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122ES

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BVM ENGINEERING COLLEGE [AN AUTONOMOUS INSTITUTION]

122ES: BASICS OF PRODUCTION ENGINEERING

CREDITS- 4 (Lc , Tc , Pc : 3,0,1)

Course Objectives:

1. To introduce the fundamental concepts, principles, and manufacturing processes


(recent and traditional) in production engineering.
2. To provide an understanding of material properties and their importance in materials
selection to undertake design for manufacture.
3. To develop basic skills in using production engineering tools and techniques.
4. To emphasize the importance of manufacturing and quality management.

Teaching and Assessment Scheme:


Teaching Scheme
Credits Assessment Scheme Total
(Hours per week)
Marks
Theory Practical
L T P C
ESE CE ESE CE
3 0 2 4 60 40 20 30 150

Course Contents

Unit Topics Teaching


No. Hours
1 Introduction to Production Engineering: 03

 Definition and scope of production engineering


 Role and responsibility of production engineers in industry
 Compare and Contrast: production engineering with mechanical
engineering.

2 Materials and Material Properties: 04

 Classification of materials: metals, polymers, ceramics, composites


 Mechanical, thermal and electrical properties of materials: strength,
hardness, ductility, toughness, creep, fatigue thermal conductivity,
thermal expansion, thermal resistance, electrical conductivity,
electrical resistance
 Selection criteria for materials in manufacturing
Unit Topics Teaching
No. Hours
3 Manufacturing Processes 12*

 Casting: types, processes, and applications


 Forming: forging, rolling, extrusion, drawing, sheet metal forming
 Welding: principles, methods, and equipment
 Machining: turning, milling, drilling, grinding
 Non-traditional machining processes: EDM, ECM, laser cutting
 Additive manufacturing: 3D printing, rapid prototyping
4 Production Engineering Tools and Techniques 05

 Introduction to conventional and CNC machines


 Tool design and tool materials
 Measurement and inspection tools
5 Safety and Sustainability 03

 Occupational Safety: Safety in Industry, Safety Rules in


Industry/Workshop, Safety Signs and Charts
 Environmental Impact: Minimizing Industrial Waste, Industrial
ways for governing water, air and land pollution.
6 Quality Control and Management 03

 Principles of quality control


 Statistical process control
 Six Sigma
7 Manufacturing Management 08

 Concepts of productivity enhancement tools


 Production operation management
 Optimization techniques in production
 Production systems: flexible manufacturing systems, lean
manufacturing systems
 Total Productive Maintenance (TPM)
 Quality systems in production engineering
8 Manufacturing Peripherals 04

 Air Compressors, Pumps, IC Engines, Prime Movers (Introduction,


types, applications)

Total 42

* To be covered in the practical classes


List of References:

1. S. K. Hajra Choudhari, A K Hajra Chaudhary and N. Roy, “Elements of Elements of


Workshop Technology, Vol 1| Manufacturing Processes”, Media Promoters and
Publishers Pvt. Ltd.
2. S. K. Hajra Choudhari, A K Hajra Chaudhary and N. Roy, “Elements of Elements of
Workshop Technology, Vol 2| Machine Tools”, Media Promoters and Publishers Pvt.
Ltd.
3. Serope Kalpakjian and Steven Schmid, "Manufacturing Engineering and Technology",
Pearson Education (India Edition)
4. "Fundamentals of Modern Manufacturing: Materials, Processes, and Systems" by
Mikell P. Groover
5. Dale H. Besterfield, "Quality Control" Pearson Education, 2012
6. R A Lindberg, “Processes and Materials for Manufacture”, Prentice Hall India.
7. Ian Gibson, David Rosen, and Brent Stucker "Additive Manufacturing Technologies:
3D Printing, Rapid Prototyping, and Direct Digital Manufacturing"
8. P. H. Joshi, “Production Engineering” 2010 McGraw-Hill Education (India) Private
Limited.

Course Outcomes:

Upon successful completion of the course, students will be able to:

1. Understand the fundamental concepts of production engineering. (Cognitive Outcome)


2. Identify and understand various manufacturing processes and manufacturing
management tools.(Cognitive Outcome)
3. Understand material properties and their selection for different manufacturing
processes (Cognitive Outcome)
4. Apply manufacturing methods to make simple and elementary components
(Behavioural Outcome)
5. Appreciate the importance of production engineering and manufacturing management
tools, and techniques in the engineering situations. (Affective Outcome)

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