IR No.

: JG2P1-107000287170-IR-005
INSPECTION REPORT
Rev: 00 IR Date: 23-Nov-2024
JOB ORDER: BI No. 10-14815
CONTRACT No.: 6600051611 (IK); 6600051612
(OOK)
JAFURAH GAS PLANT EXPANSION GAS
PROCESSING FACILITIES
Company / Client: SAUDI ARAMCO Contractor: L&T Hydrocarbon Saudi Company
Vendor / Sub-Vendor: M/s. D’Hondt Thermal Location: Ratnamani metals & tubes limited (SS-
Solutions / Ratnamani metals & tubes limited. Indrad), Near Chhatral GIDC, Gujarat, 382715,
India.
Contractor's PO No. & Date: LTHS Onshore/75001- Sub Vendor PO No. & Date: LTHS
47883/APS & 30.03.2024 ONSHORE/78000-20081/AP Dated: 18.05.2024
Inspection Lot No.: 107000287170 Dummy PO No: ABIK-861-32-D169-DB
IAP No & Rev No: QM-866-IAP-0011-01 Rev. 0 Item Description: Stainless Steel Tube
(for SS Air Fin Cooler, D’Hondt)
Inspection Notification No.: Inspection Notification Date:
JG2P1/NOI/0194/IL#107000287170/7 Rev.1 NOI-8 (18 to 22-NOV-2024)

In-Process
Inspection Stage Final FAT
(Stage Inspection)

Inspection Result Satisfactory Satisfactory with comments Unsatisfactory

A. Reference Documents:

Sr. No. Document No. Rev. Description Status

Specification for Seamless Ferritic and
SA-213 of ASME Section II
1 - Austenitic Alloy-steel Boiler, Super --
Part-A Edition 2023
Heater and Heat-Exchanger Tubes
330318-1010.02/01 Dated PR for Tubes – Stainless steel -
2 03 --
04/06/2024 D’Hondt
Saudi Aramco Spec. No.
3 01-SAMSS-047 - Stainless Steel and Nickel Alloy Tubes --
Date 19 December 2019
Saudi Aramco Form
4 175-IR014301 Revision - Positive Material Identification --
04/30/2019
Saudi Aramco Spec. No.
Inspection and Testing Requirements –
5 SAES-A-206 - --
Tubing Stainless Steel
Date 9 April 2020
Positive Material Identification (PMI):
Saudi Aramco Form
For Pressure-Retaining Alloy Material
6 175-IR320300 Revision - --
Components, Flange Bolting, Welds,
12/02/2021
Weld Overlays
Petroleum and natural gas
ANSI/NACE industries — Materials for use in H2S
7 - --
MR0175-2021/ISO 15156-3 containing environments in oil and gas
production
Materials Resistant to Sulfide Stress
ANSI/NACE
8 - Cracking in Corrosive Petroleum --
MR0103-2015/ISO 17945
Refining Environments
9 Saudi Aramco Spec. No. - NDE Personal Qualification --

Page 1 of 9
 IR No.: JG2P1-107000287170-IR-005
INSPECTION REPORT
Rev: 00 IR Date: 23-Nov-2024
JOB ORDER: BI No. 10-14815
CONTRACT No.: 6600051611 (IK); 6600051612
(OOK)
JAFURAH GAS PLANT EXPANSION GAS
PROCESSING FACILITIES
SAEP-1142 17 April 2022
10 ITP/4224000058/SA-213 01 Inspection and Test Plan Approved
11
Air under water test procedure for Approved in
DHTS1-QM-866-PL-0073 B
tubes code 1
Approved in
12 DHTS1-QM-866-PL-0074 B PMI test procedure for tubes
code 1
Approved in
13 DHTS1-QM-866-PL-0072 B Eddy current test of tubes procedure
code 2

B. Non-Conforming Items:
Sr. No. NCR No. Description Status (Open/Closed)
-- -- -- --
-- -- -- --

C. Attendees:

Sr.
Name Organization Position
No.
1 Mr. Narendra Jadeja AOC-APAVE/TPIA Company Monitoring Inspector
2 Mr. Nimesh Kumar Patel L&T/TPIA TQ Cert./L&T nominated Inspector
3 Mr. Vitthal thumber D’Hondt D’Hondt nominated inspector
4 Mr. Nilesh Rathod RMTL RMTL QA/C
5 Mr. Ramdas Shinde RMTL RMTL QA/C

