Whole Chapter 56 (1)
Whole Chapter 56 (1)
Whole Chapter 56 (1)
INCORPORATING AN ADAS
A PROJECT REPORT
PHASE I
Submitted by
of
BACHELOR OF ENGINEERING
in
ELECTRICAL AND ELECTRONICS ENGINEERING
i
ACKNOWLEDGEMENT
We also express our gratitude to our parents and friends for their moral
support and valuable suggestions during the course of the project.
ii
TABLE OF CONTENTS
CHAPTER TITLE PAGE
NO. NO.
ABSTRACT i
ACKNOWLEDGEMENT ii
LIST OF TABLES v
LIST OF FIGURES vi
LIST OF ABBREVIATIONS viii
1. INTRODUCTION 1
1.1 GENERAL 1
1.2 LITERATURE SURVEY 2
1.3 SUMMARY OF LITERATURE SURVEY 6
1.4 OBJECTIVES 7
1.5 ORGANISATION OF THESIS 7
1.6 CONCLUSION 7
2.
BLOCK DIAGRAM OF THREE
8
WHEELED VEHICLE CFD
MODELLING EXPLANATION
2.1 INTRODUCTION 8
2.2 BLOCK DIAGRAM OF THREE 9
WHEELED VEHICLE CFD
ANALYSIS
2.3 COMPONENTS DESCRIPTION 10
2.3.1 BLDC 48V/ 750 W 10
iii
2.3.5 Speed regulator 14
2.5 CONCLUSION 26
3. SIMULATION FOR VEHICLE AND MODEL
OF CAD / CFD ANALYSIS 27
3.1 INTRODUCTION 27
3.2 SIMULATION CIRCUIT 27
3.3 SIMULATION OUTPUT 30
3.4 CFD ANAYSIS(COMPUTATIONAL FLUID 36
DYNAMICS)
3.4.1 Meshing and modeling 38
3.4.2 Setting boundary conditions for 39
iterations
3.4.3 Velocity stream lines (air or fluid) 40
3.5 CONCLUSION 43
4. CONCLUSION 44
iv
4.1 GENERAL 44
4.2 DIFFICULTIES FACED 44
4.3 FUTURE SCOPE 45
REFERENCES 47
v
LIST OF TABLES
vi
LIST OF FIGURES
vii
3.5 Characteristic output of EV in different terrains 34
viii
LIST OF ABBREVIATIONS
ix
CHAPTER 1
INTRODUCTION
1.1 GENERAL
1
1.2 LITERATURE SURVEY
Weijia Ma, Jin Zhou, Yongjie Pang and Weihua Liu, (2011) "Research on
resistance of Unmanned Surface Vehicle based on CFD,". Unmanned Surface
Vehicles (USV) with a high sailing speed, are capable of Intelligence
Surveillance & Reconnaissance (ISR), arm protection, mines sweeping, anti-
submarine, precision strikes and other functions, widely display the great value
of military application. The excellent navigation performance of the usv directly
relates to the vitality and battle effectiveness. In the paper, In virtue of CFD
technology, which heels a certain degree in a high sailing speed. Resistance
performance were predicted, and the hydrodynamic distribution of USV, free-
surface shape were discussed. In the end, the calculated results generated by the
5
two different methods were analyzed and compared.[10]
6
ADAS uses sensors like cameras, radar, and lidar to detect and track
objects, such as pedestrians, vehicles, and road signs.
ADAS can detect when a vehicle drifts out of its lane and provide
warnings or even make corrective steering adjustments.
1.4 OBJECTIVES
To design and test with CFD analysis of vehicle structure.
To implement cost effective ADAS – 1 on Electric Vehicle
Evaluate safety concerns, such as over-reliance on the system, driver
distraction, system handover risks, and the handling of challenging in
road testing results
This thesis is organized into four chapters. The description about each
chapter is as follows :
Chapter 2 explains the functional block diagram of the proposed topology
and gives each block detailed explanation.
Chapter 3 describes the software and explains about the simulation of the
proposed system obtained by using CAD/FUSION 360*.
