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SUN2000-(75KTL, 100KTL, 110KTL, 125KTL) Series Quick Guide (AMPHENOL)

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SUN2000-(75KTL, 100KTL, 110KTL, 125KTL) Series

Quick Guide

Issue: 19
Part Number: 31500HGH
Date: 2022-05-20

HUAWEI TECHNOLOGIES CO., LTD.


• The information in this document is subject to change without notice. Every effort has been made in
the preparation of this document to ensure accuracy of the contents, but all statements,
information, and recommendations in this document do not constitute a warranty of any kind,
express or implied.
• Only certified electricians are allowed to operate the device. Operation personnel should understand
the composition and working principles of the grid-tied PV power system and local regulations.
• Before installing the device, read the user manual carefully to get familiar with product information
and safety precautions. Huawei shall not be liable for any consequences caused by the violation of
the storage, transportation, installation, and operation regulations specified in this document and
the user manual.
• Use insulated tools when installing the device. For personal safety, wear proper personal protective
equipment (PPE).

1 Overview
Front View

(1) Panel (2) LED indicators


(3) Maintenance compartment door (4) Mounting bracket
(5) External fan tray

The DC switch of the current model can be manual or automatic.

Port Description (Manual DC Switch)

Copyright © Huawei Technologies Co., Ltd. 2022.


1 All rights reserved.
(1) DC input terminal group 1 (PV1–PV8, (2) (Optional) Screw hole for DC switch 1
controlled by DC SWITCH 1)
(3) DC switch 1 (DC SWITCH 1) (4) DC input terminal group 2 (PV9–PV14,
controlled by DC SWITCH 2)
(5) (Optional) Screw hole for DC switch 2 (6) DC switch 2 (DC SWITCH 2)
(7) DC input terminal group 3 (PV15–PV20, (8) (Optional) Screw hole for DC switch 3
controlled by DC SWITCH 3)
(9) DC switch 3 (DC SWITCH 3) (10) Ventilation valve
(11) USB port (12) Communications port (COM)
(13) Hole for the AC output power cable (14) Hole for the tracking system power cable

Port Description (Automatic DC Switch)

(1) DC input terminal group 1 (PV1–PV8, (2) (Optional) Screw hole for DC switch 1
controlled by DC SWITCH 1)
(3) DC switch 1 (DC SWITCH 1) (4) Reset button 1 (RESET 1)
(5) DC input terminal group 2 (PV9–PV14, (6) (Optional) Screw hole for DC switch 2
controlled by DC SWITCH 2)
(7) DC switch 2 (DC SWITCH 2) (8) Reset button 2 (RESET 2)

(9) DC input terminal group 3 (PV15–PV20, (10) (Optional) Screw hole for DC switch 3
controlled by DC SWITCH 3)
(11) DC switch 3 (DC SWITCH 3) (12) Reset button 3 (RESET 3)
(13) Ventilation valve (14) USB port
(15) Communications port (COM) (16) Hole for the AC output power cable
(17) Hole for the tracking system power cable

DC Switch Description

The DC switches automatically turn off when a fault occurs in the inverters (LED4 is steady red,
and the three DC switches are OFF). In this case, contact your technical support. Do not turn on
the DC switches by yourself.

2
Switch Description
Component
DC SWITCH ON The DC switch is ON and can automatically turn off for protection.
The DC switch is ON but cannot automatically turn off for protection.
OFF The DC switch is OFF.
RESET • When the DC switch automatically turns off for protection, the RESET button
will be released.
• When the RESET button is not pressed, the DC switch can only be turned to the
unloaded position , and cannot be set to the ON position.

2 Installation Requirements

If inverters are installed in a place with abundant vegetation, in addition to routine weeding,
harden the ground underneath the inverters using cement or gravel (recommended area: 3 m x
2.5 m).

Angle Space

Recommended: 600 mm ≤ Bottom space ≤ 730 mm


Dimensions

3
3 Installing a Solar Inverter

• This quick guide describes how to install a solar


inverter on a support. For details about wall-
mounted installation, see the user manual.
• The M12x40 bolt assemblies are delivered with the Position for binding the
solar inverter. If the bolt assembly length does not security Torx wrench
meet the installation requirements, prepare M12
bolt assemblies by yourself and use them together
with the delivered M12 nuts.
• Before installing the mounting bracket, remove the
security Torx wrench and set it aside.

