6500-2

Appliance Tester

Users Manual

September 2013, Rev. 2, 8/2022 (English)

©2013-2022 Fluke Corporation. All rights reserved.
Specifications are subject to change without notice.
All product names are trademarks of their respective companies.
 LIMITED WARRANTY AND LIMITATION OF LIABILITY
Each Fluke product is warranted to be free from defects in material and workmanship under normal use
and service. The warranty period is 2 years and begins on the date of shipment. Parts, product repairs,
and services are warranted for 90 days. This warranty extends only to the original buyer or end-user
customer of a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any
product which, in Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by
accident or abnormal conditions of operation or handling. Fluke warrants that software will operate
substantially in accordance with its functional specifications for 90 days and that it has been properly
recorded on non-defective media. Fluke does not warrant that software will be error free or operate
without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers
only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is
available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the
applicable international price. Fluke reserves the right to invoice Buyer for importation costs of repair/
replacement parts when product purchased in one country is submitted for repair in another country.
Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge
repair, or replacement of a defective product which is returned to a Fluke authorized service center within
the warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return
authorization information, then send the product to that service center, with a description of the difficulty,
postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following
warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke
determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal
condition of operation or handling, including overvoltage failures caused by use outside the product’s
specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of
repair costs and obtain authorization before commencing the work. Following repair, the product will be
returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return
transportation charges (FOB Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE FOR ANY
SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF
DATA, ARISING FROM ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or
limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not
apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other
decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any
other provision.
Fluke Corporation
P.O. Box 9090
Everett, WA 98206-9090
U.S.A.

11/99
 Table of Contents

Title Page

Introduction................................................................................................................................... 1
Contact Fluke ............................................................................................................................... 1
Unpack the Tester ...................................................................................................................... 1
Safety Information...................................................................................................................... 2
Symbols.......................................................................................................................................... 3
Features.......................................................................................................................................... 4
Front Panel............................................................................................................................ 4
Pushbuttons......................................................................................................................... 5
Beeper .................................................................................................................................... 6
Display Symbols ................................................................................................................. 6
Power............................................................................................................................................... 7
Basic Setup Functions .............................................................................................................. 7
How to Zero the Earth Bond Leads ............................................................................. 7
Date and Time ..................................................................................................................... 9
Site/Customer Text ........................................................................................................... 9
User ID .................................................................................................................................... 9
Advanced Setup Functions..................................................................................................... 9
Access Code........................................................................................................................ 9
Fast or Standard Test Mode .......................................................................................... 10
Create/Edit the Auto-Test Sequence......................................................................... 10
Manual Test Limit ............................................................................................................... 13
Lock/Unlock Manual Tests ............................................................................................. 13
Appliance Tests........................................................................................................................... 13
How to Stop a Test ............................................................................................................ 14
Test Modes: Single - Continuous Test....................................................................... 14
Single Test ................................................................................................................... 14
Continuous Test ........................................................................................................ 14
Test Modes: Standard or Fast....................................................................................... 15
Auto-Test Mode.................................................................................................................. 15
Manual Test Mode ............................................................................................................. 18
Test Descriptions ....................................................................................................................... 19
Visual Inspection Test ...................................................................................................... 19
Earth Bond Test (RPE)....................................................................................................... 20
Insulation Test (RISO) ....................................................................................................... 21
Substitute Leakage Current Test (ISL)....................................................................... 23
Touch Current Test (ITC)................................................................................................. 25

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Fuse/L-N Pre-test...................................................................................................... 26
Load/ Leakage Current (IPE) Test ................................................................................. 27
Fuse/L-N Pre-test...................................................................................................... 28
RCD Test................................................................................................................................ 28
IEC Lead Test ....................................................................................................................... 29
PELV Test .............................................................................................................................. 30
Memory ........................................................................................................................................... 31
Save Test Results............................................................................................................... 31
Appliance ID................................................................................................................. 31
Location ........................................................................................................................ 32
Test Result Records .......................................................................................................... 32
Auto-Test Sequences ...................................................................................................... 32
Delete Test Result Records............................................................................................ 33
Clear Memory....................................................................................................................... 33
Print - Download Data................................................................................................................ 34
Print Test Results ............................................................................................................... 34
Print Auto-Tests.................................................................................................................. 34
Download Test Results to a PC..................................................................................... 35
Transfer Results to USB Flash Drive ........................................................................... 35
Maintenance.................................................................................................................................. 35
Calibration ............................................................................................................................. 36
Accessories.......................................................................................................................... 36
Specifications............................................................................................................................... 37
General Specifications ..................................................................................................... 37
Test Specifications............................................................................................................ 37
Power-on Test ............................................................................................................ 37
Earth Bond Test.......................................................................................................... 38
Insulation Test............................................................................................................. 38
Substitute Leakage Current Test ........................................................................ 38
Touch Current Test................................................................................................... 38
Load/Leakage Test: Load Current ...................................................................... 39
Load/Leakage Test: Load Power......................................................................... 39
Load/Leakage Test: Leakage Current ............................................................... 39
RCD Test: Trip Current ............................................................................................ 39
RCD Test: Trip Time .................................................................................................. 39
PELV Test ..................................................................................................................... 40
IEC Lead Test .............................................................................................................. 40
Variation Factor Errors ............................................................................................ 40

ii
Introduction
The Fluke model 6500-2 Appliance Tester (the Tester or Product) is designed to carry out
these tests that ensure the integrity of electrical equipment / portable appliances:
 Earth Bond (RPE)
 Insulation (RISO)
 Substitute Leakage Current
 Touch Current
 Leakage
 Appliance Power and Load current
 RCD
 IEC Lead
 PELV

Contact Fluke
Fluke Corporation operates worldwide. For local contact information, go to our website:
www.fluke.com.
To register your product, or to view, print, or download the latest manual or manual
supplement, go to our website.
Fluke Corporation Fluke Europe B.V.
P.O. Box 9090 P.O. Box 1186
Everett WA 98206-9090 5602 BD Eindhoven
U.S.A. The Netherlands
+1-425-446-5500
fluke-info@fluke.com

Unpack the Tester

The purchase of a Tester includes the items listed in Table 1. If the Tester is damaged or an
item is missing, contact the place of purchase immediately.

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Table 1. Shipment Box Contents

Description QTY
6500-2 Appliance Tester 1
Alligator (Crocodile) Clip 1
Test Lead 1
Test Probe for Touch Current 1
Hard Case 1
Quick Reference Card 1
Safety Information 1

Safety Information
A Warning identifies hazardous conditions and procedures that are dangerous to the user. A
Caution identifies conditions and procedures that can cause damage to the Product or the
equipment under test.

XW Warning
To prevent possible electrical shock, fire, or personal injury:
 Read all safety information before you use the Product.
 Use the Product only as specified, or the protection supplied by the Product can
be compromised.
 Do not use the Product if it operates incorrectly.
 Do not use and disable the Product if it is damaged.
 Do not use test leads if they are damaged. Examine the test leads for damaged
insulation, exposed metal, or if the wear indicator shows. Check test lead
continuity.
 Use this Product indoors only.
 Do not use the Product around explosive gas, vapor, or in damp or wet
environments.
 Use only the mains power cord and connector approved for the voltage and plug
configuration in your country and rated for the Product.
 Replace the mains power cord if the insulation is damaged or if the insulation
shows signs of wear.
 Carefully read all instructions.
 Do not apply more than the rated voltage, between the terminals or between each
terminal and earth ground.

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 Appliance Tester
Symbols

 Limit operation to the specified measurement category, voltage, or amperage

ratings.
 Measure a known voltage first to make sure that the Product operates correctly.
 Use only current probes, test leads, and adapters supplied with the Product.
 Do not use a current measurement as an indication that a circuit is safe to touch. A
voltage measurement is necessary to know if a circuit is hazardous.
 Keep fingers behind the finger guards on the probes.
 The Product shall not be used for measurements in electrical installations.
 When conducting tests, do not touch the appliance as some tests involve high
voltages and high currents.
 Never open the Product’s case because dangerous voltages are present. There
are no user-replaceable parts in the Product.
 The Product has been set for a nominal 240 V ac, 50 Hz operation, it must never be
connected to a higher voltage.
 The Product may only be connected to a correctly wired mains socket protected
for a maximum current rating of 10 A (AU), 13 A (UK), or 16 A (DE, NL).
 The mains supply is never to be connected to the IEC lead test connector or to the
appliance test connector.
 If the Product continuously emits a two-tone sound, you should unplug it
immediately as this indicates a dangerous condition.

