‘3D Printing’ - SEM-VI

Teaching Scheme
Course Course Name (Contact Hours) Credits Assigned
Code Theory Tutorial Theory Tutorial Total
3D Printing: Introduction
H3DPC601 04 - 04 - 04
&
Processes

Examination Scheme
Theory
Course Course Name Internal Assessment End Exam
Term
code Sem. Duration Total
Test 1 Test 2 Avg. Exam Work
(Hrs.)
3D Printing: Introduction
H3DPC601 20 20 20 80 03 - 100
&
Processes

Course 1. To familiarise with importance of Rapid Prototyping.

Objectives 2. To study programming aspects of subtractive manufacturing process.
3. To familiarize with basic process of additive manufacturing in particularly 3D printing.
Upon successful completion of this course, the learner will be able to:
1. Illustrate understanding of various cost-effective alternatives for manufacturing
productsand select the feasible RP process for specific technical applications
2. Build and create data for 3D printing of any given object using liquid based rapid
prototypingand tooling processes
3. Build and create data for 3D printing of any given object using solid based rapid
Course prototypingand tooling processes
Outcomes 4. Build and create data for 3D printing of any given object using powder based rapid
prototyping and tooling processes
5. Select an appropriate material and tools to develop a given product using rapid
prototypingmachine
6. Select proper rapid prototyping and reverse engineering techniques for specific technical
applications.
7. Demonstrate basics of virtual reality

Module Contents Hours

Additive Manufacturing:

Introduction to AM, Classification of AM Processes, Advantages & disadvantages, AM

1. Applications; in Design, Concept Models, Form & fit checking, Functional testing, CAD 9
data verification, Rapid Tooling, and bio fabrication.

279
 Liquid based systems:

Stereo lithography apparatus (SLA): Models and specifications, process, working

principle, photopolymers, photo polymerization, layering technology, laser and laser
scanning, applications, advantages and disadvantages, case studies.
2. 9
Solid ground curing (SGC): Models and specifications, process, working, principle,
applications, advantages and disadvantages, case studies.

Solid based systems:

Laminated object manufacturing (LOM): Models and specifications, Process, Working
principle, Applications, Advantages and disadvantages, Case studies.
3. 8
Fused Deposition Modeling (FDM): Models and specifications, Process, Working
principle, Applications, Advantages and disadvantages, Case studies.

Powder Based Systems:

Selective laser sintering (SLS): Models and specifications, process, working principle,
applications, advantages and disadvantages, case studies.

Three-dimensional printing (3DP): Models and specification, process, working

4. principle, applications, advantages and disadvantages, case studies. 8
Electron Beam Melting (EBM): Models and specification, process, working principle,
applications, advantages and disadvantages, case studies.

Materials for Additive manufacturing

Types of material: polymers, metals, ceramics and composites, liquid-based materials,

photo polymer development, solid based materials, powder-based materials.

5. Material properties 10
Colour, dimensional accuracy, stability, surface finish, machinability, environmental
resistance, operational properties.

Reverse Engineering
Introduction to Digitizing Methods, Contact type and Non-contact type, Brief
introduction to the types of medical imaging.
6. 8
Virtual reality: Definition, features of VR, Technologies used in VR, Introduction to
Augmented reality

Text/Reference Books:-

1. Rapid Prototyping, Principles and Applications by Rafiq I. Noorani, Wiley & Sons
2. Rapid Prototyping: Principles and Applications by Chua C.K, Leong K.F and Lim C.S, 2nd Edition,
World Scientific
3. Rapid Manufacturing – An Industrial revolution for the digital age by N.Hopkinson, R.J. M. Hauge,
P M, Dickens, Wiley

280
 4. Advanced Manufacturing Technology for Medical applications: Reverse Engineering, Software
conversion and Rapid Prototyping by Ian Gibson, Wiley
5. Rapid Prototyping and Manufacturing: Fundamentals of Stereolithography by Paul F. Jacobs,
McGraw Hill
6. Rapid Manufacturing by Pham D T and Dimov S S, Springer Verlog
7. “Rapid Prototyping” Chee Kai Chua, World Scientific Publishing

Website Reference / Video Courses:

NPTEL Web Course:

1. Rapid Manufacturing, By Prof. J. Ramkumar, Prof. Amandeep Singh, IIT Kanpur,

https://onlinecourses.nptel.ac.in/noc20_me50/preview
2. Fundamentals of Additive Manufacturing Technologies, By Prof. Sajan Kapil, IIT Guwahati,
https://onlinecourses.nptel.ac.in/noc21_me115/preview

Assessment:

Internal Assessment consists of two tests out of which; one should be compulsory class test (on
minimum 02 Modules) and the other is either a class test or assignment on live problems or course
project

Theory Examination:

1. Question paper will comprise of 6 questions, each carrying 20 marks.

2. Total four questions need to be solved.
3. Q.1 will be compulsory, based on entire syllabus wherein sub questions of 2 to 5 marks will
be asked.
4. Remaining question will be randomly selected from all the modules.

281
 ‘3D Printing’ - SEM-VII
Teaching Scheme Credits Assigned
(Contact Hours)
Course Course Name
Code Theory Tutorial Theory Tutorial Total

H3DPC701 Applications of 3D Printing 04 - 04 - 04

Examination Scheme
Theory
Course
Course Name Internal Assessment End Exam Term Total
code
Sem. Duration Work
Test 1 Test 2 Avg.
Exam (Hrs.)
H3DPC701 Applications of 3D Printing 20 20 20 80 03 - 100

Course 1. To familiarise with applications of 3D Printing technologies.