Installation Positions of Installation Positions of


Handles During Transportation Handles During Installation
Use the handles
to facilitate
installation.
Handles are
optional and
delivered
separately.
Ensure that the
handles are
securely
installed. After
the installation
is complete,
remove the
handles and set
them aside.

1. Install the mounting bracket.

It is recommended that anti-rust measures be taken on the positions for drilling holes.

4
2. (Optional) Install screws for locking DC switches.

• According to Australian standards, the screws for DC switches are delivered with solar
inverters. The screws are used to secure DC switches (DC SWITCH 1, DC SWITCH 2, and DC
SWITCH 3) to prevent them from being turned on by mistake.
• For the model used in Australia, perform this step to meet the local standards.

3. Install the solar inverter onto the mounting bracket. 4. Tighten security Torx screws.

5
4 Connecting Cables

• Connect cables in accordance with the local installation laws and regulations.
• To prevent poor cable connection due to overstress, leave enough slack before connecting the
cables to the appropriate ports.
4.1 Preparations

• S and Sp are the conductor cross-sectional areas of AC power cables and PE cables respectively.
• The cable diameter must comply with local cable standards.
• The factors that affect cable selection include the rated current, cable type, routing mode,
ambient temperature, and maximum expected line loss.
3-pin Model (125KTL) Cable Description
Conductor Cross-
No. Cable Type Outer Diameter
Sectional Area
Outdoor cable and M10 OT/DT
1 PE cable[1] Sp ≥ S/2 N/A
terminals
Tracking system Three-core outdoor copper cable
2 10 mm2 15–18 mm
power cable with dual-layer protection
• If you connect a ground cable to
the ground point on the chassis
shell, you are advised to use a • Copper cable
three-core (L1, L2, and L3) outdoor
− S: 70–240 mm2
cable and M12 OT/DT terminals
− Sp ≥ S/2
(L1, L2, and L3). • Aluminum alloy
AC output • If you connect a ground cable to
power cable cable or copper- 24–66 mm
the ground point in the
(multi-core) clad aluminum
maintenance compartment, you do
cable:
not need to prepare a PE cable but
− S: 95–240 mm2
3 are advised to use a four-core (L1,
− Sp ≥ S/2
L2, L3, and PE) outdoor cable, M12
OT/DT terminals (L1, L2, and L3),
and M10 OT/DT terminals (PE).
• Copper cable
− S: 70–240 mm2
AC output You are advised to use a single-core • Aluminum alloy
power cable outdoor cable and M12 OT/DT cable or copper- 14–32 mm
(single-core)[2] terminals. clad aluminum
cable:
− S: 95–240 mm2
DC input power PV cable that meets the 1100 V
4 4–6 mm2 5.5–9 mm
cable standard
• One or two
communications
RS485 cables: 4–11
Outdoor shielded twisted pair that
5 communications 0.25–1 mm2 mm
meets the local standard • Three
cable
communications
cables: 4–8 mm
Note [1]: The value of Sp is valid only if the conductors of the PE cable and AC power cable use the
same material. If the materials are different, ensure that the conductor of the PE cable with a
proper cross-sectional area produces a conductance equivalent to that of the cable specified in the
table. The specifications of the PE cable are subject to this table or calculated according to IEC
60364-5-54.
Note [2]: For some models, the outer diameter of a single-core cable ranges from 14 mm to 36 mm
based on the label in the maintenance compartment.