Chapter 4 presents the conclusion, results and the scope for future work.
1.6 CONCLUSION
Literature review, summary of the literature review, objectives and
organization of thesis are presented in this chapter.
7
CHAPTER 2
BLOCK DIAGRAM OF THREE WHEELED
VEHICLE CFD MODELLING EXPLANATION
2.1 INTRODUCTION
The focus of the development and integration of a control system for a three
wheeled electric vehicle (EV) powered by a direct power supply. This
integrated system ensures precise motor control while utilizing an Advanced
Driver Assistance System (ADAS) to enhance safety and driving performance
through automated features such as obstacle detection and lane-keeping. At the
heart of the design is the direct power supply, which plays a central role in
powering both the DC and BLDC motor systems. The DC motor is responsible
for driving the front wheel of the vehicle, while the BLDC motor powers the
rear wheels. Both motors are controlled through their respective controllers –
the DC controller for the front wheel and the BLDC controller for the rear
wheels. In addition to the core motor systems, the vehicle is equipped with an
ADAS to further enhance its functionality, significantly improving the safety
and automation of the driving experience. The control action system serves as
the intermediary between the ADAS and the vehicle's motor controllers. It
interprets inputs from the sensors and camera to initiate corrective actions, such
as adjusting speed, steering, or applying brakes if an obstacle is detected or if
the vehicle is veering out of its lane. The process begins with the input data
block, which includes CAD geometry, environmental parameters like wind
speed and road curvature, and initial conditions for fluid flow and boundary
settings. turbulence models, and solver settings are defined. This report aims to
detail the design, implementation, and operation of this intelligent control
system. By utilizing a direct power supply common to both motor systems and
integrating advanced sensors and cameras, the vehicle is equipped to handle
various operational tasks autonomously.
8
2.2 BLOCK DIAGRAM OF THREE WHEELED VEHICLE CFD
ANALYSIS
The functional block diagram is represented in the Fig. 2.1. It explains
the vehicle configuration in CFD Analysis.
10
powering electric motors in lightweight vehicles to supporting auxiliary
systems like cooling fans, pumps, or lighting in larger systems.
Fig 2.2 unlike traditional brushed motors, BLDC motors have fewer
moving parts, reducing the likelihood of wear and tear over time. This translates
to enhanced reliability and longevity, making it an ideal choice for small
electric vehicles and mobility aids intended for regular use. 10 Furthermore, the
48V voltage rating of this motor provides sufficient power for various operating
conditions, ensuring consistent performance across different terrains and
situations. Whether navigating urban environments or traversing rougher
terrain, users can rely on the BLDC motor to deliver dependable propulsion.
The 48V 750-watt BLDC motor offers a compelling combination of efficiency,
power, and reliability, making it a perfect fit for electric vehicles and mobility
devices. Its smooth operation, excellent torque characteristics, and low
maintenance requirements make it an ideal choice for enhancing the
performance and usability of small electric vehicles and mobility aids.
Fig 2.3 One of the major advantages of a BLDC motor is its efficiency.
Compared to traditional brushed motors, BLDC motors are highly efficient,
offering better torque-to-weight ratios while generating less heat. This makes
them more suitable for continuous operation. Additionally, because they lack
brushes, these motors experience less wear and tear over time, resulting in
longer lifespans and lower maintenance requirements.
The controller also manages speed control using Pulse Width Modulation
(PWM), which adjusts the voltage or current supplied to the motor, allowing for
precise speed regulation. Many controllers support interfaces like throttles or
pedal assists, giving the user direct control over the motor’s speed. To ensure
safe operation, the controller typically includes protection features such as
12
overcurrent, overvoltage, and thermal protection, safeguarding the system from
potential damage caused by electrical faults or excessive loads.
