and shall be
driven at that speed for a maximum of 1 minute. After that, the coastdown run
shall be started immediately.
4.3.2.4.2. During a coastdown run, the transmission shall be in neutral. Any steering
wheel movement shall be avoided as much as possible, and the vehicle’s brakes
shall not be operated.
4.3.2.4.3. Although it is recommended that each coastdown run be performed without
interruption, if data cannot be collected in a single run for all the reference speed
points the coastdown test may be performed with coastdown runs where the first
and last reference speeds are not necessarily the highest and lowest reference
speeds. For split runs, the following additional requirements shall apply:
(a) At least one reference speed in each coastdown run shall overlap with the
immediately higher speed range coastdown run. This reference speed shall
be referred to as a split point;
(b) At each overlapped reference speed, the average force of the immediately
lower speed coastdown run shall not deviate from the average force of the
immediately higher speed range coastdown run by ±10 N or ±5 per cent,
whichever is greater;
(c) Overlapped reference speed data of the lower speed coastdown run shall be
used only for checking criterion (b) and shall be excluded from evaluation
of the statistical precision as defined in paragraph 4.3.1.4.2. of this annex;
(d) The overlapped speed may be less than 10 km/h but shall not be less than
5 km/h. In this case, overlap criterion (b) shall be checked by either
extrapolating the polynomial curves for the lower and higher speed
segment to a 10 km/h overlap, or by comparing the average force in the
specific speed range.
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(dh/ds) sine of the slope of the track in the direction of travel (+ indicates
- ascending)
(dv/dt) m/s2 acceleration
g m/s2 gravitational constant
mav kg arithmetic average mass of the test vehicle before and after road
load determination
me kg effective vehicle mass including rotating components
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dh
Dgrav = m × g × ( )
ds
In the case that the slope of the test track is equal to or less than 0.1 per cent
over its length, Dgrav may be set to zero.
4.3.2.5.2. Mechanical drag modelling
Mechanical drag consisting of separate components representing tyre Dtyre and
front and rear axle frictional losses Df and Dr (including transmission losses)
shall be modelled as a three-term polynomial as a function of vehicle speed v
as in the equation below:
Dmech = Am + Bm v + Cm v 2
where Am , Bm , and Cm are determined in the data analysis using the least
squares method. These constants reflect the combined driveline and tyre drag.
In the case that the tested vehicle is the representative vehicle of a road load
matrix family, the coefficient Bm shall be set to zero and the coefficients Am
and Cm shall be recalculated with a least squares regression analysis.
4.3.2.5.3. Aerodynamic drag modelling
The aerodynamic drag coefficient CD (Y) shall be modelled as a four-term
polynomial as a function of yaw angle Y as in the equation below:
CD (Y) = a 0 + a1 Y + a 2 Y 2 + a 3 Y 3 + a 4 Y 4
a 0 to a 4 are constant coefficients whose values are determined in the data
analysis.
The aerodynamic drag shall be determined by combining the drag coefficient
with the vehicle’s frontal area Af and the relative wind velocity vr :.
1
Daero = ( ) × ρ × Af × vr2 × CD (Y)
2
1
Daero = ( ) × ρ × Af × vr2 (a 0 + a1 Y + a 2 Y 2 + a 3 Y 3 + a 4 Y 4 )
2
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relative wind velocity vr and yaw Y measurements during the warm-up phase
of the test procedure shall be recorded. Paired runs in alternate directions on
the test track at a constant velocity of 80 km/h shall be performed, and the
arithmetic average values of v, vr and Y for each run shall be determined.
Calibration factors that minimize the total errors in head and cross winds over
all the run pairs, i.e. the sum of (headi – headi+1 )2 , etc., shall be selected
where headi and headi+1 refer to wind speed and wind direction from the
paired test runs in opposing directions during the vehicle warm-up/stabilization
prior to testing.
4.3.2.6.2. Deriving second by second observations
dh dv
From the data collected during the coastdown runs, values for v, ( ) ( ), vr2 ,
ds dt
and Y shall be determined by applying calibration factors obtained in
paragraphs 4.3.2.1.3. and 4.3.2.1.4. of this annex. Data filtering shall be used
to adjust samples to a frequency of 1 Hz.
4.3.2.6.3. Preliminary analysis
Using a linear least squares regression technique, all data points shall be
analysed at once to determine Am , Bm , Cm , a 0 , a1, a 2 , a 3 and a 4 given
dh dv
me , ( ) , ( ) , v, vr , and ρ.
ds dt
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0.030
∆Fi (vj )/F(vj ) ≤
√n−1
where:
∆Fi (vj ) is the difference between the calculated road load with all
coastdown runs and the calculated road load with the ith pair of
coastdown runs excluded, N;
F(vj ) is the calculated road load with all coastdown runs included, N;
vj is the reference speed, km/h;
n is the number of pairs of coastdown runs, all valid pairs are included.
In the case that the convergence requirement is not met, pairs shall be removed
from the analysis, starting with the pair giving the highest change in calculated
road load, until the convergence requirement is met, as long as a minimum of
5 valid pairs are used for the final road load determination.
4.4. Measurement and calculation of running resistance using the torque meter
method
As an alternative to the coastdown methods, the torque meter method may also
be used in which the running resistance is determined by measuring wheel
torque on the driven wheels at the reference speed points for time periods of at
least 5 seconds.
4.4.1. Installation of torque meters
Wheel torque meters shall be installed between the wheel hub and the wheel
of each driven wheel, measuring the required torque to keep the vehicle at a
constant speed.
The torque meter shall be calibrated on a regular basis, at least once a year,
traceable to national or international standards, in order to meet the required
accuracy and precision.
4.4.2. Procedure and data sampling
4.4.2.1. Selection of reference speeds for running resistance curve determination
Reference speed points for running resistance determination shall be selected
according to paragraph 2.2. of this annex.
The reference speeds shall be measured in descending order. At the request of the
manufacturer, there may be stabilization periods between measurements but the
stabilization speed shall not exceed the speed of the next reference speed.
4.4.2.2. Data collection
Data sets consisting of actual speed vji actual torque Cji and time over a period
of at least 5 seconds shall be measured for every vj at a sampling frequency of
at least 10 Hz. The data sets collected over one time period for a reference
speed vj shall be referred to as one measurement.
4.4.2.3. Vehicle torque meter measurement procedure
Prior to the torque meter method test measurement, a vehicle warm-up shall be
performed according to paragraph 4.2.4. of this annex.
During test measurement, steering wheel movement shall be avoided as much
as possible, and the vehicle brakes shall not be operated.
The test shall be repeated until the running resistance data satisfy the measurement
precision requirements as specified in paragraph 4.4.3.2. of this annex.
4.4.2.4. Velocity deviation
During a measurement at a single reference speed point, the velocity deviation
from the arithmetic average velocity (vji-vjm) calculated according to
paragraph 4.4.3. of this annex, shall be within the values in Table A4/6.
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Additionally, the arithmetic average velocity vjm at every reference speed point
shall not deviate from the reference speed vj by more than ±1 km/h or
2 per cent of the reference speed vj, whichever is greater.
Table A4/6
Velocity deviation
5 - 10 ±0.2
10 - 15 ±0.4
15 - 20 ±0.6
20 - 25 ±0.8
25 - 30 ±1.0
≥ 30 ±1.2
and
1
Cjm = ∑ki=1 Cji − Cjs
k
where:
vji is the actual vehicle speed of the ith data set at reference speed point
j, km/h;
k is the number of data sets in a single measurement;
Cji is the actual torque of the ith data set, Nm;
Cjs is the compensation term for speed drift, Nm, given by the following
equation:
Cjs = (mst + mr ) × αj rj .
Cjs
1 k shall be no greater than 0.05 and may be disregarded if αj is not
∑ C
k i=1 ji
greater than ±0.005 m/s2;
mst is the test vehicle mass at the start of the measurements and shall be
measured immediately before the warm-up procedure and no earlier,
kg;
mr is the equivalent effective mass of rotating components according to
paragraph 2.5.1. of this annex, kg;
rj is the dynamic radius of the tyre determined at a reference point of
80 km/h or at the highest reference speed point of the vehicle if this
speed is lower than 80 km/h, calculated using the following equation:
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1 vjm
rj = ×
3.6 2 × πn
where:
n is the rotational frequency of the driven tyre, s -1;
αj is the arithmetic average acceleration, m/s2, calculated using the
following equation:
1 k ∑ki=1 t i vji − ∑ki=1 t i ∑ki=1 vji
∝j = × 2
3.6 k × ∑k t 2 − [∑k t ]
i=1 i i=1 i
where:
ti is the time at which the ith data set was sampled, s.
4.4.3.2. Measurement precision
The measurements shall be carried out in opposite directions until a minimum
of three pairs of measurements at each reference speed vi have been obtained,
for which C̅j satisfies the precision ρj according to the following equation:
h×s
ρj = ≤ 0.030
√n × C̅j
where:
n is the number pairs of measurements for Cjm ;
C̅j is the running resistance at the speed vj , Nm, given by the equation:
1
C̅j = ∑ni=1 Cjmi
n
where:
Cjmi is the arithmetic average torque of the ith pair of measurements at speed
vj , Nm, and given by:
1
Cjmi = × (Cjmai + Cjmbi )
2
where:
Cjmai and Cjmbi are the arithmetic average torques of the ith measurement at
speed vj determined in paragraph 4.4.3.1. of this annex for
each direction, a and b respectively, Nm;
s is the standard deviation, Nm, calculated using the following equation:
k
1 2
s=√ ∑(Cjmi − C̅j )
k−1
i=1
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where:
T is the arithmetic average atmospheric temperature of all individual runs,
Kelvin (K);
P is the arithmetic average atmospheric pressure, kPa.
4.5.2. Rolling resistance correction factor
The correction factor K 0 for rolling resistance, in Celsius-1 (°C-1), may be
determined based on empirical data and approved by the responsible authority
for the particular vehicle and tyre combination to be tested, or may be assumed
to be as follows:
K 0 = 8.6 × 10−3 °C −1
4.5.3. Wind correction
4.5.3.1. Wind correction when using stationary anemometry
Wind correction may be waived when the arithmetic average wind speed for
each valid run pair is 2 m/s or less. In the case that wind speed is measured at
more than one part of the test track, such as when the test is performed on an
oval test track (see paragraph 4.1.1.1.1. of this annex), the wind speed shall be
averaged at each measurement location and the higher of two average wind
speeds shall be used to determine whether a wind speed correction is to be
applied or may be waived.
4.5.3.1.1. The wind correction resistance w1 for the coastdown method or w2 for the
torque meter method shall be calculated using the following equations:
w1 = 3.62 × f2 × vw
2
or: w2 = 3.62 × c2 × vw
2
where:
w1 is the wind correction resistance for the coastdown method, N;
f2 is the coefficient of the aerodynamic term determined according to
paragraph 4.3.1.4.4. of this annex;
vw in the case that wind speed is measured at only one point, v w is the
arithmetic average vector component of the wind speed parallel to the
test road during all valid run pairs m/s;
vw in the case that the wind speed is measured at two points, vw is the lower
of the two arithmetic average vector components of the wind speed
parallel to the test road during all valid run pairs, m/s;
w2 is the wind correction resistance for the torque meter method, Nm;
c2 is the coefficient of the aerodynamic term for the torque meter method
determined according to paragraph 4.4.4. of this annex.
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4.5.5.2. The curve determined in paragraph 4.4.4. of this annex shall be corrected to
reference conditions and measurement equipment installed according to the
following procedure.
4.5.5.2.1. Correction to reference conditions
C ∗ = ((c0 (1 − K1 ) − w2 ) + c1 v) × (1 + K 0 (T − 20)) + K 2 f2 v 2
where:
C∗ is the corrected running resistance, Nm;
c0 is the constant term as determined in paragraph 4.4.4. of this annex,
Nm;
c1 is the coefficient of the first order term as determined in
paragraph 4.4.4. of this annex, Nm/(km/h);
c2 is the coefficient of the second order term as determined in
paragraph 4.4.4. of this annex, Nm/(km/h)2;
K0 is the correction factor for rolling resistance as defined in
paragraph 4.5.2. of this annex;
K1 is the test mass correction as defined in paragraph 4.5.4. of this annex;
K2 is the correction factor for air resistance as defined in paragraph 4.5.1.
of this annex;
v is the vehicle velocity, km/h;
T is the arithmetic average atmospheric temperature during all valid run
pairs, °C;
w2 is the wind correction resistance as defined in paragraph 4.5.3. of this
annex.
4.5.5.2.2. Correction for installed torque meters
If the running resistance is determined according to the torque meter method,
the running resistance shall be corrected for effects of the torque measurement
equipment installed outside the vehicle on its aerodynamic characteristics.
The running resistance coefficient c2 shall be corrected using the following
equation:
c2corr = K2 × c2 × (1 + (∆(CD × Af))/(CD’ × Af’))
where:
∆(CD × Af) = (CD × Af) - (CD’ × Af’) ;
CD’ × Af’ is the product of the aerodynamic drag coefficient multiplied by the
frontal area of the vehicle with the torque meter measurement
equipment installed measured in a wind tunnel fulfilling the criteria
of paragraph 3.2. of this annex, m²;
CD × Af is the product of the aerodynamic drag coefficient multiplied by the
frontal area of the vehicle with the torque meter measurement
equipment not installed measured in a wind tunnel fulfilling the
criteria of paragraph 3.2. of this annex, m².
4.5.5.2.3. Target running resistance coefficients
The result of the calculation below shall be used as the target running resistance
coefficient at in the calculation of the chassis dynamometer load setting
described in paragraph 8.2. of this annex:
((c0 (1 − K1 ) − w2 )) × (1 + K 0 (T − 20)).
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The result of the calculation below shall be used as the target running resistance
coefficient bt in the calculation of the chassis dynamometer load setting
described in paragraph 8.2. of this annex:
(c1 × (1 + K0 × (T-20))).
The result of the calculation below shall be used as the target running resistance
coefficient ct in the calculation of the chassis dynamometer load setting
described in paragraph 8.2. of this annex:
(c2corr × r).
5. Method for the calculation of road load or running resistance based on vehicle
parameters
5.1. Calculation of road load and running resistance for vehicles based on a
representative vehicle of a road load matrix family
If the road load of the representative vehicle is determined according to a
coastdown method described in paragraph 4.3. of this annex or according to
the wind tunnel method described in paragraph 6. of this annex, the road load
of an individual vehicle shall be calculated according to paragraph 5.1.1. of
this annex.
If the running resistance of the representative vehicle is determined according
to the torque meter method described in paragraph 4.4. of this annex, the
running resistance of an individual vehicle shall be calculated according to
paragraph 5.1.2. of this annex.
5.1.1. For the calculation of the road load of vehicles of a road load matrix family,
the vehicle parameters described in paragraph 4.2.1.4. of this annex and the
road load coefficients of the representative test vehicle determined in
paragraph 4.3. of this annex shall be used.
5.1.1.1. The road load force for an individual vehicle shall be calculated using the
following equation:
Fc = f0 + (f1 × v) + (f2 × v 2 )
where:
Fc is the calculated road load force as a function of vehicle velocity, N;
f0 is the constant road load coefficient, N, defined by the equation:
RR – RRr
f0 = Max((0.05 × f0r + 0.95 × (f0r × TM/TMr + ( ) × 9.81 × TM));
1000
RR – RRr
(0.2 × f0r + 0.8 × (f0r × TM/TMr + ( ) × 9.81 × TM)))
1000
f0r is the constant road load coefficient of the representative vehicle of the
road load matrix family, N;
f1 is the first order road load coefficient, N/(km/h), and shall be set to
zero;
f2 is the second order road load coefficient, N/(km/h)², defined by the
equation:
f2 = Max((0.05 × f2r + 0.95 × f2r × Af / Afr); (0.2 × f2r + 0.8 × f2r × Af / Afr))
f2r is the second order road load coefficient of the representative vehicle of
the road load matrix family, N/(km/h)²;
v is the vehicle speed, km/h;
TM is the actual test mass of the individual vehicle of the road load matrix
family, kg;
TMr is the test mass of the representative vehicle of the road load matrix
family, kg;
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Af is the frontal area of the individual vehicle of the road load matrix
family, m²,
Afr is the frontal area of the representative vehicle of the road load matrix
family, m2;
RR is the tyre rolling resistance of the individual vehicle of the road load
matrix family, kg/tonne;
RRr is the tyre rolling resistance of the representative vehicle of the road
load matrix family, kg/tonne.
For the tyres fitted to an individual vehicle, the value of the rolling resistance
RR shall be set to the class value of the applicable tyre energy efficiency class
according to Table A4/2 of Annex B4.
If the tyres on the front and rear axles belong to different energy efficiency
classes, the weighted mean shall be used, calculated using the equation in
paragraph 3.2.3.2.2.2. of Annex B7.
If the same tyres were fitted to test vehicles L and H, the value of RRind when
using the interpolation method shall be set to RRH.
5.1.2. For the calculation of the running resistance of vehicles of a road load matrix
family, the vehicle parameters described in paragraph 4.2.1.4. of this annex
and the running resistance coefficients of the representative test vehicle
determined in paragraph 4.4. of this annex shall be used.
5.1.2.1. The running resistance for an individual vehicle shall be calculated using the
following equation:
Cc = c0 + c1 × v + c2 × v 2
where:
Cc is the calculated running resistance as a function of vehicle velocity,
Nm;
c0 is the constant running resistance coefficient, Nm, defined by the
equation:
RR – RRr
c0 = r’/1.02 × Max((0.05 × 1.02 × c0r/r’ + 0.95 × (1.02 × c0r/r’ × TM/TMr + ( ) × 9.81 × TM));
1000
RR – RRr
(0.2 × 1.02 × c0r/r’ + 0.8 × (1.02 × c0r/r’ × TM/TMr + ( ) × 9.81 × TM)))
1000
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Afr is the frontal area of the representative vehicle of the road load matrix
family, m2;
RR is the tyre rolling resistance of the individual vehicle of the road load
matrix family, kg/tonne;
RRr is the tyre rolling resistance of the representative vehicle of the road
load matrix family, kg/tonne;
r’ is the dynamic radius of the tyre on the chassis dynamometer obtained
at 80 km/h, m;
1.02 is an approximate coefficient compensating for drivetrain losses.
5.2. Calculation of the default road load based on vehicle parameters
5.2.1. As an alternative for determining road load with the coastdown or torque meter
method, a calculation method for default road load may be used.
For the calculation of a default road load based on vehicle parameters, several
parameters such as test mass, width and height of the vehicle shall be used.
The default road load Fc shall be calculated for the reference speed points.
5.2.2. The default road load force shall be calculated using the following equation:
Fc = f0 + (f1 × v) + (f2 × v 2 )
where:
Fc is the calculated default road load force as a function of vehicle
velocity, N;
f0 is the constant road load coefficient, N, defined by the following
equation:
f0 = 0.140 × TM;
f1 is the first order road load coefficient, N/(km/h), and shall be set to
zero;
f2 is the second order road load coefficient, N/(km/h)2, defined by the
following equation:
f2 = (2.8 × 10−6 × TM) + (0.0170 × width × height);
v is vehicle velocity, km/h;
TM test mass, kg;
width vehicle width as defined in 6.2. of Standard ISO 612:1978, m;
height vehicle height as defined in 6.3. of Standard ISO 612:1978, m.
6. Wind tunnel method
The wind tunnel method is a road load measurement method using a
combination of a wind tunnel and a chassis dynamometer or of a wind tunnel
and a flat belt dynamometer. The test benches may be separate facilities or
integrated with one another.
6.1. Measurement method
6.1.1. The road load shall be determined by:
(a) Adding the road load forces measured in a wind tunnel and those
measured using a flat belt dynamometer; or
(b) Adding the road load forces measured in a wind tunnel and those
measured on a chassis dynamometer.
6.1.2. Aerodynamic drag shall be measured in the wind tunnel.
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6.1.3. Rolling resistance and drivetrain losses shall be measured using a flat belt or a
chassis dynamometer, measuring the front and rear axles simultaneously.
6.2. Approval of the facilities by the responsible authority
The results of the wind tunnel method shall be compared to those obtained
using the coastdown method to demonstrate qualification of the facilities and
recorded.
6.2.1. Three vehicles shall be selected by the responsible authority. The vehicles shall
cover the range of vehicles (e.g. size, weight) planned to be measured with the
facilities concerned.
6.2.2. Two separate coastdown tests shall be performed with each of the three
vehicles according to paragraph 4.3. of this annex, and the resulting road load
coefficients, f0, f1 and f2, shall be determined according to that paragraph and
corrected according to paragraph 4.5.5. of this annex. The coastdown test result
of a test vehicle shall be the arithmetic average of the road load coefficients of
its two separate coastdown tests. If more than two coastdown tests are
necessary to fulfil the approval of facilities' criteria, all valid tests shall be
averaged.
6.2.3. Measurement with the wind tunnel method according to paragraphs 6.3. to 6.7.
inclusive of this annex shall be performed on the same three vehicles as
selected in paragraph 6.2.1. of this annex and in the same conditions, and the
resulting road load coefficients, f0, f1 and f2, shall be determined.
If the manufacturer chooses to use one or more of the available alternative
procedures within the wind tunnel method (i.e. paragraph 6.5.2.1. on
preconditioning, paragraphs 6.5.2.2. and 6.5.2.3. on the procedure, including
paragraph 6.5.2.3.3. on dynamometer setting), these procedures shall also be
used also for the approval of the facilities.
6.2.4. Approval criteria
The facility or combination of facilities used shall be approved if both of the
following two criteria are fulfilled:
(a) The difference in cycle energy, expressed as εk, between the wind
tunnel method and the coastdown method shall be within ±0.05 for each
of the three vehicles k according to the following equation:
Ek,WTM
εk = −1
Ek,coastdown
where:
εk is the difference in cycle energy over a complete Class 3 WLTC
for vehicle k between the wind tunnel method and the coastdown
method, per cent;
Ek,WTM is the cycle energy over a complete Class 3 WLTC for vehicle
k, calculated with the road load derived from the wind tunnel
method (WTM) calculated according to paragraph 5. of
Annex B7, J;
Ek,coastdown is the cycle energy over a complete Class 3 WLTC for vehicle
k, calculated with the road load derived from the coastdown
method calculated according to paragraph 5. of Annex B7, J.;
and
(b) The arithmetic average x̅ of the three differences shall be within 0.02.
ε1 + ε2 + ε3
x̅ = | |
3
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The facility may be used for road load determination for a maximum of two
years after the approval has been granted.
Each combination of roller chassis dynamometer or moving belt and wind
tunnel shall be approved separately.
Every combination of wind speeds (see paragraph 6.4.3. of this annex) used
for the determination of road load values shall be validated separately.
6.3. Vehicle preparation and temperature
Conditioning and preparation of the vehicle shall be performed according to
paragraphs 4.2.1. and 4.2.2. of this annex and applies to both the flat belt or
roller chassis dynamometers and the wind tunnel measurements.
In the case that the alternative warm-up procedure described in
paragraph 6.5.2.1. of this annex is applied, the target test mass adjustment, the
weighing of the vehicle and the measurement shall all be performed without
the driver in the vehicle.
The flat belt or the chassis dynamometer test cells shall have a temperature set
point of 20 °C with a tolerance of ±3 °C. At the request of the manufacturer,
the set point may also be 23 °C with a tolerance of ±3 °C.
6.4. Wind tunnel procedure
6.4.1. Wind tunnel criteria
The wind tunnel design, test methods and the corrections shall provide a value
of (CD × Af) representative of the on-road (CD × Af) value and with a
repeatability of ±0.015 m².
For all (CD × Af) measurements, the wind tunnel criteria listed in paragraph 3.2.
of this annex shall be met with the following modifications:
(a) The solid blockage ratio described in paragraph 3.2.4. of this annex
shall be less than 25 per cent;
(b) The belt surface contacting any tyre shall exceed the length of that tyre's
contact area by at least 20 per cent and shall be at least as wide as that
contact patch;
(c) The standard deviation of total air pressure at the nozzle outlet
described in paragraph 3.2.8. of this annex shall be less than 1 per cent;
(d) The restraint system blockage ratio described in paragraph 3.2.10. of
this annex shall be less than 3 per cent;
(e) Additionally to the requirement defined in paragraph 3.2.11. of this
annex, when measuring Class 1 vehicles, the precision of the measured
force shall not exceed ±2.0 N.
6.4.2. Wind tunnel measurement
The vehicle shall be in the condition described in paragraph 6.3. of this annex.
The vehicle shall be placed parallel to the longitudinal centre line of the tunnel
with a maximum tolerance of ±10 mm.
The vehicle shall be placed with a yaw angle of 0 ° within a tolerance of ±0.1°.
Aerodynamic drag shall be measured for at least for 60 seconds and at a
minimum frequency of 5 Hz. Alternatively, the drag may be measured at a
minimum frequency of 1 Hz and with at least 300 subsequent samples. The
result shall be the arithmetic average of the drag.
Prior to a test it shall be checked that at the aerodynamic force measured at a
wind speed of 0 km/h yields a result equal to 0 Newtons.
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In the case that the vehicle has movable aerodynamic body parts,
paragraph 4.2.1.5. of this annex shall apply. Where movable parts are velocity-
dependent, every applicable position shall be measured in the wind tunnel and
evidence shall be provided to the responsible authority indicating the
relationship between reference speed, movable part position, and the
corresponding (CD × Af).
6.4.3. Wind speeds for wind tunnel measurement
The aerodynamic force shall be measured at two wind speeds under the
following speed conditions:
(a) Class 1 vehicles
Lower wind speed vlow to measure aerodynamic force shall be
vlow < 80 km/h;
Higher wind speed vhigh shall be (vlow + 40 km/h ≤ vhigh ≤ 150 km/h).
(b) Class 2 and 3 vehicles
Lower wind speed vlow to measure aerodynamic force shall be
80 km/h ≤ vlow ≤ 100 km/h;
Higher wind speed shall be (vlow + 40 km/h ≤ vhigh ≤ 150 km).
6.5. Flat belt applied for the wind tunnel method
6.5.1. Flat belt criteria
6.5.1.1. Description of the flat belt test bench
The wheels shall rotate on flat belts that do not change the rolling
characteristics of the wheels compared to those on the road. The measured
forces in the x-direction shall include the frictional forces in the drivetrain.
6.5.1.2. Vehicle restraint system
The dynamometer shall be equipped with a centring device aligning the vehicle
within a tolerance of ±0.5 degrees of rotation around the z-axis. The restraint
system shall maintain the centred drive wheel position throughout the coastdown
runs of the road load determination within the following limits:
6.5.1.2.1. Lateral position (y-axis)
The vehicle shall remain aligned in the y-direction and lateral movement shall
be minimised.
6.5.1.2.2. Front and rear position (x-axis)
Additional to the requirement of paragraph 6.5.1.2.1. of this annex, both wheel
axes shall be within ±10 mm of the belt’s lateral centre lines.
6.5.1.2.3. Vertical force
The restraint system shall be designed so as to impose no vertical force on the
drive wheels.
6.5.1.3. Accuracy of measured forces
Only the reaction force for turning the wheels shall be measured. No external forces
shall be included in the result (e.g. force of the cooling fan air, vehicle restraints,
aerodynamic reaction forces of the flat belt, dynamometer losses, etc.).
The force in the x-direction shall be measured with an accuracy of ±5 N.
6.5.1.4. Flat belt speed control
The belt speed shall be controlled with an accuracy of ±0.1 km/h.
6.5.1.5. Flat belt surface
The flat belt surface shall be clean, dry and free from foreign material that
might cause tyre slippage.
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6.5.1.6. Cooling
A current of air of variable speed shall be blown towards the vehicle. The set
point of the linear velocity of the air at the blower outlet shall be equal to the
corresponding dynamometer speed above measurement speeds of 5 km/h. The
linear velocity of the air at the blower outlet shall be within ±5 km/h or
±10 per cent of the corresponding measurement speed, whichever is greater.
6.5.2. Flat belt measurement
The measurement procedure may be performed according to either
paragraph 6.5.2.2. or paragraph 6.5.2.3. of this annex.
6.5.2.1. Preconditioning
The vehicle shall be conditioned on the dynamometer as described in
paragraphs 4.2.4.1.1. to 4.2.4.1.3. inclusive of this annex.
The dynamometer load setting Fd for the preconditioning shall be:
Fd = a d + (bd × v) + (cd × v 2 )
where in the case of applying paragraph 6.7.2.1:
ad = 0
bd = f1a;
cd = f2a
or, where in the case of applying paragraph 6.7.2.2.:
ad = 0
bd = 0
𝜌0 1
𝑐𝑑 = (𝐶𝐷 × 𝐴𝑓 ) × ×
2 3.62
The equivalent inertia of the dynamometer shall be the test mass.
The aerodynamic drag used for the load setting shall be taken from
paragraph 6.7.2. of this annex and may be set directly as input. Otherwise, a d,
bd, and cd from this paragraph shall be used.
At the request of the manufacturer, as an alternative to paragraph 4.2.4.1.2. of
this annex, the warm-up may be conducted by driving the vehicle with the flat
belt.
In this case, the warm-up speed shall be 110 per cent of the maximum speed
of the applicable WLTC. The warm up is considered complete when the
vehicle has been driven for at least 1,200 seconds and the change of measured
force over a period of 200 seconds is less than 5 N.
6.5.2.2. Measurement procedure with stabilised speeds
6.5.2.2.1. The test shall be conducted from the highest to the lowest reference speed
point.
6.5.2.2.2. Immediately after the measurement at the previous speed point, the
deceleration from the current to the next applicable reference speed point shall
be performed in a smooth transition of approximately 1 m/s².
6.5.2.2.3. The reference speed shall be stabilised for at least 4 seconds and for a
maximum of 10 seconds. The measurement equipment shall ensure that the
signal of the measured force is stabilised after that period.
6.5.2.2.4. The force at each reference speed shall be measured for at least 6 seconds while
the vehicle speed is kept constant. The resulting force for that reference speed
point FjDyno shall be the arithmetic average of the force during the
measurement.
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6.5.2.2.5. The steps in paragraphs 6.5.2.2.2. to 6.5.2.2.4. inclusive of this annex shall be
repeated for each reference speed.
6.5.2.3. Measurement procedure by deceleration
6.5.2.3.1. Preconditioning and dynamometer setting shall be performed according to
paragraph 6.5.2.1. of this annex. Prior to each coastdown, the vehicle shall be
driven at the highest reference speed or, in the case that the alternative warm-
up procedure is used at 110 per cent of the highest reference speed, for at least
1 minute. The vehicle shall be subsequently accelerated to at least 10 km/h
above the highest reference speed and the coastdown shall be started
immediately.
6.5.2.3.2. The measurement shall be performed according to paragraphs 4.3.1.3.1. to
4.3.1.4.4. inclusive of this annex but excluding paragraph 4.3.1.4.2., where
∆t ja and ∆t jb are replaced by ∆t j . The measurement shall be stopped after two
decelerations if the force of both coastdowns at each reference speed point is
within ±10 N, otherwise at least three coastdowns shall be performed using the
criteria set out in paragraph 4.3.1.4.2. of this annex.
6.5.2.3.3. The force fjDyno at each reference speed vj shall be calculated by removing the
dynamometer set force:
fjDyno = fjDecel − fdj
where:
fjDecel is the force determined according to the equation calculating Fj in
paragraph 4.3.1.4.4. of this annex at reference speed point j, N;
fdj is the force determined to the equation calculating Fd in
paragraph 6.5.2.1. of this annex at reference speed point j, N.
Alternatively, at the request of the manufacturer, cd may be set to zero during
the coastdown and for calculating fjDyno.
6.5.2.4. Measurement conditions
The vehicle shall be in the condition described in paragraph 4.3.1.3.2. of this
annex.
6.5.3. Measurement result of the flat belt method
The result of the flat belt dynamometer f jDyno shall be referred to as fj for the
further calculations in paragraph 6.7. of this annex.
6.6. Chassis dynamometer applied for the wind tunnel method
6.6.1. Criteria
In addition to the descriptions in paragraphs 1. and 2. of Annex B5, the criteria
described in paragraphs 6.6.1.1. to 6.6.1.6. shall apply.
6.6.1.1. Description of a chassis dynamometer
The front and rear axles shall be equipped with a single roller with a diameter
of not less than 1.2 metres.
6.6.1.2. Vehicle restraint system
The dynamometer shall be equipped with a centring device aligning the
vehicle. The restraint system shall maintain the centred drive wheel position
within the following recommended limits throughout the coastdown runs of
the road load determination:
6.6.1.2.1. Vehicle position
The vehicle to be tested shall be installed on the chassis dynamometer roller as
defined in paragraph 7.3.3. of this annex.
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1
fj = fjDyno × c1 × + fjDyno × (1 − c1)
√R Wheel
× c2 + 1
R Dyno
where:
c1 is the tyre rolling resistance fraction of fjDyno;
c2 is a chassis dynamometer-specific radius correction factor;
fjDyno is the force calculated in paragraph 6.5.2.3.3. of this annex for each
reference speed j, N;
RWheel is one-half of the nominal design tyre diameter, m;
RDyno is the radius of the chassis dynamometer roller, m.
The manufacturer and the responsible authority shall agree on the factors c1
and c2 to be used, based on correlation test evidence provided by the
manufacturer for the range of tyre characteristics intended to be tested on the
chassis dynamometer.
As an alternative the following conservative equation may be used:
1
fj = fjDyno ×
√R Wheel
× 0.2 + 1
R Dyno
C2 shall be 0.2 except that 2.0 shall be used if the road load delta method (see
paragraph 6.8. of this annex) is used and the road load delta calculated
according to paragraph 6.8.1. of this annex is negative.
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6.7. Calculations
6.7.1. Correction of the flat belt and chassis dynamometer results
The measured forces determined in paragraphs 6.5. and 6.6. of this annex shall
be corrected to reference conditions using the following equation:
FDj = (fj (1 − K1 )) × (1 + K 0 (T − 293))
where:
FDj is the corrected resistance measured at the flat belt or chassis
dynamometer at reference speed j, N;
fj is the measured force at reference speed j, N;
K0 is the correction factor for rolling resistance as defined in
paragraph 4.5.2. of this annex, K-1;
K1 is the test mass correction as defined in paragraph 4.5.4. of this annex,
N;
T is the arithmetic average temperature in the test cell during the
measurement, K.
6.7.2. Calculation of the aerodynamic force
The calculation in paragraph 6.7.2.1. shall be applied considering the results
of both wind speeds. However, if the difference of the product of the drag
coefficient and frontal area (CD × Af ) measured at the wind speeds vlow and
vhigh is less than 0.015 m², the calculation in paragraph 6.7.2.2. may be applied
at the request of the manufacturer.
6.7.2.1. The aerodynamic force of each wind speed F0wind , Flow , and Fhigh shall be
calculated using the equation below.
ρ0 v2
w
FAw = (CD × Af )w × ×
2 3.62
where:
(CD × Af )j is the product of the drag coefficient and frontal area measured in
the wind tunnel at a certain reference speed point j, if applicable,
m²;
ρ0 is the dry air density defined in paragraph 3.2.10. of this
Regulation, kg/m³;
Fw is the aerodynamic force calculated at wind speed w, N;
vw is the applicable wind speed, km/h.
w is the reference to the applicable wind speed "0wind", "low" and
"high";
F0wind is the aerodynamic force at 0 km/h, N;
Flow is the aerodynamic force at vlow, N;
Fhigh is the aerodynamic force at vhigh, N.
The aerodynamic force coefficients f1a and f2a shall be calculated with a least
square regression analysis using F0wind , Flow , and Fhigh and the equation
below:
F = f1a × v + f2a × v 2
The final result for the aerodynamic force FAj shall be calculated with the
equation below at each reference speed point vj. If the vehicle is equipped with
velocity-dependent movable aerodynamic body parts, the corresponding
aerodynamic force shall be applied for the reference speed points concerned.
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where:
FAj is the aerodynamic force calculated at reference speed j, N;
(CD × Af )j is the product of the drag coefficient and frontal area measured
in the wind tunnel at a certain reference speed point j, if
applicable, m²;
ρ0 is the dry air density defined in paragraph 3.2.10. of this
Regulation, kg/m³;
vj is the reference speed j, km/h.
6.7.3. Calculation of road load values
The total road load as a sum of the results of paragraphs 6.7.1 and 6.7.2. of this
annex shall be calculated using the following equation:
Fj∗ = FDj + FAj
for all applicable reference speed points j, N.
For all calculated Fj∗ , the coefficients f0, f1 and f2 in the road load equation shall
be calculated with a least squares regression analysis and shall be used as the
target coefficients in paragraph 8.1.1. of this annex.
In the case that the vehicle tested according to the wind tunnel method is
representative of a road load matrix family vehicle, the coefficient f 1 shall be
set to zero and the coefficients f0 and f2 shall be recalculated with a least
squares regression analysis.
6.8. Road load delta method
For the purpose of including options when using the interpolation method
which are not incorporated in the road load interpolation (i.e. aerodynamics,
rolling resistance and mass), a delta in vehicle friction may be measured by the
road load delta method (e.g. friction difference between brake systems). The
following steps shall be performed:
(a) The friction of reference vehicle R shall be measured;
(b) The friction of the vehicle with the option (vehicle N) causing the
difference in friction shall be measured;
(c) The difference shall be calculated according to paragraph 6.8.1. of this
annex.
These measurements shall be performed on a flat belt according to
paragraph 6.5. of this annex or on a chassis dynamometer according to
paragraph 6.6. of this annex, and the correction of the results (excluding
aerodynamic force) calculated according to paragraph 6.7.1. of this annex.
The application of this method is permitted only if the following criterion is
fulfilled:
1 n
| ∑ (FDj,R − FDj,N )| ≤ 25 N
n j=1
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where:
FDj,R is the corrected resistance of vehicle R measured on the flat belt or
chassis dynamometer at reference speed j calculated according to
paragraph 6.7.1. of this annex, N;
FDj,N is the corrected resistance of vehicle N measured on the flat belt or
chassis dynamometer at reference speed j calculated according to
paragraph 6.7.1. of this annex, N;
n is the total number of speed points.
This alternative road load determination method may only be applied if
vehicles R and N have identical aerodynamic resistance and if the measured
delta appropriately covers the entire influence on the vehicle's energy
consumption. This method shall not be applied if the overall accuracy of the
absolute road load of vehicle N is compromised in any way.
6.8.1. Determination of delta flat belt or chassis dynamometer coefficients
The delta road load shall be calculated using the following equation:
FDj,Delta = FDj,N − FDj,R
where:
FDj,Delta is the delta road load at reference speed j, N;
FDj,N is the corrected resistance measured on the flat belt or chassis
dynamometer at reference speed j calculated according to
paragraph 6.7.1. of this annex for vehicle N, N;
FDj,R is the corrected resistance of the reference vehicle measured on
the flat belt or chassis dynamometer at reference speed j
calculated according to paragraph 6.7.1. of this annex for
reference vehicle R, N.
For all calculated FDj,Delta, the coefficients f0,Delta, f1,Delta and f2,Delta in the road
load equation shall be calculated with a least squares regression analysis.
6.8.2. Determination of total road load
If the interpolation method (see paragraph 3.2.3.2. of Annex B7) is not used,
the road load delta method for vehicle N shall be calculated according to the
following equations:
f0,N = f0,R + f0,Delta
f1,N = f1,R + f1,Delta
f2,N = f2,R + f2,Delta
where:
N refers to the road load coefficients of vehicle N;
R refers to the road load coefficients of reference vehicle R;
Delta refers to the delta road load coefficients determined in paragraph 6.8.1.
of this annex.
7. Transferring road load to a chassis dynamometer
7.1. Preparation for chassis dynamometer test
7.1.0. Selection of dynamometer operation
The test shall be carried out in accordance with paragraph 2.4.2.4. of
Annex B6.
7.1.1. Laboratory conditions
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7.1.1.1. Roller(s)
The chassis dynamometer roller(s) shall be clean, dry and free from foreign
material that might cause tyre slippage. The dynamometer shall be run in the
same coupled or uncoupled state as the subsequent Type 1 test. Chassis
dynamometer speed shall be measured from the roller coupled to the power
absorption unit.
7.1.1.1.1. Tyre slippage
Additional weight may be placed on or in the vehicle to eliminate tyre slippage.
The manufacturer shall perform the load setting on the chassis dynamometer
with the additional weight. The additional weight shall be present for both load
setting and the emissions and fuel consumption tests. The use of any additional
weight shall be recorded.
7.1.1.2. Room temperature
The laboratory atmospheric temperature shall be at a set point of 23 °C and
shall not deviate by more than ±5 °C during the test unless otherwise required
by any subsequent test.
7.2. Preparation of chassis dynamometer
7.2.1. Inertia mass setting
The equivalent inertia mass of the chassis dynamometer shall be set according
to paragraph 2.5.3. of this annex. If the chassis dynamometer is not capable to
meet the inertia setting exactly, the next higher inertia setting shall be applied
with a maximum increase of 10 kg.
7.2.2. Chassis dynamometer warm-up
The chassis dynamometer shall be warmed up in accordance with the
dynamometer manufacturer’s recommendations, or as appropriate, so that the
frictional losses of the dynamometer may be stabilized.
7.3. Vehicle preparation
7.3.1. Tyre pressure adjustment
The tyre pressure at the soak temperature of a Type 1 test shall be set to no
more than 50 per cent above the lower limit of the tyre pressure range for the
selected tyre, as specified by the vehicle manufacturer (see paragraph 4.2.2.3.
of this annex), and shall be recorded.
7.3.2. If the determination of dynamometer settings cannot meet the criteria
described in paragraph 8.1.3. of this annex due to non-reproducible forces, the
vehicle shall be equipped with a vehicle coastdown mode. The coastdown
mode shall be approved by the responsible authority and its use shall be
included in all relevant test reports.
If a vehicle is equipped with a vehicle coastdown mode, it shall be engaged
both during road load determination and on the chassis dynamometer.
7.3.3. Vehicle placement on the dynamometer
The tested vehicle shall be placed on the chassis dynamometer in a straight
ahead position and restrained in a safe manner.
7.3.3.1. In the case that a single roller chassis dynamometer is used, the vehicle shall
be positioned and stay positioned throughout the procedure according to the
requirements in 7.3.3.1.1. to 7.3.3.1.3.
7.3.3.1.1. Rotational alignment (rotation around z-axis)
The vehicle shall be positioned in line with the x-axis in order to minimise
rotation around the z-axis
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Vehicle class Applicable WLTC Adopt next higher phase Warm-up cycle
7.3.4.2. If the vehicle is already warmed up, the WLTC phase applied in
paragraph 7.3.4.1. of this annex, with the highest speed, shall be driven.
7.3.4.3. Alternative warm-up procedure
7.3.4.3.1. At the request of the vehicle manufacturer and with approval of the responsible
authority, an alternative warm-up procedure may be used. The approved
alternative warm-up procedure may be used for vehicles within the same road
load family and shall satisfy the requirements outlined in paragraphs 7.3.4.3.2.
to 7.3.4.3.5. inclusive of this annex.