D. Calibration Status of test Equipment’s used:

Description Identification No. Certificate no. Calibration Due Date
ANPL/TOT
Eddy current test machine CC/24-25/037 22.08.2025
OFF/053/23-24
NCQC-M/061223/46
Pressure Gauge PG 808 05.12.2024
(CC-2128)
CC248024000005227F
Pressure Gauge PG 822 03.03.2025
(CC-2480)
CC248024000005234F
Pressure Gauge PG 755 03.03.2025
(CC-2480)
CC366124000001597F
Pressure Gauge PG 694 21.10.2025
(CC-3661)
Hardness Machine 13/10/087 R/QLSS/02 09.05.2025
Universal Testing machine & 11.03.2025 &
2014/23 & 681 R/QLSS/01 & R/QLSS/07
extensometer 18.09.2025
E. Inspection Status:
PO
PO Accepte Balance Heat No./ MTC
Item. Item Description Offered Qty.
Qty. d Qty. Qty. Tag No. No.
No.
1 TUBE 1" ASME 20808 2520+247+121+922+2544 NIL 14754 866-E-3104 -
SA213 GR TP316L = 6354 A/B, 866-E-
Page 2 of 9
IR No.: JG2P1-107000287170-IR-005
INSPECTION REPORT
Rev: 00 IR Date: 23-Nov-2024
JOB ORDER: BI No. 10-14815
CONTRACT No.: 6600051611 (IK); 6600051612
(OOK)
JAFURAH GAS PLANT EXPANSION GAS
PROCESSING FACILITIES
THK 1.65MM 3001
PLAIN END A/B/C/D/E
MANUFACTURER (GPT-3)
STANDARD Tubes 867-E-4104
SA213 TP316L, OD A/B, 867-E-
25.4 MM, THK 4001
1.65MM, A/B/C/D/E
Lg.9144MM (GPT-4)
TUBE 1" ASME
SA213 GR TP316L
THK 1.65MM
PLAIN END 866-E-3203,
MANUFACTURER (GPT-3)
2 3965 --- --- --- ---
STANDARD Tubes 867-E-4203,
SA213 TP316L, OD (GPT-4)
25.4 MM, THK
1.65MM,
Lg.9144MM
TUBE 1 1/4" ASME
SA213 GR TP316L
THK 1.65MM
PLAIN END 866-E-3203,
MANUFACTURER (GPT-3)
3 6299 --- --- --- ---
STANDARD Tubes 867-E-4203,
SA213 TP316L, OD (GPT-4)
31.750MM, THK
1.65MM,
Lg.12192MM

F. Narrative details about plant visit and inspection activities performed.

PO Item. Detail of Inspection Activities
ITP Item. No. Result Remarks
No.
1 11 (0020/0100) 1. NDT person qualification (ISO 9712 Satisfactory Nil
– Level II) & Calibration status of the test without
equipment verified and found valid. Comments
Eddy Current
Test of Tubes 2. Eddy current test was carried out on
randomly selected 10% quantity of
tubes, as per approved procedure.
(subsequent lot of 247 Nos & 121
Nos & 922 Nos & 2,544 Nos of
tubes)
3. Calibration pipe OD, thk, hole size and
distance at angles are checked before
calibrating the machine.
4. Before start of the calibration and after
completion of the tube’s calibration
checked and found ok.
5. No defect observed, the result found

Page 3 of 9
IR No.: JG2P1-107000287170-IR-005
INSPECTION REPORT
Rev: 00 IR Date: 23-Nov-2024
JOB ORDER: BI No. 10-14815
CONTRACT No.: 6600051611 (IK); 6600051612
(OOK)
JAFURAH GAS PLANT EXPANSION GAS
PROCESSING FACILITIES
satisfactory.
6. Manufacturer's internal test report for
the eddy current testing of the total
quantity of tubes has been reviewed
and found to be in order.
1. Air under water test were witnessed for
10% of randomly selected tubes with
test pressure 150 PSIg Minimum and
holding time 05 second Minimum, as per
the approved procedure and in line with
specification requirements.
2. There was no evidence of pressure drop
or leakage observed during the required
pressure holding time.
12 (0020/0090)
– 3. The manufacturer submitted internal test Satisfactory
1 Air Under Water reports for the hydrostatic test of the without Nil
test of tubes total quantity of tubes, which were Comments
reviewed and found in order.
(subsequent lot of 247 Nos & 121 Nos
& 922 Nos & 2,544 Nos & 2,520 Nos of
tubes)
4. The water chloride content certificate
was also reviewed and found to be
below 50 PPM.
Calibration certificate of Pressure gauge
were reviewed and endorsed.
7,8,10,16
(0020/0020)
1. Sample selection and identification
(0020/0060)
(0020/0030, carried-out for lab test (Product Analysis,
0040,0050) C% checked by Spectrometer, corrosion Satisfactory
1 (0020/0110) – test IGC Practice “E”, Tensile, Flaring, without Nil
Sample Flattening & Harness test) as per Comments
selection/ Approved ITP, PR, Specification 01-
identification for SAMSS- 47 & SAES 206 requirements
testing