Objectives 2. To acquaint with the process of using biomedical data for 3D modelling.
3. To familiarize with basic process of additive manufacturing in different industries.
Upon successful completion of this course, the learner will be able:
1. To understand the perspectives for 3D printing in Jewellery industries for selection of an
appropriate material and tools to develop a given product using rapid prototyping
techniques.
2. Develop 3D model using various types of available biomedical data.
3. To understand the perspectives for 3D printing in Aerospace industries for selection of an
appropriate material and tools to develop a given product using rapid prototyping
techniques.
Course 4. Illustrate understanding of various cost-effective alternatives for manufacturing products.
Outcomes 5. Use rapid prototyping and tooling concepts in any real-life applications.
6. Contribute towards the Product Development at the respective domain in the industry

Module Contents Hours

Applications in Jewellery Industries

Introduction to 3D Printing Jewellery: Steps Involved in Jewellery 3D Printing, Why

3D Printing for Jewellery Making, Techniques Involved in Jewellery 3D Printing, 3D
Printing Processes for Jewellery Designing, Challenges with Jewellery 3D Printing, 3D
1. Printing vs Traditional Methods, Types of Jewellery can be 3D Printed, 10

3D Printers for Jewellery Making – How They Work & Which to Choose
Medical Applications in Additive manufacturing
2. 8
Presurgical Planning Models, Mechanical Bone Replicas, Teaching Aids and
Simulators, Customized Surgical Implants, Prosthetics and Orthotics’, Anthropology,
Forensics

282
 Applications in Aerospace Industries

3. Use of AM in Aerospace, Metal AM in Aerospace, Super alloys, Non-Destructive 8

Evaluation, Space technology

Applications in Tooling

4. Methods of Rapid tooling: Direct Soft Tooling, Indirect Soft Tooling, Direct Hard 9
Tooling, Indirect Hard Tooling.

Applications in various industries

5. Automotive, Défense, Coin industries, Household appliance, Toy industry, Ship 9

building, Un-manned Aerial Vehicles (UAV), Furniture, Construction and food

Applications in Design

6. Design for Additive Manufacturing (DFAM), Topology optimization for AM, Generative 8
design

Applications in Engineering, Analysis and Planning

Text/ Reference Books:-

1. Makers: The New Industrial Revolution (Telord 1403), by Chris Anderson

2. Medical Modelling The Application of Advanced Design and Rapid Prototyping Techniques in
Medicine, Richard Bibb, Dominic Eggbeer and Abby Paterson, Woodhead Publishing Series in
Biomaterials: Number 91, Elsevier Ltd.
3. 3D Printing in Aerospace and Defense Standard Requirements, by Gerardus Blokdyk
4. Additive Manufacturing for the Aerospace Industry, by Francis Froes, Rodney Boyer
5. 3D Printing in Medicine, 1st Edition - April 1, 2017, by Deepak Kalaskar
6. An Update on Medical 3D Printing Hardcover – 1 January 2019, by Dr Raju Vaishya, Dr Abid
Haleem, Dr Lalit Maini
7. 3D Printing in Medicine: A Practical Guide for Medical Professionals Hardcover – Import, 12
October 2017, by Frank J. Rybicki, Gerald T. Grant
8. Rapid Prototyping, Principles and Applications by Rafiq I. Noorani, Wiley & Sons
9. Rapid Prototyping: Principles and Applications by Chua C.K, Leong K.F and Lim C.S, 2nd Edition,
World Scientific
10. Rapid Manufacturing – An Industrial revolution for the digital age by N.Hopkinson, R.J. M. Hauge,
P M, Dickens, Wiley
11. Advanced Manufacturing Technology for Medical applications: Reverse Engineering, Software
conversion and Rapid Prototyping by Ian Gibson, Wiley

Website Reference / Video Courses:

NPTEL Web Course:

1. Rapid Manufacturing, By Prof. J. Ramkumar, Prof. Amandeep Singh, IIT Kanpur,

https://onlinecourses.nptel.ac.in/noc20_me50/preview
2. Fundamentals of Additive Manufacturing Technologies, By Prof. Sajan Kapil, IIT Guwahati,
https://onlinecourses.nptel.ac.in/noc21_me115/preview

Assessment:
283
 Internal Assessment consists of two tests out of which; one should be compulsory class test (on
minimum 02 Modules) and the other is either a class test or assignment on live problems or course
project

Theory Examination:

1. Question paper will comprise of 6 questions, each carrying 20 marks.

2. Total four questions need to be solved.
3. Q.1 will be compulsory, based on entire syllabus wherein sub questions of 2 to 5 marks will
be asked.
4. Remaining question will be randomly selected from all the modules.

284
 ‘3D Printing’ - SEM-VIII
Teaching Scheme (Contact Hours) Credits Assigned
Course Course Name
Code Theory Tutorial Theory Tutorial Total
3D Printing in Medical
H3DPC801 04 - 04 - 04
Technology

Examination Scheme
Theory
Course
Course Name Internal Assessment End Exam Term Total
code
Sem. Duration Work
Test 1 Test 2 Avg.
Exam (Hrs.)
3D Printing in Medical
H3DPC801 20 20 20 80 03 - 100
Technology

Course 1. To acquaint with the process of using biomedical data for 3D modeling.

Objectives 2. To familiarize with basic process of additive manufacturing in particularly 3D printing

Upon successful completion of this course, the learner will be able to:

1. Describe the creation of highly accurate physical models of human anatomy

2. Identify medical imaging for human body

Course 3. Understand the modelling based on Biomedical data
Outcomes
4. Build and create data for 3D printing of any given object using rapid prototyping and tooling
processes.