7.3.4.3.2. At least one vehicle representing the road load family shall be selected.
7.3.4.3.3. The cycle energy demand calculated according to paragraph 5. of Annex B7
with corrected road load coefficients f0a, f1a and f2a, for the alternative warm-
up procedure shall be equal to or higher than the cycle energy demand
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calculated with the target road load coefficients f0, f1, and f2, for each applicable
phase.
The corrected road load coefficients f0a, f1a and f2a, shall be calculated
according to the following equations:
f0a = f0 + Ad_alt − Ad_WLTC
f1a = f1 + Bd_alt − Bd_WLTC
f2a = f2 + Cd_alt − Cd_WLTC
where:
Ad_alt, Bd_alt and Cd_alt are the chassis dynamometer setting coefficients after
the alternative warm-up procedure;
Ad_WLTC, Bd_WLTC
and Cd_WLTC are the chassis dynamometer setting coefficients after a
WLTC warm-up procedure described in
paragraph 7.3.4.1. of this annex and a valid chassis
dynamometer load setting according to paragraph 8. of
this annex.
7.3.4.3.4. The corrected road load coefficients f0a, f1a and f2a, shall be used only for the
purpose of paragraph 7.3.4.3.3. of this annex. For other purposes, the target
road load coefficients f0, f1 and f2, shall be used as the target road load
coefficients.
7.3.4.3.5. Details of the procedure and of its equivalency shall be provided to the
responsible authority.
8. Chassis dynamometer load setting
8.1. Chassis dynamometer load setting using the coastdown method
This method is applicable when the road load coefficients f 0, f1 and f2 have
been determined.
In the case of a road load matrix family, this method shall be applied when the
road load of the representative vehicle is determined using the coastdown
method described in paragraph 4.3. of this annex. The target road load values
are the values calculated using the method described in paragraph 5.1. of this
annex.
8.1.1. Initial load setting
For a chassis dynamometer with coefficient control, the chassis dynamometer
power absorption unit shall be adjusted with the arbitrary initial coefficients,
Ad , Bd and Cd , of the following equation:
F d = A d + Bd v + Cd v 2
where:
Fd is the chassis dynamometer setting load, N;
v is the speed of the chassis dynamometer roller, km/h.
The following are recommended coefficients to be used for the initial load
setting:
(a) Ad = 0.5 × At , Bd = 0.2 × Bt , Cd = Ct
for single-axis chassis dynamometers, or
Ad = 0.1 × At , Bd = 0.2 × Bt , Cd = Ct
for dual-axis chassis dynamometers, where A t , Bt and Ct are the target
road load coefficients;
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(b) Empirical values, such as those used for the setting for a similar type of
vehicle.
For a chassis dynamometer of polygonal control, adequate load values at each
reference speed shall be set to the chassis dynamometer power absorption unit.
8.1.2. Coastdown
The coastdown test on the chassis dynamometer shall be performed with the
procedure given in paragraphs 8.1.3.4.1. or 8.1.3.4.2. of this annex and shall
start no later than 120 seconds after completion of the warm-up procedure.
Consecutive coastdown runs shall be started immediately. At the request of the
manufacturer and with approval of the responsible authority, the time between
the warm-up procedure and coastdowns using the iterative method may be
extended to ensure a proper vehicle setting for the coastdown. The
manufacturer shall provide the responsible authority with evidence for
requiring additional time and evidence that the chassis dynamometer load
setting parameters (e.g. coolant and/or oil temperature, force on a
dynamometer) are not affected.
8.1.3. Verification
8.1.3.1. The target road load value shall be calculated using the target road load
coefficient, At , Bt and Ct , for each reference speed, vj :
Ftj = At + Bt vj + Ct vj2
where:
At, Bt and Ct are the target road load parameters;
Ftj is the target road load at reference speed vj , N;
vj is the jth reference speed, km/h.
8.1.3.2. The measured road load shall be calculated using the following equation:
1 2 × ∆v
Fmj = × (TM + mr ) ×
3.6 ∆tj
where:
Δv is 5 km/h;
Fmj is the measured road load for each reference speed v j, N;
TM is the test mass of the vehicle, kg;
mr is the equivalent effective mass of rotating components according to
paragraph 2.5.1. of this annex, kg;
∆tj is the coastdown time corresponding to speed vj, s.
8.1.3.3. The coefficients As, Bs and Cs in the road load equation of the simulated road
load on the chassis dynamometer shall be calculated using a least squares
regression analysis:
Fs = As + (Bs × v) + (Cs × v 2 )
The simulated road load for each reference speed v j shall be determined using
the following equation, using the calculated As, Bs and Cs:
Fsj = As + (Bs × vj ) + (Cs × v2j )
8.1.3.4. For dynamometer load setting, two different methods may be used. If the
vehicle is accelerated by the dynamometer, the methods described in
paragraph 8.1.3.4.1. of this annex shall be used. If the vehicle is accelerated
under its own power, the methods in paragraphs 8.1.3.4.1. or 8.1.3.4.2. of this
annex shall be used and the minimum acceleration multiplied by speed shall
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be 6 m²/sec³. Vehicles which are unable to achieve 6 m2/s3 shall be driven with
the acceleration control fully applied.
8.1.3.4.1. Fixed run method
8.1.3.4.1.1. The dynamometer software shall perform a total of four coastdowns. From the
first coastdown, the dynamometer setting coefficients for the second run shall
be calculated according to paragraph 8.1.4. of this annex. Following the first
coastdown, the software shall perform three additional coastdowns with either
the fixed dynamometer setting coefficients determined after the first
coastdown or the adjusted dynamometer setting coefficients according to
paragraph 8.1.4. of this annex.
8.1.3.4.1.2. The final dynamometer setting coefficients A, B and C shall be calculated
using the following equations:
∑4n=2(Asn − Adn )
A = At −
3
∑4n=2(Bsn − Bdn )
B = Bt −
3
∑4n=2(𝐶sn − 𝐶dn )
C = Ct −
3
where:
At, Bt and Ct are the target road load parameters;
Asn , Bsn and Csn are the simulated road load coefficients of the n th run;
Adn , Bdn and Cdn are the dynamometer setting coefficients of the n th run;
n is the index number of coastdowns including the first
stabilisation run.
8.1.3.4.2. Iterative method
The calculated forces in the specified speed ranges shall either be within ±10 N
after a least squares regression of the forces for two consecutive coastdowns
when compared with the target values, or additional coastdowns shall be
performed after adjusting the chassis dynamometer load setting according to
paragraph 8.1.4. of this annex until the tolerance is satisfied.
8.1.4. Adjustment
The chassis dynamometer setting load shall be adjusted according to the
following equations:
∗
Fdj = Fdj − Fj = Fdj − Fsj + Ftj
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8.2.3. Verification
8.2.3.1. The target running resistance (torque) curve shall be determined using the
equation in paragraph 4.5.5.2.1. of this annex and may be written as follows:
Ct∗ = a t + bt × vj + ct × vj2
8.2.3.2. The simulated running resistance (torque) curve on the chassis dynamometer
shall be calculated according to the method described and the measurement
precision specified in paragraph 4.4.3.2. of this annex, and the running
resistance (torque) curve determination as described in paragraph 4.4.4. of this
annex with applicable corrections according to paragraph 4.5. of this annex, all
with the exception of measuring in opposite directions, resulting in a simulated
running resistance curve:
Cs∗ = C0s + C1s × vj + C2s × vj2
The simulated running resistance (torque) shall be within a tolerance of
±10 N×r’ from the target running resistance at every speed reference point
where r’ is the dynamic radius of the tyre in metres on the chassis dynamometer
obtained at 80 km/h.
If the tolerance at any reference speed does not satisfy the criterion of the
method described in this paragraph, the procedure specified in
paragraph 8.2.3.3. of this annex shall be used to adjust the chassis
dynamometer load setting.
8.2.3.3. Adjustment
The chassis dynamometer load setting shall be adjusted using the following
equation:
∗
Fej Fsj Ftj
Fdj = Fdj − = Fdj − ′ + ′
r′ r r
(a s + bs vj + cs vj2 ) (a t + bt vj + ct vj2 )
= (Ad + Bd vj + Cd vj2 ) − +
𝑟′ 𝑟′
(a t − a s ) (bt − bs ) (ct − cs ) 2
= {Ad + ′
} + {Bd + ′
} vj + {Cd + } vj
r r r′
therefore:
at − as
A∗d = Ad +
r′
bt − bs
Bd∗ = Bd +
r′
ct − cs
Cd∗ = Cd +
r′
where:
∗
Fdj is the new chassis dynamometer setting load, N;
Fej is the adjustment road load equal to (Fsj-Ftj), Nm;
Fsj is the simulated road load at reference speed v j, Nm;
Ftj is the target road load at reference speed v j, Nm;
A∗d , Bd∗ and Cd∗ are the new chassis dynamometer setting coefficients;
r’ is the dynamic radius of the tyre on the chassis dynamometer
obtained at 80 km/h, m.
Paragraphs 8.2.2. and 8.2.3. of this annex shall be repeated until the tolerance
in paragraph 8.2.3.2. of this annex is met.
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8.2.3.4. The mass of the driven axle(s), tyre specifications and chassis dynamometer
load setting shall be recorded when the requirement of paragraph 8.2.3.2. of
this annex is fulfilled.
8.2.4. Transforming running resistance coefficients to road load coefficients f 0, f1, f2
8.2.4.1. If the vehicle does not coast down in a repeatable manner and a vehicle
coastdown mode according to paragraph 4.2.1.8.5. of this annex is not feasible,
the coefficients f0, f1 and f2 in the road load equation shall be calculated using
the equations in paragraph 8.2.4.1.1. of this annex. In any other case, the
procedure described in paragraphs 8.2.4.2. to 8.2.4.4. inclusive of this annex
shall be performed.
c0
8.2.4.1.1. f0 = × 1.02
r
c1
f1 = × 1.02
r
c2
f2 = × 1.02
r
where:
c0, c1, c2 are the running resistance coefficients determined in
paragraph 4.4.4. of this annex, Nm, Nm/(km/h), Nm/(km/h)²;
r is the dynamic tyre radius of the vehicle with which the running
resistance was determined, m;
1.02 is an approximate coefficient compensating for drivetrain losses.
8.2.4.1.2. The determined f0, f1, f2 values shall not be used for a chassis dynamometer
setting or any emission or range testing. They shall be used only in the
following cases:
(a) Determination of downscaling, paragraph 8. of Annex B1;
(b) Determination of gearshift points, Annex B2;
(c) Interpolation of CO2 and fuel consumption, paragraph 3.2.3 of
Annex B7;
(d) Calculation of results of electric and hybrid-electric vehicles,
paragraph 4. of Annex B8.
8.2.4.2. Once the chassis dynamometer has been set within the specified tolerances, a
vehicle coastdown procedure shall be performed on the chassis dynamometer
as outlined in paragraph 4.3.1.3. of this annex. The coastdown times shall be
recorded.
8.2.4.3. The road load Fj at reference speed vj, N, shall be determined using the
following equation:
1 2 × ∆v
Fj = × (TM + mr ) ×
3.6 ∆t j
where:
Fj is the road load at reference speed vj, N;
TM is the test mass of the vehicle, kg;
mr is the equivalent effective mass of rotating components according to
paragraph 2.5.1. of this annex, kg;
∆v = 5 km/h
∆tj is the coastdown time corresponding to speed v j, s.
8.2.4.4. The coefficients f0, f1 and f2 in the road load equation shall be calculated with
a least squares regression analysis over the reference speed range.
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(b) For fans with circular outlets, the outlet shall be divided into 8 equal
sectors by vertical, horizontal and 45° lines. The measurement points
shall lie on the radial centre line of each sector (22.5°) at two-thirds of
the outlet radius (as shown in Figure A5/2).
Figure A5/2
Fan with circular outlet
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2.2.7. Roller speed shall be measured at a frequency of not less than 10 Hz.
2.3. Additional specific requirements for a chassis dynamometer in 4WD operation
2.3.1. For testing in 4WD operation, the chassis dynamometer shall have a single
roller configuration. The 4WD control system shall be designed such that the
following requirements are fulfilled when tested with a vehicle driven over the
WLTC.
2.3.1.1. Road load simulation shall be applied such that the dynamometer in 4WD
operation reproduces the same proportioning of forces as would be
encountered when driving the vehicle on a smooth, dry, level road surface.
2.3.1.2. Upon initial installation and after major maintenance, the requirements of
paragraph 2.3.1.2.1. of this annex and of either paragraph 2.3.1.2.2. or
2.3.1.2.3. of this annex shall be satisfied. The speed difference between the
front and rear rollers shall be assessed by applying a 1 second moving average
filter to roller speed data acquired at a minimum frequency of 20 Hz.
2.3.1.2.1. The difference in distance covered by the front and rear rollers shall be less
than 0.2 per cent of the distance driven over the WLTC. The absolute number
shall be integrated for the calculation of the total difference in distance over
the WLTC.
2.3.1.2.2. The difference in distance covered by the front and rear rollers shall be less
than 0.1 m in any 200 ms time period.
2.3.1.2.3. The speed difference of all roller speeds shall be within ±0.16 km/h.
2.3.2. Vehicle restraint system for single roller chassis dynamometers
2.3.2.1. Vertical force
In addition to the requirement of paragraph 7.3.3.1.3. of Annex B4, the
restraint system shall be designed so that the vertical force imposed to the
vehicle is minimised and is the same during the chassis dynamometer setting
and all tests. This criteria is fulfilled, if either the restraint system is designed
such that it cannot impose any different vertical force, or if a procedure to
demonstrate how this requirement can be met is agreed between the
responsible authority and the manufacturer.
2.3.2.2. Restraint stiffness
The restraint system shall exhibit sufficient stiffness in order to minimize any
movements and rotations. Only limited movements along the z-axis and
rotations over the y-axis are allowed to avoid non-negligible effects towards
the test results and to fulfil the requirements of paragraph 2.3.2.1. of this annex.
2.4. Chassis dynamometer calibration
2.4.1. Force measurement system
The accuracy of the force transducer shall be at least ±10 N for all measured
increments. This shall be verified upon initial installation, after major
maintenance and within 370 days before testing.
2.4.2. Dynamometer parasitic loss calibration
The dynamometer's parasitic losses shall be measured and updated if any
measured value differs from the current loss curve by more than 9.0 N. This
shall be verified upon initial installation, after major maintenance and within
35 days before testing.
2.4.3. Verification of road load simulation without a vehicle
The dynamometer performance shall be verified by performing an unloaded
coastdown test upon initial installation, after major maintenance, and within 7
days before testing. The arithmetic average coastdown force error shall be less
than 10 N or 2 per cent, whichever is greater, at each reference speed point.
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tailpipes are combined. In this case, the tube between the exit of the tailpipe
and the start of the connecting tube may or may not be insulated or heated.
3.3.1.2. The connecting tube between the vehicle and dilution system shall be designed
so as to minimize heat loss.
3.3.1.3. The connecting tube shall satisfy the following requirements:
(a) Be less than 3.6 metres long, or less than 6.1 metres long if heat-insulated.
Its internal diameter shall not exceed 105 mm; the insulating materials
shall have a thickness of at least 25 mm and thermal conductivity shall
not exceed 0.1 W/m-1K-1 at 400 °C. Optionally, the tube may be heated to
a temperature above the dew point. This may be assumed to be achieved
if the tube is heated to 70 °C;
(b) Not cause the static pressure at the exhaust outlets on the vehicle being
tested to differ by more than 0.75 kPa at 50 km/h, or more than
1.25 kPa for the duration of the test from the static pressures recorded
when nothing is connected to the vehicle exhaust pipes. The pressure
shall be measured in the exhaust outlet or in an extension having the
same diameter and as near as possible to the end of the tailpipe.
Sampling systems capable of maintaining the static pressure to within
0.25 kPa may be used if a written request from a manufacturer to the
responsible authority substantiates the need for the tighter tolerance;
(c) No component of the connecting tube shall be of a material that might
affect the gaseous or solid composition of the exhaust gas. To avoid
generation of any particles from elastomer connectors, elastomers
employed shall be as thermally stable as possible and have minimum
exposure to the exhaust gas. It is recommended not to use elastomer
connectors to bridge the connection between the vehicle exhaust and
the connecting tube.
3.3.2. Dilution air conditioning
3.3.2.1. The dilution air used for the primary dilution of the exhaust in the CVS tunnel
shall pass through a medium capable of reducing particles of the most
penetrating particle size in the filter material by ≤ 99.95 per cent, or through a
filter of at least Class H13 of EN 1822:2009. This represents the specification
of High Efficiency Particulate Air (HEPA) filters. The dilution air may
optionally be charcoal-scrubbed before being passed to the HEPA filter. It is
recommended that an additional coarse particle filter be situated before the
HEPA filter and after the charcoal scrubber, if used.
3.3.2.2. At the vehicle manufacturer's request, the dilution air may be sampled
according to good engineering practice to determine the tunnel contribution to
background particulate and, if PN measurement is required particle levels,
which can be subsequently subtracted from the values measured in the diluted
exhaust. See paragraph 2.1.3. of Annex B6.
3.3.3. Dilution tunnel
3.3.3.1. Provision shall be made for the vehicle exhaust gases and the dilution air to be
mixed. A mixing device may be used.
3.3.3.2. The homogeneity of the mixture in any cross-section at the location of the
sampling probe shall not vary by more than ±2 per cent from the arithmetic
average of the values obtained for at least five points located at equal intervals
on the diameter of the gas stream.
3.3.3.3. For PM and PN ( if PN measurement is required) emissions sampling, a
dilution tunnel shall be used that:
(a) Consists of a straight tube of electrically-conductive material that is
grounded;
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(a) A dilution air filter, which may be pre-heated if necessary. This filter
shall consist of the following filters in sequence: an optional activated
charcoal filter (inlet side), and a HEPA filter (outlet side). It is
recommended that an additional coarse particle filter be situated before
the HEPA filter and after the charcoal filter, if used. The purpose of the
charcoal filter is to reduce and stabilize the hydrocarbon concentrations
of ambient emissions in the dilution air;
(b) A connecting tube by which vehicle exhaust is admitted into a dilution
tunnel;
(c) An optional heat exchanger as described in paragraph 3.3.5.1. of this
annex;
(d) A mixing device in which exhaust gas and dilution air are mixed
homogeneously, and which may be located close to the vehicle so that
the length of the connecting tube is minimized;
(e) A dilution tunnel from which particulate and, if applicable, particles are
sampled;
(f) Some form of protection for the measurement system may be used e.g.
a cyclone separator, bulk stream filter, etc.;
(g) A suction device of sufficient capacity to handle the total volume of
diluted exhaust gas.
Exact conformity with these figures is not essential. Additional components
such as instruments, valves, solenoids and switches may be used to provide
additional information and co-ordinate the functions of the component system.
Figure A5/3
Exhaust dilution system
Dilution air
Dilution air
filters
Dilution tunnel
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Suction
device
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T P
Heat
Ultrasonic Suction
Exchanger
Flow Meter Device
(option )
3.3.6.4.3. The following conditions shall apply to the design and use of the UFM type
CVS:
(a) The velocity of the diluted exhaust gas shall provide a Reynolds number
higher than 4,000 in order to maintain a consistent turbulent flow before
the ultrasonic flow meter;
(b) An ultrasonic flow meter shall be installed in a pipe of constant
diameter with a length of 10 times the internal diameter upstream and 5
times the diameter downstream;
(c) A temperature sensor (T) for the diluted exhaust shall be installed
immediately before the ultrasonic flow meter. This sensor shall have an
accuracy of ±1 °C and a response time of 0.1 seconds at 62 per cent of
a given temperature variation (value measured in silicone oil);
(d) The absolute pressure (P) of the diluted exhaust shall be measured
immediately before the ultrasonic flow meter to within ±0.3 kPa;
(e) If a heat exchanger is not installed upstream of the ultrasonic flow
meter, the flow rate of the diluted exhaust, corrected to standard
conditions, shall be maintained at a constant level during the test. This
may be achieved by control of the suction device, flow valve or other
method.
3.4. CVS calibration procedure
3.4.1. General requirements
3.4.1.1. The CVS system shall be calibrated by using an accurate flow meter and a
restricting device and at the intervals listed in Table A5/4. The flow through
the system shall be measured at various pressure readings and the control
parameters of the system measured and related to the flows. The flow metering
device (e.g. calibrated venturi, laminar flow element (LFE), calibrated turbine
meter) shall be dynamic and suitable for the high flow rate encountered in
constant volume sampler testing. The device shall be of certified accuracy.
3.4.1.2. The following paragraphs describe methods for calibrating PDP, CFV, SSV
and UFM units using a laminar flow meter, which gives the required accuracy,
along with a statistical check on the calibration validity.
3.4.2. Calibration of a positive displacement pump (PDP)
3.4.2.1. The following calibration procedure outlines the equipment, the test
configuration and the various parameters that are measured to establish the
flow rate of the CVS pump. All the parameters related to the pump are
simultaneously measured with the parameters related to the flow meter that is
connected in series with the pump. The calculated flow rate (given in m 3/min
at pump inlet for the measured absolute pressure and temperature) shall be
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Figure A5/6
PDP calibration configuration
EDP
Variable-flow
Filter restrictor
Manometer
Revolutions n
Elapsed time t
3.4.2.5. After the system has been connected as shown in Figure A5/6, the variable
restrictor shall be set in the wide-open position and the CVS pump shall run
for 20 minutes before starting the calibration.
3.4.2.5.1. The restrictor valve shall be reset to a more restricted condition in increments
of pump inlet depression (about 1 kPa) that will yield a minimum of six data
points for the total calibration. The system shall be allowed to stabilize for
3 minutes before the data acquisition is repeated.
3.4.2.5.2. The air flow rate Q s at each test point shall be calculated in standard m 3/min
from the flow meter data using the manufacturer's prescribed method.
3.4.2.5.3. The air flow rate shall be subsequently converted to pump flow V0 in m3/rev at
absolute pump inlet temperature and pressure.
Qs Tp 101.325 kPa
V0 = × ×
n 273.15 K Pp
where:
V0 is the pump flow rate at Tp and Pp , m3/rev;
Qs is the air flow at 101.325 kPa and 273.15 K (0 °C), m3/min;
Tp is the pump inlet temperature, Kelvin (K);
Pp is the absolute pump inlet pressure, kPa;
n is the pump speed, min-1.
3.4.2.5.4. To compensate for the interaction of pump speed pressure variations at the
pump and the pump slip rate, the correlation function x0 between the pump
speed n, the pressure differential from pump inlet to pump outlet and the
absolute pump outlet pressure shall be calculated using the following equation:
1 ∆Pp
x0 = √
n Pe
where:
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Figure A5/7
CFV calibration configuration
EDP Variable-flow
Filter
restrictor
Tv
LFE
ETI PPI
EPI
Thermometer
CFV
3.4.3.3.1. The variable-flow restrictor shall be set to the open position, the suction device
shall be started and the system stabilized. Data from all instruments shall be
collected.
3.4.3.3.2. The flow restrictor shall be varied and at least eight readings across the critical
flow range of the venturi shall be made.
3.4.3.3.3. The data recorded during the calibration shall be used in the following
calculation:
3.4.3.3.3.1. The air flow rate Qs at each test point shall be calculated from the flow meter
data using the manufacturer's prescribed method.
Values of the calibration coefficient shall be calculated for each test point:
Q s √Tv
Kv =
Pv
where:
Qs is the flow rate, m3/min at 273.15 K (0 °C) and 101.325, kPa;
Tv is the temperature at the venturi inlet, Kelvin (K);
Pv is the absolute pressure at the venturi inlet, kPa.
3.4.3.3.3.2. K v shall be plotted as a function of venturi inlet pressure P v. For sonic flow
K v will have a relatively constant value. As pressure decreases (vacuum
increases), the venturi becomes unchoked and K v decreases. These values of
K v shall not be used for further calculations.
3.4.3.3.3.3. For a minimum of eight points in the critical region, an arithmetic average K v
and the standard deviation shall be calculated.
3.4.3.3.3.4. If the standard deviation exceeds 0.3 per cent of the arithmetic average K v ,
corrective action shall be taken.
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where:
QSSV is the airflow rate at standard conditions (101.325 kPa, 273.15 K
(0 °C)), m3/s;
T is the temperature at the venturi inlet, Kelvin (K);
dV is the diameter of the SSV throat, m;
rp is the ratio of the SSV throat pressure to inlet absolute static pressure,
∆p
1− ;
pp
rD is the ratio of the SSV throat diameter dV to the inlet pipe inner diameter
D;
Cd is the discharge coefficient of the SSV;
pp is the absolute pressure at venturi inlet, kPa.
To determine the range of subsonic flow, Cd shall be plotted as a function of
Reynolds number Re at the SSV throat. The Reynolds number at the SSV
throat shall be calculated using the following equation:
Q SSV
Re = A1 ×
dV × μ
where:
b × T1.5
μ=
S+T
1 min mm
A1 is 25.55152 in SI, ( )( )( );
m3 s m
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3.4.4.2.3. For a minimum of sixteen points in the region of subsonic flow, the calculated
values of Cd from the resulting calibration curve fit equation shall be within
±0.5 per cent of the measured Cd for each calibration point.
3.4.5. Calibration of an ultrasonic flow meter (UFM)
3.4.5.1. The UFM shall be calibrated against a suitable reference flow meter.
3.4.5.2. The UFM shall be calibrated in the CVS configuration that will be used in the
test cell (diluted exhaust piping, suction device) and checked for leaks. See
Figure A5/8.
3.4.5.3. A heater shall be installed to condition the calibration flow in the event that the
UFM system does not include a heat exchanger.
3.4.5.4. For each CVS flow setting that will be used, the calibration shall be performed
at temperatures from room temperature to the maximum that will be
experienced during vehicle testing.
3.4.5.5. The manufacturer's recommended procedure shall be followed for calibrating
the electronic portions (temperature (T) and pressure (P) sensors) of the UFM.
3.4.5.6. Measurements for flow calibration of the ultrasonic flow meter are required
and the following data (in the case that a laminar flow element is used) shall
be found within the limits of accuracy given:
Barometric pressure (corrected), Pb ±0.03 kPa,
LFE air temperature, flow meter, ETI ±0.15 °C,
Pressure depression upstream of LFE, EPI ±0.01 kPa,
Pressure drop across (EDP) LFE matrix ±0.0015 kPa,
Air flow, Q s ±0.5 per cent,
UFM inlet depression, Pact ±0.02 kPa,
Temperature at UFM inlet, Tact ±0.2 °C.
3.4.5.7. Procedure
3.4.5.7.1. The equipment shall be set up as shown in Figure A5/8 and checked for leaks.
Any leaks between the flow-measuring device and the UFM will seriously
affect the accuracy of the calibration.
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Figure A5/8
UFM calibration configuration
P T
Calibration
Flow Suction
flow meter Heater UFM
(LFE, SSV) valve device
3.4.5.7.2. The suction device shall be started. Its speed and/or the position of the flow
valve shall be adjusted to provide the set flow for the validation and the system
stabilised. Data from all instruments shall be collected.
3.4.5.7.3. For UFM systems without a heat exchanger, the heater shall be operated to
increase the temperature of the calibration air, allowed to stabilise and data
from all the instruments recorded. The temperature shall be increased in
reasonable steps until the maximum expected diluted exhaust temperature
expected during the emissions test is reached.
3.4.5.7.4. The heater shall be subsequently turned off and the suction device speed and/or
flow valve shall be adjusted to the next flow setting that will be used for vehicle
emissions testing after which the calibration sequence shall be repeated.
3.4.5.8. The data recorded during the calibration shall be used in the following
calculations. The air flow rate Qs at each test point shall be calculated from the
flow meter data using the manufacturer's prescribed method.
Q reference
Kv =
Qs
where:
Qs is the air flow rate at standard conditions (101.325 kPa,
273.15 K (0 °C)), m3/s;
Q reference is the air flow rate of the calibration flow meter at standard
conditions (101.325 kPa, 273.15 K (0 °C)), m3/s;
Kv is the calibration coefficient.
For UFM systems without a heat exchanger, K v shall be plotted as a function
of Tact.
The maximum variation in K v shall not exceed 0.3 per cent of the arithmetic
average K v value of all the measurements taken at the different temperatures.
3.5. System verification procedure
3.5.1. General requirements
3.5.1.1. The total accuracy of the CVS sampling system and analytical system shall be
determined by introducing a known mass of an emissions gas compound into
the system whilst it is being operated under normal test conditions and
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exhaust gases, unless the diluted exhaust bag fill volume is added to the
integrated CVS volume.
4.1.2.3. A sample of the dilution air shall be taken near the dilution air inlet (after the
filter if one is fitted).
4.1.2.4. The dilution air sample shall not be contaminated by exhaust gases from the
mixing area.
4.1.2.5. The sampling rate for the dilution air shall be comparable to that used for the
dilute exhaust gases.
4.1.2.6. The materials used for the sampling operations shall be such as not to change
the concentration of the emissions compounds.
4.1.2.7. Filters may be used in order to extract the solid particles from the sample.
4.1.2.8. Any valve used to direct the exhaust gases shall be of a quick-adjustment,
quick-acting type.
4.1.2.9. Quick-fastening, gas-tight connections may be used between three-way valves
and the sample bags, the connections sealing themselves automatically on the
bag side. Other systems may be used for conveying the samples to the analyser
(e.g. three-way stop valves).
4.1.2.10. Sample storage
4.1.2.10.1. The gas samples shall be collected in sample bags of sufficient capacity so as
not to impede the sample flow.
4.1.2.10.2. The bag material shall be such as to affect neither the measurements
themselves nor the chemical composition of the gas samples by more than
±2 per cent after 30 minutes (e.g., laminated polyethylene/polyamide films, or
fluorinated polyhydrocarbons).
4.1.3. Sampling systems
4.1.3.1. Hydrocarbon sampling system (heated flame ionisation detector, HFID)
4.1.3.1.1. The hydrocarbon sampling system shall consist of a heated sampling probe,
line, filter and pump. The sample shall be taken upstream of the heat exchanger
(if fitted). The sampling probe shall be installed at the same distance from the
exhaust gas inlet as the particulate sampling probe and in such a way that
neither interferes with samples taken by the other. It shall have a minimum
internal diameter of 4 mm.
4.1.3.1.2. All heated parts shall be maintained at a temperature of 190 °C ±10 °C by the
heating system.
4.1.3.1.3. The arithmetic average concentration of the measured hydrocarbons shall be
determined by integration of the second-by-second data divided by the phase
or test duration.
4.1.3.1.4. The heated sampling line shall be fitted with a heated filter FH having a
99 per cent efficiency for particles ≥ 0.3 μm to extract any solid particles from
the continuous flow of gas required for analysis.
4.1.3.1.5. The sampling system delay time (from the probe to the analyser inlet) shall be
no more than 4 seconds.
4.1.3.1.6. The HFID shall be used with a constant mass flow (heat exchanger) system to
ensure a representative sample, unless compensation for varying CVS volume
flow is made.
4.1.4. Analysers
4.1.4.1. General requirements for gas analysis
4.1.4.1.1. The analysers shall have a measuring range compatible with the accuracy
required to measure the concentrations of the exhaust gas sample compounds.
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4.1.4.1.2. If not defined otherwise, measurement errors shall not exceed ±2 per cent
(intrinsic error of analyser) disregarding the reference value for the calibration
gases.
4.1.4.1.3. The ambient air sample shall be measured on the same analyser with the same
range.
4.1.4.1.4. No gas drying device shall be used before the analysers unless it is shown to
have no effect on the content of the compound in the gas stream.
4.1.4.2. Carbon monoxide (CO) and carbon dioxide (CO2) analysis
The analysers shall be of the non-dispersive infrared (NDIR) absorption type.
4.1.4.3. Hydrocarbons (HC) analysis for all fuels other than diesel fuel
The analyser shall be of the flame ionization (FID) type calibrated with
propane gas expressed in equivalent carbon atoms (C1).
4.1.4.4. Hydrocarbons (HC) analysis for diesel fuel and optionally for other fuels
The analyser shall be of the heated flame ionization type with detector, valves,
pipework, etc., heated to 190 °C 10 °C. It shall be calibrated with propane gas
expressed equivalent to carbon atoms (C1).
4.1.4.5. Methane (CH4) analysis
The analyser shall be either a gas chromatograph combined with a flame
ionization detector (FID), or a flame ionization detector (FID) combined with
a non-methane cutter (NMC-FID), calibrated with methane or propane gas
expressed equivalent to carbon atoms (C1).
4.1.4.6. Nitrogen oxides (NOx) analysis
The analysers shall be of chemiluminescent (CLA) or non-dispersive ultra-
violet resonance absorption (NDUV) types.
4.1.4.11. Hydrogen (H2) analysis (if applicable)
The analyser shall be of the sector field mass spectrometry type, calibrated
with hydrogen.
4.1.4.12. Water (H2O) analysis (if applicable)
The analyser shall be of the non-dispersive infrared analyzer (NDIR)
absorption type. The NDIR shall be calibrated either with water vapour or with
propylene (C3H6). If the NDIR is calibrated with water vapour, it shall be
ensured that no water condensation can occur in tubes and connections during
the calibration process. If the NDIR is calibrated with propylene, the
manufacturer of the analyzer shall provide the information for converting the
concentration of propylene to its corresponding concentration of water vapour.
The values for conversion shall be periodically checked by the manufacturer
of the analyzer, and at least once per year.
4.1.5. Recommended system descriptions
4.1.5.1. Figure A5/9 is a schematic drawing of the gaseous emissions sampling system.
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Figure A5/9
Full flow exhaust dilution system schematic
Dilution air
HFID
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Figure A5/10
Components required for hydrocarbon sampling using an HFID
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Figure A5/11
Alternative particulate sampling probe configuration
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control of the secondary dilution air flow and diluted exhaust flow rates
through the filter shall be of a higher accuracy.
4.2.1.2.9. All data channels required for the measurement of PM shall be logged at a
frequency of 1 Hz or faster. Typically, these would include:
(a) Diluted exhaust temperature at the particulate sampling filter;
(b) Sampling flow rate;
(c) Secondary dilution air flow rate (if secondary dilution is used);
(d) Secondary dilution air temperature (if secondary dilution is used).
4.2.1.2.10. For double dilution systems, the accuracy of the diluted exhaust transferred
from the dilution tunnel Vep defined in paragraph 3.3.2. of Annex B7 in the
equation is not measured directly but determined by differential flow
measurement.
The accuracy of the flow meters used for the measurement and control of the
double diluted exhaust passing through the particulate sampling filters and for
the measurement/control of secondary dilution air shall be sufficient so that the
differential volume Vep shall meet the accuracy and proportional sampling
requirements specified for single dilution.
The requirement that no condensation of the exhaust gas occur in the CVS
dilution tunnel, diluted exhaust flow rate measurement system, CVS bag
collection or analysis systems shall also apply in the case that double dilution
systems are used.
4.2.1.2.11. Each flow meter used in a particulate sampling and double dilution system
shall be subjected to a linearity verification as required by the instrument
manufacturer.
Figure A5/12
Particulate sampling system
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Figure A5/13
Double dilution particulate sampling system
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(d) Provide an indication of whether or not heated stages are at their correct
operating temperatures;
(e) Be designed to achieve a solid particle penetration efficiency of at least
70 per cent for particles of 100 nm electrical mobility diameter;
(f) Achieve a particle concentration reduction factor fr (di ) for particles of
30 nm and 50 nm electrical mobility diameters that is no more than
30 per cent and 20 per cent respectively higher, and no more than
5 per cent lower than that for particles of 100 nm electrical mobility
diameter for the VPR as a whole;
The particle concentration reduction factor at each particle size fr (di )
shall be calculated using the following equation:
Nin (di )
fr (di ) =
Nout (di )
where:
Nin (di ) is the upstream particle number concentration for
particles of diameter di ;
Nout (di ) is the downstream particle number concentration for
particles of diameter di ;
di is the particle electrical mobility diameter (30, 50 or
100 nm).
Nin (di ) and Nout (di ) shall be corrected to the same conditions.
The arithmetic average particle concentration reduction factor at a given
dilution setting f̅r shall be calculated using the following equation:
fr (30 nm) + fr (50 nm) + fr (100 nm)
f̅r =
3
It is recommended that the VPR is calibrated and validated as a
complete unit;
(g) Be designed according to good engineering practice to ensure particle
concentration reduction factors are stable across a test;
(h) Also achieve more than 99.0 per cent vaporization of 30 nm
tetracontane (CH3(CH2)38CH3) particles, with an inlet concentration of
≥ 10,000 per cm³, by means of heating and reduction of partial
pressures of the tetracontane.
4.3.1.3.4. The PNC shall:
(a) Operate under full flow operating conditions;
(b) Have a counting accuracy of ±10 per cent across the range 1 per cm³ to
the upper threshold of the single particle count mode of the PNC against
a suitable traceable standard. At concentrations below 100 per cm³,
measurements averaged over extended sampling periods may be
required to demonstrate the accuracy of the PNC with a high degree of
statistical confidence;
(c) Have a resolution of at least 0.1 particles per cm³ at concentrations
below 100 per cm³;
(d) Have a linear response to particle number concentrations over the full
measurement range in single particle count mode;
(e) Have a data reporting frequency equal to or greater than a frequency of
0.5 Hz;
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(f) Have a t90 response time over the measured concentration range of less
than 5 seconds;
(g) Incorporate a coincidence correction function up to a maximum
10 per cent correction, and may make use of an internal calibration
factor as determined in paragraph 5.7.1.3. of this annex but shall not
make use of any other algorithm to correct for or define the counting
efficiency;
(h) Have counting efficiencies at the different particle sizes as specified in
Table A5/2.
Table A5/2
PNC counting efficiency
Particle size electrical mobility diameter (nm) PNC counting efficiency (per cent)
23 ±1 50 ±12
41 ±1 > 90
4.3.1.3.5. If the PNC makes use of a working liquid, it shall be replaced at the frequency
specified by the instrument manufacturer.
4.3.1.3.6. Where not held at a known constant level at the point at which PNC flow rate
is controlled, the pressure and/or temperature at the PNC inlet shall be
measured for the purposes of correcting particle number concentration
measurements to standard conditions.
4.3.1.3.7. The sum of the residence time of the PTS, VPR and OT plus the t 90 response
time of the PNC shall be no greater than 20 seconds.
4.3.1.4. Recommended system description
The following paragraph contains the recommended practice for measurement
of PN. However, systems meeting the performance specifications in
paragraphs 4.3.1.2. and 4.3.1.3. of this annex are acceptable.
Figure A5/14
A recommended particle sampling system
OT
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4.3.1.4.1.3. The sampling probe or sampling point for the test gas flow shall be arranged
within the dilution tunnel so that a representative sample gas flow is taken from
a homogeneous diluent/exhaust mixture.
5. Calibration intervals and procedures
5.1. Calibration intervals
All instruments in Table A5/3 shall be calibrated at/after major maintenance
intervals.
Table A5/3
Instrument calibration intervals
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Table A5/4
Constant volume sampler (CVS) calibration intervals
Table A5/5
Environmental data calibration intervals
Temperature Yearly ±1 °C
Moisture dew Yearly ±5 per cent RH
Ambient pressure Yearly ±0.4 kPa
Cooling fan After overhaul According to paragraph 1.1.1.
of this annex.
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5.3.1.1. The calibration shall be checked by use of a zero gas and by use of a calibration
gas according to paragraph 2.14.2.3. of Annex B6.
5.3.1.2. After testing, zero gas and the same calibration gas shall be used for re-
checking according to paragraph 2.14.2.4. of Annex B6.
5.4. FID hydrocarbon response check procedure
5.4.1. Detector response optimization
The FID shall be adjusted as specified by the instrument manufacturer.
Propane in air shall be used on the most common operating range.
5.4.2. Calibration of the HC analyser
5.4.2.1. The analyser shall be calibrated using propane in air and purified synthetic air.
5.4.2.2. A calibration curve as described in paragraph 5.2.2. of this annex shall be
established.
5.4.3. Response factors of different hydrocarbons and recommended limits
5.4.3.1. The response factor, Rf, for a particular hydrocarbon compound is the ratio of
the FID C1 reading to the gas cylinder concentration, expressed as ppm C1.
The concentration of the test gas shall be at a level to give a response of
approximately 80 per cent of full-scale deflection for the operating range. The
concentration shall be known to an accuracy of ±2 per cent in reference to a
gravimetric standard expressed in volume. In addition, the gas cylinder shall
be preconditioned for 24 hours at a temperature between 20 and 30 °C.
5.4.3.2. The methane factor RfCH4 shall be measured and determined when introducing
an analyser into service, and yearly thereafter or after major maintenance
intervals, whichever comes first.
The propylene response factor RfC3H6 and the toluene response factor RfC7H8
shall be measured when introducing an analyser into service. It is
recommended that they be measured at or after major maintenance which
might possibly affect the response factors.
The test gases to be used and the recommended response factors are:
Methane and purified air: 0.95 < RfCH4 < 1.15
or 1.00 < Rf < 1.05 for NG/biomethane fuelled vehicles
Propylene and purified air: 0.85 < RfC3H6 < 1.10
Toluene and purified air: 0.85 < RfC7H8 < 1.10
The factors are relative to an Rf of 1.00 for propane and purified air.
5.5. NOx converter efficiency test procedure
5.5.1. Using the test set up as shown in Figure A5/15 and the procedure described
below, the efficiency of converters for the conversion of NO2 into NO shall be
tested by means of an ozonator as follows:
5.5.1.1. The analyser shall be calibrated in the most common operating range following
the manufacturer's specifications using zero and calibration gas (the NO
content of which shall amount to approximately 80 per cent of the operating
range and the NO2 concentration of the gas mixture shall be less than 5 per cent
of the NO concentration). The NOx analyser shall be in the NO mode so that
the calibration gas does not pass through the converter. The indicated
concentration shall be recorded.
5.5.1.2. Via a T-fitting, oxygen or synthetic air shall be added continuously to the
calibration gas flow until the concentration indicated is approximately
10 per cent less than the indicated calibration concentration given in
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5.5.1.6. With the ozonator deactivated, the flow of oxygen or synthetic air shall be shut
off. The NO2 reading of the analyser shall then be no more than 5 per cent
above the figure given in paragraph 5.5.1.1. of this annex.
5.5.1.7. The per cent efficiency of the NOx converter shall be calculated using the
concentrations a, b, c and d determined in paragraphs 5.5.1.2. to 5.5.1.5.
inclusive of this annex using the following equation:
a−b
Efficiency = (1 + ) × 100
c−d
The efficiency of the converter shall not be less than 95 per cent. The
efficiency of the converter shall be tested in the frequency defined in
Table A5/3.
5.6. Calibration of the microgram balance
The calibration of the microgram balance used for particulate sampling filter
weighing shall be traceable to a national or international standard. The balance
shall comply with the linearity requirements given in paragraph 4.2.2.2. of this
annex. The linearity verification shall be performed at least every 12 months
or whenever a system repair or change is made that could influence the
calibration.
