JOB NO. CE4160 ITEM NO.

104-E-135
PROJECT: KIRBY NORTH PHASE 1 DOC. NO. KNP-DS-M-104-E-135
P.O. NO. REV. NO. 0
SPECIFICATION SHEET INQUIRY NO. DATE: 1/31/2013
SHELL AND TUBE EXCHANGER
(SI UNITS) API 660 PAGE 1 OF 5
Rev.
1 Client CNRL Location CONKLIN, AB
2 Process Unit CPF UNIT 4 Fabricator Exchanger Industries
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4 Service of Unit SALES OIL TANK HEATER No. of Units 1
5 Size 381 - 6096 TEMA Type BEU Connected in 1 Parallel 1 Series 1
6 Surface/Unit (gross) 36.9 m2 Shells/Unit 1 Surface/Shell (Eff.) 36.7 m2
7 PERFORMANCE OF ONE UNIT
8 Fluid Allocation (Inlet) SHELL SIDE (Outlet) (Inlet) TUBE SIDE (Outlet)
9 Fluid Name SALES OIL GLYCOL
10 Fluid Quantity, Total kg/h 56495 10527
11 Vapor (MW) kg/h
12 Liquid kg/h 56495 56495 10527 10527
13 Steam kg/h
14 Water kg/h
15 Noncondensable / MW kg/h / /
16 Temperature °C 30 40 90 60
17 Density (Vapor/Liquid) kg/m3 920 915 1038.6 1062
18 Viscosity (Vapor/Liquid) mPa.s 230 119 1.4113 2.743
19 Specific Heat (Vapor/Liquid) kJ/(kg.K) 1.822 1.863 3.4057 3.272
20 Thermal Conductivity (Vapor/Liquid) W/(m.K) 0.1425 0.1402 0.3364 0.3450
21 Latent Heat kJ/kg @ °C @ @
22 Inlet Pressure kPa (ga) 220 1171
23 Velocity m/s 0.58 0.62
24 Pressure Drop (Allowable/Calculated) kPa 70 65.49 70 18.819
25 Fouling Resistance m2.K/W 0.000528 0.000176
2. 588.73 1121.76
26 Avg. Film Coefficient W/(m K)
27 Heat Exchanged 292.47 kW MTD (Corrected) (Weighted) 37.9 °C
28 Transfer Rate (Required/Fouled/Clean) 210.13 274.77 346.69 W/(m2.K)
29 ρV2 [kg/(m.s2)]: Inlet Nozzle 4072.51 Bundle Entrance 39.5 Bundle Exit 102.93
30 CONSTRUCTION PER SHELL
31 Tube No. 102 U-legs OD 19.05 mm NOZZLES - No. Size & Rating
32 Thickness 2.108 mm (Min./Avg.) Min SHELL SIDE TUBE SIDE
33 Pitch 25.4 mm Tube Pattern 45 Inlet
34 Length 6.096 m Type Plain Outlet SEE PAGE 2 OF 5
35 Tube-Tubesheet Joint Rolled 2 RG Intermediate
36 Shell Diameter (ID/OD) 381 ID / mm Vent
37 Cross Baffle Type Single Segmental Drain
38 Spacing: c/c 206.375
mm No. of Crosspasses 25
39 % Cut 36.1 Design Press. kPa (ga) 3500 3500
40 Tube Support Type N/A Vacuum Press. kPa (abs) FV / 148 °C FV / 148 °C
41 Long Baffle Seal Type N/A Design Temp(Max/MDMT) °C 150 / -29 150 / -29
42 By-Pass Seal Type Seal Rod No. of Passes per Shell 1 4
43 Impingement Protection (Y/N) Y Corrosion Allowance
mm 3.2 3.2
44 MATERIALS OF CONSTRUCTION: SEE PAGE 2 OF 5 FOR MORE DETAILS
45 Shell SA-106-B Tubes SA-179 ANNEALED Gaskets:
46 Shell Cover SA-234-WPB Shell Side 316 SS core, flex graphite, Kammprofile
47 Channel or Bonnet SA-106-B Tube Side 316 SS core, flex graphite, Kammprofile
48 Channel Cover SA-234-WPB Floating Head N/A
49 Floating Head Cover/Bolts Spare Sets Req'd 1 set of spare gaskets, 10% of bolting
50 Tubesheet: Stat. SA-516-70N Floating Test Ring Req'd (Y/N) NO
51 Baffles: Cross SA-36 Long Insulation: Shell 64 mm mineral wool with aluminum jacket
52 Tube Support Material Channel Inlet/Exit 51 mm mineral wool with aluminum jacket
53 Expansion Joint Type N/A Expansion Joint Material N/A
54 Code Requirements ASME Sec. VIII, Div. 1 Stamp Y Calc. MAWP (Y/N) Y TEMA Class R
55 REMARKS : See notes on page 2
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REVISION LOG
REV. DESCRIPTION DATE BY CHK'D APP'D
0 ISSUED FOR PURCHASE 1/31/2013 SS DA HB