Symbols
Table 2 lists the symbols that can be used on the Product or in this document.
Table 2. Symbols

Symbol Description
» Consult user documentation.
W WARNING. RISK OF DANGER.
X WARNING. HAZARDOUS VOLTAGE. Risk of electric shock.
P Conforms to European Union directives.
T Double Insulated (Class II) Equipment
J Earth Ground
This product complies with the WEEE Directive and its marking requirements.
The affixed label indicates that you must not discard this electrical/electronic
~ product in domestic household waste. Do not dispose of this product as
unsorted municipal waste. For information about take-back and recycling
programs available in your country, see the Fluke website.

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Users Manual

Features
The Tester can do all the tests required for Class I and Class II appliances and conforms to
safety standard EN61010. This Tester can check large numbers of appliances with its wide
range of pre-set tests. USB memory is available to store and transfer test results.

Front Panel
The connectors, controls, and indicators of the Tester are listed in Table 3
Table 3. Front Panel

Australia Euro United Kingdom

6

2 3 4
5

BOND 25A/200mA
1 6500-2 APPLIANCE TESTER IEC

TOUCH PROBE
INSULATION PROBE
CLASS II
7
PROBE PELV

BOND ZERO

10 SWITCH ON APPLIANCE FOR ALL TESTS

Item Description
A Liquid Crystal Display (LCD)
B Socket to connect IEC lead for IEC Lead test
C Earth connection to zero the Earth Bond test lead
D Socket to connect test lead and alligator (crocodile) clip for Earth Bond test
Socket to connect test probe for Insulation test, Touch Current test,
E
Substitute Leakage test and PELV test
F Appliance Test Socket
G 2 USB Ports
H 110 V Appliance Test Adapter Socket (for UK)
I QWERTY keypad
J Pushbuttons (see Table 4)

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 Appliance Tester
Features

Pushbuttons
Table 4 is a list of the pushbuttons that control operation of the Tester.

Table 4. Pushbuttons

1 2 3 4 5 6 13 14 15
16

. = - + “ : * ( )
1 2 3 4 5 6 7 8 9 0
# £ € ? / % & ,
BOND BOND INSUL- Q W E R T Z U I O P
VISUAL
200 mA 25 A ATION YES MEM

A S D F G H J K L
GO I LOAD/ I
SUB LEAK TOUCH SET
NO
UP Y X C V B N M

IEC AUTO i PC/PRINT CAPS SPACE SHIFT

LEAD

17
20 18
19
12 11 10 9 8 7 24 23 22 21

Item Description Item Description

Scroll up/down to highlight options
A Start Visual Inspection test M
in screen instructions (↑, ↓ )
Move left/right to change options in
B Start the 200 mA Earth Bond test N
screen instructions (←,→)
Start the Substitute Leakage
C O Accept a proposed action
Current test
Start the high current Earth Bond Store test results or view auto-test
D P
test sequences
Start the combined Load/Earth
E Q Enter typed data
Leakage Current test
F Start the Insulation test R Backspace
G Start the Touch Current test S Assign special characters to keys
H Provide help on current selection T Type the space character
I Start AUTO test U Use capital characters
J Start the IEC Lead test V Select the setup menu
Download/Print test results and
K Start/Enter selection W
auto-tests
Stop the current action and
L X Reject a proposed action
return to idle screen

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Beeper
Table 5 is a list of the beeper sounds from the Tester.

Table 5. Beeper Sounds

Sound Explanation
Click A key is pushed.
1 beep A test passed.
 A test failed.
2 beeps  Warning, see display.
 The STOP button is pushed, the current action is aborted.

Long beep Test will start in continuous mode.

Continuous two tone sound Dangerous condition! Unplug the unit immediately!

Display Symbols
Table 5 is a key to the display symbols and their definitions.

Table 6. Display Features

Symbol Description
X Caution! Risk of Electric Shock.
W Caution! Risk of Danger. Refer to Manual.
∅ Bond test lead has been zeroed.
 Auto-test or manual test failed.
 Auto-test or manual test passed.
LMT Applicable limit is exceeded.
 The printer/PC is connected.
I II Class I, Class II
→←↑↓ Use buttons 
Lock-out on Manual tests are locked out.

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 Appliance Tester
Power

Power
The Tester will power up on 230 V or 110 V mains. An adapter cable is required with 110 V.
Disconnect the mains plug to power down the Tester.

XW Warning
To prevent possible electrical shock, fire, or personal injury, read the safety
information before you power up the Tester.
On power up the display does a self-test. During this test it shows the Fluke model 6500-2 and
the software version, for example, V1.18.
After a successful self-test, the Tester shows the IDLE screen with the current date and time,
most recently entered site name, live neutral voltage, neutral-earth voltage, line frequency, and
that the bond test has been zeroed.
If there is an error, a self-explanatory message shows on the display. Follow the display
instructions for the error message.

Basic Setup Functions

This section describes how to set the parameters of the basic functions.

Note
For help, press . When done, press  again to return to the screen.

How to Zero the Earth Bond Leads

For correct Earth Bond test results you must zero the earth bond lead to eliminate its
resistance:
 When you set up your new Tester. Earth Bond tests are locked out unless the bond zero
icon (Ø) is on.
 Occasionally, dependent on the condition of the bond socket and the test lead plug, a dirty
plug/socket can result in a significant contact resistance.
To zero the test lead:
1. Push  to open the setup menu.
2. Push  or  to highlight BOND ZERO set.
3. Push  to open the setup menu and follow the screen instructions:
 Attach the probe to the test lead and insert the test lead plug into the EARTH BOND
socket, see Figure 1.
 Firmly attach the probe to the BOND ZERO Ø connector on the Tester and push .

Note
To remove the Bond Zero symbol (Ø), follow the same above procedure but do not
attach the Earth Bond probe to the zero socket. The display shows >1.99 and removes
the Bond Zero symbol.

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Figure 1. Bond Zero Connections

650
0-2
AP
P LIA
NC
ET
ES
TE
R

EA
R TH
BO
N D

BO
ND
ZE
RP RO
R P E 20
E
< 0 0 mA,
.1 R INS
LO + L PE 25 UL
AD EA AT
/ LE D A ION
AK
PR
CLA OBE
SS ON
II A LY
PP WIT
LIA H
NC
E
ITO
UC
H RIS IS
O UB
>1
.0 M
(0.7 IPE Cla
5m < 3 IEC ss
AP A PO .5 mA LE
AD
I R IS
PL
IAN RTAB O
CE LE >2
) .0 M
Cla
I TO ss
UC
II
H <0
.25 RP
mA RIS E <
O 0
> 1 .1
.0 M
Cla
ss
I

When finished the Tester shows the bond zero symbol Ø, and the resistance value of the test
lead, for example, RPE 0.09 Ω. It will subtract this value from bond test results. As it saves this
zero value you will not need to repeat the operation every time you use the Tester.
If the display shows the message RPE >1.99 Ω the lead resistance is more than 1.99 Ω and
cannot be zeroed. Earth bond tests will now be locked out. If the Earth Bond test lead has been
zeroed, the IDLE screen and the earth bond test results screen will show the zero symbol Ø.

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 Appliance Tester
Advanced Setup Functions

Date and Time

The Tester has a date and time clock.
To set the date and the time:
1. Push  to open the setup menu.
2. Use  to highlight DATE/TIME set.
3. Push  to open the next menu and follow the screen instructions.

Site/Customer Text
To set the site and customer text:
1. Push  to open the setup menu.
2. Use  to highlight SITE/CUSTOMER.
3. Push  to open the next menu and follow the screen instructions.

User ID
Entry of a USER ID is for reference only.
To set the USER ID text:
1. Push  to open the setup menu.
2. Use  to highlight USER ID.
3. Push  to open the next menu and follow the screen instructions.

Advanced Setup Functions

This section describes how to set the parameters for advanced functions.

Access Code
The factory-set access code is 9999. You need the access code to enter or edit auto-tests, to
lock or unlock manual tests, and to edit the access code. If you forget your access code,
contact Fluke product support.
To change the access code:
1. Push  to open the setup menu.
2. Use to highlight ACCESS CODE.
3. Push  to open the next menu and follow the screen instructions.