5. Illustrate the understanding of different manufacturing processes

6. To Identify the processes and tooling concepts in Biomedical

Module Contents Hours

Introduction
1. Stages of the medical modelling process, The human form, Basic anatomical 8
terminology, technical terminology

Introduction to medical imaging

2. Computed tomography (CT), Cone beam CT (CBCT), Magnetic resonance (MR), 10
Noncontact surface scanning, Medical scan data, Point cloud data
Working with medical scan data
Pixel data operations, Using CT data: a worked example, Point cloud data operations,
3. 12
Two-dimensional formats, Pseudo 3D formats, True 3D formats, File management and
exchange
Physical reproduction
4. Basic principles of medical modelling: orientation, sectioning, separating and joining, 8
trapped volumes

285
 Introduction to Additive manufacturing processes used for Bio-Modelling, Computer
5. numerical controlled machining, Cleaning and Sterilizing medical models 8

6. Case Studies based on Bio-Modelling & Future Development 6

Text/Reference Books:-

1. Medical Modelling The Application of Advanced Design and Rapid Prototyping Techniques in
Medicine, Richard Bibb, Dominic Eggbeer and Abby Paterson, Woodhead Publishing Series in
Biomaterials: Number 91, Elsevier Ltd.
2. 3D Printing in Medicine, 1st Edition - April 1, 2017, by Deepak Kalaskar
3. An Update on Medical 3D Printing Hardcover – 1 January 2019, by Dr Raju Vaishya, Dr Abid
Haleem, Dr Lalit Maini
4. 3D Printing in Medicine: A Practical Guide for Medical Professionals Hardcover – Import, 12
October 2017, by Frank J. Rybicki, Gerald T. Grant
5. Rapid Prototyping, Principles and Applications by Rafiq I. Noorani, Wiley & Sons
6. Rapid Prototyping: Principles and Applications by Chua C.K, Leong K.F and Lim C.S, 2nd Edition,
World Scientific
7. Advanced Manufacturing Technology for Medical applications: Reverse Engineering, Software
conversion and Rapid Prototyping by Ian Gibson, Wiley

Website Reference / Video Courses:

NPTEL Web Course:

1. Rapid Manufacturing, By Prof. J. Ramkumar, Prof. Amandeep Singh, IIT Kanpur,

https://onlinecourses.nptel.ac.in/noc20_me50/preview
2. Fundamentals of Additive Manufacturing Technologies, By Prof. Sajan Kapil, IIT Guwahati,
https://onlinecourses.nptel.ac.in/noc21_me115/preview

Assessment:

Internal Assessment consists of two tests out of which; one should be compulsory class test (on
minimum 02 Modules) and the other is either a class test or assignment on live problems or course
project

Theory Examination:

1. Question paper will comprise of 6 questions, each carrying 20 marks.

2. Total four questions need to be solved.
3. Q.1 will be compulsory, based on entire syllabus wherein sub questions of 2 to 5 marks will
be asked.
4. Remaining question will be randomly selected from all the modules.

286
 ‘3D Printing’ - SEM-VII
Teaching Scheme (Contact Hours) Credits Assigned
Course Code Course Name Practical/ Practical/
Theory Theory Total
Tutorial Tutorial
Skill Based Lab –
H3DPSBL701 04 -- 02 02
Digital Fabrication

Examination Scheme

Theory
Course code Course Name Internal Assessment End Exam
Term
Sem. Duration Oral Total
Test 1 Test 2 Avg. Work
Exam (Hrs.)
Skill Based Lab –
H3DPSBL701 - - - - - 50 50 100
Digital Fabrication

1. To impart the geometric modeling skills for development of 3D models of engineering

components.
2. To familiarize with production drawings with important features like GD &T, surface finish,
Course heat treatments etc.
Objectives 3. To familiarize with additive manufacturing process
4. To acquaint with basic process of 3D modeling using biomedical data.
Upon successful completion of this course, the learner will be able to:

1. Illustrate basic understanding of types of CAD model creation.

2. Build geometric model of a given object using 3D modeling software
3. Generate assembly models of given objects using assembly tools of a modeling software
Course 4. Demonstrate CAM Tool path and prepare NC- G code
Outcomes 5. Develop 3D model using available biomedical data
6. Build any given real life object using 3D printing process

Module Contents Hours

Geometric modeling of an Engineering component, demonstrating skills in sketching

1. commands of creation (line, arc, circle etc.) modification (Trim, move, rotate etc.) and 06
viewing using (Pan, Zoom, Rotate etc.)

Demonstrating modeling skills using commands like Extrude, Revolve, Sweep, Blend,
2. Loft etc. Mesh of curves, free form surfaces etc. Feature manipulation using Copy, 04
Edit, Pattern, Suppress, History operations etc.
Assembly: Constraints, Exploded views, interference check. Drafting (Layouts,
3. 04
Standard & Sectional Views, Detailing & Plotting).
4. Solid modeling of any engineering component using any 3D modeling software. 04

5. Non - Contact Scanning – Generation of CAD model using 3D scanning equipment. 04

Reverse Engineering of a legacy component – Selection of components, 3D scanning,
6. 04
CAD model verification, 3D print of CAD model.

