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Lesson 8b Introduction To UBD

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Introduction to Underbalanced Drilling Technology

(M2)

Wellsite UBD Equipment

Nitrogen

UB operators

Geology

Separator Rotating Head Camp

Mud Treatment

UB DRILLING - JOBS

1997 Underbalanced Drilling Jobs Geographic Distribution


Canada

M iddle East US Far East Europe South America

1998 Spears & Assoc.

UBD - Types
Normally Pressured Reservoirs
Applications for normal to above normal pressured reservoirs utilizing fluid systems in a controlled flow (mudcap) drilling technique. Depleted Reservoirs Where a multi-phase circulating fluid is necessary to achieve required Bottom Hole Circulating Pressure (BHCP) underbalanced or with minimal overbalance.

Barriers to UB Drilling

REGULATORY BARRIERS to UnderBalance Drilling


The

regulators need assurance and details

BARRIERS TO UB D&C
Regulatory
Lack

of Standards Lack of knowledge Little statistical history Concern about well control Environmental questions

OPERATORS BARRIERS
The

Operator needs experience and confidence.

OPERATORS PROBLEMS
Unfamiliar
risk

with the system

of the new

Lack

of experienced people Economics - Too expensive Concern- liability Concern- well bore stability

REASONS FOR UB GROWTH


There

are driving economic reasons

REASONS FOR UB GROWTH


Depleted

reservoirs Awareness of skin damage Limits of lost circulation matl. Cost of differential sticking

REASONS FOR UB GROWTH


Service

co. competition Trade journal publications Horizontal drilling Consultants available

TECHNICAL IMPROVEMENTS
We

were not ready to put all of this together until the 1990s

TECHNICAL IMPROVEMENTS
Compressor

Evolution Hammer drills Nitrogen


Increased

availability Reduced cost On site generation

TECHNICAL IMPROVEMENTS
Recyclable

foam systems Better gas separators Closed loop circulation Hydraulics models Improved rotating heads Wire line wet connect

TECHNICAL IMPROVEMENTS
Improved

MWD Rig assist snubbing units Coiled tubing equipment Non-damaging drilling fluids Top drive

WORKING ON
Well

Control Concepts Deployment valves Casing Drilling Expandable casing Expandable sand screens Retractable bit

COMPLETION TECHNIQUES
Improved

gravel packing fluids Improved completion fluids General technique improvement

Reasons for UB drilling


Lost

circulation

Reasons for UB drilling


Lost

circulation Faster Drilling

Reasons for UB drilling


Lost

circulation Faster Drilling No Differential Sticking

Reasons for UB drilling


...
Reduce

Reservoir Damage

Reasons for UB drilling


...
Reduce

Reservoir Damage Improve Prod. Evaluation

Effect of Skin on Production Rates


BOPD
1,000 800

600
400

200
0 -3 -2 -1 0 5 10 15

SKIN

Physical Limitation to UBD

Borehole Instability
Unconsolidated Sands Weak Formations Geopressured Shales Salt Beds Inadequate Casing
UBD is another tool in the toolbox, not a Panacea.

Production Limits to UBD


Permeability

is so low the zone needs to be fraced. Zones must be isolated

Types of Flow Regimes

LIQUID

AERATED LIQUID

FOAM

MIST

GAS

Fluid Phase Continuity


AIR/GAS

WATER

FOAM (0-97% AIR)

MIST (97-100% AIR)

Generalized Fluid Systems

CONTROL EQUIPMENT

Equipment - Rotating Head

Shaffer Rotating Blow-Out Preventor 2,500 psi rotating - 5,000 psi static

Closed Loop Circulation System


FLARESTACK SEPARATOR SAMPLE CATCHERS OIL TANKS TOP DRIVE SYSTEM R-BOP WATER TANKS RIG MUD TANKS RIG PUMPS RETURN CUTTING

NITROGEN PUMPERS

CHOKE MANIFOLD

N2 / FLUID MIX

Choke Manifold

Equipment - Lots More


To shale shaker ESD Manifold Sample catchers Willis choke Flare Rig Manifold Choke HCR Separator 200 psi vessel Oil storage/transport

Water returned to tanks


Choke Flare pit

AIR DRILLING A brief summary

Air Drilling
Air/Gas drilling (dust) is a technique used in

areas where the formations are Dry i.e., there is no influx of water or liquid hydrocarbons. gas volumes to clean the well with average velocities of over 3,000 ft per minute.

This medium requires significant compressed

Air Drilling Dusting

Air Drilling Benefits


Increased Rate of Penetration Reduced Formation Damage Improves Bit Performance Lost Circulation Control Continuous Drill Stem Test

Air/Dust Drilling Layout

Air Drilling Waited upon Large Portable Compression

Simple and convenient to drill with air inexpensively and anywhere.

Misting
Addition

of 6 to 30 bbl/hr of fluid to the air stream. Clean and lubricates the bit Carries the cuttings to the surface as a mist or more normally in a modified two phase flow.

FOAM DRILLING Basic Comments

TT96-86

42

Foam Drilling
The most versatile of the gas-generated
systems.

Effective operating range from 0.2 to 0.6 s.g. Mixture of gas phase and foaming solution. Foam flow varies with depth in the hole. Adjustable effective BHP. Enhanced lifting and well bore cleaning. A displacing medium, not a propelling medium.

Foam (Heading)

Improved Hole Cleaning

Foam Drilling Benefits



Faster Penetration rate Low Air requirements Low fluid requirements Low Hydrostatic head No damage to formation Continuous Drill Stem test Best for large holes

Mist or Foam Drilling Layout

GASEATED OR AERATED DRILLING

Mist Water Gas Transition Gaseated

Aerated Fluid
Gasification of Primary Drilling Fluid. Initially designed as a technique to lighten

mud to reduce lost circulation. Methods Standpipe injection Jet Sub Parasite String Dual Casing String As an UB fluid, it is easiest to control in small holes.

Parasite String
Small injection string run simultaneously with intermediate casing. Injected gas does not affect bit hydraulics. Injected gas does not effect MWD

Jet Sub
Similar to Parasite String Gas induced thru drill pipe Selective jet sizing dictates

amount of air to be injected

Jets are Similar to Bit Jets

Parallel Casing String (Teichrob)


N2 /air N2 /water N2 /air/water/oil
150 m TVD, 150 m MD

89-mm (3-1/2 in.) Drill Pipe 244.5-mm (9-5/8 in.) Intermidiate Casing
o

177.8-mm (7 in.) Tie Back Liner 724 m MD at 64o inclination 12 m Slotted Joint 159-mm (6-1/4 in.) Hole Diameter

892 m MD at 90 o Inclination 694 m TVD

Foam Cement
o

TD = 1,440 m MD at 90 o Inclination, 696 m TVD

Aerated Fluid Layout

Aerated Drilling Problems


Compressor/N2 Cost
Rotating BOPs Solid/Liquid/Gas Separation

Corrosion Hydraulic Calculations Vibration Cuttings Lifting Fluid Influx Fire/ Explosions Underbalanced Completion

High Torque/ Drag Borehole Stability

MWD Transmission

END OF INTRODUCTION

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