Fig 2.4 represents A BLDC motor controller for a 48V, 750W motor is a
crucial component that manages the motor's operation by regulating the
electrical power from the battery. Designed to work with a 48V power supply,
the controller is capable of handling up to 750 watts, making it suitable for
medium to high-power applications such as electric bikes, scooters, and small
electric vehicles. The controller's primary function is to provide electronic
commutation for the motor, as BLDC motors do not have brushes. Some
controllers also offer regenerative braking, where the motor acts as a generator
during braking, converting kinetic energy into electrical energy and storing it
back into the battery
Fig 2.5 lead-acid battery is one of the oldest and most widely used types
of rechargeable batteries, known for its simplicity, reliability, and relatively low
this setup, each battery contributes 12 volts, resulting in a total system voltage
of 48 volts. This configuration is widely used in electric vehicles, renewable
energy systems, and backup power supplies due to its simplicity and ease of
scalability. widespread availability, they also have some limitations, such as
13
lower energy density compared to modern alternatives like cost.
Fig 2.6 speed regulator design a speed regulator for a 24V, 250W motor,
you can use a Pulse Width Modulation (PWM) Controller. A PWM controller
adjusts the motor's speed by varying the duty cycle of the voltage supplied to
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the motor.
In Fig 2.8 a brake pedal in electric vehicles, just like in traditional vehicles,
is a crucial component used to slow down or stop the vehicle. It operates by
engaging the braking system when pressed by the driver. In electric vehicles,
the brake pedal is typically linked to both mechanical braking. The brake pedal
is a crucial component in any vehicle's braking system, serving as the driver’s
15
primary interface for controlling the brakes. When pressed, the brake pedal
transmits force to the braking mechanism, reducing the vehicle's speed or
bringing it to a complete stop.
16
In Fig 2.10 Fiberglass for the front glass of electric vehicles (EVs)
presents an innovative approach that leverages the material's lightweight and
durable properties. However, it’s essential to clarify that traditional front
windshields are typically made from laminated safety glass or polycarbonate
materials.
17
Fig. 2.12 ESP 32 CAMERA MODULE
18
Fig. 2.14 ULTRASONIC SENSOR
In the Fig 2.16 depicts the Ultrasonic sensor which are generally made up
of piezoelectric material, where the ultrasonic transmitter transmits the
ultrasonic wave which travels through the air until it reaches an object or
person, then the wave is reflected back and received by the ultrasonic receiver.
In the Fig 2.15 Gyro sensors are devices that sense angular velocity
which is the speed at which the angular position of an object changes. They
have many applications. Large gyro sensors are used in rockets, aircraft,
satellites, and ships
19
The velocity at which the vehicle moves. It is given as 35 km/h,
which needs to be converted to meters per second (m/s) for most physics-
based calculations.
Speed (v)=35 km/h (convert it into m/s)
Conversion formula:
1km/h=3600/1000m/s
Wheel Size (Diameter, d):
Height:
The vertical measurement of the vehicle from the ground to its highest
point. It is given as 1767 mm, which equals 1.767 m.
Width:
The horizontal measurement of the vehicle from one side to the other. It
is given as 1158 mm.
20
W=MG -----2.1)
The velocity is converted from kilometers per hour (km/h) to meters per
second (m/s).
35 km
hr
V= m ------(2.2)
3.6
s
V=9.722m/s
Frr = 0.04×1079.1
Frr =43.16 N
21
Prr = 43.16 × 9.72
Prr = 419.57 N
The gradient force (Fgrad) accounts for the effect of gravity when
the vehicle is moving uphill or downhill on a slope. It is calculated as:
Fgrad = 18.85 N
Pgrad = 183.07 W
Faero(Aerodynamics force):
2
Faero=0.5 ×1.225 × 2.05× 0.2 ×9.722
Faero=19.76 N
Paero(Aerodynamics power):
Paero=Faero× V ------(2.8)
Paero=19.76 × 9.72
Paero=192.37 W
22
Ptotal(Total power) :
Torque (T) :
60
T =P ×
[ 2 ×3.14 × N ] ----(2.10)
T =0.797 Nm
RPM :
N=
[ V
Circumference ]
× 60 ----(2.11)
N=731.79 rpm
T =794.01 ×
[ 60
2× 3.14 ×731.79 ]
…T =9.78 Nm
BATTERY SIZING :
23
Four Batteries=12 v × 4=48 v
P=V × I ----(2.12)
P
I=
V ----(2.13)
Case 1:
P1
I 1=
V1
250
I 1=
24
I 1=10.41 A
Case 2:
P2
I 2=
V2
750
I 1=
48
I 1=31.25 A
I total=I 1+ I 2 -----(2.14)
I total=10.41+31.25
I total=41.66 A
Ptotal=P 1+ P 2 ------(2.15)
Ptotal=1000 W
F total=Ptotal × T -----(2.16)
F total=1000 ×2
F total =2000 w
Battery Capacity
2000
Battery Capacity=
48
24
Batttery Capacity=41.66 Ah
C final=41.66 ×1 ×2
C final=50 Ah
Battery sizing is all about balancing the vehicle’s energy needs with the
available battery technology. For your vehicle, after calculating the total
energy consumption of the motors, ADAS, you can choose a battery with the
appropriate voltage.