287
 Modeling of a component using 3D modelling software and development of G – Code
7. 06
output using Fractal Software.
Design an object with free form surface using Autodesk Fusion 360 and development
8. 04
of G – Code output using Fractal Software.
9. Segmentation in Slicer’s Segment Editor module for the purpose of 3D printing. 04
Creation of 3D model from 2D images using any image processing software and
10. printing it. (3D Slicer open source) (Application: Any body organ like Heart, 04
Gallbladder etc. as per available Dicom files)
Development of physical 3D mechanical structure using any one of the Additive
11. 06
manufacturing processes – Material to be used Metal
Development of physical 3D mechanical structure using any one of the Additive
12. 04
manufacturing processes - Material to be used Plastic

Text/Reference Books:-

1. Machine Drawing by N.D. Bhatt.

2. A textbook of Machine Drawing by Laxminarayan and M.L.Mathur, Jain brothers Delhi
3. Machine Drawing by K.I. Narayana, P. Kannaiah, K.Venkata Reddy
4. Medical Modelling - The Application of Advanced Design and Rapid Prototyping Techniques in
Medicine, Richard Bibb, Dominic Eggbeer and Abby Paterson, Woodhead Publishing Series in
Biomaterials: Number 91, Elsevier Ltd
5. Biomaterials, artificial organs and tissue engineering, Edited by Larry L. Hench and Julian R. Jones,
Woodhead Publishing and Maney Publishing, CRC Press 2005
6. Additive Manufacturing Technologies: Rapid Prototyping to Direct Digital Manufacturing, I.
Gibson l D. W. Rosen l B. Stucker, Springer Publication.

Website Reference / Video Courses:

1. https://www.autodesk.in/products/fusion-360/learn-support
2. https://knowledge.autodesk.com/support/inventor
3. https://www.slicer.org/wiki/Documentation/4.10/Training

Term work:
Term work shall consist of all twelve experiments.
The distribution of marks shall be as follows:

Experiments Performance : 20 marks

Course Project : 20 marks
Attendance : 10 marks

The final certification and acceptance of term work ensures the minimum passing in the term work.

Oral Examination:

Oral examination will be based on entire lab work of H3DPSBL701 - Skill Based Lab – Digital
Fabrication

288
 University of Mumbai

Syllabus for

Honours/Minor Degree Program

In
Industrial Automation

FACULTY OF SCIENCE & TECHNOLOGY

(As per AICTE guidelines with effect from the academic year 2022-2023)

289
 University of Mumbai
Industrial Automation
(With effect from 2022-23)
Teaching Scheme Credit
Hours / Week Examination Scheme and Marks Scheme
Seminar Internal End
Course Code and
Year Assess Sem Term
Course Title /Tutoria Oral
& Sem Theory Pract ment Exam Work Total Credits
l

HIAC501:
Fundamentals of 04 -- -- 20 80 -- -- 100 04
TE Industrial
Sem Automation
V Total 04 ‐ ‐‐ 100 ‐ ‐ 100 04
Total Credits = 04

TE HIAC601:
Industrial Internet
Sem. 04 -- -- 20 80 -- -- 100 04
of Thing (IIOT)
VI Total 04 ‐ ‐ 100 ‐ ‐ 100 04

Total Credits = 04

HIAC701:
AI and ML for 04 -- -- 20 80 - - 100 04
BE Automation
Sem HIAL701:
AI and ML for - ‐ 04 ‐ ‐ 50 50 100 02
VII
Automation-Lab
Total 04 ‐ 04 100 100 200 06

Total Credits = 06

BE HIAC801:
Applied Predictive 04 -- -- 20 80 - - 100 04
Sem
Analytics
VIII Total 04 ‐ ‐ 100 ‐ 100 04

Total Credits = 04

Total Credits for Semesters V, VI, VII &VIII = 04+04+06+04 = 18

290
 Industrial Automation : Sem. V
Course
Course Name Teaching scheme Credit assigned
code
Fundamentals of Theory Pract. Tut. Theory Tut. Total
Pract
HIAC 501 Industrial
Automation 4 - - 4 - - 4

Examination scheme
Course Theory (out of 100)
Pract.
Code Course Name Internal Assessment End Term Oral Total
and
sem work
Test1 Test2 Avg. Oral
Exam
HIAC Fundamentals of
501 Industrial
Automation 20 20 20 80 - - - 100

1. To impart knowledge of Industrial Automation.

2. To make the students learn industrial sensors.
3. To make the students learn various actuators.
Course 4. To make the students learn about controller strategy and various automation tools like
objective PLC.
5. To give the students an overview of DCS and HMI.
6. To give students an overview of communication protocols.
The students will able to
1. Recognize Industrial automation.
Course
2. Select and configure industrial sensors.
Outcome
3. Comprehend and work with various actuators.
4. Know various automation tools.
5. Work with DCS and HMI.
6. Select various communication protocols.

Pre requisites: Sensors and Transducers basics

Module Contents Hours. CO

1 Introduction
Introduction- Automation in production system, Principles and strategies of
automation, Basic elements of an automated system, types of Automation,
Hierarchical level in automation, Advanced automation functions, Automated flow 6 CO1
lines and transfer mechanisms.

Material handling and identification technologies, Conveyor system, Automated

guided vehicle system, Automated storage systems, Automatic Identification
Methods.

291
 2 Sensors
Introduction to Industrial Measurement, overview of sensors, classification, sensor
characteristics, physical principles of sensing, sensor Materials and Technologies.

Inductive sensors, capacitive sensors, vision sensors, ultrasonic sensors, Electronic

SMART Digital remote sensor , Robotic sensors, Tactile sensing, Proximity sensors,
Range sensor, Position sensors, Fibre optic sensors, Guided microwave sensor,
8 CO2
wireless sensors, Electrical characteristics of sensors,

specifications of sensors, performance testing, selection guidelines.