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Fast or Standard Test Mode

In the standard test mode the Tester provides help information during the tests. In the fast
mode this information is bypassed where possible to save test time. See also Test Modes:
Standard or Fast.
To select the fast or standard mode:
1. Push  to open the setup menu.
2. Use  to highlight FAST MODE.
3. Push  to open the menu.
4. Enter the access code for example,  (factory default).
5. Push  to accept the access code.
6. Push  to select test mode.

Create/Edit the Auto-Test Sequence

The Tester is provided with factory programmed automatic test sequences, see Auto-Test
Mode for more information. You can create new autotest sequences (max. 50) and edit the
auto-tests that you create.
To create or edit auto-tests:
1. Push  to open the setup menu.
2. Use  to highlight AUTO-TEST.
3. Push  to open the menu.
4. Enter the access code, for example,  (factory default).
5. Push  to accept the access code.
In the next step you must enter a 3-digit test number:
 Enter a new auto-test number to make a new user programmed auto-test (use numbers
from 100 to 999, see Table 8 and Table 9 for reserved numbers).
 Enter the number of a factory programmed auto-test to make a copy of it, edit the copy,
and store it as a new user programmed auto-test. See Table 8 and Table 9 for the
factory programmed tests.
 Enter the number for a user-programmed auto-test to edit the test.

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 Appliance Tester
Advanced Setup Functions

To continue:
6. Enter the test number, for example, .
7. Push  to accept the number.
 If you entered a factory programmed number do steps 8 and 9 to make a copy.
 If you entered a new auto-test number or a user programmed auto-test number, go to
step 10.
8. Enter the number to be assigned to the copy of the factory programmed auto-test, for
example, .
9. Push  to accept the new auto-test number and enter the setup/instruction screen.
10. Use  to begin the test setup.
11. Use  to select the test parameter to be change. Use  to change the test
parameter. For a list of the test parameters, see Table 7.
12. Push  when finished with the test parameters to exit the setup screen.
13. Use  to review/edit the test parameters, or push  to save the test parameters.
14. Use  to enter the text for an auto-test description.
15. Push  to accept the text entry and save the auto-test sequence.

Note
See Table 8 and Table 9 for auto test numbers.

User programmed tests are stored in chronological order and not in numeric order.

A standard text will be used when  is pushed during text entry mode.

To view saved auto-tests see Auto-Test Sequences.

Table 7. Test Parameters

Region
Tests UK, AU DE NL
Visual check (Skipped) - SELECTED (Skipped) - SELECTED (Skipped) - SELECTED
Bond
Current 200 mA - 25 A 200 mA - 10 A 200 mA - 25 A
Repeat [1]
R0 - R1 - R2 - R3 R0 - R1 - R2 - R3 R0 - R1 - R2 - R3
Limit 0.1 Ω to 19.9 Ω 0.1 Ω to 19.9 Ω 0.1 Ω …19.9 Ω
Duration (Skipped) - 5 s to 60 s (Skipped) - 5 s to 60 s (Skipped) - 5s….60s

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Table 7. Test Parameters (cont.)

Region
Tests UK, AU DE NL
Insulation
Repeat R0 - R1 - R2 - R3 R0 - R1 - R2 - R3 R0 - R1 - R2 - R3
Safety Class [2] I - II I - II I - II
Voltage 250, 500 250, 500 250, 500
Limit 0.1 MΩ to 290 MΩ 0.1 MΩ to 290 MΩ 0.1 MΩ to 290 MΩ
0.2 (Skipped) - 5 s to 0.2 (Skipped) - 5 s to 0.2 (Skipped) - 5 s to
Duration
60 s 60 s 60 s
Substitute Leakage
Limit 0.5 mA to 19.5 mA 0.5 mA to 19.5 mA 0.5 mA to 19.5 mA
Safety Class [2] I - II I - II I - II
Duration (Skipped) - 5 s to 60 s (Skipped) - 5 s to 60 s (Skipped) - 5 s to 60 s
Load/leakage
Limit Load 0 VA to 3200 VA 0 VA to 3200 VA 0 VA to 3200 VA
Limit Leakage 0.5 mA to 19.5 mA 0.5 mA to 19.5 mA 0.5 mA to 19.5 mA
Duration (Skipped) - 5 s to 60 s (Skipped) - 5 s to 60 s (Skipped) - 5 s to 60 s
Touch Current
Repeat R0 - R1 - R2 - R3 R0 - R1 - R2 - R3 R0 - R1 - R2 - R3
0.25 mA, 0.5 mA to 0.25 mA, 0.5 mA
Limit 0.1 mA to 1.9 mA
1.9 mA to1.9 mA
Duration (Skipped) - 5 s to 60 s (Skipped) - 5 s to 60 s (Skipped) - 5s to 60s
IEC Lead
Limit Rpe 0.1 Ω to 19.9 Ω 0.1 Ω to 19.9 Ω 0.1 Ω to 19.9 Ω
Duration [2] (Skipped) - 5 s to 60 s (Skipped) - 5 s to 60 s (Skipped) - 5 s to 60 s
Limit RISO fixed at 2 MΩ fixed at 2 MΩ fixed at 2 MΩ
[1] The repeat test parameters R0, R1, R2, and R3 define how many times a test will be repeated. When you
select for example R1, the test will be repeated once (two tests).
[2] The selected class for the isolation test also applies to the substitute leakage test.
[3] The IEC lead test can only be selected if all other tests, except for the visual check, are skipped.

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 Appliance Tester
Appliance Tests

Manual Test Limit

To set the manual test limits you need your access code (factory default ):
1. Push  to open the setup menu.
2. Use to highlight MANUAL LIMITS.
3. Push  to open the next menu and follow the screen instructions.
To restore the factory set limits push .
For a list of the test parameters, see Table 7.

Lock/Unlock Manual Tests

To unlock/lock manual tests (you need your access code, factory default is ):
1. Push  to open the setup menu.
2. Use  to highlight MANUAL TEST LOCK.
3. Push  to open the next menu and follow the screen instructions.

Appliance Tests
All tests can be done with the Tester powered by 230 V mains or 110 V mains with the
exception of the RCD test that is 230 V only. An adapter is required for 110 V (UK only). For the
majority of tests, you can use the auto-test mode and follow the on-screen instructions.
The manual test mode is for applications where one particular test must be repeated several
times in a row and to quickly carry out a test.

XW Warning
To prevent possible electrical shock, fire, or personal injury:
 Before any tests, you are strongly advised to make reference to the Electricity at
Work Regulations 1989 and any relevant publications from the Health and Safety
Executive.
 The appliance must be switched on for all tests. When conducting tests, do not
touch the appliance as some tests involve high voltages and high currents.
 The tests should only be done by competent persons who are familiar with the
requirements of test types suitable for portable appliances.
 It is potentially hazardous for both user and appliance should the wrong type of
tests be undertaken or if testing is carried out in an incorrect sequence.
 It is important that you fully understand the various tests required and how they
should be done.
 The appliance must have passed the visual inspection, the earth bond test
(Class I), and the insulation test (in this sequence) before any other test. If any of
these fail further testing must be stopped and any faults must be rectified.

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 During the load/leakage test and the touch current test, the appliance will be
energized at mains voltage. For this purpose, switch on the appliance. Appliances
driven by motors or equipped with heating units may present a danger for the
person testing (comply with the appliance instruction manual). Make sure that the
appliance is in a safe condition to operate and secure before the test.

How to Stop a Test

Push  to immediately stop a test in progress, make the Tester safe, and then show the IDLE
screen.

Test Modes: Single - Continuous Test

You can do manual tests in a single test mode or in a continuous test mode. A test in the auto-
test mode will always be a single test.
Single Test
To do a single manual test:
1. Push a test button to select a test.
2. Push and release  to start the test.
The Tester connects the test supply, does one test, disconnects the test supply and holds
the result on the display. In the auto-test mode the Tester will proceed with the next test.

Note
To start the Visual Inspection test, push .

