Zerma Catalog 2019

Product Catalogue 2019
Table of contents
Product Catalogue 2019
Solutions for Inline Recycling Page
Series of beside the press granulators GSL 150________________________________________________________ 04

GSL 180________________________________________________________ 06
GSL 300 _______________________________________________________ 08
Series of compact granulators GSE 300________________________________________________________ 10

GSE 500________________________________________________________ 12
GSE 700________________________________________________________ 14
Series of sound - proof compact GSC 300________________________________________________________ 16

granulators GSC 500________________________________________________________ 18
GSC 700________________________________________________________ 20
Series of compact granulators with GST___________________________________________________________ 22

tangential feed
Series of pulverizers PM____________________________________________________________ 24
Series of large granulators GSH 350-500____________________________________________________ 26

GSH 600-700____________________________________________________ 28
GSH 800________________________________________________________ 30
GSH 1100_______________________________________________________ 32
Series of granulators for pipes and GSP___________________________________________________________ 34

profiles
2
Single Shaft Shredder Machine Program Page
Series of compact single-shaft ZBS____________________________________________________________ 36

shredders
Series of universally applicable single ZSS/ZPS________________________________________________________ 38

shaft shredders
ZIS____________________________________________________________ 40
Series of single shaft shredders with ZHS___________________________________________________________ 42

horizontal infeed ZHS+__________________________________________________________ 44
Series of high-performance single- ZXS___________________________________________________________ 46

shaft shredders
Series of single shaft shredders for ZRS____________________________________________________________ 48

size reduction of pipe and profile
Series of single shaft shredders for ZTS/ZTTS_______________________________________________________ 50

size reduction of tyres
Hammermühlen ZHM___________________________________________________________ 52
Shredder-Mühlen-Kombination ZCS____________________________________________________________ 54
We reserve the right to make technical changes and measurement adjustments. Ver. 1.0 - 04/2019/ EN
Images shown in this brochure may also contain optional equipment variants.
3
GSL 150
Beside the press granulator
yy Direct drive via geared motor

yy Special knife design makes adjustment unnecessary
yy Easy access for maintenance and cleaning
yy Slow rotor speed creates less noise and dust
yy Easily customizable to suit different applications
The curvature of the specially pro- Staggered rotor blades creates an in- The ZERMA Quick Snap System allows
filed rotor knives ensures a constant divi-dual blade cut thus increasing the thelower front plate section to be
cutting radius after re-sharpening cutting torque. All of the machines in easily removed for granulator clean-
thus maintai-ning the original cutting this series are therefore suitable for ing. The lower front plate section is
gap. Awkward knife adjustment is no grinding more solid materials and held in position by two sturdy lever
longer necessary. thicker walled sprues. clamps.
Applications General Description
The beside-the press GSL 150/150 Not only does the GSL 150 series include the standard advantages Material is
– GSL 150/350 slow runner series is discharged through the easy accessible screen into the such as low noise and
designed for light applications in the dust free operation, the granulator series granulator discharge pan which in-
field of injection moulding. cludes a discharge pipe for offers a new designed rotor, stator knife and Quick-
Snap-System connection of a down stream vacuum loader. Contrary to the for
easy access during maintenance and cleaning. The granulator standard ZERMA
slow runners the GSL 150 series uses drive belt feeding can be performed per
hand or through robotics into the technology for motor/granulator power. The
drive belt large dimensioned hopper which is built in layered construction. tech-
nology reduces the space needed for location of the machine.
4
C
A B
Technical Specifications
Type 150/150 150/250 150/350

Rotor diameter (mm) 150 150 150
Rotor width (mm) 150 250 350
Rotor speed (rpm) 190 190 190
Drive capacity (kW) 1,5 2,2 3,0
Rotor knives (pcs) 15 27 26
Stator blades (rows) 2 (4-cutting edges) 2 (4-cutting edges) 2 (4-cutting edges)
Screen size (mm) >5 >5 >5
Weight approx. (kg) 110 120 140
Dimensions
Type 150/150 150/250 150/350

A (mm) 980 980 980
B (mm) 397 509 593
C (mm) 1150 1150 1150
5
GSL 180
yy Direct driven staggered rotor

The curvature of the specially pro- Staggered rotor blades create an in- The ZERMA Quick Snap System allows
filed rotor knives ensures a constant dividual blade cut thus increasing the the lower front plate section to be
cutting radius after re-sharpening cutting torque. All of the machines easily removed for granulator clean-
thus maintaining the original cutting in this series are therefore suitable ing. The lower front plate section is
gap. Awkward knife adjustment is no for grinding more solid materials and held in position by two sturdy lever
longer necessary. thicker walled sprues. clamps.
The GSL slow speed granulators of The slow speed granulators in the GSL 180 range feature a staggered 180 mm
the 180 series are mainly used in in- diameter rotor with widths ranging from 180 to 430 mm. The rotor is directly
jection and blow molding processes driven by a geared motor. The low rotor speed reduces the noise level of the
as beside the press machines to grind machine and creates less dust while grinding. The special design knives of the
runners and sprues. The resulting GSL series can be sharpened easily and do not need adjustment afterwards.The
granules are then immediately rein- material is fed via a sound absorbing feed hopper that can be tailored to fit
troduced into the production process. various applications and feeding ways. Depending on the requirements the ma-
The machines can be used for reject- chines can be fitted with a wide variety of hoppers, they are mounted on either
ed products in the inline recycling low or high level base frames with matching suction bins or bag filling adapters.
process as well. Different hopper and Quick snap fasteners and hand screws make access to the machine for cleaning
base frame designs make it possible and maintenance fast and easy.
to integrate the machine with most
Types of injection molding machines
and robots.
6
D E D E
B B
C C
A F A F
Type 180/120 180/180 180/300 180/430

Rotor diameter (mm) 180 180 180 180
Rotor width (mm) 120 180 300 430
Rotor speed (rpm) 150 150 150 150
Drive capacity (kW) 2,2 3 4 4
Rotor knives (pcs) 12 18 30 45
Stator blades (rows) 2 2 2 2
Screen size (mm) >5 >5 >5 >5
Weight approx. (kg) 130 140 180 250
Dimensions with straight hopper
Type 180/120 180/180 180/300 180/430

A (mm) 835 890 1100 1240
B (mm) 610 610 610 910
C (mm) 460 460 460 550
D (mm) 345 345 345 430
E (mm) 345 345 345 290
F (mm) 455 455 455 615
Dimensions with inclined hopper
Type 180/120 180/180 180/300 180/430

A (mm) 835 895 1100 1240
B (mm) 760 760 760 820
C (mm) 470 470 470 560
D (mm) 315 315 345 525
E (mm) 270 270 270 270
F (mm) 440 440 440 540
7
GSL 300
yy Direct driven staggered rotor

The curvature of the specially pro- Staggered rotor blades create an in- Due to the Quick snap fasteners used
filed rotor knives ensures a constant dividual blade cut thus increasing the on the GSL series machines, the ma-
cutting radius after re-sharpening cutting torque. All of the machines chines can be opened for cleaning
thus maintaining the original cutting in this series are therefore suitable and maintenance quickly without the
gap. Awkward knife adjustment is no for grinding more solid materials and need for special tools.
longer necessary. thicker walled sprues.
The GSL slow speed granulators of The slow speed granulators in the GSL 300 range feature a staggered 300 mm
the 300 series are mainly used in in- diameter rotor with widths ranging from 400 to 800 mm. The rotor is directly
jection and blow molding processes driven by a geared motor. The low rotor speed reduces the noise level of the
as beside the press machines to grind machine and creates less dust while grinding. The special design knives of the
runners and sprues. But they can be GSL series can be sharpened easily and do not need adjustment afterwards.The
used as low noise central granulators material is fed via a sound absorbing feed hopper that can be tailored to fit
for small throughput requirements as various applications and feeding ways. Depending on the requirements the ma-
well. The stronger design of the 300 chines can be fitted with a wide variety of hoppers, they are mounted on either
series GSLs allow them to be used for low or high level base frames with matching suction bins or bag filling adapters.
stronger and thicker materials while Quick snap fasteners and hand screws make access to the machine for cleaning
offering the same advantages regard- and maintenance fast and easy.
ing low noise and dust as the smaller
GSL machines. All GSL models can be
equipped with a built in blower sys-
tem in case a vacuum loading system
is not available, or to transport the
ground material to bags for storage.
8
D
A E
Type 300/400 300/600 300/800