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tracts the navigation system and control the map unit along with an ultrasonic
sensor which makes sure that no obstacle is there in the range to prevent any
further collision. The integration of gyro and accelerometer sensors enhances
stability by detecting changes in speed, orientation, and potential imbalances,
ensuring the system remains upright and controlled during operation. The GPS
module provides precise location tracking, preventing the system from straying
into restricted or unsafe areas.
2.6 CONCLUSION
In this chapter the designing of Three wheeled vehicle incorporated with
ADAS, designing of battery, calculation for Vehicle and battery is done. The
components used in ADAS. The workflow Flowchart od ADAS is discussed.
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CHAPTER 3
3.1 INTRODUCTION
The simulation of an Electric Vehicle performance is done to
understand the vehicle parameters and the performance of vehicle in different
terrains . MATLAB simulation of electric vehicles (EVs) allows engineers and
researchers to model and analyze various aspects of EV performance, including
battery dynamics, motor control, and energy management systems
29
This capability is crucial for simulating and validating advanced driver-
assistance systems (ADAS), such as collision avoidance, adaptive cruise
control, and lane-keeping assist, as it ensures realistic and dynamic
interactions among vehicles. By accurately modeling the spatial
relationships and motion dynamics, the subsystem supports the
development and testing of autonomous vehicle systems in complex
scenarios.
30
been plotted below. Fig.3.3 The simulation of an Electric Vehicle
performance is done to understand the vehicle parameters and the
performance of vehicle in different terrains. These outputs typically derive
from dynamic models that consider parameters like the vehicle's weight,
motor characteristics, battery capacity, and terrain properties such as
gradient, surface type, and rolling resistance.
31
strategies on range and performance, ultimately contributing to the
development of more efficient and sustainable electric vehicles. However,
advanced features like regenerative braking can recover energy during
descents, partially mitigating losses. Similarly, gravel roads or muddy
surfaces introduce additional resistance, demanding robust optimization
of the powertrain to handle these conditions effectively. By integrating
terrain-aware systems and adaptive control mechanisms, vehicles can
dynamically adjust their energy usage, improving both WTP and FTTP
metrics. Such advancements ensure optimal performance and
sustainability across diverse terrains, making them critical for next-
generation electric and hybrid vehicles.
32
maintaining a steady velocity indicates an optimized energy state, as there
are no abrupt changes that would otherwise increase drag or energy
consumption. Similarly, the blue vehicle, trailing behind, benefits from
the stable aerodynamic wake created by the red vehicle. The non-moving
angle implies alignment with the direction of travel, minimizing
unnecessary yaw.
In Fig 3.7 to run the simulation and visualize the results. The target
vehicles in the scenario travel in their respective lanes at a constant
velocity. The red sedan and the black muscle car maintain their velocity
and do not check for collisions. uniform motion scenario serves as a
baseline for more complex simulations involving variable speeds and
33
turning angles, offering a controlled environment to validate the stability
and aerodynamic behavior of the vehicles. This constancy ensures
minimal disturbance to the surrounding environment and reduces the need
for rapid adjustments in their trajectories. When the vehicles are analyzed
at a fixed angle with no relative movement.