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4-pin Model (75KTL/100KTL/110KTL) Cable Description
Conductor Cross-
No. Cable Type Outer Diameter
Sectional Area
Outdoor cable and M10 OT/DT
1 PE cable[1] Sp ≥ S/2 N/A
terminals
Tracking system Three-core outdoor copper cable with
2 10 mm2 15–18 mm
power cable dual-layer protection
• If you connect a ground cable to the
ground point on the chassis shell
and the neutral wire is not used, you
are advised to use a three-core (L1,
L2, and L3) outdoor cable and M12
OT/DT terminals (L1, L2, and L3).
• If you connect a ground cable to the
ground point in the maintenance
compartment and the neutral wire • Copper cable
is not used, you are advised to use a
− S: 70–240
four-core (L1, L2, L3, and PE)
mm2
outdoor cable, M12 OT/DT
− Sp ≥ S/2
terminals (L1, L2, and L3), and M10 • Aluminum alloy
AC output
OT/DT terminals (PE).
power cable • If you connect a ground cable to the cable or copper- 24–66 mm
(multi-core) clad aluminum
ground point on the chassis shell
cable:
and the neutral wire is used, you are
− S: 95–240
advised to use a four-core (L1, L2,
mm2
3 L3, and N) outdoor cable and M12
− Sp ≥ S/2
OT/DT terminals (L1, L2, L3, and N).
• If you connect a ground cable to the
ground point in the maintenance
compartment and the neutral wire
is used, you are advised to use a
five-core (L1, L2, L3, N, and PE)
outdoor cable, M12 OT/DT
terminals (L1, L2, L3, and N), and
M10 OT/DT terminals (PE).
• Copper cable
− S: 70–240
mm2
AC output You are advised to use a single-core • Aluminum alloy
power cable outdoor cable and M12 OT/DT cable or copper- 14–32 mm
(single-core) terminals. clad aluminum
cable:
− S: 95–240
mm2
DC input power PV cable that meets the 1100 V
4 4–6 mm2 5.5–9 mm
cable standard
• One or two
communications
RS485
Outdoor shielded twisted pair that cables: 4–11 mm
5 communications 0.25–1 mm2 • Three
meets the local standard
cable
communications
cables: 4–8 mm
Note [1]: The value of Sp is valid only if the conductors of the PE cable and AC power cable use the
same material. If the materials are different, ensure that the conductor of the PE cable with a
proper cross-sectional area produces a conductance equivalent to that of the cable specified in the
table. The specifications of the PE cable are subject to this table or calculated according to IEC
60364-5-54.

7
4.2 Installing a PE Cable

• It is recommended that the Reserved PE point


PE cable of the solar inverter
be connected to a nearby
ground point. Connect the PE
points of all solar inverters in
the same array to ensure
equipotential connections to
PE cables.
• To enhance the corrosion
resistance of a ground
terminal, you are advised to
apply silica gel or paint on it
after connecting the PE cable.

4.3 Opening the Maintenance Compartment Door

• Do not open the panel of the solar inverter.


• Before opening the maintenance compartment door, turn off the downstream AC output
switch and three DC switches at the bottom.
• Do not open the maintenance compartment door in rainy or snowy days. If you have to, take
protective measures to prevent rain or snow from entering the maintenance compartment.
• Do not leave unused screws in the maintenance compartment.

1. Loosen the screws on the 2. Open the maintenance compartment door and
maintenance compartment door. adjust the support bar.

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3. Remove the accessories and set them aside.

4. Select a crimping module according to the type of the AC output power cable.

3-pin Model 4-pin Model

Multi-core Cable

Single-core Cable

9
4.4 Removing the Rubber Rings from the Crimping Module
Use scissors to cut off the joints of the rubber rings to remove them. All rubber rings are
removed in the same way.

Remove the corresponding rubber rings strictly according to the cable diameter range, and
ensure that the crimping module is not damaged. Otherwise, the protection level of the solar
inverter will be affected.

4.5 (Optional) Installing the Tracking System Power Cable

• The tracking system should be equipped with an overcurrent protective device or component.
The length of the cable between the power cable terminal and the overcurrent protection
device or component must be less than or equal to 2.5 m.
• The power supply of the tracking system should be an AC three-phase power grid.
• Keep inflammable materials away from the power cable.
• The power cable must be protected with a conduit to prevent short circuits caused by
insulation layer damage.

10
4.6 Installing the AC Output Power Cable

• This section describes how to install an AC output power cable for the 3-pin model.
• The cable outer diameter can be measured using the ruler sticker in the maintenance
compartment.
• Ensure that the AC output power cable is secured. Failure to do so may cause the solar inverter
to malfunction or damage to its terminal block by issues such as overheating.
• Sufficient slack should be provided in the PE cable to ensure that the last cable bearing the
force is the PE cable when the AC output power cable bears pulling force due to force majeure.
• If a screw on the maintenance compartment door is lost, obtain the spare screw from the
fitting bag tied at the bottom of the maintenance compartment.

Multi-core Connection Method

11
Single-core Connection Method

The 32–36 mm cable is supported only by some models. Refer to the corresponding label to get
the supported size.