Drive capacity (kW) 7.5 11 18.5
Stator blades (rows) 2 2 2
Dimensions
Type 300/400 300/600 300/800

A (mm) 950 1125 820
B (mm) 400 400 400
C (mm) 1335 1335 1340
D (mm) 405 600 830
E (mm) 1035 1230 1635
9
GSE 300
Economical granulators
yy Knives are adjusted outside of the machine

yy Mobile Compact design
yy Different rotor Types available
yy Easy accessibility
yy Aggressive tangential infeed
Rotor and stator knives are pre-set The GSE granulators are available The user friendly design of the GSE
outside the machine prior to installa- with different rotor options to fit dif- series granulators allows quick and
tion in a supplied fixture. This makes ferent applications, all rotors feature easy access to the cutting chamber
awkward adjustment inside the ma- the V-cut technology creating a high for maintenance and cleaning.
chine unnecessary. quality regrind.
The GSE series of machines are de- For the GSE 300 series different rotor designs are available in widths ranging
signed as economical granulators for from 300 mm to 1400 mm with a diameter of 300 mm. The completely welded
use in in house recycling. The cutting cutting chamber in conjunction with the „V“ Type rotor design ensures depend-
geometry of the GSE 300 series makes ability in operation and universal application use.The housing design offers easy
it ideal for the grinding of small thin and quick access to the cutting chamber during rotor and stator knife changes,
walled hollow parts. The complete servicing or screen changes.
GSE granulator line achieves a high
quality regrind independent of the
material Type or form such as injec-
tion moulded parts,blow moulded
parts, profiles, sheets, film, etc.
10
D
A E
Type 300/300 300/600 300/1000

Drive capacity (kW) 7.5 18.5 18.5
Rotor knives (rows) 3 3 3
Effective working area (mm) 400 x 290 400 x 590 400 x 990
Dimensions
Type 300/300 300/600 300/1000

A (mm) 1760 1810 1370
B (mm) 460 460 460
C (mm) 1420 1420 1420
D (mm) 300 590 990
E (mm) 1085 1350 1540
11
GSE 500

Rotor and stator knives are pre-set The GSC granulators are available The user friendly design of the GSE
outside the machine prior to installa- with different rotor options to fit dif- series granulators allows quick and
tion in a supplied fixture. This makes ferent applications, all rotors feature easy access to the cutting chamber
awkward adjustment inside the ma- the V-cut technology creating a high for maintenance and cleaning.
use in medium volume in-house recy- cutting chamber in conjunction with the „V“ Type rotor design ensures depend-
cling applications. The cutting geom- ability in operation and universal application use.The housing design offers easy
etry of the GSE 500 series allows even and quick access to the cutting chamber during rotor and stator knife changes,
bigger hollow parts to be ground. The servicing or screen changes.
whole GSE granulator line achieves a
high quality regrind independent of
the material Type or form such as in-
jection moulded parts,blow moulded
12
B
D
A E
Type 500/500 500/700 500/1000 500/1400

Rotor width (mm) 500 700 1000 1400
Drive capacity (kW) 30 37 45 45
Rotor knives (rows) 3 or 5 3 or 5 3 or 5 3 or 5
Stator blades (rows) 2 or 3 2 or 3 2 or 3 2 or 3
Effective working area (mm) 500 x 500 500 x 700 500 x 990 500 x 1400
Weight approx. (kg) 1500 1750 3100 3900
Dimensions
Type 500/500 500/700 500/1000 500/1400

A (mm) 1675 1675 1900 1900
B (mm) 580 580 580 580
C (mm) 1840 1840 1840 1840
D (mm) 515 715 985 1430
E (mm) 1130 1330 1645 2120
13
GSE 700

Rotor and stator knives are pre-set The GSE granulators are available The base of the GSE 700 series makes
outside the machine prior to installa- with different rotor options to fit dif- the machine very sturdy, while main-
tion in a supplied fixture. This makes ferent applications, all rotors feature taining the easy accessibility for main-
awkward adjustment inside the ma- the V-cut technology creating a high tenance and cleaning.
use as central granulator in house cutting chamber in conjunction with the „V“ Type rotor design ensures depend-
recycling. The cutting geometry of ability in operation and universal application use.The housing design offers easy
the GSE 700 series allows even volu- and quick access to the cutting chamber during rotor and stator knife changes,
minous materials to be ground. The servicing or screen changes.
complete GSE series line achieves a
high quality regrind independent of
the material Type or form such as in-
jection moulded parts,blow moulded
14
D
A E
Type 700/700 700/1000 700/1400

Drive capacity (kW) 45 55 55
Rotor knives (rows) 5 or 7 5 or 7 5 or 7
Stator blades (rows) 2 or 3 2 or 3 2 or 3
Dimensions
Type 700/700 700/1000 700/1400

A (mm) 2050 2050 2050
B (mm) 780 780 780
C (mm) 2040 2040 2040
D (mm) 715 985 1430
E (mm) 1400 1670 2120
15
GSC 300
Compact sound-proofed granulators

yy Compact design
yy Soundproofed housing
Rotor and stator knives are pre-set The GSC granulators are available To minimize the needed floor space
outside the machine prior to installa- with different rotor options to fit dif- and make the machine easy to move,
tion in a supplied fixture. This makes ferent applications, all rotors feature machine controls and electrical cabi-
awkward adjustment inside the ma- the V-cut technology creating a high net are integrated into the machines
chine unnecessary. quality regrind. soundproof housing.
The cutting geometry of the GSC se- The GSC compact/sound proof granulators are designed with a complete sound
ries allows even voluminous materi- proof enclosure resulting in an extremely quiet operation.Different rotor de-
als to be ground. The complete GSC signs are available in widths ranging from 300 mm to 1400 mm with a diameter
series line achieves a high quality of 300 mm. The completely welded cutting chamber in conjunction with the
regrind independent of the material „V“ Type rotor design ensures dependability in operation and universal applica-
Type or form such as injection mould- tion use.While it delivers excellent sound proofing capabilities, it still offers easy
ed parts,blow moulded parts, profiles, and quick access to the cutting chamber during rotor and stator knife changes,
sheets, film, etc.The 300 series GSC servicing or screen changes.The sound dampening material used in these ma-
machines are mainly used in inline chines is based on the latest technological research.
operations for processing of rejected
products, or runners and sprues. The
small footprint and easy movability
make the machines very easy to place
in existing operations.
16
D
A E
Type 300/300 300/600 300/1000

Drive capacity (kW) 7.5 18.5 18.5
Rotor knives (rows) 3 3 3
Dimensions
Type 300/300 300/600 300/1000