34
radar and cameras, to evaluate potential hazards. The simulation accounts
for braking dynamics, vehicle stability, and the time required for the red
sedan to achieve a safe following distance, ensuring the avoidance
maneuver is both realistic and effective. When an object moves at an
angle, its velocity can be analyzed as a vector with components in both
the horizontal and vertical directions.
In Fig 3.9 the behavior of the target vehicle, a red sedan, during a lane
change on a curved road is captured in the variation of its yaw angle. The
Yaw Angle plot illustrates changes in the vehicle's orientation as it adapts
to both the curvature of the road and the dynamics of the lane change
maneuver. Ansys is one of the most widely used free software packages
35
for CFD analysis, The curvature significantly influences the yaw angle
profile, reflecting the continuous adjustments required to navigate the
curve while safely completing the lane change. Similarly, the Absolute
Velocity plot for the red sedan demonstrates a Velocity-Keeping
behavior, where the vehicle maintains a consistent speed throughout the
maneuver. When an object moves at an angle, its velocity can be
analyzed.
36
Fig. 3.10 2D GEOMETRY OF CFD
In Fig 3.10 the Computational Fluid Dynamics (CFD) analysis of a
2D geometry involves solving the governing equations of fluid flow
(Navier-Stokes equations) for a specified domain. The parameters
considered in such an analysis depend on the specific application
Table.3.1 Modeling of CFD bodies details
BODY TYPE OF BODY
VOLUME 7.9 m3
FACES 17
EDGES 45
FLUID/SOLID 30
38
Fig 3.11 2D Meshing quality
In Fig 3.11 Meshing quality is a critical factor in ensuring accurate and
reliable results in Computational Fluid Dynamics (CFD) analysis. A high-
quality mesh provides a well-structured grid that discretizes the
computational domain, enabling precise numerical solutions for fluid flow
equations. Key aspects of meshing quality include element size, shape,
and distribution. Mesh resolution is vital; finer meshes are used in areas
with steep gradients, such as near walls or boundary layers, to capture
complex flow features.
Geometry 2 Edges
Type
Length 84000 mm
39
The convergence behavior of various parameters over iterations. The
residuals include continuity (black), x-velocity (red), y-velocity (blue),
turbulence kinetic energy (k, cyan), and turbulence dissipation rate
(epsilon, green). The residuals decrease steadily with iterations, indicating
that the solution is converging towards a stable state. The goal of a CFD
analysis is to reduce these residuals below a certain threshold,
demonstrating numerical accuracy and stability of the simulation results.
40
FIG 3.12 Velocity of stream lines
43
must transition smoothly from high to low, and the design should
minimize turbulent wakes and areas of flow separation to enhance
aerodynamic stability.
3.5 CONCLUSION
CHAPTER 4
CONCLUSION
4.1 GENERAL
The integration of CFD and CAD simulations in the development
and analysis of Advanced Driver Assistance Systems (ADAS) has proven
44
invaluable for optimizing vehicle performance and safety. The CFD
simulations provided critical insights into aerodynamic flow highlighting
areas of drag, turbulence, and flow separation that impact energy
efficiency and stability. Meanwhile, the CAD models served as the
foundation for these simulations, ensuring accurate representation of
vehicle geometry and enabling precise analysis of critical features such as
sensor placements, vehicle contours, and thermal management systems.
46
Fig. 4.1 Hands Free Vehicle
In the Fig 4.1 vehicle incorporates an advanced system that translates
leg inputs into precise directional changes. Sensors or mechanical
linkages detect the degree of leg movement and adjust the front wheel's
angle accordingly, allowing the vehicle to perform smooth turns. This
design provides a highly responsive and natural driving experience, as the
leg movements are seamlessly integrated with the vehicle's motion. The
system also includes safety features to prevent oversteering or abrupt
directional changes, ensuring stability even at higher speeds or during
sharp turns. Furthermore, the compact and energy-efficient design aligns
with modern demands for eco-friendly and space-saving transportation.
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47
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48
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