3-pin Model (125KTL) Cable Connections

Four-core cable Three-core cable Single-core cable

12
4-pin Model (75KTL/100KTL/110KTL) Cable Connections
Four-core cable Four-core cable
Five-core cable (including PE) (including N) Three-core cable

Single-core cable Single-core cable


(including N) (excluding N)

Closing the Maintenance Compartment Door

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4.7 Installing DC Input Power Cables
Selecting DC Input Terminals
When the DC inputs are not fully configured, the DC input terminals must meet the following
requirements:
1. Evenly distribute the DC input power cables on the DC input terminals controlled by the three
DC switches. DC SWITCH 1 is preferred.
2. Maximize the number of connected MPPT circuits.

Ensure that the PV module output is well insulated to ground.

Installing a DC Input Power Cable

1. Use the positive and negative Amphenol Helios H4 metal contacts and DC connectors
supplied with the solar inverter. Using incompatible positive and negative metal contacts and
DC connectors may result in serious consequences. The caused device damage is not covered
under any warranty.
2. Before connecting the DC input power cables, label the cable polarities to ensure correct
cable connections. Otherwise, the solar inverter may be damaged.
3. Measure the voltage at the DC input end using a multimeter set to the DC position. If the
voltage is a negative value, the DC input polarity is incorrect. Correct the polarity. If the
voltage is greater than 1100 V, too many PV modules are configured to the same string.
Remove some PV modules.
4. If the DC input power cable is reversely connected and the DC switches are set to ON, do not
perform any operation on the switches or the positive and negative connectors. Otherwise,
the device may be damaged. The caused device damage is not covered under any warranty.
Wait until the solar irradiance weakens at night and the PV string current decreases below 0.5
A. Set the three DC switches to OFF, and correct the connection of positive and negative
connectors.
5. Connect the PV string connector to the inverter connector, and then pull back the PV string
connector along the axial direction to check whether the connectors are securely connected.
6. The connector must be securely connected. Damages caused by improper connection are not
covered under the warranty.

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Positive connector
Positive metal contact

H4TC0003 (Amphenol)
Negative
Ensure that the cable Click
Negative metal contact connector
cannot be pulled out
after being crimped.

Use a multimeter set Ensure that the


to the DC position to locking nut is
measure the DC secured.
voltage. (DC voltage:
≤ 1100 V)
Click

H4TW0001
(Amphenol)

Connector connection:

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4.8 Installing the RS485 Communications Cable
Pin Definitions of Communications Ports

• The solar inverter supports RS485


communication and MBUS communication. If
the MBUS communication mode is used, you
do not need to connect the communications
cable to the RS485-1 port.
• This section describes how to connect three
communications cables.
• When routing communications cables,
separate communications cables from power
cables to prevent communication from being
affected.

Port Pin Definition Pin Definition Description


RS485A IN, RS485 RS485A OUT, RS485 Used for cascading
1 2
differential signal+ differential signal+ solar inverters or
RS485-1 connecting to devices
RS485B IN, RS485 RS485B OUT, RS485 such as the
3 4
differential signal– differential signal– SmartLogger.
Protection
5 PE, shielding ground 6 PE, shielding ground N/A
ground
RS485A, RS485 RS485B, RS485 Used for connecting to
RS485-2 7 8
differential signal+ differential signal– RS485 slave devices.

Connecting RS485 Communications Cables (4–8 mm Four-hole Rubber Plug)

Number of
communications cables

16
Connecting RS485 Communications Cables (4–8 mm Two-hole or Three-hole Rubber Plug)

Three communications One or two


cables communications cables

One communications cable

5 Verifying the Installation


No. Acceptance Criteria
1 The solar inverter is installed correctly and securely.
2 The DC switches and downstream AC switch are set to OFF.
3 All cables are connected correctly and securely.
4 The installation space is proper, and the installation environment is clean and tidy.
5 The maintenance compartment door is closed and secured.
6 Unused DC input terminals are sealed.
7 Unused USB ports are plugged with watertight caps.

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6 Powering On the System

When LED2 is steady green (meaning that the inverter is grid-tied), do not turn on any DC
switch. Otherwise, the inverter may be damaged because the insulation resistance is not
detected.

• Before turning on the AC switch between the solar inverter and the power grid, check that
the AC voltage is within the specified range using a multimeter set to the AC position.
• Do not turn the DC switch to the unloaded position .

1. Turn on the AC switch between the solar inverter and the power grid.
2. (Optional) Remove the screws that secure DC SWITCH 1, DC SWITCH 2, and DC SWITCH 3,
and keep the screws properly for the power-off maintenance later.
3. Set DC SWITCH 1 (MAIN SWITCH) at the bottom of the solar inverter chassis to ON. When
you hear a click sound, the switch is ON.
4. Check the status of the PV connection indicator. If it is steady green, set DC SWITCH 2 and
DC SWITCH 3 to ON.
5. Observe the LED indicators to check the operating status of the solar inverter.