A (mm) 1550 1550 1550
B (mm) 420 420 420
C (mm) 1570 1570 1570
D (mm) 300 590 990
E (mm) 1300 1600 1900
17
GSC 500

yy Compact design
Rotor and stator knives are pre-set To ensure a safe operation and quick To minimize the needed floor space
outside the machine prior to installa- and easy access for cleaning and and make the machine easy to move
tion in a supplied fixture. This makes maintenance the GSC 500 machines the control cabinet is integrated into
awkward adjustment inside the ma- cut- ting chamber is opened hydrau- the machines soundproof housing.
chine unnecessary. lically.
ries allows even voluminous materials proof enclosure resulting in an extremely quiet operation.Different rotor de-
to be ground. The complete GSC series signs are available in widths ranging from 500 mm to 1400 mm with a diameter
line achieves a high quality regrind of 500 mm. The completely welded cutting chamber in conjunction with the
independent of the material Type or „V“ Type rotor design ensures dependability in operation and universal applica-
form such as injection moulded parts, tion use.While it delivers excellent sound proofing capabilities, it still offers easy
blow moulded parts, profiles, sheets, and quick access to the cutting chamber during rotor and stator knife changes,
film, etc. The 500 series GSC machines servicing or screen changes.The sound dampening material used in these ma-
are mainly used in inline operations chines is based on the latest technological research.
or small central granualtors for pro-
cessing of medium sized hollow thin
walled products, or runners and
sprues. The integrated sound proof-
ing makes it possible to easily place
the machine in existing operations.
With different rotor designs and a
wide variety of options the machines
can be tailored for many different ap-
plications.
18
D
A E
Type 500/500 500/700 500/1000 500/1400

Rotor width (mm) 500 700 1000 1400
Rotor knives (rows) 3 or 5 3 or 5 3 or 5 3 or 5
Stator blades (rows) 2 or 3 2 or 3 2 or 3 2 or 3
Weight approx. (kg) 2200 2500 3000 5500
Dimensions
Type 500/500 500/700 500/1000 500/1400

A (mm) 1930 1930 2160 2160
B (mm) 580 580 580 580
C (mm) 1870 1870 1930 1930
D (mm) 515 715 985 1430
E (mm) 1550 1750 2100 2600
19
GSC 700

yy Compact design
Rotor and stator knives are pre-set In order to keep the GSC series as The user friendly design of the GSC
outside the machine prior to installa- compact as possible, motor and hy- series granulators allows quick and
tion in a supplied fixture. This makes draulic opening system are integrated easy access to the cutting chamber
awkward adjustment inside the ma- into the sound dampening enclosure for maintenance and cleaning.
chine unnecessary. of the machine.
ries allows even voluminous materi- proof enclosure resulting in an extremely quiet operation.Different rotor de-
als to be ground. The complete GSC signs are available in widths ranging from 700 mm to 1400 mm with a diameter
series line achieves a high quality of 700 mm. The completely welded cutting chamber in conjunction with the
regrind independent of the material „V“ Type rotor design ensures dependability in operation and universal applica-
Type or form such as injection mould- tion use.While it delivers excellent sound proofing capabilities, it still offers easy
ed parts,blow moulded parts, profiles, and quick access to the cutting chamber during rotor and stator knife changes,
sheets, film, etc. The 700 series GSC servicing or screen changes.The sound dampening material used in these ma-
machines are mainly used as central chines is based on the latest technological research.
granulators for processing of large
injected or blow moulded products
as well as film. The integrated sound
proofing makes it possible to easily
place the machine in existing oper-
ations. With different rotor designs
and a wide variety of options the ma-
chines can be tailored for many differ-
ent applications.
20
D
A E
Type 700/700 700/1000 700/1400

Dimensions
Type 700/700 700/1000 700/1400

A (mm) 2260 2260 2260
B (mm) 780 780 780
C (mm) 2240 2240 2240
D (mm) 715 915 1430
E (mm) 1830 2100 2600
21
GST
Compact granulators
yy Compact design
yy Soundproofed chamber and hopper
yy Aggressive infeed and curved backwall
yy Large screen area
yy Knives are adjusted ourside of the machine
The GST granulators are designed for The cutting chamber sits in a sound- The tangential cutting chamber
the inline recycling of voluminous proofed enclosure to ensure quiet in- paired with the aggres sive open rotor
parts such as bottles and canisters in line operation. The rotor and screen design ensures reliable ingestion of
blowmoulding applications. area are easily accesible without for voluminous parts. The curved cutting
cleaning and maintenance. chamber backwall reduces the risk of
parts getting stuck.
The compact inline granulators of the All machines in the GST series feature a compact soundproofed enclosure and
GST series are primarily designed for sound dampening hoppers. The granulators are available in two rotor diameters,
use in blow moulding applications 250 and 400 mm with widths ranging from 300 to 1000 mm. While the smaller
to recycle voluminous parts such as machines feature an open F rotor the bigger machines rely on a heavier S rotor.
bottles, canisters and crates, as well The curved backwall of the cutting chamber ensures an aggressive ingestions
as blow molding flush and injection while also avoiding blockages. The rigid design makes them dependable units
sprues. The low feeding height makes and includes advanced standard features such as replaceable wear plates. As
them suitable for both hand and con- on all ZERMA granulators the rotor and stator knives are adjusted outside of the
veyor feeding of these parts. The low machine to reduce downtime for maintenance.
noise level and small footprint makes
them the perfect fit for inline recy-
cling operations.
22
D
A F
Type 250/300 250/450 250/600 400/600 400/1000

Rotor diameter (mm) 250 250 250 400 400
Rotor width (mm) 300 450 600 600 1000
Drive capacity (kW) 7.5 11 18.5 22 30
Rotor knives (pcs) 3x1 3x1 3x2 3x2 3x2
Stator blades (rows) 2 2 2 2 2
Screen size (mm) >6 >6 >6 >6 >6
Effective working area (mm) 250 x 300 250 x 450 250 x 600 400 x 600 400/1000
Weight approx. (kg) 1200 1400 1850 3300 3300
Dimensions
Type 250/300 250/450 250/600 400/600 400/1000

A (mm) 1350 1600 1750 1550 1950
B (mm) 1880 1880 1880 2180 2180
C (mm) 1380 1380 1380 1540 1540
D (mm) 300 450 600 590 990
E (mm) 370 370 370 490 490
F (mm) 1220 1220 1220 1460 1460
23
PM
High speed precision pulverizer
yy Simple adjustment of cutting gap

yy Choice of discs or segments
yy Low drive power - High throughput
yy Innovative efficient design
yy Wide range of accessories
yy Easy temperature control
The material temperature is moni- The material is fed into the Pulveriz- The ZERMA PM Pulverizers can be
tored in the process, an automated er by a vibrating dosing channel, the equipped with either one piece or
cooling system will ensure the tem- feeding rate is automatically adjusted segmented grinding discs, both are
perature is kept at a defined level. based on the motors amperage and made from high quality tool steel
material temperature. and can be treated to withstand wear
longer.
One of the main fields of use for the The disc pulverizers of the PM series are available with disc diameter from 300
ZERMA PM Pulverizers is the pulver- to 800 mm.These pulverizers are high speed, precision grinders for the pro-
ization of PVC regrind in pipe and cessing of medium hard, impact resistant and friable materials. The material
profile recycling. Working in line with to be pulverized is introduced through the centre of a vertically fixed grind-
a shredder and granulator to have ing disc which is mounted concentrically with an identical high speed rotating
a balanced and efficient system to disc. Centrifugal force carries the material through the grinding area and the
handle in house production waste. resulting powder is collected with a blower and cyclone system. Depending on
Another application is the grinding of the application the machines can be equipped with one piece grinding discs or
PE for Rotomolding applications, here grinding segments.
the PM Pulverizer is used in the pro-
duction process to create the powder
needed in the process. In this process
a screening machine is necessary to
ensure the right output size, distribu-
tion and flow properties of the ground
material.
24
D
A E
Type 300 500 800