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5.7. Calibration and validation of the particle sampling system (if PN measurement
is required)
Examples of calibration/validation methods are available at:
http://www.unece.org/trans/main/wp29/wp29wgs/wp29grpe/pmpFCP.html
5.7.1. Calibration of the PNC
5.7.1.1. The responsible authority shall ensure the existence of a calibration certificate
for the PNC demonstrating compliance with a traceable standard within a 13-
month period prior to the emissions test. Between calibrations either the
counting efficiency of the PNC shall be monitored for deterioration or the PNC
wick shall be routinely changed every 6 months. See Figures A5/16 and A5/17.
PNC counting efficiency may be monitored against a reference PNC or against
at least two other measurement PNCs. If the PNC reports particle number
concentrations within ±10 per cent of the arithmetic average of the
concentrations from the reference PNC, or a group of two or more PNCs, the
PNC shall subsequently be considered stable, otherwise maintenance of the
PNC is required. Where the PNC is monitored against two or more other
measurement PNCs, it is permitted to use a reference vehicle running
sequentially in different test cells each with its own PNC.
Figure A5/16
Nominal PNC annual sequence
Figure A5/17
Extended PNC annual sequence (in the case that a full PNC calibration is delayed)
5.7.1.2. The PNC shall also be recalibrated and a new calibration certificate issued
following any major maintenance.
5.7.1.3. Calibration shall be traceable to a national or international standard calibration
method by comparing the response of the PNC under calibration with that of:
(a) A calibrated aerosol electrometer when simultaneously sampling
electrostatically classified calibration particles; or
(b) A second PNC that has been directly calibrated by the method described
above.
5.7.1.3.1. For the requirements of paragraph 5.7.1.3.(a), calibration shall be undertaken
using at least six standard concentrations spaced as uniformly as possible
across the PNC’s measurement range.
5.7.1.3.2. For the requirements of paragraph 5.7.1.3.(b), calibration shall be undertaken
using at least six standard concentrations across the PNC’s measurement range.
At least 3 points shall be at concentrations below 1,000 per cm³, the remaining
concentrations shall be linearly spaced between 1,000 per cm³ and the
maximum of the PNC’s range in single particle count mode.
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5.7.1.3.3. For the requirements of paragraphs 5.7.1.3.(a) and 5.7.1.3.(b), the selected
points shall include a nominal zero concentration point produced by attaching
HEPA filters of at least Class H13 of EN 1822:2008, or equivalent
performance, to the inlet of each instrument. With no calibration factor applied
to the PNC under calibration, measured concentrations shall be within
±10 per cent of the standard concentration for each concentration, with the
exception of the zero point, otherwise the PNC under calibration shall be
rejected. The gradient from a linear least squares regression of the two data
sets shall be calculated and recorded. A calibration factor equal to the
reciprocal of the gradient shall be applied to the PNC under calibration.
Linearity of response is calculated as the square of the Pearson product moment
correlation coefficient (r) of the two data sets and shall be equal to or greater
than 0.97. In calculating both the gradient and r 2, the linear regression shall be
forced through the origin (zero concentration on both instruments).
5.7.1.4. Calibration shall also include a check, according to the requirements of
paragraph 4.3.1.3.4.(h) of this annex, on the PNC’s detection efficiency with
particles of 23 nm electrical mobility diameter. A check of the counting
efficiency with 41 nm particles is not required.
5.7.2. Calibration/validation of the VPR
5.7.2.1. Calibration of the VPR’s particle concentration reduction factors across its full
range of dilution settings, at the instrument’s fixed nominal operating
temperatures, shall be required when the unit is new and following any major
maintenance. The periodic validation requirement for the VPR’s particle
concentration reduction factor is limited to a check at a single setting, typical
of that used for measurement on particulate filter-equipped vehicles. The
responsible authority shall ensure the existence of a calibration or validation
certificate for the VPR within a 6-month period prior to the emissions test. If
the VPR incorporates temperature monitoring alarms, a 13-month validation
interval is permitted.
It is recommended that the VPR is calibrated and validated as a complete unit.
The VPR shall be characterised for particle concentration reduction factor with
solid particles of 30, 50 and 100 nm electrical mobility diameter. Particle
concentration reduction factors fr (d) for particles of 30 nm and 50 nm electrical
mobility diameters shall be no more than 30 per cent and 20 per cent higher
respectively, and no more than 5 per cent lower than that for particles of 100 nm
electrical mobility diameter. For the purposes of validation, the arithmetic
average of the particle concentration reduction factor shall be within ±10 per cent
of the arithmetic average particle concentration reduction factor f̅r determined
during the primary calibration of the VPR.
5.7.2.2. The test aerosol for these measurements shall be solid particles of 30, 50 and
100 nm electrical mobility diameter and a minimum concentration of 5,000
particles per cm³ at the VPR inlet. As an option, a polydisperse aerosol with an
electrical mobility median diameter of 50 nm may be used for validation. The
test aerosol shall be thermally stable at the VPR operating temperatures.
Particle number concentrations shall be measured upstream and downstream
of the components.
The particle concentration reduction factor for each monodisperse particle size,
fr (di ), shall be calculated using the following equation:
Nin (di )
fr (di ) =
Nout (di )
where:
Nin (di ) is the upstream particle number concentration for particles of
diameter di ;
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6.1.2.3. Oxygen:
Purity: > 99.5 per cent vol. O2.
6.1.2.4. Hydrogen (and mixture containing helium or nitrogen):
Purity: ≤1 ppm C1, ≤400 ppm CO2; hydrogen content between 39 and 41 per
cent volume.
6.1.2.5. Carbon monoxide:
Minimum purity 99.5 per cent.
6.1.2.6. Propane:
Minimum purity 99.5 per cent.
6.2. Calibration gases
The true concentration of a calibration gas shall be within 1 per cent of the
stated value or as given below, and shall be traceable to national or
international standards.
Mixtures of gases having the following compositions shall be available with
bulk gas specifications according to paragraphs 6.1.2.1. or 6.1.2.2. of this
annex:
(a) C3H8 in synthetic air (see paragraph 6.1.2.2. of this annex);
(b) CO in nitrogen;
(c) CO2 in nitrogen;
(d) CH4 in synthetic air;
(e) NO in nitrogen (the amount of NO2 contained in this calibration gas
shall not exceed 5 per cent of the NO content).
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Annex B6
1.1. The Type 1 test is used to verify the emissions of gaseous compounds,
particulate matter, particle number (if PN measurement is required), CO2 mass
emission, fuel consumption, electric energy consumption and electric ranges
over the applicable WLTP test cycle and OBFCM accuracy (where applicable).
1.1.1. The tests shall be carried out according to the method described in paragraph 2.
of this annex or paragraph 3. of Annex B8 for pure electric, hybrid electric and
compressed hydrogen fuel cell hybrid vehicles. Exhaust gases, particulate
matter and particle number (if PN measurement is required) shall be sampled
and analysed by the prescribed methods.
1.1.2. When the reference fuel to be used is LPG or NG/biomethane, the following
provisions shall apply additionally.
1.1.2.1.2. In the case of vehicles fuelled by LPG, NG/biomethane, the parent vehicle(s)
shall be tested in the Type 1 test on the two extreme reference fuels of Annex
B3. In the case of NG/biomethane, if the transition from one fuel to another is
in practice aided through the use of a switch, this switch shall not be used
during type approval. In such a case on the manufacturer's request and with the
agreement of the approval authority the pre-conditioning cycle referred in
paragraph 2.6. of this annex may be extended.
1.1.2.1.3. The vehicle is considered to conform if, under the tests and reference fuels
mentioned in paragraph 1.1.2.1.2. of this annex, the vehicle complies with the
emission limits.
1.1.2.1.4. In the case of vehicles fuelled by LPG or NG/biomethane, the ratio of emission
results "r" shall be determined for each pollutant as follows:
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Figure A6/1. It shall be taken as the type approval value if the declared electric
energy consumption value is accepted as the approval value. If that is not the
case, the measured value of fuel efficiency shall be taken as the type approval
value. Evidence of a correlation between declared fuel efficiency and electric
energy consumption shall be submitted to the responsible authority in advance,
if applicable.
1.2.3.4. If after the first test all criteria in row 1 of the applicable Table A6/2 are fulfilled,
all values declared by the manufacturer shall be accepted as the type approval
value. If any one of the criteria in row 1 of the applicable Table A6/2 is not
fulfilled, a second test shall be performed with the same vehicle.
1.2.3.5. After the second test, the arithmetic average results of the two tests shall be
calculated. If all criteria in row 2 of the applicable Table A6/2 are fulfilled by
these arithmetic average results, all values declared by the manufacturer shall
be accepted as the type approval value. If any one of the criteria in row 2 of
the applicable Table A6/2 is not fulfilled, a third test shall be performed with
the same vehicle.
1.2.3.6. After the third test, the arithmetic average results of the three tests shall be
calculated. For all parameters which fulfil the corresponding criterion in row 3
of the applicable Table A6/2, the declared value shall be taken as the type
approval value. For any parameter which does not fulfil the corresponding
criterion in row 3 of the applicable Table A6/2, the arithmetic average result
shall be taken as the type approval value.
1.2.3.7. In the case that any one of the criterion of the applicable Table A6/2 is not
fulfilled after the first or second test, at the request of the manufacturer and
with the approval of the responsible authority, the values may be re-declared
as higher values for emissions or consumption, or as lower values for electric
ranges, in order to reduce the required number of tests for type approval.
1.2.3.8. Determination of the acceptance values
1.2.3.8.1. For Level 1A only
Additional to the requirement of paragraph 1.2.3.8.2., the following acceptance
values for dCO21, dCO22, and dCO23 shall be used in relation to the criteria
for the number of tests in Table A6/2:
dCO21 = 0.990
dCO22 = 0.995
dCO23 = 1.000
1.2.3.8.2. For Level 1A only:
If the charge depleting Type 1 test for OVC-HEVs consists of two or more
applicable WLTP test cycles and the dCO2x value is below 1.0, the dCO2x
value shall be replaced by 1.0.
1.2.3.9. In the case that a test result or an average of test results was taken and
confirmed as the type approval value, this result shall be referred to as the
“declared value” for further calculations.
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Table A6/1
Applicable rules for a manufacturer’s declared values (total cycle values)(a) (as
applicable)
Vehicle type Level 1A only Level 1A: Level 1B; Electric energy All electric
MCO2 (b) FC FE (km/l or km/kg) consumption(c) range /
(Wh/km) Pure Electric
(g/km) (kg/100 km) Range (c)
(km)
FCCS FECS
Paragraph Paragraph
NOVC-FCHV - 4.2.1.2.1. of 4,2,1.2.1. of - -
Annex B8. Annex B8.
.
MCO2,CS FECS
MCO2,CS FECS
CS Paragraph - Paragraph - -
4.1.1. of 4.1.1.1. of
Annex B8. Annex B8.
PERWLTC
ECWLTC
PEV - - - Paragraph
Paragraph 4.3.4.2.
4.4.2. of
of Annex B8.
Annex B8.
(a) The declared value shall be the value to which the necessary corrections, as applicable, are applied
(b) Rounding to 2 places of decimal according to paragraph 6.1.8. of this Regulation
(c) Rounding to one place of decimal according to paragraph 6.1.8. of this Regulation
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Figure A6/1
Flowchart for the number of Type 1 tests
First test
No
Yes
All criteria in Table A6/2 within
the “first test” row are fulfilled.
No
Second test
Yes
Any of criteria emissions > Limit
No
No
Third test
No
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Table A6/2
Criteria for number of tests
For pure ICE vehicles, NOVC-HEVs and OVC-HEVs charge-sustaining Type 1 test.
Row 1 First test First test results ≤ Regulation ≤ Declared value ≥ Declared value
limit × 0.9 × dCO21(b) × 1.0
Row 2 Second Arithmetic ≤ Regulation ≤ Declared value ≥ Declared value
test average of the limit × 1.0(a) × dCO22(b) × 1.0
first and second
test results
Row 3 Third test Arithmetic ≤ Regulation ≤ Declared value ≥ Declared value
average of limit × 1.0(a) × dCO23(b) × 1.0)
three test
results
Test Judgement Criteria For Level 1A: For Level 1B; For Level 1A:
parameter emissions MCO2,CD EC AER
(a) "0.9" shall be replaced by “1.0” for charge-depleting Type 1 test for OVC-HEVs, only if the charge-depleting test contains two or
more applicable WLTC cycles.
(b) Each test result shall fulfil the regulation limit.
(c)
dCO21, dCO22, and dCO23 shall be determined according to paragraph 1.2.3.8. of this annex.
For PEVs
Row 1 First test First test results ≤ Declared value × 1.0 ≥ Declared value × 1.0
Row 2 Second test Arithmetic average of the ≤ Declared value × 1.0 ≥ Declared value × 1.0
first and second test
results
Row 3 Third test Arithmetic average of ≤ Declared value × 1.0 ≥ Declared value × 1.0
three test results
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Row First test First test results ≤ Declared value x ≤ Declared value x ≥ Declared value ×
1 1.0 1.0 1.0
Row Second Arithmetic average ≤ Declared value ≤ Declared value x ≥ Declared value ×
2 test of the first and x1.0 1.0 1.0
second test results
Row Third Arithmetic average ≤ Declared value x ≤ Declared value x ≥ Declared value ×
3 test of three test results 1.0 1.0 1.0
Test Judgement parameter For Level 1A: FCCS For Level 1B: FECS
Row 1 First test First test results ≤ Declared value × 1.0 ≥ Declared value × 1.0
Row 2 Second test Arithmetic average of ≤ Declared value × 1.0 ≥ Declared value × 1.0
the first and second test
results
Row 3 Third test Arithmetic average of ≤ Declared value × 1.0 ≥ Declared value × 1.0
three test results
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1.2.4.1.2. If the total cycle declared value of the CO2 mass emission is not accepted, the
type approval phase-specific CO2 mass emission value shall be calculated by
taking the arithmetic average of the all test results for the respective phase.
1.2.4.2. Phase-specific values for fuel consumption
The fuel consumption value shall be calculated by the phase-specific CO2 mass
emission using the equations in paragraph 1.2.4.1. of this annex and the
arithmetic average of the emissions.
2. Type 1 test
2.1. Overview
2.1.1. The Type 1 test shall consist of prescribed sequences of dynamometer
preparation, fuelling, soaking, and operating conditions.
2.1.2. The Type 1 test shall consist of vehicle operation on a chassis dynamometer
on the applicable WLTC for the interpolation family. A proportional part of
the diluted exhaust emissions shall be collected continuously for subsequent
analysis using a constant volume sampler.
2.1.3. Background concentrations shall be measured for all compounds for which
dilute mass emissions measurements are conducted. For exhaust emissions
testing, this requires sampling and analysis of the dilution air.
2.1.3.1. Background particulate measurement
2.1.3.1.1. Where the manufacturer requests subtraction of either dilution air or dilution
tunnel background particulate mass from emissions measurements, these
background levels shall be determined according to the procedures listed in
paragraphs 2.1.3.1.1.1. to 2.1.3.1.1.3. inclusive of this annex.
2.1.3.1.1.1. The maximum permissible background correction shall be a mass on the filter
equivalent to 1 mg/km at the flow rate of the test.
2.1.3.1.1.2. If the background exceeds this level, the default figure of 1 mg/km shall be
subtracted.
2.1.3.1.1.3. Where subtraction of the background contribution gives a negative result, the
background level shall be considered to be zero.
2.1.3.1.2. Dilution air background particulate mass level shall be determined by passing
filtered dilution air through the particulate background filter. This shall be
drawn from a point immediately downstream of the dilution air filters.
Background levels in g/m3 shall be determined as a rolling arithmetic average
of at least 14 measurements with at least one measurement per week.
2.1.3.1.3. Dilution tunnel background particulate mass level shall be determined by
passing filtered dilution air through the particulate background filter. This shall
be drawn from the same point as the particulate matter sample. Where
secondary dilution is used for the test, the secondary dilution system shall be
active for the purposes of background measurement. One measurement may
be performed on the day of test, either prior to or after the test.
2.1.3.2. Background particle number determination (if PN measurement is required)
2.1.3.2.1. Where a manufacturer requests a background correction, these background
levels shall be determined as follows:
2.1.3.2.1.1. The background value may be either calculated or measured. The maximum
permissible background correction shall be related to the maximum allowable
leak rate of the particle number measurement system (0.5 particles per cm³)
scaled from the particle concentration reduction factor, PCRF, and the CVS
flow rate used in the actual test;
2.1.3.2.1.2. Either the responsible authority or the manufacturer may request that actual
background measurements are used instead of calculated ones.
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2.1.3.2.1.3. Where subtraction of the background contribution gives a negative result, the
PN result shall be considered to be zero.
2.1.3.2.2. The dilution air background particle number level shall be determined by
sampling filtered dilution air. This shall be drawn from a point immediately
downstream of the dilution air filters into the PN measurement system.
Background levels in particles per cm³ shall be determined as a rolling
arithmetic average of least 14 measurements with at least one measurement per
week.
2.1.3.2.3. The dilution tunnel background particle number level shall be determined by
sampling filtered dilution air. This shall be drawn from the same point as the
PN sample. Where secondary dilution is used for the test the secondary dilution
system shall be active for the purposes of background measurement. One
measurement may be performed on the day of test, either prior to or after the
test using the actual PCRF and the CVS flow rate utilised during the test.
2.2. General test cell equipment
2.2.1. Parameters to be measured
2.2.1.1. The following temperatures shall be measured with an accuracy of ±1.5 °C:
(a) Test cell ambient air;
(b) Dilution and sampling system temperatures as required for emissions
measurement systems defined in Annex B5.
2.2.1.2. Atmospheric pressure shall be measurable with a precision of ±0.1 kPa.
2.2.1.3. Specific humidity H shall be measurable with a precision of ±1 g H2O/kg dry
air.
2.2.2. Test cell and soak area
2.2.2.1. Test cell
2.2.2.1.1. The test cell shall have a temperature set point of 23 °C. The tolerance of the
actual value shall be within ±5 °C. The air temperature and humidity shall be
measured at the test cell's cooling fan outlet at a minimum frequency of 0.1 Hz.
For the temperature at the start of the test, see paragraph 2.8.1. of this annex.
2.2.2.1.2. The specific humidity H of either the air in the test cell or the intake air of the
engine shall be such that:
5.5 ≤ H ≤ 12.2 (g H2O/kg dry air)
2.2.2.1.3. Humidity shall be measured continuously at a minimum frequency of 0.1 Hz.
2.2.2.2. Soak area
The soak area shall have a temperature set point of 23 °C and the tolerance of
the actual value shall be within ±3 °C on a 5-minute running arithmetic average
and shall not show a systematic deviation from the set point. The temperature
shall be measured continuously at a minimum frequency of 0.033 Hz (every
30 s).
2.3. Test vehicle
2.3.1. General
The test vehicle shall conform in all its components with the production series,
or, if the vehicle is different from the production series (e.g. for worst case
testing), a full description shall be recorded. In selecting the test vehicle, the
manufacturer and the responsible authority shall agree which vehicle model is
representative for the interpolation family.
In the case that vehicles within an interpolation family are equipped with
different emission control systems that could have an effect on the emission
behaviour, the manufacturer shall either demonstrate to the responsible
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authority that the test vehicle(s) selected and its (their) results from the Type 1
test are representative for the interpolation family, or demonstrate the
fulfilment of the criteria emission within the interpolation family by testing
one or more individual vehicles that differ in their emission control systems.
For the measurement of emissions, the road load as determined with test
vehicle H shall be applied. In the case of a road load matrix family, for the
measurement of emissions, the road load as calculated for vehicle H M
according to paragraph 5.1. of Annex B4 shall be applied.
If at the request of the manufacturer the interpolation method is used (see
paragraph 3.2.3.2. of Annex B7), an additional measurement of emissions
shall be performed with the road load as determined with test vehicle L. Tests
on vehicles H and L should be performed with the same test vehicle and shall
be tested with the shortest n/v ratio (with a tolerance of ±1.5 per cent) within
the interpolation family. In the case of a road load matrix family, an additional
measurement of emissions shall be performed with the road load as calculated
for vehicle LM according to paragraph 5.1. of Annex B4.
Road load coefficients and the test mass of test vehicle L and H may be taken
from different road load matrix families. They may also be taken from different
road load families as long as the difference between these road load families
has been demonstrated to and accepted by the responsible authority, and results
from either applying paragraph 6.8. of Annex B4 or tyres taken from different
tyre categories, while the requirements in paragraph 2.3.2. of this annex are
maintained.
2.3.2. CO2 interpolation range
2.3.2.1. The interpolation method shall only be used if the difference in CO 2 over the
applicable cycle resulting from step 9 in Table A7/1 of Annex B7 between test
vehicles L and H is between a minimum of 5 g/km and a maximum defined in
paragraph 2.3.2.2. of this annex.
2.3.2.2. The maximum difference in CO2 emissions allowed over the applicable cycle
resulting from step 9 in Table A7/1 of Annex B7 between test vehicles L and
H shall be 20 per cent plus 5 g/km of the CO2 emissions from vehicle H, but at
least 15 g/km and not exceeding 30 g/km. See Figure A6/2.
Figure A6/2
Interpolation range for pure ICE vehicles
This restriction does not apply for the application of a road load matrix family
or when the calculation of the road load of vehicles L and H is based on the
default road load.
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2.3.2.2.1. The allowed interpolation range defined in paragraph 2.3.2.2. of this annex
may be increased by 10 g/km CO2 (see Figure A6/3) if a vehicle M is tested
within that family and the conditions according to paragraph 2.3.2.4. of this
annex are fulfilled. This increase is allowed only once within an interpolation
family.
Figure A6/3
Interpolation range for pure ICE vehicles with vehicle M
2.3.2.3. At the request of the manufacturer and with approval of the responsible
authority, the application of the interpolation method on individual vehicle
values within a family may be extended if the maximum extrapolation of an
individual vehicle (Step 10 in Table A7/1 of Annex B7) is not more than
3 g/km above the CO2 emission of vehicle H (Step 9 in Table A7/1 of
Annex B7) and/or is not more than 3 g/km below the CO2 emission of
vehicle L (Step 9 in Table A7/1 of Annex B7). This extrapolation is valid only
within the absolute boundaries of the interpolation range specified in
paragraph 2.3.2.2.
For the application of a road load matrix family, or when the calculation of the
road load of vehicles L and H is based on the default road load, extrapolation
is not permitted.
2.3.2.4. Vehicle M
Vehicle M is a vehicle within the interpolation family between the vehicles L
and H with a cycle energy demand which is preferably closest to the average
of vehicles L and H.
The limits of the selection of vehicle M (see Figure A6/4) are such that neither
the difference in CO2 emission values between vehicles H and M nor the
difference in CO2 emission values between vehicles M and L is greater than
the allowed CO2 range in accordance with paragraph 2.3.2.2. of this annex.
The defined road load coefficients and the defined test mass shall be recorded.
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Figure A6/4
Limits for the selection of vehicle M
The linearity of CO2 mass emission for vehicle M shall be verified against the
linearly interpolated CO2 mass emission between vehicles L and H over the
applicable cycle by using the corrected measured values referring to the step
used in Table A7/1 of Annex B7.
The linearity criterion for vehicle M (see Figure A6/5) shall be considered
fulfilled, if the CO2 mass emission of the vehicle M over the applicable WLTC
minus the CO2 mass emission derived by interpolation is less than 2 g/km or
3 per cent of the interpolated value, whichever value is lower, but at least
1 g/km.
Figure A6/5
Linearity criterion for vehicle M
If the linearity criterion is fulfilled, the CO2 values of individual vehicles shall
be interpolated between vehicles L and H.
If the linearity criterion is not fulfilled, the interpolation family shall be split
into two sub-families for vehicles with a cycle energy demand between
vehicles L and M, and vehicles with a cycle energy demand between vehicles
M and H. In such a case, the final CO2 mass emissions of vehicle M shall be
determined in accordance with the same process as for vehicles L or H. See
step 9 in Table A7/1 of Annex B7.
For vehicles with a cycle energy demand between that of vehicles L and M,
each parameter of vehicle H necessary for the application of the interpolation
method on individual values shall be substituted by the corresponding
parameter of vehicle M.
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For vehicles with a cycle energy demand between that of vehicles M and H,
each parameter of vehicle L necessary for the application of the interpolation
method on individual values shall be substituted by the corresponding
parameter of vehicle M.
2.3.3. Run-in
The vehicle shall be presented in good technical condition. It shall have been
run-in and driven between 3,000 and 15,000 km before the test. The engine,
transmission and vehicle shall be run-in in accordance with the manufacturer’s
recommendations.
2.4. Settings
2.4.1. Dynamometer settings and verification shall be performed according to
Annex B4.
2.4.2. Dynamometer operation
2.4.2.1. Auxiliary devices shall be switched off or deactivated during dynamometer
operation unless their operation is required by legislation (e.g. daylight running
lamps).
2.4.2.1.1. For Level 1A only
If the vehicle is equipped with a coasting functionality, this functionality shall
be deactivated either by a switch or by the vehicle’s dynamometer operation
mode during chassis dynamometer testing, except for tests where the coasting
functionality is explicitly required by the test procedure.
2.4.2.2. The vehicle’s dynamometer operation mode, if any, shall be activated by using
the manufacturer's instruction (e.g. using vehicle steering wheel buttons in a
special sequence, using the manufacturer’s workshop tester, removing a fuse).
For Level 1A
The manufacturer shall provide the responsible authority a list of the
deactivated devices and/or functionalities and justification for the deactivation.
The dynamometer operation mode shall be approved by the responsible
authority and the use of a dynamometer operation mode shall be recorded.
For Level 1B
The manufacturer shall provide the responsible authority a list of the
deactivated devices and justification for the deactivation. The dynamometer
operation mode shall be approved by the responsible authority and the use of
a dynamometer operation mode shall be recorded.
2.4.2.3. For Level 1A
The vehicle’s dynamometer operation mode shall not activate, modulate, delay
or deactivate the operation of any part (with the exclusion of the coasting
functionality) that affects the emissions and fuel consumption under the test
conditions. Any device that affects the operation on a chassis dynamometer
shall be set to ensure a proper operation.
For Level 1B
The vehicle’s dynamometer operation mode shall not activate, modulate, delay
or deactivate the operation of any part that affects the emissions and fuel
consumption under the test conditions. Any device that affects the operation
on a chassis dynamometer shall be set to ensure a proper operation.
2.4.2.4. Allocation of dynamometer type to test vehicle
2.4.2.4.1. If the test vehicle has two powered axles, and under WLTP conditions it is
partially or permanently operated with two axles being powered or
recuperating energy over the applicable cycle the vehicle shall be tested on a
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2WD vehicle 2WD vehicle 2WD vehicle 2WD vehicle 2WD vehicle
2WD vehicle
1 powered axle
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(c) A safe operation is ensured for the test (e.g. by removing a fuse or
dismounting a drive shaft) and an instruction is provided together with
the dynamometer operation mode;
(d) The conversion is only applied to the vehicle tested at the chassis
dynamometer, the road load determination procedure shall be applied
to the unconverted test vehicle.
2.4.2.5.2. This demonstration of equivalency shall apply to all vehicles in the same road
load family. At the request of the manufacturer, and with approval of the
approval authority, this demonstration of equivalency may be extended to other
road load families upon evidence that a vehicle from the worst-case road load
family was selected as the test vehicle.
2.4.2.6. Information on whether the vehicle was tested on a 2WD dynamometer or a
4WD dynamometer and whether it was tested on a dynamometer in 2WD
operation or 4WD operation shall be included in all relevant test reports. In the
case that the vehicle was tested on a 4WD dynamometer, with that
dynamometer in 2WD operation, this information shall also indicate whether
or not the wheels on the non-powered wheels were rotating.
2.4.3. The vehicle’s exhaust system shall not exhibit any leak likely to reduce the
quantity of gas collected.
2.4.4. The settings of the powertrain and vehicle controls shall be those prescribed
by the manufacturer for series production.
2.4.5. Tyres shall be of a type specified as original equipment by the vehicle
manufacturer. Tyre pressure may be increased by up to 50 per cent above the
pressure specified in paragraph 4.2.2.3. of Annex B4. The same tyre pressure
shall be used for the setting of the dynamometer and for all subsequent testing.
The tyre pressure used shall be recorded.
2.4.6. Reference fuel
The appropriate reference fuel as specified in Annex B3 shall be used for
testing.
2.4.7. Test vehicle preparation
2.4.7.1. The vehicle shall be approximately horizontal during the test so as to avoid any
abnormal distribution of the fuel.
2.4.7.2. If necessary, the manufacturer shall provide additional fittings and adapters, as
required to accommodate a fuel drain at the lowest point possible in the tank(s)
as installed on the vehicle, and to provide for exhaust sample collection.
2.4.7.3. For PM sampling during a test when the regenerating device is in a stabilized
loading condition (i.e. the vehicle is not undergoing a regeneration), it is
recommended that the vehicle has completed more than 1/3 of the mileage
between scheduled regenerations or that the periodically regenerating device
has undergone equivalent loading off the vehicle.
2.5. Preliminary testing cycles
Preliminary testing cycles may be carried out if requested by the manufacturer
to follow the speed trace within the prescribed limits.
2.6. Test vehicle preconditioning
2.6.1. Vehicle preparation
2.6.1.1. Fuel tank filling
The fuel tank(s) shall be filled with the specified test fuel. If the existing fuel
in the fuel tank(s) does not meet the specifications contained in
paragraph 2.4.6. of this annex, the existing fuel shall be drained prior to the
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fuel fill. The evaporative emission control system shall neither be abnormally
purged nor abnormally loaded.
2.6.1.2. REESSs charging
Before the preconditioning test cycle, the REESSs shall be fully charged. At
the request of the manufacturer, charging may be omitted before
preconditioning. The REESSs shall not be charged again before official
testing.
2.6.1.3. Tyre pressures
The tyre pressure of the driving wheels shall be set in accordance with
paragraph 2.4.5. of this annex.
2.6.1.4. Gaseous fuel vehicles
Between the tests on the first gaseous reference fuel and the second gaseous
reference fuel, for vehicles with positive ignition engines fuelled with LPG or
NG/biomethane or so equipped that they can be fuelled with either petrol or
LPG or NG/biomethane, the vehicle shall be preconditioned again before the
test on the second reference fuel. Between the tests on the first gaseous
reference fuel and the second gaseous reference fuel, for vehicles with positive
ignition engines fuelled with LPG or NG/biomethane or so equipped that they
can be fuelled with either petrol or LPG or NG/biomethane, the vehicle shall
be preconditioned again before the test on the second reference fuel.
2.6.2. Test cell
2.6.2.1. Temperature
During preconditioning, the test cell temperature shall be the same as defined
for the Type 1 test (paragraph 2.2.2.1.1. of this annex).
2.6.2.2. Background measurement
In a test facility in which there may be possible contamination of a low
particulate emitting vehicle test with residue from a previous test on a high
particulate emitting vehicle, it is recommended, for the purpose of sampling
equipment preconditioning, that a 120 km/h steady state drive cycle of
20 minutes duration be driven by a low particulate emitting vehicle. Longer
and/or higher speed running is permissible for sampling equipment
preconditioning if required. Dilution tunnel background measurements, if
applicable, shall be taken after the tunnel preconditioning, and prior to any
subsequent vehicle testing.
2.6.3. Procedure
2.6.3.1. The test vehicle shall be placed, either by being driven or pushed, on a
dynamometer and operated through the applicable WLTCs. The vehicle need
not be cold, and may be used to set the dynamometer load.
2.6.3.2. The dynamometer load shall be set according to paragraphs 7. and 8. of
Annex B4. In the case that a dynamometer in 2WD operation is used for
testing, the road load setting shall be carried out on a dynamometer in 2WD
operation, and in the case that a dynamometer in 4WD operation is used for
testing the road load setting shall be carried out on a dynamometer in 4WD
operation.
2.6.4. Operating the vehicle
2.6.4.1. The powertrain start procedure shall be initiated by means of the devices
provided for this purpose according to the manufacturer's instructions.
A non-vehicle initiated switching of mode of operation during the test shall not
be permitted unless otherwise specified.
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2.6.4.1.1. If the initiation of the powertrain start procedure is not successful, e.g. the
engine does not start as anticipated or the vehicle displays a start error, the test
is void, preconditioning tests shall be repeated and a new test shall be driven.
2.6.4.1.2. In the cases where LPG or NG/biomethane is used as a fuel, it is permissible
that the engine is started on petrol and switched automatically to LPG or
NG/biomethane after a predetermined period of time that cannot be changed
by the driver. This period of time shall not exceed 60 seconds.
It is also permissible to use petrol only or simultaneously with gas when
operating in gas mode provided that the energy consumption of gas is higher
than 80 per cent of the total amount of energy consumed during the Type 1
test. This percentage shall be calculated in accordance with the method set out
in Appendix 3 to this annex.
2.6.4.2. The cycle starts on initiation of the powertrain start procedure.
2.6.4.3. For preconditioning, the applicable WLTC shall be driven.
At the request of the manufacturer or the responsible authority, additional
WLTCs may be performed in order to bring the vehicle and its control systems
to a stabilized condition.
The extent of such additional preconditioning shall be included in all relevant
test reports.
2.6.4.4. Accelerations
The vehicle shall be operated with the necessary accelerator control movement
to accurately follow the speed trace.
The vehicle shall be operated smoothly following representative shift speeds
and procedures.
For manual transmissions, the accelerator control shall be released during each
shift and the shift shall be accomplished in minimum time.
If the vehicle cannot follow the speed trace, it shall be operated at maximum
available power until the vehicle speed reaches the respective target speed
again.
2.6.4.5. Deceleration
During decelerations, the driver shall deactivate the accelerator control but
shall not manually disengage the clutch until the point specified in
paragraphs 3.3. or 4.(f) of Annex B2.
If the vehicle decelerates faster than prescribed by the speed trace, the
accelerator control shall be operated such that the vehicle accurately follows
the speed trace.
If the vehicle decelerates too slowly to follow the intended deceleration, the
brakes shall be applied such that it is possible to accurately follow the speed
trace.
2.6.4.6. Brake application
During stationary/idling vehicle phases, the brakes shall be applied with
appropriate force to prevent the drive wheels from turning.
2.6.5. Use of the transmission
2.6.5.1. Manual shift transmissions
2.6.5.1.1. The gear shift prescriptions specified in Annex B2 shall be followed. Vehicles
tested according to Annex B8 shall be driven according to paragraph 1.5. of
that annex.
2.6.5.1.2. The gear change shall be started and completed within ±1.0 second of the
prescribed gear shift point.
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2.6.5.1.3. The clutch shall be depressed within ±1.0 second of the prescribed clutch
operating point.
2.6.5.2. Automatic shift transmissions
2.6.5.2.1. After initial engagement, the selector shall not be operated at any time during
the test. Initial engagement shall be done 1 second before beginning the first
acceleration.
2.6.5.2.2. Vehicles with an automatic transmission with a manual mode shall not be
tested in manual mode.
2.6.6. Driver-selectable modes
2.6.6.1. Vehicles equipped with a predominant mode shall be tested in that mode. At
the request of the manufacturer, the vehicle may alternatively be tested with
the driver-selectable mode in the worst-case position for CO2 emissions.
The manufacturer shall provide evidence to the responsible authority of the
existence of a mode that fulfils the requirements of paragraph 3.5.9. of this
Regulation. With the agreement of the responsible authority, the predominant
mode may be used as the only mode for the determination of criteria emissions,
CO2 emissions, and fuel consumption.
2.6.6.2. If the vehicle has no predominant mode because it has two or more
configurable start modes, the worst case mode for CO 2 emissions and fuel
consumption within those configurable start modes shall be tested and may be
used as the only mode for the determination of criteria emissions, CO2
emissions and fuel consumption.
2.6.6.3. If the vehicle has no predominant mode or the requested predominant mode is
not agreed by the responsible authority as being a predominant mode, or there
are not two or more configurable start modes, the vehicle shall be tested for
criteria emissions, CO2 emissions, and fuel consumption in the best case mode
and worst case mode. Best and worst case modes shall be identified by the
evidence provided on the CO2 emissions and fuel consumption in all modes.
CO2 emissions and fuel consumption shall be the arithmetic average of the test
results in both modes. Test results for both modes shall be recorded.
At the request of the manufacturer, the vehicle may alternatively be tested with
the driver-selectable mode in the worst case position for CO2 emissions.
2.6.6.4. On the basis of technical evidence provided by the manufacturer and with the
agreement of the responsible authority, the dedicated driver-selectable modes
for very special limited purposes shall not be considered (e.g. maintenance
mode, crawler mode). All remaining modes used for forward driving shall be
considered and the criteria emissions limits shall be fulfilled in all these modes.
2.6.6.5. Paragraphs 2.6.6.1. to 2.6.6.4. inclusive of this annex shall apply to all vehicle
systems with driver-selectable modes, including those not solely specific to the
transmission.
2.6.7. Voiding of the Type 1 test and completion of the cycle
If the engine stops unexpectedly, the preconditioning or Type 1 test shall be
declared void.
After completion of the cycle, the engine shall be switched off. The vehicle
shall not be restarted until the beginning of the test for which the vehicle has
been preconditioned.
2.6.8. Data required, quality control
2.6.8.1. Speed measurement
During the preconditioning, speed shall be measured against time or collected
by the data acquisition system at a frequency of not less than 1 Hz so that the
actual driven speed can be assessed.
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2.6.8.3.1.5. IWR and RMSSE drive trace indices shall be calculated in accordance with the
requirements of paragraph 7. of Annex B7.
2.6.8.3.2. The vehicle operation events and tolerances to be permitted for these events
are as follows:
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Annex C3:
Tolerance (1) Tolerance (2) Tolerance (2)*
Type 4 Test
Annex C5 Appendix1;
OBD Demonstration Tolerance (1) Tolerance (2) Tolerance (2)*
Tests
Tolerance (2)* and
COP Tests Tolerance (1) Tolerance (2)
Tolerance (4)
2.7. Soaking
2.7.1. After preconditioning and before testing, the test vehicle shall be kept in an
area with ambient conditions as specified in paragraph 2.2.2.2. of this annex.
2.7.2. The vehicle shall be soaked for a minimum of 6 hours and a maximum of
36 hours with the engine compartment cover opened or closed. If not excluded
by specific provisions for a particular vehicle, cooling may be accomplished
by forced cooling down to the set point temperature. If cooling is accelerated
by fans, the fans shall be placed so that the maximum cooling of the drive train,
engine and exhaust after-treatment system is achieved in a homogeneous
manner.
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2.9.1.7. For all continuous gas analysers, the appropriate ranges shall be selected.
These may be switched during a test only if switching is performed by
changing the calibration over which the digital resolution of the instrument is
applied. The gains of an analyser’s analogue operational amplifiers may not be
switched during a test.
2.9.1.8. All continuous gas analysers shall be zeroed and calibrated using gases
fulfilling the requirements of paragraph 6. of Annex B5.
2.10. Sampling for PM determination
2.10.1. The steps described in paragraphs 2.10.1.1. to 2.10.1.2.2. inclusive of this
annex shall be taken prior to each test.
2.10.1.1. Filter selection
A single particulate sample filter without back-up shall be employed for the
complete applicable WLTC. In order to accommodate regional cycle
variations, a single filter may be employed for the first three phases and a
separate filter for the fourth phase.
2.10.1.2. Filter preparation
2.10.1.2.1. At least 1 hour before the test, the filter shall be placed in a petri dish protecting
against dust contamination and allowing air exchange, and placed in a
weighing chamber (or room) for stabilization.
At the end of the stabilization period, the filter shall be weighed and its weight
shall be recorded. The filter shall subsequently be stored in a closed petri dish
or sealed filter holder until needed for testing. The filter shall be used within 8
hours of its removal from the weighing chamber (or room).
The filter shall be returned to the stabilization room within 1 hour after the test
and shall be conditioned for at least 1 hour before weighing.
2.10.1.2.2. The particulate sample filter shall be carefully installed into the filter holder.
The filter shall be handled only with forceps or tongs. Rough or abrasive filter
handling will result in erroneous weight determination. The filter holder
assembly shall be placed in a sample line through which there is no flow.
2.10.1.2.3. It is recommended that the microbalance be checked at the start of each
weighing session, within 24 hours of the sample weighing, by weighing one
reference item of approximately 100 mg. This item shall be weighed three
times and the arithmetic average result recorded. If the arithmetic average
result of the weighings is ±5 μg of the result from the previous weighing
session, the weighing session and balance are considered valid.
2.11. PN sampling (if PN measurement is required)
2.11.1. The steps described in paragraphs 2.11.1.1. to 2.11.1.2. inclusive of this annex
shall be taken prior to each test:
2.11.1.1. The particle specific dilution system and measurement equipment shall be
started and made ready for sampling;
2.11.1.2. The correct function of the PNC and VPR elements of the particle sampling
system shall be confirmed according to the procedures listed in
paragraphs 2.11.1.2.1. to 2.11.1.2.4. inclusive of this annex.
2.11.1.2.1. A leak check, using a filter of appropriate performance attached to the inlet of
the entire PN measurement system, VPR and PNC, shall report a measured
concentration of less than 0.5 particles per cm³.
2.11.1.2.2. Each day, a zero check on the PNC, using a filter of appropriate performance
at the PNC inlet, shall report a concentration of ≤ 0.2 particles per cm³. Upon
removal of the filter, the PNC shall show an increase in measured
concentration to at least 100 particles per cm³ when sampling ambient air and
a return to ≤ 0.2 particles per cm³ on replacement of the filter.
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2.11.1.2.3. It shall be confirmed that the measurement system indicates that the
evaporation tube, where featured in the system, has reached its correct
operating temperature.
2.11.1.2.4. It shall be confirmed that the measurement system indicates that the diluter
PND1 has reached its correct operating temperature.
2.12. Sampling during the test
2.12.1. The dilution system, sample pumps and data collection system shall be started.
2.12.2. The PM and, if PN measurement is required, PN sampling systems shall be
started.
2.12.3. Particle number, if PN measurement is required, shall be measured
continuously. The arithmetic average concentration shall be determined by
integrating the analyser signals over each phase.
2.12.4. Sampling shall begin before or at the initiation of the powertrain start
procedure and end on conclusion of the cycle.
2.12.5. Sample switching
2.12.5.1. Gaseous emissions
Sampling from the diluted exhaust and dilution air shall be switched from one
pair of sample bags to subsequent bag pairs, if necessary, at the end of each
phase of the applicable WLTC to be driven.
2.12.5.2. Particulate
The requirements of paragraph 2.10.1.1. of this annex shall apply.
2.12.6. Dynamometer distance shall be recorded for each phase.
2.13. Ending the test
2.13.1. The engine shall be turned off immediately after the end of the last part of the
test.
2.13.2. The constant volume sampler, CVS, or other suction device shall be turned off,
or the exhaust tube from the tailpipe or tailpipes of the vehicle shall be
disconnected.
2.13.3. The vehicle may be removed from the dynamometer.
2.14. Post-test procedures
2.14.1. Gas analyser check
Zero and calibration gas reading of the analysers used for continuous diluted
measurement shall be checked. The test shall be considered acceptable if the
difference between the pre-test and post-test results is less than 2 per cent of
the calibration gas value.