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Indicator Status (Blinking Fast: On for Description
0.2s and then Off for 0.2s;
Blinking Slowly: On for 1s and
then Off for 1s)
PV connection Steady green At least one PV string is properly connected,
indicator and the DC input voltage of the corresponding
MPPT circuit is at least 200 V.
Blinking green fast If the alarm/maintenance indicator is red, an
environmental fault at the DC side of the solar
inverter is generated.
Off The solar inverter disconnects from all PV
strings, or the DC input voltage of all MPPT
circuits is less than 200 V.
Grid connection Steady green The solar inverter is in grid-tied mode.
indicator Blinking green fast If the alarm/maintenance indicator is red, an
environmental fault at the AC side of the solar
inverter is generated.
Off The solar inverter is not in grid-tied.
Communications Blinking green fast The solar inverter receives communication data
indicator normally.
Off The solar inverter has not received
communication data for 10 seconds.
Alarm/ Alarm status Steady red A major alarm is generated.
Maintenance • If the PV connection indicator or grid
indicator connection indicator is blinking green fast,
troubleshoot DC or AC environmental faults
as instructed by the SUN2000 app.
• If the PV connection indicator and grid
connection indicator are both not blinking
green fast, replace components or the solar
inverter as instructed by the SUN2000 app.
Blinking red fast A minor alarm is generated.
Blinking red slowly A warning alarm is generated.
Local Steady green Local maintenance succeeds.
maintenance Blinking green fast Local maintenance fails.
status
Blinking green In local maintenance or shuts down over a
slowly command.

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7 Commissioning

• The FusionSolar app is recommended when the solar inverter is connected to the FusionSolar
smart PV management system. The SUN2000 app is recommended when the solar inverter is
connected to other management systems.
• The FusionSolar app or SUN2000 app communicates with the solar inverter through the
WLAN module, Bluetooth module, or USB data cable to provide functions such as alarm
query, parameter settings, and routine maintenance.
• Access the Huawei app store (https://appstore.huawei.com), search for FusionSolar or
SUN2000, and download the app installation package.

Scenario in Which Solar Inverters Are Connected to the FusionSolar Smart PV


Management System

1. Enable the public network of the mobile phone, open the FusionSolar app, log in to
intl.fusionsolar.huawei.com as installer account, and choose My > Device commissioning.
Then, scan the QR code on the WLAN module or the bar code on the Bluetooth, or connect a
USB data cable, a Bluetooth module, or a WLAN module to the USB port of the inverter to
implement communication between the inverter and the app.
2. Select Advanced user and enter the login password.
3. Tap Log in and go to the Quick Settings screen or function menu screen.

Scenario in Which Solar Inverters Are Connected to Other Management Systems

1. Open the SUN2000 app, scan the QR code on the WLAN module or the bar code on the
Bluetooth module, or connect a USB data cable, a Bluetooth module, or a WLAN module to
the USB port of the inverter to implement communication between the inverter and the app.
2. Select Advanced user and enter the login password.
3. Tap Log in and go to the Quick Settings screen or function menu screen.

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• The screenshots in this document correspond to FusionSolar app version 5.7.008 (this app is
available only on Android phones currently).
• The screenshots in this document correspond to SUN2000 app version 3.2.00.013 (this app is
available only on Android phones currently).
• When the WLAN connection is used, the initial name of the WLAN hotspot is Adapter-WLAN
module SN, and the initial password is Changeme.
• The initial password to log in to the app for Common User, Advanced User, and Special
User is 00000a.
• Use the initial password upon first power-on and change it immediately after login. To ensure
account security, change the password periodically and keep the new password in mind. Not
changing the initial password may cause password disclosure. A password left unchanged for
a long period of time may be stolen or cracked. If a password is lost, devices cannot be
accessed. In these cases, the user is liable for any loss caused to the PV plant.
• Set the correct grid code based on the application area and scenario of the solar inverter.

For details about the SUN2000 app and FusionSolar app,


see the app quick guide. You can scan the QR code to
obtain the quick guide.

21
Huawei Technologies Co., Ltd.
Huawei Industrial Base, Bantian, Longgang
Shenzhen 518129 People's Republic of China
solar.huawei.com

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