Continuous Test
To start a continuous manual test:
1. Push a test button to select the test.
2. Push and hold  for >2 seconds. Tests that energize the appliance must be
acknowledged with the  key.
In such cases, the continuous test starts when you push  for >2 seconds after you push
. The continuous test starts when you hear a long beep.
The Tester connects the test supply, makes the first test, and shows the first result on the
display. Then the Tester continues to make measurements and show results without
disconnecting the test supply. The maximum run time is 8 minutes, after which, the test will
stop.
To stop a continuous test, push the selected test button or push  again. The Tester
disconnects the test supply and holds the last test result on the display.

Note
You cannot do the IEC-Lead and RCD tests in the continuous test mode.

14
 Appliance Tester
Appliance Tests

Test Modes: Standard or Fast

In the standard test mode, the Tester shows instructions on how to do a test. The factory-set
mode is the standard mode.
In the fast test mode, screen instructions will be bypassed where possible. During auto-tests in
the fast mode, the visual test is assigned a pass and the test screen is not shown. Earth bond,
insulation, and substitute leakage tests are done without stopping. Tests that energize the
appliance must be acknowledged with the  key before the test will start.
To select the fast mode or standard mode, see Fast or Standard Test Mode.

Auto-Test Mode
The Tester provides a number of factory programmed auto-tests, see Table 8 (Class I
appliances) and Table 9 (Class II appliances). An auto-test consists of a number of single tests
that will be carried out in the programmed order. The test limits are pre-set and the test result
will give a pass/fail indication.
See Create/Edit the Auto-Test Sequence for more information on how to create new auto-
tests. Auto-tests are locked out unless the Earth Bond test lead resistance has been zeroed
out, see How to Zero the Earth Bond Leads. When any test fails during an auto-test, further
tests cannot be carried out. You can do an auto-test in the standard mode or in the fast mode.
To start an auto-test, push  to select the auto-test mode and follow the screen
instructions. See Test Descriptions for more information about the individual tests. When the
auto-test is finished a pass () or a fail () indication is shown. You can review the results
before you save the results.

Table 8. Factory Programmed Auto-Tests for Class 1 Appliances

Load/Leakage
Touch Current
Inspection

Earth Bond

Earth Bond

Earth Bond
200 mA (Ω)

Substitute
Insulation

Leakage
10 A (Ω)
Country

(VA/mA)
25 A (Ω)
Visual

(MΩ)

(mA)

Test (mA)

131 UK YES NO NA 0.10 1.00 NO NO 3000/3.5

132 UK YES NO NA 0.10 1.00 NO NO 3000/0.75
133 UK YES 0.10 NA NO 1.00 NO NO 3000/3.5
134 UK YES 0.10 NA NO 1.00 NO NO 3000/0.75
135 UK YES NO NA 0.10 1.00 NO NO NO
136 UK YES 0.10 NA NO 1.00 NO NO NO
137 UK YES NO NA 0.10 1.00 (250 V) NO NO NO
138 UK YES 0.10 NA NO 1.00 (250 V) NO NO NO
139 UK YES NO NA 0.5 1.00 NO NO 3000/3.5
140 UK YES 0.5 NA NO 1.00 NO NO 3000/3.5
141 UK YES NO NA 0.5 1.00 NO NO NO

15
6500-2
Users Manual

Table 8. Factory Programmed Auto-Tests for Class 1 Appliances (cont.)

Load/Leakage
Touch Current
Inspection

Earth Bond

Earth Bond

Earth Bond
200 mA (Ω)

Substitute
Insulation

Leakage
10 A (Ω)
Country

(VA/mA)
25 A (Ω)
Visual

(MΩ)

(mA)

(mA)
Test

142 UK YES 0.5 NA NO 1.00 NO NO NO

143 UK YES NO NA 0.5 1.00 (250 V) NO NO NO
144 UK YES 0.5 NA NO 1.00 (250 V) NO NO NO
145 DE JA 0.30 NEIN NA 1.00 NEIN NEIN 3700/3.5
146 DE JA NEIN 0.30 NA 1.00 NEIN NEIN 3700/3.5
147 DE JA 0.30 NEIN NA 0.30 NEIN 3.50 NEIN
148 DE JA 0.30 NEIN NA NEIN NEIN NEIN 3700/3.5
149 DE JA 0.30 NEIN NA NEIN 0.50 NEIN 3700/3.5
150 DE JA 0.30 NEIN NA 1.00 NEIN 3.50 NEIN
151 DE JA 1.00 NEIN NA 1.00 NEIN 3.50 NEIN
152 DE JA 0.30 NEIN NA 1.00 (250 V) NEIN NEIN 3700/3.5
153 DE JA NEIN 0.30 NA 1.00 (250 V) NEIN NEIN 3700/3.5
145 NL JA 0.20 NA NEE 1.00 NEE NEE 3700/1.0
146 NL JA NEE NA 0.20 1.00 NEE NEE 3700/1.0
147 NL JA 0.20 NA NEE 1.00 NEE 7.00 NEE
148 NL JA 0.20 NA NEE NEE NEE NEE 3700/1.0
149 NL JA 0.20 NA NEE NEE 1.00 NEE NEE
150 NL JA NEE NA 0.20 1.00 NEE 1.00 NEE
151 NL JA NEE NA 0.78 1.00 NEE 1.00 NEE
152 NL JA NEE NA 0.20 1.00 (250 V) NEE NEE NEE
153 NL JA 0.20 NA NEE 1.00 (250 V) NEE NEE NEE
181 AU YES NO NA 1.00 1.00 NO NO 3000/5.0
182 AU YES NO NA 1.00 NO NO NO 3000/5.0
183 AU YES 1.00 NA NO 1.00 NO NO 3000/5.0
184 AU YES 0.10 NA NO NO NO NO 3000/5.0
185 AU YES NO NA 1.00 1.00 NO NO NO
186 AU YES 1.00 NA NO 1.00 NO NO NO
187 AU YES NO NA 1.00 1.00 (250 V) NO NO NO
188 AU YES 1.00 NA NO 1.00 (250 V) NO NO NO

16
 Appliance Tester
Appliance Tests

Table 9. Factory Programmed Auto-Tests for Class II Appliances

Load/Leakage
Touch Current
Inspection

Earth Bond

Earth Bond

Earth Bond
200 mA (Ω)

Substitute
Insulation

Leakage
10 A (Ω)
Country

(VA/mA)
25 A (Ω)
Visual

(MΩ)

(mA)

(mA)
Test

231 UK YES NO NA NO 2.00 0.25 NO 3000/0.25

232 UK YES NO NA NO 2.00 0.25 NO NO
233 UK YES NO NA NO 2.00 NO NO NO
234 UK YES NO NA NO 2.00 NO NO 3000/0.25
235 UK YES NO NA NO 2.00 (250 V) NO NO 3000/0.25
236 UK YES NO NA NO 2.00 0.50 NO 3000/3.5
237 UK YES NO NA NO 2.00 0.50 NO NO
238 UK YES NO NA NO 2.00 NO NO 3000/3.5
241 DE JA NEIN NEIN NA 2.00 0.50 NEIN 3700/.5
242 DE JA NEIN NEIN NA 2.00 NEIN 0.50 NEIN
243 DE JA NEIN NEIN NA NEIN 0.50 NEIN 3700/.5
244 DE JA NEIN NEIN NA NEIN NEIN NEIN 3700/.5
241 NL JA NEE NA NEE 2.00 NEE NEE 3700/0.5
242 NL JA NEE NA NEE 2.00 NEE 0.50 NEE
243 NL JA NEE NA NEE 2.00 0.50 NEE NEE
244 NL JA NEE NA NEE NEE NEE NEE 3700/.5
281 AU YES NO NA NO 1.00 1.00 NO 3000/1.0
282 AU YES NO NA NO NO 1.00 NO 3000/1.0
283 AU YES NO NA NO 1.00 NO NO 3000/1.0
284 AU YES NO NA NO NO NO NO 3000/1.0
285 AU YES NO NA NO 1.00 1.00 NO NO
286 AU YES NO NA NO NO 1.00 NO NO
287 AU YES NO NA NO 1.00 NO NO NO

Note
Test numbers 239 to 240 are reserved for future factory programmed tests.

17
6500-2
Users Manual

Table 10. IEC Lead Test

Visual Insulation
Test Country Earth Bond
Inspection (MΩ)
301 UK YES 0.5 500 V
302 UK YES 0.5 250 V

Note
Use EXTL100 for extension cords and Test 302 for surge protected extension cords.