Discs diameter (mm) 300 500 800
Throughput approx (kg/h) 50 - 250 100 - 500 200 - 800
Dimensions
Type 300 500 800

A (mm) 1365 1800 2085
B (mm) 640 640 640
C (mm) 1190 1470 1800
D (mm) 435 435 435
E (mm) 1515 1840 1680
25
GSH 350-500
Heavy duty granulators

yy Specially developed deflector wedge
yy Wide choice of rotors
yy Well thought out housing design
yy Strong Welded Steel construction
yy Oversized outboard bearings
The easily removable deflector wedge The GSH granulators are available The heavy duty bearings are separat-
acts as a third stator blade and can be with different rotor options to fit dif- ed from the cutting chamber to avoid
used to adjust the aggressiveness of ferent applications, all rotors feature lubricants entering the cutting cham-
the rotor at the first cutting point. the V-cut technology creating a high ber and bearing failure due to materi-
quality regrind. al contamination in the bearings.
The wide range of rotors and hopper The heavy duty granulators of the GSH 350 and 500 series offer a wide array of
styles allow the GSH machines to be different rotor designs with widths ranging from 500 mm to 1000 mm with a
tailored to almost every application diameter of 350 and 500 mm respectively. The completely welded heavy steel
in the plastic recycling field.The GSH construction is designed to to withstand the most demanding and universal
350 and 500 granulators are main- applications. Rotor bearings, knife mounts and rotor shaft are oversized. The
ly used as central granulators for in standard V-cut creates a high quality regrind with a very low percentage of
house recycling applications to pro- fines in the output material. The removable third stator blade is acting as a
cess thick walled parts in one step or deflector wedge and allows the machine to be quickly adjusted to different
as a second step granulator after a application scenarios. Other standard features include easily replaceable wear
shredder to reach higher throughput plates in the cutting chamber as well as outboard bearings reducing the risk of
rates. For abrasive, contaminated or contamination.
highly filled materials the machines
can be equipped with special wear
protections, such as hard facing of
the rotor and housing and key parts
manufactured from highly wear re-
sistant steels.
26
E
B F
A G
Type 350/500 500/600 500/1000

Dimensions
Type 350/500 500/600 500/1000

A (mm) 1820 2130 2320
B (mm) 1620 2020 2220
C (mm) 740 800 900
D (mm) 1610 1765 1870
E (mm) 515 635 985
F (mm) 775 1090 1540
G (mm) 1290 1570 1915
27
GSH 600-700

The easily removable deflector wedge The GSH granulators are available The heavy duty bearings are separat-
acts as a third stator blade and can be with different rotor options to fit dif- ed from the cutting chamber to avoid
used to adjust the aggressiveness of ferent applications, all rotors feature lubricants entering the cutting cham-
the rotor at the first cutting point. the V-cut technology creating a high ber and bearing failure due to materi-
quality regrind. al contamination in the bearings.
The wide range of rotors and hopper The heavy duty granulators of the GSH 600 and 700 series offer a wide array of
styles allow the GSH machines to be different rotor designs with widths ranging from 800 mm to 1000 mm with a
tailored to almost every application diameter of 600 and 700 mm. The completely welded heavy steel construction
in the plastic recycling field.The GSH is designed to to withstand the most demanding and universal applications.
600 and 700 granulators are mainly Rotor bearings, knife mounts and rotor shaft are oversized.The standard V-cut
used as large central granulators for creates a high quality regrind with a very low percentage of fines in the output
in house recycling applications to material. The removable third stator blade is acting as a deflector wedge and al-
process large thick walled parts in lows the machine to be quickly adjusted to different application scenarios.Other
one step or as a second step granu- standard features include easily replaceable wear plates in the cutting chamber
lator after a shredder to reach higher as well as outboard bearings reducing the risk of contamination.
throughput rates.For abrasive, con-
taminated or highly filled materials
the machines can be equipped with
special wear protections, such as hard
facing of the rotor and housing and
key parts manufactured from highly
wear resistant steels.
28
E
B F
A G
Type 600/800 600/1600 700/1000

Drive capacity (kW) 75 132 90 / 110
Rotor knives (rows) 5 or 7 5 or 7 5 or 7 or 9
Effective working area (mm) 790 x 695 1500 x 900 x 800
Dimensions
Type 600/800 600/1600 700/1000

A (mm) 2350 2535 2830
B (mm) 2220 2390 2550
C (mm) 1000 1000 1100
D (mm) 1940 1940 2250
E (mm) 788 1560 985
F (mm) 1270 1980 1290
G (mm) 1820 2360 2060
29
GSH 800

The easily removable deflector wedge The GSH granulators are available For abrasive applications the GSH gra-
acts as a third stator blade and can be with different rotor options to fit dif- nulators can be equipped with rotors
used to adjust the aggressiveness of ferent applications, all rotors feature with key parts manufactured from
the rotor at the first cutting point. the V-cut technology creating a high highly wear resistant steel as well as
quality regrind. weld on hard facing.
The wide range of rotors and hopper The heavy duty granulators of the GSH 800 series offer a wide array of different
styles allow the GSH machines to be rotor designs with widths ranging from 1200 mm to 2000 mm with a diameter
tailored to almost every application in of 800 mm. The completely welded heavy steel construction is designed to
the plastic recycling field, mainly with to withstand the most demanding and universal applications. Rotor bearings,
high throughput requirements. The knife mounts and rotor shaft are oversized.The standard V-cut creates a high
GSH 800 series can be used to grind quality regrind with a very low percentage of fines in the output material. The
large thick walled parts down to a removable third stator blade is acting as a deflector wedge and allows the ma-
granule in one step, or be used as a chine to be quickly adjusted to different application scenarios. Other standard
second step granulator after a ZXS features include easily replaceable wear plates in the cutting chamber as well
shredder to reach very high through- as outboard bearings reducing the risk of contamination.
put rates. For abrasive, contaminated
or highly filled materials the machines
can be equipped with special wear
protections, such as hard facing of
the rotor and housing and key parts
manufactured from highly wear re-
sistant steels.
30
E
B F
A G
Type 800/1200 800/1600 800/2000

Rotor width (mm) 1200 1600 2000
Drive capacity (kW) 132 160 2 x 160
Rotor knives (rows) 5 or 7 or 9 5 or 7 or 9 7 or 9
Weight approx. (kg) 10400 12500 13500
Dimensions
Type 800/1200 800/1600 800/2000

A (mm) 3100 3175 2755
B (mm) 2885 2800 2600
C (mm) 1200 1400 1600
D (mm) 2250 2600 3055
E (mm) 1150 1570 1965
F (mm) 1535 1970 2250
G (mm) 2400 2860 3465
31
GSH 1100
The easily removable deflector wedge The granulators can be tailored to The GSH 1100 series comes standard
acts as a third stator blade and can be fit various applications, for example with wide H-style rotors available
used to adjust the aggressiveness of with oversized suction troughs in or- with 9,11 or 13 rows of rotor blades
the rotor at the first cutting point. der to achieve a very high output. ensuring a high quality output.
The GSH 1100 series of heavy duty The heavy duty granulators of the GSH 1100 series offer a different rotor con-
granulators is a dependable ma- figuratons with widths ranging from 1200 mm to 2400 mm with a diameter of
chine engineered for demanding high 1100 mm. The completely welded heavy steel construction is designed to with-
throughput applications. The GSH stand the most demanding and universal applications. Rotor bearings, knife
1100 series can be used to grind large mounts and rotor shaft are oversized.The standard V-cut creates a high quality
thick walled parts down to a granule regrind with a very low percentage of fines in the output material. The remov-
in one step, or be used as a second able third stator blade is acting as a deflector wedge and allows the machine to
step granulator after a ZXS shredder be quickly adjusted to different application scenarios.Other standard features
to reach very high throughput rates. include easily replaceable wear plates in the cutting chamber as well as out-
The large diameter rotors are availa- board bearings reducing the risk of contamination.
ble with a choice of 7, 9 or 11 rows
of rotor knives. The V-cut design en-
sures a high quality granule with a
low percentage of fines. For abrasive,
contaminated or highly filled mate-
rials the machines can be equipped
with special wear protections, such
as hard facing of the rotor and hous-
ing and key parts manufactured from
highly wear resistant steels.
32
E
B F
A G
Type 1100/1200 1100/2400