2.14.2. Bag analysis
2.14.2.1. Exhaust gases and dilution air contained in the bags shall be analysed as soon
as possible. Exhaust gases shall, in any event, be analysed not later than
30 minutes after the end of the cycle phase.
The gas reactivity time for compounds in the bag shall be taken into
consideration.
2.14.2.2. As soon as practical prior to analysis, the analyser range to be used for each
compound shall be set to zero with the appropriate zero gas.
2.14.2.3. The calibration curves of the analysers shall be set by means of calibration
gases of nominal concentrations of 70 to 100 per cent of the range.
2.14.2.4. The zero settings of the analysers shall be subsequently rechecked: if any
reading differs by more than 2 per cent of the range from that set in
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paragraph 2.14.2.2. of this annex, the procedure shall be repeated for that
analyser.
2.14.2.5. The samples shall be subsequently analysed.
2.14.2.6. After the analysis, zero and calibration points shall be rechecked using the
same gases. The test shall be considered acceptable if the difference is less than
2 per cent of the calibration gas value.
2.14.2.7. The flow rates and pressures of the various gases through analysers shall be
the same as those used during calibration of the analysers.
2.14.2.8. The content of each of the compounds measured shall be recorded after
stabilization of the measuring device.
2.14.2.9. The mass and number of all emissions, where applicable, shall be calculated
according to Annex B7.
2.14.2.10. Calibrations and checks shall be performed either:
(a) Before and after each bag pair analysis; or
(b) Before and after the complete test.
In case (b), calibrations and checks shall be performed on all analysers for all
ranges used during the test.
In both cases, (a) and (b), the same analyser range shall be used for the
corresponding ambient air and exhaust bags.
2.14.3. Particulate sample filter weighing
2.14.3.1. The particulate sample filter shall be returned to the weighing chamber (or
room) no later than 1 hour after completion of the test. It shall be conditioned
in a petri dish, which is protected against dust contamination and allows air
exchange, for at least 1 hour, and weighed. The gross weight of the filter shall
be recorded.
2.14.3.2. At least two unused reference filters shall be weighed within 8 hours of, but
preferably at the same time as, the sample filter weighings. Reference filters
shall be of the same size and material as the sample filter.
2.14.3.3. If the specific weight of any reference filter changes by more than ±5 μg
between sample filter weighings, the sample filter and reference filters shall be
reconditioned in the weighing chamber (or room) and reweighed.
2.14.3.4. The comparison of reference filter weighings shall be made between the
specific weights and the rolling arithmetic average of that reference filter's
specific weights. The rolling arithmetic average shall be calculated from the
specific weights collected in the period after the reference filters were placed
in the weighing chamber (or room). The averaging period shall be at least one
day but not more than 15 days.
2.14.3.5. Multiple reconditionings and reweighings of the sample and reference filters
are permitted until a period of 80 hours has elapsed following the measurement
of gases from the emissions test. If, prior to or at the 80-hour point, more than
half the number of reference filters meet the ±5 μg criterion, the sample filter
weighing may be considered valid. If, at the 80-hour point, two reference filters
are employed and one filter fails the ±5 μg criterion, the sample filter weighing
may be considered valid under the condition that the sum of the absolute
differences between specific and rolling means from the two reference filters
shall be less than or equal to 10 μg.
2.14.3.6. In the case that less than half of the reference filters meet the ±5 μg criterion,
the sample filter shall be discarded, and the emissions test repeated. All
reference filters shall be discarded and replaced within 48 hours. In all other
cases, reference filters shall be replaced at least every 30 days and in such a
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Annex B6 - Appendix 1
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For Class 2 and Class 3 vehicles, at the request of the manufacturer and with
the agreement of the responsible authority the Ki can be determined either with
or without the Extra High phase.
Upon request of the manufacturer and with approval of the responsible
authority, a manufacturer may develop an alternative procedure and
demonstrate its equivalency, including filter temperature, loading quantity and
distance driven. This may be done on an engine bench or on a chassis
dynamometer.
2.1.3. The number of cycles D between two WLTCs where regeneration events
occur, the number of cycles over which emission measurements are made n
′
and the mass emissions measurement Msij for each compound i over each
cycle j shall be recorded.
2.2. Measurement of emissions during regeneration events
2.2.1. Preparation of the vehicle, if required, for the emissions test during a
regeneration phase, may be completed using the preconditioning cycles in
paragraph 2.6. of this annex or equivalent engine test bench cycles, depending
on the loading procedure chosen in paragraph 2.1.2. of this appendix.
2.2.2. The test and vehicle conditions for the Type 1 test described in this Regulation
apply before the first valid emission test is carried out.
2.2.3. Regeneration shall not occur during the preparation of the vehicle. This may
be ensured by one of the following methods:
(a) A "dummy" regenerating system or partial system may be fitted for the
preconditioning cycles;
(b) Any other method agreed between the manufacturer and the responsible
authority.
2.2.4. A cold start exhaust emissions test including a regeneration process shall be
performed according to the applicable WLTC.
2.2.5. If the regeneration process requires more than one WLTC, each WLTC shall
be completed. Use of a single particulate sample filter for multiple cycles
required to complete regeneration is permissible.
If more than one WLTC is required, subsequent WLTC(s) shall be driven
immediately, without switching the engine off, until complete regeneration has
been achieved. In the case that the number of gaseous emission bags required
for the multiple cycles would exceed the number of bags available, the time
necessary to set up a new test shall be as short as possible. The engine shall not
be switched off during this period.
2.2.6. The emission values during regeneration Mri for each compound i shall be
calculated according to paragraph 3. of this appendix. The number of
applicable test cycles d measured for complete regeneration shall be recorded.
3. Calculations
3.1. Calculation of the exhaust and CO2 emissions, and fuel consumption of a single
regenerative system
∑nj=1 Msij
′
Msi = for n ≥ 1
n
∑dj=1 Mrij
′
Mri = for d ≥ 1
d
Msi × D + Mri × d
Mpi =
D+d
where for each compound i considered:
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′
Msij are the mass emissions of compound i over test cycle j without
regeneration, g/km;
′
Mrij are the mass emissions of compound i over test cycle j during
regeneration, g/km (if d > 1, the first WLTC test shall be run cold and
subsequent cycles hot);
Msi are the mean mass emissions of compound i without regeneration,
g/km;
Mri are the mean mass emissions of compound i during regeneration, g/km;
Mpi are the mean mass emissions of compound i, g/km;
n is the number of test cycles, between cycles where regenerative events
occur, during which emissions measurements on Type 1 WLTCs are
made, 1;
d is the number of complete applicable test cycles required for
regeneration;
D is the number of complete applicable test cycles between two cycles
where regeneration events occur.
The calculation of Mpi is shown graphically in Figure A6.App1/1.
Figure A6.App1/1
Parameters measured during emissions test during and between cycles where
regeneration occurs (schematic example, the emissions during D may increase or
decrease)
Emission
[g/ km]
Mpi =
(Msi D)+ (Mri d) Ki =
M pi
(D + d ) M si
M ri
M pi
M si
, D d
M sij
Number of cycles
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3.2. Calculation of exhaust and CO2 emissions, and fuel consumption of multiple
periodically regenerating systems
The following shall be calculated for one Type 1 operation cycle for criteria
emissions and for CO2 emissions. The CO2 emissions used for that calculation
shall be from the result of step 3 described in Table A7/1 of Annex B7.
nk M′
∑j=1 sik,j
Msik = for nj ≥ 1
nk
dk M′
∑j=1 rik,j
Mrik = for d ≥ 1
dk
∑xk=1 Msik × Dk
Msi =
∑xk=1 Dk
∑xk=1 Mrik × dk
Mri =
∑xk=1 dk
Msi × ∑xk=1 Dk + Mri × ∑xk=1 dk
Mpi =
∑xk=1(Dk + dk )
∑xk=1(Msik × Dk + Mrik × dk )
Mpi =
∑xk=1(Dk + dk )
Mpi
K i factor: Ki =
Msi
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Figure A6.App1/2
Parameters measured during emissions test during and between cycles where
regeneration occurs (schematic example)
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Annex B6 - Appendix 2
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2.2.2. The accuracy of the vehicle on-board REESS charging and discharging data
shall be demonstrated by the manufacturer to the responsible authority.
The manufacturer may create a REESS monitoring vehicle family to prove that
the vehicle on-board REESS charging and discharging data are correct. The
accuracy of the data shall be demonstrated on a representative vehicle.
The following family criteria shall be valid:
(a) Identical combustion processes (i.e. positive ignition, compression
ignition, two-stroke, four-stroke);
(b) Identical charge and/or recuperation strategy (software REESS data
module);
(c) On-board data availability;
(d) Identical charging balance measured by REESS data module;
(e) Identical on-board charging balance simulation.
2.2.3. All REESS having no influence on CO2 mass emissions shall be excluded from
monitoring.
3. REESS energy change-based correction procedure
3.1. Measurement of the REESS current shall start at the same time as the test starts
and shall end immediately after the vehicle has driven the complete driving
cycle.
3.2. The electricity balance Q measured in the electric power supply system shall
be used as a measure of the difference in the REESS energy content at the end
of the cycle compared to the beginning of the cycle. The electricity balance
shall be determined for the total driven WLTC.
3.3. Separate values of Q phase shall be logged over the driven cycle phases.
3.4. Correction of CO2 mass emission over the whole cycle as a function of the
correction criterion c
3.4.1. Calculation of the correction criterion c
The correction criterion c is the ratio between the absolute value of the electric
energy change ∆EREESS,j and the fuel energy and shall be calculated using the
following equations:
∆EREESS,j
c=| |
Efuel
where:
c is the correction criterion;
ΔEREESS,j is the electric energy change of all REESSs over period j
determined according to paragraph 4.1. of this appendix, Wh;
j is, in this paragraph, the whole applicable WLTP test cycle;
EFuel is the fuel energy according to the following equation:
Efuel = 10 × HV × FCnb × d
where:
Efuel is the energy content of the consumed fuel over the applicable
WLTP test cycle, Wh;
HV is the heating value according to Table A6.App2/1, kWh/l;
FCnb is the non-balanced fuel consumption of the Type 1 test, not
corrected for the energy balance, determined according to
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∆EREESS,j = ∑ ∆EREESS,j,i
i=1
where:
∆EREESS,j,i is the electric energy change of REESS i during the considered
period j, Wh;
and:
tend
1
∆EREESS,j,i = × UREESS × ∫ I(t)j,i dt
3600 t0
where:
UREESS is the nominal REESS voltage determined according to
IEC 60050-482, V;
I(t)j,i is the electric current of REESS i during the considered period j,
determined according to paragraph 2. of this appendix, A;
t0 is the time at the beginning of the considered period j, s;
t end is the time at the end of the considered period j, s.
i is the index number of the considered REESS;
n is the total amount of REESS;
j is the index number for the considered period, where a period
shall be any applicable cycle phase, combination of cycle phases
and the applicable total cycle;
1
is the conversion factor from Ws to Wh.
3600
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For Level 1B
MCO2,p,3 = (MCO2,p,1 - ΔMCO2,j)
MCO2,c,3 = (MCO2,c,2 - ΔMCO2,j)
where:
ΔMCO2,j is the result from paragraph 4.5. of this appendix for a period j,
g/km.
4.6. For the correction of CO2 emission, g/km, the Willans factors in
Table A6.App2/3 shall be used.
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Table A6.App2/3
Willans factors (as applicable)
Naturally Pressure-charged
aspirated
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Annex B6 - Appendix 3
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3.6.2. From the end of the preconditioning until the soaking at Treg, the vehicle shall
not be exposed to a different temperature than Treg for longer than 10 minutes.
3.6.3. The vehicle shall then be kept in the soak area such that the time from the end
of the preconditioning test to the beginning of the ATCT test is equal to
tsoak_ATCT with a tolerance of an additional 15 minutes. At the request of the
manufacturer, and upon approval of the approval authority, t soak_ATCT can be
extended by up to 120 minutes. In this case, the extended time shall be used
for the cool down specified in paragraph 3.9. of this Annex B6a.
3.6.4. The soak shall be performed without using a cooling fan and with all body
parts positioned as intended under normal parking operation. The time between
the end of the preconditioning and the start of the ATCT test shall be recorded.
3.6.5. The transfer from the soak area to the test cell shall be undertaken as quickly
as possible. The vehicle shall not be exposed to a temperature different from
Treg for longer than 10 minutes.
3.7. ATCT Test
3.7.1. The test cycle shall be the applicable WLTC specified in Annex B1 for that
class of vehicle.
3.7.2. The procedures for undertaking the emissions test as specified in Annex B6 for
pure ICE vehicles and in Annex B8 for NOVC-HEVs and for the charge-
sustaining Type 1 test of OVC-HEVs shall be followed, with the exception that
the ambient conditions for the test cell shall be those as described in
paragraph 3.2.1. of this Annex B6a.
3.7.3. In particular, the tailpipe emissions defined by Table A7/1 Step no.2 for pure
ICE vehicles and Table A8/5 Step no.2 for HEVs at an ATCT test shall not
exceed the emission limits applicable to the vehicle tested defined in
paragraph 6.3.10. of this Regulation.
3.8. Calculation and Documentation
3.8.1. The family correction factor, FCF, shall be calculated as follows:
FCF = MCO2,Treg / MCO2,23°
where
MCO2,23° is the CO2 mass emission of the average of all applicable Type 1
tests at 23 °C of vehicle H, after Step 3 of Table A7/1 of
Annex B7 for pure ICE vehicles and after Step 3 of Table A8/5
of Annex B8 for OVC-HEVs and NOVC-HEVs, but without
any further corrections, g/km;
MCO2,Treg is the CO2 mass emission over the complete WLTC cycle of the
test at regional temperature after Step 3 of Table A7/1 of
Annex B7 for pure ICE vehicles and after Step 3 of Table A8/5
of Annex B8 for OVC-HEVs and NOVC-HEVs but without any
further corrections, g/km. For OVC-HEVs and NOVC-HEVs,
the KCO2 factor as defined in Appendix 2 to Annex B8 shall be
used.
Both MCO2,23° and MCO2,Treg shall be measured on the same test vehicle.
The FCF shall be included in all relevant test reports.
The FCF shall be rounded to 4 points of decimal.
3.8.2. The CO2 values for each pure ICE vehicle within the ATCT Family (as defined
in paragraph 2.3. of this Annex B6a) shall be calculated using the following
equations:
MCO2,c,5 = MCO2,c,4 × FCF
MCO2,p,5 = MCO2,p,4 × FCF
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where
MCO2,c,4 and MCO2,p,4 are the CO2 mass emissions over the complete WLTC,
c, and the cycle phases, p, resulting from the previous
calculation step, g/km;
MCO2,c,5 and MCO2,p,5 are the CO2 mass emissions over the complete WLTC,
c, and the cycle phases, p, including the ATCT
correction, and shall be used for any further corrections
or any further calculations, g/km;
3.8.3. The CO2 values for each OVC-HEV and NOVC-HEV within the ATCT
Family (as defined in paragraph 2.3. of this Annex B6a) shall be calculated
using the following equations:
MCO2,CS,c,5 = MCO2,CS,c,4 × FCF
MCO2,CS,p,5 = MCO2,CS,p,4 × FCF
where
MCO2,CS,c,4 and MCO2,CS,p,4 are the CO2 mass emissions over the complete
WLTC, c, and the cycle phases, p, resulting from
the previous calculation step, g/km;
MCO2,CS,c,5 and MCO2,CS,p,5 are the CO2 mass emissions over the complete
WLTC, c, and the cycle phases, p, including the
ATCT correction, and shall be used for any
further corrections or any further calculations,
g/km.
3.8.4. If a FCF is less than one, it is deemed to be equal to one, in the case of the
worstcase approach, in accordance with paragraph 4.1 of this Annex B6a.
3.9. Provision for cool down
3.9.1. For the test vehicle serving as a reference vehicle for the ATCT Family and all
vehicles H of the interpolation families within the ATCT Family, the end
temperature of the engine coolant shall be measured after soaking at 23 °C for
the duration of tsoak_ATCT, with a tolerance of an additional 15 minutes, having
beforehand driven the respective Type 1 test at 23 °C. The duration is
measured from the end of that respective Type 1 test.
3.9.1.1. In the case that tsoak_ATCT was extended in the respective ATCT test, the same
soaking time shall be used, with a tolerance of an additional 15 minutes.
3.9.2. The cool down procedure shall be undertaken as soon as possible after the end
of the Type 1 test, with a maximum delay of 20 minutes. The measured
soaking time is the time between the measurement of the end temperature and
the end of the Type 1 test at 23 °C, and shall be included in all relevant test
sheets.
3.9.3. The average temperature of the soak area of the last 3 hours shall be subtracted
from the measured temperature of the engine coolant at the end of the soaking
time specified in paragraph 3.9.1. This is referred to as ∆T_ATCT, rounded to the
nearest whole number.
3.9.4. If ∆T_ATCT is higher or equal than -2 °C from the test vehicle ∆T_ATCT, this
Interpolation Family shall be considered to be a member of the same ATCT
Family.
3.9.5. For all vehicles within an ATCT Family the coolant shall be measured at the
same location in the cooling system. That location shall be as close as possible
to the engine so that the coolant temperature is as representative as possible to
the engine temperature.
3.9.6. The measurement of the temperature of the soak areas shall be as specified in
paragraph 3.2.2.2. of this Annex B6a.
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Annex B6b
(𝑉𝑚𝑖 − 𝑉𝑚𝑖−1 )
𝑎𝑚𝑖 =
3,6 x (𝑡𝑖− 𝑡𝑖−1 )
where:
𝐹𝑖 is the target driving force during the period from (i-1) to (i), N;
𝐹𝑚𝑖 is the actual/measured driving force during the period from (i-1)
to (i), N;
𝑃𝑖 is the target power during the period from (i-1) to (i), kW;
𝑃𝑚𝑖 is the actual/measured power during the period from (i-1) to (i),
kW;
𝑓0 , 𝑓1 , 𝑓2 are the road load coefficients from Annex B4, N, N/(km/h),
N/(km/h)2;
𝑉𝑖 is the target speed at time (i); km/h;
𝑉𝑚𝑖 is the actual/measured speed at time (i); km/h;
TM is the test mass of the vehicle, kg;
𝑚𝑟 is the equivalent effective mass of rotating components in
accordance with paragraph 2.5.1. of Annex B4, kg;
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𝑎𝑖 is the target acceleration during the period from (i-1) to (i), m/s2;
where:
𝑃𝑚,𝑗 is the average actual/measured power of the considered phase j,
kW;
𝑃𝑚𝑖 is the actual/measured power during the period from (i-1) to (i),
kW;
𝑡0 is the time at the beginning of the considered phase j, s;
𝑡𝑒𝑛𝑑 is the time at the end of the considered phase j, s;
n is the number of time steps in the considered phase;
j is the index number for the considered phase.
3.5. The average RCB corrected CO2 mass emissions (g/km) for each phase of the
applicable WLTC shall be expressed in units g/s using the following equation:
𝑑𝑚,𝑗
𝑀𝐶𝑂2,𝑗 = 𝑀𝐶𝑂2,𝑅𝐶𝐵,𝑗 x
𝑡𝑗
where:
𝑀𝐶𝑂2,𝑗 is the average CO2 mass emission of phase j, g/s;
𝑀𝐶𝑂2,𝑅𝐶𝐵,𝑗 is the CO2 mass emission from step 1 of Table A7/1 of
Annex B7 for the considered WLTC phase j corrected in
accordance with Appendix 2 to Annex B6, and with the
requirement of applying the RCB correction without considering
the correction criterion c;
𝑑𝑚,𝑗 is the actually driven distance of the considered phase j, km;
𝑡𝑗 is the duration of considered phase j, s.
3.6. In the next step these CO2 mass emissions (g/s) for each phase of the WLTC
shall be correlated to the average 𝑃𝑚,𝑗1 values calculated in accordance with
paragraph 3.4. of this Annex B6b.
The best fit of the data shall be calculated using the least square regression
method. An example for this regression line (Veline line) is shown in
Figure A6b /1.
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Figure A6b/1.
Example of the Veline regression line.
VELINE LINE
4.5
4.0
3.5
3.0
CO2 (g/s)
2.5
2.0
1.5
1.0 MCO2,j = (kv x Pm,j)+ Dv
0.5
0.0
0.0 5.0 10.0 15.0 20.0
Power Pm,j (kW)
3.7. The vehicle specific Veline equation-1 calculated from paragraph 3.6. of this
Annex B6b defines the correlation between CO2 emissions in g/s for the
considered phase j and the average measured power at the wheel for the same
phase j and is expressed with the following equation:
𝑀𝐶𝑂2,𝑗 = (kv,1 x 𝑃𝑚,𝑗1 ) + Dv,1
where:
𝑀𝐶𝑂2,𝑗 is the average CO2 mass emission of phase j, g/s;
𝑃𝑚,𝑗1 is the average actual/measured power of the considered phase j
calculated using POVERRUN,1, kW;
kv,1 is the slope of the Veline equation-1, g CO2/kWs;
Dv,1 is the constant of the Veline equation-1, g CO2/s.
3.8. In the next step, a second POVERRUN,2 is calculated following the equation:
POVERRUN,2 = - Dv,1/ kv,1
where:
POVERRUN,2 is the second overrun power, kW;
kv,1 is the slope of the Veline equation-1, g CO2/kWs;
Dv,1 is the constant of the Veline equation-1, g CO2/s.
3.9. All calculated 𝑃𝑖 and 𝑃𝑚𝑖 values from paragraph 3.1. of this Annex B6b that
are below POVERRUN,2 shall be set to POVERRUN,2 in order to exclude negative
values not relevant for the CO2 emissions.
3.10. The 𝑃𝑚,𝑗2 values shall be computed again for each individual phase of the
WLTC using the equations from paragraph 3.4. of this Annex B6b.
3.11. New vehicle specific Veline equation-2 shall be computed using the least
square regression method described in paragraph 3.6. of this Annex B6b. The
Veline equation-2 is expressed with the following equation:
𝑀𝐶𝑂2,𝑗 = (kv,2 x 𝑃𝑚,𝑗2 ) + Dv,2
where:
𝑀𝐶𝑂2,𝑗 is the average CO2 mass emission of phase j, g/s;
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where:
𝑃𝑖,𝑗2 is the average target power of the considered phase j calculated
using POVERRUN,2, kW;
𝑃𝑖,2 is the target power during the period from (i-1) to (i) calculated
using POVERRUN,2, kW;
𝑡0 is the time at the beginning of the considered phase j, s;
𝑡𝑒𝑛𝑑 is the time at the end of the considered phase j, s;
n is the number of time steps in the considered phase;
j is the index number for the considered WLTC phase.
3.13. Delta in CO2 mass emissions of period j expressed in g/s is then calculated
following the equation:
∆CO2,j = kv,2 x (𝑃𝑖,𝑗2 - 𝑃𝑚,𝑗2 )
where:
∆CO2,j is the delta in CO2 mass emissions of period j expressed, g/s;
kv,2 is the slope of the Veline equation-2, g CO2/kWs;
𝑃𝑖,𝑗2 is the average target power of the considered period j calculated
using POVERRUN,2, kW;
𝑃𝑚,𝑗2 is the average actual/measured power of the considered period j
calculated using POVERRUN,2, kW;
j is the considered period j and it can be the cycle phase or the
total cycle.
3.14. The final distance and speed corrected CO2 mass emissions of period j is
calculated following the equation:
𝑑𝑚,𝑗
𝑀𝐶𝑂2,𝑗,2𝑏 = (∆CO2,j +𝑀𝐶𝑂2,𝑗,𝑘 x ) x 𝑡𝑗 /𝑑𝑖,𝑗
𝑡𝑗
where:
𝑀𝐶𝑂2,𝑗,2𝑏 is distance and speed corrected CO2 mass emissions of period j,
g/km;
𝑀𝐶𝑂2,𝑗,𝑘 is CO2 mass emissions of period j according to step k in Table
A7/1 in Annex B7, g/km;
∆CO2,j is the delta in CO2 mass emissions of period j expressed, g/s;
𝑡𝑗 is the duration of considered period j, s;
𝑑𝑚,𝑗 is the actually driven distance of the considered phase j, km;
𝑑𝑖,𝑗 is the target distance of the considered period j, km;
j is the considered period j, which can either be the cycle phase
“p” or the total cycle “c”;
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Calculations
1. General requirements
1.1. Unless explicitly stated otherwise in Annex B8, all requirements and
procedures specified in this annex shall apply for NOVC-HEVs, OVC-HEVs,
NOVC-FCHVs and PEVs.
1.2. The calculation steps described in paragraph 1.4. of this annex shall be used
for pure ICE vehicles only.
1.3. Rounding of test results
1.3.1. Intermediate steps in the calculations shall not be rounded unless intermediate
rounding is required.
1.3.2. The final criteria emission results shall be rounded according to
paragraph 6.1.8. of this Regulation in one step to the number of places to the
right of the decimal point indicated by the applicable emission standard plus
one additional significant figure.
1.3.3. The NOx correction factor KH shall be reported rounded according to
paragraph 6.1.8. of this Regulation to two places of decimal.
1.3.4. The dilution factor DF shall be reported rounded according to paragraph 6.1.8.
of this Regulation to two places of decimal.
1.3.5. For information not related to standards, good engineering judgement shall be
used.
1.4. Stepwise procedure for calculating the final test results for vehicles using
combustion engines
The results shall be calculated in the order described in Table A7/1. All
applicable results in the column "Output" shall be recorded. The column
"Process" describes the paragraphs to be used for calculation or contains
additional calculations.
For the purpose of this table, the following nomenclature within the equations
and results is used:
c complete applicable cycle;
p every applicable cycle phase;
i every applicable criteria emission component, without CO2;
CO2 CO2 emission.
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Table A7/1
Procedure for calculating final test results (FE applicable for Level 1B only)
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4b Output step MCO2,p,3, g/km; If Ki is applicable, align CO2 phase values MCO2,p,4, g/km.
3 MCO2,c,3, g/km; to the combined cycle value:
Output step MCO2,c,4a, g/km. MCO2,p,4 = MCO2,p,3 × AFKi
4a for every cycle phase p;
where:
MCO2,c,4
AFKi =
MCO2,c,3
If Ki is not applicable:
MCO2,p,4 = MCO2,p,3
4c Output step Mi,c,4a, g/km; In the case these values are used for the Mi,c,4c;
4a MCO2,c,4a, g/km. purpose of conformity of production, the MCO2,c,4c
criteria emission values and CO2 mass
emission values shall be multiplied with
the run-in factor determined according to
paragraph 8.2.4. of this Regulation:
Mi,c,4c = RIC (j) × Mi,c,4a
MCO2,c,4c = RICO2 (j) x MCO2,c,4a
In the case these values are not used for
the purpose of conformity of production:
Mi,c,4c = Mi,c,4a
MCO2,c,4c = MCO2,c,4a
Calculate fuel efficiency (FEc,4c_temp) FEc,4c, km/l;
according to paragraph 6. of Annex B6.
In the case this value is used for the
purpose of conformity of production, the
fuel efficiency value shall be multiplied
with the run in factor determined
according to paragraph 8.2.4. of this
Regulation:
FEc,4c = RIFE (j) x FEc,4c_temp
In the case these values are not used for
the purpose of conformity of production:
FEc,4c = FEc,4c_temp
5 Output step MCO2,c,4c, g/km; For Level 1A: MCO2,c,5, g/km;
Result of a 4b and 4c MCO2,p,4, g/km. ATCT correction of MCO2,c,4c and MCO2,p,4 MCO2,p,5, g/km.
single test. in accordance with paragraph 3.8.2. of
Annex B6a.
For Level 1B:
MCO2,c,5 = MCO2,c,4c
MCO2,p,5 = MCO2,p,4
Mi,c,4c, g/km; Apply deterioration factors calculated in Mi,c,5, g/km;
FEc,4c, km/l; accordance with Annex C4 to the criteria
emissions values.
FEc,5, km/l;
In the case these values are used for the
purpose of conformity of production,
the further steps (6 to 10) are not
required and the output of this step is
the final result.
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6 For Level For every test: Averaging of tests and declared value. Mi,c,6, g/km;
1A Mi,c,5, g/km; Paragraphs 1.2. to 1.2.3. inclusive of MCO2,c,6, g/km;
Output step MCO2,c,5, g/km; Annex B6. MCO2,p,6, g/km.
5
MCO2,p,5, g/km. MCO2,c,declared,
g/km.
For Level FEc,5, km/l; Averaging of tests and declared value. FEc,declared, km/l
1B Paragraphs 1.2. to 1.2.3. inclusive of FEc,6, km/l
Output step Annex B6.
5 The conversion from FEc,declared to MCO2,c,declared,
MCO2,c,declared, shall be performed for the g/km.
applicable cycle according to paragraph 6.
of Annex B7. For that purpose, the criteria
emission over the applicable cycle shall
be used.
7 For Level MCO2,c,6, g/km; Alignment of phase values. MCO2,c,7, g/km;
1A: MCO2,p,6, g/km. Paragraph 1.2.4. of Annex B6. MCO2,p,7, g/km.
Output step MCO2,c,declared, and:
6 g/km. MCO2,c,7 = MCO2,c,declared
For Level MCO2,c,5, g/km; Alignment of phase values. MCO2,p,7, g/km.
1B: MCO2,p,5, g/km; Paragraph 1.2.4. of Annex B6.
Output step MCO2,c,declared,
5 g/km.
Output step
6
8 For Level Calculation of fuel consumption FCc,8, l/100 km;
Result of a 1A: according to paragraph 6 of this annex. FCp,8, l/100 km;
Type 1 test Output steps Mi,c,6, g/km; Mi,c,8, g/km;
for a test 6 The calculation of fuel consumption shall
MCO2,c,7, g/km; MCO2,c,8, g/km;
vehicle. Output steps be performed for the applicable cycle and
MCO2,p,7, g/km. MCO2,p,8, g/km.
7 its phases separately. For that purpose:
(a) the applicable phase or cycle CO2
values shall be used;
(b) the criteria emission over the complete
cycle shall be used.
and:
Mi,c,8 = Mi,c,6
MCO2,c,8 = MCO2,c,7
MCO2,p,8 = MCO2,p,7
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Hydrocarbons:
for petrol (E0) (C1H1.85) ρ = 0.619 g/1
for petrol (E10) (C1H1.93 O0.033) ρ = 0.646 g/l
for diesel (B0) (C1Hl.86) ρ = 0.620 g/1
for diesel (B7) (C1H1.86O0.007) ρ = 0.625 g/l
for LPG (C1H2.525) ρ = 0.649 g/l
for NG/biomethane (CH4) ρ = 0.716 g/l
for ethanol (E85) (C1H2.74O0.385) ρ = 0.934 g/l
Nitrogen oxides (NOx) ρ = 2.05 g/1
The density for NMHC mass calculations shall be equal to that of total
hydrocarbons at 273.15 K (0 °C) and 101.325 kPa, and is fuel-dependent. The
density for propane mass calculations (see paragraph 3.5. of Annex B5) is
1.967 g/l at standard conditions.
If a fuel type is not listed in this paragraph, the density of that fuel shall be
calculated using the equation given in paragraph 3.1.3. of this annex.
3.1.3. The general equation for the calculation of total hydrocarbon density for each
reference fuel with a mean composition of CXHYOZ is as follows:
H O
MWc + × MWH + × MWO
ρTHC = C C
VM
where:
ρTHC is the density of total hydrocarbons and non-methane
hydrocarbons, g/l;
MWC is the molar mass of carbon (12.011 g/mol);
MWH is the molar mass of hydrogen (1.008 g/mol);
MWO is the molar mass of oxygen (15.999 g/mol);
VM is the molar volume of an ideal gas at 273.15 K (0° C) and
101.325 kPa (22.413 l/mol);
H/C is the hydrogen to carbon ratio for a specific fuel C XHYOZ;
O/C is the oxygen to carbon ratio for a specific fuel CXHYOZ.
3.2. Mass emissions calculation
3.2.1. Mass emissions of gaseous compounds per cycle phase shall be calculated
using the following equations:
Vmix,phase × ρi × KHphase × Ci,phase × 10−6
Mi,phase =
dphase
where:
Mi is the mass emission of compound i per test or phase, g/km;
Vmix is the volume of the diluted exhaust gas per test or phase expressed in
litres per test/phase and corrected to standard conditions (273.15 K
(0 °C) and 101.325 kPa);
ρi is the density of compound i in grams per litre at standard temperature
and pressure (273.15 K (0 °C) and 101.325 kPa);
KH is a humidity correction factor applicable only to the mass emissions of
oxides of nitrogen, NO2 and NOx, per test or phase;
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In case (a), the concentration of CH4 and NMHC shall be calculated using the
following equations:
CHC(w/NMC) − CHC(w/oNMC) × (1 − EE )
CCH4 =
RfCH4 × (EE − EM )
CHC(w/oNMC) × (1 − EM ) − CHC(w/NMC)
CNMHC =
EE − EM
If RfCH4 < 1.05, it may be omitted from the equation above for C CH4.
In case (b), the concentration of CH4 and NMHC shall be calculated using the
following equations:
CHC(w/NMC) × RfCH4 × (1 − EM ) − CHC(w/oNMC) × (1 − EE )
CCH4 =
RfCH4 × (EE − EM )
CHC(w/oNMC) × (1 − EM ) − CHC(w/NMC) × RfCH4 × (1 − EM )
CNMHC =
EE − EM
where:
CHC(w/NMC) is the HC concentration with sample gas flowing through the
NMC, ppm C;
CHC(w/oNMC) is the HC concentration with sample gas bypassing the NMC,
ppm C;
RfCH4 is the methane response factor as determined per
paragraph 5.4.3.2. of Annex B5;
EM is the methane efficiency as determined per
paragraph 3.2.1.1.3.3.1. of this annex;
EE is the ethane efficiency as determined per
paragraph 3.2.1.1.3.3.2. of this annex.
If RfCH4 < 1.05, it may be omitted in the equations for case (b) above for C CH4
and CNMHC.
3.2.1.1.3.3. Conversion efficiencies of the non-methane cutter, NMC
The NMC is used for the removal of the non-methane hydrocarbons from the
sample gas by oxidizing all hydrocarbons except methane. Ideally, the
conversion for methane is 0 per cent, and for the other hydrocarbons
represented by ethane is 100 per cent. For the accurate measurement of
NMHC, the two efficiencies shall be determined and used for the calculation
of the NMHC emission.
3.2.1.1.3.3.1. Methane conversion efficiency, EM
The methane/air calibration gas shall be flowed to the FID through the NMC
and bypassing the NMC and the two concentrations recorded. The efficiency
shall be determined using the following equation:
CHC(w/NMC)
EM = 1 −
CHC(w/oNMC)
where:
CHC(w/NMC) is the HC concentration with CH4 flowing through the NMC,
ppm C;
CHC(w/oNMC) is the HC concentration with CH4 bypassing the NMC, ppm C.
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6.211 × R a × Pd
H=
PB − Pd × R a × 10−2
and:
H is the specific humidity, grams of water vapour per kilogram dry air;
Ra is the relative humidity of the ambient air, per cent;
Pd is the saturation vapour pressure at ambient temperature, kPa;
PB is the atmospheric pressure in the room, kPa.
The KH factor shall be calculated for each phase of the test cycle.
The ambient temperature and relative humidity shall be defined as the
arithmetic average of the continuously measured values during each phase.
3.2.2. Determination of the HC mass emissions from compression-ignition engines
3.2.2.1. To calculate HC mass emission for compression-ignition engines, the
arithmetic average HC concentration shall be calculated using the following
equation:
t2
∫t CHC dt
1
Ce =
t 2 − t1
where:
t2
∫t CHC dt is the integral of the recording of the heated FID over the test
1
(t1 to t2);
Ce is the concentration of HC measured in the diluted exhaust in
ppm of Ci and is substituted for CHC in all relevant equations.
3.2.2.1.1. Dilution air concentration of HC shall be determined from the dilution air bags.
Correction shall be carried out according to paragraph 3.2.1.1. of this annex.
3.2.3. Fuel consumption, fuel efficiency and CO2 calculations for individual vehicles
in an interpolation family
3.2.3.1. Fuel consumption, fuel efficiency and CO2 emissions without using the
interpolation method (i.e. using vehicle H only)
The CO2 value, as calculated in paragraphs 3.2.1. to 3.2.1.1.2. inclusive of this
annex, and fuel efficiency/fuel consumption, as calculated according to
paragraph 6. of this annex, shall be attributed to all individual vehicles in the
interpolation family and the interpolation method shall not be applicable.
3.2.3.2. Fuel consumption and CO2 emissions using the interpolation method
The CO2 emissions and the fuel consumption for each individual vehicle in the
interpolation family may be calculated according to paragraphs 3.2.3.2.1. to
3.2.3.2.5. inclusive of this annex.
3.2.3.2.1. Fuel consumption and CO2 emissions of test vehicles L and H
The mass of CO2 emissions, MCO2 −L , and MCO2−H and its phases p, MCO2 −L,p
and MCO2 −H,p , of test vehicles L and H, used for the following calculations,
shall be taken from step 9 of Table A7/1.
Fuel consumption values are also taken from step 9 of Table A7/1 and are
referred to as FCL,p and FCH,p.
3.2.3.2.2. Road load calculation for an individual vehicle
In the case that the interpolation family is derived from one or more road load
families, the calculation of the individual road load shall only be performed
within the road load family applicable to that individual vehicle.
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Figure A7/1a
Example of application of the alternative method for determination of aerodynamic
influence of optional equipment
3.2.3.2.2.3.2.1. The manufacturer shall submit the declared scope of applicable vehicles for
the alternative method and the declared scope shall be documented to relevant
test reports when evidence of equivalency is shown to the responsible
authority. The responsible authority may request the confirmation of
equivalency for the alternative method by selecting the vehicle from the scope
declared by the manufacturer after equivalency was demonstrated. The result
shall fulfil an accuracy for Δ(CD×Af) of ±0.015 m². This procedure shall be
based on wind tunnel measurements fulfilling the criteria of this Regulation. If
this procedure is not satisfied, the approval of the alternative method is
regarded as invalidated.
3.2.3.2.2.3.3. Application of aerodynamic influence on the individual vehicle
∆(CD × Af )ind is the difference in the product of the aerodynamic drag
coefficient multiplied by frontal area between an individual vehicle and test
vehicle L due to options and body shapes on the vehicle that differ from those
of test vehicle L, m2;
These differences in aerodynamic drag, Δ(CD×Af), shall be determined with an
accuracy of ±0.015 m².
Δ(CD×Af)ind may be calculated according to the following equation
maintaining the accuracy of ±0.015 m² also for the sum of items of optional
equipment and body shapes:
n
where:
CD is the aerodynamic drag coefficient;
Af is the frontal area of the vehicle, m2;
n is the number of items of optional equipment on the vehicle that
are different between an individual vehicle and test vehicle L;
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where:
∗
∆f0 = f0,H − f0,L
∗
∆f2 = f2,H − f2,L
In the case of a road load matrix family, the road load coefficients f 0, f1 and f2
for an individual vehicle shall be calculated according to the equations in
paragraph 5.1.1. of Annex B4.
3.2.3.2.3. Calculation of cycle energy demand
The cycle energy demand of the applicable WLTC E k and the energy demand
for all applicable cycle phases Ek,p shall be calculated according to the
procedure in paragraph 5. of this annex for the following sets k of road load
coefficients and masses:
∗ ∗
k=1: f0 = f0,L , f1 = f1,H , f2 = f2,L , m = TML
(test vehicle L)
k=2: f0 = f0,H , f1 = f1,H , f2 = f2,H , m = TMH
(test vehicle H)
k=3: f0 = f0,ind , f1 = f1,H , f2 = f2,ind , m = TMind
(an individual vehicle in the interpolation family)
These three sets of road loads may be derived from different road load families.
3.2.3.2.4. For Level 1A:
Calculation of the CO2 value for an individual vehicle within an interpolation
family using the interpolation method
For each cycle phase p of the applicable cycle the mass of CO2 emissions g/km,
for an individual vehicle shall be calculated using the following equation:
E3,p − E1,p
MCO2−ind,p = MCO2−L,p + ( ) × (MCO2−H,p − MCO2 −L,p )
E2,p − E1,p
The mass of CO2 emissions, g/km, over the complete cycle for an individual
vehicle shall be calculated using the following equation:
E3 − E1
MCO2−ind = MCO2−L + ( ) × (MCO2−H − MCO2−L )
E2 − E1
The terms E1,p, E2,p and E3,p and E1, E2 and E3 respectively shall be calculated
as specified in paragraph 3.2.3.2.3. of this annex.
3.2.3.2.5. For Level 1A:
Calculation of the fuel consumption FC value for an individual vehicle within
an interpolation family using the interpolation method
For each cycle phase p of the applicable cycle, the fuel consumption, l/100 km,
for an individual vehicle shall be calculated using the following equation:
E3,p − E1,p
FCind,p = FCL,p + ( ) × (FCH,p − FCL,p )
E2,p − E1,p
The fuel consumption, l/100 km, of the complete cycle for an individual
vehicle shall be calculated using the following equation:
E3 − E1
FCind = FCL + ( ) × (FCH − FCL )
E2 − E1
The terms E1,p, E2,p and E3,p, and E1, E2 and E3 respectively shall be calculated
as specified in paragraph 3.2.3.2.3. of this annex.
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For Level 1B
Calculation of the fuel efficiency FE value for an individual vehicle within an
interpolation family using the interpolation method
For each cycle phase p of the applicable cycle, the fuel efficiency, km/l, for an
individual vehicle shall be calculated using the following equation:
1
FEind,p =
E3,p − E1,p
1/FEL,p + ( ) × (1/FEH,p − 1/FEL,p )
E2,p − E1,p
The fuel efficiency in km/l, of the complete cycle for an individual vehicle
shall be calculated using the following equation:
1
FEind =
E3 − E1
1/FEL + ( ) × (1/FEH − 1/FEL )
E2 − E1
The terms E1,p, E2,p and E3,p, and E1, E2 and E3 respectively shall be calculated
as specified in paragraph 3.2.3.2.3. of this annex.
3.2.3.2.6. For Level 1A
The individual CO2 value determined in paragraph 3.2.3.2.4. of this annex may
be increased by the original equipment manufacturer (OEM). In such cases:
(a) The CO2 phase values shall be increased by the ratio of the increased
CO2 value divided by the calculated CO2 value;
(b) The fuel consumption values shall be increased by the ratio of the
increased CO2 value divided by the calculated CO2 value.
This shall not compensate for technical elements that would effectively require
a vehicle to be excluded from the interpolation family.
For Level 1B
The individual fuel efficiency value determined in paragraph 3.2.3.2.5. of this
annex may be decreased by the original equipment manufacturer (OEM). In
such cases:
(a) The fuel efficiency phase values shall be decreased by the ratio of the
decreased fuel efficiency value divided by the calculated fuel efficiency
value;
This shall not compensate for technical elements that would effectively require
a vehicle to be excluded from the interpolation family.