Manual Test Mode

To lock/unlock manual tests, see Lock/Unlock Manual Tests.

XW Warning
To prevent possible electrical shock, fire, or personal injury, NEVER carry out the
TOUCH CURRENT and LOAD/LEAKAGE test unless you have first carried out a
thorough visual inspection, followed by a test of the earthing (Class I appliances),
and then a test of the insulation. You must verify that these tests are passed
before you start this test.
Table 11 shows the factory-set manual test limits.

Table 11. Factory-Set Manual Test Limits

TEST LIMITS
UK AU DE NL
Earth Bond 200mA <0.10 Ω <1.0 Ω <0.30 Ω <0.20 Ω
Earth Bond 25A <0.10 Ω <1.0 Ω NA <0.20 Ω
Earth Bond 10A NA NA <0.30 Ω NA
Insulation Class I >1 MΩ >1 MΩ >1 MΩ >1 MΩ
Insulation Class II >2 MΩ >1 MΩ >2 MΩ >2 MΩ
Substitute Leakage Class I <3.5 mA <1.0 mA <1.0 mA <1.0 mA
Substitute Leakage Class II <0.50 mA <1.0 mA <0.50 mA <0.50 mA
Leakage Current <3.5 mA <5.0 mA <3.5 mA <1 mA
Touch Current >0.5 mA >1.0 mA <0.50 mA <0.50 mA
IEC lead Earth Bond <0.10 Ω <1.0 Ω <0.30 Ω <0.20 Ω
IEC lead Insulation >2MΩ >1 MΩ >1 MΩ >1 MΩ

To change the test limits, see Manual Test Limit.

Earth Bond tests are locked out if you did not zero the earth bond test lead resistance, see
How to Zero the Earth Bond Leads.

18
 Appliance Tester
Test Descriptions

You can do manual tests in the standard mode or in the fast mode. See Fast or Standard Test
Mode and Test Modes: Standard or Fast for more information.
To do a manual test:
1. Select the required test key. Follow the screen instructions.
2. Push and release  for a short single test.
3. Push and hold  for >2 seconds for a continuous test (not applicable for a visual
inspection and IEC lead test). Tests that energize the appliance must be acknowledged
with . In such cases, the continuous test starts when you push  for >2 seconds after
you push . The continuous test starts when the Tester makes a long beep.
To stop a continuous test, push the selected test key or push  again.
For more information on the individual tests see Test Descriptions.
After a test, you can save the result (see Save Test Results).

Test Descriptions
All tests can be done with the Tester powered by 230 V mains or 110 V mains with the
exception of RCD, which is 230 V only. For 110 V mains tests, the 110 V adapter kit is required.
This kit includes an adapter that powers the Tester and connects to the 110 V connector on
the front panel.

Note
Tests at 110 V are only available when the Tester is powered by 110 V mains. When
using the 110 V front panel adapter, remove all connections to the 230 V test socket.

Visual Inspection Test

Visually inspect the appliance before you start an electrical test.
Check the appliance for:
 Condition of the appliance cables, for example, no cuts, cracks or any physical damage to
the outer insulation layer
 Condition of the plug, cable securely attached, no signs of overheating and that the correct
value of fuse is fitted
 Any signs of damage, and that any mains or control switches will physically switch on and
off
 Any sockets for signs of overheating or physical damage

Note
A Visual test pass result must be accepted with  or ’Y’ on the keyboard.

19
6500-2
Users Manual

Earth Bond Test (RPE)

The test checks the resistance between the earth pin of the appliance cable plug and the
exposed metalwork on the appliance. The test applies to Class I appliances. There are two
current ranges for Earth Bond test:
 200 mA
 10 A (DE) or 25 A (UK, NL, AU)
Remarks:
 To enable the bond test and to obtain correct bond test results, you must zero the test
lead, see How to Zero the Earth Bond Leads.
 You should use the lower current 200 mA for certain appliances. Refer to the appliance test
standards and guidance material.
 Connect the appliance and the earth bond test lead as indicated on the display. Clip the
alligator (crocodile) clip to an exposed conductive part on the appliance that requires a
test, see Figure 2.
 Do not use the test probe for a bond test >10 A. The probe is rated for 10 A only.
 During the measurement, flex the flexible cord along its length to help find any broken
conductors or poor quality joints.
 Continuous high current bond test will periodically drop back to 200 mA test to prevent the
Tester from overheating.

20
 Appliance Tester
Test Descriptions

Figure 2. Bond Test Connections

6500
-2
AP
P LIA
NC
E TE
STE
R

EA
RT
H BO
ND

BO
ND
ZE
RPE RO
RPE 20
< 0.10 mA ,R
INS
LO + LEPE 25 UL
AD AD A AT
/ LE ION
AK
PR
CL OBE
AS
S II ONLY
AP
PLI WITH
AN
CE
ITOU
CH
RISO I SU
> 1.0 B
M
(0.75IPE Clas
mA < 3.5 IEC sI
AP PO mA LE
AD R ISO
PL
IAN RTAB
CE LE > 2.0
) M
Clas
I TO s II
UC
H<
0.2 RP
5 mA
RISOE <
0.1
> 1.0
M
Clas
sI

Note
In the case that an Earth bond test fails during an Auto Test, the pass/fail limit can be
recalculated. Push  and enter the length and cross section of the mains lead.

Insulation Test (RISO)

XW Warning
To prevent possible electrical shock, fire, or personal injury:
 The test voltage can be 500 V dc. Do not touch the appliance during the insulation
test! If the test fails, any metal parts of the appliance could become live!
 Always make sure that the test has completed before disconnecting the appliance
leads to ensure that all capacitances have discharged.
 Do not do the Insulation test on appliances that failed the bond test or the visual
inspection test.
The Insulation test can be done with 250 V or 500 V. After the selection of an insulation test
from the keypad, use  and  to set either 250 V or 500 V. The test checks the resistance of
the insulation between:
 the earth pin of the appliance cable plug (Class I)
or

21
6500-2
Users Manual

 the test probe to be applied to the appliance (Class II) and the Live and Neutral pins of the
appliance (pins are connected together within the Tester for this test).
The insulation test will be inhibited if the Tester detects a terminal voltage >30 Vrms before
initiation of the test.

Note
The insulation test may be unsuitable for some types of appliances. For these
appliances an alternative test may be conducted such as a touch current, leakage
current, or substitute leakage current test. Refer to standards and reference material
for the safe applicability of these alternative tests.

Remarks:
 Connect the appliance and the test probe as indicated on the display, see Figure 3 and
Figure 4.
 For Class I appliances no probe is required.
 For Class II appliances apply the test probe to any exposed metalwork on the appliance. Do
the test for all exposed metal parts on the appliance.
Figure 3. Insulation Test Connections Class 1

6500
-2
AP
P LIA
NC
E TE
STE
R

EA
RT
H BO
ND

BO
ND
ZE
RPE RO
RPE 20
< 0.10 mA,
R INS
LO + LEPE 25 UL
AD AD A AT
/ LE ION
AK
PR
CL OBE
AS
S II ONLY
AP
PLI WITH
AN
CE
ITOU
CH
RISO I SU
> 1.0 B
M
(0.75IPE Clas
mA < 3.5 IEC sI
AP PO mA LE
AD R ISO
PL
IAN RTAB
CE LE > 2.0
) M
Clas
I TO s II
UC
H<
0.2 RP
5 mA
RISOE <
0.1
> 1.0
M
Clas
sI

22
 Appliance Tester
Test Descriptions

Figure 4. Insulation Test Connections Class II

Substitute Leakage Current Test (ISL)

The test measures the leakage current between:
 the earth pin of the appliance cable plug (Class I)
or
 the test probe attached to the appliance under test (Class II) and the Live and Neutral pins
of the appliance (pins are connected together within the Tester for this test). Refer to
standards and guidance material for the safe applicability of this test.
Remarks:
 Connect the appliance and the test probe as indicated on the display, see Figure 5 and
Figure 6.
 For Class I appliances no test probe is required.
 For Class II appliances apply the test probe to any exposed metalwork on the appliance. Do
the test for all exposed metal parts on the appliance.