Rotor diameter (mm) 1100 1100
Rotor width (mm) 1200 2400
Drive capacity (kW) 200 2 x 200
Rotor knives (rows) 7 or 9 or 11 7 or 9 or 11
Stator blades (rows) 2 or 3 2 or 3
Screen size (mm) >8 >8
Effective working area (mm) 1150 x 1210 1960 x 1210
Weight approx. (kg) 14000 22000
Dimensions
Type 1100/1200 1100/2400

A (mm) 3115 3060
B (mm) 3010 3000
C (mm) 1400 1400
D (mm) 3030 3030
E (mm) 1150 2300
F (mm) 1680 2760
G (mm) 2440 3830
33
GSP
Pipe- / profile granulators

Rotor and stator knives are pre-set The specially angled rotor automat- The heavy duty bearings are separat-
outside the machine prior to installa- ically pulls the fed pipes or profiles ed from the cutting chamber to avoid
tion in a supplied fixture. This makes into the cutting chamber, this design lubricants entering the cutting cham-
awkward adjustment inside the ma- also regulates the amount of material. ber and bearing failure due to materi-
chine unnecessary. al contamination in the bearings.
Conventional granulators have sub- The Pipe and Profile Granulators of the GSP series are available in rotor widths
stantial problems handling long pipes of up to 1400 mm and diameters ranging from 560 to 700 mm. The complete-
and profiles. To feed large and bulky ly welded heavy steel cutting chamber is angled and fitted with an extended
parts in most cases cavities or plat- hopper to allow easy feeding of parts. The standard V-cut creates a high quality
forms are needed. Therefore ZERMA regrind with a very low percentage of fines in the output material. Other stand-
developed the GSP range. Thanks to ard features include an hydraulically opened hopper for outboard bearings re-
the almost level feeding hopper, long ducing the risk of contamination.
pieces can be fed easily. While the
machine is operating there is no risk
of blocking, in case of congestion no
more material will be accepted by the
machine until the grinding chamber
is empty and the machine will accept
material again, and work continues.
34
C
A E
B F
Type 600/500 560/700 560/1000 700/1400

Rotor width (mm) 500 700 1000 1400
Rotor knives (rows) 5 5/7 5/7 5/7
Weight approx. (kg) 4000 5000 6400 9000
Dimensions
Type 600/500 560/700 560/1000 700/1400

A (mm) 1940 2290 2290 2420
B (mm) 2245 2400 2450 2580
C (mm) 440 220 220 300
D (mm) 1040 1250 1250 1255
E (mm) 940 1170 1380 1840
F (mm) 1350 1785 2060 2400
35
ZBS
Compact shredder
yy Affordable solution for small lumps

yy simple upgrade for existinggranulation system
yy Easy to move and place
yy Tangential infeed avoids the need for a hydraulic pusher
yy Small footprint
yy Low energty consumption
The shredders use concave ground All ZERMA shredders are equipped The ZBS shredders feature an aggres-
square knives, producing high quality with our E-style flat rotor. The knives sive tangential infeed for easy feed-
output. The cutters can be turned af- are fixed in special knife holders fitted ing without the need for a hydraulic
ter a side is worn out. in machined pockets. system. Lumps of up to 400 mm di-
ameter can be processed easily in this
machine series.
The ZBS shredders have been de- The ZBS series shredders are single shaft shredders with a tangential infeed
signed for in house recycling of small to eliminate the need for a hydraulic feeding system. The Space saving and
lumps and purges from injection and maneuverable design combined with the ‘plug and play ‘ controls make this
blow molding processes. The Typeical machine very flexible and ready to go in no time. Like its bigger brothers in the
input materials are small and medi- ZS series they are equipped with outboard bearings, 310 mm diameter flat E
um sized cakes such as head waste. rotors with 600 or 850 mm width driven by an oversized geared motor. Utiliz-
The material can be shred to reduce ing the proven ZERMA knife holder and knife design. The user friendly design
the volume or processed further in makes cleaning and maintenance work a breeze. The low speed of 60 rpm com-
a granulator to be re introduced into bined with the compact design of the ZBS shredders makes it possible to shred
the production process immediately. lumps at a relatively low noise level. The machines can be fed manually or by
The machine also can be used to de- conveyor, material discharge can be done via conveyor or into a drop box.
stroy sensitive products or to recycle
small batches of low volume products
to avoid contamination of the main
product line.
36
E
A F
G H
Type 600 850

Rotor speed (rpm) 61 61
Drive capacity (kW) 11 18.5
Rotor knives (pcs) 26 40
Stator blades (rows) 1 1
Screen size (mm) > 16 > 16
Effective working area (mm) 490 x 550 490 x 830
Weight approx. (kg) 1400 1500
Dimensions
Type 600 850

A (mm) 995 1045
B (mm) 490 490
C (mm) 2255 2255
D (mm) 525 525
E (mm) 1400 2080
F (mm) 550 830
G (mm) 420 470
H (mm) 950 1200
37
ZSS / ZPS
General purpose shredders
yy Multiple rotor designs and materials
yy Low speed, high torque geared drive
yy Powerful hydraulic swing Type pusher (ram)
yy Smaller footprint compared to traditional horizontal pusher style
shredders
yy Bolt-in drive shafts
yy Two speed hydraulic system as standard
yy ZPS with a higher ram feeder
The shredders use concave ground The ZSS series shredders benefit from All ZERMA shredders are equipped
square knives, producing high quality sturdy ram construction incorporat- with a large diameter flat rotor. The
output. The cutters can be turned af- ing heavy duty guide bearings and knives are fixed in special knife hold-
ter a side is worn out. universal couplings for reliable oper- ers fitted in machined pockets. Op-
ation. tional weld on hard facing is available
for abrasive applications.
The ZSS / ZPS shredders have been The ZSS / ZPS shredders are single shaft shredders with a powerful two speed
designed for a wide array of applica- swing ram design eliminating the risk of blocking and wearing out of internal
tions and industries like in house and guide rails. The machine is very versatile and can be used for shredding of all
general recycling, electronic waste kinds of input materials and is well suited for different industries. The 457 mm
and post consumer waste handling. diameter rotors ranging form 850 to 2000 mm width are driven by one or two
Input materials can be all kinds of oversized gearboxes. The hydraulic power pack is well integrated into the ma-
plastics like lumps, pipes, film, woven chine housing to save space and protect it from damage but still easy to access
bags; electronic waste like cables and or remove for maintenance. The standard E rotor features the proven ZERMA
ICBs, paper, wood and other organic knife and knife holder design, as well as outboard bearings and a hydraulically
materials.Depending on input ma- operated screen cradle.The machines can be tailored to various applications
terial and the following process the with cooling or hard facing and other wear options
shredded material as defined by the
used screen size can be directly used
or go into the next step of size reduc-
tion for example in a GSH granulator
38
D E
A F
Type 850 1200 1500 2000