3 Actuators
Pneumatic and hydraulic-directional and pressure control valves, cylinders, servo
proportional control valves, rotary actuators.

Electrical actuation: A.C and DC motors, stepper motors, mechanical switches and
solid state switches.

Mechanical Actuation: types of motion, kinematic chain, cams, gears, ratchets and 8 CO3
pawl, belt and chain drives, bearings, mechanical aspects of motor selection,
piezoelectric actuators, magneto-strictive actuators, memory metal

actuators. Selection Criteria of Actuators

4 Controller strategy / Automation Tools. PLC
Overview and Features, Types, specifications, PLC Architecture, PLC working, PLC
SCAN, new trends in PLC, PLC programming Languages, PLC instructions set,
Development of Ladder programme, case study Example, PLC Applications, 10 CO4
Overview of Motion control.PLC Installation and wiring.
SCADA
Overview, SCADA Architecture, SCADA-Hardware functions, New trends in scada
systems, applications, case study examples.
5 DCS & HMI
DCS: Overview and Features of DCS, DCS Architecture, Hardware elements, working
of DCS, DCS displays, DCS interfacing with PLC , DCS wiring diagram. Applications
and suppliers. 10
CO5
HMI : Overview, need, Types, wiring practice, Data Handling , configuration and
interfacing with PLC & PC, Communication standards. ASM Graphics

6 Communication protocols
Overview of sensor networks, AS interface,CAN, HART, FF, Profibus, Interbus, Mbus, 6
Wireless sensor network, networks-IEEE, Zigbee, sensor interfaces. CO6

Internal Assessment:
Internal Assessment consists of two tests out of which, one should be a compulsory class test
(on minimum 02 Modules) and the other is either a class test or assignment on live problems or
course project.

292
Theory Examination:
1. Question paper will consist of 6 questions, each carrying 20 Marks.
2. Total 4 questions need to be solved.
3. Question No. 1 will be compulsory and based on entire syllabus wherein sub questions of 4
or 5 marks will be asked.
4. Remaining questions will be mixed in nature.
5. In question paper weight age of each module will be proportional to number of respective
Lecture hours as mentioned in the syllabus.

Text Books Recommended:

1. Jacob K Freden; Handbook of Modern sensors, Springer, 5th Edition
2. Tony Kuphaldt; Lessons in industrial instrumentation, version 4
3. Walt Boyes; Instrumentation Reference book, Fourth Edition.
4. William C Dunn; Fundamentals of Industrial Instrumentation and process control, McGraw Hill.
5. C.L. Albert and D.A. Coggan, Fundamentals of Industrial Control, ISA, 1992.
6. Bela G. Liptak, Instrument Engineer’s HandBook – Process Measurement and Analysis, ISA CRC Press
, 4th Edition, 2003.
7. Andrew Williams, Applied instrumentation in the process industries, 2nd Edition, Vol. 1 & 3, Gulf
publishing company.
8. Douglas. M.Considine; Process Instruments & Control Handbook, McGraw-Hill
9. S C Mukhopadhyay; Intelligent sensing, Instrumentation and Measurement, Springer.

293
 Industrial Automation : Sem. VI
Course Course Teaching scheme Credit assigned
code Name
Industrial Theory Pract. Tut. Theory Pract. Tut. Total
HIAC601 Internet of
Thing (IIOT) 4 - - 4 - - 4

Examination scheme

Course Course Name Theory (out of 100)

Pract.
Code Internal Assessment End Term
and Oral Total
sem work
Test1 Test2 Avg. Oral
Exam
HIAC601 Industrial 20 20 20 80 - - - 100
Internet of
Thing (IIOT)

1. Introduce how IoT has become a game changer in the new economy where
the customers are looking for integrated value
Course
2. Bring the IoT perspective in thinking and building solutions
objective
3. Introduce the tools and techniques that enable IoT solution and
Security aspects.

The students will able to

1. Describe IOT, IIOT

2. Design and develop the real-life IoT applications using off the shelf hardware and
Course software
Outcome 3. Know various IoT Layers and their relative importance
4. Recognize various IoT platforms and Security
5. Realize the importance of Data Analytics in IoT
6. Design and thinking concepts of IIoT

Prerequisites: Microcontroller based Architecture and Programming

Module Content Hours CO

Introduction:
Introduction of Industry 4.0, Elements of industry 4.0, Introduction to IOT,
what is IIOT? IOT Vs. IIOT, History of IIOT, Components of IIOT - Sensors,
1 Interface, Networks, People &Process, Hype cycle, IOT Market, Trends& future CO1
Real-life examples, Key terms – IOT Platform, Interfaces, API, clouds, Role of
IIOT in Manufacturing Processes 6

Use of IIOT in plant maintenance practices, Sustainability through Business

excellence tools Challenges & Benefits in implementing IIOT

294
 Architectures:
Overview of IOT components; Various Architectures of IOT and IIOT,
Advantages & disadvantages, Industrial Internet - Reference Architecture; IIOT
2 System components: Sensors, Gateways, Routers, Modem, Cloud brokers, 8 CO2
servers and its integration, WSN,
WSN network design for IOT

Sensor and Interfacing:

Introduction to sensors, Transducers, Classification, Roles of sensors in IIOT,
3 Various types of sensors, Design of sensors, sensor architecture, special 10 CO3
requirements for IIOT sensors, Role of actuators, types of actuators, IT and OT
Integration.
Protocols and Cloud:
Need of protocols; Types of Protocols, Wi-Fi, Wi-Fi direct, Zigbee, Z wave,
BACnet, BLE, Modbus, SPI , I2C, IIOT protocols –COAP, MQTT,6lowpan, lwm2m, CO4
4 AMPQ 8
IIOT cloud platforms: Overview of cots cloud platforms, Predix, thingworks,
azure etc. Data analytics, cloud services, Business models: Saas, Paas, Iaas.