23
6500-2
Users Manual

Figure 5. Substitute Leakage Test Connection Class

6500
-2
AP
P LIA
NC
E TE
STE
R

EA
RT
H BO
ND

BO
ND
ZE
RPE RO
RPE 20
< 0.10 mA ,R
INS
LO + LEPE 25 UL
AD AD A AT
/ LE ION
AK
PR
CL OBE
AS
S II ONLY
AP
PLI WITH
AN
CE
ITOU
CH
RISO I SU
> 1.0 B
M
(0.75IPE Clas
mA < 3.5 IEC sI
AP PO mA LE
AD R ISO
PL
IAN RTAB
CE LE > 2.0
) M
Clas
I TO s II
UC
H<
0.2 RP
5 mA
RISOE <
0.1
> 1.0
M
Clas
sI

Figure 6. Substitute Leakage Test Connections Class II

24
 Appliance Tester
Test Descriptions

Touch Current Test (ITC)

XW Warning
To prevent possible electrical shock, fire, or personal injury, NEVER carry out this
test unless you have first carried out a thorough visual inspection, followed by a
test of the earthing (Class I appliances), and then a test of the insulation. You must
verify that these tests have passed before you start this test.
The appliance must be tested in both polarities of mains supply for non-polarized
sockets/plugs.

W Warning
Live test. The appliance will be energized at mains voltage. For this purpose,
switch on the appliance. Appliances driven by motors or equipped with heating
units may present a danger for the person testing (comply with the appliance
instruction manual). Make sure that the appliance is in a safe condition to operate
and secure it before a test.
The Touch Current test consists of:
 a fuse and L-N loop pre-test
 a leakage current measurement with ~2 kW resistance connected between earth and
exposed conductive parts on the appliance through the test probe. The measurement is
done by the direct method.
Connect the appliance and the test probe as indicated on the display (see Figure 7) and apply
the test probe to:
 any exposed conductive part on Class II appliances
 any exposed conductive parts that are not connected to earth on Class I appliances

25
6500-2
Users Manual

Figure 7. Touch Current Test Connections

6500
-2
AP
P LIA
NC
E TE
STE
R

EA
RT
H BO
ND

BO
ND
ZE
RPE RO
RPE 20
< 0.10 mA,
R INS
LO + LEPE 25 UL
AD AD A AT
/ LE ION
AK
PR
CL OBE
AS
S II ONLY
AP
PLI WITH
AN
CE
ITOU
CH
RISO I SU
> 1.0 B
M
(0.75IPE Clas
mA < 3.5 IEC sI
AP
PL
PO mA LE
AD R ISO
IAN RT
AB > 2.0
CE LE
) M
Clas
I TO s II
UC
H<
0.2 RP
5 mA
RISOE <
0.1
> 1.0
M
Clas
sI

Live tests must be accepted with . The Tester will prompt you when you push .
Fuse/L-N Pre-test
The pre-test verifies the fuse and lead continuity with a low voltage signal across the appliance
phase and neutral pins.
If the pre-test fails, the display shows a self-explanatory message.
A fail may indicate that the fuse is blown or that there is an open circuit in the L-N conductors.
In this case, push  to store the fail result.
The test could also fail because you forgot to switch the appliance on. In this case, switch the
appliance on and repeat the test.
Very low power appliances, or appliances with electronically controlled on/off switches or with
an inductance, may fail this test.
To test these appliances:
1. Push  to continue with the test.
2. Give a pass assignment to the Fuse/L-N loop Pre-test.

Note
Accidental measurement of a defective unit may trip a RCCB (residual current circuit
breaker).

26
 Appliance Tester
Test Descriptions

Load/ Leakage Current (IPE) Test

X Warning
NEVER carry out this test unless you have first carried out a thorough visual
inspection, followed by a test of the earthing (Class I appliances), and then a test
of the insulation. You must verify that these tests are passed before you start this
test.
The appliance must be tested in both polarities of mains supply for non-polarized
sockets/plugs.

W Warning
Live test. The appliance will be energized at mains voltage. For this purpose,
switch on the appliance. Appliances driven by motors or equipped with heating
units may present a danger for the person testing (comply with the appliance
instruction manual). Ensure that the appliance is in a safe condition to operate and
secured before a test.
The Load/PE Leakage test consists of:
 Fuse and L-N loop pre-test.
 Measurements of the appliance power consumption and load current at full mains voltage.
 Measurement of the earth leakage current (differential measurement) at full mains voltage.
The measurements will be done in one test sequence.
Connect the appliance as indicated on the display (see also Figure 8).
Figure 8. Load/Leakage Test Connections

6500
-2
AP
P LIA
NC
E TE
STE
R

EA
RT
H BO
ND

BO
ND
ZE
RPE RO
RPE 20
< 0.10 mA ,R
INS
LO + LEPE 25 UL
AD AD A AT
/ LE ION
AK
PR
CL OBE
AS
S II ONLY
AP
PLI WITH
AN
CE
ITOU
CH
RISO I SU
> 1.0 B
M
(0.75IPE Clas
mA < 3.5 IEC sI
AP PO mA LE
AD R ISO
PL
IAN RTAB
CE LE > 2.0
) M
Clas
I TO s II
UC
H<
0.2 RP
5 mA
RISOE <
0.1
> 1.0
M
Clas
sI

Live tests must be accepted with . The Tester will prompt you when you push .

27
6500-2
Users Manual

Fuse/L-N Pre-test
The pre-test verifies the fuse and lead continuity with a low voltage signal across the appliance
phase and neutral pins.
If the pre-test fails, the display shows a self-explanatory message.
A fail may indicate that the fuse is blown or that there is an open circuit in the L-N conductors.
In this case, push  to store the fail result.
The test could also fail because you forgot to switch the appliance on. In this case switch the
appliance on and repeat the test.
Very low power appliances, or appliances with electronically controlled on/off switches or with
an inductance, may fail this test.
To test these appliances:
1. Push  to continue with the test.
2. Give a pass assignment to the Fuse/L-N loop Pre-test.

Note
Accidental measurement of a defective unit may trip a RCCB (residual current circuit
breaker).

RCD Test
The RCD test measures the trip time of general-purpose AC RCD modules. These modules
have a rated residual operating current of 30 mA. A Sinusoidal waveform at 230 V mains is
used for the test. RCD tests are not allowed at 110 V mains. Tests at 50 %, 100 %, and 500 %
of the rated residual current can be done manually or with an auto test. These same tests can
also be done at 0 ° and 180 ° phase.
To do a RCD test:
1. Connect the RCD module to the 230 V test socket.
2. Connect output of the RCD module to IEC connector with the IEC lead. See Figure 9.

Note
Make sure the IEC lead completes the IEC lead test before this test.

3. Select  test button then RCD.

4. Use   to select the RCD auto test or individual manual tests.
5. Push  to start test.

Note
Tests at 50 % of rated residual current (15 mA) should not trip the RCD. Tests at 100 %
(30 mA) and 500 % (150 mA) should trip the RCD. A message shows on the display to
reset the RCD if you start a test and the RCD trips.

28
 Appliance Tester
Test Descriptions

Figure 9. General Purpose AC RCD Module Test

650
0-2
AP
P LIA
NC
ET
ES
TE
R

IONS
CT
RU
ST E
R IN US T
E FORE S
RS
VE EFO YS
TE
B A E RE
ALW SE
EA
RT
H BO
ND

BO
ND
ZE F
RPE RO CK
OF
RPE 20 BLA
< 0. 0 mA,
1 R INSU
+ LEPE 25
F
LO LA
OF GE
AD AD A TIO N
/ LE N OR
A
AK
PR
CL OBE
AS
S II ONLY
AP
PL WITH
IAN
CE
ITOU
CH
RIS I SU
O B
> 1.
0M
(0.75IPE Clas
mA < 3.5m IEC sI
AP PO LE R IS
PL A AD
IANCRTAB O
E) LE > 2.
0M
Clas
I TOU s II
CH
< 0.
25 RP
mA RIS E <
O 0.
> 1. 1
0M
Clas
sI

RCD Module

IEC Lead Test

The IEC lead test measures the IEC lead for:
 Earth bond resistance and insulation.
 Live-neutral lead/fuse continuity and polarity (UK and AU).
If there is a swapped polarity condition and a continuity failure in the same test, a failed polarity
message shows.
The IEC lead test is a single test mode only. The IEC lead test does not include a visual test in
Manual mode. To include a visual test, program a new Auto Test to include an IEC test and a
visual test, so results can be saved.
Connect the IEC lead as indicated on the display (see Figure 10).