¤ Revision 0 - ISSUED FOR PURCHASE - 2/4/2013 ¤

 JOB NO. CE4160 ITEM NO. 104-E-135
PROJECT: KIRBY NORTH PHASE 1 DOC. NO. KNP-DS-M-104-E-135
P.O. NO. REV. NO. 0
SPECIFICATION SHEET INQUIRY NO. DATE: 1/31/2013
SHELL AND TUBE EXCHANGER
(SI UNITS) API 660 PAGE 2 OF 5
Rev.
1 CONNECTION SCHEDULE THERMAL EXPANSION DESIGN INFORMATION
2 No. Shell Mean Shell Tubesheet Tube Mean Tube
Mark Size Rating Facing Description
3 Req'd. (Optional) Metal Press. Mean Metal Metal Press.
4 S1 1 4 300# RFLWN SS INLET Temp. °C kPa (ga) Temp. °C Temp. °C kPa (ga)
5 S2 1 4 300# RFLWN SS OUTLET Design
6 Normal
7 Starting
8 T1 1 4 300# RFLWN TS INLET Shutdown
9 T2 1 4 300# RFLWN TS OUTLET Upset #1
10 Upset #2
11 Steam out
12 Expansion Joint Design Life Cycles
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14
15 MATERIALS OF CONSTRUCTION Corr. Allow.
16 Shell: SA-106-B 3.2 mm
17 Head: SA-234-WPB 3.2 mm
18 Pipe/Stub Ends: SA-106-B 3.2 mm
19 Nozzle Necks: SA-106-B 3.2 mm
20 Nozzle Flanges: SA-105N 3.2 mm
21 Body Flanges: SA-105N 3.2 mm
22 Expansion Joint: mm
23 Supports: SA-516-70N & I.T mm
24 Bolting (internal): mm
25 Bolting (external): mm
26 Nozzle Reinforcement: mm
27 Tubes: SA-179 FULLY ANNEALED mm
28 Tubesheets: SA-516-70N 3.2 each side mm
29 Bonnet/Channel: SA-106-B 3.2 mm
30 Bonnet Head(s): SA-234-WPB 3.2 mm
31 Channel Cover(s): mm
32 Body Flanges: SA-105N 3.2 mm
33 Pipe/Stub Ends: SA-106-B 3.2 mm
34 Bolting (internal): mm
35 Bolting (external): SA-193-B7/SA-194-2H mm
36 Nozzle Reinforcement: mm
37 Nozzle Necks: SA-106-B 3.2 mm
38 Nozzle Flanges: SA-105N 3.2 mm
39 Baffles, Spacers, Tie Rods: CS mm
40 NOTES:
41 1. THIS DATA SHEET APPLIES TO UNITS 104-E-135 AND 104-E-136.
42 2. ABSA REGISTRATION IS REQUIRED.
43 3. THE DESIGN OF CONNECTIONS SHALL BE SUITABLE TO WITH STAND THE LOADS AND MOMENTS REQUIREMENTS.
44 4. FLANGES WITH STUDS 1 1/2" DIAMETER AND GREATER SHALL BE DESIGNED FOR THE USE OF HYDRAULIC BOLT TENSIONERS.
45 5. THE TUBE TO TUBESHEET JOINT SHALL BE EXPANDED IN TWO GROOVES.
46 6. VENDOR SHALL PROVIDE PAINTING PER THE PAINTING SPECIFICATION.
47 7. VENDOR SHALL PROVIDE INSULATION AND ITS SUPPORTS AS REQUIRED.
48 8. MAIN APPLICABLE SPECIFICATIONS:
49 KBP-SPEC-ME-103: TUBULAR HEAT EXCHANGERS
50 KBP-SPEC-ME-106: PRESSURE VESSELS
51 KBP-SPEC-PL-101: EXTERNAL PAINTING AND COATINGS
52 KBP-SPEC-WM-100: WELDING OF PRESSURE COMPONENTS
53 KBP-SPEC-EL-218: ELECTRICAL HEAT TRACING
54
55 NOTES CONTINUED ON PAGE 3 OF 5.
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58 GASKETS MECHANICAL DATA
59 Shell Side: * Thickness: 3.2 mm MAWP (hot and corroded): * kPa (ga)
60 y= 52400000 Pa m= 3.75 MAP (new and cold): * kPa (ga)
61 Tube Side: Thickness: 3.2 mm Hydrotest Pressure:
62 y= 52400000 Pa m= 3.75 Field: * kPa (ga) Shop: * kPa (ga)
63 Floating Head: Thickness: N/A mm Weights: Empty: 1683 kg Bundle: 682 kg
64 y= N/A Pa m= N/A Full of Water: 2402 kg