Cyber security for industry, Privacy, and Governance

Cyber physical system, cyber security life cycle, cyber security guidelines,
standard IEC 62443
Introduction to web security, Conventional web technology and relationship CO5

5 with IIOT, Vulnerabilities of IoT, Privacy, Security requirements, Threat 8

analysis, Trust, IoT security tomography and layered attacker model, Identity
establishment, Access control, Message integrity, non-repudiation and
availability, Security model for IoT.
IOT Analytics and CASE study:
Role of Analytics in IOT, Data visualization Techniques, Introduction to R
Programming, Statistical Methods.
Internet of Things Applications: Smart Metering, e-Health Body Area Networks, CO6
6 City Automation, Automotive Applications, Home Automation, Smart Cards, 8
Plant Automation,
Real life examples of IIOT in Manufacturing Sector.

Internal Assessment:
Internal Assessment consists of two tests out of which, one should be a compulsory class test (on
minimum 02 Modules) and the other is either a class test or assignment on live problems or course
project.

Theory Examination:
1. Question paper will consist of 6 questions, each carrying 20 Marks.
2. Total 4 questions need to be solved.
3. Question No. 1 will be compulsory and based on entire syllabus wherein sub questions of 4 or 5
marks will be asked.
295
 4. Remaining questions will be mixed in nature.
5. In question paper weight age of each module will be proportional to number of
respective Lecture hours as mentioned in the syllabus.

Text Books:
1. Daniel Minoli, Building the Internet of Things with IPv6 and MIPv6: The Evolving World of M2M
Communications, ISBN: 978-1-118-47347-4, Willy Publications 2. Bernd Scholz-Reiter, Florian
2. Michahelles, Architecting the Internet of Things, ISBN 978-3- 642-19156-5 e-ISBN 978-3-
642-19157-2,Springer

Reference Books:
1. Hakima Chaouchi, The Internet of Things Connecting Objects to the Web, ISBN : 978-1-
84821-140-7, Willy Publications
2. Olivier Hersent, David Boswarthick, Omar Elloumi, The Internet of Things: Key Applications
and Protocols, ISBN: 978-1-119-99435-0, 2nd Edition, Willy Publications
3. Inside the Internet of Things (IoT), Deloitte University Press
4. Internet of Things- From Research and Innovation to Market Deployment; By Ovidiu & Peter;
River Publishers Series
5. Five thoughts from the Father of the Internet of Things; by ByPhil Wainewright - Kevin
Ashton
6. How Protocol Conversion Addresses IIoT Challenges: White Paper By Red Lion.

296
 Industrial Automation: Sem. VII
Subject Subject Name Teaching Scheme Credit Assigned
Code Th Pract. Tut. Th Pract. Tut. Total
Artificial Intelligence and
HIAC701 Machine Learning for 4 - - 4 - - 4
Automation

Examination scheme
Sub Theory
Subject Name Pract.
Code Internal Assessment End Term
and Oral Total
sem work
Test1 Test2 Avg. Oral
Exam
Artificial Intelligence
HIAC701 and Machine Learning 20 20 20 80 - - - 100
for Automation

1. To familiarize student with basic concepts of Artificial Intelligence and Machine learning.
2. To provide understanding of the concepts of regression, classification, clustering and
Course deep learning algorithms.
Objectives 3. To introduce the students to various applications of Artificial Intelligence and Machine
learning for industrial automation
Students will be able to:
1. Introduce concepts of Artificial Intelligence and Machine learning
Course
2. Explicate statistical tools and development of database for AI/ML.
Outcomes
3. Analyze the various algorithms for Regression, Classification and Clustering.
4. Evaluate metrics for ML/AI algorithms.
5. Examine the algorithms for deep learning.
6. Explain examples of ML/AI algorithms for industrial automation.

CO
Module Contents Hrs.
Mapping
Introduction to Artificial Intelligence:
1. Evolution, definition, types, application examples, benefits/advantages, 06 CO1
limitations/issues, comparison.
Review of statistical concepts:
Mean, variance, covariance, standard deviation, random variable, probability
distribution, probability distribution function, normal distribution, binomial
distribution, poisson distribution, central limit theorem, vector norms, principal
2. component analysis. 08 CO2
Data collection and preparation:
Collecting, cleaning, normalization, standardization, missing data, underfitting
and overfitting, neglecting outliers, annotation, labelling. Data Splitting: Training,
Validation, and Test Datasets. Public datasets for machine learning.

297
 Regression:
Simple Linear regression, Multiple Linear Regression, Polynomial Regression,
Logistic regression.
Classifiers:
3. 10 CO3
k-Nearest Neighbours, Decision trees, naïve Bayes, SVM for Linearly separable
data, Kernel SVM for Non-Linearly separable data.
Clustering:
k-means clustering.
Evaluation Metrics:
True Positive, True Negative, False Positive, False Negative, accuracy, precision,
4. 04 CO4
recall or True Positive Rate, False Positive Rate, Receiver Operating
Characteristic, Area Under the Curve, Confusion matrix, F-score.
Deep Learning:
5. Multilayer Perceptron (MLP), Convolutional Neural Network (CNN), Recurrent 08 CO5
Neural Network (RNN)
Application in Industrial Automation: Robotics, Factory automation, Process
control, Electrical Engineering
6. 12 CO6
Challenges, Data Screening, Feature Engineering, Projected improvement,
Model Design, Limitations, Future scope, References.