3.2.4. Fuel consumption, fuel efficiency and CO2 calculations for individual vehicles
in a road load matrix family
The CO2 emissions and the fuel efficiency/fuel consumption for each
individual vehicle in the road load matrix family shall be calculated according
to the interpolation method described in paragraphs 3.2.3.2.3. to 3.2.3.2.5.
inclusive of this annex. Where applicable, references to vehicle L and/or H
shall be replaced by references to vehicle LM and/or HM respectively.
3.2.4.1. Determination of fuel consumption, fuel efficiency and CO 2 emissions of
vehicles LM and HM
The mass of CO2 emissions MCO2 of vehicles LM and HM shall be determined
according to the calculations in paragraph 3.2.1. of this annex for the individual
cycle phases p of the applicable WLTC and are referred to as MCO2 −LM,p and
MCO2−HM,p respectively. Fuel consumption and fuel efficiency for individual
cycle phases of the applicable WLTC shall be determined according to
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paragraph 6. of this annex and are referred to as FCLM,p, FCHM,p, FELM,p and
FELM,p respectively.
3.2.4.1.1. Road load calculation for an individual vehicle
The road load force shall be calculated according to the procedure described in
paragraph 5.1. of Annex B4.
3.2.4.1.1.1. Mass of an individual vehicle
The test masses of vehicles HM and LM selected according to paragraph 4.2.1.4.
of Annex B4 shall be used as input.
TMind, in kg, shall be the test mass of the individual vehicle according to the
definition of test mass in paragraph 3.2.25. of this Regulation.
If the same test mass is used for vehicles LM and HM, the value of TMind shall
be set to the mass of vehicle HM for the road load matrix family method.
3.2.4.1.1.2. Rolling resistance of an individual vehicle
3.2.4.1.1.2.1. The RRC values for vehicle LM , RRLM, and vehicle HM, RRHM, selected under
paragraph 4.2.1.4. of Annex B4, shall be used as input.
If the tyres on the front and rear axles of vehicle LM or HM have different rolling
resistance values, the weighted mean of the rolling resistances shall be
calculated using the equation in paragraph 3.2.4.1.1.2.3. of this annex.
3.2.4.1.1.2.2. For the tyres fitted to an individual vehicle, the value of the rolling resistance
coefficient RRind shall be set to the RRC value of the applicable tyre energy
efficiency class according to Table A4/2 of Annex B4.
In the case where individual vehicles can be supplied with a complete set of
standard wheels and tyres and in addition a complete set of snow tyres (marked
with 3 Peaked Mountain and Snowflake – 3PMS) with or without wheels, the
additional wheels/tyres shall not be considered as optional equipment.
If the tyres on the front and the rear axles belong to different energy efficiency
classes, the weighted mean shall be used and shall be calculated using the
equation in paragraph 3.2.4.1.1.2.3. of this annex.
If the same rolling resistance is used for vehicles L M and HM, the value of
RR ind shall be set to RR HM for the road load matrix family method.
3.2.4.1.1.2.3. Calculating the weighed mean of the rolling resistances
RR x = (RR x,FA × mpx,FA ) + (RR x,RA × (1 − mpx,FA ))
where:
x represents vehicle L, H or an individual vehicle;
RR LM,FA and RRHM,FA are the actual RRCs of the front axle tyres on
vehicles L and H respectively, kg/tonne;
RR ind,FA is the RRC value of the applicable tyre energy
efficiency class according to Table A4/2 of
Annex B4 of the front axle tyres on the individual
vehicle, kg/tonne;
RRLM,RA, and RRHM,RA are the actual rolling resistance coefficients of the
rear axle tyres on vehicles L and H respectively,
kg/tonne;
RRind,RA is the RRC value of the applicable tyre energy
efficiency class according to Table A4/2 of
Annex B4 of the rear axle tyres on the individual
vehicle, kg/tonne;
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MCO2,p,H
R p,H = ⁄M
CO2,c,H
where:
MCO2,p,L , MCO2,c,L , MCO2,p,H and MCO2,c,H are from step 9 in Table A7/1 in this
annex.
3.2.5.1.2. Ratio determination for each phase for vehicle Vind
MCO2,c,ind − MCO2,c,L
R p,ind = R p,L + ( ) × (R p,H − R p,L )
MCO2,c,H − MCO2,c,L
where:
MCO2,c,ind is from step 10 in Table A7/1 in this annex and shall be rounded to
the nearest whole number.
3.2.5.1.3. Phase per phase mass emission of vehicle Vind
MCO2,p,ind = R p,ind × MCO2,c,ind
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in the case that the exhaust gases are returned to the tunnel;
where:
Vap is the volume of tunnel air flowing through the background particulate
filter under standard conditions;
Pa is the particulate mass from the dilution air, or the dilution tunnel
background air, as determined by the one of the methods described in
paragraph 2.1.3.1. of Annex B6;
DF is the dilution factor determined in paragraph 3.2.1.1.1. of this annex.
Where application of a background correction results in a negative result, it
shall be considered to be zero mg/km.
3.3.2. Calculation of PM using the double dilution method
Vep = Vset − Vssd
where:
Vep is the volume of diluted exhaust gas flowing through the particulate
sample filter under standard conditions;
Vset is the volume of the double diluted exhaust gas passing through the
particulate sampling filters under standard conditions;
Vssd is the volume of the secondary dilution air under standard conditions.
Where the secondary diluted sample gas for PM measurement is not returned
to the tunnel, the CVS volume shall be calculated as in single dilution, i.e.:
Vmix = Vmix indicated + Vep
where:
Vmix indicated is the measured volume of diluted exhaust gas in the dilution
system following extraction of the particulate sample under
standard conditions.
4. Determination of PN (if PN measurement is required)
PN shall be calculated using the following equation:
̅̅̅s × f̅r − Cb × ̅f̅rb
V × k × (C ̅̅) × 103
PN =
d
where:
PN is the particle number emission, particles per kilometre;
V is the volume of the diluted exhaust gas in litres per test (after primary
dilution only in the case of double dilution) and corrected to standard
conditions (273.15 K (0 °C) and 101.325 kPa);
k is a calibration factor to correct the PNC measurements to the level of
the reference instrument where this is not applied internally within the
PNC. Where the calibration factor is applied internally within the PNC,
the calibration factor shall be 1;
̅̅̅
Cs is the corrected particle number concentration from the diluted exhaust
gas expressed as the arithmetic average number of particles per cubic
centimetre from the emissions test including the full duration of the
drive cycle. If the volumetric mean concentration results C ̅ from the
PNC are not measured at standard conditions (273.15 K (0 °C) and
101.325 kPa), the concentrations shall be corrected to those conditions
̅̅̅
Cs ;
Cb is either the dilution air or the dilution tunnel background particle
number concentration, as permitted by the responsible authority, in
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where:
Ei = Fi × di if Fi > 0
Ei = 0 if Fi ≤ 0
and:
tstart is the time at which the applicable test cycle or phase starts (see
paragraph 3. of Annex B1), s;
tend is the time at which the applicable test cycle or phase ends (see
paragraph 3. of Annex B1), s;
Ei is the energy demand during time period (i-1) to (i), Ws;
Fi is the driving force during time period (i-1) to (i), N;
di is the distance travelled during time period (i-1) to (i), m.
vi + vi−1 (vi + vi−1 )2
Fi = f0 + f1 × ( ) + f2 × + (1.03 × TM) × a i
2 4
where:
Fi is the driving force during time period (i-1) to (i), N;
vi is the target velocity at time ti, km/h;
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6.4. [Reserved]
6.5. For a vehicle with a positive ignition engine fuelled with petrol (E10)
0.1206
FC = ( ) × [(0.829 × HC) + (0.429 × CO) + (0.273 × CO2 )]
ρfuel
6.6. For a vehicle with a positive ignition engine fuelled with LPG
0.1212
FCnorm = ( ) × [(0.825 × HC) + (0.429 × CO) + (0.273 × CO2 )]
0.538
6.6.1. If the composition of the fuel used for the test differs from the composition that
is assumed for the calculation of the normalised consumption, on the
manufacturer's request a correction factor cf may be applied, using the
following equation:
0.1212
FCnorm = ( ) × cf × [(0.825 × HC) + (0.429 × CO) + (0.273 × CO2 )]
0.538
The correction factor, cf, which may be applied, is determined using the
following equation:
cf = 0.825 + 0.0693 × nactual
where:
nactual is the actual H/C ratio of the fuel used.
6.7. For a vehicle with a positive ignition engine fuelled with NG/biomethane
0.1336
FCnorm = ( ) × [(0.749 × HC) + (0.429 × CO) + (0.273 × CO2 )]
0.654
6.8. For a vehicle with a compression engine fuelled with diesel (B0)
0.1156
FC = ( ) × [(0.865 × HC) + (0.429 × CO) + (0.273 × CO2 )]
ρfuel
6.9. [Reserved]
6.10. For a vehicle with a compression engine fuelled with diesel (B7)
0.1165
FC = ( ) × [(0.858 × HC) + (0.429 × CO) + (0.273 × CO2 )]
ρfuel
6.11. For a vehicle with a positive ignition engine fuelled with ethanol (E85)
0.1743
FC = ( ) × [(0.574 × HC) + (0.429 × CO) + (0.273 × CO2 )]
ρfuel
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6.12. Fuel consumption for any test fuel may be calculated using the following
equation:
H O
MWC + × MWH + × MWO MWC MWC MWC
FC = C C ×( × HC + × CO + × CO2 )
MWC × ρfuel × 10 H O MWCO MWCO2
MWC + × MWH + × MWO
C C
6.13. Fuel consumption for a vehicle with a positive ignition engine fuelled by
hydrogen:
V 1 p1 1 p2
FC = 0.024 × ×( × − × )
d Z1 T1 Z2 T2
For vehicles fuelled either with gaseous or liquid hydrogen, and with approval
of the responsible authority, the manufacturer may choose to calculate fuel
consumption using either the equation for FC below or a method using a
standard protocol such as SAE J2572.
FC = 0.1 × (0.1119 × H2 O + H2 )
The compressibility factor, Z, shall be obtained from the following table:
Table A7/2
Compressibility factor Z
p(bar)
5 100 200 300 400 500 600 700 800 900
33 0.859 1.051 1.885 2.648 3.365 4.051 4.712 5.352 5.973 6.576
53 0.965 0.922 1.416 1.891 2.338 2.765 3.174 3.570 3.954 4.329
73 0.989 0.991 1.278 1.604 1.923 2.229 2.525 2.810 3.088 3.358
93 0.997 1.042 1.233 1.470 1.711 1.947 2.177 2.400 2.617 2.829
113 1.000 1.066 1.213 1.395 1.586 1.776 1.963 2.146 2.324 2.498
133 1.002 1.076 1.199 1.347 1.504 1.662 1.819 1.973 2.124 2.271
153 1.003 1.079 1.187 1.312 1.445 1.580 1.715 1.848 1.979 2.107
173 1.003 1.079 1.176 1.285 1.401 1.518 1.636 1.753 1.868 1.981
T(K) 193 1.003 1.077 1.165 1.263 1.365 1.469 1.574 1.678 1.781 1.882
213 1.003 1.071 1.147 1.228 1.311 1.396 1.482 1.567 1.652 1.735
233 1.004 1.071 1.148 1.228 1.312 1.397 1.482 1.568 1.652 1.736
248 1.003 1.069 1.141 1.217 1.296 1.375 1.455 1.535 1.614 1.693
263 1.003 1.066 1.136 1.207 1.281 1.356 1.431 1.506 1.581 1.655
278 1.003 1.064 1.130 1.198 1.268 1.339 1.409 1.480 1.551 1.621
293 1.003 1.062 1.125 1.190 1.256 1.323 1.390 1.457 1.524 1.590
308 1.003 1.060 1.120 1.182 1.245 1.308 1.372 1.436 1.499 1.562
323 1.003 1.057 1.116 1.175 1.235 1.295 1.356 1.417 1.477 1.537
338 1.003 1.055 1.111 1.168 1.225 1.283 1.341 1.399 1.457 1.514
353 1.003 1.054 1.107 1.162 1.217 1.272 1.327 1.383 1.438 1.493
In the case that the required input values for p and T are not indicated in the
table, the compressibility factor shall be obtained by linear interpolation
between the compressibility factors indicated in the table, choosing the ones
that are the closest to the value sought.
6.14. Calculation of fuel efficiency (FE)
This paragraph is applicable for Level 1B only;
6.14.1. FE = 100/FC
where
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Instead, depending on the number of completed city cycles before the city
cycle during which the combustion engine start, the incomplete city cycle shall
be combined with the previous city cycles as follows and shall be considered
as one cycle in the context of the drive trace index calculations.
If the number of completed city cycles is even, the incomplete city cycle shall
be combined with the previous two completed city cycles. See the example in
Figure A7/1 below.
Figure A7/1
Example with an even number of completed city test cycles before the city cycle where
the combustion engine start
If the number of completed city cycles is odd, the incomplete city cycle shall
be combined with the previous three completed city cycles. See the example
in Figure A7/2 below.
Figure A7/2
Example with an odd number of completed city test cycles before the city cycle where
the combustion engine start
If the number of cycles derived according to Figure A7/1 or Figure A7/2 is less
than four, the drive trace indices IWR and RMSSE shall be calculated for each
individual cycle and reported.
If the number of cycles derived according to Figure A7/1 or Figure A7/2 is
greater than or equal to four, the drive trace indices IWR and RMSSE shall be
calculated for each individual cycle. In this case, the average IWR and the
average RMSSE for the combination of any two cycles shall be compared with
the respective criteria specified in paragraph 2.6.8.3.1.3. of Annex B6 and the
IWR of any individual cycle shall not be less than -3.0 or greater than
+5.0 per cent.
7.4.3. PEV
7.4.3.1. Consecutive cycle test
The consecutive cycle test procedure shall be performed according to
paragraph 3.4.4.1. of Annex B8. The drive trace indices IWR and RMSSE shall
be calculated for each individual test cycle of the consecutive cycle test
procedure and reported. The test cycle during which the break-off criterion is
reached, as specified in paragraph 3.4.4.1.3. of Annex B8, shall be combined
with the preceding test cycle. The drive trace indices IWR and RMSSE shall
be calculated considering this as one cycle
7.4.3.2. Shortened Type 1 test
The drive trace indices IWR and RMSSE for the shortened Type 1 test
procedure, as performed according to paragraph 3.4.4.2. of Annex B8, shall be
calculated separately for each dynamic segment 1 and 2 and reported. The
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calculation of drive trace indices during the constant speed segments shall be
omitted.
7.4.3.3. City cycle test procedure (paragraph 3.4.4.1. of Annex B8 replacing WLTC
with WLTCcity)
For the application of the drive trace index calculation, two consecutively
driven city test cycles shall be considered as one cycle.
For the city cycle during which the break-off criterion is reached as specified
in paragraph 3.4.4.1.3. of Annex B8, the drive trace indices IWR and RMSSE
shall not be calculated individually. Instead, depending on the number of
completed city cycles before the city cycle when the break-off criterion is
reached, the incomplete city cycle shall be combined with previous city cycles
and shall be considered as one cycle in the context of the drive trace index
calculations.
If the number of completed city cycles is even, the incomplete city cycle shall
be combined with the previous two completed city cycles. See the example in
Figure A7/3 below.
Figure A7/3
Example with an even number of completed city test cycles before the city cycle with
the break-off criterion
If the number of completed city cycles is odd, the incomplete city cycle shall
be combined with the previous three completed city cycles. See the example
in Figure A7/4 below.
Figure A7/4
Example with an odd number of completed city test cycles before the city cycle with
the break-off criterion
If the number of cycles derived according to Figure A7/3 or Figure A7/4 is less
than four, the drive trace indices IWR and RMSSE shall be calculated for each
of these cycles and reported.
If the number of cycles derived according to Figure A7/3 or Figure A7/4 is
greater than or equal to four, the drive trace indices IWR and RMSSE shall be
calculated for each of these cycles and reported. In this case, the average IWR
and the average RMSSE for the combination of any two cycles shall be
compared with the respective criteria as specified in paragraph 2.6.8.3.1. of
Annex B6 and the IWR of any individual cycle shall not be less than -3.0 or
greater than +5.0 per cent.
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where:
n is engine speed, min-1;
v is the vehicle speed, km/h;
ri is the transmission ratio in gear i;
raxle is the axle transmission ratio.
Udyn is the dynamic rolling circumference of the tyres of the drive axle and
is calculated using the following equation:
H/W
Udyn = 3.05 × (2 ( ) × W + (R × 25.4))
100
where:
H/W is the tyre’s aspect ratio, e.g. "45" for a 225/45 R17 tyre;
W is the tyre width, mm; e.g. "225" for a 225/45 R17 tyre;
R is the wheel diameter, inch; e.g. "17" for a 225/45 R17 tyre.
Udyn shall be rounded according to paragraph 6.1.8. of this Regulation to
whole millimetres.
If Udyn is different for the front and the rear axles, the value of n/v for the
mainly powered axle shall be applied on a dynamometer in both 2WD and
4WD operation mode.
Upon request, the responsible authority shall be provided with the necessary
information for that selection.
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3. Test procedure
3.1. General requirements
3.1.1. For all OVC-HEVs, NOVC-HEVs, PEVs, OVC-FCHVs and NOVC-FCHVs,
the following shall apply where applicable:
3.1.1.1. Vehicles shall be tested according to the applicable test cycles described in
paragraph 1.4.2. of this annex.
3.1.1.2. If the vehicle cannot follow the applicable test cycle within the speed trace
tolerances according to paragraph 2.6.8.3.1.2. of Annex B6, the accelerator
control shall, unless stated otherwise, be fully activated until the required speed
trace is reached again.
3.1.1.3. The powertrain start procedure shall be initiated by means of the devices
provided for this purpose according to the manufacturer's instructions.
3.1.1.4. For OVC-HEVs, NOVC-HEVs, NOVC-FCHVs, OVC-FCHVs and PEVs,
exhaust emissions sampling and measurement of electric energy consumption
shall begin for each applicable test cycle before or at the initiation of the
vehicle start procedure and end at the conclusion of each applicable test cycle.
3.1.1.5. For OVC-HEVs and NOVC-HEVs, gaseous emission compounds, shall be
analysed for each individual test phase. It is permitted to omit the phase
analysis for phases where no combustion engine operates.
3.1.1.6. If applicable, particle number shall be analysed for each individual phase and
particulate matter emission shall be analysed for each applicable test cycle.
3.1.2. Forced cooling as described in paragraph 2.7.2. of Annex B6 shall apply only
for the charge-sustaining Type 1 test for OVC-HEVs according to
paragraph 3.2. of this annex and for testing NOVC-HEVs according to
paragraph 3.3. of this annex.
3.1.3. The requirements of paragraphs 2.2.2.1.2. and 2.2.2.1.3. of Annex B6 are
exempted when testing was conducted for PEVs according to paragraph 3.4.
and for FCHVs according to paragraph 3.2. and paragraph 3.5.
3.2. OVC-HEVs and OVC-FCHVs
3.2.1. Vehicles shall be tested under charge-depleting operating condition (CD
condition), and charge-sustaining operating condition (CS condition)
3.2.2. Vehicles may be tested according to four possible test sequences:
3.2.2.1. Option 1: charge-depleting Type 1 test with no subsequent charge-sustaining
Type 1 test.
3.2.2.2. Option 2: charge-sustaining Type 1 test with no subsequent charge-depleting
Type 1 test.
3.2.2.3. Option 3: charge-depleting Type 1 test with a subsequent charge-sustaining
Type 1 test.
3.2.2.4. Option 4: charge-sustaining Type 1 test with a subsequent charge-depleting
Type 1 test.
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Figure A8/1
Possible test sequences in the case of OVC-HEV and OVC-FCHV testing
At least 1 At least 1
precon.cycle Discharging Discharging
precon.cycle
CD Type 1 CD Type 1
test Soak Soak
test
CS Type 1 Charging,
test soak
Charging CD Type 1
EAC test
Charging
EAC
3.2.3. The driver-selectable mode shall be set as described in the following test
sequences (Option 1 to Option 4).
3.2.4. Charge-depleting Type 1 test with no subsequent charge-sustaining Type 1 test
(Option 1)
The test sequence according to Option 1, described in paragraphs 3.2.4.1. to
3.2.4.7. inclusive of this annex, as well as the corresponding REESS state of
charge profile, are shown in Figure A8.App1/1 in Appendix 1 to this annex.
3.2.4.1. Preconditioning
The vehicle shall be prepared according to the procedures in paragraph 2.2. of
Appendix 4 to this annex.
3.2.4.2. Test conditions
3.2.4.2.1. The test shall be carried out with a fully charged REESS according to the
charging requirements as described in paragraph 2.2.3. of Appendix 4 to this
annex and with the vehicle operated in charge-depleting operating condition as
defined in paragraph 3.3.5. of this Regulation.
3.2.4.2.2. Selection of a driver-selectable mode
For vehicles equipped with a driver-selectable mode, the mode for the charge-
depleting Type 1 test shall be selected according to paragraph 2. of Appendix 6
to this annex.
3.2.4.3. Charge-depleting Type 1 test procedure
3.2.4.3.1. The charge-depleting Type 1 test procedure shall consist of a number of
consecutive cycles, each followed by a soak period of no more than 30 minutes
until charge-sustaining operating condition is achieved.
3.2.4.3.2. During soaking between individual applicable test cycles, the powertrain
shall be deactivated and the REESS shall not be recharged from an external
electric energy source. The instrumentation for measuring the electric
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current of all REESSs and for determining the electric voltage of all
REESSs according to Appendix 3 of this annex shall not be turned off
between test cycle phases. In the case of ampere-hour meter measurement,
the integration shall remain active throughout the entire test until the test
is concluded.
Restarting after soak, the vehicle shall be operated in the driver-selectable
mode according to paragraph 3.2.4.2.2. of this annex.
3.2.4.3.3. In deviation from paragraph 5.3.1. of Annex B5 and additional to
paragraph 5.3.1.2. of Annex B5, analysers may be calibrated and zero-
checked before and after the charge-depleting Type 1 test.
3.2.4.4. End of the charge-depleting Type 1 test
The end of the charge-depleting Type 1 test is considered to have been reached
when the break-off criterion according to paragraph 3.2.4.5. of this annex is
reached for the first time. The number of applicable WLTP test cycles up to
and including the one where the break-off criterion was reached for the first
time is set to n+1.
The applicable WLTP test cycle n is defined as the transition cycle.
The applicable WLTP test cycle n+1 is defined to be the confirmation cycle.
For vehicles without a charge-sustaining capability over the complete
applicable WLTP test cycle, the end of the charge-depleting Type 1 test is
reached by an indication on a standard on-board instrument panel to stop
the vehicle, or when the vehicle deviates from the prescribed speed trace
tolerance for 4 consecutive seconds or more. The accelerator control shall
be deactivated and the vehicle shall be braked to standstill within
60 seconds.
3.2.4.5. Break-off criterion
3.2.4.5.1. Whether the break-off criterion has been reached for each driven applicable
WLTP test cycle shall be evaluated.
3.2.4.5.2. The break-off criterion for the charge-depleting Type 1 test is reached when
the relative electric energy change REECi, as calculated using the following
equation, is less than 0.04.
|∆EREESS,i |
REECi =
1
Ecycle ×
3600
where:
REECi is the relative electric energy change of the applicable test cycle
considered i of the charge-depleting Type 1 test;
∆EREESS,i is the change of electric energy of all REESSs for the considered
charge-depleting Type 1 test cycle i calculated according to
paragraph 4.3. of this annex, Wh;
Ecycle is the cycle energy demand of the considered applicable WLTP
test cycle calculated according to paragraph 5. of Annex B7,
Ws;
i is the index number for the considered applicable WLTP test
cycle;
1
is a conversion factor to Wh for the cycle energy demand.
3600
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3.4. PEVs
3.4.1. General requirements
The test procedure to determine the pure electric range and electric energy
consumption shall be selected according to the estimated pure electric range
(PER) of the test vehicle from Table A8/3. In the case that the interpolation
method is applied, the applicable test procedure shall be selected according to
the PER of vehicle H within the specific interpolation family.
Table A8/3
Procedures to determine pure electric range and electric energy consumption (as
applicable)
Applicable test cycle The estimated PER is… Applicable test procedure
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The dynamic segments DS1 and DS2 are used to calculate the energy
consumption of the phase considered, the applicable WLTP city cycle and the
applicable WLTP test cycle.
The constant speed segments CSSM and CSSE are intended to reduce test
duration by depleting the REESS more rapidly than the consecutive cycle
Type 1 test procedure.
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Table A8/4
Breaks for the driver and/or test operator
Up to 100 10
Up to 150 20
Up to 200 30
Up to 300 60
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Table A8/5
Calculation of final charge-sustaining gaseous emission and fuel efficiency values (FE
applicable for Level 1B only)
where:
Mi,CS,c,2 is the charge-sustaining
mass emission result over the
total cycle;
MCO2,CS,c,2 is the charge-
sustaining CO2 mass emission
result over the total cycle;
dp are the driven distances of the
cycle phases p.
3 Output step 1 MCO2,CS,p,1 , g/km; REESS electric energy change MCO2,CS,p,3 , g/km;
correction MCO2,CS,c,3 , g/km.
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4c Output step Mi,CS,c,4a, g/km; In the case these values are used for Mi,CS,c,4c;
4a MCO2,CS,c,4a, g/km. the purpose of conformity of MCO2,CS,c,4c
production, the criteria emission
values and CO2 mass emission
values shall be multiplied with the
run-in factor RI determined
according to paragraph 8.2.4. of
this Regulation:
Mi,CS,c4c = RIC (j) × Mi,CS,c,4a
MCO2,CS,c,4c = RICO2 (j) x MCO2,CS,c,4a
In the case these values are not
used for the purpose of conformity
of production:
Mi,c,4c = Mi,c,4a
MCO2,,4c = MCO2,c,4a
Calculate fuel efficiency FEc,4c, km/l;
(FEc,4c_temp) according to paragraph
6.14.1. of Annex B6.
In the case this value is used for the
purpose of conformity of
production, the fuel efficiency
value shall be multiplied with the
run in factor determined according
to paragraph 8.2.4. of this
Regulation:
FEc,4c = RIFE (j) x FEc,4c_temp
In the case these values are not
used for the purpose of conformity
of production:
FEc,4c = FEc,4c_temp
5 Output step MCO2,CS,p,4 , g/km; For Level 1A: MCO2,CS,c,5 , g/km;
4b and 4c MCO2,CS,c,4c , g/km; MCO2,CS,p,5 , g/km.
Result of a ATCT correction of MCO2,CS,c,4c
single test. and MCO2,CS,p,4 in accordance with
paragraph 3.8.2. of Annex B6a.
For Level 1B:
MCO2,c,5 = MCO2,c,4c
MCO2,p,5 = MCO2,p,4
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method is not Output step 7 For each of the test Otherwise, if no vehicle L or if
applied, step vehicles H and L applicable vehicle M was tested,
No. 9 is not and, if applicable, Mi,CS,c = Mi,CS,c,6
required and vehicle M:
the output of MCO2,CS,c,7 , g/km; In the case that the interpolation
this step is MCO2,CS,p,7 , g/km. method is applied, intermediate
the final CO2 rounding shall be applied
result. according to paragraph 6.1.8. of
this Regulation:
CO2 values derived in step 7 of
this table shall be rounded to two
places of decimal. Also, the
output for CO2 is available for
vehicles H and vehicle L and, if
applicable, for vehicle M.
In the case that the interpolation
method is not applied, final
rounding shall be applied
according to paragraph 6.1.8. of
this Regulation:
CO2 values derived in step 7 of
this table shall be rounded to the
nearest whole number.
For Level 1A Output step 8 MCO2,CS,c , g/km; CO2 mass emission calculation MCO2,CS,c,ind , g/km;
only MCO2,CS,p , g/km; according to paragraph 4.5.4.1. of MCO2,CS,p,ind ,
this annex for individual vehicles g/km.
9 in an interpolation family.
Result of an Final rounding of individual
individual vehicle CO2 values shall be
vehicle. performed according to paragraph
Final CO2 6.1.8. of this Regulation.
result. CO2 values shall be rounded to
the nearest whole number.
Output is available for each
individual vehicle.
4.1.1.2. In the case that the correction according to paragraph 1.1.4. of Appendix 2 to
this annex was not applied, the following charge-sustaining CO2 mass emission
shall be used:
MCO2,CS = MCO2,CS,nb
where:
MCO2,CS is the charge-sustaining CO2 mass emission of the charge-
sustaining Type 1 test according to Table A8/5, step No. 3,
g/km;
MCO2,CS,nb is the non-balanced charge-sustaining CO2 mass emission of the
charge-sustaining Type 1 test, not corrected for the energy
balance, determined according to Table A8/5, step No. 2, g/km.
4.1.1.3. If the correction of the charge-sustaining CO2 mass emission is required according
to paragraph 1.1.3. of Appendix 2 to this annex or in the case that the correction
according to paragraph 1.1.4. of Appendix 2 to this annex was applied, the CO2
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For Level 1B
The charge-depleting CO2 mass emission MCO2,CD shall be calculated using the
following equation:
∑kj=1( MCO2,CD,j × dj )
MCO2,CD =
∑kj=1 dj
where:
MCO2,CD is the utility factor-weighted charge-depleting CO2 mass
emission, g/km;
MCO2,CD,j is the CO2 mass emission determined according to
paragraph 3.2.1. of Annex B7 of phase j of the charge-depleting
Type 1 test, g/km;
UFj is the utility factor of phase j according to Appendix 5 to this
annex;
j is the index number of the considered phase;
k is the number of phases driven up to the end of the transition
cycle according to paragraph 3.2.4.4. of this annex.
In the case that the interpolation method is applied, k shall be the number of
phases driven up to the end of the transition cycle of vehicle L, nveh_L .
If the transition cycle number driven by vehicle H, nvehH , and, if applicable, by an
individual vehicle within the vehicle interpolation family, nvehind , is lower than
the transition cycle number driven by vehicle L, nveh_L , the confirmation cycle of
vehicle H and, if applicable, an individual vehicle shall be included in the
calculation. The CO2 mass emission of each phase of the confirmation cycle shall
be subsequently corrected to an electric energy consumption of zero
(ECDC,CD,j = 0) by using the CO2 correction coefficient according to Appendix 2
to this annex.
4.1.3. This paragraph is applicable for Level 1A only:
Utility factor-weighted mass emissions of gaseous compounds, particulate
matter emission and particle number emission for OVC-HEVs
4.1.3.1. The utility factor-weighted mass emission of gaseous compounds
k k
where:
Mi,weighted is the utility factor-weighted mass emission compound i, g/km;
i is the index of the considered gaseous emission compound
(except CO2);
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where:
MCO2,weighted is the utility-factor weighted charge-depleting CO2 mass
emission, g/km.
MCO2,CD,declared is the declared charge-depleting CO2 mass emission
according to Table A8/8, step no. 14, g/km.
MCO2,CS,declared is the declared charge-sustaining CO2 mass emission
according to Table A8/5, step no. 7, g/km.
(∑𝑘𝑗=1 𝑈𝐹𝑗 ) is the average of the sum of utility factors of each charge-
𝑎𝑣𝑒
depleting test.
j is the index number of the considered phase;
k is the number of phases driven until the end of the
transition cycle according to paragraph 3.2.4.4. of this
annex.
In the case that the interpolation method is applied for CO2, k shall be the
number of phases driven up to the end of the transition cycle of vehicle L
nveh_L . for the application of both equations of this paragraph.
If the transition cycle number driven by vehicle H, nvehH , and, if applicable, by an
individual vehicle within the vehicle interpolation family nvehind is lower than the
transition cycle number driven by vehicle L, nveh_L , the confirmation cycle of
vehicle H and, if applicable, an individual vehicle shall be included in the
calculation. The CO2 mass emission of each phase of the confirmation cycle shall
then be corrected to an electric energy consumption of zero (ECDC,CD,j = 0) by
using the CO2 correction coefficient according to Appendix 2 to this annex.
4.1.3.2. The utility factor-weighted particle number emission shall be calculated using
the following equation:
k k
where:
PN weighted is the utility factor-weighted particle number emission, particles
per kilometre;
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where:
PMweighted is the utility factor-weighted particulate matter emission,
mg/km;
UFc is the utility factor of cycle c according to Appendix 5 to this
annex;
PMCD,c is the charge-depleting particulate matter emission during
cycle c determined according to paragraph 3.3. of Annex B7 for
the charge-depleting Type 1 test, mg/km;
PM CS is the particulate matter emission of the charge-sustaining
Type 1 test according to paragraph 4.1.1. of this annex, mg/km;
c is the index number of the cycle considered;
nc is the number of applicable WLTP test cycles driven until the
end of the transition cycle n according to paragraph 3.2.4.4. of
this annex.
4.2. Calculation of fuel consumption and fuel efficiency
4.2.1. Charge-sustaining fuel consumption and fuel efficiency for OVC-HEVs,
OVC-FCHVs, NOVC-HEVs and NOVC-FCHVs
4.2.1.1. The charge-sustaining fuel consumption and fuel efficiency for OVC-HEVs
and NOVC-HEVs shall be calculated stepwise according to Table A8/6.
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Table A8/6
Calculation of final charge-sustaining fuel consumption and fuel efficiency for OVC-
HEVs, NOVC-HEVs (FE applicable for Level 1B only)
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Table A8/7
Calculation of final charge-sustaining fuel consumption and fuel efficiency for NOVC-
FCHVs and OVC-FCHVs (FE applicable for Level 1B only)
Level 1A – all the calculations in this table shall be for the complete cycle only
Level 1B - all the calculations in this table shall be for the complete cycle and also for individual phases;
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4.2.1.2.2. In the case that the correction according to paragraph 1.1.4. of Appendix 2 to
this annex was not applied, the following charge-sustaining fuel consumption
shall be used:
FCCS = FCCS,nb
where:
FCCS is the charge-sustaining fuel consumption of the charge-
sustaining Type 1 test according to Table A8/7, step No. 2,
kg/100 km;
FCCS,nb is the non-balanced charge-sustaining fuel consumption of the
charge-sustaining Type 1 test, not corrected for the energy
balance, according to Table A8/7, step No. 1, kg/100 km.
4.2.1.2.3. If the correction of the fuel consumption is required according to
paragraph 1.1.3. of Appendix 2 to this annex or in the case that the correction
according to paragraph 1.1.4. of Appendix 2 to this annex was applied, the fuel
consumption correction coefficient shall be determined according to
paragraph 2. of Appendix 2 to this annex. The corrected charge-sustaining fuel
consumption shall be determined using the following equation:
FCCS = FCCS,nb − K fuel,FCHV × ECDC,CS
where:
FCCS is the charge-sustaining fuel consumption of the charge-
sustaining Type 1 test according to Table A8/7, step No. 2,
kg/100 km;
FCCS,nb is the non-balanced fuel consumption of the charge-sustaining
Type 1 test, not corrected for the energy balance, according to
Table A8/7, step No. 1, kg/100 km;
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where:
FCCD is the utility factor weighted charge-depleting fuel consumption,
l/100 km in the case of OVC-HEVs and kg/100km in the case of
OVC-FCHVs;
FCCD,j is the fuel consumption for phase j of the charge-depleting
Type 1 test, determined according to paragraph 6. of Annex B7,
l/100 km in the case of OVC-HEVs and kg/100km in the case of
OVC-FCHVs;
UFj is the utility factor of phase j according to Appendix 5 to this
annex;
j is the index number for the considered phase;
k is the number of phases driven up to the end of the transition
cycle according to paragraph 3.2.4.4. of this annex.
In the case that the interpolation method is applied, k shall be the number of
phases driven up to the end of the transition cycle of vehicle L nveh_L .
If the transition cycle number driven by vehicle H, nvehH , and, if applicable,
by an individual vehicle within the vehicle interpolation family, nvehind , is
lower than the transition cycle number driven by vehicle L nveh_L the
confirmation cycle of vehicle H and, if applicable, an individual vehicle shall
be included in the calculation.
The fuel consumption of each phase of the confirmation cycle shall be
calculated according to paragraph 6. of Annex B7 with the criteria emission
over the complete confirmation cycle and the applicable CO2 phase value
which shall be corrected to an electric energy consumption of zero, ECDC,CD,j =
0, by using the CO2 mass correction coefficient (KCO2) according to
Appendix 2 to this annex.
For Level 1B
The charge-depleting fuel efficiency FECD shall be calculated using the
following equation:
R CDA
FECD =
1 k
∑n−1
c=1 dc × FE + dn × CD
CD,c FE CD,n
where:
FECD is the charge-depleting fuel efficiency, km/l;
R CDA actual charge-depleting range defined in paragraph 4.4.5. of this
annex, km;
FECD,c is the fuel efficiency for cycle c of the charge-depleting Type 1
test, determined according to paragraph 6. of Annex B7, km/l;
c is the index number for the considered cycle;
n is the number of applicable WLTP test cycles driven up to the
end of the transition cycle according to paragraph 3.2.4.4. of this
annex
dc is the distance driven in the applicable WLTP test cycle c of the
charge-depleting Type 1 test, km;
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where:
FCweighted is the utility factor-weighted fuel consumption, l/100 km;
UFj is the utility factor of phase j according to Appendix 5 to this
annex;
FCCD,j is the fuel consumption of phase j of the charge-depleting Type 1
test, determined according to paragraph 6. of Annex B7,
l/100 km;
MCO2,CD,declared is the declared charge-depleting CO2 mass emission
according to Table A8/8, step no. 14, g/km;
MCO2,CD,ave is the average charge-depleting CO2 mass emission according to
Table A8/8, step no. 13, g/km;
FC CS is the fuel consumption determined according to Table A8/6,
step No. 1, l/100 km;
j is the index number for the considered phase;
k is the number of phases driven up to the end of the transition
cycle according to paragraph 3.2.4.4. of this annex.
The utility factor-weighted fuel consumption for OVC-FCHVs from the
charge-depleting and charge-sustaining Type 1 test shall be calculated using
the following equation:
k k
FCCD,declared
FCweighted = ∑(UFj × FCCD,j ) × + (1 − ∑ UFj ) × FC CS
FCCD,ave
j=1 j=1
where:
FCweighted is the utility factor-weighted fuel consumption, kg/100km;
UFj is the utility factor of phase j according to Appendix 5 to this
annex;
FCCD,j is the fuel consumption of phase j of the charge-depleting Type 1
test, determined according to paragraph 6. of Annex B7,
kg/100km;
FCCD,declared is the declared charge-depleting fuel consumption according to
Table A8/9a, step no. 11, kg/100km;
FCCD,ave is the average charge-depleting CO2 mass emission according to
Table A8/9a, step no. 10, kg/100km;
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∆EREESS,j = ∑ ∆EREESS,j,i
i=1
where:
∆EREESS,j,i is the electric energy change of REESS i during the considered
period j, Wh;
and
tend
1
∆EREESS,j,i = × ∫ U(t)REESS,j,i × I(t)j,i dt
3600
t0
where:
U(t)REESS,j,i is the voltage of REESS i during the considered period j
determined according to Appendix 3 to this annex, V;
t0 is the time at the beginning of the considered period j, s;
t end is the time at the end of the considered period j, s;
I(t)j,i is the electric current of REESS i during the considered period j
determined according to Appendix 3 to this annex, A;
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where:
ECAC,CD is the utility factor-weighted charge-depleting electric energy
consumption based on the recharged electric energy from the
mains, Wh/km;
UFj is the utility factor of phase j according to Appendix 5 to this
annex;
ECAC,CD,j is the electric energy consumption based on the recharged
electric energy from the mains of phase j, Wh/km;
and
EAC
ECAC,CD,j = ECDC,CD,j × k
∑j=1 ∆EREESS,j
where:
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where:
4.3.3. Electric energy consumption for OVC-HEVs and OVC-FCHVs (as applicable)
The electric energy consumption based on the recharged electric energy from
the mains and the equivalent all-electric range shall be calculated using the
following equation:
EAC
EC =
EAER
where:
where:
ECp is the phase-specific electric energy consumption based on the
recharged electric energy from the mains and the equivalent all-
electric range, Wh/km;
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where:
ECWLTC is the electric energy consumption of the applicable WLTP test
cycle based on the recharged electric energy from the mains and
the pure electric range for the applicable WLTP test cycle,
Wh/km;
EAC is the recharged electric energy from the mains according to
paragraph 3.4.4.3. of this annex, Wh;
PER WLTC is the pure electric range for the applicable WLTP test cycle as
calculated according to paragraph 4.4.2.1.1. or
paragraph 4.4.2.2.1. of this annex, depending on the PEV test
procedure used, km.
4.3.4.3. This paragraph is only applicable to Level 1A;
Electric energy consumption determination of the applicable WLTP city test
cycle
The electric energy consumption of the applicable WLTP city test cycle based
on the recharged electric energy from the mains and the pure electric range for
the applicable WLTP city test cycle shall be calculated using the following
equation:
EAC
ECcity =
PER city
where:
ECcity is the electric energy consumption of the applicable WLTP city
test cycle based on the recharged electric energy from the mains
and the pure electric range for the applicable WLTP city test
cycle, Wh/km;
EAC is the recharged electric energy from the mains according to
paragraph 3.4.4.3. of this annex, Wh;
PER city is the pure electric range for the applicable WLTP city test cycle
as calculated according to paragraph 4.4.2.1.2. or
paragraph 4.4.2.2.2. of this annex, depending on the PEV test
procedure used, km.
4.3.4.4. Electric energy consumption determination of the phase-specific values
The electric energy consumption of each individual phase based on the
recharged electric energy from the mains and the phase-specific pure electric
range shall be calculated using the following equation:
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EAC
ECp =
PER p
where:
ECp is the electric energy consumption of each individual phase p
based on the recharged electric energy from the mains and the
phase-specific pure electric range, Wh/km
EAC is the recharged electric energy from the mains according to
paragraph 3.4.4.3. of this annex, Wh;
PER p is the phase-specific pure electric range as calculated according
to paragraph 4.4.2.1.3. or paragraph 4.4.2.2.3. of this annex,
depending on the PEV test procedure used, km.
4.4. Calculation of electric ranges
For Level 1B
The calculation of EAERp, where p is representing the city driving cycle, shall
be excluded.
4.4.1. All-electric ranges AER and AER city for OVC-HEVs and OVC-FCHVs (as
applicable)
4.4.1.1. All-electric range AER
The all-electric range AER for OVC-HEVs shall be determined from the
charge-depleting Type 1 test described in paragraph 3.2.4.3. of this annex as
part of the Option 1 test sequence and is referenced in paragraph 3.2.6.1. of
this annex as part of the Option 3 test sequence by driving the applicable
WLTP test cycle according to paragraph 1.4.2.1. of this annex. The AER is
defined as the distance driven from the beginning of the charge-depleting
Type 1 test to the point in time where the combustion engine or fuel cell in the
case of OVC-FCHVs starts consuming fuel.
4.4.1.2. All-electric range city AER city
This paragraph is only applicable to Level 1A;
4.4.1.2.1. The all-electric range city AER city for OVC-HEVs or OVC-FCHVs shall be
determined from the charge-depleting Type 1 test described in
paragraphs 3.2.4.1., 3.2.4.2. and 3.2.4.3. of this annex as part of the Option 1
test sequence by driving the applicable WLTP city test cycle according to
paragraph 1.4.2.2. of this annex. The AER city is defined as the distance driven
from the beginning of the charge-depleting Type 1 test to the point in time
where the combustion engine or fuel cell in the case of OVC-FCHVs starts
consuming fuel.