¤ Revision 0 - ISSUED FOR PURCHASE - 2/4/2013 ¤

 JOB NO. CE4160 ITEM NO. 104-E-135
PROJECT: KIRBY NORTH PHASE 1 DOC. NO. KNP-DS-M-104-E-135
P.O. NO. REV. NO. 0
SPECIFICATION SHEET INQUIRY NO. DATE: 1/31/2013
SHELL AND TUBE EXCHANGER
(SI UNITS) API 660 PAGE 3 OF 5
Rev.
1 ADDITIONAL REMARKS, SKETCHES, ETC. (Optional)
2
3 NOTES CONTINUED FROM PAGE 2 OF 5.
4 9. MINIMUM SPOT RT IS REQUIRED. 100% MT FOR WELDS OF LIFTING LUGS IS REQUIRED.
5 10. TWO GROUNDING LUGS ARE REQUIRED.
6 11. ELECTRICAL HEAT TRACING (EHT) IS REQUIRED FOR THE SHELL SIDE (SALES OIL) TO MAINTAIN A PROCESS TEMPERATURE OF 30 DEG C.
7 12. "*" DENOTES THAT VENDOR SHALL CONFIRM, MODIFY, OR PROVIDE THE INFORMATION.
8 13. LIFTING LUGS SHALL BE DESIGNED FOR A MINIMUM DESIGN METAL TEMPERATURE OF -45 DEG C.
9 14. VENDOR TO PROVIDE MECHANICAL DATA SPECIFIED IN SHEET 2 OF 5.
10 15. THE EXCHANGER SIZE, DUTY, AND DESIGN SHALL PREFERABLY BE IDENTICAL TO KIRBY SOUTH DESIGN AS SPECIFIED IN THIS DATA SHEET.
11 16. DESIGN OF ANCHOR BOLT DIAMETER SHALL BE BASED ON ASTM A325 BOLTS.
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¤ Revision 0 - ISSUED FOR PURCHASE - 2/4/2013 ¤