Internal Assessment:
Internal Assessment consists of two tests out of which, one should be compulsory class test (on
Minimum 02 Modules) and the other is either a class test or assignment on live problems or Course
project.

Theory Examination:
1. Question paper will comprise of 6 questions, each carrying 20 Marks.
2. Total 4 questions need to be solved.
3. Question No. 1 will be compulsory and based on entire syllabus wherein sub questions of 4 or 5
marks will be asked.
4. Remaining questions will be mixed in nature.
5. In question paper weightage of each module will be proportional to number of respective lecture
hours as mentioned in the syllabus.
Text Books:
1. Harrington, Peter. Machine learning in action. Simon and Schuster, 2012.
2. Zheng, Alice, and Amanda Casari. Feature engineering for machine learning: principles and
techniques for data scientists. " O'Reilly Media, Inc.", 2018.
3. Jiang, Hui. Machine Learning Fundamentals: A Concise Introduction. Cambridge University Press,
2021.
4. Huyen, C. “Designing Machine Learning Systems: An Iterative Process for Production-Ready
Applications”, O'Reilly Media, 2022.
5. Gupta, Itisha, and Garima Nagpal. Artificial Intelligence and Expert Systems. Stylus Publishing, LLC,
2020.
Reference Books:
1. Pandey, Yogendra Narayan, et al. Machine Learning in the Oil and Gas Industry. apress, Texas, 2020.
2. Bangert, Patrick, ed. Machine learning and data science in the oil and gas industry: Best practices,
tools, and case studies. Gulf Professional Publishing, 2021.
3. Das, Santosh Kumar, et al., eds. Machine learning algorithms for industrial applications. Cham:
Springer, 2021.

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 Industrial Automation: SEM VII
Teaching Scheme Credits Assigned
(Contact Hours)
Course Code Course Name
Th Pract. Tut. Th Pract. Tut. Total
Artificial Intelligence
HIASBL701 and Machine - 4 - - 4 - 2
Learning for
Automation Lab

Examination scheme

Subject Theory (out of 100)

Subject Name Term
Code Internal Assessment End Oral Total
work
sem
Test1 Test2 Avg. Exam
Artificial Intelligence
and Machine
HIASBL701 -- -- -- -- 50 50 100
Learning for
Automation Lab

Course 1. To familiarize student with basic concepts of Artificial Intelligence and Machine
Objectives learning.
2. To provide understanding of the concepts of regression, classification, clustering
and deep learning algorithms.
3. To introduce the students to various applications of Artificial Intelligence and
Machine learning for industrial automation
Course Students will be able to
Outcomes
1. Write programs based on data compression and dimensionality reduction.
2. Write programs for regression, classification and clustering.
3. Calculate evaluation metrics for various algorithms.
4. Write programs based on deep learning algorithms.
5. Demonstrate working of AI/ML in Robotics and Factory automation.
6. Validate working of AI/ML in Process control and Electrical Engineering.

Syllabus: Same as that of Subject HIAC701.

List of the Laboratory Experiments:

Sr. Contents CO
No. Mapping
1. Write a python program to perform PCA for dimension reduction or data compression. CO1
Develop/download database of any industrial machine/system. Explain hardware
2. system used for data collection. Explain specifications/characteristics of collected CO2
data.

299
 Write a python program to implement linear regression with one variable, two CO2
3.
variables for given dataset.
4. Demonstrate the working of SVM classifier for a linearly separable data set. CO2
Demonstrate the working of Kernel SVM classifier for a non-linearly separable data CO2
5.
set.
Demonstrate the working of the decision tree based ID3 algorithm. Use an appropriate CO2
6. data set for building the decision tree and apply this knowledge to classify a new
sample.
Calculate evaluation metrics such as accuracy, precision, recall, confusion matrix, F- CO3
7.
score, etc for regression, classification and clustering algorithms.
Calculate evaluation metrics such as Receiver Operating Characteristic, Area Under the CO3
8.
Curve, etc for regression, classification and clustering algorithms.
Implement multilayer Perceptron (MLP) for predicting stock price. Time series CO4
9.
forecasting.
Implement Convolutional Neural Network (CNN) to recognize hand-written digits CO4
10.
dataset.
11. Implement Recurrent Neural Network (RNN) for speech recognition. CO4
12. Case study or mini project on application of AI/ML in Robotics. CO5
13. Case study or mini project on application of AI/ML in Factory automation. CO5
14. Case study or mini project on application of AI/ML in Process control. CO6
15. Case study or mini project on application of AI/ML in Electrical Engineering. CO6

Any other experiment based on syllabus which will help students to understand topic/concept.

Oral Examination:
Oral examination will be based on entire syllabus.

Term Work:
Term work shall consist of minimum 12 experiments.
The distribution of marks for term work shall be as follows:
Laboratory work (Experiments): : 20 Marks
Laboratory work (programs / journal): 20 Marks
Attendance: : 10 Marks

The final certification and acceptance of term work ensures the satisfactory performance of laboratory work and
minimum passing in the term work.