The point in time where the combustion engine or fuel cell in the case of OVC-
FCHVs starts consuming fuel shall be considered as the break-off criterion and
shall replace the break-off criterion described in paragraph 3.2.4.4.
4.4.1.2.2. As an alternative to paragraph 4.4.1.2.1. of this annex, the all-electric range
city AER city may be determined from the charge-depleting Type 1 test
described in paragraph 3.2.4.3. of this annex by driving the applicable WLTP
test cycles according to paragraph 1.4.2.1. of this annex. In that case, the
charge-depleting Type 1 test by driving the applicable WLTP city test cycle
shall be omitted and the all-electric range city AER city shall be calculated using
the following equation:
UBEcity
AER city =
ECDC,city
where:
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where:
∆EREESS,j is the electric energy change of all REESSs during phase j, Wh;
j is the index number of the considered phase;
k+1 is the number of the phases driven from the beginning of the test
until the point in time when the combustion engine starts
consuming fuel;
and
ncity,pe
ECDC,city = ∑ ECDC,city,j × K city,j
j=1
where:
ECDC,city,j is the electric energy consumption for the jth pure electrically
driven WLTP city test cycle of the charge-depleting Type 1 test
according to paragraph 3.2.4.3. of this annex by driving
applicable WLTP test cycles, Wh/km;
K city,j is the weighting factor for the jth pure electrically driven
applicable WLTP city test cycle of the charge-depleting Type 1
test according to paragraph 3.2.4.3. of this annex by driving
applicable WLTP test cycles;
j is the index number of the pure electrically driven applicable
WLTP city test cycle considered;
ncity,pe is the number of pure electrically driven applicable WLTP city
test cycles;
and
∆EREESS,city,1
K city,1 =
UBEcity
where:
∆EREESS,city,1 is the electric energy change of all REESSs during the first
applicable WLTP city test cycle of the charge-depleting
Type 1 test, Wh;
and
1−Kcity,1
K city,j = for j = 2 to ncity,pe .
ncity,pe −1
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where:
ECDC,WLTC,j is the electric energy consumption for the applicable WLTP test
cycle of DSj of the shortened Type 1 test procedure according to
paragraph 4.3. of this annex, Wh/km;
K WLTC,j is the weighting factor for the applicable WLTP test cycle of DSj
of the shortened Type 1 test procedure;
and:
∆EREESS,WLTC,1
K WLTC,1 = and K WLTC,2 = 1 − K WLTC,1
UBESTP
where:
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K WLTC,j is the weighting factor for the applicable WLTP test cycle of
DSj of the shortened Type 1 test procedure;
∆EREESS,WLTC,1 is the electric energy change of all REESSs during the
applicable WLTP test cycle from DS1 of the shortened
Type 1 test procedure, Wh.
4.4.2.1.2. Pure Electric Range city (PERcity)
This paragraph is only applicable to Level 1A;
The pure electric range for the applicable WLTP city test cycle PER city for
PEVs shall be calculated from the shortened Type 1 test procedure as described
in paragraph 3.4.4.2. of this annex using the following equations:
UBESTP
PER city =
ECDC,city
where:
PERcity is the pure electric range for the applicable WLTP city test cycle
for PEVs, km;
UBESTP is the usable REESS energy according to paragraph 4.4.2.1.1. of
this annex, Wh;
ECDC,city is the weighted electric energy consumption for the applicable
WLTP city test cycle of DS1 and DS2 of the shortened Type 1
test procedure, Wh/km;
and
4
ECDC,city = ∑ ECDC,city,j × K city,j
j=1
where:
ECDC,city,j is the electric energy consumption for the applicable WLTP city
test cycle where the first applicable WLTP city test cycle of DS1
is indicated as j = 1, the second applicable WLTP city test cycle
of DS1 is indicated as j = 2, the first applicable WLTP city test
cycle of DS2 is indicated as j = 3 and the second applicable
WLTP city test cycle of DS2 is indicated as j = 4 of the shortened
Type 1 test procedure according to paragraph 4.3. of this annex,
Wh/km;
K city,j is the weighting factor for the applicable WLTP city test cycle
where the first applicable WLTP city test cycle of DS1 is
indicated as j = 1, the second applicable WLTP city test cycle of
DS1 is indicated as j = 2, the first applicable WLTP city test
cycle of DS2 is indicated as j = 3 and the second applicable
WLTP city test cycle of DS2 is indicated as j = 4,
and
∆EREESS,city,1 1 − K city,1
K city,1 = and K city,j = for j = 2 … 4
UBESTP 3
where:
∆EREESS,city,1 is the energy change of all REESSs during the first applicable
WLTP city test cycle of DS1 of the shortened Type 1 test
procedure, Wh.
4.4.2.1.3. The phase-specific pure electric range PERp for PEVs shall be calculated from
the Type 1 test as described in paragraph 3.4.4.2. of this annex by using the
following equations:
UBESTP
PER p =
ECDC,p
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where:
PERp is the phase-specific pure electric range for PEVs, km;
UBESTP is the usable REESS energy according to paragraph 4.4.2.1.1. of
this annex, Wh;
ECDC,p is the weighted electric energy consumption for each individual
phase of DS1 and DS2 of the shortened Type 1 test procedure,
Wh/km;
In the case that phase p = low and phase p = medium, the following equations
shall be used:
4
ECDC,p = ∑ ECDC,p,j × K p,j
j=1
where:
ECDC,p,j is the electric energy consumption for phase p where the first
phase p of DS1 is indicated as j = 1, the second phase p of DS1
is indicated as j = 2, the first phase p of DS2 is indicated as j = 3
and the second phase p of DS2 is indicated as j = 4 of the
shortened Type 1 test procedure according to paragraph 4.3. of
this annex, Wh/km;
K p,j is the weighting factor for phase p where the first phase p of DS1
is indicated as j = 1, the second phase p of DS1 is indicated as
j = 2, the first phase p of DS2 is indicated as j = 3, and the second
phase p of DS2 is indicated as j = 4 of the shortened Type 1 test
procedure;
and
∆EREESS,p,1 1 − K p,1
K p,1 = and K p,j = for j = 2 … 4
UBESTP 3
where:
∆EREESS,p,1 is the energy change of all REESSs during the first phase p
of DS1 of the shortened Type 1 test procedure, Wh.
In the case that phase p = high and phase p = extra high, the following
equations shall be used:
2
ECDC,p = ∑ ECDC,p,j × K p,j
j=1
where:
ECDC,p,j is the electric energy consumption for phase p of DSj of the
shortened Type 1 test procedure according to paragraph 4.3. of
this annex, Wh/km;
K p,j is the weighting factor for phase p of DSj of the shortened Type 1
test procedure
and
∆EREESS,p,1
K p,1 = and K p,2 = 1 − K p,1
UBESTP
where:
∆EREESS,p,1 is the electric energy change of all REESSs during the first
phase p of DS1 of the shortened Type 1 test procedure, Wh.
4.4.2.2. Determination of the pure electric ranges when the consecutive cycle Type 1
test procedure is applied
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4.4.2.2.1. The pure electric range for the applicable WLTP test cycle PERWLTP for PEVs
shall be calculated from the Type 1 test as described in paragraph 3.4.4.1. of
this annex using the following equations:
UBECCP
PER WLTC =
ECDC,WLTC
where:
UBECCP is the usable REESS energy determined from the beginning of
the consecutive cycle Type 1 test procedure until the break-off
criterion according to paragraph 3.4.4.1.3. of this annex is
reached, Wh;
ECDC,WLTC is the electric energy consumption for the applicable WLTP test
cycle determined from completely driven applicable WLTP test
cycles of the consecutive cycle Type 1 test procedure, Wh/km;
and
UBECCP = ∑kj=1 ∆EREESS,j
where:
∆EREESS,j is the electric energy change of all REESSs during phase j of the
consecutive cycle Type 1 test procedure, Wh;
j is the index number of the phase;
k is the number of phases driven from the beginning up to and
including the phase where the break-off criterion is reached;
and:
nWLTC
ECDC,WLTC = ∑ ECDC,WLTC,j × K WLTC,j
j=1
where:
ECDC,WLTC,j is the electric energy consumption for the applicable WLTP test
cycle j of the consecutive cycle Type 1 test procedure according
to paragraph 4.3. of this annex, Wh/km;
K WLTC,j is the weighting factor for the applicable WLTP test cycle j of
the consecutive cycle Type 1 test procedure;
j is the index number of the applicable WLTP test cycle;
nWLTC is the whole number of complete applicable WLTP test cycles
driven;
and
∆EREESS,WLTC,1 1 − K WLTC,1
K WLTC,1 = and K WLTC,j = for j = 2 … nWLTC
UBECCP nWLTC − 1
where:
∆EREESS,WLTC,1 is the electric energy change of all REESSs during the
first applicable WLTP test cycle of the consecutive
Type 1 test cycle procedure, Wh.
4.4.2.2.2. Pure Electric Range city (PERcity)
This paragraph is only applicable to Level 1A;
The pure electric range for the WLTP city test cycle PERcity for PEVs shall be
calculated from the Type 1 test as described in paragraph 3.4.4.1. of this annex
using the following equations:
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UBECCP
PER city =
ECDC,city
where:
PERcity is the pure electric range for the WLTP city test cycle for PEVs,
km;
UBECCP is the usable REESS energy according to paragraph 4.4.2.2.1. of
this annex, Wh;
ECDC,city is the electric energy consumption for the applicable WLTP city
test cycle determined from completely driven applicable WLTP
city test cycles of the consecutive cycle Type 1 test procedure,
Wh/km;
and
ncity
ECDC,city = ∑j=1 ECDC,city,j × K city,j
where:
ECDC,city,j is the electric energy consumption for the applicable WLTP city
test cycle j of the consecutive cycle Type 1 test procedure
according to paragraph 4.3. of this annex, Wh/km;
K city,j is the weighting factor for the applicable WLTP city test cycle j
of the consecutive cycle Type 1 test procedure;
j is the index number of the applicable WLTP city test cycle;
ncity is the whole number of complete applicable WLTP city test
cycles driven;
and
∆EREESS,city,1 1 − K city,1
K city,1 = and K city,j = for j = 2 … ncity
UBECCP ncity − 1
where:
∆EREESS,city,1 is the electric energy change of all REESSs during the first
applicable WLTP city test cycle of the consecutive cycle
Type 1 test procedure, Wh.
4.4.2.2.3. The phase-specific pure electric range PERp for PEVs shall be calculated from
the Type 1 test as described in paragraph 3.4.4.1. of this annex using the
following equations:
UBECCP
PER p =
ECDC,p
where:
PERp is the phase-specific pure electric range for PEVs, km;
UBECCP is the usable REESS energy according to paragraph 4.4.2.2.1. of
this annex, Wh;
ECDC,p is the electric energy consumption for the considered phase p
determined from completely driven phases p of the consecutive
cycle Type 1 test procedure, Wh/km;
and
p n
ECDC,p = ∑j=1 ECDC,p,j × K p,j
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where:
ECDC,p,j is the jth electric energy consumption for the considered phase p
of the consecutive cycle Type 1 test procedure according to
paragraph 4.3. of this annex, Wh/km;
K p,j is the jth weighting factor for the considered phase p of the
consecutive cycle Type 1 test procedure;
j is the index number of the considered phase p;
np is the whole number of complete WLTC phases p driven;
and
∆EREESS,p,1 1 − K p,1
K p,1 = and K p,j = for j = 2 … np
UBECCP np − 1
where:
∆EREESS,p,1 is the electric energy change of all REESSs during the first
driven phase p during the consecutive cycle Type 1 test
procedure, Wh.
4.4.3. Charge-depleting cycle range for OVC-HEVs
The charge-depleting cycle range RCDC shall be determined from the charge-
depleting Type 1 test described in paragraph 3.2.4.3. of this annex as part of
the Option 1 test sequence and is referenced in paragraph 3.2.6.1. of this annex
as part of the Option 3 test sequence. The R CDC is the distance driven from the
beginning of the charge-depleting Type 1 test to the end of the transition cycle
according to paragraph 3.2.4.4. of this annex.
4.4.4. Equivalent all-electric range for OVC-HEVs
4.4.4.1. Determination of cycle-specific equivalent all-electric range
The cycle-specific equivalent all-electric range shall be calculated using the
following equation:
𝑀𝐶𝑂2,𝐶𝐷,𝑑𝑒𝑐𝑙𝑎𝑟𝑒𝑑
MCO2,CS,declared − MCO2,CD,avg ×
𝑀𝐶𝑂2,𝐶𝐷,𝑎𝑣𝑒
EAER = ( ) × R CDC
MCO2,CS,declared
where:
EAER is the cycle-specific equivalent all-electric range, km;
MCO2,CS,declared is the declared charge-sustaining CO2 mass emission
according to Table A8/5, step No. 7, g/km;
MCO2,CD,avg is the arithmetic average charge-depleting CO2 mass
emission according to the equation below, g/km;
MCO2,CD,declared is the declared charge-depleting CO2 mass emission
according to Table A8/8, step no. 14, g/km;
MCO2,CD,ave is the average charge-depleting CO2 mass emission
according to Table A8/8, step no. 13, g/km;
R CDC is the charge-depleting cycle range according to
paragraph 4.4.2. of this annex, km;
and
∑k
j=1(MCO2,CD,j ×dj )
MCO2,CD,avg =
∑k
j=1 dj
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where:
MCO2,CD,avg is the arithmetic average charge-depleting CO2 mass emission,
g/km. In the case of more than one charge-depleting test, the
additional average of each test shall be calculated;
MCO2,CD,j is the CO2 mass emission determined according to
paragraph 3.2.1. of Annex B7 of phase j of the charge-depleting
Type 1 test, g/km;
dj is the distance driven in phase j of the charge-depleting Type 1
test, km;
j is the index number of the considered phase;
k is the number of phases driven up to the end of the transition
cycle n according to paragraph 3.2.4.4. of this annex.
4.4.4.2. Determination of the phase-specific equivalent all-electric range
The phase-specific equivalent all-electric range shall be calculated using the
following equation:
𝑀𝐶𝑂2,𝐶𝐷,𝑑𝑒𝑐𝑙𝑎𝑟𝑒𝑑
MCO2,CS,p − MCO2,CD,avg,p × ∑kj=1 ∆EREESS,j
𝑀𝐶𝑂2,𝐶𝐷,𝑎𝑣𝑒
EAER p = ( )×
MCO2,CS,p ECDC,CD,p
where:
EAER p is the phase-specific equivalent all-electric range for the
considered phase p, km;
MCO2,CS,p is the phase-specific CO2 mass emission from the charge-
sustaining Type 1 test for the considered phase p
according to Table A8/5, step No. 7, g/km;
MCO2,CD,declared is the declared charge-depleting CO2 mass emission
according to Table A8/8, step no. 14, g/km;
MCO2,CD,ave is the average charge-depleting CO2 mass emission
according to Table A8/8, step no. 13, g/km;
∆EREESS,j are the electric energy changes of all REESSs during the
considered phase j, Wh. In the case of more than one
charge-depleting test, the additional average of each test
shall be calculated;
ECDC,CD,p is the electric energy consumption over the considered
phase p based on the REESS depletion, Wh/km;
j is the index number of the considered phase;
k is the number of phases driven up to the end of the
transition cycle n according to paragraph 3.2.4.4 of this
annex;
and
∑nc=1
c
(MCO2,CD,p,c × dp,c )
MCO2,CD,avg,p =
∑nc=1
c
dp,c
where:
MCO2,CD,avg,p is the arithmetic average charge-depleting CO2 mass
emission for the considered phase p, g/km. In the case of
more than one charge-depleting test, the additional
average of each test shall be calculated;
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where:
R CDA is the actual charge-depleting range, km;
MCO2,CS is the charge-sustaining CO2 mass emission according to
Table A8/5, step No. 7, g/km;
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where:
EAER is the cycle-specific equivalent all-electric range, km;
FCCS,declared is the declared charge-sustaining fuel consumption according to
Table A8/7 Step 5, kg/100km;
𝐹𝐶CD,avg is the arithmetic average charge-depleting fuel consumption
according to the equation below, kg/100km;
FCCD,declared is the declared charge-sustaining fuel consumption according to
Table A8/9a Step 11, kg/100km;
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where:
FC CD,avg is the arithmetic average charge-depleting fuel
consumption, kg/100 km. In the case of more than one charge-
depleting test, the additional average of each test shall be
calculated;
FCCD,j is the fuel consumption of phase j of the charge-depleting
Type 1 test, kg/100km;
dj is the distance driven in phase j of the charge-depleting Type 1
test, km;
j is the index number of the considered phase;
k is the number of phases driven up to the end of the transition
cycle n according to paragraph 3.2.4.4. of this annex.
4.4.6.2. Determination of the phase-specific equivalent all-electric range for OVC-
FCHV
The phase-specific equivalent all-electric range shall be calculated using the
following equation:
𝐹𝐶𝐶𝐷,𝑑𝑒𝑐𝑙𝑎𝑟𝑒𝑑
𝐹𝐶CS,p − FCCD,avg,p × ∑kj=1 ∆EREESS,j
𝐹𝐶𝐶𝐷,𝑎𝑣𝑒
EAER p = ( )×
FCCS,p ECDC,CD,p
where:
EAER p is the phase-specific equivalent all-electric range for the
considered phase p, km;
FCCS,p is the phase-specific fuel consumption from the charge-
sustaining Type 1 test for the considered phase p
according to Table A8/7, step No. 5, kg/100km;
FCCD,declared is the declared charge-depleting fuel consumption
according to Table A8/9a, step no. 11, kg/100km;
FCCD,ave is the average charge-depleting fuel consumption
according to Table A8/9a, step no. 10, kg/100km;
∆EREESS,j are the electric energy changes of all REESSs during the
considered phase j, Wh. In the case of more than one
charge-depleting test, the additional average of each test
shall be calculated;
ECDC,CD,p is the electric energy consumption over the considered
phase p based on the REESS depletion, Wh/km;
j is the index number of the considered phase;
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where:
R CDA is the actual charge-depleting range, km;
FC CS is the charge-sustaining fuel consumption according to
Table A8/7, step no. 5, kg/100km;
FCn,cycle is the fuel consumption of the applicable WLTP test cycle n
of the charge-depleting Type 1 test, kg/100km;
𝐹𝐶CD,avg,n−1 is the arithmetic average fuel consumption of the charge-
depleting Type 1 test from the beginning up to and
including the applicable WLTP test cycle (n-1), kg/100km;
dc is the distance driven in the applicable WLTP test cycle c of
the charge-depleting Type 1 test, km;
dn is the distance driven in the applicable WLTP test cycle n of
the charge-depleting Type 1 test, km;
c is the index number of the considered applicable WLTP test
cycle;
n is the number of applicable WLTP test cycles driven
including the transition cycle according to paragraph 3.2.4.4.
of this annex;
and
∑n−1
c=1 (FCCD,c ×dc )
where FCCD,avg,n−1 = ∑n−1
c=1 dc
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4.5.1.1.3. The allowed interpolation range defined in paragraph 4.5.1.1.2. of this annex
may be increased by 10 g/km charge-sustaining CO2 if a vehicle M is tested
within that family and the conditions according to paragraph 4.5.1.1.5. of this
annex are fulfilled. This increase is allowed only once within an interpolation
family. See Figure A8/4.
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Figure A8/4
Interpolation range for EVs with vehicle M
4.5.1.1.4. At the request of the manufacturer and with approval of the responsible
authority, the application of the interpolation method on individual vehicle
values within a family may be extended if the maximum extrapolation of an
individual vehicle (Step 9 in Table A8/5) is not more than 3 g/km above the
charge-sustaining CO2 mass emission of vehicle H (Step 8 in Table A8/5)
and/or is not more than 3 g/km below the charge-sustaining CO2 mass emission
of vehicle L (Step 8 in Table A8/5). This extrapolation is valid only within the
absolute boundaries of the interpolation range specified in this paragraph.
For the application of a road load matrix family, or when the calculation of the
road load of vehicles L and H is based on the default road load, extrapolation
is not permitted.
4.5.1.1.5. Vehicle M
Vehicle M is a vehicle within the interpolation family between vehicles L and
H with a cycle energy demand which is preferably closest to the average of
vehicles L and H.
The limits of the selection of vehicle M (see Figure A8/5) are such that neither
the difference in CO2 mass emission between vehicles H and M nor the
difference in charge-sustaining CO2 mass emission between vehicles M and L
is higher than the allowed charge-sustaining CO2 range according to
paragraph 4.5.1.1.2. of this annex. The defined road load coefficients and the
defined test mass shall be recorded.
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Figure A8/5
Limits for the selection of vehicle M
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Figure A8/6
Linearity criterion for vehicle M
where:
K ind,p is the interpolation coefficient for the considered individual
vehicle for period p;
E1,p is the energy demand for the considered period for vehicle L
according to paragraph 5. of Annex B7, Ws;
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E2,p is the energy demand for the considered period for vehicle H
according to paragraph 5. of Annex B7, Ws;
E3,p is the energy demand for the considered period for the individual
vehicle according to paragraph 5. of Annex B7, Ws;
p is the index of the individual period within the applicable test
cycle.
In the case that the considered period p is the applicable WLTP test cycle,
K ind,p is named K ind .
4.5.4. This paragraph is applicable only for Level 1A:
Interpolation of the CO2 mass emission for individual vehicles
4.5.4.1. Individual charge-sustaining CO2 mass emission for OVC-HEVs and NOVC-
HEVs
The charge-sustaining CO2 mass emission for an individual vehicle shall be
calculated using the following equation:
MCO2−ind,CS,p = MCO2−L,CS,p + K ind,p × (MCO2−H,CS,p − MCO2−L,CS,p )
where:
MCO2−ind,CS,p is the charge-sustaining CO2 mass emission for an individual
vehicle of the considered period p according to Table A8/5, step
No. 9, g/km;
MCO2−L,CS,p is the charge-sustaining CO2 mass emission for vehicle L of the
considered period p according to Table A8/5, step No. 8, g/km;
MCO2−H,CS,p is the charge-sustaining CO2 mass emission for vehicle H of the
considered period p according to Table A8/5, step No. 8, g/km;
K ind,p is the interpolation coefficient for the considered individual
vehicle for period p;
p is the index of the individual period within the applicable WLTP
test cycle.
The considered periods shall be the low phase, medium phase, high phase,
extra high phase and the applicable WLTP test cycle.
4.5.4.2. Individual utility factor-weighted charge-depleting CO2 mass emission for
OVC-HEVs
The utility factor-weighted charge-depleting CO2 mass emission for an
individual vehicle shall be calculated using the following equation:
MCO2−ind,CD = MCO2−L,CD + K ind × (MCO2−H,CD − MCO2−L,CD )
where:
MCO2−ind,CD is the utility factor-weighted charge-depleting CO2 mass
emission for an individual vehicle, g/km;
MCO2−L,CD is the utility factor-weighted charge-depleting CO2 mass
emission for vehicle L, g/km;
MCO2−H,CD is the utility factor-weighted charge-depleting CO2 mass
emission for vehicle H, g/km;
K ind is the interpolation coefficient for the considered individual
vehicle for the applicable WLTP test cycle.
4.5.4.3. Individual utility factor-weighted CO2 mass emission for OVC-HEVs
The utility factor-weighted CO2 mass emission for an individual vehicle shall
be calculated using the following equation:
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where:
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The considered periods shall be the low phase, medium phase, high phase,
extra high phase, and the applicable WLTP test cycle.
4.5.5.2. Individual charge depleting fuel consumption for OVC-HEVs and OVC-
FCHVs
For Level 1A
The utility factor-weighted charge-depleting fuel consumption for an
individual vehicle shall be calculated using the following equation:
FCind,CD = FCL,CD + K ind × (FCH,CD − FCL,CD )
where:
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where:
FEind,CD is the charge-depleting fuel efficiency for an individual vehicle,
km/l;
FEL,CD is the charge-depleting fuel efficiency for vehicle L, km/l;
FEH,CD is the charge-depleting fuel efficiency for vehicle H, km/l;
K ind is the interpolation coefficient for the considered individual
vehicle for the applicable WLTP test cycle.
4.5.5.3. This paragraph is applicable only for Level 1A;
Individual utility factor-weighted fuel consumption for OVC-HEVs and OVC-
FCHVs
The utility factor-weighted fuel consumption for an individual vehicle shall be
calculated using the following equation:
FCind,weighted = FCL,weighted + K ind × (FCH,weighted − FCL,weighted )
where:
FCind,weighted is the utility factor-weighted fuel consumption for an
individual vehicle, l/100 km in the case of OVC-HEVs
and kg/100km in the case of OVC-FCHVs;
FCL,weighted is the utility factor-weighted fuel consumption for
vehicle L, l/100 km in the case of OVC-HEVs and
kg/100km in the case of OVC-FCHVs;
FCH,weighted is the utility factor-weighted fuel consumption for
vehicle H, l/100 km in the case of OVC-HEVs and
kg/100km in the case of OVC-FCHVs;
K ind is the interpolation coefficient for the considered
individual vehicle for the applicable WLTP test cycle.
4.5.6. Interpolation of electric energy consumption for individual vehicles
4.5.6.1. This paragraph is applicable only for Level 1A
Individual utility factor-weighted charge-depleting electric energy
consumption based on the recharged electric energy from the mains for OVC-
HEVs and OVC-FCHVs
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where:
AER L is the all-electric range of vehicle L for the applicable WLTP test
cycle, km;
AER H is the all-electric range of vehicle H for the applicable WLTP
test cycle, km;
R CDA,L is the actual charge-depleting range of vehicle L, km;
R CDA,H is the actual charge-depleting range of vehicle H, km;
is fulfilled, the all-electric range for an individual vehicle shall be calculated
using the following equation:
AER ind,p = AER L,p + K ind,p × (AER H,p − AER L,p )
where:
AER ind,p is the all-electric range for an individual vehicle for the
considered period p, km;
AER L,p is the all-electric range for vehicle L for the considered period p,
km;
AER H,p is the all-electric range for vehicle H for the considered period p,
km;
K ind,p is the interpolation coefficient for the considered individual
vehicle for period p;
p is the index of the individual period within the applicable test
cycle.
For Level 1A
The considered periods shall be the applicable WLTP city test cycle and the
applicable WLTP test cycle.
For Level 1B
The considered periods shall be the applicable WLTP test cycle.
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If the criterion defined in this paragraph is not fulfilled, the AER determined
for vehicle H is applicable to all vehicles within the interpolation family.
4.5.7.2. Individual pure electric range for PEVs
The pure electric range for an individual vehicle shall be calculated using the
following equation:
PER ind,p = PER L,p + K ind,p × (PER H,p − PER L,p )
where:
PER ind,p is the pure electric range for an individual vehicle for the
considered period p, km;
PER L,p is the pure electric range for vehicle L for the considered
period p, km;
PER H,p is the pure electric range for vehicle H for the considered
period p, km;
K ind,p is the interpolation coefficient for the considered individual
vehicle for period p;
p is the index of the individual period within the applicable test
cycle.
For Level 1A;
The considered periods shall be the low phase, medium phase, high phase,
extra high phase, the applicable WLTP city test cycle and the applicable WLTP
test cycle.
For Level 1B;
The considered periods shall be the applicable WLTP test cycle.
4.5.7.3. Individual equivalent all-electric range for OVC-HEVs and OVC-FCHVs
The equivalent all-electric range for an individual vehicle shall be calculated
using the following equation:
EAER ind,p = EAER L,p + K ind,p × (EAER H,p − EAER L,p )
where:
EAER ind,p is the equivalent all-electric range for an individual vehicle for
the considered period p, km;
EAER L,p is the equivalent all-electric range for vehicle L for the
considered period p, km;
EAER H,p is the equivalent all-electric range for vehicle H for the
considered period p, km;
K ind,p is the interpolation coefficient for the considered individual
vehicle for period p;
p is the index of the individual period within the applicable test
cycle.
For Level 1A;
The considered periods shall be the low phase, medium phase, high phase,
extra high phase, the applicable WLTP city test cycle and the applicable WLTP
test cycle.
For Level 1B;
The considered periods shall be the applicable WLTP test cycle.
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RCDC; km.
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Averaging of AERcity.
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If applicable:
ECDC,CD,COP shall be rounded to the
nearest whole number.
If applicable:
ECDC,CD,COP shall be rounded to the
nearest whole number.
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Table A8/9
Calculation of final charge-depleting and charge-sustaining weighted values (FE applicable for Level 1B only)
1 Output step 1, Mi,CD,j, g/km; Input from CD and CS post MCO2,CD,j, g/km;
Table A8/8 PNCD,j, particles per processing. AER, km;
kilometer; EAC, Wh;
PMCD,c, mg/km; MCO2,CS,declared, g/km;
MCO2,CD,j, g/km; MCO2,CD,declared, g/km;
ΔEREESS,j, Wh; MCO2,CD,ave, g/km;
dj, km;
AER, km; For Level 1A
EAC, Wh; Mi,CD,j, g/km;
PNCD,j, particles per
Output step 7, AERcity,ave, km; kilometer;
Table A8/8 PMCD,c, mg/km;
ΔEREESS,j, Wh;
Output step 3, nveh; dj, km;
Table A8/8 RCDC, km; AERcity,ave, km;
nveh;
RCDC, km;
Output step 4, nveh,L;
nveh,L;
Table A8/8 nveh,H;
nveh,H;
UFphase,j;
Output step 8, UFphase,j; UFcycle,c;
Table A8/8 UFcycle,c; Mi,CS,c,6, g/km;
MCO2,CS,p
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KCO2,
CO2 mass emission correction
(g/km)/(Wh/km).
coefficient KCO2 might be necessary
according to Appendix 2 to this
annex.
For Level 1A Output step 1 Mi,CD,j, g/km; Calculation of weighted emission Mi,weighted, g/km;
2 PNCD,j, particles per (except MCO2,weighted) compounds PNweighted, particles per
kilometer; according to paragraphs 4.1.3.1. to kilometer;
PMCD,c, mg/km; 4.1.3.3. inclusive of this annex. PMweighted, mg/km;
nveh;
nveh,L; Remark:
UFphase,j; Mi,CS,c,6 includes PNCS,c and PMCS,c.
UFcycle,c;
Mi,CS,c,6, g/km; Output is available for each CD test.
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4 Output step 1 AER, km; Output is available for each CD test. AER-interpolation
availability.
Output step 3 RCDA, km. In the case that the interpolation
method is applied, check the
availability of AER interpolation
between vehicle H, L and, if
applicable, M according to
paragraph 4.5.7.1. of this annex.
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For Level 1A, Output step 1 Mi,CD,j, g/km; Calculation of weighted CO2 mass MCO2,weighted, g/km;
6 MCO2,CD,j, g/km; emission and fuel consumption FCweighted, l/100 km;
nveh; according to paragraphs 4.1.3.1. and
nveh,L; 4.2.3. of this annex.
UFphase,j;
Mi,CS,c,6, g/km; Output is available for each CD test.
MCO2,CS,declared, g/km.
MCO2,CD,declared, g/km; In the case that the interpolation
MCO2,CD,ave, g/km; method is applied, nveh,L cycles shall
be used. With reference to paragraph
4.1.2. of this annex, MCO2,CD,j of the
confirmation cycle shall be corrected
according to Appendix 2 to this
annex.
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this step is the Output step 5 AERdec, km; In the case that the interpolation EAERfinal, km;
final result. AERave, km.. method is applied, intermediate EAERp,final, km.
rounding shall be performed
according to paragraph 6.1.8. of this
Regulation.
𝐴𝐸𝑅𝑐𝑖𝑡𝑦,𝑓𝑖𝑛𝑎𝑙 = 𝐴𝐸𝑅𝑐𝑖𝑡𝑦,𝑎𝑣𝑒
𝐴𝐸𝑅𝑑𝑒𝑐
×
𝐴𝐸𝑅𝑎𝑣𝑒
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Table A8/9a
Calculation of final charge-depleting values for OVC-FCHVs
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Averaging of AERcity.
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7 Output step 1 ΔEREESS,j, Wh; Calculation of the electric energy ECAC,weighted, Wh/km;
dj, km; consumption based on the recharged ECAC,CD, Wh/km;
EAC, Wh; energy according. to
paragraphs 4.3.1. and 4.3.2. of this
Output step 3 nveh; annex.
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13 Output step 11 ECAC,CD,declared, In the case that the interpolation ECAC,CD,final, Wh/km;
Wh/km; method is applied, intermediate ECAC,weighted,final,
Interpolation rounding shall be performed Wh/km;
family result. Output step 10 ECAC,weighted,ave, according to paragraph 6.1.8. of this FCCD,final, l/100 km;
Wh/km; Regulation.
If the interpola- FCCD,ave, kg/100 km;
tion method is MCO2,CD shall be rounded to the
not applied, step second place of decimal.
No. 17 is not
required and the ECAC,CD and ECAC,weighted shall be
output of this rounded to the first place of
step is the final decimal.
result.
4.6.3.2. Stepwise procedure for calculating the final charge-sustaining and charge-
depleting weighted test results of the Type 1 test for OVC-FCHVs
The results shall be calculated in the order described in Table A8/9a All
applicable results in the column "Output" shall be recorded. The column
"Process" describes the paragraphs to be used for calculation or contains
additional calculations.
For the purpose of this table, the following nomenclature within the equations
and results is used:
c considered period is the complete applicable test cycle;
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1 Output step 1, FCCD,j, kg/100 km Input from CD and CS FCCD,j, kg/100 km;
Table A8/9a ΔEREESS,j, Wh; postprocessing. ΔEREESS,j, Wh;
dj, km; dj, km;
AER, km; AER, km;
EAC, Wh; Output in the case of CD is available EAC, Wh;
for each CD test. Output in the case AERcity,ave, km;
Output step 5, AERcity,ave, km; of CS is available once due to CS nveh;
Table A8/9a test averaged values. RCDC, km;
nveh,L;
Output step 3, nveh; In the case that the interpolation nveh,H;
Table A8/9a RCDC, km; method is applied, the output (except UFphase,j;
of Kfuel,FCHV) is available for vehicle UFcycle,c;
Output step 4, nveh,L; H, L and, if applicable, M. FCCS,declared, kg/100km;
Table A8/9a nveh,H; FCCS,p, kg/100km;
FCCD,declared, kg/100km;
Output step 6, UFphase,j; FCCD,ave, kg/100km;
Table A8/9a UFcycle,c;
Kfuel,FCHV,
Kfuel,FCHV, H2 correction coefficient Kfuel,FCHV (kg/100km)/(Wh/100k
(kg/100km)/(Wh/100 might be necessary according to m).
km). Appendix 2 to this annex.
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2 Output step 1, FCCD,j, kg/100 km; Calculation of equivalent all-electric EAER, km;
ΔEREESS,j, Wh; range according to paragraphs EAERp, km;
dj, km; 4.4.4.1. and 4.4.4.2. of this annex, RCDA, km.
nveh; and actual charge-depleting range
RCDC, km according to paragraph 4.4.5. of this
annex.
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4 Output step 1 AER, km. Averaging AER and AER AERave, km;
declaration. AERdec, km.
Interpolation The declared AER shall be rounded
family result. according to paragraph 6.1.8. of this
Regulation to the number of decimal
If the
places specified in Table A6/1 of
interpolation
Annex B6.
method is not
applied, step
In the case that the interpolation
No. 9 is not
method is applied and the AER
required and
interpolation availability criterion is
the output of
fulfilled, AER shall be rounded
this step is the
according to paragraph 6.1.8. of this
final result.
Regulation to the first place of
decimal.
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6 Output step 1 EAC, Wh; Calculation of the electric energy EC, Wh/km;
consumption based in EAER ECp, Wh/km;
Output step 2 EAER, km; according to paragraphs 4.3.3.1. and
EAERp, km; 4.3.3.2. of this annex.
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4.7. Stepwise procedure for calculating the final test results of PEVs
The results shall be calculated in the order described in Table A8/10 of the
consecutive cycle procedure and in the order described in Table A8/11 in the
case of the shortened test procedure. All applicable results in the column
"Output" shall be recorded. The column "Process" describes the paragraphs to
be used for calculation or contains additional calculations.
4.7.1. Stepwise procedure for calculating the final test results of PEVs in case of the
consecutive cycles procedure
For the purpose of this table, the following nomenclature within the questions
and results is used:
j index for the considered period.
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Table A8/10
Calculation of final PEV values determined by application of the consecutive cycle
Type 1 procedure
For Level 1A;
The considered periods shall be the low phase, medium phase, high phase, extra high phase,
the applicable WLTP city test cycle and the applicable WLTP test cycle.
For Level 1B;
The considered periods shall be the low phase, medium phase, high phase and the applicable
WLTP test cycle.
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7 Output step 5 PERWLTC, km; Averaging of tests for all input PERWLTC,dec, km;
PERcity, km; values. PERWLTC,ave, km;
If the PERlow, km; PERcity,ave, km;
interpolation PERmed, km; PERlow,ave, km;
method is not PERhigh, km; Declaration of PERWLTC,dec and PERmed,ave, km;
applied, step PERexHigh, km; ECWLTC,dec based on PERWLTC,ave and PERhigh,ave, km;
No. 10 is not ECWLTC,ave. PERexHigh,ave, km;
required and the Output step 6 ECWLTC, Wh/km;
output of this ECcity, Wh/km; Alignment of PER in case of city, ECWLTC,dec, Wh/km;
step for EClow, Wh/km; low, med, high and exHigh based on ECWLTC,ave, Wh/km;
PERWLTC,dec and ECmed, Wh/km; the ratio between PERWLTC,dec and ECcity,ave, Wh/km;
ECWLTC,dec is EChigh, Wh/km; PERWLTC,ave: EClow,ave, Wh/km;
the final result. ECexHigh, Wh/km. ECmed,ave, Wh/km;
𝑃𝐸𝑅𝑊𝐿𝑇𝐶,𝑑𝑒𝑐 EChigh,ave, Wh/km;
𝐴𝐹𝑃𝐸𝑅 =
Output step 4 ECDC,first, Wh/km. 𝑃𝐸𝑅𝑊𝐿𝑇𝐶,𝑎𝑣𝑒 ECexHigh,ave, Wh/km;
ECDC,first,ave, Wh/km.
Alignment of EC in case of city, low,
med, high and exHigh based on the
ratio between ECWLTC,dec and
ECWLTC,ave:
𝐸𝐶𝑊𝐿𝑇𝐶,𝑑𝑒𝑐
𝐴𝐹𝐸𝐶 =
𝐸𝐶𝑊𝐿𝑇𝐶,𝑎𝑣𝑒
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Output step 8 ECDC,COP, Wh/km. ECcity and ECp shall be rounded to the ECDC,COP,final, Wh/km.
first place of decimal.
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4.7.2. Stepwise procedure for calculating the final test results of PEVs in case of the
shortened test procedure
For the purpose of this table, the following nomenclature within the questions
and results is used:
j index for the considered period.
Table A8/11
Calculation of final PEV values determined by application the shortened Type 1 test
procedure
For Level 1A;
The considered periods shall be the low phase, medium phase, high phase, extra high phase,
the applicable WLTP city test cycle and the applicable WLTP test cycle.
For Level 1B;
The considered periods shall be the low phase, medium phase, high phase and the
applicable WLTP test cycle.
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𝐸𝐶𝑊𝐿𝑇𝐶,𝑑𝑒𝑐
𝐴𝐹𝐸𝐶 =
𝐸𝐶𝑊𝐿𝑇𝐶,𝑎𝑣𝑒
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Result of an Output step 8 PERcity,final, km; final rounding according to PERhigh,ind, km;
individual PERlow,final, km; paragraph 6.1.8. of this Regulation. PERexHigh,ind, km;
vehicle. PERmed,final, km;
Final test PERhigh,final, km; PERind, PERcity,ind, and PERp,ind shall ECWLTC,ind,
result. PERexHigh,final, be rounded to the nearest whole Wh/km;
km; number. ECcity,ind, Wh/km;
EClow,ind, Wh/km;
ECcity,final, ECind, ECcity and ECp,ind shall be ECmed,ind, Wh/km;
Wh/km; rounded to the nearest whole EChigh,ind, Wh/km;
EClow,final, number. ECexHigh,ind,
Wh/km; Wh/km;
ECmed,final,
Wh/km; ECDC,COP,ind shall be rounded to the ECDC,COP,ind,
EChigh,final, nearest whole number. Wh/km.
Wh/km;
ECexHigh,final, Output available for each
Wh/km; individual vehicle.
ECDC,COP,final,
Wh/km.
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Annex B8 – Appendix 1
Annex B8 - Appendix 1
Max.
Soak 120
+ Charge Depleting Cycle Range RCDC min.
Preconditioning REESS charging
REESS Charge Depleting Range RCDA
fully
charged
(recharging energy
Fully Charged
EAC
First Start of ICE
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Soak
+
REESS Charge Depleting Cycle Range RCDC
REESS Preconditioning charging Charge Depleting Range RCDA
fully
charged
applicable test cycle applicable test cycle applicable test cycle n applicable test cycle n+1
n-2 n-1 (transition cycle) (confirmation cycle)
REESS
state of charge
Max.
120
CS Type 1 test min.
(recharging energy
from the mains)
ΔE
EAC
Soak
"A"
1 applicable test cycle Charging
(cold)
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Preconditioning
CS Type 1 test
Soak "B"
Max.
Soak 120
+ min.
REESS Charge Depleting Cycle Range RCDC
REESS charging Charge Depleting Range RCDA
fully
charged
(recharging energy
from the main)
Fully Charged
EAC
First Start of ICE ΔE
All Electric Range
"B"
applicable test cycle applicable test cycle n applicable test cycle n+1
applicable test cycle
n-2 (transition cycle) (confirmation cycle)
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Table A8.App2/1
RCB correction criteria thresholds
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where:
Efuel is the energy content of the consumed fuel calculated according
to paragraph 1.2. of this appendix, Wh.
(e) The difference in MCO2,CS between the test with the highest negative
electric energy change and the mid-point, and the difference in MCO2,CS
between the mid-point and the test with the highest positive electric
energy change shall be similar and preferably be within the range
defined by (d). If this requirement is not feasible, the responsible
authority shall decide if a retest is necessary.
The correction coefficients determined by the manufacturer shall be reviewed
and approved by the responsible authority prior to its application.
If the set of at least five tests does not fulfil criterion (a) or criterion (b) or both,
the manufacturer shall provide evidence to the responsible authority as to why
the vehicle is not capable of meeting either or both criteria. If the responsible
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Annex B8 – Appendix 2
authority is not satisfied with the evidence, it may require additional tests to be
performed. If the criteria after additional tests are still not fulfilled, the
responsible authority shall determine a conservative correction coefficient,
based on the measurements.