Rotor width (mm) 850 1200 1500 2000
Rotor speed (rpm) 74 74 74 74
Drive capacity (kW) 37 / 55 55 / 75 75 / 90 2 x 55 / 2 x 75
Rotor knives (pcs) 40 / 60 54 / 81 68 / 102 96 / 144
Ram feeder drive (kW) 5.5 5.5 5.5 5.5
Screen size (mm) > 40 > 40 > 40 > 40
Cutting chamber volume (m³) 1.37 1.82 2.27 3.16
Weight approx. (kg) 5100 5900 6600 8600
Dimensions
Type 850 1200 1500 2000

A (mm) 2300 2300 2300 2300
B (mm) 725 725 725 725
C (mm) 2795 2795 2795 2795
D (mm) 1590 1590 1590 1590
E (mm) 840 1120 1400 1960
F (mm) 2010 2290 2610 3760
39
ZIS
Shredders for voluminous parts
yy 35 % more internal volume compared to the ZSS series

yy Internal hydraulic pusher (ram)
yy Variable speed, faster pusher movement
yy Smaller footprint compared to traditional horizontal pusher
style shredders
yy All advantages of the conventional ZSS series
The shredders use concave ground The internal ram design on the ZIS All ZERMA shredders are equipped
square knives, producing high quality series allows the cutting chamber vol- with a large diameter flat rotor. The
output. The cutters can be turned af- ume to be increased while keeping a knives are fixed in special knife hold-
ter a side is worn out. small footprint. Making the ZIS ideal ers fitted in machined pockets. Op-
for shredding of big volume parts. tional weld on hard facing is available
for abrasive applications.
he ZIS shredders have been designed The ZIS series shredders are single shaft shredders with a large internal volume.
to handle voluminous parts plastic The redesigned hydraulic pusher system creates about 35% more space in the
and wood industry. As with all ZER- cutting chamber while increasing the power and speed of the ram itself. The
MA shredders, the ZIS such as IBCs, machines are equipped with a 457 mm diameter ZERMA E rotor with widths
wheelie bins, pallets, large drums etc ranging from 1200 to 2000 mm.As on the ZSS machines the rotor is driven via
but also retain range can be equipped an oversized gearbox. The completely closed welded steel housing increases
with a wear package for the process- the stability and avoids material spillage.The ZIS inherits all of the advantages
ing of the versatility and flexibility to of the ZERMA knife and knife holder design as well as standard features such as
be used for general recycling in the outboard bearings, hydraulic screen cradle, easy maintainability and advanced
highly abrasive, filled materials. controls.
40
D E
A F
Type 1200 1500 2000

Rotor width (mm) 1130 1410 1970
Drive capacity (kW) 55 75 2 x 55
Rotor knives (pcs) 54 / 81 68 / 102 96 / 144
Ram feeder drive (kW) 5.5 5.5 5.5
Screen size (mm) > 40 > 40 > 40
Cutting chamber volume (m³) 2.15 2.7 3.75
Dimensions
Type 1200 1500 2000

A (mm) 2070 2070 2070
B (mm) 725 725 725
C (mm) 2600 2600 2600
D (mm) 1880 1880 1880
E (mm) 1140 1420 1980
F (mm) 2320 2635 3710
41
ZHS
Shredders
yy Large feeding hopper

yy Robust welded steel construction
yy Low speed operation
yy Advanced rotor / knife mounting system
the large feeding hopper allows the The rotors are equipped with square Angled hydraulic pusher to ensure op-
machine to be used for a variety of knives, producing high quality output. timal material feeding and ingestion.
materials. The cutters can be turned after they
are worn.
The ZHS series of single shaft shred- ZERMA ZHS shredders are single shaft shredders featuring an angled hydraulic
ders are mainly used in the industry ram suitable for a wide range of material shapes and sizes. The ZHS shred-
to achieve a economic recycling of ders are equipped with a ZERMA E style rotor and knife holder fixing system.
plastics to wood, paper, and general The final size of the material is determined by the screen which can easily be
waste streams. The machines have changed based on requirements. The ZHS shredder can be tailored to individual
been engineered for strength and requirements, this includes different drive powers, knife configurations as well
reliability in daily operation. These as discharge options.
shredders can easily be integrated
into complete lines with other ZER-
MA products and accessories such as
belts, granulators, etc.
42
D E
A F
Type 850 1100 1400 1700 2000

Rotor diameter (mm) 404 404 404 404 404
Rotor width (mm) 850 1100 1400 1700 1960
Rotor speed (rpm) 100 100 104 104 104
Drive capacity (kW) 22 / 30 30 / 37 45 / 55 55 / 75 75 / 90
Rotor knives (pcs) 20 / 40 27 / 54 34 / 68 41 / 82 48 / 96
Stator blades (rows) 1 1 1x5 1x6 1x7
Ram feeder drive (kW) 1.5 1.5 5.5 5.5 5.5
Screen size (mm) > 40 > 40 > 40 > 40 > 40
Cutting chamber volume (m³) 1.25 2 3.6 4.7 5.5
Effective working area (mm) 820 x 770 1095 x 1050 1440 x 1330 1640 x 1610 1620 x 1910
Weight approx. (kg) 3000 3700 6000 7000 8500
Dimensions
Type 850 1100 1400 1700 2000

A (mm) 2690 3160 3990 4325 4205
B (mm) 455 455 455 455 455
C (mm) 2025 2135 2320 2370 2420
D (mm) 1285 1540 1885 2050 2050
E (mm) 860 1140 1420 1700 1980
F (mm) 1565 2085 2370 2730 3075
43
ZHS+
Shredders
yy Large feeding hopper

yy Robust welded steel construction
yy Low speed operation
yy Advanced rotor / knife mounting system
The large feeding hopper allows the The rotors are equipped with square Angled hydraulic pusher to ensure op-
machine to be used for a variety of knives, producing high quality output. timal material feeding and ingestion.
materials. The cutters can be turned after they
are worn.
The ZHS series of single shaft shred- ZERMA ZHS shredders are single shaft shredders featuring an angled hydraulic
ders are mainly used in the industry ram suitable for a wide range of material shapes and sizes. The ZHS shred-
to achieve a economic recycling of ders are equipped with a ZERMA E style rotor and knife holder fixing system.
plastics to wood, paper, and general The final size of the material is determined by the screen which can easily be
waste streams. The machines have changed based on requirements. The ZHS shredder can be tailored to individual
been engineered for strength and requirements, this includes different drive powers, knife configurations as well
reliability in daily operation. These as discharge options.
shredders can easily be integrat-
ed into complete lines with other
ZERMA products and accessories such
as belts, granulators, etc.
44
D E
A F
Type 1500 2000 2600

Rotor width (mm) 1400 1960 2520
Drive capacity (kW) 90 / 110 110 / 2 x 75 2 x 90 / 2 x 110
Rotor knives (pcs) D (34 X 34) 68 / 102 96 / 144 124 / 186
Rotor knives (pcs) D (50 X 50) 38 / 57 54 / 81 70 / 105
Stator blades (rows) 1x5 1x9 1x9
Ram feeder drive (kW) 5.5 5.5 5.5
Screen size (mm) > 40 > 40 > 40
Weight approx. (kg) 12000 14000 16000
Dimensions
Type 1500 2000 2600