29
6500-2
Users Manual

Figure 10. IEC Lead Test Connection

6500
-2
AP
P LIA
NC
E TE
STE
R

EA
RT
H BO
ND

BO
ND
ZE
RPE RO
RPE 20
< 0.10 mA ,R
PE INS
LO + LE 25 UL
AD AD A AT
/ LE ION
AK
PR
CL OBE
AS
S II ONLY
AP
PLI WITH
AN
CE
ITOU
CH
RISO I SU
> 1.0 B
M
(0.75IPE Clas
mA < 3.5 IEC sI
AP PO mA LE
AD R ISO
PL
IAN RTAB
CE LE > 2.0
) M
Clas
I TO s II
UC
H<
0.2 RP
5 mA
RISOE <
0.1
> 1.0
M
Clas
sI

PELV Test
The PELV (Protective Extra Low Voltage) test measures the voltage on the PROBE PELV input
when the IDLE screen shows.
To do the PELV test:
1. Push  to go back to the IDLE screen if it is not shown.
2. Connect the test probe to the Tester PROBE PELV terminal and connect the appliance to a
mains supply socket.
3. Apply the test probe to the test point.
4. Push  to store the test result, if required.
The display can show information, such as:

PELV 30.0 V PELV FAIL result, the threshold (25V) is exceeded.

PELV >39.9 V PELV overrange.
230 V If the PELV threshold is not exceeded the display shows
50 Hz the mains voltage and frequency (PASS result)
PELV 30.0 V PELV FAIL result, the threshold (25V) is exceeded.
Tip:
 To store a PELV FAIL result, push  and .
 To store a PELV PASS result, push  and select menu item SAVE PELV pass result.

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 Appliance Tester
Memory

Memory
The Tester has a non-volatile memory to save test results and auto-test sequences. In addition
to test results and auto-tests, you can view saved results, delete individual result records,
clear the entire memory, and review auto-tests.

Save Test Results

In the auto-test mode and in the manual single test mode, you can save test results when a test
has finished.
In the manual continuous test mode, you can save the test result on the display. The display
reverts to the test screen after the results have been saved.

Note
In continuous test mode, the test continues as you save the result.

Manual tests are saved individually as repeat tests when given the same appliance
number by the DMS software. They do not display as one combined test.

Proceed as follows to save the results:

1. Push  to open the Save result screen and enter appliance information.
2. Push  to save test results and information.
The Save result screen has four fields that you can enter data into. The data can be inserted via
the keyboard or the Fluke barcode scanner.

Appliance ID ← Mandatory field

Location ← Optional field
Description ← Optional field
Note ← Optional field
Appliance ID
When you push , the Appliance ID field will:
 automatically increase by 1 from the last stored value if you use numeric only appliance ID
references
 show the last appliance ID if you use alphanumeric ID references

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Location
When you push , the display shows the last stored location as long as the Tester has not
been powered down.

Note
After you save the results, the display shows the record number in the top right. If the
display shows the warning:

W the store is full

You must save the data to a PC or USB drive and clear the memory (Print - Download
Data).

If you push  when the IDLE screen shows on the display, a PELV test pass result
can be saved. See also PELV Test.

Test Result Records

You can select the result records you want to view by record number, by date, by site, and by
keyword search.
To view result records:
1. From the IDLE screen, push  to open the memory menu. Follow the screen instructions.
Push  to go back to the IDLE screen.
2. Use  to highlight VIEW RESULT records.
3. Push  to enter the view function. Follow the screen instructions.

Auto-Test Sequences
To view an auto-test sequence:
1. From the IDLE screen, push  to open the memory menu. Follow the screen instructions.
Push  to go back to the IDLE screen.
2. Useto highlight VIEW AUTO-TESTS.
3. Push  to enter the view function. Follow the screen instructions.

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 Appliance Tester
Memory

Delete Test Result Records

You can select the result records you want to delete by record number, by date, by site, and by
keyword search.
To delete test result records:
1. From the IDLE screen, push  to open the memory menu.
To go back to the IDLE screen, push .
2. Use  to highlight DELETE a record.
3. Push  to enter the delete function and follow the screen instructions.

Note
Result records are not renumbered when a record in the middle of the store is deleted.

Deletion of individual records (test values) does not free memory space. ALL individual
data records must be deleted or the ENTIRE memory must be deleted to free memory
space, see Clear Memory.

Clear Memory
To free the entire memory you must use menu function MEM - <CLEAR the store>. This will
delete all result records. Additionally a <CLEAR the store> function is automatically done after
all individual records are deleted. Automatic test procedures will not be cleared.

W Caution
To prevent data loss, make sure that the contents have been downloaded to a PC
and/or backed-up on a USB drive before you clear the store or delete records.
To clear the memory:
1. From the IDLE screen, push  to open the memory menu.
Push  to go back to the IDLE screen.
2. Use  to highlight CLEAR.
3. Push  to enter the clear menu and follow the screen instructions.

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Print - Download Data

The print option allows Result and Auto Test printing with the Fluke USB thermal printer.
The PRINT/DOWNLOAD functions enable you to:
 Print some or all test results
 Print all auto-tests
 Download some or all test results to a PC
 Download some or all test results to a USB drive
Only results or auto-tests that have been stored can be printed or downloaded.
You can download results in two formats:
 .dms for Fluke DMS software
 .csv (comma separated values)

Print Test Results

To print one test result record or a range of test result records:
1. Connect the printer USB cable to the Tester USB type A port.
2. Push  to open the print/download menu.
3. Use  to highlight PRINT RESULTS (not available if no results are saved).
4. Push  to open the print results menu and follow the screen instructions.

Print Auto-Tests
To print all user programmed auto-tests:
1. Connect the printer USB cable to the Tester USB type A port.
2. Push  to open the print/download menu.
3. Use  to highlight AUTO-TESTS PRINTOUT.
4. Push  to start a print request.

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 Appliance Tester
Maintenance

Download Test Results to a PC

To download:
1. Connect the USB cable from the PC to the Tester type B connector.
2. Select PC when the popup window asks if connection is to PC or printer/barcode scanner.
3. Select data to download to PC and push . On PC there will be a new drive letter
(example, D:).
4. Open the destination drive to find the downloaded data file.

Note
Tests are not allowed when USB is connected to PC.

The USB port supports data download only. Data cannot be uploaded back to the
Tester.

Transfer Results to USB Flash Drive

To transfer a range of test results to a USB flash drive:
1. Connect the USB flash drive to the Tester.
2. Select data to download to the USB flash drive and push . Data downloads to the USB
flash drive.
3. Highlight Transfer data to USB flash drive (not available if no results are saved).
4. Open the transfer menu and follow the screen instructions.

Maintenance
XW Warning
To prevent possible electrical shock, fire, or personal injury:
 Do not operate the Product with covers removed or the case open. Hazardous
voltage exposure is possible.
 Disconnect the mains power cord before you remove the Product covers.
 Use only specified replacement fuses.
 Use only specified replacement parts.
 Have an approved technician repair the Product.
There are no user replaceable parts in the Tester. Periodically wipe the case with a damp cloth
and mild detergent. Do not use abrasives or solvents. Dirt or moisture on the earth bond test
lead plug can result in a contact resistance that affects the readout. As a result, periodically
zero the earth bond test (see How to Zero the Earth Bond Leads).

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Users Manual

Calibration
It is recommended that the Tester is calibrated at least once every 12 months to ensure the
accuracy of the Tester is maintained at high level. Calibration must be carried out by qualified
personnel. Contact your local Fluke representative for calibration (see Contact Fluke).

Accessories
Table 12 and Table 13 are lists of the part numbers for accessories.
Contact your local Fluke representative to obtain the accessories, see Contact Fluke.

