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    Cast Iron

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    gaby908
    Cast irons have advantages like good castability and machinability but disadvantages like brittleness. Their properties depend on chemical composition, cooling rate, and heat treatment. Grey cast iron has lamellar graphite and can be heat treated to increase hardness. Spheroidal graphite cast iron has spherical graphite particles and high strength. Malleable cast iron can be heat treated to increase ductility. Standards designate cast iron types based on properties.

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    Cast Iron

    Uploaded by

    gaby908
    341 views12 pages
    Cast irons have advantages like good castability and machinability but disadvantages like brittleness. Their properties depend on chemical composition, cooling rate, and heat treatment. Grey cast iron has lamellar graphite and can be heat treated to increase hardness. Spheroidal graphite cast iron has spherical graphite particles and high strength. Malleable cast iron can be heat treated to increase ductility. Standards designate cast iron types based on properties.

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    Cast_iron (presentation)

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    Cast_iron

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    Cast irons have advantages like good castability and machinability but disadvantages like brittleness. Their properties depend on chemical composition, cooling rate, and heat treatment. Grey cast iron has lamellar graphite and can be heat treated to increase hardness. Spheroidal graphite cast iron has spherical graphite particles and high strength. Malleable cast iron can be heat treated to increase ductility. Standards designate cast iron types based on properties.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    341 views12 pages

    Cast Iron

    Uploaded by

    gaby908
    Cast irons have advantages like good castability and machinability but disadvantages like brittleness. Their properties depend on chemical composition, cooling rate, and heat treatment. Grey cast iron has lamellar graphite and can be heat treated to increase hardness. Spheroidal graphite cast iron has spherical graphite particles and high strength. Malleable cast iron can be heat treated to increase ductility. Standards designate cast iron types based on properties.

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    CAST IRONS

    Advantages and disadvantages of cast irons (in comparison with steels):


    Advantages : good castability (low Tm, good fluidility) good machinability (graphite cast irons) antivibration properties low stress concentration sensibility Disadvantages : high brittleness non machinable (white cast iron, chilled cast iron) cold brittleness (KV = 7 14 J, 40/+23C)

    CAST IRONS

    Cast iron structure impactors


    1. 2. Chemical composition (C, Si, Mn) Si graphite cast irons , Mn white cast iron Cooling rate vjaht white cast iron, chilled cast iron vjaht grey cast iron Modification Mg, Ts, Ca spheroidal graphite cast iron Alloying Mn wear resistance Si corrosion resistance Cr high-temperature strength Ni corrosion resistance, with Cr, Si wear resistance

    3. 4.

    CAST IRONS

    Structure diagrams of cast irons


    Chemical composition and cooling rate (C+Si)%
    7

    C% 5 4,3 4 3

    Chemical composition (C and Si%)

    kvaliteetne perliitmalm

    2
    I 4 0 25 50 75 t, mm II III IV V

    I 1 0 1

    II 2 3 4

    III 5

    IV 6

    V Si%

    CAST IRONS

    Classification and properties of cast irons (1)


    Mechanical properties of main graphite cast irons
    Types of cast irons Lamellar graphite (grey) c.i. Spheroidal graphite c.i. Mallable (nest graphite) c.i. Rm, N/mm2 100450 3501000 300800 HB 190275 140360 100320 A, % 0 222 121,5

    CAST IRONS

    Classification and properties of cast irons (2)


    Types of cast irons
    Grey cast iron

    Standard Designation Rm, N/mm2


    EN 1561 EN-GJL 100-450

    Spheroidal graphite cast iron


    Bainitic cast iron Vermicular graphite cast iron Malleable cast iron Wear resistant cast iron Cast steels

    EN 1563
    EN 1564

    EN-GJS
    EN-GJS

    350-900
    800-1400 300-500 270-570 300-800 1000

    ISO 16112 ISO 16112/JV EN 1562 EN 12513 EN-GJMW EN-GJMB EN-GJN G-C35 G-XCrNi12

    CAST IRONS

    Heat treatment of cast irons (1)


    Hardness of metallic ground mass
    ferrite 100160 HB pearlite 180220 HB sorbite 220300 HB bainite 300320 HB martensite 380600 HB

    Grey cast iron heat treatment


    Heat treatment Hardening 850950 C Tempering Metallic groundmass in. fin. P+F, P M, Tr M, Tr, S Mnool Trnool Snool Hardness HB 500 Increase of plasticity and toughness Decrease of hardening stresses

    CAST IRONS

    Heat treatment of cast irons (2)


    Heat treatment of spheroidal graphite/ malleable cast iron Heat treatment
    Hardening

    Tkar, C
    900

    Heat treatment, HRC


    In dependent of structure 2060 300 C 45 350 C 35 400 C 30 5259 3845 2630 2227

    Isothermal hardening 850880

    Tempering

    150170 380400 530550 600650

    CAST IRONS

    Designation system of cast irons (EN)


    Designation and materials No. (1) Grey cast iron EN-GJL L lamellar G Spheroidal graphite c.i. EN-GJS S spheroidal G Malleable cast iron EN-GJM M malleable (temper G)
    white black Rm based EN-GJMW EN-GJMB HB based

    Grey cast iron (EN1561)


    Designation
    EN-GJL-100 ....... -350

    Material No
    EN-JL1010 ......... -JL1060

    Designation
    EN-GJL-HB155 ............... -HB255

    Material No
    EN-JL2010 ............ -JL2060

    CAST IRONS

    Designation and materials No. (2)


    Spheroidal graphite cast iron (EN1563) Rm ja A based HB based Designation
    EN-GJS-350-22-LT -350-22-RT .................. -900-2

    Material No
    EN-JS1015 -JS1014 ............. -JS1090

    Designation
    EN-GJS-HB130 ............. -HB330

    Material No
    EN-JS2010 ............. -JS2090

    Malleable cast iron (EN1562) Rm ja A based White Designation


    EN-GJMW-350-4 ........... -550-4

    Black Designation
    EN-GJMB-300-6 ............. -800-1

    Material No
    EN-JM1010 .............. -JM1050

    Material No
    EN-JM1110 ............. -JM1200

    CAST IRONS

    Bainitic cast iron (EN 1564) Designation Material No EN-GJS-800-8 EN-JS 1100 EN-GJS-1400EN-JS

    Application
    Highly stressed parts; wheel hubs, gear rings, ADI castings (austempered ductile cast iron)

    Vermicular graphite c.i. (ISO 16112) ISO 16112/JV/300 ISO 16112/JV/500 Wear resistant cast iron (EN 12513) EN-GJN-HV350 EN-GJN-2019

    Automotive parts gear housings

    Dressing rolls dredging shovels impellers for pumps

    CAST IRONS

    Cast steels
    Material No. 1.0420 1.0558 1.1131 1.1165 1.4107 Condition Norm Norm Q+T Norm Rm,
    N/mm2

    Cast steel for general application (EN 10293)


    Designation GE200 GE300 G17Mn5 G28Mn6 GXCrNi121) R p,
    N/mm2

    A,
    %

    KV,
    J

    380-530 600-750 450-600 520-670 540 740-880

    200 300 240 260 355 540

    25 15 24 18 18 15

    27 27 70 27 45 27

    GX23CrMoV12-1 1.4931
    1)

    Cast steel for pressure vessels (for high and low temperatures steam turbines, super heated steam armatures, also corrosion resistant)

    Thank You for attention!


    priit.kulu@ttu.ee

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