A (mm) 4420 4650 4650
B (mm) 455 455 595
C (mm) 2700 2740 2740
D (mm) 1885 2050 2040
E (mm) 1420 1980 2540
F (mm) 2840 3870 4425
45
ZXS
Heavy duty shredders
yy Low speed, high torque gear drive

yy Powerful two speed hydraulic swing Type ram
yy Heavy Duty design
yy High throughput rates
yy Suitable for very large and heavy parts
yy Large diameter rotor (750 mm)
The shredders use concave ground All ZERMA shredders are equipped The ZXS shredders feature a high
square knives, producing high quality with a large diameter flat rotor. The powered twin speed hydraulic sys-
output. The cutters can be turned af- knives are fixed in special knife hold- tem. This system ensures maximum
ter a side is worn out. ers fitted in machined pockets. Op- pressure when feeding material into
tional weld on hard facing is available the rotor and high speeds on the
for abrasive applications. backstroke.
The ZXS shredders have been de- The ZXS shredders are single shaft shredders with a powerful two speed swing
signed for the most demanding and ram design eliminating the risk of blocking and wear-ing out of internal guide
high throughput applications in recy- rails. The machine is very versatile and can be used for shredding of all kinds
cling industries. The input materials of input materials and is well suited for different industries. The 750 mm diam-
can be all Types of plastics, wood, eter rotors ranging from 1500 to 3000 mm width are driven by two oversized
paper, cardboard, e-waste, post con- gearboxes. The low speed of 45 rpm guarantees a high torque and smooth
sumer waste, rubber, etc. in various operation.
shapes and sizes. Typeical input ma- The hydraulic power pack is well integrated into the machine housing to save
terials are: fridges, purges, tires, pal- space and protect it from damage but still easy to access or remove for main-
lets, bales, drums and barrels, pipes, tenance. The proven E rotor, knife holder and knife designs are taken to new
film etc… The output material size is dimensions to conquer the most demanding applications and challenges. The
determined by the installed screen machines can be tailored to various applications with advanced controls and
size and, except in some RDF (refuse hydraulics, hard facing and other wear options.
derived fuels) and wood applications,
the output material may need to be
processed further to achieve the de-
sired final size. For the recycling of
complete truck and tractor tires the
ZXS T model is configured with special
wear protection and knives.
46
D E
A F
Type 1500 2000 3000

Rotor width (mm) 1500 2000 3000
Drive capacity (kW) 2 x 75 2 x 90 2 x 132
Ram feeder drive (kW) 11 11 11
Screen size (mm) > 60 > 60 > 60
Weight approx. (kg) 17500 20000 25000
Dimensions
Type 1500 2000 3000

A (mm) 3580 3580 3580
B (mm) 935 935 1015
C (mm) 3420 3420 3670
D (mm) 2540 2540 2540
E (mm) 1620 2020 2820
F (mm) 3560 4100 5070
47
ZRS
Pipe / profile shredders
yy Allows feeding of bundles or nested pipes and profiles
yy No pre cutting of pipe lengths necessary
yy Process pipes up to 1200 mm diameter
yy Automatic control giving virtually risk free operation
yy Elimination of amperage peaks
yy Large diameter rotor (up to 1500 mm)
The shredders use concave ground The ZRS shredders use very large di- The ZRS pipe shredders are equipped
square knives, producing high quality ameter flat E-style rotors. The knives with a special feeding trough sized to
output. The cutters can be turned af- are fixed in special knife holders fitted take pipes of up to 6 m length. A pow-
ter a side is worn out. in machined pockets. erful hydraulic ram forces the pipes
into the rotor.
The main focus of the ZRS shredders The ZRS shredder is the world’s first single shaft shredder capable of handling
is the shredding of large diameter large diameter pipes (up to 1200mm diameter) with-out the need for pre cut-
pipes or bundles of smaller pipes and ting. Since their introduction they have become the per se standard for pipe
profiles made from HDPE, PP and PVC. shredding and are used world-wide by leading pipe manufacturers. More than
The machines can also be used for re- 200 installations demonstrate our technological leadership in this market and
cycling of other plastic materials such our continuing innovation is based on market demands and customer feedback.
as large lumps, stacked wheelie bins Dependent on pipe diameter, the ZRS rotor diameters and widths range from
and pallets etc. In combination with 800mm up to 1500 mm. The standard hopper accepts pipe lengths of up to 6 m.
other ZERMA size reduction equip- The combination of advanced controls, low rotor speed and smooth hydraulics
ment such as granulators and pulver- create a reliable and easy to use system.
izers we are able to provide a com-
plete turn-key recycling solution.
48
A
B F
D
H
C
Type 800 1000 1500

Drive capacity (kW) 2 x 37 2 x 45 2 x 55
Stator blades (rows) 1 oder 2 1 oder 2 1 oder 2
Ram feeder drive (kW) 11 15 15
Feeding trough volume (m³) 2.7 6.7 12.6
Biggest pipe (mm) 6500/3500 x Ø630 6500 x Ø850 6500 x Ø1200
Weight approx. (kg) 12800 1750 24000
Dimensions
Type 800 1000 1500

A (mm) 11840 11940 12180
B (mm) 1420 1580 1820
C (mm) 1830 1965 2320
D (mm) 3860 6720 6720
E (mm) 975 1080 1080
F (mm) 2545 2975 3290
G (mm) 590 590 590
H (mm) 2565 2660 3160
49
ZTS/ZTTS
Shredders for car tyres
yy Single large diameter rotor (760 mm)
yy Proprietary knife design and material
yy Variable knife gap to improve separation of steel and
rubber
yy Compact Heavy Duty design
yy Fast and easy tool change and maintenance
The ZERMA tyre shredders use special The oversized gearbox driving the The ZTS and ZTTS shredders are
highly wear resistant tungsten car- rotor is supported by a very sturdy equipped with a large diameter flat
bide flat knives, these knives ensure torque arm cushioning the shocks rotors with weld on hard facing. The
a long lifetime working with abrasive created while grinding. knives are fixed in special knife hold-
and contaminated materials. ers fitted in machined pockets.
The ZTS with its single row of stator The ZTS and ZTTS single shaft shredders are specially designed for the pro-
knives is used to pre-shred complete cessing of complete or pre shred tyres. Both machines machines feature a 750
car tyres or large pieces of pre-re- mm diameter rotor with width options 1500 mm to 3000 mm with oversized
duced truck tyres down to a size of outboard bearings and twin gear drives. The tangential infeed ensures optimal
approx. 150 mm. The twin rows of feeding of the input materials while eliminating the need for a hydraulic feeding
stator knives and screen in the ZTTS system. All tyre shredders are equipped with a complete wear package includ-
enable it to process the tyre shreds ing rotor hard facing plus special knives and wear plates made from highly wear
down to any required size > 20 mm resistant steel. The ZTS and ZTTS ranges differ in the number of stator knives
The unique machine design combined and the screen sizes used. The modular design makes it easy to integrate either
with the variable cutting gap create machine into existing installations.
an optimal separation of rubber and
steel fractions when the machine is
used with 20 mm screen. Therefore
steel can be removed easily in the
following process with magnetic sep-
aration equipment. The machines are
also used in the processing of RDF and
other alternative fuel applications.
50
D E
A F
Type 1500 2000 3000

Rotor width (mm) 1560 1960 2760
Drive capacity (kW) 2 x 90 2 x 110 on request
Stator blades (rows) 1 oder 2 1 oder 2 1 oder 2
Screen size (mm) ZTS 80 mm screen bars 80 mm screen bars 80 mm screen bars
Screen size (mm) ZTTS > 16 > 16 > 16
Weight approx. (kg) ZTS 12300 15300 20500
Weight approx. (kg) ZTTS 12800 16500 21500
Dimensions
Type 1500 2000 3000