300
 Industrial Automation: SEM VIII
Subject
Subject Name Teaching scheme Credit assigned
code
Applied Theory Pract. Tut. Theory Pract. Tut. Total
HIAC801 Predictive
Analytics 4 - - 4 - - 4

Examination scheme
Sub Subject Name Theory (out of 100) Pract.
Internal Assessment Term
Code End sem and Oral Total
Test1 Test2 Avg. work
Exam Oral

HIAC801 Applied Predictive 20 20 20 80 - - - 100

Analytics

Course 1. To deliver Knowledge of core operations in Energy Vertical Solving complex issues analyzing
objective available data in Operations, Maintenance, Reliability, Safety, Procurement, Inventory etc.,
2. To introduce forecasting and predictive techniques.
Course The students will able to
Outcome 1. Identify the use of analytics and its tools
2. Interpret data and preparation of data
3. Use descriptive modeling techniques
4. Practice predictive modeling techniques such as decision tree, logistic regression and neural
network
5. Apply and build models using clustering, regression and classification techniques and its
corresponding algorithms
6. Discuss the case studies of Predictive Analytics and Predictive Maintenance

Pre requisites: Data Science concepts

Module Content Hours. CO
Overview of Predictive Analytics:
What and Why Analytics, Predictive Analytics? Supervised vs. Unsupervised Learning,
1 Parametric vs. Non-Parametric Models, Business Intelligence,
06 CO1
Predictive Analytics vs. Business Intelligence, Predictive Analytics vs. Statistics,

Statistics and Analytics, Predictive Analytics and Statistics Contrasted, Predictive

Analytics vs. Data Mining, Challenges in Using Predictive Analytics. Concept of hb

Data Understanding and Data Preparation:

Single Variable Summaries, Applying Simple Statistics in Data Understanding,
Categorical Variable Assessment, Data Visualization in One Dimension, Two or Higher
2 08 CO2
Dimensions.

Data Preparation, Fixing Missing Data, Feature Creation, Simple Variable

Transformations, Fixing Skew, Binning Continuous Variables, Numeric Variable

301
 Scaling, Nominal Variable Transformation, Ordinal Variable Transformations, Date
and Time Variable Features, Multidimensional Features

Descriptive Modeling:
Data Preparation, Issues with Descriptive Modeling, Principal Component Analysis,
The PCA Algorithm, Applying PCA to New Data, PCA for Data Interpretation,
3 07 CO3
Additional Considerations before Using PCA, The Effect of Variable Magnitude on
PCA Models, Clustering Algorithms, The K-Means Algorithm, Data Preparation for K-
Means

Predictive Modeling: Decision Trees, The Decision Tree Landscape, Building Decision
Trees, Logistic Regression, Interpreting Logistic Regression Models, Other Practical
Considerations for Logistic Regression, Neural Networks,
4 Building Blocks: The Neuron, Neural Network Training, The Flexibility of Neural 09 CO4
Networks, Neural Network Settings, Neural Network Pruning, Interpreting Neural
Networks, Neural Network Decision Boundaries, Other Practical Considerations for
Neural Networks

Predictive Modeling: K-Nearest Neighbor, the k-NN Learning Algorithm, Distance

Metrics for k-NN, Other Practical Considerations for k-NN,
Naïve Bayes, Bayes’ Theorem, The Naïve Bayes Classifier Interpreting Naïve Bayes
5 Classifiers, Other Practical Considerations for Naïve Bayes, Regression Models, 09 CO5
Linear Regression, Linear Regression Assumptions, Variable Selection in Linear
Regression, Interpreting Linear Regression Models, Using Linear Regression for
Classification, Other Regression Algorithms

Assessing Predictive Models: Batch Approach to Model Assessment, Percent Correct

Classification, Rank-Ordered Approach to Model Assessment, Assessing Regression
Models.

6 Case studies: Quality Prediction in a Mining Process, predicting the consumption of 09 CO6
electricity in the coming future (refer Kaggle data set)

Predictive Maintenance: Find a defect in the production, Sensor Fault

Detection(refer Kaggle data set), Boiler Fault Detection ((refer https://ieee-
dataport.org/ )

Internal Assessment:
Internal Assessment consists of two tests out of which, one should be compulsory class test (on
Minimum 02 Modules) and the other is either a class test or assignment on live problems or Course
project.

Theory Examination:
1. Question paper will comprise of 6 questions, each carrying 20 Marks.
2. Total 4 questions need to be solved.
3. Question No. 1 will be compulsory and based on entire syllabus wherein sub questions of 4 or 5
marks will be asked.
4. Remaining questions will be mixed in nature.
5. In question paper weightage of each module will be proportional to number of respective lecture
hours as mentioned in the syllabus.

302
Text Books:

1. Dean Abbott, “Applied Predictive Analytics: Principles and Techniques for the Professional Data Analyst” ,
ISBN: 978-1-118-72796-6
2. P. Kaliraj, T. Devi, “Big Data Applications in Industry 4.0”, ISBN 9781032008110, Published February 10, 2022
by Auerbach Publications
3. Mahir Oner, Sultan Ceren Oner, “Data Analytics in Industry 4.0: In the Perspective of Big Data”.

Reference Books:

1. Gareth James, Daniela Witten, Trevor Hastie Robert Tibshirani. “An Introduction to Statistical Learning with
Applications in R”
2. Joel Grus, “Data science from scratch”, Orielly publication, ISBN: 9781492041139, May 2019
3. David Roi Hardoon, Galit Shmueli, “Getting Started with Business Analytics: Insightful Decision-Making”, CRC
Press, ISBN 9781498787413
4. James R Evans, “Business Analytics”, Pearson publication, ISBN: 9780135231678

303