2.3. Calculation of correction coefficients K fuel,FCHV and K CO2
2.3.1. Determination of the fuel consumption correction coefficient K fuel,FCHV
For NOVC-FCHVs and OVC-FCHVs, the fuel consumption correction
coefficient K fuel,FCHV , determined by driving a set of charge-sustaining Type 1
tests, is defined using the following equation:
∑nn=1
CS
((ECDC,CS,n − ECDC,CS,avg ) × (FCCS,nb,n − FCCS,nb,avg ))
K fuel,FCHV =
∑nn=1
CS
(ECDC,CS,n − ECDC,CS,avg )2
where:
K fuel,FCHV is the fuel consumption correction coefficient,
(kg/100 km)/(Wh/km);
ECDC,CS,n is the charge-sustaining electric energy consumption of test n
based on the REESS depletion according to the equation below,
Wh/km
ECDC,CS,avg is the mean charge-sustaining electric energy consumption of
nCS tests based on the REESS depletion according to the
equation below, Wh/km;
FCCS,nb,n is the charge-sustaining fuel consumption of test n, not corrected
for the energy balance, according to Table A8/7, step No. 1,
kg/100 km;
FCCS,nb,avg is the arithmetic average of the charge-sustaining fuel
consumption of nCS tests based on the fuel consumption, not
corrected for the energy balance, according to the equation
below, kg/100 km;
n is the index number of the considered test;
nCS is the total number of tests;
and:
1 nCS
ECDC,CS,avg = × ∑ ECDC,CS,n
nCS n=1
and:
1 nCS
FCCS,nb,avg = × ∑ FCCS,nb,n
nCS n=1
and:
∆EREESS,CS,n
ECDC,CS,n =
dCS,n
where:
∆EREESS,CS,n is the charge-sustaining REESS electric energy change of test n
according to paragraph 1.1.2. of this appendix, Wh;
dCS,n is the distance driven over the corresponding charge-sustaining
Type 1 test n, km.
The fuel consumption correction coefficient shall be rounded according to
paragraph 6.1.8. of this Regulation to four significant figures. The statistical
significance of the fuel consumption correction coefficient shall be evaluated
by the responsible authority.
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2.3.1.1. It is permitted to apply the fuel consumption correction coefficient that was
developed from tests over the whole applicable WLTP test cycle for the
correction of each individual phase.
2.3.1.2. Additional to the requirements of paragraph 2.2. of this appendix, at the
manufacturer’s request and upon approval of the responsible authority,
separate fuel consumption correction coefficients K fuel,FCHV,p for each
individual phase may be developed. In this case, the same criteria as described
in paragraph 2.2. of this appendix shall be fulfilled in each individual phase
and the procedure described in paragraph 2.3.1. of this appendix shall be
applied for each individual phase to determine each phase specific correction
coefficient.
2.3.2. Determination of CO2 mass emission correction coefficient KCO2
For OVC-HEVs and NOVC-HEVs, the CO2 mass emission correction
coefficient K CO2 , determined by driving a set of charge-sustaining Type 1 tests,
is defined by the following equation:
∑nn=1
CS
((ECDC,CS,n − ECDC,CS,avg ) × (MCO2,CS,nb,n − MCO2,CS,nb,avg ))
K CO2 = 2
∑nn=1
CS
(ECDC,CS,n − ECDC,CS,avg )
where:
K CO2 is the CO2 mass emission correction coefficient,
(g/km)/(Wh/km);
ECDC,CS,n is the charge-sustaining electric energy consumption of
test n based on the REESS depletion according to
paragraph 2.3.1. of this appendix, Wh/km;
ECDC,CS,avg is the arithmetic average of the charge-sustaining electric
energy consumption of nCS tests based on the REESS
depletion according to paragraph 2.3.1. of this appendix,
Wh/km;
MCO2,CS,nb,n is the charge-sustaining CO2 mass emission of test n, not
corrected for the energy balance, calculated according
Table A8/5, step No. 2, g/km;
MCO2,CS,nb,avg is the arithmetic average of the charge-sustaining CO2
mass emission of nCS tests based on the CO2 mass
emission, not corrected for the energy balance, according
to the equation below, g/km;
n is the index number of the considered test;
nCS is the total number of tests;
and:
1 nCS
MCO2,CS,nb,avg = × ∑ MCO2,CS,nb,n
nCS n=1
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may be developed. In this case, the same criteria as described in paragraph 2.2.
of this appendix shall be fulfilled in each individual phase and the procedure
described in paragraph 2.3.2. of this appendix shall be applied for each
individual phase to determine phase-specific correction coefficients.
3. Test procedure for the determination of the correction coefficients
3.1. OVC-HEVs and OVC-FCHVs
For OVC-HEVs and OVC-FCHVs, one of the following test sequences
according to Figure A8.App2/1 shall be used to measure all values that are
necessary for the determination of the correction coefficients according to
paragraph 2. of this appendix.
Figure A8.App2/1
OVC-HEV and OVC-FCHV test sequences
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3.1.1.3.4. To obtain a set of applicable WLTP test cycles required for the determination
of the correction coefficients, the test may be followed by a number of
consecutive sequences required according to paragraph 2.2. of this appendix
consisting of paragraph 3.1.1.1. to paragraph 3.1.1.3. inclusive of this
appendix.
3.1.2. Option 2 test sequence
3.1.2.1. Preconditioning
The test vehicle shall be preconditioned according to paragraph 2.1.1. or
paragraph 2.1.2. of Appendix 4 to this annex.
3.1.2.2. REESS adjustment
After preconditioning, soaking according to paragraph 2.1.3. of Appendix 4 to
this annex shall be omitted and a break, during which the REESS is permitted
to be adjusted, shall be set to a maximum duration of 60 minutes. A similar
break shall be applied in advance of each test. Immediately after the end of this
break, the requirements of paragraph 3.1.2.3. of this appendix shall be applied.
Upon request of the manufacturer, an additional warm-up procedure may be
conducted in advance of the REESS adjustment to ensure similar starting
conditions for the correction coefficient determination. If the manufacturer
requests this additional warm-up procedure, the identical warm-up procedure
shall be applied repeatedly within the test sequence.
3.1.2.3. Test procedure
3.1.2.3.1. The driver-selectable mode for the applicable WLTP test cycle shall be
selected according to paragraph 3. of Appendix 6 to this annex.
3.1.2.3.2. For testing, the applicable WLTP test cycle according to paragraph 1.4.2. of
this annex shall be driven.
3.1.2.3.3. Unless stated otherwise in this appendix, the vehicle shall be tested according
to the Type 1 test procedure described in Annex B6.
3.1.2.3.4. To obtain a set of applicable WLTP test cycles that are required for the
determination of the correction coefficients, the test may be followed by a
number of consecutive sequences required according to paragraph 2.2. of this
appendix consisting of paragraphs 3.1.2.2. and 3.1.2.3. of this appendix.
3.2. NOVC-HEVs and NOVC-FCHVs
For NOVC-HEVs and NOVC-FCHVs, one of the following test sequences
according to Figure A8.App2/2 shall be used to measure all values that are
necessary for the determination of the correction coefficients according to
paragraph 2. of this appendix.
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Figure A8.App2/2
NOVC-HEV and NOVC-FCHV test sequences
Optional:
REESS adjustment
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shall be applied in advance of each test. Immediately after the end of this break,
the requirements of paragraph 3.2.2.3. of this appendix shall be applied.
Upon request of the manufacturer, an additional warm-up procedure may be
conducted in advance of the REESS adjustment to ensure similar starting
conditions for the correction coefficient determination. If the manufacturer
requests this additional warm-up procedure, the identical warm-up procedure
shall be applied repeatedly within the test sequence.
3.2.2.3. Test procedure
3.2.2.3.1. The driver-selectable mode for the applicable WLTP test cycle shall be
selected according to paragraph 3. of Appendix 6 to this annex.
3.2.2.3.2. For testing, the applicable WLTP test cycle according to paragraph 1.4.2. of
this annex shall be driven.
3.2.2.3.3. Unless stated otherwise in this appendix, the vehicle shall be tested according
to the Type 1 test procedure described in Annex B6.
3.2.2.3.4. To get a set of applicable WLTP test cycles that are required for the
determination of the correction coefficients, the test can be followed by a
number of consecutive sequences required according to paragraph 2.2. of this
appendix consisting of paragraphs 3.2.2.2. and 3.2.2.3. of this appendix.
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Annex B8 - Appendix 3
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2.1.3. The current transducer output shall be sampled with a minimum frequency of
20 Hz. The measured current shall be integrated over time, yielding the
measured value of Q, expressed in ampere-hours Ah. The integration may be
done in the current measurement system.
2.2. Vehicle on-board REESS current data
As an alternative to paragraph 2.1. of this appendix, the manufacturer may use
on-board REESS current measurement data. The accuracy of these data shall
be demonstrated to the responsible authority.
3. REESS voltage
3.1. External REESS voltage measurement
During the tests described in paragraph 3. of this annex, the REESS voltage
shall be measured with the equipment and accuracy requirements specified in
paragraph 1.1. of this annex. To measure the REESS voltage using external
measuring equipment, the manufacturers shall support the responsible
authority by providing REESS voltage measurement points and safety
instructions.
3.2. Nominal REESS voltage
For NOVC-HEVs, NOVC-FCHVs, OVC-HEVs and OVC-FCHVs, instead of
using the measured REESS voltage according to paragraph 3.1. of this
appendix, the nominal voltage of the REESS determined according to
IEC 60050-482 may be used.
3.3. Vehicle on-board REESS voltage data
As an alternative to paragraphs 3.1. and 3.2. of this appendix, the manufacturer
may use the on-board voltage measurement data. The accuracy of these data
shall be demonstrated to the responsible authority.
3.4. Restrictions in the application of instantaneous voltage
In the following situations, the application of the instantaneous voltage
according to paragraphs 3.1. and 3.3. of this appendix is prohibited and the
nominal REESS voltage determined according to the standard referenced in
paragraph 3.2. of this appendix shall be used:
(a) During the development of the REESS energy change-based correction
factor defined in Appendix 2 to this annex;
(b) For the calculation of charge-sustaining CO2 mass emission for OVC-
HEVs and NOVC-HEVs as described in paragraphs 4.1.1.3. to 4.1.1.5.
inclusive of this annex;
(c) For the calculation of charge-sustaining fuel consumption for NOVC-
FCHVs and OVC-FCHVs as described in paragraphs 4.2.1.2.3. to
4.2.1.2.5. inclusive of this annex.
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Annex B8 - Appendix 5
where:
UFj utility factor for period j;
dj measured distance driven at the end of period j, km;
Ci ith coefficient (see Table A8.App5/1);
dn normalized distance (see Table A8.App5/1), km;
k number of terms and coefficients in the exponent;
j number of period considered;
i number of considered term/coefficient;
∑j−1
l=1 UFl sum of calculated utility factors up to period (j-1).
Table A8.App5/1
Parameters for the determination of fractional UFs (as applicable)
Parameter Level 1A
dn 800 km
C1 26.25
C2 -38.94
C3 -631.05
C4 5964.83
C5 -25095
C6 60380.2
C7 -87517
C8 75513.8
C9 -35749
C10 7154.94
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are a configurable start mode, the worst case mode for electric energy
consumption shall be selected from these configurable start modes.
2.3. If there is no mode according to paragraph 2.1. and paragraph 2.2. of this
appendix that enables the vehicle to follow the reference test cycle, the
reference test cycle shall be modified according to paragraph 9 of Annex B1:
(a) If there is a predominant mode which allows the vehicle to follow the
modified reference test cycle under charge-depleting operating
conditions, this mode shall be selected.
(b) If there is no predominant mode but other modes which allow the
vehicle to follow the modified reference test cycle under charge-
depleting operating condition, the worst case mode for electric energy
consumption of those modes shall be selected. In the case that at least
two or more configurable start modes, the worst case mode for electric
energy consumption shall be selected from these configurable start
modes;
(c) If there is no mode which allows the vehicle to follow the modified
reference test cycle under charge-depleting operating condition, the
mode or modes with the highest cycle energy demand shall be identified
and the worst case mode for electric energy consumption shall be
selected.
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Table A8.App7/2
Instrument calibration intervals
Instrument checks Interval
2.1.5.3. Appropriate means for reducing the effects of vibration and convection, such
as a damping table or a wind barrier, shall be provided.
Figure A8.App7/1
Example of instrumentation
where:
1 is the external fuel supply for preconditioning
2 is the pressure regulator
3 is the original tank
4 is the fuel cell system
5 is the balance
6 is/are off-vehicle tank(s) for fuel consumption measurement
2.2. Test procedure
2.2.1. The mass of the off-vehicle tank shall be measured before the test.
2.2.2. The off-vehicle tank shall be connected to the vehicle fuel line as shown in
Figure A8.App7/1.
2.2.3. The test shall be conducted by fuelling from the off-vehicle tank.
2.2.4. The off-vehicle tank shall be removed from the line.
2.2.5. The mass of the tank and fuel consumed after the test shall be measured.
2.2.5.1. At the request of the manufacturer and with approval of the responsible
authority, the change in weight of the hydrogen in the auxiliary line between
points 2 and 4 in Figure A8.App7/1 due to changes in temperature and pressure
may be taken into consideration.
2.2.6. The non-balanced charge-sustaining fuel consumption FCCS,nb from the
measured mass before and after the test shall be calculated using the following
equation:
g1 −g2
FCCS,nb = × 100
d
where:
FCCS,nb is the non-balanced charge-sustaining fuel consumption
measured during the test, kg/100 km;
g1 is the mass of the tank at the start of the test, kg;
g2 is the mass of the tank at the end of the test, kg;
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and used for verifying the conformity of production with respect to the electric
energy consumption of the individual vehicle:
ECDC−ind,COP = ECDC−L,COP + K ind × (ECDC−H,COP − ECDC−L,COP )
where:
ECDC−ind,COP is the electric energy consumption of an individual
vehicle for the conformity of production, Wh/km;
ECDC−L,COP is the electric energy consumption of vehicle L for the
conformity of production determined according to
paragraph 1.1. of this appendix, Wh/km;
ECDC−H,COP is the electric energy consumption of vehicle H for the
conformity of production determined according to
paragraph 1.1. of this appendix, Wh/km;
K ind is the interpolation coefficient for the considered
individual vehicle for the applicable WLTP test cycle,
according to paragraph 4.5.3. of this annex.
2. Calculation of electric energy consumption values of OVC-HEVs for
conformity of production
This paragraph shall only be applied if there is no engine start in the first cycle
of the charge-depleting Type 1 test during Type Approval. In the case there is
an engine start, this paragraph shall be omitted.
2.1. The following value shall be declared and used for verifying the conformity
of production with respect to electric energy consumption value of OVC-
HEVs:
ECDC,CD−i,COP = ECDC,CD,first,i × AFEC,AC,CD,i
where:
i is representing – in the case the interpolation method is
applied – the index L for vehicle L and the index H for
vehicle H. In the case the interpolation method is not
applied, index i is representing the vehicle tested and
paragraph 2.2. of this appendix shall be omitted.
ECDC,CD−i,COP is the charge-depleting electric energy consumption
based on the REESS depletion of the first applicable
WLTC test cycle of the charge-depleting Type 1 test
provided for the verification during the conformity of
production test procedure;
ECDC,CD,first,i is the charge-depleting electric energy consumption of
vehicle i based on the REESS depletion of the first
applicable WLTC test cycle of the charge-depleting
Type 1 test according to paragraph 4.3. of this
annex, Wh/km;
AFEC,AC,CD,i is the adjustment factor of vehicle i for the charge-
depleting electric energy consumption which
compensates the difference between the value declared
after having performed the Type 1 test procedure during
type approval and the measured test result determined
during the conformity of production procedure.
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and
For Level 1A
ECAC,CD,declared,i
AFEC,AC,CD,i =
ECAC,CD,i
where
ECAC,CD,declared,i is the declared charge-depleting electric energy
consumption of vehicle i of the charge-depleting Type 1
test according to paragraph 1.2.3. of Annex B6.
ECAC,CD,i is the measured charge-depleting electric energy
consumption of vehicle i of the charge-depleting Type 1
test according to paragraph 4.3.1. of this annex.
For Level 1B
ECdeclared,i
AFEC,AC,CD,i =
ECi
where
ECdeclared,i is the declared electric energy consumption of vehicle i
of the charge-depleting Type 1 test according to
paragraph 1.2.3. of Annex B6.
EC,i is the measured electric energy consumption of vehicle i
of the charge-depleting Type 1 test according to
paragraph 4.3.3.1. of this annex.
2.1.1. In the case that the interpolation method is applied, the values declared and
used for verifying the conformity of production with respect to the electric
energy consumption of vehicle H and vehicle L shall be the input values for
the interpolation of the individual electric energy consumption values
according to paragraph 2.2. of this appendix.
2.2. Interpolation of the individual charge-depleting electric energy consumption
value
This paragraph shall only be applied in the case the interpolation method is
applied. The interpolated electric energy consumption value shall be declared
and used for verifying the conformity of production with respect to the electric
energy consumption value of the individual vehicle:
ECDC−ind,CD,COP = ECDC−L,CD,COP
+ K ind × (ECDC−H,CD,COP − ECDC−L,CD,COP )
where:
ECDC−ind,CD,COP is the charge-depleting electric energy consumption of an
individual vehicle for the conformity of production,
Wh/km;
ECDC−L,CD,COP is the charge-depleting electric energy consumption of
vehicle L for the conformity of production determined
according to paragraph 2.1. of this appendix, Wh/km;
ECDC−H,CD,COP is the charge-depleting electric energy consumption of
vehicle H for the conformity of production determined
according to paragraph 2.1. of this appendix, Wh/km;
K ind is the interpolation coefficient for the considered
individual vehicle for the applicable WLTP test cycle,
according to paragraph 4.5.3. of this annex.
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Annex B9
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Annexes Part C
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The control system shall be tuned to provide a smooth temperature pattern that
has a minimum of overshoot, hunting, and instability about the desired long-
term ambient temperature profile. Interior surface temperatures shall not be
less than 5 °C nor more than 55 °C at any time during the diurnal emission test.
Wall design shall be such as to promote good dissipation of heat. Interior
surface temperatures shall not be below 20 °C, nor above 52 °C for the duration
of the hot soak rest.
To accommodate the volume changes due to enclosure temperature changes,
either a variable-volume or fixed-volume enclosure may be used.
4.2.1. Variable-volume enclosure
The variable-volume enclosure expands and contracts in response to the
temperature change of the air mass in the enclosure. Two potential means of
accommodating the internal volume changes are movable panel(s), or a
bellows design, in which an impermeable bag or bags inside the enclosure
expand(s) and contracts(s) in response to internal pressure changes by
exchanging air from outside the enclosure. Any design for volume
accommodation shall maintain the integrity of the enclosure as specified in
paragraph 4.2.3. of this annex over the specified temperature range.
Any method of volume accommodation shall limit the differential between the
enclosure internal pressure and the barometric pressure to a maximum value
of 0.5 kPa.
The enclosure shall be capable of latching to a fixed volume. A variable
volume enclosure shall be capable of accommodating a +7 per cent change
from its "nominal volume" (see paragraph 4.2.3.1.1. of this annex), taking into
account temperature and barometric pressure variation during testing.
4.2.2. Fixed-volume enclosure
The fixed-volume enclosure shall be constructed with rigid panels that
maintain a fixed enclosure volume, and meet the requirements below.
4.2.2.1. The enclosure shall be equipped with an outlet flow stream that withdraws air
at a low, constant rate from the enclosure throughout the test. An inlet flow
stream may provide make-up air to balance the outgoing flow with incoming
ambient air. Inlet air shall be filtered with activated carbon to provide a
relatively constant hydrocarbon level. Any method of volume accommodation
shall maintain the differential between the enclosure internal pressure and the
barometric pressure between 0 and -0.5 kPa.
4.2.2.2. The equipment shall be capable of measuring the mass of hydrocarbon in the
inlet and outlet flow streams with a resolution of 0.01 gram. A bag sampling
system may be used to collect a proportional sample of the air withdrawn from
and admitted to the enclosure. Alternatively, the inlet and outlet flow streams
may be continuously analysed using an on-line FID analyser and integrated
with the flow measurements to provide a continuous record of the mass
hydrocarbon removal.
4.2.3. Calibration of the enclosure
4.2.3.1. Initial determination of internal volume of the enclosure
4.2.3.1.1. Before its initial use, the internal volume of the chamber shall be determined
as follows:
The internal dimensions of the chamber are carefully measured, allowing for
any irregularities such as bracing struts. The internal volume of the chamber is
determined from these measurements.
For variable-volume enclosures, the enclosure shall be latched to a fixed
volume when the enclosure is held at an ambient temperature of 30 °C or at the
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Figure C3/1
Carbon canister bench ageing procedure
Test start
50 times
{ 5.1.1. Ageing through exposure to
temperature cycling
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5.1.3.1.1. After temperature and vibration ageing, the carbon canister shall be further
aged with a mixture of market fuel as specified in paragraph 5.1.3.1.1.1. of this
annex and nitrogen or air with a 50 ±15 per cent fuel vapour volume. The fuel
vapour fill rate shall be 60 ±20 g/h.
The carbon canister shall be loaded to 2 gram breakthrough. Alternatively,
loading shall be considered to be completed when the hydrocarbon
concentration level at the vent outlet reaches 3,000 ppm.
5.1.3.1.1.1. The market fuel used for this test shall fulfil the same requirements as a
reference fuel with respect to:
(a) Density at 15 °C;
(b) Vapour pressure;
(c) Distillation (70 °C, 100 °C, 150 °C);
(d) Hydrocarbon analysis (olefins, aromatics, benzene only);
(e) Oxygen content;
(f) Ethanol content.
5.1.3.1.2. The carbon canister shall be purged between 5 and 60 minutes after loading
with 25 ±5 litres per minute of emission laboratory air until 300 bed volume
exchanges are reached.
5.1.3.1.3. The procedures set out in paragraphs 5.1.3.1.1. and 5.1.3.1.2. of this annex
shall be repeated 300 times after which the carbon canister shall be considered
to be stabilised.
5.1.3.1.4. The procedure to measure the butane working capacity (BWC) with respect to
the evaporative emission family in paragraph 6.6.3. of this Regulation shall
consist of the following.
(a) The stabilised carbon canister shall be loaded to 2 gram breakthrough
and subsequently purged a minimum of 5 times. Loading shall be
performed with a mixture composed of 50 per cent butane and 50 per
cent nitrogen by volume at a rate of 40 grams butane per hour.
(b) Purging shall be performed according to paragraph 5.1.3.1.2. of this
annex.
(c) The BWC shall be recorded after each loading.
(d) BWC300 shall be calculated as the average of the last 5 BWCs.
5.1.3.2. If the aged carbon canister is provided by a supplier, the vehicle manufacturer
shall inform the responsible authority in advance of the ageing process to
enable the witnessing of any part of that process.
5.1.3.3. The manufacturer shall provide the responsible authority a test report including
at least the following elements:
(a) Type of activated carbon;
(b) Loading rate;
(c) Fuel specifications.
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5.2. Determination of the PF of the fuel tank system (see Figure C3/3)
Figure C3/3
Determination of PF
Test start
5.2.2. Drain and fill the tank to 40 per cent of its nominal
capacity with reference fuel
HC3w
5.2.4. Drain and fill the tank to 40 per cent of its nominal
capacity with reference fuel
HC20w
5.2.1. The fuel tank system representative of a family shall be selected and mounted
on a rig in a similar orientation as in the vehicle. The tank shall be filled to
40 ±2 per cent of its nominal capacity with reference fuel at a temperature of
18 °C ±2 °C. The rig with the fuel tank system shall be placed in a room with
a controlled temperature of 40 °C ±2 °C for 3 weeks.
5.2.2. At the end of the third week, the tank shall be drained and refilled with
reference fuel at a temperature of 18 °C ±2 °C to 40 ±2 per cent of its nominal
capacity.
Within 6 to 36 hours, the rig with the fuel tank system shall be placed in an
enclosure. The last 6 hours of this period shall be at an ambient temperature of
20 °C ±2 °C. In the enclosure, a diurnal procedure shall be performed over the
first 24-hour period of the procedure described in paragraph 6.5.9. of this
annex. The fuel vapour in the tank shall be vented to the outside of the
enclosure to eliminate the possibility of the tank venting emissions being
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For a sealed fuel tank system, the vehicle carbon canisters shall be installed so
that access to carbon canisters and connection/disconnection of carbon
canisters can be done easily.
6.1.1. The vehicle shall be mechanically prepared before the test as follows:
(a) The exhaust system of the vehicle shall not exhibit any leaks;
(b) The vehicle may be steam-cleaned before the test;
(c) In the case of use of the gasoline canister load option
(paragraph 6.5.5.3. of this annex) the fuel tank of the vehicle shall be
equipped with a temperature sensor to enable the temperature to be
measured at the mid-point of the fuel in the fuel tank when filled to
40 per cent of its capacity;
(d) Additional fittings, adapters of devices may be fitted to the fuel system
in order to allow a complete draining of the fuel tank. For this purpose
it is not necessary to modify the shell of the tank;
(e) The manufacturer may propose a test method in order to take into
account the loss of hydrocarbons by evaporation coming only from the
fuel system of the vehicle.
6.1.2. The vehicle is taken into the test area where the ambient temperature is
between 20 and 30 °C.
6.2. Mode selections and gear shift prescriptions
6.2.1. For vehicles with manual shift transmissions, the gear shift prescriptions
specified in Annex B2 shall apply.
6.2.2. In the case of pure ICE vehicles, the mode shall be selected according to
Annex B6.
6.2.3. In the case of NOVC-HEVs and OVC-HEVs, the mode shall be selected
according to Appendix 6 to Annex B8.
6.2.4. Upon request of the responsible authority, the selected mode may be different
from that described in paragraphs 6.2.2. and 6.2.3. of this annex.
6.3. Test conditions
The tests included in this annex shall be performed using the test conditions
specific to interpolation family vehicle H with the highest cycle energy demand
of all the interpolation families included in the evaporative emission family
being considered.
Otherwise, at the request of the responsible authority, any cycle energy
representative of a vehicle in the family may be used for the test.
6.4. Flow of the test procedure
The test procedure for non-sealed and sealed tank systems shall be followed
according to the flow chart described in Figure C3/4.
The sealed fuel tank systems shall be tested with one of 2 options. One option
is to test the vehicle with one continuous procedure. Another option, called the
'stand-alone test procedure', is to test the vehicle with two separate procedures
which will allow repeating the dynamometer test and the diurnal tests without
repeating the tank depressurisation puff loss overflow test and the
depressurisation puff loss measurement.
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Figure C3/4
Test procedure flow charts
Start for: Non-sealed fuel tanks, sealed Start for: Sealed fuel tanks, stand-
fuel tanks continuous and sealed fuel alone hot soak and diurnals
tanks stand-alone puff loss
6.5.1. Fuel drain and refill to 40 % 6.5.1. Fuel drain and refill to 40 %
Start next soak within 5 minutes Start next soak within 5 minutes
nd
6.5.9. 2 day diurnal: MD2 6.6.1.11. Soak for 6 to 36 hours @
20 °C
7. Calculations
6.6.1.12. Fuel tank depressurisation
with canister disconnected
End
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6.5.5.2.3. The measuring chamber shall be purged for several minutes immediately
before the test until a stable background is obtained. The chamber air mixing
fan(s) shall be switched on at this time.
The hydrocarbon analyser shall be zeroed and spanned immediately before the
test.
6.5.5.3. Canister loading with repeated heat builds to breakthrough
6.5.5.3.1. The fuel tank(s) of the vehicle(s) is (are) emptied using the fuel tank drain(s).
This shall be done so as not to abnormally purge or abnormally load the
evaporative control devices fitted to the vehicle. Removal of the fuel cap is
normally sufficient to achieve this.
6.5.5.3.2. The fuel tank(s) is (are) refilled with test fuel at a temperature of between 10
to 14 °C to 40 2 per cent of the tank's normal volumetric capacity. The fuel
cap(s) of the vehicle shall be fitted at this point.
6.5.5.3.3. Within one hour of being refuelled the vehicle shall be placed, with the engine
shut off, in the evaporative emission enclosure. The fuel tank temperature
sensor is connected to the temperature recording system. A heat source shall
be properly positioned with respect to the fuel tank(s) and connected to the
temperature controller. The heat source is specified in paragraph 4.9. of this
annex. In the case of vehicles fitted with more than one fuel tank, all the tanks
shall be heated in the same way as described below. The temperatures of the
tanks shall be identical to within 1.5 °C.
6.5.5.3.4. The fuel may be artificially heated to the starting diurnal temperature of 20 °C
1 °C.
6.5.5.3.5. When the fuel temperature reaches at least 19 °C, the following steps shall be
taken immediately: the purge blower shall be turned off; enclosure doors
closed and sealed; and measurement initiated of the hydrocarbon level in the
enclosure.
6.5.5.3.6. When the fuel temperature of the fuel tank reaches 20 °C a linear heat build of
15 °C begins. The fuel shall be heated in such a way that the temperature of
the fuel during the heating conforms to the function below to within 1.5 °C.
The elapsed time of the heat build and temperature rise is recorded.
Tr = To + 0.2333 x t
Where:
Tr = required temperature (K),
To = initial temperature (K),
t = time from start of the tank heat build in minutes.
6.5.5.3.7. As soon as break-through occurs or when the fuel temperature reaches 35 °C,
whichever occurs first, the heat source is turned off, the enclosure doors
unsealed and opened, and the vehicle fuel tank cap(s) removed. If break-
through has not occurred by the time the fuel temperature 35 °C, the heat
source is removed from the vehicle, the vehicle removed from the evaporative
emission enclosure and the entire procedure outlined in paragraph 6.6.1.2. of
this annex repeated until break-through occurs.
6.5.5.4. Butane loading to breakthrough
6.5.5.4.1. If the enclosure is used for the determination of the break-through
(see paragraph 6.5.5.2.2. of this annex) the vehicle shall be placed, with the
engine shut off, in the evaporative emission enclosure.
6.5.5.4.2. The evaporative emission canister shall be prepared for the canister loading
operation. The canister shall not be removed from the vehicle, unless access to
it in its normal location is so restricted that loading can only reasonably be
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accomplished by removing the canister from the vehicle. Special care shall be
taken during this step to avoid damage to the components and the integrity of
the fuel system.
6.5.5.4.3. The canister is loaded with a mixture composed of 50 per cent butane and
50 per cent nitrogen by volume at a rate of 40 grams butane per hour.
6.5.5.4.4. As soon as the canister reaches breakthrough, the vapour source shall be shut off.
6.5.5.4.5. The evaporative emission canister shall then be reconnected and the vehicle
restored to its normal operating condition.
6.5.6. Dynamometer test
The test vehicle shall be pushed onto a dynamometer and shall be driven over
the cycles described in paragraph 6.5.3.(a) or paragraph 6.5.3.(b) of this annex.
OVC-HEVs shall be operated in charge-depleting operating condition. The
engine shall be subsequently shut off. Exhaust emissions may be sampled
during this operation and the results may be used for the purpose of exhaust
emission and fuel consumption type approval if this operation meets the
requirement described in Annex B6 or Annex B8.
6.5.7. Hot soak evaporative emissions test
Within 7 minutes after the dynamometer test and within 2 minutes of the engine
being switched off, the hot soak evaporative emissions test shall be performed in
accordance with paragraphs 6.5.7.1. to 6.5.7.8. of this annex. The hot soak losses
shall be calculated according to paragraph 7.1. of this annex and recorded as MHS.
6.5.7.1. Before the completion of the test run the measuring chamber shall be purged
for several minutes until a stable hydrocarbon background is obtained. The
enclosure mixing fan(s) shall also be turned on at this time.
6.5.7.2. The hydrocarbon analyser shall be zeroed and spanned immediately prior to
the test.
6.5.7.3. At the end of the driving cycle the engine bonnet shall be completely closed
and all connections between the vehicle and the test stand disconnected. The
vehicle is then driven to the measuring chamber with a minimum use of the
accelerator pedal. The engine shall be turned off before any part of the vehicle
enters the measuring chamber. The time at which the engine is switched off is
recorded on the evaporative emission measurement data recording system and
temperature recording begins. The vehicle's windows and luggage
compartments shall be opened at this stage, if not already opened.
6.5.7.4. The vehicle shall be pushed or otherwise moved into the measuring chamber
with the engine switched off.
6.5.7.5. The enclosure doors are closed and sealed gas-tight within two minutes of the
engine being switched off and within seven minutes of the end of the
conditioning drive.
6.5.7.6. The start of a 60 0.5 minute hot soak period begins when the chamber is
sealed. The hydrocarbon concentration, temperature and barometric pressure
are measured to give the initial readings CHCi, Pi and Ti for the hot soak test.
These figures are used in the evaporative emission calculation, paragraph 6.
The ambient temperature T of the enclosure shall not be less than 23 °C and
no more than 31 °C during the 60-minute hot soak period.
6.5.7.7. The hydrocarbon analyser shall be zeroed and spanned immediately before the
end of the 60 0.5 minute test period.
6.5.7.8. At the end of the 60 0.5 minute test period, the hydrocarbon concentration in
the chamber shall be measured. The temperature and the barometric pressure
are also measured. These are the final readings CHCf, Pf and Tf for the hot soak
test used for the calculation in paragraph 6. of this annex.
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6.5.8. Soak
After the hot soak evaporative emissions test, the test vehicle shall be soaked
for not less than 6 hours and not more than 36 hours between the end of the hot
soak test and the start of the diurnal emission test. For at least the last 6 hours
of this period the vehicle shall be soaked at 20 °C ±2 °C.
6.5.9. Diurnal testing
6.5.9.1. The test vehicle shall be exposed to two cycles of ambient temperature in
accordance with the profile specified in Table C4/1 with a maximum deviation
of 2 °C at any time. The average temperature deviation from the profile,
calculated using the absolute value of each measured deviation, shall not
exceed 1 °C. Ambient temperature shall be measured and recorded at least
every minute. Temperature cycling shall begin at time Tstart = 0, as specified in
paragraph 6.5.9.6. of this annex.
Table C4/1
Diurnal ambient temperature profiles
Diurnal ambient temperature profile for the calibration Alternative diurnal ambient temperature profile for
of the enclosure and the diurnal emission test the calibration of the enclosure.
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6.5.9.2. The enclosure shall be purged for several minutes immediately before the test
until a stable background is obtained. The chamber mixing fan(s) shall also be
switched on at this time.
6.5.9.3. The test vehicle, with the powertrain shut off and the test vehicle windows and
luggage compartment(s) opened, shall be moved into the measuring chamber.
The mixing fan(s) shall be adjusted in such a way as to maintain a minimum
air circulation speed of 8 km/h under the fuel tank of the test vehicle.
6.5.9.4. The hydrocarbon analyser shall be zeroed and spanned immediately before the
test.
6.5.9.5. The enclosure doors shall be closed and sealed gas-tight.
6.5.9.6. Within 10 minutes of closing and sealing the doors, the hydrocarbon
concentration, temperature and barometric pressure shall be measured to give
initial readings of hydrocarbon concentration in the enclosure (CHCi),
barometric pressure (Pi) and ambient chamber temperature (Ti) for the diurnal
testing. Tstart = 0 starts at this time.
6.5.9.7. The hydrocarbon analyser shall be zeroed and spanned immediately before the
end of each emission sampling period.
6.5.9.8. The end of the first and second emission sampling period shall occur at
24 hours 6 minutes and 48 hours 6 minutes, respectively, after the
beginning of the initial sampling, as specified in paragraph 6.5.9.6. of this
annex. The elapsed time shall be recorded.
At the end of each emission sampling period, the hydrocarbon concentration,
temperature and barometric pressure shall be measured and used to calculate
the diurnal test results using the equation in paragraph 7.1. of this annex. The
result obtained from the first 24 hours shall be recorded as M D1. The result
obtained from the second 24 hours shall be recorded as MD2.
6.6. Continuous test procedure for sealed fuel tank systems
6.6.1. In the case that the fuel tank relief pressure is greater than or equal to 30 kPa
6.6.1.1. The test shall be performed as described in paragraphs 6.5.1. to 6.5.3. inclusive
of this annex.
6.6.1.2. Fuel drain and refill
Within one hour after the preconditioning drive, the fuel tank of the vehicle
shall be emptied. This shall be done so as not to abnormally purge or
abnormally load the evaporative control devices fitted to the vehicle. Removal
of the fuel cap is normally sufficient to achieve this, otherwise the carbon
canister shall be disconnected. The fuel tank shall be refilled with reference
fuel at a temperature of 18 °C ±2 °C to 15 ±2 per cent of the tank's nominal
capacity. The operations described in paragraphs 6.6.1.3., 6.6.1.4. and 6.6.1.5.
of this annex shall be completed within a total of 36 hours and for the
operations described in paragraphs 6.6.1.4. and 6.6.1.5. the vehicle shall not be
exposed to temperatures above 25°C.
6.6.1.3. Soak
Within 5 minutes after completing fuel drain and refill, the vehicle shall be
soaked for stabilisation for at least 6 hours at an ambient temperature of
20 °C ±2 °C.
6.6.1.4. Fuel tank depressurisation
The tank pressure shall be subsequently released so as not to abnormally raise
the inside pressure of the fuel tank. This may be done by opening the fuel cap
of the vehicle. Regardless of the method of depressurisation, the vehicle shall
be returned to its original condition within 1 minute.
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that a safe refuelling operation is ensured and that no excessive emissions are
released to the atmosphere before the refuelling device is connected to the
vehicle.
6.6.1.7.2. Within 15 minutes after the ambient temperature has reached 35 °C, the tank
relief valve shall be opened to load the carbon canister. This loading procedure
may be performed either inside or outside an enclosure. The carbon canister
loaded according to this paragraph shall be disconnected and shall be kept in
the soak area.
6.6.1.8. Measurement of depressurisation puff loss overflow
The depressurisation puff loss overflow shall be measured using the process in
either paragraph 6.6.1.8.1. or 6.6.1.8.2. of this annex.
6.6.1.8.1. The depressurisation puff loss overflow from the vehicle carbon canister may
be measured by using an additional carbon canister identical to the vehicle's
carbon canister but not necessarily aged. The additional carbon canister shall
be fully purged with dry air prior to loading and shall be connected directly at
the outlet of the vehicle's canister with the shortest possible tube. The
additional carbon canister shall be weighed before and after the procedure
described in paragraph 6.6.1.7. of this annex.
6.6.1.8.2. The depressurisation puff loss overflow from the vehicle carbon canister
during its depressurisation may be measured using a SHED.
Within 15 minutes after the ambient temperature has reached 35°C as
described in paragraph 6.6.1.6. of this annex, the chamber shall be sealed and
the measurement procedure shall be started.
The hydrocarbon analyser shall be zeroed and spanned, after which the
hydrocarbon concentration (CHCi), temperature (Ti) and barometric pressure
(Pi) shall be measured to give the initial readings CHCi, Pi and Ti for the sealed
tank depressurisation puff loss overflow determination.
The ambient temperature T of the enclosure shall not be less than 25°C during
the measurement procedure.
At the end of the procedure described in paragraph 6.6.1.7.2. of this annex, the
hydrocarbon concentration (CHCf) in the chamber shall be measured after
300 ± 5 seconds. The temperature (Tf) and the barometric pressure (Pf) shall
also be measured. These are the final readings CHCf, Pf and Tf for the sealed
tank depressurisation puff loss overflow.
The sealed tank puff loss overflow result shall be calculated according to
paragraph 7.1. of this annex and recorded.
6.6.1.8.3. There shall be no change in weight of the additional carbon canister when
testing according to paragraph 6.6.1.8.1. or the result of the SHED
measurement when testing according to paragraph 6.6.1.8.2., within the
tolerance of ± 0.5 gram.
6.6.1.9. Soak
After completing puff loss loading the vehicle carbon canister shall be replaced
with a dummy carbon canister (of the same specification as the original but not
necessarily aged), the vehicle shall then be soaked at 23 ±2 °C for 6 to 36 hours
to stabilise the vehicle temperature.
6.6.1.9.1. REESS charge
For OVC-HEVs, the REESS shall be fully charged in accordance with the
charging requirements described in paragraph 2.2.3. of Appendix 4 to
Annex B8 during the soaking described in paragraph 6.6.1.9. of this annex.
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0/24 20.0
1 20.4
2 20.8
3 21.7
4 23.9
5 26.1
6 28.5
7 31.4
8 33.8
9 35.6
10 37.1
11 38.0
12 37.7
13 36.4
14 34.2
15 31.9
16 29.9
17 28.2
18 26.2
19 24.7
20 23.5
21 22.3
22 21.0
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23 20.2
where:
MHC is the mass of hydrocarbons, grams;
MHC,out is the mass of hydrocarbons exiting the enclosure in the case of fixed
volume enclosures for diurnal emission testing, grams;
MHC,in is the mass of hydrocarbon entering the enclosure in the case of fixed
volume enclosures for diurnal emission testing, grams;
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where:
MHC is the mass of hydrocarbons, grams;
CHC is the measured hydrocarbon concentration in the enclosure, ppm
volume in C1 equivalent;
V is the net enclosure volume corrected for the volume of the vehicle with
the windows and the luggage compartment open, m 3. If the volume of
the vehicle is not known, a volume of 1.42 m 3 shall be subtracted;
Ti is the initial ambient chamber temperature, K;
Pi is the initial barometric pressure, kPa;
H/C is the hydrogen to carbon ratio;
H/C is taken to be 2.33 for puff loss overflow measurement in SHED
and diurnal test losses;
H/C is taken to be 2.20 for hot soak losses;
H/C is taken to be 2.67 for calibration;
k is 1.2 × 10-4 × (12 + H/C), in (g × K/(m³ × kPa));
i is the initial reading;
f is the final reading.
7.2. The result of (MHS + MD1 + MD2 + (2 × PF)) shall be below the limit defined in
paragraph 6.6.2. of this Regulation.
8. Test report
The test report shall contain at least the following:
(a) Description of the soak periods, including time and mean
temperatures;
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(b) Description of aged carbon canister used and reference to exact ageing
report;
(c) Mean temperature during the hot soak test;
(d) Measurement during hot soak test, HSL;
(e) Measurement of first diurnal, DL1st day;
(f) Measurement of second diurnal, DL2nd day;
(g) Final evaporative test result, calculated according to paragraph 7. of this
annex;
(h) Declared fuel tank relief pressure of the system (for sealed tank
systems);
(i) Puff loss loading value (in the case of using 'stand-alone test procedure'
described in paragraph 6.7. of this annex).
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Annex C4
Annex C4
Type 5 test
(Description of the endurance test for verifying the durability of pollution control devices)
1. Introduction
1.1. This annex describes the test for verifying the durability of anti-pollution
devices equipping vehicles with positive ignition or compression-ignition
engines.
For Level 1A;
The durability requirements shall be demonstrated using one of the three
options set out in paragraphs 1.2., 1.3. and 1.4. below.
For Level 1B;
The durability requirements shall be demonstrated using one of the two options
set out in paragraphs 1.2. and 1.4. below.
1.2. The whole vehicle durability test shall preferably be performed on a vehicle
with the cycle energy demand of the VH (as defined in paragraph 4.2.1.1.2. of
Annex B4) with the highest cycle energy demand of all of the Interpolation
Families to be included in the durability family and shall be driven on a test
track, on the road, or on a chassis dynamometer. The cycle energy of the test
vehicle may be further increased to cover future extensions.