 JOB NO. CE4160 ITEM NO. 104-E-135
PROJECT: KIRBY NORTH PHASE 1 DOC. NO. KNP-DS-M-104-E-135
P.O. NO. REV. NO. 0
SPECIFICATION SHEET INQUIRY NO. DATE: 1/31/2013
SHELL AND TUBE EXCHANGER
(SI UNITS) API 660 PAGE 4 OF 5
Rev.
1
2 Sales Oil Heat Curve Heat Release Curve
3 -2700.0 1.2
4 Fluid Name: GLYCOL Ref. Pressure 1: 12.64 bar (abs)
1
5 Pressure Temp. Enthalpy Mass Vapor

Mass Vapor Fraction

o

Enthalpy (kJ/kg)
6 bar (abs) C kJ/kg Fraction
-2800.0 0.8
7
8 0.6
9
10 -2900.0 0.4

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0.2
12
13 -3000.0 0
14 Temperature (oC)
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Enthalpy Mass Vapor Frac
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19 Density Density Viscosity Viscosity Thermal Thermal Sp. Heat Sp. Heat Surface Liquid Liq. Crit.
20 Vapor Liquid Vapor Liquid Cond., Vap Cond., Liq Vapor Liquid Tension Critical Press. Temp.
21 kg/m3 kg/m3 mPa.s mPa.s W/m.K W/m.K kJ/(kg.K) kJ/(kg.K) N/m bar (abs) o
C
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Heat Release Curve
37 Fluid Name: GLYCOL Ref. Pressure 2: 10.64 bar (abs) -2700 1.2
38 Pressure Temp. Enthalpy Mass Vapor
39 bar (abs) o
C kJ/kg Fraction 1
Enthalpy (kJ/kg)

40
0.8
Mass Vapor

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Fraction

42 0.6
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0.4
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45 0.2
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47 -2800 0
Temperature (oC)
48
Enthalpy Mass Vapor Frac
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52 Density Density Viscosity Viscosity Thermal Thermal Sp. Heat Sp. Heat Surface Liquid Liq. Crit.
53 Vapor Liquid Vapor Liquid Cond., Vap Cond., Liq Vapor Liquid Tension Critical Press. Temp.
54 kg/m3 kg/m
3 .
mPa s
.
mPa s W/m K
.
W/m K
. .
kJ/(kg K)
.
kJ/(kg K) N/m bar (abs) o
C
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¤ Revision 0 - ISSUED FOR PURCHASE - 2/4/2013 ¤

 JOB NO. CE4160 ITEM NO. 104-E-135
PROJECT: KIRBY NORTH PHASE 1 DOC. NO. KNP-DS-M-104-E-135
P.O. NO. REV. NO. 0
SPECIFICATION SHEET INQUIRY NO. DATE: 1/31/2013
SHELL AND TUBE EXCHANGER
(SI UNITS) API 660 PAGE 5 OF 5
Rev.
DESIGN CONDITIONS FOR EXPANSION JOINT (Optional)
1 SHELL SIDE TUBE SIDE
2 d
Mean Metal d
Mean Metal
Fluid Temperature Pressure e Fluid Temperature Pressure
3 Case a Flow Temp. Flow Temp. e
4 Condition b Inlet Outlet
c Condition b Inlet Outlet
c

o o o o o o
5 C C kPa (ga) C C C kPa (ga) C
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17 Determine the mean shell and tube metal temperatures at the following operating conditions. Evaluate the need for an expansion joint based on the metal
18 temperatures at these conditions with either or both sides clean or with specific fouling.
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20 Unless otherwise specified, operation in accordance with the recommendations of the TEMA Standards, paragraph E3.2, "Operating Procedures", is assumed.
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a
24 Case = e.g. steam out, upset, etc., which may affect design.
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b
26 F = Flowing (specify flow rate), S = Stagnant, E = Empty.
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c
28 Outlet temperature = (if known), thermal designer determines for other conditions.
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d
30 Pressure = Specify design pressure for operating conditions. Use maximum actual pressure at other conditions.
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e
32 Mean metal temperature = To be provided by the thermal designer.
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