A (mm) 2300 2300 2300
B (mm) 605 605 605
C (mm) 2700 2700 2700
D (mm) 1000 1000 1000
E (mm) 1620 2020 2820
F (mm) 3800 4240 5040
51
ZHM
Hammer Mill
yy Suitable for highly contaminated or abrasive materials

yy Fixed hammer style
yy Heavy Duty design
yy Good disintegration of mixed input materials
The single piece tools used in the ZHM The ZHM hammer mill features a flat The combination of pre breakers and
hammer mill are made from highly rotor with innovative welded tool counter knives create a high impact
wear resistant steel, this increases holders. This heavy duty rotor design powers resulting in a high degree of
their lifetime during heavy applica- ensures a smooth operation on vari- disintegration and high throughput
tions and makes changes quick and ous materials. rates.
easy.
ZERMA hammer mills were specially The ZHM series of hammer mills feature heavy duty rotors ranging from 600mm
developed for materials that can not to 800 mm diameter and widths between 800mm and 1200 mm and with V-belt
be crushed with conventional gran- drive. The fixed rotor hammers acting against heavy duty fixed combs plus
ulators or only with extremely high several rows of pre-breaker combs create high impact powers and hence high
wear costs and risk of breakage. The throughput rates. Tool changes are fast and easy. All tools and wear parts are
current main application of the ZER- manufactured from highly wear resistant steel. The housing inherits all the ad-
MA ZHM is the processing of electron- vantages of the proven GSH granulator design, such as the diagonally divided
ic waste, such as whole computers, cutting chamber and hydraulic screen cradle for easy maintenance and servic-
white goods and ICBs. The main ad- ing. Choice of screen sizes allows for a wide range of applications and degrees
vantage of the ZHM in such processes of disintegration.
lies in its tolerance of contamination
and abrasive materials while being
able to achieve relatively small sized
output material thus allowing for ef-
ficient separation in downstream pro-
cesses.
52
E
B F
A G
Type 600/800 800/1200

Drive capacity (kW) 75 132
Rotor tools (rows) 18 18
Stator blades (rows) 2 2
Screen size (mm) >6 >8
Effective working area (mm x mm) 788 x 555 1150 x 740
Weight (approx. kg) 4500 8200
Dimensions
Type 600/800 800/1200

A (mm) 2350 3025
B (mm) 2100 2800
C (mm) 1000 1200
D (mm) 1940 2570
E (mm) 788 1140
F (mm) 1125 1535
G (mm) 1840 2430
53
ZCS
Shredder / Granulator Combination
yy Compact space saving design

yy Low noise emission
yy Versatile size reduction concept
yy Flexible discharge options
The ZCS machines rely on the proven The ZCS system uses a sturdy roller The granulator part uses a sturdy F+
E type rotor from the ZSS shredders guided drawer type ram to feed the rotor to ensure a good ingestion of
with bolted knives and knife holders. material into the shredder. Segment- the material flow while still being able
ed cutting chamber and ram allow to handle thicker and heavier parti-
trouble free processing of thin mate- cles.
rials.
The ZCS system has been designed The ZCS size reduction system combines a shredder with a granulator in a single
mainly for in-house use in blow and space saving system for the processing of production waste.
injection molding applications, yet The shredder part is equipped with a 400mm diameter E rotor using ZERMAs
it can be adopted in other fields too. proven knife and knife holder design, driven by a high-torque gear drive, which
The small foot print allows the system in comparison to a direct drive also handles tougher input materials well. The
to be integrated into existing factory large material hopper and the powerful horizontal pusher allow processing of
workshops easily. Being a closed sys- voluminous as well as heavier parts. The lower part of the system consists of a
tem also reduces the risk of contami- 3-blade granulator rotor based on the GST series. The shredder and granulator
nation compared to using a conveyor are matched to work together ideally and in conjunction with an advanced
belt in a traditional two stage recy- control system ensure smooth reliable operation.
cling system. The system is well suit-
ed for large volume parts and thicker
materials such as flush or purging.
54
D
A F
Type 600 1000 1400

Feed opening 570 x 490 1500 x 600 1880 x 1000
Rotor width 570 mm 1000 mm 1400 mm
Rotor diameter (Shredder) 310 mm 400 mm 400 mm
Drive capacity (Shredder) 11 kW 30 kW 45 kW
Hydraulic drive capacity (Shredder) 0.75 kW 3.75 kW 3.75 kW
Rotor knives (Shredder) 26 27 34
Stator knives (Shredder) 1x2 1x4 1x5
Rotor diameter (Granulator) 300 mm 300 mm 350 mm
Motor capacity (Granulator) 7.5 kW 15 kW 22 kW
Rotor knives (Granulator) 3x2 3x2 3x2
Stator knives (Granulator) 2x1 2x1 2x1
Dimensions
Type 600 1000 1400

A (mm) 1960 3348 4250
B (mm) 2370 2750 3410
C (mm) 1840 2080 2355
D (mm) 570 1538 1880
E (mm) 490 600 1000
F (mm) 1550~2540 1990 2500
55
Close to our customers
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Technical changes reserved / Ver. 1 - 04/2019 / EN
ZERMA Machinery & Recycling Technology (Shanghai) Co., Ltd

5 Xinjie Rd · Xinqiao Township Ind. Park
201612 Songjiang · Shanghai · China
Phone: +86 21 57645573 · info@zerma.com

Zerma Catalog 2019

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Zerma Catalog 2019

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Product Catalogue 2019

Product Catalogue 2019

Solutions for Inline Recycling Page

Series of beside the press granulators GSL 150________________________________________________________ 04

Series of compact granulators GSE 300________________________________________________________ 10

Series of sound - proof compact GSC 300________________________________________________________ 16

Series of compact granulators with GST___________________________________________________________ 22

Series of pulverizers PM____________________________________________________________ 24

Series of large granulators GSH 350-500____________________________________________________ 26

Series of granulators for pipes and GSP___________________________________________________________ 34

Series of compact single-shaft ZBS____________________________________________________________ 36

Series of universally applicable single ZSS/ZPS________________________________________________________ 38

Series of single shaft shredders with ZHS___________________________________________________________ 42

Series of high-performance single- ZXS___________________________________________________________ 46

Series of single shaft shredders for ZRS____________________________________________________________ 48

Series of single shaft shredders for ZTS/ZTTS_______________________________________________________ 50

yy Direct drive via geared motor

Applications General Description

Type 150/150 150/250 150/350

Type 150/150 150/250 150/350

yy Direct driven staggered rotor

Applications General Description

Type 180/120 180/180 180/300 180/430

Dimensions with straight hopper

Type 180/120 180/180 180/300 180/430

Dimensions with inclined hopper

Type 180/120 180/180 180/300 180/430

yy Direct driven staggered rotor

Applications General Description

Type 300/400 300/600 300/800

Type 300/400 300/600 300/800

yy Knives are adjusted outside of the machine

Applications General Description

Type 300/300 300/600 300/1000

Type 300/300 300/600 300/1000

yy Knives are adjusted outside of the machine

Applications General Description

Type 500/500 500/700 500/1000 500/1400

Type 500/500 500/700 500/1000 500/1400

yy Knives are adjusted outside of the machine

Applications General Description

Type 700/700 700/1000 700/1400

Type 700/700 700/1000 700/1400

yy Knives are adjusted outside of the machine

Applications General Description

Type 300/300 300/600 300/1000

Type 300/300 300/600 300/1000

yy Knives are adjusted outside of the machine

Applications General Description

Type 500/500 500/700 500/1000 500/1400

Type 500/500 500/700 500/1000 500/1400

yy Knives are adjusted outside of the machine

Applications General Description

Type 700/700 700/1000 700/1400

Type 700/700 700/1000 700/1400

Type 250/300 250/450 250/600 400/600 400/1000

Type 250/300 250/450 250/600 400/600 400/1000

yy Simple adjustment of cutting gap

Type 300 500 800

Type 300 500 800