1.Manufacturer performed Product

Analysis with PREN on one sample per
heat/size/lot as pre-occupied sample
7 (0020/0020) identified by the inspector and same
– Product record were reviewed and the obtained Satisfactory
1 Analysis with result found within the specific limits as without Nil
PREN per the SA 213 TP316L & 01 SAMSS Comments
047 requirements.
(subsequent lot of 247 Nos & 121 Nos
& 922 Nos & 2,544 Nos & 2,520 Nos of
tubes)
14 1. Passivation witnessed for offered tubes. Satisfactory Nil
1
without
Page 4 of 9
IR No.: JG2P1-107000287170-IR-005
INSPECTION REPORT
Rev: 00 IR Date: 23-Nov-2024
JOB ORDER: BI No. 10-14815
CONTRACT No.: 6600051611 (IK); 6600051612
(OOK)
JAFURAH GAS PLANT EXPANSION GAS
PROCESSING FACILITIES
Bath concentration checked and
observed within a permissible limit as
(0020/0120) per ASTM A380 and passivation
procedures - Found satisfactory. Comments
2. After passivation tubes water rinsing
activities witnessed and found
satisfactory.
– Passivation of 3. DM water chloride content checked and
tubes found within a permissible limit as per
ASTM A380. Found satisfactory.
4. After performed all above activities, all
tubes are dried thoroughly by air and
found satisfactory.
(subsequent lot of 247 Nos & 121 Nos
& 922 Nos & 2,544 Nos & 2,520 Nos of
tubes)
Manufacturer performed PMI Test on 10 (subsequent
16 tubes or 10% tubes whichever is greater to lot of 922
(0020/0110) confirm Carbon content by spectrometer Nos (63
– PMI test and witnessed by inspectors. Same Satisfactory samples
1 carbon content without balance) &
records reviewed and observed reported
checked by Comments 2,544 Nos
values within the specific limits. (255
spectrometer
(subsequent lot of 247 Nos & 121 Nos & samples
2,520 Nos of tubes) balance)
G. List of Reports/Records Reviewed:
Sr.
Description of Report/Record Reference No.
No.
Eddy current test 10% random witnessed and balance
1 Eddy current test
tubes record reviewed.
2 Sampling for testing Sampling report witnessed and report reviewed.
Chemical analysis with PREN witnessed and report
3 Chemical analysis with PREN
reviewed.
Passivation of tubes 10% random witnessed and balance
4 Passivation of tubes
tubes record reviewed.
C% PMI checked by spectrometer (10 Nos. and 10% of
5 C% - PMI checked by Spectrometer tubes whichever is greater) witnessed and report
reviewed.
6 Calibration certificate Instrument/Equipment calibration certificate reviewed
H. Area of Concern / Punch Points/ Balance activity:
Sr. No. Description Action By Status

-- -- -- --
I. List of Attachments:
Attachment No. Description No. of pages
1 Vendor Offer list 01 Page
2 Vendor Stage inspection document 35 Pages

Page 5 of 9
 IR No.: JG2P1-107000287170-IR-005
INSPECTION REPORT
Rev: 00 IR Date: 23-Nov-2024
JOB ORDER: BI No. 10-14815
CONTRACT No.: 6600051611 (IK); 6600051612
(OOK)
JAFURAH GAS PLANT EXPANSION GAS
PROCESSING FACILITIES

J. Photographs with Brief Narrative:

Samples Selection Samples Selection

Samples Selection Samples Selection

Chemical Analysis Chemical Analysis

Page 6 of 9
 IR No.: JG2P1-107000287170-IR-005
INSPECTION REPORT
Rev: 00 IR Date: 23-Nov-2024
JOB ORDER: BI No. 10-14815
CONTRACT No.: 6600051611 (IK); 6600051612
(OOK)
JAFURAH GAS PLANT EXPANSION GAS
PROCESSING FACILITIES

PMI Test %C PMI Test %C

Passivation of Tube Passivation of Tubes

Passivation of Tubes Passivation of Tubes

Page 7 of 9
IR No.: JG2P1-107000287170-IR-005
INSPECTION REPORT
Rev: 00 IR Date: 23-Nov-2024
JOB ORDER: BI No. 10-14815
CONTRACT No.: 6600051611 (IK); 6600051612
(OOK)
JAFURAH GAS PLANT EXPANSION GAS
PROCESSING FACILITIES

ECT of Tubes ECT of Tubes

ECT of Tubes ECT of Tubes

ECT of Tubes ECT of Tubes

Page 8 of 9
 IR No.: JG2P1-107000287170-IR-005
INSPECTION REPORT
Rev: 00 IR Date: 23-Nov-2024
JOB ORDER: BI No. 10-14815
CONTRACT No.: 6600051611 (IK); 6600051612
(OOK)
JAFURAH GAS PLANT EXPANSION GAS
PROCESSING FACILITIES

AUW Test of Tubes AUW Test of Tubes

AUW Test of Tubes AUW Test of Tubes

K. Next Visit Planned (If required): - .

L. Inspection Date/s: 18.11.2024 to 22.11.2024

CIA CONTRACTOR

Signature with Stamp:

Name # Nimesh Kumar Patel
SAP No # 80013380
Agency # TQ Cert Service s Pvt. Ltd
Date # 23.11.2024
(Name, Signature, Date and Stamp) (Name, Signature, Date)

Legends: CIA - CONTRACTOR's appointed Inspection Agency ; IR - Inspection Report

Page 9 of 9