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    Operation Problems Compressor

    Uploaded by

    engineershoaibqazi
    The document discusses various types of compressors including centrifugal, rotary, reciprocating, and displacement compressors. It also covers compressor control methods for centrifugal compressors, including inlet vane changes, blow off, and recirculation. Finally, it discusses electric motor drives for compressors, specifically totally enclosed fan cooled (TEFC) motors, and considerations for explosion proof motors depending on the process fluid and conditions.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    Operation Problems Compressor

    Uploaded by

    engineershoaibqazi
    213 views29 pages
    The document discusses various types of compressors including centrifugal, rotary, reciprocating, and displacement compressors. It also covers compressor control methods for centrifugal compressors, including inlet vane changes, blow off, and recirculation. Finally, it discusses electric motor drives for compressors, specifically totally enclosed fan cooled (TEFC) motors, and considerations for explosion proof motors depending on the process fluid and conditions.

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    Operation Problems Compressor.ppt

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    The document discusses various types of compressors including centrifugal, rotary, reciprocating, and displacement compressors. It also covers compressor control methods for centrifugal compressors, including inlet vane changes, blow off, and recirculation. Finally, it discusses electric motor drives for compressors, specifically totally enclosed fan cooled (TEFC) motors, and considerations for explosion proof motors depending on the process fluid and conditions.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    213 views29 pages

    Operation Problems Compressor

    Uploaded by

    engineershoaibqazi
    The document discusses various types of compressors including centrifugal, rotary, reciprocating, and displacement compressors. It also covers compressor control methods for centrifugal compressors, including inlet vane changes, blow off, and recirculation. Finally, it discusses electric motor drives for compressors, specifically totally enclosed fan cooled (TEFC) motors, and considerations for explosion proof motors depending on the process fluid and conditions.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 29

    Compressors & Drivers

    Compressor
    Types
    Dynamic
    Centrifugal
    Ejector
    Displacement
    Positive Diplacement
    Issues
    Control
    Seals












    EJECTOR CENTRIFUGAL
    DYNAMIC
    ROTARY RECIPROCATING
    DISPLACEMENT
    COMPRESSORS
    SUCTION
    DISCHARGE
    MOTIVE
    FLUID












    EJECTOR CENTRIFUGAL
    DYNAMIC
    ROTARY RECIPROCATING
    DISPLACEMENT
    COMPRESSORS












    EJECTOR CENTRIFUGAL
    DYNAMIC
    ROTARY RECIPROCATING
    DISPLACEMENT
    COMPRESSORS












    EJECTOR CENTRIFUGAL
    DYNAMIC
    ROTARY RECIPROCATING
    DISPLACEMENT
    COMPRESSORS












    EJECTOR CENTRIFUGAL
    DYNAMIC
    ROTARY RECIPROCATING
    DISPLACEMENT
    COMPRESSORS












    EJECTOR CENTRIFUGAL
    DYNAMIC
    ROTARY RECIPROCATING
    DISPLACEMENT
    COMPRESSORS
    Axial












    EJECTOR CENTRIFUGAL
    DYNAMIC
    ROTARY RECIPROCATING
    DISPLACEMENT
    COMPRESSORS












    EJECTOR CENTRIFUGAL
    DYNAMIC
    ROTARY RECIPROCATING
    DISPLACEMENT
    COMPRESSORS
    SUCTION
    DISCHARGE












    ESTIMATOR CHOICES












    Selection Chart












    ESTIMATOR - Compressor
    Input












    Fluid Power Calculation
    Fluid Static Head -> approx. 0
    Include Piping Frictional Losses of 10 psi per
    segment between equipment.
    Exchanger Losses per simulation assumptions
    Control Valve losses (15 psi for our 500 psig
    system - but eliminate if possible?).

    Fluid Flow
    Efficiency (75% to 80%)












    PRO II Output

    UNIT 8, 'COMPRESSOR'

    FEEDS LP-RECYCLE

    PRODUCTS VAPOR HP-RECYCLE


    OPERATING CONDITIONS

    INLET ISENTROPIC OUTLET
    ----------- ----------- -----------
    TEMPERATURE, C 39.83 254.14 278.88
    PRESSURE, KPA 1190.00 39100.00 39100.00
    CP/CV 1.2533 1.2627 ACT VAP RATE, M3/SEC
    0.1042
    ADIABATIC EFF, PERCENT 80.0000
    HEAD, M
    ADIABATIC 30028.91
    POLYTROPIC 31045.39
    ACTUAL 37536.13
    WORK, KW
    THEORETICAL 542.63
    POLYTROPIC 561.00
    Seals Normally
    Limited to 350 F
    (180 C)












    Compression Ratio
    P2 / P1 (absolute pressures)
    Not required in our calcs for cost but if
    excessive are an indication that a multistage
    compressor would be required (usually
    confirmed by outlet temperature).












    Centrifugal
    Compressors and Fans
    Performance & Controls
    Diff
    Press
    Inlet Volumetric Flow Rate
    Surge
    Okay












    Centrifugal - Control
    For constant discharge pressure systems
    (most common). Variations in process flow
    rate are controlled through the inlet valve
    Inlet Vane Changes
    The Flow vs DP
    Curve of the
    Compressor












    Centrifugal - Control
    Diff
    Press
    Inlet Volumetric Flow Rate
    Open Inlet Valve
    Closing Inlet Valve
    Surge Line












    Centrifugal - Control
    At the point where further restriction in the
    inlet valve would cause surging other controls
    are required.
    Usually
    Blow Off
    Recirculation












    Centrifugal - Control
    Blow Off
    Blow Off Valve
    Disch
    Inlet
    Blow Off












    Centrifugal - Control
    Recirculation
    Disch
    Inlet












    Centrifugal - Control
    Variable Speed
    Used on the smaller compressors for
    energy efficiency
    Diff
    Press
    Inlet Volumetric Flow Rate
    High RPM
    Low RPM












    Drives For Pumps and
    Compressors












    Drives For Pumps and
    Compressors
    T.E.F.C.












    TEFC
    Air Flow
    seal
    bearing












    Electric Drives
    Enclosures
    protected from outside environment
    allows free ambient room air to cool windings
    drip proof guarded
    weather protected
    Totally Enclosed Fan Cooled
    TEFC most common motor used - isolated from
    the free exchange of outside air
    Explosion Proof - designed to isolate
    surroundings from ignition sources such as
    sparking or high temperatures inside the motor












    Electrical Area Classification
    Performed by electrical and process engineers
    Process of classification
    identifies processes that have explosion potential
    flammable liquids, gases, vapors, combustible dust, or
    ignitable fibers or flyings
    based on flash point, operating temperature etc.
    Identifies distances from process that are safe
    identifies equipment and instrumentation
    enclosure requirements
    i.e. Explosion proof












    Our Compressor
    What composition we have going through
    compressor?
    Is the material a fire/explosion hazard (operated
    above its flash point) ?
    Do we have an explosion potential if it leaks out of
    compressor?
    What drive type should we choose?

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