Table 12. Standard Accessories

Description Part Number

AC86, Alligator (Crocodile) Clip 2407510
TP38, Touch Current Probe 1276841
USB Cable (0.9 m / 1 ft) 4379738
Can be downloaded from your regional Fluke
Users Manual
website, start at www.fluke.com

Table 13. Optional Accessories

Item Part Number

Barcode Scanner [1] 4325143

Printer 4325128
EXTL100 Extension Lead Test Adapter 2414348
110 V Adapter Kit (for UK) 4372377
6200/6500 Accessory Kit 3833611
DMS 0702/PAT, Software for Appliance Testers 2634439
DMS COMPL, Software for Appliance Testers and
2634442
Installation Testers
[1] The Fluke Barcode Scanner is a plug and play device and does not require any setup procedure. The
Scanner is active when the Tester is in a screen that allows barcode input such as the Auto Test & Saving
screen.
The Barcode scanner only supports the data entry of bar codes and does not support data retrieval. To scan
a barcode place the barcode scanner approximately 1 inch from the barcode and press the scan button.

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 Appliance Tester
Specifications

Specifications
General Specifications
Size (LxWxH) ....................................................... 200 mm x 275 mm x 114 mm
Weight................................................................... 3.13 kg
Power Supply ..................................................... 230 V +10 % -15 %, 50 Hz ±2 Hz or
110 V +10 % -15 %, 50 Hz ±2 Hz (Not DE)
Power Consumption (Tester)......................... 13 W typical (idle) 60 W max. during 25A Bond Test
Operating temperature ................................... 0 °C to +40 °C
Storage temperature ....................................... -10 °C to +60 °C
Relative Humidity .............................................. non condensing <+10 °C
95 % from +10 °C to +30 °C
75 % from +30 °C to +40 °C
Operating Altitude ............................................ 0 m up to 2000 m
Ingress Protection ............................................ IEC 60529: IP 40 (enclosure), IP 20 (connectors)
Electromagnetic Compatibility .................... IEC 61326-1: Portable Electromagnetic Environment;
IEC 61326-2-2
CISPR 11: Group 1, Class A
Group 1: Equipment has intentionally generated and/or use conductively coupled radio frequency
energy which is necessary for the internal functioning of the equipment itself. Class A: Equipment is
suitable for use in all establishments other than domestic and those directly connected to a low
voltage power supply network which supplies buildings used for domestic purposes. There may be
potential difficulties in ensuring electromagnetic compatibility in other environments, due to
conducted and radiated disturbances.
Caution: This equipment is not intended for use in residential environments and may not provide
adequate protection to radio reception in such environments.

Safety.................................................................... IEC 61010-1: Overvoltage Category II, Pollution degree 2.

IEC 61557 parts 1,2,4,6,10 CAT II 300 V

Test Specifications
The accuracy specification for the display range is defined as ±(%reading + digit counts) at
23 °C ±5 °C, ≤75 % RH. Between 0 °C and 18 °C and between 28 °C and 40 °C, accuracy
specifications may degrade by 0.1 x (accuracy specification) per °C.
The measurement range meets the service operating errors specified in EN61557-1: 1997,
EN61557-2: 1997, EN61557-4: 1997, EN61557-6: 1997, DIN VDE0404-2.
Power-on Test
The test indicates reversed L-N, missing PE, and measures the mains voltage and frequency.
Operational Error Measurement Range .... 195 V to 253 V
Display Range .................................................... 90 V to 264 V
Accuracy at 50 Hz............................................. ±(2 % +3 counts)
Resolution ........................................................... 0.1 V
Input Impedance ............................................... >1 MW // 2.2 nF
Maximum Input Mains Voltage ..................... 264 V

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Earth Bond Test

Operational Error Measurement Range .... 0.2 Ω to 1.99 Ω
Operational Error .............................................. 10.0 %
Accuracy (after Bond Test zeroing) ............ ±(5 % + 4 counts)
Display Range .................................................... 0 Ω to 19.99 Ω
Resolution ........................................................... 0.01 Ω
Test Current........................................................ 200 mA ac -0 % +40 % into 1.99 Ω
25 A ac ±20 % into 25 mW at 230 V
Open Circuit Voltage ....................................... >4 V ac, <24 V ac
Bond Test Zeroing ............................................ can subtract up to 1.99 Ω
Used Current for Bond Test Zeroing .......... 10 A
Insulation Test
Operational Error Measurement range ..... 0.1 MΩ to 5 MΩ
Operational Error .............................................. 9.0 %
Accuracy.............................................................. ±(5 % + 2 counts) from 0.1 MΩ to 50 MΩ
±(10 % + 2 counts) from 50 MΩ to 299 MΩ
Display Range .................................................... 0 MΩ to 299 MΩ
Resolution ........................................................... 0.01 MΩ (0 MΩ to 9.99 MΩ)
0.1 MΩ (10 MΩ to 99.9 MΩ)
1 MΩ (100 MΩ to 299 MΩ)
Test Voltage........................................................ 500 V dc –0 % +25 % at 500 kW load or 250 Vdc -0 % +25 % at
250 kW load
Test Current........................................................ >1 mA at 500 V/500 kW or 250 V/250 kW load, <15 mA at 0
Auto discharge time ........................................ <0.5 s for 1 μF
Max. Capacitive Load ...................................... operational up to 1 μF
Substitute Leakage Current Test
Operational Error Measurement Range .... 0.25 mA to 19.00 mA
Operational Error .............................................. 10 %
Accuracy.............................................................. ±(5 % + 5 counts)
Display Range .................................................... 0 mA ac to 19.99 mA ac
Resolution ........................................................... 0.01 mA
Test Voltage........................................................ 100 V ac ±20 % (at nominal mains input voltage)
Touch Current Test
Operational error Measurement Range .... 0 mA ac to 1.99 mA ac
Operational error .............................................. 6.0 %
Accuracy.............................................................. ±(4 % +2 counts)
Display Range .................................................... 0.1 mA ac to 3.5 mA ac
Resolution ........................................................... 0.01 mA
Internal Resistance (via probe)..................... 2 kΩ
Measurement method .................................... Probe
The appliance under test is energized at mains potential.

38
 Appliance Tester
Specifications

Load/Leakage Test: Load Current

Display Range
UK........................................................................ 0 A to 13 A
AU........................................................................ 0 A to 10 A
DE, NL ................................................................ 0 A to 16 A
Accuracy.............................................................. ±(4 % +2 counts)
Resolution ........................................................... 0.1 A
The appliance under test is energized at mains potential.
Load/Leakage Test: Load Power
Display Range
230 V Mains
UK ................................................................. 0 VA to 3.2 kVA
AU ................................................................. 0 VA to 2.4 kVA
DE, NL .......................................................... 0 VA to 3.7 kVA
110 V Mains .................................................. 0 V to 1.5 kVA
Accuracy.............................................................. ±(5 % +3 counts)
Resolution ........................................................... 1 VA (0 VA to 999 VA)
0.1 kVA (>1.0 kVA)
The appliance under test is energized at mains potential.
Load/Leakage Test: Leakage Current
Operational Error Measurement Range .... 0.25 mA to 19.00 mA
Operational error .............................................. 12.0 %
Accuracy.............................................................. ±(4 % + 5 counts)
Display Range .................................................... 0.25 mA to 19.99 mA
Resolution ........................................................... 0.01 mA
The appliance under test is energized at mains potential.
RCD Test: Trip Current
Operational Error ............................................... ±10 %
Nominal ................................................................ 30 mA
Accuracy............................................................... ±5 %
RCD Test: Trip Time
Standard requirement ..................................... 61557 Part 6; tolerance of rated test current 0 % to +10 %
Operational Error .............................................. ±10 %
RCD Type ............................................................. AC General-Purpose 30 mA
Display Range .................................................... 310 ms
Resolution ........................................................... 0.1 ms
Accuracy.............................................................. 3 ms
Trip Time Limit at 100 % (30 mA) ................. 300 ms
Trip Time Limit at 500 % (150 mA) .............. 40 ms

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PELV Test
Display Range .................................................... 10.0 V to 39.9 V
Resolution ........................................................... 0.1 V
Accuracy at 50 Hz ............................................ ±(2 % +3 counts)
Overload protection ........................................ 300 Vrms
Warning threshold ............................................ 25 Vrms
IEC Lead Test
Test current ............................................... 10 A ac
Test voltage .............................................. 500 V dc
Variation Factor Errors
Variation Factor Designation % Variation Error
Position E1 0.0 %
Supply Voltage E2 5.0 %
Temperature E3 5.5 %
Current Consumption E4 1.5 %
Magnetic Fields E5 2.5 %
Impedance E6 1.0 %
Capacitance E7 2.0 %
Current Waveshape E8 1.0 %

40