1.3. This paragraph applies to Level 1A only;
The manufacturer may choose to use a bench ageing durability test. The
technical requirements for this test are set out in paragraph 2.2. of this annex.
1.4. As an alternative to durability testing, where applicable a manufacturer may
choose to apply the assigned deterioration factors from Table 3A and Table 3B
(as applicable) in paragraph 6.7.2. of this Regulation.
1.5. This paragraph is applicable for Level 1A only
At the request of the manufacturer, the Technical Service may carry out the
Type 1 test before the whole vehicle or bench ageing durability test has been
completed using the assigned deterioration factors in Table 3A and Table 3B
(as applicable) in paragraph 6.7.2. of this Regulation. On completion of the
whole vehicle or bench ageing durability test, the Technical Service may then
amend the type approval results recorded in Annex A2 to this Regulation by
replacing the assigned deterioration factors in the above table with those
measured in the whole vehicle or bench ageing durability test.
1.6. Deterioration factors are determined using either the procedures set out in
paragraphs 1.2. and, where applicable, paragraph 1.3. of this annex, or using
the assigned values in the table referred in paragraph 1.4. of this annex. The
deterioration factors are used to establish compliance with the requirements of
the appropriate emissions limits set out in paragraph 6.3.10. of this Regulation
during the target useful life of the vehicle.
1.7. This paragraph is applicable for Level 1B only
Notwithstanding the requirement of this annex, in the case that the vehicle that
reached mileage of target useful life by pattern A or pattern B described in
Appendix 3b to this annex is provided to the type approval authority and the
result of Type 1 test with the vehicle fulfil the criteria of Table 1B described
in paragraph 6.3.10. of this Regulation, the durability requirement is regarded
to be satisfied.
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2. Technical requirements
2.1. As the operating cycle for the whole vehicle durability test, the vehicle
manufacturer shall use the Standard Road Cycle (SRC) described in
Appendix 3 to this annex. This test cycle shall be conducted until the vehicle
has covered its target useful life.
For Level 1B only:
As the operating cycle for the whole vehicle durability test, the vehicle
manufacturer shall choose one of the driving cycles described in Appendix 3b
to this annex.
2.2. Bench ageing durability test
This paragraph applies to Level 1A only
2.2.1. For the execution of the bench ageing durability tests the vehicle used for the
catalyst and/or particle filter temperature measurements shall be VH.
The fuel to be used during the test shall be the one specified in paragraph 4. of
this annex.
2.3. This paragraph applies to Level 1A only
The bench ageing durability test to be used shall be the one appropriate to the
type of engine, as detailed in paragraphs 2.3.1. and 2.3.2. of this annex.
2.3.1. Vehicles with positive ignition engines
2.3.1.1. The bench ageing procedure requires the installation of the whole exhaust
after-treatment system on an ageing bench.
Ageing on the bench shall be conducted by following the SBC for the period
of time calculated from the Bench Ageing Time (BAT) equation. The BAT
equation requires, as input, catalyst time-at-temperature data measured on the
SRC, as described in paragraph 2.3.1.3.
2.3.1.2. SBC. Standard catalyst bench ageing shall be conducted following the SBC. The
SBC shall be run for the period of time calculated from the BAT equation. The
SBC is described in Appendix 1 to this annex.
2.3.1.3. Catalyst time-at-temperature data. Catalyst temperature shall be measured
during at least two full cycles of the SRC cycle as described in Appendix 3 to
this annex.
Catalyst temperature shall be measured at the highest temperature location in the
hottest catalyst on the test vehicle. Alternatively, the temperature may be measured
at another location providing that it is adjusted to represent the temperature
measured at the hottest location using good engineering judgement.
Catalyst temperature shall be measured at a minimum rate of one hertz (one
measurement per second).
The measured catalyst temperature results shall be tabulated into a histogram
with temperature groups of no larger than 25 °C.
2.3.1.4. The Bench Ageing Time (BAT) shall be calculated using the BAT equation as
follows:
te for a temperature bin = th e((R/Tr)-(R/Tv))
Total te = Sum of te over all the temperature groups
Bench Ageing Time = A (Total te)
Where:
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3.1.1. Special requirements for hybrid vehicles are provided in Appendix 4 to this
annex.
4. Fuel
The durability test is conducted with a suitable commercially available fuel.
5. Vehicle maintenance and adjustments
Maintenance, adjustments as well as the use of the test vehicle's controls shall
be those recommended by the manufacturer. If during the execution of the
whole vehicle durability test the vehicle experiences a failure not related to
emissions and/or fuel consumption and/or energy consumption, the
manufacturer can fix the vehicle and continue with the durability test.
Otherwise the manufacturer shall consult the approval authority to find a
commonly agreed solution.
6. Vehicle operation on track, road or on chassis dynamometer
6.1. Operating cycle
During operation on track, road or on roller test bench, the distance shall be
covered according to the driving schedule described in Appendix 3 of this
annex.
6.2. The durability test, or if the manufacturer has chosen, the modified durability
test shall be conducted until the vehicle has covered its target useful life.
6.3. Test equipment
6.3.1. Chassis dynamometer
6.3.1.1. When the durability test is performed on a chassis dynamometer, the
dynamometer shall enable the cycle described in Appendix 3 of this annex to
be carried out. In particular, it shall be equipped with systems simulating
inertia and resistance to progress.
6.3.1.2. The road load coefficients to be used shall be those for vehicle high (VH).
6.3.1.3. The vehicle cooling system should enable the vehicle to operate at
temperatures similar to those obtained on road (oil, water, exhaust system,
etc.).
6.3.1.4. Certain other test bench adjustments and features are deemed to be identical,
where necessary, to those described in Annex B5 to this Regulation (inertia,
for example, which may be mechanical or electronic).
6.3.1.5. The vehicle may be moved, where necessary, to a different bench in order to
conduct emission measurement tests.
6.3.2. Operation on track or road
When the durability test is completed on track or road, the test mass of the
vehicle shall be the same as that retained for tests conducted on a chassis
dynamometer.
7. Measuring emissions of pollutants
A first test is carried out when the vehicle has reached a mileage between
3,000 km and 5,000 km. Further tests are carried out at 20,000 km (±400 km)
and then every 20,000 km (±400 km) or more frequently, at regular intervals
until having covered the target useful life. Exhaust emissions are measured in
accordance with the Type 1 Test as defined in paragraph 6.3. of this
Regulation. At the choice of the manufacturer any of the above tests can be
repeated. In such a case the average value of all the repeated tests shall be
considered as a single value for the relevant mileage. After the target useful
life required for Level 1B has been driven, it is no longer necessary to
separately record the emissions results from the first 3 phases of WLTP.
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The limit values to be complied with are those laid down in paragraph 6.3.10.
of this Regulation.
In the case of vehicles equipped with periodically regenerating systems as
defined in paragraph 3.8.1. of this Regulation, it shall be checked that the vehicle
is not approaching a regeneration period. If this is the case, the vehicle shall be
driven until the end of the regeneration. If a regeneration occurs during the
emissions measurement, a new test (including preconditioning) shall be
performed, and the first result not taken into account.
All exhaust emissions results shall be plotted as a function of the running
distance on the system rounded to the nearest kilometre and the best fit straight
line fitted by the method of least squares shall be drawn through all these data
points.
For Level 1A
The data will be acceptable for use in the calculation of the deterioration factor
only if the interpolated 5,000 km and target useful life points on this line are
within the above mentioned limits.
The data are still acceptable when a best fit straight line crosses an applicable
limit with a negative slope (the 5,000 km interpolated point is higher than the
target useful life point) but the target useful life actual data point is below the
limit.
For Level 1B
The data will be acceptable for use in the calculation of the deterioration factor
only if the extrapolated 3,000 km and the target useful life points on this line
are within the above mentioned limits.
7.1. A multiplicative exhaust emission deterioration factor shall be calculated for
each pollutant as follows:
Mi2
D. E. F. =
Mi1
Where:
Mi1 =
For Level 1A mass emission of the pollutant i in g/km interpolated to
5,000 km,
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These additive deterioration factors shall follow the same rules described for
the multiplicative deterioration factors in relation to Level 1A (4 phase WLTP)
and Level 1B (3 phase WLTP).
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Annex C4 – Appendix 1
Annex C4 - Appendix 1
1. Introduction
The standard ageing durability procedure consists of ageing a catalyst/oxygen
and/or air fuel ratio sensor system on an ageing bench which follows the
Standard Bench Cycle (SBC) described in this appendix. The SBC requires the
use of an ageing bench with an engine as the source of feed gas for the catalyst.
The SBC is a 60-second cycle which is repeated as necessary on the ageing
bench to conduct ageing for the required period of time. The SBC is defined
based on the catalyst temperature, engine air/fuel (A/F) ratio, and the amount
of secondary air injection which is added in front of the first catalyst.
2. Catalyst temperature control
2.1. Catalyst temperature shall be measured in the catalyst bed at the location where
the highest temperature occurs in the hottest catalyst. Alternatively, the feed
gas temperature may be measured and converted to catalyst bed temperature
using a linear transform calculated from correlation data collected on the
catalyst design and ageing bench to be used in the ageing process.
2.2. Control the catalyst temperature at stoichiometric operation (01 to 40 seconds
on the cycle) to a minimum of 800 °C (±10 °C) by selecting the appropriate
engine speed, load, and spark timing for the engine. Control the maximum
catalyst temperature that occurs during the cycle to 890 °C (±10 °C) by
selecting the appropriate A/F ratio of the engine during the "rich" phase
described in Table C4 App1/2.
2.3. If a low control temperature other than 800 °C is utilized, the high control
temperature shall be 90 °C higher than the low control temperature.
Table C4 App1/2
Standard Bench Cycle (SBC)
1-40 Stoichiometric with load, spark timing and engine speed None
controlled to achieve a minimum catalyst temperature of 800 °C
56-60 Stoichiometric with load, spark timing and engine speed 3 % (±1 %)
controlled to achieve a minimum catalyst temperature of 800 °C
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Annex C4 – Appendix 1
Figure C4 App1/2
Standard Bench Cycle
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3.5. Exhaust flow balance. Provisions shall be made to assure that the proper
amount of exhaust (measured in grams/second at stoichiometry, with a
tolerance of ±5 grams/second) flows through each catalyst system that is being
aged on the bench.
The proper flow rate is determined based upon the exhaust flow that would
occur in the original vehicle’s engine at the steady state engine speed and load
selected for the bench ageing in paragraph 3.6. of this appendix.
3.6. Setup. The engine speed, load, and spark timing are selected to achieve a
catalyst bed temperature of 800 °C (±10 °C) at steady-state stoichiometric
operation.
The air injection system is set to provide the necessary air flow to produce
3.0 per cent oxygen (±0.1 %) in the steady-state stoichiometric exhaust stream
just in front of the first catalyst. A typical reading at the upstream A/F
measurement point (required in paragraph 3.4. of this appendix) is lambda 1.16
(which is approximately 3 per cent oxygen).
With the air injection on, set the "Rich" A/F ratio to produce a catalyst bed
temperature of 890 °C (±10 °C). A typical A/F value for this step is
lambda 0.94 (approximately 2 per cent CO).
3.7. Ageing cycle. The standard bench ageing procedures use the SBC. The SBC is
repeated until the amount of ageing calculated from the BAT equation is
achieved.
3.8. Quality assurance. The temperatures and A/F ratio in paragraphs 3.3. and 3.4.
of this appendix shall be reviewed periodically (at least every 50 hours) during
ageing. Necessary adjustments shall be made to assure that the SBC is being
appropriately followed throughout the ageing process.
After the ageing has been completed, the catalyst time-at-temperature collected
during the ageing process shall be tabulated into a histogram with temperature
groups of no larger than 10 °C. The BAT equation and the calculated effective
reference temperature for the ageing cycle according to paragraph 2.3.1.4. of
this annex will be used to determine if the appropriate amount of thermal
ageing of the catalyst has in fact occurred. Bench ageing will be extended if
the thermal effect of the calculated ageing time is not at least 95 per cent of the
target thermal ageing.
3.9. Start up and Shutdown. Care should be taken to assure that the maximum
catalyst temperature for rapid deterioration (e.g. 1,050 °C) does not occur
during start up or shut down. Special low temperature start up and shutdown
procedures may be used to alleviate this concern.
4. Experimentally determining the R-factor for bench ageing durability
procedures
4.1. The R-Factor is the catalyst thermal reactivity coefficient used in the BAT
equation. Manufacturers may determine the value of R experimentally using
the following procedures.
4.1.1. Using the applicable bench cycle and ageing bench hardware, age several
catalysts (minimum of 3 of the same catalyst design) at different control
temperatures between the normal operating temperature and the damage limit
temperature. Measure emissions (or catalyst inefficiency (1-catalyst
efficiency)) for each exhaust constituent. Assure that the final testing yields
data between one- and two-times the emission standard.
4.1.2. Estimate the value of R and calculate the effective reference temperature (Tr)
for the bench ageing cycle for each control temperature according to
paragraph 2.3.1.4. of this annex.
4.1.3. Plot emissions (or catalyst inefficiency) versus ageing time for each catalyst.
Calculate the least-squared best-fit line through the data. For the data set to be
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useful for this purpose the data should have an approximately common
intercept between 0 and 6,400 km. See Figure C4 App1/3 for an example.
4.1.4. Calculate the slope of the best-fit line for each ageing temperature.
Figure C4 App1/3
Example of catalyst ageing
Catalyst Ageing
2 x std
1 x std
Emissions
Temp A
Temp B
Temp C
4.1.5. Plot the natural log (ln) of the slope of each best-fit line (determined in
paragraph 4.1.4. of this appendix) along the vertical axis, versus the inverse of
ageing temperature (1/(ageing temperature, deg K)) along the horizontal axis.
Calculate the least squared best-fit lines through the data. The slope of the line
is the R-factor. See Figure C4 App1/4 for an example.
4.1.6. Compare the R-factor to the initial value that was used in paragraph 4.1.2. of
this appendix. If the calculated R-factor differs from the initial value by more
than 5 per cent, choose a new R-factor that is between the initial and calculated
values, and then repeat the steps in paragraphs 4.1.2. to 4.1.6. of this appendix
to derive a new R-factor. Repeat this process until the calculated R-factor is
within 5 per cent of the initially assumed R-factor.
4.1.7. Compare the R-factor determined separately for each exhaust constituent.
Use the lowest R-factor (worst case) for the BAT equation.
Figure C4 App1/4
Determining the R-Factor
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Annex C4 – Appendix 2
Annex C4 - Appendix 2
1. Introduction
For particulate filters, the number of regenerations is critical to the ageing
process. For systems that require desulphurisation cycles (e.g. NO x storage
catalysts), this process is also significant.
The standard diesel bench ageing durability procedure consists of ageing an
after-treatment system on an ageing bench which follows the SDBC described
in this appendix. The SDBC requires use of an ageing bench with an engine as
the source of feed gas for the system.
During the SDBC, the regeneration/desulphurisation strategies of the system
shall remain in normal operating condition.
2. The SDBC reproduces the engine speed and load conditions that are
encountered in the SRC cycle as appropriate to the period for which durability
is to be determined. In order to accelerate the process of ageing, the engine
settings on the test bench may be modified to reduce the system loading times.
For example the fuel injection timing or EGR strategy may be modified.
3. Ageing bench equipment and procedures
3.1. The standard ageing bench consists of an engine, engine controller, and engine
dynamometer. Other configurations may be acceptable (e.g. whole vehicle on
a dynamometer, or a burner that provides the correct exhaust conditions), as
long as the after-treatment system inlet conditions and control features
specified in this appendix are met.
A single ageing bench may have the exhaust flow split into several streams
provided that each exhaust stream meets the requirements of this appendix. If
the bench has more than one exhaust stream, multiple after-treatment systems
may be aged simultaneously.
3.2. Exhaust system installation. The entire after-treatment system, together with
all exhaust piping which connects these components, will be installed on the
bench. For engines with multiple exhaust streams (such as some V6 and V8
engines), each bank of the exhaust system will be installed separately on the
bench.
The entire after-treatment system will be installed as a unit for ageing.
Alternatively, each individual component may be separately aged for the
appropriate period of time.
In case of exhaust after-treatment system using reagent, the whole injection
system shall be fitted and working for ageing.
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Annex C4 - Appendix 3
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140
120
100
Speed (km/h)
80
60
40
20
0
0 1 2 3 4 5 6 7
Laps (5.95 km)
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Annex C4 – Appendix 3b
Annex C4 - Appendix 3b
The manufacturer shall select one of the following three cycles for the whole vehicle
durability test
1. Pattern A
Driving pattern Distance ratio
Normal driving All elements (idling, acceleration, more than 60 %
deceleration, steady speed) shall be
operated within less than 60km/h
High speed driving Steady speed whichever lower more than 20 %
100km/h or V_max
others according to manufacture no specific requirement as
engineering practice long as maintaining the
above criteria
2. Pattern B
Driving pattern Distance ratio
Number of standing start more than 20 times per hour
High speed driving Steady speed whichever lower more than 8 %
100km/h or V_max
Average speed more than 45km/h
others All elements (idling, acceleration,
deceleration, steady speed) shall be
operated.
Expected more severe driving
pattern than Table C4/App3b.1 in
term of deterioration
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Table C4/App3b.1
1 Idling 10 10
2 Acceleration : 0 → 60km/h 30 40
3 Steady speed : 60km/h 15 55
4 Deceleration : 60 → 30 km/h 15 70
5 Acceleration : 30 → 60km/h 15 85
6 Steady speed : 60km/h 15 100
7 Deceleration : 60 → 0 km/h 30 130
8 repeat 1 to 7 nine times 1,170 1,300
9 Idling 10 1,310
10 Acceleration : 0 → 100* km/h 40 (50**) 1,350 (1,360**)
11 Steady speed : 100km/h 200 (190**) 1,550
12 Deceleration : 100 → 0 km/h 50 1,600
13 repeat 1 to 12 until useful life
* whichever lower 100 km/h or V_max
** for vehicles having engine displacement less than or equal to 0.660 litre, vehicle length less
than or equal to 3.40 m, vehicle width less than or equal to 1.48 m, and vehicle height less
than or equal to 2.00 m, seats less than or equal to 3 in addition to a driver, and payload less
than or equal to 350 kg
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(c) The manufacturer may deviate from these time limits if it can
demonstrate that stabilisation of the fuelling system after re-fuelling or
fuel switching takes longer for justified technical reasons. In any case,
the OBD system shall be re-enabled as soon as either the fuel quality
and composition is recognised, or the engine parameters are readjusted.
3.2.2. Engine misfire in vehicles equipped with positive ignition engines
3.2.2.1. Manufacturers may adopt higher misfire percentage malfunction criteria than
those declared to the authority, under specific engine speed and load conditions
where it can be demonstrated to the authority that the detection of lower levels
of misfire would be unreliable.
3.2.2.2. When a manufacturer can demonstrate to the authority that the detection of
higher levels of misfire percentages is still not feasible, or that misfire cannot
be distinguished from other effects (e.g. rough roads, transmission shifts, after
engine starting; etc.) the misfire monitoring system may be disabled when such
conditions exist.
3.2.3. Identification of deterioration or malfunctions may be also be done outside a
driving cycle (e.g. after engine shutdown).
3.3. Description of tests
3.3.1. The tests are carried out on the vehicle used for the Type 5 durability test, given
in Annex C4 to this Regulation, and using the test procedure in Appendix 1 to
this annex. Tests are carried out at the conclusion of the Type 5 durability
testing.
When no Type 5 durability testing is carried out, or at the request of the
manufacturer, a suitably aged and representative vehicle may be used for these
OBD demonstration tests.
3.3.2. The OBD system shall indicate the failure of an emission-related component
or system when that failure results in emissions exceeding any of the OBD
thresholds set out in paragraph 6.8.2. of this Regulation.
3.3.2.1. The OBD thresholds for vehicles that are type approved according to the
emission limits set out in paragraph 6.3.10. of this Regulation are set out in
Table 4A and Table 4B (as applicable) in paragraph 6.8.2. of this Regulation.
3.3.3. Monitoring requirements for vehicles equipped with positive ignition engines.
In satisfying the requirements of paragraph 3.3.2. of this annex the OBD
system shall, at a minimum, monitor for:
3.3.3.1. The reduction in the efficiency of the catalytic converter with respect to
emissions of NMHC and NOx. Manufacturers may monitor the front catalyst
alone or in combination with the next catalyst(s) downstream. Each monitored
catalyst or catalyst combination shall be considered malfunctioning when the
emissions exceed the NMHC or NOx OBD thresholds set out in paragraph
6.8.2. of this Regulation.
3.3.3.2. The presence of engine misfire in the engine operating region bounded by the
following lines:
(a) A maximum speed of 4,500 min-1 or 1,000 min-1 greater than the highest
speed occurring during a Type 1 Test cycle, whichever is the lower;
(b) The positive torque line (i.e. engine load with the transmission in
neutral);
(c) A line joining the following engine operating points: the positive torque
line at 3,000 min-1 and a point on the maximum speed line defined in
(a) above with the engine's manifold vacuum at 13.33 kPa lower than
that at the positive torque line.
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3.3.5. Manufacturers may demonstrate to the Type Approval Authority that certain
components or systems need not be monitored if, in the event of their total
failure or removal, emissions do not exceed the OBD thresholds set out in
paragraph 6.8.2. of this Regulation.
3.3.5.1. The following devices should however be monitored for total failure or
removal (if removal would cause the applicable emission limits in
paragraph 6.3.10. of this Regulation to be exceeded):
(a) A particulate trap fitted to compression ignition engines as a separate
unit or integrated into a combined emission control device;
(b) A NOx after treatment system fitted to compression ignition engines as
a separate unit or integrated into a combined emission control device;
(c) A Diesel Oxidation Catalyst (DOC) fitted to compression ignition
engines as a separate unit or integrated into a combined emission
control device.
3.3.5.2. The devices referred to in paragraph 3.3.5.1. of this annex shall also be
monitored for any failure that would result in exceeding the applicable OBD
thresholds set out in in paragraph 6.8.2. of this Regulation.
3.4. A sequence of diagnostic checks shall be initiated at each engine start and
completed at least once provided that the correct test conditions are met. The
test conditions shall be selected in such a way that they all occur under normal
driving as represented by the Type 1 test.
3.5. Activation of malfunction indicator (MI)
3.5.1. The OBD system shall incorporate a malfunction indicator readily perceivable
to the vehicle operator. The MI shall not be used for any other purpose except
to indicate emergency start-up, emission default modes or limp-home routines
to the driver. The MI shall be visible in all reasonable lighting conditions.
When activated, it shall display a symbol in conformity with ISO 2575. A
vehicle shall not be equipped with more than one general purpose MI for
emission-related problems. Separate specific purpose tell tales (e. g. brake
system, fasten seat belt, oil pressure, etc.) are permitted. The use of red colour
for an MI is prohibited.
3.5.2. For strategies requiring more than two preconditioning cycles for MI
activation, the manufacturer shall provide data and/or an engineering
evaluation which adequately demonstrates that the monitoring system is
equally effective and timely in detecting component deterioration. Strategies
requiring on average more than ten driving cycles for MI activation are not
accepted. The MI shall also activate whenever the engine control enters a
permanent emission default mode of operation if any of the OBD thresholds
set out in paragraph 6.8.2. of this Regulation are exceeded or if the OBD
system is unable to fulfil the basic monitoring requirements specified in
paragraph 3.3.3. or 3.3.4. of this annex. The MI shall operate in a distinct
warning mode, e.g. a flashing light, under any period during which engine
misfire occurs at a level likely to cause catalyst damage, as specified by the
manufacturer. The MI shall also activate when the vehicle's ignition is in the
"key-on" position before engine starting or cranking and de-activate after
engine starting if no malfunction has previously been detected.
3.6. Fault code storage
3.6.1. The OBD system shall record pending and confirmed fault code(s) indicating
the status of the emission control system. Separate status codes (readiness
codes) shall be used to identify correctly functioning emission control systems
and those emission control systems which need further vehicle operation to be
fully evaluated. If the MI is activated due to deterioration or malfunction or
permanent emission default modes of operation, a fault code shall be stored
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that identifies the type of malfunction. A fault code shall also be stored in the
cases referred to in paragraphs 3.3.3.5. and 3.3.4.5. of this annex.
3.6.2. The distance travelled by the vehicle while the MI is activated shall be
available at any instant through the serial port on the standard link connector.
3.6.3. In the case of vehicles equipped with positive ignition engines, misfiring
cylinders need not be uniquely identified if a distinct single or multiple
cylinder misfire fault code is stored.
3.7. Extinguishing the MI
3.7.1. If misfire at levels likely to cause catalyst damage (as specified by the
manufacturer) is not present any more, or if the engine is operated after changes
to speed and load conditions where the level of misfire will not cause catalyst
damage, the MI may be switched back to the previous state of activation during
the first driving cycle on which the misfire level was detected and may be
switched to the normal activated mode on subsequent driving cycles. If the MI
is switched back to the previous state of activation, the corresponding fault
codes and stored freeze-frame conditions may be erased.
3.7.2. For all other malfunctions, the MI may be de-activated after three subsequent
sequential driving cycles during which the monitoring system responsible for
activating the MI ceases to detect the malfunction and if no other malfunction
has been identified that would independently activate the MI.
3.8. Erasing a fault code
3.8.1. The OBD system may erase a fault code and the distance travelled and freeze-
frame information if the same fault is not re-registered in at least 40 engine
warm-up cycles or 40 driving cycles with vehicle operation in which the
following criteria (a)-(c) are satisfied:
(a) Cumulative time since engine start is greater than or equal to 600
seconds;
(b) Cumulative vehicle operation at or above 40 km/h occurs for greater
than or equal to 300 seconds;
(c) Continuous vehicle operation at idle (i.e. accelerator pedal released by
driver and vehicle speed less than or equal to 1.6 km/h) for greater than
or equal to 30 seconds.
3.9. Bi-fuelled gas vehicles
In general, for bi-fuelled gas vehicles for each of the fuel types (petrol and
(NG/biomethane)/LPG)) all the OBD requirements as for a mono-fuelled vehicle
are applicable. To this end one of the following two options in paragraphs 3.9.1. or
3.9.2. of this annex or any combination thereof, shall be used.
3.9.1. One OBD system for both fuel types.
3.9.1.1. The following procedures shall be executed for each diagnostic in a single
OBD system for operation on petrol and on (NG/biomethane)/LPG, either
independent of the fuel currently in use or fuel type specific:
(a) Activation of malfunction indicator (MI) (see paragraph 3.5. of this
annex);
(b) Fault code storage (see paragraph 3.6. of this annex);
(c) Extinguishing the MI (see paragraph 3.7. of this annex);
(d) Erasing a fault code (see paragraph 3.8. of this annex).
For components or systems to be monitored, either separate diagnostics for
each fuel type can be used or a common diagnostic.
3.9.1.2. The OBD system can reside in either one or more computers.
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3.9.2. Two separate OBD systems, one for each fuel type.
3.9.2.1. The following procedures shall be executed independently of each other when
the vehicle is operated on petrol or on (NG/biomethane)/LPG:
(a) Activation of malfunction indicator (MI) (see paragraph 3.5. of this
annex);
(b) Fault code storage (see paragraph 3.6. of this annex);
(c) Extinguishing the MI (see paragraph 3.7. of this annex);
(d) Erasing a fault code (see paragraph 3.8. of this annex).
3.9.2.2. The separate OBD systems can reside in either one or more computers.
3.9.3. Specific requirements regarding the transmission of diagnostic signals from bi-
fuelled gas vehicles.
3.9.3.1. On a request from a diagnostic scan tool, the diagnostic signals shall be
transmitted on one or more source addresses. The use of source addresses is
described in the standard listed in paragraph 6.5.3.2.(a) of Appendix 1 to this
annex.
3.9.3.2. Identification of fuel specific information can be realized:
(a) By use of source addresses; and/or
(b) By use of a fuel select switch; and/or
(c) By use of fuel specific fault codes.
3.9.4. Regarding the status code (as described in paragraph 3.6. of this annex), one
of the following two options has to be used, if one or more of the diagnostics
reporting readiness is fuel type specific:
(a) The status code is fuel specific, i.e. use of two status codes, one for each
fuel type;
(b) The status code shall indicate fully evaluated control systems for both
fuel types (petrol and (NG/biomethane)/LPG)) when the control
systems are fully evaluated for one of the fuel types.
If none of the diagnostics reporting readiness is fuel type specific, then only
one status code has to be supported.
3.10. Additional provisions for vehicles employing engine shut - off strategies.
3.10.1. Driving cycle
3.10.1.1. Autonomous engine restarts commanded by the engine control system
following an engine stall may be considered a new driving cycle or a
continuation of the existing driving cycle.
4. Requirements relating to the type approval of on-board diagnostic systems
4.1. A manufacturer may request to the Type Approval Authority that an OBD
system be accepted for type approval even though the system contains one or
more deficiencies such that the specific requirements of this annex are not fully
met. The Type Approval Authority may approve up to two separate
components or systems with one or more deficiencies.
When a manufacturer adopts specific conditions for misfire defined in
paragraph 3.3.3.2.1. of this annex, these conditions shall not be considered as
a deficiency.
4.2. In considering the request, the Type Approval Authority shall determine
whether compliance with the requirements of this annex is infeasible or
unreasonable.
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The Type Approval Authority shall take into consideration data from the
manufacturer that details such factors as, but not limited to, technical feasibility,
lead time and production cycles including phase-in or phase-out of engines or
vehicle designs and programmed upgrades of computers, the extent to which the
resultant OBD system will be effective in complying with the requirements of
this Regulation and that the manufacturer has demonstrated an acceptable level
of effort towards compliance with the requirements of this Regulation.
4.2.1. The Type Approval Authority shall not accept any deficiency request that
includes the complete lack of a required diagnostic monitor or the lack of
mandated recording and reporting of data related to a monitor.
4.2.2. The Type Approval Authority will not accept any deficiency request that does
not respect the OBD thresholds set out in paragraph 6.8.2. of this Regulation.
4.3. In determining the identified order of deficiencies, deficiencies relating to
paragraphs 3.3.3.1., 3.3.3.2. and 3.3.3.3. of this annex for positive ignition
engines and paragraphs 3.3.4.1., 3.3.4.2. and 3.3.4.3. of this annex for
compression-ignition engines shall be identified first.
4.4. Prior to or at the time of type approval, no deficiency shall be granted in respect
of the requirements of paragraph 6.5., except paragraph 6.5.3.5., of Appendix 1
to this annex.
4.5. Deficiency period
4.5.1. A deficiency may be carried-over for a period of two years after the date of type-
approval unless it can be adequately demonstrated that substantial vehicle
hardware modifications and additional lead-time beyond two years would be
necessary to correct the deficiency. In such a case, the deficiency may be carried-
over for a period not exceeding three years.
4.5.2. A manufacturer may request that the Type Approval Authority grant a
deficiency retrospectively when such a deficiency is discovered after the
original type-approval. In this case, the deficiency may be carried-over for a
period of two years after the date of notification to the Type Approval
Authority unless it can be adequately demonstrated that substantial vehicle
hardware modifications and additional lead-time beyond two years would be
necessary to correct the deficiency. In such a case, the deficiency may be
carried-over for a period not exceeding three years.
4.6. At the request of the manufacturer, a vehicle with an OBD system may be
accepted for type-approval with regard to emissions, even though the system
contains one or more deficiencies such that the specific requirements of this
annex are not fully met, provided that the specific administrative provisions set
out in section paragraph 3 of this annex are complied with.
The Type Approval Authority shall notify its decision in granting a deficiency
request to all other Contracting Parties to the 1958 Agreement applying this
Regulation.
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fuelled gas vehicle. The selected fuel type shall not be changed during any of
the test phases (described in paragraphs 2.1. to 2.3. of this appendix). In the
case of the use of LPG or NG/biomethane as a fuel it is permissible that the
engine is started on petrol and switched to LPG or NG/biomethane after a pre-
determined period of time which is controlled automatically and not under the
control of the driver.
4. Test temperature and pressure
4.1. The test temperature and pressure shall meet the requirements of the Type 1
test as described in Annex B6 to this Regulation.
5. Test equipment
5.1. Chassis dynamometer
The chassis dynamometer shall meet the requirements of Annex B5 to this
Regulation.
6. OBD test procedure
An overview of the OBD test procedure is provided in Figure C5.App1/1. This is for
information purposes only.
Figure C5.App1/1
Overview of demonstration test
Installation of fault
Soak
Emission measurement
(MI activation)
6.1. The operating cycle on the chassis dynamometer shall be the applicable WLTC
driven in the Type 1 test, as specified in Annexes Part B.
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6.1.1. The Type 1 test need not be performed for the demonstration of electrical
failures (short/open circuit). The manufacturer may demonstrate these failure
modes using driving conditions in which the component is used and the
monitoring conditions are encountered. These conditions shall be reported in
the type approval documentation.
6.1.2. At the beginning of each failure mode to be demonstrated, the fault code
memory shall be cleared.
6.2. Vehicle preconditioning
6.2.1. Preconditioning for adaption
Preconditioning for adaption consists of two parts
(a) Preconditioning for adaption without fault
(b) Preconditioning for adaption with fault
upon the choice of the manufacturer.
Level 1A
The preconditioning for adaption consists of one or more consecutive WLTC
4-phase tests. At the request of the manufacturer and with the approval of the
Type Approval Authority, alternative method for adaption may be used instead
of 4-phase-tests.
If the fault code is stored after preconditioning for adaption, manufacturer shall
delete the fault code.
Level 1B
The preconditioning for adaption consists of one or more consecutive WLTC
3-phase tests. At the request of the manufacturer and with the approval of the
Type Approval Authority, alternative method for adaption may be used instead
of 3-phase-tests.
If the fault code is stored after preconditioning for adaption, manufacturer shall
delete the fault code.
6.2.2. Preconditioning for Monitoring
6.2.2.1. Level 1A Only
According to the engine type and after introduction of one of the failure modes
given in paragraph 6.3. of this appendix, the vehicle shall be preconditioned
by driving at least two consecutive 4-phase-WLTC tests.
Level 1B Only
According to the engine type and after introduction of one of the failure modes
given in paragraph 6.3. of this appendix, the vehicle shall be preconditioned
by driving at least two consecutive 3-phase-WLTC tests.
6.2.3. Level 1A Only
At the request of the manufacturer with approval by Type Approval Authority,
alternative preconditioning methods may be used.
The reason for the use of additional preconditioning cycles or alternative
preconditioning methods as well as details of these cycles/methods shall be
reported in the type approval documentation.
6.3. Failure modes to be tested
6.3.1. Positive ignition engined vehicles:
6.3.1.1. Replacement of the catalyst with a deteriorated or defective catalyst or
electronic simulation of such a failure;
6.3.1.2. Engine misfire conditions according to the conditions for misfire monitoring
given in paragraph 3.3.3.2. of this annex;
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thresholds set out in paragraph 6.8.2. of this Regulation (if active on the
selected fuel type).
6.4.2. Vehicles fitted with compression-ignition engines:
6.4.2.1. After vehicle preconditioning according to paragraph 6.2. of this appendix, the
test vehicle is driven over a Type 1 test.
The MI shall be activated at the latest before the end of this test under any of
the conditions given in paragraphs 6.4.2.2. to 6.4.2.5 of this appendix. The MI
may also be activated during preconditioning. The technical service may
substitute those failure modes by others in accordance with paragraph 3.3.4.4.
of this annex. However, the total number of failures simulated shall not exceed
four (4) for the purposes of type approval.
6.4.2.2. Where fitted, replacement of a catalyst with a deteriorated or defective catalyst
or electronic simulation of a deteriorated or defective catalyst that results in
emissions exceeding any of the OBD thresholds set out in paragraph 6.8.2. of
this Regulation.
6.4.2.3. Where fitted, total removal of the particulate trap or replacement of the
particulate trap with a defective particulate trap meeting the conditions of
paragraph 6.3.2.2. of this appendix that results in emissions exceeding any of
the OBD thresholds set out in paragraph 6.8.2. of this Regulation.
6.4.2.4. With reference to paragraph 6.3.2.5. of this appendix, disconnection of any
fuelling system electronic fuel quantity and timing actuator that results in
emissions exceeding any of the OBD thresholds set out in paragraph 6.8.2. of
this Regulation.
6.4.2.5. With reference to paragraph 6.3.2.5. of this appendix, disconnection of any
other emission-related power-train component connected to a computer that
results in emissions exceeding any of the OBD thresholds set out in paragraph
6.8.2. of this Regulation.
6.5. Diagnostic signals
6.5.1. Reserved
6.5.1.1. Upon determination of the first malfunction of any component or system,
"freeze-frame" engine conditions present at the time shall be stored in
computer memory. Should a subsequent fuel system or misfire malfunction
occur, any previously stored freeze-frame conditions shall be replaced by the
fuel system or misfire conditions (whichever occurs first). Stored engine
conditions shall include, but are not limited to calculated load value, engine
speed (RPM), fuel trim value(s) (if available), fuel pressure (if available),
vehicle speed (if available), engine coolant temperature, intake manifold
pressure (if available), fuel system status (e.g. closed-loop, open-loop) (if
available) and the fault code which caused the data to be stored. The
manufacturer shall choose the most appropriate set of conditions facilitating
effective repairs for freeze-frame storage. Only one frame of data is required.
Manufacturers may choose to store additional frames provided that at least the
required frame can be read by a generic scan tool meeting the specifications of
paragraphs 6.5.3.2. and 6.5.3.3. of this appendix. If the fault code causing the
conditions to be stored is erased in accordance with paragraph 3.8. of this
annex, the stored engine conditions may also be erased.
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"locked", etc.) on two or more occasions during the driving cycle or for
a time greater than or equal to 10 seconds, whichever occurs first.
(d) For the following monitors, the denominator(s) shall be incremented by
one if, in addition to meeting the requirements of this paragraph on at
least one driving cycle, at least 800 cumulative kilometres of vehicle
operation have been experienced since the last time the denominator
was incremented:
(i) Diesel oxidation catalyst;
(ii) Diesel particulate filter.
(e) Without prejudice to requirements for the increment of denominators
of other monitors the denominators of monitors of the following
components shall be incremented if and only if the driving cycle started
with a cold start:
(i) Liquid (oil, engine coolant, fuel, SCR reagent) temperature
sensors;
(ii) Clean air (ambient air, intake air, charge air, inlet manifold)
temperature sensors;
(iii) Exhaust (EGR recirculation/cooling, exhaust gas turbo-
charging, catalyst) temperature sensors;
(f) The denominators of monitors of the boost pressure control system shall
be incremented if all of the following conditions are met:
(i) The general denominator conditions arc fulfilled;
(ii) The boost pressure control system is active for a time greater
than or equal to 15 seconds.
(g) Manufacturers may request to use special denominator conditions for
certain components or systems and this request can be approved only if
it can be demonstrated to the Type Approval Authority by submitting
data and/or an engineering evaluation that other conditions are
necessary to allow for reliable detection of malfunctions.
7.3.3. For hybrid vehicles, vehicles that employ alternative engine start hardware or
strategies (e.g. integrated starter and generators), or alternative fuel vehicles
(e.g. dedicated, bi-fuel, or dual-fuel applications), the manufacturer may
request the approval of the Type Approval Authority to use alternative criteria
to those set out in this paragraph for incrementing the denominator. In general,
the Type Approval Authority shall not approve alternative criteria for vehicles
that only employ engine shut off at or near idle/vehicle stop conditions.
Approval by the Type Approval Authority of the alternative criteria shall be
based on the equivalence of the alternative criteria to determine the amount of
vehicle operation relative to the measure of conventional vehicle operation in
accordance with the criteria in this paragraph.
7.4. Ignition cycle counter
7.4.1. The ignition cycle counter indicates the number of ignition cycles a vehicle has
experienced. The ignition cycle counter may not be incremented more than
once per driving cycle.
7.5. General denominator
7.5.1. The general denominator is a counter measuring the number of times a vehicle
has been operated. It shall be incremented within 10 seconds, if and only if, the
following criteria are satisfied on a single driving cycle:
(a) Cumulative time since engine start is greater than or equal to
600 seconds while at an elevation of less than 2,440 m above sea level
and at an ambient temperature of greater than or equal to -7 °C;
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7.6.4. The minimum value of each counter is 0, the maximum value shall not be less
than 65,535, notwithstanding any other requirements on standardised storage
and reporting of the OBD system.
7.6.5. If either the numerator or denominator for a specific monitor reaches its
maximum value, both counters for that specific monitor shall be divided by
two before being incremented again according to the provisions set in
paragraphs 7.2. and 7.3. of this appendix. If the ignition cycle counter or the
general denominator reaches its maximum value, the respective counter shall
change to zero at its next increment according to the provisions set in
paragraphs 7.4. and 7.5. of this appendix, respectively.
7.6.6. Each counter shall be reset to zero only when a non-volatile memory reset
occurs (e.g. reprogramming event, etc.) or, if the numbers are stored in keep-
alive memory (KAM), when KAM is lost due to an interruption in electrical
power to the control module (e.g. battery disconnect, etc.).
7.6.7. The manufacturer shall take measures to ensure that the values of numerator
and denominator cannot be reset or modified, except in cases provided for
explicitly in this paragraph.
7.7. Disablement of numerators and denominators and of the general denominator
7.7.1. Within 10 seconds of a malfunction being detected, which disables a monitor
required to meet the monitoring conditions of this annex (i.e. a pending or
confirmed code is stored), the OBD system shall disable further incrementing
of the corresponding numerator and denominator for each monitor that is
disabled. When the malfunction is no longer detected (i.e., the pending code is
erased through self-clearing or through a scan tool command), incrementing of
all corresponding numerators and denominators shall resume within
10 seconds.
7.7.2. Within 10 seconds of the start of a Power Take-off Operation (PTO) that
disables a monitor required to meet the monitoring conditions of this annex,
the OBD system shall disable further incrementing of the corresponding
numerator and denominator for each monitor that is disabled. When the PTO
operation ends, incrementing of all corresponding numerators and
denominators shall resume within 10 seconds.
7.7.3. The OBD system shall disable further incrementing of the numerator and
denominator of a specific monitor within 10 seconds, if a malfunction of any
component used to determine the criteria within the definition of the specific
monitor's denominator (i.e. vehicle speed, ambient temperature, elevation, idle
operation, engine cold start, or time of operation) has been detected and the
corresponding pending fault code has been stored. Incrementing of the
numerator and denominator shall resume within 10 seconds when the
malfunction is no longer present (e.g. pending code erased through self-
clearing or by a scan tool command).
7.7.4. The OBD system shall disable further incrementing of the general denominator
within 10 seconds, if a malfunction has been detected of any component used
to determine whether the criteria in paragraph 7.5. of this appendix are satisfied
(i.e. vehicle speed, ambient temperature, elevation, idle operation, or time of
operation) and the corresponding pending fault code has been stored. The
general denominator may not be disabled from incrementing for any other
condition. Incrementing of the general denominator shall resume within
10 seconds when the malfunction is no longer present (e.g. pending code
erased through self-clearing or by a scan tool command).
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